63A12G05 version TATS / M1A1 Turret Familiarization and Operation 01 Oct 2001 SECTION I. All Courses Including This Lesson Task(s) Taught(*) or Supported Reinforced Task(s) Academic Hours ADMINISTRATIVE DATA Course Number Course Title 091-63A10 Abrams Tank System Maintainer Task Number Task Title Individual 091-63A-2020 (*) Correct Malfunction of Cannon Assemblies 091-63A-2021 (*) Correct Malfunction of Traversing Systems 091-63A-2022 (*) Correct Malfunction of Elevating Systems 091-63A-2023 (*) Correct Malfunction of Hydraulic Systems 091-63A-2024 (*) Correct Malfunction of Sighting and Fire Control Systems Task Number Task Title The academic hours required to teach this lesson are as follows: ADT Hours/Methods 1 hr 1 hr 4 hrs 0 hrs 0 hrs Test Test Review Total Hours: / Conference / Discussion / Demonstration / Practical Exercise (Performance) 6 hrs Hours Test Lesson Number Lesson No. Testing N/A (to include test review) Lesson Number Lesson Title Prerequisite Lesson(s) None Clearance Access Security Level: Unclassified Requirements: There are no clearance or access requirements for the lesson. Foreign Disclosure Restrictions FD6. This product/publication has been reviewed by the product developers in coordination with the Ft. Lee foreign disclosure authority. This product is releasable to students from foreign countries on a case-by-case basis. References 1 Number Title Date DA FORM 5988-E Equipment Inspection Maintenance Worksheet (EGA) Functional Users Manual for The Army Maintenance Management System (TAMMS) (This Item is Included on EM 0001) Operator Controls, PMCS, and Operations Under Usual Conditions VOL 1 of 2 Tank, Combat, Full-Tracked: 120-MM Gun, M1A1(NSN 2350-01087-1095) General Abrams (TM 08953A10/1-1)(Reprinted W/Basic Incl C1-11)(This Item is Included on EM 0069) Unit Maintenance Manual VOL 1 of 4 for Tank, Combat, FullTracked: 120-MM Gun, M1A1 (NSN 2350-01087-1095)(EIC:AAB) General Abrams, Turret (TM 08953A-20/31)(Reprinted W/Basic Incl C1-2)(This Item is Included on EM 0069) Unit Maintenance Manual VOL 2 of 4 for Tank, Combat, FullTracked: 120-MM Gun, M1A1 (NSN 2350-01087-1095)(EIC:AAB) General Abrams, Turret (TM 08953A-20/32)(Reprinted W/Basic Incl C1)(This Item is Included on EM 0069) Unit Maintenance Manual VOL 3 of 4 for Tank, Combat, FullTracked: 120-MM Gun, M1A1 (NSN 2350-01087-1095)(EIC:AAB) General Abrams, Turret (TM 08953A-20/33)(Reprinted W/Basic Incl C1)(This Item is Included on EM 0069) Unit Maintenance Manual VOL 4 of 4 for Tank, Combat, FullTracked: 120-MM Gun, 01 Mar 1991 DA PAM 738-750 TM 9-2350-264-10-1 TM 9-2350-264-20-21 TM 9-2350-264-20-22 TM 9-2350-264-20-23 TM 9-2350-264-20-24 2 01 Aug 1994 25 Sep 1990 27 Mar 1996 27 Mar 1996 27 Mar 1996 27 Mar 1996 Additional Information M1A1 (NSN 2350-01087-1095)(EIC:AAB) General Abrams, Turret (TM 08953A-20/34)(Reprinted W/Basic Incl C1-3)(This Item is Included on EM 0069) Student Study Assignments Students will study the student handout and all reference material before this lesson. Instructor Requirements One instructor per conference. One instructor per four students when conducting demonstration and practical exercise training. Ensure references and training aids are set up prior to class. Instructor and assistant instructor must hold MOS 63A30 or 63E30 and have an "H" Additional Skill Identifier (ASI). Additional Support Personnel Requirements Name Equipment Required for Instruction Name Materials Required Instructor Materials: Quantity Man Hours None Tank, Combat, Full Tracked, 120MM, M1A1 Quantity Expendable 4 No 1. Pen 2. Pencil 3. Paper 4. Student Handout 5. Technical manuals 6. M1A1 Combat Tank, 120MM or M1A1 Turret Trainer Student Materials: 1. Pen 2. Paper 3. Pencil 4. Student Handout 5. Technical manuals 6. M1A1 Combat tank, 120MM or M1A1 Turret Trainer Classroom, Training Area, and Range Requirements Ammunition Requirements Name Student Qty Misc Qty Instructional Guidance NOTE: Before presenting this lesson, instructors must thoroughly prepare by studying this lesson and identified reference material. None 3 Proponent Lesson Plan Approvals Name Rank Position 4 Date SECTION II. INTRODUCTION Method of Instruction: Conference / Discussion Instructor to Student Ratio is: 1:12 Time of Instruction: 25 mins Media: Television Motivator As a Abrams tank system maintainer, you must be able to power up all crew positions in the M1A1 tank, operate the ballistic computer and test the fire control system. These tasks are prerequisites to successful troubleshooting and maintenance of any system within the M1A1 tank. Terminal Learning Objective NOTE: Inform the students of the following Terminal Learning Objective requirements. At the completion of this lesson, you [the student] will: Action: Conditions: Standards: Familiarization of M1A1 