5 Protection Equipment 5/2 5/6 5/12 5/14 5/15 5/16 5/17 5/18 5/19 5/22 5/25 5/29 5/30 5/33 5/36 5/39 5/45 5/47 5/49 5/54 5/57 Introduction SIRIUS 3RV2 Motor Starter Protectors/ Circuit Breakers up to 40 A General data For motor protection For motor protection with overload relay function For starter combinations for export applications For transformer protection For system protection according to UL 489/CSA C22.2 No. 5-02 For transformer protection according to UL 489/CSA C22.2 No.5-02 Accessories Mountable accessories Busbar accessories 3RV29 infeed system Rotary operating mechanisms Mounting accessories Enclosures and front plates Overload Relays General data SIRIUS 3RU2 Thermal Overload Relays General data 3RU2 up to 40 A for standard applications Accessories SIRIUS 3RB3 Solid-State Overload Relays General data 3RB30, 3RB31 up to 40 A for standard applications Accessories Technical Information can be found at www.siemens.com/industrial-controls/ support under Product List: - Technical specifications under Entry List: - Updates - Download - FAQ - Manuals - Characteristics - Certificates SIRIUS Innovations Supplement 2012 Protection Equipment Introduction ■ Overview Type 3RV20 3RV21 3RV23 3RV24 3RV27 3RV28 ✓ SIRIUS 3RV2 motor starter protectors and circuit breakers up to 40 A Uses System protection ✓1) ✓1) -- -- ✓ Motor protection ✓ -- -- -- -- -- Motor protection with overload relay function -- ✓ -- -- -- -- Starter combinations -- -- ✓ -- -- -- Transformer protection -- -- -- ✓ ✓ ✓ Size S00, S0 S00, S0 S00, S0 S00, S0 S00 S00 A A Up to 16 Up to 40 Up to 16 Up to 32 Up to 16 Up to 40 Up to 16 Up to 25 Up to 15 -- Up to 15 -- Rated operational voltage Ue acc. to IEC V 690 AC2) 690 AC2) 690 AC2) 690 AC2) 690 AC 690 AC Rated frequency Hz 50/60 50/60 50/60 50/60 50/60 50/60 CLASS 10 CLASS 10 -- CLASS 10 -- -- 0.11 ... 0.16 to 34 ... 40 0.11 ... 0.16 to 27 ... 32 None3) 0.11 ... 0.16 to 20 ... 25 0.16 ... 15 nonadjustable 0.16 ... 15 nonadjustable 13 times 13 times 13 times 20 times 13 times 20 times Short-circuit breaking capacity kA Icu at 480 V AC/600 V AC 12/50/65/30 50/65 12/50/65 55/100 4) 4) Pages 5/12, 5/13 5/14 5/15 5/16 5/17 5/18 5 Rated current In Size S00 Size S0 Trip class Thermal overload release A A Electronic releases A multiple of the rated current Accessories For sizes S00 S0 S00 S0 S00 S0 S00 S0 S00 S00 Auxiliary switches ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ Signaling switches ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ -- -- Undervoltage releases ✓ ✓ -- -- ✓ ✓ ✓ ✓ ✓ ✓ Shunt releases ✓ ✓ -- -- ✓ ✓ ✓ ✓ ✓ ✓ Isolator modules ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ -- -- Insulated three-phase busbar system ✓ ✓ -- -- ✓ ✓ ✓ ✓ -- -- Busbar adapters ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ -- -- Door-coupling rotary operating mechanisms ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ Link modules ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ -- -- Enclosures for surface mounting ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ -- -- Enclosures for flush mounting ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ -- -- Front plates ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ -- -- Infeed system ✓ ✓ -- -- ✓ ✓ ✓ ✓ -- -- Terminal covers for ring lug terminal connections --5) --5) -- -- -- -- -- -- -- -- Sealable scale covers for setting knobs ✓ ✓ ✓ ✓ -- -- ✓ ✓ -- -- Pages 5/19 ... 5/35 ✓ Has this function or can use this accessory -- Does not have this function or cannot use this accessory 1) For symmetrical loading of the three phases. 2) With molded-plastic enclosure 500 V AC. 3) For overload protection of the motors, appropriate overload relays must be used. 5/2 SIRIUS Innovations Supplement 2012 4) According to UL 489 at 480 Y/277 V AC: 65 kA. According to CSA 22.2 no .05 @ 600 Y/347 V AC: 10 KA 5) Terminal covers are available for 3RV20 motor starter protectors with ring lug terminal connection for motor protection. Protection Equipment Introduction ■ Overview FLA Adjustment Range 3RV2023 3RV2021 3RV2011 Single Phase HP Ratings Three Phase HP Ratings 115V 200V 230V 230V Instantaneous CSA SCCR kA Order No. Overcurrent 600Y/347V Release 460V 575V A kA 3RV20/21/23 0.11-0.16 -- -- - -- - -- 2.1 30kA 3RV2011-0AA10 0.14-0.2 -- -- -- -- -- -- 2.6 30kA 3RV2011-0BA10 0.18-0.25 -- -- -- -- -- -- 3.3 30kA 3RV2011-0CA10 0.22-0.32 -- -- -- -- -- -- 4.2 30kA 3RV2011-0DA10 0.28-0.4 -- -- -- -- -- -- 5.2 30kA 3RV2011-0EA10 0.35-0.5 -- -- -- -- -- -- 6.5 30kA 3RV2011-0FA10 0.45-0.63 -- -- -- -- -- -- 8.2 30kA 3RV2011-0GA10 0.55-0.8 -- -- -- -- -- 1/2 10 30kA 3RV2011-0HA10 0.7-1 -- -- -- -- -- 1/2 13 30kA 3RV2011-0JA10 0.9-1.25 -- -- -- -- 1/2 1/2 16 30kA 3RV2011-0KA10 1.1-1.6 -- 1/10 -- -- 3/4 3/4 21 30kA 3RV2011-1AA10 1.4-2 -- 1/8 -- -- 3/4 1 26 30kA 3RV2011-1BA10 1.8-2.5 -- 1/6 1/2 1/2 1 1 1/2 33 30kA 3RV2011-1CA10 2.2-3.2 1/10 1/4 1/2 3/4 1 1/2 2 42 30kA 3RV2011-1DA10 2.8-4 1/8 1/3 3/4 3/4 2 3 52 30kA 3RV2011-1EA10 3.5-5 1/6 1/2 1 1 3 3 65 30kA 3RV2011-1FA10 4.5-6.3 1/4 1/2 1 1 1/2 3 5 82 30kA 3RV2011-1GA10 5.-8 1/3 1 2 2 5 5 104 30kA 3RV2011-1HA10 7-10 1/2 1 1/2 2 3 5 7 1/2 130 30kA 3RV2011-1JA10 9-12.5 1/2 2 3 3 7 1/2 10 163 30kA 3RV2011-1KA10 11-16 1 2 5 5 10 -- 208 30kA 3RV2011-4AA10 5 3RV2011 Size S001) 3RV2021 Size S01) 11-16 1 2 3 5 10 -- 208 -- 3RV2021-4AA10 14-20 1 1/2 3 5 5 10 -- 260 -- 3RV2021-4BA10 17-22 1 1/2 3 5 7 1/2 15 -- 286 -- 3RV2021-4CA10 20-25 2 3 5 7 1/2 15 -- 325 -- 3RV2021-4DA10 23-28 2 5 7 1/2 10 20 -- 364 -- 3RV2021-4UA10 27-32 2 5 7 1/2 10 20 -- 400 -- 3RV2021-4EA10 30-36 3 5 10 10 25 -- 432 -- 3RV2021-4PA10 34-40 3 7 1/2 10 10 30 -- 480 -- 3RV2021-4FA10 3RV2023 Size S01) 600V AC 9-12.5 -- -- -- -- -- -- CS /UL -- 3RV2023-1KA10 11-16 -- -- -- -- -- -- CS /UL -- 3RV2023-4AA10 14-20 -- Availability and Data to be announced -- CS /UL -- 3RV2023-4BA10 17-22 -- -- -- -- -- -- CS /UL -- 3RV2023-4CA10 20-25 -- -- -- -- -- -- CS /UL -- 3RV2023-4DA10 1) For further technical data and completion of the part numbers, refer to page 5/12. SIRIUS Innovations Supplement 2012 5/3 Protection Equipment Introduction (( Type )) 3RU21 3RB30 3RB31 System protection ✓1) ✓1) ✓1) Motor protection ✓ ✓ ✓ Alternating current, three-phase ✓ ✓ ✓ Alternating current, single-phase ✓ -- -- SIRIUS overload relays up to 40 A 5 Uses Direct current ✓ -- -- Size of contactor S00, S0 S00, S0 S00, S0 Rated operational current Ie Size S00 Size S0 A A Up to 16 Up to 40 Up to 16 Up to 40 Up to 16 Up to 40 Rated operational voltage Ue V 690 AC 690 AC 690 AC Rated frequency Hz 50/60 50/60 50/60 CLASS 10 CLASS 10, 20 CLASS 5, 10, 20, 30 adjustable -- -- A 0.11 ... 0.16 to 34 ... 40 A -- 0.1 ... 0.4 to 10 ... 40 0.1 ... 0.4 to 10 ... 40 0.04 ... 18.5 0.04 ... 18.5 0.04 ... 18.5 5/45, 5/46 5/54, 5/55 5/56 For sizes S00 S0 S00 S0 S00 S0 Terminal brackets for stand-alone installation ✓ ✓ ✓ ✓ ✓ ✓ Trip class Thermal overload release Solid-state overload release A A Rating for induction motor at 400 V AC kW Pages Accessories Mechanical RESET ✓ ✓ ✓ ✓ ✓ ✓ Cable releases for RESET ✓ ✓ ✓ ✓ ✓ ✓ Electrical remote RESET ✓ ✓ -- -- Integrated in the unit Terminal covers for ring lug terminal connections --2) --2) -- -- -- -- Sealable covers for setting knobs ✓ ✓ ✓ ✓ ✓ ✓ Pages 5/47, 5/48 ✓ Has this function or can use this accessory -- Does not have this function or cannot use this accessory 5/4 SIRIUS Innovations Supplement 2012 5/57, 5/58 5/57, 5/58 1) The units are responsible in the main circuit for overload protection of the assigned electrical loads (e.g. motors), starter cable and other switching and protection devices in the respective motor starter. 2) Terminal covers for ensuring finger-safe touch protection are available for 3RU21 overload relays with ring lug terminal connections for mounting onto contactors. Protection Equipment 5 Notes SIRIUS Innovations Supplement 2012 5/5 SIRIUS 3RV2 Motor Starter Protectors/Circuit Breakers up to 40 A General data ■ Overview The following illustration shows our 3RV2 motor starter protectors with the accessories which can be mounted for the various sizes, see also "Introduction" --> "Overview" on page 5/2. For accessories, see page 5/19 onwards. 7 Mountable accessories 8 1 Transverse auxiliary switch 2 Lateral auxiliary switch with 2 contacts 3 Lateral auxiliary switch with 4 contacts 4 Shunt release 3 5 Undervoltage release without/with leading contacts 2 6 Signaling switch 7 Isolator module 8 Terminal block type E NSB0_02076 6 4 5 1 5 Mountable accessories for 3RV2 motor starter protectors Type of construction The motor starter protectors are available in 2 sizes: • Size S00 - width 45 mm, max. rated current 16 A, at 460 V AC suitable for induction motors up to 10 HP. • Size S0 - width 45 mm, max. rated current 40 A, at 460 V AC suitable for induction motors up to 30 HP. Note Screw terminals Spring-type terminals Ring lug terminal connection Motor starter protectors with spring-type terminals, size S0 (left) and motor starter protectors with screw terminals, size S00 (right) The new 3RV2 motor starter protectors are compact, current limiting motor starter protectors which are optimized for motor starters. The motor starter protectors are used for switching and protecting three-phase induction motors of up to 30 HP at 460 V AC and for other loads with rated currents of up to 40 A. 5/6 SIRIUS Innovations Supplement 2012 These terminals are indicated in the corresponding tables by the symbols shown on orange backgrounds. "Increased safety" type of protection EEx e according to ATEX directive 94/9/EC The 3RV20 motor starter protectors are suitable for the overload protection of explosion-proof motors with "increased safety" type of protection EEx e; see Chapter 9 "Appendix" --> "Standards and Approvals" --> "Type Overview of Approved Devices for Explosion-Protected Areas (ATEX Explosion Protection)". SIRIUS 3RV2 Motor Starter Protectors/Circuit Breakers up to 40 A General data ■ Application motor to be protected is always paramount to the choice of the most suitable motor starter protector. This also applies to motor starter protectors for transformer protection. Operating conditions 3RV2 motor starter protectors are suitable for use in any climate. They are intended for use in enclosed rooms in which no severe operating conditions (such as dust, caustic vapors, hazardous gases) prevail. When installed in dusty and damp areas, suitable enclosures must be provided. Possible uses The 3RV2 motor starter protectors can be used: • For short-circuit protection • For motor protection (also with overload relay function) • For system protection • For short-circuit protection for starter combinations • For transformer protection • As main and EMERGENCY-STOP switches • For operation in IT systems (IT networks) • For switching of DC currents • In areas subject to explosion hazard (ATEX) 3RV2 motor starter protectors can optionally be fed from the top or from below. The permissible ambient temperatures, the maximum switching capacities, the tripping currents and other boundary conditions can be found in the technical specifications and tripping characteristics, see note on Technical Information on page 5/1. 3RV2 motor starter protectors are suitable for operation in IT systems (IT networks). In this case, the different short-circuit breaking capacity in the IT system must be taken into account. Since operational currents, starting currents and current peaks are different even for motors with identical power ratings due to the inrush current, the motor ratings in the selection tables are only guide values. The specific rated and start-up data of the For more information see the note on Technical Information on page 5/1. ■ More information Order No. scheme Motor starter protector 1st 3rd 4th 5th 6th 7th @@@ @ @ @ @ 8th 9th 10th 11th 12th @ @ @ @ @ @ @ 16th – – @ @ @ @ @ @ @ @ 3RV SIRIUS 2nd generation 2 @ Type of motor starter protector @ Size @ Switching capacity Setting range for overload release @ Trip class (CLASS) @ Connection method @ With or without auxiliary switch Special versions Example 13th 14th 15th 5 Digit of the Order No. 3RV 2 0 1 1 – 1 A A 1 0 Note: The Order No. scheme is presented here merely for information purposes and for better understanding of the logic behind the order numbers. For your orders, please use the order numbers quote in the catalog under the Selection and ordering data section. SIRIUS Innovations Supplement 2012 5/7 SIRIUS 3RV2 Motor Starter Protectors/Circuit Breakers up to 40 A General data General technical specifications 3RV2. 1 3RV27 11, 3RV28 11 3RV2. 2 S00 S00 S0 45 x 97 x 91 45 x 109 x 91 45 x 144 x 92 -- 45 x 97 x 91 45 x 119 x 91 H Type Size W mm mm D Dimensions (W x H x D) • Screw terminals • Spring-type terminals Standards • IEC 60947-1, EN 60947-1 (VDE 0660 Part 100) • IEC 60947-2, EN 60947-2 (VDE 0660 Part 101) • IEC 60947-4-1, EN 60947-4-1 (VDE 0660 Part 102) • UL 489, CSA C22.2-No.5-02 Yes Yes Yes Yes 3 Number of poles A 16 °C °C °C –50 ... +80 –20 ... +701) –20 ... +402) Permissible rated current at inside temperature of control cabinet • +60 °C • +70 °C % % 100 87 Permissible rated current at ambient temperature of enclosure (applies to motor starter protectors inside enclosure d 32 A) • +35 °C • +60 °C % % 100 87 Rated operational voltage Ue • Acc. to IEC • Acc. to UL/CSA V AC V AC 6903) 600 Rated frequency Hz 50/60 Rated insulation voltage Ui V 690 Rated impulse withstand voltage Uimp kV 6 Max. rated current In max (= max. rated operational current Ie) 5 Permissible ambient temperature • Storage/transport • Operation In: 0.16 ... 32 A In: 36 ... 40 A Utilization category • IEC 60947-2 (motor starter protector/circuit breaker) • IEC 60947-4-1 (motor starter) Trip class CLASS 40 A AC-3 Acc. to IEC 60947-4-1 DC short-circuit breaking capacity (time constant t = 5 ms) • 1 conducting path 150 V DC • 2 conducting paths in series 300 V DC • 3 conducting paths in series 450 V DC 10 kA kA kA 10 10 10 In: 0.16 ... 0.63 A In: 0.8 ... 6.3 A In: 8 ... 16 A W W W 5 6 7 In: 16 A W -- 7 In: 20 ... 25 A In: 28 ... 32 A In: 36 ... 40 A W W W ---- 8 11 14 Shock resistance Acc. to IEC 60068-2-27 g/ms 25/11 (square and sine pulse) Degree of protection Touch protection Acc. to IEC 60529 Acc. to EN 50274 Temperature compensation Acc. to IEC 60947-4-1 Phase failure sensitivity Acc. to IEC 60947-4-1 Power loss Pv for each motor starter protector Dependent on the rated current In (upper setting range) P R percurrentpath = ------------, 2u 3 IP204) Finger-safe °C –20 ... +60 Yes Explosion protection – safe operation of motors with "increased safety" type of protection Yes for 3RV20 EC type test certificate number according to directive 94/9/EC (ATEX) On request Isolating function Main and EMERGENCY-STOP switch characteristics5) Acc. to IEC 60947-2 Acc. to IEC 60204-1 (VDE 0113) Protective separation between main and auxiliary circuits, required for PELV applications • Up to 400 V + 10 % • Up to 415 V + 5 % (higher voltage on request) Acc. to EN 60947-1 Yes Yes Yes Yes Any, acc. to IEC 60447 start command "I" right-hand side or top Permissible mounting position Mechanical endurance Operating cycles 100 000 Electrical endurance Operating cycles 100 000 Max. switching frequency per hour (motor starts) 1) Over +60 °C current reduction. 2) The devices must not be mounted side-by-side and they must not be assembled with link modules with contactors. A lateral clearance of 9 mm is required. 3) With molded-plastic enclosure 500 V. Terminal compartment IP00 (exception: 3RV20 11-..2. motor starter protectors with spring-type terminals in degree of protection IP20). 4) 5/8 SIRIUS Innovations Supplement 2012 1/h 15 5) With appropriate accessories. SIRIUS 3RV2 Motor Starter Protectors/Circuit Breakers up to 40 A General data Rated data of the auxiliary switches and signaling switches Lateral auxiliary switch with 1 NO + 1 NC, 2 NO, 2 NC, 2 NO + 2 NC Signaling switch Transverse auxiliary switch with 1 CO 1 NO + 1 NC, 2 NO Max. Rated voltage • Acc. to NEMA (UL) V AC 600 • Acc. to NEMA (CSA) V AC 600 Uninterrupted current A 10 10 5 2.5 1 NO + 1 NC, 2 NO, 2 NC: A600, Q300; 2 NO + 2 NC: A300, Q300 A600, Q300 B600, R300 C300, R300 Switching capacity 250 250 Front transverse auxiliary switches Switching capacity for different voltages 1 CO 1 NO + 1 NC, 2 NO • At AC-15, alternating voltage - 24 V - 230 V - 400 V - 690 V A A A A 4 3 1.5 0.5 2 0.5 --- • At AC-12 = Ith, alternating voltage - 24 V - 230 V - 400 V - 690 V A A A A 10 10 10 10 2.5 2.5 --- • At DC-13, direct voltage L/R 200 ms - 24 V - 48 V - 60 V - 110 V - 220 V A A A A A 1 --0.22 0.1 1 0.3 0.15 --- V mA 17 1 Minimum load capacity 5 Rated operational current Ie Front transverse solid-state compatible auxiliary switches Switching capacity for different voltages 1 CO V 125 A 0.1 V 60 Rated operational current Ie/DC-13 at Ue = 60 V A 0.3 Minimum load capacity V mA 5 1 Rated operational voltage Ue Alternating voltage Rated operational current Ie/AC-14 at Ue = 125 V Rated operational voltage Ue Direct voltage L/R 200 ms Lateral auxiliary switches with signaling switch Switching capacity for different voltages: Lateral auxiliary switch with 1 NO + 1 NC, 2 NO, 2 NC, 2 NO + 2 NC; Signaling switches Rated operational current Ie • At AC-15, alternating voltage - 24 V - 230 V - 400 V - 690 V A A A A 6 4 3 1 • At AC-12 = Ith, alternating voltage - 24 V - 230 V - 400 V - 690 V A A A A 10 10 10 10 • At DC-13, direct voltage L/R 200 ms - 24 V - 110 V - 220 V - 440 V A A A A 2 0.5 0.25 0.1 V mA 17 1 Minimum load capacity SIRIUS Innovations Supplement 2012 5/9 SIRIUS 3RV2 Motor Starter Protectors/Circuit Breakers up to 40 A General data Auxiliary releases Undervoltage releases Shunt releases Power consumption • During pick-up - AC voltages - DC voltages VA/W W 20.2/13 20 20.2/13 13 ... 