Underfloor Busbar Systems (80A)
LINE
CONTENTS
E L E K T R İ K
Introduction
2-3
Technical Characteristics
4
Order Code System & Conductor Configuration
5
Standard Straight Length
6
Feeder Boxes & Elbows
7
Tap Off Plugs
8
Tap Off Boxes
9
Joint Installation
10
Plug Installation
11
Feeder Box Installation
12
System Manual
13
Raised-Off Floor Fixing Bracket Installation Manual
14
Application Area & Advantages
15
Product Overview
16
DABLINE
General Characteristics
One Bolt Joint Assembly
Achieved with a single action
by driving the mechanical and
electrical joint silver coated
springed contacts towards
each other. Only one bolt is
needed to fix the joint.
FAST, EASY AND
SAFE ASSEMBLY
- Addressable Tap-off Plugs
- Spring Contacts
- Integral Fixing Brackets
- Plug-in outlets every 300mm or
600mm option
- 1200mm-2400mm-3000mm optional
straight lengths
- Max. Height of the busbar is 49mm
Silver Plated Contacts
- The contacts at the joining
points of the busbar and
the contacts of all tap-off
units are silver plated
- The silver plating minimises
the contact impedances,
thus preventing the over-heating
of the contacts in case of
possible over-loads
MAXIMUM SAFETY
- IP55 Protection Degree
- Single Bolt joints
- Electrical Joints are Silver Plated
- Fully insulated conductors
- Halogen Free plastics up to 960 °C Fire rating
- Keyed Tap-off Plugs
- Different colours for different type busbars
Tin Plated Conductors
49
The formation of Copper Oxide is
prevented by tin plating the full length
of the electrolytic copper conductors.
With this process, contact resistances
are minimised. The contacts of the tap-off
plugs grip the busbar conductors
on two surfaces
Coded Tap-off Plugs
2
Arrangement of DABLINE Busbar
Systems are designed with different
pins to prevent incorrect assembly
Maximum height 49 mm
Can be used in 50mm floor voids
E L E K T R İ K
PERFORMANCE
- Tested according to IEC 61439-6
- Rated up to 80A
- Up to 32A plugs available
- Optional plugs with MCB
- Housing is painted galvanised sheet steel
- High corrosion resistance
- Optional 5+1 wire conductors
- Tin plated electrolytic copper conductors
- Plastic or Metal Housing Feeder Box
- 3 or 5m Galvanised steel tap-off conduit
Colour Coded
Each busbar type has
a different colour code
Support System
Each busbar length is
complete with integral
floor fixing brackets.
IP55 Plug-in Outlets
Plug-in outlets have IP55
protection covers with
EPDM type gaskets
3
DABLINE
Technical Specifications
E L E K T R İ K
Electrical Data
Rated Current (In)
Rated Voltage (Ue)
Frequency (f)
Conductor Resistance (Live-Neutral) (R20)
Conductor Resistance (Peak) (R1)
Conductor Reactance (X1)
Conductor Impedance (Z1)
80A
400V~
50 / 60Hz
1.45 mW /
1.98 mW /
0.23 mW /
2.00 mW /
m
m
m
m
Earth Fault Loop Impedance
Busbar (Phase)
1.60 mW / m
Volt Drop (Live and Neutral)
Busbar
Joint
32A Tap-off
+4mm2 Cable
2
+10mm Cable
3.1 mV / A / m
0.33 mV / A
0.30 mV / A
10 mV / A / m
4.0 mV / A / m
Short Circuit Values
Rated
Rated
Rated
Rated
Rated
Rated
Short-time Withstand Current (1sec) (Icw)
Peak Current (Ipk)
Short-time Withstand Current for Neutral (1sec) (Icw)
Peak Current for Neutral (Ipk)
short-time withstand current for protection earth (1sec) (Icw)
peak current for protection earth (Ipk)
16 KA
32 KA
9,6 KA
19,2 KA
9,6 KA
19,2 KA
Mechanical Data
Number of Conductors
Busbar Conductor Cross Sectional Areas
Housing Cross Sectional Area (Copper equivalent.)
