MCF True/Tube™
Micro-Clean Ball Valve
Provides reliable, contaminate free, flow control in
high purity gases, fluids and vacuum service.
mcf
For applications that require ultra-clean
type conditions which have little or no
tolerance for process contamination by
microscopic particles from either
media deposits or trace metallic
elements involving valve components.
All Micro-Clean wetted parts are
meticulously machined and polished to
tolerances benefiting ultra-clean service
applications. An Airborne Particle Profile
(Particle Generation Test) conducted
recently, demonstrates that in a Class
100 cleanliness system, as defined by
Federal Standard 209E, media passing
through an MCF Micro-Clean ball valve
will remain at a Class 1 cleanliness.
A natural extension of our standard
Micro-Clean design, an MCF
True/Tube™ ball valve configuration
is designed in accordance to ASME
BPE-1997, Bioprocessing Equipment. A
truly straight-through design, the MCF
True/Tube™ Ball Valve is the best choice
to reduce the risk of product
contamination and/or pressure drop. The
internal dimension of the ball and tube
type end pieces are the same. There are
no lips or crevices to harbor harmful
media deposits. Tube buttweld ends
have a sulfur content between .005%
and .017% ensuring weld quality to
comparable process tubing. Manual or
automated, MCF Micro-Clean ball valves
provide reliable, contaminate free, flow
control in high purity gases, fluids and
vacuum service.
Applications
• Pharmaceutical Manufacturing
• Biotechnology Processes
• Thin Film Processes
• Photo Chemical Processes
• Cosmetic Production
• Semi-Conductor Manufacturing
• Food and Beverage Processes
• Vacuum Service
Total Flow Control Solutions
Tyco reserves the right to change product design and specifications
without notice. Copyright © 2002 by Tyco International Ltd.
MCFMC-0284-US-0203
MCF True/Tube™
Micro-Clean Ball Valve
Stainless steel handle for valves up to 2"
in size. For larger valves the lever
handle is epoxy coated CS, with S.S.
lever handle optional.
Features
Self-adjusting stem packing assembly
with saddle type lock washer. Live
loading, it automatically adjusts for
thermal contraction and expansion.
Pressure loaded PTFE seats.
Low torque design gives a
bubble-tight seat even in bidirectional flow. Other materials
available for specific media, high
pressure and/or high temperature
applications. (Optional cavity
fillers available for all sizes.)
For ultra-pure applications, enhanced or
reinforced PTFE stem seals can be supplied. An
internal anti-static design using glass filled
graphite contact washers is available for volatile
or flammable applications.
Bottom entry “blow out proof” stem.
Precision fit 316L stainless steel
design for maximum operating safety.
End pieces in 316L stainless
steel.1 Three piece construction
eliminates the need for unions
and allows complete versatility of
optional end connections in KCE
(Kuick Connect Ends), or TBX
Tube Buttweld Extended End2).
Fully encapsulated seals - standard. Prevents
leakage to atmosphere or in vacuum service to
media. Allows welding in-line without
disassembly.
Stainless steel body.1
Precision machined solid 316L
stainless steel ball with provision
for valve cavity relief.
Notes
In-line maintenance. One bolt removal
(swing out design) for simplified in-line
maintenance of all internal parts.
Single bolt removal also minimizes
pipe twisting or distortion during
maintenance.
1. All MCF stainless steel valve bodies, end
pieces and internal component parts are
passivated (cleaned to remove scale,
machining oils, debris, dirt and grease) to
further ensure their protection against
corrosion. This may include a pickling
process prior to passivation.
2. Tube ends have a sulfur content between
.005% and .017% ensuring weld quality to
comparable process tubing.
Time and labor saving advantages of
MCF’s direct (ISO 5211 Type) mounting
pad include:
• Easy installation of actuators using
stem coupler, bracket and mounting
pad bolts which are readily available
from MCF Valves.
• Reduced stem wear due to continuous
“true” stem alignment.
• Elimination of torsional stress effects
on bolting and end pieces commonly
associated with “body bolt” bracket
type mounts.
Tyco reserves the right to change product design and specifications
without notice. Copyright © 2002 by Tyco International Ltd.
