Application Guide
Motor Starting Solutions
Open Type Version In Kit Form
Complete Range of Products and Accessories
to Create all Motor Starter Types
Manual motor starter
Short-Circuit Protection...
Type 1 or 2 coordination guaranteed between contactors and short-circuit
protection devices (manual motor starters or fuses).
Comprehensive Range...
Connection accessories available for each type of wiring diagram or assembly.
Time/Cost Savings...
Connecting link
No cable preparation required and wiring time reduced.
Secure Connection...
Contactor
No risk of fitting or wiring errors.
Simple Construction...
Easy assembly and fitting of products.
Direct-On-Line Starters
Mounting plate
Electronic timer
Manual motor starter
Contactors
and interlock unit
Auxiliary contacts
Connecting link
Contactors
and interlock unit
Connection set
Connection set
Thermal overload relay
Star-delta Starters
Reversing Starters
0/0
1SBC141158C0201
Motor Starting Solutions
Open Type Version in Kit Form
Contents
General Information
Direct-On-Line Starting of 3-phase Asynchronous Motors .............................................
4
Star-Delta Starting of 3-phase Asynchronous Motors ....................................................
5
Motor Rated Operational Powers and Currents ...............................................................
6
Utilization Categories .......................................................................................................
7
Coordination with Short-Circuit Protection Devices ........................................................
8
Starters Protected by Manual Motor Starter
Direct-On-Line Starters ...................................................................................................
10
Reversing Starters ...........................................................................................................
16
Wiring Diagrams ..............................................................................................................
22
Dimensions ......................................................................................................................
24
Starters Protected by Manual Motor Starter with Bus-bar System "smissline-S"
Direct-On-Line and Reversing Starters up to 11 kW .......................................................
32
Starters Protected by Thermal Overload Relay
Direct-On-Line Starters ...................................................................................................
34
Reversing Starters ...........................................................................................................
34
Star-Delta Starters without interlock unit .........................................................................
36
Star-Delta Starters with interlock unit ..............................................................................
38
Wiring Diagrams ..............................................................................................................
40
Dimensions ......................................................................................................................
46
Accessories
Main Accessories ............................................................................................................
57
Connecting Links, Connection Sets and Mounting Plates for
Direct-On-Line and Reversing Starters ............................................................................
58
Connection Sets for Star-Delta Starters ..........................................................................
59
1
1SBC101001C0201
Coil Voltage and Thermal Overload Relay Codes
How to use the selection tables
Starters protected by manual motor starter
The tables page 10 up to 21 show for coordination type 1 and 2, the most usual combinations between MS.. manual motor starters and a.c.
operated A.. contactors according to AC-3 motor powers, for Direct-On-Line and Reversing starters.
Select in the tables the MS.. manual motor starter, contactor and accessory codes necessary to assemble your starter.
To complete the code of the contactors, please see the table below.
Starters protected by thermal overload relay
The tables page 34 up to 39 show the most usual combinations between a.c. operated A.. contactors and TA..DU thermal overload relay according to AC-3 motor powers, for Direct-On-Line, Reversing or Star Delta starters.
Select in the tables the contactor, thermal overload relay and accessory codes necessary to assemble your starter.
For complete coordination tables type 1 and 2, see www.abb.com/lowvoltage and click on Online Product Selection Tools.
To complete the code of the contactors and the selected thermal overload relay, please see the tables below.
a.c. coil voltage code
for completing contactor order codes
Setting Range
for completing thermal overload relay order codes
Voltage
V - 50Hz
Voltage
V - 60Hz
(1) Code
24
24
8 1
0.1 ...
0.16
TA 25 DU 0.16
1SAZ 211 201 R1005
26
28
1 6
0.16 ...
0.25
TA 25 DU 0.25
1SAZ 211 201 R1009
1SAZ 211 201 R1013
Setting range
A
Type
TA 25 DU
Order code
28
32
1 7
0.25 ...
0.4
TA 25 DU 0.4
42
42
8 2
0.4 ...
0.63
TA 25 DU 0.63
1SAZ 211 201 R1017
42
48
2 0
0.63 ...
1.0
TA 25 DU 1.0
1SAZ 211 201 R1021
48
48
8 3
1.0 ...
1.4
TA 25 DU 1.4
1SAZ 211 201 R1023
60
60
7 3
1.3 ...
1.8
TA 25 DU 1.8
1SAZ 211 201 R1025
100
100 ... 110
7 4
1.7 ...
2.4
TA 25 DU 2.4
1SAZ 211 201 R1028
105
110 ... 127
2 6
2.2 ...
3.1
TA 25 DU 3.1
1SAZ 211 201 R1031
110
110 ... 120
8 4
2.8 ...
4.0
TA 25 DU 4.0
1SAZ 211 201 R1033
110 ... 115
115 ... 127
8 9
3.5 ...
5.0
TA 25 DU 5.0
1SAZ 211 201 R1035
120
140
2 9
4.5 ...
6.5
TA 25 DU 6.5
1SAZ 211 201 R1038
125 ... 127
150
3 0
6.0 ...
8.5
TA 25 DU 8.5
1SAZ 211 201 R1040
175
208
3 4
7.5 ... 11
TA 25 DU 11
1SAZ 211 201 R1043
190
220
3 6
10
... 14
TA 25 DU 14
1SAZ 211 201 R1045
210
240
4 0
13
... 19
TA 25 DU 19
1SAZ 211 201 R1047
220 ... 230
230 ... 240
8 0
18
... 25
TA 25 DU 25
1SAZ 211 201 R1051
230 ... 240
240 ... 260
8 8
24
... 32 (1)
TA 25 DU 32
1SAZ 211 201 R1053
230 ... 240
277
4 2
18
... 25
TA 42 DU 25
1SAZ 311 201 R1001
380 ... 400
400 ... 415
8 5
22
... 32
TA 42 DU 32
1SAZ 311 201 R1002
400 ... 415
415 ... 440
8 6
29
... 42
TA 42 DU 42
1SAZ 311 201 R1003
400
440
5 0
18
... 25
TA 75 DU 25
1SAZ 321 201 R1001
400 ... 415
480
5 1
22
... 32
TA 75 DU 32
1SAZ 321 201 R1002
415 ... 440
440 ... 460
8 7
29
... 42
TA 75 DU 42
1SAZ 321 201 R1003
440
500
5 3
36
... 52
TA 75 DU 52
1SAZ 321 201 R1004
500
600
5 5
45
... 63
TA 75 DU 63
1SAZ 321 201 R1005
550
–
5 6
60
... 80
TA 75 DU 80
1SAZ 321 201 R1006
660 ... 690
–
5 8
29
... 42
TA 80 DU 42
1SAZ 331 201 R1003
–
690
5 9
36
... 52
TA 80 DU 52
1SAZ 331 201 R1004
45
... 63
TA 80 DU 63
1SAZ 331 201 R1005
60
... 80
TA 80 DU 80
1SAZ 331 201 R1006
65
... 90
TA 110 DU 90
1SAZ 411 201 R1001
80
... 110
TA 110 DU 110
1SAZ 411 201 R1002
(1) Code in bold for dual frequency coils.
(1) With terminal block DX 25: 1 x 16 mm2
0/1
1SBC101001C0201
General Information for Ordering
Ordering Details (examples)
MS 116-0.25 1SAM 250 000 R1002
When placing an order, give either the Order
Code or Type for all products to create motor starter.
According to the products, these are completed with: coil voltage for the contactors,
setting range for the thermal O/L relays.
This is why the Order codes and Types figuring
in the "Ordering Details" tables have boxes
and
to be completed.
BEA 16/116 1SBN 081 406 R1000
A 9-30-10 24V-50Hz 1SBL 141 001 R8110
Direct-On-Line Starters - Tables for ordering details, pages 12 ... 15
TE5S-120
1SBN 020 010 R1002
PM 26-23 1SBN 091 407 R1000
MS 116-0.40
1SAM 250 000 R1003
A 9-30-10 110V-50Hz
1SBL 141 001 R8410
VE 5-1
1SBN 030 110 R1000
CA 5-10
1SBN 010 010 R1010
BEA 16/116
1SBN 081 406 R1000
A 9-30-10 48V-50Hz
1SBL 141 001 R8310
VE 5-1
1SBN 030 110 R1000
BEY 16V-1
1SBN 081 413 R1001
BER 16V
1SBN 081 411 R1000
TA 25 DU 19
1SAZ 211 201 R1047
Star-Delta Starters
Tables for ordering details, pages 37, 39
Reversing Starters
Tables for ordering details, pages 18 ... 21
0/2
1SBC141158C0201
Motor Starting Solutions
Protection by
Manual Motor Starter
Rated Power - 400 V AC-3
Direct-On-Line Starters
Reversing Starters
0.06 kW ... 51 kW
0.06 kW ... 51 kW
MS 116 ... MS 495
MS 116 ... MS 495
a.c. Operated Contactors A 9 ... A 110
a.c. Operated Contactors A 9 ... A 110
Connection Links
BEA 16/.. ... BEA 110/495
BEA 16/.. ... BEA 110/495
Connection Sets
–
BER 16.. ... BEM 110/30
Manual Motor Starters
Contactors
Protection by
Thermal Overload Relay
Rated Power - 400 V AC-3
Contactors
Thermal Overload Relays
Connection Sets
2
1SBC101001C0201
Direct-On-Line Starters
Reversing Starters
4 kW ... 55 kW
4 kW ... 55 kW
a.c. Operated Contactors A 9 ... A 110
a.c. Operated Contactors A 9 ... A 110
TA 25 DU ... TA 110 DU
TA 25 DU ... TA 110 DU
–
BER 16.. ... BEM 110/30
Open Type Version in Kit Form
Direct-On-Line and Reversing Starters with Smissline System
Rated Power - 400 V AC-3
Manual Motor Starters
Contactors
0.06 kW ... 11 kW
MS 116 ... MS 325
a.c. Operated Contactors A 9 ... A 26
Connection Accessories
BEA 16/.. ... BEA 26/.., BER 16.. ... BER 40..
Smissline Components
Combi-modul and Accessories
Star-Delta Starters
Rated Power - 400 V AC-3
Contactors
7.5 kW ... 90 kW
a.c. Operated Contactors A 9 ... A 110
Thermal Overload Relays
TA 25 DU ... TA 110 DU
Connection Sets
BEY 16 ... BED 110
3
1SBC101001C0201
General Information
Direct-On-Line Starting
of Three-Phase Asynchonous Motors
General
A combination starter performs the following functions:
● circuit isolation and short-circuit protection,
● motor "ON" - "OFF" control,
● overload protection.
The isolation and short-circuit protection functions must be performed by a fuse isolator switch, a fuse switch or a circuit-breaker.
Fuse ratings recommended in the coordination tables should be used. (A complete data base of coordination tables is available on the ABB Website.)
The «ON» - «OFF» control and overload protection functions are performed by a contactor and thermal overload relay combination.
Full voltage Direct-On-Line starting is a simple, economic solution characterised by a high starting torque (1.9 to 2.1 times full-speed torque)
and a starting current 5.5 to 7 times nominal current.
I
/I
n
C
/C
n
7
I = current;
In
C = torque;
Cn = nominal torque
= nominal current
6
I
5
4
3
2
C
Nominal values
A1011DG
1
0
10
4
1SBC101001C0201
30
60
80
100
Motor speed (%)
General Information
Star-Delta Starting
of Three-Phase Asynchonous Motors
General
Star-delta starting is the most common method to reduce the starting current of a motor. This system can be used on all the squirrel cage motors,
which are normally used in delta connection.
In this type of starting, it is recommended to choose motors having high starting torque i.e. much higher than the resistive torque in order to reach
sufficient high speed when the motor is connected in star.
Star-Delta Starting
I
/I
n
T
/T
n
7
I = current;
In
T = torque;
Tn = nominal torque
Technical Data
= nominal current
When starting:
– inrush current is reduced to a third of direct starting current,
– motor torque is reduced to a third or even less of direct starting torque.
6
I (delta)
Transient current is generated when switching from star to delta connection.
5
Utilization
4
3
T
2
( m ot
or
)
I (sta
r)
E0899DG
1
T (motor)
Tr (resistive torque)
0
20
40
60
80
During the initial starting phase («star» connection), the resistive torque
of the driven load must remain, irrespective of speed, less than the «star»
motor torque until «star-delta» switching occurs.
This starting mode is therefore ideal for machines having low starting
torque such as:
– pumps,
– centrifugal compressors,
– wood-working machines, etc.
In order to prevent a high current peak, at least 85 % of nominal speed
must be reached before switching from star to delta.
100
Motor speed (%)
Precautions
Motor nominal voltage in delta connection must be equal to that of the mains.
Example: A motor for 400 V star-delta starting must be designed for 400 V in «delta» connection. Its usual designation is «400 V / 690 V motor».
The motor must be constructed with 6 terminal windings.
Sequence
Starting is a three-stage process:
1st stage - «Star» connection - Press the «On» button on the control circuit to close the KM2 «star» contactor. The KM1 «line» contactor then
closes and the motor starts. Countdown of programmed starting time (normally 6 to 10 s) then begins.
2nd stage - «Star» to «Delta» switching - When the programmed starting time is over, the KM2 «star» contactor opens.
3rd stage - «Delta» connection - A transition time (or dwelling time) of 50 ms is fixed between opening of the «star» contactor and closing of
the «delta» contactor by the use of TE5S timer. This prevents short circuit between «star» and «delta».
(Switching frequency/hour, according to acceleration time and load factor).
Respect of the following conditions enables utilization of the starter without excessive
overheating of the connections or nuisance tripping of the thermal O/L relay.
Example:
– Switching frequency = 15 starts/hr
– Acceleration time "ta" = 7s (use 8 s curve)
– Maximum load factor = 50 %
This corresponds to a 4-minute operating cycle
2 minutes operation and 2 minutes rest.
55
50
30
20
15
(15 starts/hr)
with 7 seconds acceleration,
ta
40
10
0
=
5
s.
ta =
8s
.
ta =
10 s
.
ta =
12 s
.
ta = 1
5
ta = 2 s.
0 s.
20
E1142DG
Maximum duty as per the chart on side.
Number of starts / hour
Note:
When AF... contactor types are used as delta and star contactors or an A... contactor as star contactor with an AF... contactor as delta contactor, the use of a timer including a dwelling time (or transition time) e.g. TE5S is not recommended. A timer set for the starting duration in star
connection is enough.
An electrical interlock between star and delta is mandatory such as VE 5 or through auxiliary contacts.
Furthermore, in open transition, the current interruption may reach up to 95 ms: it shall be checked that this duration is compatible with the application i.e. mainly if the decreasing in rotation speed is acceptable during the starting phase.
40 50
60
80
100
Load factor (%)
5
1SBC101001C0201
General Information
Motor Rated Operational Powers and Currents
The currents given below concern standard three-phase four-pole cage motors (1500 r.p.m. at 50 Hz. 1800 r.p.m. at 60 Hz).
These values are given for guidance and may vary according to the motor manufacturer and depending on the number of poles.
Motor nominal current: standardized values in red colour
(according to IEC 60947-4-1 Annex G)
UL /
CSA
Motor nominal current: standardized values
(according to IEC 60947-4-1 Annex G and UL 508)
Motor
power
kW
220 V 230 V 240 V 380V
A
A
A
A
400 V 415 V 440 V 500 V 660 V 690 V
A
A
A
A
A
A
Motor
power
hp
208 V
A
220-240 V
A
380-415 V
A
440-480 V
A
550-600 V
A
0.06
0.37
0.35
0.34
0.21
0.2
0.19
0.18
0.16
0.13
0.12
1/2
2.4
2.2
1.3
1.1
0.9
0.09
0.54
0.52
0.50
0.32
0.3
0.29
0.26
0.24
0.18
0.17
3/4
3.5
3.2
1.8
1.6
1.3
0.12
0.73
0.7
0.67
0.46
0.44
0.42
0.39
0.32
0.24
0.23
1
4.6
4.2
2.3
2.1
1.7
0.18
1
1
1
0.63
0.6
0.58
0.53
0.48
0.37
0.35
1-1/2
6.6
6
3.3
3
2.4
0.25
1.6
1.5
1.4
0.9
0.85
0.82
0.74
0.68
0.51
0.49
2
7.5
6.8
4.3
3.4
2.7
0.37
2.0
1.9
1.8
1.2
1.1
1.1
1.0
0.88
0.67
0.64
3
10.6
9.6
6.1
4.8
3.9
0.55
2.7
2.6
2.5
1.6
1.5
1.4
1.3
1.2
0.91
0.87
5
16.7
15.2
9.7
7.6
6.1
0.75
3.5
3.3
3.2
2.0
1.9
1.8
1.7
1.5
1.15
1.1
7-1/2
24.2
22
14
11
9
1.1
4.9
4.7
4.5
2.8
2.7
2.6
2.4
2.2
1.7
1.6
10
30.8
28
18
14
11
1.5
6.6
6.3
6.0
3.8
3.6
3.5
3.2
2.9
2.2
2.1
15
46.2
42
27
21
17
2.2
8.9
8.5
8.1
5.2
4.9
4.7
4.3
3.9
2.9
2.8
20
59.4
54
34
27
22
3
11.8
11.3
10.8
6.8
6.5
6.3
5.7
5.2
4.0
3.8
25
74.8
68
44
34
27
4
15.7
15
14.4
8.9
8.5
8.2
7.4
6.8
5.1
4.9
30
88
80
51
40
32
5.5
20.9
20
19.2
12.1
11.5
11.1
10.1
9.2
7.0
6.7
40
114
104
66
52
41
7.5
28.2
27
25.9
16.3
15.5
14.9
13.6
12.4
9.3
8.9
50
143
130
83
65
52
11
39.7
38
36.4
23.2
22
21.2
19.3
17.6
13.4
12.8
60
169
154
103
77
62
15
53.3
51
48.9
30.5
29
28.0
25.4
23
17.8
17
75
211
192
128
96
77
18.5
63.8
61
58.5
36.8
35
33.7
30.7
28
22.0
21
100
273
248
165
124
99
22
75.3
72
69
43.2
41
39.5
35.9
33
25.1
24
125
343
312
208
156
125
30
100
96
92
57.9
55
53
48.2
44
33.5
32
150
396
360
240
180
144
37
120
115
110
69
66
64
58
53
40.8
39
200
528
480
320
240
192
45
146
140
134
84
80
77
70
64
49.1
47
250
–
604
403
302
242
55
177
169
162
102
97
93
85
78
59.6
57
300
–
722
482
361
289
75
240
230
220
139
132
127
116
106
81
77
350
–
828
560
414
336
90
291
278
266
168
160
154
140
128
97
93
400
–
954
636
477
382
110
355
340
326
205
195
188
171
156
118
113
450
–
1030
–
515
412
132
418
400
383
242
230
222
202
184
140
134
500
–
1180
786
590
472
160
509
487
467
295
280
270
245
224
169
162
200
637
609
584
368
350
337
307
280
212
203
250
782
748
717
453
430
414
377
344
261
250
315
983
940
901
568
540
520
473
432
327
313
355
1109 1061 1017 642
610
588
535
488
370
354
400
1255 1200 1150 726
690
665
605
552
418
400
500
1545 1478 1416 895
850
819
745
680
515
493
560
1727 1652 1583 1000 950
916
832
760
576
551
630
1928 1844 1767 1116 1060 1022 929
848
643
615
710
2164 2070 1984 1253 1190 1147 1043 952
721
690
800
2446 2340 2243 1417 1346 1297 1179 1076 815
780
900
2760 2640 2530 1598 1518 1463 1330 1214 920
880
1000
3042 2910 2789 1761 1673 1613 1466 1339 1014 970
IEC
6
1SBC101001C0201
General Information
Utilization Categories
I (A)
I (A)
AC-3
AC-1
Id
In
In
Starting
t (s)
E0517DF
t (s)
Id
E0515D
Utilization categories
AC-4
Inching
t (s)
E0517DF
I (A)
A contactor's duty is characterised by the utilization category together with the rated operational voltage and current indicated.
