REACTIVE POWER SUPPORT FROM GENERATORS AND VOLTAGE CONTROL PRINCIPAL APPLICATION DETAILS AND POINTS TO TAKE INTO CONSIDERATION DEFINITIONS: 1- Overexcited operation: Lagging operation of the generator to provide MVARs to the grid. 2- Underexcited operation: Leading operation of the generator to draw MVARs from the grid. OPERATION PRINCIPLES WHILE PROVIDING REACTIVE POWER SUPPORT The generation company, must regulate the high side bus bar voltage of the related power plant, by utilizing the reactive power capacity of each unit at the related power plant, according to a set point, and within a tolerance band*, both defined by the Regional and/or National Control Center. The generation company, while realizing this responsibility, should be in accordance with the operating principles mentioned below. Main aim should be to regulate the high side bus bar voltage of the power plant by utilizing an automated outer loop. (where inner loop is the AVR) a) Regulating high side bus bar voltage of the power plant via an Automated Outer Loop. Defined bus bar voltage set point Bus Voltage V/Q Ref Voltage or MVAR Ref. Set Plant Bus bar Voltage Controller Active/reactive loading of the other units Gen. Terminal Voltage Ref. (Raise/Lower) Generator Terminal AVR Q, MVAR G Step-Up Trafo System Other units High side Bus Figure 1: Principle block diagram for bus voltage control: Outer loop *To evaluate the success of the bus voltage regulation, the tolerance band will be defined by TEİAŞ. In this configuration, the droop of voltage control, ΔV/ΔQ, (i.e., 0%, integral control or 4%, proportional control), should be evaluated with TEİAŞ when necessary, taking into account the facility’s network connection, to eliminate unintentional MVAR sharing/swings between electrically close plants. A remarkable point that must be taken into consideration in this configuration is to operate “individual units”, mainly on Generator Terminal Voltage Regulation or on Slow Reactive Power Control** mode, and configure the outer loop slower than the inner loop, to assign Terminal Voltage Reference (raiselower pulses) or MVAR reference to each individual unit. 1 Reactive Power Support and Voltage Control, principal application details and points to take into consideration, 17.12.2010 b) Regulating high side bus bar voltage via Line Drop Compensation Method (IEEE Std. 421.5) According the defined set point and tolerance Raise Lower Generator Terminal It Voltaj Ref. Set (pu) AVR G Vt Vc= | Vt + jIt.Xc |, Xc<0 Vc Step-Up Trafo,Xt System Current/Voltage Measurement Other units High side Bus Figure 2: Principle block diagram for bus voltage control: Line Drop Compensation This configuration is appropriate for plants where each unit has a separate step-up transformer. Mainly, this is an implemented but not activated function in modern digital excitation systems. By compensating around 50% of the step up transformer impedance (0.5*Xt <= Xc <=0.7*Xt) an effective bus voltage control can be achieved. However to determine the most appropriate compensation level and for the right configuration, manufacturer or engineering support might be necessary. The control structure in Figure 1 can be thought to be more suitable for general operation, than configuration in Figure 2, if specific knowledge is not present. ** What is mentioned by Slow Reactive Power Control on individual unit basis is that the reactive power controller on the unit basis must be configured much slower than the AVR loop. A reactive power set point change that will reach steady state in 25-30 second can be accepted as slow MVAR control. In addition, the plant bus voltage controller should be configured in such a way that it should be slower than the inner loops. Fast Reactive Power Controllers or Power Factor Controllers on unit basis, must not be utilized. 2 Reactive Power Support and Voltage Control, principal application details and points to take into consideration, 17.12.2010 c) Regulating high side bus bar voltage by Control Room Operator Supervision. Defined bus bar voltage set point Raise Lower Voltage Ref. Set Terminal Voltage Ref. Generator Terminal AVR Q, MVAR G Step-Up Trafo Control Bus Voltage Room Position of OnLoadTap Operator System Changer , if exists **** Other units Active/Reactive Loading of other units **** OnLoad Tap Changer can either be used in Manual Mode by the operator or in Auto mode to regulate high side voltage. High Side Bus Figure 3: Principle block diagram for bus voltage control: Operator supervision A remarkable point to take into consideration in this configuration, where operator supervision is the basis, is that individual units without an automatic outer control loop, must be operated on Generator Terminal Voltage Regulation mode (voltage supporting operation, AVR Auto Mode). When high side bus voltage control is realized by operator supervision, unless otherwise stated by TEİAŞ, individual units must not be operated on Reactive Power Control or Power Factor Control modes.