80 • During uninterrupted duty - AC voltages - DC voltages VA/W W 7.2/2.4 2.1 --- • Tripping V 0.35 ... 0.7 x Us 0.7 ... 1.1 x Us • Pickup V 0.85 ... 1.1 x Us -- Maximum opening time ms 20 Melting fuses gG A 10 Miniature circuit breaker, C characteristic A 61) Response voltage Short-circuit protection for auxiliary and control circuits 1) Prospective short-circuit current < 0.4 kA. Type 3RV2. 11 3RV2. 21 3RV27 11, 3RV28 11 Size S00 S0 S00 Width 45 mm 45 mm 45 mm Conductor cross-sections of main circuit Screw terminals M3, Pozidriv size 2 M4, Pozidriv size 2 M4, Pozidriv size 2 Operating devices mm 5 ... 6 5 ... 6 5 ... 6 Prescribed tightening torque Nm 0.8 ... 1.2 2 ... 2.5 2.5 ... 3 • Solid mm2 2 x (0.75 ... 2.5)1), 2x4 2 x (1 ... 2.5)1), 2 x (2.5 ... 10)1) 1 ... 10, max. 2 x 10 • Stranded mm2 2 x (0.75 ... 2.5)1), 2x4 2 x (1 ... 2.5)1), 2 x (2.5 ... 10)1) 1.5 ... 25, max. 10 + 25 • Finely stranded with end sleeves (DIN 46228 T1) mm2 2 x (0.5 ... 1.5)1), 2 x (0.75 ... 2.5)1) 2 x (1 ... 2.5)1), 2 x (2.5 ... 6)1), 1 x 10 1 ... 16, max. 6 + 16 • AWG cables, solid or stranded AWG 2 x (18 ... 14)1), 2 x 12 2 x (16 ... 12)1), 2 x (14 ... 8)1) 2 x (14 ... 10) Terminal screw Conductor cross-sections (min./max.), 1 or 2 conductors can be connected Connection type spring-type terminals Spring-type terminals mm 3.0 x 0.5 and 3.5 x 0.5 • Solid mm2 2 x (0.5 ... 4) 2 x (1 ... 10) -- • Finely stranded without end sleeve mm2 2 x (0.5 ... 2.5) 2 x (1 ... 6) -- • Finely stranded with end sleeves (DIN 46228 T1) mm2 2 x (0.5 ... 2.5) 2 x (1 ... 6) -- • AWG cables, solid or stranded AWG 2 x (20 ... 12) 2 x (18 ... 8) -- Max. external diameter of the conductor insulation mm 3.6 3.6 -- Operating devices Conductor cross-sections (min./max.), 1 or 2 conductors can be connected Ring lug terminal connection Connection type ring lug terminals M3, Pozidriv size 2 M4, Pozidriv size 2 -- Operating devices mm 5 ... 6 5 ... 6 -- Prescribed tightening torque Nm 0.8 ... 1.2 2 ... 2.5 -- mm d2 = min. 3.2, d3 = max. 7.5 d2 = min. 4.3, d3 = max. 12.2 -- Terminal screw Usable ring lug terminals • DIN 46234 without insulation sleeve d3 d2 • DIN 46225 without insulation sleeve • DIN 46237 with insulation sleeve • JIS C2805 Type R without insulation sleeve • JIS C2805 Type RAV with insulation sleeve • JIS C2805 Type RAP with insulation sleeve 1) If two different conductor cross-sections are connected to one clamping point, both cross-sections must lie in the range specified. If identical crosssections are used, this restriction does not apply. 5/10 SIRIUS Innovations Supplement 2012 I2_12740 5 Connection type screw terminals SIRIUS 3RV2 Motor Starter Protectors/Circuit Breakers up to 40 A General data Type 3RV2. 11 3RV2. 21 3RV27 11, 3RV28 11 Size S00 S0 S00 Width 45 mm 45 mm 45 mm Conductor cross-sections for auxiliary and control circuits Connection type screw terminals Screw terminals M3, Pozidriv size 2 Terminal screw Operating devices mm 5 ... 6 Prescribed tightening torque Nm 0.8 ... 1.2 • Solid or stranded mm2 2 x (0.5 ... 1.5)1), 2 x (0.75 ... 2.5)1) • Finely stranded with end sleeves (DIN 46228 T1) mm2 2 x (0.5 ... 1.5)1), 2 x (0.75 ... 2.5)1) • AWG cables, solid or stranded AWG 2 x (18 ... 14)1), 2 x (20 ... 16)1) Conductor cross-sections (min./max.), 1 or 2 conductors can be connected Connection type spring-type terminals Spring-type terminals mm 3.0 x 0.5 and 3.5 x 0.5 • Solid mm2 2 x (0.5 ... 2.5) • Finely stranded without end sleeve mm2 2 x (0.5 ... 1.5) • Finely stranded with end sleeves (DIN 46228 T1) mm2 2 x (0.5 ... 1.5) • AWG cables, solid or stranded AWG 2 x (20 ... 14) Max. external diameter of the conductor insulation mm 3.6 Operating devices Conductor cross-sections (min./max.), 1 or 2 conductors can be connected Connection type ring lug terminals Ring lug terminal connection mm 5 ... 6 Tightening torque Nm 0.8 ... 1.2 mm d2 = min. 3.2, d3 = max. 7.5 Usable ring lug terminals • DIN 46234 without insulation sleeve d3 d2 5 M3, Pozidriv size 2 Terminal screw Operating devices • DIN 46225 without insulation sleeve • DIN 46237 with insulation sleeve • JIS C2805 Type RAV with insulation sleeve • JIS C2805 Type RAP with insulation sleeve 1) I2_12740 • JIS C2805 Type R without insulation sleeve If two different conductor cross-sections are connected to one clamping point, both cross-sections must lie in the range specified. If identical crosssections are used, this restriction does not apply. SIRIUS Innovations Supplement 2012 5/11 SIRIUS 3RV2 Motor Starter Protectors/Circuit Breakers up to 40 A Motor Starter Protectors For motor protection ■ Selection and ordering data CLASS 10, without auxiliary switches1) The 3RV20 can also be used as Type E self-protected manual combination starters per CSA 22.2 without the use of an additional type E terminal adapter. See page 5/23 and 5/31. The 3RV20 1 & 3RV20 2 MSP's can be used as components in Group Installation per NEC 430-53(C) to turn motors on and off. Each device has built-in heater elements that provide overload protection and magnetic trip elements to protect the motor. When the 3RV2 is used as a component in Group Installation, multiple MSP's can be installed below one circuit breaker to protect its own motor. A contactor can be mounted to the MSP to provide a remotely operated starter. 3RV20 11-0AA10 Suitable for induction motors2) at 600 V Setting range for thermal overload release Instantaneous electronic releases In I A HP v 5 Rated current 3RV20 11-0EA20 Short-circuit Breaking Capacity at 460 V AC in Group Installation Short-circuit Breaking Capacity at 600 V AC in Group Installation Icu 3RV20 21-4AA10 Screw terminals 3RV20 21-4AA20 Weight approx. Order No. A A kA kA Spring-type terminals Weight approx. Order No. kg kg Size S00 0.16 0.2 0.25 0.32 ----- 0.11 ... 0.16 0.14 ... 0.2 0.18 ... 0.25 0.22 ... 0.32 2.1 2.6 3.3 4.2 65 65 65 65 30 30 30 30 3RV20 11-0AA10 3RV20 11-0BA10 3RV20 11-0CA10 3RV20 11-0DA10 0.260 0.260 0.260 0.260 3RV20 11-0AA20 3RV20 11-0BA20 3RV20 11-0CA20 3RV20 11-0DA20 0.280 0.290 0.290 0.280 0.4 0.5 0.63 0.8 ----- 0.28 ... 0.4 0.35 ... 0.5 0.45 ... 0.63 0.55 ... 0.8 5.2 6.5 8.2 10 65 65 65 65 30 30 30 30 3RV20 11-0EA10 3RV20 11-0FA10 3RV20 11-0GA10 3RV20 11-0HA10 0.260 0.260 0.260 0.260 3RV20 11-0EA20 3RV20 11-0FA20 3RV20 11-0GA20 3RV20 11-0HA20 0.290 0.290 0.280 0.280 1 1.25 1.6 2 1/2 1/2 3/4 1 0.7 ... 1 0.9 ... 1.25 1.1 ... 1.6 1.4 ... 2 13 16 21 26 65 65 65 65 30 30 30 30 3RV20 11-0JA10 3RV20 11-0KA10 3RV20 11-1AA10 3RV20 11-1BA10 0.320 0.320 0.320 0.320 3RV20 11-0JA20 3RV20 11-0KA20 3RV20 11-1AA20 3RV20 11-1BA20 0.350 0.350 0.350 0.350 2.5 3.2 4 5 1.5 2 3 3 1.8 ... 2.5 2.2 ... 3.2 2.8 ... 4 3.5 ... 5 33 42 52 65 65 65 65 65 30 30 30 30 3RV20 11-1CA10 3RV20 11-1DA10 3RV20 11-1EA10 3RV20 11-1FA10 0.320 0.330 0.320 0.330 3RV20 11-1CA20 3RV20 11-1DA20 3RV20 11-1EA20 3RV20 11-1FA20 0.350 0.350 0.350 0.350 6.3 8 10 12.5 16 5 5 7.5 10 -- 4.5 ... 6.3 5.5 ... 8 7 ... 10 9 ... 12.5 11 ... 16 82 104 130 163 208 65 65 65 65 65 30 30 30 30 --- 3RV20 11-1GA10 3RV20 11-1HA10 3RV20 11-1JA10 3RV20 11-1KA10 3RV20 11-4AA10 0.330 0.330 0.330 0.330 0.340 3RV20 11-1GA20 3RV20 11-1HA20 3RV20 11-1JA20 3RV20 11-1KA20 3RV20 11-4AA20 0.360 0.360 0.360 0.360 0.360 --------------------------- 3RV20 21-4AA10 3RV20 21-4BA10 3RV20 21-4CA10 3RV20 21-4DA10 3RV20 21-4NA10 3RV20 21-4EA10 3RV20 21-4PA10 3RV20 21-4FA10 3RV2023-1KA10 3RV2023-4AA10 3RV2023-4BA10 3RV2023-4CA10 3RV2023-4DA10 0.340 0.340 0.340 0.340 0.350 0.350 0.360 0.360 ------------------------------- 3RV20 21-4AA20 3RV20 21-4BA20 3RV20 21-4CA20 3RV20 21-4DA20 3RV20 21-4NA20 3RV20 21-4EA20 --3RV2023-1KA20 3RV2023-4AA20 3RV2023-4BA20 3RV2023-4CA20 3RV2023-4DA20 0.390 0.400 0.390 0.400 0.410 0.410 Size S0 16 20 22 25 28 32 36 40 -3) ----- -11 ... 16 208 65 -14 ... 20 260 65 -17 ... 22 286 65 -20 ... 25 325 65 -23 ... 28 364 50 -27 ... 32 400 50 -30 ... 36 432 12 -34 ... 40 480 12 -9 ... 12.5 ----11 ... 16 ----14 ... 20 ----17 ... 22 ----20 ... 25 ---1) The 3RV20 .1-..A.0 motor starter protectors up to 32 A are also available with ring lug terminal connection. The Order No. must be changed in the 11th position to "4": e. g. 3RV20 11-0AA40. 2) Guide value for 4-pole standard motors at AC 60 Hz 460 V. Select MSP by motor full load amps. Horsepower ratings for reference only. Auxiliary switches can be ordered separately (see "Mountable accessories"). 3) Availability and data to be announced. 5/12 SIRIUS Innovations Supplement 2012 -------------------------- SIRIUS 3RV2 Motor Starter Protectors/Circuit Breakers up to 40 A Motor Starter Protectors For motor protection CLASS 10, with transverse auxiliary switch (1 NO + 1 NC) 3RV20 11-4AA15 with integrated transverse auxiliary switch Suitable for induction motors2) at 600 V Setting range for thermal overload release Instantaneous electronic releases In I A HP v Rated current The 3RV20 can also be used as Type E self-protected manual combination starters per CSA 22.2 without the use of an additional type E terminal adapter. See page 5/23 and 5/31. 3RV20 11-0EA25 with integrated transverse auxiliary switch Short-circuit Breaking Capacity at 460 V AC in Group Installation Short-circuit Breaking Capacity at 600 V AC in Group Installation Icu 3RV20 21-4AA15 with integrated transverse auxiliary switch Screw terminals 3RV20 21-4AA25 with integrated transverse auxiliary switch Weight approx. Order No. A A kA kA Spring-type terminals Weight approx. 5 The 3RV20 1 & 3RV20 2 MSP's can be used as components in Group Installation per NEC 430-53(C) to turn motors on and off. Each device has built-in heater elements that provide overload protection and magnetic trip elements to protect the motor. When the 3RV2 is used as a component in Group Installation, multiple MSP's can be installed below one circuit breaker to protect its own motor. A contactor can be mounted to the MSP to provide a remotely operated starter. Order No. kg kg Size S00 0.16 0.2 0.25 0.32 ----- 0.11 ... 0.16 0.14 ... 0.2 0.18 ... 0.25 0.22 ... 0.32 2.1 2.6 3.3 4.2 65 65 65 65 30 30 30 30 3RV20 11-0AA15 3RV20 11-0BA15 3RV20 11-0CA15 3RV20 11-0DA15 0.280 0.280 0.280 0.280 3RV20 11-0AA25 3RV20 11-0BA25 3RV20 11-0CA25 3RV20 11-0DA25 0.300 0.310 0.310 0.300 0.4 0.5 0.63 0.8 ----- 0.28 ... 0.4 0.35 ... 0.5 0.45 ... 0.63 0.55 ... 0.8 5.2 6.5 8.2 10 65 65 65 65 30 30 30 30 3RV20 11-0EA15 3RV20 11-0FA15 3RV20 11-0GA15 3RV20 11-0HA15 0.280 0.280 0.280 0.280 3RV20 11-0EA25 3RV20 11-0FA25 3RV20 11-0GA25 3RV20 11-0HA25 0.310 0.310 0.300 0.300 1 1.25 1.6 2 1/2 1/2 3/4 1 0.7 ... 1 0.9 ... 1.25 1.1 ... 1.6 1.4 ... 2 13 16 21 26 65 65 65 65 30 30 30 30 3RV20 11-0JA15 3RV20 11-0KA15 3RV20 11-1AA15 3RV20 11-1BA15 0.340 0.340 0.340 0.340 3RV20 11-0JA25 3RV20 11-0KA25 3RV20 11-1AA25 3RV20 11-1BA25 0.370 0.370 0.370 0.370 2.5 3.2 4 5 1.5 2 3 3 1.8 ... 2.5 2.2 ... 3.2 2.8 ... 4 3.5 ... 5 33 42 52 65 65 65 65 65 30 30 30 30 3RV20 11-1CA15 3RV20 11-1DA15 3RV20 11-1EA15 3RV20 11-1FA15 0.340 0.350 0.340 0.350 3RV20 11-1CA25 3RV20 11-1DA25 3RV20 11-1EA25 3RV20 11-1FA25 0.370 0.370 0.370 0.370 6.3 8 10 12.5 16 5 5 7.5 10 -- 4.5 ... 6.3 5.5 ... 8 7 ... 10 9 ... 12.5 11 ... 16 82 104 130 163 208 65 65 65 65 65 30 30 30 30 --- 3RV20 11-1GA15 3RV20 11-1HA15 3RV20 11-1JA15 3RV20 11-1KA15 3RV20 11-4AA15 0.350 0.350 0.350 0.350 0.360 3RV20 11-1GA25 3RV20 11-1HA25 3RV20 11-1JA25 3RV20 11-1KA25 3RV20 11-4AA25 0.380 0.380 0.380 0.380 0.380 16 20 22 25 ----- 11 ... 16 14 ... 20 17 ... 22 20 ... 25 208 260 286 325 65 65 65 65 --------- 3RV20 21-4AA15 3RV20 21-4BA15 3RV20 21-4CA15 3RV20 21-4DA15 0.360 0.360 0.360 0.360 3RV20 21-4AA25 3RV20 21-4BA25 3RV20 21-4CA25 3RV20 21-4DA25 0.410 0.420 0.410 0.420 28 32 36 40 ----- 23 ... 28 27 ... 32 30...36 34...40 364 400 432 480 50 50 12 12 --------- 3RV20 21-4NA15 3RV20 21-4EA15 3RV20 21-4PA15 3RV20 21-4FA15 0.370 0.370 0.380 0.380 3RV20 21-4NA25 3RV20 21-4EA25 --- 0.430 0.430 Size S0 1) Guide value for 4-pole standard motors at AC 60 Hz 460 V. Select MSP by motor full load amps. Horsepower ratings for reference only. Auxiliary switches can be ordered separately (see "Mountable accessories"). SIRIUS Innovations Supplement 2012 5/13 SIRIUS 3RV2 Motor Starter Protectors/Circuit Breakers up to 40 A Motor Starter Protectors For motor protection with overload relay function ■ Selection and ordering data CLASS 10, with overload relay function (automatic RESET), without auxiliary switches Rated current Suitable for induction motors1) at 480 V Suitable for induction motors1) at 600 V 3RV21 21-4BA10 Setting range Thermal overload releases Instantaneous electronic releases In I A Short-circuit breaking capacity at 480 V AC v 3RV21 11-0FA10 Short-circuit breaking capacity at 600 V AC Screw terminals Icu Order No. HP A A kA kA Weight approx. kg 5 Size S002) 0.16 0.2 0.25 0.32 ----- ----- 0.11 ... 0.16 0.14 ... 0.2 0.18 ... 0.25 0.22 ... 0.32 2.1 2.6 3.3 4.2 65 65 65 65 30 30 30 30 3RV21 11-0AA10 3RV21 11-0BA10 3RV21 11-0CA10 3RV21 11-0DA10 0.320 0.320 0.320 0.320 0.4 0.5 0.63 0.8 ----- ----- 0.28 ... 0.4 0.35 ... 0.5 0.45 ... 0.63 0.55 ... 0.8 5.2 6.5 8.2 10 65 65 65 65 30 30 30 30 3RV21 11-0EA10 3RV21 11-0FA10 3RV21 11-0GA10 3RV21 11-0HA10 0.320 0.320 0.320 0.320 1 1.25 1.6 2 -1/2 3/4 3/4 1/2 1/2 3/4 1 0.7 ... 1 0.9 ... 1.25 1.1 ... 1.6 1.4 ... 2 13 16 21 26 65 65 65 65 30 30 30 30 3RV21 11-0JA10 3RV21 11-0KA10 3RV21 11-1AA10 3RV21 11-1BA10 0.380 0.380 0.380 0.380 2.5 3.2 4 5 1 1.5 2 3 1.5 2 3 3 1.8 ... 2.5 2.2 ... 3.2 2.8 ... 4 3.5 ... 5 33 42 52 65 65 65 65 65 30 30 30 30 3RV21 11-1CA10 3RV21 11-1DA10 3RV21 11-1EA10 3RV21 11-1FA10 0.380 0.390 0.380 0.390 6.3 8 10 12.5 16 3 5 5 7.5 10 3 5 7.5 10 10 4.5 ... 6.3 5.5 ... 8 7 ... 10 9 ... 12.5 11 ... 16 82 104 130 163 208 65 65 65 65 65 30 30 30 30 -- 3RV21 11-1GA10 3RV21 11-1HA10 3RV21 11-1JA10 3RV21 11-1KA10 3RV21 11-4AA10 0.390 0.390 0.390 0.390 0.400 16 20 22 10 10 15 10 10 15 11 ... 16 14 ... 20 17 ... 22 208 260 286 65 65 65 ---- 3RV21 21-4AA10 3RV21 21-4BA10 3RV21 21-4CA10 0.400 0.400 0.400 25 28 32 15 20 20 15 20 20 20 ... 25 23 ... 28 27 ... 32 325 364 400 65 50 50 ---- 3RV21 21-4DA10 3RV21 21-4NA10 3RV21 21-4EA10 0.400 0.410 0.410 Size S02) 1) Guide value for 4-pole standard motors at AC 60 Hz 600 V. Select MSP by motor full load amps. Horsepower ratings for reference only. 2) Accessories for mounting on the right and 3RV29 15 three-phase busbars cannot be used. Auxiliary switches can be ordered separately (see "Mountable accessories"). 5/14 SIRIUS Innovations Supplement 2012 SIRIUS 3RV2 Motor Starter Protectors/Circuit Breakers up to 40 A Circuit Breakers For starter combinations for export applications ■ Selection and ordering data Without auxiliary switches These Circuit Breakers are designed for export only applications. 