Combat Tank or M1A1 Turret Trainer controls. In a classroom or maintenance bay, given an M1A1 Combat Tank or M1A1 Turret Trainer with technical manuals and and TMs 92350-264-10-1/2. Operate the M1A1 tank controls in accordance with TMs 9-2350264-10-1/2. Safety Requirements The equipment you will be working with is very dangerous, thus you must be safety conscious at all times. Running around equipment and training area is prohibited. Do not lean back on two chair legs. Smoking, eating or drinking is not allowed on or around equipment. Always enter the turret or trainer from the loader's hatch. Always maintain a three point contact when you are on the top of the turret or trainer. Remove all your jewelry prior to troubleshooting or entering the tank or trainer. When you are working around the outside of the vehicle, make sure that you are clear of the turret traversing and elevation path. Stay clear of elevation and depression of the main gun, you will have no time to react if weapon is elevated or depressed suddenly. Announce "POWER" loudly and wait for the all clear before you traverse or elevate in any mode, and prior to pressing a palm switch in power mode. The word "POWER" alerts everyone in and outside of the vehicle that the power station is being activated. While performing a task on the vehicles, inform your instructor immediately if damaged equipment or components are detected. For proper security of government equipment, the tool box must be locked during breaks and never left unattended. Wear hearing protection when around loud noises or when tank engine is running. When engine is running, stay clear of the exhaust because of its high temperature. Under no circumstances will the LRF be fired during your training. Protective clothing will be worn when working with hydraulic fluid (FRH). If you get lubricants, hydraulic oil or other chemicals on your hands, don't touch your face, eyes, clothes, or food before you wash it off. Risk Assessment Level Low - This class is assigned a risk assessment level of low. Properly clean up oil and grease spills and dispose of oily rags IAW applicable TM's and AR's. 5 Environmental Considerations NOTE: It is the responsibility of all soldiers and DA civilians to protect the environment from damage. In the event of an accidental spill of hydraulic fluid, fuels, oils, solvents, acids, and coolants, it must be contained and cleaned up immediately. Floor dry sweep material is the most effective material to contain and clean up environmental spills. The student will report the incident to the instructor immediately; the instructor will direct appropriate clean up action using spill kit and materials from the environmental safety area. All floor dry contaminated with POL product will be stored in a separate container. The container must be taken and inspected by Environmental before taking to the landfill. The instructor will then report the incident to the Branch/NCOIC who will notify the Division Chief and DEH Environmental Management Division. Additional warnings and cautions will be explained to you at the applicable point in the lesson." Evaluation NOTE: Before presenting this lesson, instructors must thoroughly prepare by studying this lesson and identified reference material. Information discussed during this block of instruction will be tested during the End of Module Test. Instructional Lead-In During the next eight hours of instruction you as an M1A1 Tank Turret Mechanic will become familiar with all the aspects of the M1A1 Tank. As a turret mechanic, you must be able to power up all crew positions in the M1A1 tank, operate the ballistic computer and test the fire control system. These tasks are prerequisites to successful troubleshooting and maintenance of any system within the M1A1 tank. 6 SECTION III. PRESENTATION NOTE: Inform the students of the Enabling Learning Objective requirements. A. ENABLING LEARNING OBJECTIVE 1. ACTION: Identity components and functionality on the M1A1 Tank. CONDITIONS: In a maintenance bay, broken down in groups one instructor to four students, given an M1A1 tank or turret trainer and applicable technical manuals or TMs 9-2350-264-10-1/2, you will receive instructions on the location, function and operation of the M1A1 tank external and internal components to include ballistic computer and fire control system. The instructor will then talk you through powering up driver's, loader's, gunner's and commander's station, operating ballistic computer and testing the fire control system. You will then practice powering up the driver's, loader's, gunner's and commander's stations, operating the ballistic computer and testing the fire control system. STANDARDS: Identify components and functionality of the M1A1 tank or turret trainer system controls in accordance with TMs 9-2350-264-10-1/2 or turret trainer technical manuals. Learning Step / Activity 1. Identify external components and functionality of the M1A1 Tank Systems. Method of Instruction: Instructor to Student Ratio: Time of Instruction: Media: Security Classification: Demonstration 1:12 1 hr Large Group Instruction NOTEs 1. Move students to classroom area to view television tape. 2. Introduce video tape "M1A1 Ammunition Door Safety"; tell students that they will be asked questions about the tape after it is shown. 