1 63A12G05 version TATS / M1A1 Turret Familiarization

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63A12G05 version TATS / M1A1 Turret Familiarization and Operation
01 Oct 2001
SECTION I.
All Courses
Including This
Lesson
Task(s)
Taught(*) or
Supported
Reinforced
Task(s)
Academic
Hours
ADMINISTRATIVE DATA
Course Number
Course Title
091-63A10
Abrams Tank System Maintainer
Task Number
Task Title
Individual
091-63A-2020 (*)
Correct Malfunction of Cannon Assemblies
091-63A-2021 (*)
Correct Malfunction of Traversing Systems
091-63A-2022 (*)
Correct Malfunction of Elevating Systems
091-63A-2023 (*)
Correct Malfunction of Hydraulic Systems
091-63A-2024 (*)
Correct Malfunction of Sighting and Fire Control
Systems
Task Number
Task Title
The academic hours required to teach this lesson are as follows:
ADT
Hours/Methods
1 hr
1 hr
4 hrs
0 hrs
0 hrs
Test
Test Review
Total Hours:
/ Conference / Discussion
/ Demonstration
/ Practical Exercise (Performance)
6 hrs
Hours
Test Lesson
Number
Lesson No.
Testing
N/A
(to include test review)
Lesson Number
Lesson Title
Prerequisite
Lesson(s)
None
Clearance
Access
Security Level: Unclassified
Requirements: There are no clearance or access requirements for the lesson.
Foreign
Disclosure
Restrictions
FD6. This product/publication has been reviewed by the product developers in
coordination with the Ft. Lee foreign disclosure authority. This product is
releasable to students from foreign countries on a case-by-case basis.
References
1
Number
Title
Date
DA FORM 5988-E
Equipment Inspection
Maintenance Worksheet
(EGA)
Functional Users Manual
for The Army
Maintenance
Management System
(TAMMS) (This Item is
Included on EM 0001)
Operator Controls,
PMCS, and Operations
Under Usual Conditions
VOL 1 of 2 Tank,
Combat, Full-Tracked:
120-MM Gun,
M1A1(NSN 2350-01087-1095) General
Abrams (TM 08953A10/1-1)(Reprinted
W/Basic Incl C1-11)(This
Item is Included on EM
0069)
Unit Maintenance
Manual VOL 1 of 4 for
Tank, Combat, FullTracked: 120-MM Gun,
M1A1 (NSN 2350-01087-1095)(EIC:AAB)
General Abrams, Turret
(TM 08953A-20/31)(Reprinted W/Basic
Incl C1-2)(This Item is
Included on EM 0069)
Unit Maintenance
Manual VOL 2 of 4 for
Tank, Combat, FullTracked: 120-MM Gun,
M1A1 (NSN 2350-01087-1095)(EIC:AAB)
General Abrams, Turret
(TM 08953A-20/32)(Reprinted W/Basic
Incl C1)(This Item is
Included on EM 0069)
Unit Maintenance
Manual VOL 3 of 4 for
Tank, Combat, FullTracked: 120-MM Gun,
M1A1 (NSN 2350-01087-1095)(EIC:AAB)
General Abrams, Turret
(TM 08953A-20/33)(Reprinted W/Basic
Incl C1)(This Item is
Included on EM 0069)
Unit Maintenance
Manual VOL 4 of 4 for
Tank, Combat, FullTracked: 120-MM Gun,
01 Mar 1991
DA PAM 738-750
TM 9-2350-264-10-1
TM 9-2350-264-20-21
TM 9-2350-264-20-22
TM 9-2350-264-20-23
TM 9-2350-264-20-24
2
01 Aug 1994
25 Sep 1990
27 Mar 1996
27 Mar 1996
27 Mar 1996
27 Mar 1996
Additional
Information
M1A1 (NSN 2350-01087-1095)(EIC:AAB)
General Abrams, Turret
(TM 08953A-20/34)(Reprinted W/Basic
Incl C1-3)(This Item is
Included on EM 0069)
Student Study
Assignments
Students will study the student handout and all reference material before this
lesson.
Instructor
Requirements
One instructor per conference.
One instructor per four students when conducting demonstration and practical
exercise training.
Ensure references and training aids are set up prior to class. Instructor and
assistant instructor must hold MOS 63A30 or 63E30 and have an "H" Additional
Skill Identifier (ASI).
