Voltage Dips Influence Zone and Propagation through the Industrial Facility Abstract-- Voltage dips and short interruptions are mainly caused by the short circuit in transmission and distribution network. In this paper it is given the calculation of short circuits influence zone in transmission network affecting the depth of voltage dip in the examined node. There is also given the calculation of voltage dip propagation inside the examined industrial facility for the case of one-phase short circuit. The check of the influence zone and voltage dip propagation is experimental confirmed by measurements made in one-month period. Index Terms—Voltage Dip, Short Circuit, Transmission Network, Induction Motor, Contactor, Industrial Facility, Measurements I. INTRODUCTION Voltage dips and short interruptions are considered to be the dominant power quality problem in the industrial facilities [1], [2]. Different kinds of electrical equipments and appliances have not the same sensitivity on voltage dips and short interruptions. Typical examples of sensitive equipment are DC and AC drives, electronic equipment, controllers, and others. Some of the most important electrical loads in industrial facilities, often very sensitive to voltage dips and short interruptions, are induction motors and motor contactors. The case of a series of induction motors included into production line is especially problematic and frequent. In that case the trip of even only one - the most sensitive motor - technologically conditions the disconnection of a series of other motors, i.e. the trip of the complete production line [3], [4]. Voltage dips and short interruptions are mainly caused by the short circuit in adjacent transmission and distribution network. In some industrial facilities voltage dips are caused by large induction motor starting or switching operations (transformers, capacitors). In this paper it is given the calculation of short circuits influence zone in the transmission network affecting the depth R. Goic is with the Department of Power System Engineering, Faculty of Electrical Engineering, Mechanical Engineering and Naval Architecture, University of Split, R. Boskovica b.b., 21000 Split, Croatia (e-mail: rgoic@fesb.hr) E. Mudnic is with the Department of Electronics, Faculty of Electrical Engineering, Mechanical Engineering and Naval Architecture, University of Split, R. Boskovica b.b., 21000 Split, Croatia (e-mail: emudnic@fesb.hr) M. Lovric is with HEP Transmission System Operator, South Department, Lj. Posavskog 5, 21000 Split, Croatia (e-mail: marko.lovric@hep.hr) Eugen Mudnic, Marko Lovric of voltage dip in the examined node with the industrial facility connected. Also, it is given the calculation of voltage dip propagation inside the examined industrial facility for the case of one-phase short circuit as the most frequent cause of voltage dip. The experimental check of calculations is confirmed by measurements taken with numerical relays, which registered voltage dips on each voltage level in the factory. II. THE INFLUENCE ZONE According to IEC definitions, the short interruption is a sudden reduction of the voltage on all phases at a particular point on an electricity supply system below an interruption threshold (usually 10% of nominal voltage) followed by its restoration after a brief interval. Accordingly, the voltage dip is a sudden voltage reduction at a particular point on an electricity supply system below a dip threshold (usually 90% of nominal voltage) followed by its recovery after a brief interval. The above definitions are shown in Figure 1. V (p.u.) 1,01 Duration 0,8 0.8 Voltage in pu Ranko Goic, Member, IEEE, 0.6 0,6 Treshold Depth 0.4 0,4 0.2 0,2 0 Retained voltage 00 50 1 100 2 150 3 Time in tcycles ( ms) 200 4 250 5 300 6 Fig. 1. Definitions of voltage dip terms The voltage dip duration or the interruption duration is determined by the protection time response. It regularly amounts up to a few hundreds of