3RV23 11-0JC20 3RV23 11-4AC10 Suitable for induction motors1) with P Thermal overload releases2) Instantaneous overcurrent releases In I A kW v Rated current Short-circuit breaking capacity at 400 V AC Screw terminals Icu Order No. A A kA 3RV23 21-4AC20 3RV23 21-4AC10 Weight approx. Spring-type terminals Weight approx. Order No. kg kg 0.16 0.2 0.25 0.32 0.04 0.06 0.06 0.09 Without Without Without Without 2.1 2.6 3.3 4.2 100 100 100 100 3RV23 11-0AC10 3RV23 11-0BC10 3RV23 11-0CC10 3RV23 11-0DC10 0.260 0.260 0.260 0.260 3RV23 11-0AC20 3RV23 11-0BC20 3RV23 11-0CC20 3RV23 11-0DC20 0.270 0.280 0.280 0.280 0.4 0.5 0.63 0.8 0.09 0.12 0.18 0.18 Without Without Without Without 5.2 6.5 8.2 10 100 100 100 100 3RV23 11-0EC10 3RV23 11-0FC10 3RV23 11-0GC10 3RV23 11-0HC10 0.260 0.260 0.260 0.260 3RV23 11-0EC20 3RV23 11-0FC20 3RV23 11-0GC20 3RV23 11-0HC20 0.290 0.290 0.280 0.280 1 1.25 1.6 2 0.25 0.37 0.55 0.75 Without Without Without Without 13 16 21 26 100 100 100 100 3RV23 11-0JC10 3RV23 11-0KC10 3RV23 11-1AC10 3RV23 11-1BC10 0.320 0.320 0.320 0.320 3RV23 11-0JC20 3RV23 11-0KC20 3RV23 11-1AC20 3RV23 11-1BC20 0.340 0.350 0.350 0.350 2.5 3.2 4 5 0.75 1.1 1.5 1.5 Without Without Without Without 33 42 52 65 100 100 100 100 3RV23 11-1CC10 3RV23 11-1DC10 3RV23 11-1EC10 3RV23 11-1FC10 0.320 0.320 0.320 0.320 3RV23 11-1CC20 3RV23 11-1DC20 3RV23 11-1EC20 3RV23 11-1FC20 0.350 0.350 0.350 0.350 6.3 8 10 12.5 16 2.2 3 4 5.5 7.5 Without Without Without Without Without 82 104 130 163 208 100 100 100 100 55 3RV23 11-1GC10 3RV23 11-1HC10 3RV23 11-1JC10 3RV23 11-1KC10 3RV23 11-4AC10 0.330 0.320 0.330 0.320 0.330 3RV23 11-1GC20 3RV23 11-1HC20 3RV23 11-1JC20 3RV23 11-1KC20 3RV23 11-4AC20 0.350 0.350 0.360 0.350 0.360 16 20 22 25 7.5 7.5 11 11 Without Without Without Without 208 260 286 325 55 55 55 55 3RV23 21-4AC10 3RV23 21-4BC10 3RV23 21-4CC10 3RV23 21-4DC10 0.340 0.330 0.330 0.340 3RV23 21-4AC20 3RV23 21-4BC20 3RV23 21-4CC20 3RV23 21-4DC20 0.390 0.390 0.390 0.390 28 32 36 40 15 15 18.5 18.5 Without Without Without Without 364 400 432 480 55 55 20 20 3RV23 21-4NC10 3RV23 21-4EC10 3RV23 21-4PC10 3RV23 21-4FC10 0.350 0.350 0.001 0.001 3RV23 21-4NC20 3RV23 21-4EC20 --- 0.400 0.400 Size S0 1) Guide value for 4-pole standard motors at AC 50 Hz 400 V. Select MSP by motor full load amps. kW ratings for reference only. 2) For overload protection of the motors, appropriate overload relays must be used. Auxiliary switches can be ordered separately (see "Mountable accessories"). SIRIUS Innovations Supplement 2012 5/15 5 Size S00 SIRIUS 3RV2 Motor Starter Protectors/Circuit Breakers up to 40 A Motor Starter Protectors For transformer protection ■ Selection and ordering data CLASS 10, without auxiliary switches Motor starter protectors for the protection of transformers with high inrush current 3RV24 11-0AA10 Setting range Thermal overload releases Instantaneous overcurrent releases In A I Short-circuit breaking capacity at 480 V AC v Rated current 3RV24 11-0AA20 3RV24 21-4AA10 Short-circuit breaking capacity at 600 V AC Screw terminals Icu Order No. 3RV24 21-4AA20 Weight approx. Spring-type terminals Weight approx. Order No. A A kA kA kg kg 0.16 0.2 0.25 0.32 0.11 ... 0.16 0.14 ... 0.2 0.18 ... 0.25 0.22 ... 0.32 3.3 4.2 5.2 6.5 65 65 65 65 30 30 30 30 3RV24 11-0AA10 3RV24 11-0BA10 3RV24 11-0CA10 3RV24 11-0DA10 0.260 0.260 0.260 0.260 3RV24 11-0AA20 3RV24 11-0BA20 3RV24 11-0CA20 3RV24 11-0DA20 0.290 0.290 0.290 0.290 0.4 0.5 0.63 0.8 0.28 ... 0.4 0.35 ... 0.5 0.45 ... 0.63 0.55 ... 0.8 8.2 10 13 16 65 65 65 65 30 30 30 30 3RV24 11-0EA10 3RV24 11-0FA10 3RV24 11-0GA10 3RV24 11-0HA10 0.260 0.260 0.260 0.320 3RV24 11-0EA20 3RV24 11-0FA20 3RV24 11-0GA20 3RV24 11-0HA20 0.290 0.290 0.290 0.350 1 1.25 1.6 2 0.7 ... 1 0.9 ... 1.25 1.1 ... 1.6 1.4 ... 2 21 26 33 42 65 65 65 65 30 30 30 30 3RV24 11-0JA10 3RV24 11-0KA10 3RV24 11-1AA10 3RV24 11-1BA10 0.320 0.320 0.320 0.320 3RV24 11-0JA20 3RV24 11-0KA20 3RV24 11-1AA20 3RV24 11-1BA20 0.350 0.350 0.350 0.350 2.5 3.2 4 5 1.8 ... 2.5 2.2 ... 3.2 2.8 ... 4 3.5 ... 5 52 65 82 104 65 65 65 65 30 30 30 30 3RV24 11-1CA10 3RV24 11-1DA10 3RV24 11-1EA10 3RV24 11-1FA10 0.320 0.330 0.330 0.330 3RV24 11-1CA20 3RV24 11-1DA20 3RV24 11-1EA20 3RV24 11-1FA20 0.350 0.360 0.350 0.360 6.3 8 10 12.5 16 4.5 ... 6.3 5.5 ... 8 7 ... 10 9 ... 12.5 11 ... 16 130 163 208 260 286 65 65 65 65 65 30 30 30 30 -- 3RV24 11-1GA10 3RV24 11-1HA10 3RV24 11-1JA10 3RV24 11-1KA10 3RV24 11-4AA10 0.330 0.320 0.330 0.330 0.330 3RV24 11-1GA20 3RV24 11-1HA20 3RV24 11-1JA20 3RV24 11-1KA20 3RV24 11-4AA20 0.360 0.350 0.360 0.360 0.360 11 ... 16 14 ... 20 17 ... 22 20 ... 25 286 325 364 400 65 65 65 65 ----- 3RV24 21-4AA10 3RV24 21-4BA10 3RV24 21-4CA10 3RV24 21-4DA10 0.340 0.320 0.350 0.350 3RV24 21-4AA20 3RV24 21-4BA20 3RV24 21-4CA20 3RV24 21-4DA20 0.390 0.380 0.400 0.410 5 Size S00 Size S0 16 20 22 25 Auxiliary switches can be ordered separately (see "Mountable accessories"). 5/16 SIRIUS Innovations Supplement 2012 SIRIUS 3RV2 Motor Starter Protectors/Circuit Breakers up to 40 A For system protection according to UL 489/CSA C22.2 No. 5-02 ■ Selection and ordering data Without auxiliary switches Circuit breakers for system protection of motor3) and non-motor loads according to UL/CSA 3RV27 11-0AD10 Thermal overload releases (non-adjustable) Instantaneous overcurrent release In1) A I Short-circuit breaking capacity at 480 Y/347 V AC2) v Rated current1) Short-circuit breaking capacity at 600 Y/347 V AC2) Screw terminals Ibc Order No. Weight approx. A A kA kA kg 0.16 0.2 0.25 0.32 0.16 0.2 0.25 0.32 2.1 2.6 3.3 4.2 65 65 65 65 10 10 10 10 3RV27 11-0AD10 3RV27 11-0BD10 3RV27 11-0CD10 3RV27 11-0DD10 0.390 0.390 0.390 0.390 0.4 0.5 0.63 0.8 0.4 0.5 0.63 0.8 5.2 6.5 8.2 10 65 65 65 65 10 10 10 10 3RV27 11-0ED10 3RV27 11-0FD10 3RV27 11-0GD10 3RV27 11-0HD10 0.390 0.390 0.390 0.390 1 1.25 1.6 2 1 1.25 1.6 2 13 16 21 26 65 65 65 65 10 10 10 10 3RV27 11-0JD10 3RV27 11-0KD10 3RV27 11-1AD10 3RV27 11-1BD10 0.450 0.450 0.460 0.460 2.5 3.2 4 5 2.5 3.2 4 5 33 42 52 65 65 65 65 65 10 10 --- 3RV27 11-1CD10 3RV27 11-1DD10 3RV27 11-1ED10 3RV27 11-1FD10 0.460 0.460 0.450 0.460 6.3 8 10 12.5 15 6.3 8 10 12.5 15 82 104 130 163 208 65 65 65 65 65 ------ 3RV27 11-1GD10 3RV27 11-1HD10 3RV27 11-1JD10 3RV27 11-1KD10 3RV27 11-4AD10 0.460 0.460 0.460 0.460 0.470 1) Rated value 100 % according to UL 489 and IEC 60947-2 ("100 % rated breaker"). 2) Values for 600 Y/347 V AC can be found in the Technical Specifications under "Permissible rated data of devices approved for North America (UL/CSA)" --> "3RV27 and 3RV28 motor starter protectors as circuit breakers", see note on Technical Information on pages 5/1 and 5/2. 3) Requires use of supplemental overload protection for motor applications. Lateral and transverse auxiliary switches can be ordered separately (see "Mountable accessories"). SIRIUS Innovations Supplement 2012 5/17 5 Size S00 SIRIUS 3RV2 Motor Starter Protectors/Circuit Breakers up to 40 A For transformer protection according to UL 489/CSA C22.2 No. 5-02 ■ Selection and ordering data Without auxiliary switches Circuit breakers for system and transformer protection according to UL/CSA, specially designed for transformers with high inrush current 3RV28 11-0AD10 Thermal overload releases (non-adjustable) Instantaneous overcurrent release In1) A I v Rated current1) Short-circuit breaking capacity at 480 Y/277 V AC Short-circuit breaking capacity @ 600 Y/347 V AC Screw terminals Weight approx. Order No. Ibc kg A A kA kA 0.16 0.2 0.25 0.32 0.16 0.2 0.25 0.32 3.3 4.2 5.2 6.5 65 65 65 65 10 10 10 10 3RV28 11-0AD10 3RV28 11-0BD10 3RV28 11-0CD10 3RV28 11-0DD10 0.390 0.390 0.390 0.390 0.4 0.5 0.63 0.8 0.4 0.5 0.63 0.8 8.2 10 13 16 65 65 65 65 10 10 10 10 3RV28 11-0ED10 3RV28 11-0FD10 3RV28 11-0GD10 3RV28 11-0HD10 0.390 0.390 0.400 0.450 1 1.25 1.6 2 1 1.25 1.6 2 21 26 33 42 65 65 65 65 10 10 10 10 3RV28 11-0JD10 3RV28 11-0KD10 3RV28 11-1AD10 3RV28 11-1BD10 0.450 0.460 0.460 0.460 2.5 3.2 4 5 2.5 3.2 4 5 52 65 82 104 65 65 65 65 10 ---- 3RV28 11-1CD10 3RV28 11-1DD10 3RV28 11-1ED10 3RV28 11-1FD10 0.460 0.460 0.460 0.460 6.3 8 10 12.5 15 6.3 8 10 12.5 15 130 163 208 260 286 65 65 65 65 65 ------ 3RV28 11-1GD10 3RV28 11-1HD10 3RV28 11-1JD10 3RV28 11-1KD10 3RV28 11-4AD10 0.460 0.460 0.460 0.460 0.470 5 Size S00 1) Rated value 100 % according to UL 489 and IEC 60947-2 ("100 % rated breaker"). Lateral and transverse auxiliary switches can be ordered separately (see "Mountable accessories"). 5/18 SIRIUS Innovations Supplement 2012 SIRIUS 3RV2 Motor Starter Protectors/Circuit Breakers up to 40 A Accessories Mountable accessories SIRIUS Innovations Supplement 2012Overview Mounting location and function The 3RV2 motor starter protectors have three main contact elements. In order to achieve maximum flexibility, auxiliary switches, signaling switches, auxiliary releases, and isolator modules can be supplied separately. These components can be fitted on the motor starter protectors without using tools. Front side An auxiliary switch block can be inserted transversely on the front. The overall width of the motor starter protectors remains unchanged. A maximum of 4 auxiliary contacts with auxiliary switches can be attached per motor starter protector. Left-hand side Notes: Transverse auxiliary switch, solid-state compatible transverse auxiliary switch 1 NO + 1 NC or 2 NO or 1 CO Lateral auxiliary switches (2 contacts) A maximum of 4 auxiliary contacts with aux- 1 NO + 1 NC iliary switches can be attached per motor or 2 NO starter protector. or Auxiliary switches (2 contacts) and signal 2 NC switches can be mounted separately or Lateral auxiliary switches together. (4 contacts) The signaling switch cannot be used for the 3RV27 and 3RV28 motor starter protectors/ 2 NO + 2 NC circuit breakers. Signaling switch Tripping 1 NO + 1 NC Short-circuit 1 NO + 1 NC One of the three lateral auxiliary switches can be mounted on the left side per motor starter protector. The contacts of the auxiliary switch close and open together with the main contacts of the motor starter protector. The overall width of the lateral auxiliary switch with 2 contacts is 9 mm. One lateral auxiliary switch with four contacts can be mounted on the left side per motor starter protector. The contacts of the auxiliary switch close and open together with the main contacts of the motor starter protector. The overall width of the lateral auxiliary switch with 4 contacts is 18 mm. One signaling switch can be mounted on the left side of each motor starter protector. The signaling switch has two contact systems. One contact system always signals tripping irrespective of whether this was caused by a short-circuit, an overload or an auxiliary release. The other contact system only switches in the event of a short-circuit. There is no signaling as a result of switching off with the handle. In order to be able to switch on the motor starter protector again after a short-circuit, the signaling switch must be reset manually after the error cause has been eliminated. The overall width of the signaling switch is 18 mm. Right-hand side Auxiliary releases Notes: Shunt releases One auxiliary release can be mounted per motor starter protector. Accessories cannot be mounted at the right-hand side of the 3RV21 motor starter protectors for motor protection with overload relay function. For remote-controlled tripping of the motor starter protector. The release coil should only be energized for short periods (see schematics). or Undervoltage releases Trips the motor starter protector when the voltage is interrupted and prevents the motor from being restarted accidentally when the voltage is restored. Used for remote-controlled tripping of the motor starter protector. Particularly suitable for EMERGENCY-STOP disconnection by way of the corresponding EMERGENCY-STOP pushbutton according to EN 60204-1 (VDE 0113). or Undervoltage releases with leading auxiliary contacts 2 NO Function and use as for the undervoltage release without leading auxiliary contacts, but with the following additional function: the auxiliary contacts will open in switch position OFF to deenergize the coil of the undervoltage release, thus interrupting energy consumption. In the "tripped" position, these auxiliary contacts are not guaranteed to open. The leading contacts permit the motor starter protector to reclose. The overall width of the auxiliary release is 18 mm. Top Isolator modules Notes: The isolator module cannot be used for the 3RV27 and 3RV28 motor starter protectors/circuit breakers. The isolator module covers the terminal screws of the transverse auxiliary switch. If the isolator module is used, we therefore recommend that either the lateral auxiliary switches be fitted or that the isolator module not be mounted until the auxiliary switch has been wired. Isolator modules can be mounted to the upper terminal end of the motor starter protectors. The supply cable is connected to the motor starter protector through the isolator module. The plug can only be unplugged when the motor starter protector is open and isolates all 3 poles of the motor starter protector from the network. The shock-protected isolation point is clearly visible and secured with a padlock to prevent reinsertion of the plug. For a complete overview of which accessories can be used for the various motor starter protectors see page 5/2. SIRIUS Innovations Supplement 2012 5/19 5 Note: An overview graphic can be found on page 5/6. SIRIUS 3RV2 Motor Starter Protectors/Circuit Breakers up to 40 A Accessories Mountable accessories ■ Selection and ordering data Version For motor starter protectors Screw terminals Weight approx. Order No. Size Spring-type terminals Weight approx. Order No. kg kg Auxiliary switches1) Transverse auxiliary switches for front mounting 1 CO 1 NO + 1 NC3) 2 NO 3RV29 01-1E S00, S0 3RV29 01-1D 3RV29 01-1E 3RV29 01-1F 0.014 0.016 0.017 -3RV29 01-2E 3RV29 01-2F 0.016 0.017 Solid-state compatible transverse auxiliary switches for mounting on the front, for operation in dusty atmosphere and in solid-state circuits with low operating currents 3RV29 01-2E 3RV29 01-1G 1 CO S00, S0 3RV29 01-1G 0.015 -- Covers for transverse auxiliary switch S00, S0 3RV29 01-0H 0.001 -- S00, S0 3RV29 01-1A 3RV29 01-1B 3RV29 01-1C 3RV29 01-1J 0.036 0.037 0.037 0.066 3RV29 01-2A 3RV29 01-2B 3RV29 01-2C -- 0.035 0.035 0.035 S0 3RV29 21-1M 0.068 3RV29 21-2M 0.070 S0, S00 3RV29 28-1A 0.132 -- 3RV29 01-0H Lateral auxiliary switches mountable on the left 5 1 NO + 1 NC3) 2 NO 2 NC 2 NO + 2 NC 3RV29 011A 3RV29 012A Signaling switches2) Signaling switches3) One signaling switch can be mounted on the left per motor starter protector. Separate tripped and short-circuit alarms, 1 NO + 1 NC each 3RV29 211M 3RV29 212M Isolator modules2) Isolator modules Visible isolating distance for isolating individual motor starter protectors from the network, lockable in disconnected position. 3RV29 28-1A with padlock 1) One transverse auxiliary switch and one lateral auxiliary switch can be attached per motor starter protector. The lateral auxiliary switch with 2 NO + 2 NC is used without a transverse auxiliary switch. 2) This accessory cannot be used for the 3RV27 and 3RV28 motor starter protectors. 3) The 3RV29 auxiliary and signaling switches with 1 NO + 1 NC are also available with ring lug terminal connection. The Order No. must be changed in the 8th position to "4": e. g. 3RV29 01-4E. 5/20 SIRIUS Innovations Supplement 2012 Illustrations are approximate SIRIUS 3RV2 Motor Starter Protectors/Circuit Breakers up to 40 A Accessories Mountable accessories 3RV29 02-1AV0 3RV29 02-2AV0 Rated control supply voltage Us AC 50 Hz AC 60 Hz DC For motor starter protectors 100 % ON period1) AC/DC 50/60 Hz, DC 5 s ON period2) V V V Size AC 50/60 Hz 3RV29 22-1CP0 Screw terminals 3RV29 02-2DB0 Weight approx. Order No. V V Spring-type terminals Weight approx. Order No. kg kg Auxiliary releases3) Undervoltage releases --120 208 ----- ----- 24 ---- S00, S0 S00, S0 S00, S0 S00, S0 230 400 415 500 240 440 480 600 ----- ----- ----- S00, S0 S00, S0 S00, S0 S00, S0 ---- ---- S00, S0 S00, S0 S00, S0 20 ... 70 70 ... 190 190 ... 330 330 ... 500 500 ------ S00, S0 S00, S0 S00, S0 S00, S0 S00, S0 4) 4) 3RV29 02-1AB4 3RV29 02-1AB0 3RV29 02-1AF0 3RV29 02-1AM1 0.121 0.118 0.117 0.111 ----- 3RV29 02-1AP0 3RV29 02-1AV0 3RV29 02-1AV1 3RV29 02-1AS0 0.110 0.112 0.114 0.111 3RV29 02-2AP0 3RV29 02-2AV0 --- 0.112 0.110 3RV29 22-1CP0 3RV29 22-1CV0 3RV29 22-1CV1 0.122 0.121 0.121 3RV29 22-2CP0 3RV29 22-2CV0 3RV29 22-2CV1 0.119 0.118 0.118 3RV29 02-1DB0 3RV29 02-1DF0 3RV29 02-1DP0 3RV29 02-1DV0 3RV29 02-1DS0 0.117 0.119 0.114 0.111 0.110 3RV29 02-2DB0 3RV29 02-2DF0 3RV29 02-2DP0 --- 0.116 0.115 0.112 5 -24 110 -- Undervoltage releases with leading auxiliary contacts 2 NO 230 400 415 240 440 480 ---- 4) Shunt releases ------ ------ 20 ... 24 90 ... 110 210 ... 240 350 ... 415 500 4) 4) 1) The voltage range is valid for 100 % (infinite) ON period. The response voltage lies at 0.9 of the lower limit of the voltage range. 2) The voltage range is valid for 5 s ON period at AC 50/60Hz and DC. The response voltage lies at 0.85 of the lower limit of the voltage range. 3) One auxiliary release can be mounted on the right per motor starter protector (does not apply to 3RV21 motor starter protectors with overload relay function). 4) The 3RV29 auxiliary releases are also available with ring lug terminal connection. The Order No. must be changed in the 8th position to "4": e. g. 3RV29 02-4AP0. Illustrations are approximate SIRIUS Innovations Supplement 2012 5/21 SIRIUS 3RV2 Motor Starter Protectors/Circuit Breakers up to 40 A Accessories Busbar accessories Insulated three-phase busbar systems 8US Fast Bus busbar adapters for 60 mm systems Three-phase busbar systems provide an easy, time-saving and clearly arranged means of feeding 3RV2 motor starter protectors with screw terminals. They can be used for the different types of motor starter protector up to 32 A. The 3RV19 15 three-phase busbar systems are generally unsuitable for the 3RV21 motor starter protectors for motor protection with overload relay function and for the 3RV27 and 3RV28 circuit breakers according to UL 489 / CSA C22.2 No.5-02. The motor starter protectors are mounted directly with the aid of busbar adapters on busbar systems with 60 mm center-tocenter clearance in order to save space and to reduce infeed times and costs. The busbars are suitable for between 2 and 5 circuit breakers/ motor starter protectors. However, any kind of extension is possible by clamping the tags of an additional busbar (rotated by 180°) underneath the terminals of the respective last motor starter protector. The motor starter protectors are snapped onto the adapter and connected on the line side. This prepared unit is then plugged directly onto the busbar system, and is thus connected both mechanically and electrically at the same time. A combination of motor starter protectors of sizes S00 and S0 is possible. The motor starter protectors are supplied by appropriate feeder terminals. The busbar adapters for busbar systems with 60 mm center-tocenter clearance are suitable for copper busbars with a width of 12 to 30 mm. The busbars can be 5 mm or 10 mm thick. Further busbar adapters for snap-mounting direct-on-line starters and reversing starters as well as additional accessories such as line terminals and outgoing terminals, flat copper profile, etc., can be found in the Controls catalog, Chapter 5 "8US Fast Bus Busbar Systems". 