Cat OFAW-091505 September 2005 Acid Waste Systems Polypropylene and PVDF MATERIALS ORION Table of Contents 2 Introducing Orion Fittings 4 Support Spacing Installations 5 Chemical Resistance Polypropylene 51 Acid Waste System Outline 13 Chemical Resistance PVDF 57 Materials 15 Assembly Instructions 63 No-Hub Systems 16 Cold Weather Assembly 63 Rionfuse CF (clamp-free) Outline 19 No-Hub/Mech Joint Assembly 64 No-Hub/Rionfuse Outline 20 Rionfuse CF Assembly 66 Socket Fusion Outline 22 Socket Fusion Assembly 70 Pipe Dimensions 23 Backwelding Guidelines 71 No-Hub/Plain End Dimensions 24 Submittals 72 Large Diameter 31 UL 723/ASTM E84 Approval 77 Socket Fusion Dimensions 34 Rionfuser Submittal 78 Floor Drain Dimensions 40 Floor Drain Submittal 79 Physical Properties 44 Floor Cleanout Submittal 85 Installing Drainage Systems 46 Terms & Conditions of Sale 86 ORION FITTINGS, INC. 49 Acid Waste Piping Systems Acid Waste Piping Systems All data, information, formulas, recommendations and suggestions provided in this manual concerning the use of our products are based upon tests and data believed to be reliable. However, it is the user's responsibility to determine the suitability for his own use of the products described herein, based on the actual conditions of use. Since the actual use by others is beyond our control, no guarantee, expressed or implied, is made by Orion Fittings, Inc., as to the results to be obtained or to the effects of such use, nor does Orion Fittings, Inc. assume any liability arising out of the use of the information herein. The information contained herein can not be construed to be absolutely complete since additional information may be necessary or desirable when exceptional or particular circumstances or conditions exist or because of applicable laws or government regulations. Copyright 2005 Orion Fittings, Inc. Prepared by Brad Weisbond for Orion fittings, Inc. September, 2005 All rights reserved. This brochure may not be reproduced in whole or in part or be reproduced, duplicated or captured by any electronic means without express written permission by Orion Fittings, Inc. No Hub Fittings Rionfuse CF (clamp-free) Socket Fusion Systems Floor Drains and Cleanouts Acid Waste Piping Systems No-Hub Systems Electrofusion Equipment ORION FITTINGS, INC. 3 Introducing Orion Fittings Orion Fittings was the first company in North America to injection mold a complete line of polypropylene fittings. Through years of experience, Orion has established its position as the industry leader in providing the engineer, the contractor and the ultimate user with drainage and pure water piping products of unsurpassed quality. There are many reasons for Orion’s enviable position. However, none is more important than our team of experienced management and production personnel. Working in close cooperation at our centrally located production facility, our people routinely demonstrate Orion’s total capability in the design and manufacture of polypropylene and polyvinylidene fluoride (PVDF) acid waste, pure water 4 ORION FITTINGS, INC. and neutralization systems. They draw on the company’s 30-plus years of experience in the manufacture of these products to perform where others cannot: by producing innovative products utilizing the latest technological material of the petro-chemical industry. At Orion, performance means many things. Our own in-house fabrication and production machine shops produce custom orders quickly, accurately and within budget. Our total in-house capability to design, build and maintain molds keeps costs to a minimum. We are the only manufacturer to offer complete drainage systems including pipe, fittings, traps, dilution tanks, neutralization basins and sinks. Acid Waste Piping Systems ORION Installations Quality Orion acid waste and high purity products have been installed in thousands of facilities over the years. Listed here is but a portion of those installations. Central Midwest Region Abbott Laboratories, North Chicago, IL Abbott Laboratories, Abbott Park, IL Abbott Laboratories, Northbrook, IL Adams Community Schools, Monroe, IN Allied Bendix, Kansas City, MO Alpena General Hospital, Alpena, MI Anoka-Ramsey Comm. College, Anoka, MN Bartlett High School, Bartlett, IL Belton High School, Belton, MO Bethany Hospital, Kansas City, KS Bismarck State College, Bismarck, ND Blue Valley High School, Johnson Co., KS Blue Valley North High School, Overland Park, KS Boeing-Engineering, Wichita, KS Carleton College, Northfield, MN Carmel Junior High School, Carmel, IN Center Grove High School, Greenwood, IN Children’s Hospital, St. Louis, MO Cleveland Clinic, Health Science Bldg., Cleveland, OH College of Lake City, Waukegan, IL Crystal Lakes High School, Crystal Lakes, IL Davis Besse Nuclear Power Plant, Toledo, OH Denmark High School, Denmark, WI Dixon High School, Dixon, IL Acid Waste Piping Systems ORION FITTINGS, INC. 5 Orion Fittings, Inc. Dorsey Laboratories, Lincoln, NE Olathe Junior High School, Olathe, KS Draft Feeds, Huntington, IN Parke Davis Pharmaceutical, Ann Arbor, MI Eagle Community High School, Zionsville, IN Price Corporation, Holland, MI Eastbrook Middle School, Marion, IN Providence-St. Margaret Hospital, Kansas City, KS Edmond Central Mid. High School, Edmond, OK Purdue University, Food Science Bldg., West Lafayette, IN Fairfield High School, Cleves, OH Franklin College, Barnes Science Hall, Franklin, IN Freeport High School, Freeport, IL FSI Corp, Chaska, MN Ft. Wayne Northside High School, Ft. Wayne, IN Garden City Community College, Garden City, KS Grand Island Junior High School, Grand Island, NE Greater Detroit Resource Recovery, Detroit, MI Hillard High School, Willard, OH Indianapolis Public Schools, Indianapolis, IN IVTC (New Technology Center) Terre Haute, IN Kal-Sec Industries, Kalamazoo, MI Kearney High School, Kearney, MO Kellogg Company, Kalamazoo, MI Kerr-Mcgee Tech Lab, Oklahoma, OK Lansing School System, Lansing, MI Life Source, Glenview, IL Lockport High School, Lockport, IL Longview Junior College, Lee’s Summit, MO Loyola Med. Center-Cancer Research, Maywood, IL M.S.U. Gilbert Hall, E. Lansing, MI Mankato State University, Mankato, MN Maple Woods Junior College, Kansas City, MO 6 Installations Purdue University, GeoScience Building, West Lafayette, IN Roosevelt University, Schaumburg, IL Rose Hulman, Moench Hall, Terre Haute, IN Roudebush VA Medical Center, Indianapolis, IN Santa Fe Research Facility, Topeka, KS SC Johnson Lab, Racine, WI Shawnee Mission Hospital, Overland Park, KS Southeast Middle School, Kansas City, MO St. Francis Energy Center, Wichita, KS St. Ignatius HS, Chicago, IL St. Johns Hospital, Detroit, MI St. Joseph Hospital, Saginaw, MI St. Lukes Hospital, Ann Arbor, MI St. Mary’s College, Notre Dame, IN St. Mary’s Hospital, Minneapolis, MN St. Mary’s Hospital, Bourbonnais, IL Streetor Community Hospital, Streetor, IL Sun Prairie HS, Sun Prairie, WI Theda Clark Lab, Neenah, WI Tony’s Pizza, Salina, KS University Hospital, Columbus, OH Maternal & Child Health Care Facility, Ann Arbor, MI University of Indiana, Cancer Research Center, Indianapolis, IN Michigan Bio-Tech Research Facility, E. Lansing, MI University of Indiana, Jordan Hall, Bloomington, IN Midland W.W.T.P., Midland, MI University of Kansas Medical Center, Kansas City, KS Munson Medical Center, Traverse City, MI University of Michigan Hospital, Ann Arbor, MI Muskegon Schools, Muskegon, MI New Sullivan High School, Sullivan, IN University of Michigan, Cancer & Geriatrics, Ann Arbor, MI Norden Laboratories, Lincoln, NE University of Michigan, CC Little, Ann Arbor, MI Northwest High School, Wichita, KS University of Nebraska, Lincoln, NE Oklahoma State Hospital, Oklahoma City, OK University of Oklahoma Energy Center, Norman, OK Oklahoma State University 21st Century Project, Stillwell, OK University of South Dakota, Vermillion, SD ORION FITTINGS, INC. University of Southern Indiana, Health Science Bldg., Acid Waste Piping Systems Installations Orion Fittings, Inc. Veterans Administration Hospital, Oklahoma City, OK Ciba Geigy, Summit, NJ Veterans Administration Hospital, Sioux Falls, SD City-County Building, Pittsburgh, PA Wichita State University, Wichita, KS Cornell University, Olin Hall, Ithaca, NY Woodstock Hospital, Woodstock, IL Danville Middle School, Danville, PA Doctors Hospital, Richmond, VA Eastern Region E.I. Dupont Experimental Station, Wilmington, DE Accutest Patterson, S. Brunswick, NJ East Coast Distribution Center, Newport News, VA Allied Chemical, Morristown, NJ Electro Optics Lab (Naval Research Center), Washington, D.C. Amherst Sewage Treatment Facility, Amherst, NY Apollo Ridge High School, Spring Church, PA Apple Hill Medical Center, York, PA Applegarth School, Monroe, NJ Aroostock Medical Center, Presque Isle, ME Binestone Water Treatment Plant, Hinton, WV Blue Ridge Community College, Charlottesville, VA Emmanuel College, Boston, MA Enseco Labs, Summit, NJ Fairmont Hospital, Fairmont, WV Ford Motor Company, Edison, NJ Fort Drum Expansion, Watertown, NY Frederick Douglass High School, Prince Georges Co., MD Freehold Schools, Freehold, NJ Gardiner High School, Gardiner, ME General Electric, Reston, VA George Mason University, Fairfax, VA Hannahman Hospital, Philadelphia, PA Harvard University Medical Center, Cambridge, MA Harwood Mill water treatment plant, Newport News, VA HI Pure Chemical, Nazareth, PA Howard University, Washington, D.C. Indiana Learning Center, Johnstown, PA Ithaca College, School of Communication, Ithaca, NY Karns City Area High School, Karns, PA Lahey Clinic, Burlington, MA Boston Globe, Boston, MA Lakeview School, Sharpsville, PA Brown University, Providence, RI Life Technology Bldg., Gaithersburg, MD Cake Hospital, New Brunswick, NJ Logan Middle School, Logan, WV Carnegie Mellon University–Research Institute, Pittsburgh, PA Louden High School, Washington, D.C. Charley Brothers Warehouse, New Stanton, PA Madison High School, Madison, ME Chesapeake Circulation, West Point, VA Massachusetts General Hospital, Boston, MA Children’s Hospital, Pittsburgh, PA Massachusetts Water Resource Authority, Boston, MA Acid Waste Piping Systems Louisa Country Middle School, Charlottesville, VA ORION FITTINGS, INC. 7 Orion Fittings, Inc. Millersville University, Millersville, PA University of Virginia, Jordan Hall, Charlottesville, VA Molecular Biology Lab, Princeton, NJ MWRA Metropolitan, Boston, MA University of Virginia, Multi-story Bldg., Charlottesville, VA Mylan Pharmaceutical, Morgantown, WV Veterans Administration Medical Center, Altoona, PA N.I.H., Bethesda, MD Veterans Administration Medical Center, Clarksburg, WV New Hampshire Psychiatric Facility, Concord, NH North Shore Hospital, Manhassett, Long Island, NY Odor Control Lab, Richmond, VA West Branch High School, Chesapeake, VA West Virginia Institute of Technology, Montgomery, WV Oxon Hill High School, Oxon, MD West Virginia Medical Center (Chiller Plant), Morgantown, WV Paint Branch High School, Silver Springs, MD Wheeling College, Donahue Hall, Wheeling, WV Pennsylvania Hospital, Philadelphia, PA Williamstown High School, Williamstown, NJ Pinkerton Academy, Derry, NH Winchester Hospital, Winchester, VA Potomac School, McLean, VA Yale University, New Haven, CT Princeton University, Chem. Lab, E-Quad, Princeton, NJ Princeton University, Frick Labs, Princeton, NJ Western Region Princeton University, Lewis Thomas Lab, Princeton, NJ Adams Co. High School, Adams County, CO Quabbin Regional School, Barre, VT Alta High School, Las Vegas, NV Quince Orchard High School, Gaithersburg, MD Arcala College Science Building, Arcala, CA Rockefeller Institute, New York City, NY Auraria College, Denver, CO Rockview Prison Hospital, Rockview, PA Ball Aerospace, Westminster, CO Rodel Mfg. Plant, Newark, DE Barbara Davis Research Center, Denver, CO Rutgers University, Rutgers BioLabs, Piscataway, NJ Berthoud Hall Lab, Colorado School of Mines Sander & Thomas, Rocky Hill, CT Boeing Research, Renton, WA Sibly Hospital, Washington, D.C. Boyd Coffee, Portland, OR Sidwell Friends, Fairfax, VA Cenref Labs, Brighton, CO Sloan Kettering Laboratory, New York City, NY Chevron Research Building, Richmond, CA Smethport Area Elementary School, Smethport, PA Colorado College, Chemistry, Colorado Springs, CO Smith-Kline Beecham, Philadelphia, PA Colorado State University, bio-radiology building, Ft. Collins, CO St. Albans High School, Washington, D.C. Summit Middle School, Summit, NJ Temple Hospital, Philadelphia, PA 8 Installations Colorado State University, chemistry building, Ft. Collins, CO Thomas Jefferson Hospital, Philadelphia, PA Columbia Basin Community College, Science Lab, Pasco, WA U.S.D.A. Center for Disease Control, Plum Island, NY Cord Labs, Broomfield, CO University of Connecticut-Stanford Campus, CT DEA/Treasury Building, San Francisco, CA University of Maryland, College Park, MD Decatur High School, Federal Way, WA University of Pennsylvania, Mudd Building, Philadelphia, PA Denver Water Board – Marston Treatment Plant, Denver, CO University of Virginia, Gilmer Hall, Charlottesville, VA Douglas Co. High School, Douglas County, CO ORION FITTINGS, INC. Acid Waste Piping Systems Installations Orion Fittings, Inc. H & O Foods, Las Vegas, NV Syntex Chemical, Boulder, CO Hallmark Circuits, Poway, CA Syntex, Palo Alto, CA Hewlett Packard, Santa Clara, CA Thornton Water Treatment Plant, Thornton, CO Highlands Ranch Waste Water Treatment Plant #2, Highland Ranch, CO University of California at Davis – Food & Agricultural Science Building, Davis, CA Hybriteck, San Diego, CA University of California at Irvine Idaho State University, College of Pharmacy, Pocatello, ID University of California at Irvine, Nelson Research, Irvine, CA La Cueva High School, Albuquerque, NM University of California at Los Angeles Lakeside High School, Seattle, WA University of California at Riverside, Riverside, CA Los Lunas High School, Los Lunas, NM University of California at San Diego – Science Lab, San Diego, CA Martin Marietta, Denver, CO Metro Water Quality Lab, Seattle, WA Micro-Biological Laboratory-Dept. of Water Supply, Lihue, Kauai, HI Mira Costa College, Cardiff, CA National Jewish Hospital, Denver, CO Naval Environmental Laboratory Facilities, Pearl Harbor, HI University of California at San Diego – Bonnie Hall, San Diego, CA University of Idaho, Science Building, Moscow, ID University of New Mexico (Valencia Campus), Tome, NM University of Oregon, Eugene, OR University of Southern California, Los Angeles Northwest Hospital, Seattle, WA University of Washington Hospital, Seattle, WA Palm Desert High School, Palm Desert, CA University of Washington, Dental Building, Seattle, WA Palomar College, San Marcos, CA University of Wyoming, decontamination center, Laramie, WY Pojoaque High School, Pojoaque, NM Public Health Hospital, Seattle, WA Quidel Labs, San Diego, CA Renal Medical Center, Las Vegas, NV River Medical, San Diego, CA Rocky Mountain Analytical, Arvada, CO Salk Institute, La Jolla, CA USDA, Large Animal Isolation Facility, Laramie, WY Vista High School, Vista, CA Washburn High School, Las Vegas, NV Waste Water Treatment, Albuquerque, NM Wemlinger Water Treatment Plant, Aurora, CO Yellow Zone Water Treatment Plant, Castle Rock, CO San Diego Police Department, crime lab, San Diego, CA Southern Region Sandia Labs, Livermoor, CA A. Maceo Smith High School, Dallas, TX Santa Fe High School, Santa Fe, NM AAA High School, Tampa, FL Solar Research Institute, Golden, CO Alief 9th Grade Campus, Houston, TX Stanley Lake High School, Jefferson Co., CO Amaco Lab, Texas City, TX State of Hawaii, Dept. of Health Laboratory Facilities, Honolulu, HI American Greeting Cards, Bardstown, KY Strategic Defense Facility, Sandia Base, NM Athens High School, Athens, TX Sweetwater Waste Water Treatment Plant, San Diego, CA Baptist Medical Center, Montgomery, AL Synergen Labs, Boulder, CO Acid Waste Piping Systems Arlington Junior High School, Arlington, TX Baptist Regional Medical Center, Corbin, KY ORION FITTINGS, INC. 9 Orion Fittings, Inc. Installations Brookwood High School, Atlanta, GA Emory University, Atlanta, GA Casnerr Heights School, El Paso, TX Fairview Middle School, Fairview, TN Chase Brass & Copper Corp., Shelby, NC FAU Science Building, Boca Raton, FL Clay County Middle School, Orange Park, FL Fina New Tech Lab, La Porte, TX Clemson University Biological Science Building, Florida Gulf Coast University, Ft. Myers, FL Frito-Lay, Atlanta, GA Gaither High, Tampa, FL General Electric Corp., Wilmington, NC Georgia Tech University, Atlanta, GA Germantown Community Hospital, Germantown, TN Grissom High School, Huntsville, AL Groesbeck High School, Groesbeck, TX H.M. Laundrum Middle School, Houston, TX Harlingen West Campus, Harlingen, TX Harriman W.W.T.P., Harriman, TN Hermann Heart Institute, Houston, TX High school science rooms, El Paso, TX Highland Clinic, Shreveport, LA Clemson, SC 10 Hockaday School, Dallas, TX Clemson University Chemistry Building, Clemson, SC Homer Hospital, Homer, LA Coca-Cola Bottling Plant, Knoxville, TN Houston Comm. College, Stafford, TX Coca-Cola, Atlanta, GA Humana Hospital, N. Miami Beach, FL Conroe Medical Center, Conroe, TX Hunters Lane High School, Nashville, TN Conway High School, Conway, SC IBM Research Facility, Charlotte, NC Cordia Corp., Miami Lakes, FL Indian River Medical Center, Vero Beach, FL Coweta County High School, Newnan, GA Iredell Memorial Hospital, Statesville, NC Dallas Ind. School District, Dallas, TX Irmo High School, Irmo, SC Dallas Middle School, Dallas, TX Italy High School, Italy, TX Deer Valley High School, Glendale, AZ Jefferson High School, Jefferson, TX Diamond Hill Jarvis High School, Ft. Worth, TX Judson High School, Converse, TX Duke University Hospital North, Durham, NC Karns High School, Knoxville, TN Duke University, Clinical Science Building, Durham, NC Kimberly-Clark, Atlanta, GA Duval County Science Classrooms, Jacksonville, FL Lake Brantley High School, Longwood, FL E System, St. Petersburg, FL Lake Wales Hospital, Lake Wales, FL E.I. Dupont, Research Triangle, NC Land O’ Lakes High School, Land O’ Lakes, FL Easley Hospital, Easley, SC Lely High School, Naples, FL Elmwood Medical Center, Metairie, LA Louisiana State University Nursing School, Boyce, LA ORION FITTINGS, INC. Acid Waste Piping Systems Installations Orion Fittings, Inc. Mary Black Hospital, Spartanburg, SC Sears Auto Center, Riviera Beach, FL Memorial Hospital, Jacksonville, FL Shands Hospital, Gainesville, FL Memorial Middle School, Houston, TX Smith-Kline Beecham Labs, Tampa, FL Methodist Community Medical Center, Sugarland, TX Southwest Wastewater Treatment Plant, Houston, TX Middle School North, Shreveport, LA SRP Service Center, Tolleson, AZ Middle School, Tampa, FL St. Joseph Hospital, Houston, TX Mission Junior High School, Mission, TX St. Joseph Hospital, Tampa, FL Moses Molina High School, Dallas, TX Stone Mountain High School, Atlanta, GA NASA Launch Facility, Cape Canaveral, FL Sun Sentinel Bldg., Deerfield Beach, FL North Carolina State, State University, Raleigh, NC Texas Instruments, Sherman, TX North Dallas High School, Dallas, TX Texas Tech School of Medicine, Lubbock, TX North Shore High School, Houston, TX Tuskegee University, Chappey James Science Research, Tuskegee, AL Northside Hospital, GA Northwood High School, Boyce, LA Palm Beach Atlantic College, W. Palm Beach, FL Spring Lite Bottling Co., Miami, FL Tuskegee University, farm mechanization center, Tuskegee, AL Palm Beach County Community College, W. Palm Beach, FL U.S. Army ammunition plant, Shreveport, LA Palo Alto College, San Antonio, TX