*** During instantaneous voltage dips or during a situation where a voltage collapse might occur, automatic AVR action of the individual units and continuation of the voltage support is vital and can only be realized in this manner. In the end, what is expected with the utilization of three different control structures mentioned here is that, units must use their compulsory reactive capability portion, between nominal and minimum generation levels, when required, to regulate the high side bus voltage. Whether the units reached maximum compulsory MVAR levels or not, will be checked unless bus voltage is regulated within the defined tolerance band. For all control structures, as a general principle, the continuous operation band of generator terminal voltage must not be less than %95-%105 of nominal terminal voltage. V/f Limiter and V/f Trip values are to be set as >=% 107~108. In case different control structures are utilized, the control structure must be presented to TEİAŞ, as a principle block diagram for the evaluation of appropriateness. *** For units or generation facilities below certain capacities, Reactive Power Support Service, final decision being up to TEIAS, may be obtained via these operating modes by maintaining a set reactive power or power factor output, instead of voltage control. Especially for small units being connected to stiff buses, these modes might offer ease of operation. 3 Reactive Power Support and Voltage Control, principal application details and points to take into consideration, 17.12.2010 PERMISSIONS/PRECAUTIONS BEFORE TESTING AND POINTS TO TAKE INTO CONSIDERATION 1. An approval from TEİAŞ National or Regional Load Dispatch Centre should be obtained. 2. Unit under test, being independent of all other outer loop controls, must be operated on Generator Terminal Voltage Regulation Mode (AVR Auto Mode) and reactive power loading will be realized via issuing raise/lower commands to the generator terminal voltage set point. For units, where there is an on load tap changer on the step-up transformer, reactive power loading can be realized via tap changing and issuing raise/lower pulses to the terminal voltage set point. 3. Bus voltage deviations due to testing, should not exceed ~ ± % 2-3 of the nominal voltage. In order to achieve this, remaining units of the power plant may be used to regulate the voltage accordingly or coordination with the Regional Control Center may be realized. 4. In order to be able to reach the maximum MVAR loading of the unit, related tests (overexcited/underexcited) should be started taking into account the bus bar voltage level (below nominal/over nominal). 5. If it is possible for the unit under test to reach nominal load, tests are to be realized at nominal load. Tests are to be carried out under normal operating conditions, the unit is generally experiencing (hydrogen pressure etc...) and any changes that will temporarily affect the test results in positive/negative manner should be avoided. The idea is to test the unit at “as is” operating conditions. Of course permanent improvements are welcome. 6. Generator capability curve and settings of related protection functions (V/f limiter, V/f trip, Over Excitation Limiter, Over Excitation Trip, Stator Current Limiter, Over Volts trip, Under Excitation Limiter, Loss of Excitation Trip, Under Voltage trip etc... ) must be obtained and analyzed before the tests and must be attached to the test report. 7. Principle block diagram of the control structure used to regulate the high side bus of the plant is to be attached to the report. 8. Following the completion of tests, Reactive Power Support Service Test Report must be filled and signed by the parties. 4 Reactive Power Support and Voltage Control, principal application details and points to take into consideration, 17.12.2010 REACTIVE POWER SUPPORT SERVICE, TEST PROCEDURE 1) While the unit is at nominal load, Increase the generator terminal voltage set point (change the step-up transformer tap position), gradually, until one of the below is realized: (a) Generator capability curve limits are reached, (b) V/f limiter becomes active, (maximum allowable continuous operation generator terminal voltage (% 105 – 110) (c) Over Excitation Limiter becomes active, (d) Stator Current Limiter becomes active, (e) Maximum allowable auxiliary equipment voltage is reached, (if the unit under test has a direct influence on the auxiliary/house load voltage and if it is not regulated by some other means) Determine/note down explicitly and clearly the reason / protection function / setting that hinders the unit to take up more MVARs. After 30 minutes of operation at this MVA loading, fill up Table 