CHAPTER 11 INSTABILITY IN ROTATING MACHINES In the most of previous chapters, except Chapter 3, we studied how to obtain the free and forced responses of rotor-bearing systems in different modes of vibrations (e.g., the torsional, transverse, and axial vibrations). Main aims of these chapters were to obtain natural whirl frequencies, mode shapes, critical speeds and unbalance response. Unbalance response analysis presented can be extended to other types of periodic forces with the help of Fourier series especially for the linear systems, where the principle of superposition holds good. Various methods especially suited for analyzing complex rotor systems (apart from general methods of vibration analysis, like the Newton’s second law of motion, Lagrange’s method, Hamilton’s principle, etc.) have been dealt in great detail from its fundamentals (e.g., the transfer matrix and finite element methods). Now in next few chapters, we would explore another kind of phenomena in rotor-bearing systems called the instability, which might cause the catastrophic failure of the systems. In certain circumstances, depending upon the design, some machine may be prone to instability. This means that machine vibrations set in, even in the absence of unbalance effects, resulting in high levels of noise and component stress and a corresponding reduced fatigue life. In linear systems the magnitude of these vibrations tends towards infinity, although in practice shaft vibrations are often limited by system non-linearity. In the present chapter, various kinds of instability will be studies. Such machine instabilities may originate from a number of sources including fluid-film bearings, seals, shaft stiffness asymmetry, internal friction between mating components, and aerodynamic forces. A designer’s problem is to investigate the possibility of machine instability, and to change the appropriate machine design parameters to ensure that may potential unstable modes of operation lie outside the normal operating regime of the machine. Apart from these when rotors are subjected to angular accelerations (uniform or variable depending upon the unlimted or limited power of the drive, respectively), transient responses are generated and study of such transient response is of practical importance. The aim of the present chapter is to understand various kinds of instability with a simple single mass rotor model and in some cases with a continuous shaft model. In the subsequent chapter, we would explore methods of predicting instability in large rotor-bearing systems especially with finite element methods. 11.1 Oil Whirl In rotating machineries, the unbalance is the most common source of excitation, which comes from rotors. Similarly, oil-film bearings are possibly the most common source of instability in such rotating machineries. Oil-whirl instability is also known as ‘half-speed whirl’ because the frequency of whirl (vibrations) which are set up is often just below half the shaft rotational frequency (typically 0.46-0.48 654 times of shaft rotational frequency). This instability tends to occur only in lightly loaded oil-film bearings operating at a very small eccentricity ratio ( er / cr , where er is the eccentricity of the rotor centre with respect to the bearing centre and cr is the radial clearance). It is an externally dangerous condition because bearing load-carrying decreases and results in very high whirl amplitude and consequently the destruction of the bearings is a possibility. Let us consider an fluid-film bearing in which journal is rotating with frequency, ω , and whirls around the bearing clearance (i.e., er) at frequency nω as shown in Figure 11.1. Because the bearing is lightly loaded (so operates at only a small eccentricity er in the first instance) the variation in fluid pressure around the bearing circumference may be considered to be negligible so that the only fluid flows around the bearing the bearing is that which is induced by the rotation of the journal. The lubricant flow rate into, and out of, the dotted wedge-shaped are as shown in Figure 11.1(a) is the given by Qin = 1 2 ( Rω + 0)(cr + er ) and Qout = 1 2 ( Rω + 0)(cr − er ) (11.1) where Qin ( 1 2 ( Rω + 0) is the average velocity and (cr + er ) is the passage width) and Q out ( 1 2 ( Rω + 0) is the average velocity and (cr − er ) is the passage width) are flow per unit length of the bearing. (a) Journal and lubricant in a bearing during oil whirl (b) The whirl orbit of the shaft centre Figure 11.1 Oil whirl in fluid film bearings Since journal is whirling within the bearing clearance with some frequency nω , the tangential velocity of the journal center will be nωer as shown in Figure 11.1(b). So the volume of dotted area, per unit length of the bearing must be increasing at a rate given by Qvol = ( nω er )(2 R ) (11.2) 655 where ( nω er ) is the tangential velocity of journal center and ( 2 R ) is the shaded area of journal per unit length of bearing. The volume flow rate must be provided by the net lubricant flow into the dotted are under consideration, so that we may write Qin − Qout = Qvol (11.3) On substituting equations (11.1) and (11.2) into equation (11.3), we get 1 2 Rω (cr + er ) − 1 2 Rω (cr − er ) = 2 Rnω er or ( cr + er ) − ( cr − er ) = 4ner 2er = 4ner (11.4) which gives n = 0.5 . So the frequency of whirl is half the rotational frequency of journal. The deviation from the actual case (0.46 to 0.48 ) is due to the assumption made in the analysis regarding no flow due to pressure variation across the circumference of the bearing. Example 11.1: Let us consider two identical bearings which are symmetrically supporting a light symmetrical rotor at its ends. Through measurement the following data were found: the bore of the journal bearing is 3 cm with the radial clearance of 5 µ m , and the rotor spin speed is 3000 rpm. The flow measurement were Qi = 2.827 × 10−5 m3/s and Qout = 1.885 × 10−5 m3/s. If the rotor is under the half-speed whirl, obtain the eccentricity ratio of the rotor centre in the journal. Solution: We have the following data R = 3 cm, ω= cr = 5 × 10−6 m, Qi = 2.827 × 10−5 m3/s, 2π × 3000 = 314.16 rad/s 60 Qout = 1.885 × 10−5 m3/s From equation (11.4), we have Qin − Qout = 2 Rnω er Hence the eccentricity ratio can be written as 656 ε= ( 2.827 − 1.885) × 10−5 er Qin − Qout = = = 0.2 cr 2 Rnω cr 2 × 0.03 × 0.5 × 314.16 × 5 × 10−6 Hence, it has very low eccentricity ratio. 