FF-SYA14, FF-SYA30 and FF-SYA60 Series
Safety Light Curtains
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FF-SYA234
Multibeam Systems for Access Detection
®
C
US
© 2003 Honeywell International Inc. All rights res erved.
107094-10-EN FR26 GLO 103 Printed in France
NOTICE
PRODUCT IMPROVEME NTS ON FF-SYA SAFETY
LIGHT CURTAIN
Your FF-SYA safety light curtain has gone through some
minor product improvements, that are mechanically and
electrically fully compatible with the previous versions. In
particular, refer to chapters Scanning Ranges, Test Input
and Accessories Order Guide of the enclosed installation
manual.
IMPROPER INSTALLATION
Consult with US and/or European safety agencies and
their requirements when designing a machine control
link, interface and all control elements that affect safety.
Strictly adhere to all installation instructions.
Failure to comply with these instructions could
result in death or serious injury.
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Copy right, 2003
By Honey well
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All rights res erv ed. No part of this manual may be reproduc ed in any form or by any other means ,
without permis s ion from the publis hers.
107094-10
F irst rev iew
J anuary 2003
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Description
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Revision History
Reference Circulation
Languages
EN, DE, F R, IT
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Printed in F ranc e
107094-10-EN FR26 GLO 103 Printed in France
Table of contents
1. IMPORTANT INFORMATION ............................................................................................................1
1.1
1.2
1.3
1.4
1.5
1.6
1.7
1.8
1.9
1.10
1.11
Overview ............................................................................................................................................. 1
Organisation of Installation Manual........................................................................................................ 1
Important Highlighted Information.......................................................................................................... 1
Control Reliability ................................................................................................................................. 1
Approvals ............................................................................................................................................ 2
Safety Light Curtain Installation and Use................................................................................................ 2
European Directives Compliance .......................................................................................................... 2
European Standards Compliance .......................................................................................................... 2
United States Regula tions Compliance .................................................................................................. 3
United States Standards Compliance .................................................................................................... 3
Additional Protection ............................................................................................................................ 3
2. DESCRIPTION AND OPERATION ...................................................................................................4
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2.1 Overview ............................................................................................................................................. 4
2.2 Machine Guarding and Perimeter Protection .......................................................................................... 4
2.3 Approval and rating plates .................................................................................................................... 6
2.4 Operation ............................................................................................................................................ 7
2.4.1 Synchronisation ................................................................................................................................. 7
2.4.2 Resolution (FF-SYA14, FF-SYA30 and FF-SYA60 Series).................................................................... 7
2.4.3 Protection Heig ht (FF-SYA14, FF-SYA30 and FF-SYA60 series) .......................................................... 8
2.4.4 Beam spacing and number of beams (FF-SYA234 Series) ................................................................... 8
2.4.5 Response Time ................................................................................................................................. 9
2.4.6 Scanning Ranges .............................................................................................................................. 9
2.5 Indicators........................................................................................................................................... 11
2.5.1 Scanning range indicators (emitter)................................................................................................... 11
2.5.2 Alarm indicator (emitter) ................................................................................................................... 11
2.5.3 Test Indicator (emitter) ..................................................................................................................... 11
2.5.4 Operation Indicators (receiver).......................................................................................................... 12
2.5.5 Signal Strength Indicator (receiver) ................................................................................................... 12
2.5.6 Cross-talk indicator (receiver) ........................................................................................................... 12
2.6 Specifications .................................................................................................................................... 13
3. INSTALLATION ................................................................................................................................. 14
3.4.4.1
3.4.4.2
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3.1 Overview ........................................................................................................................................... 14
3.2 Point-of-operation Guarding ................................................................................................................ 14
3.3 Perimeter Guarding ............................................................................................................................ 14
3.4 How to calculate safety distance ......................................................................................................... 15
3.4.1 Safety distances per Europe’s EN 999 standard ................................................................................ 15
3.4.2 Safety distances per USA’s OSHA/ANSI requirements....................................................................... 15
3.4.3 European EN 999 standard .............................................................................................................. 16
3.4.4 Safety distances per USA’s OSHA/ANSI/RIA standards requirements................................................. 17
Sample Calc ulation: Point-of-operation s afeguarding........................................................................19
Sample Calc ulation: Perimeter s afeguarding (Ac c es s Detection) .........................................................19
3.5 How to Calculate Minimum Distance Considering Reflective Surfaces ................................................... 19
3.6 Mutual Interference or cross-talk ......................................................................................................... 20
3.7 Dimensions and Weights .................................................................................................................... 21
3.7.1 Dimensions and weights of the FF-SYA14, FF-SYA30 and FF-SYA60 Series light curtains .................. 22
3.7.2 Dimensions and weights of the FF-SYA234 multibeam systems for access detection ........................... 24
3.8 Mounting Considerations .................................................................................................................... 25
3.8.1 Optical Alignment............................................................................................................................. 25
3.8.2 Vertical Mounting ............................................................................................................................. 25
3.8.3 Vertical Mounting / Linear Assembly.................................................................................................. 27
3.8.4 Vertical Mounting / Side by Side Installation....................................................................................... 28
3.8.5 Horizontal mountin g ......................................................................................................................... 29
3.8.6 Diagonal and Right-Angle Mounting .................................................................................................. 29
3.9 Mounting Hardware ............................................................................................................................ 30
3.9.1 Dovetail slot mounting system........................................................................................................... 30
3.9.2 FF-SYZ634178 right angle mounting brackets (included on delivery)................................................... 31
3.9.3 FF-SYZ634179 adjustable mounting brackets (optional bracket type, to be ordered separately)............ 34
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4. ELECTRICAL CONNECTIONS.......................................................................................................35
4.1 Connector Wiring for the FF-SYA GGGGGC2 light curtains..................................................................35
4.2 Connector wiring for the FF-SYA GGGGGQ2 light curtains ..................................................................36
4.3 Terminal strip wiring for the FF-SYA GGGGGT2 light curtains ..............................................................36
4.4 Power Wiring (emitter and receiver terminals 1 and 2)...........................................................................37
4.5 Machine Stop contacts (Receiver terminals 4 and 5).............................................................................40
4.5.1 Permanent Self-checking (Monitoring) ...............................................................................................40
4.5.2 Protection of Machine Stop Contacts .................................................................................................40
4.5.3 Connection to the machin e control circuitry ........................................................................................41
4.6 Test Input...........................................................................................................................................42
4.7 Wiring Diagrams .................................................................................................................................45
5. MAINTENANCE AND TROUBLE-SHOOTING ............................................................................49
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5.1 Overview............................................................................................................................................49
5.2 Operational Test.................................................................................................................................49
5.3 Trouble-shooting Procedures ..............................................................................................................50
5.4 Cleaning ............................................................................................................................................53
5.4.1 Using a Dry Cloth .............................................................................................................................53
5.4.2 Using Soap and Water......................................................................................................................53
5.4.3 Cleaning the Mirrors .........................................................................................................................53
6. ORDER GUIDE ..................................................................................................................................54
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6.1 Light Curtain Order Guide ...................................................................................................................54
6.2 Accessories Order Guide ....................................................................................................................55
6.2.1 Mounting Bracket Kits.......................................................................................................................55
6.2.2 Plugs Kits ........................................................................................................................................56
6.2.3 Test rods .........................................................................................................................................57
6.2.4 Alignment aid...................................................................................................................................57
6.2.5 Mirrors FF-SBSMIR Series (10 % reduction on scanning range)..........................................................57
6.2.6 Mirrors FF-SYZMIR❐❐❐ Series (10 % or 25 % reduction on scannin g range)......................................58
6.2.7 Mirrors FF-SLC❏❏ MIR Series (30 % reduction on scanning range).....................................................58
6.2.8 FF-SYZPF Fixed Post for FF-SYA Light Curtain .................................................................................58
6.2.9 FF-SYZPF Fixed Post with Plain Mirror (10 % or 25 % reduction of scanning range) ............................59
6.2.10 FF-SYZPF Fixed Post with Individual Mirrors (10 % or 25 % reduction of scanning range) ................59
6.2.11 Adjustable floor standing post........................................................................................................59
6.2.12 Safety control modules .................................................................................................................59
6.2.13 Safety muting interfaces................................................................................................................60
6.2.14 FF-SXZPWR050 power supply ......................................................................................................60
6.2.15 Welding protection kit ...................................................................................................................60
7. WARRANTY INFORMATION ..........................................................................................................61
Warranty and Remedy ........................................................................................................................61
Sales and Service...............................................................................................................................61
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7.1
7.2
8. EC DECLARATION OF CONFORMITY.........................................................................................62
9. INDEX ..................................................................................................................................................63
107094-10-EN FR26 GLO 103 Printed in France
1. Important Information
1.1 Overview
Thank you for purchasing this Honeywell safety product. This manual contains description, operation, installation, electrical
connections, maintenance and trouble-shooting information related to the FF-SYA product. These installation instructions do
not provide instructions for operating the machine on which the FF-SYA product is installed. Information about the machine
operation can be found in the machine manufacturer’s operating instructions.
1.2 Organisation of Installation Manual
This installation manual has the following sections:
Important Information contains important highlighted information, the manual’s organisation, control reliability
information, approvals, standards, regulations and directives.
•
Description and Operation provides operation and specification information.
•
Installation explains how to properly install safety light curtains or the multibeam system for access detection.
•
Connections and Setup covers electrical installation, interfacing and set-up procedures.
•
Inspection and Maintenance contains inspection, maintenance, and indicator status information.
•
Order Guides provide catalog listings of light curtains or multibeam systems, accessories, and spare parts.
•
Warranty Information provides important contact information related to sales and service.
•
Index contains keywords and their associated pages related to topics found throughout this manual.
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1.3 Important Highlighted Information
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Important danger, warning, caution and notices are highlighted throughout the manual as follows:
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A DANGER symbol indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
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A WARNING symbol indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
A CAUTION symbol indicates a potentially hazardous situation which, if not avoided, may result in property damage.
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A NOTICE symbol indicates important information that must be remembered and aids in job performance.
1.4 Control Reliability
“Control Reliability” means that, “the device, system or interface shall be designed, constructed and installed such that a single
component failure within the device, interface or system shall not prevent normal stopping action from taking place but shall
prevent a successive machine cycle.” (ANSI B11.19-1990, 5.5)
OSHA 29 CFR 1910.217 states that, “the control system shall be constructed so that a failure within the system does not
prevent the normal stopping action from being applied to the press when required, but does prevent initiation of a successive
stroke until the failure is corrected. The failure shall be detectable by a simple test, or indicated by the control system.”
Honeywell has developed a self-checking technique that combines reliability with safety. The FF-SYA Series safety light
curtain functions with dual channel redundancy and positive self-check monitoring. This means that a faulty component in our
product will make the optoelectronic safety device fail in a safe mode.
This design meets the highest safety requirements (type 4) described in the IEC/EN 61496-1 and IEC/ pr EN 61496-2 norms.
Type 4 devices are designed and manufactured in such a way that a single breakdown or an accumulation of failures does not
lead to the loss of the safety function when a dangerous situation arises. The safety function is maintained on a permanent
basis.
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1.5 Approvals
Approvals
CE
INRS
cCSAus
cULus
Description
Packaging, documentation and the FF-SYA Series products carry the CE mark. The EC declaration of conformity
is at the back of this manual
“Institut National de Recherche et de Sécurité”: French notified body for the CE certification of Electrosensitive
protective Equipment
The Canadian Standard Association (CSA) and the Underwriter Laboratories (UL) have been accredited as a
Nationally Recognised Testing Laboratory (NRTL) by the US Occupational Safety and Health Administration
(OSHA). The CSA and UL are able to carry out tests according to the Canadian and UL standards and deliver a
single certificate which is valid for both Canada and the United States.
1.6 Safety Light Curtain Installation and Use
Installation and use of this product must be performed by a qualified person thoroughly familiar with all instructions contained
within this manual and all applicable safety regulations including those described below.
1.7 European Directives Compliance
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Number
98/37/EC
73/23/EC
89/336/EC as amended 91/263/EC, 92/31/EC, 93/108/EC and 93/97/EC
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Directives
Machine Directive
Low Voltage Directive
Electromagnetic Compatibility Directive
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1.8 European Standards Compliance
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The EC type examination certificate granted by the French “Institut National de la Recherche et de la Sécurité (INRS)”
guarantees the conformity of the product with respect to the essential requirements of the Machinery Directive 98/37/EC. To
complete the EC type examination, further tests have been carried out by external laboratories to guarantee the conformity of
the product with respect to the Low Voltage 73/23/EC and the Electromagnetic Compatibility 89/336/EC, as amended
91/263/EC, 92/31/EC, 93/108/EC and 93/97/EC.
An EC declaration of conformity will be found at the back of this manual.
The FF-SYA Series safety light curtain complies with the following European standards:
Regulation
Title
EN 292
Safety of Machinery - Basic concepts, general principles for design
EN 60204 - 1
Safety of Machinery - Electrical equipment of machines
EN 954 - 1
Safety of Machinery - Safety related parts of control systems
IEC/EN 61496 - 1
Safety of Machinery - Electrosensitive protective equipment - part 1: General requirements and tests
IEC/pr EN 61496-2
Safety of Machinery - Electrosensitive protective equipment - part 2: Active optoelectronic Protective
Devices
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Installation and use of the FF-SYA light curtain must comply with the following applicable European standards (non
exhaustive list):
Regulation
Title
EN 292
Safety of Machinery - Basic concepts, general principles for design
EN 60204 - 1
Safety of Machinery - Electrical equipment of machines
EN 954 - 1
Safety of Machinery - Safety related parts of control systems
IEC/EN 61496-1
Safety of Machinery - Electrosensitive protective equipment - part 1: General requirements and tests
IEC/ pr EN 61496-2
Safety of Machinery - Electrosensitive protective equipment - part 2: Active optoelectronic Protective
Devices
EN 999
Safety of Machinery - The positioning of protective equipment in respect of approach speeds of parts of
the human body
EN 294
Saf ety of Mac hi nery - S af ety di st anc es to prev ent danger z ones f rom being reac hed by the upper li mbs
EN 811
Saf ety of Mac hi nery - S af ety di st anc es to prev ent danger z ones f rom being reac hed by the l ower li mbs
EN 692
Machine-tool - Safety - Mechanical Presses
pr EN 693
Machine-tool - Safety - Hydraulic Presses
pr EN 12622
Hydraulic press brakes - Safety
EN 201
Injection plastic moulding machines
EN 289
Compression moulding and transfer machines
pr EN 11553
Laser for material processing
EN 775
Manipulating Industrial Robots
EN 415-1
Safety of packaging machines - Part 1: Common requirements
EN 415-2
Safety of packaging machines - Part 2: Preformed rigid container packaging machinery
EN 415-3
Safety of packaging machines - Part 3: Form, fill and seal machines
EN 415-4
Safety of packaging machines - Part 4: palletisers and depalletisers
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1.9 United States Regulations Compliance
US Regulation
OSHA 29 CFR 1910.212
OSHA 29 CFR 1910.217
•
•
•
Title
General Requirements for (guarding of) All Machines
(Guarding of) Mechanical Power Presses
Safety light curtains may be used as primary protection for machines where the movement of the functional parts can be
interrupted at any moment in a dangerous phase.
Safety light curtains may be used as primary protection for machines on which the control circuit has been designed in
such a manner that a fault in one component does not result in any risk.
Cancellation of the safety light curtain stop signal must not cause the restart of the moving parts. The function to restart
can only be initiated by means of a control designed for this purpose.
1.10 United States Standards Compliance
Installation and use of the FF-SYA light curtain must comply with the following applicable American standards (nonexhaustive list):
Title
Mechanical Power Presses
Hydraulic Power Presses
Safeguarding when Referenced by the Other B11 Machine Tool Safety Standards
Safety Requirements for Industrial Robots and Robot Systems
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Standards
ANSI B11.1
ANSI B11.2
ANSI B11.19
ANSI/RIA R15.06
1.11 Additional Protection
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In some applications, it may be necessary to provide additional protection to maintain the protection level provided by the
safety light curtain. Hard guards or additional presence sensing devices such as safety mats or laser scanner, may be used
to ensure the operator is either forced to move through the sensing field to enter the danger zone, or forced to stand on the
sensing area inside the danger zone.
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Safety of Machinery - General requirements for the design and construction of guards
Safety of Machinery - Safety distances to prevent danger zones from being reached by the upper limbs
Safety of Machinery - Safety distances to prevent danger zones from being reached by the lower limbs
Safety of Machinery - Interlocking devices with and without guard locking
Safety of Machinery - Safety related parts of control system
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Standards
EN 953
EN 294
EN 811
EN 1088
EN 954-1
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Hard guards should be installed permanently with the aid of a tool or welded (if possible). If hard guards need to be
automatically positioned, their positioning must be checked. It must not be possible for operators to neutralise the detectors
associated with these hard guards. Hard guards shall comply with the following applicable European Standards:
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Honeywell FF-SR Series safety control modules may be used as an interface between protective safety equipment and
machine control circuitry. The following safety control modules are particularly recommended:
•
FF-SRS: safety control module designed for emergency stop
•
FF-SRD Series: safety control module designed for door monitoring
•
FF-SR2: safety relay control module designed for two-hand controls
•
FF-SR0 Series: safety control module designed for standstill detection on inductive motors
•
FF-SRT Series: time delay module
•
FF-SRE Series: extension relay module
•
They offer redundancy, monitoring, and control reliability features that ensure the highest level of industrial safety.
Honeywell safety switches and sensors that may be used to check the position of guards include:
•
GSS safety limit switches
•
GK and GKM key operated safety switches
•
GKR/L solenoid key operated safety interlock switches
•
24/924CE miniature safety limit switch
Honeywell safety optoelectronic products that may be used with the FF-SYA Series safety light curtain include:
•
FF-SM safety mat
•
FF-SE laser scanner
•
FF-SPS4 single beam safety device
•
FF-SCAN modular safety light curtain
107094-10-EN FR26 GLO 103 Printed in France
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2. Description and Operation
2.1 Overview
This chapter contains terms and concepts related to safety and the application of the FF-SYA Series light curtain. The
importance of the installer's role in the set-up and installation of the machine guarding systems is discussed. The section also
contains specification and order guide information.
In order to simplify this manual, the term “safety light curtain” is used for the FF-SYA14, FF-SYA30 and FF-SYA60 safety light
curtains as well as for the FF-SYA234 safety multibeam systems for access detection.
2.2 Machine Guarding and Perimeter Protection
The FF-SYA14 and FF-SYA30 Series through-scan light curtains are non-contact machine guarding devices designed for
point-of-operation protection at power driven machinery (see Figure 2-1) where fingers or hands need to be detected.
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The FF-SYA60 Series light curtains are designed for presence detection in dangerous areas where legs or a body need to be
detected.
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The FF-SYA234 Series multibeam systems are used for access detection in dangerous areas where a body needs to be
detected.