3. Show video tape, "M1A1 Ammunition Door Safety" (RT, 8:10 minutes). 4. Rewind video tape. 5. Review tape by asking students questions pertaining to M1A1 ammunition door safety. 6. Review safety procedures to follow when operating M1A1 ready ammunition door. 7. Break students down into groups of four with TM 9-2350-264-10-1/2 and student handout. 8. Move students to the maintenance bay for a class on the M1A1 tank controls familiarization. a. External Hull components. (1). Headlights. 7 (a). Service drive lights. (b). Blackout marker lamps. (2). Skirt steps (left and right side). Provide foothold to help crew members mount/dismount tank. (3). Hand hold. (a). Left side only. (b). Provides crew members a handgrip to mount tank. (4). Skirts left side (6 skirts). (a). Front 2 skirts are special armor. (b). Provide protection to upper track and suspension, fuel cells and driver. -------------------------------------------------------------------------------------------------------------Warning Make sure area around the nuclear, biological, chemical, (NBC) system exhaust on left side of tank is clear before system is turned on. Personnel can be burned by NBC system exhaust. -------------------------------------------------------------------------------------------------------------(5). Sponson box, left side, houses the NBC system. Sponson box, right side, provides storage for basic issue items. (6). External fire extinguisher T-handle. (a). Actuates engine compartment fire extinguisher from outside tank ,will not shut engine down. (b). Actuated by pulling handle. (7). Fuel filler caps. (a). Provide covers for refueling points. (b). 2 caps in front and 2 caps in rear (left and right sides). (8). Sprocket. Transfers power from transmission and final drive to the track. (9). Support rollers. Supports weight of track between the sprocket and compensating idler wheel. (10). Compensating idler wheel. Maintains track tension by compensating for changes in the position of the number one road wheel. (11). Track adjusting link. Allows increase or decrease of track tension. (12). Road wheels. (a). Maintains ground pressure and alignment of track. (b). Numbered from front to back as 1 through 7. (13). Road wheel arms. Connect road wheels to hull and torsion bars. ----------------------------------------------------------------------------------------------------------Warning Check surrounding area for personnel before turning on bilge pump. Debris from inside hull may be thrown out of tank and injure personnel. ----------------------------------------------------------------------------------------------------------(14). Bilge pump outlet. 8 (15). Taillights. (a). (b). (c). (d). Service taillights. Service stoplights. Blackout markers. Blackout stoplights. -----------------------------------------------------------------------------------------------------------Warning Stay clear of grille door area when tank is running, exhaust and grille doors are extremely hot. ------------------------------------------------------------------------------------------------------------(16). Rear grille doors. (a). Provide armor protected exhaust system. (b). Provide partial access to powerpack. NOTEs 1. Have students mount tank from left front side. Tell students that right side of the turret contains machine guns and laser. Tell students that the driver has limited visibility to the right when drivers hatch is open. 2. Inform students to maintain a three point contact at all times while on vehicle. (17). (18). (19). (20). (21). (22). (23). (24). (25). Air intake port. Precleaner doors. Top deck left grille doors. Engine access cover. Top deck right grill doors. Battery covers. Crosswind sensor. Receiver/transmitter antenna mounts. Turret stowage boxes. b. External Turret components. (1). Turret external components. (a). Main gun components. (1). (2). (3). (4). (5). Bore evacuator. Main gun. Muzzle reference sensor. Thermal shroud. Port holes. (a). Flash suppressor coax machine gun. (b). Gunner's auxiliary sight (GAS). (b). Gunner's primary sight (GPS) ballistic shield cover. (c). Commander's weapon station machinegun mount. (d). Commander's hatch. 