Content: 1) 2) 3) 4) 5) 6) 7) Basic information Function overview Technical parameters PSJ-VZ58 installation Fire modes and settings Troubleshooting Package content 1. Basic information PSJ-VZ58 brings innovative solutions to guns vz.58 from manufacture ARES. Of course this unit is transfer of functions and unique solution from first generation PSJ-M2 - completely contactless switching by magnets combined with powerfull MOSFET cooled by whole gearbox, active break fully functional in any mode set, fully programmable burst and much more. Moreover is unit equipped with a LED indication for correct installation of trigger, amount of adjustable modes and many others of useful functions. So it corresponds with second generation of GRIZZLY processor units. This processor unit is suitable only for guns vz. 58 from manufacture ARES. It was tested for seamless installation into the original gearboxes vz.58 ARES. *Every manufacturer innovates their products in time, so there is possibility that our tested gearbox is different from yours. However your installation is possible but it may be necessary to adjust unit or gearbox. 2. Functions overview 2.1. Fire modes • 6 preset fire modes • allows you to set burst mode from 1 up to 255 shots on one trigger press, this setting works in all modes containing burst • automatically switches from burst to full auto without any delay • modes are fully programmable by trigger itself (see figure 5.2.) 2.2. Rate of fire • allows you to set delay between two following shots • programmable by trigger (see figure 5.2.) 2.3. Special functions • reset to default settings - you can simply reset all settings to their default values by trigger (see figure 5.2.) • manual mode - if your PSJ indicates damage and you are sure it is not mechanical and your replica is able to shoot, you can access manual mode, in which malfunction is ignored and you can fire on full auto mode only (WARNING! By poor judgement, you can cause more damage to your replica!) 2.4. Mos-fet • no mechanical switch, everything is contactless • faster trigger response • increases rate of fire as well as battery life • maximum current up to 202A constant and 808A in peek 2.5. Active break • stops motor immediately with piston in default position and sping loose • increases lifetime of piston, sping and many other parts • always finishes whole rotation of gear wheels • fully functional in all fire modes 2.6. Malfunction detection • detects mechanical damage and blocks trigger from causing any more damage • warns user by vibrating (see figure 5.3.) 2.7. Li-Pol/Li-Ion/Li-Fe battery check • when lithium battery is discharged, warns user by vibrating (see figure 5.2.) • setting battery type by trigger • can be switched off for Ni-MH, Ni-Cd batteries 2.8. Realistic trigger operation • trigger sensitivity can be set during installation to best fit your demands (see figure 4.5.) 2.9. Anti-reversal latch • not needed if your motor is powerful enough (it is recommended to keep it) • solves problem with double shot on semi 2.10. Everything is set inside your gearbox • whole unit is inside your gearbox, replacing trigger contacts • only two power wires come from gearbox • for easier installation, unit equipped with indication of correct installation 3. Technical parameters • Only high quality silicone wiring is used. 1mm2 in cut and ampacity up to 42A constant. • MOSFET with maximum current up to 202A constant and 808A in peek allows use without any restrictions. • MOSFET is efectively cooled by whole gearbox. • Whole unit is covered in varnished for maximum lifetime even in challenging conditions. • Current consumption of unit is 30mA tops. 4. PSJ-VZ58 installation ! PSJ-VZ58 gen.2 should be installed by specialists only ! Advanced knowledge of AEG replicas is. Also basics in electronics and soldering skills are needed. Never use soldering gun! Manufacturer takes no responsibility for damaged caused by unprofessional installation! 4.1. Preparation For PSJ-VZ58 installation take gearbox out of your replica and remove original processor unit. To remove the unit must be removed also the selector plate (pict. 1). Obr.1: Removed gearbox from the replica without original processor unit 4.2. Heat-conductive foil On both transistors stick enclosed heat-conducting foils. Foils are self-adhesive, is necessary to remove protective foil from them - from both sides (pict. 2). Pict. 2: Removing the protective foils from the heat-conducting foils and their placing, gearbox check 4.3. PSJ-VZ58 installation Insert your unit to original position on gearbox (pict.3). If unit doesn’t fit on gearbox you can adjust it by rasping. After your unit is placed you must check for any conductive contacts with gearbox. If there are some conductive contacts you have to remove them, for example by rasping the unit or your gearbox, or you can use an insulating material. Bottom side of unit is insulated by pre-installed insulation foil. Pict. 3: Installing new processor unit on gearbox 4.4. Fixation of new processor unit Fix new processor unit by original screws. Make last check if everything fits how it should be before full screws tighten. Pict .4: Fixed new processor unit 4.5. Checking the cut-of lever After you correctly install the processor unit check if magnet is inserted in gear wheels and is directly over the probe. Everything was tested on more guns but may happen that the ARES manufacturer changes gearbox or dimensions of plate without notice. This situation will be necessary to deal with the GRIZZLY manufacturer. Pict. 5: Checking the settings of magnets for cut-of lever and hall probe 4.6. Inserting the selector plate After correct installation of new processor unit reinsert the selector plate to its original position (pict. 6). Check if magnet is directly over the hall probe when selector plate is in position „auto“. Everything was tested on more guns but may happen that that the ARES manufacturer changes gearbox or dimensions of plate without notice. This situation will be necessary to deal with the GRIZZLY manufacturer. Pict. 6: Checking the settings of selector plate’s magnet with the probe hall 4.7.1 Magnet installation on the trigger