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IMPROPER INSTALLATION OF FF-SYA SERIES LIGHT CURTAIN
•
Install FF-SYA light curtains in accordance with this installation manual and applicable local safety regulations (OSHA,
ANSI, European standards).
•
Allow entry into protected area by interruption of sensing field of the safety light curtain or activation of another
safeguarding device only.
Failure to comply with these instructions could result in death or serious injury.
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FF-SYA Series light curtains generate a stop signal if the sensing field is interrupted. Further operation is prevented until the
sensing field is cleared. The FF-SYA Series light curtain monitors itself continuously for component failures, misalignments,
and dirt accumulations. Small misalignments or dirt accumulation are indicated by a flashing LED. If misalignment or dirt
accumulations become too great or a component fails, a stop signal is generated. Operation is prevented until the condition is
corrected.
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IMPROPER SYSTEM PERFORMANCE
•
Comply with local safety requirements when designing machine control link, interface and all control elements that affect
safety.
•
Install two independent safety relay contacts into machine control stop circuit controlled by FF-SYA Series light curtain.
•
Ensure two independent stop circuit relays have mechanically linked contacts to reliably detect a welded contact.
•
Using one of the compatible safety control modules (see chapter 6 Order Guide) will provide safe relay contacts to the
machine control stop circuit.
Failure to comply with these instructions could result in death or serious injury.
FF-SYA Series light curtains are designed so a malfunction or an interruption of the sensing field will immediately cause the
light curtain to generate a stop signal. This stop signal will be generated automatically if a malfunction occurs in the light
curtain. All other machine control components that affect safety should also be designed to the same high level of operation.
IMPROPER MACHINE REACTION
•
Ensure the machine control is capable of stopping the machine at any point in the cycle.
•
Ensure that a loss of power does NOT impair stopping action of machine.
Failure to comply with these instructions could result in death or serious injury.
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Operator enters danger zone
under the light curtain
FSYA1
Mechanical guarding
Mechanical guarding
Mechanical guarding
Figure 2-1 Point-of-operation Guarding (use FF-SYA14 and FF-SYA30 only)
Operator enters danger zone
above the light curtain
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Point-of-operation is defined as that area where a machine performs work (such as cutting, shaping, boring, or forming) on a
material.
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FULL REVOLUTION MECHANICAL POWER PRESSES CANNOT BE STOPPED IN MID-STROKE (OSHA 29CFR
1910.217). DO NOT use FF-SYA Series light curtains on full revolution mechanical power presses.
Failure to comply with these instructions will result in death or serious injury.
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For point-of-operation guarding, the light curtain(s) and any mechanical guards should be installed so no one can stand
between the light curtain and the danger zone. This may require additional hard guarding, horizontal or angled positioning of
the light curtain, or additional light curtains.
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Mechanical guarding
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Light curtain mounted in an angled
position prevents undetected presence
inside the dangerous area
Right-angle mounting of two light
curtains prevents undetected
presence inside dangerous area
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Operator is undetected between the
light curtain and dangerous area
FSYA2
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Mechanical guarding
Mechanical guarding
Figure 2-2 Point-of-operation Guarding (use the FF-SYA14 and FF-SYA30 light curtains only)
IMPROPER POINT-OF-OPERATION PROTECTION
Do NOT use FF-SYA60 Series light curtains or the FF-SYA234 multibeam systems in point-of-operation applications.
Failure to comply with these instructions will result in death or serious injury.
FSYA3
Figure 2-3 Perimeter Guarding (use the FF-SYA234 multibeam systems with deflection mirrors)
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IMPROPER PERIMETER PROTECTION ACTIVATION
•
Design control circuit that requires a manual restart before further machine operation can occur.
•
Locate manual restart to allow operator a clear view of danger zone.
•
Operator must NOT be able to reach manual restart from within danger zone.
•
Design control circuit to prevent Programmable Logic Controller from overriding manual restart.
Failure to comply with these instructions could result in death or serious injury.
2.3 Approval and rating plates
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Figure 2-4 Rating plate of the FF-SYA14, FF-SYA30 and FF-SYA60 Series light curtains
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Type
N°
Date
Output Switching Capacity
Product Part Number
Serial number
Date code (month/year)
BS
V
Nominal Scanning Range
Protection Height
Number of beams
Resolution (“minimum object
sensitivity” in USA standards)
Beam spacing
Supply Voltage (power consumption)
S
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T
Response time
Service
Sealing
Loads specifications (max. impedance and min. turn-on
voltage)
Honeywell website for Sales and Service
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NSR
PH
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R
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Figure 2-5 Rating plate of the FF-SYA234 multibeam systems for access detection
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Approvals
CE
INRS
cCSAus
cULus
Description
Packaging, documentation and the FF-SYA Series products carry the CE mark. The EC declaration of conformity
is at the back of this manual.
“Institut National de Recherche et de Sécurité”: French notified body for the CE certification of Electrosensitive
protective Equipment
The Canadian Standard Association (CSA) and the Underwriter Laboratories (UL) have been accredited as a
Nationally Recognised Testing Laboratory (NRTL) by the US Occupational Safety and Health Administration
(OSHA). The CSA and UL are able to carry out tests according to the Canadian and UL standards and deliver a
single certificate which is valid for both Canada and the United States.
2.4 Operation
The FF-SYA Series are through-scan light curtains. Emitters transmit modulated, infrared light that is detected by
photoreceivers in the receiver. The number of light beams depends on the protected height and resolution of the light curtain.
Figure 2-6 FF-SYA Series Operational Diagram
Emitter
Receiver
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2.4.1 Synchronisation
FSYA6
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Protection height
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Sensing range
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The emitter and the receiver are optically synchronised. The synchronisation is an effective beam transmitted by the emitter
towards the receiver. No electrical connection is necessary between the emitter and the receiver that simplifies
installation and maintenance.
2.4.2 Resolution (FF-SYA14, FF-SYA30 and FF-SYA60 Series)
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FF-SYA Series light curtain resolution (sometimes called minimum object sensitivity) is the minimum object size that will
interrupt at least one light beam when it enters the sensing field. Anything entering the sensing field equal to or greater than
this minimum size will be detected. Resolution is not affected by scanning distance or dust accumulation. For safety reasons,
the FF-SYA Series does not have a sensitivity adjustment. Two factors determine the resolution of the light curtain: beam pitch
and light lens diameter (see Figure 2-7).
Lens diameter is the smallest width that will block a single light beam. The combination of the beam diameter and centre
distance gives the FF-SYA14 a resolution of 14 mm (0.6 in), the FF-SYA30 a resolution of 30 mm (1.2 in) and the FF-SYA60 a
resolution of 60 mm (2.4 in).
Figure 2-7 Light Curtain Resolution
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FSYA7
Lens size D
Beam pitch P
øR Resolution
7
Model
FF-SYA14
FF-SYA30
FF-SYA60
Dimensions in mm / in
Resolution R
ø 14 / 0.6
ø 30 / 1.2
ø 60 / 2.4
Beam
10
20
40
pitch P
/ 0.4
/ 0.8
/ 1.6
Lens size D
4 / 0.16
10 / 0.4
10 / 0.4
2.4.3 Protection Height (FF-SYA14, FF-SYA30 and FF-SYA60 series)
The Protection height is the height on which the test rod will be detected.
2.4.4 Beam spacing and number of beams (FF-SYA234 Series)
For FF-SYA234 multibeam systems for access detection, beam spacing indicates the distance between the optical axis of two
consecutive beams. The beam spacing of the FF-SYA multibeam system and the beam heights above the reference plane are
in compliance with the European standards EN 999.
FF-SYA02500
FF-SYA03400
FF-SYA04300
2
3
4
mm
500
400
300
Beam heights above the reference plane
(per EN 999)
mm
400 / 900
300 / 700 / 1100
300 / 600 / 900 / 1200
m
BS
(Beam spacing)
co
N
(Number of beams)
In
15.8 / 35.5
11.8 / 27.6 / 43.3
11.8 / 23.6 / 35.5 / 47.3
s.
Model
on
l
in
ec
om
po
ne
nt
NON COMPLIANCE TO ANSI/RIA 15.06–1999 WITH FF-SYA02500
•
Only the three beam (FF-SYA03400 Series) and the four beam versions (FF-SYA04300 Series) are in compliance with
the beam heights, specified in the US Standard ANSI/RIA R15.06-1999 (Industrial Robots and Robot Systems – Safety
Requirements). The two beam version (FF-SYA02500 Series) does NOT comply with ANSI/RIA R15.06 and may require
additional protection.
•
Refer to applicable standards. In the absence of an applicable standard, ANSI B11.19 and ANSI R15.06 may be used as
reference for the USA, as well as EN 999 (or the relevant European Type C machine standard) for Europe.
8
107094-10-EN FR26 GLO 103 Printed in France
2.4.5 Response Time
The response time of FF-SYA Series light curtains is the maximum time it takes the light curtain to generate a stop signal after
the sensing field has been interrupted. See the table below for response times for individual light curtains.
032
048
064
080
096
112
128
144
160
176
Response Time (FF-SYA14, FF-SYA30, FF-SYA60 Light Curtains)
FF-SYA14
FF-SYA30
FF-SYA60
14 ms
13,5 ms
13,5 ms
15 ms
14 ms
14 ms
15,5 ms
14 ms
14 ms
17,5 ms
14,5 ms
14,5 ms
19,5 ms
15 ms
15 ms
20,5 ms
15 ms
15 ms
22,5 ms
15,5 ms
15,5 ms
20 ms
16 ms
16 ms
21 ms
17,5 ms
17,5 ms
22,5 ms
17,5 ms
17,5 ms
Model
FF-SYA02500
FF-SYA03400
FF-SYA04200
Response Time (FF-SYA234 Multibeam Systems for Access Detection)
11,5 ms
11,5 ms
11,5 ms
s.
co
m
Model number
ne
nt
RESPONSE TIME
Response times shown in the above table DO NOT include the response time of the optional Interface Control Modules (when
used).
2.4.6 Scanning Ranges
in
ec
Setting of the scanning range
om
po
The scanning range is the maximum distance allowed between the emitter and the receiver. A jumper is available on the
emitter unit for the selection of the adequate emission power. Refer to the chapter 3.6 Mutual Interference or cross-talk for
correct adjustment.
on
l
JUMPE R SETTINGS
The actual jumper settings for the selection of the
•
scanning range (see this chapter)
•
logic of the test input (see chapter 4.6 Test Input)
are visible through the transparent front window of the emitter without unmounting the end cap.
IMPROPER CHANGE OF JUMPER POSITION
Do not change the position of the jumper with the power applied to the emitter. Always unplug the terminal strip located behind
the end cap before changing the selector position.
Failure to comply with these instructions could result in product damage.
107094-10-EN FR26 GLO 103 Printed in France
9
1.
2.
3.
4.
5.
Unscrew and take off the end cap with the cable gland mounted.
Unplug the plugged in terminal strip carefully.
Set the jumpers using a pliers to the needed scanning range as shown in Figure 2-8.
Plug-In the terminal strip carefully.
Re-install the end-cap and screw tight.
Figure 2-8 Scanning Range Selection
23 %
50 %
R1
100 %
R1
R2
R1
R2
R3
alarm
alarm
test
test
R2
R3
alarm
test
nt
s.
FSYA_M3
co
R3
m
0%
2
2
3
1
3
ne
1
2
3
1
om
po
1: Jumper for test logic setting (see chapter 4.6 Test Input for details)
2: Jumper for scanning range setting
3: Spare jumper without function (use as spare only when loosing jumper 1 or 2)
Version
in
ec
FF-SYA14
Minimum: 23 %
(see Note 1)
0 m to 1,4 m
(0 ft to 4.59 ft)
0 m to 4,6 m
(0 ft to 15.08 ft)
0 m to 4,6 m
(0 ft to 15.08 ft)
0,5 m to 18 m
(1.6 ft to 59.1 ft)
FF-SYA30
on
l
FF-SYA60
FF-SYA02500
FF-SYA03400
FF-SYA04300
SCANNING RANGE SETTINGS
Maximum: 100 %
Medium: 50 %
(see Note 2)
0 m to 3 m
1 m to 6 m
(0 ft to 9.84 ft)
(3.28 ft to 20 ft)
0,2 m to 10 m
3 m to 20 m
(0.6 ft to 32.8 ft)
(9.84 ft to 65 ft)
0,2 m to 10 m
3 m to 20 m
(0.6 ft to 32.8 ft)
(9.84 ft to 65 ft)
15 m to 40 m
35 m to 80 m
(49.2 ft to 131.2 ft)
(114.8 ft to 262.5 ft)
Note 1: Factory setting for the FF-SYA234 is “Minimum”
Note 2: Factory setting for the FF-SYA14, FF-SYA30 and FF-SYA60 is “Medium”
MINIMUM SCANNING RANGE (FF-SYA14, FF-SYA30 and FF-SYA60 only)
Using the FF-SYA14, FF-SYA30 or FF-SYA60 light curtains below the specified minimum scanning range will maintain the
light curtain in a lock out condition. To go back to normal conditions of operations, switch the power off, move away the
receiver from the emitter, then restore the power.
IMPROPER MINIMUM SCANNING RANGE (FF-SYA234 only)
Always install the FF-SYA234 multibeam systems at a distance superior to the minimum value of the selected scanning range
or select a lower scanning range on the emitter. When installed at a distance below the specified minimum scanning range,
the FF-SYA234 multibeam systems for access detection may NOT comply with IEC/pr EN 61496-2 optical requirements for
aperture angle.
Failure to comply with these instructions could result in death or serious injury.
10
107094-10-EN FR26 GLO 103 Printed in France
IMPROPER SCANNING RANGE INDICATION
If no jumper for the scanning range (jumper 2) is set or if the jumper is set in a not indicated position, the emitter does not
work. However, the scanning range indicator R3 remains lit on, indicating that the power is applied to the emitter.
2.5 Indicators
The FF-SYA Series emitters have five LED indicators. The receivers have four LED indicators. These LED indicators provide
important information related to the light curtain status.
Figure 2-9 Emitter Indicators
R1
R2
Scanning range indicators (yellow)
R3
Alarm indicator (red)
alarm
test
co
m
FSYA_M1b
Test indic ator (red)
Medium scanning range
R3
R2
R1
FSYA11
nt
Maximum scanning range
R1
FSYA5
R2
R3
R1
ne
R2
FSYA4
R3
s.
2.5.1 Scanning range indicators (emitter)
Minimum scanning range
in
ec
om
po
The emitter is equipped with a scanning range selector for the control of the infrared emission power. The scanning range
indicators are 3 yellow indicators which give an information on the selected scanning range.
When the maximum emission power has been selected, the nominal scanning range can be achieved and three LEDs R1, R2
and R3 are lit on permanently. Lit on LEDs R2 and R3 indicate, that a medium emission power had been selected and
scanning range is decreased to medium.
When emission power and nominal scanning range are decreased to MEDIUM respectively MINIMUM, then only two LEDs (R2
and R3) or respectively one LED (R3) remain permanently on (for further information, see chapter 2.4.6 Scanning Ranges).
2.5.2 Alarm indicator (emitter)
Alarm
Alarm
Emitter failure
FSYA32
on
l
Red
FSYA33
Normal operation
Red
The alarm indicator is a red LED that flashes if the emitter is detecting an emission problem. The receiver is in an alarm state
and the emitter needs to be changed for correct operation. If this LED is off while the receiver is in an alarm state despite the
sensing field is clear, then the receiver may be suspected.
2.5.3 Test Indicator (emitter)
Test
Test mode
FSYA32
Red
FSYA49
Test
Normal operation
Red
FF-SYA Series light curtain provides a connection for testing the state of external contacts in case of long machine working cycle.
The test contact allows verification of external safety-related electromechanical components before each machine cycle. When the
contact in the external test circuit is actuated, the FF-SYA Series light curtains switches to the alarm state. The red test indicator of
the FF-SYA emitter turns on and the static safety outputs of the FF-SYA receiver remain open while the test contact is actuated.
The customer is responsible for providing the external test circuitry (See Chapter 4 Electrical Connections).
107094-10-EN FR26 GLO 103 Printed in France
11
Figure 2-10 Receiver Indicators
OFF
ON
Operati on s tatus indicators (red and green)
Signal s trength indicator (yellow)
FSYA_M2
Cross-talk indicator (red)
OFF
green
ON
red
green
Outputs are open
co
Outputs are clos ed
OFF
m
red
FSYA50
ON
FSYA51
2.5.4 Operation Indicators (receiver)
nt
s.
The operation indicators are two green and red LED indicators that provide operation status. The green LED indicates the
receiver operates normally and the sensing field is clear. This indicator must be on to ensure the equipment is working properly
(the red LED will be off). The red LED indicates that the light curtain is in an alarm state. If the sensing field is interrupted, the
FF-SYA Series light curtain will immediately generate a stop signal. In this condition, the green LED will be off.
om
Optimum signal
yellow
Low signal
FSYA54
yellow
FSYA53
FSYA52
po
ne
2.5.5 Signal Strength Indicator (receiver)
No signal
in
ec
The signal strength indicator is a yellow indicator which flashes repeatedly if the received light level is lower than the normal
operating level, but is still sufficient for operation. If the received light level drops too low, an alarm state results and the light
curtain generates a stop signal. To prevent unnecessary shutdowns, this indicator will signal the need for cleaning and/or
alignment. This indicator also provides useful indication for beam alignment during the installation step.
2.5.6 Cross-talk indicator (receiver)
Cross-talk detection
FSYA56
FSYA55
on
l
No cross-talk
Red
Red
The cross-talk indicator is a red LED which lit on if the receiver receives two different signals from two different emitters. In this
case, the light curtain is maintained in a lock-out condition. This LED helps identify cross-talk between light curtains. For correct
operation this LED shall be off. To go back to normal operation, switch the power off and eliminate the interferences by reversing
systems emitting orientation, or by using opaque screens, or by adjusting the adequate emission power regarding the application
(see chapter 3.6 Mutual Interference or cross-talk).
12
107094-10-EN FR26 GLO 103 Printed in France
2.6 Specifications
OPERATING CHARACTERISTICS
Object Detection Size
Beam spacing
Angle of Divergence
Emitting Light Source
Immunity to Ambient Light
FF-SYA14
FF-SYA30
FF-SYA60
FF-SYA02500
FF-SYA03400
FF-SYA04300
FF-SYA14
FF-SYA30
FF-SYA60
FF-SYA02500
FF-SYA03400
FF-SYA04300
s unlight
lamplight
0 m to 6 m / 0 ft to 20 ft
0,6 m to 20 m / 2 ft to 65 ft
0,6 m to 20 m / 2 ft to 65 ft
0,5 m to 80 m / 1.6 ft to 262.5 ft
0,5 m to 80 m / 1.6 ft to 262.5 ft
0,5 m to 80 m / 1.6 ft to 262.5 ft
14 mm (0.6 in) minimum (finger detection)
30 mm (1.2 in) minimum (hand detec tion)
60 mm (2.4 in) minimum (leg or body detection)
500 mm (19.7 in) (body detection)
400 mm (15.76 in) (body detection)
300 mm (11.82 in) (body detection)
± 2 ° ± 25 %
Infrared, puls ed, 880 nm
20 000 Lux
15 000 Lux
m
Nominal Scanning Range
co
ELECTRICAL CHARACTERISTICS
24 Vdc ± 15 %, with dc to dc c onv erter *
Emitter: 7 W max imum / Rec eiv er: 7 W max imum
Supply Voltage (emitter or receiver)
Power Consumption (emitter or receiver)
Output Type
Output Switching Capability
Allowed loads impedance
Allowed loads turn-on voltage
Test Input
s.