11.2 Stability Analysis using Linearized Stiffness and Damping Coefficients A stable rotor-bearing may be defined as one that will have a bounded response for all possible bounded excitations. To investigate the likelihood of oil whirl, attention needs to be given to the bearing operating characteristics. For oil-film bearings these may be expressed in terms of the eightlinearised stiffness and damping coefficients. (a) A rotor-bearing system with bearing forces (b) Free body diagram in y-z plane (c) Free body diagram in z-x plane Figure 11.2 A rigid rotor mounted on two identical anisotropic bearings The relationship between the bearing forces and the journal motion is given by the equations of motion of the journal, which in the case of symmetrical system with a rigid rotor (Fig. 11.2), case are k xx x + k xy y + cxx x + cxy y = −mx (11.5) k yx x + k yy y + c yx x + c yy y = −my where x and y are the horizontal and vertical displacements of the rotor, k’s and c’s are stiffness and damping coefficients, and m is the half of the rotor mass. Here it is assumed that a rigid rotor is mounted on two identical fluid-film bearings and has a purely translational motion. If the rotor is 657 momentarily displaced from its equilibrium position by some random input, free vibrations of the rotor in the horizontal and vertical directions will take the form x = X 0 eλ t and y = Y0 eλt (11.6) where λ is a parameter and in general it is a complex quantity with the real part represent the damping and the imaginary part as the whirl natural frequency; and X 0 and Y0 are the vibration amplitudes in the horizontal and vertical directions, respectively. Equation (11.6) gives x = X 0 λ eλt ; y = X 0 λ eλt ; x = X 0 λ 2 eλt ; y = X 0 λ 2 eλt (11.7) On substituting equations (11.6) and (11.7) into equation (11.5), and dividing whole equation by eλt , we get k xx X 0 + k xyY0 + cxx X 0 λ + cxyY0 λ = −m( X 0 λ 2 ) (11.8) k yx X 0 + k yyY0 + c yx X 0 λ + c yyY0 λ = − m(Y0 λ ) 2 which can be simplified as X 0 (− mλ 2 − k xx − cxx λ ) = Y0 (k xy + cxy λ ) (11.9) X 0 (k yx + c yx λ ) = Y0 (−mλ − k yy − c yy λ ) 2 Equation (11.9) can be combined as cxy λ + k xy mλ 2 + λ c yy + k yy X0 =− =− Y0 mλ 2 + cxx λ + k xx c yx λ + k yx (11.10) which gives the frequency equation as 658 (m 2 )λ 4 + m(cxx + c yy )λ 3 + (mk xy + mk yy + cxx c yy − cxy c yx )λ 2 (11.11) + (k yx cxx + c yy k xx − k xy c yx − cxy k yx )λ + (k xx k yy − k xy k yx ) = 0 The most direct approach for investigating the stability of a linear rotor-bearing system is to determine the roots of the above characteristic polynomial (i.e., the frequency equation). Equation (11.11) has four roots of λ . In general the roots of λ will both real and imaginary parts, indicating that the transient motion of the journal will take a form of harmonic wave having decaying amplitude when the system is stable (i.e., when the real parts of all roots of λ are negative). The imaginary parts of the roots of λ indicate the frequency of the resulting vibrations. Physically to test for the system stability one must examine the motion of the journal which follows a momentary displacement from its steady running position. Does the journal return to a stable equilibrium or not? If the journal were to return to a stable equilibrium position then this would be characterized by values of displacement x and y which decreases with time, that is by negative values of Re( ). If the journal motion is unbounded with time that means a positive value of Re( ). The circumstances under which the real parts of all roots of are negative are given by the Routh-Hurwitz stability criteria. This criterion was developed independently by Hurwitz (1895) in Germany and Routh (1892) in United States. Two approaches are presented in which the first one determines the stability of the system with the help of Routh table (Sinha, 1995)) and the second one finds by a set of dominants. Method 1: Let the characteristic polynomial be given by ∆ ( λ ) = an +1λ n +1 + an λ n + an −1λ n −1 + an − 2 λ n − 2 + + a4 λ 4 + a3λ 3 + a2 λ 2 + a1λ + + a0 (11.12) Then the Routh table (Table 11.1) is constructed based on the coefficients of the polynomial. The Routh-Hurwitz criterion states that the number of roots with positive real parts is equal to the number of changes in sign in the first column of the Routh table. Hence, for the system to be stable, no sign changes should take place in the first column of the table. 659 Table 11.1 Routh table for finding the stability of a linear rotor-bearing system λ n +1 an +1 an −1 an − 3 λn an an − 2 an − 4 λ n −1 λ n−2 λ0 Method 2: bn = ( an an −1 − an +1an − 2 ) cn = bn −1 = an ( bn an − 2 − an bn −1 ) ( an an −3 − an +1an − 4 ) cn −1 = bn an bn − 2 = ( bn an −4 − an bn −2 ) ( an an −5 − an +1an −6 ) an cn − 2 = bn ( bn an −6 − an bn −3 ) bn hn For the stability of a linear system the following conditions are to be met (i) all coefficients of the characteristic equation must have the same sign, and (ii) each of the following determinants must be positive R1 = a1 , R2 = a1 a3 a1 a0 , R3 = a3 a2 a5 a0 a2 a4 a1 a0 0 0 a a1 , R4 = 3 a5 a3 a7 a2 a4 a1 a3 a0 ,… a1 a6 a5 a4 0 a1 a3 a0 a2 0 a1 0 a0 0 0 0 0 0 0 a5 Rn = a 7 a9 a4 a6 a8 a3 a5 a7 a2 a4 a6 a1 a3 a5 a0 a2 a4 0 0 0 a2n−2 a 2 n −3 a 2 n−4 a 2 n −5 a 2 n −6 an a 2 n −1 (11.13) where system characteristics equation takes the form an +1λ n +1 + an λ n + + a4 λ 4 + a3λ 3 + a2 λ 2 + a1λ + a0 = 0 (11.14) Substitution of appropriate values into equation (11.7) then allows the designer to determine whether a machine is likely to be stable or unstable. It does not indicate how stable (or unstable) a machine may be. It will be noted from above that system stability depends upon the stiffness and damping of bearings. Hence, for equation (11.11), we have the following stability conditions 660 m(cxx + c yy ) ≥ 0, (mk xy + mk yy + cxx c yy − cxy c yx ) ≥ 0, (11.15) (k yx cxx + k xx c yy − k xy c yx − k yx cxy ) ≥ 0, (k xx k yy − k xy k yx ) ≥ 0 and R2 = a1a2 − a0 a3 = ( k yx cxx + k xx c yy − k xy c yx − k yx cxy )( mk xy + mk yy + cxx c yy − cxy c yx ) − m( k xx k yy − k xy k yx )(cxx + c yy ) ≥ 0 R3 = a1a2 a3 − a12 a4 − a0 a32 = ( k yx cxx + k xx c yy − k xy c yx − k yx cxy )( mk xy + mk yy + cxx c yy − cxy c yx ) m ( cxx + c yy ) (11.16) − ( k yx cxx + k xx c yy − k xy c yx − k yx cxy ) ( m2 ) − ( k xx k yy − k xy k yx ) m ( cxx + c yy ) ≥ 0 2 2 Example 11.2 For a rigid rotor of mass 10 kg is supported on two identical fluid film bearings with the following properties: kxx = 20 MN/m, kyy = 15 MN/m, kxy = -1.5 MN/m, kyx = 25 MN/m, cxx = 200 kN-s/m, cxy = 150 kN-s/m, cyx = 140 kN-s/m and cyy = 400 kN-s/m. Find the stability of the rotor. Solution: Half of the mass of the rotor m = 5kg. On substituting the given rotor and bearing properties in equation (11.11), we get 25λ 4 + 5 × (200 + 400) × 103 λ 3 + (−5 × 1.5 + 5 × 15 + 200 × 400 − 150 × 140) × 106 λ 2 + (25 × 200 + 20 × 400 + 1.5 × 140 − 25 × 150) × 109 λ + (20 × 15 + 1.5 × 25) × 1012 = 0 (a) On simplification of equation (a), we get 25λ 4 + 3 × 106 λ 3 + 5.91 × 1010 λ 2 + 9.46 × 1012 λ + 3.38 × 1014 = 0 (b) Equation has the following form a4 λ 4 + a3λ 3 + a2 λ 2 + a1λ + a0 = 0 (c) Method 1: The Routh table for the above characteristic equation is given in Table 11.2. Since the degree of polynomial is 4 (n + 1 = 4), hence n = 3. It can be observed that there is no sign change in the first column of the Routh table and hence the system is in stable condition. Table 11.2 Routh table for finding the stability of a linear rotor-bearing system (n = 3) 661 λ4 a4 = 25 a2 = 5.91×1010 a0 = 3.38×1014 λ3 a3 = 3×106 a1 = 9.46×1012 a−1 = 0 λ2 b3 = ( a3 a2 − a4 a2 ) a3 b2 = ( a3 a0 − a4 a−1 ) = a b1 = ( a3 a−2 − a4 a−3 ) = 0 ( b3 a−1 − a3b1 ) = 0 c1 = ( b3 a−3 − a3b0 ) = 0 = 5.902×1010 λ1 c3 = ( b3 a1 − a3b2 ) b3 c2 = a3 = 3.38×1014 b3 0 a3 b3 = 9.443×1012 λ0 d3 = ( c3b2 − b3c2 ) d2 = 0 d1 = 0 c3 = 3.38×1014 Method 2: Hence, the first condition of stability is satisfied, i.e., all coefficients of the characteristic equation must have the same sign. The