University Community Hospital, Tampa, FL Pensacola Jr. College, Pensacola, FL University of Alabama, Birmingham, AL Peoria Elementary School, Peoria, AZ University of Alabama, Energy Mineral Research Building, Tuscaloosa, AL Pepperidge Farm Labs, Lakeland, FL Picayune High School, Pontotoc, MS Pinkneyville High School, Gwinnett County, GA Police Headquarters satellite fire facility, Phoenix, AZ Prescott High School, Prescott, AZ Providence Hospital, Charlotte, NC Providence Hospital, Columbia, SC Providence Hospital, Mobile, AL Union Carbide, Inc., Research Triangle, NC University of Arizona Laboratory & Central Office Building, Tucson, AZ University of Georgia, Athens, GA University of Louisville School of Dentistry, Louisville, KY University of South Carolina, Charlotte Chemistry Building, Charlotte, SC Queen Creek Vocational Center, Queen Creek, AZ University of South Carolina, Earth & Water Science Building, Columbia, SC R.J. Reynolds Tobacco Co. Research Building, Winston-Salem, NC University of South Florida Cancer Research Center, Tampa, FL Red Mountain High School, Mesa, AZ University of South Florida Eye Institute, Tampa, FL Roland Park Middle School, Tampa, FL University of South Florida Health Services, Tampa, FL Rubbermaid Facility, Phoenix, AZ Valley View High School, Canyon, TX Ruston High School, Ruston, LA Veterans Administration Hospital, Columbia, SC School S-6, W. Palm Beach, FL Veterans Administration Building, Houston, TX Science Lab, Gulfport, MS Veterans Administration Education Building, Shreveport, LA Science Lab, Ocean Springs Junior High School, Ocean Springs, MS Veterans Administration Hospital, Big Spring, TX Seagroves High School, Seagroves, TX Acid Waste Piping Systems ORION FITTINGS, INC. 11 Orion Fittings, Inc. Installations Wake Forest University, Winston-Salem, NC Wal-Mart Distribution Center, Brookhaven, MS West Hall High School, Gainesville, GA Winn-Dixie Distribution Center, Montgomery, AL Winnfield School, Winnfield, LA International American Embassy, Chittagong, Bangladesh AT&T Microelectric Manufacturing Facility, Madrid, Spain Carolina Area Hospital, Carolina, Puerto Rico Esculea de Medicina de Puerto Rico, Rio Pedras, Puerto Rico Hospital Alilo de Damas, Ponce, Puerto Rico Hospital Auxilo Mutuw, Hato Rey, Puerto Rico Hospital Gandara, Ponce, Puerto Rico Inter American University, Rio Piedras, Puerto Rico King Abdul Aziz University, Jedda, Saudi Arabia King Fahad Air Base, Taif, Saudi Arabia King Saud University, Riyadh, Saudi Arabia McCaw Labs, Sabana Grande, Puerto Rico Pepsi Cola Consolidated Lab, San Juan, Puerto Rico Ponce District Hospital, Ponce, Puerto Rico Psychiatric Hospital, Rio Piedras, Puerto Rico Smith Kline & French, Guayama, Puerto Rico U.S. Customs, San Juan, Puerto Rico 12 ORION FITTINGS, INC. Acid Waste Piping Systems Acid Waste Piping A Choice of Materials and Joining Systems For engineers and contractors, Orion drainage systems molded from polypropylene, flame retardant Proxylene®, and Kynar® brand of Polyvinylidene fluoride (PVDF) have been the acid waste products they’ve specified and installed for years. Why? Because they know the cost of dependable Orion drainage systems can be far less than competitive corrosion resistant materials. And because they have a choice of materials and joining methods it’s easy to cus- Acid Waste Piping Systems tom-design systems to meet their particular needs. It’s a choice that is unequalled in the plumbing industry. Orion offers the most complete line of fittings and pipe. This includes the widest assortment of sizes and drainage pattern molded geometries of any acid waste piping system available today. Fittings are available in three different joining systems—socket fusion, No-Hub/Plain End and Rionfuse Clamp Free® electrofusion in two different materials: flame retardant Blueline polypropylene or for extreme applications or where fire is an issue, Super Blue PVDF (Polyvinylidene Fluoride). ORION FITTINGS, INC. 13 Orion Fittings, Inc. Acid Waste Piping Systems Pipe This acid waste piping system also has all the accessories necessary to offer a truly complete plumbing system including finished floor cleanouts, floor drains, sinks, neutralization tanks and monitors. When it’s time to install a corrosion resistant drainage system, look to the company that can handle all your needs, from the sink to the final hook-up and everything in between. Look to Orion. • Standard: Schedule 40 (optional: Schedule 80) • 1-1/2”–12" sizes available • Blueline flame-retardant; non-flame retardant brownline; Polyvinylidene Fluoride PVDF Fittings • Schedule 40 • Blueline flame-retardant; PVDF Resins • Wide variety of fittings • Flame-retardant polypropylene (proxylene) • 11⁄2"–6" molded sizes available • Polyvinylidene fluoride (PVDF) • 8"–12" fabricated sizes available • sizes above 12" can be fabricated Joining Systems With the broadest range of joining systems in the industry, whatever your needs are, you can count on Orion to provide the exact system you need to meet your requirements. • No Hub (Mechanical joint) • Rionfuse Clamp Free® electrofusion • Socket Fusion Monitors 14 ORION FITTINGS, INC. Floor drains & cleanouts Accessories To complete your corrosion resistant drainage system, Orion offers a complete line of laboratory accessories, including: sinks, tanks, drains and other accessories. Information on these accessories can be found in Orion’s tank and accessories catalogs. Laboratory sinks Tanks Acid Waste Piping Systems ORION Materials Brownline Polypropylene Blueline All Orion joining systems are available molded from proxylene blueline resin. Proxylene (an Orion trade name) is a fire retardant, thermoplastic material with excellent resistance to most common organic and mineral acids, their salts, strong and weak alkalis and most organic chemicals. Proxylene is compounded of polypropylene Type II copolymer with fire retardant additives. Polypropylene is a thermoplastic material characterized by a stable and highly ordered steroregular molecular chain. This structure produces a rigid material with good strength and aging properties. Proxylene qualifies for Underwriters Laboratory certification of V-2 when tested under UL Subject 94 in thickness of .150 and over. Based on parameter of ASTM D635, Proxylene also meets established industry criteria for self-extinguishing. Proxylene qualifies under ASTM D2843 smoke chamber test with a maximum value of less than 50. It also does not contain toxic gases as do PVC and other petroleum-based plastics. Acid Waste Piping Systems Brownline pipe offers all the advantages of Blueline Proxylene in installations where nonfire retardant materials are acceptable. Kynar® brand Polyvinylidene Fluoride (PVDF) PVDF is the most resistant of all thermoplastics. It offers superior chemical resistance to many solvents, acids, bases and halogens. It is designed for extra tough applications where plastic may not have been considered before. It has been certified to meet ASTM E-84 and UL 723 standards for flame spread and smoke generation. The certification means that for the first time PVDF piping systems, when approved, can be used safely in areas such as air plenums where typically local codes have prohibited use of plastic pipe due to fear of fire. In addition to being non-combustible, PVDF is able to maintain much of its strength and chemical resistance within a broad temperature range of –40°F to 285°F. Sizes from 112" to 12" are offered. Single wall and double wall configurations are available. Molded drainage pattern fittings are also offered. ORION FITTINGS, INC. 15 ORION NO-HUB-Plain End Joining Systems Orion No-Hub/Plain End Joining System The Drainage System Engineers and Contractors Choose Orion is recognized as an industry leader in the manufacture of economical, easy-to-install No Hub drainage systems. Our exclusive No-Hub coupling greatly simplifies installation by eliminating the need for expensive tools such as torque wrenches, power packs and special tightening tools. One easy-to-use, inexpensive pipe grooving tool and standard tool box hand tools are all that are needed to produce tight, leak-free joints every time. Thus, significant savings can be realized by specifying and installing Orion Polypropylene or PVDF drainage systems assembled with a mechanical joining system. Check the many other features of the No-Hub drainage system. You’ll see why it has become a favorite of engineers and contractors in hundreds of installations in the United States, Canada and Puerto Rico. 16 ORION FITTINGS, INC. Features • Fast and easy installation means lower labor cost • All fittings pre-grooved at factory • 10' length standard (20' sections available) All pipe factory grooved • No heat or hot water required • Easily assembled with ordinary hand tools • Strong, unbreakable • Easy to clean out and maintain (made with maintenance people in mind) • Reusable and easy to move and change. Ideal when systems modifications are called for in remodeling projects. Mechanical Joint systems are adaptable for use with other materials, including PVDF. • Stainless steel outer coupling • No metal in joint • Suitable for below ground applications • Easy fabrication of complex sub-assemblies. Acid Waste Piping Systems Sample Specifications Orion Fittings, Inc. Recommended specification for Orion No-Hub/Plain End Blueline corrosive waste drainage system. The corrosive waste drainage system, conforming to ASTM F1412, shall be Orion blueline flame-retardant polypropylene pipe and fittings. The pipe and fittings shall be joined using the Orion No-Hub/Plain End coupling. The pipe shall be supplied in factory grooved 10-ft. length. Fittings are to meet or exceed Schedule 40 dimensions. Each Orion coupling shall have 300 series stainless steel outer band and 5⁄16" bolts, nuts and washers plated to meet a 100-hour salt spray test per ASTM B117. The polypropylene material shall conform to ASTM D4101. Recommended specification for Orion No-Hub/Plain End Super Blue (PVDF) corrosive waste drainage system. The corrosive waste drainage system, conforming to ASTM F1673, shall be Orion’s Super Blue PVDF (Polyvinylidene Fluoride) pipe and fittings. The pipe and fittings shall be joined using the Orion No-Hub/Plain End coupling. The pipe shall be supplied in factory grooved 10-ft. lengths. Fittings are to meet or exceed Schedule 40 dimensions. Each Orion coupling shall have 300 series stainless steel outer band and 5⁄16" bolts, nuts and washers plated to meet a 100-hour salt spray test per ASTM B117. The PVDF material shall conform to ASTM D3222. Pipe shall be marked with UL to indicate compliance with UL723 (ASTM E84). Acid Waste Piping Systems ORION FITTINGS, INC. 17 Proven Reliability........ORION NO HUB SYSTEMS Plastic “Mechanical Joint” Fitting • Not Recommended For Concealed Areas. • Requires Pipe “Pups” for fitting to fitting Connections. • Multiple Joint Components. Plastic “Mechanical Joint” Fitting • Difficult To Fit In Walls. • Requires Pipe “Pups” for fitting to fitting Connections. • May Require Periodic Tightening Of Nuts. O r N o- Pl Th i o as e n tic Ne “ A xt c G Sy id en st Wa er em s at s te Pion ip In in g H ub ” • Requires Pipe “Pups” for fitting to fitting Connections. • Requires Petroleum Jelly. • May Require Periodic Tightening Of Nuts. Plastic “Mechanical Joint” Fitting • Proven “No-Hub” Design • Quick & Easy Installation • Light Weight • High Chemical Resistance 18 ORION FITTINGS, INC. Acid Waste Piping Systems ORION Rionfuse CF®® (Clamp-Free) Electrofusion System Orion’s state-of-the-art joining system for polypropylene provides unsurpassed ease of installation and joint strength. When ease of installation is a prime consideration, there’s really only one joining system you should consider . . . the Rionfuse CF® (Clamp Free) electrofusion system. The electrofusion coil is made of heavy gauge wire that is molded right into the Rionfuse coupling. Each coupling is manufactured using state of-the-art robotic technology resulting in a system that is made to the highest possible standards. This system provides a joint strength that has never before been seen in this industry. Above all, unlike our competition, the rionfuse CF joint does not require clamping devices at any time during installation. Each wire terminal is protected with shrouds, which means couplings do not arrive damaged. The serpentine wire configuration and heavy gauge stainless steel wire means strong durable coils that won’t break. Check the many features Rionfuse CF® offers. You’ll see why it quickly has become a favorite of engineers and contractors in hundreds of installations in the United States, Canada, Mexico, and around the world. Acid Waste Piping Systems Features • No Clamps required • Fast and easy installation means lower cost • Multiple jointing capabilities and both sides of couplings fuse at the same time, saving labor • Positive joints are made in just a few minutes • Uses same plain end fittings as our No-Hub system • 10' lengths standard (20' sections available) • Easily assembled with ordinary hand tools & Rionfuser® electrofusion machine • Strongest joint in the industry. • Non-corrosive polypropylene provides excellent resistance to a wide variety of chemicals and acids • “State of the art” joining system • Joining machine tough and reliable, joint after joint 1 • Available in sizes of 1 /2” - 12” Recommended specification for Orion Rionfuse® Blueline corrosive waste drainage system. The corrosive waste drainage system conforming to ASTM F1412, shall be Orion’s Blueline flame retardant pipe & fittings. Pipe and fittings shall be joined using the Orion Rionfuse® joining machine. Pipe shall be supplied in 10-ft. lengths. Fittings shall meet or exceed Schedule 40 dimensions. Each fitting socket shall be supplied with a molded Rionfuse CF ® coil, of heavy gauge resistance wire. The Rionfuse® joint shall conform to ASTM F1290. ORION FITTINGS, INC. 19 ORION NO - H UB OR........ Y O U M A K E NO-HUB BENEFITS Both systems use the •Easy Fitting-to-Fitting Connections (no pipe in between) •Time Tested and Proven No-Hub Design •Quick and Easy Installation and reliable performance •Available in Polypropylene and PVDF •PP and PVDF are Easily Interchangeable •Fittings Can Easily be Dis-assembled and Re-assembled Ideal for systemmodifications •Easy Assembly with Ordinary Hand Tools •High resistance to lateral loading, making No-Hub excellent for buried applications Same No-Hub Fitting using your • No Need for 2 Fitting Inventories • Same Fitting Lay Lengths - Regardless of Joining Type ie: same system design for both joining methods Proven No-Hub Design 20 ORION FITTINGS, INC. Acid Waste Piping Systems ..........RIONFUSE CF T H E (patent pending) C H O I C E ! RIONFUSE CF BENEFITS SAME No-Hub Fittings •No Clamps required •Strongest Joint in the industry •Proven Joint Design (similar to gas fittings) •Multiple Joint Capabilities •Fusion Indicators - to show when a joint is complete •Coil is Integral to Joint - no separate parts •Continuous Coil throughout Coupling - both sides fuse at the same time saving installation time. •Available in Polypropylene and PVDF Choice of Joining Method • Easy Transition From No - Hub to Riofuse CF • Same System Can Be Used Above and Below Ground Strongest Electrofusion Joint Available Acid Waste Piping Systems ORION FITTINGS, INC. 21 ORION Socket Fusion System The Time Tested Drainage System from Orion Socket fusion drainage systems are durable, strong and tamper-proof. Heat fusion forms a complete hermetically sealed system which makes socket fusion systems ideal for severe usage applications. Socket fusion type pipe and fittings are joined by heat fusing the polypropylene or polyvinylidene fluoride material with an Orion thermostatically controlled heat tool. In a semimolten state, pipe and fittings are easily joined to form a strong and permanent sealed joint. PVDF fittings and pipe are also available in the socket fusion joining system. However, because PVDF and PP are dissimilar materials they will not fuse together. Check these outstanding features of Orion’s time tested socket fusion systems. Features • Fast and easy to install. Only 15–35 seconds per joint is all it takes after the heat-fusing tool has warmed up • Several models of economical heat fusing tools are readily available from Orion • Completely sealed for strength and durability • Forms true hermetically sealed joint • All identical material, no electrolysis, no metal in joint Recommended specification for Orion Blueline socket fusion corrosive waste drainage system. The corrosive waste drainage system, conforming to ASTM F1412, shall be Orion’s Blueline flame retardant pipe and fittings. Pipe and fittings shall be joined using the Orion socket fusion system conforming to ASTM D2657. The pipe shall be supplied in 10-ft lengths. The fittings shall meet or exceed Schedule 40 dimensions. The polypropylene material shall conform to ASTM D4101. Recommended specification for Orion PVDF socket fusion corrosive waste drainage system. The corrosive waste drainage system, conforming to ASTM F1673, shall be Orion’s Super Blue PVDF (Polyvinylidene Fluoride) pipe and fittings. The pipe and fittings shall be joined using the Orion socket fusion system conforming to ASTM 2657. The pipe shall be supplied in 10-ft. lengths. The fittings shall meet or exceed Schedule 40 dimensions. The PVDF material shall conform to ASTM D3222. Pipe shall be marked with UL Classified to indicate compliance with UL723 (ASTM E84). • Ideal for severe use applications • Orion fusion systems meet ASTM D2657 standards in their entirety 22 ORION FITTINGS, INC. Acid Waste Piping Systems Acid Waste Piping Systems Dimensions Available in Polypropylene or PVDF O.D. (Outside Diameter) Pipe Wall Thickness Schedule 40 Average OD Wall Thickness Weight per Stick (lbs) PP PVDF Sticks per Bundle PP PVDF Schedule 80 Average OD Wall Thickness Weight per Stick (lbs) PP PVDF Sticks per Bundle PP PVDF Weight per Stick (lbs) Sticks per Bundle 1½ 2 3 4 6 8 *10 *12 *14 1½ 2 3 4 6 **8 **10 **12 1.900 2.375 3.500 4.500 6.625 8.625 9.842 12.400 13.976 1.900 2.375 3.500 4.500 6.625 8.625 10.750 12.750 0.145 0.154 0.216 0.237 0.280 0.322 0.300 0.380 0.430 0.200 0.218 0.300 0.337 0.432 N/A N/A N/A 4 6 10 15 24 42 65 91 115 8.8 12.5 18 28 48 N/A N/A N/A N/A 6 7 13 18 29 55 96 113 9 12 25 34 58 N/A N/A N/A 10 10 5 3 1 1 1 1 1 10 5 3 1 1 N/A N/A N/A N/A 10 10 5 3 1 1 1 1 5 5 3 1 1 N/A N/A N/A * denotes “Nominal” OD size. Actual pipe manufactured to class 45 psi metric standards ** denotes Special run required-not a standard stock item. Contact Orion for delivery times. www.orionfittings.com Dimensions are in inches unless noted otherwise. Dimensional tolerance = ±⅛” Acid Waste 8 No-Hub/Plain End Acid Waste Fitting Dimensions Available in Polypropylene or PVDF B A A 90E CLS Coupling Size: A 1½ 2 3 4 6 ⅛” ⅛” ⅜” ¼” ⅜” B 1¾” 2⅛” 3” 3⅜” 4⅝” C D E F WEIGHT WEIGHT 4.86 5.43 9.33 13.25 23.75 8.69 11.40 19.59 27.83 49.87 PP PVDF Long Sweep Size: 1½ 2 3 4 B A 2⅞” 3⅜” 5” 5⅞” B C 2⅞” 3⅜” 5” 5⅞” D WEIGHT E PP 4.2 5.8 20.8 40.6 WEIGHT PVDF 9.6 12.3 46.2 84.8 B A 45E 1/8 Bend Size: 1½ 2 3 4 6 A 1½” 1½” 2⅜” 2¾” 4⅛” 90T A B C D A E WEIGHT F PP WEIGHT PVDF 2.70 5.67 2.62 5.50 12.75 26.78 19.46 40.87 30.25 63.53 C Sanitary Tee Size: 1½ 2 3 4 A 4¾” 5½” 7⅝” 10¼” B 3⅜” 4¼” 6⅛” 7⅛” C 2⅝” 3¼” 4¼” 5¾” D E WEIGHT F PP WEIGHT PVDF 4.30 9.03 7.68 16.13 18.08 37.97 34.93 73.35 B B 90E 1/4 Bend Size: 1½ 2 3 4 6 A 2⅝” 3½” 4¾” 5⅜” 9⅞” 2⅝” 3½” 4¾” 5⅜” 9⅞” C D E *Weights are approximate, in ounces. 