Utilization categories for contactors according to IEC 60947-4-1:
Alternating current
AC-1
Non-inductive or slightly inductive loads, resistance furnaces.
AC-2
Slip-ring motors: starting, switching off.
AC-3
Cage motors: starting, switching off running motors.
AC-4
Cage motors: starting, plugging, inching.
Making and Breaking Conditions for Utilization Categories
Utilization category
Durability test conditions
Making conditions
Occasional operation
Making and Breaking Capacities - 50 operating cycles
Breaking conditions
I/Ie
U/Ue
Cos. φ
or
L/R (ms)
I/Ie
U/Ue
AC-1
1
1
0.95
1
AC-2
2.5
1
0.65
2.5
Making conditions
Breaking conditions
Cos. φ
or
L/R (ms)
Ic /Ie
Ur/Ue
Cos. φ
or
L/R (ms)
Ic/Ie
Ur/Ue
Cos. φ
or
L/R (ms)
1
0.95
1.5
1.05
0.8
1.5
1.05
0.8
1
0.65
4
1.05
0.65
4
1.05
0.65
AC-3
Ie < 17 A
17 < Ie < 100 A
Ie > 100 A
6
6
6
1
1
1
0.65
0.35
0.35
1
1
1
0.17
0.17
0.17
0.65
0.35
0.35
10
10
10
1.05
1.05
1.05
0.45
0.45
0.35
8
8
8
1.05
1.05
1.05
0.45
0.45
0.35
AC-4
Ie < 17 A
17 < Ie < 100 A
Ie > 100 A
6
6
6
1
1
1
0.65
0.35
0.35
6
6
6
1
1
1
0.65
0.35
0.35
12
12
12
1.05
1.05
1.05
0.45
0.45
0.35
10
10
10
1.05
1.05
1.05
0.45
0.45
0.35
Key:
U (I)
Ur
L/R
Ue (Ie)
Ic
= applied voltage (current)
= recovery voltage
= test circuit time constant
= rated operational voltage (current)
= making and breaking current expressed in d.c. or in a.c. like the r.m.s. value of the symmetrical components
7
1SBC101001C0201
General Information
Coordination with Short-circuit Protection Devices
In compliance with standards IEC 60947-4-1 and EN 60947-4-1, we define for the contactors and starters the type, rating and characteristics of
the short-circuit protection devices SCPD which allow selective protection against overloads and ensure protection against short circuits.
Basic Functions
Any starter is designed to:
– start motors,
– ensure continuous functioning of motors,
– disconnect motors from the supply line,
– guarantee protection of motors against overloads.
The starter is typically made up of a switching device (contactor) and an overload protection device (thermal overload relay TOR or electronic
overload relay EOR).
These two devices MUST be coordinated with equipment capable of providing protection against short circuit (SCPD: short-circuit protective
device): typically a circuit breaker with magnetic release only or a switch fuse. These are not necessarily part of the starter.
Applicable Standards
IEC 60947-4-1 (EN 60947-4-1) precisely defines the different points to be considered in order to carry out correct coordination.
Complete coordination for a combination includes the following points:
– Selectivity test between the overload relay and the short-circuit protection device SCPD.
– Short-circuit condition tests:
●
at prospective "r" currents - These currents depend on the rated operational current of the starter (Ie AC-3) and are given by the standard
(Table 11). For example:
r = 1kA for Ie AC-3 < 16 A
r = 3 kA for 16 A < Ie AC-3 < 63 A
r = 5 kA for 63 A < Ie AC-3 < 125 A etc.
●
at the rated prospective short-circuit current "Iq" - This is the maximum current that the combination can withstand, for example 50 kA.
Types of Coordination
IEC 60947-4-1 (EN 60947-4-1) defines two types of coordination according to the expected level of service continuity. Acceptable extreme damage for the switchgear is divided into two types.
Type 1: In short-circuit conditions, the contactor or starter does not endanger persons or installations and will not be able to then operate without
being repaired or having parts replaced.
Type 2: In short-circuit conditions, the contactor or starter does not endanger persons or installations and will be able to operate afterwards. The
risk of contacts light welding is acceptable.
The Complete ABB Offer
ABB has acquired years of experience with respect to problems of coordination and is able to make a complete offer based on tests performed
in its qualified laboratories. This offer includes 400 V, 500 V, 690 V networks.
A complete data base of coordination tables, according to IEC 60947-4-1 (EN 60947-4-1), is available on the ABB Website.
In the coordination tables, the following short-circuit protection devices are recommended:
Moulded case circuit-breakers (MCCBs)
Miniature circuit-breakers (MCBs)
● Switch-disconnector-fuses (aM, gG and BS)
● Manual Motor Starters (M.M.S.)
●
●
General Remarks Applicable to all Tables
Each table is defined for a maximum ambient temperature of 40 °C. For higher temperatures, apply a derating factor according to the following
rules:
●
– Fuses: factor of 0.8 applied to In for an ambient temperature of 70 °C.
– MCCBs and MCBs: factor of 0.8 applied to In for an ambient temperature of 60 °C.
– The starter derating factor depends on the operating conditions of thermal overload relays:
Factor of 0.9 applied to In for an ambient temperature of 70 °C.
●
Each table is defined for motor currents: 3-phase motors, 4-pole.
●
Normal starting means a starting time < 2 s. - Difficult starting means an accelerating time 10 s < ts < 30 s.
Tripping classes of thermal O/L relays according to IEC 60947-4-1 (EN 60947-4-1): 10 A and 10 for DU types and 30 for SU types.
●
In the tables with MCCBs, these are fitted with the magnetic relay alone. Setting is always carried out at > 12.3 Ie AC-3 so that the transient
current peak occurring during starting does not lead to tripping.
8
1SBC101001C0201
General Information
Coordination with Short-circuit Protection Devices
A motor starter is typically made up of a switching device (contactor) and an overload protection device (see opposite page "Basic Functions").
These two devices MUST be coordinated with an equipment capable of providing protection against short-circuit (SCPD: Short-Circuit
Protection Device).
A complete data base of coordination tables, according to IEC 60947-4-1 (EN 60947-4-1), is available on the ABB Website:
see www.abb.com/lowvoltage then go to the right menu: "Support", select: "Online Product Selection Tools".
Online Selected Optimized Coordination Tables
Introduction
Instructions
F.A.Q.
Troubleshooting
Short-Circuit
Protection Device
(SCPD) selection
Selection
Switch-disconnector-fuses (aM and gG)
Miniature Circuit-Breakers (MCBs)
Moulded Case Circuit-Breakers (MCCBs)
Manual Motor Starters (MMS)
Complete coordination tables are available for the Short-Circuit Protection Device (SCPD), the Contactor and the Overload Protection Device
according to the Rated Operational Voltage Ue, the Rated Short-circuit Current Iq, the Coordination Type (type 1 or 2) and the Motor Power.
www.abb.com/lowvoltage Online Selected Optimized Coordination Tables
9
1SBC101001C0201
Direct-On-Line Starters
Open Type Version, in Kit Form
I>
Protected by Manual Motor Starter
MS...
MS...
BEA...
BEA...
A9 ... A26
A30 ... A110
Selection Table
Manual motor starters
MS 116
MS 325
MS 450
MS 495
3-pole a.c. operated contactors
A9
A12
A16
A26
A9
A12
A16
A26
A30
BEA 26/116
BEA 16/325
BEA 26/325
PM 26-13
Not required
PM 26-13
A40
A30
A40
A50
A63
A75
BEA 50/450
BEA 75/495
A95
A110
Connecting links
BEA 16/116
Mounting plate
Not required
10
1SBC101001C0201
BEA 40/450
BEA 110/495
Direct-On-Line Starters
Open Type Version, in Kit Form
I>
Protected by Manual Motor Starter
Application
Direct-on-line starters for controlling three-phase asynchronous motors:
– up to an operational voltage of 415V - 50 or 60 Hz
– for a starting time of 1.5 s max.
and a switching frequency of < 15 starts an hour with a load factor of 80%
< 30 starts an hour with a load factor of 50%
– with an ambient temperature near the devices < 50°C
– type 1 or type 2 coordination, complying with IEC 60947-4-1 / EN 60947-4-1
1SBC5 8294 5F0301
Coordination
MS 116
+ BEA 16/116
+ A 9-30-10
In the event of a short-circuit, the starter is subjected to thermal stresses, in addition to very high electrodynamic stresses, proportional to short-current time.
The capacity to withstand these high stresses depands upon the perfect coordination of the devices which
make up the starter.
The contactor and the manual motor starter control and protect motors against overload and short-circuits according to coordination types 1 and 2 defining the anticipated level of service continuity (Standard
EN 60947-4-1 / IEC 60947-4-1).
The tables overleaf show, for each of the two coordination types, the most usual combination between the
MS… manual motor starters and the contactors, according to AC-3 currents and motor powers for:
– coordination type 1 and type 2 at 400 V, 50 / 60 Hz, Iq = 16 kA
– coordination type 1 and type 2 at 400 V, 50 / 60 Hz, Iq = 50 kA.
Mounting and Connection Accessory Description
The BEA.. insulated 3-pole connecting link (touch safe) is used to electrically and mechanically connect the
MS.. manual motor starter and the A... serie contactor.
This accessory eliminates the potential risk of wiring errors, reduces the time required to install, to test and
to maintain a Direct-On-Line starter.
The PM26-13 mounting plate facilitates:
- the mounting and the dismounting of a A 26-30-.. up to A 40-30-.. contactor and its associated manual
motor starter with the use of a BEA26/.. connecting link
- the simple snap fitting of the starter onto standard 35 mm rails within the control panel, or screw fitting
onto the mounting plate.
11
1SBC101001C0201
Direct-On-Line Starters
Protected by Manual Motor Starter
I>
Coordination Type 1
Ordering Details - Coordination type 1, 400 V, 16 kA, 50/60 Hz
IEC
Manual Motor Starter
AC-3, 400 V
Rated Rated
power current
kW
A
Type
Order Code
0.06
0.09
0.12
0.18
0.25
0.37
0.55
0.75
1.1
1.5
2.2
3
0.22
0.34
0.44
0.72
0.83
1.12
1.45
1.9
2.59
3.45
4.8
6.48
4
8.6
5.5
7.5
11.1
14.8
Contactor
Accessories
Magnetic
tripping
current
A
Type state coil voltage
Order Code
MS116-0.25
0.16 - 0.25
1SAM 250 000 R1002
3
A9-30-10
1SBL 141 001 R
10
MS116-0.40
0.25 - 0.40
1SAM 250 000 R1003
4.8
A9-30-10
1SBL 141 001 R
10
MS116-0.63
0.40 - 0.63
1SAM 250 000 R1004
7.56
A9-30-10
1SBL 141 001 R
10
MS116-1.00
0.63 - 1.00
1SAM 250 000 R1005
12
A9-30-10
1SBL 141 001 R
10
MS116-1.00
0.63 - 1.00
1SAM 250 000 R1005
12
A9-30-10
1SBL 141 001 R
10
MS116-1.60
1.00 - 1.60
1SAM 250 000 R1006
19.2
A9-30-10
1SBL 141 001 R
10
MS116-1.60
1.00 - 1.60
1SAM 250 000 R1006
19.2
A9-30-10
1SBL 141 001 R
10
MS116-2.50
1.60 - 2.50
1SAM 250 000 R1007
30
A9-30-10
1SBL 141 001 R
10
MS116-4.00
2.50 - 4.00
1SAM 250 000 R1008
48
A9-30-10
1SBL 141 001 R
10
MS116-4.00
2.50 - 4.00
1SAM 250 000 R1008
48
A9-30-10
1SBL 141 001 R
10
MS116-6.30
4.00 - 6.30
1SAM 250 000 R1009
75.6
A9-30-10
1SBL 141 001 R
10
MS116-10.0
6.30 - 10.0
1SAM 250 000 R1010
120
A12-30-10
1SBL 161 001 R
10
MS116-10.0
6.30 - 10.0
1SAM 250 000 R1010
120
A12-30-10
1SBL 161 001 R
10
MS116-12.0
8.00 - 12.0
1SAM 250 000 R1012
144
A12-30-10
1SBL 161 001 R
10
MS116-16.0
10.0 - 16.0
1SAM 250 000 R1011
192
A16-30-10
1SBL 181 001 R
10
Unit piece
Current
setting
range
A
state coil voltage code
Unit piece
Allowed
Setting
current
A
Type
Connecting link
between MS..
and contactor
Fixing
0.25
BEA 16/116
on rail (1)
0.4
BEA 16/116
on rail (1)
0.63
BEA 16/116
on rail (1)
1
BEA 16/116
on rail (1)
1
BEA 16/116
on rail (1)
1.6
BEA 16/116
on rail (1)
1.6
BEA 16/116
on rail (1)
2.5
BEA 16/116
on rail (1)
4
BEA 16/116
on rail (1)
4
BEA 16/116
on rail (1)
6.3
BEA 16/116
on rail (1)
10
BEA 16/116
on rail (1)
10
BEA 16/116
on rail (1)
12
BEA 16/116
on rail (1)
16
BEA 16/116
on rail (1)
(1) No mounting plate required. MS.. can be fitted directly on a 35 mm rail.
Ordering Details - Main Accessories
Description
Connecting links
Mounting plate
Type
Order Code
Packing
pieces
Weight
kg
BEA 16/116
1SBN 081 406 R1000
10
0.020
BEA 16/325
1SBN 081 406 R1001
10
0.031
BEA 26/325
1SBN 082 406 R1001
10
0.031
BEA 40/450
1SBN 083 206 R1000
1
0.061
BEA 50/450
1SBN 083 506 R1000
1
0.062
BEA 75/495
1SBN 084 106 R1000
1
0.120
BEA 110/495
1SBN 084 506 R1000
1
0.124
PM 26-13
1SBN 092 406 R1000
2
0.160
>> Coil Voltage Codes ..............................................................................................................................................................................................................pages 0/1, 0/2 in the Cover Flap
>> Accessories, Ordering Details .................................................................................................................................................................................................................................... page 57
>> Other Manual Motor Starters and Contactors ............................................................................................................................................................................................. Main Catalogue
12
1SBC101001C0201
Direct-On-Line Starters
Protected by Manual Motor Starter
I>
Coordination Type 1
Ordering Details - Coordination type 1, 400 V, 50 kA, 50/60 Hz
IEC
Manual Motor Starter
AC-3, 400 V
Rated Rated
power current
kW
A
Type
Order Code
0.06
0.09
0.12
0.18
0.25
0.37
0.55
0.75
1.1
1.5
2.2
3
0.22
0.34
0.44
0.72
0.83
1.12
1.45
1.9
2.59
3.45
4.8
6.6
4
8.5
5.5
7.5
9
11.5
15.5
18.3
11
15
18.5
22
30
37
45
51
22
30
37
44
60
72
85
94
Contactor
Accessories
Magnetic
tripping
current
A
Type state coil voltage
Order Code
MS116-0.25
0.16 - 0.25
1SAM 250 000 R1002
3
A9-30-10
1SBL 141 001 R
10
MS116-0.40
0.25 - 0.40
1SAM 250 000 R1003
4.8
A9-30-10
1SBL 141 001 R
10
MS116-0.63
0.40 - 0.63
1SAM 250 000 R1004
7.56
A9-30-10
1SBL 141 001 R
10
MS116-1.00
0.63 - 1.00
1SAM 250 000 R1005
12
A9-30-10
1SBL 141 001 R
10
MS116-1.00
0.63 - 1.00
1SAM 250 000 R1005
12
A9-30-10
1SBL 141 001 R
10
MS116-1.60
1.00 - 1.60
1SAM 250 000 R1006
19.2
A9-30-10
1SBL 141 001 R
10
MS116-1.60
1.00 - 1.60
1SAM 250 000 R1006
19.2
A9-30-10
1SBL 141 001 R
10
MS116-2.50
1.60 - 2.50
1SAM 250 000 R1007
30
A9-30-10
1SBL 141 001 R
10
MS116-4.00
2.50 - 4.00
1SAM 250 000 R1008
48
A9-30-10
1SBL 141 001 R
10
MS116-4.00
2.50 - 4.00
1SAM 250 000 R1008
48
A9-30-10
1SBL 141 001 R
10
MS116-6.30
4.00 - 6.30
1SAM 250 000 R1009
75.6
A9-30-10
1SBL 141 001 R
10
MS325-9.00
6.30 - 9.00
1SAM 150 000 R1010
135
A9-30-10
1SBL 141 001 R
10
MS325-9.00
6.30 - 9.00
1SAM 150 000 R1010
135
A9-30-10
1SBL 141 001 R
10
MS325-12.5
9.00 - 12.5
1SAM 150 000 R1011
187.5
A12-30-10
1SBL 161 001 R
10
MS325-16.0
12.5 - 16.0
1SAM 150 000 R1012
240
A16-30-10
1SBL 181 001 R
10
MS325-20.0
16.0 - 20.0
1SAM 150 000 R1013
300
A26-30-10
1SBL 241 001 R
10
MS325-25.0
20.0 - 25.0
1SAM 150 000 R1014
375
A26-30-10
1SBL 241 001 R
10
MS450-32.0
22.0 - 32.0
1SAM 450 000 R1004
384
A30-30-10
1SBL 281 001 R
10
MS450-40.0
28.0 - 40.0
1SAM 450 000 R1005
480
A40-30-10
1SBL 321 001 R
10
MS450-50.0
40.0 - 50.0
1SAM 450 000 R1007
600
A50-30-00
1SBL 351 001 R
00
MS495-63.0
45.0 - 63.0
1SAM 550 000 R1007
756
A63-30-00
1SBL 371 001 R
00
MS495-75.0
57.0 - 75.0
1SAM 550 000 R1008
900
A75-30-00
1SBL 411 001 R
00
MS495-90.0
70.0 - 90.0
1SAM 550 000 R1009
1080
A95-30-00
1SFL 431 001 R
00
MS495-100
80.0 - 100
1SAM 550 000 R1010
1200
A95-30-00
1SFL 431 001 R
00
Unit piece
Current
setting
range
A
state coil voltage code
Unit piece
Allowed
Setting
current
A
Type
Connecting link
between MS..
and contactor
Fixing
0.25
BEA 16/116
on rail (1)
0.4
BEA 16/116
on rail (1)
0.63
BEA 16/116
on rail (1)
1
BEA 16/116
on rail (1)
1
BEA 16/116
on rail (1)
1.6
BEA 16/116
on rail (1)
1.6
BEA 16/116
on rail (1)
2.5
BEA 16/116
on rail (1)
4
BEA 16/116
on rail (1)
4
BEA 16/116
on rail (1)
6.3
BEA 16/116
on rail (1)
9
BEA 16/325
on rail (1)
9
BEA 16/325
on rail (1)
12
BEA 16/325
on rail (1)
16
BEA 16/325
on rail (1)
20
BEA 26/325
PM 26-13
25
BEA 26/325
PM 26-13
30
BEA 40/450
-
38
BEA 40/450
-
47.5
BEA 50/450
-
60
BEA 75/495
-
72.5
BEA 75/495
-
85
BEA 110/495
-
96
BEA 110/495
-
(1) No mounting plate required. MS.. can be fitted directly on a 35 mm rail.
