JOURNAL OF NANOSCIENCE AND NANOTECHNOLOGY REVIEW Metal Oxide Nanoarchitectures for Environmental Sensing Oomman K. Varghese and Craig A. Grimes¤ Department of Electrical Engineering and Materials Research Institute, 217 Materials Research Laboratory, Pennsylvania State University, University Park, Pennsylvania, USA Metal oxide materials are widely used for gas sensing. Capable of operating at elevated temperatures and in harsh environments, they are mechanically robust and relatively inexpensive and offer exquisite sensing capabilities, the performance of which is dependent upon the nanoscale morphology. In this paper we rst review different routes for the fabrication of metal oxide nanoarchitectures useful to sensing applications, including mesoporous thin lms, nanowires, and nanotubes. Two sensor test cases are then presented. The rst case examines the use of highly uniform nanoporous Al2 O3 for humidity sensing; we nd that such materials can be successfully used as a wide-range humidity sensor. The second test case examines the use of TiO2 nanotubes for hydrogen sensing. Going from a nitrogen atmosphere to one containing 1000 ppm of hydrogen, at 290 C, 22-nm-diameter titania nanotubes demonstrate a 104 change in measured resistance with no measurement hysteresis. Keywords: Nanotubes, Nanowires, Metal Oxide, Gas Sensing, Hydrogen, Humidity, Sensor. 1. INTRODUCTION As illustrated by Figure 1, it is necessary to simultaneously solve several design variables to achieve a useful sensing device. Often these design variables, which certainly include but are not limited to cost, size, and durability, are contradictory in nature. Perhaps a starting point in considering a sensor platform is the transduction mechanism; do we seek, for example, to detect changes in electrical impedance, electrical phase, magnetic properties, frequency, elasticity, or mass? Is the material being used as a sensor selective for the target species or does it require an e-nose approach? Once a target sensor material is identi ed, operational issues that must be determined include sensitivity, dynamic range, resolution, hysteresis, fatigue, and drift. Materials investigated for sensing utility may possess one or more favorable attributes but be unusable because of a severe limitation in another. Furthermore, since there appears to be no universally applicable perfect sensor, each sensing application generally requires the bottom-up design of a suitable sensor. Hence considerable effort has historically been spent in both broad and speci c development of sensor technologies, and it is still ¤ Author to whom correspondence should be addressed. J. Nanosci. Nanotech. 2003, Vol. 3, No. 4 an area of vital importance and interest to the medical, manufacturing, environmental, and defense/security communities. Chemical or biological sensors outside of a controlled, clean environment immediately discover that it is a dirty world out there, with dust, dirt, diesel fumes, smoke, soot, biologicals, and what have you ready to foul and degrade operational capabilities. Not only do sensors get dirty, the more sensitive they are the more susceptible they are to insult and fouling. Although we seek to develop selfcleaning sensors, our immediate interest lies in developing exquisitely sensitive gas-sensing materials inexpensive enough to be used on a disposable basis. Metal oxide materials, such as SnO2 , Al2 O3 , and TiO2 , can be had at relatively low cost and have long been recognized for their outstanding gas-sensing properties. Furthermore, it is generally now recognized that nanoscale control of metal oxide surface morphologies permits signi cant enhancement of gas-sensing properties. Hence we have focused our efforts, as described here, at investigating and controlling the gas-sensing properties of metal oxide nanoarchitectures to successfully create an exquisitely sensitive gas sensor that, when needed, can readily and practically be used on a disposable basis. © 2003 by American Scienti c Publishers 1533-4880/2003/04/277/293/$17.00+.25 doi:10.1166/jnn.2003.158 277 Varghese and Grimes/Metal Oxide for Sensing REVIEW Stimulus (s) Electrical Signal S(s) Materials Design -useful transduction mechanism -chemistry -nano to microstructure Device Design Circuit Design Signal Processing Fig. 1. Schematic drawing of design variables inherent in the fabrication of a useful sensor. 2. FABRICATION OF METAL OXIDE NANOARCHITECTURES 2.1. Mesoporous Thin Films Nanoarchitectured thin lms are of considerable interest for applications including photocatalysis and sensing and as templates for cell growth.1–6 Apart from the conventional top-down engineering approach of translating a constructed pattern onto a substrate by lithography7 or soft lithography,8 self-assembly and self-organization of materials offer a rapid fabrication route at low cost. Considerable effort has focused on the use of a template around which the material of interest is assembled. Depending on the required pore size, block copolymers,91 10 latex spheres,11–13 water-in-oil emulsions,14 polystyrene particles,151 16 colloidal crystals,17–22 and bioskeletons23–25 have been used as templates. Problems associated with template-assisted fabrication of porous structures include preparation of a high-quality template, complete lling of the voids in the template, and minimization of shrinkage upon template removal. Since any of these factors can J. Nanosci. Nanotech. 2003, 3, 277–293 in uence the nal quality of the porous structure, all three requirements must be ful lled at the same time. A nontemplate method for the synthesis of ordered micrometer-sized honeycomb structures by self-assembly of block copolymers was reported by Francois et al.26–28 and Jenekhe and co-workers.29 Shimomura et al.301 31 helped pioneer efforts to fabricate patterned thin lms by self-assembly. An organic chloroform solution with amphiphiles containing metal acetylacetonates or alkoxides, cast at high atmospheric humidity, was found to form a closely packed layer of water droplets on top of the organic solvent, with the water droplets acting as a template;301 31 after evaporation of the chloroform and water, a honeycomb structure remains. Finally the pyrolysis of the metal alkoxide lm leads to the formation of microporous metal oxide such as anatase, with pore size and wall thickness of the resulting lm controlled by solution concentration and ambient humidity level. In a similar vein Nishikawa and co-workers32 reported the fabrication of porous lms by casting of a dilute solution of amphiphillic polymers onto solid substrates at high humidity levels. Several sol-gel methods have been employed to fabricate patterned TiO2 lms, typically by the incorporation of organic polymers with the precursor solution to obtain precisely controlled macroscopic structures. Tatsuma et al.,15 for example, reported the fabrication of microporous TiO2 lms prepared with the use of a twodimensional array of polystyrene microspheres as a template. A TiO2 aqueous sol was introduced into the gap between the polystyrene spheres; upon the evaporation of water the remaining lms were calcined to incinerate the polystyrene particles, leaving a porous TiO2 lm. In an analogous approach, Kajihara et al.33 reported the Oomman K. Varghese received his Ph.D. degree in physics from the Indian Institute of Technology, Delhi, India, in 2001. Since graduation he has worked as a postdoctoral fellow in the research group of Professor Grimes, Department of Electrical Engineering and the Materials Science and Engineering Department, the Pennsylvania State University. His elds