9 NOTE Tell students they must not enter this hatch unless authorized by the instructor. Demonstrate hatch operation in each position and potential danger. (1). Fully open position. (2). Overhead protective position. (3). Fully closed position. (e). Loader's machinegun mount. (f). Loader's hatch. NOTE Tell students that this is the hatch they will use throughout the training. Demonstrate hatch operation and potential danger. (1). Fully open position. (2). Fully closed position. (g). Smoke grenade dischargers. (h). Blow out system. NOTE: Q #1. Which technical manual cover the "Turret?" A #1. TM 9-2350-264-10-2 Q #2. What does DMP stand for? A #2. Driver's Master Panel Q #3. What does GPS stand for? A #3. Gunner's Primary Sight CHECK ON LEARNING: Conduct a check on learning and summarize the ELO. B. 1. ENABLING LEARNING OBJECTIVE ACTION: Operate the M1A1 tank turret. (Practical Exercise) CONDITIONS: In a maintenance bay, given an M1A1 w/BII and applicable TMs 92350-246-10-1/2. STANDARDS: Operate the M1A1 tank driver's and turret stations in accordance with TMs 9-2350-246-10-1/2. Learning Step / Activity 1. Operate M1A1 tank turret station's. Method of Instruction: Instructor to Student Ratio: Time of Instruction: Media: Practical Exercise (Performance) 1:12 4 hrs Large Group Instruction 10 NOTEs 1. Inform students that failure to follow safety precautions may cause damage to equipment or injury to personnel. 2. Select one student; using technical manual, talk him through the steps in paragraph a. "Power up Turret". Ensure that the other students observe the process and follow along in their technical manual. 3. Assist each student as he performs steps in technical manual. 4. Ask for student's questions throughout the procedures performed. 5. Have students yell "POWER" and wait for the response "CLEAR" before they turn turret power on or press palm switches on either commander's or gunner's control handles. 6 Have students refer to TM 9-2350-264-10-1/2, with change's. 7. Have each student operate turret from commander's and gunner's station. 8. Have each student operate ammunition door. 9. Point out ammunition door safety features. a. Power up and operate tank turret. (1). Power up commander's station. (a). Turn vehicle master power on. ----------------------------------------------------------------------------------------------------------CAUTION If a loud, high-pitched, squealing noise is heard, or hydraulic pressure drops suddenly to 500 psi, or less, a large hydraulic leak could be present. Shut off turret power immediately. -----------------------------------------------------------------------------------------------------------(b). (c). (d). (e). Check hydraulic pressure gage. Turn turret power on Check indicator lights on commander's control panel. Press panel lights test pushbutton and observe indicator lights on commander's control panel and loader's control panel. Lights should be on. (2). Power up gunner's station. (a). Press panel lights test pushbutton and observe indicator lights on GPS. Lights should be on. (b). Check hydraulic pressure gage. Pressure should be from 1500 to 1700 psi. (c). Unlock main gun elevation travel lock. (d). Unlock turret traverse lock. (e). Check computer. (1). Set computer control panel power switch to ON. Power light should come on. (2). Press test pushbutton on computer control panel. Lights should come on. (3). Close and latch cover of computer control lever. 11 (f). Look into GPS eyepiece. Reticle should be visible. (3). Power up loader's station. (a). Check that main gun status SAFE indicator light is lit. (b). Check that turret blower switch is set to OFF. (c). Check that gun/turret drive switch is set to MANUAL and manual indicator light is on. (4). Operate ballistic computer. NOTE 1. Adjust drift prior to class. 2. Select one student; using technical manual talk him through the steps in paragraph b. "Operate ballistic computer". Ensure that the other students observe the process. 3. Assist each student as he performs steps in technical manual. 4. Ask for student's questions throughout the procedures performed. 5. Inform students that turret is already powered up. (a). Power up turret. (b). Perform computer manual self test. (1). Set FIRE CONTROL MODE switch to NORMAL. NOTEs 1. Tell students that the drift has already been adjusted. 2. Ensure palms switch is pressed throughout test. (2). Stop all main gun and turret drift in normal mode. (3). Open cover on computer control panel (CCP). (4). Set CCP power switch to ON. NOTE Ensure test is yelled prior to pushing test button. (5). (6). (7). (8). (9). (10). (11). (12). (13). Squeeze and hold palm switch on gunner's power control handle. Push and release TEST button. "PASS" should appear in display. Release palm switches on gunner's power control handle. Enter data with manual inputs. Enter data with automatic inputs. Enter main gun data with boresight and zero keys. Enter coax data with boresight and zero keys. Enter data for muzzle reference system (MRS). Close and latch CCP door. (5). Test fire control system. NOTEs 1. Select one student; using technical manual (TM) talk him through the steps in paragraph c. "Test Fire Control System". Ensure that the other students observe the process. 