0,5 A at 24 Vdc max .
nt
55,2 Ω min. / 5 k Ω max .
5 V min. on 100 % res is tiv e loads / 7 V min. on induc tiv e loads
≤
≤
≤
≤
≤
ne
FF-SYA14
FF-SYA30
FF-SYA60
FF-SYA02500
FF-SYA03400
FF-SYA04300
Non floating test input with s elec table tes t logic (s ee c hapter 4.6 T est
Input)
≤ 22,5 ms
in
ec
Immunity to Electrical Noise
om
po
Response Times
Static s afety outputs (PNP with normally open c harac teris tic s )
17,5 ms
17,5 ms
11,5 ms
11,5 ms
11,5 ms
IEC 61000-4-4 (Replac es IEC 801-4 standard)
ENVIRONMENTAL/PHYSICAL CHARACTERISTICS
on
l
Operating Temperature Range
Relative humidity
Storage Temperature Range
Sealing
Housing Dimension
Material
0 ° C to 55 ° C (32 ° F to 131 ° F )
95 %
-20 ° C to 75 ° C (-4 ° F to 167 ° F )
NEMA 4, 13, and IP 65
Width, 42 mm (1.65 in); Depth, 55 mm (2.16 in); Height**
Hous ing
F ront Plate
Weight per
dev ic e
Aluminium Alloy and polyc arbonate
Poly methy lmethac ry late (PMMA)
1 k g to 4,8 k g (2.20 lbs to 10.56 lbs )** *
*The dc to dc c onv erter provi des immunity to external disturbanc es as r equired by the IEC/EN 61496-1 s tandar d. This is essential to guar antee
the s afety integrity of the light c urtain.
**Refer to the Unit Height Table for individual unit hei ghts .
***Refer to Emitter and Rec eiver dimensions / wei ghts
107094-10-EN FR26 GLO 103 Printed in France
13
3. Installation
3.1 Overview
T his c hapter c ontains information about c alc ulating the s afety dis tanc e and properly mounting a s afety light c urtain. Mirror
information is als o prov ided.
F UL L REVOL UT ION MECHANIC AL POWER PRESSES C AN NOT BE ST OPPED IN MID-ST ROKE (OSHA 29CF R
1910.217).
DO NOT us e F F -SYA Series light c urtains on full rev olution mec hanic al power press es.
F ailu r e to co mp ly with th ese in str u ction s will r esult in d eath o r seriou s injur y.
co
m
IMPROPER INST AL L AT ION OF FF -SYA SERIES L IGHT CURT AIN
•
Ins tall FF -SYA Light Curtains in acc ordanc e with this installation manual and applic able loc al s afety regulations (OSHA,
ANSI, European s tandards ).
•
Allow entry into protected area by interruption of s ens ing field or other s afeguarding dev ic e only .
F ailu r e to co mp ly with th ese in str u ction s co uld r esu lt in d eath or ser io u s in ju r y.
s.
IMPROPER SYST EM PERF ORM AN CE
•
om
po
ne
nt
Comply with loc al s afety requirements when des igning mac hine c ontrol link, interfac e and all c ontrol elements that affec t
s afety .
•
Ins tall two independent s afety relay c ontacts into mac hine c ontrol stop c irc uit. T hes e s afety relays s hall be c ros s monitored to ens ure s tatic s afety operation
•
Ens ure two independent s top c irc uit s afety relay s hav e mec hanic ally link ed c ontac ts to reliably detect a welded c ontact.
•
Us ing one of the c ompatible s afety c ontrol modules (s ee c hapter 6 Order Guide) will prov ide s tatic s afety c ontac ts to the
mac hine c ontrol stop c irc uit.
F ailu r e to co mp ly with th ese in str u ction s co uld r esu lt in d eath or ser io u s in ju r y.
in
ec
IMPROPER M ACHIN E REACT ION
•
Ens ure the mac hine c ontrol is c apable of stopping the mac hine at any point in the c yc le.
•
Ens ure that a loss of power does NOT impair stopping ac tion of mac hine.
F ailu r e to co mp ly with th ese in str u ction s co uld r esu lt in d eath or ser io u s in ju r y.
3.2 Point-of-operation Guarding
on
l
IMPROPER POINT -OF -OPERAT ION INST AL L ATION.
•
Do NOT us e the F F -SYA234 multibeam sy stems or the FF -SYA60 light c urtains for point-of-operation guarding. Us e the
F F -SYA14 or FF -SYA30 light c urtains only .
•
DO NOT allow an operator to stand undetected between the light c urtain and the mac hine when us ing F F -SYA Series
s afety light c urtains for point-of-operation guarding.
F ailu r e to co mp ly with th ese in str u ction s will r esult in d eath o r seriou s injur y.
Point-of-operation is defined as that area where a mac hine performs work (s uc h as c utting, s haping, boring, or forming) on a
material. F or point-of-operation guarding the FF -SYA14 and FF -SYA30 s afety light c urtain(s ) and any mec hanic al guards
mus t be ins talled s o no one c an stand undetected between the light c urtain and the dangerous mac hine z one. Additional hard
guarding, interloc k ed guarding, light c urtain, s afety mats or s afety s c anners may be required.
3.3 Perimeter Guarding
IMPROPER INST AL L AT ION OF FF -SYA SERIES PERIMET ER DEVICE
•
Ins tall the FF -SYA234 multibeam s ys tems or the F F -SYA60 light c urtain in acc ordanc e with this installation manual and
applic able s afety regulations and s tandards (OSHA, ANSI, European s tandards ).
•
Only allow entry into protected area by interruption of s ens ing field or other s afeguarding dev ic e.
F ailu r e to co mp ly with th ese in str u ction s co uld r esu lt in d eath or ser io u s in ju r y.
14
107094-10-EN FR26 GLO 103 Printed in France
IMPROPER PERIMET ER PROT ECT ION
•
Des ign c ontrol c irc uit to allow a manual res tart before further mac hine operation c an oc c ur.
•
Loc ate manual res tart outs ide of danger z one where operator has a c lear v iew of z one.
•
Operator s hould NOT be able to reac h manual res tart from within danger z one.
•
Des ign c ontrol c irc uit to prev ent Programmable Logic Controller from ov erriding manual restart.
F ailu r e to co mp ly with th ese in str u ction s co uld r esu lt in d eath or ser io u s in ju r y.
Honey well's FF -SYA234 multibeam s ys tems and the F F -SYA60 are s elf-c ontained, perimeter protec tion dev ic es des igned to
detec t the body of an operator before gaining acc ess to a dangerous area. After the detection of a body, the mac hine mus t
s top and remain stopped until the operator performs a manual restart outs ide the danger z one.
3.4 How to calculate safety distance
T he s afety dis tanc e is the minimum dis tanc e between the s ens ing field and the danger z one. T his distanc e ens ures that the
danger z one c annot be reac hed until the mac hine motion has been stopped.
3.4.1 Safety distances per Europe’s EN 999 standard
m
In Europe, c alc ulate the s afety dis tanc e (s ee F igure 3-1) us ing the following formula:
co
S ≥ V (t 1+ t2) +C
Where:
s.
nt
•
S is the s afety distanc e from the light c urtain s ens ing field to the danger z one
V is the v eloc ity of mov ement into the danger z one
t 1 is the res pons e time of the F F -SYA light c urtain.
t 2 is the s topping time of the equipment guarded by the light c urtain inc luding interc onnecting c omponents s uc h as all
mec hanic al, elec tromec hanic al, and elec tronic parts s uc h as relay s, s olenoids, and brak es .
C is additional s afety dis tanc e.
ne
•
•
•
•
po
3.4.2 Safety distances per USA’s OSHA/ANSI requirements
In the USA, c alc ulate the s afety distanc e (s ee F igure 3-1) us ing the following formula:
om
Ds ≥ K (T s+T c+T r ) + Dp f
Where:
on
l
•
Ds is the minimum s afety distanc e from the light c urtain s ens ing field to the danger z one
K is the approac h s peed of mov ement to the danger z one
T s is the worst c as e stopping time of the mac hine
T c is the worst c as e res pons e time of the mac hine’s c ontrol
T r is the res pons e time of the s afety dev ic es (light c urtain plus its interfac e – meaning the res pons e time inc luding the
mec hanic al relay outputs )
Dpf: Depth penetration fac tor
in
ec
•
•
•
•
•
Figure 3-1 Light Curtain Safety Distance Diagram
HAZARD
Emitter
107094-10-EN FR26 GLO 103 Printed in France
Receiver
FSYA12
Infrared light beam
Beam optical axis
15
3.4.3 European EN 999 standard
L IGHT CURT AIN MODEL
No r m al ap pr o ach
FSYA13
All distan ces/h eigh ts in m m (100 m m = 3.9 in )
F F -SYA14
F F -SYA30
F F -SYA60
S ≥ 2000 (t1+t2),
with S ≥ 100
S ≥ 2000 (t1+t2) + 128,
with S ≥ 100
if S ≥ 500, then use:
if S ≥ 500, then use:
S ≥ 1600 (t1+t2)+ 850
with
Hu ≥ 900 mm
Hl ≤ 300 mm
S ≥ 1600 (t1+t2),
with S ≥ 500
S ≥ 1600 (t1+t2) + 128,
with S ≥ 500
Par allel ap pr o ach
S ≥ 1600 (t1+t2)+(1200 - 0.4H), with H ≤ 875
Or
S ≥ 1600 (t1+t2)+850, with 875 ≤ H ≤ 1000
with H ≥ 15 (R-50) where R is the light c urtain res olution
(with H ≥ 150 mm for the F F -SYA60 light c urtain)
m
FSYA14
H
S
An g led app ro ach
2
500
Hi = 400
Hu = 900
nt
F F -SYA03400
F F -SYA04300
3
400
Hi = 300
700
Hu = 1100
4
300
Hi = 300
600
900
Hu = 1200
ne
F F -SYA02500
S ≥ 1600 (t1+t2)+ 850
on
l
in
ec
No r m al ap pr o ach
FSYA13
F F -SYA234
MUL T IBEAM SYST EM
Nu m b er o f b eam s
Beam sp acing
Reco m m en d ed b eam
h eigh ts ab o ve th e
r efer en ce plan e p er EN 999
s.
if α ≤ 30° , th en u se th e p ar allel ap pr o ach fo r mu la,
with Hu ≤ 1000 mm and Hl ≥ 15 (R-50) where R is the light c urtain res olution
(with Hl ≥ 150 mm for the F F -SYA60 light c urtain)
po
α
om
FSYA15
co
if α ≥ 30° , th en u se th e n or m al app ro ach for m ula,
with Hu ≥ 900 mm and Hl ≤ 300 mm for the F F -SYA60 light c urtain.
Where:
•
S is the minimum s afety distanc e (in mm; 100 mm = 3.9 in)
•
t1 is the light c urtain res pons e time (in s )
•
t2 is the mac hine s topping time (in s )
•
H is the height of the detec tion plane abov e the referenc e floor (in mm)
•
Hu is the height of the uppermos t beam abov e the referenc e floor (in mm)
•
Hl is the height of the lowes t beam abov e the referenc e floor (in mm)
F or m or e in fo r m ation , r efer to th e EN 999 Eur op ean stand ard o r co mp ly with th e r equ ir em en ts on safety distan ces
g iven b y th e typ e C Eur op ean stand ard if existin g for th e co n sid er ed m achin e.
IMPROPER USE OF F F -SYA234 mu ltib eam system s
Do not us e the FF -SYA234 multibeam s ys tems in parallel or angled approac h applic ations. Us e the FF -SYA234 only in normal
approac h applic ations.
F ailu r e to co mp ly with th ese in str u ction s co uld r esu lt in d eath or ser io u s in ju r y.
16
107094-10-EN FR26 GLO 103 Printed in France
3.4.4 Safety distances per USA’s OSHA/ANSI/RIA standards requirements
All distan ces/h eigh ts in in ch es (1 in = 25,4 m m )
L IGHT CURT AIN MODEL
FF -SYA14
FF -SYA30
FF -SYA60
Ds ≥ 63 (T s+T c+Tr ) + 0,94
Ds ≥ 63 (T s+T c+Tr )+ 3,08
Ds ≥ 63 (T s+T c+Tr ) + 7,10
No r m al ap pr o ach
FSYA13B
If Hi ≤ 12 and Hu > 48 (T ypical for Reach Th ru ).
Ds ≥ 63 (T s+T c+Tr ) + 48
Ds ≥ 63 (T s+T c+Tr )+ 48
Ds ≥ 63 (T s+T c+Tr ) + 48
If Hi ≤ 12 and 36 ≤ Hu ≤ 48 (T ypical for Reach Over )
If Hi > 12, s upplemental s afeguarding may be required to detec t c rawling underneath.
Par allel ap pr o ach
Ds ≥ 63 x (T s + T c + Tr ) +48
Allowable field heights
(for FF -SYA60):
co
m
Allowable field heights
(for FF -SYA14 and FF -SYA30):
FSYA14B
0 ≤ H ≤ 39
5,5 ≤ H ≤ 39
s.
If H > 12, s upplemental s afeguarding may be required to detec t c rawling underneath.
An g led app ro ach
nt
If α ≥ 30°, then us e the normal approac h formula
ne
If α < 30° , then us e the parallel approac h formula
po
FSYA15B
α
F F -SYA04300
in
ec
3
15.76
11.82
27.58
43.34
4
11.82
11.82
23.64
35.46
47.28
Ds ≥ 63 (T s + Tc + Tr ) + Dpf
If Hi < 12 an d 36 ≤ Hu ≤ 48
th en Dp f = 48 (Reach Over )
FSYA13B
on
l
No r m al ap pr o ach
F F -SYA03400
om
F F -SYA234
MUL T IBEAM SYST EMS
Nu m b er o f b eam s
Beam sp acing
Beam h eigh ts ab o ve th e
r efer en ce plan e
If Hi < 12 an d 36 ≤ Hu ≤ 48
th en Dp f = 48 (Reach Over )
If Hi ≤ 12 and Hu > 48
th en Dp f = 36 (Reach T hr u )
If Hi > 12, s upplemental s afeguarding may be required to detec t c rawling underneath.
Ds = K x (T s + T c + T r ) + Dp f
Where:
•
•
•
•
•
•
•
•
•
Ds is the Minimum s afety distanc e (in inc hes, 1 in = 25,4 mm)
K is the Approac h s peed (c alled “hand s peed”) = 63 in/s minimum
T s is the Worst c as e stopping time of the mac hine (s )
T c is the Worst c as e res pons e of the mac hine’s c ontrol (s )
T r is the Res pons e time of the s afety dev ic es (light c urtains plus its interfac e meaning the res pons e time inc luding the
mec hanic al relay outputs in s ec onds )
Dpf is the Depth penetration factor (inc hes )
H is the Height of the detec tion plane abov e the referenc e floor (in)
Hu is the Height of the uppermost beam abov e the referenc e floor (in)
Hi is the Height of the lowest beam abov e the referenc e floor (in). F or normal approac h, as s umption is that Hi is not
greater than 12 inc hes unless the applic ation prev ents acc ess ev en with Hi at a dis tanc e greater than 12 inc hes )
107094-10-EN FR26 GLO 103 Printed in France
17
IMPROPER SAF ET Y DIST ANCE
•
Calc ulate s afety dis tanc e us ing formula Ds =K x (Ts + T c + T r) + Dpf (s ee ex planations abov e)
•
Ds is the minimum s afety distanc e from the light c urtain s ens ing field to the danger z one
(OSHA 29 CF R 1910.217 (c ) (3) (iii) (e) and ANSI B11.1, B11.2, B11.19, and R15.06)
•
T he Depth penetration fac tor Dpf is determined by both the installation of the product as well as the produc t’s res olution
(Minimum Objec t Sens itiv ity ).
F ailu r e to co mp ly with th ese in str u ction s co uld r esu lt in d eath or ser io u s in ju r y.
IMPROPER PROT ECT IVE HEIGHT
•
F or ‘Reac h T hru” applic ations , the light c urtain’s protec tiv e field must be s uffic iently great s uc h that pers onnel c an not
reac h ov er or under the light c urtain without being detec ted.
•
T he protec tiv e height is determined by the installation, meas uring from the referenc e floor to the top beam.
•
A protectiv e height of 48 in may be adequate to detec t pers onnel reac hing through the c urtain light field. Reference ANSI
R15.06 Annex B – supplemental information
•
s.
co
m
T he installation may require a protectiv e height greater than 48 in to properly s afeguard pers onnel due to their height or
work ing pos ition (standing or s itting) or work station pos ition relativ e to v ariations in floor elev ations (or work platforms or
s tairs).
•
Before us e, v erify that the protec tiv e heights are adequate for their intended us e of s afeguarding pers onnel.
F ailu r e to co mp ly with th ese in str u ction s co uld r esu lt in d eath or ser io u s in ju r y.
po
ne
nt
IMPROPER USE OF F F -SYA234 mu ltib eam system s
Do not us e the FF -SYA234 multibeam s ys tems in parallel or angled approac h applic ations. Us e the FF -SYA234 only in normal
approac h applic ations.
F ailu r e to co mp ly with th ese in str u ction s co uld r esu lt in d eath or ser io u s in ju r y.
on
l
in
ec
om
NON COMPL IAN CE T O ANSI/RIA 15.06–1999 WIT H FF -SYA02500
•
Only the three beam (FF -SYA03400 Series ) and the four beam v ers ions (FF -SYA04300 s eries ) are in c omplianc e with the
beam heights , s pec ified in the US Standard ANSI/RIA R15.06-1999 (Indus trial Robots and Robot Sys tems – Safety
Requirements ). T he two beam v ers ion (FF -SYA02500 Series ) does NOT c omply with ANSI/RIA R15.06 and may require
additional protec tion.
•
Refer to applic able s tandards . In the abs enc e of an applic able s tandard, ANSI B11.19 and ANSI R15.06 may be us ed as
referenc e for the USA, as well as EN 999 (or the relev ant European Ty pe C mac hine standard) for Europe.