of interest include gas sensors based on metal oxide nanodimensional structures and carbon nanotubes, impedance spectroscopy and transmission electron microscopy for materials characterization, grain boundary space charge segregation effects in binary oxides, and sol-gel synthesis of metal oxide thin lms. Craig A. Grimes received B.S. degrees in electrical engineering and physics from the Pennsylvania State University in 1984, and the M.S. and Ph.D. degrees in electrical engineering from the University of Texas at Austin in 1986 and 1990, respectively. He was employed by Lockheed Research Laboratories from 1990 to 1994. From 1994 to 2001 Dr. Grimes was a member of the Electrical and Computer Engineering Department at the University of Kentucky, where he was the Frank J. Derbyshire Professor. He is currently an associate professor at the Pennsylvania State University in the Department of Electrical Engineering, and Materials Science and Engineering. His research interests include remote query chemical and environmental sensors, nanodimensional metal-oxide thin- lm architectures for sensing and biotemplating, propagation and control of electromagnetic energy, and carbon nanotube-based electronic devices. He has contributed over 120 archival journal publications and seven book chapters and is co-author of the book The Electromagnetic Origin of Quantum Theory and Light, published by the World Scienti c Publishing Company (2002). He is North American editor of Sensors and an editorial board member of IEEE Transactions on Magnetics. 278 J. Nanosci. Nanotech. 2003, 3, 277–293 the original 33.85 ml sol; the pH of the resulting solution was approximately 0.5. Topology formation is found to be a function of (1) ambient humidity, (2) atmosphere ow velocity during drying, (3) sol concentration, and (4) sol pH. Figure 2a–c illustrates the effect of drying rate on the structure; Figure 2a shows the fastest drying rate and Figure 2c the slowest (the dark areas are pores; i.e., absence of lm). In the initial stages of the lm growth process the condensed droplets grow as isolated objects without interaction between neighbors, as seen in Figure 2a. Longer drying times permit the drops to begin to coalesce, as seen in Figure 2b, with further coalescence seen in Figure 2c. Breath gures36–48 are formed when a liquid surface is REVIEW fabrication of porous TiO2 lms with the use of an alkoxide-based sol-gel containing polyethylene glycol, which served as the template, into which the substrates were dip coated. A disadvantage of using a template is that the dominant length scale of the resulting porous structure is xed by the template size; therefore dynamic control of the length scale becomes almost impossible. Our interest lies in the fabrication of nanoporous lms without the use of a template; for example, we recently reported the fabrication of metal oxide lms with magnetically modulated nanodimensional porosity.34 The absence of a template makes the ambient humidity level and the sol pH key process variables for the fabrication of controlled structures.35 We describe here the fabrication of TiO2 mesoporous structures via sol-gel breath gure formation,36–48 as well as thermocapillary and surface tension-driven Benard-Marangoni convection.49–56 The overall hydrolysis and condensation reaction for titanium isopropoxide, the sol-gel precursor for TiO2 , can be represented as Ti(OC3 H7 )4 C 2H2 O ! TiO2 C 4HOC3 H7 . The condensation reaction leads to the formation of colloidal particles, which can be polymeric or particulate, depending on the type of precursors and pH of the sol. Colloidal particle aggregation may be inhibited by the formation of surface charge developed by either preferential dissociation of one of the lattice ions of the sol particle or preferential adsorption of charged species from solution. The surface charge is formed by either protonation (Ti-OH C HC ! Ti-OHC2 5 or deprotonation (Ti-OH C OHƒ ! Ti-Oƒ C H2 O) of the Ti-OH bonds. The pH at which the surface is electrically neutral is called the point of zero charge (PZC). The surface is negatively charged at a pH > PZC and positively charged at pH < PZC. For TiO2 the PZC varies at values at least between 5.2 (Ref. 57) and 5.5 (Ref. 58). In a nitrogen environment the precursor titanium tetraisopropoxide (TTIP) was dissolved in isopropanol, to which deionized water and then nitric acid were added. The reagents used in the experiment, namely TTIP (99.999%), isopropanol (99.5%), and nitric acid (70% redistilled), were procured from Aldrich. The solution was continuously stirred for 2 h and then stored in a nitrogen environment. In a typical preparation of 0.1 M TiO2 sol, 1 ml of TTIP, 0.05 ml of HNO3 (70% distilled), 0.1 ml of deionized water, and 32.7 ml of isopropanol were used. The lms were deposited by either dip coating of the glass or silicon substrate, or simply by placing a droplet of solution on a clean substrate. The ambient humidity in which the TiO2 lms dried was controlled by passing nitrogen through a room-temperature bubbler. The humidity and temperature of the chamber were monitored with a digital hydrometer. Upon drying, all lms were annealed at 100 C for 1 h in a nitrogen environment. A 0.01 M sol was modi ed by a 1:2 nitric acid/deionized water solution, with 15 Œl of acid/water solution added to Varghese and Grimes/Metal Oxide for Sensing Fig. 2. Drying-time-dependent FE-SEM images of a thin lm deposited from a 0.1 M TiO2 sol, 1 ml of TTIP, 0.05 ml of HNO3 (70% distilled), 0.1 ml of deionized water, and 32.7 ml of isopropanol, to which 15 Œl of a 1:2 nitric acid/deionized water solution was added. (a) the fastest drying region, and (c) the slowest drying region where the liquid has coalesced into drops. 279 Varghese and Grimes/Metal Oxide for Sensing J. Nanosci. Nanotech. 2003, 3, 277–293 REVIEW brought into contact with moist air; the solvent vapor pressure and air velocity across the surface drive solvent evaporation, rapidly cooling the surface. This in turn facilitates the nucleation and growth of water droplets from the atmosphere.36–41 The temperature difference between the liquid surface and air results in thermocapillary convection within the liquid that acts to stabilize the condensing water droplets on or at the solution surface.43–48 Air ow across the surface, coupled with surface convection currents, drives the ordering of water droplets into hexagonal arrays.44–46 Once the surface is completely covered with water droplets the temperature difference between the surface and the droplets diminishes, and the droplets, being denser than the solvent, sink into the solution de ning the residual structure. Figure 3 shows the effect of sol pH, showing the pH-dependent variation in the resulting structure achieved. Benard-Marangoni convection typically results from a vertical temperature gradient due to solvent evaporation from a thin liquid lm.46–54 Preferential solvent evaporation removes heat from the lm surface, resulting in Benard-Marangoni convection50–56 across the uid layer, with the suspension welling up in the center of a convection cell and then owing back down the cell boundary. As evaporation proceeds, the colloidal suspension becomes more concentrated, changing the convection characteristics and, in turn, de ning the ultimate lm structure. Well-de ned hexagonal, pentagonal, or square patterns are expected from an ideal time-independent BenardMarangoni convection50 in a homogeneous liquid, whereas the cell patterns of our lms seen in Figure 2 are typically irregular. This deviation of structure from the theoretical ideal may be