Cable Terminal Capacity
32A Tap-off Plug Cable
13A Tap-off Plug Cable
Tap-off Plug Conduit, Up to 4 Conductors
Tap-off Plug Conduit, 5 and 6 Conductors
IP Rating
2-3-4-5
12,6 mm²
13 mm²
16 mm²
4
mm²
1.5 mm²
16 mmØ
20 mmØ
55
Material Specifications
Power Track Housing
Busbar Conductors
Joint Plastics
Track Connector / Socket Outlet / Feeder Connections
Socket Outlet Entry Shutter
Tap-off Housing
Track Connector Blades
Tap-off Connections
Tap-off Conduit (Metal)
Tap-off Conduit (Plastic)
Flexible Interlink Cable
Track Feed Box
Track Feed Box and Earthing Connection Terminals
Support Brackets
4
Painted Galvanised Steel
80A Rated High Conductivity Copper
PPx-FR (according to RoHS and EACH
PPx-FR (according to RoHS and EACH
PPx-FR (according to RoHS and EACH
PPx-FR (according to RoHS and EACH
Copper
Copper
Galvanised Steel
V0 Rated (Halogen Free)
LSOH - BS 7211
PPx-FR (according to RoHS and EACH
Brass
Galvanised Steel
standards)
standards)
standards)
standards)
standards)
DABLINE
BUSBAR
BUSBAR RATING
CONDUCTOR CONFIGURATION
COMPONENTS
Coding System
DAB
08
04 -
S
T
Busbar Type
D
Components
Standard Length
Busbar Rating
80 A
E L E K T R İ K
08
2 Conductors (Coloured Grey) 02
3 Conductors (Coloured Red) 03
4 Conductors (Coloured Yellow) 04
5 Conductors (Coloured Blue) 05
5 Conductors (Coloured Lilac) 06
STD
Feeder Box
B1
Flexible Elbow
ED
Conductor
Configuration
Conductor Configuration
COLOURED GREY - 02
N
L
PE
COLOURED RED - 03
CE
N
L
PE
COLOURED YELLOW - 04
N
L3 L2 L1
PE
COLOURED BLUE - 05
CE N2 L2 N1 L1
PE
COLOURED LILAC - 06
CE
N
L3 L2 L1
L+N+PE(Housing)
L+N+CE+PE(Housing)
3L+N+PE(Housing)
Monophase System
Low Noise / Clean Earth
3 Phase System
Dual Circuit Busbar
3 Phase / Clean Earth
Addressable Pins
Addressable Pins
Addressable Pins
Addressable Pins
Addressable Pins
PE
2L+2N+CE+PE(Housing) 3L+N+CE+PE(Housing)
5
DABLINE
Busbar System / Order Codes
E L E K T R İ K
Busbar Systems (80A)
Busbar Length (mm)
1200
Description
2400
Number of Plug-in Points (pc)
DAB 0802 - STD Coloured Grey
61 149
61 150
61 165
61 166
61 173
61 174
DAB 0803 - STD Coloured Red
61 151
61 152
61 167
61 168
61 175
61 176
DAB 0804 - STD Coloured Yellow
61 153
61 154
61 169
61 170
61 177
61 178
DAB 0805 - STD Coloured Blue
61 155
61 156
61 171
61 172
61 179
61 180
DAB 0806 - STD Coloured Lilac
61 529
61 530
61 531
61 532
61 533
61 534
Note : Please call us for non-standard busbar length and distance between plug-in outlets.
X=300
9
X=600
5
X=300
7
X=600
4
X=300
3
X=600
2
X=Distance between plug-in outlets
6
3000
DABLINE
Feed Boxes / Elbows
E L E K T R İ K
B1 - Feed Box (80A)
Description
Code
DAB 0802-B1 Coloured Grey
61 196
DAB 0803-B1 Coloured Red
61 197
DAB 0804-B1 Coloured Yellow
61 198
DAB 0805-B1 Coloured Blue
61 199
DAB 0806-B1 Coloured Lilac
61 535
195
47,2
92
246,5
Ø25
Flexible Elbow (80A)
Conduit
Description
Steel Plastic
Code
DAB 0802-ED Coloured Grey
60 399
DAB 0802-ED Coloured Grey
60 412
DAB 0803-ED Coloured Red
60 400
DAB 0803-ED Coloured Red
60 413
DAB 0804-ED Coloured Yellow
60 401
DAB 0804-ED Coloured Yellow
60 414
DAB 0805-ED Coloured Blue
60 402
DAB 0805-ED Coloured Blue
60 415
DAB 0806-ED Coloured Lilac
61 536
DAB 0806-ED Coloured Lilac
61 537
775 (max.)
195
775 (max.)
410 (max.)