18
107094-10-EN FR26 GLO 103 Printed in France
3.4.4.1 Sample Calculation:
Point-of-operation safeguarding
3.4.4.2 Sample Calculation:
Perimeter safeguarding (Access Detection)
Country : USA
Applic ation: Robot Sy stem
Protec tion: Point-of-operation s afeguarding (load station)
Country : USA
Applic ation: Robot Sys tem
Protec tion: Perimeter s afeguarding (detec ting entranc e or
ac c ess to an area, s uc h as the s afeguarded s pac e)
F or m u la: Ds ≥ K x (T s + T c + Tr ) + Dp f
•
K = 63 in/s minimum
•
T r = Either 14,5 ms or 29,5 ms:
14,5 ms (F F -SYA30080Q2) when c onnec ting the light
c urtain’s c ontrol reliable s olid state outputs directly to the
mac hine c ontrol
OR
29,5 ms (14,5 ms + 15 ms F F -SRS59392 module) if relay
c ontacts are needed to c onnec t to the mac hine c ontrol
•
T s + Tc = 200 ms (robot and c lamp s top time; inc luding
res pons e time of all interc onnec ting c omponents , etc .)
•
Hi = 20 in (no acc ess below 20 in due to load s tation table)
Hu = 53 in (Reac h thru for pers onnel)
=> Dpf = 3.08 in (ANSI R15.06) [FF -SYA30]
co
m
F or m u la: Ds ≥ K x (T s + T c + Tr ) + Dp f
•
K = 63 in/s minimum
•
T r = Either 11,5 ms or 26,5 ms
11,5 ms (F F -SYA03400Q2 or F F -SYA04300Q2) when
c onnec ting the multi-beam’s c ontrol reliable s olid state
outputs directly to the mac hine c ontrol
OR
26,5 ms (11,5 ms + 15 ms module F F -SRS59392) if
relay c ontacts are needed to c onnec t to the mac hine
c ontrol
•
T s + Tc = 350 ms ( robot system s top time, inc luding
res pons e time of all interc onnec ting c omponents , s uc h as
relay s , s olenoids , brak es , etc .)
•
Hi = 10 in
Hu = 38 in (Reac h ov er of upper tors o)
=> Dpf= 48 in (per ANSI R15.06)
nt
If T r = 11,5 m s:
Ds = 63 in/s x (0,0115 s + 0,350 s ) + 48 in
Ds = 70.77 in minimum to the c los est haz ard
If T r = 26,5 m s:
Ds = 63 in/s x (0,0265 s + 0,350 s ) + 48 in
Ds = 71.72 in minimum to the c los est haz ard
ne
If T r = 29,5 m s:
Ds = 63 in/s x (0,0295 s + 0,200 s ) + 3.08 in
Ds = 17.54 in minimum to the point-of-operation haz ard
s.
If T r = 14,5 m s:
Ds = 63 in/s x (0,0145 s + 0,200 s ) + 3.08 in
Ds = 16,59 in minimum to the point-of-operation haz ard
po
3.5 How to Calculate Minimum Distance Considering Reflective Surfaces
in
ec
om
REF L ECT IVE SURF ACES
•
T o prev ent two optic al paths to the rec eiv er, install the F F -SYA light c urtains s o there are no reflec tiv e s urfac es within the
beam angles of the emitter and rec eiv er.
•
Calc ulate reflec tiv e minimum dis tanc e us ing formula D= L(tan 2,5° ), where
•
D is the minimum dis tanc e to reflec tiv e s urfac e (always greater than 131 mm or 5.16 in)
•
L is the ins talled sc anning range
F ailu r e to co mp ly with th ese in str u ction s co uld r esu lt in d eath or ser io u s in ju r y.
on
l
Reflec tiv e s urfac es near the s ens ing field c an c aus e reflec tion of the s ens ing beams and res ult in two optic al paths to the
rec eiv er. T he light c urtain must be installed s o there are no reflectiv e s urfac es within the beam angles of the emitter and
rec eiv er. F igure 3-2 illustrates the beam angles .
Calc ulate the reflec tiv e minimum dis tanc e us ing the following formula:
•
D = 131 mm, for s c anning distanc es between 0 and 3 m
•
D = L x tan 2,5 °, for s c anning distanc es greater than 3 m
•
D = Minimum dis tanc e to reflectiv e s urfac e (alway s greater than 131 mm or 5.16 in)
•
L = Ins talled sc anning range
T he emitter and rec eiv er mus t hav e the s ame protected height and res olution. T he emitter and rec eiv er must be mounted at
the s ame height and aligned with eac h other.
Figure 3-2 Distance from Reflective Surfaces
D
Reflective surface
2.5
2.5
2.5
2.5
R
Receiver
Emitter
FSYA17
E
L
107094-10-EN FR26 GLO 103 Printed in France
19
Figure 3-3 Distance from Reflective Surfaces
D
Minimum distance to reflective surface (in mm)
900
800
700
600
500
400
4
Type
300
200
100
(optical axis)
-100
-200
-300
-400
m
-500
-600
-800
co
-700
1
2
3
4
5
6
7
8
9
s.
0
10
FSYA18
L
-900
nt
Distance L between emitter and receiver
3.6 Mutual Interference or cross-talk
om
po
ne
T he FF -SYA Series light c urtain is bas ed upon an infrared trans mis s ion between an emitter unit and a rec eiv er unit. It is a
s afety requirement of the IEC/EN 61496-2 standard that if a rec eiv er R2 rec eiv es two s ignals trans mitted by two different
emitters E1 and E2, the rec eiv er R2 mus t turn to the alarm state. T his happens if the rec eiv er R2 is within the 2,5° beam
aperture angle and within the nominal s c anning range of the s ec ond emitter E1, and the c ross -talk detection indic ator flic k ers
to warn the installer.
in
ec
MUT UAL INT ERF ERENCE OR C ROSS-T AL K
Rec eption of two infrared emiss ions will maintain the light c urtain in a lock out c ondition. T o go bac k to normal operation,
s witc h the power off and eliminate the interferenc es by rev ers ing sy stems emitting orientation or by us ing opaque sc reen, or
by adjusting the adequate emiss ion power regarding the applic ation. T hen, res tore the power.
Figure 3-4 Mutual Interferences between two light curtain sets
R1
R2
FSYA_M30
FSYA_M1
test
FSYA20
alarm
ON
on
l
R3
OFF
A jumper is av ailable on the emitter unit for the s elec tion of the adequate emis s ion power. It c an be us ed to prev ent this c ross talk phenomenon by dec reas ing the nominal sc anning range.
20
107094-10-EN FR26 GLO 103 Printed in France
Figure 3-5 Scanning range selection (see chapter 2.4.6 for details)
R1
R1
R2
R1
R2
R2
R3
R3
alarm
alarm
alarm
test
test
test
(1)
Maximum Scanning Range
(Nominal scanning range)
Medium Scanning Range
FSYA_M32
FSYA_M1
FSYA_M31
R3
(1) (2)
Minimum Scanning Range
(1) (3)
s.
co
m
(1) Nominal Scanning Range of the FF-SYA14 light curtain: 6 m (19.7 ft),
Nominal Scanning Range of the FF-SYA30 / FF-SYA60 light curtains: 20 m (65.6 ft),
Nominal Scanning Range of the FF-SYA234 multibeam systems for access detection: 80 m (262.4 ft)
To guarantee this nominal scanning range and the decreased scanning ranges, the devices have a greater effective
scanning range with up to 20 % variations from the nominal values.
(2) Factory setting of the FF-SYA14, FF-SYA30 and FF-SYA60 light curtains: Medium scanning range
(3) Factory setting of the FF-SYA234 multibeam systems: Minimum scanning range
nt
Figure 3-6 Cross-talk reduction
R1
R2
OFF
ON
ne
R3
FSYA26
in
ec
om
FSYA_M31
po
test
FSYA_M33
alarm
3.7 Dimensions and Weights
Different protection heights are available for the FF-SYA14 / FF-SYA30 / FF-SYA60 Series light curtains. The FF-SYA234
multibeam systems for access detection exist in two, three and four beam versions.
on
l
All emitter and receiver units of the FF-SYA Series are using the same housing profile and are having the same crosssectional size. Figure 3-7 illustrates the cross-sectional dimensions of the light curtain.
FSYA_M6
Figure 3-7 Emitter and Receiver overall sizes
(for overall size including brackets and connector, see T-slot mounting system section)
For more information on dimensions and weights, please refer to the figures and tables on page 23.
107094-10-EN FR26 GLO 103 Printed in France
21
3.7.1 Dimensions and weights of the FF-SYA14, FF-SYA30 and FF-SYA60 Series light curtains
Figure 3-8 Emitter and Receiver Heights
2/ FF-SYA light curtains
with Brad-Harrison Mini-Change® connector
øR
34,8/1.37
P
D
42/1.65
42/1.65
PH (1)
m
po
64 /
2.52
33 /
1.30
86,5 /
3.40
45 / 1.76
85,5 /
3.36
ne
64 /
2.52
90,5 /
3.56
nt
s.
B
co
PH (1)
SFH (2)
TH (3)
TH (3)
55/2.16
A
55/2.16
SFH (2)
D
P
54,7/2.15
12/0.47
2,5/0.09
5,6/0.22
34,8/1.37
54,7/2.15
12/0.47
øR
2,5/0.09
5,6/0.22
1/ FF-SYA light curtains
with Hirschmann N6RFF connector
28,6 / 1.12
øR
om
3/ FF-SYA light curtains with terminal strips
2,5/0.09
5,6/0.22
54,7/2.15
12/0.47
in
ec
D
P
34,8/1.37
42/1.65
FSYA_M7_
PH (1)
SFH (2)
TH (3)
on
l
55/2.16
18 / 0.70
M16
1.
2.
3.
22
Protection Height (PH) for the minimum detected object size or resolution
Sensing Field Height (SFH) for full screen height
Total Height (TH) or overall size including the connector for the FF-SYAGGGGGC2 versions, the male receptacle for the
FF-SYAGGGGGQ2 version and cable glands for the FF-SYAGGGGGT2 versions.
107094-10-EN FR26 GLO 103 Printed in France
øR (resolution)
P (lens pitch)
D (lens diameter)
A (inactive zone)
B (inactive
zone)
ø 14 / 0.6
ø 30 / 1.2
ø 60 / 2.4
10 / 0.4
20 / 0.8
40 / 1.6
4 / 0.16
10 / 0.4
10 / 0.4
15,2 / 0.60
22,2 / 0.87
42,2 / 1.66
90,6 / 3.56
87,6 / 3.45
87,6 / 3.45
FF-SYA14
FF-SYA30
FF-SYA60
112
128
144
160
176
1134
1150
1190
1294
1310
1350
1454
1470
1510
1614
1630
1670
1774
1790
1830
1114
1110
1090
1274
1270
1250
1434
1430
1410
1594
1590
1570
1754
1750
1730
1283
1443
1603
1763
1923
1403
1563
1723
1883
1398
1558
1718
1878
2,26
2,54
2,82
3,10
3,38
s.
Em itter an d Receiver Heigh ts (valu es in m m / kg ) - for referenc e only
Model
032
048
064
080
096
Protection Height (mm) (1)
334
494
654
814
974
FF-SYA14
FF-SYA30
350
510
670
830
990
FF-SYA60
390
550
710
870
1030
Sensing Field Height (mm) (2)
FF-SYA14
314
474
634
794
954
FF-SYA30
310
470
630
790
950
290
450
610
770
930
FF-SYA60
T o tal Heigh t (m m ) (3)
FF-SYAGGGGG
GGGGGC2
483
643
803
963
1123
GGGGG
112
128
144
160
176
38.3
39
40.5
44.6
45.3
46.8
50.9
51.6
53.1
57.2
57.9
59.4
63,5
64.2
65.7
69.8
70.47
72.05
31.2
31.1
30.3
37.5
37.4
36.6
43.8
43.7
42.9
50.1
50.03
49.2
56.5
56.3
55.1
62,8
62.6
61.8
69.1
68.90
68.11
31.6
30.0
37.9
36.3
44.2
42.6
50.5
48.9
56.8
55.2
63.1
61.5
69.4
67.8
75.72
74.1
23.5
29.8
36.1
42.4
48.7
55.0
61.3
67.6
73.9
2.5
3.12
3.74
4.35
4.97
5.58
6.20
6.82
7.43
603
763
923
1083
1243
FF-SYAGGGGG
GGGGGT2
GGGGG
438
598
758
918
1078
1238
Weight per device (kg)
0,86
1,14
1,42
1,7
1,98
FF-SYAGGGGG
GGGGGQ2
GGGGG
25.7
26.3
27.9
12.3
12.2
11.4
18.6
18.5
17.7
24.9
24.8
24.03
19.0
17.4
25.3
23.7
17.2
FF-SYAGGGGG
GGGGGT2
GGGGG
Weight per device (lbs)
on
l
in
ec
1.89
32.07
32.7
34.2
ne
19.4
20.09
21.6
po
13.1
13.7
15.3
nt
(valu es in in ch es / lb s) – for referenc e only
032
048
064
080
096
om
Em itter an d Receiver Heigh ts
Model
Protection Height (in) (1)
FF-SYA14
FF-SYA30
FF-SYA60
Sensing Field Height (in) (2)
FF-SYA14
FF-SYA30
FF-SYA60
Total Height (in) (3)
FF-SYAGGGGG
GGGGGC2
GGGGG
co
FF-SYAGGGGG
GGGGGQ2
GGGGG
443
m
Table 1
(mm/in)
107094-10-EN FR26 GLO 103 Printed in France
23
3.7.2 Dimensions and weights of the FF-SYA234 multibeam systems for access detection
Figure 3-9
1/ FF -SYA03400C2 3 b eam ver sio n with Hir sch m ann
N6RF F co nn ector
2/ FF -SYA03400Q2 3 b eam ver sion with Br ad Harr iso n
Min i-Ch an g e® con n ecto r
55/2.16
42/1.65
54,7/2.15
12/0.47
2,5/0.09
5,6/0.22
54,7/2.15
12/0.47
55/2.16
2,5/0.09
5,6/0.22
34,8/1.37
34,8/1.37
42/1.65
A
A
L
L
BS
TH
m
BS
nt
s.
co
TH
R1
R2
R3
B
alarm
64 /
2.52
86,5 /
3.40
po
33 /
1.30
ne
test
R1
R2
R3
alarm
test
B
85,5 / 3.36
45 / 1.76
28,6 / 1.12
54,7/2.15
12/0.47
2,5/0.09
5,6/0.22
34,8/1.37
42/1.65
in
ec
55/2.16
om
3/ FF -SYA03400T 2 3 b eam ver sio n with ter m in al strip s
A
on
l
L
BS
FSYA_M35_
TH
R1
R2
R3
alarm
test
18 /
0.70
B
M16
T H: T otal Height or ov erall s iz e inc luding the c onnec tor for the FF -SYA GGGGGC2 v ers ions, the male rec eptac le for the
F F -SYA GGGGGQ2 v ers ions and c able glands for the FF -SYA GGGGGT 2 v ers ions.
BS: Beam Spac ing
L: Lens diameter
24
107094-10-EN FR26 GLO 103 Printed in France
Refer en ce
Nu m b er
of
b eam s N
F F -SYA02500C2
F F -SYA02500Q2
F F -SYA02500T 2
F F -SYA03400C2
F F -SYA03400Q2
F F -SYA03400T 2
F F -SYA04300C2
F F -SYA04300Q2
F F -SYA04300T 2
2
2
2
3
3
3
4
4
4
Beam
Sp acing
BS
m m / in
500/ 19.70
500 / 19.70
500 / 19.70
400 / 15.76
400 / 15.76
400 / 15.76
300 / 11.82
300 / 11.82
300 / 11.82
T o tal
Heig h t
TH
m m / in
803 / 31.63
763 / 30.06
758 / 29.8
1123 / 44.24
1083 / 42.67
1078 / 42.4
1123 / 44.24
1083 / 42.67
1078 / 42.4
A
B
m m / in
117 / 4.61
117 / 4.61
117 / 4.61
147 / 5.79
147 / 5.79
147 / 5.79
67 / 2.63
67 / 2.63
67 / 2.63
m m / in
122 / 4.81
122 / 4.81
122 / 4.81
112 / 4.41
112 / 4.41
112 / 4.41
92 / 3.62
92 / 3.62
92 / 3.62
Weig h t
p er
d evice
kg / lb s
1,42 / 3.12
1,42 / 3.12
1,42 / 3.12
1,98 / 4.35
1,98 / 4.35
1,98 / 4.35
1,98 / 4.35
1,98 / 4.35
1,98 / 4.35
3.8 Mounting Considerations
T his s ection dis c us s es optic al alignment and mounting c ons iderations. T here are s ev eral different ways to mount the FF -SYA
Series light c urtains (s ingularly , in groups , and in s ev eral different orientations ).
m
3.8.1 Optical Alignment
co
Proper optic al alignment of the F F -SYA Series light c urtains ens ures optimum operation. T he emitter and rec eiv er units must
o
be mounted in parallel, at the s ame height, and with an angular dis plac ement of no more than ± 2,5 . See F igure 3-10 for
proper alignment.
Receiver
po
Emitter
om
3.8.2 Vertical Mounting
FSYA30
ne
nt
s.
Figure 3-10 Emitter and Receiver Optical Alignment
in
ec
IMPROPER INST AL L AT ION OF FF -SYA SERIES L IGHT CURT AIN
• Mount F F -SYA Series light c urtains s o that any entry into protec ted area must interrupt s ens ing field of the s afety light
c urtain or activ ate other s afeguarding dev ic es.
• Ins tall mec hanic al guards or additional F F -SYA light c urtains to prev ent operating pers onnel from reac hing around, under,
or ov er the s ens ing field.
F ailu r e to co mp ly with th ese in str u ction s co uld r esu lt in d eath or ser io u s in ju r y.
Mechanical guardings
FSYA31
on
l
Figure 3-11 Vertical Mounting
<70 mm / 2.8 in
F or point-of-operation guarding, the light c urtain(s ) and any mec hanic al guards must be installed to detect or prev ent
operating pers onnel from s tanding between the light c urtain and the danger z one (s ee F igure 3-12 and F igure 3-13).
107094-10-EN FR26 GLO 103 Printed in France
25
FSYA1
Mechanical guarding
Mechanical guarding
Mechanical guarding
Figure 3-12 Point-of-operation Guarding (use FF-SYA14 and FF-SYA30 only)
Operator enters danger zone
under the light curtain
Operator enters danger zone
above the light curtain
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FSYA2
co
s.
nt
Right-angle mounting of two light
curtains prevents undetected
presence inside dangerous area
Light curtain mounted in an angled
position prevents undetected
presence inside the dangerous area
ne
Operator is undetected between the
light curtain and dangerous area
Mechanical guarding
Mechanical guarding
Mechanical guarding
Figure 3-13 Point-of-operation Guarding (use FF-SYA14 or FF-SYA30 only)
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IMPROPER POINT -OF -OPERAT ION PROT ECT ION
•
Ins tall FF -SYA Light Curtains and mec hanic al guards s o NO pers on c an stand between light c urtain and danger z one
without being detected.