3RV29 25-5AB 5 3RV19 15-1CB 3RV19 15-6AB Three-phase busbar system size S00/S0 The three-phase busbar systems are finger-safe. They are designed for any short-circuit stress which can occur at the output side of connected motor starter protectors. The three-phase busbar systems can also be used to construct "Type E Starters" according to UL/CSA. Special feeder terminals must be used for this purpose, however (see "Selection and ordering data"). 5/22 SIRIUS Innovations Supplement 2012 NSB0_02080 NSB0_02079 3RV29 15-5B SIRIUS motor starters with busbar adapters snapped onto busbars SIRIUS 3RV2 Motor Starter Protectors/Circuit Breakers up to 40 A Accessories Busbar accessories ■ Selection and ordering data Modular spacing Number of motor starter protectors that can be connected Without lateral accessories Incl. lateral auxiliary switch Incl. auxiliary release mm Rated current In at 690 V For motor starter protector A Size Order No. Weight approx. kg Three-phase busbars1)2) For feeding several motor starter protectors with screw terminals, mounted side by side on standard mounting rails, insulated, with touch protection. 3RV19 15-1AB 3RV19 15-1BB 3RV19 15-1CB 45 2 3 4 5 -- -- 63 S00, S01) S00, S01) S00, S01) S00, S01) 3RV19 15-1AB 3RV19 15-1BB 3RV19 15-1CB 3RV19 15-1DB 0.044 0.071 0.099 0.124 55 -- 2 3 4 5 -- 63 S00, S01) S00, S01) S00, S01) S00, S01) 3RV19 15-2AB 3RV19 15-2BB 3RV19 15-2CB 3RV19 15-2DB 0.048 0.079 0.111 0.140 63 -- -- 2 4 63 S00, S01) S00, S01) 3RV19 15-3AB 3RV19 15-3CB 0.052 0.120 3RV19 15-1DB 2) Not suitable for 3RV21 motor starter protectors for motor protection with overload relay function and for 3RV27 and 3RV28 motor starter protectors/ circuit breakers according to UL 489 / CSA C22.2 No.5-02. Conductor cross-section Approved up to 32 A. 5 1) Tightening torque For motor starter protector AWG Nm Size 10 ... 4 3 ... 4 S00, S0 3RV29 25-5AB 0.043 Input: 4, Output: 2 ... 2.5 S00, S0 3RV29 15-5B 0.093 3 ... 4 S00, S0 3RV29 25-5EB 0.044 For motor starter protector Order No. Solid or stranded Finely stranded with end sleeve AWG cables, solid or stranded mm² mm² Order No. Weight approx. kg Three-phase feeder terminals Connection from top 2.5 ... 16 2.5 ... 16 Connection from below1) 3RV29 25-5AB 2.5 ... 16 2.5 ... 16 10 ... 4 3RV29 15-5B Three-phase feeder terminals for constructing "Type E Starters" Connection from top 2.5 ... 16 2.5 ... 16 10 ... 4 3RV29 25-5EB 1) This terminal is connected in place of a switch, please take the space requirement into account. Version PU (UNIT, SET, M) PS* Size Weight approx. kg Covers for connection tags Touch protection for empty positions S00, S0 3RV19 15-6AB 1 10 units 0.003 3RV19 15-6AB * You can order this quantity or a multiple thereof. Illustrations are approximate SIRIUS Innovations Supplement 2012 5/23 SIRIUS 3RV2 Motor Starter Protectors/Circuit Breakers up to 40 A Accessories Busbar accessories Busbar adapters 8US12 51-5DS10 8US12 51-5DT11 8US12 50-5AS10 For motor starter protector Rated current Connecting cable Adapter length Adapter width Rated voltage Size A AWG mm mm V 8US12 50-5AT10 Order No. PU (UNIT, SET, M) PS* Weight approx. kg Busbar adapters for 60 mm systems For flat copper profiles according to DIN 46433 Width: 12 mm and 30 mm Thickness: 5 mm and 10 mm also for T and double-T special profiles • For motor starter protectors with screw terminals Screw terminals S00 16 12 200 45 690 8US12 51-5DS10 1 1 unit 0.183 S0 32 10 260 45 690 8US12 51-5NT10 1 1 unit 0.183 5 • For motor starter protectors with spring-type terminals Spring-type terminals S00 16 12 260 45 690 8US12 51-5DT11 1 1 unit 0.183 S0 32 10 260 45 690 8US12 51-5NT11 1 1 unit 0.183 Device holders For lateral attachment to busbar adapters -- -- 200 45 -- 8US12 50-5AS10 1 1 unit 0.183 -- -- 260 45 -- 8US12 50-5AT10 1 1 unit 0.183 Side modules For widening of busbar adapters -- -- 200 9 -- 8US19 98-2BJ10 1 1 unit 0.023 Spacers Fixes the motor starter onto the busbar adapter -- -- -- -- -- 8US19 98-1BA10 1 10 units 0.183 Vibration and shock -kits For high vibration and shock loads -- -- -- -- 8US19 98-1CA10 1 1 unit 0.183 Accessories For additional busbar adapters see the Controls catalog, Chapter 5 "Fast Bus". 5/24 SIRIUS Innovations Supplement 2012 * You can order this quantity or a multiple thereof. Illustrations are approximate SIRIUS 3RV2 Motor Starter Protectors/Circuit Breakers up to 40 A Accessories 3RV29 infeed system Overview The 3RV29 infeed system is a convenient means of energy supply and distribution for a group of several motor starter protectors or complete motor starters with a screw or springtype connection in sizes S00 and S0 (exception: this system cannot be used for the 3RV21, 3RV27 and 3RV28 motor starter protectors/circuit breakers). The electrical connection between the three-phase busbars and the motor starter protectors is implemented through plug-in connectors. The complete system can be mounted on a TH 35 standard mounting rail to EN 60715 and can be expanded as required up to a maximum current carrying capacity of 63 A. The system is mounted extremely quickly and easily thanks to the simple plug-in technique. Thanks to the lateral infeed, the system also saves space in the control cabinet. The additional overall height required for the infeed unit is only 30 mm. The alternative infeed possibilities on each side offer a high degree of flexibility for configuring the control cabinet: Infeed on lefthand or right-hand side as well as infeed on one side and outfeed on the other side to supply further loads are all possible. A terminal block with spring-type connections in combination with a standard mounting rail enables the integration of not only SIRIUS motor starter protectors but also single-phase, 2-phase and 3-phase components such as 5SY miniature circuit breakers or SIRIUS relay components. The system is based on a basic module complete with a lateral incoming unit (three-phase busbar with infeed). This infeed with spring-type terminals is mounted on the right or left depending on the version and can be supplied with a maximum conductor cross-section of 25 mm2 (with end sleeve). A basic module has two sockets onto each of which a motor starter protector can be snapped. Expansion modules are available for extending the system (three-phase busbars for system expansion). The individual modules are connected through an expansion plug. 3b 5 3a 5 5 1 2 4 7 NSB0_02078 6 3-phase busbar with infeed 3-phase busbar for system expansion 3a Expansion plug 3b Extra-wide expansion plug 1 4 2 5 6 7 End cover Plug-in connector Contactor base Terminal block 3RV29 infeed system SIRIUS Innovations Supplement 2012 5/25 SIRIUS 3RV2 Motor Starter Protectors/Circuit Breakers up to 40 A Accessories 3RV29 infeed system $ Three-phase busbars with infeed * Contactor base A three-phase busbar with infeed unit is required for connecting the energy supply. This module comprises one infeed module and 2 sockets which each accept one motor starter protector. A choice of two versions with infeed on the left or right is available. The infeed is connected using spring-type terminals. The spring-type terminals permit conductor cross-sections of up to 25 mm2 with end sleeves. An end cover is supplied with each module. Motor starters can be assembled in the system using the contactor base. The contactor bases are suitable for contactors sizes S00 and S0 with spring-type and screw terminals and are simply snapped onto the three-phase busbars. Direct-on-line starters and reversing starters are possible. One contactor base is required for direct-on-line starters and two are required for reversing starters. % Three-phase busbars for system expansion The three-phase busbars for system expansion allow the system to be expanded. There is a choice of modules with 2 or 3 sockets. The system can be expanded as required up to a maximum current carrying capacity of 63 A. An expansion plug is supplied with each module. &a Expansion plug The expansion plug is used for electrical connection of adjacent three-phase busbars. The current carrying capacity of this plug equals 63 A. One expansion plug is supplied with each threephase busbar for system expansion. Additional expansion plugs are therefore only required as spare parts. 5 &b Extra-wide expansion plug The wide expansion plug makes the electrical connection between two three-phase busbars, thus performing the same function as the 3RV29 17-5BA00 expansion plug; the electrical characteristics (e.g. a current carrying capacity of 63 A) are identical. The 3RV29 17-5E expansion plug is 10 mm wider than the 3RV29 17-5BA00 expansion plug, hence in the plugged state there is a distance of 10 mm between the connected threephase busbars. This distance can be used to lay the auxiliary current and control current wiring ("wiring duct"). The motor starter protector and contactor can be wired from underneath, which means that the complete cable duct above the system can be omitted. ( End cover The end cover is used to cover the three-phase busbar at the open end of the system. This cover is therefore only required once for each system. An end cover is supplied with each threephase busbar system with infeed. Further end covers are therefore only required as spare parts. ) Plug-in connector The plug-in connector is used for the electrical connection between the three-phase busbar and the 3RV2 motor starter protector. These plug-in connectors are available in versions for screw or spring-type terminals. 5/26 SIRIUS Innovations Supplement 2012 To assemble motor starters for reversing starters, the contactor bases can be arranged alongside each other (90 mm overall width). In this case the mechanical interlocking of the contactors is possible. The contactor bases are also suitable for soft starters size S00 and S0 with screw connection. The infeed system is designed for mounting on a 35 mm standard mounting rail with 7.5 mm overall depth. This standard mounting rail gives the contactor base a stable mounting surface to sit on. If standard mounting rails with a depth of 15 mm are used, the spacer connected to the bottom of the contactor base must be knocked out and plugged into the mating piece that is also on the underside. Then the contactor base also has a stable mounting surface. When standard mounting rails with a depth of 7.5 mm are used, the spacer has no function and can be removed. The link modules are used for direct start motor starters, in which case the use of a contactor base is not absolutely necessary. Motor starter protector and contactor assemblies can then be directly snapped onto the sockets of the three-phase busbars. For starters of size S00 and S0, the corresponding 3RA19 21-1...., 3RA29 11-2...., 3RA29 21-1.... or 3RA29 21-2.... link modules should generally be used. + Terminal block The 3RV29 17-5D terminal block enables the integration of not only SIRIUS motor starter protectors but also single-phase, 2-phase and 3-phase components. Using the terminal block the 3 phases can be fed out of the system; which means that singlephase loads can also be integrated in the system. The terminal block is plugged into the slot of the expansion plug and thus enables outfeeding from the middle or end of the infeed system. The terminal block can be rotated through 180° and be locked to the support modules of the infeed system. The 3RV19 17-7B 45 mm standard mounting rail for screwing onto the support plate is available in addition in order to be able to plug the single-phase, 2-phase and 3-phase components onto the infeed system. SIRIUS 3RV2 Motor Starter Protectors/Circuit Breakers up to 40 A Accessories 3RV29 infeed system ■ Selection and ordering data Type Version For 3RV20, 3RV23, 3RV24 motor starter protectors Order No. PU (UNIT, SET, M) PS* Size Weight approx. kg Three-phase busbars with infeed 3-phase busbars with infeed incl. end cover 3RV29 17-6A For 2 motor starter protectors with screw connection or spring-type terminals • With infeed on the left S00, S0 3RV29 17-1A 1 1 unit 0.369 • With infeed on the right S00, S0 3RV29 17-1E 1 1 unit 0.369 • For 2 motor starter protectors S00, S0 3RV29 17-4A 1 1 unit 0.229 • For 3 motor starter protectors S00, S0 3RV29 17-4B 1 1 unit 0.328 3RV29 17-1A Three-phase busbars for system expansion For motor starter protectors with screw connection or spring-type terminals 5 Three-phase busbars incl. 3RV29 175BA00 expansion plug 3RV29 17-4A Plug-in connectors Plug-in connectors to make contact with the motor starter protectors • For spring-type terminals Spring-type terminals - Single-unit packaging S001) S02) 3RV29 17-5AA00 3RV29 27-5AA00 1 1 1 unit 1 unit 0.046 0.059 - Multi-unit packaging S001) S02) 3RV29 17-5A 3RV29 27-5A 1 1 10 units 10 units 0.046 0.059 3RV29 17-5AA00 • For screw terminals Screw terminals - Single-unit packaging S001) S02) 3RV29 17-5CA00 3RV19 27-5AA00 1 1 1 unit 1 unit 0.029 0.040 - Multi-unit packaging S001) S02) 3RV29 17-5C 3RV19 27-5A 1 1 10 units 10 units 0.029 0.036 For contactors Order No. PU (UNIT, SET, M) PS* Weight approx. 3RV29 17-5CA00 Type Version Size kg Contactor bases Contactor bases for mounting direct-on-line or reversing starters Single-unit packaging S00, S0 3RV29 27-7AA00 1 1 unit 0.050 3RV29 27-7AA00 1) I > 14 A, note derating; see the system manual "SIRIUS Innovations", Chapter "Motor Starter Protectors". 2) I > 16 A, note derating; see the system manual "SIRIUS Innovations", Chapter "Motor Starter Protectors". * You can order this quantity or a multiple thereof. Illustrations are approximate SIRIUS Innovations Supplement 2012 5/27 SIRIUS 3RV2 Motor Starter Protectors/Circuit Breakers up to 40 A Accessories 3RV29 infeed system Type Version Order No. PU (UNIT, SET, M) PS* Weight approx. kg Terminal blocks Single-unit packaging 3RV29 17-5D 1 1 unit 0.049 Single-unit packaging 3RV19 17-7B 1 1 unit 0.261 Extra-wide expansion plugs as accessory Single-unit packaging 3RV29 17-5E 1 1 unit 0.037 Expansion plugs1) as spare part Single-unit packaging 3RV29 17-5BA00 1 1 unit 0.026 End covers2) as spare part Multi-unit packaging 3RV29 17-6A 1 10 units 0.005 Terminal blocks For integration of single-phase, two-phase and three-phase components 3RV29 17-5D 45 mm standard mounting rails 45 mm standard mounting rails for mounting onto bus bar adapters 3RV19 17-7B Extra-wide expansion plugs 5 3RV29 17-5E Expansion plugs 3RV29 17-5BA00 End covers 3RV29 17-6A 1) The expansion plug is included in the scope of supply of the 3RV29 17-4 three-phase busbars for system expansion. 2) The end cover is included in the scope of supply of the 3RV29 17-1 threephase busbars with infeed system. 5/28 SIRIUS Innovations Supplement 2012 * You can order this quantity or a multiple thereof. Illustrations are approximate SIRIUS 3RV2 Motor Starter Protectors/Circuit Breakers up to 40 A Accessories Rotary operating mechanisms ■ Overview NSB01078 NSB01079a Door-coupling rotary operating mechanisms Motor starter protectors with a rotary operating mechanism can be mounted in a control cabinet and operated externally by means of a door-coupling rotary operating mechanism. When the cabinet door with motor starter protector is closed, the operating mechanism is coupled. When the motor starter protector closes, the coupling is locked which prevents the door from being opened unintentionally. This interlock can be disengaged by the maintenance personnel. In the OPEN position, the rotary operating mechanism can be secured against reclosing with up to 3 padlocks. Inadvertent opening of the door is not possible in this case either. 5 3RV29 26-2B door-coupling rotary operating mechanism for arduous conditions 3RV29 26-0K door-coupling rotary operating mechanism ■ Selection and ordering data Version Color of handle Version of extension shaft For motor starter protector mm Size Order No. Weight approx. kg Door-coupling rotary operating mechanisms The door-coupling rotary operating mechanisms consist of a knob, a coupling driver and a 130/330 mm long extension shaft (6 mm x 6 mm). The door-coupling rotary operating mechanisms are designed to degree of protection IP65. The door locking device prevents accidental opening of the control cabinet door in the ON position of the motor starter protector. The OFF position can be locked with up to 3 padlocks. 