92
246,5
47,2
Ø25
7
DABLINE
Plugs
E L E K T R İ K
83
45,5
120,5
DAB 13 - B
DAB 32 - B
DAB 13 - S
Tap Off Plugs (Unfused and Complete with 6x25 Fuse BS 1362 )
(5)
Type
Coloured Grey
L3
N
(2)
Conduit
L3
N
PE
CE PE
3 conductors
L1
N
L2
PE
PE
N
(3)
Coloured
5m LSF Cable
(3)
Unfused
Fused
(4)
2 conductors
Coloured Red
(5)
3m LSF Cable
(1)
Conductor
Configuration
(4)
Unfused
Fused
(4)
(4)
(4)
(4)
13A
13A
32A
13A
13A
32A
Steel
61 189
61 185
61 181
61 190
61 186
61 182
Plastic
35 553
35 535
35 539
35 554
35 536
35 540
Steel
60 410
61 191
61 187
60 411
61 192
61 188
Plastic
35 555
35 537
35 541
35 556
35 538
35 542
Steel
60 007
60 496
60 641
60 019
60 502
60 644
Plastic
60 011
60 499
35 543
60 023
60 505
35 544
Steel
60 008
60 497
60 642
60 020
60 503
60 645
Plastic
60 012
60 500
35 545
60 024
60 506
35 546
Steel
60 009
60 498
60 643
60 021
60 504
60 646
Plastic
60 013
60 501
35 547
60 025
60 507
35 548
Steel
60 010
60 647
61 193
60 022
60 649
61 194
Plastic
60 014
60 648
35 549
60 029
60 650
35 550
Steel
60 015
60 651
61 195
60 030
60 653
61 464
Plastic
60 016
60 652
35 551
60 031
60 654
35 552
Steel
60 484
60 472
60 460
60 486
60 474
60 462
Plastic
60 485
60 473
60 461
60 487
60 475
60 463
Steel
60 488
60 476
60 464
60 490
60 478
60 466
Plastic
60 489
60 477
60 465
60 491
60 479
60 467
Yellow
L3
4 conductors
L1
Coloured Blue
L1
L2
L3
N1 L2
PE
N
PE
N
N2
CE PE
5 conductors
L1
N
L2
N
CE PE
CE PE
Coloured Lilac
5 conductors
L3
L1
L2
L3
N
N
CE PE
CE PE
1- PE = Housing
CE = Isolated Clean Earth
Please call us for non-standard phase sequence.
2- Zinc Plated Steel Conduit
P6 V0 halogen free Plastic Conduit
3- with 13A 6x25 BS1362 Fuse
2
4- 13A Plug with 1,5mm Cross Section Cable
2
32A Plug with 4mm Cross Section Cable.
8
5- LSF: Low Smoke, Fume
Steel
60 492
60 480
60 468
60 494
60 482
60 470
Plastic
60 493
60 481
60 469
60 495
60 483
60 471
Steel
60 017
60 655
61 538
60 032
60 657
61 540
Plastic
60 018
60 656
61 539
60 034
60 658
61 541
DABLINE
Tap Off Boxes
E L E K T R İ K
89,2
106,2
223
116,6
Tap Off Boxes (Unfused ,with MCB and Complete with 10x38 Fuse)
(4)
32A
(1)
Type
Conductor
Configuration
L3 N
Coloured Grey
PE
2 conductors
L3 N CE PE
Coloured Red
3 conductors
L1
N
N
L2
PE
PE
Coloured
Yellow
L3 N
4 conductors
L1 L2 L3 N
Coloured Blue
PE
PE
L1 N1 L2 N2 CE PE
5 conductors
N CE PE
L1
N CE PE
L2
Coloured Lilac
5 conductors
L3 N CE PE
L1 L2 L3 N CE PE
1- PE = Housing
(2)
Conduit
(5)
(5)
Without Cable
3m LSF Cable
5m LSF Cable
(3)
(3)
(3)
Unfused Fused
with MCB Unfused Fused
with MCB Unfused Fused
with MCB
----Steel
35 557
35 586
35 621
35 558
35 587
35 622
Plastic
35 559
35 588
35 623
35 560
35 589
35 624
----Steel
35 561
35 591
35 626
35 562
35 592
35 627
Plastic
35 563
35 593
35 628
35 564
35 594
35 629
----Steel
35 565
35 596
35 631
35 566
35 597
35 632
Plastic
35 567
35 598
35 633
35 568
35 599
35 634
----Steel
35 569
35 601
35 636
35 570
35 602
35 637
Plastic
35 571
35 603
35 638
35 572
35 604
35 639
Steel
35 573
35 606
35 641
35 574
35 607
35 642
Plastic
35 575
35 608
35 643
35 576
35 609
35 644
-----
----Steel
35 577
35 611
35 646
35 578
35 612
35 647
Plastic
35 579
35 613
35 648
35 580
35 614
35 649
Steel
35 581
35 616
35 651
35 582
35 617
35 652
Plastic
35 583
35 618
35 653
35 584
35 619
35 654
Steel
60 511
60 513
60 512
60 517
60 519
60 518
Plastic
60 514
60 516
60 515
60 520
60 522
60 521
Steel
60 526
60 528
60 527
60 532
60 534
60 533
Plastic
60 529
60 531
60 530
60 535
60 537
60 536
-----
-----
-----
----Steel
60 541
60 543
60 542
60 547
60 549
60 548
Plastic
60 544
60 546
60 545
60 550
60 552
60 551
Steel
61 545
61 547
61 546
61 553
61 555
61 554
Plastic
61 548
61 550
61 549
61 556
61 558
61 557
-----
2- Zinc Plated Steel Conduit
60 403
35 585
35 620
60 404
35 590
35 625
60 405
35 595
35 630
60 406
35 600
35 635
60 407
35 605
35 640
60 408
35 610
35 645
60 409
35 615
35 650
60 508
60 510
60 509
60 523
60 525
60 524
60 538
60 540
60 539
61 542
61 544
61 543
3- 32A 10x38 Fuse
CE = Isolated Clean Earth
P6 V0 halogen free Plastic Conduit
2
4- 32A Tap-off Box with 4mm Cross Section Cable.
