Energy Efficient Lighting Options by Gene Simpson, Auburn University

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Energy Efficient Lighting Options
NPTC Mission
Poultry Federation Annual Symposium
Improve Bottom Line Profitability Of
The Live Production Sector Of The U.S.
Poultry Industry By Providing Timely
Applied Research And Education
Resulting In Increased Efficiencies In
Housing, Equipment, Energy, And
Environmental Control.
Gene Simpson, Ag Economist
National Poultry Technology Center
Auburn University - April, 2013
Jess Campbell
334-844-3546
campbj1@auburn.edu
Gene Simpson
334-844-3514
gsimpson@auburn.edu
NPTC
Team
Members
Bulb Types
Address Issues In New &
Retrofit Poultry House
Construction, Economics,
Energy Efficiency,
Maintenance, Ventilation,
And Engineering
www.poultryhouse.com
Dennis Brothers
256-274-2129
brothers@auburn.edu
Incandescent (Tungsten Filament)
High Pressure Sodium Vapor (HPS)
Cold Cathode (CCFL)
Dimmable Compact Fluorescent (Dim-CFL)
Non-Dimmable Compact Fluorescent (CFL)
Light Emitting Diode (LED)
Different Lighting Needs For Different Birds & Houses
Jim Donald
334-844-3544
donaljo@auburn.edu
Common EE Bulb Shapes
A19 – Classic “Thomas
Edison” Shape,
6-10 W, Mostly 8W
•
•
•
•
•
•
Spiral CFL
9-65W
Concerns: Initial, Replacement, Operating Costs & Warranty
**Growers/Cos Need To Make Wise Business Decisions**
Characteristics Of Bulbs
•Incandescent – Energy Hogs, Short Life, Low Cost
•HPS – Energy Hogs, Long Life, Moderate LD, High Cost
PAR30 (30/8”)– Floodlight,
~3.75” Wide, 7-11W, Parabolic
Lens To Spread Light
•CCFL – Energy Effic., Long Life, High LD, Moderate Cost
•Dim-CFL - EE, Med. Life, High LD, Moderate Cost
PAR38 (38/8”)–Floodlight,
~4.75” Wide, 7-12W, Parabolic
Lens To Spread Light
Several
Hybrids
10-12W
•CFL - EE, Long Life, Fair LD, Low Cost
•LED – Very EE, Very Long Life, Low LD, Varying Cost
HPS 150W & Reflector
(Draws ~188W)
*** Heat Is Biggest Enemy Of All Light Bulbs! ***
Example Lighting Uniformity Summary Sheet - Full
Lumen Depreciation
All Lights Depreciate, But At Very Different Rates!
Two Sources Of Lumen Depreciation:
1) Physical Deterioration Over Time – Can’t Control
2) Accumulation Of Dust, Dirt & Debris – Can Control
L
Lighting Uniformity
• Need Quantitative Measure Of Light Output At Bird
Level - Wall To Wall, End To End (Index)
• We Use CV (Std.Dev./Mean) On 25-Spot Grid Sample
Lower CVs Denote Improved Lighting Uniformity.
Abbreviated Summary Table Of Bulbs
Bulb Type
Incandescent
Incandescent
Incandescent
Cold Cathode (Dim)
Cold Cathode (Dim)
Dim Spiral CFL
Dim Spiral CFL
Spiral CFL – Non-Dim
Spiral CFL
“
Spiral CFL
“
Spiral CFL
“
Spiral CFL
“
A19 LED (Dim)
PAR30 LED (Dim)
PAR38 LED (Dim)
Hybrid LED (Dim)
Watts Lumens Lum/W
60
870
15
75
1,190
16
100
1,710
17
8
325
41
15
525
35
15
1,100
73
23
1,600
70
18
1,250
69
23
1,600
70
26
1,750
67
40-42 2,700
64
55
3,400
62
6-10 450-900
55-75
7-11 500-900
55-75
7.5-10 500-900 55-75
10-12 600-1000 55-75
Retail
$0.50
$0.50
$0.50
$7.50
$12.00
$6.00
$6.50
$2.75
$3.00
$3.25
$7.50
$12.50
$10-25.00
$18-40.00
$26-45.00
$28-45.00
Life Mo.Warr.
