Satchwell MicroNet GUIDELINES FOR POWERING MULTIPLE FULL WAVE AND HALF WAVE RECTIFIER DEVICES FROM A COMMON TRANSFORMER This document explains how to avoid equipment damage associated with improperly wiring devices of varying rectifier types. This document contains: • Instructions for determining I/O isolation and device rectifier type. • Guidelines for correctly powering full-wave and half-wave rectifier devices. • Examples illustrating proper power wiring techniques for full-wave and half-wave rectifier devices. Equipment damage can occur when a common transformer is used to power non-isolated, half-wave rectifier and non-isolated, full-wave rectifier devices. Fig. 1 shows a non-isolated, half-wave rectifier device and a non-isolated, full-wave rectifier device, sharing the same transformer. (A non-isolated, half-wave rectifier device and a non-isolated, full-wave rectifier device subsequently will be referred to as a half-wave device and a full-wave device, respectively.) Equipment damage also can occur if the I/O terminals of a device lack isolation from one another and I/O devices of varying rectifier types are connected to these non-isolated terminals and powered by a common transformer. In the wiring diagram below, the control signal “-” output of the full-wave device is directly connected to one of the AC leads of the common transformer through the control signal “-” of the half-wave device. This connection places the D4 diode of the full-wave rectifier directly across the transformer secondary and causes shorting of the transformer every half cycle of the AC input. This condition can cause serious equipment damage. TRANSFORMER SHORT CAUSED BY POWERING DEVICES OF VARYING RECTIFIER TYPES FROM A COMMON TRANSFORMER. Caution Do not wire in this way Full-Wave Device H Pwr G D4 D1 D3 D2 Control Electronics Full-Wav e Device Half-Wave Device + + Control Sig. Control Electronics Half-Wav e Device Control Sig. H Pwr G Pass through common connection 24Vac Fig.1 IDENTIFICATION WIRING GUIDELINES DEVICE RECTIFIER TYPE Note: Transformer must be properly sized before installation. COMMON TRANSFORMER To find out if a device is half-wave, full-wave, or isolated: 1. Examine product literature or device markings for an indication of device rectifier type. If you are unable to identify the device as half-wave, full-wave, or isolated, proceed to next step. 2. Use an ohm meter to take two measurements: a. the resistance between one of the power supply input terminals and the signal common terminal. b. the resistance between the other power supply input terminal and the signal common terminal. 3. Record the two measurements and compare with the following statements: • One very low (near zero) measurement and one very high measurement (near infinity) indicates the device has a half-wave rectifier. • Two large, nearly equal measurements indicates the device has a full-wave rectifier. • Devices with internally isolated power supplies show no evidence of continuity between the common terminal and either of the power supply input terminals. The ohmmeter indicates infinite resistance between the common and each power supply input terminal. 4. Proceed with correct wiring by consulting the Wiring Guidelines section below. I/O ISOLATION Equipment damage also can occur when I/O devices of varying rectifier types share a single transformer and are connected to a common device which lacks isolation between its individual I/O terminals. To find out if the I/O (universal inputs, digital inputs, digital outputs, and analogue outputs) of a device are isolated from one another: 1. Use an ohm meter to measure resistance between various I/O common terminals. 2. Record several measurements and compare with the following statements: • Devices with internally isolated I/O have very high measurements (near infinity) when resistance between any two common I/O terminals is measured. • Devices that do not have internally isolated I/O have very low measurements (near zero) when resistance between any two common I/O terminals is measured. 