9 ORION Kansas City, Kansas 66117 F R90T C Reducing Sanitary Tee A B A WEIGHT PP WEIGHT PVDF 2.45 5.15 3.73 7.83 16.83 35.34 18.58 39.02 61.45 129.00 Size: 2x1½ 3x1½ 3x2 4x1½ 4x2 4x3 A 5⅛” 6¾” 6¾” 10⅛” 10⅛” 10⅛” B 2¾” 3½” 3⅝” 8¼” 6½” 6¾” C 2⅝” 3⅝” 3⅝” 5¾” 5¾” 5¾” D E WEIGHT PP 4.75 10.22 10.70 35.18 34.86 34.77 WEIGHT PVDF 10.01 22.00 22.40 71.60 76.50 69.60 Dimensions are in inches. Dimensional tolerance = ±⅛” FAX 1 800-777-1653 No-Hub/Plain End Acid Waste Fitting Dimensions Available in Polypropylene or PVDF A B/2 B COT Size: 1½ 2 3 4 6 A 1” 1” 1⅜” 1⅝” 2⅛” LTY A Clean Out Tee B 7⅞” 5½” 10¾” 12¼” 20¼” Long Turn Wye C D C D 2⅛” 3⅝” 2⅛” 3½” 2⅞” 4⅝” 3½” 5⅞” 9⅝” 13⅜” E F A WEIGHT PP WEIGHT PVDF 4.85 10.19 8.75 18.38 22.73 47.73 19.93 41.85 68.61 144.10 counter-sunk plug included Size: 1½ 2 3 4 6 A B 6⅜” 4⅞” 7¼” 5¾” 9⅛” 8⅜” 11⅛” 10” 19⅞” 13⅞” C B C 5½” 6½” 8½” 9⅞” 16” D E F WEIGHT PP 5.34 10.30 29.18 35.78 132.36 WEIGHT PVDF 11.21 21.63 61.28 75.14 278.00 A 45Y Single Wye Size: 1½ 2 3 4 6 A 6⅜” 7¼” 9⅛” 11⅛” 19⅞” C B B C 2” 4⅜” 2¼” 5” 2⅝” 7½” 3⅜” 8¾” 6½” 11⅜” D WEIGHT PP 3.74 7.63 20.53 30.80 99.96 WEIGHT PVDF 7.85 16.02 43.11 64.68 209.90 Size: A 2x1½ 3x1½ 3x2 4x1½ 4x2 4x3 6x2 6x3 6x4 B B C 7¼” 5⅝” 6⅜” 6¼” 5⅝” 5⅝” 8” 6⅜” 7¼” 8½” 7½” 8¼” 8⅝” 7” 7⅝” 10⅛” 9” 9” 19⅞” 11” 15⅞” 19⅞” 11” 15” 19⅞” 11⅝” 15⅜” D E WEIGHT PP 8.70 13.82 19.55 20.93 20.70 33.10 95.81 102.20 109.30 WEIGHT PVDF 17.60 27.60 40.10 42.60 41.80 66.80 190.60 205.80 220.70 C Reducing Single Wye 2x1½ 3x1½ 3x2 4x1½ 4x2 4x3 6x2 6x3 6x4 F Reducing Long Turn Wye A R45Y Size: E C RLTY A A 7¼” 7¼” 8” 8⅜” 8½” 10⅛” 19⅞” 19⅞” 19⅞” B B C 2¼” 5” 1½” 5¾” 2½” 6½” 1⅞” 7⅝” 2⅝” 6¾” 2½” 7¾” 6⅝” 12⅝” 6⅝” 12⅝” 6⅝” 13” D *Weights are approximate, in ounces. www.orionfittings.com E 6.75 WEIGHT PP 14.21 10.43 17.33 19.25 17.88 24.45 94.88 93.56 94.49 WEIGHT PVDF 11.80 35.20 40.62 36.80 50.10 189.60 186.70 189.60 D45Y Double Wye Size: 1½ 2 3 4 6 A A B B C B 6¼” 4” 8¼” 5⅜” 8¾” 6⅛” 11¾” 8” 19⅞” 11½” C 2⅜” 3” 2⅝” 3¾” 6½” D E F WEIGHT PP 8.60 14.87 29.60 37.43 147.62 WEIGHT PVDF 18.06 31.23 62.16 78.60 310.00 Dimensions are in inches. Dimensional tolerance = ±⅛” Acid Waste 10 No-Hub/Plain End Acid Waste Fitting Dimensions Available in Polypropylene or PVDF B A RD45Y A Reducing Double Wye Size: A 2x1½ 3x1½ 3x2 4x1½ 4x2 4x3 6x2 6x3 6x4 B B C B 8⅜” 5⅜” 6¼” 5¼” 8¾” 6⅛” 8⅜” 7¾” 8⅜” 7⅞” 10⅛” 7⅜” 19⅞” 12⅝” 19⅞” 12½” 19⅞” 12⅞” C D 3” 1½” 2⅞” 1⅞” 1⅞” 2¾” 6⅜” 6⅜” 6⅜” E WEIGHT PP 14.33 12.18 19.60 26.14 23.10 30.03 122.90 104.36 106.22 WEIGHT PVDF 29.70 26.30 38.70 53.80 48.20 60.90 250.60 210.70 215.70 MA Male Adapter Size: 1½ 2 3 4 6 A ⅞” ¾” 1¼” 1¼” 2” B 2⅛” 2” 3” 3” 4⅜” C D E WEIGHT F PP WEIGHT PVDF 1.12 2.35 1.38 2.90 3.85 8.08 5.38 11.30 15.30 32.13 B A DLTY Double Long Turn Wye Size: 1½ 2 3 4 6 A A C B B C 6⅜” 4⅜” 5⅛” 8¼” 5” 6⅜” 8¾” 7⅞” 7¾” 11⅝” 9½” 10¼” 19⅞” 13⅜” 15⅝” RDLTY D 2x1½ 3x1½ 3x2 4x1½ 4x2 4x3 6x2 6x3 6x4 11 A B E F PP WEIGHT PVDF 10.26 21.55 16.23 34.08 46.90 98.49 64.19 134.80 181.86 381.90 FA Female Adapter Size: 1½ 2 3 4 6 A ⅞” ¾” 1¼” 1¼” 2” B 2⅛” 2” 3” 3” 4⅜” C D E C F WEIGHT WEIGHT PP PVDF WEIGHT WEIGHT 1.12 2.35 1.90 3.99 4.93 10.35 7.78 16.34 17.48 36.71 B A B B C 8⅜” 5¾” 7¼” 6¼” 5¾” 5⅝” 8¾” 6⅜” 7⅜” 8⅜” 7½” 7¾” 8⅜” 7⅝” 7¾” 10⅜” 8½” 8¾” 19⅞” 11” 15⅞” 19⅞” 12⅝” 16⅜” 19⅞” 13” 16⅜” D B E *Weights are approximate, in ounces . ORION WEIGHT A C Reducing Double Long Turn Wye Size: C Kansas City, Kansas 66117 WEIGHT PP WEIGHT PVDF 18.37 37.80 15.80 34.60 23.86 48.70 27.69 37.60 29.12 83.60 47.33 97.60 108.86 218.00 113.46 230.71 132.98 268.70 COA Cleanout Adapter Size: A 1½ 2 3 4 6 ⅞” ¾” 1¼” 1¼” 2” B 2⅛” 2” 3” 3” 4⅜” C D E F PP PVDF 1.57 2.94 6.76 11.88 25.41 3.30 6.17 14.20 24.95 53.36 Dimensions are in inches. Dimensional tolerance = ±⅛” FAX 1 800-777-1653 No-Hub/Plain End Acid Waste Fitting Dimensions Available in Polypropylene or PVDF B A A ORION KCK USA CPC Cleanout Plug Size: A 1½ 2 3 4 6 ⅜” ¾” ¾” ¾” 1” B 1” 1” 1⅛” 1⅛” 1⅜” C D E F M WEIGHT PP WEIGHT PVDF 1.57 .95 1.02 2.14 1.83 3.84 4.10 8.61 7.93 16.65 DHA Duriorn Hub X MJ Adapter Size: A 1½ 2 3 4 6 6” 6” 6” 6” 6” B C D E WEIGHT F PP WEIGHT PVDF 2.73 5.73 3.60 7.56 7.80 16.38 10.96 23.02 19.60 41.16 C CAP Cap Size: 1½ 2 3 4 6 A 2¼” 2⅝” 3¼” 3⅜” 5¼” B C D RB 2x1½ 3x1½ 3x2 4x1½ 4x2 4x3 6x2 6x3 6x4 E F WEIGHT PP WEIGHT PVDF 2.06 4.33 3.16 6.64 6.80 14.28 12.53 26.31 26.55 55.76 DA A Duriorn X MJ Adapter Size: 1½ 2 3 4 A 3⅛” 3⅜” 4⅝” 5⅜” B 1⅛” 1⅛” 1⅛” 1⅛” C 2¼” 2⅝” 3¾” 4¾” D E A 2⅛” 2½” 2½” 4¼” 2¾” 3” 5⅜” 5½” 5¾” B C D E *Weights are approximate, in ounces. www.orionfittings.com F WEIGHT WEIGHT PP PVDF WEIGHT PVDF 1.96 4.12 3.60 7.56 8.60 18.06 13.62 28.60 A A Reducing Bushing Size: B A F WEIGHT PP 1.52 4.11 3.34 5.98 5.03 5.35 19.34 20.10 20.08 WEIGHT PVDF 3.19 8.63 7.01 12.56 10.56 11.24 40.61 42.21 42.17 CIA Cast Iron Hub X MJ Adapter Size: 1½ 2 3 4 6 A 6” 6” 6” 6” 6” B C D E F PP WEIGHT 2.73 5.73 3.60 7.56 7.80 16.38 10.96 23.02 19.60 41.16 Dimensions are in inches. Dimensional tolerance = ±⅛” Acid Waste 12 No-Hub/Plain End Acid Waste Fitting Dimensions Available in Polypropylene or PVDF A A C UTP D Full drop union P-trap Size: 1½ 2 A 6½” 7¾” B 5⅛” 5⅝” B E RBP P Trap C 4” 5” D 5” 5½” E 3½” 3⅝” F WEIGHT PP WEIGHT PVDF 11.73 24.63 18.73 39.33 C Size: 1½ 2 3 4 6 A 6⅝” 9⅛” 12¾” 15” 21¼” B B 2⅝” 3⅜” 4¾” 5⅝” 7⅞” C 4” 5⅝” 8” 9½” 13⅜” D E A C UTR Size: 1½ 2 A 9” 10½” B 5⅛” 5½” C 4” 5” D 3½” 3½” E F WEIGHT PP 7.01 11.76 42.29 58.59 192.25 WEIGHT PVDF 14.72 24.70 88.81 123.00 403.70 A D Running Trap F B WEIGHT PP WEIGHT PVDF 13.85 29.09 19.10 40.11 RBPS S Trap Size: 1½ 2 3 4 A 8¾” 11⅜” 16⅛” 18⅞” B B 2¾” 3½” 4¾” 5⅝” C 2” 2¼” 3⅜” 3⅞” C D E F WEIGHT PP 9.09 15.72 55.02 77.17 WEIGHT PVDF 19.09 33.01 115.50 162.10 B UTPS S Trap Size: 1½ 2 A 8⅛” 10⅛” B 5” 5½” C 2⅝” 2¼” D E *Weights are approximate, in ounces. 13 ORION Kansas City, Kansas 66117 F WEIGHT PP WEIGHT PVDF 13.10 27.51 22.73 47.73 A RLNS Sink Tail Piece Adapter Size: 1½ 2 A ½” ¾” B 2½” 4” C D E F WEIGHT PP 2.50 4.66 WEIGHT PVDF 5.25 9.79 Dimensions are in inches. Dimensional tolerance = ±⅛” FAX 1 800-777-1653 No-Hub/Plain End Acid Waste Fitting Dimensions Available in Polypropylene or PVDF B 12 A RLNS12 Sink Tail Piece Extension Size: A 1½ 2 ½” ¾” B 12¾” 13⅝” C D E F M WEIGHT PP WEIGHT PVDF 7.33 15.39 9.80 20.58 A FLG Flange Size: A 1½ 2 3 4 6 2¼” 2⅝” 3¼” 3¼” 5⅛” B B 5” 6” 7” 9” 11” 4 4 4 8 8 A Slip Joint Adapter Size: A 1½ 2 2¼” 2½” B C D E F SJA12 1½ 13⅜” 2 13⅝” B 12.94 17.81 38.18 55.92 98.41 WEIGHT WEIGHT 1.38 2.26 2.90 4.75 PP PVDF Backup Ring Size: 1½ 2 3 4 6 A 5” 6” 7” 9” 11” 1 150# ANSI Pattern Holes 4 4 4 8 8 A A B Mechanical Joint Slip Joint Adapter X 12 Size: A 6.16 8.48 18.18 26.63 46.86 A 11/2 IPS 12 WEIGHT .55 +/-.10 BACK UP SJ WEIGHT 150# ANSI Pattern Holes PP PVDF C C D E M F WEIGHT WEIGHT PP PVDF 7.00 14.70 9.14 19.19 BT1 Bottle Trap w/o Bottle Size: w/o BOTTLE *Weights are approximate, in ounces www.orionfittings.com 1PT 1QT 2QT A 3⅛” B 2⅛” C 8⅝” 10¼” 11⅝” WEIGHT PP 8.15 10.60 11.73 14.00 Dimensions are in inches. Dimensional tolerance = ±⅛” Acid Waste 14 No-Hub/Plain End Acid Waste Fitting Dimensions Available in Polypropylene or PVDF BT3 BT2 Adjustable Riser Bottle Trap with female threads Size: A 1½” 3” WEIGHT B WEIGHT PP PVDF 7¼” C adustable Riser Bottle Trap Without bottle for use with glass mason Jar Size: 1½” A 3” B 7¼” WEIGHT WEIGHT PP PVDF D B A DT1 Drum Trap Size: 1½” 2 15 A 9¼” 10” B 3½” 3⅜” C 5” 5¾” D 3⅝” 3⅛” *Weights are approximate and in ounces. ORION Kansas City, Kansas 66117 WEIGHT WEIGHT PP PVDF 25.20 52.92 27.95 58.70 Dimensions are in inches. Dimensional tolerance = ±⅛” FAX 1 800-777-1653 Large Diameter Acid Waste Fitting Dimensions Available in Polypropylene CLS COUPLING Size: 8 10 12 90T A 21/2 21/2 21/2 B /2 /2 1 /2 1 1 C F 51/2 51/2 51/2 90 TEE WEIGHT PP Size: A 8 10 12 1 Size: A 8 10 12 81/16 81/2 87/8 B C D E F WEIGHT WEIGHT PP PVDF 1 Size: A 8 10 12 133/4 1413/16 1513/16 12 12 12 12 12 12 D E F WEIGHT WEIGHT EF WEIGHT WEIGHT F WEIGHT WEIGHT PP PVDF REDUCING 90 TEE Size: A 8x6 8x6 10x6 10x8 12x8 12x10 B 24 24 24 24 24 24 12 12 12 12 12 12 C 12 12 12 12 12 12 D PP PVDF 45Y 90E /4 BEND C R90T 45E /8 BEND 24 24 24 B B C Acid Waste Piping Systems D E F WEIGHT WEIGHT PP PVDF SINGLE WYE Size: A B 3 8 273/27 16 /16 713/16 7 7 10 30 /30 16 /16 81/4 7 7 12 33 /33 16 /16 85/8 C 175/8 20 223/16 D E PP PVDF Orion Fittings 16 Acid Waste Fitting Dimensions Large Diameter Available in Polypropylene D45Y R45Y Reducing Single Wye Size: A 8x6 73/16 8x6 73/16 10x6 307/16 10x8 307/16 12x8 337/16 12x10 337/16 B C 713/16 197/16 713/16 197/16 81/4 221/4 1 8 /4 221/4 5 8 /8 2413/16 5 8 /8 2413/16 Double Wye D E F WEIGHT WEIGHT PP PVDF A B 273/16 713/16 307/16 81/4 337/16 85/8 Size: C 201/2 225/8 249/16 D 201/4 223/8 245/16 E F WEIGHT WEIGHT PP PVDF RLTY Reducing Long Turn Wye Size: A B 8x6 73/16 713/16 8x6 73/16 713/16 10x6 307/16 81/4 10x8 307/16 81/4 12x8 337/16 85/8 12x10 337/16 85/8 17 B 273/16 713/16 307/16 81/4 337/16 85/8 C 175/8 20 223/16 D E F WEIGHT WEIGHT D E F WEIGHT WEIGHT D E F WEIGHT WEIGHT PP PVDF Reducing Double Wye Long Turn Wye 8 10 12 8 10 12 A RD45Y LTY Size: Size: C 1815/16 201/2 2213/16 277/8 2911/16 307/16 ORION FITTINGS, INC. D 2311/16 249/16 273/8 281/16 301/4 307/16 E F WEIGHT WEIGHT PP PVDF A 8x6 73/16 8x6 73/16 10x6 307/16 10x8 307/16 12x8 337/16 12x10 337/16 B C 713/16 1815/16 713/16 201/2 81/4 2213/16 81/4 277/8 85/8 2911/16 85/8 307/16 2311/16 249/16 273/8 28 1/16 301/4 307/16 PP PVDF DLTY Double Long Turn Wye Size: 8 10 12 A 273/16 307/16 337/16 B C 713/16 201/2 81/4 225/8 5 8 /8 249/16 20 223/8 245/16 PP PVDF Acid Waste Piping Systems Large Diameter Acid Waste Fitting Dimensions Available in Polypropylene RDLTY Reducing Double Long Turn Wye Size: 8x6 8x6 10x6 10x8 12x8 12x10 A B 73/16 73/16 307/16 307/16 337/16 337/16 C 713/16 713/16 81/4 81/4 85/8 85/8 1815/16 201/2 2213/16 27 7/8 2911/16 307/16 D 2311/16 249/16 273/8 28 1/16 301/4 307/16 EF WEIGHT WEIGHT F WEIGHT WEIGHT PP PVDF PTRAP P Trap Size: A 8 10 12 371/4 401/2 49 B 191/2 215/8 22 C 233/4 27 28 Acid Waste Piping Systems D E PP PVDF Orion Fittings 18 Socket Fusion Acid Waste Fitting Dimensions Available in Polypropylene or PVDF B A B CLS 90E Coupling Size: 11⁄2 2 3 4 6 A B 2.08 2.08 2.96 3.36 4.20 .88 .90 1.13 1.50 2.38 C D E F WEIGHT WEIGHT PP PVDF 1.28 2.69 2.18 4.58 5.30 11.13 8.78 18.44 16.88 35.45 B 1/4 Bend Size: 11⁄2 2 3 4 6 A B .88 .90 1.13 1.50 2.00 2.54 3.41 4.65 5.60 7.47 C D E F WEIGHT WEIGHT PP PVDF 2.23 4.68 4.30 9.03 3.75 7.87 21.43 45.00 66.30 139.20 A B A 45E SS90E 1/8 Bend Size: 11⁄2 2 3 4 6 Single Socket 1/4 Bend A B .88 .90 1.13 1.50 2.00 1.62 1.75 2.59 3.03 3.70 C D E F WEIGHT WEIGHT PP PVDF 1.78 3.74 3.18 6.68 9.30 19.53 13.93 29.25 35.05 73.61 SS45E 11⁄2 2 3 4 6 11⁄2 2 3 4 6 A B C .88 .90 1.13 1.50 2.00 2.46 3.41 4.60 5.60 7.47 2.41 3.41 4.50 5.60 7.85 D E F WEIGHT WEIGHT PP PVDF 2.08 4.37 3.96 8.32 12.73 26.73 19.53 41.01 67.45 141.60 LS90E Single Socket 1/8 Bend Size: Size: A B C .88 .90 1.13 1.50 2.00 1.62 1.75 2.59 3.03 3.70 1.48 1.57 2.59 3.03 4.00 Long Sweep 1/4 Bend D E F WEIGHT WEIGHT PP PVDF 2.23 4.68 4.30 9.03 3.75 7.87 21.43 45.00 66.30 139.20 Size: 11⁄2 2 3 4 A B .95 .95 1.20 1.45 3.25 3.40 5.12 6.05 C D E F WEIGHT WEIGHT PP PVDF 3.63 7.62 6.38 13.40 15.80 33.18 31.03 65.16 *Weights are approximate, in ounces 34 ORION FITTINGS, INC. Acid Waste Piping Systems Socket Fusion Acid Waste Fitting Dimensions Available in Polypropylene or PVDF B A A A D C 90T A B A 45Y C D A Single Wye Sanitary Tee Size: 1 ⁄2 2 3 4 1 A B C D .88 .90 1.13 1.50 2.34 2.89 4.29 5.24 2.52 3.10 4.36 5.44 4.60 5.48 7.86 9.75 E F WEIGHT WEIGHT PP PVDF 5.20 9.13 14.53 24.23 10.92 19.17 30.51 50.88 Size: 11⁄2 2 3 4 6 A B .88 6.30 .90 7.23 1.13 8.25 1.50 11.20 1.84 14.68 C D E F 2.00 4.34 2.28 4.96 2.20 6.00 3.30 7.80 3.98 13.70 WEIGHT WEIGHT PP PVDF 5.84 9.71 28.10 44.50 104.40 12.26 20.39 59.01 93.45 219.20 R45Y Reducing Single Wye R90T Reducing Sanitary Tee Size: A B C D E 2x1 ⁄2 3x11⁄2 3x2 4x11⁄2 4x2 4x3 .90 1.13 1.13 1.50 1.50 1.50 .70 .80 .90 .74 .88 1.13 4.88 6.68 6.68 9.75 9.75 9.75 2.40 3.13 3.40 7.13 7.12 6.84 2.55 3.50 3.50 5.44 5.44 5.44 1 F WEIGHT WEIGHT PP PVDF 5.00 12.13 12.75 36.03 36.35 36.33 10.50 25.47 26.78 75.66 76.34 76.29 Size: A 2x11⁄2 3x11⁄2 3x2 4x11⁄2 4x2 4x3 6x2 6x3 6x4 .90 1.13 1.13 1.50 1.50 1.50 2.00 2.00 2.00 B C .88 7.26 .70 6.25 .90 7.26 .88 8.20 .90 8.20 1.13 9.97 .90 14.68 1.13 14.68 1.50 14.68 D E F 2.28 5.00 1.25 5.40 2.16 6.18 2.00 7.71 2.00 6.54 2.86 7.12 4.00 12.23 4.00 11.00 4.00 11.00 WEIGHT WEIGHT PP PVDF 5.90 11.55 16.55 16.10 14.80 26.30 62.23 57.85 58.90 12.39 24.26 34.76 33.81 31.08 55.23 130.70 121.50 123.70 A A B COT LTY Clean Out Tee Size: A B C D E 11⁄2 .77 7.29 2.12 3.54 2 .90 5.47 2.12 3.54 3 1.13 7.44 2.91 4.91 4 1.47 8.80 3.46 6.06 6 2.00 14.63 9.54 13.39 Countersink clean-out plug included *Weights are approximate, in ounces Acid Waste Piping Systems F WEIGHT WEIGHT PP PVDF 4.03 6.70 19.88 30.98 86.23 8.46 14.07 41.75 65.06 181.10 D A C Long Turn Wye Size: 11⁄2 2 3 4 6 A B C D .88 6.30 5.11 5.49 .90 7.23 5.73 6.26 1.13 8.25 7.87 7.48 1.50 11.20 9.63 9.90 1.84 14.68 14.91 15.19 E F WEIGHT WEIGHT PP PVDF 4.68 8.35 25.05 39.03 120.26 9.83 17.54 52.61 81.96 252.50 ORION FITTINGS, INC. 35 Socket Fusion Acid Waste Fitting Dimensions Available in Polypropylene or PVDF A A A B D RLTY DLTY Reducing Long Turn Wye Size: 2x1 ⁄2 3x11⁄2 3x2 4x11⁄2 4x2 4x3 6x2 6x3 6x4 1 A .90 1.13 1.13 1.50 1.50 1.50 2.00 2.00 2.00 B C D E F .88 7.26 7.22 7.88 .88 6.25 5.99 5.62 .90 7.26 6.59 7.00 .88 8.20 7.50 7.88 .90 8.20 6.85 7.10 1.13 9.97 8.66 8.93 .90 14.68 10.87 13.12 1.13 14.68 11.40 12.81 1.50 14.68 11.89 12.86 WEIGHT WEIGHT PP PVDF 7.65 14.91 19.56 21.67 21.35 33.90 94.63 67.70 71.23 16.07 31.31 41.08 45.51 44.84 71.19 198.70 142.20 149.60 A C Double Long Turn Wye Size: 11⁄2 2 3 4 6 A D B C D C E F .88 4.33 4.46 3.97 .90 5.80 5.25 6.12 1.13 8.25 7.87 7.48 1.50 11.20 9.63 9.90 1.84 14.68 14.91 15.19 WEIGHT WEIGHT PP PVDF 8.05 14.37 41.35 65.79 156.60 16.91 30.18 86.84 138.20 328.90 A C A A B B D D45Y A Double Wye Size: 11⁄2 2 3 4 6 A B C D .65 3.18 4.33 .90 4.16 5.80 1.13 6.00 8.25 1.50 7.80 11.20 1.84 13.70 14.68 1.13 1.63 2.20 3.30 3.98 E F WEIGHT WEIGHT PP PVDF 4.68 8.35 25.05 39.03 120.26 9.83 17.54 52.61 81.96 252.50 RDLTY Reducing Double Long Turn Wye Size: A 2x11⁄2 3x11⁄2 3x2 4x11⁄2 4x2 4x3 6x2 6x3 6x4 .90 1.13 1.13 1.50 1.50 1.50 2.00 2.00 2.00 B C D E F .88 7.26 7.22 7.88 .88 6.25 5.99 5.62 .90 7.26 6.59 7.00 .88 8.20 7.50 7.88 .90 8.20 6.85 7.10 1.13 9.97 8.66 8.93 .90 14.68 10.87 13.12 1.13 14.68 11.40 12.81 1.50 14.68 11.89 12.86 WEIGHT WEIGHT PP PVDF 14.57 16.72 25.20 26.40 49.70 28.05 137.06 83.20 90.26 30.60 35.11 52.92 55.44 104.40 58.91 287.80 174.70 189.50 C A B RD45Y Reducing Single Wye Size: A 2x11⁄2 3x11⁄2 3x2 4x11⁄2 4x2 4x3 6x2 6x3 6x4 .88 1.13 1.13 1.50 1.50 1.50 2.00 2.00 2.00 B C .76 8.69 .76 6.25 .90 8.20 .88 8.20 .90 8.20 1.13 9.85 .90 14.68 1.13 14.68 1.50 14.68 D E 2.47 5.40 1.25 5.40 2.00 6.20 2.00 7.59 2.00 6.54 2.50 7.30 4.00 12.23 4.00 11.00 4.00 11.00 F WEIGHT WEIGHT PP PVDF 10.95 13.10 19.18 23.30 21.83 32.43 72.26 65.60 63.50 23.00 27.51 40.28 48.93 45.84 68.10 151.70 137.80 133.40 MA Male Adapter Size: 11⁄2 2 3 4 6 A B C .80 .80 1.50 1.60 2.00 .88 .90 1.13 1.50 2.00 2.08 2.08 3.02 3.33 4.22 D E F WEIGHT WEIGHT PP PVDF 1.08 2.27 1.88 3.95 4.30 9.03 6.75 14.18 18.00 37.80 *Weights are approximate, in ounces 36 ORION FITTINGS, INC. Acid Waste Piping Systems Socket Fusion Acid Waste Fitting Dimensions Available in Polypropylene or PVDF C B A A B CAP Cap FA Size: Female Adapter Size: 1 ⁄2 2 3 4 6 1 A B C .80 .80 1.40 1.50 1.99 .88 .90 1.13 1.50 2.00 2.08 2.08 2.96 3.36 4.22 D E F WEIGHT WEIGHT PP PVDF 1.30 2.73 2.25 4.73 5.53 11.61 9.05 19.01 8.35 17.54 11⁄2 2 3 4 6 A B .88 .90 1.13 1.23 2.38 1.30 1.30 1.52 1.55 2.82 C D F WEIGHT WEIGHT PP PVDF 1.08 2.27 1.48 3.11 2.70 5.67 6.45 13.55 20.63 43.32 Female End A C B E B A RB Reducing Bushing Size: COA Clean Out Adapter Size: 11⁄2 2 3 4 6 A B C .80 .80 1.40 1.50 1.99 .88 .90 1.13 1.50 2.00 2.08 2.08 2.96 3.36 4.22 D E F WEIGHT WEIGHT PP PVDF 1.75 3.68 3.28 6.89 7.35 15.44 13.10 27.51 26.28 55.19 B 11⁄2 2 3 4 6 .37 .67 .67 .67 .98 .99 .99 1.11 1.11 1.35 C D D E F 1.90 2.72 2.57 3.32 3.27 3.07 4.97 3.76 3.76 WEIGHT WEIGHT PP PVDF 1.30 3.13 3.33 5.00 5.18 5.45 17.68 14.23 14.35 2.73 6.57 6.99 10.50 10.88 11.45 37.13 29.88 30.14 Reducing Coupling Size: Clean Out Plug B C RCLS ORION KCK USA A 2x11⁄2 .88 3x11⁄2 .75 3x2 .88 4x11⁄2 .75 4x2 .90 4x3 1.13 6x2 .88 6x3 1.13 6x4 1.40 B A CPC Size: A E F WEIGHT WEIGHT PP PVDF .50 1.20 1.02 2.14 1.83 3.84 4.10 8.61 7.93 16.65 A 2x11⁄2 .88 3x11⁄2 .76 3x2 .90 4x11⁄2 .88 4x2 .90 4x3 1.13 6x2 .88 6x3 1.13 6x4 1.40 B C .90 1.13 1.13 1.50 1.50 1.50 2.00 2.00 2.00 2.08 3.00 3.20 4.82 3.60 3.44 4.82 3.60 3.60 D E F WEIGHT WEIGHT PP PVDF *Weights are approximate, in ounces Acid Waste Piping Systems ORION FITTINGS, INC. 37 Socket Fusion Acid Waste Fitting Dimensions Available in Polypropylene or PVDF D A A C B UTP RBP Full Drop Union P-trap Size: 1 ⁄2 2 1 P Trap 15 EPS A B C D E F 6.45 7.74 4.77 5.67 4.00 5.00 4.85 5.55 3.27 3.57 .88 .90 WEIGHT WEIGHT PP PVDF 6.80 13.40 11.60 25.30 A C E Size: 11⁄2 2 3 4 6 A .88 .90 1.13 1.50 2.00 B C D E F 2.54 4.38 6.92 3.41 5.92 9.33 4.60 7.76 12.36 5.60 9.64 15.24 7.47 13.32 20.79 WEIGHT WEIGHT PP PVDF 6.91 11.70 38.63 60.25 197.05 14.51 24.57 81.12 126.50 413.80 E D D B RBPS UTR 11⁄2 2 A 8.90 10.48 A C S Trap Running Trap Size: A B B C D E 4.77 5.67 4.00 5.00 3.27 3.57 .88 .90 WEIGHT WEIGHT PP PVDF F 11.89 24.97 19.20 40.32 Size: 11⁄2 2 3 4 A B .88 .90 1.13 1.50 2.54 3.41 4.60 5.60 C D E F 1.92 8.51 2.51 11.84 3.16 15.47 4.04 19.28 WEIGHT WEIGHT PP PVDF 8.99 16.29 55.02 80.97 18.88 34.21 115.50 170.00 A D D B C UTPS S Trap Size: 11⁄2 2 A 8.22 10.11 B C D 4.85 5.55 2.99 3.19 .88 .90 E F WEIGHT WEIGHT PP PVDF 12.78 26.84 21.15 44.42 RLNS Sink Tail Piece Adapter Size: 11⁄2 2 A B C .51 .71 .80 .90 2.02 2.77 D E F WEIGHT WEIGHT PP PVDF 1.63 2.95 3.42 6.20 *Weights are approximate, in ounces 38 ORION FITTINGS, INC. Acid Waste Piping Systems Socket Fusion Acid Waste Fitting Dimensions Available in Polypropylene or PVDF .55 +/-.10 A BACK UP RLNS12 Backup Ring Sink Tail Piece Extension 150# ANSI B lt P tt WEIGHT Size: A 1 ⁄2 2 B C D E WEIGHT WEIGHT PP PVDF F .51 13.25 .71 13.87 1 7.33 15.39 9.86 20.71 A Size: A 11⁄2 2 3 4 6 B 150# ANSI Holes 5.00 6.00 7.50 9.00 11.00 WEIGHT PP PVDF 4 4 4 8 8 B SJ Slip Joint Adapter Size: 11⁄2 2 A B 2.22 2.44 .88 .90 C D E WEIGHT PP PVDF 1.55 2.76 3.26 5.80 SOCKET FUSION Slip Joint Adapter X 12 Size: 11⁄2 2 A B C D E WEIGHT WEIGHT PP PVDF F 13.34 13.54 BT1 Bottle Trap w/ Bottle A 12 SJA12 WEIGHT F Size: A B C W/O BOTTLE 1PT 1QT 2QT .67 D 2.11 2.10 8.62 10.26 11.65 B C D E 3.71 3.33 4.66 5.76 2.57 3.25 .84 .85 WEIGHT WEIGHT PP PVDF 7.17 15.06 7.16 15.04 90.24 B A FLG C Flange WEIGHTWEIGHT Size: A B C 150# ANSI Holes 11⁄2 1.15 .88 5.00 4 2 1.22 .90 6.00 4 3 1.62 1.13 7.50 4 4 1.65 1.50 9.00 8 6 2.70 2.38 11.00 8 *Weights are approximate, in ounces Acid Waste Piping Systems PP PVDF 5.18 6.80 14.08 20.55 31.58 10.88 14.28 29.57 43.16 66.32 DT1 Drum Trap Size: A 1-1/2 9.25 2 9.90 F WEIGHT WEIGHT PP PVDF 23.80 49.98 28.28 59.39 ORION FITTINGS, INC. 39 Floor Drain Dimensions Complete with Grate and Plug Floor Drain AWFDSTD Accessories Available • Sediment Bucket • Flashing Clamp • ½” Trap Primer • Solid Cover • Funnel AWFDSTD No-Hub/Plain End Size: A 2 3 4 6 4.54 4.60 4.87 3.65 B C D E D E WEIGHT WEIGHT PP PVDF WEIGHT PVDF 45.57 95.178 42.43 89.04 50.18 105.77 85.28 179.99 • Vandal Proofing Recommended Specification: ORION AWFDSTD Corrosion Resistant Floor Drain manufactured from fire retardant polypropylene material conforming to ASTM D4101. Grate, plug, and covers are to be made from fiber-filled polypropylene for strength and durability. Recommended Specification: ORION AWFDSTD Corrosion Resistant Floor Drain manufactured from PVDF material conforming to ASTM D3222. Grate, plug, and covers are to be made from fiber-filled PVDF for strength and durability. Note: Funnel replaces plug in AWFDSTD grate. AWFDSTD Socket Fusion Size: A 2 3 4 6 2 FIP 3 FIP 4 FIP 6 FIP 4.16 2.94 2.94 3.50 5.12 3.00 2.94 3.50 B .88 1.13 1.36 1.98 .80 1.40 1.50 1.99 C PP WEIGHT 46.50 94.66 43.30 90.77 44.10 91.84 80.26 165.44 47.20 95.60 45.80 91.84 50.98 108.71 90.84 186.34 AWFDSTD Top View 19 ORION FITTINGS, INC. Acid Waste Piping Systems Dimensions Floor Drain (Side Outlet) Complete with Grate and Plug Floor Drain AWFDSO Accessories Available AWFDSO • Sediment Bucket • Flashing Clamp • ½" Trap Primer 1 • Solid Cover • Funnel • Vandal Proofing No-Hub/Plain End Size: A 2 3 4 6.69 7.84 6.97 B 3.41 4.56 5.60 C D E WEIGHT PP WEIGHT PVDF 50.23 105.29 60.13 121.99 62.58 125.12 Recommended Specification: ORION AWFDSO Corrosion Resistant Floor Drain manufactured from Fire Retardant Polypropylene material conforming to ASTM D4101. Grate, plug, and covers are to be made from fiber-filled polypropylene for strength and durability. Recommended Specification: ORION AWFDSO Corrosion Resistant Floor Drain manufactured from PVDF material conforming to ASTM D3222. Grate, plug, and covers are to be made from fiber-filled PVDF for strength and durability. Acid Waste Piping Systems AWFDSO Top View Orion Fittings 20 Floor Drain & Trap Dimensions Complete with Grate and Plug Floor Drain AWFDPT Floor Drain with Trap complete with grate and plug Accessories Available • Sediment Bucket • Flashing Clamp • 1½" Trap Primer AWFDPT No-Hub/Plain End Size: A 2 3 4 B 5.87 9.33 6.57 12.31 6.04 15.24 C 5.92 7.71 9.64 D E WEIGHT PP WEIGHT PVDF 58.26 118.22 85.59 175.32 102.69 205.77 • Solid Cover • Funnel • Vandal Proofing Recommended Specification: ORION AWFDPT (integral trap) Corrosion Resistant Floor Drain manufactured from Fire Retardant Polypropylene material conforming to ASTM D4101. Grate, plug, and covers are to be made from fiber-filled polypropylene for strength and durability. Recommended Specification: ORION AWFDPT (integral trap) Corrosion Resistant Floor Drain manufactured from PVDF material conforming to ASTM D3222. Grate, plug, and covers are to be made from fiber-filled PVDF for strength and durability. 