Wire Harness Assembly Part #P7730 For Models 7500 units • • • • Unplug unit Open both side panels. Remove existing wire harness. Attach the following: o o o o Control Board Auger Motor Fuel Stirrer Motor Electrical Plug o o o o Room Fan Sensor Room Air Fan High Limit Sensor Exhaust Fan molex connector black wire to Vacuum Pressure switch (Com) grey wire to one lead brown wire to one lead white wire to one lead double white wire to inside terminal (top, right side) Black/orange wire to outside terminal (top, left side) green wire to bottom terminal other end of green wire screwed to base of unit double white wire to bottom terminal green wire to top terminal white wire to red wire grey wire to double black wire blue wire to bottom terminal grey/green to top terminal black wire to white wire yellow wire to black wire F:\AESBusinessSystems\AES Technical\Piece part instructions\P7730 Wire Harness Assembly 7500.doc Magnum 7500 Wiring Diagram 2 wire low voltage thermostat Circuit Board Control White neutral Brown AES # MF3593 Gray Blue Red Black Fan heat sensor Green High Limit Orange Fuel Stirrer Gear motor AES# MF3540 Exhaust Motor AES # MF3650 MF3650 2-speed exhaust blower to be wired using the white and black leads red lead is not used. Green White Auger Gear Motor AES # CF26 White Orange 200 deg. High limit snap disk Auger Safety Sensor AES # MF3537 Power Cord Receptacle showing white Blower 1240 cfm AES # CF33 2-speed motor w/capacitor Black Green Ground white A 200-degree high limit control has to be installed in the primary furnace duct work below the Magnum 7500 hot air outlet in a supplementary The High limit control is pre-set and does not need to be adjusted. If the furnace is overheating consult your HVAC installer for proper duct installation, pressures and sizing. The fan limit control heat settings are pre-set and do not need to be changed. If the room fan is cycling often consult your HVAC contractor for proper duct pressure setting. F:\AESBusinessSystems\AES Technical\Piece part instructions\P7730 Wire Harness Assembly 7500.doc