ECE 501 Introduction to VLSI Design

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ECE 715
System on Chip Design and Test
Lecture 8: SoC Physical Design Issues:
Wire Inductance
Wire Inductance
 Wide wires in clock distribution & upper level
metal layers
 These wires have low resistance
 Exhibit significant inductive effects
 New materials with low-resistance interconnect
Inductance
 Complete interconnect model should include inductance
+
R
i
V
L
-
C
V=Ldi
dt
 With increasing frequency and a decrease in resistance due
to wide wires and the use of copper, inductance will begin
to influence clocks/busses:
Z = R + jL
 Inductance, by definition, is for a loop not a wire
 inductance of a wire in an IC requires knowledge of return path(s)
 inductance extraction for a whole chip is virtually impossible...
Evolution of Interconnect Model
Transmission Line Model
 Follow Board Notes
Inductance Effects
 Lumped RLC line
VO
Vin
R
VO = Zo
L
C
Treat RC problem as a resistive divider:
1
sC
Zo
=
Zt
1
+ (R + sL)
sC
1
=
s2LC
Poles are P1,2 = n [- z +- sqrt(z 2-1)]
Zt
n = 1/sqrt(LC)
z=RC/2sqrt(LC) = damping factor
=
+ sRC + 1
Vin
n2
s2 + s2zn + n2
z > 1 we have two real poles (RC effects)
z < 1 we have two complex poles (RLC effects)
Inductance Effects
 Follow board notes
Other Inductance Effects
 For most gates Ron is in the order of K so typically R
>> jL
 response is dominant by RC delay for most signals
 Only the large drivers have a small enough Ron to allow
the inductance to control the dynamic response
 clocks
 busses
 For clocks, self-inductance term can dominate the
response (especially if shielding is used)
 For busses, mutual inductance term dominates and
creates noise events that could cause malfunction
 For power supplies, inductance can also be a problem
due to the Ldi/dt drop (in addition to the IR drop) as
supplies scale down
Capacitive and Inductive Noise
R
L
For most wires, jL < (Rwire+Rdrive) for the
frequency and R of interest. So, for delay, L is
not a big issue currently.
C
But L can be  20 - 30% of R so noise may be
seen on adjacent line (mutual coupling)
Dangerous scenario is a combination
of localized capacitive coupling noise and
long range mutual inductive coupling noise
+
-
R
L
R
R
L
R
C
L
R
C
+
L
C
Return path current
C
L
C
Double noise events
Gate Driving an RLC Transmission Line
Propagation Delay
 If the ratio of the total resistance of the line to the
lossless characteristic impedance increases,
inductive effects can be neglected
 If the ratio of the driver resistance to the lossless
characteristic impedance increases, inductive
effects can be neglected
 If the ratio between the time required to charge
the load capacitance through the gate and wire
resistance to the time of fight increase then
inductive effects can be neglected
Effect of inductance on Signal Delay
Repeater Insertion revisited
•Lower repeater size and less number of repeaters
•The amount of inductance effects present in an RLC line depends on the ratio
between the RC and the LC time constants of the line
•As Inductance effect increases the LC time constant dominates the RC time
constant and the delay of the line changes from a quadratic to a linear
dependence on the line length.
•Optimum number of repeaters for the minimum propagation delay decreases
Inductance & Power Dissipation
 The dynamic power is given as
 Increasing inductance effects
results in fewer number of
repeaters as well as smaller
repeater size
 Significantly reduces total
capacitance
 Faster rise time results in lower
short-circuit power
Pdyn  CVDD f
2
Inductance Extraction
 Inductance can only be defined for a closed current loop
 The inductance of the loop is proportional to the area of the loop
 At low frequency resistive impedance dominates
 Current uses as many returns as possible to have parallel resistances
 Situation is different at higher frequencies
Mutual Inductance
 Causes extra noise and delay effects
di1
di2
v1  L1
M
dt
dt
di1
di2
v2  M
 L2
dt
dt
Inductive Noise in a bus
 Physically, a wide bus with all the lines switching in the same direction behaves
as one wide line
 Hence, the effective inductance of a line that is part of a bus is far larger than
the self-inductance of that line
 LC time constant of the line becomes much larger
L di/dt effects on the Power Supply
Antenna Effects
 As each metal layer is placed on the chip during fabrication,
charge builds up on the metal layers due to CMP1, etc.
 If too much charge accumulates on gate of MOS transistor,
it could damage the oxide and short the gate to the bulk
terminal
+++++++++++
Metal 1
Poly
+++++++++++++++++++++++++++
This transistor could be damaged
Metal 2
Antenna = Areawire
Areagate
Ratio
 Higher levels of metal accumulate more charge so they are
more troublesome (i.e., metal 5 is worse than metal 1)
 Need to discharge metal lines during processing sequence
to avoid transistor damage (becomes a design/layout issue)
1. CMP is chemical mechanical polishing which is used to planarize each layer before the next layer is placed on the wafer.
Preventing Antenna Effects
 A number of different approaches for antenna repairs:
 Diode Insertion - Make sure all metal lines are connected to
diffusion somewhere to discharge the metal lines during
fabrication
+++++++++++++++++++++++++++
n+
p
Antenna diode
-diodes costs area
- need to optimize number
and location
- causes problems for
design verification tool
Preventing Antenna Effects
 Note that there are always diodes connecting to
source/drain regions of all transistors and charge on each
layer is drained before next layer is added…so why are we
worried?
Should put antenna
diode here.
Keep area of upper layer metals
small near next transistor
 Gate input of next device may not be connected to a diode
until it’s too late…charge accumulation on metal exceeds
threshold
Preventing Antenna Effects
 Second approach is to add buffers to interconnect to break
up long wire routes and provide more gate area for
antenna ratio
 Third approach is to use metal jumpers to from one layer of
metal to another
Metal 1/polish
+ + + + + + + + + + + + + + + + + + + + + + + + + + + + ++++++++
vias (charge removed)
++++
Metal2/polish
++++++++
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