1,000
N/A
1,000
N/A
1,000
N/A
22,000
24
18,000
24
8,000
12
8,000
12
12,000
18
12,000
18
12,000
18
8,000
12
8,000
12
25,000+ 24-60
25,000+ 36-60
25,000+ 36-60
25,000+
36
LED Myths
•
•
•
•
•
My Bulb Has Better “Bird Lumens” & “Bird Footcandles”
My Bulb’s Power Factor Saves Big On Amps & Power Bill
My Bulb Gives Better Bird Performance (Pounds, FCR, Etc.)
My Bulb Is Required By Your Integrator
My Bulb Is The Only Bulb That Qualifies For Rebates
•
•
•
•
•
•
A Watt Is A Watt – Basis Of Power Bill, Not Amps Or P.F.
Power Factor Has Very Small $$ Effect On Power Bill
Any Performance Claims Are Highly Questionable
Integrators Do Not Require Specific Brands
Many LED Brands Qualify For Rebate Programs
Bulb Specs, Warranty, Performance & Cost – All Critically
Important In Making A Smart Business Decision!
Truths
L
House #
Brand
Model
Wattage
0Kelvin
XX
XXXXX
A19
8.0
3,000
Outboard H2O
3'9"
Feed Line
9'6"
Inboard H2O
12'6"
Comments:
Date: 3/13/2012
PLS7200MR3 Dimmer Full Bright
(fc @
Floor)
0'
(Wall)
5'
Inboard
10'
Inboard
15'
Inboard
20'
Inboard
Average
Post 1
0.45
1.08
2.26
1.67
1.11
1.31
Post 2
0.40
0.90
1.46
1.30
1.10
1.03
Post 3
0.38
0.66
0.90
0.98
1.10
0.80
Post 4
0.41
0.81
1.25
1.35
1.07
0.98
Post 5
0.54
1.12
2.14
1.74
1.07
1.32
Average
0.44
0.91
1.60
1.41
1.09
0.85
Uniformity
Index
(CV*100)
45.9
Index Ranges From ~ 45-82. Lower Number Is More Uniform
Light Color (0Kelvin)
~3,0000K
Yellow Hue
Color & Type Bulb Should
Be Specified By Integrator
~5,5000K
Blue Hue
0K
Plays Tricks On Eyes.
Light Meter Is A Must
For Correct Dim Levels
Pullet House Lighting
• Use Low Light & Feed Restriction To Delay Sexual Maturity
• Males & Females Usually Need Slightly Different Lighting
Programs, Depending On Breed & Strain
• Wide Variety Of Pullet Housing, Lighting Layouts, &
Dimming Considerations. Specific Housing Layout, Breed, &
Sex Situation Dictates Best Lighting Approach
• Some Don’t Use Dimmers At All, Only Low Light (CFLs).
Works, But Not Best. Flex. With Dimming, But Costs $$
• Cost Varies From $150-$1,000 Per House
• Since Pullet Grower Pay Is ~Fixed, Little Upgrade Incentive
• 3,0000K Or Lower Suggested – Company Decision
• Better Synch Light Increase Ratios @ Move (10:1 vs. 6:1)
• LEDs & Dimming - Help Stop Digging & Aid Synch Control
Reasons For Changing Hen House Lights
• #1 Goal: Lower Power Bill While Maintaining Same
Breeding & Laying Performance
• Power Rates More Than Doubled Past Few Years
• High Electrical Consumption By HPS (185+ Watts)
Hen House Test, 2009-13
• 12 Typical Clear Curtain Sided Hen Houses, 40’ X 400’
• Replaced 32 150Watt High Pressure Sodium Lights With
100 23 Watt Non-Dim CFL Bulbs (2,700 0K; 12,000 Hrs)
• 1 House To Start – Under Close Company Supervision
• Non-Uniformity Of HPS Lighting & Shadowing
• 2 Rows ~ Over Nests On ~10’ Centers, Plus Supplements
In Cool Cell & Fan Areas. Yields Uniform 5-8 fcs
• High Labor & Maintenance Of HPS
• Cost Of Rewiring & Bulbs <$1,700/House
• Expect Additional Power Rate Increases
• More Farms Facing Demand Metering Surcharge
Hen House Lighting Test Results
• $1,850/House Electrical Savings Per 44 Week Flock
• Power Co. Recently Started Demand Metering (~$0.035)
Original 150 Watt HPS Layout
• No Loss In Flock Performance (1 Egg/Hen/Yr = $350-$375)
• Floor Eggs Cut In Half; Slightly Lower Hen Mortality
• No Maintenance & Repair Expense With CFLs
• Lighting Amps @ Panel Reduced From ~50A To ~20A
• Reduced Power Usage - Saved 54.5 kWH & $6.02 Per Day
(16,800 kWH Per 11 Month Flock Cycle)
• Demand Metering Delayed ~1½-2 Months ($1.50-$1.75/Day)
23 Watt/1,600 Lumen CFL Layout Tested
(<=Optional)
• Plan: Replace All Lamps Every 2 Flocks (10-11,000 Hrs)
• Savings: Year 1 = $150; Year 2 & Beyond = $1,700
(Plus Any Savings From Demand Metering Delay)
Why Change Broiler House Lighting?