the result of time-dependent convection ow through changes in sol viscosity with preferential evaporation of the propanol solvent, leading to coupled thermosolutal Benard-Marangoni convection51 in the nonhomogeneous uid. 2.2. Nanotube, Nanopore, and Nanowire Fabrication via Anodization of Al and Ti Highly ordered nanoporous alumina lms (see Fig. 4a and b) are made througha two-step anodizationprocess.59–61 The aluminum substrate is rst anodized in an oxalic or sulfuric acid solution. The anodization is stopped after a few microns of aluminum are consumed, and the porous alumina lm is removed through etching. The etchant, a mixture of chromic acid and phosphoric acid, is highly selective, attacking alumina much faster than aluminum. The remaining aluminum is dimpled, with the dimples serving as a uniform seed layer upon which a highly uniform porous layer can then be achieved through a second anodization step at the same voltage. Alumina templates are widely used as templates for the fabrication of nanowires. Figure 4c shows a TiO2 nanowire mat, fabricated by lling pores of an alumina membrane via sol 280 Fig. 3. Images taken of a dried 0.1 M TiO2 sol, 1 ml of TTIP, 0.05 ml of HNO3 (70% distilled), 0.1 ml of deionized water, and 32.7 ml of isopropanol, to which varying amounts of a 1:2 nitric acid/deionized water solution were added to vary pH values. (a) pH 0.17. (b) pH 0.29. (c) pH 0.37. gel, letting the lm dry, and then subsequently removing the alumina template by a sodium hydroxide etch. Anodization has also been used to fabricate TiO2 nanotube arrays,62 with pore size linearly proportional to anodization voltage (see Fig. 5). The nanotube array in Figure 5 was fabricated by anodization of titanium at 20 V in 0.5% wt HF solution for 20 min, resulting in a wellaligned titanium oxide nanotube array with an approximate average tube diameter of 60 nm and a tube length of 400 nm. Diameters of fabricated tubes have ranged in size from 25 nm to 65 nm. Varghese and Grimes/Metal Oxide for Sensing J. Nanosci. Nanotech. 2003, 3, 277–293 REVIEW Fig. 5. TiO2 nanotubes made by anodization of titanium. thermal stability, mechanical strength, and quick response. However, ceramic humidity sensors still suffer from insuf cient sensitivity over wide humidity ranges, as well as lack of reversibility and drift in base resistance with time because of water molecule chemisorption. The humidity-sensing properties of alumina, discovered almost 50 years ago,83–94 are based upon ionic conduction; the presence of an adsorbed layer of water at the surface reduces the total sensor impedance because of the increase in the ionic conductivity, as well as capacitance due to the high dielectric constant of water. The humiditysensing characteristics of a given sensing element depend upon the material used, the method of preparation, and the resulting surface topology. Porous alumina is usually preferred for sensing applications because of the large surface area available for water adsorption. An illustration of water adsorption by a surface, redrawn from Ref. 95, is shown in Figure 6. Figure 6a shows the adsorption of a water molecule on a clean alumina surface. Physisorption of water initially occurs on an active surface site and forms an adsorption Fig. 4. (a) The surface of a two-step anodized alumina membrane (the akes seen in the image are the “dust” associated with tissue paper). (b) An image of a cleaved sample showing the pore channels. (c) TiO2 nanowires made by lling an alumina template via sol-gel, then subsequently removing the template by a sodium hydroxide etch, resulting in a TiO2 nanowire mat. 3. EXPERIMENTAL RESULTS: APPLICATION TO SENSING 3.1. The Water Vapor Sensing Performance of Highly Ordered Nanoporous Alumina Films Humidity sensors have attracted considerable attention over many years because of their great importance in applications ranging from monitoring food quality to meteorological studies.63–65 Ceramic humidity sensors651 71–82 are commercially available and offer major advantages, with high resistance to chemical attack, Fig. 6. Schematic illustration of interaction of a water molecule with an alumina surface, redrawn from Ref. 95. 281 Varghese and Grimes/Metal Oxide for Sensing J. Nanosci. Nanotech. 2003, 3, 277–293 Adsorbed Water Layer O O H O H O H+ H H H O H H+ H O O H O H O H+ H H H O H+ O H O H O H O H+ H H H O H+ H O O H O H O H+ H H H O H+ H O O H O H O H+ H H H O H+ H O H O H H H H H H+ O O H O H O H O H H O H O H H+ O O H+ H O H O H+ H O O H O H O H O H+ H H O H H + H+ O H O REVIEW H+ H O H + H O H O H+ H O H H Capillary Condensation Capillary Condensation H+ H H+ H O O H Alumina H+ H H+ H O H O H O H Adsorption O H H H H O O O O Aluminium Fig. 7. Schematic illustration of buildup of adsorbed water layers, redrawn from Ref. 96: building of a water layer upon an alumina surface. complex (Fig. 6a and b). The negatively charged oxygen of the water molecule becomes attached to the positively charged cation site, and one of the positively charged hydrogen atoms becomes attached to the anionic site by electrostatic attraction. Eventually, they are converted to two chemisorbed hydroxyl (OH) groups (Fig. 6c). An increase in humidity makes the water molecules physisorb to this chemisorbed hydroxyl layer. The effectiveness of physisorption depends upon the cation charge complexes (from alumina or the surface impurities) and the hydroxyl ions on the surface of the alumina. The physisorption process is facilitated by higher surface charge densities. After hydroxyl formation, the next water molecule will be physisorbed through hydrogen double bonds on the two neighbouring hydroxyl groups (Fig. 6d), and a proton may be transferred from a hydroxyl group to the water molecule to form a H3 OC ion. At higher humidity levels, each water molecule will be singly bonded to a hydroxyl group, as illustrated in Figure 7 (redrawn from [96]), and proton hopping between adjacent water molecules in the continuous water layer takes place. The conduction process in this case occurs by attachment of a proton to a water molecule, thereby forming a hydronium ion; the hydronium ion releases another proton to a second water molecule that accepts this proton while releasing a third proton, and so on through the liquid. Hence the dominant charge carrier in a high-moisture atmosphere is the HC (proton). The concentration of HC increases with increasing humidity, and it moves freely through the water-like layer. In the case of porous alumina, capillary condensation can take place in pores with a radius up to rK at a particular relative humidity and temperature, which is given by Kelvin’s relation, rK D 2ƒM RT ln4Ps =P5 Here P is the water vapor pressure, Ps is the water vapor pressure at saturation, ƒ is the surface tension, R is the universal gas constant, T is the temperature in Kelvin, 282 Fig. 8. Schematic representation of water vapor interaction with nanoporous alumina illustrating some, but not all,97 of the multiple factors inherent in determining the response. and and M are, respectively, the density and molecular weight of water. According this relation, the condensation occurs inside small pores at lower humidity levels as illustrated in Figure 8, which is an illustrative drawing presenting the different water-surface interaction mechanisms. (Note: Figure 8 is not meant to be an exhaustive consideration of all possible effects; for example, the drawing does not address effects associated with capillary surface curvature.97 ) This condensed water reduces the impedance of alumina considerably. No condensation occurs inside pores of