2. Assist student as he performs steps in TM. 3. Ask for student's questions throughout the procedures performed. (a). Fire main gun from all triggers. 12 (1). Set gun/turret drive switch on loader's control panel to MANUAL. ----------------------------------------------------------------------------------------------------------WARNING Make sure all weapons are clear before doing firing circuit check. Weapons could be accidentally fired and kill someone. -----------------------------------------------------------------------------------------------------------(2). Place firing circuit tester between rear of gun tube and face of breechblock with light to the rear. (3). Set gun select switch to MAIN. (4). Check that TNB CB19, CB20, and CB29 are set to ON. (5). Move SAFE/ARMED switch handle up to armed position. ARMED indicator light on loader's control panel should come on. (6). Operate blasting machine. Circuit tester indicator light should flash. (7). Press palm switch, press and release trigger on manual elevation crank handle. Circuit tester indicator light should flash each time trigger is pressed. (8). Set gun/turret drive switch to POWERED. (9). Set fire control mode switch to NORMAL. (10). Press both power control handle palm switches. (11). Press and release left handle trigger. Circuit tester indicator light should light while trigger is pressed. (12). Press and release right handle trigger. Circuit tester indicator light should light while trigger is pressed. (13). Release palm switches. (14). Lock turret traverse lock. (15). Press palm switches and rotate power control handles to the left and press and release left and then right trigger. Circuit tester indicator light should not light. (16). Rotate power control handles to the right and press and release left and then right trigger. Circuit tester indicator light should not light. (17). Center power control handles and then release palm switches. (18). Unlock turret traverse lock. (19). Lock main gun elevation travel lock. (20). Press palm switches and pull power control handles back and press and release left and then right trigger. Circuit tester indicator light should not light. (21). Center power control handles and then release palm switches. (22). Unlock main gun elevation travel lock. (23). Set gun select switch to TRIGGER SAFE. (24). Press palm switches on gunner's power control handles and press and release right and then left handle trigger. Circuit tester indicator light should not light while trigger is pressed. (26). Set gun select switch to MAIN. (27). Set gun/turret drive switch to MANUAL. (28). Press palm switches on gunner's power control handles and press and release right and then left handle trigger. Circuit tester indicator light should light while trigger is pressed. (29). Center power control handles and then release palm switches. (30). Remove firing circuit tester. (31). Move SAFE/ARMED switch handle down to SAFE position. (b). Fire coax machine gun 13 (1). Set gun select switch to COAX. (2). Press left or right palm switch on gunner's power control handles. (3). Press either firing trigger switch on gunner's control handles. Solenoid core should move. (4). Release firing trigger and palm switch on gunner's power control handles. NOTE Tell students that firing from commander's power control handle verifies operation of the commander's power control handle firing trigger. (5). Press palm switch on commander's power control handle. (6). Press firing trigger switch on commander's power control handle. Solenoid core should move. (7). Release firing trigger and palm switch on commander's power control handles. (c). Turn vehicle master power off. NOTE: Conduct a check on learning and summarize the learning activity. CHECK ON LEARNING: Conduct a check on learning and summarize the ELO. 14 SECTION IV. SUMMARY Method of Instruction: Conference / Discussion Instructor to Student Ratio is: 1:12 Time of Instruction: 25 mins Media: Television Check on Learning Q #1. What technical manuals are used to operate the M1A1 tank? A #1. TM 9-2350-264-10-1/2 Q #2. What is the seating capacity in the M1A1 turret? A #2. Three Q #3. Where is the Gunner's seat located? A #3. Located in front of the commander seat within the turret. Q #4. Where is the Driver's master panel located in the driver's compartment? A #4. Next to the driver's right shoulder. Q #5. What is the size of the Main Gun on the M1A1 tank? A #5. 