• LEDs Not Adequate Or Cost-Effective For Hen Houses
• Non-Dim CFLs Make Best Economic Sense For Hen Houses
Goals Of Broiler House Lighting
• Brood - Concentrate Light Over Feeders/Drinkers.
• Goals: 1) Extract Full Genetic Potential By
Influencing Behavior & 2) Reducing Power Bill
• After Turnout, Dim Progressively & Smoothly.
• Incandescent Bulbs: >85% Heat; <15% Light
• Co. Lighting Programs & Premium Pay Specs Vary.
• Incandescent Lights Can Be 25+% Of Power Bill
• In General, Target 3-5 fc @ Brood Over Feeders;
Then Dim Until End Of Growout.
• Reduce Lighting Costs 70-85% By Replacing All
Incandescent Lights With Low Wattage LEDs
(Typically ~8,000-10,000 kWH/House/Year)
• Fill Extreme Dimming Needs Of Catch Crews.
• Use Low Wattage Uniform Dim LED Grow Lights
• Supplement With Non-Dim CFL Broods At Lowest
Wattage Necessary To Reach Target Brood fc.
Daily kWH Used – 40’ X 500’ Broiler House
350.00
100w/100w Incandescent
300.00
250.00
250.00
200.00
200.00
KWH
KWH
300.00
350.00
150.00
150.00
100.00
100.00
50.00
8w LED/40w CFL
50.00
0.00
0.00
Fans
Lights
Total
Fans
Lights
Total
Documented Lighting Savings By AL Power Co:
10,154 kWH, Worth $1,137/House To The Grower
20,308 kWH @ $0.112 Over 2 years (11 Flocks)
Observations In Most Older Houses
New Broiler House Lighting Layouts
• New Houses Are Easy - Full Flexibility With Specs.
• Typical Layout-Past Decade: 2 Circuits Alternating
Over Each Feeder – 1 Dim & 1 Non-Dim , 10’ OC.
• Use Nickel Plated Brass Sockets. No Oxidation.
• Avoid “Jelly Jars” - Causes Heat Buildup.
• Issue Is With Retrofitting Older Houses, Not New
Brood
Off-Brood
Lighting Retrofits For Broiler Houses
• Corroded/Oxidized Sockets - Wreak Havoc With
CCFL/CFL Bulbs, Shortens Life & Affects Dimming
• Have Full Elect & Gen Checkup Before Starting On Lights!
• Analog Dimmer Curves Designed For Incandescents
• Same Lighting Goals As New Houses
• Some Digital Dimmers May Still Not Have Smooth Curves
For CCFL, CFL & LED Bulbs
• Usually Possible To Use Existing Wiring 20’OC Circuits
(Avoid $1,400-$1,800 Re-Wiring Cost)
• Diff. LED Brands Have Diff. Dimming Components
• <25 Ohm Ground A Must For New Digital Dimmers
• 24 Hour Burn-In Of CCFL/CFL Bulbs For Long Life
• White Down Ceiling Reflects >¼ fc More Than Black
• Don’t Dim CCFL/CFLs Below 10% Full Intensity
• Difficult & Expensive To Achieve In High Ceiling Houses
Without PARs &/Or Reflectors. (Light Shines Up, Too!)
• Catch Crews Want It Very Dim, But Too Dim Quickly
Damages CCFL/CFLs (Key = Flicker/Strobe).
Typical Broiler House Retrofit Lighting Layout
• CFLs Over 26W Size Cost Much More & Have Shorter Life
One Good Retrofit Solution
On 20’ Center Spacing Over Feeders:
Use CCFL, Dim CFL, Or LED & Add 40-55 Watt CFLs
In Brood Center To Get ~3 fc @ Feeder
Brood
Off-Brood
= 2 Dimmable Grow Light Circuits (60-100 Watt Incand.)
Incandescents Replaced With 8 Watt LEDs
= 1 Non-Dim Brood Light Circuit (100-150 Watt Incand.)