radius greater than rK at a particular humidity level (see the largest pore shown in Fig. 8). In such pores, as in the case of a plane surface, it is the number of physisorbed layers that decides the impedance. Since capillary condensation enhances the sensing capabilities of a material, pore size distribution has been widely considered to be an important parameter in determining the sensitivity in a particular humidity range.941 98 However, the results of our study on uniform nanoporous alumina lms, presented below, show that an easily built and highly reproducible wide-range humidity sensor can be achieved with nanodimensional pores of a narrow size distribution made by anodization of aluminum.59–611 99 Starting from adhesive-backed aluminum tape (99% pure) purchased from Tesa Tape Inc.100 and subsequently anodized, sensors SO50, SO30, and DO15 were prepared under the conditions given in Table I. Per sample notation, the rst letter denotes a single S or double D step anodization process; the second letter denotes the use of Table I. Anodization conditions used for making nanoporous alumina lms. Sample Anodizing voltage (v) Duration of anodization (min) No. of anodization stages SO50 SO30 DO15 50 30 15 120 120 120 1 1 2 The electrolyte used in all cases was 2 wt% oxalic acid. Varghese and Grimes/Metal Oxide for Sensing J. Nanosci. Nanotech. 2003, 3, 277–293 % of pores 30 20 10 0 37.5 40 42.5 45 47.5 50 Pore diameter (nm) (a) % of pores 30 20 10 0 25 32.5 37.5 42.5 47.5 52.5 Pore diameter (nm) (b) DO15 25 % of pores 20 15 10 5 0 17.5 20 22.5 25 27.5 30 32.5 37.5 Pore diameter (nm) (c) Fig. 9. Pore size distribution of the tested sensors. (a) SO50. (b) SO30. (c) DO15. REVIEW oxalic acid (O) in the anodization bath; the two-digit number denotes the anodization voltage. It was observed that single-step anodization results in disordered pore structures at low voltages. Hence a double-step process was used to make sample DO15. These samples were initially anodized under the conditions given in Table I. The samples were then immersed in an aqueous solution containing 1.8 wt% chromic acid and 4 wt% phosphoric acid for 12 h to remove the initial nanoporous layer while keeping the nonporous bottom layer of alumina intact. The samples were rinsed in distilled water and again anodized under the same conditions used for the rst anodization step. Estimates of pore size distribution were determined from FE-SEM images and are shown in Figure 9a–c as a size distribution histograph. Samples SO50, SO30, and DO15 have, respectively, average pore diameters of Fig. 10. Digital image of an impedance-based interdigital nanoporous alumina humidity sensor. 45.2 nm, 38.4 nm, and 13.6 nm, with a corresponding standard deviation of 3.4 nm, 7.8 nm, and 4.9 nm. All samples have a predominantly ordered pore structure. Immediately after anodization all samples were thoroughly washed in distilled water and then dried in a nitrogen atmosphere at 100 C. An interdigital capacitor pattern with dimensions of 1.2 cm £ 1.2 cm was formed on the surface of the alumina lms by the evaporation of gold (thickness º 250 nm) through a mask. A digital camera image of a typical sensor is shown in Figure 10. To create the necessary ambient humidity, argon passed through a mass ow controller (MFC) was bubbled through a bottle containing deionized water and then mixed with dry argon coming from another MFC in appropriate ratios before being passed to the test chamber. A constant total ow was maintained throughout the experiment. Chamber humidity was monitored with the humidity probe of a Keithley 6517A electrometer, and all measurements were carried out at room temperature (23 C). Sensor impedance was measured over the frequency range 5 Hz to 13 MHz with a computer-controlled Hewlett Packard impedance analyzer (4192A) tted with an impedance test xture (Agilent 16034E). A signal amplitude of 90 mV was used for all measurements. Electrical contact was made between the sensor under test and the impedance analyzer test xture with 42-gauge 5-cm-long jumpers, attached to the interdigital electrodes with silver paste. The contacts were subsequently annealed at 100 C for 2 h to cure the silver paste. Figure 11 shows the measured 5-kHz sensor impedance of the different sensors as a function of humidity. The humidity-sensitive region of DO15 is ¹45% to 95% RH. Sensors SO30 and SO50 become sensitive to humidity at approximately 65% and 75% RH, respectively. A smaller pore size increases the range of humidity values over which the sensor is responsive and increases the sensitivity at lower humidity levels. Therefore an optimal pore size can be selected for the operating region of interest. 283 Varghese and Grimes/Metal Oxide for Sensing J. Nanosci. Nanotech. 2003, 3, 277–293 SO50 6 10 | Z| (W) | Z| (W) REVIEW 5 10 Z (SO30) 4 10 Z(SO50) Z(DO15) 106 105 104 3 10 5kHz 10kHz 100kHz 1MHz 107 0 20 40 60 80 100 3 10 0 RH (%) 20 40 60 80 100 RH (%) Fig. 11. Measured 5-kHz impedance of sensors over different humidity levels. (a) SO30 284 5kHz 10kHz 100kHz 1MHz 7 10 6 | Z| (W) 10 5 10 4 10 3 10 0 20 40 60 80 100 RH (%) (b) DO15 6 10 5kHz 10kHz 100kHz 1MHz 5 | Z| (W) 10 4 10 3 10 2 10 0 20 40 60 80 100 RH (%) (c) Fig. 12. Variation of sensor impedance with humidity and measurement frequency. (a) SO50. (b) SO30. (c) DO15. 7.8 45% RH 45% RH 45% RH 7.6 | Z| (x105 W) Figure 12 shows the response of the different sensors to humidity at different measurement frequencies. It can be seen from the gure that as the frequency decreases the width of the sensitive region increases and the point at which the sensor becomes responsive shifts to lower relative humidity values. For a given pore size, the humiditysensitive region of operation can be selected by frequency tuning. The response time, de ned as the time needed to reach 90% of the nal signal for a given relative humidity, and the recovery time, de ned as the time taken for the signal to come to within 10% of the initial value, were determined by alternately exposing the sensors to a 2% and a 45% RH ambient with impedance measured at 5 kHz. A typical response/recovery graph of sensor SO50 is shown in Figure 13. All sensors were completely reversible, regaining their original impedance values even after repeated exposure to high humidity levels. The response time and recovery times corresponding to different pore diameters are shown in Figure 14. The minimum response/recovery times were observed for SO50, the sample with the largest pore size. The impedance spectra of the sensors were taken over a range of humidity levels. The total impedance was resolved into real (Z0 ) and imaginary (Z00 ) parts, and ColeCole impedance plots were constructed. Figure 15a–c shows, respectively, the Cole-Cole plot of sensors SO50, SO30, and DO15. The equivalent circuit models shown in Figure 16 were used to t the experimental data. The tting was accomplished with the complex nonlinear leastsquare- tting program.101 The dots in the plots represent experimental data, and lines represent the equivalent circuit model t. The equivalent circuit, denoted (a) or (b) with reference to Figure 16, used for tting is denoted near the corresponding curves in Figure 15. The equivalent circuit models are different from the empirical model suggested by Falk et al.102 for porous alumina sensors fabricated by anodization of aluminum thin lms. In the equivalent circuit models R1 and R2 represent two frequency-independent resistors in parallel with dispersive frequency-dependent capacitors, Cn1 4—5 and Cn2 4—5, respectively.103 These non-Debye capacitances can be 7.4 7.2 7 2% RH 2% RH 6.8 0 200 400 600 800 Time (Sec.) Fig. 13. Response of sensor SO50 upon repeated cycling between relative humidity environments of 2% and 45%. Varghese and Grimes/Metal Oxide for Sensing J. Nanosci. Nanotech. 