3. Proceed with wiring by consulting the Wiring Guidelines section. 2 • Devices with internally isolated power supplies may share a common transformer. • If all input and/or output devices are line voltage devices (isolated devices), a common transformer can be shared between devices of same rectifier type. • Full-wave devices may share a common transformer as long as there are no interconnections between I/O devices (universal inputs, digital inputs, and analogue outputs) supplied by the common transformer. • Half-wave devices may share a common transformer as long as wiring polarity (24Vac to 24Vac and 0V Com to 0V Com) is maintained. EXTERNAL ISOLATION TRANSFORMERS • Non-isolated, connected devices of varying rectifier types require their own external isolation transformers. • Use external isolation transformers for each device if there is doubt regarding whether an installation may cause equipment damage. EXAMPLES EXAMPLE NO. 1 The following examples show half-wave and full-wave devices properly wired. Keep in mind that these examples do not address all installations. Caution: If you have any doubt regarding whether your installation may cause equipment damage, provide each device with its own transformer. Power Multiple Full-Wave Controllers from a Single Transformer Note: Multiple full-wave controllers may be powered from a single transformer if the following requirements are met: • There are no interconnections between the universal inputs, digital inputs, digital outputs, or analogue outputs of any of the controllers powered by the common transformer. • None of the I/O devices connected to the controllers (universal inputs, digital inputs, or analogue inputs) are powered by the same transformer supplying the controllers unless the I/O devices have internally isolated power supplies. MULTIPLE FULL-WAVE CONTROLLERS POWERED FROM A SINGLE TRANSFORMER 24Vac 24H 24G Full-Wave Device 24H 24G Full-Wave Device 24H 24G Full-Wave Device 24H 24G Full-Wave Device Fig.2 3 EXAMPLE NO. 2 Use Separate Transformers to Power Full-Wave Controllers and Half-Wave Actuators A full-wave controller connected to half-wave actuators must be powered by separate transformers. One or more half-wave actuators may share a transformer but the full-wave controller must have its own separate transformer as shown below. SEPARATE TRANSFORMERS FOR HALF-WAVE ACTUATORS AND FULL-WAVE CONTROLLER Half-Wave Actuator + 24G/COM 24H Full-Wave Device Half-Wave Actuator AO1 COM AO2 COM + 24G/COM 24H 24H 24G 24Vac Fig.3 EXAMPLE NO. 3 Use a One-to-One Transformer to Isolate Full-Wave Controller and Half-Wave Actuator A transformer with a one-to-one ratio may be used for isolation purposes. In Fig.4, a full-wave controller and a half-wave actuator share a 24Vac transformer when the actuator is isolated from the controller through a separate one-to-one ratio 24Vac transformer. USE OF A ONE-TO-ONE TRANSFORMER TO PROVIDE ISOLATION BETWEEN A HALF-WAVE ACTUATOR AND A FULL-WAVE CONTROLLER Half-Wave Actuator Full-Wave Device AO COM 24G/COM 24H 24H 24G Fig.4 4 EXAMPLE NO. 4 Provide Isolation with a Dual Secondary Transformer In Fig.5 below, a dual isolated secondary transformer is used to provide isolation for a full-wave controller and a half-wave actuator. Any non-isolated device connected to these controllers must be isolated by a separate transformer. FULL-WAVE CONTROLLER AND HALF-WAVE ACTUATOR ISOLATED WITH A DUAL SECONDARY TRANSFORMER Half-Wave Actuator Full-Wave Device AO COM 24G/COM 24H 24H 24G Fig.5 EXAMPLE NO. 5 Use a Single Transformer to Power a Full-Wave Controller and Isolated, Half-Wave Actuators As shown in Fig.6, devices with built-in isolation can be powered by a common transformer. Any non-isolated, I/O device connected to the non-isolated, full-wave controllers shown below must be isolated by a separate transformer. FULL-WAVE CONTROLLER AND ISOLATED, HALF-WAVE ACTUATORS SHARING A TRANSFORMER Full-Wave Device AO1 COM AO2 COM Sig.