Additional
Support
Personnel
Requirements
Name
Equipment
Required
for Instruction
Name
Materials
Required
Instructor Materials:
Quantity
Man Hours
None
Tank, Combat, Full Tracked, 120MM, M1A1
Quantity
Expendable
4
No
1. Pen
2. Pencil
3. Paper
4. Student Handout
5. Technical manuals
6. M1A1 Combat Tank, 120MM or M1A1 Turret Trainer
Student Materials:
1. Pen
2. Paper
3. Pencil
4. Student Handout
5. Technical manuals
6. M1A1 Combat tank, 120MM or M1A1 Turret Trainer
Classroom,
Training Area,
and Range
Requirements
Ammunition
Requirements
Name
Student Qty
Misc Qty
Instructional
Guidance
NOTE: Before presenting this lesson, instructors must thoroughly prepare by studying this
lesson and identified reference material.
None
3
Proponent
Lesson Plan
Approvals
Name
Rank
Position
4
Date
SECTION II.
INTRODUCTION
Method of Instruction: Conference / Discussion
Instructor to Student Ratio is: 1:12
Time of Instruction: 25 mins
Media: Television
Motivator
As a Abrams tank system maintainer, you must be able to power up all crew
positions in the M1A1 tank, operate the ballistic computer and test the fire control
system. These tasks are prerequisites to successful troubleshooting and
maintenance of any system within the M1A1 tank.
Terminal
Learning
Objective
NOTE: Inform the students of the following Terminal Learning Objective requirements.
At the completion of this lesson, you [the student] will:
Action:
Conditions:
Standards:
Familiarization of M1A1 Combat Tank or M1A1 Turret Trainer
controls.
In a classroom or maintenance bay, given an M1A1 Combat Tank
or M1A1 Turret Trainer with technical manuals and and TMs 92350-264-10-1/2.
Operate the M1A1 tank controls in accordance with TMs 9-2350264-10-1/2.
Safety
Requirements
The equipment you will be working with is very dangerous, thus you must be
safety conscious at all times. Running around equipment and training area is
prohibited. Do not lean back on two chair legs. Smoking, eating or drinking is not
allowed on or around equipment. Always enter the turret or trainer from the
loader's hatch. Always maintain a three point contact when you are on the top of
the turret or trainer. Remove all your jewelry prior to troubleshooting or entering
the tank or trainer. When you are working around the outside of the vehicle, make
sure that you are clear of the turret traversing and elevation path. Stay clear of
elevation and depression of the main gun, you will have no time to react if weapon
is elevated or depressed suddenly. Announce "POWER" loudly and wait for the all
clear before you traverse or elevate in any mode, and prior to pressing a palm
switch in power mode. The word "POWER" alerts everyone in and outside of the
vehicle that the power station is being activated. While performing a task on the
vehicles, inform your instructor immediately if damaged equipment or components
are detected. For proper security of government equipment, the tool box must be
locked during breaks and never left unattended. Wear hearing protection when
around loud noises or when tank engine is running. When engine is running, stay
clear of the exhaust because of its high temperature. Under no circumstances will
the LRF be fired during your training. Protective clothing will be worn when
working with hydraulic fluid (FRH). If you get lubricants, hydraulic oil or other
chemicals on your hands, don't touch your face, eyes, clothes, or food before you
wash it off.
Risk
Assessment
Level
Low - This class is assigned a risk assessment level of low. Properly clean up oil
and grease spills and dispose of oily rags IAW applicable TM's and AR's.
5
Environmental
Considerations
NOTE: It is the responsibility of all soldiers and DA civilians to protect the environment from
damage.
In the event of an accidental spill of hydraulic fluid, fuels, oils, solvents, acids, and
coolants, it must be contained and cleaned up immediately. Floor dry sweep
material is the most effective material to contain and clean up environmental spills.
The student will report the incident to the instructor immediately; the instructor will
direct appropriate clean up action using spill kit and materials from the
environmental safety area. All floor dry contaminated with POL product will be
stored in a separate container. The container must be taken and inspected by
Environmental before taking to the landfill. The instructor will then report the
incident to the Branch/NCOIC who will notify the Division Chief and DEH
Environmental Management Division. Additional warnings and cautions will be
explained to you at the applicable point in the lesson."
Evaluation
NOTE: Before presenting this lesson, instructors must thoroughly prepare by studying this
lesson and identified reference material.
Information discussed during this block of instruction will be tested during the End
of Module Test.
Instructional
Lead-In
During the next eight hours of instruction you as an M1A1 Tank Turret Mechanic
will become familiar with all the aspects of the M1A1 Tank. As a turret mechanic,
you must be able to power up all crew positions in the M1A1 tank, operate the
ballistic computer and test the fire control system. These tasks are prerequisites to
successful troubleshooting and maintenance of any system within the M1A1 tank.