>> Coil Voltage Codes ..............................................................................................................................................................................................................pages 0/1, 0/2 in the Cover Flap
>> Accessories, Ordering Details .................................................................................................................................................................................................................................... page 57
>> Other Manual Motor Starters and Contactors ............................................................................................................................................................................................. Main Catalogue
13
1SBC101001C0201
Direct-On-Line Starters
Protected by Manual Motor Starter
I>
Coordination Type 2
Ordering Details - Coordination type 2, 400 V, 16 kA, 50/60 Hz
IEC
Manual Motor Starter
AC-3, 400 V
Rated Rated
power current
kW
A
Type
Order Code
0.06
0.09
0.12
0.18
0.25
0.37
0.55
0.75
1.1
1.5
2.2
3
0.22
0.34
0.44
0.72
0.83
1.12
1.45
1.9
2.59
3.45
4.8
6.48
4
8.6
5.5
7.5
11.1
14.8
Contactor
Accessories
Magnetic
tripping
current
A
Type state coil voltage
Order Code
MS116-0.25
0.16 - 0.25
1SAM 250 000 R1002
3
A9-30-10
1SBL 141 001 R
10
MS116-0.40
0.25 - 0.40
1SAM 250 000 R1003
4.8
A9-30-10
1SBL 141 001 R
10
MS116-0.63
0.40 - 0.63
1SAM 250 000 R1004
7.56
A9-30-10
1SBL 141 001 R
10
MS116-1.00
0.63 - 1.00
1SAM 250 000 R1005
12
A9-30-10
1SBL 141 001 R
10
MS116-1.00
0.63 - 1.00
1SAM 250 000 R1005
12
A9-30-10
1SBL 141 001 R
10
MS116-1.60
1.00 - 1.60
1SAM 250 000 R1006
19.2
A9-30-10
1SBL 141 001 R
10
MS116-1.60
1.00 - 1.60
1SAM 250 000 R1006
19.2
A9-30-10
1SBL 141 001 R
10
MS116-2.50
1.60 - 2.50
1SAM 250 000 R1007
30
A9-30-10
1SBL 141 001 R
10
MS116-4.00
2.50 - 4.00
1SAM 250 000 R1008
48
A16-30-10
1SBL 181 001 R
10
MS116-4.00
2.50 - 4.00
1SAM 250 000 R1008
48
A16-30-10
1SBL 181 001 R
10
MS116-6.30
4.00 - 6.30
1SAM 250 000 R1009
75.6
A16-30-10
1SBL 181 001 R
10
MS116-10.0
6.30 - 10.0
1SAM 250 000 R1010
120
A26-30-10
1SBL 241 001 R
10
MS116-10.0
6.30 - 10.0
1SAM 250 000 R1010
120
A26-30-10
1SBL 241 001 R
10
MS116-12.0
8.00 - 12.0
1SAM 250 000 R1012
144
A26-30-10
1SBL 241 001 R
10
MS116-16.0
10.0 - 16.0
1SAM 250 000 R1011
192
A26-30-10
1SBL 241 001 R
10
Unit piece
Current
setting
range
A
state coil voltage code
Unit piece
Allowed
Setting
current
A
Type
Connecting link
between MS..
and contactor
Fixing
0.25
BEA 16/116
on rail (1)
0.4
BEA 16/116
on rail (1)
0.63
BEA 16/116
on rail (1)
1
BEA 16/116
on rail (1)
1
BEA 16/116
on rail (1)
1.6
BEA 16/116
on rail (1)
1.6
BEA 16/116
on rail (1)
2.5
BEA 16/116
on rail (1)
4
BEA 16/116
on rail (1)
4
BEA 16/116
on rail (1)
6.3
BEA 16/116
on rail (1)
10
BEA 26/116
PM 26-13
10
BEA 26/116
PM 26-13
12
BEA 26/116
PM 26-13
16
BEA 26/116
PM 26-13
(1) No mounting plate required. MS.. can be fitted directly on a 35 mm rail.
Ordering Details - Main Accessories
Description
Connecting links
Mounting plate
Type
Order Code
Packing
pieces
Weight
kg
BEA 16/116
1SBN 081 406 R1000
10
0.020
BEA 26/116
1SBN 082 406 R1000
10
0.024
BEA 26/325
1SBN 082 406 R1001
10
0.031
BEA 40/450
1SBN 083 206 R1000
1
0.061
BEA 50/450
1SBN 083 506 R1000
1
0.062
BEA 75/495
1SBN 084 106 R1000
1
0.120
BEA 110/495
1SBN 084 506 R1000
1
0.124
PM 26-13
1SBN 092 406 R1000
2
0.160
>> Coil Voltage Codes ..............................................................................................................................................................................................................pages 0/1, 0/2 in the Cover Flap
>> Accessories, Ordering Details .................................................................................................................................................................................................................................... page 57
>> Other Manual Motor Starters and Contactors ............................................................................................................................................................................................. Main Catalogue
14
1SBC101001C0201
Direct-On-Line Starters
Protected by Manual Motor Starter
I>
Coordination Type 2
Ordering Details - Coordination type 2, 400 V, 50 kA, 50/60 Hz
IEC
Manual Motor Starter
AC-3, 400 V
Rated Rated
power current
kW
A
Type
Order Code
0.06
0.09
0.12
0.18
0.25
0.37
0.55
0.75
1.1
1.5
2.2
3
0.22
0.34
0.44
0.72
0.83
1.12
1.45
1.9
2.59
3.45
4.8
6.6
4
8.5
5.5
7.5
9
11.5
15.5
18.3
11
15
18.5
22
30
37
45
51
22
30
37
44
60
72
85
94
Contactor
Accessories
Magnetic
tripping
current
A
Type state coil voltage
Order Code
MS116-0.25
0.16 - 0.25
1SAM 250 000 R1002
3
A9-30-10
1SBL 141 001 R
10
MS116-0.40
0.25 - 0.40
1SAM 250 000 R1003
4.8
A9-30-10
1SBL 141 001 R
10
MS116-0.63
0.40 - 0.63
1SAM 250 000 R1004
7.56
A9-30-10
1SBL 141 001 R
10
MS116-1.00
0.63 - 1.00
1SAM 250 000 R1005
12
A9-30-10
1SBL 141 001 R
10
MS116-1.00
0.63 - 1.00
1SAM 250 000 R1005
12
A9-30-10
1SBL 141 001 R
10
MS116-1.60
1.00 - 1.60
1SAM 250 000 R1006
19.2
A9-30-10
1SBL 141 001 R
10
MS116-1.60
1.00 - 1.60
1SAM 250 000 R1006
19.2
A9-30-10
1SBL 141 001 R
10
MS116-2.50
1.60 - 2.50
1SAM 250 000 R1007
30
A9-30-10
1SBL 141 001 R
10
MS116-4.00
2.50 - 4.00
1SAM 250 000 R1008
48
A16-30-10
1SBL 181 001 R
10
MS116-4.00
2.50 - 4.00
1SAM 250 000 R1008
48
A16-30-10
1SBL 181 001 R
10
MS116-6.30
4.00 - 6.30
1SAM 250 000 R1009
75.6
A16-30-10
1SBL 181 001 R
10
MS325-9.00
6.30 - 9.00
1SAM 150 000 R1010
135
A26-30-10
1SBL 241 001 R
10
MS325-9.00
6.30 - 9.00
1SAM 150 000 R1010
135
A26-30-10
1SBL 241 001 R
10
MS325-12.5
9.00 - 12.5
1SAM 150 000 R1011
187.5
A26-30-10
1SBL 241 001 R
10
MS325-16.0
12.5 - 16.0
1SAM 150 000 R1012
240
A26-30-10
1SBL 241 001 R
10
MS325-20.0
16.0 - 20.0
1SAM 150 000 R1013
300
A26-30-10
1SBL 241 001 R
10
MS325-25.0
20.0 - 25.0
1SAM 150 000 R1014
375
A30-30-10
1SBL 281 001 R
10
MS450-32.0
22.0 - 32.0
1SAM 450 000 R1004
384
A40-30-10
1SBL 321 001 R
10
MS450-40.0
28.0 - 40.0
1SAM 450 000 R1005
480
A40-30-10
1SBL 321 001 R
10
MS450-50.0
40.0 - 50.0
1SAM 450 000 R1007
600
A63-30-00
1SBL 371 001 R
00
MS495-63.0
45.0 - 63.0
1SAM 550 000 R1007
756
A75-30-00
1SBL 411 001 R
00
MS495-75.0
57.0 - 75.0
1SAM 550 000 R1008
900
A75-30-00
1SBL 411 001 R
00
MS495-90.0
70.0 - 90.0
1SAM 550 000 R1009
1080
A95-30-00
1SFL 431 001 R
00
MS495-100
80.0 - 100
1SAM 550 000 R1010
1200
A95-30-00
1SFL 431 001 R
00
Unit piece
Current
setting
range
A
state coil voltage code
Unit piece
Allowed
Setting
current
A
Type
Connecting link
between MS..
and contactor
Fixing
0.25
BEA 16/116
on rail (1)
0.4
BEA 16/116
on rail (1)
0.63
BEA 16/116
on rail (1)
1
BEA 16/116
on rail (1)
1
BEA 16/116
on rail (1)
1.6
BEA 16/116
on rail (1)
1.6
BEA 16/116
on rail (1)
2.5
BEA 16/116
on rail (1)
4
BEA 16/116
on rail (1)
4
BEA 16/116
on rail (1)
6.3
BEA 16/116
on rail (1)
9
BEA 26/325
PM-26-13
9
BEA 26/325
PM 26-13
12.5
BEA 26/325
PM 26-13
16
BEA 26/325
PM 26-13
20
BEA 26/325
PM 26-13
25
BEA 26/325
PM 26-13
30
BEA 40/450
-
38
BEA 40/450
-
47.5
BEA 50/450
-
60
BEA 75/495
-
72.5
BEA 75/495
-
85
BEA 110/495
-
96
BEA 110/495
-
(1) No mounting plate required. MS.. can be fitted directly on a 35 mm rail.
>> Coil Voltage Codes ..............................................................................................................................................................................................................pages 0/1, 0/2 in the Cover Flap
>> Accessories, Ordering Details .................................................................................................................................................................................................................................... page 57
>> Other Manual Motor Starters and Contactors ............................................................................................................................................................................................. Main Catalogue
15
1SBC101001C0201
Reversing Starters
Open Type Version, in Kit Form
I>
Protected by Manual Motor Starter
MS..
PM 26-23
MS..
BEA..
BEA..
BER, BEM
VM 5-1, VE 5-1
VE 5-..
A9 ... A26
A9 ... A26
A30 ... A110
A30 ... A110
BER ..
Selection Table
Manual motor starters
MS 116
MS 325
MS 450
MS 495
3-pole a.c. operated contactors
A9
A12
A16
A26
A9
BEA 26/116
BER 40V (1)
A12
A16
A26
A30
A40
BEA 16/325
BEA 26/325
BEA 40/450
BER 16V (1)
BER 40V (1)
A50
A63
A75
BEA 50/450
BEA 75/495
A95
A110
Connecting links
BEA 16/116
BEA 110/495
Connection sets
BER 16V (1)
BEM 75-30
(1) If only an electrical
interlocking is required between
contactors A 9 up to A 40, use
BER 16 and BER 40 connection
sets for contactors with N.C.
built-in auxiliary contacts to
reduce the space between
contactors.
Mounting plate
PM 26-23
Mechanical /electrical interlock units
VM 5-1 / VE 5-1
16
1SBC101001C0201
BEM 110-30
VE 5-2
Reversing Starters
Open Type Version, in Kit Form
I>
Protected by Manual Motor Starter
Application
Reversing starters for controlling three-phase asynchronous motors:
– up to an operational voltage of 415 V - 50 or 60 Hz
– for a starting time of 1.5 s max.
and a switching frequency of < 15 starts an hour with a load factor of 80 %
of < 30 starts an hour with a load factor of 50 %
– with an ambient temperature near the devices < 50 °C
– type 1 or type 2 coordination, complying with IEC 60947-4-1 / EN 60947-4-1
1SBC5 9292 5F0302
Coordination
MS 116
+ 2 x A 9-30-10
+ BEA 16/116
+ VE 5-1
+ BER 16V
+ PM 26-23
In the event of a short-circuit, the starter is subjected to thermal stresses, in addition to very high electrodynamic
stresses, proportional to short-current time.
The capacity to withstand these high stresses depands upon the perfect coordination of the devices which
make up the starter.
Standard EN 60947-4-1/IEC 60947-4-1 defines the two types of coordination according to the anticipated
level of service continuity.
The tables overleaf show, for each of the two coordination types, the most usual combination between the
MS… manual motor starters and the contactors, according to AC-3 currents and motor powers for:
– coordination type 1 and type 2 at 400 V, 50 / 60 Hz, Iq = 16 kA
– coordination type 1 and type 2 at 400 V, 50 / 60 Hz, Iq = 50 kA.
Mounting and Connection Accessory Description
The BEA connecting links, the VE 5-... or VM 5-1 interlock unit, the BER or BEM connection sets and the
PM 26-23 mounting plate allow to realize reversing starters, including A... serie contactors and MS... manual
motor starter controlling and protecting motors against overloads and short-circuits according to coordination
types 1 and 2.
These accessories eliminate the potential risk of wiring errors, reduce the time required to install, to test and
to maintain a reversing starter.
The BEA insulated 3-pole connecting link (touch safe) is used to electrically and mechanically connect the
MS.. manual motor starter and the A... serie contactor.
The BER / BEM connection set is used to do a safe and simple connection between both contactor main
terminals.
The interlocking function can be easily assured by a simple mounting of :
– a VE 5-.. unit between both contactors for a mechanical and electrical interlocking
– a VM 5-1 unit between both contactors for a mechanical interlocking and add-on N.C. auxiliary contacts
for the electrical interlocking (or use contactors with built-in N.C. auxiliary contacts).
Note: if only an electrical interlocking is required between contactors A 9 up to A 40, use BER 16 and BER 40 connection sets and contactors
with built-in N.C. auxiliary contacts (A 9-30-01 ... A 40-30-01 contactors, see main catalogue).
The PM 26-23 mounting plate facilitates:
– the mounting and dismounting of the contactors and the manual motor starter
– the simple snap fitting of the reversing starter onto standard 35 mm rails within the control panel, or screw
fitting onto the mounting plate.