MCFMC-0284
2
• In-line maintenance without having to
remove operators. MCF’s 3-piece
swing out design retains the one bolt
removal feature for inspection or
replacement of internal component
parts. Larger valves use a similar “lift
out” design.
MCF True/Tube™
Micro-Clean Ball Valve
T/T - True/Tube™ Ball Valve
A truly straight-through design, the
configuration of MCF’s True/Tube™ Ball
Valve is the best choice to reduce the
risk of product contamination and/or
pressure drop. The internal dimension of
the ball and tube type end pieces are the
same. There are no lips or crevices to
harbor harmful media deposits.
Options
S.I.P. and C.I.P. Valves
Steam-in-Place (S.I.P.) and
Clean-In-Place (C.I.P.) valves with
purge ports for inline cleaning. Used as a
supplement to routine maintenance programs
they quickly and efficiently flush residue or
contaminates that can not be allowed to build
up in ultra pure Micro-Clean applications.
Extended Stem With Latch Locking Handle and Locking Device
Fully complies with OSHA safety regulations.
While MCF Valve‘s extended stem housing
raises the latch locking handle and locking
device well above insulation requirements for
easy access. The added feature of a locking
device adds security in “Lock Out/Tag Out”
operations. Conversion to an automated valve
is simply a matter of removing the latch
locking handle and replacing it with an MCF
bracket and properly sized MCF actuator.
Solenoid and limit switches are readily
available and easily adapted to manual or
automated valve packages.
Micro-Clean valve with extended stem housing,
latch locking handle and locking device
Tyco reserves the right to change product design and specifications
without notice. Copyright © 2002 by Tyco International Ltd.
MCFMC-0284
3
MCF True/Tube™
Micro-Clean Ball Valve
Parts and Materials
1/2”
to 11/2”
Part Quantity Component
No.
Description
Stainless Steel
Ball Valves
1
1
Body
A182-316L - 1/2” to 2”1
A351-CF8M - 21/2” to 4” (A182 316L Optional)
2
1
Ball
A182 F316L1
3
1
Stem
A182 F316L1
4
2
Body Seal
Virgin PTFE1
5
2
Seat
Virgin PTFE1
6
2
Stem Seal
Glass Filled PTFE1
7
2 or 3
Anti-Static Seal Assembly2
Graphite and Glass Filled PTFE
8
1
Stem Seal Follower
A182 F316L
9
2
Belleville Washer
A182 F304
10
4
Body Bolt
F593-GRP1
11
4
Nut
F594-GRP1
12
1
Gland Nut
A182 F304
13
2
Distance Piece
Reinforced PTFE/Graphite
14
2
End Piece
A182-316L/A351-CF3M3
15
1
Handle
304 SS
16
1
Saddle Washer
A182 F304
17
1
Tab Washer
A182 F304
18
1
Stem Nut
A182 F304
2” to 4”
19
2
Seat Centering Ring
20
6
8
21/2”)
21
12
16
22
Glass Filled PTFE1
Body Bolt (2” Body Bolt (3” - 4”)
F593 GRP1
F593 GRP1
Nut (2” - 21/2”)
Nut (3” - 4”)
F594-GRP1
F594-GRP1
1
Handle
A105 Epoxy Coated1
23
1
Handle Washer
A182 F304
24
1
Handle Bolt
A182 F304
Notes
1. Other materials available. Consult the factory.
2. Non anti-static packing (NAP) is available for
ultra pure applications.
3. Tube buttweld ends have a sulfur content
between .005% and .017% ensuring weld
quality to comparable process tubing.
Tyco reserves the right to change product design and specifications
without notice. Copyright © 2002 by Tyco International Ltd.
MCFMC-0284
4
MCF True/Tube™
Micro-Clean Ball Valve
Parts and Materials
1/2”
to 11/2” Size True/Tube™ Micro-Clean Valves
16
18
12
17
9
15
8
6
11
7
1
2
14
4
5
10
5
4
14
13
6
3
2" to 4" Size True/Tube™ Micro-Clean Valves
12
24
23
16
22
8
21
7
1
19
14
2
20
14
4
5
21
5
19
6
3
4
Tyco reserves the right to change product design and specifications
without notice. Copyright © 2002 by Tyco International Ltd.