6
SECTION III.
PRESENTATION
NOTE:
Inform the students of the Enabling Learning Objective requirements.
A.
ENABLING LEARNING OBJECTIVE
1.
ACTION:
Identity components and functionality on the M1A1 Tank.
CONDITIONS:
In a maintenance bay, broken down in groups one instructor to four
students, given an M1A1 tank or turret trainer and applicable
technical manuals or TMs 9-2350-264-10-1/2, you will receive
instructions on the location, function and operation of the M1A1
tank external and internal components to include ballistic computer
and fire control system. The instructor will then talk you through
powering up driver's, loader's, gunner's and commander's station,
operating ballistic computer and testing the fire control system.
You will then practice powering up the driver's, loader's, gunner's
and commander's stations, operating the ballistic computer and
testing the fire control system.
STANDARDS:
Identify components and functionality of the M1A1 tank or turret
trainer system controls in accordance with TMs 9-2350-264-10-1/2
or turret trainer technical manuals.
Learning Step / Activity 1. Identify external components and functionality of the M1A1 Tank
Systems.
Method of Instruction:
Instructor to Student Ratio:
Time of Instruction:
Media:
Security Classification:
Demonstration
1:12
1 hr
Large Group Instruction
NOTEs
1. Move students to classroom area to view television tape.
2. Introduce video tape "M1A1 Ammunition Door Safety"; tell students that they
will be asked questions about the tape after it is shown.
3. Show video tape, "M1A1 Ammunition Door Safety" (RT, 8:10 minutes).
4. Rewind video tape.
5. Review tape by asking students questions pertaining to M1A1 ammunition
door safety.
6. Review safety procedures to follow when operating M1A1 ready ammunition
door.
7. Break students down into groups of four with TM 9-2350-264-10-1/2 and
student handout.
8. Move students to the maintenance bay for a class on the M1A1 tank controls
familiarization.
a. External Hull components.
(1). Headlights.
7
(a). Service drive lights.
(b). Blackout marker lamps.
(2). Skirt steps (left and right side). Provide foothold to help crew members
mount/dismount tank.
(3). Hand hold.
(a). Left side only.
(b). Provides crew members a handgrip to mount tank.
(4). Skirts left side (6 skirts).
(a). Front 2 skirts are special armor.
(b). Provide protection to upper track and suspension, fuel cells and driver.
-------------------------------------------------------------------------------------------------------------Warning
Make sure area around the nuclear, biological, chemical, (NBC) system exhaust
on left side of tank is clear before system is turned on. Personnel can be burned
by NBC system exhaust.
-------------------------------------------------------------------------------------------------------------(5). Sponson box, left side, houses the NBC system. Sponson box, right
side, provides storage for basic issue items.
(6). External fire extinguisher T-handle.
(a). Actuates engine compartment fire extinguisher from outside tank ,will
not shut engine down.
(b). Actuated by pulling handle.
(7). Fuel filler caps.
(a). Provide covers for refueling points.
(b). 2 caps in front and 2 caps in rear (left and right sides).
(8). Sprocket. Transfers power from transmission and final drive to the track.
(9). Support rollers. Supports weight of track between the sprocket and
compensating idler wheel.
(10). Compensating idler wheel. Maintains track tension by compensating for
changes in the position of the number one road wheel.
(11). Track adjusting link. Allows increase or decrease of track tension.
(12). Road wheels.
(a). Maintains ground pressure and alignment of track.
(b). Numbered from front to back as 1 through 7.
(13). Road wheel arms. Connect road wheels to hull and torsion bars.
----------------------------------------------------------------------------------------------------------Warning
Check surrounding area for personnel before turning on bilge pump. Debris from
inside hull may be thrown out of tank and injure personnel.
----------------------------------------------------------------------------------------------------------(14). Bilge pump outlet.
8
(15). Taillights.
(a).
(b).
(c).
(d).
Service taillights.
Service stoplights.
Blackout markers.
Blackout stoplights.
-----------------------------------------------------------------------------------------------------------Warning
Stay clear of grille door area when tank is running, exhaust and grille doors
are extremely hot.
------------------------------------------------------------------------------------------------------------(16). Rear grille doors.
(a). Provide armor protected exhaust system.
(b). Provide partial access to powerpack.
NOTEs
1. Have students mount tank from left front side. Tell students that right side of
the turret contains machine guns and laser. Tell students that the driver has
limited visibility to the right when drivers hatch is open.
2. Inform students to maintain a three point contact at all times while on vehicle.
(17).
(18).
(19).
(20).
(21).