Incandescents Replaced With 23-55 Watt Spiral CFLs
No Need To Re-Wire; Use 3 Existing Circuits, 20’ OC
LED/CFL - Best Economics & Saves Most Energy
Problem: Get ~3+ fc @ Feeder; Center Much Higher (5-9 fc)
Consider 2-In-1 Socket Splitter Over Feeders With 1 8W
LED & 1 18-26 W Non-Dim CFL With No Center
Brood Lights. After Brood, Switch Off All Non-Dim
CFL Bulbs & Dim. Good To Match 0K On Bulbs.
Use Dim Bulbs Without Splitters In Off-End
Result: Get 3-5 fc @ Feeder, Only 2-3 fc In Center
Wide Broiler House Lighting Layout
Option: Socket Splitter
With 4-Way Switch
Brood
-No Center Line Broods-
Off-Brood
Use 1 LED & 1 Non-Dim
CFL 20’OC. Retail ~ $6.50
4-Way Socket Splitter Lighting Layout
Corroded Keyless Sockets
Brood
Off-Brood
Replace With
Nickel Plated Brass
Retail ~ $1.10
LEDs – Good Tech Solution, But Cost?
CCFL/CFL Problems Seen Since 2008
•
•
•
•
•
•
•
•
•
•
Bad Quality, High Failures, Breakage & Warranty Issues
Significant Lumen Depreciation (~15-25%/Year)
New 8W CCFL Only Has 325 Lumens & Loses 60-75+/Year
Hard To Clean, Fragile & Discoloring
Low-End Dimming Increases Bulb Stress (Shorter Life)
Lumen Deprec. Means Dimmer Settings Must Change Often
High Post-Washdown Failure Rates
Shorted/Corroded Sockets – More Ohms, Heat, Mini-Arcs
Lost Flock Performance Over Time
Lots Of Frustrations: Grower--Company--Supplier
• Higher Mgt Detail Required For CCFL/CFL Success
• But Energy Use & Cost Much Lower Than Incandescents
LED Demos/Tests – North Alabama
Goals:
•Test, Demonstrate & Compare Alternative LEDs In
Commercial Broiler Housing
•Measuring Intensity, Uniformity, LD & Longevity
•Grower/Integrator Observations & Feedback Critical
•Compare Cost-Effectiveness Of Various Models
•Provide Industry With Helpful Information To Make
Wise Business Decisions
Test House Descriptions, All 8 Farms:
All 40’, Drop, Solid Retro, SP>0.17, WS>600+ FPM
•
•
•
•
•
•
Light Emitting Diode (LED) Is Great Newer Technology
Evolving Rapidly. LEDs Run Cool, Dim Smooth, & Last.
High Cost Issues, But Prices Trending Down Past Year
Most CCFL/CFL Mgt Problems Disappear With LEDs
Many Shapes & Styles, Most Between 3,0000K & 5,5000K
Issues With Some LEDs: Diode Quality, Heat Sinks & Fins,
Lumen Depreciation, Warranty & Light Spread/Uniformity
• High $$ Bulbs Disappearing At Flock End?
• NPTC Is Evaluating 25+ LED Brands/Models/Shapes
LED Demos & Tests – North Alabama
Most LEDs Installed March 2012
On 3 Farms. Others Added Earlier
& Since. Several More Added Thru
Apr ’13 On 5 More Farms.
LED Demo/Test Farm Bulbs
NewLume 12W Hybrid
Starfire 12W Hybrid
Lowe’s 8WA19 Res.(*2)
LumaVue 7.5W PAR38
Selco 8W PAR30
Verbatim 8W A19(*5)
Lastik 10W A19
Overdrive 10W A19
Wynn 8 & 10W A19
LumaVue 7.5W PAR38
NextGen 10W Finned PAR30
VisuaLED 8W A19 Industrial
UniLight 8W PAR30
Overdrive 8W A19 5000K(*5)
Overdrive 7.5W PAR30(*5)
Overdrive 10W PAR38(*5)
Overdrive 11W PAR30(*5)
Unilight 10W PAR38
Once Innovation 12W Hybrid
Overdrive 8W A19 3000K(*5)
Greenlite 8W A19
*All LEDs Have 3 Year
Warranty & Are Rated
At 25,0000+ Hours.
Cost Ranges From
$10-$45+/Bulb
General LED Observations
•
•
•
•
•
•
•
•
•
•
•
•
•
Few Failures @ 6+ Flocks – LEDs Reliable, Last & Low LD!