MCFMC-0284
5
MCF True/Tube™
Micro-Clean Ball Valve
Dimensions
K
J
L
P
O
D
Kuick Connect End
O
P
mcf
Open
Close
Tube Type Buttweld Extended
F
A
C
H
D1
Tube Type - Buttweld End
Valve
Size
Port
Inches
A
C
D
D1
O.D. Tube
KCE
TBX
F
H
J
Thread
K
L
O
I.D.
KCE TBX
P
O.D.
KCE TBX
Weight (lb)
KCE TBX
Std. Std.
1/2
0.37
3.75
0.80
3.50
5.75
4.92
2.25
3/8
UNF
0.21
0.35
0.37
0.37
0.99
0.50
1.3
1.2
3/4
0.62
4.73
1.24
4.25
6.50
7.09
3.00
7/16
UNF
0.30
0.51
0.62
0.62
0.99
0.75
3.1
2.8
3.5
1
0.87
4.92
1.63
4.87
7.25
7.09
3.50
7/16
UNF
0.30
0.51
0.87
0.87
1.98
1.00
3.9
11/2
1.37
5.52
2.22
5.75
8.00
7.87
4.50
9/16
UNF
0.35
0.71
1.37
1.37
1.98
1.50
8.7
7.9
2
1.87
6.46
2.81
6.81
9.75
9.84
5.50
9/16
UNF
0.35
0.71
1.87
1.87
2.51
2.00
13.6
13.0
21/2
2.37
6.02
3.50
7.50
11.00
18.90
6.50
1 UNF
0.75
0.67
2.37
2.37
3.04
2.50
28.7
28.0
3
2.87
6.61
4.27
8.77
12.75
18.90
8.12
1 UNF
0.75
0.67
2.87
2.87
3.58
3.00
50.1
49.3
4
3.83
7.17
5.30
9.80
14.25
18.90
9.25
1 UNF
0.75
0.67
3.384
3.384
4.68
4.00
81.5
80.5
1. Dimensions are for layout purposes only. Contact the factory for exact dimensions.
Tyco reserves the right to change product design and specifications
without notice. Copyright © 2002 by Tyco International Ltd.
MCFMC-0284
6
MCF True/Tube™
Micro-Clean Ball Valve
Specifications
Pressure and Temperature Ratings
Maintaining maximum pressure ratings up to
1500 psi using Standard PTFE Seats and
Seals is a viable option in MCF Micro-Clean
valves using TBX end pieces.1 Optional seat
and seal configurations include TFM-1600,
UHMWPE, TF-4215 and other materials. In
addition to its bubble tight seat design, a
separate encapsulated seal prevents seal
extrusion and subsequent leaks to atmosphere.
It also eliminates an additional area of potential
contamination from deposits trapped by the
integral seat/seal combinations used in some
other similar valves.
Bars-psig
52-750
48-700
45-650
41-600
105-1520
103-1500
2” to 3”
34-500
4”
100-1450
28-400
95-1378
21-300
90-1306
1/2”
14-200
to 3/4”
7-100
80-1160
11/2”
70-1000
Bars - psig
Note
1. Use of clamp type ends may affect the limits
of pressure ratings.
1/2”
to 11/2”
Legend
60-870
Saturated Steam
“HT” High Temperature
Seat (TF-4215)
“TE” Seat (TFM-1600)
“TF” Seat (PTFE)
11/2”
1/2”
52-750
50-725
to 3/4”
2” to 3”
44-650
4”
45-580
30-435
Flow Data (Cv)
Valve Size
Inches
USGPM
(Cv)*
1/2
14
3/4
44
20-285
15-215
71
10-145
11/2
214
5-72
2
405
21/2
626
1
3
908
4
1,643
32
68
104 140 176 212 248
0 [20] [40] [60] [80] [100] [120]
302
392
470
575
[150]
[200]
[250]
[300]
Temperature, F° [C°]
* (USGMP @1 psig)
Interior Surface Finishes of Valve Components
Valve
Components
Ra Average, µ - in.
V3
V6
V4
Mechanical Polish
Electro-Polish
Body Interior
25
20
10
Ball Interior
25
20
10
TBX End (Interior)
25
20
10
KCE End (Interior)
25
20
10
Setting high standards and tolerances in
both standard and optional wetted
surface finish, MCF Micro-Clean ball
valves are precision machined to reduce
the microscopic peaks and valleys which
harbor deposits that can erode and
subsequently contaminate media.