•
DO NOT us e F F -SYA60 Series light c urtains or F F -SYA234 multibeam sy stems for point-of-operation applic ations .
F ailu r e to co mp ly with th ese in str u ction s will r esult in d eath o r seriou s injur y.
26
107094-10-EN FR26 GLO 103 Printed in France
3.8.3 Vertical Mounting / Linear Assembly
MUT UAL INT ERF ERENCE OR C ROSS-T AL K
When two emitter/rec eiv er units are mounted together to obtain a greater protected height, the emitter and rec eiv er units must
be mounted in a rev ers e trans mitting pos ition to prev ent mutual interferenc e or c ross talk. Rec eption of two infrared emis s ions
will maintain the light c urtain in a lock out c ondition. T o go bac k to normal operation, s witc h off and on the light c urtain power.
T wo emitter/rec eiv er units may be mounted together to obtain a greater protec ted height (s ee F igure 3-14). T he units may be
mounted with the ov erlapping hous ings to maintain the res olution throughout the protec ted height.
m
Emitter 2
Receiver 1
Emitter 1
FSYA_M9
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Emitter 1
in
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Resolution
po
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nt
s.
co
Receiver 2
Receiver 2
Figure 3-14 Linear Assembly
107094-10-EN FR26 GLO 103 Printed in France
27
3.8.4 Vertical Mounting / Side by Side Installation
MUT UAL INT ERF ERENCE OR C ROSS-T AL K
When two or more light c urtain s ys tems are ins talled on adjac ent mac hines, optic al interferenc e may oc c ur if two units are
within the field of v iew. Mutual interferenc e between light c urtains c an be eliminated by rev ers ing sy stems emitting orientation,
or by us ing opaque sc reens, or by adjusting the adequate emiss ion power regarding the applic ation. A s elector s witc h is
av ailable on the emitter unit for this purpos e. Rec eption of 2 infrared emis s ions will maintain the light c urtain in a loc k out
c ondition. T o go bac k to normal operation, s witc h off and on the light c urtain power.
Receiver 2
FSYA_M11
Emitter 2
Receiver 1
nt
Emitter 1
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po
FSYA_M10
or
s.
Emitter 2
Receiver 2
Emitter 1
Receiver 1
co
Figure 3-15 Side by side installation of two light curtains
Possible opaque screen
m
T he FF -SYA light c urtain is bas ed upon an infrared trans mis s ion between an emitter unit and a rec eiv er unit. It is a
requirement of the IEC/EN 61496-2 s tandard that if a rec eiv er rec eiv es two s ignals trans mitted by two different emitters , this
rec eiv er must turn to the alarm s tate for s afety reas ons . T his happens if the c ons idered rec eiv er is within the 2,5° beam
aperture angle and within the nominal s c anning range of a s ec ond emitter, and when the c ross -talk detection indic ator flic k ers
to warn the installer.
Eliminating mutual interferenc es by us ing an opaque
s c reen or by adjusting the emitter 1 emis s ion power
(s ee c hapter 3.6 Mutual Interferenc e or c ros s -talk )
om
Eliminating mutual interferenc es by rev ers ing sy stems
emis s ion orientation.
Works tation 1
Work station 2
FSYA_M12
Emitter 4
Receiver 4
Receiver 3
Emitter 3
Possible opaque screen
Emitter 2
in
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Receiver 2
Receiver 1
on
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Emitter 1
Figure 3-16 Side by side installation of more than two light curtains
Work station 3
Work station 4
If the beams of two adjac ent light c urtains are rev ers ed, no interferenc e will occ ur between thes e two light c urtains. If more than
two light c urtains are installed s ide by s ide, then s ome of them may interfere together. In the abov e ex ample, Rec eiv ers 2 and 3
may res pectiv ely rec eiv e a s ignal from the Emitters 4 and 1. An opaque s c reen c an be us ed between emitter 2 and emitter 3 to
s olv e this mutual interferenc e problem. Howev er, s witc hes av ailable on emitters 4 and 1 may be us ed to reduc e the effec tiv e
s c anning range and s olv e this problem in a s mart manner (s ee c hapter 3.6 Mutual Interferenc e or c ross -talk )
28
107094-10-EN FR26 GLO 103 Printed in France
3.8.5 Horizontal mounting
IMPROPER PRESE NCE SENSING PROT ECT ION
•
Ins tall FF -SYA Light Curtains and mec hanic al guards s o NO pers on c an stand between light c urtain and danger z one
without being detected.
•
DO NOT ins tall the FF -SYA60 Series light c urtains at a height lower than 150 mm/5.90 in abov e the floor.
•
DO NOT us e the F F -SYA234 multibeam sy stems for pres enc e s ens ing protection.
F ailu r e to co mp ly with th ese in str u ction s will r esult in d eath o r seriou s injur y.
Figure 3-17 Horizontal mounting
FSYA38
s.
H > 150 mm /
5.90 in
co
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Mechanical guardings
nt
3.8.6 Diagonal and Right-Angle Mounting
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IMPROPER PRESE NCE SENSING PROT ECT ION
•
Ins tall FF -SYA Light Curtains and mec hanic al guards s o NO pers on c an stand between light c urtain and danger z one
without being detected.
•
DO NOT ins tall the FF -SYA60 Series light c urtains at a height lower than 150 mm/5.90 in abov e the floor.
•
DO NOT us e the F F -SYA234 multibeam sy stems for pres enc e s ens ing protection.
F ailu r e to co mp ly with th ese in str u ction s will r esult in d eath o r seriou s injur y.
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IMPROPER INST AL L AT ION F OR POINT -OF -OPERAT ION
T o prev ent operating pers onnel from acc ess to danger z one, ins tall hard guard or right-angle mounting if distanc e between
danger z one and c los est light beam is greater than 70 millimetres (2.8 in).
F ailu r e to co mp ly with th ese in str u ction s co uld r esu lt in d eath or ser io u s in ju r y.
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F or point-of-operation guarding, the s afety light c urtain(s ) and any hard guarding mus t be ins talled s o that no pers on c an
s tand between the light c urtain and the danger z one without being detec ted. Installation may require additional hard guarding,
horiz ontal or diagonal mounting of the light c urtain, or additional light c urtains mounted at right angles to eac h other.
Figure 3-18 Diagonal Mounting
FSYA39EN
Mechanical guardings
H < 70 mm / 2.8 in
A right-angle mounting arrangement may be us ed if the altered res olution at the joint is acc eptable to the loc al regulatory
agenc y . T he emitters and rec eiv ers units s hould be mounted with oppos ite orientations to prev ent mutual interferenc e or
c ros s-talk (s ee F igure 3-19 Right-Angle Mounting).
107094-10-EN FR26 GLO 103 Printed in France
29
Figure 3-19 Right-Angle Mounting
Emitter 1
FSYA40
Mechanical guardings
Receiver 2
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3.9 Mounting Hardware
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EL ECT RICAL SHOCK
Properly ground F F -SYA Series light c urtain hous ing by c onnecting earth ground through the c onnec tor.
F ailu r e to co mp ly with th ese in str u ction s co uld r esu lt in d eath or ser io u s in ju r y.
nt
s.
F F -SYA Series light c urtains are des igned with an easy to us e T -s lot mounting sy stem. Different ty pes of mounting brac k ets
are av ailable and different mounting pos itions are poss ible. T o mount one c omplete light c urtain s ys tem, two pairs of brac k ets,
one for the emitter and one for the rec eiv er, are nec es s ary . T he emitter and rec eiv er may require a different ty pe of mounting
brac k et bas ed on the applic ation requirements.
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T wo pairs of right angle mounting brac k ets (two k its of F F -SYZ 634178) are deliv ered together with the light c urtain inc luding
the nec es s ary mounting acc ess ories (bolts , nuts , and was hers ) to mount one emitter and one rec eiv er unit.
om
OPERAT ION UND ER HIGH VIBR AT IONS
In c as e of high v ibrations, an additional pair of brac k ets (total 3 pairs ) mus t be us ed for light c urtain sy stems with protec tion
heights greater or equal to 1000 mm / 39.4 in to maintain c orrect alignment (s ee c hapter 6 Order Guide).
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3.9.1 Dovetail slot mounting system
T he FF -SYA Series dov etail s lot mounting des ign allows brac k et plac ement any where along the lateral s ides or the rear s ide
of the light c urtain hous ing. T he three dov etail s lots are des igned to fit the head of the deliv ered M5 dov etail s hape bolts.
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Figure 3-20 Dovetail slot
HM5 Nut
M5 Rip-lock washer
Bracket
FSLG234_17
M5 dovetail shape bolt
Safety Light Curtain
30
107094-10-EN FR26 GLO 103 Printed in France
ø5,2 / 0.20
Figure 3-21 Dovetail Bolt Dimensions (in mm / in)
16,7 / 0.65
20 / 0.78
FSYA_M13
1,5 / 0.06
m
2,4 / 0.09
M5
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9,66 / 0.38
3.9.2 FF-SYZ634178 right angle mounting brackets (included on delivery)
s.
T wo pairs of right angle mounting brac k ets (two k its of FF -SYZ 634178) are deliv ered together with the F F -SYA light c urtain
inc luding the nec es s ary mounting acc ess ories (bolts , nuts , and was hers ) to mount one emitter and one rec eiv er unit.
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Qu an tity
2
4
8
4
8
4
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F F -SYZ 634178
Kit o f righ t an gle m ou ntin g b r acket
Right angle brack ets
M5 dov etail bolts
Sc rew 2,9 mm x 8 mm / 0.11 in x 0.31 in
M5 nuts
M3 Rip-loc k was hers
M5 Rip-loc k was hers
nt
One k it of FF -SYZ 634178 mounting brac k ets inc ludes :
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PROT ECT ION AGAINST HIGH VIBRAT IONS
In c as e of high v ibrations, 3 pairs of brack ets must be us ed for light c urtain s ys tems with protection heights, greater or equal to
1000 mm / 39.4 in. You may als o us e our antiv ibration damper k it FF -SYZ AD. (An additional brac k et k it and the antiv i-bration
damper k it must be ordered s eparately ).
L IGHT CURT AIN/MOUNT ING HAR DW ARE D AM AGE
•
•
Carefully install mounting hardware (es pec ially was hers ) to ens ure c orrec t orientation and installation.
Us e the prov ided M5 Rip-lock was hers to ins tall the light c urtain. Nev er us e fan ty pe lock was hers .
F ailu r e to co mp ly with th ese in str u ction s m ay r esu lt in p ro du ct d am ag e.
107094-10-EN FR26 GLO 103 Printed in France
31
Figure 3-22 Right-angle bracket dimensions
33,8/1.33
33/1.30
R2
11,5/0.45
ø5.51/0.21
FSYA_M14
25/0.98
38/1.49
55/2.16
3
ø5,5/0.21
15/
0.59
R2
5/
0.19
37˚
23,5/
0.19
m
s.
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2,5/0.09
35/1.37
52,2/2.05
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nt
90˚
32
FSYA_M41
FSYA_M44
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Figure 3-23 Mounting of right angle bracket at the top and the bottom
107094-10-EN FR26 GLO 103 Printed in France
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FSYA_M45
FSYA_M42
Figure 3-24 Bracket mounting at the lateral dovetail slots
FSYA_M46
FSYA_M43
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Figure 3-25 Bracket mounting at the rear dovetail slots
107094-10-EN FR26 GLO 103 Printed in France
33
3.9.3 FF-SYZ634179 adjustable mounting brackets (optional bracket type, to be ordered separately)
The FF-SYZ634179 adjustable mounting bracket kit can be ordered separately to ease the optical alignment of the emitter
and the receiver, especially when the distance between both is high. The adjustable bracket FF-SYZ634179 is mounted
(together with the right-angle brackets FF-SYZ634178, included in the FF-SYA package) on the rear T-slot of the FF-SYA light
curtain. It allows light curtain adjustments in azimuth and vertical directions.
Two kits of FF-SYZ634179 brackets (and 2 kits of FF-SYZ634178 brackets, included in the FF-SYA package) are required for
the mounting of one light curtain system (one for the emitter and one for the receiver).
One kit of FF-SYZ634179 adjustable mounting brackets includes:
FF-SYZ634179
Kit of adjustable mounting bracket
Right angle brackets (FF-SYZ634178 type)
Rotating plates
M3, 16 mm screws
M3 nuts
M3 Rip-lock washers
Quantity
co
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2
2
8
8
16
nt
s.
PROTECTION AGAINST HIGH VIBRATIONS
In case of high vibrations, 3 pairs of brackets must be used for light curtain systems with protection heights, greater or equal to
1000 mm / 39.4 in. You may also use our antivibration damper kit FF-SYZAD.
(The additional bracket kit and the antivibration damper kit must be ordered separately).
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LIGHT CURTAIN/MOUNTING HARDWARE DAMAGE
• Carefully install mounting hardware (especially washers) to ensure correct orientation and installation.
• Use the provided M3 rip-lock washers to install the light curtain. Never use fan type lock washers.
Failure to comply with these instructions may result in product damage.
om
As the FF-SYZ634179 adjustable bracket kit includes the same right angle bracket as the FF-SYZ634178, refer to chapter
3.9.2 for the detailed dimensions.
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FSYA_M51
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Figure 3-26 Adjustable bracket dimensions
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107094-10-EN FR26 GLO 103 Printed in France
4. Electrical Connections
This chapter contains information about electrical installation and wiring.
ELECTRIC SHOCK HAZARD
•
Turn off and disconnect power from the safety light curtain and from the machinery it is connected to before making any
wiring connections. This includes disconnecting power to the machine control and motor.
•
Ensure that installation is performed by qualified personnel.
Failure to comply with these instructions could result in death or serious injury
m
IMPROPER INSTALLATION
Strictly adhere to all electrical connection instructions.
Failure to comply with these instructions could result in death or serious injury
4.1 Connector Wiring for the FF-SYAGGGGG
GGGGGC2
GGGGG light curtains
s.
co
All FF-SYAGGGGGC2 light curtains have two plastic quick-disconnect connectors. The drawings of Figure 4-1 illustrate a
rear view of the connector (crimped contacts inserted this side). Both emitter and receiver use the same connector type and
both connectors use the same type of crimped contacts.
6
5
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4
2
6
3
5
4
Front View of customer Connector
(Do NOT insert crimped contact from this side)
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Rear View of customer Connector
(crimped contacts inserted this side)
1
FSYA70
3
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1
FSYA69
2
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Figure 4-1 View of customer quick-disconnect Connector (Hirschmann N6RFF connector type)
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Ensure the following tools are available when wiring the quick-disconnect connector:
• A set of wire strippers.
• A flat-head screwdriver.
• A regular crimping tool.
The crimping tool can also be ordered at Honeywell under the reference FF-SBZCRIMP. Additional crimping contacts may be
ordered under the reference FF-SBZ172115 (100 pieces).
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Cross sectional area of the cables: minimum 0,5 mm² / AWG 21, maximum 1,5 mm² / AWG 16 stranded wire.
Packing Gland and recommended cable diameters to guarantee the IP 65/NEMA 4, 13 sealing: PG11 allows use of cable
diameters from 6,5 mm to 10,5 mm (0.25 in to 0.41 in).
Install socket contacts into connector as follows:
1. Strip about 8 mm (0,3 in) of insulation from the wire end.
2. Using a crimping tool, crimp the socket contact onto the wire.
3. Push the socket contact into the correct slot in the connector. Tabs on the sides of the socket contact will expand into
slots and hold the socket contact in place when properly seated.
Remove a socket contact from the connector as follows:
1. Remove the cover from the plug.
2. Unscrew the contact receptacle.
3. Using the removal tool, slide over socket contact and push until the spring releases the socket contact; remove socket
contact.
Change the position of the plug as follows:
1. Unscrew the socket contact receptacle.
2. Pull out and rotate the receptacle to change the position of the polarising slot
3. Install the socket contact receptacle.
107094-10-EN FR26 GLO 103 Printed in France
35
Figure 4-2 The position of the connector can be adjusted with a 51° angular pitch
15˚
FSYA71
50 / 1.97
co
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WRONG CO NNE CTOR HANDLING
Do NOT change the connector position when it is installed on the light curtain. The position of the connector polarising slot is
defined when assembling the connector.
Failure to comply with these instructions may result in product damage.
s.
4.2 Connector wiring for the FF-SYAGGGGG
GGGGGQ2
light curtains
GGGGG
ne
nt
All the FF-SYAGGGGGQ2 light curtains have straight male receptacles compatible with Brad Harrison Mini-Change® plugs.
The plugs can be ordered separately (see chapter 6.2 Accessories Order Guide). The emitter uses a 5-pole male receptacle
and the receiver uses a 7-pole male receptacle. The Figure 4-3 illustrate a front view of each male receptacle.
4
3
in
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Front view of the emitter receptacle
(7/8 in – 16 UNS – 2 A thread
1
6
7
2
3
5
FSYA73
2
FSYA72
5
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1
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Figure 4-3 View of the light curtain receptacles
4
Front view of the receiver receptacle
(1 in – 16 UN – 2 A thread)
4.3 Terminal strip wiring for the FF-SYAGGGGG
GGGGGT2
GGGGG light curtains
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The FF-SYAGGGGGT2 light curtain models are equipped with terminal strips. Both emitter and receiver include the same
M16 cable glands on delivery. The FF-SYA emitters and receivers are wired using internal terminal strips located behind the
end caps.
Ensure the following tools are available:
• A flat-head and a crosspoint screwdriver.
• A stripping pliers
Cross-sectional area of the cables: minimum 0,5 mm² / AWG 21, maximum 1,5 mm² / AWG 16 stranded wire.
Packing Gland and recommended cable diameters to guarantee the IP 65/NEMA 4, 13 sealing: M16 allows use of cable
diameters from 4 mm to 8 mm (0.15 in to 0.31 in).
Remove end cap and wire the terminal strips as follows:
1. Unscrew and take off the end cap with the cable gland mounted.
2. Unplug the plugged in terminal strip using the Nylon® twine fixed to the terminal strip.
3. Insert the cable into the cable gland.
4. Strip about 7 mm (0.28 in) of insulation from the lead wire end.
5. Connect the lead wires to the terminal strips following the wiring diagrams shown on Figure 4-4.
6. Screw the end cap tight.
7. Screw the M16 cable gland tight.
36
107094-10-EN FR26 GLO 103 Printed in France
FSYA_M50
FSYA_M49
Figure 4-4 View of the internal terminal strips
(Screws this side)
(Screws this side)
Top view of the emitter terminal strip
Top view of the receiver terminal strip
4.4 Power Wiring (emitter and receiver terminals 1 and 2)
F F -SYA Series light c urtains operate on 24 v olts dc ± 15 % and are protec ted against rev ers ed polarity . T hey are equipped
with dc /dc c onv erters to prov ide the galv anic ins ulation made mandatory by the IEC/EN 61496-1 standard for ty pe 4
elec tros ens itiv e protectiv e equipment. As a res ult, an additional galv anic ins ulated means (lik e a dedic ated power s upply with
dc /dc c onv erter) is not required.