Erratic Low-End Dimming With A Few, But Solvable
Difference In Power Bills Insignificant Among LEDs
A19s – Best Overall Lighting Uniformity; Lowest Cost
PAR30s – Good Uniformity; Slightly Higher Cost
PAR38s & Hybrids – Good Uniformity; Most Costly
PARs/Hybrids Best In High Ceilings (More Lumens/Spread)
Most LEDs Water/Air Tight. Little H20/NH3 Damage Seen
Debris Buildup On Some Styles – Management Problem
Seeing Move To Longer Warranties – 5 Years
Seeing New 9-11W A19s With 800+ Lumens (Heat/Life??)
Takes Time To Measure Length Of Effective Service Life
Not Much Lumen Depreciation Seen In 1+ Year
LED Dimming Observations
LED Performance Observations
Normalized (100%=1.00 fc) Dimmer Curves - Selected Models
0.80
0.60
0.40
Ne
w
0.20
0.00
100 95
•
•
•
•
•
•
90
85
80
75 70 65 60 55 50 45 40 35 30 25 20
Percent Dimming Shown On Dial Or Display
House
*25 Spot Grid, 5’ OC
Cost / Mean fc @ Low fc High fc
Grid
Bulb
Warr Retail Warr Feed Line - In Grid In Grid Mean fc Uniformity
o
Type Watts Kelvin Yrs Cost Year Full Intens @ Full @ Full In Grid Index* Notes
15
10
5
0
LEDs Dim Smoothly & Much Lower. Seldom Flicker.
Catch Crews Really Like LEDs - Hard To Abuse.
Dimmer/Brand Differences - Handshaking Challenge
Most Problems Seen @ Lowest Dimmer Settings
Some Still Require 1 Incandesc/Circuit To Dim At All
Unlike CCFL & CFL, Dimming Increases LED Life
Ownership Cost
Grid Uniformity Index
Brand
1.00
Footcandles (fc)
• All Houses/Farms Similar, But Not Identical
• No Significant Difference Seen Or Reported In:
Mortality, ADG, FCR, Or Any Plant Issues
• No Change Seen In Grower Settlement Or Ranking
• Other Factors More Important Than Lighting
• Birds Act More “Content” With Uniform Light
• No Difference Seen In Light Color (0Kelvin)
• Some LEDs Offer Excellent Economic Payback,
But LEDs Are NOT A Performance Silver Bullet!
Therefore, Cost & Warranty Are Critical!
Bulb
& Simple
Cash
Flow
Retail
Warranty
Cost/Bulb/Yr
Retail/50
Cost/Hse/Yr
SHF
1
LumaVue 38-7.5
$40.00
3
$13.33
$2,000
$667
SHF
2
NextGen 30-10
$40.00
3
$13.33
$2,000
$667
SHF
3
VisuaLED A-8
$25.00
3
$8.33
$1,250
$417
SHF
4
Unilight 30-8
$27.00
3
$9.00
$1,350
$450
SHF
5
Overdrive A-8 5K
$16.00
5
$3.20
$800
$160
VisuaLED
A19
8.0
3,500
3
$25
$8.33
1.51
0.33
2.07
0.97
46.8
SHF
6
Overdrive 30-7.5
$26.00
5
$5.20
$1,300
$260
Greenlite
A19
8.0
3,000
3
$20
$6.67
1.28
0.28
1.87
0.85
47.3
SHF
7
Overdrive 38-10
$31.00
5
$6.20
$1,550
$310
Overdrive
A19
8.0
3,000
5
$16
$3.20
1.29
0.11
1.70
0.85
50.1
SHF
8
Overdrive 30-11
$26.00
5
$5.20
$1,300
$260
PAR30 11.0 3,000
5
$26
$5.20
2.38
0.47
3.46
1.54
50.2
SHF
9
Unilight 38-10
$31.00
3
$10.33
$1,550
$517
50.8
SHF
10
Once Innovat 12
$40.00
3
$13.33
$2,000
$667
SHF
11
Overdrive A-8 3K
$16.00
5
$3.20
$800
$160
SHF
12
Greenlite A-8
$21.00
3
$7.00
$1,050
$350
Overdrive
Overdrive
A19
8.0
5,000
5
$16
$3.20
1.92
0.45
2.88
1.25
Once Innov Hybrid 12.0 4,000
3
$40 $13.33
1.58
0.17
2.31
0.90
62.1
LumaVue
PAR38 7.5
5,000
3
$40 $13.33
1.74
0.19
2.62
1.05
62.5
NextGen
PAR30 10.0 3,500