(22).
(23).
(24).
(25).
Air intake port.
Precleaner doors.
Top deck left grille doors.
Engine access cover.
Top deck right grill doors.
Battery covers.
Crosswind sensor.
Receiver/transmitter antenna mounts.
Turret stowage boxes.
b. External Turret components.
(1). Turret external components.
(a). Main gun components.
(1).
(2).
(3).
(4).
(5).
Bore evacuator.
Main gun.
Muzzle reference sensor.
Thermal shroud.
Port holes.
(a). Flash suppressor coax machine gun.
(b). Gunner's auxiliary sight (GAS).
(b). Gunner's primary sight (GPS) ballistic shield cover.
(c). Commander's weapon station machinegun mount.
(d). Commander's hatch.
9
NOTE
Tell students they must not enter this hatch unless authorized by the instructor.
Demonstrate hatch operation in each position and potential danger.
(1). Fully open position.
(2). Overhead protective position.
(3). Fully closed position.
(e). Loader's machinegun mount.
(f). Loader's hatch.
NOTE
Tell students that this is the hatch they will use throughout the training.
Demonstrate hatch operation and potential danger.
(1). Fully open position.
(2). Fully closed position.
(g). Smoke grenade dischargers.
(h). Blow out system.
NOTE:
Q #1. Which technical manual cover the "Turret?"
A #1. TM 9-2350-264-10-2
Q #2. What does DMP stand for?
A #2. Driver's Master Panel
Q #3. What does GPS stand for?
A #3. Gunner's Primary Sight
CHECK ON LEARNING: Conduct a check on learning and summarize the ELO.
B.
1.
ENABLING LEARNING OBJECTIVE
ACTION:
Operate the M1A1 tank turret. (Practical Exercise)
CONDITIONS:
In a maintenance bay, given an M1A1 w/BII and applicable TMs 92350-246-10-1/2.
STANDARDS:
Operate the M1A1 tank driver's and turret stations in accordance
with TMs 9-2350-246-10-1/2.
Learning Step / Activity 1. Operate M1A1 tank turret station's.
Method of Instruction:
Instructor to Student Ratio:
Time of Instruction:
Media:
Practical Exercise (Performance)
1:12
4 hrs
Large Group Instruction
10
NOTEs
1. Inform students that failure to follow safety precautions may cause damage
to equipment or injury to personnel.
2. Select one student; using technical manual, talk him through the steps in
paragraph a. "Power up Turret". Ensure that the other students observe the
process and follow along in their technical manual.
3. Assist each student as he performs steps in technical manual.
4. Ask for student's questions throughout the procedures performed.
5. Have students yell "POWER" and wait for the response "CLEAR" before they
turn turret power on or press palm switches on either commander's or gunner's
control handles.
6 Have students refer to TM 9-2350-264-10-1/2, with change's.
7. Have each student operate turret from commander's and gunner's station.
8. Have each student operate ammunition door.
9. Point out ammunition door safety features.
a. Power up and operate tank turret.
(1). Power up commander's station.
(a). Turn vehicle master power on.
----------------------------------------------------------------------------------------------------------CAUTION
If a loud, high-pitched, squealing noise is heard, or hydraulic pressure drops
suddenly to 500 psi, or less, a large hydraulic leak could be present. Shut off
turret power immediately.
-----------------------------------------------------------------------------------------------------------(b).
(c).
(d).
(e).
Check hydraulic pressure gage.
Turn turret power on
Check indicator lights on commander's control panel.
Press panel lights test pushbutton and observe indicator lights on
commander's control panel and loader's control panel. Lights should
be on.
(2). Power up gunner's station.
(a). Press panel lights test pushbutton and observe indicator lights on
GPS. Lights should be on.
(b). Check hydraulic pressure gage. Pressure should be from 1500 to
1700 psi.
(c). Unlock main gun elevation travel lock.
(d). Unlock turret traverse lock.
(e). Check computer.
(1). Set computer control panel power switch to ON. Power light
should come on.
(2). Press test pushbutton on computer control panel. Lights should
come on.
(3). Close and latch cover of computer control lever.
11
(f). Look into GPS eyepiece. Reticle should be visible.
(3). Power up loader's station.
(a). Check that main gun status SAFE indicator light is lit.
(b). Check that turret blower switch is set to OFF.
(c). Check that gun/turret drive switch is set to MANUAL and manual
indicator light is on.
(4). Operate ballistic computer.
NOTE
1. Adjust drift prior to class.
2. Select one student; using technical manual talk him through the steps in
paragraph b. "Operate ballistic computer". Ensure that the other students
observe the process.