2003, 3, 277–293 35% (a) 55% (a) 93% (b) 1.2 45 SO50 65% (a) 40 1 SO30 35 Z" (MW) DO15 30 SO50 25 20 15 REVIEW Response/Recovery Time (Sec) 50 81% (b) 0.8 0.6 75% (b) 0.4 10 20 25 30 35 40 45 0.2 50 Pore diameter (nm) 0 0 Fig. 14. Dependence of response time and recovery time on pore size. 0.4 0.6 0.8 1 1.2 Z’ (MW) (a) 1.4 SO30 35% (a) 1.2 55% (a) 81% (b) 1 Z" (MW) 93% (b) 75% (b) 0.8 0.6 0.4 65% (b) 0.2 0 0 0.2 0.4 0.6 0.8 1 1.2 1.4 Z’ (MW) (b) 1.2 10 6 17% (a) 27% (a) DO15 6 1 10 8 105 Z" (W) expressed in a general form as Cn 4—5 D Bn 4i—5nƒ1 , where Bn is a constant for a given set of experimental conditions and n takes a value between 0 and 1 according to the local microscopic environment through which charge transport takes place.751 1021 103 Bn behaves as an ideal frequencyindependent capacitor as n approaches 1, and as an ideal conductor when the value of n approaches 0.101 By examination of Figure 15a, SO50, it can be seen that at low humidity levels the Cole-Cole plot describes an arc with a very large radius of curvature. As the humidity increases, the radius decreases, and at an RH of about 80% the complete semicircle comes inside the measurable impedance range. However, at the same humidity level a spur appears in the low-frequency region that distorts the semicircle. The spur, which can be viewed as part of a second semicircle, dominates at higher humidity levels, while the semicircle described by the highfrequency impedance values diminishes in size. This behavior is similar for all sensors. For sensors SO50, SO30, and DO15, respectively, the RH at which the high-frequency semicircle comes completely within the measurable impedance range is º75%, 65%, and 35%; these values roughly match the in ection points seen in Figure 11. The fundamental mechanism that enables ceramic sensors to sense humidity is the physisorption of water molecules on an initially chemisorbed layer of hydroxyl ions.651 96 The chemisorbed hydroxyl ions enhance the electrical conductivity of the sensor either by donating electrons to the conduction band of the base material or through proton hopping between adjacent hydroxyl groups upon the application of an electric eld. The process of chemisorption occurs at very low humidity levels and is unaffected by further changes in humidity. However, an increase in humidity makes the water molecules physisorb to this hydroxyl layer. The effectiveness of physisorption depends upon the cation charge complexes (from the material or the impurities) and the hydroxyl ions (water molecules present at the surface of the base material).96 The physisorption process is facilitated by higher surface charge densities. During formation of the rst physisorbed layer, a water molecule becomes attached to two neighboring hydroxyl groups through 0.2 6 105 55% (b) 45% (b) 35% (b) 93% (b) 4 105 2 105 0 0 2 105 4 10 5 6 10 5 8 10 5 1 10 6 1.2 10 6 Z’ (W) (c) Fig. 15. Cole-Cole plot of the sensors at different humidity levels. (a) SO50. (b) SO30. (c) DO15. The points represent the experimental data, and lines represent the t with the equivalent circuit model given in Figure 9. The RH values at which the data were collected and the equivalent circuit used for tting each curve (given as (a) or (b), denoting the circuit of Figure 17a and b, respectively) are shown adjacent to each curve. hydrogen double bonds, and a proton may be transferred from a hydroxyl group to the water molecule to form a H3 OC ion. When the physisorption occurs within less than a mono layer, that is, when clusters of physisorbed molecules 285 Varghese and Grimes/Metal Oxide for Sensing J. Nanosci. Nanotech. 2003, 3, 277–293 REVIEW Cn1 (w) 8 10 R1 (W) 6 R1 (a) Cn1 (w) Cn2 (w) 10 SO50 SO30 DO15 4 10 2 10 0 20 40 60 80 100 RH (%) R1 R2 Fig. 17. Humidity dependence of resistance R1 of different sensors obtained by tting the equivalent circuit model with experimental data. (b) are present at the surface, it is thought that H3 OC diffusion within hydroxyl groups and proton transfer between adjacent water molecules clusters take place.96 However, Khanna and Nahar104–106 refute this theory. They argue that the proton diffusion is less probable in a surface that contains hydroxyl ions and clusters of physisorbed molecules and hence cannot account for the conductivity of porous alumina at an RH less than 40%, that is, before the rst monolayer is formed. Instead they suggested a phonon-assisted electron tunneling mechanism at low humidity levels in which electron tunneling occurs from one water molecule to another as enhanced by the surface anions of the alumina sensors. At higher humidity levels, the number of physisorbed layers increases, allowing each water molecule to be singly bonded to a hydroxyl group, and proton hopping between adjacent water molecules in the continuous water layer takes place. The conduction process is the same as that of pure water and is called the Grotthuss chain reaction.96 The dominant charge carrier in a high-humidity environment is therefore HC ions (protons). The concentration of HC increases with increasing humidity, and HC move freely through the water-like layer. According to the theory of Khanna and Nahar,104 in porous alumina the protons for conduction are donated not only by H2 O, but also by the Al(OH) 3 formed as a result of water adsorption and the impurity anions incorporated into the lm from the electrolyte during anodization.107–109 The water-like network consists of singly bonded water molecules, which possess a high dielectric constant as they form dipoles and reorient freely under an externally applied electric eld. The impedance of the nanoporous alumina sensors includes this capacitive contribution as well. From the analysis of Figure 15, the high-frequency semicircle that diminishes in size with increasing RH arises because of the effect of a physisorbed water layer at the surface. Therefore R1 in the equivalent circuit of Figure 16 represents the charge transfer resistance through the adsorbed water layer. The effect of electronic 286 conduction through the alumina bulk is parallel to that of the surface conduction affected by the adsorbed water layer. This bulk conduction process is dominant only at extremely low humidity values when there are only a few adsorbed molecules. Hence the incomplete semicircle, or arc, in the low-humidity region is partially determined from the base alumina. Bn1 represents the capacitance contribution from the adsorbed water layer. The large spurs seen in the low-frequency region are a consequence of ion migration in the adsorbed layer toward electrodes.1011 103 This migration leads to accumulation of ions at the electrodes. Since the relaxation time of ion migration is larger than the charge transfer process it is seen only at low frequencies. The accumulated ions in the adsorbed water layer give rise to R2 and Bn2 . From the equivalent circuits given in Figure 16, it can be seen that the presence of ion accumulation represented by the combination of R2 and Cn2 4—5 increases the overall impedance of the sensor. Hence the reduction in impedance caused at high humidity due to the charge transfer process is countered by ion accumulation. To better understand the fundamental sensing mechanisms, R1 and Bn1 , obtained through the numerical tting program for the different sensors, are plotted in Figures 17 and 18, respectively. It can be seen from Figure 17 that R1 , which is the resistance to charge transport in a static electric eld by the material containing an adsorbed water layer in the absence of ion migration, is linear with RH -7 10 50V 30V DO15 -8 10 Bn1 Fig. 16. Equivalent circuit used for tting the experimental data. -9 10 -10 10 -11 0 20 40 60 80 100 RH (%) Fig. 18. Humidity dependence of Bn1 of different sensors obtained by tting the equivalent circuit model (Fig. 17) with experimental data. J. Nanosci. Nanotech. 