KORENS
EGR System Global TOP Leader & Our Target is to be the World Top Enterprise
1. 회사현황
KORENS
▶ Headquarter
▶ Seoul office
위치 : Yangsan, Gyungnam, Korea 위치 : Bundang, Gyeonggi, Korea
설립 : 1990년
설립 : 2008년 6월
▶ Local Office
위치 : Troy, MI, US
설립 : 2013년 10월
▶ Local Office
위치 : Frankfurt, Germany
설립 : 2012년 11월
▶ Plant in China
위치 : Zhanggiagang, China
설립 : 2008년 9월
EGR System Global TOP Leader & Our Target is to be the World Top Enterprise
1. 회사현황
KORENS
본사
• 사업 품목
: EGR Cooler, Tube, Oil Cooler, ATF Warmer, EGR Pipe
• 년간 매출액
: 1,607억원(2013)
• R&D 투자
: 매출액 대비 5% (2013)
• 종업원
: 640명 (2013)
EGR System Global TOP Leader & Our Target is to be the World Top Enterprise
1. 회사현황
KORENS
중국 공장
• 공장 위치
: 중국 상해 장가항
• 공장 설립
: 2008년 9월
• 생산 능력
: EGR Coolers (0.5M), EGR Pipe (1M)
• 주요 고객
: SAIC,CUMMINS,SOGEFI,HAUTAI,OED, FAW,YANGCHI
• 주요 설비
: EGR Cooler & Tube Assembly Line
Vacuum Furnace / Leak Tester
EGR System Global TOP Leader & Our Target is to be the World Top Enterprise
2. 연혁
KORENS
1990 ~ 2000yr
1990 : 회사설립 (대일금속㈜)
1998 : R&D Center 설립 & SYMC 1차 Vender 등록
2000 : ISO 9001 인증획득 (EAQA UK), QS 9000 인증획득 (TRC USA)
2001 ~ 2005yr
2006yr ~
2001
2002
2003
2004
2005
:
:
:
:
:
Bellows Tube & Fitting 일본수출
EGR Cooler 양산 Line up
사명 변경 KORENS
현대/기아 자동차 & 쌍용자동차 EGR Cooler & Pipe 양산
Ford UK EGR Cooler & Pipe 양산
2006 : Ford Q1 인증획득
PSA EGR Cooler 양산
2007 : EURO-5 양산 수주
10 million 수출상 수상
2007 기업인 대상 수상
2008 : CUMMINS EGR Cooler 양산 수주
서울연구소 설립
중국공장 설립
2009 : BMW Euro-5 EGR Cooler Module 양산
2009 : VW EGR Tubes 양산
2010 : HMC,SYMC, GMK Euro-5 EGR Cooler Module 양산
2011 : Euro-6 개발착수 (HMC/KIA,BMW, GME, FORD, Others)
2012 : HMC 가솔린, SYMC X-100 수주 EGR Cooler 수주
유럽(독일)사무소 설립
2013 : Euro-6 양산
Global GM 2013 Supplier of the Year 수상
미국사무소 설립
EGR System Global TOP Leader & Our Target is to be the World Top Enterprise
3. 인증서
KORENS
Quality Certificate
특허
Award
Nov. 2009
특허증 : Exhaust Gas
Heat Exchanger
for vehicle
Dec. 2006
Ford Q1 Award
Nov. 2006
특허증 : Exhaust Gas
Recirculation
for vehicle
Mar. 2006
Jan. 2005
특허증 : EGR Cooler
ISO/TS 16949:2002
ISO 14001
DQS Germany
EGR System Global TOP Leader & Our Target is to be the World Top Enterprise
4. 조직도
KORENS
회장
기획조정실
상근감사
CEO
CTO
(기술연구소)
COO
(생산품질총괄)
CSO
(경영전략총괄)
중국법인
기술연구본부
영업본부
생산본부
생산기술본부
품질본부
구매본부
유럽법인
아시아설계팀
국내영업팀
생산팀
생산기술1팀
품질보증팀
부품개발팀
미국법인
유럽설계팀
해외영업팀
보전팀
생산기술2팀
품질관리팀
구매팀
SQE팀
글로벌소싱팀
국내설계팀
생산관리팀
재무본부
경영기획실
전산팀
재무팀
경영기획팀
전사PM팀
회계팀
전략기획팀
북미설계
/해석팀
시험팀
오일쿨러설계
/시작팀
개발원가팀
신기술개발팀
EGR System Global TOP Leader & Our Target is to be the World Top Enterprise
인사노무팀
총무환경팀
4. 조직도 _ R & D Center
Experience
Man
More than 10yrs
8
5 ~ 10 yrs
12
3 ~ 5 yrs
9
1 ~ 3 yrs
15
Total
44
PreDevelop
-ment
5 members
KORENS
CEO
R&D Director
CAE
5 members
CAD
15 members
Reliability
Test
7 members
Proto&Pilot
Development
12 members
EGR System Global TOP Leader & Our Target is to be the World Top Enterprise
5. 중장기 매출액
KORENS
[단위:억원]
6,000
5,026
5,000
4,000
Euro-6 Emission Start
3,660
3,000
2,211
1,607
2,000
1,000
1,121
249
502
0
2010yr
2011yr
2012yr
2013yr
2014yr
2015yr
2016yr
EGR System Global TOP Leader & Our Target is to be the World Top Enterprise
6. 매출붂석
KORENS
제품별 점유(2013]
고객별 점유[2013]
3% 1%
EGR Pipe Others
OIL Cooler
7%
1%
Others
1%
3%
2%
9%
EGR Module
EGR Cooler
52%
30%
해외
39%
국내
61%
45%
30%
8%
8%