second condition is that the following determinant must be positive: R1 = a1 = 9.46 × 10 , 12 a1 R3 = a3 a5 a0 a2 a4 0 9.46 × 1012 a1 = 3.00 × 106 a3 0.00 a R2 = 1 a3 3.38 × 1014 5.91 × 1010 25.00 a0 9.46 × 1012 = a2 3.00 × 106 3.38 × 1014 = 5.58 × 1023 , 10 5.91 × 10 0.00 9.46 × 1012 = 1.67 × 1030 3.00 × 106 It can be see that all determinants are positive, hence, the rotor-bearing system is stable. Example 11.3 For a rigid rotor of mass 10 kg is supported on two identical fluid film bearings with the following properties: kxx = 2.1 MN/m, kyy = 1.5 MN/m, kxy = 1.0 MN/m, kyx = -10 MN/m, cxx = 200 kN-s/m, cxy = 150 kN-s/m, cyx = 150 kN-s/m and cyy = 200 kN-s/m. Find the stability of the rotor. Solution: Half of the mass of the rotor m = 5kg. On substituting the given rotor and bearing properties in equation (11.11), we get 25λ 4 + 2 × 106 λ 3 + 1.7513 × 1010 λ 2 − 2.5 × 1011 λ + 1.30 × 1013 = 0 Equation has the following form (a) 662 a4 λ 4 + a3λ 3 + a2 λ 2 + a1λ + a0 = 0 (b) Method 1: The Routh table for the above characteristic equation is given in Table 11.3. Since the degree of polynomial is 4 (n + 1 = 4), hence n = 3. It can be observed that there is sign change in the first column of the Routh table and hence the system is in unstable condition. Table 11.3 Routh table for finding the stability of a linear rotor-bearing system (n = 3) λ4 a4 = 25 a2 = 1.7513×1010 a0 = 1.30×1013 λ3 a3 = 2×106 a1 = -2.5×1011 a−1 = 0 λ2 ( a3 a2 − a4 a2 ) b3 = a3 b2 = ( a3 a0 − a4 a−1 ) = a b1 = ( a3 a−2 − a4 a−3 ) = 0 ( b3 a−1 − a3b1 ) = 0 c1 = ( b3 a−3 − a3b0 ) = 0 = -1.75×1010 λ1 c3 = ( b3 a1 − a3b2 ) c2 = b3 0 a3 = -1.04×108 b3 a3 b3 = -2.50×1011 λ0 d3 = ( c3b2 − b3c2 ) d2 = 0 d1 = 0 c3 = -1.04×108 Method 2: Hence, the first condition of stability is satisfied, i.e., all coefficients of the characteristic equation (a) must have the same sign, which is not same. The second condition is that the following determinant must be positive: R1 = a1 = −2.5 × 10 , 11 R2 = a1 a0 a3 a2 = −4.404 × 10 , 21 a1 R3 = a3 a0 a2 0 a1 = −8.81 × 1027 a5 a4 a3 It can be see that all determinants are also not positive, hence, the rotor-bearing system is unstable. 11.3 Stability Analysis with Fluid-Film Non-Linearity In previous method the oil-whirl prediction based on eight linearalised fluid-film coefficients (and also mass of the rotor). Linearised fluid-film coefficients are valid for small displacements of the journal around its static equilibrium position. But fluid-whirl implies large amplitude of vibrations. So fluid-whirl instability analysis with fluid-film non-linearity is more relevant. Fluid-film forces are 663 determined by solving the Reynolds equation as discussed in Chapter 3. The fluid-film forces due to momentarily displacement of the journal around its static equilibrium position is also obtained using the Reynolds equation with time dependent terms retained in the equation. Figure 11.3 The free-body diagram of a journal during whirling in a bearing Taking components of fluid forces and other forces (Figure 11.3) such as journal weight, unbalance and inertia forces in the direction of radial and tangential, we get − f r (t ) + meω 2 cosψ + W cos φ = m(er − erφ 2 ) and − f t (t ) + meω 2 sinψ − W sin φ = m(erφ + 2erφ ) (11.17) with f r (t ) = L 0 R 2π 0 p(θ , z ) cos θ dθ dz and ft (t ) = L 0 R 2π 0 p(θ , z ) sin θ dθ dz (11.18) where, fr and ft are the radial and tangential fluid forces to be obtained from the solution of Reynolds equation for the pressure variation, p( , z), of fluid-film over the circumference of the bearing (refer Chapter 3), R is the radius of the rotor, and z are the circumferential and axial coordinates of bearing surface, W = mg is the weight of the rotor per bearing, er is the eccentricity of the shaft centre with the bearing centre, φ, is the altitude angle of the shaft centre with respect to the bearing centre, me is the rotor unbalance and m is the effective mass of the rotor at each bearing. Terms m (er − erφ 2 ) and m(erφ + 2erφ ) are the radial and tangential accelerations of the shaft centre (i.e., er is the radial 664 acceleration of the centre of the rotor due to linear motion, −erφ 2 , is the centripetal radial acceleration due to rotational motion, erφ , is the tangential acceleration due to rotation, and 2erφ is the Coriolis component of acceleration due to linear and angular motions). The unknown in equations (11.17) are er and φ , and its derivatives. The differential equations may be integrated using Euler or Range-Kutta method to obtained er and φ for some momentary disturbances. Thus it is possible to determine the journal position, described by er and φ at various time instances following the initial disturbance of the system. For stable condition with unbalance in the system the path of the journal (journal orbit) for a momentary disturbance will settle down to an elliptical shape (or an orbit with a fixed shape) after sufficient iterations (Figure 11.4a). (a) Stable (b) Unstable Fig. 11.4 Journal center path due to perturbation For no unbalance in the system it should converge to a point. For unstable system whirl orbit will not be on ellipse (or an orbit with a fixed shape) but the whirl amplitude will increase with time (Figure 11.4b), indicating subsequent destruction of the bearing and then the rotor system itself. For multi-DOF rotor-bearing systems the stability analysis will also be similar to what discussed here, i.e., (i) Routh – Herwitz criteria, (ii) eigen value analysis, and (iii) plotting of the orbit for momentary disturbances. However, last two methods are more practical to implement. 11.4 Resonant Whip When the shaft rotates at about twice the speed associated with the first critical speed of the system, the oil whirl takes place at the half the rotational speed and hence equal to the first critical speed of the system. This condition is called oil-whip. In these circumstances very severe unstable vibrations indeed are introduced and the situation is the most undesirable. The effect of vibration associated with oil whirl combines with a system critical speed to produce most excessive vibration. It is the cross- 665 coupled stiffness (kxy and kyx) of the fluid-film bearing which destabilizes the rotor-bearing system. Although the damping in fluid-film bearings is high, it is not sufficient to suppress the oil whip at high rotor speeds. In this situation bearings will be in unstable operating regime. Muszynska (1986) explained the difference between the oil whip and oil whirl. The oil whirl is stable and its frequency is always around half the rotor speed, whereas, the oil whip is unstable and it has fixed frequency of twice the first critical speed of the system. Oil whirl and oil whirl are nonlinear vibration phenomena and cannot be described as such by linear vibration analysis. As shown in Figure 11.5 in zone A: No oil whirl is present and only significant vibration is associated with the unbalance at 1 × shaft rotation. In zone B: Oil whirl is present at 1 2 × ω and critical speed effect. In zone C: When the oil-whirl vibration corresponds to system resonant frequency and one having extremely high amplitude. In zone D: Oil-whirl subsides and only out of balance response will be present. Figure 11.5 Journal vibration frequency spectra showing the oil-whirl and the oil-whip Example 13.3 A rigid rotor of mass 10 kg is supported by two identical fluid film bearings with the following properties: kxx = 20 MN/m, cxx = 2 kN-s/m. Obtain the frequency of oil whip. Solution: The undamped natural frequency of the rotor-bearing system, with mass of m and effective support stiffness of 2kxx, is 666 ωnf = 2k xx 2 × 20 × 106 = = 2000 rad/s m 10 Hence, the damped natural frequency is given as ωnfd = ωnf 1 − ζ 2 = 2000 1 − 0.12 = 1989.98 rad/s with ζ = 2c 2 × 2 × 103 = = 0.1 2 mωnf 2 × 10 × 2000 Hence, the oil whip will take place when the rotor is at resonance and the frequency of the oil whip will be 995 rad/s (i.e., at the half of the resonance frequency). 