120MM cannon Q #6. What technical manual covers the M1A1, "Principles of Operation?" A #6. TM 9-2350-264-10-1, Chapter 1, Section III Review / Summarize Lesson a. Ask student if they have any questions. b. Summary of Main Teaching Points. (1) (2) (3) (4) (5) External components. Driver's compartment components. Turret compartment components. Power up and operate tank turret. Power up gunner's, commander's, loader's, and driver’s station. c. Closing Statement. You have just received an orientation on the M1A1 tank, external, Driver's compartment, and Turret compartment components and powered up the operated turret, gunner's, commander's, loader's and drivers stations. As a tank turret mechanic, you must be proficient in operation of the M1A1 turret controls. This will be an invaluable asset to you during troubleshooting. 15 SECTION V. STUDENT EVALUATION Testing Requirements NOTE: Describe how the student must demonstrate accomplishment of the TLO. Refer student to the Student Evaluation Plan. Feedback Requirements NOTE: Feedback is essential to effective learning. Schedule and provide feedback on the evaluation and any information to help answer students' questions about the test. Provide remedial training as needed. Instructor will provide an answer to all unanswered student question('s) within 5 academic hours. The instructor will provide or refer student to the correct reference('s) used to answer the students question('s). 16 PRACTICAL EXERCISE SHEET 63A12G05PE001 Title Operate a M1A1 Tank Turret. Lesson Number/Title 63A12G05 version TATS / M1A1 Turret Familiarization and Operation Introduction During the next three hours you will become familiar with the turret controls by reading the technical manuals (TM 9-2350-264-10-1/2) and operating the turret controls on a M1A1, Combat tank or turret trainer in a maintenance bay. As a M1A1 turret mechanic you must be come familiar with the turret controls to be able to troubleshoot the turret using the STE-M1/FVS test equipment. Motivator As a turret mechanic, you must be able to power up all crew positions in the M1A1 tank, operate the ballistic computer and test the fire control system. These tasks are prerequisites to successful troubleshooting and maintenance of any system within the M1A1 tank. Terminal Learning Objective NOTE: The instructor should inform the students of the following Terminal Learning Objective covered by this practical exercise. At the completion of this lesson, you [the student] will: Action: Familiarization of M1A1 Combat Tank or M1A1 Turret Trainer Conditions: Standards: Safety Requirements controls. In a classroom or maintenance bay, given an M1A1 Combat Tank or M1A1 Turret Trainer with technical manuals and and TMs 92350-264-10-1/2. Operate the M1A1 tank controls in accordance with TMs 9-2350264-10-1/2. The equipment you will be working with is very dangerous, thus you must be safety conscious at all times. Running around equipment and training area is prohibited. Do not lean back on two chair legs. Smoking, eating or drinking is not allowed on or around equipment. Always enter the turret or trainer from the loader's hatch. Always maintain a three point contact when you are on the top of the turret or trainer. Remove all your jewelry prior to troubleshooting or entering the tank or trainer. When you are working around the outside of the vehicle, make sure that you are clear of the turret traversing and elevation path. Stay clear of elevation and depression of the main gun, you will have no time to react if weapon is elevated or depressed suddenly. Announce "POWER" loudly and wait for the all clear before you traverse or elevate in any mode, and prior to pressing a palm switch in power mode. The word "POWER" alerts everyone in and outside of the vehicle that the power station is being activated. While performing a task on the vehicles, inform your instructor immediately if damaged equipment or components are detected. For proper security of government equipment, the tool box must be locked during breaks and never left unattended. Wear hearing protection when around loud noises or when tank engine is running. When engine is running, stay clear of the exhaust because of its high temperature. Under no circumstances will the LRF be fired during your training. Protective clothing will be worn when working with hydraulic fluid (FRH). If you get lubricants, hydraulic oil or other chemicals on your hands, don't touch your face, eyes, clothes, or food before you wash it off. C-1 Risk Assessment Level Low This class is assigned a risk assessment level of low. Properly clean up oil and grease spills and dispose of oily rags IAW applicable TM's and AR's. Environmental Considerations