Set the trigger to position, where you want your replica to fire. Put the magnet on trigger as close as possible to the sensor (pict. 7). If you want sensitive trigger put the magnet as closest to the probe when your trigger isn’t pressed (just before the LEDs light up). LED has never lights in the basic position (pict. 7). Now stick the magnet. Be careful about magnet polarity – black side is turned towards probe (pict. 7). (pict.6). If needed, you can very gently bend the probe to be very close to magnet when you press trigger, but not to touch it. Pict.7: Installation magnet onto the trigger 4.7.2 Magnet installation on the trigger The checking is very simple: LED must flash when you push the trigger Exact notification of trigger: Free trigger - LED doesn’t light Pushed trigger (firing) - LED lights Pict. 8: Notifications of the trigger by using LED 4.8. Replica completion Assemble the rest of your gearbox in standard way and insert it in your replica. You can now test your PSJ-M3 and set your prefered fire modes. WARNING: Be careful on wires when you put the gearbox into the body of your replica. 5. Fire modes and programming 5.1. Preset modes Selector on semi: Selector on auto: 1. 2. 3. 4. 5. 6. Burst / Auto Auto Semi Burst only Auto Burst / Auto Semi Semi Semi Semi Burst only Burst only 5.2. Unit programming • For programming, connect battery and within 5 seconds press and hold trigger for another 5 seconds. Entering is confirmed by motor vibrating twice. • Next?, choose category from menu by pressing trigger as many times as is the number you wish to select. • After that, press and hold trigger for 5 second to enter submenu. Your choise is confirmed by motor vibrating as many times as is selected number. • When changing fire mode (menu 3), every trigger press is followed by motor vibrating as many times as is selected number of fire mode. Submenu goes in cycle, after number 6 follows number 1. • When you are done with setting value, press and hold trigger for 5 seconds to save your settings. Double vibration confirms successful saving and exiting programming function. Category Value (choice confirmed by vibrating in (after you select value, confirm it by holding trigger for 5s) count of selected number) 1) Burst setting Number of trigger presses = number of shots on burst (default = 3 shots) 2) Battery check setting 1) Li-pol, Li-on (default) 2) Li-Fe 3) Fire mode setting 3) Off (recommended for NiMH, NiCD) 1) Semi - Burst/Auto (default) 2) Semi - Auto 3) Semi - Semi 4) Semi - Burst only 4) Shooting delay setting 5) Burst only - Auto 6) Burst only - Burst/Auto (selection in this submenu is confirmed by vibrating in count of selected number) Every trigger press = +20ms (everytime you set delay, you start from default value - for default value, just hold trigger for 5s) 5) Reset to default values Hold trigger for 5s to confirm restart. If you do not wish to (returns all settings to their default restart your settings, disconnect your battery. values) Example of programming: First, I connect battery and press and hold trigger for 5 seconds. Double vibration sounds. I press trigger 3 times and then press and hold for 5s - I'm entering Fire mode setting. I press trigger, after every press vibrations tell me which mode I'm on. I pressed trigger 5 times, which means I choose number 5 (mode Burst only - Auto). Five vibrations sound, so I press and hold trigger for 5s. Now double vibration sounds, which means my setting is saved and I exited programming. My replica is ready with selected setting. 5.3. Motor vibrations meaning • 1x vibration: each time you connect battery - states, that unit is ready • 2x vibration: entering setting mode, saving and exiting setting mode • 3x vibration: malfunction or damage detected • 4x vibration: low battery detected • 6x vibration: entering manual mode 5.4. Manual mode If your PSJ indicates damage and you are sure it is not mechanical and your replica is able to shoot, you can access manual mode. In this mode, malfunction is ignored and you can fire on full auto, regardless of selected fire mode. WARNING! By poor judgement, you can cause more damage to your replica!! This mode is not recommended for users without advanced knowledge of AEG replicas principles! To enter manual mode after your replica indicates malfunction, just press and holt trigger for 10 seconds. Entering is confirmed by 6 vibrations. 6. Troubleshooting Your PSJ-VZ58 is not working correctly? Check, where the problem could be: 6.1. Replica not working at all. • Check if the battery is connected and charged properly. Also check that all wires are connected properly to all elements – motor, battery. 6.2. Replica vibrates when battery is connected, but after that it does nothing. • Problem in trigger setting. Check if your trigger is installed properly – magnet should almost touch the probe when trigger is pressed. Adjust if needed. Also check the polarity of magnet. 6.3. Selector is on „semi“, but acts like „auto“ is selected. • Bad selector plate installation. Check, that magnet on selector is directly above the probe when selector is set on semi. Adjust if needed. Also check the polarity of magnet. 6.4. Replica not shooting, just vibrates 3 times. • Mechanical malfunction of your replica. Check if motor and gears are not blocked and are working properly. If you are sure it is ok, you can access manual mode – see figure 5.4. 6.5. Replica vibrates 4 times repeatedly. • Your battery is discharged. Change your battery, do not forget to charge the discharged one. If your battery is charged properly, your battery setting may be wrong – change it according to figure 5.2. 7. Package content • • • • • • • • • processor unit PSJ-VZ58 complete universal silicone wiring pre-installed insulation foil heat conducting foil – 2pcs magnets for trigger Dean-T plug - male (can be changed, please leave a note if you need other type of plug) gold-plated motor plugs - 2pcs heat schrink tubings user and instalation manual WARNING: PSJ-VZ58 should be installed by qualified AEG professionals only. Manufacturer is not liable for any damage on the gun caused by unprofessional installation. Do not use soldering gun!