11.5 Internal Friction Engineering materials show some resistance to their deformation which is a function of their rate of deformation. Such a material property may be represented by damping force when modeling the material behaviour. The damping effect also produced by the friction forces between mating components of a shaft when the shaft deflects and the components move relative to each other. These forces are particularly significant where interference fit components are present (Fig. 11.6). Figure 11.6 A shaft-bearing system with an interference fit When shaft elongates at the location of the interface AA (Figure 11.6b), the friction force opposes the shaft deformation, these forces provide a hysteretic damping effect. Similar effect will be there at interface BB. This kind of damping can be modeled as force proportional to the rate of shaft deformation, as compared to the viscous damping which is proportional to absolute velocity of the rotor. 667 Figure 11.7 The rotor motion with respect to the fixed and rotating frame of references From Figure 11.7, we have CF = x = DO , CD = y = FO CG = ξ = EO ; CE = η = GO ; Noting above expressions, we have x = DO = HO − DH = OE cos ωt − CE sin ω t = ξ cos ωt − η sin ωt (11.19) y = CD = ID + CI = EH + CI = OE sin ωt + CE cos ωt = ξ sin ωt + η cos ωt (11.20) and Let s = x + jy (11.21) ζ = ξ + jη (11.22) and On substituting equations (11.19) and (11.20) into equation (11.21), we get s = x + jy = (ξ cos ωt − η sin ωt ) + j(ξ sin ωt + η cosωt ) = ξ (cos ωt + jsin ωt ) + η (− sin ωt + jcos ωt ) = ξ e jωt + jη e jωt = (ξ + jη )e jωt Noting, equation (11.22), we get s = ζ e jω t (11.23) 668 Equation (11.23) is the transformation between stationary and rotating coordinate systems, where ω is the spin speed of the shaft. On taking the first and second differentiations of equation (11.23) gives s = ζ e jωt + ζ ( jω )e jωt = (ζ + jωζ )e jωt (11.24) s = ζ e jωt + ζ ( jω )e jωt + ζ ( jω )e jωt + ζ ( jω ) 2 e jωt = (ζ + 2 jωζ − ω 2ζ )e jωt (11.25) and Equations of motion of the Jeffcott rotor can be written as mx + cV x + kx = 0 and my + cV y + ky = 0 (11.26) where cV is the viscous damping. On combining equation (11.26), noting equation (11.21), we get ms + cV s + ks = 0 (11.27) On substituting equations (11.23)-(11.25) into equation (11.27), we get m(ζ + 2 jωζ − ω 2ζ ) + cV (ζ + jωζ ) + kζ = 0 (11.28) Separating the real and imaginary parts of equation (11.28), we get m(ξ − 2ωη − ω 2ξ ) + cV (ξ − ωη ) + kξ = 0 (11.29) m(η + 2ωξ − ω 2η ) + cV (η + ωξ ) + kη = 0 (11.30) and Fig. 11.8 The hysteretic damping force in a rotor in the rotating coordinate system 669 Now with the hysteretic damping, c H , also (Fig. 11.8), hysteretic damping forces act along ξ and η directions with values of cH ξ and cHη , respectively. Hence, equations (11.29) and (11.30) can be modified as m(ξ − 2ωη − ω 2ξ ) + cH ξ + cV (ξ − ωη ) + kξ = 0 (11.31) m(η + 2ωξ − ω 2η ) + cHη + cV (η + ωξ ) + kη = 0 (11.32) and Again combining equations (11.31) and (11.32), we get m(ζ + 2 jωζ − ω 2ζ ) + cH ζ + cV (ζ + jωζ ) + kζ = 0 or mζ + (2 jmωζ + cH + cV )ζ + ( k − mω 2 + jcV ω )ζ = 0 (11.33) where ζ is the complex displacement and for the asynchronous whirl can be defined as ζ = ζ 0 e jλ t (11.34) 0 which gives ζ = jζ 0 λ0 e jλ t 0 ζ = −ζ 0 λ02 e jλ t and (11.35) 0 where ζ 0 is the complex whirl amplitude in rotating coordinate systems, λ0 is defined as the relative whirl frequency (or the whirl frequency in the rotating coordinate system ξ-η) of the rotor ( λ0 = λ − ω ) and is the whirl frequency in the stationary coordinate system x-y. It should be noted that for λ0 = 0 , we have the synchronous whirl condition ( λ = ω ) and for such case there will not be any hysteretic damping, since the shaft whirls as rigid body in the bend configuration. On substituting equations (11.34) and (11.35) in equation (11.33), it gives { } − mλ02 + {−2ω m + j ( cH + cV )} λ0 + ( k − mω 2 ) + jcV ω = 0 A general form of equation (11.36), a quadratic polynomial with complex coefficients, is (11.36) 670 ( a0 + jb0 )λ02 + (a1 + jb1 )λ0 + (a2 + jb2 ) = 0 (11.37) For which the Routh-Hurwitz stability criteria are (which is of different form as described previously in Section 11.2) − a0 a1 b0 b1 >0 and a0 a1 a2 b0 0 b1 a0 b2 a1 0 b0 b1 0 0 >0 a2 b2 (11.38) as the conditions for the imaginary part of λ0 to be negative (that is, for the amplitude of ζ to decrease with time). On comparing equations (11.36) and (11.37), we get a0 = −m , b0 = 0 , a1 = −2ω m , b1 = cH + cV , a2 = k − mω 2 , b2 = cV ω (11.39) From the first condition of equation (11.38), we have − −m −2mω 0 cH + cV >0 m ( cH + cV ) > 0 (c H + cV ) > 0 (11.40) From the second condition of equation (11.38), we have −m −2ω m 0 cH + cV 0 −m 0 0 k − mω 2 cV ω −2ω m cH + cV 0 0 >0 k − mω 2 cV ω (11.41) which can be expanded as cH + cV − m −m 0 cV ω −2ω m cH + cV 0 k − mω 2 > 0 cV ω or −m ( cH + cV ) −2ω m cH + cV cω k − mω 2 − (−m)(−m) V cH + cV cV ω 0 cV ω >0 671 or { } − m ( cH + cV ) −2cV mω 2 − ( cH + cV ) ( k − mω 2 ) − m 2 cV2ω 2 > 0 or 2cH cV ω 2 + 2cV2ω 2 + ( cH2 + cV2 + 2cH cV ) (ωnf2 − ω 2 ) − cV2ω 2 > 0 with ωnf2 = k / m or (c + cV ) ωnf2 − ( cH2 + cV2 ) ω 2 > 0 2 H or ω2 < In general, cV2 / cH2 c 1+ V cH 2 c2 1 + V2 cH ωnf2 (11.42) 1 , we have the following condition ω < 1+ cV ωnf cH (11.43) To summarise conditions of the stability of the rotor system with the hysteretic damping from equations (11.40) and (11.43), it can be written as cH + cV > 0 and ω < 1+ cV ωnf cH (11.44) with ωnf2 = k / m (11.45) The second condition indicates that system is always stable, even in the presence of hysteretic damping, below the critical speed ωnf . For the present case, both cV and cH are assumed to be positive. In presence of viscous damping, however, has the effect of raising the speed at which the system becomes unstable, so that if sufficient viscous damping is designed into the system then the instability threshold speed (i.e., the speed below which the rotor has always stable operation) due to hysteretic damping can be raised beyond the normal operating speed range of the machine, however, the shift would be marginal. 