2003, 3, 277–293 Hence in the region close to the electrode-alumina interface, the adsorbed water layer exhibits a net dipolar orientation, and, therefore, it does not display its normal dielectric constant.1011 103 Depending on ion size, up to a monolayer of charge can exist at the electrode;101 the diffuse (Gouy) layer of counter-ions spreads away from this inner (Stern) layer. The number of ions available to form the Stern and Gouy layers at a particular frequency increases with increasing number of physisorbed layers. Hence as the number of physisorbed layers increases, the Stern and Gouy layers start forming at higher frequencies. With reference to Figure 12, the relative humidity level at which the sharp decrease in impedance occurs shifts higher with increasing frequency. This result can be explained with the equivalent circuit shown in Figure 16a, that is, the circuit in the absence of ion accumulation. At high frequencies the reactive impedance Xc of Cn1 4—5, equal to Xc D 1=j—Cn1 4—5, is low and hence impedance is largely determined by R1 . As the humidity increases R 1 decreases; however, this translates into a reduction in impedance only at relatively low frequencies, where the value of R1 is comparable to or less than the capacitive reactance of Cn1 (—). As the measurement frequency is reduced the reactance of Cn1 (—) decreases; hence the effect of R1 becomes more signi cant at lower humidity levels. REVIEW in a semilog plot. For sensor DO15 R1 decreases to a few hundred ohms at high RH levels, indicating that the observed conductivity is not due merely to the protons provided by the adsorbed water layer. Since deionized water and argon gas are used to create the required humidity environment, it is reasonable to assume that the surfaces of the alumina lms contain anions, presumably from the electrolyte used for anodization, which controls conduction through the adsorbed layer.108 With reference to Figure 18, Bn1 of the larger pore samples SO50 and SO30 increases signi cantly only at the higher humidity levels. This result is in contrast to that of the smaller pore size sensors, which shows that Bn1 increases at lower humidity levels. The relative humidity values where a signi cant increase in Bn1 takes place generally match the point seen in Figure 11 where the impedance drops signi cantly, which in turn is a function of pore size. These same relative humidity values correlate with the point at which the spur appears in the impedance diagrams given in Figure 15. The results lead to the following conclusions. Since hydrogen-bonded water molecules possess a high dielectric constant, the increase in Bn1 indicates the presence of these bonds on the surface, which means that a liquid-like network, more than one monolayer of physisorbed molecules, has formed at that humidity level. This liquid-like network is responsible for the sharp reduction in impedance seen in Figure 11 and the ion migration that creates the spur in the low-frequency portion of the Cole-Cole plots as seen in Figure 15. According to Eq. (1), capillary condensation does not take place in the alumina test sensors. In light of the above observations, we propose the following model to explain the behavior of nanoporous alumina in response to humidity. The anodization process results in a certain amount of electrolyte anions trapped within the pores.1041 1071 108 Even in a low-humidity regime the presence of these anions on the sensor surface provides a high charge density for easy physisorption of water molecules. The result is the formation of a liquid-like network within the pores. The impurity anions also act as proton donors by a dissociative mechanism,104 joining the protons donated by the water molecules. The smaller the pore size, the lower the RH level at which the liquid-like network is formed. Hence for the small pore sensors there is variation in Bn1 as well as impedance magnitude in low-humidity regimes; the exponential dependence of R1 on RH also suggests the same phenomenon. In the case of DO15 the rst semicircle is highly distorted by the low-frequency spur originating with ion migration. A relatively large number of mobile ions might be present in these sensors, leading to an enhanced accumulation of protons at the electrode-sample contact. As mentioned earlier, the dipoles in the singly bonded adsorbed water layer are free to rotate in an electric eld. Varghese and Grimes/Metal Oxide for Sensing 3.2. Hydrogen Sensing with Titania Nanotubes We recently reported62 the fabrication of self-organized titania nanotube arrays with an anodization technique. Although the as-prepared nanotubes are amorphous, they crystallize on annealing at elevated temperatures and are structurally stable to at least 600 C. This stability of structure, which is an essential criterion of a gas-sensing material, prompted us to study the gas-sensing behavior of these nanotubes for technologically important gases such as oxygen, carbon monoxide, ammonia, carbon dioxide, and hydrogen. Titania has earned much attention for its oxygensensing capabilities.110–115 Furthermore, with proper manipulation of the microstructure or crystalline phase and/or the addition of the proper impurities or surface functionalization, titania can also be used as a reducing gas sensor.116–127 The interaction of a gas with a metal oxide semiconductor is primarily a surface phenomenon, and nanoporous metal oxides1221 1231 1281 129 offer the advantage of providing large sensing surface areas. Room-temperature metal oxide hydrogen sensors are generally based on Schottky barrier modulation of devices like Pd/TiO2 or Pt/TiO2 by hydrogen.130–132 Elevatedtemperature hydrogen sensors examine electrical resistance with hydrogen concentration; for example, Birkefeld et al.133 observed that the resistance of the anatase phase of titania varies in the presence of carbon monoxide and hydrogen at temperatures above 500 C, but on doping with 10% alumina it becomes selective for hydrogen. 287 Varghese and Grimes/Metal Oxide for Sensing J. Nanosci. Nanotech. 