1. Time Generator MW Generator MVAR Generator Terminal Voltage (kV) High Side Bus Voltage (kV) Field Current (Amp) Field Voltage (Volts) Stator Current (kAmp) Aux./ House Load voltage (kV) Beginning of the test End of the test What is the reason that the unit can not take up more lagging MVARs ?: Table 1: Variables to be recorded for overexcited operation 2) While the unit is at nominal load, Decrease the generator terminal voltage set point (change the step-up transformer tap position), gradually, until one of the below is realized: (a) Under Excitation Limiter becomes active, (b) Minimum allowable continuous operation generator terminal voltage is reached, (<= %95) (c) Generator capability curve limits are reached, (d) Stator Current Limiter becomes active, (e) Minimum allowable auxiliary equipment voltage is reached, (if the unit under test has a direct influence on the auxiliary/house load voltage and if it is not regulated by some other means) 5 Reactive Power Support and Voltage Control, principal application details and points to take into consideration, 17.12.2010 Determine/note down explicitly and Cleary the reason / protection function / setting that hinders the unit to take up more MVARs. After 30 minutes of operation at this MVA loading, fill up Table 2. Time Generator MW Generator MVAR Generator Terminal Voltage (kV) High Side Bus Voltage (kV) Field Current (Amp) Field Voltage (Volts) Stator Current (kAmp) Aux./ House Load voltage (kV) Beginning of the test End of the test What is the reason that the unit can not take up more leading MVARs ?: Table 2: Variables to be recorded for underexcited operation 3) Repeat Steps 1 and 2 at minimum load, and at two more levels between Minimum and Nominal Load (in total, four different loading including the nominal load). Fill up the necessary tables accordingly. POINTS TO TAKE INTO CONSIDERATION 1. During the tests, if compulsory overexcited and underexcited MVAR portions could not be reached due to the generator terminal voltage operating range, (i.e. V/f limiter, overvolts protection...), tests should be repeated by re-evaluating and modifying if necessary the limiter settings for a permanent improvement, by changing the on load tap changer position or postponing to a new date for the off-load tap changer position change. 2. During the tests, if compulsory overexcited and underexcited MVAR portions could not be reached within %10 tolerance of these values, other than the reasons mentioned above Item 1, (other limiters and protection functions), technical reasons and solutions (protection setting coordination etc...) must be mentioned and applied. Tests are to be repeated after improvements were realized. 3. During the tests, if the maximum MVAR loading, beyond the compulsory overexcited and underexcited MVAR portions, differ from the values defined in the generator capability curve more than 10% of these values, technical reasons must be mentioned. 6 Reactive Power Support and Voltage Control, principal application details and points to take into consideration, 17.12.2010 REACTIVE POWER SUPPORT SERVICE TEST PROTOCOL, INFO SHEET 1. Date :........................................ 2. Name of the Power Plant :........................................ 3. Code/Number of the unit under test :........................................ 4. Unit’s nominal power (as defined in the Acceptance Protocol or Generation License) (Pnom) :..….….…..… MW 5. Type of the turbine (Hydro, Gas, Steam...) :..................... 6. Unit’s minimum continuous operation loading level :.........…….… MW 7. Generator’s nominal MVA :.........…….… MVA 8. Generator’s nominal terminal voltage :.........…….… kV 9. Generator rated field (rotor) current/voltage :.........…….… Amp; :.........…… Volt 10. Excitation system (exciter) rated current/voltage :.........…….… Amp; :.........…… Volt 11. Nominal voltage of the generator high side bus :.........…….… kV 12. Nominal power factor of the generator :.........…….… 13. Type of generator cooling (direct air / water-air / water-hydrogen) :.........…….… 14. Compulsory Overexcited MVARs (Qmax +) :...................... MVar 15. Compulsory Underexcited MVARs (Q max -) :...................... MVar 16. Step-Up Transformer Nominal Primary (low) and Secondary(high) Voltage :.........…….…kV / .........…….……kV 17. Step-Up Transformer impedance (%); X/R Ratio; and nominal MVA :%...........…; 18. Tap position of Step-up Transformer During the test :.........…….… X/R=.........; ..…..MVA 19. Protection and Limiter Settings (Value/Time): V/f limiter, V/f trip, Over Excitation Limiter, Over Excitation Trip, Stator Current Limiter, Over Voltage Trip, Under Excitation Limiter, Loss of Excitation, Under Voltage Trip 7 Reactive Power Support and Voltage Control, principal application details and points to take into consideration, 17.12.2010