21 ORION FITTINGS, INC. AWFDPT Top View Acid Waste Piping Systems Dimensions Floor Cleanout Complete with Grate and Plug Corrosion Resistant Finished Floor Cleanout In applications where a cleanout is required in a finished floor, Orion offers either a nickel bronze or brushed bronze cover. The letters AWCO (Acid Waste Cleanout) are cast in the cover to help prevent confusion with a sanitary sewer cleanout if maintenance is required. Both styles of covers are supplied with a ferrule with a countersunk plug and adjustable top to facilitate easy installation when the floor is poured. FCO-SQ Top View Model & Size Finish Available 4" FCO SquareNickel Bronze; Brushed Bronze ⁄16"x18 Adjusting Screws 5 Top View Model & Size Finish Available 3" FCO RoundNickel Bronze, Brushed Bronze PP 4" FCO RoundNickel Bronze; Brushed Bronze PP Acid Waste Piping Systems Side View Recommended Specification: ORION FCO corrosion resistant finished floor cleanout. Manufactured from fire retardant polypropylene material conforming to ASTM D 4101, ferrule supplied with countersunk plug and adjustable top with round (square) nickel bronze (brushed bronze) cover, with AWCO (Acid Waste Cleanout) cast in cover. 3" FCO SquareNickel Bronze; Brushed Bronze FCO-RD FCO Recommended Specification: ORION FCO corrosion resistant finished floor cleanout. Manufactured from PVDF material conforming to ASTM D 3222, ferrule supplied with countersunk plug and adjustable top with round (square) nickel bronze (brushed bronze) cover, with AWCO (Acid Waste Cleanout) cast in cover. PVDF PVDF Orion Fittings 22 A c i d Wa s t e P i p i n g Physical Properties FLAME RETARDANT POLYPROPYLENE Property Unit Value Test Method Nominal Melt Flow (at 230° C / 2.16 kg) g/10 min 0.75 ASTM D1238 Density (at 73° F) Tensile Strength (at Yield) Elongation at Yield Modulus of Elasticity Izod Impact, notched (at 73° F – 1/8” bar) Rockwell Hardness Melting Point g/cm3 0.901 ASTM D792 psi 3400 ASTM D638 % psi ft-lb/in 15 150,000 13 ASTM D638 ASTM D790A ASTM D256 R scale °F °C — % 77 324 162 .905 .02 ASTM D785 Aristech Aristech ASTM D792 ASTM D570 Specific Gravity Water absorption (24hrs @73° )F Rate of Burning Smoke Density Rating Burning Class Limiting Oxygen Index Flammability cm/min 1.25 % 48 — V-2 % 17 Polypropylene Material Cell Class PP0348 Corrosive Waste Drainage System Complies ASTM D635 ASTM D2843 UL 94 ASTM D2863 ASTM D4101 ASTM F1412 NON-FLAME RETARDANT POLYPROPYLENE Property Unit Value Test Method Nominal Melt Flow (at 230° C / 2.16 kg) g/10 min 0.75 ASTM D1238 Density (at 73° F) Tensile Strength at Yield Elongation at Yield Modulus of Elasticity Izod Impact, notched at 73° F – 1/8” bar Rockwell Hardness Melting Point g/cm3 psi % psi ft-lb/in 0.901 3400 15 150,000 13 ASTM ASTM ASTM ASTM ASTM R scale °F °C 77 324 162 .905 .02 ASTM D785 Aristech Aristech ASTM D792 ASTM D570 Specific Gravity Water absorption % 24hrs @73° F Polypropylene Material Cell Class PP 0348 Corrosive Waste Drainage System Complies 44 ORION FITTINGS, INC. D792 D638 D638 D790A D256 ASTM D4101 ASTM F1412 Acid Waste Piping Systems Physical Properties ACID WASTE PIPING PVDF Property Specific Gravity Water Absorption 24 Hrs.@ 73ºF Tensile Strength psi @ 73º F Modulus of Elasticity @73ºF Flexural Modulus psi Izod Impact Strength @ 73ºF (Notched) Hardness Melting Point Coefficient of Thermal Expansion Thermal Conductivity Heat Distortion Temp. @ 66psi Heat Distortion Temp. @ 264psi Resistance to Heat at Continuous Drainage Limiting Oxygen Index (%) Unit Value Test Method % 1.76 .03 ASTM D-792 ASTM D-570 psi 6,000 ASTM D-638 psi 210,000 ASTM D-638 psi Ft-Lb/In 9,700 3.8 ASTM D-790 ASTM D-256 Shore D ºF In/InºF x 10-5 78 330 7.4 ASTM D-2240 ASTM D-3418 ASTM D-696 BTU-in/HR/Sq.Ft./ºF psi 1.18 251 ASTM D-433 ASTM D-648 psi 221 ASTM D-648 ºF 230 % 44 Flame Spread Smoke Developed Underwriters Lab Rating (sub. 94) PVDF Material Class Corrosive Drainage Waste System Acid Waste Piping Systems 0-5 35 V-0 Type I, Grade II Complies ASTM D-2836 ASTM E-84 ASTM E84 UL. 94 ASTM D3222 ASTM F1673 ORION FITTINGS, INC. 45 A c i d Wa s t e P i p i n g Design Data Installing Drainage Systems Proper installation of Orion drainage systems is extremely important in assuring that installations perform flawlessly for years. Supporting a Drainage System Since Polypropylene has a higher expansion rate than that of other materials, it cannot be anchored to restrict movement from thermal expansion incurred from chemical reactions or the inadvertent dumping of hot water into the acid waste system. Orion recommends the use of clevis or loop type pipe hangers. If split-ring or other hanger types are used the hanger should be a size larger than the pipe being supported so the polypropylene pipe is free to move. (For example, if supporting 2" pipe, use 3" hangers, or when supporting 3" pipe, use 4"hangers, etc.) Warnings: • The use of uni-strut type hangers or any hanger which relies on clamp tightness for support voids manufacturers warranty. • Do not clamp a polypropylene pipe system tightly. It must be free to move. Recommended Hanger Spacing for Orion Polypropylene Drainage Systems Schedule 40 & Schedule 80* Pipe size, inches 1 ⁄2 2 3 4 6 8 10 12 1 Hanger Spacing, feet 4 4 5 6 6 6 7 7 *Or per code. Recommended Hanger Spacing for Orion PVDF Drainage Systems* Pipe, size, inches 11⁄2 2 3 4 6 *Or per code. 46 ORION FITTINGS, INC. Hanger spacing, feet 4.5 5 5.5 6 7 Pipe Specifications Polypropylene Acid Waste Pipe manufactured from resin meeting ASTM D4101. Pipe meets the dimensional tolerances of ASTM D2447. All pipe is supplied in 10' sections (20' optional). All pipe is pregrooved at the factory. PVDF Pipe manufactured from resin meeting ASTM D3222. Pipe meets the dimensional tolerances of ASTM D2447. All pipe is supplied in 10' sections (20' optional). All pipe is pregrooved at the factory. All PVDF pipe is marked with UL 723 classified. Fitting Specifications No-Hub/Plain End Fittings— Orion NoHub/Plain End fittings meet or exceed ASTM F1412. Polypropylene fittings are manufactured from polyolefin material in accordance with ASTM D4101. PVDF fittings are manufactured from Kynar® brand of PVDF resin meeting ASTM D3222. The outer band of each No-Hub/Plain End is 300 series stainless steel, and 5⁄16" bolts, nuts and washers plated to meet a 100 hour salt spray test per ASTM B117. Socket Fusion Fittings— Socket fusion systems conform to ASTM F1412. Orion socket fusion fittings meet or exceed ASTM D2657 standards. Polypropylene fittings are manufactured from polyolefin material in accordance with ASTM D4101. PVDF fittings are manufactured from Kynar® brand of PVDF resin meeting ASTM D3222. Rionfuse Electrofusion Fittings— Orion Rionfuse fittings meet or exceed ASTM F1412. Polypropylene fittings are manufactured from polyolefin material in accordance with ASTM D4101. The molded coil is made of heavy gauge wire. Clamps are not to be used at any time during installation. Underground Installation of Orion Acid Waste Systems The trench as excavated for the pipe installation must be free of loose stones, building materials or outcroppings, and must provide minimum clearance around pipe of half the pipe diameter on each side (horizontally) and one pipe diameter above and below (vertically). The trench shall be backfilled over the unexcavated base to a depth of one pipe diameter with clean backfill. The backfill material shall be free of stones and foreign matter and shall be capable of passing a No. 10 screen. Acid Waste Piping Systems Design Data ACID WASTE PIPING Mechanical Couplings Part Material Type Standard Size," Galvanic Reaction Outer band Stainless steel AISI 304-2B ASTM A240 — — Bolt bar Stainless steel AISI 304-2B ASTM A240 — — Carbon steel Cadmium plated with Grade 8 5/16-18x1 ⁄ — — 5/16-18 — dichromate coating — 5/16 — Automatic MIG — — Basically nil Bolt* dichromate coating Nut* Carbon steel Cadmium plated with dichromate coating Washers* Welding Carbon steel Cadmium plated with Stainless steel with Tri-Mix Coupling body: Made from thermoplastic resin. This material has similar chemical resistant properties as the pipe and fittings manufactured by Orion. It has been selected because of its excellent ability to be used as a gasket. ASTM Density Low temp. brittleness Vical softness point .914 D792Tensile (-76(F) D746 185(F (85(C) D1525 Flexural stiffness 12,700 psi D747 Torsional stiffness 14,900 psi D1043 2100 D1238 *Bolt, nut, washer are plated to meet 100 hour salt spray test per ASTM D117. The piping shall be installed over this material and tested in accordance with applicable plumbing codes. After testing, initial backfilling must be carefully accomplished, still using No. 10 screen material until fill surrounds the pipe. When the selected backfill meets a depth of one diameter over the pipe, then backfilling can proceed with normal fill until complete. Fill shall be compacted using hand held compacting equipment when fill is midway up the pipe, and again when the fill is over one diameter over the pipe. Heavy-duty compacting equipment can be used after the initial backfill is completed. Testing Procedures Fully inspect the installed piping for evidence of mechanical abuse and suspect joints. Split the system into convenient test sections, not exceeding 1000 ft. The piping should be capped off with an expandable plug at the end of the pipesection to be tested. should be backfilled between the fittings being tested, prior to testing. Slowly fill the pipe section with water, taking care to remove all trapped air in the piping. Use air release valves in any high spots in the system. Do not pressurize at this stage. Leave the pipe for at least one hour, to allow an equilibrium temperature to be achieved. Visually check the system for leaks. If clear, check for and remove any remaining air from the system. Pressurize the system to a suggested maximum of 10 feet head by means of a standard 10 foot standing water test using a 10-foot vertical riser, or a low pressure hand pump. Leave the line at 10 feet of head pressure for a period of up to 8 hours, during which time the water level should not change, (standing water test) or the pressure gauge reading should not change (hand pump test). We suggest that straight lengths of pipe Acid Waste Piping Systems ORION FITTINGS, INC. 47 Acid Waste Piping Design Data If there is a significant drop in pressure, or extended times are required to achieve the desired pressure, either joint leakage has occurred or air is still trapped in the line. In this event, inspect for joint leaks. If none are found, check for trapped air - this air must be removed prior to continuing the test. If joints are found to be leaking, the system must be fully drained and the joints repaired. Dry or marginal Rionfuse joints can be easily re-fused by following the procedures detailed in this catalog. Leaking joints can be backwelded if necessary. It should not be necessary to cut out joints, unless the joint has previously been overheated, contaminated, fractured or very badly made in the first place. Where joints have to be cut out and replaced, the procedures for field cuts and joint installation detailed in this manual should be followed. Repeat the 10 feet head test after repairing any leaking joints, following the procedure described above. NOTE: Tanks should not be pressure tested. Pressure: This system was designed for acid waste of a gravity nature. Some low-pressure applications are possible, but should be checked with factory engineering department before specification or installation. Do not use compressed air or other compressed gases for testing or use. The manufacturer DOES NOT RECOMMEND NoHub/Plain End couplings for use in systems used for dumping hot water appliances (autoclaves, dishwashers, sterilizers, etc). For these systems, Orion socket fusion is recommended on main stacks carrying hot water and all runs within 75 feet of appliance. Thermal Expansion Table Polypropylene ∆T ∆T ∆T Length 40ºF 50ºF 20 ft .57 .70 40 ft 1.13 1.42 60 ft 1.70 2.12 80 ft 2.27 2.83 100 ft 2.83 3.54 ∆T 60ºF .85 1.67 2.55 3.40 4.25 ∆T 70ºF .99 1.98 2.97 3.97 4.96 ∆T 80ºF 1.13 2.27 3.40 4.53 5.66 90ºF 1.27 2.55 3.82 5.10 6.37 ∆T 100ºF 1.42 2.83 4.25 5.66 7.08 48 ∆T 60ºF 1.08 2.16 3.24 4.32 5.40 ORION FITTINGS, INC. ∆T 70ºF 1.26 2.52 3.78 5.04 6.30 ∆T 80ºF 1.44 2.88 4.32 5.76 7.20 90ºF 1.62 3.24 4.86 6.48 8.10 e = 5.9 x 10-5 in/in ºF (.000059") for Polypropylene e = 7.5 x 10-5 in/in ºF (.000075") for PVDF Polypropylene Example: Highest temperature expected: 100ºF Lowest temperature expected: 50ºF Total variation: ∆T: 50ºF Length of run: 20 ft. Change in T: 50ºF Change in L: .708" Where:Change in L = change in length from thermal expansion or contraction (inches) ∆T = difference between highest and lowest temperature expected (0ºF) e = coefficient of thermal expansion L = length of pipe run (feet) Example: L = 20ft ∆T = 50(F ∆L = 12 x .000059 x 50 x 20 ∆L = .708" Pipe Dimension Data—ASTM F1412 Nom Size Average O.D. Schedule 40 inches wall thickness 1-1/2 1.900 .145 2 2.375 .154 3 3.500 .216 4 4.500 .237 6 6.625 .280 8 8.625 .322 10 10.750 .365 12 12.750 .406 Schedule 80 wall thickness .200 .218 .300 .337 .432 .500 .593 .687 Pitch ∆T 100ºF 1.80 3.60 5.40 7.20 9.00 e= coefficient of thermal expansion All Orion Drainage Pipe Dimensions Meets ASTM F1412 Specifications PVDF ∆T ∆T ∆T Length40ºF 50ºF 20 .72 .90 40 1.44 1.80 60 2.16 2.70 80 2.88 3.60 100 3.60 4.50 To calculate thermal expansion, use the formula: ∆L=12eL∆T Orion drainage systems are designed to allow for 1/4” pitch per foot. Installation should be planned to allow for full usage of this pitch. Acid Waste Piping Systems Design Data ACID WASTE PIPING Recommended Pipe Support Schedule For Above Ground Installations. • Data based on Orion pipe supported on uniform centers, carrying liquids having specific gravities up to 1.30, without major load concentration. • These recommendations are for uninsulated lines. If pipe is insulated the spans should be reduced by 35% to accommodate the weight of insulation. • Never support pipe in tight clamps; lines must be free to move axially. • Do not use compressed air or other compressed gases for testing of or use in any Orion system. Use of compressed air or gases voids any and all warranties.Schedule 40 Polypropylene* High Purity Pipe (maximum span, feet). *Whiteline or Standardline PVDF High Purity Pipe (maximum span, feet). Schedule 40 Temperature, ºF Pipe Size 150 3 continuous ⁄2" 4 ⁄4" 4.5 3 continuous 1" 4.5 3.5 continuous 11⁄2" 5.5 4 continuous 2" 5.75 4 2 3" 6.5 4.5 2.5 4" 7.5 5 3 Schedule 80 Temperature, ºF Pipe Size 70 120 150 ⁄2" 5 3.5 continuous 3 ⁄4" 5.5 3.5 continuous 1" 5.5 4 continuous 6 4 2.5 1 Schedule 40 2" 6.5 4.5 2.5 Temperature, ºF 3" 7 5 3 4" 8 5 3.5 Pipe Size 70 120 150 ⁄2" ⁄4" 1" 11⁄2" 2" 3" 4" 4 4 4.5 5 5 6 6 3 3 3 3.5 3.5 3.5 4.5 continuous continuous continuous continuous 2 2.5 3 3 120 3 1 11⁄2" 1 70 Schedule 80 Temperature, ºF Pipe Size 70 120 150 ⁄2" ⁄4" 1" 11⁄2" 2" 3" 4" 5 5 5.5 5.5 6 7 7.5 3.5 3.5 4 4 4.5 5 5 continuous continuous continuous 2.5 2.5 3 3.5 1 3 Acid Waste Piping Systems ORION FITTINGS, INC. 49 Acid Waste Piping Design Data Maximum Service Temperatures As with all plastics, Polypropylene and PDVF have minimum and maximum service temperatures. Exposure to certain chemicals may effect the maximum service temperatures of plastics and therefore our chemical compatibility charts should be considered when determining the maximum working temperatures of our piping systems. The joining method will also effect the maximum temperature of any plastic piping system. The below information can be used as a guide for determining the maximum service temperatures for polypropylene and PVDF based on water as the medium. Polypropylene Socket Fusion •200ºF - Constant or Intermittent Flow Rionfuse •180ºF - Constant Flow •200ºF - Intermittent Flow No-Hub/Mechanical Joint •160ºF - Intermittent Flow •120ºF - Constant Flow PVDF Socket Fusion •285ºF - Constant or Intermittent Flow No-Hub/Mechanical Joint •180ºF - Intermittent Flow •160ºF - Constant Flow 50 ORION FITTINGS, INC. Acid Waste Piping Systems Chemical Resistance of Polypropylene and Polyethylene Generally speaking, the chemical resistance of polypropylene and polyethylene is considered superior to that of metals. They are unaffected by most inorganic acids, alkalis, and aqueous solutions which rapidly corrode metals, although some concentrated acids and oxidizing agents can attack them, especially at elevated temperatures. IMPORTANT NOTICE: This data refers to drainage systems usage only. For chemicals not listed, check with Orion. The information appearing here has been assembled from sources believed to be reliable, but is not guaranteed by Orion. Orion is not responsible for its accuracy or reliabilty. In manufacturing its products, Orion uses raw materials manufactured by others, and Orion has no control over the methods used in installing its products or the conditions under which they are used. It does not make any representation concerning either the chemical resistance properties of its