T he power c ons umption for the emitter and for the rec eiv er are giv en in the following table :
064
080
096
5
3,5
5
4
6
4
6
4,5
6
5
4
3,5
4
3,5
5
4
5
4
5
4
4
3,5
4
3,5
5
3,5
5
4
128
160
176
7
5,5
7
7
7
7
7
7
6
4
6
4,5
6
4,5
6
4,5
6
4,5
6
4
6
4
6
4,5
6
4,5
6
4,5
s.
nt
5
4
Power consumption (W)
5
5
om
EXTERNAL FUSE PROTECTION
144
7
5
po
Multibeam System for Access Detection
FF-SYA234
Emitter
Receiver
112
m
048
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Light Curtain Model
Power consumption (W)
FF-SYA14
Emitter
Receiver
FF-SYA30
Emitter
Receiver
FF-SYA60
Emitter
Receiver
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T he light c urtain s upply inputs are protec ted from network dis turbanc es by electronic c omponents , but are not equipped with
internal fus es. Us e of external protection fus es (s low, 1 A) is reques ted.
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Failure to comply with these instructions may result in product damage.
POWER SUPPLY RANGE
• Complianc e with the s pec ified s upply v oltage (24 Vdc ± 15% ) is strictly nec es s ary .
• Network pik es are not filtered by non-regulated and non-s tabilis ed power s upplies and may damage the light c urtain
•
internal c omponents . Subs equent return and repair is not c ov ered by the standard warranty c onditions .
Us e of a regulated and s tabilis ed power s upply is nec es s ary . T he Honey well FF -SXZ PWR050 power s upply unit c an be
us ed to power 2 to 4 light c urtains depending upon loads c onnec ted to their s afety s tatic outputs.
Failure to comply with these instructions may result in product damage.
POWER SUPPLY RANGE
Running the unit with a lower s upply v oltage than s pec ified may res ult in erratic outputs malfunctions.
•
•
•
•
It tak es 200 ms for the light c urtain to start at power up.
T he FF -SYA rec eiv er does not work without the power applied to the static s afety outputs (terminal 3 of the rec eiv er).
T he wire gauge of the ground c onnec tion s hould be equal to the power s upply wire gauge.
T he length of the ground c onnection wire s hould be as s hort as pos s ible (refer to EN 60204).
107094-10-EN FR26 GLO 103 Printed in France
37
CONNE CTION OF THE GROUND TERMINALS
T he ground terminal of the rec eiv er and the emitter mus t be c onnected to the main ground of the mac hine.
Failure to comply with these instructions may result in product damage.
F igure 4-5 and F igure 4-6 s how the emitter and the rec eiv er c onnec tions .
Figure 4-5 Emitter pin-out
Connector pin-out /
color codes for cordset wires
(dc+)
1 A Fuse
FF-SYAGGGGGQ2
1
FF-SYA
emitter
3
(-)
2
s.
5-pole male emitter r eceptacle:
(face view)
(compatible with Brad Harrison Mini-Change® plugs: FF-41308, FF-41322)
nt
(dc-)
T er m in al nu m b er
em itter /
Co n n ecto r p in -o u t
1
2
3
Co lor cod es fo r
co r d set wir es
Descr ip tio n
white
red
green
4
5
orange
blac k
(dc +) power s upply
(dc -) power s upply
func tional
earth
(+) test input
(-) tes t input
T er m in al strip Pin -ou t
F F -SYAGGGGGC2
F F -SYAGGGGGT 2
2
1
3
6
4
5
Hir sch m ann N6RF F
Em itter p lu g
(Crimped c ontac ts ins erted this s ide)
T er m in al
em itter /
co n n ecto r
p in -ou t
1
2
3
4
5
6
FSYA_M49
Co n n ecto r p in -o u t
FSYA69
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(1): Optional tes t input (when unus ed).
See c hapter 4.6 T es t Input for details.
38
4
2
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5
m
Optional test
input (1)
1
FSYA72
internal
fuse
(+)
FSYA74
4
Descr ip tio n
(dc +) power s upply
(dc -) power s upply
unus ed
(+) T est input
(-) T es t input
unus ed
func tional earth
(Scr ews this sid e)
T er m in al strip Em itter
(T op v iew)
T er m in al
em itter /
co n n ecto r pin out
1
2
3
4
5
6
Descr ip tio n
(dc +) power s upply
(dc -) power s upply
unus ed
(+) T est input
(-) T es t input
(unus ed
func tional earth
107094-10-EN FR26 GLO 103 Printed in France
Figure 4-6 Receiver pin-out
(dc+)
1 A fuse
Co n n ecto r p in ou t /
co lor co d es for co rd set wir es
1,5 A max fuse
3
F F -SYAGGGGGQ2
1
internal
fuse FF-SYA
receiver
K3 K2
(1)
(1)
K2
FSD
(1) 31 Vdc varistors
7-pole male r eceiver r eceptacle
(face view)
(compatible with Brad Harrison Mini-Change® plugs: FF-42803, FF-42821)
T er m in al nu m b er
r eceiver /
co n n ecto r pin -o ut
1
Co lor cod es fo r cor d set
wir es
Descr ip tio n
white / blac k
(dc +) power s upply
2
blac k
3
white
4
ne
6
7
outputs (load c onnection)
orange
outputs (load c onnection)
blue
(dc -) outputs power s upply
green
func tional earth
T er m in al strip pin -o u t
F F -SYAGGGGGC2
F F -SYAGGGGGT 2
on
l
2
1
3
6
4
5
FSYA69
in
ec
om
po
Co n n ecto r p in -o u t
(Scr ews this sid e)
Hir sch m ann N6RF F
Receiver plug
(Crimped c ontac ts ins erted this s ide)
T er m in al strip Receiver
(T op v iew)
T er m in al nu m b er
r eceiver/
Co n n ecto r
p in -ou t
Descr ip tio n
T er m in al nu m b er
r eceiver
Descr ip tio n
1
(dc +) main power
s upply
(dc -) main power
s upply
(dc +) outputs
power s upply
(dc -) outputs
power s upply
output (load
c onnec tion)
output (load
c onnec tion)
func tional earth
1
(dc +) main power
s upply
(dc -) main power
s upply
(dc +) outputs
power s upply
(dc -) outputs
power s upply
output (load
c onnec tion)
output (load
c onnec tion)
func tional earth
2
3
6
4
5
107094-10-EN FR26 GLO 103 Printed in France
(dc +) outputs power s upply
red
nt
5
(dc -) power s upply
FSYA_M50
K3 K1
4
m
K1
FSD
3
5
co
4
5
s.
(dc-)
6
FSYA75
2
6
7
2
FSYA73
OSSD2
OSSD1
1
2
3
6
4
5
39
4.5 Machine Stop contacts (Receiver terminals 4 and 5)
F eatu r es
T yp e
Switch in g cap acity
Vo ltag e dr op
Pr o tectio n s
Mach in e Sto p Co n tacts
s tatic dc (Normally Open c ontacts )
0,5 A/24 Vdc
< 2 Vdc
s hort-c irc uits , ov erloads , rev ers ed polarity, mic ro-c ut-off (4,5 ms )
POWER CUT -OF F PROT ECT ION
T he FF -SYA s afety static outputs withs tand 4,5 ms power c ut-off. T he us e of the optional ac to dc
F F -SXZ PWR050 improv es the power c ut of res istanc e up to 20 ms .
power s upply
4.5.1 Permanent Self-checking (Monitoring)
internal
outputs
external
ex ternal
co
m
Safety static outputs OSSD1 and OSSD2 (Output Signal Switc hing Dev ic es ) are s witc hed s imultaneous ly . An
permanent s elf-c heck (monitoring) v erifies that both s tatic outputs alway s hav e the s ame s tatus. If one of the two
remains ac c identally c los ed, the remaining output would no longer be able to c los e. Similarly, a poss ible internal or
s hort-c irc uit of one of the two outputs will immediately bring about the opening of the other output. An internal or
s hort-c irc uit between the two outputs will als o lead to the opening of the light c urtain outputs .
po
ne
nt
s.
CONNE CT ION OF FF -SYA ST AT IC OUT PUT S T O T HE POWER SUPPL Y
•
By -pas s ing the FF -SYA s tatic outputs by c onnec ting them to the power s upply will be detected by the F F -SYA s afety light
c urtain.
•
If the s tatic outputs are temporarily c onnected to +24 Vdc, the outputs will remain open for an additional 100 ms after the
outputs are remov ed from this c onnec tion. T his c ondition may be detected by the relay ing interfac e.
•
If the s tatic outputs are temporarily c onnected to 0 Vdc, the output will remain permanently open, ev en after the outputs
are remov ed from this c onnec tion. Normal operation is ac hiev ed by s witc hing the power off and on.
in
ec
NOTICE
om
IMPROPER USE OF T HE MACHINE ST OP CONT ACT S
Alway s us e the two s tatic s afety outputs to c ontrol the mac hine mov ement.
F ailu r e to co mp ly with th ese in str u ction s co uld r esu lt in d eath or ser io u s in ju r y
on
l
IMPROPER USE OF T HE FF -SYA LIGHT CURT AIN
T he c ros s -monitoring of the FF -SYA s tatic outputs is bas ed upon a s elf-c hec k ing princ iple whic h guarantees the
detec tion of an output s hort-c irc uit and the detection of a s hort-c irc uit between the outputs (c ross -fault detection). T he
c ompatible s afety c ontrol modules are primarily des igned to be interfac ed with Honey well s afety static outputs (s ee
c hapter 6 Order Guide). Compatibility with any other emergenc y stop relay module is not guaranteed.
4.5.2 Protection of Machine Stop Contacts
T he OSSD1 and OSSD2 outputs must be protec ted by an ex ternal 1,5 A max. fus e. It is als o rec ommended to c onnec t
31 Vdc v aristors in parallel with the F SD’s relay c oils.
Us e of RC c irc uits ac ross the loads will prev ent the light c urtain from operating.
IMPROPER PROT ECT ION INST AL L AT ION
•
Nev er ins tall v aris tors ac ross the s tatic s afety output of the light c urtain.
•
Alway s install v aristors ac ros s the c oils of the ex ternal s afety relay s.
•
Us e fus es with the c orrec t rating to protec t the s afety outputs .
F ailu r e to co mp ly with th ese in str u ction s co uld r esu lt in d eath or ser io u s in ju r y
40
107094-10-EN FR26 GLO 103 Printed in France
4.5.3 Connection to the machine control circuitry
It is nec ess ary to c onnec t the terminal 3 to the +24 V to energis e the relays K1 and K2 through the OSSD1 and OSSD2
outputs. T he s witc hing c apac ity of the s tatic output (0,5 A/24 Vdc ) c ombined with the number of av ailable outputs dis play ed by
the equipment (2 Normally Open outputs ) means that the equipment may be c onnected to two external relay s with guided
c ontacts K1 and K2 (us ually c alled « F inal Switc hing Dev ic es » - F SDs ). T hes e F SDs mus t be regularly c ontrolled.
It tak es 160 ms for the light c urtain to restart after eac h beam releas e.
•
co
on
l
in
ec
om
po
•
s.
•
nt
•
T he loads impedanc e allowed by the F F -SYA s afety s tatic outputs mus t be 55,2 Ω minimum and 5 k Ω max imum. T he
turn-on v oltage must be greater than 5 V on res istiv e loads or greater than 7 V on inductiv e loads.
T he max imum c able length between the FF -SYA s tatic outputs and the loads mainly depends upon the loads res istanc e:
the c able length mus t be Lcable ≤ 50000 / Rload
If the F F -SYA light c urtain outputs are c onnec ted on s afety relays with mec hanic ally link ed c ontac ts , the max imum c able
length between the F F -SYA outputs and the relay s is greater than 100 m / 328 ft.
If the F F -SYA light c urtain outputs are c onnec ted to the FF -SRM100P2 muting module, the max imum c able length
between the F F -SYA outputs and the muting module is 50 m / 164 ft.
If the F F -SYA light c urtain outputs are c onnec ted to the FF -SRS59392 s afety c ontrol module, the max imum c able length
between the F F -SYA outputs and the c ontrol module is 50 m/164 ft (for c able length greater than 10 m / 32.8 ft, us e a
c able with a 20 pF / m c apac itanc e per unit length).
ne
•
m
IMPROPER EXT ERN AL SAF ET Y REL AYS PERF ORMANCE
Us e three independent s top c irc uit s afety relay s K1, K2 and K3 with mec hanic ally link ed c ontac ts (s uc h as GE CR120 BP
Mac hine T ool Relay or T elemec anique CA3-KN31BD3 or CA3-DN31BD relay ) to reliably detec t a welded c ontac t.
F ailu r e to co mp ly with th ese in str u ction s co uld r esu lt in d eath or ser io u s in ju r y
107094-10-EN FR26 GLO 103 Printed in France
41
Figure 4-7 Connection to the Machine Control Circuitry
(dc+)
1,5 A max
Fuse
1 A Fuse
1 A Fuse
Dual channel
machine control circuit
(recommended circuit)
Phase
(dc+)
1,5 A max Fuse
NO P/B
Fuse
NO P/B
internal
fuse
(+)
K1
FF-SYA
receiver
6
3
1
OSSD1
1
4
4
Optional test
input
(2)
K3
5
5
K3
(*)
K2
6
K3
4
Neutral
(dc-)
OR
receiver
2
K3
Fuse
Single channel
machine control circuit
Phase
(dc+)
Fuse
internal FF-SYA
fuse
(*)
5
K1
FSYA80
K1
(-)
K3
K2
2
K2
K3
FF-SYA
emitter
K2
K1
OSSD2
OSSD2
OSSD1
3
K1
K3
K1
K3
K2
K2
(1)
(1)
(1)
(1)
(1)
K3
(1)
FSYA_M16
(dc+)
K3
K2
FSD
K1
FSD
K3
(dc-)
(dc-)
(1) : 31 Vdc varistors
NO P/B : start push-button
(normally open contact)
Neutral
(dc-)
K2
FSD
m
K1
FSD
nt
s.
co
See Wiring Diagrams section for full size schematic
(1): 31 Vdc varistors
NO P/B: start push-button (normally open contact)
(2): Optional test input jumpered when unused (see chapter 4.6 for details).
ne
IMPROPER CO NNE CTION OF LOAD
For safety reasons, the loads must be connected between terminals 4-6 and between terminals 5-6 .
Failure to comply with these instructions could result in death or serious injury.
4.6 Test Input
om
po
When the machine working cycles are long and the safety device is actuated seldom, it may be useful to test the connected
emergency stop chain from time to time. For this purpose, the FF-SYA is equipped with an optional test input allowing to test the
correct functioning of the connected emergency stop chain (i.e. external contactors, safety control modules etc.). When an
external test contact at the FF-SYA emitter is actuated, the red test indicator turns on and the static safety outputs of the FF-SYA
receiver switch off leading to the stoppage of the connected emergency stop chain.
in
ec
Different types of test contacts can be connected to the test input (terminal 4 and 5 on the emitter):
•
Normally open relay contact
•
Normally closed relay contact
•
Static NPN outputs (normally open or closed characteristics)
on
l
The test input characteristics can be selected by a jumper available on the FF-SYA emitter unit located behind the end cap.
TEST INPUT USE
The use of the test input is optional. When unused, terminals 4 and 5 must be jumpered.
Setting of the test input type
JUMPE R SETTINGS
The actual jumper settings for the selection of the
•
test input type (this chapter) and the
•
scanning range (see chapter 2.4.6)
are visible through the transparent front window of the emitter without unmounting the end cap.
On delivery the test input of the FF-SYA is set for the connection of a test contact with normally closed characteristics.
IMPROPER CHANGE OF JUMPER POSITION
Do not change the position of the jumper with the power applied to the emitter. Always unplug the terminal strip located behind
the end cap before changing the selector position.
Failure to comply with these instructions could result in product damage.
42
107094-10-EN FR26 GLO 103 Printed in France
1.
2.
3.
4.
Unplug the plugged in terminal strip carefully.
Set the jumpers using a pliers to the needed test contact type as shown in Figure 4-8.
Plug-In the terminal strip carefully.
Re-install the end-cap and screw tight
Figure 4-8 Selection of the test input type
R1
R2
R3
alarm
FSYA_M36
test
1
2
3
co
3
FSYA_M47
2
1
m
Jumper for test
input type setting
ne
om
1 A fuse
in
ec
4
on
l
(dc+)
po
(dc+)
5
Normally closed
(Factory setting)
1 A fuse
1
1
internal
fuse
(+)
FF-SYA
emitter
(-)
4
(+)
5
(-)
internal
fuse
FF-SYA
emitter
FSYA_M19
Wiring diagram
(FF-SYA emitter)
Relay contact
nt
Normally open
FSYA_M18
Test input type
s.
1: Jumper for test input type setting
2: Jumper for scanning range setting (see chapter 2.4.6)
3: Spare jumper without function (use as spare only when loosing jumper 1 or 2)
2
2
(dc-)
(dc-)
NPN static output
(dc+)
1 A fuse
1
4
(+)
5
(-)
internal
fuse
emitter
2
FSYA_M22
FF-SYA
(dc-)
107094-10-EN FR26 GLO 103 Printed in France
43
Specifications
Activation time test
contact (at terminal
4 and 5)
Response time of
test (receiver)
Test loop current
Test loop
resistance
Overvoltage
protections
Microcuts
protection
min. 20 ms
max. 43 ms
typ 13 mA
max. 190 Ohms
galvanic insulation via opto-couplers: 3000 Vdc
on
l
in
ec
om
po
ne
nt
s.
co
m
14 ms (total loss of signal)
44
107094-10-EN FR26 GLO 103 Printed in France
4.7 Wiring Diagrams
The following wiring diagrams illustrate the electrical connections for the FF-SYA Series light curtains. The customer must
supply the necessary safety control modules or safety contactors, the cycle start push-button and the test circuit.
IMPROPER INSTALLATION OF FF-SYA SERIES LIGHT CURTAIN
Use the recommended wiring diagrams to ensure external relay monitoring by the interface.
Failure to comply with these instructions could result in death or serious injury.
m
IMPROPER SYSTEM PERFORMANCE
Ensure independent stop circuit safety relays have mechanically linked contacts (such as GE CR120 BP Machine Tool Relay
or Telemecanique CA3-KN31BD3 or CA3-DN31BD relay) that prevent contact overlapping in the event of a welded contact.
Failure to comply with these instructions could result in death or serious injury.
s.
co
IMPROPER CO NNE CTION OF LOADS
For safety reasons, the loads must be connected between terminals 4-6 and between 5-6.
Failure to comply with these instructions could result in death or serious injury.
po
ne
nt
IMPROPER PERIMETER PROTECTION
•
Design control circuit to allow a manual restart before further machine operation can occur.
•
Locate manual restart to allow operator a clear view of danger zone.