milliseconds for the fault in transmission network, while in distribution network it can last even up to a few seconds. Faults in transmission networks are cleared by the faulted network element protection. Meanwhile, in the large area of surrounding transmission network the voltage in faulted phase drops to value between 0 and 1 p.u., depending on “electrical distance” from the fault location. The resulting voltage dip is transferred to all connected distribution and industrial networks. The similar situation happens with faults in distribution and industrial (customers) networks, but resulting voltage dip usually affects small adjacent network area. The influence zone is considered the area of transmission network and possibly distribution network where the short circuit causes voltage dip or short interruption in the examined node. The influence zone is defined according to the depth of voltage dip. The short circuit in the immediate vicinity of the examined node causes short interruption, while the depth of voltage dip in the case of a distant short circuit depends on the electrical distance of the fault point from the examined node. The influence zone is set for the discrete range of the voltage dip depth, thus defining the surrounding network area where the fault will cause the voltage dip of the examined span [5]. Determining the influence zone is the basis for the stochastic prediction of voltage dips caused by faults in transmission network. Combined with statistical data about annual number of faults per km of transmission line, the expected frequency of voltage dips can be calculated with the given magnitude. The example of calculation is given for 110 kV node of transformer station Kastela 110/35/10 kV. The two cement factories are connected to this node by 35 kV cables and two 110/35 kV transformers. The calculation is done by the PowerCAD software [6], simulating short circuits on the transmission network model, i.e. by the voltage response during fault in the examined node. MELINE GRAČAC The influence zone is calculated for the three-phase and onephase short circuit in two cases: • maximal short circuit power when all the generators in the adjacent hydro power plants are connected, working with nominal power • minimal short circuit power when the minimal number of generators in the adjacent hydro power plants is connected Selection of these characteristics cases is motivated by different short circuit power level depending on number of hydro generators connected to transmission network. In winter time daily all hydro generators are usually in operation (about 2000 MVA in radius of 200 km). On the other side, in summer time nightly, only a few hydro generators are in operation (100-300 MVA). The calculated influence zone for the one-phase short circuit during the maximal and minimal short circuit power is shown in Figure 2 and Figure 3 respectively. The selected zones are for the calculation 0-10% (short interruption), 1050%, and 50-80%. BOS.GRAHOVO HPP MILJACKA BRINJE EVP STRMICA RAB HPP GOLUBIĆ L.OSIK EVP KNIN KS TORETA KS VAŠIBAKA KNIN HPP VELEBIT KS DEDA HPP PERUČA KS KOROMAČINA NOVALJA PAG PPS BUŠKO BLATO LIVNO OBROVAC KS SELINA SINJ KS KULINA NIN KS BILI BRIG ZADAR CENTAR BENKOVAC ZADAR RS LOZOVAC HPP ORLOVAC BIOGRAD KONJSKO MOSTAR 400 BILICE MOSTAR 220 RAŽINE KAŠTELA LEGEND: TROGIR DUJMOVAČA SUĆIDAR GRUDE IMOTSKI METERIZE TS 400/220/110kV KRALJEVAC HPP ZAKUČAC TS 220/110kV KS PUJANKE TS 110/XkV TS 35/10kV VISOKA HPP CS 110kV 400kV 220kV 110kV 110kV (35kV) 30kV HPP ĐALE VRBORAN DUGI RAT HPP KRALJEVAC KS DUGI RAT KS POSTIRA KS LOZNA MALA MAKARSKA NEREŽIŠČA 0-10 % KS SLATINA OPUZEN ČAPLJINA EVP OPUZEN 10-50 % KS TRAVNA NEUM STARI GRAD STON KS MEDVEDBAD 50-80 % KS PERNA KS PAPRATNA BLATO KS STREČICA KOMOLAC TREBINJE TREBINJE TREBINJE HPP DUBROVNIK Fig. 2. Voltage dip influence zone in the node Kastela, caused by one-phase short circuit during maximum short circuit power MELINE GRAČAC BOS.GRAHOVO HPP