3RV29 26-0B Black Door-coupling rotary operating mechanisms 130 330 S00, S0 S00, S0 3RV29 26-0B 3RV29 26-0K 0.111 0.324 Red/ EMERYellow GENCYSTOP doorcoupling rotary operating mechanisms 130 330 S00, S0 S00, S0 3RV29 26-0C 3RV29 26-0L 0.110 0.316 Door-coupling rotary operating mechanisms for arduous conditions The door-coupling rotary operating mechanisms consist of a knob, a coupling driver, an extension shaft of 300 mm in length (8 mm x 8 mm), a spacer and two metal brackets, into which the motor starter protector is inserted. The door-coupling rotary operating mechanisms are designed to degree of protection IP65. The door interlocking reliably prevents opening of the control cabinet door in the ON position of the motor starter protector. The OFF position can be locked with up to 3 padlocks. Laterally mountable auxiliary releases and two-pole auxiliary switches can be used. The door-coupling rotary operating mechanisms thus meet the requirements for isolating functions according to IEC 60947-2. 3RV29 26-2B Gray Door-coupling rotary operating mechanisms 300 S00, S0 3RV29 26-2B 1.180 Red/ EMERYellow GENCYSTOP doorcoupling rotary operating mechanisms 300 S00, S0 3RV29 26-2C 1.188 Illustrations are approximate SIRIUS Innovations Supplement 2012 5/29 SIRIUS 3RV2 Motor Starter Protectors/Circuit Breakers up to 40 A Accessories Mounting accessories ■ Overview Accessories for "Self-Protected Combination Motor Controllers (Type E)" according to UL 508 The 3RV20 motor starter protectors are approved according to UL 508 as "Self-Protected Combination Motor Controllers (Type E)". This requires increased clearance and creepage distances (1 inch and 2 inches respectively) at the input side of the device, which are achieved by mounting terminal blocks. The 3RV29 28-1H terminal block is simply screwed onto the basic unit. Link modules Starters can be easily assembled from single devices with the help of the link modules. The following table shows the various possible combinations for devices with screw connection or spring-type terminals. Combination device 3RV2 motor starter protectors Size 3RT2 contactors; 3RW30, 3RW40 soft starters; 3RF34 solidstate contactors Link modules Screw terminals Spring-type terminals NSB0_01379b Size Link modules for connecting switching devices to 3RV2 motor starter protectors1) 5 3RV29 28-1H terminal block Another way to obtain the increased clearance and creepage distances for Type E is to mount the 3RV29 28-1K phase barriers. Special three-phase feeder terminals are required for constructing "Type E Starters" with an insulated three-phase busbar system (see "Busbar Accessories"). Note: According to CSA, the terminal blocks and the phase barriers can be omitted when the device is used as a "Self-Protected Combination Motor Controller" (Type E). 3RT2 contactors with AC or DC coil S00 S00 S0 S00 3RT2 contactors with AC coil S0 S0 S00 S0 3RT2 contactors with DC coil S0 S0 S00 S0 3RW30 soft starters S00 S00 S0 S00 S0 S0 S00 S0 S00/S0 S00 3RW30/3RW40 soft starters 3RF34 solidstate contactors 3RA19 211DA00 3RA29 112AA00 -- 3RA29 211AA00 3RA29 212AA00 -- 3RA29 211BA00 3RA29 212AA00 -- 3RA29 211BA00 3RA29 112GA00 -- 3RA29 211BA00 3RA29 212GA00 -- 3RA29 211BA00 -- Hybrid link modules for connecting contactors with spring-type terminals to 3RV2 motor starter protectors with screw connection1) 3RT2 contactors with AC or DC coil S00 S00 3RA29 112FA00 -- 3RT2 contactors with AC or DC coil S0 S0 3RA29 212FA00 -- Note: Link modules and hybrid link modules can be used up to max. 32 A. 1) Link modules and hybrid link modules cannot be used for 3RV2. 21-4PA1., 3RV2. 21-4FA1., 3RV27 and 3RV28 motor starter protectors. ■ Selection and ordering data Accessories Version For motor starter protector Order No. PU (UNIT, SET, M) PS* Size Weight approx. kg Covers Scale covers Sealable, for covering the set current scale 3RV20, 3RV21, 3RV24: S00, S0 1 10 units 0.100 3RV29 28-4AA00 1 1 unit 0.010 3RV29 08-4AA10 1 1 unit 0.010 3RV29 08-0P 3RV29 08-0P Covers for devices with ring lug terminal connection (ensure finger-safety) • Main current level 3RV29 28-4AA00 • For transverse auxiliary switches Ring lug terminal connection 3RV20: S00, S0 3RV29 08-4AA10 5/30 SIRIUS Innovations Supplement 2012 * You can order this quantity or a multiple thereof. Illustrations are approximate SIRIUS 3RV2 Motor Starter Protectors/Circuit Breakers up to 40 A Accessories Mounting accessories Version For motor starter protector Order No. PU (UNIT, SET, M) PS* Size Weight approx. kg Fixing material Push-in lugs For screwing the motor starter protector onto mounting plates. For each motor starter protector, 2 units are required. S00, S0 3RV29 28-0B 1 10 units 0.100 1 1 unit 0.045 3RV29 28-0B Tools for opening spring-type terminals by hand Spring-type terminals Screwdrivers for all SIRIUS devices with spring-type terminals 3RA29 08-1A S00, S0 Length approx. 200 mm, 3.0 mm x 0.5 mm, titanium gray/black, partially insulated 3RA29 08-1A Terminal blocks and phase barriers for "Self-Protected Combination Motor Controllers (Type E)" according to UL 508 Note: UL 508 demands 1-inch clearance and 2-inch creepage distance at line side for "Combination Motor Controller Type E". The following terminal blocks or phase barriers must be used in 3RV20 motor starter protectors. The terminal blocks or phase barriers cannot be used in combination with the 3RV19 .5 three-phase busbars. For construction with three-phase busbars, see "Busbar accessories". 3RV29 28-1K Terminal blocks type E For extended clearance and creepage distances (1 and 2 inch) S00, S0 3RV29 28-1H 1 1 unit 0.065 Phase barriers For extended clearance and creepage distances (1 and 2 inch) S00, S0 3RV29 28-1K 1 1 unit 0.010 PU (UNIT, SET, M) PS* Weight approx. 5 3RV29 28-1H Link modules Actuating voltage of contactor Size 3RT2 contactors Order No. 3RV2 motor starter protectors kg Link modules for motor starter protector to contactor1) For mechanical and electrical connection between motor starter protector and contactor with screw terminals Screw terminals Single-unit packaging AC/DC AC DC 3RA29 21-1AA00 S00 S0 S0 S00/S0 S00/S0 S00/S0 3RA19 21-1DA00 3RA29 21-1AA00 3RA29 21-1BA00 1 1 1 1 unit 1 unit 1 unit 0.028 0.001 0.001 S00 S0 S0 S00/S0 S00/S0 S00/S0 3RA19 21-1D 3RA29 21-1A 3RA29 21-1B 1 1 1 10 units 10 units 10 units 0.021 0.001 0.001 Multi-unit packaging AC/DC AC DC For mechanical and electrical connection between motor starter protector and contactor with springtype terminals Spring-type terminals Single-unit packaging AC/DC AC2) DC S00 S0 S0 S00 S0 S0 3RA29 11-2AA00 3RA29 21-2AA00 3RA29 21-2AA00 1 1 1 1 unit 1 unit 1 unit 0.040 0.077 0.077 S00 S0 S0 S00 S0 S0 3RA29 11-2A 3RA29 21-2A 3RA29 21-2A 1 1 1 10 units 10 units 10 units 0.400 0.770 0.770 S0 S0 3RA29 11-1CA00 3RA29 11-1C 1 1 1 unit 5 units 0.001 0.001 Multi-unit packaging 3RA29 11-2AA00 AC/DC AC2) DC Spacers2) for compensating the height on AC contactors Single-unit packaging Multi-unit packaging S0 S0 1) The link modules for motor starter protector to contactor cannot be used for the 3RV2. 21-4PA1., 3RV2. 21-4FA1., 3RV27 and 3RV28 motor starter protectors. 2) A spacer for height compensation on AC contactors size S0 is optionally available. * You can order this quantity or a multiple thereof. Illustrations are approximate Note: Link modules can be used up to max. 32 A. SIRIUS Innovations Supplement 2012 5/31 SIRIUS 3RV2 Motor Starter Protectors/Circuit Breakers up to 40 A Accessories Mounting accessories Size 3RW30, 3RW40 soft starters; 3RF34 solid-state contactors Order No. PU (UNIT, SET, M) 3RV2 motor starter protectors PS* Weight approx. kg Link modules for motor starter protector to soft starter1) and motor starter protector to solid-state contactor Connection between motor starter protector and soft starter / solid-state contactor with screw terminals Screw terminals Single-unit packaging S00 S0 S00/S0 S00/S0 3RA29 21-1BA00 3RA29 21-1BA00 1 1 1 unit 1 unit 0.001 0.001 S00/S0 S00/S0 3RA29 21-1B 3RA29 21-1B 1 1 10 units 10 units 0.001 0.001 Multi-unit packaging 3RA29 21-1BA00 S00 S0 Connection between motor starter protector and soft starter with spring-type terminals Spring-type terminals Single-unit packaging S00 S0 S00 S0 3RA29 11-2GA00 3RA29 21-2GA00 1 1 1 unit 1 unit 0.038 0.072 S00 S0 3RA29 11-2G 3RA29 21-2G 1 1 10 units 10 units 0.380 0.720 PS* Weight approx. Multi-unit packaging 3RA29 21-2GA00 5 1) S00 S0 The link modules for motor starter protector to soft starter and for motor starter protector to solid-state contactor cannot be used for the 3RV2. 21-4PA1., 3RV2. 21-4FA1., 3RV27 and 3RV28 motor starter protectors. Actuating voltage of contactor Note: Link modules can be used up to max. 32 A. Size 3RT2 contactors Order No. PU (UNIT, SET, M) 3RV2 motor starter protectors kg Hybrid link modules for motor starter protector to contactor1) For mechanical and electrical connection between motor starter protector with screw terminals and contactor with spring-type terminals Single-unit packaging AC/DC AC2)/DC S00 S0 S00 S0 3RA29 11-2FA00 3RA29 21-2FA00 1 1 1 unit 1 unit 0.029 0.056 S00 S0 S00 S0 3RA29 11-2F 3RA29 21-2F 1 1 10 units 10 units 0.290 0.560 S0 S0 3RA29 11-1CA00 3RA29 11-1C 1 1 1 unit 5 units 0.001 0.001 3RA29 11-2FA00 Multi-unit packaging AC/DC AC2)/DC Spacers2) for compensating the height on AC contactors Single-unit packaging Multi-unit packaging S0 S0 3RA29 21-2FA00 1) The hybrid link modules for motor starter protector to contactor cannot be used for the 3RV2. 21-4PA1., 3RV2. 21-4FA1., 3RV27 and 3RV28 motor starter protectors. 2) A spacer for height compensation on AC contactors size S0 is optionally available. 5/32 SIRIUS Innovations Supplement 2012 Note: Hybrid link modules can be used up to max. 32 A. * You can order this quantity or a multiple thereof. Illustrations are approximate SIRIUS 3RV2 Motor Starter Protectors/Circuit Breakers up to 40 A Accessories Enclosures and front plates Overview Enclosures 1) For stand-alone installation of 3RV20 to 3RV24 motor starter protectors size S00 (In max = 16 A) and S0 (In max = 32 A), cast aluminum enclosures for surface mounting and molded-plastic enclosures for flush mounting are available in various dimensions. When installed in a molded-plastic enclosure, the motor starter protectors have a rated operational voltage Ue of 500 V. The enclosures for surface mounting have the degree of protection IP55; the enclosures for flush mounting also comply with the degree of protection IP55 at the front (the flush-mounted section complies with IP20). All enclosures are equipped with N and PE terminals. There are two knock-out cable entries for cable glands at the top and two at the bottom; also on the rear corresponding cable entries are scored. There is a knockout on the top of the enclosure for indicator lights that are available as accessories. The narrow enclosure can accommodate a motor starter protector without accessories, with transverse auxiliary switch and with lateral auxiliary switch. The installation of a motor starter protector with signalling switch is not intended. With the motor starter protectors size S00 and S0, the moldedplastic enclosures are equipped with a rotary operating mechanism. The enclosures can be supplied with either a black rotary operating mechanism or with an EMERGENCY-STOP rotary operating mechanism with a red/yellow handle. All rotary operating mechanisms can be locked in the OFF position with up to 3 padlocks. Front plates A holder for the motor starter protectors size S00 and S0, into which the motor starter protectors can be snapped, is available for the front plates. NSB0_02081 Enclosures for surface mounting NSB0_02083 NSB0_02082 Front plate (including holder) for sizes S00 and S0 Enclosures for flush mounting 1) Not CSA, for export only SIRIUS Innovations Supplement 2012 5/33 5 Motor starter protectors are frequently required to be actuated in any enclosure. Front plates equipped with a rotary operating mechanism for 3RV20 to 3RV24 motor starter protectors size S00 and S0 are available for this purpose. SIRIUS 3RV2 Motor Starter Protectors/Circuit Breakers up to 40 A Accessories Enclosures and front plates ■ Selection and ordering data Version Degree of protection Integrated terminals Width For 3RV20 to 3RV24 motor starter protectors mm Size Order No. Weight approx. kg Molded-plastic enclosures for surface mounting 3RV19 23-1FA00 IP55 With rotary operating mechanism, lockable in 0 position N and PE With EMER- IP55 GENCYSTOP rotary operating mechanism, lockable in 0 position N and PE 54 (for switch + lateral auxiliary switch) S00, S0 3RV19 23-1CA00 0.332 72 (for switch + lateral auxiliary switch + auxiliary release) S00, S0 3RV19 23-1DA00 0.381 54 (for switch + lateral auxiliary switch) S00, S0 3RV19 23-1FA00 0.329 72 (for switch + lateral auxiliary switch + auxiliary release) S00, S0 3RV19 23-1GA00 0.372 5 Cast aluminum enclosures for surface mounting 3RV19 23-1DA01 IP65 With rotary operating mechanism, lockable in 0 position PE1) 72 (for switch + lateral auxiliary switch + auxiliary release) S00, S0 3RV19 23-1DA01 1.015 With EMER- IP65 GENCYSTOP rotary operating mechanism, lockable in 0 position PE1) 72 (for switch + lateral auxiliary switch + auxiliary release) S00, S0 3RV19 23-1GA01 1.008 Molded-plastic enclosure for flush mounting 3RV19 23-2DA00 1) IP55 With rotary oper- (front ating mecha- side) nism, lockable in 0 position N and PE 72 (for switch + lateral auxiliary switch + auxiliary release) S00, S0 3RV19 23-2DA00 0.426 With EMER- IP55 (front GENCYSTOP rotary side) operating mechanism, lockable in 0 position N and PE 72 (for switch + lateral auxiliary switch + auxiliary release) S00, S0 3RV19 23-2GA00 0.417 If required, an additional N terminal can be mounted (e.g. 8WA1 011-1BG11). The enclosures listed on this page do not carry UL/CSA listings. 5/34 SIRIUS Innovations Supplement 2012 Illustrations are approximate SIRIUS 3RV2 Motor Starter Protectors/Circuit Breakers up to 40 A Accessories Enclosures and front plates Version Degree of protection For 3RV20 to 3RV24 motor starter protectors Order No. Weight approx. Size kg Front plates IP55 (front side) S00, S0 3RV19 23-4B 0.124 Molded-plastic front plates with EMERGENCY-STOP rotary operating mechanism, red/yellow, lockable in 0 position EMERGENCY-STOP actuation of 3RV2 motor starter protectors in any enclosure. IP55 (front side) S00, S0 3RV19 23-4E 0.124 Holders for front plates Holder is mounted on front plate, motor starter protector with and without accessories is snapped in. -- S00, S0 3RV19 23-4G 0.188 Rated control supply voltage Us For 3RV20 to 3RV24 motor starter protectors Order No. V Size 110 ... 120 220 ... 240 380 ... 415 480 ... 500 S00, S0 Version Weight approx. 5 3RV19 23-4B + 3RV19 23-4G Molded-plastic front plates with rotary operating mechanism, lockable in 0 position For actuation of 3RV2 motor starter protectors in any enclosure. kg Indicator lights Indicator lights for all enclosures and front plates With glow lamp and colored lenses red, green, yellow, orange and clear 0.027 0.026 0.026 0.027 3RV19 03-5B 3RV19 03-5C 3RV19 03-5E 3RV19 03-5G 3RV19 03-5B The front plates listed on this page do not carry UL/CSA listings. Illustrations are approximate SIRIUS Innovations Supplement 2012 5/35 Overload Relays General data ■ Overview Features 3RU21 3RB30/3RB31 Benefits Sizes S00, S0 S00, S0 • Are coordinated with the dimensions, connections and technical characteristics of the other devices in the SIRIUS modular system (contactors, soft starters, ...) • Permit the mounting of slim and compact motor starters in widths of 45 mm (S00 and S0) • Simplify configuration Seamless current range 0.11 ... 40 A 0.1 ... 