17
1SBC101001C0201
Reversing Starters
Protected by Manual Motor Starter
I>
Coordination Type 1
Ordering Details - Coordination type 1, 400 V, 16 kA, 50/60 Hz
IEC
Manual Motor Starter
AC-3, 400 V
Rated
Rated
power current
kW
A
Type
Order Code
0.06
0.09
0.12
0.18
0.25
0.37
0.55
0.75
1.1
1.5
2.2
3
0.22
0.34
0.44
0.72
0.83
1.12
1.45
1.9
2.59
3.45
4.8
6.48
4
8.6
5.5
7.5
11.1
14.8
Contactor
Accessories
Current
setting
range
A
Magnetic
tripping
current
A
Type state coil voltage
Order Code
MS116-0.25
1SAM 250 000 R1002
0.16 - 0.25
3
2 x A9-30-10
1SBL 141 001 R
10
MS116-0.40
1SAM 250 000 R1003
0.25 - 0.40
2 x A9-30-10
1SBL 141 001 R
10
MS116-0.63
1SAM 250 000 R1004
0.40 - 0.63
2 x A9-30-10
1SBL 141 001 R
10
MS116-1.00
1SAM 250 000 R1005
0.63 - 1.00
2 x A9-30-10
1SBL 141 001 R
10
MS116-1.00
1SAM 250 000 R1005
0.63 - 1.00
2 x A9-30-10
1SBL 141 001 R
10
MS116-1.60
1SAM 250 000 R1006
1.00 - 1.60
2 x A9-30-10
1SBL 141 001 R
10
MS116-1.60
1SAM 250 000 R1006
1.00 - 1.60
2 x A9-30-10
1SBL 141 001 R
10
MS116-2.50
1SAM 250 000 R1007
1.60 - 2.50
2 x A9-30-10
1SBL 141 001 R
10
MS116-4.00
1SAM 250 000 R1008
2.50 - 4.00
2 x A9-30-10
1SBL 141 001 R
10
MS116-4.00
1SAM 250 000 R1008
2.50 - 4.00
2 x A9-30-10
1SBL 141 001 R
10
MS116-6.30
1SAM 250 000 R1009
4.00 - 6.30
2 x A9-30-10
1SBL 141 001 R
10
MS116-10.0
1SAM 250 000 R1010
6.30 - 10.0
2 x A12-30-10
1SBL 161 001 R
10
MS116-10.0
1SAM 250 000 R1010
6.30 - 10.0
2 x A12-30-10
1SBL 161 001 R
10
MS116-12.0
1SAM 250 000 R1012
8.00 - 12.0
2 x A12-30-10
1SBL 161 001 R
10
MS116-16.0
1SAM 250 000 R1011
10.0 - 16.0
2 x A16-30-10
1SBL 181 001 R
10
Unit piece
4.8
7.56
12
12
19.2
19.2
30
48
48
75.6
120
120
144
192
state coil voltage code
Unit piece
Allowed
Setting
current
A
Connecting
link between
MS.. and
contactors
Interlock
unit
Connection Mounting
set for the plate
contactors
0.25
BEA 16/116
VE 5-1
BER 16V
PM 26-23
0.4
BEA 16/116
VE 5-1
BER 16V
PM 26-23
0.63
BEA 16/116
VE 5-1
BER 16V
PM 26-23
1
BEA 16/116
VE 5-1
BER 16V
PM 26-23
1
BEA 16/116
VE 5-1
BER 16V
PM 26-23
1.6
BEA 16/116
VE 5-1
BER 16V
PM 26-23
1.6
BEA 16/116
VE 5-1
BER 16V
PM 26-23
2.5
BEA 16/116
VE 5-1
BER 16V
PM 26-23
4
BEA 16/116
VE 5-1
BER 16V
PM 26-23
4
BEA 16/116
VE 5-1
BER 16V
PM 26-23
6.3
BEA 16/116
VE 5-1
BER 16V
PM 26-23
10
BEA 16/116
VE 5-1
BER 16V
PM 26-23
10
BEA 16/116
VE 5-1
BER 16V
PM 26-23
12
BEA 16/116
VE 5-1
BER 16V
PM 26-23
16
BEA 16/116
VE 5-1
BER 16V
PM 26-23
Packing
pieces
Weight
kg
Ordering Details - Main Accessories
Description
Connecting links
Mechanical interlock unit
Mechanical & electrical interlock units
Connection sets
Mounting plate
Type
Order Code
BEA 16/116
1SBN 081 406 R1000
10
0.020
BEA 16/325
1SBN 081 406 R1001
10
0.031
BEA 26/325
1SBN 082 406 R1001
10
0.031
BEA 40/450
1SBN 083 206 R1000
1
0.061
BEA 50/450
1SBN 083 506 R1000
1
0.062
BEA 75/495
1SBN 084 106 R1000
1
0.120
BEA 110/495
1SBN 084 506 R1000
1
0.124
VM 5-1
1SBN 030 100 R1000
1
0.066
VE 5-1
1SBN 030 110 R1000
1
0.076
VE 5-2
1SBN 030 210 R1000
1
0.146
BER 16V
1SBN 081 411 R1000
1
0.045
BER 40V
1SBN 082 411 R1000
1
0.085
BEM 75-30
1SBN 083 501 R1000
1
0.243
BEM 110-30
1SFN 084 301 R1000
1
0.450
PM 26-23
1SBN 091 407 R1000
1
0.330
>> Coil Voltage Codes ..............................................................................................................................................................................................................pages 0/1, 0/2 in the Cover Flap
>> Accessories, Ordering Details .................................................................................................................................................................................................................................... page 57
>> Other Manual Motor Starters and Contactors ............................................................................................................................................................................................. Main Catalogue
18
1SBC101001C0201
Reversing Starters
Protected by Manual Motor Starter
I>
Coordination Type 1
Ordering Details - Coordination type 1, 400 V, 50 kA, 50/60 Hz
IEC
Manual Motor Starter
AC-3, 400 V
Rated
Rated
power current
kW
A
Type
Order Code
0.06
0.09
0.12
0.18
0.25
0.37
0.55
0.75
1.1
1.5
2.2
3
0.22
0.34
0.44
0.72
0.83
1.12
1.45
1.9
2.59
3.45
4.8
6.6
4
8.5
5.5
7.5
9
11.5
15.5
18.3
11
15
18.5
22
30
37
45
51
22
30
37
44
60
72
85
94
Contactor
Accessories
Current
setting
range
A
Magnetic
tripping
current
A
Type state coil voltage
Order Code
MS116-0.25
1SAM 250 000 R1002
0.16 - 0.25
3
2 x A9-30-10
1SBL 141 001 R
10
MS116-0.40
1SAM 250 000 R1003
0.25 - 0.40
2 x A9-30-10
1SBL 141 001 R
10
MS116-0.63
1SAM 250 000 R1004
0.40 - 0.63
2 x A9-30-10
1SBL 141 001 R
10
MS116-1.00
1SAM 250 000 R1005
0.63 - 1.00
2 x A9-30-10
1SBL 141 001 R
10
MS116-1.00
1SAM 250 000 R1005
0.63 - 1.00
2 x A9-30-10
1SBL 141 001 R
10
MS116-1.60
1SAM 250 000 R1006
1.00 - 1.60
2 x A9-30-10
1SBL 141 001 R
10
MS116-1.60
1SAM 250 000 R1006
1.00 - 1.60
2 x A9-30-10
1SBL 141 001 R
10
MS116-2.50
1SAM 250 000 R1007
1.60 - 2.50
2 x A9-30-10
1SBL 141 001 R
10
MS116-4.00
1SAM 250 000 R1008
2.50 - 4.00
2 x A9-30-10
1SBL 141 001 R
10
MS116-4.00
1SAM 250 000 R1008
2.50 - 4.00
2 x A9-30-10
1SBL 141 001 R
10
MS116-6.30
1SAM 250 000 R1009
4.00 - 6.30
2 x A9-30-10
1SBL 141 001 R
10
MS325-9.00
1SAM 150 000 R1010
6.30 - 9.00
2 x A9-30-10
1SBL 141 001 R
10
MS325-9.00
1SAM 150 000 R1010
6.30 - 9.00
2 x A9-30-10
1SBL 141 001 R
10
MS325-12.5
1SAM 150 000 R1011
9.00 - 12.5
2 x A12-30-10
1SBL 161 001 R
10
MS325-16.0
1SAM 150 000 R1012
12.5 - 16.0
2 x A16-30-10
1SBL 181 001 R
10
MS325-20.0
1SAM 150 000 R1013
16.0 - 20.0
2 x A26-30-10
1SBL 241 001 R
10
MS325-25.0
1SAM 150 000 R1014
20.0 - 25.0
2 x A26-30-10
1SBL 241 001 R
10
MS450-32.0
1SAM 450 000 R1004
22.0 - 32.0
2 x A30-30-10
1SBL 281 001 R
10
MS450-40.0
1SAM 450 000 R1005
28.0 - 40.0
2 x A40-30-10
1SBL 321 001 R
10
MS450-50.0
1SAM 450 000 R1007
40.0 - 50.0
2 x A50-30-00
1SBL 351 001 R
00
MS495-63.0
1SAM 550 000 R1007
45.0 - 63.0
2 x A63-30-00
1SBL 371 001 R
00
MS495-75.0
1SAM 550 000 R1008
57.0 - 75.0
2 x A75-30-00
1SBL 411 001 R
00
MS495-90.0
1SAM 550 000 R1009
70.0 - 90.0
2 x A95-30-00
1SFL 431 001 R
00
MS495-100
1SAM 550 000 R1010
80.0 - 100
2 x A95-30-00
1SFL 431 001 R
00
Unit piece
4.8
7.56
12
12
19.2
19.2
30
48
48
75.6
135
135
187.5
240
300
375
384
480
600
756
900
1080
1200
state coil voltage code
Unit piece
Allowed
Setting
current
A
Connecting
link between
MS.. and
contactors
Interlock Connection Mounting
unit
set for the plate
contactors
0.25
BEA 16/116
VE 5-1
BER 16V
PM 26-23
0.4
BEA 16/116
VE 5-1
BER 16V
PM 26-23
0.63
BEA 16/116
VE 5-1
BER 16V
PM 26-23
1
BEA 16/116
VE 5-1
BER 16V
PM 26-23
1
BEA 16/116
VE 5-1
BER 16V
PM 26-23
1.6
BEA 16/116
VE 5-1
BER 16V
PM 26-23
1.6
BEA 16/116
VE 5-1
BER 16V
PM 26-23
2.5
BEA 16/116
VE 5-1
BER 16V
PM 26-23
4
BEA 16/116
VE 5-1
BER 16V
PM 26-23
4
BEA 16/116
VE 5-1
BER 16V
PM 26-23
6.3
BEA 16/116
VE 5-1
BER 16V
PM 26-23
9
BEA 16/325
VE 5-1
BER 16V
PM 26-23
9
BEA 16/325
VE 5-1
BER 16V
PM 26-23
12
BEA 16/325
VE 5-1
BER 16V
PM 26-23
16
BEA 16/325
VE 5-1
BER 16V
PM 26-23
20
BEA 26/325
VE 5-1
BER 40V
PM 26-23
25
BEA 26/325
VE 5-1
BER 40V
PM 26-23
30
BEA 40/450
VE 5-1
BER 40V
–
38
BEA 40/450
VE 5-1
BER 40V
–
47.5
BEA 50/450
VE 5-2
BEM 75-30
–
60
BEA 75/495
VE 5-2
BEM 75-30
–
72.5
BEA 75/495
VE 5-2
BEM 75-30
–
85
BEA 110/495
VE 5-2
BEM 110-30 –
96
BEA 110/495
VE 5-2
BEM 110-30 –
>> Coil Voltage Codes ..............................................................................................................................................................................................................pages 0/1, 0/2 in the Cover Flap
>> Accessories, Ordering Details .................................................................................................................................................................................................................................... page 57
>> Other Manual Motor Starters and Contactors ............................................................................................................................................................................................. Main Catalogue
19
1SBC101001C0201
Reversing Starters
Protected by Manual Motor Starter
I>
Coordination Type 2
Ordering Details - Coordination type 2, 400 V, 16 kA, 50/60 Hz
IEC
Manual Motor Starter
AC-3, 400 V
Rated
Rated
power current
kW
A
Type
Order Code
0.06
0.09
0.12
0.18
0.25
0.37
0.55
0.75
1.1
1.5
2.2
3
0.22
0.34
0.44
0.72
0.83
1.12
1.45
1.9
2.59
3.45
4.8
6.48
4
8.6
5.5
7.5
11.1
14.8
Contactor
Accessories
Current
setting
range
A
Magnetic
tripping
current
A
Type state coil voltage
Order Code
MS116-0.25
1SAM 250 000 R1002
0.16 - 0.25
3
2 x A9-30-10
1SBL 141 001 R
10
MS116-0.40
1SAM 250 000 R1003
0.25 - 0.40
2 x A9-30-10
1SBL 141 001 R
10
MS116-0.63
1SAM 250 000 R1004
0.40 - 0.63
2 x A9-30-10
1SBL 141 001 R
10
MS116-1.00
1SAM 250 000 R1005
0.63 - 1.00
2 x A9-30-10
1SBL 141 001 R
10
MS116-1.00
1SAM 250 000 R1005
0.63 - 1.00
2 x A9-30-10
1SBL 141 001 R
10
MS116-1.60
1SAM 250 000 R1006
1.00 - 1.60
2 x A9-30-10
1SBL 141 001 R
10
MS116-1.60
1SAM 250 000 R1006
1.00 - 1.60
2 x A9-30-10
1SBL 141 001 R
10
MS116-2.50
1SAM 250 000 R1007
1.60 - 2.50
2 x A9-30-10
1SBL 141 001 R
10
MS116-4.00
1SAM 250 000 R1008
2.50 - 4.00
2 x A16-30-10
1SBL 181 001 R
10
MS116-4.00
1SAM 250 000 R1008
2.50 - 4.00
2 x A16-30-10
1SBL 181 001 R
10
MS116-6.30
1SAM 250 000 R1009
4.00 - 6.30
2 x A16-30-10
1SBL 181 001 R
10
MS116-10.0
1SAM 250 000 R1010
6.30 - 10.0
2 x A26-30-10
1SBL 241 001 R
10
MS116-10.0
1SAM 250 000 R1010
6.30 - 10.0
2 x A26-30-10
1SBL 241 001 R
10
MS116-12.0
1SAM 250 000 R1012
8.00 - 12.0
2 x A26-30-10
1SBL 241 001 R
10
MS116-16.0
1SAM 250 000 R1011
10.0 - 16.0
2 x A26-30-10
1SBL 241 001 R
10
Unit piece
4.8
7.56
12
12
19.2
19.2
30
48
48
75.6
120
120
144
192
state coil voltage code
Unit piece
Allowed
Setting
current
A
Connecting
link between
MS.. and
contactors
Interlock
unit
Connection Mounting
set for the plate
contactors
0.25
BEA 16/116
VE 5-1
BER 16V
PM 26-23
0.4
BEA 16/116
VE 5-1
BER 16V
PM 26-23
0.63
BEA 16/116
VE 5-1
BER 16V
PM 26-23
1
BEA 16/116
VE 5-1
BER 16V
PM 26-23
1
BEA 16/116
VE 5-1
BER 16V
PM 26-23
1.6
BEA 16/116
VE 5-1
BER 16V
PM 26-23
1.6
BEA 16/116
VE 5-1
BER 16V
PM 26-23
2.5
BEA 16/116
VE 5-1
BER 16V
PM 26-23
4
BEA 16/116
VE 5-1
BER 16V
PM 26-23
4
BEA 16/116
VE 5-1
BER 16V
PM 26-23
6.3
BEA 16/116
VE 5-1
BER 16V
PM 26-23
10
BEA 26/116
VE 5-1
BER 40V
PM 26-23
10
BEA 26/116
VE 5-1
BER 40V
PM 26-23
12
BEA 26/116
VE 5-1
BER 40V
PM 26-23
16
BEA 26/116
VE 5-1
BER 40V
PM 26-23
Packing
pieces
Weight
kg
Ordering Details - Main Accessories
Description
Connecting links
Type
Order Code
BEA 16/116
1SBN 081 406 R1000
10
0.020
BEA 26/116
1SBN 082 406 R1000
10
0.024
BEA 26/325
1SBN 082 406 R1001
10
0.031
BEA 40/450
1SBN 083 206 R1000
1
0.061
BEA 50/450
1SBN 083 506 R1000
1
0.062
BEA 75/495
1SBN 084 106 R1000
1
0.120
BEA 110/495
1SBN 084 506 R1000
1
0.124
Connection kit
BSA 325
FPTN 472 772 R0001
1
0.009
Mechanical interlock unit
VM 5-1
1SBN 030 100 R1000
1
0.066
Mechanical & electrical interlock units
VE 5-1
1SBN 030 110 R1000
1
0.076
VE 5-2
1SBN 030 210 R1000
1
0.146
Connection sets
Mounting plate
BER 16V
1SBN 081 411 R1000
1
0.045
BER 40V
1SBN 082 411 R1000
1
0.085
BEM 75-30
1SBN 083 501 R1000
1
0.243
BEM 110-30
1SFN 084 301 R1000
1
0.450
PM 26-23
1SBN 091 407 R1000
1
0.330
>> Coil Voltage Codes ..............................................................................................................................................................................................................pages 0/1, 0/2 in the Cover Flap
>> Accessories, Ordering Details .................................................................................................................................................................................................................................... page 57
>> Other Manual Motor Starters and Contactors ............................................................................................................................................................................................. Main Catalogue
20
1SBC101001C0201
Reversing Starters
Protected by Manual Motor Starter
I>
Coordination Type 2
Ordering Details - Coordination type 2, 400 V, 50 kA, 50/60 Hz
IEC
Manual Motor Starter
AC-3, 400 V
Rated
Rated
power current
kW
A
Type
Order Code
0.06
0.09
0.12
0.18
0.25
0.37
0.55
0.75
1.1
1.5
2.2
3
0.22
0.34
0.44
0.72
0.83
1.12
1.45
1.9
2.59
3.45
4.8
6.6
4
8.5
5.5
7.5
9
11.5
15.5
18.3
11
15
18.5
22
30
37
45
51
22
30
37
44
60
72
85
94
Contactor
Accessories
Current
setting
range
A
Magnetic
tripping
current
A
Type state coil voltage
Order Code
MS116-0.25
1SAM 250 000 R1002
0.16 - 0.25
3
2 x A9-30-10
1SBL 141 001 R
10
MS116-0.40
1SAM 250 000 R1003
0.25 - 0.40
2 x A9-30-10
1SBL 141 001 R
10
MS116-0.63
1SAM 250 000 R1004
0.40 - 0.63
2 x A9-30-10
1SBL 141 001 R
10
MS116-1.00
1SAM 250 000 R1005
0.63 - 1.00
2 x A9-30-10
1SBL 141 001 R
10
MS116-1.00
1SAM 250 000 R1005
0.63 - 1.00
2 x A9-30-10
1SBL 141 001 R
10
MS116-1.60
1SAM 250 000 R1006
1.00 - 1.60
2 x A9-30-10
1SBL 141 001 R
10
MS116-1.60
1SAM 250 000 R1006
1.00 - 1.60
2 x A9-30-10
1SBL 141 001 R
10
MS116-2.50
1SAM 250 000 R1007
1.60 - 2.50
2 x A9-30-10
1SBL 141 001 R
10
MS116-4.00
1SAM 250 000 R1008
2.50 - 4.00
2 x A16-30-10
1SBL 181 001 R
10
MS116-4.00
1SAM 250 000 R1008
2.50 - 4.00
2 x A16-30-10
1SBL 181 001 R
10
MS116-6.30
1SAM 250 000 R1009
4.00 - 6.30
2 x A16-30-10
1SBL 181 001 R
10
MS325-9.00
1SAM 150 000 R1010
6.30 - 9.00
2 x A26-30-10
1SBL 241 001 R
10
MS325-9.00
1SAM 150 000 R1010