MILJACKA BRINJE EVP STRMICA RAB HPP GOLUBIĆ L.OSIK EVP KNIN KS TORETA KS VAŠIBAKA KNIN HPP VELEBIT KS DEDA HPP PERUČA KS KOROMAČINA NOVALJA PAG PPS BUŠKO BLATO LIVNO OBROVAC KS SELINA SINJ KS KULINA NIN KS BILI BRIG ZADAR CENTAR BENKOVAC ZADAR RS LOZOVAC HPP ORLOVAC BIOGRAD KONJSKO MOSTAR 400 BILICE MOSTAR 220 RAŽINE KAŠTELA LEGEND: TROGIR IMOTSKI METERIZE TS 400/220/110kV DUJMOVAČA SUĆIDAR GRUDE KRALJEVAC HPP ZAKUČAC TS 220/110kV KS PUJANKE TS 110/XkV TS 35/10kV VISOKA HPP CS 110kV HPP ĐALE 400kV 220kV 110kV 110kV (35kV) 30kV DUGI RAT VRBORAN HPP KRALJEVAC KS DUGI RAT KS POSTIRA KS LOZNA MALA MAKARSKA NEREŽIŠČA 0-10 % KS SLATINA OPUZEN ČAPLJINA EVP OPUZEN 10-50 % KS TRAVNA NEUM STARI GRAD STON KS MEDVEDBAD 50-80 % KS PERNA KS PAPRATNA BLATO KS STREČICA KOMOLAC TREBINJE TREBINJE TREBINJE HPP DUBROVNIK Fig. 3. Voltage dip influence zone in the node Kastela, caused by one-phase short circuit during minimum short circuit power III. VOLTAGE DIP PROPAGATION INSIDE THE INDUSTRIAL FACILITY The larger one of the two cement factories has the approximate constant load 31 MW, with more than 70% taken by large induction motors. The trips of large induction motors are very frequent in the factory, primarily due to voltage dips. In the year 2001 in total there were registered 175 trips. Generally, every voltage dip with depth larger than 10% causes interruption in hot production line. The new starting of the production sometimes can last for a few hours. The consequences of numerous trips are large production losses due to the suspended operation. Large induction motors are connected to 6 kV voltage by two 35/6 kV transformers. The largest induction motor (driving the ventilator) has a nominal power of 2000 kW. All motor contactors are connected to control voltage circuit, supplied by one-phase transformer 380/220 V. It is supplied from the line voltage of a 6/0.4 kV transformer. Figure 4 shows the calculation of voltage dip propagation on voltage levels inside the factory. The voltage dip for the case of one-phase short circuit in transmission network is assumed to be resulting with retained voltage of 11% in the faulted phase. Because of wye/delta winding connection of 35/6 kV transformer, one-phase dip on 35 kV voltage level is transferred to 6 kV-side as two-phase dip. Delta/wye winding connection of 6/0.4 kV transformer causes the transfer to 0.4 kV voltage level again as one-phase dip. The voltage dip transfer to 220 V control voltage circuit depends on the phase in which short circuit occurred in transmission network: • If it occurred in the R phase, the voltage dip is not transferred to the control voltage circuit. • If it occurred in the S or the T phase, the voltage dip is transferred to the control voltage circuit with the retained voltage of 68%. Voltage dip sensitivity of most contactors causes the disconnection of induction motors at every dip with retained voltage under 85-90%. But during voltage dips caused by onephase short circuit in related influence zone, 2/3 of such faults will be followed by disconnection of contactors, and 1/3 faults will remain with contactors closed. There can appear two main problems: • Sometimes sensitivity of contactors causes disconnection of induction motors although this disconnection is not necessary for motor protection (voltage dips with smaller depth and short duration are not dangerous for induction motors). • Disconnections are not selective: 1/3 of voltage dips remain invisible to contactors regardless of depth, and, if there is no other protection, there is possibility of motor damage. Transmission network One-phase short circuit, TS Konjsko IV. EXPERIMENTAL CHECK OF INFLUENCE ZONE AND VOLTAGE Vt Vr Vr: 11% Vs: 97% Vt: 94% Vr Vr: 40% Vs: 89% Vt: 89% Vr Vr: 68% Vs: 100% Vt: 68% Vr Vr: 90% Vs: 90% Vt: 54% 110 kV Vs TS 110/35 kV Kastela 35 kV Vt ... Cable 35 kV (2x) Cement factory Vs 35 kV TS 35/6 kV (2x) Vt 6 kV ... Vs Vt TS 6/0.4 kV R S T 0.4 kV TS 380/220V Vs F 0 Control voltage 