products or the toxicological effects of chemicals reacting with them. Nothing appearing here should be considered as a recommendation for any use that would infringe patent rights or an endorsement for the use of any particular material or chemical or any class of materials or chemicals. Chemical Substance Concentration TemperatureºF Acetaldehyde Acetamide Acetate Solvents, Crude Acetate Solvents, Pure Acetic Acid 5 Acetic Acid 10 Acetic Acid 20 Acetic Acid 30 Acetic Acid 50 Acetic Acid 60 Acetic Acid 80 Acetic Acid, Glacial Acetic Anhydride Acetic Ether (See Ethyl Acetate) Acetone Acetonitrile (Methyl Cyanide) Acetophenone Acetyl Propane Acetylene Acid Mine Water Acrylic Acid Acrylonitrile Adipic Acid Aqueous Alcohol, Allyl Alcohol, Amyl Alcohol, Butyl Alcohol, Ethyl Alcohol, Isopropyl Alcohol, Methyl Alcohol, Polyvinyl Allyl Chloride Alum (See Aluminum Sulfate) Alum, Ammonium Alum, Chrome Alum, Potassium Aluminum, Chloride Aluminum, Fluoride Aluminum, Hydroxide Aluminum, Nitrate Aluminum, Potassium Sulfate (Potash Alum) Aluminum, Sulfate 10 Ammonia 25 Acid Waste Piping Systems 100 100 NR NR 180 180 180 180 180 150 150 120 73 73 120 NR 73 130 73 150 NR 73 120 140 73 180 180 120 180 120 73 180 180 180 180 180 180 180 180 180 180 150 Chemical Substance ConcentrationTemperatureºF Ammonia Ammonium, Acetate Ammonium, Bifluoride Ammonium, Carbonate Ammonium, Chloride Ammonium, Fluoride Ammonium, Fluoride Ammonium, Hydroxide Ammonium, Nitrate Ammonium, Persulfate Ammonium, Phosphate Dibasic Monobasic Tribasic Ammonium, Sulfate Ammonium, Sulfide Amyl, Acetate Amyl Chloride Aniline Aniline Hydrochloride Anthraquinone Sulfonic Acid Anti-Freeze (See Ethylene Glycol) Antimony Trichloride Aqua Regia Arsenic Acid Aryl Sulfonic Acid Baking Soda (See Sodium Bicarbonate) Barium Carbonate Barium Chloride Barium Hydroxide Barium Nitrate Barium Sulfate Barium Sulfide Beer Beet Sugar Liquors Benzaldehyde Benzene Benzene Sulfonic Acid Benzene Sulfonic Acid Benzoic Acid Benzol (see Benzene) Bismuth Carbonate 99 10 20 10 10 100 120 150 180 180 150 180 180 180 180 NR 180 180 180 180 180 180 NR NR 150 73 73 150 120 NR 140 NR 180 180 180 180 180 180 180 150 120 NR 180 150 150 NR 180 ORION FITTINGS, INC. 51 Chemical Resistance of Polypropylene and Polyethylene Chemical Substance Concentration TemperatureºF Bismuth Carbonate Black Liquor Bleach—see Sodium Hypochlorite Borax, Sodium Borate Boric Acid Brine Bromic Acid Bromine Dry Bromine Gas, Wet Bromine Liquid Bromine Water Butane Butanol (see Alcohol, Butyl) Butyl Acetate Butyl Chloride (Chlorobutane) Butyl Ether Butyl Phenol Butyl Phthalate Butylamine Butylene (Liqudied Petroleum Gas) Butyric Acid Calcium Acetate Calcium Bisulfide Calcium Bisulfite Calcium Carbonate Calcium Chlorate Calcium Chloride Calcium Hydroxide Calcium Hypochlorite Calcium Nitrate Calcium Sulfate Cane Sugar Liquors Carbon Dioxide (wet or dry) Carbon Disulfide Carbon Monoxide Carbon Tetrachloride Carbonic Acid Castor Oil Caustic Lime (Calcium Hydroxide) Caustic Soda (Sodium Hydroxide) Chloric Acid Chlorine Gas Wet Chlorine Liquid Chlorine Water Sat Chlorosulfonic Acid Chromic Acid Chromic Acid Chromic Acid Chromium Alum Citric Acid Clorox Bleach Coconut Oil Coke Oven Gas 52 ORION FITTINGS, INC. 12.5 10 20 5 10 20 180 150 150 180 180 180 NR NR NR NR NR 73 NR NR NR NR NR 180 NR NR 180 180 180 180 180 180 150 180 120 180 180 180 180 NR 180 NR 180 120 180 180 NR NR NR 180 NR 120 120 120 120 150 120 150 73 Chemical Substance ConcentrationTemperatureºF Copper Carbonate Copper Chloride Copper Cyanide Copper Fluoride Copper Nitrate Copper Salts Copper Sulfate Copper Sulfate Corn Oil Corn Syrup Cottonseed Oil Creosote Cresols Cresylic Acid Croton Aldehyde Crude Oil Cupric Cyanide (see Copper Cyanide) Cupric Fluoride Cupric Nitrate Cupric Salts Cupric Sulfate (see Copper Sulfate) Cyclohexane Cyclohexanol Cyclohexanone Decalin Detergents Detergents Heavy Duty Dextrin Starch Gum Dextrose (Glucose) Diacetone Alcohol Diazo Salts Dibenzyl Ether Dibutyl Phthalate Dichlorethane (Ethylene Dichloride) Dichlorobenzene Dichloroethylene Dichloroisopropyl (Ether) Dichloromethane Diesel Fuel Diethyl Cellosolve Diethylamine Diethylbenzene Diethylether (Ether) Dimethyl Ketone (see Acetone) Dimethyl Phthalate Dimethylamine Dimethylbenzene Dimethylformanide Dioctyl Phthalate Dioxane Dipropylene Glycol Disodium Phosphate Distilled Water 5 150 150 150 150 150 150 150 150 100 150 180 NR NR NR 73 73 150 150 150 150 150 NR 73 NR 180 180 150 150 150 120 120 NR 73 NR 73 NR NR NR 73 73 120 NR 73 120 NR 120 NR 120 NR 73 120 180 180 Acid Waste Piping Systems Chemical Resistance of Polypropylene and Polyethylene Chemical Substance Concentration TemperatureºF Divinylbenzene Dry Cleaning Solvents Epichlorohydrin Epsom Salts Esters (General) Ethane Ethanol (see Alcohol Ethyl) Ethanolamine Ethers Ethyl Acetate Ethyl Acetate Ethyl Alcohol Ethyl Bromide Ethyl Chloride (Chiroethane) Ethyl Ether Ethyl Formate Ethylbenzene Ethylene Bromide Ethylene Chlorohydrin Ethylene Diamine Ethylene Dichloride (Dichloroethane) Ethylene Glycol Ethylene Oxide Fatty Acids Ferric Chloride Ferric Nitrate Ferric Sulfate Ferrous Chloride Ferrous Nitrate Ferrous Sulfate Fish Solubles Fluoboric Acid Fluorine Gas 1 wet Fluorine, Liquid Fluosilicic Acid (Hydro Fluosilic Acid) Formaldehyde Formaldehyde Formaldehyde Formic Acid Freon 11 (MF) Freon 12 Freon 22 Fructose Fruit Juice Fruit Pulp Fuel Oil Furfural (Ant Oil) Bran Oil Gallic Acid Gas, Natural Gasoline, Leaded Gasoline, Sour Gasoline, Unleaded (1 Dry) Acid Waste Piping Systems 25 35 50 NR 73 120 150 NR NR 180 NR NR 73 120 150 NR NR 73 NR NR NR 73 73 NR 150 NR 180 180 180 180 180 180 180 180 73 NR NR 120 150 150 150 120 73 73 73 180 180 180 NR NR 73 73 NR NR NR Chemical Substance ConcentrationTemperatureºF Gelatin Gin Glucose Glue Glycerine (see Glycerol) Glycerol (Glycyl Alcohol) Glycolic Acid Glycols Grape Sugar Green Liquor (Alkaline pulp) Heptane Hexane Hexyl Alcohol (Hexanol) Honey Hydraulic Oil Hydraulic Oil (synthetic) Hydrazine Hydrobromic Acid Hydrobromic Acid Hydrobromic Acid Hydrochloric Acid Hydrochloric Acid Hydrochloric Acid Hydrochloric Acid (Muriatic Acid) Hydrocyanic Acid Hydrocyanic Acid (Prussic Acid) Hydrofluoric Acid Hydrofluoric Acid Hydrofluoric Acid Hydrofluoric Acid Hydrofluoric Acid Hydrofluoric Acid Hydrofluoric Acid Hydrofluosilicic Acid Hydrofluosilicic Acid Hydrogen Hydrogen Cyanide Hydrogen Fluoride Hydrogen Peroxide Hydrogen Peroxide Hydrogen Peroxide Hydrogen Peroxide Hydrogen Peroxide Hydrogen Peroxide Hydrogen Phosphide (see Phosphine) Hydrogen Sulfide Hydrogen Sulfide (Ag Sol) Hydrogen Sulfide (dry) Hydroquinone Hydroxyacetic Acid Hydroxylamine Sulfate Hypochlorous Acid 10 20 48 10 20 25 37 10 10 20 30 40 50 65 75 20 5 10 30 50 90 180 120 180 120 NR 180 150 120 120 73 73 73 73 180 NR NR NR 150 150 120 180 160 160 120 150 73 150 150 120 120 73 73 73 120 120 73 73 73 73 73 73 73 NR NR 73 150 150 150 150 150 120 120 ORION FITTINGS, INC. 53 Chemical Resistance of Polypropylene and Polyethylene Chemical Substance Concentration TemperatureºF Iodine Solution Isoctane Isopropyl Ether Jet Fuel JP-3 Jet Fuel JP-4 Jet Fuel JP-5 Kerosene Ketones Kraft Liquor Lactic Acid (Milk Acid) Lard Oil Lauric Acid Lauryl Chloride Lead Acetate (Sugar of Lead) Lead Chloride Lead Nitrate Lead Sulfate Lemon Oil Lime-Sulfur Solution Linoleic Acid (Linolic Acid) Linseed Oil (Flaxseed Oil) Lubricating Oil Machine Oil Magnesium Carbonate Magnesium Chloride Magnesium Citrate Magnesium Hydroxide Magnesium Nitrate Magnesium Sulfate (Epsom Salts) Maleic Acid Malic Acid (Apple Acid) Manganese Sulfate Mercuric Chloride Mercuric Cyanide Mercuric Nitrate Mercuric Sulfate Mercurous Nitrate Mercury (Quicksilver) Methane (Methyl Hydride) Methanol (see Alcohol, Methyl) Methyl Alcohol Methyl Benzene (see Toluene) Methyl Bromide Methyl Butyl Ketone Methyl Cellosolve Methyl Chloride (Chloromethane) Methyl Chloroform (Trichloroethane) Methyl Ethyl Ketone (MEK) Methyl Isobutyl Ketone Methyl Methacrylale Methyl Salicylate (Wintergreen 011) Methyl Sulfate 54 ORION FITTINGS, INC. 73 73 NR NR NR NR 73 73 73 150 73 120 NR 180 150 150 150 NR 120 120 150 73 120 180 180 180 180 180 180 120 73 180 180 180 120 120 120 150 120 180 NR NR 73 NR NR 73 NR NR 73 73 Chemical Substance ConcentrationTemperatureºF Methylene Chloride Methylene Iodine Milk Mineral Oil Molasses Monoethanolamine Naphtha Naphthalene (Tar Camphor) Natural Gas Nickel Acetate Nickel Chloride Nickel Nitrate Nickel Sulfate Nicotine Nicotine Acid (see Niacin) Nitric Acid Nitric Acid Nitric Acid Nitric Acid Nitric Acid Nitric Acid Nitric Acid Concentrate Nitric Acid Fuming (Red) Nitroglycerine Nitrous Oxide Ocenolol (Oleyl Alcohol) Octane Oils 120 Oils, Citric Oils, Clove Oils, Coconut Oils, Cod liver Oils, Corn Oils, Cotton Seed Oils, Creosote Oils, Crude Sour Oils, Diesel Fuel Oils, Fuel Oils, Linseed Oils, Mineral Oils, Olive Oils, Silicone Oils, Vegetable Oleic Acid (Red Oil) Oleum (Fuming Sulfuric Acid) Oxalic Acid Oxygen Gas Ozonized Water Palmitic Acid Palmitic Acid Peracetic Acid 10 20 30 40 50 70 100 10 70 40 NR NR 180 73 120 150 120 NR 73 180 180 180 180 NR 73 150 140 120 120 73 NR NR NR NR NR NR NR 73 73 120 73 73 120 NR 73 73 73 150 120 150 150 73 73 NR 73 NR NR 180 180 NR Acid Waste Piping Systems Chemical Resistance of Polypropylene and Polyethylene Chemical Substance Concentration TemperatureºF Perchloric Acid 70 Petroleum (Sour) Petroleum Oils Phanois (Carbolic Acid) Phenylhydrazine Phosgene Gas Phosgene Liquid Phosphoric Acid 10 Phosphoric Acid 20 Phosphoric Acid 40 Phosphoric Acid 50 Phosphoric Acid 80 Phosphoric Acid 85 Phosphorus Oxychloride Phosphorus Trichloride, dry Photographic Developer Photographic Solutions Phthalic Acid (Terephthalic Acid) Phthalic Anhydride Pickle Brine Pickling Solutions Plating Solutions, Antimony Plating Solutions, Arsenic Plating Solutions, Brass Plating Solutions, Bronze Plating Solutions, Cadmium Plating Solutions, Chrome Plating Solutions, Copper Plating Solutions, Gold Plating Solutions, Indium Plating Solutions, Iron Plating Solutions, Lead Plating Solutions, Nickel Plating Solutions, Rhodium Plating Solutions, Silver Plating Solutions, Tin Plating Solutions, Zinc Polyethylene Glycol Emulsion Polyvinyl Alcohol Potash Potassium Carbonate Potassium Aluminum Sulfate Potassium Bicarbonate Potassium Bichromate (see Potassium Dichromate) 150 Potassium Bisulfate Potassium Bromate Potassium Bromide 30 Potassium Carbonate Potassium Chlorate Aqueous 30 Potassium Chloride Potassium Chromate Potassium Copper Cyanide Acid Waste Piping Systems 180 73 73 73 NR NR NR 180 180 180 180 180 180 73 73 150 150 NR NR 120 150 120 120 120 120 120 120 180 120 120 120 120 180 150 180 180 180 180 120 180 180 180 180 120 180 180 180 180 180 150 Chemical Substance ConcentrationTemperatureºF Potassium Dichromate Potassium Ferricyanide Potassium Ferrocyanide Potassium Fluoride Potassium Hydroxide (Caustic Potash) Potassium Perbotate Potassium Perchlorate Potassium Permanganate 20 Potassium Persulfate Potassium Pitrate Potassium Sulfate Potassium Sulfide Propane (Dimethyl-Methane) Salenic Acid Salt Brine Sea Water Silver Cyanide Silver Nitrate Silver Salts Silver Sulfate Soap Solutions Soda Ash (Sodium Carbonate) Sodium Acetate Sodium Alum Sodium Benzoate Sodium Bicarbonate Sodium Bisulfate Sodium Bisulfite Sodium Borate (Borax) Sodium Bromide Sodium Carbonate (Soda Ash) Sodium Chlorate Sodium Chloride (Salt) Sodium Chlorite Sodium Cyanide Sodium Dichromate Sodium Ferricyanide Sodium Ferrocyanide Sodium Fluoride Sodium Hydroxide 15 Sodium Hydroxide 20 Sodium Hydroxide 30 Sodium Hydroxide 50 Sodium Hydroxide 70 Sodium Hydroxide Conc (Caustic Soda) Sodium Hypochlorite (Bleach) 12.5 Sodium Hypochlorite Conc 20 Sodium Metaphosphate Sodium Metasilicate Sodium Nitrate Sodium Paimitale Sodium Perborate 180 180 180 180 180 150 150 73 120 150 180 120 73 73 180 180 180 180 180 150 180 180 180 150 180 180 180 180 120 180 180 180 180 150 180 180 150 150 180 180 180 180 180 180 180 120 73 150 150 180 120 180 ORION FITTINGS, INC. 55 Chemical Resistance of Polypropylene and Polyethylene Chemical Substance Concentration TemperatureºF Sodium Peroxide Sodium Phosphate Acid Sodium Phosphate Alkaline (Mono Basic) Sodium Phosphate Neutral (Tri Basic) Sodium Silicate (Water Glass) Sodium Sulfate Sodium Sulfide Sodium Sulfite Sodium Thiocyanate Sodium Thiosulfate Soybean Oil Stannic Chloride (Tin Chloride) Stannous Chloride (Tin Salts) Stearic Acid Stoddard Solvent (Dry Cleaning Solvent) Succinic Acid (Butanedioic Acid) Suffonated Detergents Sugar Solutions Sulfamic Acid Sulfate Liquors (Paper Pulp) Sulfur Sulfur Chloride Sulfur Dioxide (Dry) Sulfur Dioxide (Wet) Sulfuric Acid Sulfuric Acid Sulfuric Acid Sulfuric Acid Sulfuric Acid Sulfuric Acid Sulfuric Acid Sulfuric Acid Sulfuric Acid Sulfurous Acid Tall Oil Tannic Acid Tartaric Acid (Dihydrxy Succinic Acid) Tatralin (Tetrahydro-Naphthalene) Tetrachlorethane Thionyl Chloride Thread Cutting Oils Titanium Teirachloride Toluene Transformer Oil (Liquid Insulators) Mineral Oil Type Tributyl Phosphate Trichlorethylene Trichloroacetic Acid Trichloroethane (Methyl Chloroform) Triethanolamine Triethylamine Trisodium Phosphate 56 ORION FITTINGS, INC. 10 30 50 60 70 80 90 95 100 180 180 180 180 180 180 180 180 150 180 120 150 150 120 73 150 120 180 NR 150 73 NR 73 73 180 150 73 73 73 NR NR NR NR 150 180 180 150 NR NR NR 120 NR NR Chemical Substance Turpenline Urea Urine Vaseline Vegetable Oil Vinegar (4-8% Acetic Acid) Vinyl Ether Water Acid Mine Water Deionized Water Demineralized Water Distilled Water Potable Water Salt Water Sewage Whiskey White Liquor Wines Xylene Zinc Chloride Zinc Nitrate Zinc Sulfate ConcentrationTemperatureºF NR 180 180 150 120 150 NR 150 180 180 180 180 180 180 180 73 150 NR 180 180 180 73 73 73 73 NR NR NR 120 Acid Waste Piping Systems Chemical Resistance of PVDF The information appearing here has been assembled from sources believed to be reliable, but is not guaranteed by Orion. Orion is not responsible for its accuracy or reliabilty. In manufacturing its products, Orion uses raw materials manufactured by others, and Orion has no control over the methods used in installing its products or the conditions under which they are used. It does not make any representation concerning either the chemical resistance properties of its products or the toxicological effects of chemicals reacting with them. Nothing appearing here should be considered as a recommendation for any use that would infringe patent rights or an endorsement for the use of any particular material or chemical or any class of materials or chemicals. apure substance unless otherwise indicated btemperatures in ºF have been rounded to ºC in 5 degree increments cNR indicates that KYNAR resin is not recommmended for use with the chemical at room temperature or at the temperature indicated Maximumb Temperature Acetaldehyde Acetamide Acetic Acid Acetic Acid 10% in water Acetic Acid 50% in water Acetic Acid 80% in water Acetic Anhydride Acetone Acetone 10% in water Acetonitrile Acetophenone Acetyl Bromide Acetyl Chloride Acetylacetone Acetylene Acrylonitrile Adipic Acid Air Alcoholic Spirits 40% Ethyl Alcohol Allyl Alcohol Allyl Chloride Aluminum Acetate Aqueous solution or solid Aluminum Bromide Aluminum Chloride Up to 40% in water Aluminum Fluoride Aqueous solution or solid Aluminum Hydroxide Aluminum Nitrate Aqueous solution or solid Aluminum Oxychloride Aluminum Sulfate Aqueous solution or solid Ammonia, gas Ammonia, Liquid Ammonium Acetate Aqueous solution or solid Ammonium Alum Aqueous solution or solid Ammonium Bifluoride Aqueous solution or solid Ammonium Bromide Aqueous solution or solid Ammonium CarbonateAqueous solution or solid Ammonium Chloride Aqueous solution or solid Ammonium DichromateAqueous solution or solid Ammonium Fluoride Aqueous solution or solid Ammonium Hydroxide Up to “concentrated” Ammonium Metaphosphate Aqueous solution or solid Ammonium Nitrate Aqueous solution or solid Ammonium Persulfate Aqueous solution or solid Acid Waste Piping Systems NR 75 120 225 200 150 NR NR 125 125 NR 125 125 NR 250 75 150 275 200 125 212 275 275 275 275 275 275 275 275 NR NR 175 275 150 250 275 275 250 275 225 80 135 65 120 135 135 120 135 110 275 275 75 135 135 25 25 50 110 95 65 50 50 50 50 120 25 65 135 95 50 100 135 135 135 135 135 135 135 135 Maximumb Temperature Ammonium PhosphateAqueous solution or solid Ammonium Sulfate Aqueous solution or solid Ammonium Sulfide Aqueous solution or solid Ammonium ThiocyanateAqueous solution or solid Amyl Acetate Amyl Alcohol Sec-Amyl Alcohol Amyl Chloride Aniline Aniline Hydrochloride Aqueous solution or solid Aqua Regia Arsenic Acid Aqueous solution Asphalt Barium Carbonate Barium Chloride Aqueous solution or solid Barium Hydroxide Barium Nitrate Aqueous solution or solid Barium Sulfate Barium Sulfide Beer Beet Sugar Liquors Benzaldehyde Benzene Benzenesulfonic Acid Aqueous solution or solid Benzoic Acid Benzoyl Chloride Benzoyl Peroxide Benzyl Alcohol Benzyl Chloride Benzyl Ether Benzylamine Aqueous solution or liquid Black Liquor Bleaching Agents Borax Boric Acid Boron Trifluoride Brine Brine, acid Brine, basic Brine, chlorinated acid Bromic Acid Aqueous solution Bromine dry gas Bromine, liquid Bromine, Water 275 275 125 275 125 275 125 275 120 75 75 275 250 275 275 275 275 275 275 212 225 70 170 125 225 170 170 250 275 100 75 175 275 275 275 75 275 275 275 200 200 150 150 212 135 135 50 135 50 135 50 135 50 25 25 135 120 135 135 135 135 135 135 100 110 20 75 50 110 75 75 120 135 40 25 80 135 135 135 25 135 135 135 95 95 65 65 100 ORION FITTINGS, INC. 57 Chemical Resistance of PVDF Chemical Substance Bromobenzene Bromoform m-Bromotoluene Butadiene Butane Butanediol Butyl Acetate Butyl Acrylate Butyl Alcohol sec-Butyl Alcohol t-Butyl Alcohol Butyl Bromide Butyl Chloride Butyl Ether Butyl Mercaptan Butyl Stearate Butylamine sec-Butylamine t-Butylamine 1 -Butylene Butylphenol Butyraidehyde Butyric Acid Calcium Acetate Calcium Bisulfate Calcium Bisulfite Calcium Bromide Calcium Carbonate Calcium Chlorate Calcium Chloride Calcium Hydroxide Calcium Hypochlorite Calcium Nitrate Calcium Oxide Calcium Phosphate Calcium Sulfate Cane Sugar Liquors Caprylic Acid Carbon Dioxide Carbon Disulfide Carbon Monoxide Carbon Tetrachloride Carbonic Acid Casein Castor Oil Chloral Hydrate Chlorinated Phenol Chlorine Chlorine, gas Chlorine, liquid Chlorine Dioxide Chlorine Water 58 Concentration Aqueous solution or liquid Aqueous solution or liquid Aqueous solution or liquid Aqueous solution or liquid Aqueous solution or liquid Aqueous solution or liquid Aqueous solution or solid Aqueous solution or solid Aqueous solution or solid Aqueous solution or solid Aqueous solution or solid Aqueous solution or solid Aqueous solution or solid Aqueous solution or solid Aqueous solution or solid 5% in CCI4 ORION FITTINGS, INC. Maximumb Temperature ºF ºC 150 150 175 250 250 275 80 125 225 200 200 275 275 100 275 100 NR 70 70 275 225 150 225 275 285 200 275 275 275 275 275 200 275 250 275 275 275 175 275 75 275 275 275 250 275 75 150 200 200 200 150 225 65 65 80 120 120 135 25 50 110 95 95 135 135 40 135 40 20 20 135 110 65 110 135 135 95 135 135 135 135 135 95 135 120 135 135 135 80 135 25 135 135 135 120 135 25 65 95 95 95 65 110 Chemical Substance Concentration Chloroacetic Acid Aqueous solution or pure Chloroacetyl Chloride Chlorobenzene Chlorobenzene-sulfonic Acid Aqueous solution or pure Chlorobenzyl Chloride Chlorofluorocarbon 11 Chlorofluorocarbon 12 Chlorofluorocarbon 13 Chlorofluorocarbon 14 Chlorofluorocarbon 21 Chlorofluorocarbon 22 Chlorofluorocarbon 