3. Assist each student as he performs steps in technical manual.
4. Ask for student's questions throughout the procedures performed.
5. Inform students that turret is already powered up.
(a). Power up turret.
(b). Perform computer manual self test.
(1). Set FIRE CONTROL MODE switch to NORMAL.
NOTEs
1. Tell students that the drift has already been adjusted.
2. Ensure palms switch is pressed throughout test.
(2). Stop all main gun and turret drift in normal mode.
(3). Open cover on computer control panel (CCP).
(4). Set CCP power switch to ON.
NOTE
Ensure test is yelled prior to pushing test button.
(5).
(6).
(7).
(8).
(9).
(10).
(11).
(12).
(13).
Squeeze and hold palm switch on gunner's power control handle.
Push and release TEST button. "PASS" should appear in display.
Release palm switches on gunner's power control handle.
Enter data with manual inputs.
Enter data with automatic inputs.
Enter main gun data with boresight and zero keys.
Enter coax data with boresight and zero keys.
Enter data for muzzle reference system (MRS).
Close and latch CCP door.
(5). Test fire control system.
NOTEs
1. Select one student; using technical manual (TM) talk him through the steps
in paragraph c. "Test Fire Control System". Ensure that the other students
observe the process.
2. Assist student as he performs steps in TM.
3. Ask for student's questions throughout the procedures performed.
(a). Fire main gun from all triggers.
12
(1). Set gun/turret drive switch on loader's control panel to MANUAL.
----------------------------------------------------------------------------------------------------------WARNING
Make sure all weapons are clear before doing firing circuit check. Weapons
could be accidentally fired and kill someone.
-----------------------------------------------------------------------------------------------------------(2). Place firing circuit tester between rear of gun tube and face of
breechblock with light to the rear.
(3). Set gun select switch to MAIN.
(4). Check that TNB CB19, CB20, and CB29 are set to ON.
(5). Move SAFE/ARMED switch handle up to armed position. ARMED
indicator light on loader's control panel should come on.
(6). Operate blasting machine. Circuit tester indicator light should flash.
(7). Press palm switch, press and release trigger on manual elevation
crank handle. Circuit tester indicator light should flash each time
trigger is pressed.
(8). Set gun/turret drive switch to POWERED.
(9). Set fire control mode switch to NORMAL.
(10). Press both power control handle palm switches.
(11). Press and release left handle trigger. Circuit tester indicator light
should light while trigger is pressed.
(12). Press and release right handle trigger. Circuit tester indicator light
should light while trigger is pressed.
(13). Release palm switches.
(14). Lock turret traverse lock.
(15). Press palm switches and rotate power control handles to the left
and press and release left and then right trigger. Circuit tester
indicator light should not light.
(16). Rotate power control handles to the right and press and release left
and then right trigger. Circuit tester indicator light should not light.
(17). Center power control handles and then release palm switches.
(18). Unlock turret traverse lock.
(19). Lock main gun elevation travel lock.
(20). Press palm switches and pull power control handles back and
press and release left and then right trigger. Circuit tester
indicator light should not light.
(21). Center power control handles and then release palm switches.
(22). Unlock main gun elevation travel lock.
(23). Set gun select switch to TRIGGER SAFE.
(24). Press palm switches on gunner's power control handles and press
and release right and then left handle trigger. Circuit tester
indicator light should not light while trigger is pressed.
(26). Set gun select switch to MAIN.
(27). Set gun/turret drive switch to MANUAL.
(28). Press palm switches on gunner's power control handles and press
and release right and then left handle trigger. Circuit tester
indicator light should light while trigger is pressed.
(29). Center power control handles and then release palm switches.
(30). Remove firing circuit tester.
(31). Move SAFE/ARMED switch handle down to SAFE position.
(b). Fire coax machine gun
13
(1). Set gun select switch to COAX.
(2). Press left or right palm switch on gunner's power control handles.
(3). Press either firing trigger switch on gunner's control handles.
Solenoid core should move.
(4). Release firing trigger and palm switch on gunner's power control
handles.
NOTE
Tell students that firing from commander's power control handle verifies
operation of the commander's power control handle firing trigger.
(5). Press palm switch on commander's power control handle.
(6). Press firing trigger switch on commander's power control handle.
Solenoid core should move.
(7). Release firing trigger and palm switch on commander's power
control handles.
(c). Turn vehicle master power off.
NOTE:
Conduct a check on learning and summarize the learning activity.
CHECK ON LEARNING: Conduct a check on learning and summarize the ELO.
14
SECTION IV.