220V~ Vf Vf: 100% For short circuit in phase r Vf Vf: 68% For short circuit in phase s Vf Vf: 68% For short circuit in phase t DIP PROPAGATION The check of the influence zone and voltage dip propagation is experimental confirmed by measurements made in one-month period according to the scheme shown in Figure 5. The measurements are taken by 6 numerical relays, which registered voltage and current waveforms 100ms before and 3s after: • voltage drops below 10% of nominal voltage • every circuit breaker operation. Measured waveforms were line-to-line and phase voltages on each voltage level in the factory, control voltage, currents of 35 kV supply cables, currents of 35/6 kV transformers, and the most sensitive induction motors currents. They were programmed to start the registration of voltages and currents simultaneously: the activation of each relay generated the signal for the activation of all other relays. Contemporary, the data about faults in adjacent transmission network, with exact location, type and duration, are collected in local transmission network control centre. Every voltage dip registered by relays was compared to the calculated values of voltage dip propagation on network model, assuming the exact location and type of fault in transmission network. The difference between the model results and the voltage dips measured values at all voltage levels in the cement factory were in range of 4-9%. Fig. 4. One-phase voltage dip propagation to all voltage levels inside the cement factory Cable 35 kV (to another factory) Cables 35 kV (supply) Ir,Is,It Measurement A Ir,Is,It Vr,Vs,Vt Ir,Is,It Measurement B Ir,Is,It Ir Measurement D Vr,Vs,Vt Ir,Is,It Ir,It Measurement C Control voltage Measurement E Vr,Vs,Vt Ir,Is,It Urs,Ust Ir,Is,It Control voltage Fig. 5. Voltage and current measurement Measurement F A characteristic example of voltage dip recorded during the measuring period is shown in Figure 6 and Figure 7. Figure 6 shows the RMS values of phase voltages 6 kV before, during and after voltage dip, as well as the voltage phase diagram before and during voltage dip. The RMS values of secondary side phase currents of one transformer 35/6 kV are shown in Figure 7. The current phase diagram is shown for both transformers (induction motors supplied from the second transformers were not in operation). This was a typical case of voltage dip caused by one-phase short circuit in transmission network, transferred on 6 kV busbars in cement factory as a two-phase voltage dip with 98%, 60%, and 58% retained voltage. The voltage dip duration was about 100ms, which is also a typical response time for the distant protection of 110 kV line affected by fault. Maximal RMS value of currents during voltage dip was 325%, 145%, and 205% in relation to the RMS value of currents before voltage dip occurrence. All induction motors were disconnected by contactors (measured control voltage was 71% of nominal voltage), although the disconnection was not necessary for the induction motors protection. IL1_6kV_cel10/kA 2 1 -0,07 -0,06 -0,05 -0,04 -0,03 -0,02 -0,01 -0,00 0,01 0,02 0,03 t/s -0,07 -0,06 -0,05 -0,04 -0,03 -0,02 -0,01 -0,00 0,01 0,02 0,03 t/s -0,06 -0,05 -0,04 -0,03 -0,02 -0,01 -0,00 0,01 0,02 0,03 t/s 0 IL2_6kV_cel10/kA 2 1 0 IL3_6kV_cel10/kA 2 1 -0,07 0 +90° +90° IL3_6kV_cel10 IL2_6kV_cel10 IL2_6kV_cel10 ±180° IL2_6kV_cel18 IL1_6kV_cel18 IL3_6kV_cel18 IL3_6kV_cel10 IL1_6kV_cel10 IL3_6kV_cel18 IL2_6kV_cel18 0° ±180° 0° IL1_6kV_cel18 U1/kV 3 IL1_6kV_cel10 2,7 kA 2 -90° 2,7 kA -90° Fig. 7. Example of recorded RMS values of secondary side currents of 35/6 kV transformer 1 -0,025 -0,000 0,025 0,050 0,075 0,100 0,125 t/s 0 U2/kV 3 V. CONCLUSION 2 1 -0,025 -0,000 0,025 0,050 0,075 0,100 0,125 t/s -0,025 -0,000 0,025 0,050 0,075 0,100 0,125 t/s 0 U3/kV 3 2 1 0 +90° +90° U1 U1 U2 U2 ±180° 0° ±180° 0° U3 U3 4,0 kV -90° 4,0 kV -90° Fig. 6. Example of recorded RMS values of 6 kV phase voltages Voltage dips are probably the most important