672 Example 11.3 For a Jeffcott rotor, with mass disc of 2 kg, and a shaft of diameter of 0.01 m and length of 0.6 m. It is found that the ratio of the coefficients of viscous and hysteretic damping to be 0.2. For the shaft take E = 2.1 × 1011 N/m2. Find the speed of the instability threshold. Solution: The stiffness of the shaft is given as k= 48EI 48 × 2.1 × 1011 × 4.909 × 10−10 = = 2.29 × 104 N/m l3 0.63 The natural frequency of the rotor system is given as ωnf = k = m 2.29 × 10 4 = 107.03 rad/s 2 Hence the speed of instability threshold from equation (11.44) is : 107.03×1.2 = 128.43 rad/s. It can be observed that for the present case, from equation (11.42), we get 128.40 rad/s, which is very close to the above approximate value. Example 11.4 For a Jeffcott rotor, with mass disc of 2 kg, and a shaft of diameter of 0.01 m and length of 0.6 m. It is found that the ratio of the coefficients of viscous and the hysteretic damping to be 0.2. The viscous damping ratio in the system is 0.01. For the shaft take E = 2.1 × 1011 N/m2. Plot the response in time domain for some initial condition at following speeds (i) ω = 0.2ωnf (ii) ω = 0.9ωnf (iii) ω = 1.6ωnf and (iv) ω = 1.2ωnf , where ωnf is the undamped natural frequency. Solution: From equation (11.33), the equation of motion of the rotor in rotating coordinate system with the viscous and hysteretic dampings, we have m(ζ + 2 jωζ − ω 2ζ ) + cH ζ + cV (ζ + jωζ ) + kζ = 0 (a) The transformation from the rotating to stationary coordinate systems is given as ζ = se- jωt (b) so that ζ = ( s − jω s ) e- jωt and ζ = ( s − 2 j ω s − ω 2 s ) e - jω t (c) 673 On subsisting equations (b) and (c) in equation (a), we get ms + cH ( s − jω s ) + cV s + ks = 0 (d) On separating real and imaginary parts of equation (d), we get mx + ( cH + cV ) x + kx + cH ω y = 0 (e) my + ( cH + cV ) y + ky − cH ω x = 0 (f) and It should be noted that equations (e) and (f) are linear coupled ordinary differential equations. For obtaining the response both equations have to be integrated simultaneously by any direct numerically integration technique. Typical vibration responses for some initial conditions have been generated at following speeds (i) ω = 0.2ωnf (ii) ω = 0.9ωnf (iii) ω = 1.6ωnf and (iv) ω = 1.2ωnf and are shown in Figs. 11.9-11.12, respectively. Figures contain free responses in time domain and its orbit plots (i.e., x-y plot). It can be seen that for the first three cases the system is stable (Figs. 11.9-11.11) and for fourth case it is unstable (Fig. 11.12). It should be noted that for large oscillations linear theory would cease to be valid and response then would be governed by nonlinear behaviour of the system to Displacement (mm) prevent very large oscillations before failure. Time (s) Fig. 11.9 (a) The rotor free vibration response in time domain for ω = 0.2ωnf Displacement in y-direction (mm) 674 Displacement in x-direction (mm) Fig. 11.9 (b) The rotor orbit response for a short time interval for ω = 0.2ωnf Displacement in y-direction (mm) (S is the starting point) Displacement in x-direction (mm) Displacement (mm) Fig 11.9 (c) The rotor orbit response for a long time interval for ω = 0.2ωnf Time (s) Fig. 11.10 (a) The rotor free vibration response in time domain for ω = 0.9ωnf Displacement in y-direction (mm) 675 Displacement in x-direction (mm) Fig. 11.10 (b) The rotor orbit response for a short time interval for ω = 0.9ωnf Displacement in y-direction (mm) (S is the starting point) Displacement in x-direction (mm) Displacement (mm) Fig 11.10 (c) The rotor orbit response for a long time interval for ω = 0.9ωnf Time (s) Fig. 11.11 (a) The rotor free vibration response in time domain for ω = 1.6ωnf Displacement in y-direction (mm) 676 Displacement in x-direction (mm) Fig. 11.11 (b) The rotor orbit response for a short time interval for ω = 1.6ωnf Displacement in y-direction (mm) (S is the starting point) Displacement in x-direction (mm) Displacement (mm) Fig 11.11 (c) The rotor orbit response for a long time interval for ω = 1.6ωnf Time (s) Fig. 11.12 (a) The rotor free vibration response in time domain for ω = 1.2ωnf Displacement in y-direction (mm) 677 Displacement in x-direction (mm) Fig 11.12 (b) The rotor orbit response for a long time interval for ω = 1.2ωnf 11.6 Effect of Rotor Polar Asymmetry In many machines the lateral stiffness of the rotor is different in two orthogonal directions. For electrical motor or generator, the rotor (Figure 11.13) may have slots containing electrical windings on some, but not all, parts of its surface. Figure 11.13 A generator rotor For such rotors the stiffness about x-axis will be less as compared to y-axis (i.e. the shaft deforms more when x-axis is horizontal as against when y-axis is horizontal, due to gravity load). In some case to make the stiffness in two directions closer, stiffness-compensating slots in pole face are made. But in several cases it cannot be assured the same stiffness in all transverse directions of the shaft. 678 Fig. 11.14 Asymmetric rotor with the stationary and rotating coordinate systems Equations of motion can be developed on the similar lines as pervious section with the consideration of stiffness in ξ and η direction as kξ and kη ((i.e., with respect to rotating frame of reference ξ − η as shown in Fig. 11.14). − kξ ξ = m (ξ − 2ωη − ω 2ξ ) − kηη = m(η + 2ωξ − ω 2η ) and or mξ − 2mωη + ( kξ − ω 2 ) ξ = 0 and mη + 2mωξ + ( kη − ω 2 )η = 0 (11.46) The resulting motion will be periodic and will take the form ξ (t ) = ξ0 eλ t and 0 η (t ) = η0 eλ t 0 (11.47) where ξ 0 and η0 are complex amplitudes in rotating coordinate systems and λ0 is the relative whirl frequency in rotating coordinate system. On substituting equation (11.47) into equation (11.46), it gives {ξ λ 0 0 2 − 2ωη0 λ0 + (ωξ2 − ω 2 )ξ 0 } e λ0t = 0 (11.48) and {η λ 0 0 2 + 2ωξ 0 λ0 + (ωη2 − ω 2 )η 0 } e λ0t = 0 (11.49) with ωξ2 = kη m and ωη2 = kη m (11.50) 679 Equations (11.48) and (11.49) can be combined in a matrix form as [ A]{ X } = {0} (11.51) with [ A] = (λ02 + ωξ2 − ω 2 ) (−2ωλ0 ) 2ωλ0 (λ + ωη − ω ) 2 0 2 2 and {X } = ξ0 η0 The non-trivial solution of equation (11.51) is given by λ04 + (ωξ2 + ωη2 + 2ω 2 )λ02 + (ωξ2 − ω 2 )(ωη2 − ω 2 ) = 0 (11.52) The above equation can be solved to obtain the roots of 0 for various running speeds ω . Roots will be in general complex. The real part of λ0 is if negative then the system is stable and if positive the system is unstable. As discussed previously that for a negative value of the real part of λ0 , ξ (as well as η ) decreases exponentially, and is given as ξ (t ) = eα t ( A cos β t + B sin β t ) with λ0 = α ± i β (11.53) Alternatively stability may be investigated using the Routh-Hurwitz criteria for a polynomial of 4th degree in λ0 , i.e., equation (11.13) (or quadratic in λ02 ). With either approach it is found that there is a potential region of instability defined by (all the coefficients of the characteristic polynomial must be of the same sign) (ωξ2 − ω 2 )(ωη2 − ω 2 ) < 0 for instability ωξ < ω < ωη for ωξ < ωη which gives (11.54) In practice, there may be sufficient damping in the system to inhibit unstable vibration. The previous analysis is based upon the assumption that the shaft vibration frequency ω corresponds to the machine running speed (unbalance). This is a satisfactory assumption since in most cases the predominant vibration frequency component is that associated with machine unbalance. However, in the case of rotors with stiffness polar asymmetry, which are mounted, horizontally there is a component of vibration frequency at twice machine running speed. 