SUMMARY
Method of Instruction: Conference / Discussion
Instructor to Student Ratio is: 1:12
Time of Instruction: 25 mins
Media: Television
Check on
Learning
Q #1. What technical manuals are used to operate the M1A1 tank?
A #1. TM 9-2350-264-10-1/2
Q #2. What is the seating capacity in the M1A1 turret?
A #2. Three
Q #3. Where is the Gunner's seat located?
A #3. Located in front of the commander seat within the turret.
Q #4. Where is the Driver's master panel located in the driver's compartment?
A #4. Next to the driver's right shoulder.
Q #5. What is the size of the Main Gun on the M1A1 tank?
A #5. 120MM cannon
Q #6. What technical manual covers the M1A1, "Principles of Operation?"
A #6. TM 9-2350-264-10-1, Chapter 1, Section III
Review /
Summarize
Lesson
a. Ask student if they have any questions.
b. Summary of Main Teaching Points.
(1)
(2)
(3)
(4)
(5)
External components.
Driver's compartment components.
Turret compartment components.
Power up and operate tank turret.
Power up gunner's, commander's, loader's, and driver’s station.
c. Closing Statement. You have just received an orientation on the M1A1 tank,
external, Driver's compartment, and Turret compartment components and
powered up the operated turret, gunner's, commander's, loader's and drivers
stations. As a tank turret mechanic, you must be proficient in operation of
the M1A1 turret controls. This will be an invaluable asset to you during
troubleshooting.
15
SECTION V.
STUDENT EVALUATION
Testing
Requirements
NOTE: Describe how the student must demonstrate accomplishment of the TLO. Refer
student to the Student Evaluation Plan.
Feedback
Requirements
NOTE: Feedback is essential to effective learning. Schedule and provide feedback on the
evaluation and any information to help answer students' questions about the test. Provide
remedial training as needed.
Instructor will provide an answer to all unanswered student question('s) within 5
academic hours. The instructor will provide or refer student to the correct
reference('s) used to answer the students question('s).
16
PRACTICAL EXERCISE SHEET 63A12G05PE001
Title
Operate a M1A1 Tank Turret.
Lesson
Number/Title
63A12G05 version TATS / M1A1 Turret Familiarization and Operation
Introduction
During the next three hours you will become familiar with the turret controls by
reading the technical manuals (TM 9-2350-264-10-1/2) and operating the turret
controls on a M1A1, Combat tank or turret trainer in a maintenance bay. As a
M1A1 turret mechanic you must be come familiar with the turret controls to be able
to troubleshoot the turret using the STE-M1/FVS test equipment.
Motivator
As a turret mechanic, you must be able to power up all crew positions in the M1A1
tank, operate the ballistic computer and test the fire control system. These tasks
are prerequisites to successful troubleshooting and maintenance of any system
within the M1A1 tank.
Terminal
Learning
Objective
NOTE: The instructor should inform the students of the following Terminal Learning
Objective covered by this practical exercise.
At the completion of this lesson, you [the student] will:
Action:
Familiarization of M1A1 Combat Tank or M1A1 Turret Trainer
Conditions:
Standards:
Safety
Requirements
controls.
In a classroom or maintenance bay, given an M1A1 Combat Tank
or M1A1 Turret Trainer with technical manuals and and TMs 92350-264-10-1/2.
Operate the M1A1 tank controls in accordance with TMs 9-2350264-10-1/2.
The equipment you will be working with is very dangerous, thus you must be
safety conscious at all times. Running around equipment and training area is
prohibited. Do not lean back on two chair legs. Smoking, eating or drinking is not
allowed on or around equipment. Always enter the turret or trainer from the
loader's hatch. Always maintain a three point contact when you are on the top of
the turret or trainer. Remove all your jewelry prior to troubleshooting or entering
the tank or trainer. When you are working around the outside of the vehicle, make
sure that you are clear of the turret traversing and elevation path. Stay clear of
elevation and depression of the main gun, you will have no time to react if weapon
is elevated or depressed suddenly. Announce "POWER" loudly and wait for the all
clear before you traverse or elevate in any mode, and prior to pressing a palm
switch in power mode. The word "POWER" alerts everyone in and outside of the
vehicle that the power station is being activated. While performing a task on the
vehicles, inform your instructor immediately if damaged equipment or components
are detected. For proper security of government equipment, the tool box must be
locked during breaks and never left unattended. Wear hearing protection when
around loud noises or when tank engine is running. When engine is running, stay
clear of the exhaust because of its high temperature. Under no circumstances will
the LRF be fired during your training. Protective clothing will be worn when
working with hydraulic fluid (FRH). If you get lubricants, hydraulic oil or other
chemicals on your hands, don't touch your face, eyes, clothes, or food before you
wash it off.