113 Chlorofluorocarbon 114 Chloroform 6-Chlorohexanol Chlorohydrin Chloropicrin Chlorosulfonic Acid Chlorotrimethylsilane Chrome Alum Aqueous solution or solid Chromic Acid Up to 40% in water Chromic Acid 50% in water Chromyl Chloride Cider Citric Acid Aqueous solution or solid Coal Gas Coconut Oil Copper Acetate Aqueous solution or solid Copper Carbonate, basic Copper Chloride Aqueous solution or solid Copper Cyanide Copper Fluoride Copper Nitrate Aqueous solution or solid Copper Sulfate Aqueous solution or solid Corn Oil Corn Syrup Cottonseed Oil Cresol Cresylic Acid Crotonaldehyde Crude Oil Cryolite Cuprous Chloride Cyclohexane Cyclohexanol Cyclohexanone Cyclohexyl Acetate Decane Dextrin Aqueous solution or solid Diacetone Alcohol p-Dibromobenzene Maximumb Temperature ºF ºC NR 125 170 200 125 200 200 200 200 200 200 200 200 125 170 125 150 NR 125 200 175 125 125 140 275 225 275 250 275 275 275 275 275 275 275 250 275 150 150 125 275 250 250 275 150 75 200 250 250 75 200 50 75 95 50 95 95 95 95 95 95 95 95 50 75 50 65 50 95 80 50 50 60 135 110 135 120 135 135 135 135 135 135 135 120 135 65 65 50 135 120 120 135 65 25 95 120 120 25 95 Acid Waste Piping Systems Chemical Resistance of PVDF Chemical Substance Concentration 1,2,-Dibromopropane Dibutyl Phthalate Dibutyl Sebacate Dibutylamine Aqueous solution or liquid Dichloroacetic Acid Aqueous solution or liquid o-Dichlorobenzene Dichlorodimethylsilane Dichloroethylene 2,2,-Dichloropropionic Acid aa-Dichlorotoluene Diesel Fuels Diethanolamine Aqueous solution or liquid Diethylamine Aqueous solution or liquid Diethyl Malonate Diethylenetriamine Aqueous solution or liquid Diglycolic Acid Diisobutyl Ketone Diisobutyene Diisopropyl Ketone Dimethyl Acetamide Dimethyl Formamide Dimethyl Phthalate Dimethyl Sulfate Dimethyl Sulfoxide 2,6,-Dimethyl-4-heptanol 2,5,-Dimethyl-1,5-hexadiene Dimethylamine Aqueous solution or gas Dimethylaniline Dioctyl Phthalate 1,4-Dioxane Dioxolane Dipropylene Glycol Methyl Ether Disodium Phosphate Aqueous solution or solid Divinyl Benzene Epichlorohydrin Epsom Salts Aqueous solution or solid Ethanethiol Ethanolamine Aqueous solution or liquid 2-Ethoxyethyl Acetate Aqueous solution or liquid Ethyl Acetate Ethyl Acetoacetate Ethyl Acrylate Ethyl Alcohol Aqueous solution or liquid Ethyl Chloride Ethyl Chloroacetate Ethyl Chloroformate Ethyl Cyanoacetate Ethyl Ether Ethyl Formate Ethylbenzene Ethylene Chlorohydrin Aqueous solution or liquid Ethylene Dichloride Acid Waste Piping Systems Maximumb Temperature ºF ºC 200 NR NR 70 125 150 125 225 125 150 275 NR 75 NR 125 75 200 275 125 NR NR 75 75 NR 200 250 75 75 75 NR NR 75 200 125 NR 200 75 NR 200 NR 75 75 275 275 75 125 75 125 75 125 75 275 95 20 50 65 50 110 50 65 135 25 50 25 95 135 50 25 25 95 120 25 25 25 25 95 50 95 25 95 25 25 135 135 25 50 25 50 25 50 25 135 Chemical Substance Concentration Maximumb Temperature ºF ºC Ethylene Glycol Aqueous solution or liquid Ethylene Oxide Ethylenediamine Aqueous solution or liquid 2-Ethyl-1-hexanol Fatty Acids Fatty Acids, Sulfonates Ferric Chloride Aqueous solution or solid Ferric Hydroxide Ferric Nitrate Aqueous solution or solid Ferric Sulfate Ferric Sulfide Ferrous Chloride Aqueous solution or solid Ferrous Hydroxide Ferrous Nitrate Aqueous solution or solid Ferrous Sulfate Fluorine Fluoroboric Acid Aqueous solution Fluosilicic Acid Formaldehyde 37% in water Formic Acid Aqueous solution or liquid Fructose Aqueous solution or solid Fruit Juices, Pulp Fuel Oil Fumaric Acid Furan Furfural Furfuryl Alcohol Aqueous solution or liquid Gallic Acid Gas, manufactured Gas, natural Gasoline, leaded Gasoline, sour Gasoline, unleaded Gelatin Gin Glucose Aqueous solution or solid Glue Glutamic Acid Glycerin Aqueous solution or liquid Glycine Aqueous solution or solid Glycolic Acid Heptane Hexachloro-1,3-butadiene Hexamethylenediamine Hexamethylphosphotriamide Hexane Hexyl Alcohol Hydrazine Aqueous solution or liquid Hydrazine Dihydrochloride Aqueous solution or solid Hydrazine Hydrate Aqueous solution or liquid Hydriodic Acid Aqueous solution 275 200 225 250 275 175 275 250 275 275 250 275 250 275 275 75 275 275 125 250 275 212 275 170 NR 75 100 75 275 275 275 275 275 250 200 275 250 200 275 75 75 275 125 NR NR 275 175 200 135 95 110 120 135 80 135 120 135 135 120 135 120 135 135 25 135 135 50 120 135 100 135 65 75 125 275 25 50 135 25 40 25 135 135 135 135 135 120 95 135 120 95 135 25 25 135 50 NR 135 80 95 ORION FITTINGS, INC. 59 Chemical Resistance of PVDF Chemical Substance Concentration Maximumb Temperature ºF ºC Hydrobromic Acid Up to 50% in water Hydrochloric Acid Up to “concentrated” Hydrocyanic Acid Aqueous solution Hydrofluoric Acid Up to 40% in water Hydrofluoric Acid 41 -100% in water Hydrogen Hydrogen Chloride Hydrogen Cyanide Hydrogen Fluoride Hydrogen Peroxide Up to 30% in water Hydrogen Peroxide 90% in water Hydrogen Sulfide Hydrogen Sulfide Aqueous solution Hydroquinone Hypochlorous Acid Aqueous solution Iodine 10% in Non-Aqueous solvent Iodine, gas Iodoform Isoamyl Ether Isobutyl Alcohol Isooctane Isophorone Isopropyl Alcohol Aqueous solution or liquid Isopropyl Chloride Isopropyl Ether Isopropylbenzene Jet Fuel (JP4, JP5) Kerosene Lactic Acid Aqueous solution or pure Lanolin Lard Oil Lauric Acid Lauroyl Chloride Lauryl Mercaptan Lauryl Sulfate Lead Acetate Aqueous solution or solid Lead Chloride Lead Nitrate Aqueous solution or solid Lead Sulfate Lemon Oil Linoleic Acid Linseed Oil Lithium Bromide Aqueous solution or solid Lithium Chloride Aqueous solution or solid Lubricating Oil Magnesium Carbonate Magnesium Chloride Aqueous solution or solid Magnesium Citrate Magnesium Hydroxide Magnesium Nitrate Aqueous solution or solid Magnesium Sulfate Aqueous solution or solid Maleic Acid Aqueous solution or solid 60 ORION FITTINGS, INC. 275 275 275 250 200 275 275 275 200 200 70 275 225 250 70 150 150 200 250 250 250 175 140 100 125 100 200 275 125 250 275 225 250 200 250 275 250 250 250 250 250 275 225 250 275 275 275 250 275 275 275 250 135 135 135 120 95 135 135 135 95 95 20 135 110 120 20 65 65 95 120 120 120 80 60 40 50 40 95 135 50 120 135 110 120 95 120 135 120 120 120 120 120 135 110 120 135 135 135 120 135 135 135 120 Chemical Substance Concentration Maximumb Temperature ºF ºC Maleic Anhydride Malic Acid Aqueous solution or solid Manganese Sulfate Aqueous solution or solid Mercuric Chloride Mercuric Cyanide Mercuric Nitrate Aqueous solution or solid Mercury Methacrylic Acid Methane Methanesulfonic Acid Aqueous solution or liquid Methyl Acetate Methyl Acrylate Methyl Alcohol Aqueous solution or liquid Methyl Bromide Methyl Chloride Methyl Chloroacetate Methyl Chloromethyl Ether Methyl Ethyl Ketone Methyl lsobutyl Ketone Methyl Methacrylate Methyl Salicylate Methylamine Methylchloroform Methylene Bromide Methylene Chloride Methylene Iodide Methylsulfuric Acid Aqueous solution or liquid Methyltrichlorosilane Milk Mineral Oil Molasses Morpholine Aqueous solution or liquid Motor Oil Naphtha Naphthalene Nickel Acetate Aqueous solution or solid Nickel Chloride Aqueous solution or solid Nickel Nitrate Aqueous solution or solid Nickel Sulfate Aqueous solution or solid Nicotine Nicotinic Acid Nitric Acid Up to 10% in water Nitric Acid 11 - 70% in water Nitric Acid ”Concentrated” Nitric Acid, fuming Nitrobenzene Nitroethane Nitrogen Nitrogen Dioxide Nitroglycerin Nitromethane Nitrotoluene 75 250 250 250 250 275 275 125 275 200 100 100 275 275 275 75 75 NR NR 125 150 NR 125 175 125 200 125 150 250 275 175 75 275 275 200 250 275 275 275 70 250 175 125 NR NR 75 70 275 170 125 120 175 25 120 120 120 120 135 135 50 135 95 40 40 135 135 135 25 25 50 65 50 80 50 95 50 65 120 135 80 25 135 135 95 120 135 135 135 20 120 80 50 25 20 135 75 50 50 80 Acid Waste Piping Systems Chemical Resistance of PVDF Chemical Substance Concentration Nitrous Oxide Octane Octene Oleic Acid Oleum Olive Oil Oxalic Acid Oxygen Ozone Palm Oil Palmitic Acid Paraffin Paraffin Oil Peanut Oil Perchloric Acid 10% in water Perchloric Acid 70% in water Perchloroethylene Perchloromethyl Mercaptan Petrolatum Petroleum Phenol 5% in water Phenol 1-Phenol-2-sulfonic Acid Phenyl Ether Phenylhydrazine Phenylhydrazine Hydrochloride Aqueous solution or solid o-Phenylphenol Phosgene Phosphoric Acid Less than 85% in water Phosphoric Acid 85% in water Phosphorus, red Phosphorus, Oxychloride Phosphorus, Pentachloride Phosphorus, Pentoxide Phosphorus, Trichloride Phthalic Acid Picric Acid Plating Solutions: Brass Cadmium Chrome Copper Iron Lead Nickel Rhodium Silver Speculum Tin Zinc Polyethylene Glycol Polyvinyl Acetate Acid Waste Piping Systems Maximumb Temperature ºF ºC NR 275 275 250 NR 250 125 275 225 200 250 250 250 250 200 125 275 125 275 275 175 125 125 125 125 125 175 175 275 225 75 NR 200 200 200 200 75 200 200 200 200 200 200 200 200 200 200 200 200 200 275 135 135 120 120 50 135 110 95 120 120 120 120 95 50 135 50 140 135 80 50 50 50 50 50 80 80 135 110 25 95 95 95 95 25 95 95 95 95 95 95 95 95 95 95 95 95 95 135 Chemical Substance Concentration Maximumb Temperature ºF ºC Polyvinyl Alcohol 275 Potassium NR Potassium Acetate Aqueous solution or solid 275 Potassium Alum Aqueous solution or liquid 275 Potassium Aluminum Chloride 275 Potassium BicarbonateAqueous solution or solid 200 Potassium Bisulfate Aqueous solution or solid 275 Potassium Borate Aqueous solution or solid 275 Potassium Bromate Aqueous solution or solid 275 Potassium Bromide Aqueous solution or solid 275 Potassium Carbonate Aqueous solution or solid 275 Potassium Chlorate 200 Potassium Chloride Aqueous solution or solid 275 Potassium Chromate Aqueous solution or solid 275 Potassium Cyanide Aqueous solution or solid 275 Potassium Dichromate 275 Potassium FerricyanideAqueous solution or solid 275 Potassium FerrocyanideAqueous solution or solid 275 Potassium Fluoride Aqueous solution or solid 275 Potassium Hydroxide 5 to 10% in water NR Potassium Hydroxide Greater than 50% in water NR Potassium Hypochlorite Aqueous solution 200 Potassium Iodide Aqueous solution or solid 250 Potassium Nitrate Aqueous solution or solid 275 Potassium Perborate 275 Potassium Perchlorate 200 Potassium PermanganateAqueous solution or solid 250 Potassium Persulfate 125 Potassium Sulfate Aqueous solution or solid 275 Potassium Sulfide 275 Propane 275 Propyl Acetate 100 Propyl Alcohol Aqueous solution or liquid 150 Propylamine NR Propylene Dibromide 200 Propylene Dichloride 200 Propylene Glycol Aqueous solution or liquid 150 Propylene Oxide NR Pyridine NR Pyrogallol Aqueous solution or solid 120 Salicylaldehyde 125 Salicylic Acid 200 Selenic Acid Aqueous solution or pure 150 Silicon Tetrachloride 125 Silicone Oil 250 Silver Cyanide 275 Silver Nitrate Aqueous solution or solid 275 Silver Sulfate 250 Sodium NR Sodium Acetate Aqueous solution or solid 275 Sodium Amalgam NR Sodium Benzoate Aqueous solution or solid 275 135 135 135 135 95 135 135 135 135 135 95 135 135 135 135 135 135 135 95 120 135 135 95 120 50 135 135 135 40 65 95 95 65 50 50 95 65 50 120 135 135 120 135 135 ORION FITTINGS, INC. 61 Chemical Resistance of PVDF Maximumb Temperature ºF ºC Chemical Substance Concentration Sodium Bicarbonate Sodium Bisulfate Sodium Bisulfite Sodium Bromate Sodium Bromide Sodium Carbonate Sodium Chlorate Sodium Chlorite Sodium Chromate Sodium Cyanide Sodium Dichromate Sodium Dithionite Sodium Ferricyanide Sodium Ferrocyanide Sodium Fluoride Sodium Fluosilcate Sodium Hydrogen Phosphate Sodium Hydroxide Sodium Hydroxide Sodium Hypochlorite Sodium Hypoclorite Sodium Iodide Sodium Nitrate Sodium Nitrite Sodium Palmitate Sodium Perchlorate Sodium Peroxide Sodium Phosphate Sodium Thiocyanate Sodium Thiosulfate Sour Crude Oil Soy Bean Oil Stannic Chloride Stannous Chloride Starch Stearic Acid Stilbene Styrene Succinic Acid Sugar Syrup Sulfur Sulfur Cloride Sulfur Dichloride Sulfur Dioxide Sulfur Trioxide Sulfuric Acid Sulfuric Acid Sulfuric Acid Sulfuric Acid, fuming Sulfuryl Chloride Sulfuryl Fluoride Tall Oil Tallow Tannic Acid Aqueous solution or solid Aqueous solution or solid Aqueous solution or solid Aqueous solution or solid Aqueous solution or solid Aqueous solution or solid Aqueous solution or solid Aqueous solution or solid Aqueous solution or solid Aqueous solution or solid Aqueous solution or solid Aqueous solution or solid Aqueous solution or solid Aqueous solution or solid Aqueous solution or solid 275 275 275 200 275 275 250 250 200 275 200 100 275 275 285 200 135 135 135 95 135 135 120 120 95 135 95 40 135 135 135 95 Aqueous solution or solid Up to 10% in water Greater than 50% in water Up to 5% in water 6–15% in water Aqueous solution or solid Aqueous solution or solid Aqueous solution or solid 250 100 NR 275 200 275 275 275 250 250 200 275 250 275 275 250 275 275 200 275 175 180 150 275 250 75 75 175 NR 250 200 150 NR NR 75 275 275 225 120 40 62 Aqueous solution or solid Aqueous solution or solid Aqueous solution or solid Aqueous solution or solid Aqueous solution or solid Aqueous solution or solid Up to 60% in water 80 - 93% in water 98% in water ORION FITTINGS, INC. 135 95 135 135 135 120 120 95 135 120 135 135 120 135 135 95 135 80 85 65 135 120 25 25 80 120 95 65 25 135 135 110 Chemical Substance Concentration Maximumb Temperature ºF ºC Tar Tartaric Acid Aqueous solution or solid 1,1,2,2,-Tetrabromoethane 1,1,2,2,-Tetrachloroethane 2,3,4,6,-Tetrachlorophenol Tetraethyllead Tetrahydrofuran Aqueous solution or liquid Tetramethylammonium Hydroxide Up to 10% in water Tetramethylurea Thioglycol Thioglycolic Acid Thionyl Chloride Thiophosphoryl Chloride Thread Cutting Oils Titanium Tetrachloride Toluene Toluenesulfonyl Chloride Tomato Juice Tributyl Phosphate Trichloroacetic Acid Up to 10% in water Trichloroacetic Acid 50% in water to pure 1,2,4,-Trichlorobenzene 1,1,2,-Trichloroethane Trichloroethylene 2,4,5,-Trichlorophenol Tricresyl Phosphate Triethanolamine Aqueous solution or liquid Triethyl Phosphate Triethylamine Trifluoroacetic Acid 50% in water Trifluoroacetic Acid Trimethylamine Aqueous solution or gas Turpentine Urea Aqueous solution or solid Varnish Varsol Vegetable Oil Vinegar Vinyl Acetate Vinyl Chloride Vinylidene Chloride Water Water, salt Water, sewage Whiskey Wine Xylene Zinc Acetate Aqueous solution Zinc Bromide Aqueous solution or solid Zinc Chloride Aqueous solution or solid Zinc Nitrate Aqueous solution or solid Zinc Sulfate Aqueous solution or solid 250 250 250 250 150 275 NR 120 120 120 120 65 135 200 NR 75 175 NR NR 200 150 175 125 212 75 200 125 200 150 275 150 NR 125 NR 125 200 125 150 275 250 250 250 275 225 250 200 200 275 275 250 200 200 200 250 250 275 275 275 95 25 80 95 65 80 50 100 25 95 50 95 65 135 65 50 50 95 50 65 135 120 120 120 135 110 120 95 95 135 135 120 95 95 95 120 120 135 135 135 Acid Waste Piping Systems ORION Assembly Joint Assembly Many of the questions you may have about assembling Orion No-Hub/Plain End, socket fusion and electrofusion systems are answered in this section. However if, after reading this section you still have questions, please call our technical department at (913) 342-1653, 8:00 am – 4:30 pm, Monday-Friday, Central Time. Cold Weather Assembly As with all types of plastic piping systems, installation in cold weather can be difficult and therefore is not recommended at temperatures below 40 degreesF unless proper precautions are taken. In cold weather installations, the area being installed must be shielded from the wind and other outside elements and the joints must be covered with heating blankets, prior to being installed. If joints are installed in cold weather, they may be difficult to seal. In addition, if above ground systems are installed in cold temperatures and the area is later heated; the system will expand, possibly causing undue stress on the entire system. In view of this, special care must be taken when designing and installing any plastic piping system in cold weather. The above information applies to SocketFusion, Electrofusion and NoHub/Plain End systems. Acid Waste Piping Systems ORION FITTINGS, INC. 63 Acid Waste Assembly No-Hub/Plain End Assembly Grooving pipe in the field Although Orion’s Acid waste pipe is supplied with factory grooves it may be necessary to groove cut pipe sections in the field. When field grooving is necessary, it is accomplished quickly and simply with an Orion grooving tool. A tool kit containing all the tools you will need is available from Orion. 3 STEP 1 Pipe to be used with the No-Hub/Plain End coupling must be cleanly cut with a thin wheel plastic tubing cutter to assure a clean square cut. STEP 2 Bevel and deburr the pipe with a deburring tool. The pipe must be beveled and deburred prior to grooving pipe. 5 STEP 4 Turn knob 1⁄4 turn clockwise, to 3 o’clock position. STEP 5 Pushing against pipe, rotate tool clockwise twice around pipe. Maintain constant inward pressure against tool at 6 handle during rotation. STEP 6 Turn knob another 1⁄4 turn to 6 o’clock position. Proceed as in step 5, remembering to maintain constant inward pressure until no more material is removed from groove. 7 4 STEP 3 With handle of grooving tool up, place knob on handle at the top or 12 o’clock position. Insert tool fully onto pipe. Make sure pipe is touching the stop in the tool. STEP 7 Return knob to 12 o’clock position and remove tool from pipe. STEP 8 Remove any burrs or material from groove edges. See that all excess material is removed from the grooving tool before grooving the next piece of pipe. NOTE: DO NOT TEST ANY ORION PIPING SYSTEM WITH COMPRESSED AIR OR GASSES. TEST HYDROSTATICALLY ONLY 64 ORION FITTINGS, INC. Acid Waste Piping Systems Acid Waste Assembly General Information: No-Hub/Plain End Assembly • Satisfactory installation requires careful measurement. • Cheating on pipe lengths will cause a bind allowing joints to leak even when fully tightened. 1 STEP 1 Insert pre-grooved pipe or fitting into coupling until coupling rib snaps. This assures proper fit. 2 • Pipe must be kept clean. Mud, dirt or other foreign matter in joints could cause leaks. • Hanging specifications must be followed, taking care to see that system is not clamped tightly in hangers. System must be free to move to allow for thermal contraction and expansion. We strongly recommend the use of an Orion installation kit for installing the system. This kit has been developed to furnish everything necessary for proper installation of the system. • The below pictures demonstrate what is tytpically the proper tightness for the No-Hub/Plain End coupling as well as an example of over-tightening and an example of insufficient tightening. Certain environmental conditions and/or manufacturing tolerances may require more or less tightening than is shown in the below examples. STEP 2 Position stainless steel band so equal amounts of inner material show on each side of band. 3 STEP 3 Tighten bolts until coupling bars come together at the top and have a 1/16” to 1/8” gap at the bottom. Do not overtighten. A standard 10" length x1/2” drive ratchet wrench with 6-point x1/2” socket is recommended. Correctly Tightened Too Loose Too Tight NOTE: DO NOT TEST ANY ORION PIPING SYSTEM WITH COMPRESSED AIR OR GASSES. TEST HYDROSTATICALLY ONLY Acid Waste Piping Systems ORION FITTINGS, INC. 65 Acid Waste Assembly Rionfuse CF The instructions below are for installing the New Rionfuse CF system using the RIONFUSER electrofusion micro-processor. It is up to the installing contractor to follow these guidelines and make practical adjustments if necessary. If installing the Original Rionfuse system, please refer to Original Rionfuse installation instruction booklet. RIONFUSE CF COUPLING Clamp-Free Design with Molded-In electrofusion wire Step 1 Step 2 Size 1-1/2” 2” 3” 4” 6” 8” self test display Rionfuser Micro-Processor Turn on power switch on the Rionfuser Unit and allow it to perform the automated self test. Step 4 Insert the pipe/fitting completely into the coupling. Verify that the pipe/fitting is fully seated into the coupling by making sure the edge of the coupling is even with the mark on the pipe from step 2. 