680 Figure 11.15 A rotor with asymmetry due to gravity load (a) less sag (b) more sag The second moment of area about x-x in case (a) will be greater than for case (b) in Figure 11.15. For this reason there will be greater sag of the rotor due to gravity for the latter rotor position as compared with the former. Since the major and minor axes of the rotor section change orientation twice per revolution, there will be a strong rotor vibration frequency component at twice the machine running speed. For this reason there will be an unstable machine operating frequency range, for the horizontally mounted rotor, defined by ωξ < v < ωη or ωξ < 2ω < ωη (11.55) This can be arrived using the previous analysis with excitation frequency as in the previous case it was v = ω due to unbalance only. Example 11.4 An elliptical shaft with the length of 1 m, and the major and minor axes of 0.01 m and 0.009 m, respectively. The shaft carries a disc of mass 2 kg at the mid-span. For the steel shaft take E = 2.1 × 1011 N/m2. Find the zones of the instability in the rotor system due to asymmetry of the shaft cross-section. Solution: The stiffness of the shaft in two principal directions are given as kξ = with Iξ = and 48 EIξ l3 π ab 2 4 = = 48 × 2.1 × 1011 × 7.952 × 10−8 = 8.02 × 105 N/m 3 1.0 π × 0.005 × 0.00452 4 = 7.952 × 10−8 m4 681 kη = with Iη = 48 EIη l3 π ba 2 4 = = 48 × 2.1 × 1011 × 8.836 × 10−8 = 8.91 × 105 N/m 0.63 π × 0.0045 × 0.0052 4 = 8.836 × 10−8 m4 Now, we have ωξ = kξ m = 8.02 × 105 = 633.25 rad/s 2 = 8.91 × 105 = 667.46 rad/s 2 and ωη = kη m Hence, the rotor will be unstable in speed range 633.25 rad/s to 667.46 rad/s and in speed range of 316.67 to 333.73 rad/s. 11.7 An Asymmetric Rotor with Uniformly Distributed Mass Let us consider a rotor as shown in Figure 11.16 with uniform distribution of mass. It could be assumed as a large number of thin discs uniformly distributed along the shaft with an infinite number of discs as the limiting case (Tondl, 1965). Figure 11.16 A rotor with distributed mass property. Let E be the modulus of elasticity of the shaft material, I1 and I2 are the principal area moments of inertia of the shaft section, 2mk 2 is the polar mass moment of inertia per unit length of the shaft element (e.g., thin disc) with respect to axis of rotation, mk 2 is the diametral mass moment of inertia per unit length of the shaft element (e.g., thin disc) with respect to diametral axis, m is the mass per unit length of shaft, k is the radius of gyration of the shaft element, ω is the angular velocity of the shaft, ϕ x and ϕ y are the angular displacements about the x and y axes, respectively; and these are chosen positive in accordance with right hand axis convection as shown in Figures 11.17. Let us first 682 derive equations of motion for I1 = I 2 , then asymmetry of the shaft cross-section would be introduced subsequently. Figure 11.17 A rotor element Figure 11.18 Positive directions of slopes and angular displacements (left) z-x plane (right) y-z plane Equations of Motion: The angular displacement of the shaft element (denoted by ϕ x and ϕ y ) are given by (see Figure 11.18) ϕx = − ∂y ( z , t ) ∂z and φy = ∂x( z , t ) ∂z (11.56) where x and y are linear displacements. It should be noted that the positive direction of angular displacement, ϕ x , is opposite to the positive slope, dy/dz, direction; and the positive direction of angular displacement, ϕ y , is same to the positive slope, dx/dz, direction. So that the angular velocity and acceleration can be written as 683 ϕx = − ∂2 y ∂z∂t and ϕy = ∂2 x ∂z∂t (11.57) ϕx = − ∂3 y ∂z∂t 2 and ϕy = ∂3 x ∂z∂t 2 (11.58) and (a) A free-body diagram of the shaft element in z-x plane (b) A free-body diagram of the shaft element in y-z plane Figure 11.19 Gyroscopic and inertia moments on the shaft element (a) z-x and (b) y-z planes Moment due to inertia forces of elements (taking moments in the y-z and z-x planes, and respective directions positive in directions of ϕ x and ϕ y ) are given as (see Figure 11.19) − M zx − M g y − I d ϕ y = 0 and (11.59) 684 − M zy + M g x − I d ϕ x = 0 (11.60) with gyroscopic moments (inertia moment) to the rotors are given as M g y = − I Pωϕ x and M g x = − I Pωϕ y (11.61) where M zx and M zx are moments which are applied to the rotor (disc) by the shaft. It should be noted that in plane z-x the change in angular momentum over the time interval considered is I Pωϕ x and so the gyroscopic couple which must be applied to produce this change, equal to the rate of change of angular momentum, is given by I Pωϕ x . In Figure 11.19(a) the gyroscopic couple applied to the shaft through the rotor, I Pωϕ x , must act about y-axis corresponding to the orientation of the vector ∆ ( I pω ) in y-z plane (i.e., in the negative y-axis direction). Hence, the rotor will get a reactive couple, M g y = − I Pωϕ x . Similarly, in the plane y-z the change in angular momentum over the time interval considered is I Pωϕ y and so the gyroscopic couple which must be applied to produce this change equal to the rate of change of angular momentum, is given by I Pωϕ y . In Figure 11.19(a) the gyroscopic couple applied to the rotor , I Pωϕ y , must act about x-axis corresponding to the orientation of the vector ∆ ( I pω ) in z-x plane (i.e., in the positive x-axis direction). Hence, the rotor will get a reactive couple, M g x = − I Pωϕ y . Equations (11.59) and (11.60), can be written as M zx = − I d ϕ y + I Pωϕ x (11.62) M zy = − I d ϕ x − I Pωϕ y (11.63) and For the shaft element (i.e., thin disc) we have, I d = mk 2 dz and I p = 2 I d = 2mk 2 dz ; and noting equations (11.57) and (11.58), from equations (11.59) and (11.60), we get M zx = − ( mk 2 dz ) ∂3 x ∂2 y ∂3 x ∂2 y 2 2 − 2 mk dz ω = − mk dz + 2 ω ( ) ∂z∂t ∂z∂t 2 ∂z∂t 2 ∂z∂t (11.64) M yz = − ( mk 2 dz ) ∂3 y ∂2 x ∂3 y ∂2 x 2 2 + 2 mk dz ω = − mk dz − 2 ω ( ) ∂z∂t ∂z∂t 2 ∂z∂t 2 ∂z∂t (11.65) and 685 Figure 11.20 A positive sign convention for the bending moment and the shear force and its effect on a beam For the bending moments of the elastic forces M y and M x in z-x and y-z planes, respectively, we have M y = EI ∂2 x ∂z 2 and M x = EI ∂2 y ∂z 2 (11.66) and ∂M x ∂3 y = EI 3 ∂z ∂z (11.67) which gives ∂M y ∂z = EI ∂3 x ∂z 3 The sign in above equations has been chosen such that it is consistent with the choice of coordinate axes in Figure 11.18 and the definition of positive bending moment as that which produces curvature concave upwards (Figure 11.20). For coordinate axes as shown in Figure 11.18, we see that when the curvature is concave upwards, the slope dx/dz algebraically increases continuously (from left to right even after the zero slope) with z and hence d 2 x / dz 2 is positive. Likewise, when the curvature is concave downwards (negative bending moment), the slope dx/dz is algebraically decreasing with z and hence d 2 x / dz 2 is negative. Thus d 2 x / dz 2 has always same in sign to bending moment. Similarly, the slope dy/dz algebraically increasing with z and hence d 2 y / dz 2 is positive. 