C-1
Risk
Assessment
Level
Low This class is assigned a risk assessment level of low. Properly clean up oil
and grease spills and dispose of oily rags IAW applicable TM's and AR's.
Environmental
Considerations
In the event of an accidental spill of hydraulic fluid, fuels, oils, solvents, acids, and
coolants, it must be contained and cleaned up immediately. Floor dry sweep
material is the most effective material to contain and clean up environmental spills.
The student will report the incident to the instructor immediately; the instructor will
direct appropriate clean up action using spill kit and materials from the
environmental safety area. All floor dry contaminated with POL product will be
stored in a separate container. The container must be taken and inspected by
Environmental before taking to the landfill. The instructor will then report the
incident to the Branch/NCOIC who will notify the Division Chief and DEH
Environmental Management Division at 624-3629. Additional warnings and
cautions will be explained to you at the applicable point in the lesson."
Evaluation
Information discussed during this block of instruction will be tested during the End
of Module Test.
Instructional
Lead-In
During the next fifteen hours of instruction you as an M1A1 Tank Turret Mechanic
will become familiar with all the aspects of the M1A1 Tank. As a turret mechanic,
you must be able to power up all crew positions in the M1A1 tank, operate the
ballistic computer and test the fire control system. These tasks are prerequisites to
successful troubleshooting and maintenance of any system within the M1A1 tank.
Resource
Requirements
Instructor Materials:
1.
2.
3.
4.
5.
Pen
PE Worksheet
Student Handout
Technical manual (TM 9-2350-264-10-1/2)
M1A1 Tank or Turret Trainer
Student Materials:
1.
2.
3.
4.
5.
Pen
PE Worksheet
Student Handout
Technical manual (TM 9-2350-264-10-1/2)
M1A1 tank or Turret Trainier
Special
Instructions
Procedures
Feedback
Requirements
Instructors will provide an answer to all unanswered student question('s) within 10
academic hours. The instructor will provide or refer the student to the correct
reference('s) used to answer the student question('s).
C-2
SOLUTION FOR
PRACTICAL EXERCISE 63A12G05PE001
OPERATE THE M1A1 TANK TURRET SUBSYSTEMS
1. The instructor will complete this form as the student performs the task. Once the
individual has performed a task, check the appropriate blank, either Yes or No.
After the tasks have been completed, fill out the student data section.
a. Select the correct references ......................................Yes
or No
.
b. Use references correctly..............................................Yes
or No
.
c. Followed all WARNING and CAUTION note's in technical manuals
...................................................................................Yes
or No
.
d. Located components in the technical manuals.............Yes
or No
.
e. Identified the components in the M1A1 tank.................Yes
or No
.
f. Operated components in the driver's compartment......Yes
or No
.
g. Operated Commander's station controls......................Yes
or No
.
h. Operated Gunner's station controls..............................Yes
or No
.
i. Operated Loader's station controls................................Yes
or No
.
j. Powered up and down turret correctly............................Yes
or No
.
STUDENT NAME
DATE
ROSTER NUMBER
START TIME
.
CLASS NUMBER
STOP TIME
TOTAL TIME
INSTRUCTOR'S SIGNATURE
.
.
.
C-3
PRACTICAL EXERCISE SHEET 63A12G05PE002
Title
Operate M1A1 Tank Turret Trainer.
Lesson
Number/Title
63A12G05 version TATS / M1A1 Turret Familiarization and Operation
Introduction
During the next eight hours you will become familiar with the turret controls by
reading the technical manuals (TM 9-2350-264-10-1/2) and operating the turret
controls on a M1A1, Combat tank or turret trainer in a maintenance bay. As a
M1A1 turret mechanic you must be come familiar with the turret controls to be able
to troubleshoot the turret using the STE-M1/FVS test equipment.
Motivator
As a turret mechanic, you must be able to power up all crew positions in the
M1A1 tank, operate the ballistic computer and test the fire control system. These
tasks are prerequisites to successful troubleshooting and maintenance of any
system within the M1A1 tank.
Terminal
Learning
Objective
NOTE: The instructor should inform the students of the following Terminal Learning
Objective covered by this practical exercise.
At the completion of this lesson, you [the student] will:
Action:
Familiarization of M1A1 Combat Tank or M1A1 Turret Trainer
Conditions:
Standards:
Safety
Requirements
controls.
In a classroom or maintenance bay, given an M1A1 Combat Tank
or M1A1 Turret Trainer with technical manuals and TMs 9-2350264-10-1/2.