66 ORION FITTINGS, INC. Step 3 Depth 1” 1” 1-3/8” 1-3/8” 2” 2-5/8” Using the chart above mark the correct coupling depth on the pipe/fitting. Note: If using pipe, make sure to cut the pipe straight and de-burr before marking the coupling depth. Step 5 The coupling fuses both sides at once so repeat steps 2 thru 4 for the other side of the coupling. Using 60 grit emery cloth, abrade the pipe/fitting area that is to be fused. Note: Do not over-sand the pipe surface. Only abrade the pipe enough to remove the shiny surface of the pipe. Step 6 Once both sides of the coupling has pipe/fitting properly seated, connect the Rionfuser leads to coil terminals. Rionfuser will display “Connect Leads” until the leads are attached. Acid Waste Piping Systems Rionfuse CF Acid Waste Assembly Step 7 Once continuity is confirmed, the display show SELECT FITTING STYLE (Rionfuse CF or Original) There is also a Manual Over-ride option. See manual override instruction pages when using that option. Select Rionfuse CF. After selecting Rionfuse CF, the machine will ask you to select Size. Enter the correct size using the up/down arrows, then press start. Select Rionfuse CF. Select SIZE. Once the proper size is selected, the Rionfuser will display, SELECT TYPE OF CYCLE . Under “Normal” environmental conditions, select Standard, then press start. If ambient temperatures are below 50 degrees F, the joints must be preheated. In this case, select the PREHEAT cycle, then press start. Refer to the chart on page 3 for pre-heat instructions. If preheat is selected, the Rionfuser will first preheat the joints and then automatically begin the standard fusion cycle after a 2 minute “Heat Soak Time”. During the heat soak time, the unit will not be fusing the joint, but the leads cannot be removed. If they are removed, the Rionfuser will stop the cycle and sound an audible alarm as well as display Error 112. If the standard cycle is selected, the Rionfuser will automatically calculate the proper current and fusion time and will display the “Verify Weld Data” screen. If the weld data is cor- Select TYPE of Cycle. Example of ERROR 112 Examples of Error Codes Error 108 Error 112 Power Supply cut off Element Disconnecetd Error 110 Fusion aborted by operator Error 128 Cannot maintain output current Other error codes are possible. Please consult the Rionfuser manual or contact Orion for more information. Most errors are the result of incorrect power supply or the use of a bad generator. Do not use diesel welding generators to power the Rionfuser unit. Standard 5000 watt generators used as a dedicated power source are typically sufficient. Fusion Cycle Information Step 8 As an alternative to pressing start on the control box, the installer can press the start button on the output leads. Fusion cycle information is shown to the right. The machine will automatically stop the fusion process and sound an audible alarm when the fusion cycle is complete. Disconnect the leads. Repeat steps 2-8 for additional fittings. ORION FITTINGS, INC. Disconnect Output Leads 67 Pipe Fusion Fusion Size Time Current 1-1/2” 2:00 (2 min) 8.25 AMPS 2” 2:00 (2 min) 8.25 AMPS 3” 3:00 (3 min) 14.25 AMPS 4” 3:00 (3 min) 14.25 AMPS 6” 4:30 (4-1/2min ) 19.00 AMPS 8” 4:45 (4-3/4 min ) 19.00 AMPS 10” 00000 000AMPS 12” 00000 000AMPS Note: If necessary, the Rionfuser has a MANUAL OVERRIDE function. To perform this function, select the MANUAL OVERRIDE option (Option #3 in the SELECT FITTING STYLE menu). Acid Waste Assembly Rionfuse CF Cold Weather Assembly Guidelines for Rionfuse CF Fusion should NOT be attempted below 30 degrees F. At very cold temperatures, heat should be brought to the fusion area to bring it to temperatures above 30 degrees. In addition, all material should be shielded from the wind and kept dry. In cold weather applications (below 50 degrees F) the joints should be pre-heated prior to performing the standard fusion cycle. If the pre-heat cycle is used, the Rionfuser will automatically begin the standard fusion cycle after a 2 minute heat soak cycle (machine will display a countdown timer during this time). The Rionfuser automatically defaults to a 30 second pre-heat cycle, which is sufficient for many applications. However, due to a wide range of variables that occur in cold weather installations (wind, UV absorption, etc) additional pre-heat times may be necessary and it is up the the installing contractor to determine what the proper pre-heat time is based on these varying field conditions. The Rionfuser will promt the installer to select the Preheat/Warm Up Cycle (Option #2) The warm up time defaults to 30 seconds. This time can be changed by pressing the up/down arrows to the desired time, then press start. Once the proper preheat time is entered, the Rionfuser will prompt the installer to verify the correct information prior to beginning the fusion cycle. If something is not correct, DO NOT START THE FUSION CYCLE. The Rionfuser will display the preheat cycle remaining time (as well as the weld number) After completion of the preheat cycle, the Rionfuser will automatically switch to the 2 minute heat soak time. After completion of the heat soak cycle, the Rionfuser will automatically begin the standard fusion cycle. Rionfuse CF Multiple Jointing (# of FULL Couplings) Pipe Size: 1-1/2” 2” 3” 4” 6” 8” Max # of Couplings 3 3 2 2 1 1 68 ORION FITTINGS, INC. 10” 1 12” 1 Acid Waste Piping Systems Rionfuse CF Acid Waste Assembly In some rare instances, it may be necessary to manually override the Rionfuse unit in order to enter times and/or currents that are not preset in the unit. The Manual Override function can also be used to fuse other materials-only if the fusion parameters (time and current) are known by the installer. The basic instructions for using the manual override are as follows: 1. When promted to SELECT FITTING STYLE (from step #7) select option #3 MANUAL OVERRIDE 2. Enter the weld current for the fitting being fused by pressing the UP/DOWN arrows. The weld current is shown in amps. Once current has been entered, press START. 3. Enter the proper fusion time for the fitting being fused by pressing the UP/DOWN arrows. Once the proper fusion time has been entered, press start. 4. The machine will ask the installer to “Verify the Weld Data”. If the welding parameters shown on the diplay are correct, press start to begin the “Manual” fusion cycle. At the end of the fusion cycle, the unit will stop the fusion and sound an audible alarm. Disconnect the leads and fuse another fitting if necessary. Note: If the weld data is incorrect, do not begin the fusion cycle. Disconnect the leads and go back to step #1. Also, pressing stop will cause the Rionfuser to go back one menu item. PRECAUTIONS AND ADDITIONAL INSTALLATION SUGGESTIONS 1. Installation is not recommended at ambient temperatures below 40 degrees F. If fusion is to be performed at below 40 degrees, precautions must be made to be sure that the area is properly covered and heated. 2. Do not test with compressed air or gases. Test hydrostatically only. Typically a 10ft hydrostatic head pressure test is sufficient. 3. Store pipe and fittings out of direct sunlight. If material is to be stored outside, it should be covered with a black tarp and shielded from UV rays and kept dry. 4. The Rionfuser has internal re-callibration capabilities. This unit will remind the user when it is time for factory re-calibration (approximately every 2 years) This maintenance schedule must be strictly followed to insure proper machine function. 5. Portable generators must be a minimum of 5kW and be dedicated to the Rionfuser Unit only. Diesel generators will NOT work. 6. The maximum allowable extension cord is 100 ft of 10 gauge wire. 7. The Rionfuser unit allows for normal power variations. It is important to make sure that the power source can supply a minimum of 100 volts (max of 150) before making Rionfuse joints. The Rionfuser will not start the fusion cycle if the supply voltage is not within 100-150 volts. If the Rionfuser cannot maintain output current due to drops in power supply during the fusion cycle, or there is a loss in continuity during the fusion cycle, the Rionfuser will end the cycle and sound an audible alarm. If this occurs, the problem with the power source must be corrected (or thecontinu ity fixed) before attempting to fuse any further joints. If power fluxuations or drops in power are allowed to continue, leaks in joints may occur as a result. 8. If a leak occurs, the system must be drained and the joints dried out. Re-connect the Rionfuser leads and fuse the joint using the warm up cycle setting (30 seconds). Upon completion of the warm up out cycle proceed to step 8 to re-start the standard fusion cycle. 9. Proper support of all joints must be achieved during the fusion and cooling cycles (approx 10 minutes) 10. This brochure is meant to provide guidelines for fusing the Rionfuse CF system. Good typical plumbing installation practices as well as common sense should also be used. When in doubt, contact your local Orion Representative for installation suggestions. Acid Waste Piping Systems ORION FITTINGS, INC. 69 Acid Waste Assembly Socket Fusion A socket fusion tool kit, including heat tool and various sizes of heads is available from Orion. Note: • Make all field cuts of pipe square and true using a pipe cutter designed for plastic pipe. • Make certain heads are installed properly on heat tool. Heads are marked “M” and “F”, indicating male and female. • Bevel the leading edge of each pipe section with a 1/8” 45 degree chamfer. This will minimize the amount of bead on the inside of the fitting when fused 1 4 STEP 4 Insert fitting on the male side of the heat tool. Then insert pipe on the female side. Do not insert past the mark on the pipe. STEP 5 Keep pipe and fitting absolutely straight on heat tool. Use the chart below to determine how long to leave the pipe and fittings on the heater bushings.It should be noted that pipe and fittings will normally have a slight interference with the fusion tools. However, if the pipe and/or fittings do not fit tightly on the heater bushing, the heating time should be started when the STEP 1 components have swelled to just contact the surface of the Check the heads for proper temperature (482 - 520°F or 250°- 270°C ). If bushing. necessary, adjust the thermostat dial so that the 488°F Tempil stick burns, but the 525°F does not. NOTE: The newest Orion fusion tools may have a temperature dial in degrees celcius which has a maximum temperature of 300°C. If this is the case, see temperature conversion chart below. Heat tools are factory set, however settings can vary due to factors such as weather, current variances, cord lengths, generators, etc. These variables should be checked on site. To increase tool temperature, turn dial “in” (clockwise). To decrease, turn screw “out” (counterclockwise). Step 6 6 2 Hold joint under pressure for 15 seconds to allow surfaces to fuse. Do not stress joint until fully cooled. Clean any melted material from heater bushings using a cotton rag. Do not use abrasive materials to clean the heater bushings. Confirm the heater bushings are the correct temperature before fusing next joint. The following chart shows the approximate time that the pipe and fitting should be held on the heater bushings. These times are a guideline ony. It may be necessary to increase or decrease times to obtain the correct melt conditions. STEP 2 1 Measure depth of fitting. Subtract /16". 3 Fusion Times in seconds 1-1/2” 2” 3” 4” PP 12-15 sec 15-20 sec 20-25 sec 25-30 sec PVDF 12-15 sec 15-20 sec 20-25 sec 25-30 sec Temperature Conversion Factors STEP 3 Transfer measurement to pipe. Mark pipe with measurement obtained in Step 2. °F = Degrees in Farenheight °C = Degrees in Celcius(Centigrade) °F = (°C x 1.8) + 32 °C= (°F - 32) x .555 6” 30-35 sec 30-35 sec °F 122 212 300 392 482 520 572 NOTE: DO NOT TEST ANY ORION PIPING SYSTEM WITH COMPRESSED AIR OR GASSES. TEST HYDROSTA HYDROSTATICALLY TICALLY ONLY ONLY 70 ORION FITTINGS, INC. Acid Waste Piping Systems °C 50 100 150 200 250 270 300 Hot Gas Welding (Backwelding) Acid Waste Assembly Slip Fit and Backwelding (Hot Gas Welding) Hot Gas Welding (Backwelding) Welding Procedure Hot-gas welding (Backwelding) is a method used primarily as a means of joining certain outer components such as closure joints where one of the other methods described above are not suitable or possible. 12” Polypropylene as well as any outer PVDF couplings require the slip fit and backweld method. Performing field pipe repairs may also require backwelding.This method involves the use of a welding rod filler material matching that of the material being joined. The filler material, and immediate surfaces to be joined are heated by means of a hot gas, usually air or nitrogen, and then the filler material is pressed into place along the surfaces to be joined. With hot gas welding, multiple passed are usually required. Orion’s speed (hot gas) welding technique, used in slip-fit systems, is shown above. When Backwelding is required, the contractor should be thoroughly trained prior to making field joints. When a backwelding kit is purchased from Orion, a complete booklet on Hot Gas welding is included. An overview of those welding procedures is summarized below. (The following guidelines summarize the procedures used for backwelding with Orion’s speed tip Acid Waste Piping Systems Line up the area or the two parts that are to be welded together. Make sure that the surfaces are clean, oil and water free. Gently preheat the area where the weld is to be started by holding the Orion welding Gun near the surface and fanning the area. Now feed the welding rod into the preheat chamber of the speed tip. This will start to soften the welding rod. Preheat both the softened welding rod and the area to be welded for about 5-6 seconds. Gently push the welding rod through the preheat chamber out of the front of the nozzle laying if down with pressure on the area to be welded. DON’T STOP THE MOTION just gently work the rod through the preheat chamber and in a slow, fluid motion along the weld until the desired seam is completed. The welding gun should always be held at approximately a 45 degree angle from all surfaces. Typically a triple weld is required and therefore 3 complete passes should be performed. ORION FITTINGS, INC. 71 Acid Waste Submittal Polypropylene Schedule 40 Pipe: Flame Retardant Blueline® Schedule 40 Orion’s Blueline® acid waste pipe will be manufactured to the dimensions and tolerances of ASTM F1412 from fire retardant material in 10' lengths. Pipe will be cylindrical and straight. Pipe will be supplied with factory grooves. The polypropylene material will conform to ASTM D4101. Non Flame Retardant Brownline® Schedule 40 Orion’s Brownline® acid waste pipe will be manufactured to the dimensions and tolerances of ASTM F1412 from non-flame retardant material in 10' lengths. Pipe will be cylindrical and straight. Pipe will be factory grooved. The polypropylene material will conform to ASTM D4101. Fittings Orion Blueline® acid waste fittings will be manufactured to schedule 40 dimensions per ASTM F1412 and will be made of fire retardant polypropylene. Fitting layouts will conform to ASTM D3311 and F1412. The polypropylene material will conform to ASTM D4101. Joining Methods: No Hub-Mechanical Joint® Pipe and fittings will be joined using the NO HUB method, Utilizing all PLAIN END fittings joined with Orion’s No Hub Couplings. All couplings to have a chemical resistance equal to the pipe and fittings. Each No Hub coupling will have an outer band of 300 series stainless steel with 5/16" bolts, nuts and washers plated to meet a 100 hour salt spray per ASTM B117. The No Hub joint will conform to the requirements of ASTM F1412. Rionfuse CF® (Clamp-Free) Electrofusion The Orion Rionfuse CF System will utilize the SAME plain end fittings as the No Hub system, but are to be joined using the Rionfuse CF couplings. The Rionfuse machine will be used to produce a hermetically sealed joint. The joints will conform to ASTM 1290, Technique I. Socket Fusion® All fittings are to be socket end. All joints are to be made with Orion’s heat tools to produce a hermetically sealed joint. Joints and joining procedures will conform to ASTM 2657, Technique I Engineer____________________________________ Jobame: ____________________________________ Contractor:___________________________________ JobLocation: _________________________________ Representative:_______________________________ 72 ORION FITTINGS, INC. Acid Waste Piping Systems Polypropylene Schedule 80 Acid Waste Submittal Polypropylene Schedule 80 Pipe: Flame Retardant Blueline Schedule 80 ® Orion’s blueline acid waste pipe will be manufactured to the dimensions and tolerances of ASTM F1412 from fire retardant material in 10' lengths. Pipe will be cylindrical and straight. Pipe will be factory grooved. The polypropylene material will conform to ASTM D4101. Non Flame Retardant Brownline Schedule 80 ® Orion’s brownline acid waste pipe will be manufactured to the dimensions and tolerances of ASTM F1412 from non-flame retardant material in 10' lengths. Pipe will be cylindrical and straight. Pipe will be factory grooved. The polypropylene material will conform to ASTM D4101. Fittings Orion’s blueline acid waste fittings will be manufactured to schedule 40 dimensions per ASTM F1412 and will be made of fire retardant polypropylene. Fitting layouts will conform to ASTM D3311 and F1412. The polypropylene material will conform to ASTM D4101. Joining Methods: No-Hub/Plain End ® Pipe and fittings will be joined using the Riontite No-Hub/Plain End, having a chemical resistance equal to the pipe and fittings. Each Riontite coupling will have an outer band of 300 series stainless steel with 5/16" bolts, nuts and washers plated to meet a 100 hour salt spray per ASTM B117. The No-Hub/Plain End will conform to the requirements of ASTM F1412. Rionfuse CF® (Clamp-Free) Electrofusion The Orion Rionfuse CF System will utilize the SAME plain end fittings as the No Hub system, but are to be joined using the Rionfuse CF couplings. The Rionfuse machine will be used to produce a hermetically sealed joint. The joints will conform to ASTM 1290, Technique I. Socket Fusion® All fittings are to be socket end. All joints are to be made with Orion’s heat tools to produce a hermetically sealed joint. Joints and joining procedures will conform to ASTM 2657, Technique I. Engineer____________________________________ Jobame: ____________________________________ Contractor:___________________________________ JobLocation: _________________________________ Representative:_______________________________ Acid Waste Piping Systems ORION FITTINGS, INC. 73 Acid Waste Submittal Polypropylene BlackLine Polypropylene Blackline Pipe: Non Flame Retardant Blackline Pipe Sch 40 Orion’s blackline acid waste pipe will be manufactured to the dimensions and tolerances of ASTM F1412 from non-flame retardant material in 10' lengths. Pipe will be cylindrical and straight. The polypropylene material will conform to ASTM D4101 and manufactured to Schedule 40 wall