•
Operator shall NOT be able to reach manual restart from within danger zone.
•
Design control circuit to prevent Programmable Logic Controller from overriding manual restart.
Failure to comply with these instructions could result in death or serious injury.
on
l
in
ec
om
IMPROPER USE OF THE FF-SYA LIGHT CURTAIN
•
The loads impedance allowed by the FF-SYA safety static outputs must be 55,2 Ω minimum and 5 k Ω maximum. The
turn-on voltage must be greater than 5 V on resistive loads or greater than 5 V on resistive loads or greater than 7 V on
inductive loads.
•
The maximum cable length between the FF-SYA static outputs and the loads mainly depends upon the loads resistance:
the cable length must be Lcable ≤ 50000 / Rload.
•
If the FF-SYA light curtain outputs are connected on safety relays with mechanically linked contacts, the maximum cable
length between the FF-SYA outputs and the relays is greater than 100 m / 328 ft.
•
If the FF-SYA light curtain outputs are connected to the FF-SRM muting module, the maximum cable length between the
FF-SYA outputs and the muting module is 50 m / 164 ft.
•
If the FF-SYA light curtain outputs are connected to the FF-SRS59392 safety control module, the maximum cable length
between the FF-SYA outputs and the control module is 50 m / 164 ft (for cable length greater than 10 m / 3.28 ft, use a
cable with a 20 pF / m capacitance per unit length).
•
The cycle-start push-button is the normal push-button used to start the machine cycle and not an additional button for the
operator.
•
The cross-monitoring of the FF-SYA static outputs is based upon a self-checking principle which detects the output shortcircuit and the short-circuit between the outputs (cross-fault detection). The compatible safety control modules (see
chapter 6 Order Guide) are primarily designed to be interfaced with Honeywell safety static outputs. Compatibility with any
other emergency stop relay module is not guaranteed.
107094-10-EN FR26 GLO 103 Printed in France
45
Figure 4-9 Wiring Diagram using the FF-SRS59392 Dual Channel Relay Module for ESPE with static safety outputs
Example: The FF-SRS59392 safety control module is set in the manual restart mode with FSD monitoring.
Phase
(dc+)
Fuse
(dc+)
Fuse
Fuse
Fuse
Fuse
K3
FSD
NO
P/B
internal
fuse
(+)
K4
3
Optional test
input (2)
A1(+) S33
OSSD2
4
1
OSSD1
1
K3
FF-SYA
receiver
FF-SYA
emitter
Fuse
(3)
S34/Y1 Y2
13
(-)
(1)
(1)
2
2
A2(-)
5
4
6
X1
K2
internal
fuse
internal
fuse
31
Signalling X3
contact
K1
5
23
FF-SRS59392
relay module
X2
S12
S22
24
14
32
(3)
K4
FSD
m
(dc-)
Neutral
(dc-)
Dual channel
machine control circuit
(recommended circuit)
Phase
(dc+)
Fuse
Fuse
K3 K4
co
Single channel
machine control circuit
Phase
(dc+)
Fuse
s.
OR
FSYA_M24
K3
nt
K4
Neutral
(dc-)
ne
Neutral
(dc-)
po
Figure 4-10 Wiring Diagram using three independent stop circuit safety relays
1 A Fuse
5
(-)
om
3
(1)
(1)
K3
6
K1
K2
K3
K3
4
Neutral
(dc-)
OR
internal
FF-SYA
fuse receiver
2
Dual channel
machine control circuit
(recommended circuit)
Phase
(dc+)
Fuse
Fuse
K1
OSSD2
1
K2
FF-SYA
emitter
2
NO P/B
OSSD1
(+)
1
internal
fuse
on
l
Optional
test input
(2)
in
ec
4
1,5 A max
Fuse
1 A Fuse
5
Single channel
machine control circuit
Phase
(dc+)
Fuse
K1
K3 K1 K3 K2
(3)
K2
(3)
(3)
K1
FSD
K2
FSD
K3
K3
FSYA_M25
(dc+)
Neutral
(dc-)
(dc-)
(1)
(2)
(3)
Refer to the installation manual of the FF-SRS59392 module for more information.
NO P/B: start push-button (Normally open contact)
Use pin 3 for the FF-SYAGGGGGQ2E emitter and pin 7 for the FF-SYAGGGGGQ2R receiver
Optional test input jumpered when unused (see chapter 4.6 Test Input for details)
Install arc suppressors (31 Vdc varistors, customer supplied)
IMPROPER CO NNE CTION OF LOADS
For safety reasons, the loads must be connected between terminals 4-6 and between 5-6.
Failure to comply with these instructions could result in death or serious injury.
46
107094-10-EN FR26 GLO 103 Printed in France
Figure 4-11 Wiring diagram using the FF-SRL59252 Dual Channel Relay Module for ESPE with static safety outputs
co
m
FSYA_M40
Example: The FF-SRL59252 safety control module is set in the manual mode with FSD monitoring.
nt
s.
Refer to the installation manual of the FF-SRL59252 module for more information on wiring.
(A) NO P/B: Normally open start push-button
(B) Use arc suppressors across coils of external contactors
ne
IMPROPER CO NNE CTION OF LOADS
For safety reasons, the loads must be connected between terminals 4-6 and between 5-6.
Failure to comply with these instructions could result in death or serious injury.
po
Figure 4-12 Wiring diagram using the FF-SRM100P2 muting module
1 A Fuse
1 A Fuse
1
OSSD2
OSSD1
fuses
(1)
(1)
(2)
K1
6
4
5
K1
K1
K2
K2
Neutral
(dc-)
OR
Single channel
FSYA_M26
FSD
K1
START MUTING
SENSOR
2
FF-SYA
receiver
OVERRIDE
PUSH-BUTTON
internal
fuse
2
K2
Dual channel
machine control circuit
(recommended circuit)
Phase
(dc+)
FF-SYA
emitter
NO P/B
in
ec
on
l
5 (-)
3
1
internal
fuse
4 (+)
END MUTING
SENSOR
2,5 A
om
+24 Vdc
0,5 A
(1)
(2)
Refer to the installation manual of the FF-SRM100P2 module for more information on wiring.
NO P/B: start push-button (Normally open contact)
Use pin 3 for the FF-SYAGGGGGQ2E emitter and pin 7 for the FF-SYAGGGGGQ2R receiver
Install arc suppressors (31 Vdc varistors, customer supplied)
IMPROPER CO NNE CTION OF LOAD
For safety reasons, the loads must be connected between terminals 4-6 and between terminals 5-6 .
Failure to comply with these instructions could result in death or serious injury.
107094-10-EN FR26 GLO 103 Printed in France
47
Figure 4-13 Connection of two Safety Light Curtains (using independent stop circuit safety relays)
Five safety relays, K1, K2, K3, K4 and K5 are used as follows:
(dc+)
NO P/B
3
Single channel machine control circuit
K2
internal
fuse
Fuse
OSSD2
4 (+)
1
OSSD1
1
(2)
K1
1,5 A max
Fuse
1 A Fuse
1 A Fuse
K1
K3
5
(-)
FF-SYA
emitter A
(1)
internal
fuse FF-SYA
receiver
(1)
2
2
A
4
6
K2
5
K3
K4
m
K3 K2
K3 K1
(3)
(3)
co
K5
K2
FSD
K1
FSD
s.
(dc-)
ne
(-)
on
l
(dc-)
(1)
(2)
(3)
K3
K4
FF-SYA
receiver B
(1)
2
6
in
ec
2
(1)
3
5
K3 K4
K3 K5
(3)
K4
FSD
K5
4
K5
FSD
FSYA_M28
5
FF-SYA
emitter B
om
K2
K3
internal
fuse
po
4 (+)
(2)
K1
1
internal
fuse
OSSD1
1
K2
K3
1,5 A max
Fuse
1 A Fuse
OSSD2
1 A Fuse
(3)
nt
(dc+)
K1
(3)
Stopping
valve
NO P/B: start push-button; normally open contact
Use pin 3 for the FF-SYAGGGGGQ2E emitter and pin 7 for the FF-SYAGGGGGQ2R receiver
The test input type on the emitter must be set on “Normally closed” (see chapter 4.6 Test Input).
Install arc suppressors (31 Vdc varistors, customer supplied).
IMPROPER CO NNE CTION OF LOAD
For safety reasons, the loads must be connected between terminals 4-6 and between terminals 5-6 .
Failure to comply with these instructions could result in death or serious injury.
If the sensing field of one safety light curtain is interrupted, the other one will go into the test status and its static safety outputs
switches the connected contactors off.
48
107094-10-EN FR26 GLO 103 Printed in France
5. Maintenance and Trouble-shooting
5.1 Overview
This chapter contains operational test procedures, trouble-shooting, cleaning, and maintenance, instructions.
IMPROPER MAINTENANCE
Strictly adhere to all maintenance and trouble-shooting instructions.
Failure to comply with these instructions could result in death or serious injury.
5.2 Operational Test
co
m
To ensure operational readiness, perform the operational test at least once a day and every time the light curtain is
repaired or the installation is changed. The operational test consists of passing a test rod (included with the FF-SYA14
or FF-SYA30 units) or the hand (for the FF-SYA60 units or the FF-SYA234 multibeam systems) through the sensing
field to ensure the light curtain will detect it (see Figure 5-1). The sensing function of the light curtain shall be actuated
by moving the relevant test rod at a maximum speed of 2,5 m/s for the FF-SYA14 and the FF-SYA30 (or by moving the
hand at a maximum speed of 1,6 m/s for the FF-SYA60 and the FF-SYA234). The included test rod will have a
diameter equal to the resolution of the light curtain.
Resolution
14 mm / 0.6 in
30 mm / 1.2 in
60 mm / 2.4 in
nt
s.
Light Curtain
FF-SYA14
FF-SYA30
FF-SYA60
Beam Spacing
500 mm / 19,7 in
400 mm / 15,76 in
300 mm / 11,82 in
po
ne
FF-SYA234 Multibeam System
FF-SYA02500
FF-SYA03400
FF-SYA04300
Test Rod
FSYA89
on
l
in
ec
om
Figure 5-1 Operational Test with the Test Rod
107094-10-EN FR26 GLO 103 Printed in France
49
5.3 Trouble-shooting Procedures
When the FF-SYA Series safety light curtains are working properly and the sensing field is not interrupted, at least one of the
emitter yellow LEDs R1, R2 and R3 is illuminated, the receiver green LED «ON» is illuminated, and all other LEDs are NOT
illuminated. If this condition is not met, refer to the following trouble-shooting chart, flow diagram and corresponding repair
procedures.
Trouble-shooting Chart (see Figure 5-2 for indicator information)
Symptom
Probable Cause
•
All light emitting diode (LED)
•
No power
indicators are NOT illuminated
Emitter is having a failure
•
Replace the emitter unit by a new one of the same
resolution and protection height
•
Receiver is receiving a
signal from a second
emitter
•
Adjust the emission power of the second emitter
(see chapter 3 Installation).
•
Static safety outputs of
receiver are not supplied
with power
Emitter and/or receiver
units need to be cleaned
Emitter and/or receiver
units need to be aligned
Emission power is too low
Static safety outputs of
receiver are not supplied
with power
Emitter and/or receiver
units need to be cleaned
Emitter and/or receiver
units need to be aligned
Emission power is too low
Sensing field may be
obstructed
Emitter and/or receiver
units need to be cleaned
Emitter and/or receiver
units need to be aligned
Emission power is too low
Receiver unit internal
error
Line voltage transients
greater than IEC 801-4
Norm standard
Unacceptable ambient
light interference
•
•
•
•
•
The receiver yellow signal
strength indicator is flickering
and the red « OFF » operation
indicator is illuminated
•
•
•
The receiver yellow signal
strength indicator and the red
« OFF » operation indicator are
both illuminated
on
l
•
in
ec
•
•
Random alarms without
apparent cause (i.e., erratic
outputs, flickering LEDs)
•
•
•
•
•
•
•
•
50
s.
co
m
•
nt
•
The test contact is
activated
ne
•
•
po
•
The emitter red « test »
indicator and the receiver red
« OFF » operation indicator are
both illuminated
The emitter red « alarm »
indicator is flickering and the
receiver red « OFF » operation
indicator is illuminated
The receiver red cross-talk
indicator is « ON » and the
receiver red « OFF » operation
indicator is illuminated
The receiver yellow signal
strength indicator is flickering
and the green « ON » operation
indicator is illuminated
om
•
Corrective Action
•
Ensure external fuse is not blown.
•
Ensure supply voltage and polarity are correct (see
2.6 Specifications).
•
Ensure electrical power connections are secure and
correct. (see chapter 4 Electrical Connections)
•
Check the connection between terminals 4 and 5 on
the emitter corresponds to settings of the test
contact type (see chapter 4.6 Test Input).
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
Connect terminal 3 of receiver to 24 Vdc
Clean emitter lens, receiver lens and mirrors (see
chapter 5.4 Cleaning).
Align emitter, receiver and mirrors
Adjust the emission power of the emitter (see
Chapter 3 Installation and 3.6 Mutual Interference
or cross-talk)
Connect terminal 3 of receiver to 24 Vdc
Clean emitter lens, receiver lens and mirrors (see
chapter 5.4 Cleaning).
Align emitter, receiver and mirrors
Adjust the emission power of the emitter (see
chapter 3 Installation)
Remove obstacles interrupting sensing field.
Clean emitter lens, receiver lens and mirrors (see
chapter 5.4 Cleaning).
Align emitter, receiver and mirrors
Adjust the emission power of the emitter (see
chapter 3 Installation and 3.6 Mutual Interference
or cross-talk)
Replace receiver unit by a new one of the same
resolution and protection height
Ensure the correct supply voltage is provided.
Ensure varistors on the inductive loads are present
Ensure external circuit connection to pins 4 and 5 on
the emitter connector are secure
Ensure ground connection on emitter and receiver
are secure
107094-10-EN FR26 GLO 103 Printed in France
Figure 5-2 Emitter and Receiver LEDs
Emitter LEDs
Receiver LEDs
R1
OFF
3 Scanni ng ran ge in dicators
(Yello w)
R2
R3
ON
Operation i ndic ators (red an d gree n)
Signa l strength in dicator (ye llo w)
test
Test indicator (red)
Cross-talk in dicator (re d)
FSYA_M2
Ala rm i ndi cator (red)
FSYA_M1
alarm
On the receiver unit, the red "OFF"
operation indicator is permanently
on although no object stands in the
light curtain sensing field
co
***
s.
NO
po
ne
Are the emitter and receiver units
properly aligned and are front
windows clean ?
NO
YES
Machine
operates?
om
NO
on
l
in
ec
On the emitter unit,
does the status of the 3
yellow scanning range LEDs
conform to the used
scanning range ?
YES
Make correct alignment and
clean front windows
NO
YES
Machine working
Change the position of the
jumper for the scanning range
selection on the emitter.
Make sure the emission
power conforms to the used
scanning range
YES
Machine
operates?
NO
On the emitter unit, is
the red test LED
permanently on ?
YES
NO
NO
YES
Machine working
Check the connection of the test
contact between terminal 4 and 5.
Check used test contact
corresponds to the jumper
settings of the test input type.
Machine
operates?
YES
Machine working
FSYA_M29
On the receiver unit, is the
yellow signal strength LED
permanently off ?
m
Trouble-shooting Flow Diagram (sheet 1)
nt
Figure 5-3
Go to sheet 2
107094-10-EN FR26 GLO 103 Printed in France
51
FSYA93
on
l
in
ec
om
po
ne
nt
s.
co
m
Trouble-shooting Flow diagram (sheet 2)
52
107094-10-EN FR26 GLO 103 Printed in France
5.4 Cleaning
The FF-SYA Series light curtains and mirrors are designed to operate in harsh industrial environments. Exposure to
dirt, dust, grease, and oil are unavoidable in these harsh environments. Periodically clean the emitter/receiver units
and mirrors. This section provides specific, step by step, instructions on the proper cleaning techniques for the FF-SYA
Series emitters, receivers, and mirrors.
5.4.1 Using a Dry Cloth
Clean dust or loose, dry dirt from the emitter and receiver units using a soft, clean, non-abrasive cloth.
POWER APPLIED TO MACHINE CO NTROL SYSTEM
Turn off and disconnect power from FF-SYA Series light curtain and machine.
Failure to comply with these instructions could result in death or serious injury.
nt
s.
co
m
1. Turn off and disconnect power to both the light curtain and the machine.
2. Gently wipe the soiled areas with a soft, clean, non-abrasive cloth. Do not rub hard to prevent scratching the clear
plastic front plate or finish. If the dirt will not wipe off with a dry cloth, clean units with a soap and water solution.
See Using Soap and Water below.
3. Connect power to the machine and light curtain.
4. Perform the operational test to ensure proper functional readiness.
po
ne
FF-SYA SERIES LIGHT CURTAIN FRONT PLATE AND FINISH DAMAGE
Gently wipe soiled areas with soft, clean, non-abrasive cloth. To prevent scratching clear plastic front plate or finish, do
NOT rub hard.
Failure to comply with these instructions may result in product damage.
5.4.2 Using Soap and Water
on
l
in
ec
om
1. Turn off and disconnect power to the light curtain and machine.
2. Dampen a soft, clean, non-abrasive cloth in the solution of mild soap and water. Squeeze excess solution from the
cloth.
3. Wipe the soiled areas gently with the damp cloth. Do not rub hard to prevent scratching the clear plastic front plate
or paint finish.
4. Rinse the cloth in clean water and gently wipe off any excess soap.
5. Dry the emitter and receiver with a soft, dry, non-abrasive cloth. Ensure there is no moisture left on the emitter and
receiver units before power is applied.
6. Connect power to the machine and light curtain.
7. Perform the operational test to ensure proper functional readiness.
5.4.3 Cleaning the Mirrors
MIRROR DAMAGE
Use soft, clean, non-abrasive cloth to clean dust or dirt from mirror to prevent scratching surface.
Failure to comply with these instructions may result in product damage.
1.
2.
3.
4.
Dampen a soft, clean, non-abrasive cloth with 90 % alcohol or white spirit.
Wipe the face of the mirror gently with the damp cloth. Do not rub hard to prevent scratching the finish.
Dry the mirror with a soft, dry, non-abrasive cloth. Ensure there is no moisture or lint left on the mirrors.
Perform the operational test to ensure proper functional readiness.
107094-10-EN FR26 GLO 103 Printed in France
53
6. Order Guide
6.1 Light Curtain Order Guide
Catalogue listings for the FF-SYAGGGGGC2 light curtains include: one emitter, one receiver, two mating right-angle
Hirschmann connectors, 2 kits of right-angle brackets FF-SYZ634178 (incl. mounting hardware), one test rod, and this
installation manual.
Catalogue listings for the FF-SYAGGGGGQ2 light curtains include: one emitter, one receiver, two kits of right-angle brackets
FF-SYZ634178 (incl. mounting hardware), one test rod and this installation manual. The Brad Harrison Mini-Change® plugs must
be ordered separately.