power quality problem, especially for industrial customers having sensitive electrical equipment. Examples of such sensitive equipment are DC and AC drives, induction motors and its contactors. Often disconnection of all production lines caused by voltage dips can generate large financial losses. That is the reason for a continuous research of voltage dip phenomena in transmission and distribution network and their consequences in industrial facilities and electrical equipment. Faults in power system network cannot be eliminated, but their influence on power quality can be reduced with better protection coordination and protection response time shortening. On the other side, customers have to improve the ride-through capability of the sensitive equipment in their facilities. In this work the practical method for the calculation of voltage dips influence zone and propagation through industrial facility is shown on the example of a large cement factory. The experimental check done by complex measurements confirms correctness of such approach. VI. REFERENCES [1] G. Yalcinkaya, M.H.J. Bollen, P.A. Crossley, “Characterization of Voltage Sags in Industrial Distribution Systems”, IEEE Trans. Ind. Applications, vol. 34, no. 4, pp. 682-688, July/August 1998 [2] [3] [4] [5] [6] J. Lamoree, D. Mueller, P. Vinett, W. Jones, M. Samotyj, “Voltage Sag Analysis Case Studies”, IEEE Trans. Ind. Applications, vol. 30, no. 4, pp. 1083-1089, July/August 1994 Conrad St. Piere, “Don't let power sags stop your motors”, Plant engineering, pp. 76-80, September 1, 1999. Mark McGranaghan, “The Economics of Custom Power”, Presentation from IEEE 2003 T&D Show, September, 2003. M.R. Qader, M.H.J. Bollen, R.N. Allan, “Stochastic Prediction of Voltage sags in a Large Transmission System”, IEEE Trans. Ind. Applications, vol. 35, no. 1, pp. 152-162, January/February 1999 www.fractal.hr VII. BIOGRAPHIES Ranko Goic, Ph.D., born on the island of Brac, Croatia, on April 11, 1969. He graduated from the Faculty of Electrical Engineering, Mechanical Engineering and Naval Architecture, University of Split, where he also received his Ph.D. degree in 2002. Ever since graduation, he has been working at the same faculty, in the Power System department. His main research interests are the power system network analysis and power system planning and optimization. His research and engineering interests are directed towards design of software tools for network analysis and power system planning, which are in operative use in Croatia and Bosnia and Herzegovina. He has also been engaged in many research and practical investigation projects for the Croatian Power System Utility. He is a member of IEEE and Croatian Committee of CIGRE. Marko Lovric, B.Sc., born in Livno, Bosnia and Herzegovina, on April 19, 1949. He graduated from the Faculty of Electrical Engineering, Mechanical Engineering and Naval Architecture, University of Split in 1972. He has been working in Croatian Power System Utility (HEP) from 1974 as operative dispatcher, local dispatching centre manager and general manager of HEP Transmission System Operator, South Department. His interests include planning, control and expansion of power system. He is a member of Croatian Committee of CIGRE. Eugen Mudnic, M.Sc, born in Split, Croatia, on May 24, 1968. He graduated from the Faculty of Electrical Engineering, Mechanical Engineering and Naval Architecture, University of Split, where he also received his M. Sc. degree in 2001. He has been working at Fractal Split, Siemens PSE, and now he is working on his Ph.D. at FESB Split & CERN Geneve. His main research interests are the power system network analysis, simulation and optimization. He is also working on analysis and simulation of computational grid systems. He is a designer of software tools for network analysis and power system planning, which are in operative use in Croatia and Bosnia and Herzegovina. He is a member of Alice offline-computing group at CERN.