In the event of an accidental spill of hydraulic fluid, fuels, oils, solvents, acids, and coolants, it must be contained and cleaned up immediately. Floor dry sweep material is the most effective material to contain and clean up environmental spills. The student will report the incident to the instructor immediately; the instructor will direct appropriate clean up action using spill kit and materials from the environmental safety area. All floor dry contaminated with POL product will be stored in a separate container. The container must be taken and inspected by Environmental before taking to the landfill. The instructor will then report the incident to the Branch/NCOIC who will notify the Division Chief and DEH Environmental Management Division at 624-3629. Additional warnings and cautions will be explained to you at the applicable point in the lesson." Evaluation Information discussed during this block of instruction will be tested during the End of Module Test. Instructional Lead-In During the next fifteen hours of instruction you as an M1A1 Tank Turret Mechanic will become familiar with all the aspects of the M1A1 Tank. As a turret mechanic, you must be able to power up all crew positions in the M1A1 tank, operate the ballistic computer and test the fire control system. These tasks are prerequisites to successful troubleshooting and maintenance of any system within the M1A1 tank. Resource Requirements Instructor Materials: 1. 2. 3. 4. 5. Pen PE Worksheet Student Handout Technical manual (TM 9-2350-264-10-1/2) M1A1 Tank or Turret Trainer Student Materials: 1. 2. 3. 4. 5. Pen PE Worksheet Student Handout Technical manual (TM 9-2350-264-10-1/2) M1A1 tank or Turret Trainier Special Instructions Procedures Feedback Requirements Instructors will provide an answer to all unanswered student question('s) within 10 academic hours. The instructor will provide or refer the student to the correct reference('s) used to answer the student question('s). C-2 SOLUTION FOR PRACTICAL EXERCISE 63A12G05PE001 OPERATE THE M1A1 TANK TURRET SUBSYSTEMS 1. The instructor will complete this form as the student performs the task. Once the individual has performed a task, check the appropriate blank, either Yes or No. After the tasks have been completed, fill out the student data section. a. Select the correct references ......................................Yes or No . b. Use references correctly..............................................Yes or No . c. Followed all WARNING and CAUTION note's in technical manuals ...................................................................................Yes or No . d. Located components in the technical manuals.............Yes or No . e. Identified the components in the M1A1 tank.................Yes or No . f. Operated components in the driver's compartment......Yes or No . g. Operated Commander's station controls......................Yes or No . h. Operated Gunner's station controls..............................Yes or No . i. Operated Loader's station controls................................Yes or No . j. Powered up and down turret correctly............................Yes or No . STUDENT NAME DATE ROSTER NUMBER START TIME . CLASS NUMBER STOP TIME TOTAL TIME INSTRUCTOR'S SIGNATURE . . . C-3 PRACTICAL EXERCISE SHEET 63A12G05PE002 Title Operate M1A1 Tank Turret Trainer. Lesson Number/Title 63A12G05 version TATS / M1A1 Turret Familiarization and Operation Introduction During the next eight hours you will become familiar with the turret controls by reading the technical manuals (TM 9-2350-264-10-1/2) and operating the turret controls on a M1A1, Combat tank or turret trainer in a maintenance bay. As a M1A1 turret mechanic you must be come familiar with the turret controls to be able to troubleshoot the turret using the STE-M1/FVS test equipment. Motivator As a turret mechanic, you must be able to power up all crew positions in the M1A1 tank, operate the ballistic computer and test the fire control system. These tasks are prerequisites to successful troubleshooting and maintenance of any system within the M1A1 tank. Terminal Learning Objective NOTE: The instructor should inform the students of the following Terminal Learning Objective covered by this practical exercise. At the completion of this lesson, you [the student] will: Action: Familiarization of M1A1 Combat Tank or M1A1 Turret Trainer Conditions: Standards: Safety Requirements controls. In a classroom or maintenance bay, given an M1A1 Combat Tank or M1A1 Turret Trainer with technical manuals and TMs 9-2350264-10-1/2. Operate the M1A1 tank controls in accordance with TMs 9-2350264-10-1/2. The equipment you will be working with is very dangerous, thus you must be safety conscious at all times. Running around equipment and training area is