Inorganic LCD Technology Technology Guide Introduction Liquid-crystal display (LCD) technology has come a long way from its humble beginnings back in the early 1970’s when it first appeared in calculators and digital watches. Today, it has blossomed into the dominant technology for all manner of displays, from mobile phones and digital cameras to desktop monitors and high-definition televisions. In a variant known as high-temperature poly-silicon (HTPS) LCD is also the most popular technology for digital projectors. Projection is a more challenging application for a liquid-crystal device than a direct-view display. In order to project a bright image most digital projectors use a short-arc, high-intensity discharge lamp based on Mercury vapor or Xenon as their internal light source. Historically, achieving the right balance between high brightness and high contrast with these lamps has been tricky. To make a device capable of displaying an image, the electrical conductors coating the glass plates are divided into a rectangular array of pixels, which are addressed using row and column electrodes. When one row and one column electrode are energized, a thin-film transistor (TFT) at the selected pixel is turned on to control the intensity of light passing through the pixel (Figure 2). In an LCD projector, three devices are used to form a full-color image, one for modulating red light, one for green light and a third for blue light. Some LCD projectors make use a fourth device to improve color saturation and light output (e.g., Christie’s 4DColor™ technology). However, that all changed with the development of inorganic LCD technology. This brief explains what it is, how it works and the benefits it brings to LCD projection applications. LCD Basics First, let’s briefly review the construction and theory of operation of an LCD. The core element of an LCD is, of course, the liquid crystal material itself. This is a substance that flows like a liquid yet behaves like a crystal in the sense that its molecules can be oriented in an orderly structure under the right conditions. In this case, the right conditions include the application of an electric field. In an LCD, the liquid crystal material is sandwiched between two thin, glass plates coated with a transparent electrical conductor. Application of a voltage across the plates causes a change in the orientation of the liquid-crystal molecules, which have a rod-like shape. This change in orientation is significant because it alters the polarization of light passing through the device. Technically, polarization describes the direction of the electric field in an electromagnetic wave. A device called a linear polarizer accepts light waves whose electric fields are randomly oriented (as is normally the case) and transmits only those oscillating in a particular direction. By placing two such polarizers on either side of the liquid-crystal device, with their transmitting directions typically oriented perpendicular to each other, the voltage applied across the device will then vary the intensity of light passing through Figure 1 - LCDs control light the stack (Figure 1). transmission by altering polarization. controlrooms.christiedigital.com Figure 2 - Pixel structure of an LCD. All lined up To examine inorganic LCD technology, we need to understand how the liquid-crystal molecules in LCDs are oriented. In a typical twistednematic device, the liquid crystal molecules that are closest to one of the glass plates are normally (in the absence of a voltage) all oriented in one particular direction, while all of the molecules closest to the other plate are oriented in a perpendicular direction. The molecules twist progressively from one direction to the other within the gap between the plates. This twist rotates the polarization of light passing through the liquid crystal material by 90 degrees (Figure 1). In a standard LCD device, the molecules closest to each plate are aligned into their respective orientations by the presence of a layer of an organic polymer that was rubbed onto the glass in one preferential direction during the LCD manufacturing process. In an inorganic LCD the material for the alignment layers is instead typically an oxide of silicon that is evaporated on rather than being rubbed. This method of manufacture leads to a much tighter control of the orientation of the liquid crystal molecules, and hence much better uniformity of gray levels and colors across the LCD device. The switch from an organic polymer to an inorganic material provides another major benefit. The high-intensity discharge lamps used in the vast majority of digital projectors output a significant amount of ultraviolet (UV) light. Projectors normally include filters in the light path that remove the UV before the light hits the LCDs, but these filters typically don’t do a perfect job. Some UV leaks through, which over Inorganic LCD Technology Technology Guide time can literally “cook” the organic molecules of a polymer alignment layer, breaking down their molecular cohesion. An inorganic alignment layer does not absorb as much UV and hence is significantly more resistant to UV-induced damage. This translates directly into a much higher device reliability and the ability to withstand much higher levels of light. Standing Tall A pixel of a typical twisted-nematic LCD device normally appears white when no voltage is applied across the glass plates. In the presence of a voltage the liquid crystal molecules start to “untwist,” rotating the polarization by less than 90 degrees, which results in less light transmitted through the pixel. At some voltage the molecules align in a vertical direction and the pixel blocks as much light as it can, producing as deep a black as possible. (Figure 3). Figure 4 - The vertically aligned liquid crystal of an inorganic panels is normally black. the use of inorganic alignment layers with their extremely uniform characteristics ensures that the molecules are all accurately aligned in the vertical direction with little variation, which reduces scattering and the resultant light leakage to a minimum. The Benefits Inorganic alignment technology and the “vertically aligned” (normally black) mode of operation that comes with it provide powerful benefits to LCD projection applications. Figure 3 - A standard twisted nematic LCD normally displays white. Unfortunately, because of natural variations not all molecules align precisely vertical. This increases scattering, which lets some light leak through. Because of this effect, the black levels traditionally achieved by LCDs have not been as dark as those achieved by other projection technologies such as LCoS (Liquid Crystal on Silicon) and DLP®. However, the use of inorganic alignment layers allows an entirely different mode of operation. In this mode, the rod-like liquid crystal molecules are all aligned vertically in the absence of a voltage. This makes the display normally black instead of normally white. Application of a voltage then starts to twist the molecules, allowing more light through as the voltage increases (Figure 4). The most visible benefit is a vastly improved contrast ratio, due to the achievement of a far deeper black than would otherwise be possible. This improves the readability of fine text and graphics and adds “punch” to video material, especially in darker scenes. Less obviously, it makes colors far more vibrant, particularly darker tones closer to black. Another immediately visible benefit is the increase in light output that inorganic alignment layers allow by virtue of their greatly improved resistance to damage from UV light. More light means brighter images that withstand higher levels of ambient illumination, making projection a viable display option in a wider variety of environments. Improved resistance to UV light also results in higher reliability. Practically speaking, it means you no longer have to worry about the number of cumulative hours that an LCD projector has been operating. In short, inorganic LCD technology enables brighter images, deeper blacks and higher reliability – a winning combination. The normally black mode allows a far deeper black to be produced. Not only does the black state not depend on an analog voltage, but Independent sales consultant offices Corporate offices Worldwide offices Christie Digital Systems USA, Inc USA – Cypress ph: 714 236 8610 United Kingdom ph: +44 (0) 118 977 8000 United Arab Emirates ph: +971 (0) 4 299 7575 China (Beijing) ph: +86 10 6561 0240 Spain ph: +34 91 633 9990 Germany ph: +49 2161 664540 India ph: (080) 41468941 – 48 Japan (Tokyo) ph: 81 3 3599 7481 Italy ph: +39 (0) 2 9902 1161 France ph: +33 (0) 1 41 21 44 04 Singapore ph: +65 6877 8737 Korea (Seoul) ph: +82 2 702 1601 South Africa ph: +27 (0) 317 671 347 Eastern Europe and Russian Federation ph: +36 (0) 1 47 48 100 China (Shanghai) ph: +86 21 6278 7708 Christie Digital Systems Canada, Inc. Canada – Kitchener ph: 519 744 8005 For the most current specification information, please visit http://www.christiedigital.com Copyright 2010 Christie Digital Systems USA, Inc. All rights reserved. All brand names and product names are trademarks, registered trademarks or tradenames of their respective holders. Canadian manufacturing facility is ISO 9001 and 14001 certified. Performance specifications are typical. Due to constant research, specifications are subject to change without notice. Inorganic Technical Guide April 10