2003, 3, 277–293 Platinum electrodes REVIEW (a) Nano tube array Titanium Barrier layer Fig. 19. Schematic representation of the hydrogen sensor geometry. Munuera et al.134 used rhenium doping in the anatase phase to perform room-temperature hydrogen monitoring. Recently Shimizu et al.122 reported that anodized nanoporous titania lms with a Pd Schottky barrier are sensitive to hydrogen at 250 C. Titania nanotubes were grown from titanium foil (99.5% pure from Alfa Aesar, Ward Hill, MA) with a thickness of 0.25 mm. The anodization was performed in an electrolyte medium of 0.5% hydro uoric acid in water, with the use of a platinum foil cathode. Well-de ned nanotube arrays were grown with anodizing potentials ranging from 12 V to 20 V. Nanotube length increases with anodization time, reaching 400 nm in approximately 20 min, and then remains constant. For the present study the samples were anodized for 25 min. The samples were then annealed at 500 C in a pure oxygen ambient for 6 h, with a heating and cooling rate of 1 C/min. The electrode geometry of the titania nanotube sensors is shown in Figure 19. The sensor consists of a base titanium metal foil with a nanotube array grown on top. An insulating barrier layer separates the nanotubes from the conducting titanium foil. Electrical connections were made by two parallel 10 mm £ 2 mm platinum pads of 100-Œm thickness. The test chamber consists of a 1.3-liter quartz tube, with stainless steel end caps, placed inside a furnace (Thermolyne, USA; model 21100 tubular furnace). Gas ow through the test chamber was controlled via a computer-controlled mass ow controller. The electrical resistance of the titania sensors was measured with a computer-controlled Keithly digital multimeter. Prior to data collection the test chamber was initially evacuated with a mechanical pump, whereupon nitrogen (99.999% pure) was passed while the sensor under test was heated to the desired temperature. The test gases were mixed in appropriate ratios with nitrogen to create the necessary test gas ambient. The surface morphology of nanotube arrays prepared with an anodization potential of 20 V and annealed at 500 C for 6 h in a pure oxygen ambient is shown in Figure 20a and b. It can be seen from these images that the nanotubes are uniform over the surface. The nanotubes are approximately 400 nm in length and have a barrier layer62 thickness of º50 nm. For the nanotubes 288 100 nm (b) 1 mm (c) 100 nm Fig. 20. The surface morphology of the titania nanotubes after annealing at 500 C. (a) High- and (b) low-magni cation images of a 20-V sample. (c) A high-magni cation image of a 12-V sample. fabricated with 20-V anodization the average pore diameter, as determined from FESEM images, is 76 nm (the standard deviation 15 nm), with a wall thickness of 27 nm (standard deviation 6 nm). The sample anodized at 12 V, shown in Figure 2c, was found to have an average pore diameter of 46 nm (standard deviation 8 nm) with a wall thickness of 17 nm (standard deviation 2 nm). The porosities of the 20-V and 12-V samples were calculated as 45% and 61%, respectively. Glancing-angle X-ray diffraction patterns of a 20-V sample annealed at 500 C for 6 h in oxygen ambient is shown in Figure 21. It can be seen that both anatase and rutile phases of titania are present in the sample. A detailed study135 of these structures by high-resolution transmission electron microscope (HRTEM) showed that Varghese and Grimes/Metal Oxide for Sensing R T A TR 20 30 TR R A R R 40 50 TR RT 60 TT 70 80 Fig. 21. Glancing-angle X-ray diffraction pattern of a 20-V sample (glancing angle D 2 ) annealed at 500 C in oxygen ambient. A, R, and T represent, respectively, the re ections from anatase crystallites, rutile crystallites, and the titanium substrate. the anatase crystallites were concentrated on the walls of the nanotubes and rutile on the barrier layer. Nanotubes annealed in a pure oxygen ambient were found to be stable (intact) to temperatures of approximately 580 C. Above this temperature protrusions were seen to be coming out through the nanotubes, an effect that spread with increasing temperature. These protrusions, which are due to oxidation of the titanium substrate, collapse the nanotubes. Figure 22 shows the response of the 20-V (76 nm) sample as a function of ambient temperature, as it is switched from a nitrogen environment to one containing 1000 ppm hydrogen, and then back to nitrogen. The plot was made using 4Rg =R0 5ƒ 1 versus time, where R0 is the base resistance of the sensor, that is, the sensor resistance before the test gas was introduced, and Rg is the measured resistance in the presence of test gas. The sensor shows increasing hydrogen sensitivity with temperature, with a change by 3 orders of magnitude in resistance at temperatures above º300 C. At all of the temperatures the original resistance recovered without hysteresis. The sensitivity S is de ned by the formula 10 3 R0 ƒ R gs Rgs 375°C N2 240°C 180°C 5 10 2 1 10 3 1.5 10 3 10 1 100 2 10 3 2.5 10 3 3 10 3 3.5 10 3 4 10 3 Time (Sec.) Fig. 22. Variation of resistance Rg , normalized with respect to baseline resistance R0 , of a 20-V sample with time on exposure to 1000 ppm hydrogen at different temperatures. It may be noted that the inverse of Rg =R0 was used in the plot to represent data in the positive y direction. 200 250 300 350 400 450 Fig. 23. The sensitivity temperature dependence of a 20-V sample to 1000 ppm hydrogen. where R0 is the resistance of the sensor before the gas is passed and Rgs is the resistance after gas is passed and reaches the saturation value. The temperature-dependent sensitivity of a 20-V sample to 1000 ppm hydrogen is shown in Figure 23. Sensitivity is seen to increase with temperature to approximately 380 C, where the increase in sensitivity with temperature begins to saturate. The response time, de ned as the time needed for the sensor to reach 90% of the nal signal for a given concentration of gas, is plotted against temperature in Figure 24 (the time includes that required for the gas to equilibrate inside the measurement chamber, estimated to be º30 s). The response time decreases exponentially with temperature. To check the behavior of the sensor on repeated hydrogen exposure, the hydrogen concentration was varied in discrete steps of 100 ppm from 0 to 500 ppm while the temperature was kept constant at 290 C; the chamber was ushed with nitrogen after each exposure to hydrogen. The response of the 20-V prepared nanotube sensors, kept at 290 C, is shown in Figure 25. The behavior of the sensor is consistent, recovering its original resistance after repeated exposure to varying hydrogen gas concentrations. The sensitivities of the 76-nm-, 53-nm-, and 22-nm-diameter nanotube sensors to hydrogen concentrations ranging from 100 ppm to 1% are shown in Figure 26. The sensitivity of the 76-nm (20-V) sensor to low concentrations is shown in Figure 27; there is a linear increase in sensitivity at low concentrations. The lower Response Time (Sec.) (Rg/R0)-1 265°C 10 0 0 10 0 2 10 290°C 10 1 10 Temperature (°C) 345°C 10 2 H 2+N 2 3 10-1 150 2 q (deg.) SD 10 REVIEW (101) T Sensitivity (R0-Rgs)/Rgs (110) J. Nanosci. Nanotech. 2003, 3, 277–293 4 10 3 10 2 10 1 150 200 250 300 350 400 450 Temperature (°C) Fig. 24. Variation in response time for a 20-V sensor as a function of temperature. The dots represent measured data. 289 Varghese and Grimes/Metal Oxide for Sensing J. Nanosci. Nanotech. 2003, 3, 277–293 10 100 200 300 400 500 400 300 200 Sensitivity (R 0-Rgs)/Rgs Resistance (W) REVIEW 100 H2 (ppm) 3 100 10 1 0 100 200 300 400 500 Hydrogen concentration (ppm) 2 10 0 10 0 1 10 4 2 10 4 3 10 4 4 10 4 5 10 4 Time (Sec.) Fig. 25. Resistance of a 20-V sample when exposed to different concentrations of hydrogen at 290 C. The nitrogen-hydrogen mixture was passed for 1500 s; the chamber was then ushed with nitrogen for 3000 s before the nitrogen-hydrogen mixture was passed again. test limit of 20 ppm is determined by the experimental apparatus and not the sensor. Figure 28 shows the change in resistance of the 76-nm-, 46-nm-, and 22-nm-diameter nanotube sensors with exposure to 1000 ppm hydrogen at 290 C. Whereas smaller diameter nanotubes had greater sensitivity to hydrogen, the samples made at lower anodizing voltages tended to be more brittle and harder to handle mechanically without breaking. The 20-V, 76-nm-diameter sample was exposed to oxygen, carbon monoxide, ammonia, and carbon dioxide at 290 C to study the cross-sensitivity. The sensor was found to have no detectable variation in resistance on exposure to carbon dioxide. The sensitivities of the titania nanotubes to the other gases are shown in Figure 