thickness. Non Flame Retardant Blackline Pipe Sch 80 Orion’s blackline acid waste pipe will be manufactured to the dimensions and tolerances of ASTM F1412 from non-flame retardant material in 10' lengths. Pipe will be cylindrical and straight. The polypropylene material will conform to ASTM D4101 and manufactured to Schedule 80 wall thickness. Engineer____________________________________ Jobame: ____________________________________ Contractor:___________________________________ JobLocation: _________________________________ Representative:_______________________________ 74 ORION FITTINGS, INC. Acid Waste Piping Systems PVDF Schedule 40 Acid Waste Submittal Polyvinylidene Fluoride (PVDF) Schedule 40 Pipe: PVDF Schedule 40 Orion’s Super Blue acid waste pipe will be manufactured to the dimensions and tolerances of ASTM F1673 from PVDF material in 10' lengths. Pipe will be cylindrical and straight. Pipe will be factory grooved. The PVDF material will conform to ASTM D3222. Fittings: Orion’s Super Blue fittings will be manufactured to Schedule 40 dimensions per ASTM F1673 and will be manufactured from PVDF material conforming to ASTM D3222. Fitting layout will conform to ASTM D3311 and F1673. Joining Methods: No-Hub/Plain End Pipe and fittings will be joined using Orion’s mechanical coupling Each coupling will have an outer band of 300 series stainless steel with 5/16" bolts nuts and washers plated to meet a 100 hour salt spray test per ASTM B117. The No-Hub/Plain End will conform to ASTM F1673. Socket Fusion All fittings are to be socket end. All joints are to be made with Orion’s heat fusion tool to produce a hermetically sealed joint. Joints and joining procedures will conform to ASTM 2657, Technique I. Rionfuse Electrofusion All Orion Rionfuse fittings to be socket end with stainless steel wire coil inserts. The Rionfuse machine will be used to produce a hermetically sealed joint. The joints will conform to ASTM 1290, Technique I. Engineer____________________________________ Jobame: ____________________________________ Contractor:___________________________________ JobLocation: _________________________________ Representative:_______________________________ Acid Waste Piping Systems ORION FITTINGS, INC. 75 Acid Waste Submittal PVDF Schedule 80 Polyvinylidene Fluoride (PVDF) Schedule 80 Pipe: PVDF Schedule 80 Orion’s Super Blue acid waste pipe will be manufactured to the dimensions and tolerances of ASTM F1673 from PVDF material in 10' lengths. Pipe will be cylindrical and straight. Pipe will be factory grooved. The PVDF material will conform to ASTM D3222. Fittings Orion’s Super Blue fittings will be manufactured to Schedule 40 dimensions per ASTM F1673 and will be manufactured from PVDF material conforming to ASTM D3222. Fitting layout will conform to ASTM D3311 and F1673. Joining Methods: No-Hub/Plain End Pipe and fittings will be joined using Orion’s mechanical coupling. Each coupling will have an outer band of 300 series stainless steel with 5/16" bolts nuts and washers plated to meet a 100 hour salt spray test per ASTM B117. The No-Hub/Plain End will conform to ASTM F1673. Socket Fusion All fittings are to be socket end. All joints are to be made with Orion’s heat fusion tool to produce a hermetically sealed joint. Joints and joining procedures will conform to ASTM 2657, Technique I. Engineer____________________________________ Jobame: ____________________________________ Contractor:___________________________________ JobLocation: _________________________________ Representative:_______________________________ 76 ORION FITTINGS, INC. Acid Waste Piping Systems UL 723/ASTM E84 Certificate Acid Waste Submittal Underwriters Laboratories, Inc. Northbrook, IL Santa Clara, CA Melvillve, NY Research Triangle, NC an independent, non profit organization of public safety CERTIFICATE I Mfr.’s Ref No. R15537 Control No. 1P91 Orion Fittings, Inc., 2850 Fairfax Trafficway, Kansas City, KS 66115 is qualified under the classification and Follow-up Services of Underwriters Laboratories Inc. to furnish molded plastic, Classified as to Surface Burning Characteristics. This manufacturer is therefore authorize to issue this Certificate for the bulk shipment of material described below as it’s representation that such material is manufactured in compliance with the requirements established by Underwrites Laboratories, Inc. for this class of product. This certificate does not indicate proper application of installation of the units and does not apply to other material, which may be used at the location specified. Trade Name: Orion “Super Blue” PVDF Pipe and Fittings Classification: Underwriters Laboratories, Inc. Classified Molded Plastic Surface Burning Characteristics UL 723 (ASTM E-84) Flame Spread: 5 Smoke Developed: 35 Acid Waste Piping Systems ORION FITTINGS, INC. 77 Acid Waste Submittal RIONFUSER Electrofusion Processor RIONFUSER and RIONFUSER ULTRA Features and Benefits • Automatic internal self-test upon every start-up • Controlled Output Power • Output power variation is +/- 2% (compared to 5 to 7% with other units) • 4 line, Backlit LCD Display indicates Coil Resistance, fusion time, ambient temperature, type of coil, power output, error codes • Controlled Time cycle (2 minute base fusion time) • External Temperature gauge-adjusts fusion time based on ambient temperature • Internal memory keeps track of date, time, weld # • PC interface capabilities. • Optional memory module is available for in-field downloading of the Rionfuer’s memory • Readout indicates “successful weld” at end of fusion • Machine will automatically remind the user when it is time for factory-recalibration (once every 2 years) • The processor will not allow a user to fuse with a power supply that does not meet the voltage/frequency specs. •The unit will automatically stop the fusion process if power input drops below minimum requirements. • Highly Shock resistant • Multiple Jointing capabilities (see chart below) • External circuit breaker • Self contained in easy to carry, rugged, suitcase style enclosure. 78 ORION FITTINGS, INC. • Splash proof during operation. • Wide range of supply voltage (97 to 150 VAC, 47 to 70 Hz, Sine or Square wave) • Operating range of 0°F to 120° F • No Warm up time-turn it on and immediately fuse • No duty cycle.= Increased productivity • Multiple Jointing Capabilities • Remote start button located on output leads • Automatic Dry Cycle-for drying wet joints • Made and serviced in the USA • Fast maintenance turn around times • Light weight - 45 pounds • One Year Warranty • Rionfuser processor is upgradable to Rionfuser Ultra for large diameter sizes (12” - 18”). Memory Module allows user to download the processor’s memory on-site and then send it to Orion for analysis of machine function, site conditions and fusion parameters for up to 1000 joints. Acid Waste Piping Systems Acid Waste Floor Drain Submittal Floor Drain AWFDSTD No-Hub/Plain End Complete with grate and plug Grate is designed to withstand 10,000 lbs. Check appropriate boxes Size: A 2" MJ 4.54 3" MJ 4.60 4" MJ 4.87 6" MJ 3.65 Funnel 1⁄2" Trap Primer FIP Sediment Bucket Flashing Clamp Solid Cover Vandal Proofing ORION AWFDSTD Corrosion Resistant Floor Drain manufactured from fire retardant polypropylene material conforming to ASTMD 4101. Grate, plug, and covers are to be made from fiber-filled polypropylene for strength and durability. ORION AWFDSTD Corrosion Resistant Floor Drain manufactured from PVDF material conforming to ASTMD 3222. Grate, plug, and covers are to be made from fiber-filled PVDF for strength and durability. Engineer____________________________________ Jobame: ____________________________________ Contractor:___________________________________ JobLocation: _________________________________ Representative:_______________________________ Acid Waste Piping Systems ORION FITTINGS, INC. 79 Acid Waste Floor Drain Submittal Floor Drain AWFDSTD Socket Fusion Complete with grate and plug Grate is designed to withstand 10,000 lbs. Check appropriate boxes Size: A B ® 2" SF 4.16 .88 ® 3" SF 2.94 1.13 ® 4" SF 2.94 1.36 ® 6" SF 3.50 1.98 ® 2" FIP 5.12 .80 ® 3" FIP 3.00 1.40 ® 4" FIP 2.94 1.50 ® 6" FIP 3.50 1.99 ® Funnel ® 1⁄2" Trap Primer FIP ® Sediment Bucket ® Flashing Clamp ® Solid Cover ® Vandal Proofing ® ORION AWFDSTD Corrosion Resistant Floor Drain manufactured from Fire Retardant Polypropylene material conforming to ASTM D4101. Grate, plug, and covers are to be made from fiber-filled polypropylene for strength and durability. ® ORION AWFDSTD Corrosion Resistant Floor Drain manufactured from PVDF material conforming to ASTM D3222. Grate, plug, and covers are to be made from fiber-filled PVDF for strength and durability. Engineer____________________________________ Jobame: ____________________________________ Contractor:___________________________________ JobLocation: _________________________________ Representative:_______________________________ 80 ORION FITTINGS, INC. Acid Waste Piping Systems Acid Waste Floor Drain Submittal Floor Drain AWFDSO No-Hub/Plain End Complete with grate and plug Grate is designed to withstand 10,000 lbs. Check appropriate boxes Size: A B ® 2" MJ 6.69 3.41 ® 3" MJ 7.84 4.56 ® 4" MJ 6.97 5.60 ® Funnel ® 1⁄2" Trap Primer FIP ® Sediment Bucket ® Flashing Clamp ® Solid Cover ® Vandal Proofing ORION AWFDSO Corrosion Resistant Floor Drain manufactured from fire retardant polypropylene material conforming to ASTM D4101. Grate, plug, and covers are to be made from fiber-filled polypropylene for strength and durability. ORION AWFDSO Corrosion Resistant Floor Drain manufactured from PVDF material conforming to ASTM D3222. Grate, plug, and covers are to be made from fiber-filled PVDF for strength and durability. Engineer____________________________________ Jobame: ____________________________________ Contractor:___________________________________ JobLocation: _________________________________ Representative:_______________________________ Acid Waste Piping Systems ORION FITTINGS, INC. 81 Acid Waste Floor Drain Submittal Floor Drain AWFDSO Socket Fusion Floor Drain with side outlet Complete with grate and plug Grate is designed to withstand 10,000 lbs. Check appropriate boxes Size: A B C ® 2" SF .90 6.69 3.41 ® 3" SF 1.13 6.05 4.60 ® 4" SF 1.50 6.97 5.60 ® Funnel ® 1⁄2" Trap Primer FIP ® Sediment Bucket ® Flashing Clamp ® Solid Cover ® Vandal Proofing ® ORION AWFDSO Corrosion Resistant Floor Drain manufactured from Fire Retardant Polypropylene material conforming to ASTM D4101. Grate, plug, and covers are to be made from fiber-filled polypropylene for strength and durability. ® ORION AWFDSO Corrosion Resistant Floor Drain manufactured from PVDF material conforming to ASTM D3222. Grate, plug, and covers are to be made from fiber-filled PVDF for strength and durability. Engineer____________________________________ Jobame: ____________________________________ Contractor:___________________________________ JobLocation: _________________________________ Representative:_______________________________ 82 ORION FITTINGS, INC. Acid Waste Piping Systems Acid Waste Floor Drain Submittal Floor Drain AWFDPT No-Hub/Plain End Floor Drain with trap Complete with grate and plug Grate is designed to withstand 10,000 lbs. Check appropriate boxes Size: A B C ® 2" MJ 5.87 9.33 5.92 ® 3" MJ 6.57 12.31 7.71 ® 4" MJ 6.04 15.24 9.64 ® Funnel ® 1⁄2" Trap Primer FIP ® Sediment Bucket ® Flashing Clamp ® Solid Cover ® Vandal Proofing ® ORION AWFDPT (integral trap) Corrosion Resistant Floor Drain manufactured from Fire Retardant Polypropylene material conforming to ASTM D4101. Grate, plug, and covers are to be made from fiber-filled polypropylene for strength and durability. ® ORION AWFDPT (integral trap) Corrosion Resistant Floor Drain manufactured from PVDF material conforming to ASTM D3222. Grate, plug, and covers are to be made from fiber-filled PVDF for strength and durability. Engineer____________________________________ Jobame: ____________________________________ Contractor:___________________________________ JobLocation: _________________________________ Representative:_______________________________ Acid Waste Piping Systems ORION FITTINGS, INC. 83 Acid Waste Floor Drain Submittal Floor Drain AWFDPT Socket Fusion Floor Drain with trap Complete with grate and plug Grate is designed to withstand 10,000 lbs. Check appropriate boxes Size: A B C D ® 2" SF .90 5.87 5.92 9.33 ® 3" SF 1.13 6.52 7.76 12.36 ® 4" SF 1.40 6.04 9.64 15.24 ® Funnel ® 1⁄2" Trap Primer FIP ® Sediment Bucket ® Flashing Clamp ® Solid Cover ® Vandal Proofing ® ORION AWFDPT (integral trap) Corrosion Resistant Floor Drain manufactured from Fire Retardant Polypropylene material conforming to ASTM D4101. Grate, plug, and covers are to be made from fiber-filled polypropylene for strength and durability. ® ORION AWFDPT (integral trap) Corrosion Resistant Floor Drain manufactured from PVDF material conforming to ASTM D3222. Grate, plug, and covers are to be made from fiber-filled PVDF for strength and durability. Engineer____________________________________ Jobame: ____________________________________ Contractor:___________________________________ JobLocation: _________________________________ Representative:_______________________________ 84 ORION FITTINGS, INC. Acid Waste Piping Systems Acid Waste Floor Cleanout Submittal Model & Size Finish Available ® 3" FCO Square Nickel Bronze; Brushed Bronze ® 4" FCO Square Nickel Bronze; Brushed Bronze ® 3" FCO Round Nickel Bronze, PP PVDF Brushed Bronze ® 4" FCO Round Nickel Bronze; PP PVDF Brushed Bronze ® ORION FCO corrosion resistant finished floor cleanout. Manufactured from fire retardant polypropylene material conforming to ASTM D4101, ferrule supplied with countersunk plug and adjustable top with round (square) nickel bronze (brushed bronze) cover, with AWCO (Acid Waste Cleanout) cast in cover. ® ORION FCO corrosion resistant finished floor cleanout. Manufactured from PVDF material conforming to ASTM D3222, ferrule supplied with countersunk plug and adjustable top with round (square) nickel bronze (brushed bronze) cover, with AWCO (Acid Waste Cleanout) cast in cover. Engineer____________________________________ Jobame: ____________________________________ Contractor:___________________________________ JobLocation: _________________________________ Representative:_______________________________ Acid Waste Piping Systems ORION FITTINGS, INC. 85 ORION TERMS & CONDITIONS General Terms & Conditions Freight Allowance All orders are shipped F.O.B. Kansas City, Kansas with full freight allowed on shipments of $5,000 net price, or more. The following items are always F.O.B. Kansas City, Kansas: all tanks, 8"– 10"– 12" and larger pipe and fittings, double containment , sinks and rims and tank accessories. For shipments to Alaska or Hawaii and for export freight allowances are as stated above, freight allowances good only for shipment to East, Gulf or West Coast Ports. All F.O.B. Kansas City, Kansas shipments will be shipped freight collect. When shipping to a job site freight will be third party billed. Order Acceptance No catalog, price list, literature or other material describing Orion products is to be construed as an offer to sell same. Orders are subject to acceptance by Orion at our facilities in Kansas City, Kansas. Your order, when shipped by Orion, shall be the complete contract between us, subject to, and incorporating therein, the terms and conditions herein set forth, and any provisions contained in your order that are inconsistent with our terms and conditions shall be inapplicable. Prices and discounts contained in any of our catalogs, price lists or other literature are subject to change without notice. Warranty Terms A 2% cash discount is allowed if payment of invoice is mailed or delivered within 10 days of invoice date. All invoices are due net 30 days, with all Past Due accounts subject to a service charge of 11⁄2% per month. Minimum billing or credit is for $50.00 net. Any order under minimum will carry a $10.00 surcharge. 86 ORION FITTINGS, INC. Our products are carefully inspected for manufacturing defects. However, it is not always possible to detect hidden defects. Our products are warranted only to the extent that we will replace them without charge if they are proved to have manufacturing defects within one year of the date of delivery to the site where they are to be used or installed and provided we have been given an opportunity to inspect any product alleged to be defective and the installation or use thereof. Acid Waste Piping Systems Terms & Conditions No warranty is included against any expense for removal, reinstallation or other consequential damages arising from any defect. The warranties set out above are the only warranties made and are expressly in lieu of all other warranties, expressed or implied, including the warranties of merchantability and fitness for a particular purpose. Orion Fittings, Inc. • Non-standard, special order or special welded items • Double Containment • All tanks, limestone and tank accessories • All Standard line products • Sinks and rims • All PVDF Products • Expansion joints Rights governed by law • 8"–10"–12"–14”–16”–18” Pipe & Fittings Any agreement for the sale, delivery, or use of our products shall be construed and enforced in accordance with the laws of the State of Kansas. Any purchaser of our products expressly agrees that any legal action or proceeding arising out of or in connection with this transaction or our products shall be brought in the appropriate court in Kansas City, Kansas. • All fittings marked with (*) on price sheets. Shipping dates or delays Promises of shipping dates are estimates, and therefore cannot be guaranteed. Orion will not be liable for any delay in a delivery. Taxes Any sales or manufacturers’ taxes existing, or under future statutes, are to be paid by the buyer. Returned goods policy 1. Permission to return goods must be requested in writing. The request must identify original shipment of material by invoice number and date of invoice, and list all goods to be returned. 2. The following items are non-cancelable and non-returnable, and no credit will be issued upon their return. Acid Waste Piping Systems • All pipe 3. Goods must be returned within one year after purchase in order to receive credit. 4. All goods must be returned “Prepaid.” For any goods purchased on an FFA basis, outgoing freight charges will be deducted from total credit amount. 5. All goods returned must be in resalable condition and are subject to our inspection. Items deemed to be unfit for resale will be disposed of with no credit issued, or returned to the customer at their expense. 6. All fittings that were purchased with couplings or coils must be returned with the correct quantity of couplings or coils. No credit will be issued on fittings returned without couplings or coils. No individual couplings or coils may be returned. 7. A restocking charge of 25% will be charged against all returned goods, except Whiteline materials, for which the charge will be 35%. Items requiring special cleaning will be subject to a 40% re-stock. 8. All goods returned must have Orion’s Return Authorization Number on boxes or cartons, and freight prepaid. If not, they will be refused. 9. All credit memos issued may be applied to current account balances only or to future purchases. No cash refunds will be issued. ORION FITTINGS, INC. 87 ACID WASTE PIPING SYSTEMS Represented By: ORION FITTINGS, INC. 2850 Fairfax Trafficway Kansas City, Kansas 66117 Phone: 913-342-1653 Fax: 800-777-1653 www.orionfittings.com