6.30 - 9.00
2 x A26-30-10
1SBL 241 001 R
10
MS325-12.5
1SAM 150 000 R1011
9.00 - 12.5
2 x A26-30-10
1SBL 241 001 R
10
MS325-16.0
1SAM 150 000 R1012
12.5 - 16.0
2 x A26-30-10
1SBL 241 001 R
10
MS325-20.0
1SAM 150 000 R1013
16.0 - 20.0
2 x A26-30-10
1SBL 241 001 R
10
MS325-25.0
1SAM 150 000 R1014
20.0 - 25.0
2 x A30-30-10
1SBL 281 001 R
10
MS450-32.0
1SAM 450 000 R1004
22.0 - 32.0
2 x A40-30-10
1SBL 321 001 R
10
MS450-40.0
1SAM 450 000 R1005
28.0 - 40.0
2 x A40-30-10
1SBL 321 001 R
10
MS450-50.0
1SAM 450 000 R1007
40.0 - 50.0
2 x A63-30-00
1SBL 371 001 R
00
MS495-63.0
1SAM 550 000 R1007
45.0 - 63.0
2 x A75-30-00
1SBL 411 001 R
00
MS495-75.0
1SAM 550 000 R1008
57.0 - 75.0
2 x A75-30-00
1SBL 411 001 R
00
MS495-90.0
1SAM 550 000 R1009
70.0 - 90.0
2 x A95-30-00
1SFL 431 001 R
00
MS495-100
1SAM 550 000 R1010
80.0 - 100
2 x A95-30-00
1SFL 431 001 R
00
Unit piece
4.8
7.56
12
12
19.2
19.2
30
48
48
75.6
135
135
187.5
240
300
375
384
480
600
756
900
1080
1200
state coil voltage code
Unit piece
Allowed
Setting
current
A
Connecting
link between
MS.. and
contactors
Interlock Connection
unit
set for the
contactors
Mounting
plate
0.25
BEA 16/116
VE 5-1
BER 16V
PM 26-23
0.4
BEA 16/116
VE 5-1
BER 16V
PM 26-23
0.63
BEA 16/116
VE 5-1
BER 16V
PM 26-23
1
BEA 16/116
VE 5-1
BER 16V
PM 26-23
1
BEA 16/116
VE 5-1
BER 16V
PM 26-23
1.6
BEA 16/116
VE 5-1
BER 16V
PM 26-23
1.6
BEA 16/116
VE 5-1
BER 16V
PM 26-23
2.5
BEA 16/116
VE 5-1
BER 16V
PM 26-23
4
BEA 16/116
VE 5-1
BER 16V
PM 26-23
4
BEA 16/116
VE 5-1
BER 16V
PM 26-23
6.3
BEA 16/116
VE 5-1
BER 16V
PM 26-23
9
BEA 26/325
VE 5-1
BER 40V
PM 26-23
9
BEA 26/325
VE 5-1
BER 40V
PM 26-23
12.5
BEA 26/325
VE 5-1
BER 40V
PM 26-23
16
BEA 26/325
VE 5-1
BER 40V
PM 26-23
20
BEA 26/325
VE 5-1
BER 40V
PM 26-23
25
BSA 325
VE 5-1
BER 40V
–
30
BEA 40/450
VE 5-1
BER 40V
–
38
BEA 40/450
VE 5-1
BER 40V
–
47.5
BEA 50/450
VE 5-2
BEM 75-30
–
60
BEA 75/495
VE 5-2
BEM 75-30
–
72.5
BEA 75/495
VE 5-2
BEM 75-30
–
85
BEA 110/495
VE 5-2
BEM 110-30 –
96
BEA 110/495
VE 5-2
BEM 110-30 –
>> Coil Voltage Codes ..............................................................................................................................................................................................................pages 0/1, 0/2 in the Cover Flap
>> Accessories, Ordering Details .................................................................................................................................................................................................................................... page 57
>> Other Manual Motor Starters and Contactors ............................................................................................................................................................................................. Main Catalogue
21
1SBC101001C0201
Direct-On-Line Starters
Open Type Version in Kit Form
I>
Protection by Manual Motor Starter
KM1 : 5/L3
KM1 : 5/L3
Us
Us
Q1
Q1
Power Circuit
22
1SBC101001C0201
14
14
KM1
E3025D
A1
A1
KM1
Remote Control
Local Control
E3027D
KM1
Us
N
KM1 : 3/L2
A2
Us
N
KM1 : 3/L2
E3026D
14
6/T3
4/T2
2/T1
A2
3
I
KM1
U1 V1 W1
M
13
13
I
KM1
A2
6/T3
5/L3
13
4/T2
O
A1
2/T1
I>
3/L2
I>
1/L1
I>
14
14
22
14
Q1
13
13
21
13
5/L3
3/L2
1/L1
Wiring Diagrams
Reversing Starters
Open Type Version in Kit Form
I>
Protection by Manual Motor Starter
KM2 : 5/L3
Us
Q1
Q1
II
14
14
KM2
Power Circuit
Remote Control
22
E3030D
KM2
A2
Us
N
KM2 : 3/L2
A2
A2
KM2
E3029D
M
3
A1
22
A1
22
A1
A1
KM1
A2
Us
N
KM2 : 3/L2
KM1
KM2
KM1
U1 V1 W1
21
21
KM1
22
KM2
21
21
E3028D
22
14
KM1
14
I
KM2
13
13
13
13
21
5/L3
3/L2
1/L1
13
14
6/T3
4/T2
2/T1
I
A2
22
14
6/T3
4/T2
2/T1
KM2
KM1
A1
21
13
5/L3
3/L2
A1
1/L1
II
A2
14
O
I>
6/T3
4/T2
I>
2/T1
I>
22
14
14
Q1
KM1
13
13
KM2 : 5/L3
Us
21
13
5/L3
3/L2
1/L1
Wiring Diagrams for Reversing Starters
With or without VM 5-1 mechanical interlock unit, electrical interlocking by built-in auxiliary contacts
Local Control
13
13
KM2 : 5/L3
Us
Q1
Q1
14
13
KM2 : 5/L3
Us
21
5/L3
3/L2
1/L1
Wiring Diagrams for Reversing Starters
With VE 5-.. mechanical and electrical interlock unit
14
22
14
Q1
O
I>
Power Circuit
14
KM2
14
14
13
13
13
14
Remote Control
01
02
02
A1
A1
A1
01
01
02
01
02
A1
3
II
KM2
E3033D
Us
N
KM2 : 3/L2
A2
E3032 D
KM2
A2
KM1
KM1
Us
N
KM2 : 3/L2
A2
M
KM1
14
6/T3
4/T2
E3031D
U1 V1 W1
I
KM2
A2
5/L3
13
3/L2
A1
1/L1
KM1
I
2/T1
02
02
14
6/T3
A2
01
01
13
5/L3
3/L2
4/T2
KM2
2/T1
A2
KM1
A1
1/L1
II
13
6/T3
4/T2
I>
2/T1
I>
Local Control
23
1SBC101001C0201
A 9 ... A 26 3-pole Contactors
Protected by Manual Motor Starter
I>
Direct-On-Line Starter
Dimensions (in mm)
75.5
85.6
70
4.5
6
5
10
54
5
62
180
35 mm EN/IEC 60715
15
180
10
15
10
44
5
A 9, A 12, A 16 contactors
+ BEA 16/325
+ MS 325
106
96
101
91
35 mm EN/IEC 60715
4.5
4.5
7.3
4 x ø 4.2
E2660D
215
2 x ø 7.2
45
A 26 contactor + BEA.. + MS.. + PM 26-13 Drilling plan
24
1SBC101001C0201
10
10
7.7
107
A 26 contactor
+ BEA 26/325
+ MS 325 + PM 26-13
113
E2666D
113
E2664D
107
E2667D
10
54
7.7
A 26 contactor
+ BEA 26/116
+ MS 116 + PM 26-13
15
39.4
125
225
125
15
10
39.4
E2665D
54
8
5
35 mm EN/IEC 60715
5
10
15
25
20
5
225
5
E2090D
5
10
4.5
E2089D
35
40
A 9, A 12, A 16 contactors
+ BEA 16/116
+ MS 116
4.5
E2084D
5.5
10
44
E2083D
E2082D
7
5
177
35 mm EN/IEC 60715
45
10
25
5
40
5
17.5
80.1
43
45
A 30, A 40 3-pole Contactors
Protected by Manual Motor Starter
I>
Direct-On-Line Starter
Dimensions (in mm)
96
4 x ø 4.2
7.3
13
25
5
4.5
4.5
91
8
5
215
10
45
E2865D
122
E2660D
7.7
10
54
E2864D
39.4
125
15
35 mm EN/IEC 60715
225
2 x ø 7.2
128.3
A 30, A 40 contactors
+ BEA 26/325
+ MS 325
149
55
8
5
12
30
5.2
245
15
140
255
130
50
5
10
70
5
37.5
6.3
108.3
4.5
45
4.5
E2100D
E2098D
9
54
E2099D
5
10
4.2
A 30, A 40 contactors
+ BEA 40/450
+ MS 450
25
1SBC101001C0201
A 50, A 63 3-pole Contactors
Protected by Manual Motor Starter
I>
Direct-On-Line Starter
Dimensions (in mm)
149
8
12
5.2
30
50
55
5
260
15
145
270
130
5
5
10
90
45
A 50, A 63 contactors
+ BEA 50/450
+ MS 450
26
1SBC101001C0201
6.5
108
5
60
5
E2103D
10
E2102D
70
E2101D
5
10
6.2
A 63 ... A 110 3-pole Contactors
Protected by Manual Motor Starter
I>
Direct-On-Line Starter
Dimensions (in mm)
169
8
12
5.2
30
70
70
5
165
15
292,5
302.5
155
5
5
10
90
45
70
6.5
5
E2105D
E2104D
10
108
60
5
E2106D
5
10
6.2
A 63, A 75 contactors
+ BEA 75/495
+ MS 495
169
8
12
5.2
30
70
70
5
155
5
330
341.5
185
15
54
136
5
20
6.5
123.5
6
78
6
E2109D
E2107D
10
90
E2108D
5
10
7
A 95, A 110 contactors
+ BEA 110/495
+ MS 495
27
1SBC101001C0201
A 9 ... A 16 3-pole Contactors
Protected by Manual Motor Starter
I>
Reversing Starter
Dimensions (in mm)
106
96
91
26
25
29.5
40
101
10
5
8
125
12
5
35 mm EN/IEC 60715
15
225
125
35 mm EN/IEC 60715
225
5
15
12
95
7.7
88
A 9, A 12, A 16 contactors
+ VM/VE 5-1
+ BEA 16/325 + BER 16V
+ MS 325 + PM 26-23
95
106
96
101
91
26
25
29.5
40
E2847D
A 9, A 12, A 16 contactors
+ VM/VE 5-1
+ BEA 16/116 + BER 16V
+ MS 116 + PM 26-23
10
39.4
108
88
E2846D
7.7
E2843D
108
10
E2842D
39.4
5
10
5
8
12
125
225
15
35 mm EN/IEC 60715
35 mm EN/IEC 60715
125
225
5
15
12
10
4.5
45
45
95
4.5
7.3
8 x ø 4.2
99
E2671D
215
4 x ø 7.2
A 9, A 12, A 16 + BEA.. + MS... + PM 26-23 Drilling plan
28
1SBC101001C0201
A 9, A 12, A 16 contactors
+ BEA 16/325 + BER 16
+ MS 325 + PM 26-23
7.7
88
95
E2849D
A 9, A 12, A 16 contactors
+ BEA 16/116 + BER 16
+ MS 116 + PM 26-23
108
10
39.4
88
E2848D
7.7
E2845D
108
10
E2844D
39.4
10
A 26 3-pole Contactors
Protected by Manual Motor Starter
I>
Reversing Starter
106
96
101
91
10
8
5
125
225
15
35 mm EN/IEC 60715
15
10
10
123
A 26 contactors
+ VM/VE 5-1
+ BEA 26/116 + BER 40V
+ MS 116 + PM 26-23
113
106
7.7
107
A 26 contactors
+ VM/VE 5-1
+ BEA 26/325 + BER 40V
+ MS 325 + PM 26-23
113
96
101
10
8
5
125
225
15
35 mm EN/IEC 60715
15
10
10
45
113
45
107
A 26 contactors
+ BEA 26/325 + BER 40
+ MS 325 + PM 26-23
4.5
4.5
4.5
7.7
113
E2854D
A 26 contactors
+ BEA 26/116 + BER 40
+ MS 116 + PM 26-23
4.5
4.5
4 x ø 4.2
7.3
4 x ø 7.2
4 x ø 7.2
215
215
7.3
4 x ø 4.2
99
E2671D1
45
A 26 + BEA.. + MS... + PM 26-23 Drilling plan
45
114
E2670D1
4.5
108
107
10
7.7
E2851D
108
E2855D
E2852D
10
39.4
39.4
125
35 mm EN/IEC 60715
16
20
25
40
91
5
225
E2854D
107
10
7.7
E2851D
123
E2853D
E2850D
10
39.4
39.4
125
35 mm EN/IEC 60715
225
5
16
20
25
40
Dimensions (in mm)
A 26 + VM/VE 5-1 + BEA.. + MS... + PM 26-23 Drilling plan
29
1SBC101001C0201
A 30, A 40 3-pole Contactors
Protected by Manual Motor Starter
I>
Reversing Starter
Dimensions (in mm)
149
55
8
5
12
30
2 x 5.2
245.4
15
140
260
130
50
5
10
37.5
70
5
7.5
4.2
5
6.3
108.3
45
4.5
E3018D
10
108
E3017D
9
A 30, A 40 contactors
+ VM/VE 5-1
+ BEA 40/450 + BER 40V
+ MS 450
69
4.5
Drilling plan
149
55
8
5
12
30
2 x 5.2
245.4
15
140
260
130
50
5
10
37.5
70
5
7.5
4.2
30
1SBC101001C0201
10
6.3
108.3
E3021D
5
A 30, A 40 contactors
+ BEA 40/450 + BER 40
+ MS 450
E3020D
9
108
4.5
45
Drilling plan
54
4.5
E3022D
5
(M4)
E3019D
5
(M4)
Notes
31
1SBC101001C0201
Starting Solution with Bus-bar System smissline-S
Direct-On-Line and Reversing Starters
with Manual Motor Starters up to 11 kW
Compact and flexible solution
The smissline Bus-bar System offers the efficient, flexible and rapid mounting of components. The socket bases can be combined in any order.
The bus-bars are fitted to the 6 and 8-way modular sockets (and additional sockets) and according to requirements.
The advantage of the Combi moduls is that any desired combinations of smissline units can be formed into a unit with conventional devices.
These can be replaced very quickly and keeps the downtime of systems to a minimum.
Motor starter solution
The direct and reversing starters are possible up to 11 kW with A9 to A26 contactors associated to MS116 or MS325 manual motor starter
with a BEA connecting link, and fixed on a single combi-modul.
The use of one single combi-modul with one combi-modul without wire (ref ZLS840) allows the possibility to assemble a reversing starter.
The product selection according to the coordination tables is detailed in the catalogue tables (see page 12 to 21)
Your advantage:
● Keep the downtime of systems to a minimum
● Components interchangeable at any time
● Compact energy distribution - up to max. 200 A (
● Full scope for the future
● Completely touch proof
● Easy maintenance
150 A)
For complete information on the smissline system, please consult the specific catalogue or the ABB website.
32
1SBC101001C0201
Starting Solution with Bus-bar System smissline-S
Combi Modul and Accessories
Technical data IEC/EN60439-2
Rated voltage Ue:
400/690 V
Rated short-time withstand current Icw:
10 kA / 300 ms
Rated current Ie:
32 A (L1, L2, L3, N) - 6 A (La, Lb auxiliary circuits)
Moduls:
3 (54 mm)
Approbation:
c
us, IEC / EN60439-2
Ordering details
Description
Modules
Type
Order code
Packing
unit
Weight
kg
Combi-modul single containing
L1, L2, L3 top feed
3
ZLS8403LWT-S
2CCA 180 451 R0001
1
0.085
Combi-modul single containing
L1, L2, L3, N top feed
3
ZLS8403LNWT-S
2CCA 180 452 R0001
1
0.090
Combi-modul single containing
L1, L2, L3 top feed, La
3
ZLS8403LAWT-S
2CCA 180 470 R0001
1
0.090
Combi-modul single containing
L1, L2, L3 top feed, La, Lb
3
ZLS8403LABWT-S
2CCA 180 453 R0001
1
0.095
Combi-modul single containing
L1, L2, L3, N top feed, La
3
ZLS8403LNAWT-S
2CCA 180 471 R0001
1
0.095
Combi-modul single containing
L1, L2, L3, N top feed, La, Lb
3
ZLS8403LNABWT-S 2CCA 180 454 R0001
1
0.100
Combi-modul single containing
L1, L2, L3 bottom feed
3
ZLS8403LWB-S
2CCA 180 462 R0001
1
0.085
Combi-modul single containing
L1, L2, L3, N bottom feed
3
ZLS8403LNWB-S
2CCA 180 463 R0001
1
0.090
Combi-modul single containing
L1, L2, L3 bottom feed, La
3
ZLS8403LAWB-S
2CCA 180 472 R0001
1
0.090
Combi-modul single containing
L1, L2, L3 bottom feed, La, Lb
3
ZLS8403LABWB-S
2CCA 180 464 R0001
1
0.095
Combi-modul single containing
L1, L2, L3, N bottom feed, La
3
ZLS8403LNAWB-S
2CCA 180 473 R0001
1
0.095
Combi-modul single containing
L1, L2, L3, N bottom feed, La, Lb
3
ZLS8403LNABWB-S
2CCA 180 465 R0001
1
0.100
ZLS840
2CCA 180 450 R0001
1
0.045
Connecting element for combi-modul
(3 connectors per module) - bag of 12
ZLS519
2CCA 017 429 R0001
1 bag
–
Fixing for contactor and motor
protection circuit-breaker - bag of 10
ZLS518
2CCF 002 792 R0001
1 bag
0.020
Fixing for contactor - bag of 10
ZLS522
2CCF 017 540 R0001
1 bag
0.030
Combi-modul wire top feed
Combi-modul wire bottom feed
Wire top feed
Combi-modul without plug-in contacts
Combi-modul without wire
Accessories Combi-modul
Dimensions
44.5
ZLS...
99 ... 162
35.2
180
35.2
Wire bottom feed
US
C
54
US
13
108
30.1
7.5
Z200465.eps
C
33
1SBC101001C0201
Direct-On-Line and Reversing Starters
Open Type Version, in Kit Form
Protected by Thermal Overload Relay
A9 ... A110
BER, BEM
A9 ... A110
A9 ... A110
TA .. DU
TA .. DU
Direct-On-Line Starters
3-pole a.c. operated contactors
A9
A 12
A 16
A 26
A 30
A 40
A 50
A 63
TA 25 DU
TA 75 DU
0.1 ... 0.16 A to 24 ... 32 A
18 ... 25 A to 60 ... 80 A
Thermal overload relays
A 75
A 95
A 110
TA 80 DU
29 ... 42 A to 60 ... 80 A
TA 42 DU
TA 110 DU
18 ... 25 A to 29 ... 42 A
65 ... 90 A to 80 ... 110 A
Reversing Starters
3-pole a.c. operated contactors
A9
A 12
A 16
A 26
A 30
A 40
A 50
A 63
A 75
A 95
A 110
Connection sets
BER 16V (1)
BER 40V (1)
BEM 75-30
BEM 110-30
TA 25 DU
TA 75 DU
TA 80 DU
0.1 ... 0.16 A to 24 ... 32 A
18 ... 25 A to 60 ... 80 A
29 ... 42 A to 60 ... 80 A
Thermal overload relays
TA 42 DU
TA 110 DU
18 ... 25 A to 29 ... 42 A
65 ... 90 A to 80 ... 110 A
Mechanical / electrical interlock units
VM 5-1 / VE 5-1
VE 5-2
(1) If only an electrical interlocking is required between contactors A 9 up to A 40, use BER 16 and BER 40 connection sets for contactors with N.C. built-in auxiliary contacts.