29. The sensitivities of the nanotubes to carbon monoxide and ammonia are negligible compared with that of hydrogen. The resistance of the nanotubes increased in the presence of oxygen and did not regain their original electrical conductivity, even after several hours in a 290 C nitrogen environment. Fig. 27. Sensitivity of a 20-V (76 nm) sample at 290 C for low hydrogen concentrations. Since the sensor measurements were made in atmospheres without oxygen, the increase in conductivity cannot be due to hydrogen removing oxygen from the lattice132–134 or the removal of chemisorbed oxygen.135–137 Hydrogen molecules can dissociate at defects on the titania surface, which can subsequently diffuse into the titania lattice, acting as electron donors.1281 1381 139 However, a dissociation-driven process would result in a slow response and recovery times with complete recovery unlikely; since the sensor completely regains its original resistance with hydrogen cycling, it appears that this is not the dominant mechanism behind high hydrogen sensitivity. We believe chemisorption of the dissociated hydrogen on the titania surface is the underlying sensing mechanism.137 During chemisorption hydrogen acts as a surface state, and a partial charge transfer from hydrogen to the titania conduction band takes place. This creates an electron accumulation layer on the nanotube surface, enhancing its electrical conductance. Upon removal of the hydrogen ambient, electron transfer back to the hydrogen molecule takes place, which subsequently desorbs, restoring the original electrical resistance of the material. Another factor that may play a role in the hydrogen sensitivity (and selectivity) is the platinum electrodes. At elevated temperatures hydrogen dissociation can occur on platinum surfaces. These dissociated hydrogen atoms may spill1361 140 onto the nanotube surface, where they diffuse 105 105 Pore diameter = 53 nm 1000 100 (R g/R0)-1 Sensitivity (R 0-Rg )/Rg Pore diameter = 22nm 104 Pore diameter = 76 nm 103 Pore size - 53 nm 101 Pore size - 76 nm 10 10-1 0 1 0 0.2 0.4 0.6 0.8 1 Hydrogen Concentration (%) Fig. 26. The sensitivity variation of a samples with pore diameters of 22 nm, 53 nm, and 76 nm versus time and hydrogen concentrations. 290 Pore size - 22 nm 0.5 1 1.5 Time (Hour) Fig. 28. A comparison of the variation in resistance of samples having pore diameters of 22 nm, 53 nm, and 76 nm versus time, upon exposure to 1000 ppm of hydrogen at 290 C. Varghese and Grimes/Metal Oxide for Sensing J. Nanosci. Nanotech. 2003, 3, 277–293 Oxygen Ammonia Carbon monoxide (Rg/R0)-1 0 -1 10 -2 10 0 10 0 2 10 2 4 10 2 6 10 2 8 10 2 1 10 3 Time (Sec.) Fig. 29. Variation of resistance of a 20-V sample when exposed to 1000 ppm carbon monoxide, 5% ammonia, and 1% oxygen at 290 C. into the material, affecting its electrical properties. From the present study it was not clear how signi cant a role the platinum electrodes play. Anatase, the polymorph of titania, has been reported to have high sensitivity for reducing gases like hydrogen and carbon monoxide.1211 1241 133 Our nanotube samples contain anatase phase mainly on the walls and rutile in the barrier layer. As the diffusing hydrogen atoms go to the interstitial sites1331 142 and as the c/a ratio of anatase is almost four times that of rutile, it appears that the anatase lattice accommodates hydrogen easily and hence makes a higher contribution to hydrogen sensitivity. The effect of chemisorption can be neglected in the oxygen-sensing experiments. As the recovery requires several hours, it appears that the nanotubes contain oxygen vacancies or titanium interstitial defects in the presence of nitrogen. On exposure of the sensor to oxygen ambient, the lattice reoxidizes and hence the conductivity of the sensor decreases. On the removal of oxygen, the reduction of the lattice will not immediately occur; hence the sensor requires several hours to regain its original conductivity. 4. CONCLUSIONS This paper summarizes different routes of fabrication of metal oxide nanoarchitectures useful for sensing applications. Structures made via anodization of a starting metal and breath gure formation from a sol-gel are discussed and presented, as are TiO2 nanowires made by lling a nanoporous alumina membrane with subsequent removal of the supporting template. Two test cases illustrating the utility of these nanoporous metal oxide structures for sensing are presented: highly ordered nanoporous alumina is used for humidity sensing, and TiO2 nanotubes are used for hydrogen sensing. These study test cases reveal several points worth brie y noting. In the rst sensing test case uniform nanoporous alumina sensors exhibit pore size and frequency-dependent REVIEW 10 humidity-sensing characteristics. The mechanism responsible for the sensing action of the nanoporous alumina sensors was studied by representing the impedance spectra at different humidity levels in Cole-Cole plots. This makes it possible to identify the competing impedance-determining processes occurring in the sensors, namely charge transfer and mass transport through the physisorbed water layer, as dependent upon the humidity level and input signal frequency. Charge transfer was found to enhance the sensitivity by causing a large variation in impedance with respect to humidity. Mass transport leads to accumulation of ions at the electrodes, which tends to decrease the measurement sensitivity by increasing the impedance. Hence a proper choice of operating frequency, high enough to avoid ion accumulation, is essential for optimum sensor performance. It has been inferred from our results that anions become incorporated into the alumina lm during the anodization process, supporting the hypothesis of Khanna and Nahar,104–106 where they act as proton donors and facilitate the adsorption of water molecules. Hence liquid-like charge transfer networks are formed at relatively lower humidity levels for the smaller pore-size sensors. This process, rather than capillary condensation, is primarily responsible for the observed humidity-sensing behavior of the sensors. Our studies show that a distribution of pore sizes, as suggested by Shimizu et al.,94 is not necessary to obtain sensitive performance over a wide humidity range; rather such optimal performance can be obtained with uniform nanodimensional pores containing adsorbed anionic impurities. In the second sensing test case titania nanotubes, prepared by anodization and annealed in an oxygen atmosphere at a temperature of 500 C, were found to be highly sensitive to hydrogen. The nanotube sensors contained both anatase and rutile phases of titania and showed appreciable sensitivity toward hydrogen at temperatures as low as 180 C. The sensitivity increased drastically with temperature, showing a variation of 3 orders in magnitude of resistance to 1000 ppm of hydrogen at 400 C. The response time decreased with increasing temperature; at 290 C full switching of the sensor took approximately 3 min. Results were highly reproducible, with no indication of hysteresis. Our results showed that these sensors are at least capable of monitoring hydrogen levels from 20 ppm to 4%. At 290 C nanotubes with smaller pore diameters showed higher sensitivity to hydrogen compared with their larger pore counterparts. The sensors showed high selectivity to hydrogen compared with carbon monoxide, ammonia, and carbon dioxide. Although the sensor was sensitive to high concentrations of oxygen, the response time was high and the sensor did not completely regain the original condition. 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