40 A • Allows easy and consistent configuration with one series of overload relays (for small to large loads) General data 5 Protection functions Tripping in the event of overload ✓ ✓ • Provides optimum inverse-time delayed protection of loads against excessive temperature rises due to overload Tripping in the event of phase unbalance ✓ ✓ • Provides optimum inverse-time delayed protection of loads against excessive temperature rises due to phase unbalance • Minimizes heating of induction motors during phase failure Tripping in the event of phase failure ✓ ✓ Protection of single-phase loads ✓ -- Tripping in the event of a ground fault -- ✓ (only 3RB31) by internal ground-fault detection (activatable) • Enables the protection of single-phase loads • Provides optimum protection of loads against highresistance short-circuits or ground faults due to moisture, condensed water, damage to the insulation material, etc. • Eliminates the need for additional special equipment. • Saves space in the control cabinet • Reduces wiring outlay and costs Features RESET function Remote RESET function ✓ ✓ ✓ (by means of separate module) ✓ (only 3RB31 with 24 V DC) • Allows manual or automatic resetting of the relay • Allows the remote resetting of the relay TEST function for auxiliary contacts ✓ ✓ • Allows easy checking of the function and wiring TEST function for electronics -- ✓ • Allows checking of the electronics Status display ✓ ✓ • Displays the current operating state Integrated auxiliary contacts (1 NO + 1 NC) ✓ ✓ • Allows the load to be switched off if necessary • Can be used to output signals ✓ Available -- Not available 5/36 SIRIUS Innovations Supplement 2012 Overload Relays General data Features 3RU21 Benefits 3RB30/3RB31 Design of motor starters Short-circuit strength up to 100 kA at 690 V (in conjunction with the corresponding fuses or the corresponding motor starter protector) ✓ ✓ • Provides optimum protection of the loads and operating personnel in the event of short-circuits due to insulation faults or faulty switching operations Electrical and mechanical matching to 3RT2 contactors ✓ ✓ • Simplifies configuration Spring-type terminal connection system for main circuit ✓ ✓ Spring-type terminal connection system for auxiliary circuits ✓ ✓ • Enables fast connections • Permits vibration-resistant connections • Enables maintenance-free connections Temperature compensation ✓ ✓ • Allows the use of the relays at high temperatures without derating • Prevents premature tripping • Allows compact installation of the control cabinet without distance between the devices/motor starters • Simplifies configuration • Enables space to be saved in the control cabinet High long-term stability ✓ ✓ • Provides safe protection for the loads even after years of use in severe operating conditions Wide setting ranges -- ✓ (1:4) • Reduce the number of variants • Minimize the configuration outlay and costs • Minimize storage overhead, storage costs, tied-up capital Trip class CLASS 5 -- ✓ (only 3RB31) • Enables solutions for very fast starting motors requiring special protection Trip classes > CLASS 10 -- ✓ • Enable heavy starting solutions Low power loss -- ✓ • Reduces power consumption and energy costs (up 98 % less power is used than for thermal overload relays) • Minimizes temperature rises of the contactor and control cabinet – in some cases this may eliminate the need for controlgear cabinet cooling • Reduces wiring outlay and costs • Enables stand-alone installation as well as space-saving direct mounting • Enables fast connections • Permits vibration-resistant connections • Enables maintenance-free connections 5 Other features • Direct mounting to contactor saves space, even for high motor currents (i.e. no heat decoupling is required) Internal power supply --1) Variable adjustment of the trip classes (The required trip class can be adjusted by means of a rotary switch depending on the current start-up condition.) -- ✓ Available -- Not available ✓ • Eliminates the need for configuration and connecting an additional control circuit ✓ • Reduces the number of variants (only 3RB31) 1) • Minimizes the configuring outlay and costs • Minimizes storage overhead, storage costs, and tied-up capital The SIRIUS 3RU21 thermal overload relays use a bimetal contactor and therefore do not require a control supply voltage. SIRIUS Innovations Supplement 2012 5/37 Overload Relays General data Overload relays Type Current measurement Type Current range Contactors (type, size, rating in HP) A 3RT20 1 3RT20 2 S00 S0 3/5/7.5/10 7.5/10/15/20/25 3RU21 thermal overload relays1) 3RU21 1 Integrated 0.11 … 16 ✓ -- 3RU21 2 Integrated 1.8 … 40 -- ✓ 3RB301) solid-state overload relays 3RB30 1 Integrated 0.1 … 16 ✓ -- 3RB30 2 Integrated 0.1 … 40 -- ✓ 3RB211) solid-state overload relays Integrated 0.1 … 16 ✓ -- 3RB31 2 Integrated 0.1 … 40 -- ✓ 5 3RB31 1 1) ✓ Available -- Not available Connection methods Depending on the device version of the 3RU2 and 3RB3 overload relays, the terminals for screw, spring-type or ring lug terminal connection are configured for both the main and auxiliary circuit. Screw terminals Spring-type terminals Ring lug terminal connection These terminals are indicated in the corresponding tables by the symbols shown on orange backgrounds. 5/38 SIRIUS Innovations Supplement 2012 "Technical Specifications" for use of the overload relays with trip class t CLASS 20 can be found under "Short-circuit protection with fuses for motor starters", see the note on Technical Information on page 5/1. Overload Relays SIRIUS 3RU2 Thermal Overload Relays General data ■ Overview The 3RU21 thermal overload relays up to 40 A have been designed for current-dependent protection of loads with normal starting (for "Function" see note on Technical Information on page 5/1) against excessive temperature rises due to overload or phase failure. 3 2 4 NSB0_02075a 5 6 1 Connection for mounting onto contactors: Optimally adapted in electrical, mechanical and design terms to the contactors. The overload relay can be connected directly to these contactor using these pins. Stand-alone installation is possible as an alternative (in conjunction with a terminal bracket for stand-alone installation). 2 Selector switch for manual/automatic RESET and RESET button: With this switch you can choose between manual and automatic RESET. A device set to manual RESET can be reset locally by pressing the RESET button. A remote RESET is possible using the RESET modules (accessories), which are independent of size. 3 Switch position indicator and TEST function of the wiring: Indicates a trip and enables the wiring test. 4 Motor current setting: Setting the device to the rated motor current is easy with the large rotary knob. 5 STOP button: If the STOP button is pressed, the NC contact is opened. This switches off the contactor downstream. The NC contact is closed again when the button is released. 6 Supply terminals: Depending on the device version, the terminals for screw, spring-type or ring lug terminal connection are configured for the main and auxiliary circuit. An overload or phase failure results in an increase of the motor current beyond the set rated motor current. Via heating elements, this current rise heats up the bimetal strips inside the device which then bend and as a result trigger the auxiliary contacts by means of a tripping mechanism. The auxiliary contacts then switch off the load by means of a contactor. The switch-off time depends on the ratio between the tripping current and set current Ie and is stored in the form of a long-term stable tripping characteristic (for "Characteristic Curves" see the note on Technical Information on page 5/1). The "tripped" status is signaled by means of a switch position indicator. Resetting takes place either manually or automatically after a recovery time has elapsed (for "Function" see note on Technical Information on page 5/1). The devices are manufactured in accordance with environmental guidelines and contain environmentally friendly and reusable materials. They comply with all important worldwide standards and approvals. "Increased safety" type of protection EEx e according to ATEX directive 94/9/EC The 3RU21 thermal overload relays are suitable for the overload protection of explosion-proof motors with "increased safety" type of protection EEx e. The relays meet the requirements of EN 60079-7 (Electrical apparatus for areas subject to explosion hazards – Increased safety "e"); see Chapter 9 "Appendix" --> "Standards and approvals" --> "Type overview of approved devices for explosion-protected areas (ATEX Explosion Protection)". EC type test certificate for Category (2) G/D has been submitted. More details on request. A sealable transparent cover can be optionally mounted (accessory). It secures the motor current setting against adjustment. 3RU21 26-4FB00 thermal overload relays ■ Benefits The most important features and benefits of the 3RU21 thermal overload relays are listed in the overview table (see "General data" on page 5/36). SIRIUS Innovations Supplement 2012 5/39 5 1 Overload Relays SIRIUS 3RU2 Thermal Overload Relays General data ■ Application Industries Ambient conditions The 3RU21 thermal overload relays are suitable for customers from all industries who want to guarantee optimum currentdependent protection of their electrical loads (e. g. motors) under normal starting conditions (CLASS 10). The 3RU21 thermal overload relays have temperature compensation in accordance with IEC 60947-4-1 for the temperature range of -40 to +60 °C. For temperatures from +60 to +80 °C the upper set value of the setting range must be reduced by the factor listed in the table below. Application Ambient temperature The 3RU21 thermal overload relays have been designed for the protection of three-phase and single-phase AC and DC motors. If single-phase AC or DC loads are to be protected by the 3RU21 thermal overload relays, all three bimetal strips must be heated. For this purpose, all main current paths of the relay must be connected in series. Derating factor for the upper set value °C Current ranges 0.11 ... 20 A 17 ... 40 A +60 1.0 1.0 +65 0.94 0.97 +70 0.87 0.94 +75 0.81 0.90 +80 0.73 0.86 ■ Accessories • Cable release for resetting devices which are difficult to access for all sizes • Electrical remote RESET module in three voltage variants for all sizes • Sealable cover for all sizes • Terminal covers for devices with ring lug terminal connection 5 The following optional accessories are available for the 3RU21 thermal overload relays: • Terminal bracket for stand-alone installation with screw or spring-type terminals for each size • Mechanical RESET for all sizes ■ More information Order No. scheme Digit of the Order No. Thermal overload relays 1st 3rd 4th 5th 6th 7th @@@ @ @ @ @ @ @ 8th 9th 10th 11th – @ @ @ @ @ SIRIUS 2nd generation 2 @ Device series Size, rated operational current and power Setting range of the overload release @ Connection method @ Installation type Example 3RU 2 Note: The Order No. scheme is presented here merely for information purposes and for better understanding of the logic behind the order numbers. For your orders, please use the order numbers quote in the catalog under the Selection and ordering data section. 5/40 SIRIUS Innovations Supplement 2012 @ 3RU 1 1 6 – 0 A B 0 Overload Relays SIRIUS 3RU2 Thermal Overload Relays General data 3RU21 16 3RU21 26 S00 S0 45 x 89 x 79 45 x 102 x 80 45 x 97 x 95 45 x 114 x 97 W D Dimensions (W x H x D) (overload relay with stand-alone installation support) • Screw terminals • Spring-type terminals H Type Size mm mm General technical specifications Overload and phase failure Trips in the event of Trip class acc. to IEC 60947-4-1 CLASS 10 Phase failure sensitivity Yes Overload warning No Reset and recovery • Reset options after tripping • Recovery time - For automatic RESET - For manual RESET - For remote RESET Manual, automatic and remote RESET1) min min min Depends on the strength of the tripping current and characteristic Depends on the strength of the tripping current and characteristic Depends on the strength of the tripping current and characteristic Features • Display of operating state on device • TEST function • RESET button • STOP button Yes, by means of TEST function/switch position indicator slide Yes Yes Yes Safe operation of motors with "increased safety" type of protection EC type test certificate number acc. to directive 94/9/EC (ATEX) On request °C °C °C -55 ... +80 -40 ... +70 Up to 60 % % 100 (over +60 °C current reduction is not required) 87 5 Ambient temperature • Storage/transport • Operation • Temperature compensation • Permissible rated current at - Temperature inside control cabinet 60 °C - Temperature inside control cabinet 70 °C Repeat terminals • Coil repeat terminals • Auxiliary contact repeat terminal Yes Yes Degree of protection acc. to IEC 60529 IP20 Touch protection acc. to IEC 61140 Screw and spring-type terminals: Finger-safe Ring lug terminal connection: Finger-safe only with optional terminal covers Shock resistance with sine acc. to IEC 60068-2-27 Electromagnetic compatibility (EMC) – Interference immunity • Conductor-related interference - Burst acc. to IEC 61000-4-4 (corresponds to degree of severity 3) - Surge acc.to IEC 61000-4-5 (corresponds to degree of severity 3) • Electrostatic discharge acc. to IEC 61000-4-2 (corresponds to degree of severity 3) • Field-related interference acc. to IEC 61000-4-3 (corresponds to degree of severity 3) g/ms 15/112) kV kV kV EMC interference immunity is not relevant for thermal overload relays EMC interference immunity is not relevant for thermal overload relays EMC interference immunity is not relevant for thermal overload relays V/m EMC interference immunity is not relevant for thermal overload relays EMC interference immunity is not relevant for thermal overload relays Electromagnetic compatibility (EMC) – Emitted interference Resistance to extreme climates – Air humidity % Mounting position 90 For "Dimensional drawings" see the note on Technical Information on page 5/1. Dimensions Installation altitude above sea level Not required Not required m Up to 2 000; above this, please enquire The diagrams show the permissible mounting positions for mounting onto contactors and stand-alone installation. For installation in the shaded area, a setting correction of 10 % must be implemented. Stand-alone installation: 0 ° 4 5 ° 4 5 ° 0 ° 1 e x 1 ,1 1 e x 1 ,1 9 0 ° 9 0 ° 1 3 5 ° 1 3 5 ° N S B 0 1 3 6 4 1 e x 1 ,1 Contactor + overload relay: 0 ° 1 3 5 ° 2 2 ,5 ° 1 3 5 ° 0 ° 2 2 ,5 ° N S B 0 1 3 6 3 1 e x 1 ,1 Type of mounting 1) 2) Remote RESET in combination with the appropriate accessories. Auxiliary contacts 95/96 and 97/98: 8 g/11 ms. Mounting onto contactor/stand-alone installation with terminal bracket3) 3) For screw and snap-on mounting on TH 35 standard mounting rail. For the technical specifications of the terminal brackets see the note on Technical Information on page 5/1. SIRIUS Innovations Supplement 2012 5/41 Overload Relays SIRIUS 3RU2 Thermal Overload Relays General data Type 3RU21 16 3RU21 26 Size S00 S0 Width 45 mm 45 mm Main circuit Rated insulation voltage Ui (pollution degree 3) V 690 Rated impulse withstand voltage Uimp kV 6 Rated operational voltage Ue V 690 Type of current Yes • Direct current Yes, frequency range up to 400 Hz • Alternating current A 0.11 ... 0.16 to 11 ... 16 1.8 ... 2.5 to 34 ... 40 W 3.9 ... 6.6 3.9 ... 6 A Current setting Power loss per unit (max.) Short-circuit protection • With fuse without contactor See "Selection and ordering data" • With fuse and contactor See "Technical specifications" --> "Short-circuit protection with fuses/motor starter protectors for motor starters", see note on Technical Information on page 5/1. V Protective separation between main and auxiliary conducting path acc. to IEC 60947-1 t440 Conductor cross-sections of main circuit Connection type screw terminals Screw terminals M3, Pozidriv size 2 M4, Pozidriv size 2 Operating devices mm 5 ... 6 5 ... 6 Prescribed tightening torque Nm 0.8 ... 1.2 2 ... 2.5 • Solid mm2 2 x (0.5 ... 1.5)1), 2 x (0.75 ... 2.5)1), 2 x (0.5 ... 4)1) 2 x (1 ... 2.5)1), 2 x (2.5 ... 10)1) • Finely stranded with end sleeves (DIN 46228 T1) mm2 2 x (0.5 ... 1.5)1), 2 x (0.75 ... 2.5)1) 2 x (1 ... 2.5)1), 2 x (2.5 ... 6)1); max. 1 x 10 • AWG cables, solid or stranded AWG 2 x (20 ... 16)1), 2 x (18 ... 14)1), 2 x 12 2 x (16 ... 12)1), 2 x (14 ... 8)1) Conductor cross-sections (min./max.), 1 or 2 conductors can be connected Connection type spring-type terminals Spring-type terminals Operating devices mm 3.0 x 0.5 and 3.5 x 0.5 Conductor cross-sections (min./max.) • Solid mm2 1 x (0.5 ... 4) 1 x (1 ... 10) • Finely stranded without end sleeve mm2 1 x (0.5 ... 2.5) 1 x (1 ... 6) • Finely stranded with end sleeves (DIN 46228 T1) mm2 1 x (0.5 ... 2.5) 1 x (1 ... 6) • AWG cables, solid or stranded AWG 1 x (20 ... 12) 1 x (18 ... 8) Ring lug terminal connection Connection type ring lug terminals M3, Pozidriv size 2 M4, Pozidriv size 2 Operating devices mm 5 ... 6 5 ... 6 Prescribed tightening torque Nm 0.8 ... 1.2 2 ... 2.5 mm d2 = min. 3.2, d3 = max. 7.5 d2 = min. 4.3, d3 = max. 12.2 Terminal screw Usable ring lug terminals • DIN 46234 without insulation sleeve d3 d2 • DIN 46225 without insulation sleeve • DIN 46237 with insulation sleeve • JIS C2805 Type R without insulation sleeve • JIS C2805 Type RAV with insulation sleeve • JIS C2805 Type RAP with insulation sleeve 1) I2_12740 5 Terminal screw If two different conductor cross-sections are connected to one clamping point, both cross-sections must lie in the range specified. If identical crosssections are used, this restriction does not apply. 