34
1SBC101001C0201
Direct-On-Line and Reversing Starters
Open Type Version, in Kit Form
Protected by Thermal Overload Relay
Application
Direct-on-line and reversing starters for controlling three-phase asynchronous motors:
- for a maximum operational voltage up to 690 V - 50 or 60Hz
- for a switching frequency of < 15 starts an hour with a load factor of 80 %
of < 30 starts an hour with a load factor of 50 %
- with an ambient temperature near the devices of < 55 °C
Coordination
See "Online Product Selection Tools" on "www.abb.com/lowvoltages" website.
Click on "Online Selected Optimized Coordinations" to display the required coordination table according to the short-circuit protection device
and the coordination type complying with IEC/EN 60947-4-1.
Mounting and Connection Accessory Description
BER or BEM connection sets allow to assemble quickly reversing starters. These accessories eliminate the potential risk of wiring errors, reduce
the time required to install and to maintain reversing starters.
For the reversing contactors the interlocking can be easily assured by a simple mounting between both contactors of:
- a VE 5-.. interlock unit for a mechanical and electrical interlocking
- a VM 5-1 interlock unit for a mechanical interlocking and add-on N.C. aux. contacts for the electrical interlocking (or use contactors with built-in N.C. aux. contacts).
Nota: If only an electrical interlocking is required between 3-pole contactors A 9 up to A 40, select contactors with add-on or built-in N.C. auxiliary contacts associated with BER 16 and
BER 40 connection sets (A 9-30-01 ... A 40-30-01 contactors, see main catalogue).
Direct-On-Line Starters - Selection and Ordering Details
Reversing Starters - Selection and Ordering Details
(for coil voltage codes and overload relay ranges, see pages 0/1 and 0/2 in the cover flap)
(for coil voltage codes and overload relay ranges, see pages 0/1 and 0/2 in the cover flap)
Rated
Power
AC-3
kW
4
5.5
7.5
11
15
18.5
22
30
37
45
55
Contactor KM1
Type
Thermal Overload Relay
Type
state coil voltage
state max. setting range
Order Code
Order Code
state coil voltage code
state setting range code
Rated
Power
Contactors KM1 + KM2
Type
AC-3
kW
A 9-30-10
1SBL 141 001 R
TA 25 DU
1SAZ 211 201 R10
4
10
A 12-30-10
1SBL 161 001 R
TA 25 DU
1SAZ 211 201 R10
5.5
10
A 16-30-10
1SBL 181 001 R
TA 25 DU
1SAZ 211 201 R10
7.5
10
A 26-30-10
1SBL 241 001 R
TA 25 DU
1SAZ 211 201 R10
11
10
A 30-30-10
1SBL 281 001 R
TA 25 DU
1SAZ 211 201 R10
15
10
A 40-30-10
1SBL 321 001 R
TA 42 DU
1SAZ 311 201 R10
18.5
10
A 50-30-00
1SBL 351 001 R
TA 75 DU
1SAZ 321 201 R10
22
00
A 63-30-00
1SBL 371 001 R
TA 75 DU
1SAZ 321 201 R10
30
00
A 75-30-00
1SBL 411 001 R
TA 75 DU
1SAZ 321 201 R10
37
00
A 95-30-00
1SFL 431 001 R
TA 110 DU
1SAZ 411 201 R10
45
00
A 110-30-00
1SFL 451 001 R
TA 110 DU
1SAZ 411 201 R10
55
00
Thermal Overload Relay
Type
state coil voltage
state max. setting range
Order Code
Order Code
state coil voltage code
state setting range code
Interlock
Unit
Connection
Set
Type
Type
2 x A 9-30-10
1SBL 141 001 R
TA 25 DU
1SAZ 211 201 R10
VE 5-1
BER 16V
10
2 x A 12-30-10
1SBL 161 001 R
TA 25 DU
1SAZ 211 201 R10
VE 5-1
BER 16V
10
2 x A 16-30-10
1SBL 181 001 R
TA 25 DU
1SAZ 211 201 R10
VE 5-1
BER 16V
10
2 x A 26-30-10
1SBL 241 001 R
TA 25 DU
1SAZ 211 201 R10
VE 5-1
BER 40V
10
2 x A 30-30-10
1SBL 281 001 R
TA 25 DU
1SAZ 211 201 R10
VE 5-1
BER 40V
10
2 x A 40-30-10
1SBL 321 001 R
TA 42 DU
1SAZ 311 201 R10
VE 5-1
BER 40V
10
2 x A 50-30-00
1SBL 351 001 R
TA 75 DU
1SAZ 321 201 R10
VE 5-2
BEM 75-30
00
2 x A 63-30-00
1SBL 371 001 R
TA 75 DU
1SAZ 321 201 R10
VE 5-2
BEM 75-30
00
2 x A 75-30-00
1SBL 411 001 R
TA 75 DU
1SAZ 321 201 R10
VE 5-2
BEM 75-30
00
2 x A 95-30-00
1SFL 431 001 R
TA 110 DU
1SAZ 411 201 R10
VE 5-2
BEM 110-30
00
2 x A 110-30-00
1SFL 451 001 R
TA 110 DU
1SAZ 411 201 R10
VE 5-2
BEM 110-30
00
Ordering Details - Main Accessories
Description
Type
Order Code
Packing
pieces
Mechanical interlock unit
VM 5-1
1SBN 030 100 R1000
1
0.066
Mechanical & electrical interlock units
VE 5-1
1SBN 030 110 R1000
1
0.076
VE 5-2
1SBN 030 210 R1000
1
0.146
BER 16V
1SBN 081 411 R1000
1
0.045
BER 40V
1SBN 082 411 R1000
1
0.085
BEM 75-30
1SBN 083 501 R1000
1
0.243
BEM 110-30
1SFN 084 301 R1000
1
0.450
Connection sets
>> Other accessories, ordering details ............................................................. page 57
Weight
kg
>> Other contactor and thermal overload relay types ...................... Main Catalogue
35
1SBC101001C0201
Star-Delta Starters without Interlock Unit
Open Type Version, in Kit Form
Δ L
Y
Protected by Thermal Overload Relay
1
KM
TE5S
3
KM
2
KM
CA 5-..
TA .. DU
BEY, BED
Star-Delta Starters without interlock unit - Mounting: Star KM2 - Delta KM3 - Line KM1 Contactors
3-pole a.c. operated contactors
KM3
KM1
A9 A9
A9 A12
A12 A16
A9
A12
A16
Connection sets
BEY 16-1
KM2
KM3
KM1
A16 A26 A26
BEY 26-1
KM2
KM3
KM1
A26 A30 A30
A26 A40 A40
BEY 40-1
KM2
KM3
KM1
KM2
KM3
A30 A50 A50
A40 A63 A63
A50
A75 A75
BED 50-1
BED 75-1
3
KM2
KM3
KM1
A75 A95 A95
BED 95
Additional auxiliary contact blocks
CA 5-10
KM2
CA 5-10
KM3
–
TA 75 DU
TA 110 DU
0.1 ... 0.16 A to 24 ... 32 A
18 ... 25 A to 60 ... 80 A
65 ... 90 A to 80 ... 110 A
TA 42 DU
18 ... 25 A to 29 ... 42 A
Timers
TE5S-24
or
TE5S-120
or
TE5S-240
or
TE5S-440
Mounting plate
–
36
1SBC101001C0201
KM1
A95 A110 A110
2 x CA 5-10
1 x CA 5-10 + 1 x CA 5-01
CA 5-01
TA 25 DU
Thermal overload relays
KM3
5
2 x CA 5-10
CA 5-10
CA 5-01
KM1
KM2
BED 110
E1143D
1
KM1
E2123D
KM2
PN 110-41
Star-Delta Starters without Interlock Unit
Open Type Version, in Kit Form
Δ L
Y
Protected by Thermal Overload Relay
Application
Star-delta starters without interlock unit for controlling three-phase asynchronous motors:
- for a maximum operational voltage up to 690 V - 50 or 60 Hz
- with an ambient temperature near the devices of < 55 °C
- switching frequency / hour, see page 5.
Coordination
See "Online Product Selection Tools" on "www.abb.com/lowvoltage" website. Click on "Online Selected Optimized Coordinations" to display the
required coordination table according to the short-circuit protection device and the coordination type complying with IEC / EN 60947-4-1.
Mounting and Connection Accessory Description
BEY or BED connection sets allow to assemble quickly star-delta starters without interlock unit, with contactors assembled according to a stardelta-line mounting. These accessories eliminate the potential risk of wiring errors, reduce the time required to install and to maintain star-delta
starters. Electrical interlocking is realized with N.C. built-in or add-on auxiliary contacts of both Star and Delta contactors.
Variants
For star-delta starters 7.5 kW up to 37 kW with contactors mounted according to a line-delta-star mounting,
select BEY 16-2, BEY 26-2 and BEY 40-2 connection sets.
Star-Delta Starters - Selection and Ordering Details (for coil voltage codes and thermal overload relay ranges, see pages 0/1 and 0/2 in the cover flap)
Rated
Power
400 V
Rated
Power
415 V
Rated
Power
690 V
Star Contactor KM2
Type
Delta Contactor KM3
Type
Line Contactor KM1
Type
Thermal Overload Relay (1)
Type
Connection Set
Type
Order Code
state coil voltage
state coil voltage
state coil voltage
Order Code
Order Code
Order Code
state max. setting range
Order Code
state setting range code
kW
kW
kW
state coil voltage code
state coil voltage code
state coil voltage code
7.5
7.5
5.5
A 9-30-01
1SBL 141 001 R
A 9-30-01
01 1SBL 141 001 R
A 9-30-10
01 1SBL 141 001 R
TA 25 DU
10 1SAZ 211 201 R10
BEY 16-1
1SBN 081 413 R1000
11
11
7.5
A 9-30-01
1SBL 141 001 R
A 12-30-01
01 1SBL 161 001 R
A 12-30-10
01 1SBL 161 001 R
TA 25 DU
10 1SAZ 211 201 R10
BEY 16-1
1SBN 081 413 R1000
15
15
11
A 12-30-01
1SBL 161 001 R
A 16-30-01
01 1SBL 181 001 R
A 16-30-10
01 1SBL 181 001 R
TA 25 DU
10 1SAZ 211 201 R10
BEY 16-1
1SBN 081 413 R1000
22
22
15
A 16-30-01
1SBL 181 001 R
A 26-30-01
01 1SBL 241 001 R
A 26-30-10
01 1SBL 241 001 R
TA 25 DU
10 1SAZ 211 201 R10
BEY 26-1
1SBN 082 413 R1000
25
25
18.5
A 26-30-01
1SBL 241 001 R
A 30-30-01
01 1SBL 281 001 R
A 30-30-10
01 1SBL 281 001 R
TA 25 DU
10 1SAZ 211 201 R10
BEY 40-1
1SBN 082 813 R1000
37
37
37
A 26-30-01
1SBL 241 001 R
A 40-30-01
01 1SBL 321 001 R
A 40-30-10
01 1SBL 321 001 R
TA 42 DU
10 1SAZ 311 201 R10
BEY 40-1
1SBN 082 813 R1000
45
45
45
A 30-30-01
1SBL 281 001 R
A 50-30-00
01 1SBL 351 001 R
A 50-30-00
00 1SBL 351 001 R
TA 75 DU
00 1SAZ 321 201 R10
BED 50-1
1SBN 083 503 R1001
55
55
59
A 40-30-01
1SBL 321 001 R
A 63-30-00
01 1SBL 371 001 R
A 63-30-00
00 1SBL 371 001 R
TA 75 DU
00 1SAZ 321 201 R10
BED 50-1
1SBN 083 503 R1001
63
70
63
A 50-30-00
1SBL 351 001 R
A 75-30-00
00 1SBL 411 001 R
A 75-30-00
00 1SBL 411 001 R
TA 75 DU
00 1SAZ 321 201 R10
BED 75-1
1SBN 084 103 R1001
75
75
90
A 75-30-00
1SBL 411 001 R
A 95-30-00
00 1SFL 431 001 R
A 95-30-00
00 1SFL 431 001 R
TA 110 DU
00 1SAZ 411 201 R10
BED 95
1SFN 084 303 R1000
90
100
132
A 95-30-00
1SFL 431 001 R
A 110-30-00
00 1SFL 451 001 R
A 110-30-00
00 1SFL 451 001 R
TA 110 DU
00 1SAZ 411 201 R10
BED 110
1SFN 084 503 R1000
(1) The setting current value is: nominal motor current x 0.58
Ordering Details - Main Accessories
Description
Rated control
voltage Uc
Auxiliary contact blocks
Electronic timers
Mounting plate
Type
Order Code
Packing
pieces
Weight
kg
CA 5-10
1SBN 010 010 R1010
10
0.014
CA 5-01
1SBN 010 010 R1001
10
0.014
24 V a.c./d.c.
TE5S-24
1SBN 020 010 R1001
1
0.080
110 ... 120 V a.c.
TE5S-120
1SBN 020 010 R1002
1
0.080
220 ... 240 V a.c.
TE5S-240
1SBN 020 010 R1003
1
0.080
380 ... 440 V a.c.
TE5S-440
1SBN 020 010 R1004
1
0.080
PN 110-41
1SFN 094 303 R1000
1
0.950
>> Other accessories, ordering details ............................................................. page 57
>> Other contactor and thermal overload relay types ...................... Main Catalogue
37
1SBC101001C0201
Star-Delta Starters with Interlock Unit
Open Type Version, in Kit Form
Δ L
Y
Protected by Thermal Overload Relay
1
KM
TE5S
3
KM
.
2
KM
5-.
VE
CA 5-..
TA .. DU
BEY, BED
Star-Delta Starters with interlock unit - Mounting: Star KM2 - Delta KM3 - Line KM1 Contactors
3-pole a.c. operated contactors
KM2
KM3
KM1
A9 A9
A9 A12
A12 A16
A9
A12
A16
Connection sets
BEY 16V-1
KM2
KM3
KM1
A16 A26 A26
BEY 26-1
KM2
KM3
KM1
A26 A30 A30
A26 A40 A40
BEY 40-1
KM2
KM3
KM1
KM2
KM3
A30 A50 A50
A40 A63 A63
A50
A75 A75
BED 50
BED 75
KM1
KM2
KM3
KM1
A75 A95 A95
BED 95
KM2
KM3
A95 A110 A110
BED 110
E0917D
E2123D
BED 75
Additional auxiliary contact blocks
CA 5-10
KM2
–
2 x CA 5-10
–
KM1
2 x CA 5-10
1 x CA 5-10
TA 25 DU
TA 75 DU
TA 110 DU
0.1 ... 0.16 A to 24 ... 32 A
18 ... 25 A to 60 ... 80 A
65 ... 90 A to 80 ... 110 A
Thermal overload relays
TA 42 DU
18 ... 25 A to 29 ... 42 A
Interlock units
VE 5-1
VE 5-2
Timers
TE5S-24
or
TE5S-120
or
TE5S-240
or
TE5S-440
Mounting plate
–
38
1SBC101001C0201
KM1
PN 110-41
Star-Delta Starters with Interlock Unit
Open Type Version, in Kit Form
Δ L
Y
Protected by Thermal Overload Relay
Application
Star-delta starters with electrical and mechanical interlock unit for controlling three-phase asynchronous motors:
- for a maximum operational voltage up to 690 V - 50 or 60 Hz
- with an ambient temperature near the devices of < 55 °C
- switching frequency / hour, see page 5.
Coordination
See "Online Product Selection Tools" on "www.abb.com/lowvoltage" website. Click on "Online Selected Optimized Coordinations" to display the
required coordination table according to the short-circuit protection device and the coordination type complying with IEC / EN 60947-4-1.
Mounting and Connection Accessory Description
BEY or BED connection sets allow to assemble quickly star-delta starters with electrical and mechanical interlock unit, with contactors assembled
according to a star-delta-line mounting. These accessories eliminate the potential risk of wiring errors, reduce the time required to install and to
maintain star-delta starters. Electrical interlocking is realized with N.C. auxiliary contacts of the VE5-.. interlock unit.
Variants
For star-delta starters 7.5 kW up to 37 kW with contactors mounted according to a line-delta-star mounting,
select BEY 16V-2, BEY 26-2 and BEY 40-2 connection sets.