Please call us for non-standard
Ø20 outer diameter Conduit
5- LSF: Low Smoke, Fume
phase sequence.
9
DABLINE
Joint Coupler Installation
E L E K T R İ K
1
1- To join two busbar lengths as shown in the picture left,
the additional module alignment pin should be aligned
with the slot in the other window.
2
2- Push home the Joint Coupler alignment pin into the slot
on the other window.
3
3- Ensure that the Joint Coupler claws, clip over the busbar
body. (Joint coupler will not release after being clicked
into place)
K
CLIC
LICK
C
K
CLIC
4
10
Nm
10
4- Tighten the main bolt of the joint pack to10Nm using
a torque wrench.
DABLINE
Plug Installation
E L E K T R İ K
1
K
CLIC
K
CLIC
1- Open the socket cover.
2
2- Insert the alignment pins of the Plug into the busbar
alignment holes.
3
3- Ensure that the plug arms firmly grip the body of
the busbar.
K
CLIC
WARNING:
* For your safety, do not cut the plug alignment pins, do not remove and do not
changed their correct locations.
* The plug cable connections must be completed before connecting the plug to
the busbar.
* Ensure that the load being supplied is in the ''OFF'' position.
11
DABLINE
Feeder Box Installation
E L E K T R İ K
2
1
2- Protected cable should be used using the
appropriate gland to complete the connection.
1- Remove the Feed Box cover by undoing
the screws.
3
3- Fix the cables to the terminals making sure that the terminals are fully tightened.
4
4- Complete the installation process by tightening the cable gland.
5
WARNING:
Ensure that the cable is not energised
before starting the installation and the
load supplied must be in the ''OFF''
position.
12
5- Refit the Feed Box cover by replacing the screws
as shown.
DABLINE
Busbar System Installation
E L E K T R İ K
1
1- Mark out the route of busbar system
where it will run . Make sure that, the
line is clearly marked.
2
2- To join the two busbar lengths
as shown in the picture left,
the additional module
alignment pin should be
aligned with the slot in the
other window.
3
10
Nm
3- Tighten the Joint Coupler
main bolt to 10Nm using
a torque wrench .
4
4- Fix the busbar systems to
the base with the retractable
support system.
13
Raised-Off Floor
Fixing Bracket
21mm
Feed Box
Raised-Off Floor
Fixing Bracket (Long)
230
(130x230x21mm)
214
Ø 7mm
Raised-Off Floor
Fixing Bracket (Short)
94
(130x94x21mm)
78
3-) The total height of plug or coupler
with Raised-Off Floor Fixing Bracket
is max.70mm.
2-) Make sure Raised-Off Floor Fixing
Brackets are fully secured to floor.
1-) Make sure the busbar line is fixed to
Raised-Off Floor Fixing Bracket as
shown on the picture.
Distance between removable
fixing brackets are 600mm
RAISED SUPPORT FIXING BRACKET DETAILS
Movable Support
Coupler Module
Busbar
114
21
14
21
Screws are supplied with
Raised-Off Floor Fixing Bracket
DABLINE
Raised-Off Floor Fixing Bracket Installation Manual
E L E K T R İ K
114
DABLINE
Applications
E L E K T R İ K
Advantages:
Can be used in raised floor voids as low as
50mm in Office environments
Suitable for to use in Data Control systems
Easy mounting
Up to 32 A outlet options
Easy assembly with single bolt joint coupler
Different Pin Codings for different types of
busbar systems
Different lengths of busbar can be achieved
The contacts of the Tap-offs are silver plated
Application Areas:
Banks
Shopping Centres
New Generation Offices
Hotels
Hospitals
Conference Centres
Educational Buildings
Cinemas and theatres
Tourist Facilities etc.