5/42 SIRIUS Innovations Supplement 2012 Overload Relays SIRIUS 3RU2 Thermal Overload Relays General data Type 3RU21 16 3RU21 26 Size S00 S0 Width 45 mm 45 mm Auxiliary circuit Number of NO contacts 1 Number of NC contacts 1 Auxiliary contacts – Assignment 1 NO for the signal "tripped", 1 NC for disconnecting the contactor Rated insulation voltage Ui (pollution degree 3) V 690 Rated impulse withstand voltage Uimp kV 6 • NC contact with alternating current AC-14/AC-15, rated operational current Ie at Ue: - 24 V - 120 V - 125 V - 230 V - 400 V - 600 V - 690 V A A A A A A A 4 4 4 3 2 0.75 0.75 • NO contact with alternating current AC-14/AC-15, rated operational current Ie at Ue: - 24 V - 120 V - 125 V - 230 V - 400 V - 600 V - 690 V A A A A A A A 3 3 3 2 1 0.75 0.75 • NC contact, NO contact with direct current DC-13, rated operational current Ie at Ue: - 24 V - 60 V - 110 V - 125 V - 220 V A A A A A 1 On request 0.22 0.22 0.11 • Conventional thermal current Ith A 6 5 Contact rating of the auxiliary contacts Yes • Contact reliability (suitability for PLC control; 17 V, 5 mA) Short-circuit protection • With fuse - Operational class gG - Quick A A 6 10 • With miniature circuit breaker (C characteristic) A 61) Protective separation between main and auxiliary conducting path acc. to IEC 60947-1 V t440 CSA, UL, UR rated data Auxiliary circuit – Switching capacity 1) B600, R300 Up to Ik d 0.5 kA; d 260 V. SIRIUS Innovations Supplement 2012 5/43 Overload Relays SIRIUS 3RU2 Thermal Overload Relays General data Type 3RU21 16 3RU21 26 Size S00 S0 Width 45 mm 45 mm Conductor cross-sections for auxiliary circuit Connection type screw terminals Screw terminals M3, Pozidriv size 2 Terminal screw Operating devices mm 5 ... 6 Prescribed tightening torque Nm 0.8 ... 1.2 • Solid mm2 2 x (0.5 ... 1.5)1), 2 x (0.75 ... 2.5)1) • Finely stranded with end sleeves (DIN 46228 T1) mm2 2 x (0.5 ... 1.5)1), 2 x (0.75 ... 2.5)1) • AWG cables, solid or stranded AWG 2 x (20 ... 16)1), 2 x (18 ... 14)1) Conductor cross-sections (min./max.), 1 or 2 conductors can be connected Connection type spring-type terminals Spring-type terminals mm 3.0 x 0.5 and 3.5 x 0.5 • Solid mm2 2 x (0.5 ... 2.5) • Finely stranded without end sleeve mm2 2 x (0.5 ... 1.5) • Finely stranded with end sleeves (DIN 46228 T1) mm2 2 x (0.5 ... 1.5) • AWG cables, solid or stranded AWG 2 x (20 ... 14) Operating devices Conductor cross-sections (min./max.) Ring lug terminal connection Connection type ring terminal end M3, Pozidriv size 2 Operating devices mm 5 ... 6 Prescribed tightening torque Nm 0.8 ... 1.2 mm d2 = min. 3.2, d3 = max. 7.5 Usable ring lug terminals • DIN 46234 without insulation sleeve d3 d2 • DIN 46225 without insulation sleeve • DIN 46237 with insulation sleeve • JIS C2805 Type R without insulation sleeve • JIS C2805 Type RAV with insulation sleeve • JIS C2805 Type RAP with insulation sleeve 1) I2_12740 5 Terminal screw If two different conductor cross-sections are connected to one clamping point, both cross-sections must lie in the range specified. If identical crosssections are used, this restriction does not apply. 5/44 SIRIUS Innovations Supplement 2012 Overload Relays SIRIUS 3RU2 Thermal Overload Relays 3RU2 up to 40 A for standard applications ■ Selection and ordering data 3RU21 thermal overload relays for mounting onto contactor1), CLASS 10 • • • • Features and technical specifications: • Screw, spring-type or ring lug terminal connection2) • Overload and phase failure protection • Auxiliary contacts 1 NO + 1 NC • Manual and automatic RESET • Switch position indicators 3RU21 16-4AB0 3) Size contactor 3RU21 16-4AC0 Current setting value of the current-dependent overload release TEST function STOP button Sealable covers (optional accessory) Terminal covers for devices with ring lug terminal connection (optional accessory) 3RU21 26-4FB0 Screw terminals 3RU21 26-4AC0 Weight approx. Order No. A Spring-type terminals Weight approx. Order No. kg kg S00 0.11 ... 0.16 0.14 ... 0.2 0.18 ... 0.25 0.22 ... 0.32 3RU21 16-0AB0 3RU21 16-0BB0 3RU21 16-0CB0 3RU21 16-0DB0 0.130 0.130 0.130 0.130 3RU21 16-0AC0 3RU21 16-0BC0 3RU21 16-0CC0 3RU21 16-0DC0 0.150 0.150 0.150 0.150 0.28 ... 0.4 0.35 ... 0.5 0.45 ... 0.63 0.55 ... 0.8 3RU21 16-0EB0 3RU21 16-0FB0 3RU21 16-0GB0 3RU21 16-0HB0 0.130 0.130 0.130 0.130 3RU21 16-0EC0 3RU21 16-0FC0 3RU21 16-0GC0 3RU21 16-0HC0 0.150 0.150 0.150 0.150 0.7 ... 1 0.9 ... 1.25 1.1 ... 1.6 1.4 ... 2 3RU21 16-0JB0 3RU21 16-0KB0 3RU21 16-1AB0 3RU21 16-1BB0 0.130 0.130 0.130 0.130 3RU21 16-0JC0 3RU21 16-0KC0 3RU21 16-1AC0 3RU21 16-1BC0 0.150 0.150 0.150 0.150 1.8 ... 2.5 2.2 ... 3.2 2.8 ... 4 3.5 ... 5 3RU21 16-1CB0 3RU21 16-1DB0 3RU21 16-1EB0 3RU21 16-1FB0 0.130 0.130 0.130 0.130 3RU21 16-1CC0 3RU21 16-1DC0 3RU21 16-1EC0 3RU21 16-1FC0 0.150 0.150 0.150 0.150 4.5 ... 6.3 5.5 ... 8 7 ... 10 9 ... 12.5 3RU21 16-1GB0 3RU21 16-1HB0 3RU21 16-1JB0 3RU21 16-1KB0 0.130 0.130 0.130 0.130 3RU21 16-1GC0 3RU21 16-1HC0 3RU21 16-1JC0 3RU21 16-1KC0 0.150 0.150 0.150 0.150 11 ... 16 3RU21 16-4AB0 0.130 3RU21 16-4AC0 0.150 1.8 ... 2.5 2.2 ... 3.2 2.8 ... 4 3.5 ... 5 3RU21 26-1CB0 3RU21 26-1DB0 3RU21 26-1EB0 3RU21 26-1FB0 0.160 0.160 0.160 0.160 3RU21 26-1CC0 3RU21 26-1DC0 3RU21 26-1EC0 3RU21 26-1FC0 0.220 0.220 0.220 0.220 4.5 ... 6.3 5.5 ... 8 7 ... 10 9 ... 12.5 3RU21 26-1GB0 3RU21 26-1HB0 3RU21 26-1JB0 3RU21 26-1KB0 0.160 0.160 0.160 0.160 3RU21 26-1GC0 3RU21 26-1HC0 3RU21 26-1JC0 3RU21 26-1KC0 0.220 0.220 0.220 0.220 11 ... 16 14 ... 20 17 ... 22 20 ... 25 3RU21 26-4AB0 3RU21 26-4BB0 3RU21 26-4CB0 3RU21 26-4DB0 0.160 0.160 0.160 0.160 3RU21 26-4AC0 3RU21 26-4BC0 3RU21 26-4CC0 3RU21 26-4DC0 0.220 0.220 0.220 0.220 23 ... 28 27 ... 32 30 ... 36 34 ... 40 3RU21 26-4NB0 3RU21 26-4EB0 3RU21 26-4PB0 3RU21 26-4FB0 0.160 0.160 0.160 0.160 3RU21 26-4NC0 3RU21 26-4EC0 3RU21 26-4PC0 3RU21 26-4FC0 0.220 0.220 0.220 0.220 Size S0 S0 1) 2) 3) For matching terminal brackets see "Accessories" on page 5/47. The 3RU21 overload relays are also available with ring lug terminal connection. The Order No. must be changed in the 10th position to "J": e. g. 3RU21 16-0AJ0. Observe maximum rated operational current of the devices. Illustrations are approximate SIRIUS Innovations Supplement 2012 5/45 5 Size S00 Overload Relays SIRIUS 3RU2 Thermal Overload Relays 3RU2 up to 40 A for standard applications 3RU21 thermal overload relays for stand-alone installation1), CLASS 10 • • • • Features and technical specifications: • Screw or spring-type terminals • Overload and phase failure protection • Auxiliary contacts 1 NO + 1 NC • Manual and automatic RESET 3RU21 16-4AC1 3RU21 16-4AB1 Size contactor2) Current setting value of the current-dependent overload release Switch position indicators TEST function STOP button Sealable covers (optional accessory) 3RU21 26-4FB1 Screw terminals 3RU21 26-4FC1 Weight approx. Order No. A Spring-type terminals Weight approx. Order No. kg kg Size S00 5 S00 0.11 ... 0.16 0.14 ... 0.2 0.18 ... 0.25 0.22 ... 0.32 3RU21 16-0AB1 3RU21 16-0BB1 3RU21 16-0CB1 3RU21 16-0DB1 0.170 0.170 0.170 0.170 3RU21 16-0AC1 3RU21 16-0BC1 3RU21 16-0CC1 3RU21 16-0DC1 0.190 0.190 0.190 0.190 0.28 ... 0.4 0.35 ... 0.5 0.45 ... 0.63 0.55 ... 0.8 3RU21 16-0EB1 3RU21 16-0FB1 3RU21 16-0GB1 3RU21 16-0HB1 0.170 0.170 0.170 0.170 3RU21 16-0EC1 3RU21 16-0FC1 3RU21 16-0GC1 3RU21 16-0HC1 0.190 0.190 0.190 0.190 0.7 ... 1 0.9 ... 1.25 1.1 ... 1.6 1.4 ... 2 3RU21 16-0JB1 3RU21 16-0KB1 3RU21 16-1AB1 3RU21 16-1BB1 0.170 0.170 0.170 0.170 3RU21 16-0JC1 3RU21 16-0KC1 3RU21 16-1AC1 3RU21 16-1BC1 0.190 0.190 0.190 0.190 1.8 ... 2.5 2.2 ... 3.2 2.8 ... 4 3.5 ... 5 3RU21 16-1CB1 3RU21 16-1DB1 3RU21 16-1EB1 3RU21 16-1FB1 0.170 0.170 0.170 0.170 3RU21 16-1CC1 3RU21 16-1DC1 3RU21 16-1EC1 3RU21 16-1FC1 0.190 0.190 0.190 0.190 4.5 ... 6.3 5.5 ... 8 7 ... 10 9 ... 12.5 3RU21 16-1GB1 3RU21 16-1HB1 3RU21 16-1JB1 3RU21 16-1KB1 0.170 0.170 0.170 0.170 3RU21 16-1GC1 3RU21 16-1HC1 3RU21 16-1JC1 3RU21 16-1KC1 0.190 0.190 0.190 0.190 11 ... 16 3RU21 16-4AB1 0.170 3RU21 16-4AC1 0.280 14 ... 20 17 ... 22 20 ... 25 3RU21 26-4BB1 3RU21 26-4CB1 3RU21 26-4DB1 0.200 0.200 0.200 3RU21 26-4BC1 3RU21 26-4CC1 3RU21 26-4DC1 0.280 0.280 0.280 23 ... 28 27 ... 32 30 ... 36 34 ... 40 3RU21 26-4NB1 3RU21 26-4EB1 3RU21 26-4PB1 3RU21 26-4FB1 0.200 0.200 0.200 0.200 3RU21 26-4NC1 3RU21 26-4EC1 3RU21 26-4PC1 3RU21 26-4FC1 0.280 0.280 0.280 0.280 Size S0 S0 1) 2) Screw and snap-on mounting onto TH 35 standard mounting rail Observe maximum rated operational current of the devices. 5/46 SIRIUS Innovations Supplement 2012 Illustrations are approximate Overload Relays SIRIUS 3RU2 Thermal Overload Relays Accessories ■ Overview Overload relays for standard applications The following optional accessories are available for the 3RU21 thermal overload relays: • Terminal bracket for stand-alone installation with screw or spring-type terminals for each size • Mechanical RESET for all sizes • Cable release for resetting devices which are difficult to access for all sizes • Electrical remote RESET module in three voltage variants for all sizes • Sealable cover for all sizes • Terminal covers for devices with ring lug terminal connection ■ Selection and ordering data Version Size Order No. Weight approx. kg Terminal brackets for stand-alone installation1) Screw terminals Terminal brackets for overload relays with screw terminals For separate mounting of the overload relays; screw and snap-on mounting onto TH 35 standard mounting rail S00 S0 3RU29 16-3AA01 3RU29 26-3AA01 0.040 0.050 5 3RU29 16-3AA01 3RU29 26-3AA01 Spring-type terminals Terminal brackets for overload relays with spring-type terminals For separate mounting of the overload relays; screw and snap-on mounting onto TH 35 standard mounting rail S00 S0 3RU29 16-3AC01 3RU29 26-3AC01 0.040 0.060 3RU29 00-1A 0.038 3SB30 00-0EA11 0.020 3SX1 335 0.004 3RU29 16-3AC01 3RU29 26-3AC01 Mechanical RESET Resetting plungers, holders and formers S00, S0 Pushbuttons with extended stroke (12 mm), IP65, 22 mm S00, S0 S00, S0 Extension plungers For compensation of the distance between the pushbutton and the unlatching button of the relay 3RU29 00-1A with pushbutton and extension plunger Cable releases with holder for RESET For 6.5 mm hole in the control panel; max. control panel thickness 8 mm • Length 400 mm S00, S0 3RU29 00-1B 0.063 • Length 600 mm S00, S0 3RU29 00-1C 0.073 3RU29 00-1. 1) The accessories are identical to those of the 3RB30/3RB31 solid-state overload relays. Illustrations are approximate SIRIUS Innovations Supplement 2012 5/47 Overload Relays SIRIUS 3RU2 Thermal Overload Relays Accessories Version Size Order No. PU (UNIT, SET, M) PS* Weight approx. Modules for remote RESET, electrical Operating range 0.85 ... 1.1 x Us, power consumption AC 80 VA, DC 70 W, ON period 0.2 ... 4 s, switching frequency 60/h 3RU19 00-2A.71 • 24 ... 30 V AC/DC S00, S0 3RU19 00-2AB71 0.066 • 110 ... 127 V AC/DC S00, S0 3RU19 00-2AF71 0.067 • 220 ... 250 V AC/DC S00, S0 3RU19 00-2AM71 0.066 For covering the setting knobs S00, S0 3RV29 08-0P Sealable covers 1 10 units 0.100 3RV29 08-0P Terminal covers Ring lug terminal connection Covers for devices with ring lug terminal connection (ensure finger-safety) 3RU29 16-3BJ21 3RU29 26-3BJ21 • Main current level S00 - Cover between contactor and overload relay S0 for direct mounting of the overload relay 3RU29 16-3BJ21 3RU29 26-3BJ21 1 10 units 1 10 units 0.001 0.001 - Cover for overload relay on load side S00 S0 3RU29 16-3BJ20 3RV29 28-4AA00 1 10 units 1 1 unit 0.001 0.010 S00, S0 3RT29 16-4EA13 1 10 units 0.001 5 • Auxiliary current level 3RU29 16-3BJ20 3RV29 28-4AA00 3RT29 16-4EA13 General accessories Version Use Order No. PU (UNIT, SET, M) PS* Weight approx. kg Tools for opening spring-type terminals Screwdrivers for all SIRIUS devices with spring-type terminals 3RA29 08-1A Spring-type terminals Length approx. 200 mm, 3.0 mm x 0.5 mm, titanium gray/black, partially insulated Main and auxiliary circuit connection: 3RU2, 3RB3 3RA29 08-1A Unit labeling plates1) for SIRIUS devices 20 mm x 7 mm, pastel turquoise 3RU2, 3RB3 3RT19 00-1SB20 1 1 unit 0.045 100 340 units 0.200 NSB0_01429b Blank labels 3RT19 00-1SB20 1) PC labeling system for individual inscription of unit labeling plates available from: murrplastik Systems, Inc. www.murrplastik.com . 5/48 SIRIUS Innovations Supplement 2012 * You can order this quantity or a multiple thereof. Illustrations are approximate Overload Relays SIRIUS 3RB3 Solid-State Overload Relays General data 2 3 5 2 6 4 7 1 Connection for mounting onto contactors: Optimally adapted in electrical, mechanical and design terms to the contactors and soft starters. The overload relay can be connected directly using these connection pins. Stand-alone installation is possible as an alternative (in conjunction with a terminal bracket for stand-alone installation). 2 Selector switch for manual/automatic RESET and RESET button: With the slide switch you can choose between manual and automatic RESET. A device set to manual RESET can be reset locally by pressing the RESET button. On the 3RB31 an electrical remote RESET is integrated. 3 Switch position indicator and TEST function of the wiring: Indicates a trip and enables the wiring test. 4 Solid-state test (device test): Enables a test of all important device components and functions. 5 Motor current setting: Setting the device to the rated motor current is easy with the large rotary knob. 6 Trip class setting/internal ground-fault detection (only 3RB31): Using the rotary switch you can set the required trip class and activate the internal ground-fault detection dependent on the start-up conditions. 7 Connecting terminals (removable joint block for auxiliary circuits): Depending on the device version, the terminals for screw and spring-type connection are configured for the main and auxiliary circuit. A sealable transparent cover can be optionally mounted (accessory). It secures the motor current setting against adjustment. The 3RB30 and 3RB31 solid-state overload relays up to 40 A with internal power supply have been designed for inverse-time delayed protection of loads with normal and heavy starting (for "Function" see note on Technical Information on page 5/1) against excessive temperature rises due to overload, phase unbalance or phase failure. An overload, phase unbalance or phase failure result in an increase of the motor current beyond the set rated motor current. This current rise is detected by the current transformers integrated into the devices and evaluated by corresponding solid-state circuits which then output a pulse to the auxiliary contacts. The auxiliary contacts then switch off the load by means of a contactor. The break time depends on the ratio between the tripping current and set current Ie and is stored in the form of a long-term stable tripping characteristic (for "Characteristic Curves" see the note on Technical Information on page 5/1). In addition to inverse-time delayed protection of loads against excessive temperature rises due to overload, phase unbalance and phase failure, the 3RB31 solid-state overload relays also allow internal ground-fault detection (not possible in conjunction with contactor assemblies for wye-delta starting). This provides protection of loads against high-resistance short-circuits due to damage to the insulation material, moisture, condensed water etc. The "tripped" status is signaled by means of a switch position indicator. Resetting takes place either manually or automatically after a recovery time has elapsed (for "Function" see note on Technical Information on page 5/1). The devices are manufactured in accordance with environmental guidelines and contain environmentally friendly and reusable materials. They comply with all important worldwide standards and approvals. "Increased safety" type of protection EEx e according to ATEX directive 94/9/EC The 3RB30/3RB31 solid-state overload relays are suitable for the overload protection of explosion-proof motors with "increased safety" type of protection EEx e. The relays meet the requirements of EN 60079-7 (Electrical apparatus for areas subject to explosion hazards – Increased safety "e"); see Chapter 9 "Appendix" --> "Standards and approvals" --> "Type overview of approved devices for explosion-protected areas (ATEX Explosion Protection)". 