MCF standards apply to all wetted
machined surfaces.
Tyco reserves the right to change product design and specifications
without notice. Copyright © 2002 by Tyco International Ltd.
MCFMC-0284
7
MCF True/Tube™
Micro-Clean Ball Valve
Ordering Information
1/2”
T/T
V3
6
6
TF
T
KCE
I
H
---
Size
1/2”
1” 11/2” 3/4”
DN15
DN20
DN25
DN40
2”
21/2”
3”
4”
- DN50
- DN65
- DN80
- DN100
Port
T/T - True-Tube (Port ID of the Valve Matches the ID of the SS OD Tubing)
Internal Surface Finish Designation
Mechanically Polished - Interior Surface Finish per ASME BPE-1997
V3 - 25 Ra
V2 - 20 Ra (Optional - POA)
V1 - 15 Ra (Optional - POA)
Mechanically Polished and Electropolished - Interior Surface Finish per ASME BPE-1997
V6 - 20 Ra
V5 - 15 Ra (Optional - POA)
V4 - 10 Ra (Optional - POA)
Body and Endpieces
6 - Bodies 1/2” to 2” - A182-316L /
DIN 1.4404 SS / 21/2” to 4” - A351-CF8M / DIN 1.4408 316 SS
Ball and Stem
6 - 316L (DIN 1.4404) SS
Seats
TF
TE
HT
UU
LC
-
Virgin PTFE
Reinforced PTFE (TFM-1600 Enhanced PTFE)
TF-4215 Enhanced 25% Carbon Filled PTFE
UHMWPE
TFM-1600 Enhanced PTFE
Body Seals
T
U
H
L
-
Virgin PTFE
UHMWPE
TF-4215 Enhanced 25% Carbon Filled PTFE
TFM-1600 Enhanced PTFE
End Connections
TBX - O.D. Tube (SS) Extended Length For Automatic/Orbital Welding (1/2” to 3” OD Tube WT = 0.065”, 4” OD Tube WT = 0.083”)
KCE - Tri-Clamp Style
Valve Body Style/Design (Standard Feature)
I - ISO 5211 Flange and Bolting Pattern Design
Handle Options
H
O
R
L
G
-
S.S. Lever Handle (except for 21/2” and larger valves, H - C.S. Pipe Lever Handle)
S.S. Oval Handle (For 11/2” and smaller valves)
S.S. Round Handle (For 11/2” and smaller valves)
S.S. Latch Locking Handle (For 2” and smaller valves)
Gear Operator (Recommended for 4” valves)
Accessories/Special Options
--NAP
ES3
ES6
P
CFTF
CFHT
-
TBA - Consult Factory For Ordering Code Suffix Regarding Accessories and Special Options Including
No Anti-static Stem Packing
3 Inch Tall Extended Stem (Same ISO Flange and Stem Pattern as Valve) - 1/2” to 2” Valves
6 Inch Tall Extended Stem (Same ISO Flange and Stem Pattern as Valve) - 1/2” to 4” Valves
SIP (Steam In Place) / CIP (Clean In Place) Purge Port(s) - POA Option, Consult Factory (Not Available in Conjunction with Cavity Fillers)
PTFE Cavity Filler1
Notes
TF-4215 Enhanced Carbon Filled PTFE Cavity Filler1
Facility Phone: 713-744-4596
Facility Fax: 713-744-4594
Valves & Controls
www.tycovalves.com
1. Cavity Filler - POA Option, Consult Factory.
Note: CIP / Purge Ports Provide a Higher
Degree of Cleanliness than Cavity Fillers.
2. Tri-Clamp is a registered trademark of the
Ladish Corp.
The data presented in this bulletin is for general information only. Manufacturer is not responsible for acceptability of these products in relation to system requirements. Patents and Patents
Pending in U.S. and foreign countries. All rights reserved. Printed in U.S.A. Tyco reserves the right to change product design and specifications without notice. © Copyright 2002.
Tyco reserves the right to change product design and specifications
without notice. Copyright © 2002 by Tyco International Ltd.
MCFMC-0284
8