Star-Delta Starter - Selection and Ordering Details (for coil voltage codes and thermal overload relay ranges, see pages 0/1 and 0/2 in the cover flap)
Rated
Power
400 V
Rated
Power
415 V
Rated
Power
690 V
Star Contactor KM2
Type
Delta Contactor KM3
Type
Line Contactor KM1
Type
Thermal Overload Relay (1)
Type
Interlock
Unit
Connection
Set
state coil voltage
state coil voltage
state coil voltage
state max. setting range
kW
kW
kW
Order Code
Order Code
Order Code
Order Code
state coil voltage code
state coil voltage code
state coil voltage code
state setting range code
Type
Type
7.5
7.5
5.5
A 9-30-10
1SBL 141 001 R
10
A 9-30-10
1SBL 141 001 R
10
A 9-30-10
1SBL 141 001 R
10
TA 25 DU
1SAZ 211 201 R10
VE 5-1
BEY 16V-1
11
11
7.5
A 9-30-10
1SBL 141 001 R
10
A 12-30-10
1SBL 161 001 R
10
A 12-30-10
1SBL 161 001 R
10
TA 25 DU
1SAZ 211 201 R10
VE 5-1
BEY 16V-1
15
15
11
A 12-30-10
1SBL 161 001 R
10
A 16-30-10
1SBL 181 001 R
10
A 16-30-10
1SBL 181 001 R
10
TA 25 DU
1SAZ 211 201 R10
VE 5-1
BEY 16V-1
22
22
15
A 16-30-10
1SBL 181 001 R
10
A 26-30-10
1SBL 241 001 R
10
A 26-30-10
1SBL 241 001 R
10
TA 25 DU
1SAZ 211 201 R10
VE 5-1
BEY 26-1
25
25
18.5
A 26-30-10
1SBL 241 001 R
10
A 30-30-10
1SBL 281 001 R
10
A 30-30-10
1SBL 281 001 R
10
TA 25 DU
1SAZ 211 201 R10
VE 5-1
BEY 40-1
37
37
37
A 26-30-10
1SBL 241 001 R
10
A 40-30-10
1SBL 321 001 R
10
A 40-30-10
1SBL 321 001 R
10
TA 42 DU
1SAZ 311 201 R10
VE 5-1
BEY 40-1
45
45
45
A 30-30-10
1SBL 281 001 R
10
A 50-30-00
1SBL 351 001 R
A 50-30-00
00 1SBL 351 001 R
TA 75 DU
00 1SAZ 321 201 R10
VE 5-2
BED 50
55
55
59
A 40-30-10
1SBL 321 001 R
10
A 63-30-00
1SBL 371 001 R
A 63-30-00
00 1SBL 371 001 R
TA 75 DU
00 1SAZ 321 201 R10
VE 5-2
BED 50
63
70
63
A 50-30-00
1SBL 351 001 R
A 75-30-00
00 1SBL 411 001 R
A 75-30-00
00 1SBL 411 001 R
TA 75 DU
00 1SAZ 321 201 R10
VE 5-2
BED 75
75
75
90
A 75-30-00
1SBL 411 001 R
A 95-30-00
00 1SFL 431 001 R
A 95-30-00
00 1SFL 431 001 R
TA 110 DU
00 1SAZ 411 201 R10
VE 5-2
BED 95
90
100
132
A 95-30-00
1SFL 431 001 R
A 110-30-00
00 1SFL 451 001 R
A 110-30-00
00 1SFL 451 001 R
TA 110 DU
00 1SAZ 411 201 R10
VE 5-2
BED 110
(1) The setting current value is: nominal motor current x 0.58
Ordering Details - Main Accessories
Description
Rated control
voltage Uc
Connection sets
Auxiliary contact blocks
Interlock units
Electronic timers
Mounting plate
24 V a.c./d.c.
110 ... 120 V a.c.
220 ... 240 V a.c.
380 ... 440 V a.c.
Type
Order Code
Packing
pieces
Weight
kg
BEY 16V-1
BEY 26-1
BEY 40-1
BED 50
BED 75
BED 95
BED 110
CA 5-10
CA 5-01
VE 5-1
VE 5-2
TE5S-24
TE5S-120
TE5S-240
TE5S-440
PN 110-41
1SBN 081 413 R1001
1SBN 082 413 R1000
1SBN 082 813 R1000
1SBN 083 503 R1000
1SBN 084 103 R1000
1SFN 084 303 R1000
1SFN 084 503 R1000
1SBN 010 010 R1010
1SBN 010 010 R1001
1SBN 030 110 R1000
1SBN 030 210 R1000
1SBN 020 010 R1001
1SBN 020 010 R1002
1SBN 020 010 R1003
1SBN 020 010 R1004
1SFN 094 303 R1000
1
1
1
1
1
1
1
10
10
1
1
1
1
1
1
1
0.045
0.060
0.060
0.280
0.250
0.400
0.500
0.014
0.014
0.076
0.146
0.080
0.080
0.080
0.080
0.950
39
1SBC101001C0201
Direct-On-Line Starters
Open Type Version in Kit Form
Protection by Thermal Overload Relay
O
R
KM1
40
1SBC101001C0201
96
13
I
KM1
A1
A1
14
14
KM1
Remote Control
Local Control
KM1
E3034D
Us
N
KM1 : 3/L2
A2
KM1
E2861D
Us
N
KM1 : 3/L2
A2
M
3
I
E2858D
6/T3
4/T2
2/T1
98
96
U1 V1 W1
13
O
FR1
Power Circuit
FR1
96
14
6/ T3
4/ T2
2/ T1
A2
R
97
O
R
FR1
95
R
O
95
KM1 : 5/L3
Us
95
5/ L3
A1
KM1 : 5/L3
Us
R
13
3/ L2
1/ L1
Wiring Diagrams for Direct-On-Line Starters
Reversing Starters
Open Type Version in Kit Form
Protection by Thermal Overload Relay
Wiring Diagram for Reversing Starters
With or without VM 5-1 mechanical interlock unit, electrical interlocking by built-in or add-on auxiliary contacts.
KM1 : 5/L3
KM1 : 5/L3
95
95
96
96
Power Circuit
13
14
21
21
21
KM1
22
A1
A1
22
22
Remote Control
A2
KM2
E3036D
Us
N
KM1 : 3/L2
A2
E3035D
KM2
A2
KM1
A2
Us
N
KM1 : 3/L2
KM2
KM2
KM1
3
II
14
14
KM1
A1
22
A1
M
I
KM1
KM2
U1 V1 W1
13
13
13
21
E3039D
6/T3
4/T2
98
2/T1
R
FR1
KM2
14
I
FR1
96
O
13
14
KM1
97
R
95
O
Us
O
II
R
R
5/ L3
21
3/ L2
1/ L1
O
R
FR1
22
6/ T3
4/ T2
2/ T1
14
A2
KM2
A1
13
5/ L3
21
22
6/ T3
4/ T2
2/ T1
A1
A2
KM1
3/ L2
1/ L1
Us
Local Control
Wiring Diagram for Reversing Starters
With VE 5-.. mechanical and electrical interlock unit.
KM1 : 5/L3
KM1 : 5/L3
95
96
FR1
Remote Control
01
02
A1
A1
A1
02
02
01
01
14
KM2
14
14
II
KM2
A2
Us
N
KM1 : 3/L2
E3038D
E3037D
A2
A2
KM2
A2
KM1
KM1
Us
N
KM1 : 3/L2
KM1
13
13
13
13
14
02
A1
M
I
KM2
01
E3040D
6/T3
4/T2
2/T1
98
96
U1 V1 W1
Power Circuit
R
96
13
14
6/ T3
4/ T2
KM1
I
FR1
3
O
O
97
R
95
O
Us
FR1
II
R
R
95
O
R
5/ L3
3/ L2
1/ L1
A1
2/ T1
02
KM2
A2
01
01
02
14
13
5/ L3
6/ T3
4/ T2
2/ T1
A1
A2
KM1
3/ L2
1/ L1
Us
Local Control
41
1SBC101001C0201
Star-Delta Starters Open Type Version in Kit Form
Δ L
Y
Protection by Thermal Overload Relay
Star KM2 - Delta KM3 - Line KM1 Mounting
A1
15
23
5/ L3
A1
13
3/ L2
1/ L1
5/ L3
1/ L1
3/ L2
R
A2
t1+t2
18
16
24
14
6/ T3
4/ T2
2/ T1
A2
O
95
R
t1
97
6/ T3
4/ T2
A2
02
02
14
6/ T3
4/ T2
2/ T1
A2
KT
KM1
2/ T1
KM3
KM2
A1
01
01
5/ L3
A1
13
3/ L2
1/ L1
Wiring Diagram - Star-Delta Starters 7.5 ... 90 kW - 400 V AC-3
Star-Delta starters with interlock unit
V2
U2
W2
V2
Power Circuit
U2
KM3 : 5/L3
Us
6/T3
W1
M
3
V1
U1
E2862D
W2
4/T2
2/T1
98
96
FR1
W1
M
3
V1
U1
KM3 : 5/L3
Us
R
O
R
95
R
95
O
FR1
96
96
96
FR1
I/0
23
23
0
KM1
KM1
I
A1
Remote Control
42
1SBC101001C0201
Local Control
13
L
E3042D
KM1
A1 14
14
A1 02
KM3
Y
A2
KM2
A2
A1 02
A1 14
L
Us
N
KM3 : 3/L2
A2
KM1
E3041D
Y
14
A1 02
KM3
KM2 KM1
A2
KM2
A2
Us
N
KM3 : 3/L2
A2
A1 02
KM2 KM1
13
t1+t2
A2
15
t1
01 18
01 16
13
13
t1+t2
KT
A2
15
t1
01 18
01 16
KT
A1
24
24
24
I
Star-Delta Starters Open Type Version in Kit Form
Δ L
Y
Protection by Thermal Overload Relay
Star KM2 - Delta KM3 - Line KM1 Mounting
A1
15
23
5/ L3
A1
13
3/ L2
1/ L1
5/ L3
21
1/ L1
3/ L2
R
A2
t1+t2
18
16
24
14
6/ T3
4/ T2
2/ T1
A2
O
95
R
t1
97
22
6/ T3
4/ T2
A2
22
14
6/ T3
4/ T2
2/ T1
A2
KT
KM1
2/ T1
KM3
KM2
A1
21
5/ L3
A1
13
3/ L2
1/ L1
Wiring Diagram - Star-Delta Starters 7.5 ... 90 kW - 400 V AC-3
Star-Delta starters without interlock unit
V2
U2
W2
V2
Power Circuit
U2
V1
U1
W1
M
3
V1
U1
KM3 : 5/L3
Us
R
R
O
95
O
R
95
KM3 : 5/L3
Us
6/T3
W1
M
3
E3043D
W2
4/T2
2/T1
98
96
FR1
96
96
FR1
96
FR1
I/0
23
23
0
KM1
KM1
Remote Control
L
KM2
13
13
A2
A1
KM1
A1 14
14
A1 22
KM3
Y
KM2 KM1
A2
Us
N
KM3 : 3/L2
21 18
15
A1 22
KM2
A2
A1 14
14
KM3
t1+t2
A2
21 16
13
13
A2
KM1
t1
L
E3045D
Y
KM2 KM1
E3044D
KM3
KT
A2
KM2
A2
Us
N
KM3 : 3/L2
A1 22
KM2
A1 22
KM3
t1+t2
21 18
15
t1
A2
21 16
KT
A1
24
24
I
24
I
Local Control
43
1SBC101001C0201
Star-Delta Starters Open Type Version in Kit Form
Y
L Δ
Protection by Thermal Overload Relay
Line KM1 - Delta KM3 - Star KM2 Mounting
3/ L2
5/ L3
4/ T2
6/ T3
14
13
1/ L1
2/ T1
A2
02
02
A1
01
01
5/ L3
6/ T3
4/ T2
2/ T1
A2
24
14
6/ T3
4/ T2
2/ T1
A2
97
R
95
O
R
KM2
KM3
A2
t1+t2
18
16
KM1
t1
3/ L2
1/ L1
A1
23
5/ L3
13
3/ L2
A1
15
KT
A1
1/ L1
Wiring Diagram - Star-Delta Starters 7.5 ... 37 kW - 400 V AC-3
Star-Delta starters with interlock unit
6/T3
W1
V1
U1
W2
M
3
W1
V1
Power Circuit
U1
W2
M
3
V2
U2
KM3 : 5/L3
Us
R
R
O
95
O
R
95
KM3 : 5/L3
Us
V2
U2
E2863D
4/T2
2/T1
98
96
FR1
96
96
FR1
96
FR1
I/0
23
23
0
KM1
KM1
44
1SBC101001C0201
Y
Local Control
A1
A2
01 16
01 18
13
A1 02
A1 02
A1 14
KM3
L
KM2
A2
KM1
A2
Us
N
KM3 : 3/L2
A2
14
A1 02
A2
KM2
Y
E3048D
L
A2
A1 02
A1 14
KM3
E3047D
Remote Control
KM1
t1
KM2 KM1
A2
14
KM2 KM1
Us
N
KM3 : 3/L2
15
t1+t2
13
t1
01 16
01 18
13
13
t1+t2
KT
A2
15
KT
A1
24
24
I
24
I
L Δ
Star-Delta Starters Open Type Version in Kit Form
Y
Protection by Thermal Overload Relay
Line KM1 - Delta KM3 - Star KM2 Mounting
21
22
5/ L3
14
13
3/ L2
6/ T3
1/ L1
4/ T2
2/ T1
A2
A1
5/ L3
21
22
6/ T3
4/ T2
2/ T1
A2
24
14
6/ T3
4/ T2
2/ T1
A2
97
R
95
O
R
KM2
KM3
A2
t1+t2
18
16
KM1
t1
3/ L2
1/ L1
A1
23
5/ L3
13
3/ L2
A1
15
KT
A1
1/ L1
Wiring Diagram - Star-Delta Starters 7.5 ... 37 kW - 400 V AC-3
Star-Delta starters without interlock unit
6/T3
W1
V1
U1
W2
M
3
W1
V1
Power Circuit
U1
U2
W2
M
3
V2
U2
KM3 : 5/L3
Us
R
O
95
O
R
R
95
KM3 : 5/L3
Us
V2
E3046D
4/T2
2/T1
98
96
FR1
96
96
FR1
96
FR1
I/0
23
23
0
KM1
KM1
Remote Control
Y
A1
21 16
KM2
A2
A1 22
KM3
A1 22
A1 14
KM3
L
A2
KM1
A2
14
Us
N
KM3 : 3/L2
A2
15
21 18
13
13
21 16
KM2
KM2
t1
Y
E3050D
L
KM2 KM1
A1 22
KM3
A1 22
A1 14
KM3
t1+t2
E3049D
KM1
A2
Us
N
KM3 : 3/L2
KM2
A2
14
KM2 KM1
t1
A2
21 18
13
13
t1+t2
KT
A2
15
KT
A1
24
24
I
24
I
Local Control
45
1SBC101001C0201
A 9 ... A 16 3-pole Contactors
Protected by Thermal Overload Relay
Direct-On-Line and Reversing Starters
Dimensions (in mm)
133
35
ø 4.5
(M4)
4
60
50
74
35 mm EN/IEC 60715
74
10
E0759D
4.5
4.5
E0101D
44
6
95
A 9, A 12, A 16
+ TA 25 DU thermal O/L relay
E0760D
14*
1
75
68
4
E2866D
4.5
60
50
35 mm EN/IEC 60715
134
ø 4.5
(M4)
12
5.5
35
59
4.5
A 9, A 12, A 16
+ VM 5-1/VE 5-1 interlock unit
+ BER 16V connection set
+ TA 25 DU thermal O/L relay
6
95
E2867D
14*
1
75
68
4
95
A 9, A 12, A 16
+ BER 16 connection set
+ TA 25 DU thermal O/L relay
* For TA 25 DU 32 only
46
1SBC101001C0201
6
E2869D
1
14*
E2868D
4.5
60
50
35 mm EN/IEC 60715
134
Ø 4.5
(M4)
12
5.5
35
44
4.5
E2870D
88
E0110D1
103
A 26 3-pole Contactor
Protected by Thermal Overload Relay
Direct-On-Line and Reversing Starters
Dimensions (in mm)
93.6
147
E0765D
ø 4.2
(M4)
80
70
4
35 mm EN/IEC 60715
90
45
10
4.5
4.5
E0117D
9
54
6
109.4
A 26
+ TA 25 DU thermal O/L relay
E0766D
14*
15.4
93.6
70
35 mm EN/IEC 60715
4
10
E2871D
4.5
45
69
4.5
E0126D
149
ø 4.2
(M4)
6.3
9
80
123
6
E2872D
14*
15.4
109.4
A 26
+ VM 5-1/VE 5-1 interlock unit
+ BER 40V connection set
+ TA 25 DU thermal O/L relay
93.6
6.3
70
Ø 4.2 (M4)
4
10
54
4.5
109.4
6
E2874D
A 26
+ BER 40 connection set
+ TA 25 DU thermal O/L relay
45
15.4
14*
E2873D
4.5
E2875D
149
35 mm EN/IEC 60715
9
80
108
* For TA 25 DU 32 only
47
1SBC101001C0201
A 30 and A 40 3-pole Contactors
Protected by Thermal Overload Relay
Direct-On-Line and Reversing Starters
Dimensions (in mm)
108.3
70
90
35 mm EN/IEC 60715
10
4.5
4.5
6
14*
9.7
103.7
A 30, A 40
+ TA 25 DU thermal O/L relay
108.3
ø 4.2
(M4)
6
103.7
A 30, A 40
+ VM 5-1/VE 5-1 interlock unit
+ BER 40V connection set
+ TA 25 DU thermal O/L relay
69
4.5
108.3
6.3
9.7
14*
E2878D
4.5
103.7
6
E2879D
155
70
10
4
A 30, A 40
+ BER 40 connection set
+ TA 25 DU thermal O/L relay
80
Ø 4.2 (M4)
35 mm EN/IEC 60715
9
45
54
4.5
E2875D
108
1SBC101001C0201
45
9.7
14*
E2876D
4.5
E2877D
155
70
10
4
48
80
6.3
35 mm EN/IEC 60715
9
E0126D
123
* For TA 25 DU 32 only
E0772D
E0771D
149.5
4
ø 4.2
(M4)
80
45
9
E0117D
54
A 30 and A 40 3-pole Contactors
Protected by Thermal Overload Relay
Direct-On-Line and Reversing Starters
Dimensions (in mm)
108.3
45
70
4
ø 4.2
(M4)
4.5
4.5
6
1.8
112.8
A 30, A 40
+ TA 42 DU thermal O/L relay
E0117D
10
E0774D
E0773D
155.5
90
35 mm EN/IEC 60715
9
80
54
108.3
ø 4.2
(M4)
70
6.3
4
10
6
1.8
45
69
4.5
E2881D
E2880D
4.5
E0126D
161
35 mm EN/IEC 60715
9
80
123
112.8
A 30, A 40
+ VM 5-1/VE 5-1 interlock unit
+ BER 40V connection set
+ TA 42 DU thermal O/L relay
108.3
6.3
70
Ø 4.2 (M4)
4
10
A 30, A 40
+ BER 40 connection set
+ TA 42 DU thermal O/L relay
6
1.8
112.8
45
54
4.5
E2883D
E2882D
4.5
E2875D
161
35 mm EN/IEC 60715
9
80
108
49
1SBC101001C0201
Star-Delta Starters
Protected by Thermal Overload Relay
Δ L
Y
Star Delta Line Mounting
Dimensions (in mm)
100.5
Dim A
12
60
4
Dim C
35
4.5
E2885D
ø 4.5
(M4)
4.5
50
35 mm EN/IEC 60715
134.5
138.5
85
75.5
5.5
BEY 16-1
6
95
E2886D
1
Dim A
Dim B
Dim C
155
132
44
E2887D
Dim B
44
BEY 16V-1
+ VE 5-1
170
147
59
Star KM2, Delta KM3, Line KM1 mounting type: A9 - A9 - A9, A9 - A12 - A12, A12 - A16 - A16
with or without VE 5-1 interlock unit + BEY 16..-1 connection set + TA 25 DU thermal O/L relay + TE5S electronic Timer
Dim A
119.8
Dim B
9
Ø 4.2 (M4)
35
4.5
Dim C
45
BEY 26-1
15.4
6
109.4
Dim A
Dim B
Dim C
175
152
44
54
BEY 26-1
+ VE 5-1
190
167
59
Star KM2, Delta KM3, Line KM1 mounting type: A16 - A26 - A26
with or without VE 5-1 interlock unit + BEY 26-1 connection set + TA 25 DU thermal O/L relay + TE5S electronic timer
50
1SBC101001C0201
80
E2890D
4.5
5.5
70
60
10
50
4
E2889D
E2888D
149
108
35 mm EN/IEC 60715
Ø 4.5 (M4)
Star-Delta Starters
Protected by Thermal Overload Relay
Δ L
Y
Star Delta Line Mounting
Dimensions (in mm)
Dim A
134.5
E2892D
6
80
BEY 40-1
9.7
14*
E2891D
45
Dim A
Dim B
Dim C
185
162
54
E2893D
4.5
Dim C
103.7
70
155
115
35 mm EN/IEC 60715
10
4
80
Ø 4.2 (M4)
9
70
Dim B
54
BEY 40-1
+ VE 5-1
200
177
69
Star KM2, Delta KM3, Line KM1 mounting type: A26 - A30 - A30
with or without VE 5-1 interlock unit + BEY 40-1 connection set + TA 25 DU thermal O/L relay + TE5S electronic timer
* For TA 25 DU 32 only.
