UM1360 EVB User’s Guide UM1360 Evaluation Board User’s Guide Version Date 1.0 2012-11-02 Provider LB http://www.union-ic.com Approve Note Initial version. UM1360 EVB User’s Guide Table of Contents 1. Board Information 1.1 Schematic 1.2 PCB Layout 1.3 Jumper and Test Point Definition 2. Board Operation 2.1 Power and Load Connection 2.2 LED Current Setting 2.3 Shutdown and Dimming 3. Board Component 3.1 Sense Resistor 3.2 Inductor 4. Temperature Compensation http://www.union-ic.com UM1360 EVB User’s Guide 1 Board Information The UM1360 is a continuous mode inductive step-down converter, designed for driving single or multiple series connected LEDs efficiently from a voltage source higher than the LED voltage. UM1360 EVB is an evaluation test platform. The board can demonstrate the main function of the chip, allowing users to fully experience the advantages of using the chip. The board also can be used for testing the chip performance by modifying some peripheral component parameters. The user can verify the circuit characteristics and parameters with the board to ensure the practical application of user interests. 1.1 Schematic 1 2 R1 VIN TP3 0.1R D1 SS14 D2 SS14 C1 50V/100uF 4 GND U1 UM1360 LED+ J3 LED GND LEDVSET TP7 C3 100nF LX LX TP8 GND L1 LX 47uH Fig 1.1 UM1360 EVB schematic 1.2 PCB Layout http://www.union-ic.com 1 2 C2 1uF 3 D5 SS14 1 D4 SS14 VIN TP2 D3 SS14 2 DC/AC VIN GND TP1 LX AC+ AC- ISENSE VIN J2 1 2 LED+ LED+ TP4 5 DC VSET J1 R2 NTC TP5 LED- LED- UM1360 EVB User’s Guide Fig 1.2 Fig 1.3 UM1360 EVB PCB Top Layer UM1360 EVB PCB Bottom Layer http://www.union-ic.com UM1360 EVB User’s Guide 1.3 Jumper and Test Point Definition Jumper Description J1 DC Power supply input J2 AC Power supply input J3 LED drive output. Test Point 6V to 40V power supply Connect to single or multiple series LEDs Description TP1 VIN pin test point TP3 LED+ test point TP5 LED- test point TP7 LX pin test point TP2,TP4,TP8 Note Note Test points GND points Tab 1.1 UM1360 EVB Jumper and Test Point Definition 2 Board Operation When using UM1360 EVB, you need to properly connect an external power supply and external LED load. Fig 2.1 shows typical switching and LED current operation waveforms http://www.union-ic.com UM1360 EVB User’s Guide Fig 2.1 Typical Switching Operation Waveforms (3 LEDs,100uH,Vin=16V,Rs=0.33Ω) 2.1 Power and Load Connection Connect DC power supply to J1 or AC power supply to J2. The power supply voltage range: 6.0V - 40.0V. When using power supply, you need to confirm current limit setting have enough allowance. Input power cable should be thicker to reduce the loss of input voltage when the load current is larger. Connect external LEDs across pins ‘LED+’ and ‘LED-’. ‘LED+’ is the LEDs’ anode connection point and ‘LED-’ is the LEDs’ cathode connection point. The number of http://www.union-ic.com UM1360 EVB User’s Guide external LEDs that can be connected depends on their operating power and forward voltage drop. For an external load other than LEDs, the positive terminal of the load should be connected to test pin ‘LED+’ and the negative terminal of the load should be connected to test pin ‘LED-’. 2.2 LED Current Setting For changing the LED current, you need to follow these steps: 1. Remove R1. 2. Calculate and fit a new sense resistor, R1, the value of which is based on the required LED current without dimming. R1 can be calculated using following equation : R1 = 0.1V/IOUT where IOUT = the LED current. R1 = the sense resistor value in ohms. 0.1V is the nominal sense voltage with ‘VSET’ open circuit or set to 2.5V. 2.3 Shutdown and Dimming The VSET pin is a Multi-function On/Off and brightness control pin: Leave the VSET pin floating for normal operation. Driving the VSET pin below 0.2V will shutdown the output current and the supply current will fall to a low standby level of 20μA nominal. So shorting R2 will make the chip into shutdown mode. For DC dimming, the VSET pin may be driven between 0.3V and 2.5V. http://www.union-ic.com UM1360 EVB User’s Guide LED Current vs VSET (Vin=16V,3LEDs,100uH,Rs=0.33Ω) 350 300 ILED(mA) 250 200 150 100 50 0 0 0.5 1 1.5 2 2.5 3 VSET(V) Fig 2.2 DC Dimming For PWM dimming, an external open-collector NPN transistor or open-drain N-channel MOSFET can be used to drive the VSET pin. The PWM frequency should be low, around 100Hz to 500 Hz. LED Current vs VSET Duty Cycle (Vin=16V,3LEDs,100uH,Rs=0.33Ω) 350 300 ILED(mA) 250 200 PWM=100Hz 150 100 50 0 0 10 20 30 40 50 60 Duty Cycle(%) Fig 2.3 PWM Dimming http://www.union-ic.com 70 80 90 100 UM1360 EVB User’s Guide 3 Component Board Component Description Recommended Part No. U1 LED Driver Chip R1 Resistor, 0R1, 1%, 0805 L1 Inductor,47uH, 2A, CDRH C1 Capacitor, Electrolytic,100uF/50V C2 Capacitor, Ceramic, 1uF/50V, 0805 C3 Capacitor, Ceramic, 0.1uF/50V, 0805 D1, D2, D3, D4, D5 UM1360 Schottky diodes,SMT SS14 Tab 3.1 UM1360 EVB BOM List 3.1 Sense Resistor In order to ensure accuracy of LED current setting, recommend using 1% precision of sense resistor. 3.2 Inductor The system efficiency depends on the sense resistor, supply voltage, switching inductor and the number of LEDs. Following table gives the guideline on inductor selection: Load Current Inductor Saturation Current Iout>1A 27-47uH 1.3-1.5 times of load current 0.8A<Iout≤1A 33-82uH 0.4A<Iout≤0.8A 47-100uH Iout≤0.4A 68-220uH Tab 3.2 Recommended Inductor Value List http://www.union-ic.com UM1360 EVB User’s Guide 4 Temperature Compensation High luminance LEDs often need to be supplied with a temperature compensated current in order to maintain stable and reliable operation at all drive levels. The LEDs are usually mounted remotely from the device. So, for this reason, the temperature coefficients of the internal circuits for the UM1360 have been optimized to minimize the change in output current when no compensation is employed. If output current compensation is required, it is possible to use an external temperature sensing network - normally using Negative Temperature Coefficient (NTC) thermistors and/or diodes, mounted very close to the LED(s). The output of the sensing network can be used to drive the VSET pin in order to reduce output current with increasing temperature. http://www.union-ic.com