+ Isolated Sig. - (COM) Half-Wave Actuator 24H 24G 24H DEVICES Sig.+ Isolated Sig. - (COM) Half-Wave 24H Actuator 24G 24G Full-Wave Device AO1 COM AO2 COM Sig.+ Isolated Sig. - (COM) Half-Wave 24H Actuator 24G 24H 24G Sig.+ Isolated Sig. - (COM) Half-Wave 24H Actuator 24G Fig.6 5 EXAMPLE NO. 6 Use Separate Transformers for Half-Wave Actuators and Full-Wave Controller When I/O devices of varying rectifier types are connected to a full-wave controller, the controller must have its own transformer. If all I/O devices have half-wave rectifiers, then a single transformer can be used to power all of the I/O devices shown in Fig.7. SINGLE TRANSFORMER FOR HALF-WAVE DEVICES AND SEPARATE TRANSFORMER FOR FULL-WAVE CONTROLLER 4 to 20mA Transmitter + 24H 24G Half-Wave Devices 4 to 20mA Transmitter + 24H 24G Full-Wave Device 250 ohm 250 ohm AI1 COM AI2 COM AO1 COM AO2 COM Half-Wave Actuator Input 24G/COM 24H 24H 24G 24Vac 24Vac Half-Wave Actuator Input 24G/COM 24H Fig.7 EXAMPLE NO. 7 Use Separate Transformers for Full-Wave Transmitters and Half-Wave Controller and Actuators When I/O devices of varying rectifier types are connected to a half-wave controller, the controller can share its transformer with the half-wave devices, but the full-wave devices must use a separate transformer shown in Fig.8. SINGLE TRANSFORMER FOR HALF-WAVE DEVICES AND CONTROLLER AND SEPARATE TRANSFORMER FOR FULL-WAVE DEVICES. 4 to 20mA Transmitter Full-Wave Devices 4 to 20mA Transmitter COM + 24H 24G Half-Wave Device 250 ohm COM + 24H 24G 250 ohm AI1 COM AI2 COM AO1 COM AO2 COM Half-Wave Actuator Input 24G/COM 24H 24H 24G 24Vac 24Vac Half-Wave Actuator Input 24G/COM 24H Fig.8 6 EXAMPLE NO. 8 Use Separate Isolation Transformers to Power a Single Input Device Connected to Multiple Full-Wave Controllers A single input device (transmitter) may be connected to two or more full-wave controllers if each controller and input device has its own separate isolation transformer as shown in Fig.9. FULL-WAVE CONTROLLERS SHARING NON-ISOLATED I/O DEVICES WITH SEPARATE TRANSFORMERS 4 to 20mA Transmitter + 24H Half or Full-Wave Input Device Full-Wave Device 250 ohm AI1 COM 24H 24G 24G Full-Wave Device AI1 COM 24H 24G Fig.9 EXAMPLE NO. 9 Use Separate Isolation Transformers to Power a Single Full-Wave Input Device Connected to Multiple Half-Wave Controllers A single full-wave input device (transmitter) may be connected to two or more half-wave controllers if the controllers and input device have their own separate isolation transformer as shown in Fig.10 and Fig.11. HALF-WAVE CONTROLLERS SHARING NON-ISOLATED FULL-WAVE I/O DEVICE WITH SEPARATE TRANSFORMERS 4 to 20mA Transmitter Full-Wave Input Devices COM + 24H Half-Wave Device 250 ohm 24G AI1 COM 24H 24G Half-Wave Device AI1 COM 24H 24G Fig.10 SINGLE TRANSFORMER FOR HALF-WAVE CONTROLLERS SHARING NON-ISOLATED HALF-WAVE I/O DEVICES Half-Wave Device A01 COM A02 COM Half-Wave Actuator 250 ohm Input 24G/Com 24H 24H 24G Half-Wave Actuator Input 24G/Com 24H Fig.11 7 Cautions • Information is given for guidance only and Schneider Electric does not accept responsibility for the selection or installation of its products unless information is given by the Company in writing relating to a specific application. On October 1st, 2009, TAC became the Buildings business of its parent company Schneider Electric. This document reflects the visual identity of Schneider Electric, however there remains references to TAC as a corporate brand in the body copy. As each document is updated, the body copy will be changed to reflect appropriate corporate brand changes. Copyright © 2010, Schneider Electric All brand names, trademarks and registered trademarks are the property of their respective owners. Information contained within this document is subject to change without notice. All rights reserved. DS 10.250 03/10 Schneider Electric Malmö, Sweden +46 40 38 68 50 Satchwell Helpline +44 (0) 1628 741100 product.support@buildings.schneider-electric.com www.schneider-electric.com/buildings