Dim A
134.5
Dim B
Ø 4.2 (M4)
9
4
4.5
Dim C
45
6
1.8
112.8
E2895D
E2894D
BEY 40-1
Dim A
Dim B
Dim C
185
162
54
54
E2893D
161
115
35 mm EN/IEC 60715
10
BEY 40-1
+ VE 5-1
200
177
69
Star KM2, Delta KM3, Line KM1 mounting type: A26 - A40 - A40
with or without VE 5-1 interlock unit + BEY 40-1 connection set + TA 42 DU thermal O/L relay + TE5S electronic timer
51
1SBC101001C0201
Star-Delta Starters
Protected by Thermal Overload Relay
Δ L
Y
Star Delta Line Mounting
Dimensions (in mm)
231.5
E2897D
E2896D
120.5
35 mm EN/IEC 60715
76.5
133.9
Star KM2, Delta KM3, Line KM1 mounting type: A30 - A50 - A50, A40 - A63 - A63
+ VE 5-2 interlock unit + BED 50 connection set + TA 75 DU thermal O/L relay + TE5S electronic timer
90
45
24.5
60
10
60
5
E3023D
4.5
100
ø 6.2
(M6)
70
80
ø 4.2
(M4)
Star KM2, Delta KM3, Line KM1 mounting type: A30 - A50 - A50, A40 - A63 - A63
Drilling plan
52
1SBC101001C0201
Star-Delta Starters
Protected by Thermal Overload Relay
Δ L
Y
Star Delta Line Mounting
Dimensions (in mm)
247.5
E2899D
E2898D
120.5
35 mm EN/IEC 60715
76.5
133.9
Star KM2, Delta KM3, Line KM1 mounting type: A50 - A75 - A75
+ VE 5-2 interlock unit + BED 75 connection set + TA 75 DU thermal O/L relay + TE5S electronic timer
60
25
60
10
60
5
E3024D
90
5
100
ø 6.2
(M6)
Star KM2, Delta KM3, Line KM1 mounting type: A50 - A75 - A75
Drilling plan
53
1SBC101001C0201
Δ L
Star-Delta Starters
Protected by Thermal Overload Relay
Y
Star Delta Line Mounting
Dimensions (in mm)
335
123.5
6.5
272
163
175
300
20
E2900D
6
E3001D
5
141.8
Star KM2, Delta KM3, Line KM1 mounting type: A75 - A95 - A95
without VE5-2 interlock unit + BED 95 connection set + TA 110 DU thermal O/L relay + TE5S electronic timer
345.5
123.5
300
272
175
163
6.5
20
5
141.8
E3003D
E3002D
6
Star KM2, Delta KM3, Line KM1 mounting type: A95 - A110 - A110
without VE5-2 interlock unit + BED 110 connection set + TA 110 DU thermal O/L relay + TE5S electronic timer
54
1SBC101001C0201
L Δ
Star-Delta Starters
Protected by Thermal Overload Relay
Y
Line Delta Star Mounting
Dimensions (in mm)
100.5
Dim A
Dim B
12
ø 4.5
(M4)
BEY 16-2
6
95
Dim A
Dim B
Dim C
E3005D
1
155
132
44
Dim C
35
60
E3006D
4
44
E3004D
4.5
50
35 mm EN/IEC 60715
134.5
138.5
75.5
85
5.5
4.5
BEY 16V-2
+ VE 5-1
170
147
59
Line KM1, Delta KM3, Star KM2 mounting type: A9 - A9 - A9, A12 - A12 - A9, A16 - A16 - A12
with or without VE 5-1 interlock unit + BEY 16..-2 connection set + TA 25 DU thermal O/L relay + TE5S electronic timer
Dim A
119.8
Dim B
9
Ø 4.2 (M4)
4.5
45
54
BEY 26-2
15.4
6
109.4
Dim A
Dim B
Dim C
175
152
44
35
Dim C
4.5
E3009D
50
10
60
70
80
4
E3008D
E3007D
149
108
35 mm EN/IEC 60715
Ø 4.5 (M4)
BEY 26-2
+ VE 5-1
190
167
59
Line KM1, Delta KM3, Star KM2 mounting type: A26 - A26 - A16
with or without VE 5-1 interlock unit + BEY 26-2 connection set + TA 25 DU thermal O/L relay + TE5S electronic timer
55
1SBC101001C0201
L Δ
Star-Delta Starters
Protected by Thermal Overload Relay
Y
Line Delta Star Mounting
Dimensions (in mm)
Dim A
134.5
Ø 4.2 (M4)
70
80
10
4
4.5
BEY 40-2
9.7
6
Dim A
Dim B
Dim C
E3011D
14*
E3010D
54
103.7
185
162
54
45
Dim C
E3012D
155
115
35 mm EN/IEC 60715
9
Dim C
E3012D
Dim B
BEY 40-2
+ VE 5-1
200
177
69
Line KM1, Delta KM3, Star KM2 mounting type: A30 - A30 - A26
with or without VE 5-1 interlock unit + BEY 40-2 connection set + TA 25 DU thermal O/L relay + TE5S electronic timer
* TA 25 DU 32 only
Dim A
134.5
Dim B
9
161
70
80
115
35 mm EN/IEC 60715
Ø 4.2 (M4)
10
4.5
6
1.8
112.8
BEY 40-2
E3014D
E3013D
54
Dim A
Dim B
Dim C
185
162
54
45
BEY 40-2
+ VE 5-1
200
177
69
Line KM1, Delta KM3, Star KM2 mounting type: A40 - A40 - A26
with or without VE 5-1 interlock unit + BEY 40-2 connection set + TA 42 DU thermal O/L relay + TE5S electronic timer
56
1SBC101001C0201
Main Accessories
Ordering Details
Auxiliary Contact Blocks
Positioning
Mounting
Contacts
Type
Order code
Packing Weight
piece
kg
CA 5-10
CA 5-01
1SBN 010 010 R1010
1SBN 010 010 R1001
10
10
0.014
0.014
on :
1
-
SB8099C2
SB7375C2
Front mounting A 9...A 110
CAL 5-11
CA 5-10
Side mounting
A 9...A 75
1
1
CAL 5-11
1SBN 010 020 R1011
2
0.050
A 95...A 110
1
1
CAL 18-11
1SFN 010 720 R1011
2
0.050
Electronic Timers for star-delta starters (dwelling time 50 ms)
Mounting
Timing
range
Direct
Independent 0.8...8 s
or
6...60 s
SB7558C2
1
{
Supply
voltage
Type
Order code
24 a.c. / d.c.
110 ... 120 a.c.
220 ... 240 a.c.
380 ... 440 a.c.
TE5S-24
TE5S-120
TE5S-240
TE5S-440
1SBN 020 010 R1001
1SBN 020 010 R1002
1SBN 020 010 R1003
1SBN 020 010 R1004
Packing Weight
piece
1
1
1
1
kg
0.080
0.080
0.080
0.080
Interlock Units for two horizontal mounted contactors
Feature
TE5S
For contactor
combination:
Contacts
Type
Order code
Packing Weight
piece
A 9...A 40 A 9...A 40
kg
-
2
VE 5-1
1SBN 030 110 R1000
1
0.076
Mech. / elec. A 30...A 40 A 50...A 75
A 50...A 110 A 50...A 110
2
VE 5-2
1SBN 030 210 R1000
1
0.146
Mechanical
-
VM 5-1
1SBN 030 100 R1000
1
0.066
A 9...A 40 A 9...A 40
-
SB7282C2
LK.. Terminals for control lead connections
Connection
Type
Order code
Right and left on A 45 ... A 75
LK 75-L
1SBN 073 552 R1003
2
0.006
Opposite on A 45 ... A 75
LK 75-F
1SBN 073 552 R1002
2
0.006
Right and left on A 95 ... A 110
LK 110
1SFN 074 352 R1000
2
0.010
1SB5 7282 3F0301
VE 5-1
Packing Weight
pieces kg
1 piece
LD.. Additional Terminal Blocks
For contactors
Type
Order code
A 9 ... A 16
LD 16
1SBN 071 408 R1000
2
0.030
A 26
LD 26
1SBN 072 408 R1000
2
0.040
A 30 ... A 40
LD 40
1SBN 072 808 R1000
1
0.075
A 45 ... A 75
LD 75
1SBN 073 508 R1000
1
0.115
A 95 ... A 110
LD 110
1SFN 074 308 R1000
1
0.150
1SBC5 7282 2F0301
LK 75-F
Packing Weight
pieces kg
1 piece
Note: BEY, BED, BER and BEM connection sets can no longer be used with LD.. additional terminal blocks
LW.. Enlargement Pieces
For contactors
LD 16
bar
mm
6.5
15 x 3
Type
Order code
LW 110
1SFN 074 307 R1000
Packing Weight
set
kg
1 set
1
0.100
1SFT98000-011C3
A 95, A 110
Dimensions
hole Ø
mm
LW..
For other accessories, see the main catalogue.
57
1SBC101001C0201
Connecting Links, Connection Sets
and Mounting Plates
For Direct-On-Line and Reversing Starters
1SBC5 8281 3F0301
Ordering Details
Connecting links
1SBC5 8276 3F0301
BEA 16/116
BEA 40/450
For contactors
For manual
motor starter
Type
Order code
Packing Weight
piece kg
1 piece
A 9, A 12, A 16
A 26
MS 116
MS 116
BEA 16/116
BEA 26/116
1SBN 081 406 R1000
1SBN 082 406 R1000
10
10
0.020
0.024
A 9, A 12, A 16
A 26
MS 325
MS 325
BEA 16/325
BEA 26/325
1SBN 081 406 R1001
1SBN 082 406 R1001
10
10
0.031
0.031
A 30, A 40
A 50
MS 450
MS 450
BEA 40/450
BEA 50/450
1SBN 083 206 R1000
1SBN 083 506 R1000
1
1
0.061
0.062
A 50, A 63, A 75
A 95, A 110
MS 495
MS 495
BEA 75/495
BEA 110/495
1SBN 084 106 R1000
1SBN 084 506 R1000
1
1
0.120
0.124
For manual
motor starter
Type
Order code
Packing Weight
piece kg
1 piece
MS 325
BSA 325
FPTN 472 772 R0001
1
For manual
motor starter
Type
Order code
Packing Weight
piece kg
1 piece
Connection kit
I (A)
25 A
0.009
Mounting plates
1SBC5 9080 3F0302
1SBC5 9078 3F0302
For contactors
PM 26-13
1 x A 26
MS 116
MS 325
PM 26-13
1SBN 092 406 R1000
2
0.160
2 x A 9 ... A 26
MS 116
MS 325
PM 26-23
1SBN 091 407 R1000
1
0.330
PM 26-23
Connection sets for reversing contactors
A2
1
3
5
1
3
5
2
4
6
2
4
6
Description
BER 16V, BER 16, BER 40V, BER 40
BEM 75-30 ... BEM 110-30
A1
A2
E0744D
A1
BER and BEM connection sets
– 1 upstream and 1 downstream insulated, solid copper bars
– 3 upstream and 3 downstream insulated, solid copper bars
Note: For BER.. connection sets, Rated Insulation Voltage Ui = 690 V.
For reversing starters with interlock unit
Mounting on
3-pole contactors
Interlock unit
type
Type
Order code
Packing Weight
piece kg
1 piece
2 x A 9 ... A 16
VM / VE 5-1
BER 16V
1SBN 081 411 R1000
1
0.045
2 x A 26
2 x A 30, A 40
VM / VE 5-1
BER 40V
1SBN 082 411 R1000
1
0.085
2 x A 50 ... A 75
VE 5-2
BEM 75-30
1SBN 083 501 R1000
1
0.243
2 x A 95 ... A 110
VE 5-2
BEM 110-30
1SFN 084 301 R1000
1
0.450
Note: The connections provided for the A.. contactors can be used for the AF, AL, AL..Z, TAL, AE and TAE types.
For reversing starters without interlock unit
E0618D1
BER 16V
BEM 75-30
58
1SBC101001C0201
Mounting on
3-pole contactors
Type
Order code
Packing Weight
piece kg
1 piece
2 x A 9 ... A 16
BER 16
1SBN 081 411 R1001
1
0.040
BER 40
1SBN 082 411 R1001
1
0.080
2 x A 26
2 x A 30, A 40
Note: The connections provided for the A.. contactors can be used for the AL, AL..Z and TAL types.
Connection Sets
for Star-Delta Starters
Description
1
3
5
2
4
6
A1
A2
1
3
5
2
4
6
A1
A2
1
3
5
2
4
6
E3016D
A1
A2
BEY 16..-1
BEY 26-1, BEY 40-1
BED 50.., BED 75.., BED 95, BED 110
BEY..-1 and BED connection sets
– Insulated solid copper bars.
– Insulated solid copper bars and insulated flexible copper wires.
– Insulated solid copper bars.
These connection sets are designed for Star-Delta starters whose contactors are assembled according to
Star Delta Line mounting. They are made up of:
– Star contactor: upstream Star point
– Star contactor / Delta contactor: downstream connection in parallel
– Delta contactor / Line contactor : upstream connection in parallel.
BEY 16-1, BED 50-1 and BED 75-1 connection sets are designed for star and delta contactors without
mechanical interlocking (contactor mounting joined side by side). For mechanically interlocked star
and delta contactors, use BEY 16V-1, BED 50 and BED 75.
1SB500048F0000
BEY 26-1, BEY 40-1, BED 95 and BED 110 are designed for both star and delta contactors with or without interlock unit.
Note: For BEY.. connection sets, Rated Insulation Voltage Ui = 690 V.
Ordering Details
1SB500060F0000
BEY 16-1
BEY 26-1
For contactor
Star
Delta
Line
A9
A9
A 12
A9
A 12
A 16
A9
A 12
A 16
A 16
A 26
A 26
A 26
A 30
A 30
–
A 26
A 40
A 40
VE 5-1
A 30
A 50
A 50
A 40
A 63
A 63
A 50
A 75
A 75
A 75
A 95
A 95
A 95
A 110 A 110
Interlock unit
type
Type
Order code
–
BEY 16-1
1SBN 081 413 R1000
1
0.040
VE 5-1
BEY 16V-1
1SBN 081 413 R1001
1
0.045
BEY 26-1
1SBN 082 413 R1000
1
0.060
BEY 40-1
1SBN 082 813 R1000
1
0.060
–
BED 50-1
1SBN 083 503 R1001
1
0.180
–
VE 5-1
Packing Weight
piece kg
VE 5-2
BED 50
1SBN 083 503 R1000
1
0.280
–
BED 75-1
1SBN 084 103 R1001
1
0.180
VE 5-2
BED 75
1SBN 084 103 R1000
1
0.250
BED 95
1SFN 084 303 R1000
1
0.400
BED 110
1SFN 084 503 R1000
1
0.500
–
VE 5-2
–
VE 5-2
Note: The connections provided for the A.. contactors can be used for the AL, AL..Z, AE and TAE types.
A2
1
3
5
2
4
6
A1
A2
1
3
5
2
4
6
A1
A2
1
3
5
2
4
6
BEY..-2 connection sets
Variant for Star-Delta Starters 7.5 kW up to 37 kW - 400 V
E3015D
A1
BEY 16..-2
BEY 26-2, BEY 40-2
– Insulated solid copper bars.
– Insulated solid copper bars and insulated flexible copper wires
1SB500049F0000
These connection sets are designed for Star-Delta starters whose contactors are assembled according to
Line Delta Star mounting. They are made up of:
– Line contactor / Delta contactor: upstream connection phase-to-phase
– Delta contactor / Star contactor: downstream connection in parallel
– Star contactor: upstream Star point
BEY 16-2
BEY 16-2 connection set is designed for star and delta contactors without mechanical interlocking
(contactor mounting joined side by side). For mechanically interlocked star and delta contactors, use
BEY 16V-2.
BEY 26-2 and BEY 40-2 are designed for both star and delta contactors with or without interlock unit
(contactor mounting joined side by side).
Note: For BEY.. connection sets, Rated Insulation Voltage Ui = 690 V.
1SB500060F0000
Ordering Details
BEY 40-2
For contactor
Line
Delta
Star
Interlock unit
type
Type
Order code
Packing Weight
piece kg
A9
A 12
A 16
A9
A 12
A 16
A9
A9
A 12
–
BEY 16-2
1SBN 081 413 R2000
1
0.040
VE 5-1
BEY 16V-2
1SBN 081 413 R2001
1
0.045
A 26
A 26
A 16
BEY 26-2
1SBN 082 413 R2000
1
0.060
A 30
A 30
A 26
–
A 40
A 40
A 26
VE 5-1
BEY 40-2
1SBN 082 813 R2000
1
0.060
–
VE 5-1
Note: The connections provided for the A.. contactors can be used for the AL, AL..Z types.
59
1SBC101001C0201
ABB Entrelec
Export Department
10, rue Ampère Z.I. - B.P. 114
F-69685 Chassieu cedex / France
Tel. : +33 (0) 4 7222 1722
Fax : +33 (0) 4 7222 1935
1SBC 101 001 C0201
Printed in France (W 06.2006 xx)
As part of its on-going product improvement, ABB
reserves the right to modify the characteristics or the
products described in this document.
The information given is not-contractual. For further
details please contact the ABB company marketing
these products in your country.