EGR System Global TOP Leader & Our Target is to be the World Top Enterprise
7. 주요 고객
KORENS
▶ USA
▶ UK
▶ Austria
▶ Turkey
▶ Korea
▶ Germany
▶ Germany
▶ France
Customer
Customer
( 1st Tier )
▶ Italy
▶ China
▶ Japan
Potential
Customer
EGR System Global TOP Leader & Our Target is to be the World Top Enterprise
8. 주요 생산품
KORENS
ATF Warmer
EGR PIPE
OIL COOLER
EGR Module
EGR System Global TOP Leader & Our Target is to be the World Top Enterprise
9. 생산품 – EGR Cooler[승용]
KORENS
EGR Cooler (승용)
2.2L Diesel
2.5L Diesel
Wavy Fin Type
3.0L LP
1.7L Diesel
2.0L/2.7L Diesel
3.0L Diesel
EGR System Global TOP Leader & Our Target is to be the World Top Enterprise
9. 생산품 – EGR Cooler[상용]
KORENS
EGR Cooler (상용)
Heavy Duty 12L
Heavy Duty 4L
Wavy Fin Type
Heavy Duty 9L
Heavy Duty 12L
EGR System Global TOP Leader & Our Target is to be the World Top Enterprise
9. 생산품 – EGR Module
KORENS
EGR Module
2.0/2.7L Diesel
1.9L Diesel
2L Diesel
Wavy Fin Type
3L Diesel
2L Diesel
EGR System Global TOP Leader & Our Target is to be the World Top Enterprise
9. 생산품 – OIL Cooler
KORENS
OIL Cooler
2.2L Diesel
Diesel 2.5L
Diesel 2.0L
1.4/1.6L Diesel
Gasoline 4.6L
1.0L Gasoline
1.6L Gasoline
EGR System Global TOP Leader & Our Target is to be the World Top Enterprise
9. 생산품 – EGR PIPE & Tube
KORENS
EGR Pipe & Tube
EGR System Global TOP Leader & Our Target is to be the World Top Enterprise
9. 생산품 – A/T OIL Cooler & ATF Warmer
KORENS
AT Oil Cooler & ATF Warmer
-1.6L
-Layered core type
-113.2*177.2
-1.6L
-Layered core type
-113.2*177.2
-1.2L
-Can core type
-95*62
- 2.2L
- Layered core type
- 144.5 * 74.5 * 64.5
Layered Core Type
EGR System Global TOP Leader & Our Target is to be the World Top Enterprise
10. 주요설비
Batch Type
(10 Furnaces)
Vacuum Brazing Furnace
KORENS
2 Cab
Brazing
Furnaces
Wavy
Fin
forming
M/C
EGR
Cooler
Brazing
Line
Others
Continuous Type
(5 Chambers)
EGR
Cooler
Module
Line
Pipe
Line
EGR System Global TOP Leader & Our Target is to be the World Top Enterprise
11. 생산능력
KORENS
Oil
Return
Tube
Annual Capacity
1M
EGR Tube
4M
Oil Cooler
1.9M
Tube & Fittings
4M
EGR System Global TOP Leader & Our Target is to be the World Top Enterprise
12. Durability Test Facilities
KORENS
Cooler
Test Bench # 1
(Max. Temp. 850℃)
Cooler
Test Bench # 2
(Max. Temp. 650℃)
Performance Test Bench & Thermal Shock Test Bench
Cooler
Cooler
Test Bench # 3
Test Bench # 4
Performance Test only
(Max. temp. 550℃)
Thermal Shock Test Only
(Max. temp. 550℃)
Pressure Fatigue
Test Bench #1
( Water side: 10bar,
Gas side: 50bar,
1.25Hz )
Pressure
Fatigue
Test
Bench
Pressure Fatigue
Test Bench #2
( Water side: 7bar,
Gas side: 7bar,
1.25Hz )
EGR System Global TOP Leader & Our Target is to be the World Top Enterprise
13. Durability Test Facilities
Salt Spray
Test Bench
Vibration
Test Bench
KORENS
Internal Corrosion
Test Bench
Max. Frequency : 2000Hz
Max. Pressure : 1.5 bar
Max. Pressure : 5bar
Max. Acceleration : 5bar
Max. Flow : 50 lpm
Corrosion
Test Bench
Environment
Test Bench
Max. Temp : 550 ˚C
Engine
Dynamometer
Temp Range : -40˚C ~ 120˚C
Engine Application :
Actuator operating : 1Hz
Medium duty ~ Heavy duty /
Fouling Validation
EGR System Global TOP Leader & Our Target is to be the World Top Enterprise
KORENS
EGR System Global TOP Leader & Our Target is to be the World Top Enterprise