3
$40 $13.33
2.62
0.12
2.38
0.85
69.5
Unilight
PAR30 8.0
4,000
3
$27
$9.00
3.56
0.39
5.89
1.92
74.0
Overdrive
PAR38 10.0 3,500
5
$31
$6.20
4.05
0.38
6.37
2.07
77.0
Overdrive
PAR30 7.5
3,500
5
$26
$5.20
2.84
0.32
4.81
1.43
79.2
Unilight
PAR38 10.0 4,500
3
$31 $10.33
5.50
0.32
8.80
2.71
82.2
Incandesc Required
Incandesc Required
KA
1
NewLume Fin 12
$29.00
3
$9.67
$1,450
$483
KA
2
Starfire Fin 12
$29.00
3
$9.67
$1,450
$483
KA
3
Lowe’s A-8
$10.00
2
$5.00
$500
$250
KA
4
LumaVue 38-7.5
$40.00
3
$13.33
$2,000
$667
TD
1
Verbatim A-8
$16.00
5
$3.20
$800
$160
TD
2
Selco 30-8
$30.00
3
$10.00
$1,500
$500
High Ceiling
Lighting Issues
Reflectors For High Ceilings
Very Different
Considerations
14+’
•
•
•
•
•
•
•
•
•
Intensity Too Low
Bulbs 11’-15’ High
Too Few Sockets @20’ OC
Baffles Blocking Light
May Need:
New Wiring Circuits
More Sockets
Reflectors/PAR Bulbs
Higher Wattage-Lm Bulbs
Lower Height Bulbs
Reflectors For High Ceiling Houses
Mail Order Frisbee
9” Diameter, 1½” Depth
For CCFL/CFL/LED
Cost $0.60
“PoultryflectorTM”
20” Diameter, 7” Depth
Made For Up To 55W CFL
Cost ~ $6.50
Others: 5 Gallon Pail Lids & Painted Pie Pans
Cleaning Lights
1973 Steel Truss Retrofit
Frisbee w/ 8W A19 LED
Grow Lights
Poultryflector w/ 23W CFL
Broods & Frisbee w/ 8W LED
Total Cost ~ $715 For LED/CFL (40’X400’)
In High Ceilings, Reflectors ~ Double fcs @ Floor
Get All The Light You’re Paying For!
Improve “Depreciation” By Cleaning Accumulated Debris.
Use Sprayer Between Flocks. Lights Off. 1 Part Windex Or
Ammonia With 8-10 Parts Water & Jet Stream.
Just A Few Seconds Per Bulb & All Debris Boils Off.
Easy Cleaning - Before & After Pics
Disposal
3+ Years
5 Flocks
??% Brighter
• CCFL/CFLs Contain Mercury
• Clean Up Areas Around
Broken Bulbs, Including
Litter. Double Bag & Take To
Recycling Center.
35% Brighter
2 Flocks
40 Cooler
LEDs - No Mercury - No Disposal Regs
2 Flocks
16% Brighter
Economics Of Lighting Retrofits
Get A Professional Electrical Checkup First!
If Existing Wiring Is OK:
• ~$800-$2,500+/Hse For LEDs (With No Rebate)
• Annual Power Savings: ~ $200+/100’ Of Length
(A Watt Is A Watt)
• Use LED-Grows & Non-Dim Spiral CFL-Broods
• Different Situations; One Size Does NOT Fit All!
• Do It Correctly Or Expect Failures!
• LEDs Are Great, But Some Issues Still Remain,
Especially Cost & Warranty
Questions &
Discussion
Lighting Retrofit Summary
• Incandescent & HP Sodiums Should Be Replaced With
LEDs Or CFLs – Specific Situation Dictates Best Fit
• Use Low Wattage LEDs Over Feeders, & Add Higher
Wattage Non-Dim CFLs For Brood – Best Bang For The $$
• Clean Bulbs Often – Get The Light You’re Paying For
• Don’t Leave $1,000-$1,200/Hse/Yr On The Table
• 5 Year Warranties On LEDs Becoming More Common
• Simple ROI Paybacks Measured In Flocks, Not Years
• Some LEDs Are Cost-Effective, But Some Are Not Yet
• If An LED Rebate Program Is Available, Jump All Over It!
***Ultimate Goal Is To Make A Wise Business Decision***
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