Operate the M1A1 tank controls in accordance with TMs 9-2350264-10-1/2.
The equipment you will be working with is very dangerous, thus you must be safety
conscious at all times. Running around equipment and training area is prohibited.
Do not lean back on two chair legs. Smoking, eating or drinking is not allowed on
or around equipment. Always enter the turret or trainer from the loader's hatch.
Always maintain a three point contact when you are on the top of the turret or
trainer. Remove all your jewelry prior to troubleshooting or entering the tank or
trainer. When you are working around the outside of the vehicle, make sure that
you are clear of the turret traversing and elevation path. Stay clear of elevation
and depression of the main gun, you will have no time to react if weapon is
elevated or depressed suddenly. Announce "POWER" loudly and wait for the all
clear before you traverse or elevate in any mode, and prior to pressing a palm
switch in power mode. The word "POWER" alerts everyone in and outside of the
vehicle that the power station is being activated. While performing a task on the
vehicles, inform your instructor immediately if damaged equipment or components
are detected. For proper security of government equipment, the toolbox must be
locked during breaks and never left unattended. Wear hearing protection when
around loud noises or when tank engine is running. When engine is running, stay
clear of the exhaust because of its high temperature. Under no circumstances will
the LRF be fired during your training. Protective clothing will be worn when
working with hydraulic fluid (FRH). If you get lubricants, hydraulic oil or other
chemicals on your hands, don't touch your face, eyes, clothes, or food before you
wash it off.
C-4
Risk
Assessment
Level
Low This class is assigned a risk assessment level of low. Properly clean up oil
and grease spills and dispose of oily rags IAW applicable TM's and AR's.
Environmental
Considerations
"In the event of an accidental spill of hydraulic fluid, fuels, oils, solvents, acids, and
coolants, it must be contained and cleaned up immediately. Floor dry sweep
material is the most effective material to contain and clean up environmental spills.
The student will report the incident to the instructor immediately; the instructor will
direct appropriate clean up action using spill kit and materials from the
environmental safety area. All floor dry contaminated with POL product will be
stored in a separate container. The container must be taken and inspected by
Environmental before taking to the landfill. The instructor will then report the
incident to the Branch/NCOIC who will notify the Division Chief and DEH
Environmental Management Division at 624-3629. Additional warnings and
cautions will be explained to you at the applicable point in the lesson."
Evaluation
Information discussed during this block of instruction will be tested during the End
of Module Test.
Instructional
Lead-In
During the next fifteen hours of instruction you as an M1A1 Tank Turret Mechanic
will become familiar with all the aspects of the M1A1 Tank. As a turret mechanic,
you must be able to power up all crew positions in the M1A1 tank, operate the
ballistic computer and test the fire control system. These tasks are prerequisites to
successful troubleshooting and maintenance of any system within the M1A1 tank.
Resource
Requirements
Instructor Materials:
1.
2.
3.
4.
5.
Pen
PE Worksheet
Student Handout
Technical Manual (TM 9-2350-264-10-1/2)
M1A1 Combat tank or Turret Trainer
Student Materials:
1.
2.
3.
4.
5.
Pen
PE Worksheet
Student Handout
Technical Manual (TM 9-2350-264-10-1/2)
M1A1 Combat tank or Turret Trainer
Special
Instructions
Procedures
C-5
D-1
SOLUTION FOR
PRACTICAL EXERCISE 63A12G05PE002
OPERATE THE M1A1 TANK TURRET TRAINER SUBSYSTEMS
1. The instructor will complete this form as the student performs the task. Once the
individual has performed a task, check the appropriate blank, either Yes or No.
After the tasks have been completed, fill out the student data section.
a. Select the correct references ......................................Yes
or No
.
b. Use references correctly..............................................Yes
or No
.
c. Followed all WARNING and CAUTION note's in technical manuals
...................................................................................Yes
or No
.
d. Located components in the technical manuals.............Yes
or No
.
e. Identified the components in the M1A1 tank.................Yes
or No
.
f. Operated components in the driver's compartment......Yes
or No
.
g. Operated Commander's station controls......................Yes
or No
.
h. Operated Gunner's station controls..............................Yes
or No
.
i. Operated Loader's station controls...............................Yes
or No
.
j. Powered up and down turret correctly...........................Yes
or No
.
STUDENT NAME
DATE
ROSTER NUMBER
START TIME
.
CLASS NUMBER
STOP TIME
TOTAL TIME
INSTRUCTOR'S SIGNATURE
.
.
.
D-2
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