3RB31 23-4VE00 solid-state overload relays ■ Benefits The most important features and benefits of the 3RB30/3RB31 solid-state overload relays are listed in the overview table (see "General data" on page 5/36). SIRIUS Innovations Supplement 2012 5/49 5 1 NSB0_02077 ■ Overview Overload Relays SIRIUS 3RB3 Solid-State Overload Relays General data ■ Application The 3RU21 thermal overload relay or the 3RB22/3RB23 solidstate overload relay can be used for single-phase AC loads. For DC loads we recommend the 3RU21 thermal overload relay. Industries The 3RB30/3RB31 solid-state overload relays are suitable for customers from all industries who want to guarantee optimum inverse-time delayed protection of their electrical loads (e.g. motors) under normal and heavy starting conditions (CLASS 5 to CLASS 30), minimize project completion times, inventories and power consumption, and optimize plant availability and maintenance management. Ambient conditions The devices are insensitive to external influences such as shocks, corrosive environments, ageing and temperature fluctuation. For the temperature range from –25 to +60 °C, the 3RB30/3RB31 solid-state overload relays compensate the temperature according to IEC 60947-4-1. Application The 3RB30/3RB31 solid-state overload relays have been designed for the protection of induction motors in sinusoidal 50/60 Hz voltage networks. The relays are not suitable for the protection of single-phase AC or DC loads. ■ Accessories The following optional accessories are available for the 3RB30/3RB31 solid-state overload relays: • Terminal bracket for stand-alone installation with screw or spring-type terminals for all sizes • Mechanical RESET for all sizes • Cable release for resetting devices which are difficult to access for all sizes • Sealable cover for all sizes ■ More information 5 Order No. scheme Digit of the Order No. Solid-state overload relays 1. - 3. 4. 5. 6. 7. @@@ @ @ @ @ – 8. 9. 10. 11. @ @ @ SIRIUS 3rd generation 3 @ Device series @ Size, rated operational current and power @ Version of the automatic RESET, electrical remote RESET @ Trip class (CLASS) @ Setting range of the overload release @ Connection method @ Installation type 3RB Example Note: The Order No. scheme is presented here merely for information purposes and for better understanding of the logic behind the order numbers. For your orders, please use the order numbers quote in the catalog under the Selection and ordering data section. 5/50 SIRIUS Innovations Supplement 2012 @ 3RB 3 0 1 6 – 1 R B 0 Overload Relays SIRIUS 3RB3 Solid-State Overload Relays General data Dimensions (W x H x D) (overload relay with stand-alone installation support) • Screw terminals • Spring-type terminals W 3RB30 1., 3RB31 1. 3RB30 2., 3RB31 2. S00 S0 45 x 89 x 80 45 x 102 x 80 45 x 97 x 94 45 x 116 x 95 D Size H Type mm mm General technical specifications Overload, phase failure, and phase unbalance + ground fault (for 3RB31 only) Trips in the event of Trip class acc. to IEC 60947-4-1 CLASS 3RB30: 10, 20; 3RB31: 5, 10, 20 and 30 adjustable Phase failure sensitivity Yes Overload warning No Reset and recovery • Reset options after tripping Manual, automatic and remote RESET (depending on the version) • Recovery time - For automatic RESET min Approx. 3 - For manual RESET min Immediately - For remote RESET min Immediately Features Yes, by means of switch position indicator slide Yes, test of electronics by pressing the TEST button / Test of auxiliary contacts and wiring of control circuit by actuating the switch position indicator slide / Self-monitoring • RESET button Yes • STOP button No 5 • Display of operating state on device • TEST function Explosion protection – Safe operation of motors with "increased safety" type of protection EC type test certificate number acc. to directive 94/9/EC (ATEX) PTB 09 ATEX 3001 II (2) GD Ambient temperatures • Storage/transport °C -40 ... +80 • Operation °C -25 ... +60 • Temperature compensation °C +60 - Temperature inside control cabinet 60 °C % 100 - Temperature inside control cabinet 70 °C % On request • Permissible rated current at 1001) Repeat terminals • Coil repeat terminals Yes Not required • Auxiliary contact repeat terminal Yes Not required Degree of protection acc. to IEC 60529 IP20 Touch protection acc. to IEC 61140 Finger-safe g/ms 15/112) - Burst acc. to IEC 61000-4-4 (corresponds to degree of severity 3) kV 2 (power ports), 1 (signal ports) - Surge acc. to IEC 61000-4-5 (corresponds to degree of severity 3) kV 2 (line to earth), 1 (line to line) • Electrostatic discharge acc. to IEC 61000-4-2 (corresponds to degree of severity 3) kV 8 (air discharge), 6 (contact discharge) • Field-related interference acc. to IEC 61000-4-3 (corresponds to degree of severity 3) V/m 10 Shock resistance with sine acc. to IEC 60068-2-27 Electromagnetic compatibility (EMC) – Interference immunity • Conductor-related interference Degree of severity B according to EN 55011 (CISPR 11) and EN 55022 (CISPR 22) Electromagnetic compatibility (EMC) – Emitted interference Resistance to extreme climates – Air humidity % Installation altitude above sea level 95 For "Dimensional drawings" see the note on Technical Information on page 5/1. Dimensions m Up to 2 000 Mounting position Any Type of mounting Direct mounting/stand-alone installation with terminal bracket 1) Permissible rated current for heavy starting Size S0 at 10 to 40 A: - CLASS 20, Ie max = 32 A, - CLASS 30, Ie max = 25 A. 2) Signaling contact 97/98 in position "tripped": 4/11 g/ms. SIRIUS Innovations Supplement 2012 5/51 Overload Relays SIRIUS 3RB3 Solid-State Overload Relays General data Type 3RB30 1., 3RB31 1. 3RB30 2., 3RB31 2. Size S00 S0 Width 45 mm 45 mm Main circuit Rated insulation voltage Ui (pollution degree 3) V 690 Rated impulse withstand voltage Uimp kV 6 Rated operational voltage Ue V 690 Type of current • Direct current No Yes, 50/60 Hz r5 % • Alternating current Current setting A A 0.1 ... 0.4 to 4 ... 16 Power loss per unit (max.) W 0.05 ... 0.2 0.1 ... 0.4 to 10 ... 40 Short-circuit protection • With fuse without contactor See "Selection and ordering data" • With fuse and contactor See "Technical specifications" --> "Short-circuit protection with fuses/motor starter protectors for motor starters", see note on Technical Information on page 5/1. Protective separation between main and auxiliary conducting path acc. to IEC 60947-1 (pollution degree 2) V 6901) Conductor cross-sections of main circuit Connection type screw terminals Screw terminals M3, Pozidriv size 2 M4, Pozidriv size 2 Operating devices mm 5 ... 6 5 ... 6 Prescribed tightening torque Nm 0.8 ... 1.2 2 ... 2.5 • Solid mm2 2 x (0.5 ... 1.5)2), 2 x (0.75 ... 2.5)2), 2 x (0.5 ... 4)2) 2 x (1 ... 2.5)2), 2 x (2.5 ... 10)2) • Finely stranded with end sleeves (DIN 46228 T1) mm2 2 x (0.5 ... 1.5)2), 2 x (0.75 ... 2.5)2) 2 x (1 ... 2.5)2), 2 x (2.5 ... 6)2); max. 1 x 10 • AWG cables, solid or stranded AWG 2 x (20 ... 16)2), 2 x (18 ... 14)2), 2 x 12 2 x (16 ... 12)2), 2 x (14 ... 8)2) 5 Terminal screw Conductor cross-sections (min./max.), 1 or 2 conductors can be connected Connection type spring-type terminals Spring-type terminals mm 3.0 x 0.5 and 3.5 x 0.5 • Solid mm2 1 x (0.5 ... 4) 1 x (1 ... 10) • Finely stranded without end sleeve mm2 1 x (0.5 ... 2.5) 1 x (1 ... 6) • Finely stranded with end sleeves (DIN 46228 T1) mm2 1 x (0.5 ... 2.5) 1 x (1 ... 6) • AWG cables, solid or stranded AWG 1 x (20 ... 12) 1 x (18 ... 8) Operating devices Conductor cross-sections (min./max.) 1) For grounded networks, otherwise 600 V. 2) If two different conductor cross-sections are connected to one clamping point, both cross-sections must lie in the range specified. If identical crosssections are used, this restriction does not apply. 5/52 SIRIUS Innovations Supplement 2012 Overload Relays SIRIUS 3RB3 Solid-State Overload Relays General data Type 3RB30 1., 3RB31 1. 3RB30 2., 3RB31 2. Size S00 S0 Width 45 mm 45 mm Auxiliary circuit Number of NO contacts 1 Number of NC contacts 1 Auxiliary contacts – Assignment 1 NO for the signal "tripped", 1 NC for disconnecting the contactor Rated insulation voltage Ui (pollution degree 3) V 300 Rated impulse withstand voltage Uimp kV 4 • NC contact with alternating current AC-14/AC-15 Rated operational current Ie at Ue: - 24 V - 120 V - 125 V - 250 V A A A A 4 4 4 3 • NO contact with alternating current AC-14/AC-15: Rated operational current Ie at Ue: - 24 V - 120 V - 125 V - 250 V A A A A 4 4 4 3 • NC, NO contact with direct current DC-13: Rated operational current Ie at Ue: - 24 V - 60 V - 110 V - 125 V - 250 V A A A A A 2 0.55 0.3 0.3 0.11 • Conventional thermal current Ith A 5 5 Auxiliary contacts – Contact rating Yes • Contact reliability (suitability for PLC control; 17 V, 5 mA) Short-circuit protection • With fuse, gG operational class A 6 Ground-fault protection (only 3RB31) The information refers to sinusoidal residual currents at 50/60 Hz • Tripping value I' > 0.75 × Imotor • Operating range I • Response time ttrip (in steady-state condition) Lower current setting value < Imotor < 3.5 × upper current setting value s <1 Integrated electrical remote RESET (only 3RB31) Connecting terminals A3, A4 Protective separation between main and auxiliary conducting path acc. to IEC 60947-1 24 V DC, max. 200 mA for approx. 20 ms, then < 10 mA V 300 CSA, UL, UR rated data 3RB30: B600, R300; 3RB31: B300, R300 Auxiliary circuit – Switching capacity Conductor cross-sections for auxiliary circuit Connection type screw terminals Screw terminals M3, Pozidriv size 2 Terminal screw Operating devices mm 5 ... 6 Prescribed tightening torque Nm 0.8 ... 1.2 • Solid mm2 1 × (0.5 ... 4), 2 × (0.5 ... 2.5) • Finely stranded with end sleeve mm2 1 × (0.5 ... 2.5), 2 × (0.5 ... 1.5) • AWG cables, solid or stranded AWG 2 × (20 ... 14) Conductor cross-sections (min./max.), 1 or 2 conductors can be connected Spring-type terminals Connection type spring-type terminals Operating devices mm 3.0 x 0.5 Conductor cross-sections (min./max.), 1 or 2 conductors can be connected • Solid mm2 2 × (0.25 ... 1.5) • Finely stranded without end sleeve mm2 2 × (0.25 ... 1.5) • Finely stranded with end sleeve mm2 2 × (0.25 ... 1.5) • AWG cables, solid or stranded AWG 2 × (24 ... 16) SIRIUS Innovations Supplement 2012 5/53 Overload Relays SIRIUS 3RB3 Solid-State Overload Relays 3RB30, 3RB31 up to 40 A for standard applications ■ Selection and ordering data 3RB30 solid-state overload relays for mounting onto contactor1), CLASS 10 Features and technical specifications: • Screw and spring-type terminals • Overload protection, phase failure protection and unbalance protection • Internal power supply 3RB30 16-1TB0 Size of contactor 3RB30 16-1TE0 2) Set current value of the inverse-time delayed overload release • • • • • Auxiliary contacts 1 NO + 1 NC Manual and automatic RESET Switch position indicators TEST function and self-monitoring Sealable covers (optional accessory) 3RB30 26-1VB0 Screw terminals 3RB30 26-1VE0 Weight approx. Order No. A Spring-type terminals Weight approx. Order No. kg kg Size S001) 5 S00 0.1 … 0.4 3RB30 16-1RB0 0.172 3RB30 16-1RE0 0.172 0.32 … 1.25 3RB30 16-1NB0 0.172 3RB30 16-1NE0 0.172 1…4 3RB30 16-1PB0 0.172 3RB30 16-1PE0 0.172 3 … 12 3RB30 16-1SB0 0.172 3RB30 16-1SE0 0.172 4 ... 16 3RB30 16-1TB0 0.172 3RB30 16-1TE0 0.172 Size S01) S0 0.1 … 0.4 3RB30 26-1RB0 0.250 3RB30 26-1RE0 0.240 0.32 … 1.25 3RB30 26-1NB0 0.250 3RB30 26-1NE0 0.240 1…4 3RB30 26-1PB0 0.250 3RB30 26-1PE0 0.240 3 … 12 3RB30 26-1SB0 0.250 3RB30 26-1SE0 0.240 6 … 25 3RB30 26-1QB0 0.250 3RB30 26-1QE0 0.240 10 ... 40 3RB30 26-1VB0 0.250 3RB30 26-1VE0 0.240 1) With the suitable terminal brackets (see "Accessories", page 5/57), these overload relays can also be installed as stand-alone units. 2) Observe maximum rated operational current of the devices. 5/54 SIRIUS Innovations Supplement 2012 Illustrations are approximate Overload Relays SIRIUS 3RB3 Solid-State Overload Relays 3RB30, 3RB31 up to 40 A for standard applications 3RB30 solid-state overload relays for mounting onto contactor1), CLASS 20 Features and technical specifications: • Screw and spring-type terminals • Overload protection, phase failure protection and unbalance protection • Internal power supply 3RB30 16-2TB0 Size of contactor2) 3RB30 16-2TE0 Set current value of the inverse-time delayed overload release • • • • • Auxiliary contacts 1 NO + 1 NC Manual and automatic RESET Switch position indicators TEST function and self-monitoring Sealable covers (optional accessory) 3RB30 26-2VB0 Screw terminals 3RB30 26-2VE0 Weight approx. Order No. A Spring-type terminals Weight approx. Order No. kg kg S00 0.1 … 0.4 3RB30 16-2RB0 0.172 3RB30 16-2RE0 0.172 0.32 … 1.25 3RB30 16-2NB0 0.172 3RB30 16-2NE0 0.172 1…4 3RB30 16-2PB0 0.172 3RB30 16-2PE0 0.172 3 … 12 3RB30 16-2SB0 0.172 3RB30 16-2SE0 0.172 4 ... 16 3RB30 16-2TB0 0.172 3RB30 16-2TE0 0.172 Size S01) S0 0.1 … 0.4 3RB30 26-2RB0 0.200 3RB30 26-2RE0 0.250 0.32 … 1.25 3RB30 26-2NB0 0.200 3RB30 26-2NE0 0.250 1…4 3RB30 26-2PB0 0.200 3RB30 26-2PE0 0.250 3 … 12 3RB30 26-2SB0 0.200 3RB30 26-2SE0 0.250 6 … 25 3RB30 26-2QB0 0.200 3RB30 26-2QE0 0.250 10 ... 40 3RB30 26-2VB0 0.200 3RB30 26-2VE0 0.250 1) With the suitable terminal brackets (see "Accessories", page 5/57), these overload relays can also be installed as stand-alone units. 2) Observe maximum rated operational current of the devices. Illustrations are approximate SIRIUS Innovations Supplement 2012 5/55 5 Size S001) Overload Relays SIRIUS 3RB3 Solid-State Overload Relays 3RB30, 3RB31 up to 40 A for standard applications 3RB31 solid-state overload relays for mounting onto contactor1), CLASS 5, 10, 20 and 30 adjustable Features and technical specifications: • Screw and spring-type terminals • Overload protection, phase failure protection and unbalance protection • Internal ground-fault detection (requires activation) • Internal power supply 3RB31 13-4TB0 Size of contactor2) 3RB31 13-4TE0 Set current value of the inverse-time delayed overload release • • • • • • Auxiliary contacts 1 NO + 1 NC Manual and automatic RESET Electrical remote RESET integrated Switch position indicators TEST function and self-monitoring Sealable covers (optional accessory) 3RB31 23-4VB0 Screw terminals 3RB31 23-4VE0 Weight approx. Order No. A Spring-type terminals Weight approx. Order No. kg kg Size S001) 5 S00 0.1 … 0.4 3RB31 13-4RB0 0.175 3RB31 13-4RE0 0.175 0.32 … 1.25 3RB31 13-4NB0 0.175 3RB31 13-4NE0 0.175 1…4 3RB31 13-4PB0 0.175 3RB31 13-4PE0 0.175 3 … 12 3RB31 13-4SB0 0.175 3RB31 13-4SE0 0.175 4 ... 16 3RB31 13-4TB0 0.175 3RB31 13-4TE0 0.175 Size S01) S0 0.1 … 0.4 3RB31 23-4RB0 0.200 3RB31 23-4RE0 0.250 0.32 … 1.25 3RB31 23-4NB0 0.175 3RB31 23-4NE0 0.175 1…4 3RB31 23-4PB0 0.200 3RB31 23-4PE0 0.250 3 … 12 3RB31 23-4SB0 0.200 3RB31 23-4SE0 0.250 6 … 25 3RB31 23-4QB0 0.200 3RB31 23-4QE0 0.250 10 ... 40 3RB31 23-4VB0 0.200 3RB31 23-4VE0 0.250 1) With the suitable terminal brackets (see "Accessories", page 5/57), these overload relays can also be installed as stand-alone units. 2) Observe maximum rated operational current of the devices. 5/56 SIRIUS Innovations Supplement 2012 Illustrations are approximate Overload Relays SIRIUS 3RB3 Solid-State Overload Relays Accessories ■ Overview Overload relays for standard applications The following optional accessories are available for the 3RB30/3RB31 solid-state overload relays: • Terminal bracket for stand-alone installation with screw or spring-type terminals for all sizes • Mechanical RESET for all sizes • Cable release for resetting devices which are difficult to access for all sizes • Sealable cover for all sizes ■ Selection and ordering data Version Size Order No. Weight approx. kg Terminal brackets for stand-alone installation1) Terminal brackets for overload relays with screw terminals Screw terminals S00 For separate mounting of the overload relays; screw and snap-on mounting onto S0 TH 35 standard mounting rail 3RU29 16-3AA01 3RU29 26-3AA01 Terminal brackets for overload relays with spring-type terminals Spring-type terminals S00 For separate mounting of the overload relays; screw and snap-on mounting onto S0 TH 35 standard mounting rail 3RU29 16-3AC01 3RU29 26-3AC01 0.040 0.060 0.040 0.050 3RU29 16-3AA01 5 3RU29 26-3AA01 3RU29 16-3AC01 3RU29 26-3AC01 Mechanical RESET 3RB39 80-0A with pushbutton and extension plunger Resetting plungers, holders and formers S00, S0 3RB39 80-0A 0.038 Pushbuttons with extended stroke (12 mm), IP65, 22 mm S00, S0 3SB30 00-0EA11 0.020 Extension plungers For compensation of the distance between a pushbutton and the unlatching button of the relay S00, S0 3SX1 335 0.004 Cable releases with holder for RESET For 6.5 mm holes in the control panel; max. control panel thickness 8 mm • Length 400 mm S00, S0 3RB39 80-0B 0.063 • Length 600 mm S00, S0 3RB39 80-0C 0.073 For covering the setting knobs S00, S0 3RB39 84-0 0.001 3RB39 80-0. Sealable covers 3RB39 84-0 1) The accessories are identical to those of the 3RU21 thermal overload relays. Illustrations are approximate SIRIUS Innovations Supplement 2012 5/57 Overload Relays SIRIUS 3RB3 Solid-State Overload Relays Accessories General accessories Version Use Order No. PU (UNIT, SET, M) PS* Weight approx. kg Tools for opening spring-type terminals Screwdrivers for all SIRIUS devices with spring-type terminals 3RA29 08-1A Spring-type terminals Length approx. 200 mm, 3.0 mm x 0.5 mm, titanium gray/black, partially insulated Main and auxiliary circuit connection: 3RU2, 3RB3 3RA29 08-1A Unit labeling plates1) for SIRIUS devices 20 mm x 7 mm, pastel turquoise 3RU2, 3RB3 3RT19 00-1SB20 1 1 unit 0.045 100 340 units 0.200 NSB0_01429b Blank labels 3RT19 00-1SB20 PC labeling system for individual inscription of unit labeling plates available from: murrplastik Systems, Inc. www.murrplastik.com . 5 1) 5/58 SIRIUS Innovations Supplement 2012 * You can order this quantity or a multiple thereof. Illustrations are approximate