3m
Sample DABLINE Installation
6m
6m
Socket outler every 300mm or 600mm
(depends on length of busbar and the number of outlets required)
E-Line DK
Floor Box
Tap-off plug13A or 32A
6m
Feed Box
Busbar support
15
DABLINE
Product Overview
E L E K T R İ K
PRODUCT OVERVIEW (DABLINE)
Busbar Systems;
shall have a type test report according to IEC 61439-6. The type test reports shall be from an internationally
accepted third party laboratory.
The Plug-in Busbar system shall have one of the following conductor number and configurations;
a) 2 conductors : L / N / PE (Housing) COLOURED GREY
b) 3 conductors : L / N / CE / PE ( Housing) COLOURED RED
c) 4 conductors : L1 / L2 / L3 / N / PE (Housing) COLOURED YELLOW
d) 5 conductors: L1 / N1 / L2 / N2 / CE / PE (Housing) COLOURED BLUE
e) 5 conductors: L1 / L2 / L3 / N / CE / PE (Housing) COLOURED LILAC
The housing shall be used as the earth conductor.
The rated insulation voltage of the system shall be 400 V, shall have a rated current level of 80A, 50/60 Hz.,shall have tin
plated copper conductors.
shall be produced as 1.2m, 2.4m and 3m straight lengths and there shall be plug-in outlets every
30cm or 60cm (optional) with IP55 protection plug-in outlet covers.
IP protection degree of the busbars shall be 55.
The housing of the busbar shall be manufactured from 0,60mm thick, epoxy painted ( RAL 7038 ), galvanised sheet metal.
The Support system shall be moveable and suitable for the busbar structure. Moveable support system shall be supplied as
part of the busbar.
Total height of the busbar system with all components shall be 49mm.
The joint contact module shall provide continuous earth protection along the whole busbar line.
The plug-in outlets shall be colour coded the same as the tap-offs to prevent incorrect connection of different types of busbars.
Busbar Systems Conductors;
In the housing shall be continuously insulated and only exposed at the plug-in points to create the contact area.
shall be of electrolytic copper and continuously tin plated.
Busbar joint contact points shall be silver plated.
Busbar Systems Outlet Plugs;
Contacts of the tap-offs shall be of jaw structure, which contacts the conductors on both sides. The contacts shall have springs.
The Tap-off Cable shall be to BS 7211.
The Tap-off conduit shall be steel and to BS 6231 standard.
The tap-off plugs shall have different colours and be addressable using pins for different types of busbar configuration.
Busbar Systems Dimensions
X=300 - 600
2xØ25
16
49
124,5
18,5
202
44
47,5
92
92
300
X=300 - 600
72
300
120
E-LINE KX
Compact Busbar Distribution System
630...6300 A
E-LINE KB
Compact Busbar Distribution System
800...6300 A
E-LINE KO
Plug-in Busbar Distribution System
160...800A
E-LINE MK
Small Power Plug-in Busbar Distribution System
100-160-225A
E-LINE KAP
Plug-in Busbar Distribution System
40-63A
E-LINE DL
Multi-Conductor Lighting Busbar System
25-32-40A
E-LINE KAM
Lighting Busbar System
25-32-40A
E-LINE TB
Multi Conductor Trolley Busbar System
35...250A
E-LINE DK
Underfloor Ducting Systems
E-LINE DKY
Raised Floor Energy Distribution Systems
25...63A
E-LINE UK
Cable
Tray Systems
EAE Elektrik A.Ş.
Akcaburgaz Mahallesi,
119. Sokak, No:10 34510
Esenyurt-Istanbul-TURKEY
Tel: +90 (212) 866 20 00
Fax: +90 (212) 886 24 20
www.eae.com.tr
Y A N D EN V
IT
AL
E
QU
ME 04
ISO
9001
14001
S
s
MENT SYSTE
M
T
MENTAL MAN
ON
E
AG
IEC 61439-6
IR
ABH Stromschienen GmbH • Borsigstr. 23 • 47169 Duisburg
Tel. +49 203 39356-0 • Fax +49 203 39356-133
abh@stromschienen.de • www.stromschienen.de
Catalogue 16-Eng. / Rev 00 500 pcs. 29/04/2013
ATA LTD. / A.C.E./ 612 40 66
EAE has full right to make any revisions or changes on this catalogue without any prior notice.