686 (a) z-x plane (b) y-z plane Figure 11.21 Free body diagram of the shaft element Applying conditions for equilibrium of moments in plane z-x (Figure 11.21a), we get −M y + M y + ∂M y ∂z dz + M zx + mdzx(dz 2) − S x dz = 0 (11.68) or ∂M y ∂z dz + M zx + 0.5mxdz 2 − S x dz = 0 (11.69) and similarly in y-z plane (Figure 11.21b), we get Mx − Mx + ∂M x dz + M yz − mdzy (dz 2) + S y dz = 0 ∂z (11.70) or − ∂M x dz + M yz − 0.5mydz 2 + S y dz = 0 ∂z (11.71) On substituting equations (11.59) – (11.66) in equations (11.68) and (11.71), neglecting terms containing dz 2 , we get EI ∂3 x ∂3 x ∂2 y 2 − + 2 ω − Sx = 0 mk ∂z 3 ∂z∂t 2 ∂z∂t (11.72) 687 and EI ∂3 y ∂3 y ∂2 x 2 − mk − 2 ω − Sy = 0 ∂z 3 ∂z∂t 2 ∂z∂t (11.73) On differentiating equations (11.72) and (11.73) with respect to z, we get EI ∂S ∂4 x ∂4 x ∂3 y 2 − mk + 2 ω − x =0 4 2 2 2 ∂z ∂z ∂t ∂z ∂t ∂z (11.74) EI ∂S y ∂4 y ∂4 y ∂3 x 2 − mk − 2 ω − =0 4 2 2 2 ∂z ∂z ∂t ∂z ∂t ∂z (11.75) and From the condition for the equilibrium of forces acting on the element we have Sx − Sx + ∂S x ∂2 x dz = mdz 2 ∂z ∂t or ∂S x ∂2 x = −m 2 ∂z ∂t (11.76) Similarly, we have Sy − Sy + ∂S y ∂z = −m ∂2 y ∂t 2 or ∂S y ∂z = −m ∂2 y ∂t 2 (11.77) On substituting equations (11.76) and (11.77) into equations (11.74) and (11.75), we get EI ∂4 x ∂4 x ∂3 y ∂2 x 2 − mk + 2 ω + m =0 ∂z 4 ∂z 2 ∂t 2 ∂z 2 ∂t ∂t 2 (11.78) EI ∂4 y ∂4 y ∂3 x ∂2 y 2 − − 2 ω + =0 mk m ∂z 4 ∂z 2 ∂t 2 ∂z 2 ∂t ∂t 2 (11.79) and Denoting s = x + jy , equations (11.78) and (11.79) can be combined as 4 ∂ ( y − jx ) ∂ 4 ( x + jy ) ∂ 2 ( x + jy ) 2 ∂ ( x + jy ) − mk + 2 ω + m =0 ∂z 4 ∂z 2 ∂t 2 ∂z 2 ∂t ∂t 2 3 EI (11.80) 688 which can be written as EI ∂4 s ∂4 s ∂3s ∂2 s 2 − mk − 2 j ω + m =0 ∂z 4 ∂z 2 ∂t 2 ∂z 2 ∂t ∂t 2 (11.81) Figure 11.22 The stationary and rotating coordinate systems Let the complex displacement in the rotating coordinate system (ξ − η ) as shown in Figure 11.22 be defined as ζ ( z , t ) = ξ ( z , t ) + jη ( z , t ) (11.82) The transformation from the stationary coordinate system (x-y) to the rotating coordinate system (ξ − η ) is given as s( z, t ) = ζ ( z, t )e jωt (11.83) On differentiating equation (11.83) with respect to time, t, and space, z; we get s = (ζ + jωζ )e jωt ; ( ) ( ) (11.84) ( ) (11.85) s = ζ + jωζ + jωζ + j2ω 2ζ = ζ + 2 jωζ − ω 2ζ e jωt and s′′′′ = ζ ′′′′e jωt ; s′′ = (ζ ′′ + jωζ ′′)e jωt ; s′′ = ζ ′′ + 2 jωζ ′′ − ω 2ζ ′′ e jωt Transforming equation (11.81) into the rotating co-ordinate system (ξ − η ) by substituting equations (11.83) and (11.84), we get 689 EI ∂ 4ζ − mk 2 ζ ′′ + 2jωζ ′′ − ω 2ζ ′′ − 2 jω (ζ ′′ + jωζ ′′) + m ζ + 2 jωζ − ω 2ζ = 0 ∂z 4 {( } ( ) ) (11.86) which can be simplified as EI 2 ∂ 4ζ ∂ 4ζ ∂ 2ζ ∂ζ 2 2 ∂ ζ − mk + + m + 2 jω − ωζ = 0 ω 4 2 2 2 2 ∂z ∂z ∂t ∂z ∂t ∂t (11.87) Separating the real and imaginary parts and introducing the unequal moments of inertia I 1 and I 2 , along ξ and η directions, respectively, we get EI1 '''' 2 ξ − k ξ ′′ + ω 2ξ ′′ + ξ − 2ωη − ω 2ξ = 0 m ) (11.88) EI 2 '''' 2 η − k (η ′′ + ω 2η ′′ ) + η + 2ωξ − ω 2η = 0 m (11.89) ( and Boundary Conditions & Frequency Equation: For simply supported shaft corresponding boundary conditions are ξ (0, t ) = ξ ( L, t ) = η (0, t ) = η ( L, t ) = 0 for displacements (11.90) and ξ ′′(0, t ) = ξ ′′( L, t ) = η ′′(0, t ) = η ′′( L, t ) = 0 for bending moments (11.91) Equations of motion (equations (11.88) and (11.89)) and boundary conditions (equations (11.90) and (11.91)) then satisfy the following solution ξ = A sin nπ z cos λ0t L and η = B sin nπ z sin λ0t L (11.92) where A and B are constants, n = (1, 2, 3, …), L is the length of the shaft, λ is the natural frequency in the stationary coordinate system (x, y, z) and λ0 = λ − ω is the natural frequency in the rotating coordinate system (ξ ,η , z ) . ξ = − Aλ0 sin nπ z sin λ0t , L η = Bλ0 sin nπ z cos λ0t L 690 nπ z cos λ0t , L ξ = − Aλ02 sin ξ ′′ = − A 2 nπ L sin 2 nπλ0 ξ ′′ = A L ξ ′′′′ = A nπ L 4 η = − Bλ02 sin nπ z cos λ0t , L η ′′ = − B nπ L nπλ0 η ′′ = B L nπ z sin cos λ0t , L nπ z sin cos λ0t , L η ′′′′ = B nπ L nπ z sin λ0t L 2 sin nπ z sin λ0t L sin nπ z sin λ0t L 2 4 sin nπ z sin λ0t L (11.93) On substituting assumed solutions from equation (11.92) and its derivatives from equation (11.93) in equations of motion (equations (11.88) and (11.89)), we get EI1 nπ A m L nπλ0 L 2 − k2A nπλ0 L 2 − k2B 4 nπ L 2 − k 2ω 2 − A nπ L 2 − k 2ω 2 − B + ( − Aλ02 ) − 2ω Bλ0 − ω 2 A sin nπ z cos λ0t = 0 L and EI 2 nπ B m L 4 + ( − Bλ02 ) + 2ω ( − Aλ0 ) − ω 2 B sin nπ z sin λ0t = 0 L which simplifies to 2 2 EI1 π 4 n 4 nπ z 2 π n − k λ 2 − ω 2 ) − ( λ02 + ω 2 ) A + ( −2ωλ0 ) B sin cos λ0t = 0 4 2 ( 0 m L L L (11.94) 2 2 EI 2 π 4 n 4 nπ z 2 π n − k sin λ0t = 0 λ 2 − ω 2 ) − ( λ02 + ω 2 ) B sin 4 2 ( 0 m L L L (11.95) and − ( 2ωλ0 ) A + For a non-trivial solution, the determinant of coefficients of linear homogeneous equations (11.94) and (11.95) must be zero 691 EI1 π 4n4 2 π 2n2 2 −k λ − ω2 ) − ( λ02 + ω2 ) 4 2 ( 0 m L L −2ωλ0 −2ωλ0 EI2 π 4n4 2 π 2n2 2 −k ( λ0 − ω2 ) − ( λ02 + ω2 ) m L4 L2 =0 (11.96) which gives the frequency equation as 2 2 EI 2 π 4 n 4 2 π n − k ( λ02 − ω 2 ) − ( λ02 + ω 2 ) m L4 L2 2 2 EI1 π 4 n 4 2 π n − k ( λ02 − ω 2 ) − ( λ02 + ω 2 ) − ( 2ωλ0 )2 = 0 m L4 L2 or 6 6 6 6 4 4 2 E 2 I1 I 2 π 8 n8 EI1 π 4 n 4 2 2 EI1 π n 2 2 2 2 EI 2 π n 2 2 4 π n − k λ − ω − λ + ω − k λ − ω + k λ2 − ω2 ) ) ) ) 2 8 6 ( 0 4 ( 0 6 ( 0 4 ( 0 m L m L m L m L L +k 2 π 2n2 L2 (λ 4 0 − ω4 ) − 2 2 2 EI 2 π 4 n 4 2 2 2 2 π n λ ω λ 4 − ω 4 ) + ( λ02 + ω 2 ) − ( 2ωλ0 ) = 0 + + k ( ) 0 4 2 ( 0 m L L or k2 π 2 n2 L2 + −k 2 + + k4 π 4 n4 L4 + k2 π 2n2 L2 + 1 λ04 6 6 4 4 EI1 π 6 n6 EI1 π 4 n 4 EI 2 π 4 n 4 2 EI 2 π n 4 π n 2 k 2 k − − − ω − + 2ω 2 − 4ω 2 λ02 m L6 m L4 m L6 L4 m L4 6 6 6 6 4 4 E 2 I1 I 2 π 8 n8 EI1 π 4 n 4 2 2 EI1 π n 2 2 EI 2 π n 2 4 π n + k ω − ω + k ω + k ω4 m2 L8 m L6 m L4 m L6 L4 + −k 2 π 2 n2 L2 ω4 − 2 2 EI 2 π 4 n 4 2 2 π n ω − k ω4 + ω4 = 0 m L4 L2 or k4 π 4 n4 L4 + −k 2 + + 2k 2 π 2n2 L2 + 1 λ04 4 4 E ( I1 + I 2 ) π 6 n 6 E ( I1 + I 2 ) π 4 n 4 4 π n − − 2 k ω 2 − 2ω 2 λ02 6 4 4 m L m L L 6 6 2 2 4 4 E 2 I1 I 2 π 8 n8 E ( I1 + I 2 ) π 4 n 4 2 2 E ( I1 + I 2 ) π n 2 2 π n 4 4 π n + − + − 2 + k ω ω k ω k ω4 + ω4 m2 L8 m L6 m L4 L2 L4 =0 692 or 2 k 2π 2 n 2 1+ L2 E ( I1 + I 2 ) π 4 n 4 k 4π 4 n 4 k 2π 2 n 2 λ − 2 1+ ω2 + 1+ 4 4 L 2m L L2 4 0 − k 2π 2 n 2 λ + 1− L2 2 ω4 2 0 E ( I1 + I 2 ) π 4 n 4 k 2π 2 n 2 E 2 I1 I 2 π 8 n 8 2 1 =0 − ω + m L4 L2 m2 L8 (11.97) Denoting kπ n 1+ L 2 = an kπ n 1− L and 2 = bn (11.98) Whirl Natural Frequencies & Critical Speeds: Equation (11.97) gives the relative natural frequency as (λ0 ) 2 = ± 4 1 2 2 an 1+ k 4π 4 n 4 E ( I1 + I 2 ) π 4 n 4 2 ω + an L4 2m L4 E ( I1 + I 2 ) π 4 n 4 k 4π 4 n 4 2 1+ ω + an L4 2m L4 2 − 4an2 bn2ω 4 − E ( I1 + I 2 ) π 4 n 4 E 2 I1 I 2 π 8 n8 2 b ω + n m L4 m2 L8 (11.99) To simplify equation (11.99), let us take terms within the square bracket separately and expand as k 4π 4 n 4 4 1+ L4 2 ω4 + 2 1+ k 4π 4 n 4 E ( I1 + I 2 ) π 4 n 4 E 2 ( I1 + I 2 ) 2 π 8 n8 2 2 a ω + an n L4 2m L4 4m 2 L8 (11.100) −4 ( an2 bn2 ) ω 4 − E ( I1 + I 2 ) π 4 n 4 2 E 2 I1 I 2 π 8 n8 2 2 ω + a b an n n m L4 m2 L8 or 4 1+ 2 +4 E ( I1 + I 2 ) π 4 n 4 2 k 4π 4 n 4 k 8π 8 n8 k 4π 4 n 4 E ( I1 + I 2 ) π 4 n 4 2 2 4 + − a b ω + 4 2 1 + a + an bn ω 2 n n n L4 L8 L4 2m L4 m L4 E 2 ( I1 + I 2 ) 2 E 2 I1 I 2 π 8 n8 2 − an 4m 2 m2 L8 (11.101) 693 From equation (11.98), we can have an bn = 1 + k 2π 2 n 2 L2 1− k 2π 2 n 2 k 4π 4 n 4 = 1 − L2 L4 (11.102) and k 2π 2 n 2 a b = 1+ L2 2 2 2 n n k 2π 2 n 2 1− L2 2 k 4π 