prohibited. Do not lean back on two chair legs. Smoking, eating or drinking is not allowed on or around equipment. Always enter the turret or trainer from the loader's hatch. Always maintain a three point contact when you are on the top of the turret or trainer. Remove all your jewelry prior to troubleshooting or entering the tank or trainer. When you are working around the outside of the vehicle, make sure that you are clear of the turret traversing and elevation path. Stay clear of elevation and depression of the main gun, you will have no time to react if weapon is elevated or depressed suddenly. Announce "POWER" loudly and wait for the all clear before you traverse or elevate in any mode, and prior to pressing a palm switch in power mode. The word "POWER" alerts everyone in and outside of the vehicle that the power station is being activated. While performing a task on the vehicles, inform your instructor immediately if damaged equipment or components are detected. For proper security of government equipment, the toolbox must be locked during breaks and never left unattended. Wear hearing protection when around loud noises or when tank engine is running. When engine is running, stay clear of the exhaust because of its high temperature. Under no circumstances will the LRF be fired during your training. Protective clothing will be worn when working with hydraulic fluid (FRH). If you get lubricants, hydraulic oil or other chemicals on your hands, don't touch your face, eyes, clothes, or food before you wash it off. C-4 Risk Assessment Level Low This class is assigned a risk assessment level of low. Properly clean up oil and grease spills and dispose of oily rags IAW applicable TM's and AR's. Environmental Considerations "In the event of an accidental spill of hydraulic fluid, fuels, oils, solvents, acids, and coolants, it must be contained and cleaned up immediately. Floor dry sweep material is the most effective material to contain and clean up environmental spills. The student will report the incident to the instructor immediately; the instructor will direct appropriate clean up action using spill kit and materials from the environmental safety area. All floor dry contaminated with POL product will be stored in a separate container. The container must be taken and inspected by Environmental before taking to the landfill. The instructor will then report the incident to the Branch/NCOIC who will notify the Division Chief and DEH Environmental Management Division at 624-3629. Additional warnings and cautions will be explained to you at the applicable point in the lesson." Evaluation Information discussed during this block of instruction will be tested during the End of Module Test. Instructional Lead-In During the next fifteen hours of instruction you as an M1A1 Tank Turret Mechanic will become familiar with all the aspects of the M1A1 Tank. As a turret mechanic, you must be able to power up all crew positions in the M1A1 tank, operate the ballistic computer and test the fire control system. These tasks are prerequisites to successful troubleshooting and maintenance of any system within the M1A1 tank. Resource Requirements Instructor Materials: 1. 2. 3. 4. 5. Pen PE Worksheet Student Handout Technical Manual (TM 9-2350-264-10-1/2) M1A1 Combat tank or Turret Trainer Student Materials: 1. 2. 3. 4. 5. Pen PE Worksheet Student Handout Technical Manual (TM 9-2350-264-10-1/2) M1A1 Combat tank or Turret Trainer Special Instructions Procedures C-5 D-1 SOLUTION FOR PRACTICAL EXERCISE 63A12G05PE002 OPERATE THE M1A1 TANK TURRET TRAINER SUBSYSTEMS 1. The instructor will complete this form as the student performs the task. Once the individual has performed a task, check the appropriate blank, either Yes or No. After the tasks have been completed, fill out the student data section. a. Select the correct references ......................................Yes or No . b. Use references correctly..............................................Yes or No . c. Followed all WARNING and CAUTION note's in technical manuals ...................................................................................Yes or No . d. Located components in the technical manuals.............Yes or No . e. Identified the components in the M1A1 tank.................Yes or No . f. Operated components in the driver's compartment......Yes or No . g. Operated Commander's station controls......................Yes or No . h. Operated Gunner's station controls..............................Yes or No . i. Operated Loader's station controls...............................Yes or No . j. Powered up and down turret correctly...........................Yes or No . STUDENT NAME DATE ROSTER NUMBER START TIME . CLASS NUMBER STOP TIME TOTAL TIME INSTRUCTOR'S SIGNATURE . . . D-2