4 n 4 = 1− L4 2 =1− 2 k 4π 4 n 4 k 8π 8 n8 + L4 L8 (11.103) On substituting equations (11.102) and (11.103) into expression (11.101), we get 4 1+ 2 k 4π 4 n 4 k 8π 8 n8 k 4π 4 n 4 k 8π 8 n8 + − 1 + 2 − ω4 L4 L8 L4 L8 +4 2 1 + E ( I1 + I 2 ) π 4 n 4 E 2 ( I1 − I 2 )2 π 8 n8 2 k 4π 4 n 4 E ( I1 + I 2 ) π 4 n 4 k 4π 4 n 4 2 a + 1 − a + 4 an ω n n 2m 4m 2 L4 L4 m L4 L4 L8 (11.104) or 4 E ( I1 + I 2 ) E 2 ( I1 − I 2 ) 2 π 4 n 4 2 k 4π 4 n 4 4 2 4 ω + 2 a ω + an n L4 mk 4 4m 2 k 4 L4 (11.105) On substituting equation (11.105) into equation (11.99), we get (λ0 )1,2,3,4 = ± 1 an 1+ k 4π 4 n 4 E ( I1 + I 2 ) π 4 n 4 2 ω + an L4 2m L4 k 2π 2 n 2 ± L2 2 E ( I1 + I 2 ) E 2 ( I1 − I 2 ) 2 π 4 n 4 2 2 4ω + a ω + an n mk 4 4m 2 k 4 L4 1/ 2 (11.106) 4 where n = (1, 2, 3, …). The absolute frequency is then λ = (λ0 )1, 2 ,3, 4 + ω (11.107) Case I: λ0 = 0 so that λ = ω i.e. the whirl frequency is thus equal to the angular velocity, which gives the synchronous forward precession or whirl. Equation (11.97) gives (for λ0 = 0 ) 694 ω4 − E ( I1 + I 2 ) n 4π 4 ω 2 E 2 I1 I 2 n8π 8 1 + =0 m L4 bn m2 L8 bn2 E ( I1 + I 2 ) n 4π 4 1 ω = ± 2m L4 bn 2 2 E ( I1 + I 2 ) n 4π 4 bn m L4 = n 4π 4 E ( I1 + I 2 ) 1 n 4π 4 E ± 2mbn 2 L4 bn m L4 = E n 4π 4 [ I1 + I 2 ± ( I1 − I 2 )] 2mbn l 4 {( I 2 1 2 −4 (11.108) E 2 I1 I 2 n8π 8 1 m2 L8 bn2 } + I 22 + 2 I1 I 2 ) − 4 I1 I 2 = E n 4π 4 I1 + I 2 ± ( I1 − I 2 ) 2 4 2mbn L which gives ωn* = π 2 n2 2 L 1 EI1 π 2 n 2 EI1 / m = 2 bn m L 1 − k 2π 2 n 2 / L2 (11.109) 1 EI 2 bn m (11.110) and ωn** = π 2 n2 2 L where n = 1, 2, 3, … For ω n* and ω n** to be always real, we have k 2π 2 n 2 <1 L2 or n< L kπ (11.111) Equation (11.111) will give the number of critical speeds, so finite number of synchronous forward whirl critical speeds are possible. Case II: For λ0 = −2ω ( hence, it gives λ = −ω that means the synchronous backward whirl or the anti-synchronous precession. Thus, for λ0 = −2ω from equation (11.97), we get 695 an (16ω 4 ) − 2 1 + n 4 k 4π 4 E ( I1 + I 2 ) π 4 n 4 E ( I1 + I 2 ) π 4 n 4 2 2 2 4 ω + a (4 ω ) + b ω − bnω 2 n n 4 4 4 L 2m L m L + E 2 I1 I 2 π 8 n 8 =0 m2 L8 (11.112) which can be rearranged to 16an − 8 1 + 4 E ( I1 + I 2 ) π 4 n 4 E ( I1 + I 2 ) π 4 n 4 E 2 I1 I 2 π 8 n 8 n 4 k 4π 4 + bn2 ω 4 + − =0 an − bn ω 2 + 4 4 4 L m L m L m2 L8 (11.113) From equation (11.36) we can get critical speeds ( n ‡ , n ‡‡ ) for anti-synchronous whirl, and critical speeds of anti-synchronous whirl exit for all value of n. So there are infinite number of critical speeds exits for the present case. Case III: For moment of inertia forces and gyroscopic effect are negligible i.e. k = 0 . The characteristic equation (11.97) will reduce to λ04 − 2 ω 2 + E ( I1 + I 2 ) π 4 n 4 2 E ( I1 + I 2 ) π 4 n 4 2 E 2 I1 I 2 π 8 n8 4 λ + ω − ω + =0 0 2m l4 m l4 m2 l8 which can be rearranged to λ 04 − 2 ω 2 + E ( I1 + I 2 ) π 4 n 4 2m l4 λ 02 + ω 2 − E I1 π 4 n 4 m l4 ω2 − EI2 π 4n4 m l4 =0 (11.114) For synchronous whirl λ0 = 0 , we get critical speeds, as ωn* k =0 = ωn† = n 2π 2 l2 EI1 m and ωn** k =0 = ωn†† = n 2π 2 l2 EI 2 m (11.115) In this case we obtain an infinite number of critical speeds and an infinite number of intervals of instability, (ωn† , ωn†† ) with n = 1, 2, . Equation (11.114) can be solved directly to get natural frequency of the systems as (To be expanded) 696 λ1,2,3,4 = ω ± ω2 + E ( I1 + I 2 ) π 4 n 4 π 2 n 2 ± 2 2m L4 L 2 =ω ± ω2 + ωn† + ωn†† 2 2 2 E ( I1 + I 2 ) 2 E 2 ( I1 − I 2 )2 π 4 n 4 ω + m 4m 2 L4 2 2 2 2 1 2ω 2 (ωn† + ωn†† ) + (ωn† − ωn†† )2 4 ± (11.116) where ωn† and ωn†† are given as in equation (11.115). Equation (11.116) will give infinite number of graphs of λ plotted as a function of ω (n = 1, 2, 3, …) and infinite number of intervals of instability. Stability Analysis of Asymmetric Shaft with Gyroscopic Effects: Noting equation (11.98), equation (11.97) can be written as E ( I1 + I 2 ) π 4 n 4 E ( I1 + I 2 ) π 4 n 4 E 2 I1 I 2 π 8 n 8 2 2 4 2 a λ + b ω − b ω + =0 n 0 n n 2m L4 m L4 m2 L8 an2 λ04 + 2 an bnω 2 + (11.117) which can be rearranged as an2 λ04 + 2 an bnω 2 + an EI1 π 4 n 4 EI 2 π 4 n 4 + 2 m L4 m L4 λ02 + bnω 2 − EI1 π 4 n 4 m L4 bnω 2 − (11.118) From equations (11.109) and (11.110), we get 2 bnωn* = EI1 π 4 n 4 m L4 EI 2 π 4 n 4 =0 m L4 2 bnωn** = and EI 2 π 4 n 4 m L4 (11.119) Noting equation (11.119), equation (11.118) gives {( 2 2 ) } ( 2 an2 λ04 + an bn ωn* + ωn** + 2ω 2 λ02 + ω 2 − ωn* )(ω 2 2 ) − ωn** = 0 (11.120) For the case of single disc with massless shaft or the case of polar asymmetry the characteristic equation (equation (11.52)) is λ04 + (ωξ2 + ωη2 + 2ω 2 )λ02 + (ωξ2 − ω 2 )(ωη2 − ω 2 ) = 0 (11.121) and by the Routh-Hurwitz criteria the region of instability is defined by (ωξ2 − ω 2 )(ωη2 − ω 2 ) < 0 or ωξ < ω < ωη (11.122) 697 Since we have kξ < kη and on comparing characteristic equation (11.120) and (11.121), on the similar line we can obtain the condition of instability as (ω 2 2 − ωn * )(ω 2 2 ) − ωn** < 0 (11.123) The above condition of instability is fulfilled only inside the interval (ω n* , ω n** ) (it is assumed here that ω n** > ω n* , i.e., I 2 > I 1 ). Thus we have finite number of intervals of instability. It may happen that two intervals overlap, i.e. that they merge into a single interval of instability. The condition for this to happen is, that ω n** > ω n*+1 (11.124) since n is finite so finite number of interval of instability. Example 11.1: Consider a rotor system with the following rotor parameters: m = 0.981 kg, k = 3 cm, I1 = 5 cm4, I 2 = 10 cm4, L = 100 cm and E = 2.1 × 1011 N/m2. Obtain the instability plots up to third mode and tabulate all the frequency range of instability. Obtain the critical speeds for (i) synchronous whirl with gyroscopic effect (ii) anti-synchronous whirl with gyroscopic effect, and (iii) without gyroscopic effect. Solution: For the case when k ≠ 0 , n < L / (π k ) = 100 / (π × 3) = 10.6 , so that n = 10. The gyroscopic effect thus causes the intervals of instability to be reduced to a finite number (i.e., 10 for the present case). Hence, we have 10 intervals of instability { (ωn* , ωn** ), n = 1, 2, …, 10} as given in the second and third columns in Table 11.4 for the synchronous whirl. No instability intervals overlap (or merge) for the synchronous whirl. Figures 11.23 and 11.24 show variation of the forward whirl natural frequency with the spin speed for the first mode and up to third modes, respectively. The shaded frequency interval represent the instability zones, in Fig. 11.24 it can be seen that these zones are distinct and no overlap is found in the instability zones up to third modes. Table 11.4 also lists instability zones for anti-synchronous whirl in fourth and fifth columns. It can be seen that for the anti-synchronous whirl the overlap of instability interval exist for different neighbouring modes. Table 11.4 also lists first 10 instability zones for the case of no gyroscopic effect, i.e. k = 0 and the overlap of instability interval exist for different neighbouring modes. 698 300 200 n=1 1 * 50 ** =101.44 100 = 143.5 n=1 150 1 Whirl frequency, rad/s 250 0 -400 -300 -200 -100 0 100 200 300 400 Spin frequency, rad/s Figure 11.23 Variation of whirl frequency with the spin speed for first mode (Plot of equation (11.97) for n = 1)