Catalogue listings for the FF-SYAGGGGGT2 light curtains include: one emitter, one receiver, two M16 cable glands, two
pairs of right-angle brackets, one test rod, and this installation manual.
The safety control modules or safety relays K1 to K5, the cycle start push-button, the test contacts, mirrors and optional
accessories (such as mating straight plugs) must be supplied or ordered separately by the customer.
FF-SYA 30
080
C
m
EXAMPLE: FF-SYA14, FF-SYA30 OR FF-SYA60 LIGHT CURTAINS
2G
G
co
Blank : Emitter and Receiver
E : Emitter
R : Receiver
cords ets, not included)
144
1454
1470
1510
160
1614
1630
1670
176
1774
1790
1830
om
po
ne
nt
s.
Connection
C : EN 60423 plastic 7-pin right angl e pl ugs (Hirschmann N6RFF ty pe, i ncluded)
Q : 5 and 7 pole s traight male rec eptacles (compati ble with Brad Harrison Mini-Change®
T : Terminal strips (M16 c able glands, included)
Model
032
048
064
080
096
112
128
PH FF-SYA14 334
494
654
814
974
1134
1294
FF-SYA30 350
510
670
830
990
1150
1310
FF-SYA60 390
550
710
870
1030
1190
1350
PH :
Protecti on Hei ght in mm (100 mm = 3.9 in)
NA :
Not Available
Resolution
14 :
14 mm / 0.6 i n (fingers detec tion)
30 :
30 mm / 1.2 i n (hands detecti on)
60 :
60 mm / 2.4 i n (body detection)
on
l
in
ec
EXAMPL E: F F -SYA234 MUL T IBEAM SYST EMS
FF-SYA 02
500 C
2G
G
Blank: Emitter and Receiver
E: Emitter
R: Receiver
Connection
C: EN 60423 plastic 7-pin right angl e pl ugs (Hirschmann N6RFF ty pe, i ncluded)
Q: 5 and 7 pole s traight male rec eptacles (compati ble with Brad Harrison Mini-Change® cords ets, not included)
T : Terminal strips (M16 c able glands, included)
Number of beam s / Beam spacing
02 500
2 beams with 500 mm / 19.5 in beam spaci ng
03 400
3 beams with 400 mm / 15.6 in beam spaci ng
04 300
4 beams with 300 mm / 11.8 in beam spaci ng
54
107094-10-EN FR26 GLO 103 Printed in France
6.2 Accessories Order Guide
6.2.1
Mounting Bracket Kits
Part Listings
FF-SYZ634178
Description
Kit of 2 right-angle brackets with mounting hardware.
(already included in the FF-SYA package, to be ordered as spares only).
New
Kit of 2 adjustable right-angle brackets with rotating plate and mounting hardware. To be mounted
together with the FF-SYZ634178 brackets already included in the FF-SYA package. Order 2 kits for a
complete set of emitter and receiver.
(to be ordered separately as an option)
m
FF-SYZ634179
nt
s.
co
New
Kit of 2 fixed right-angle brackets and 2 fixed straight brackets with mounting hardware
(to be ordered separately as an option).
FF-SYZ003001
Kit of 2 adjustable brackets with mounting hardware
(to be ordered separately as an option).
FF-SYZAD
;;
;;
New
on
l
in
ec
om
po
ne
FF-SYZ001001
Kit of 4 antivibration dampers. To be mounted together with the existing mounting brackets. Order 2 kits
for a complete set of emitter and receiver.
(to be ordered separately as an option)
PROTECTION AGAINST HIGH VIBRATIONS
In case of high vibrations, 3 pairs of brackets must be used for light curtain systems with protection heights, greater or equal to
1000 mm / 39.4 in. You may also use our antivibration damper kit FF-SYZAD.
(The additional bracket kit and the antivibration damper kit must be ordered separately).
107094-10-EN FR26 GLO 103 Printed in France
55
6.2.2
Plugs Kits
Part Listings
Description
F F -SYZ 172113
F or th e FF -SYAGGGGGC2 lig h t cur tain s
Kit of 2 EN 60423 plastic 7-pin right-angle connectors with crimping contacts
(Hirschmann, N6RFF type). Order 1 kit for a complete set emitter and receiver.
(alr ead y in clu d ed in th e FF -SYAGGGGGC2 p ackag e)
FF -SYZ 172159
F or th e FF -SYAGGGGGC2 lig h t cur tain s
Kit of 2 EN 60423 plastic 7-pin straight connectors with crimping contacts
(Hirschmann, N6REF type). Order 1 kit for a complete set emitter and receiver.
(to b e o rd er ed sep ar ately as an o p tion )
m
FF-S B Z1 7 2 1 1 3 6
F or th e FF -SYAGGGGGC2 lig h t cur tain s
co
Kit of 1 EN 60423 plastic 7-pin right-angle connectors with wire contact terminals
(Hirschmann, N6RFFS11 type). Order 2 kits for a complete set of emitter and
receiver.
New
nt
s.
(to b e o rd er ed sep ar ately as an o p tion )
F F -41308 (fo r FF -SYAGGGGGQ2E em itter s)
WHITE
RED
GREEN
ORANGE
BLACK
F F -41322 (fo r FF -SYAGGGGGQ2E em itter s)
po
1
2
3
4
5
(to b e o rd er ed sep ar ately)
5-pole female straight Brad Harrison Mini-Change® plug, 20 ft / 6,10 m cable
length. Order one plug for the emitter.
(to b e o rd er ed sep ar ately)
in
ec
Male face
view
Co lou r
co d e o f
lead wir es
om
Pin No
ne
5-pole female straight Brad Harrison Mini-Change® plug, 12 ft / 3,66 m cable
length. Order one plug for the emitter.
F F -42803 (fo r FF -SYAGGGGGQ2R r eceiver s)
on
l
Pin No
Male face
view
1
2
3
4
5
6
7
56
Co lou r
co d e o f
lead wir es
WHITE/
BLACK
BLACK
WHITE
RED
ORANGE
BLUE
GREEN
7-pole female straight Brad Harrison Mini-Change® plug, 12 ft / 3,66 m cable
length. Order one plug for the receiver.
(to b e o rd er ed sep ar ately)
F F -42821 (fo r FF -SYAGGGGGQ2R r eceiver s)
7-pole female straight Brad Harrison Mini-Change® plug, 20 ft / 6,10 m cable
length. Order one plug for the receiver.
(to b e o rd er ed sep ar ately)
107094-10-EN FR26 GLO 103 Printed in France
6.2.3 Test rods
Par t Listin g s
Descr ip tio n
F F -SYZ ROD14
Test rod for ø 14 mm resolution safety light curtains
(alr ead y in clu d ed in th e FF -SYA p ackag e, to b e or d er ed as sp ar es on ly)
F F -SBZ ROD30
Test rod for ø 30 mm resolution safety light curtains
Alignment aid
Par t Listin g s
Descr ip tio n
F F -SPZ L ASER
L aser p en fo r b eam align m en t
co
6.2.4
m
(alr ead y in clu d ed in th e FF -SYA p ackag e, to b e or d er ed as sp ar es on ly)
nt
s.
FSYZ9
(To be ordered separately as an option)
F F -SYZ 604795
ne
L aser p en ad ap ter fo r FF -SYA Series
po
Mirrors FF-SBSMIR Series (10 % reduction on scanning range)
on
l
in
ec
6.2.5
om
FSYZ8
(To be ordered separately)
107094-10-EN FR26 GLO 103 Printed in France
Par t Listin g s
Descr ip tio n
F F -SBSMIR04
One deflection
curtains
One deflection
One deflection
One deflection
One deflection
curtains
One deflection
One deflection
F F -SBSMIR06
F F -SBSMIR08
F F -SBSMIR10
F F -SBSMIR12
F F -SBSMIR14
F F -SBSMIR16
mirror for use with the 032 and 048 model light
mirror for
mirror for
mirror for
mirror for
use
use
use
use
with the 064
with the 080
with the 096
with the 112
model light curtain
model light curtains
model light curtain
and 128 model light
mirror for use with the 144 model light curtain
mirror for use with the 160 model light curtain
57
6.2.6 Mirrors FF-SYZMIR❐❐❐
❐❐❐ Series (10 % or 25 % reduction on scanning range)
Par t Listin g s
•
•
•
•
•
•
•
Mirrors compatible with FF-SYA, FF-SG, FF-SLG, FF-SB14, FF-SLC, FF-LS and Detector 3®
light curtains (all protection heights)
Material: Aluminium alloy housing
Housing compatible with FF-SBSMIR Series
Mirrors with 10 % or 25 % of scanning range reduction
Quick mounting and easy mirror adjustment
Mounting brackets included (top / bottom mounting)
Adjustment of mirror in azimuth direction of +/-45°
Finish: Gold colour anodisation
m
•
co
New
Deflection mirror
for light curtain models FF-SY❐❐032 and FF-SY❐❐048
F F -SYZ MIR❐04
F F -SYZ MIR❐06
for light curtain models FF-SY❐❐064,
for light curtain models FF-SY❐❐080
F F -SYZ MIR❐08
F F -SYZ MIR❐10
for light curtain models FF-SY❐❐096
for light curtain models FF-SY❐❐112 and FF-SY❐❐128
F F -SYZ MIR❐12
F F -SYZ MIR❐14
for light curtain models FF-SY❐❐144
for light curtain models FF-SY❐❐160
F F -SYZ MIR❐16
F F -SYZ MIR0 ❐❐: mirror with 10 % scanning range reduction
F F -SYZ MIR1 ❐❐: mirror with 25 % scanning range reduction
Descr ip tio n
One deflection
One deflection
One deflection
One deflection
One deflection
One deflection
One deflection
One deflection
curtains
One deflection
om
po
Par t Listin g s
F F -SL C02MIR
F F -SL C04MIR
F F -SL C06MIR
F F -SL C07MIR
F F -SL C09MIR
F F -SL C11MIR
F F -SL C13MIR
F F -SL C16MIR
nt
Mirrors FF-SLC❏❏ MIR Series (30 % reduction on scanning range)
use
use
use
use
use
use
use
use
with the 032
with the 048
with the 064
with the 080
with the 096
with the 112
with the 128
with the 144
model light curtain
model light curtain
model light curtains
model light curtain
model light curtain
model light curtain
model light curtain
and 160 model light
mirror for use with the 176 model light curtain
on
l
in
ec
F F -SL C18MIR
mirror for
mirror for
mirror for
mirror for
mirror for
mirror for
mirror for
mirror for
ne
6.2.7
s.
(to b e o rd er ed sep ar ately as an o p tion )
6.2.8
FF-SYZPF Fixed Post for FF-SYA Light Curtain
Par t Listin g s
Descr ip tio n
F F -SYZ PF
Floorstanding post for the installation of the following FF-SYA Light
curtains:
•
Light curtain models: FF-SYA❏❏032, FF-SYA❏❏048,
FF-SYA❏❏080, FF-SYA❏❏096
•
Multibeam models: FF-SYA02500, FF-SYA03400,
FF-SYA04300
Front covers are available for additonal protection of the FF-SYA234
beams access detection systems:
FF-SYZ630184-2: Front cover for 2 beams
FF-SYZ630184-3: Front cover for 3 beams
FF-SYZ630184-4: Front cover for 4 beams
(T o b e o rd er ed sep ar ately as an op tio n )
58
107094-10-EN FR26 GLO 103 Printed in France
FF-SYZPF Fixed Post with Plain Mirror (10 % or 25 % reduction of scanning range)
Par t Listin g s
F F -SYZ PF M01
Descr ip tio n
F F -SYZ PF M11
Floorstanding post with 1 plain mirror (25 % of loss)
Floorstanding post with 1 plain mirror (10 % of loss)
Suitable for :
•
Light curtain models: FF-SYA❏❏032, FF-SYA❏❏048,
FF-SYA❏❏080, FF-SYA❏❏096
•
Multibeam models: FF-SYA02500, FF-SYA03400,
FF-SYA04300
FSYZ17
6.2.9
(T o b e o rd er ed sep ar ately as an op tio n )
6.2.10 FF-SYZPF Fixed Post with Individual Mirrors (10 % or 25 % reduction of scanning range)
Descr ip tio n
m
Par t Listin g s
(* )
F F -SYZ PF 02
F F -SYZ PF 12
F F -SYZ PF 03
F F -SYZ PF 13
F F -SYZ PF 04
F F -SYZ PF 14
nt
s.
co
Floorstanding post with 2 individual mirrors for use with the
FF-SYA02500 multibeam system (*)
Floorstanding post with 3 individual mirrors for use with the
FF-SYA03400 multibeam system (*)
Floorstanding post with 4 individual mirrors for use with the
FF-SYA04300 multibeam system (*)
(*) FF-SYZPF0❏: 10 % loss per mirror
FF-SYZPF1❏: 25 % loss per mirror
ne
(T o b e o rd er ed sep ar ately as an op tio n )
Descr ip tio n
Adjustable floor standing post
•
Mounting of FF-SYA, FF-SB14 and FF-SLC light curtains
•
Compatible with all protection heights
•
Horizontal, diagonal and vertical adjustment of light curtains possible
•
Quick mounting and easy light curtain adjustment
•
360° rotation of light curtain possible
•
Fine adjustment of light curtains in azimuth direction of +/-11° ensures an easy alignment
•
700 mm / 27.6 in. corner protection for light curtain included
•
Base plate can be mounted independently
•
Finish: RAL 1021 yellow paint
om
Par t Listin g s
F F -SYZ PA
po
6.2.11 Adjustable floor standing post
in
ec
New
on
l
(to b e o rd er ed sep ar ately as an o p tion )
6.2.12 Safety control modules
Par t Listin g s
F F -SRS59392
Descr ip tio n
Dual channel relay module for safety light curtains with static safety outputs
•
Compatible with safety light curtains with static outputs only
•
24 Vdc
•
Category 4 per EN 954-1
•
Selectable start mode and FSD monitoring
•
2 NO, 1 NC safety relay outputs
•
45 mm / 1.77 in width
(to b e o rd er ed sep ar ately as an o p tion )
107094-10-EN FR26 GLO 103 Printed in France
59
Dual channel relay module for safety light curtains with static safety outputs
•
Compatible with safety light curtains with static outputs only
•
24 Vdc
•
Category 4 per EN 954-1
•
Selectable start mode and FSD monitoring
•
2 NO, 1 NC internally redundant safety relay outputs
•
22.5 mm / 0.89 in width
F F -SRL 59252
New
(to b e o rd er ed sep ar ately as an o p tion )
6.2.13 Safety muting interfaces
Par t Listin g s
F F -SRM100P2
Descr ip tio n
po
ne
nt
s.
co
m
Muting module
•
Compatible with safety light curtains (also with static safety outputs) and other safety devices
•
Conveyor mode and press mode
•
Unidirectional or bidirectional muting
•
Connection of 2 or 4 auxiliary muting sensors and 1 safety device
•
24 Vdc
•
Category 4 per EN 954-1
•
Manual start mode, FSD monitoring and programmable test function
•
Programmable max. muting time
•
Crossfault monitoring of inputs
•
Integrated override facility
•
Self monitored muting lamp output
•
2 PNP static safety outputs
•
Static outputs for restart status, output status and alarm status
•
152 mm / 5.98 in width
(to b e o rd er ed sep ar ately as an o p tion )
Par t Listin g s
F F -SXZ PWR050
Descr ip tio n
om
6.2.14 FF-SXZPWR050 power supply
Ac to dc power supply
• Approvals: UL508 listed, UL1950, cUL/CSA-C22.2 No.950-M90, EN/IEC 60950, EN 50178 (Class 2
Rated for low power installations)
• Input voltage: 85-264 Vac (43-67 Hz)
• Output voltage: 24-28 Vdc adjustable
• Rated continuous load (at 60 °C/140 °F max.): 2,1 A @ 24 Vdc / 1,8 A @ 28 Vdc
• Power 50 W
• Dimensions 75 mm x 45 mm x 97 mm / 2.95 in x 1.77 in x 3.82 in
• DIN rail mounting
• Weight: 240 g / 0.52 lbs
on
l
in
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New
(to b e o rd er ed sep ar ately as an o p tion )
6.2.15 Welding protection kit
Descr ip tio n
FSYA_M103
Par t Listin g s
F F -SYZ FT❏❏❏
Welding protection kit including two adhesive tapes to be glued on the front windows of the FF-SYA
Light Curtains
Material: organic glass
Optical immunity improvement factor: 2,5
Scanning range attenuation: 36%
Different models are available following the protection height and the FF-SYA light curtains:
For the FF-SYA30❏❏❏ and FF-SYA60❏❏❏ models:
❏❏❏ = 032, 048, 064, 080, 096, 112, 128, 144,160, 176.
For the FF-SYA14❏❏❏, ❏❏❏ = 032, 048, 064, 080.
For the FF-SYA025000, ❏❏❏ = 064
For the FF-SYA03400 and FF-SYA04300, ❏❏❏ = 096.
(to b e o rd er ed sep ar ately as an o p tion )
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7. Warranty Information
7.1 Warranty and Remedy
Honeywell warrants goods of its manufacture as being free of defective materials and faulty workmanship. Contact your local
sales office for warranty information. If warranted goods are returned to Honeywell during that period of coverage, Honeywell
will repair or replace without charge those items it finds defective. The foregoing is the Buyer’s sole remedy and is in lieu o f
all o th er war r an ties, exp r essed o r imp lied, in clud in g tho se o f m er ch an tability an d fitn ess fo r a p ar ticular pu rp o se.
While we provide application assistance personally, through our literature and the Honeywell Website, it is up to the customer
to determine the suitability of the product in the application.
Specifications may change without notice. The information we supply is believed to be accurate and reliable as of this
printing. However, we assume no responsibility for its use.
7.2 Sales and Service
m
Honeywell serves its customers through a world-wide network of sales offices and distributors. For application assistance,
current specifications, pricing or the name of the nearest distributor, contact a nearby sales office or call:
s.
Australia
Canada
France
Germany
Spain
International
UK
USA
nt
61 (0) 2 9370 4500
1-800-737-3360
33 (0) 1 60 19 80 40
49 (0) 69 8064 444
34 91 313 61 00
1-815-235-6847
44 (0) 1698 481 481
1-800-537-6945
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T EL EPHONE
INT ERNET
Australia
Canada
France
Germany
Spain
UK
USA
om
61 (0) 2 9370 4525
1-800-565-4130
33 (0) 1 60 19 81 73
49 (0) 69 8064 442
34 91 313 61 29
44 (0) 1698 481 276
1-815-235-6545
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http://www.honeywell.com/sensing/
info.sc@honeywell.com
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8. EC Declaration of Conformity
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107094-10-EN FR26 GLO 103 Printed in France
9. Index
A
push-button • 45
H
access detection • 4
alarm indicator • 11
application assistance • 61
Ap p ro vals • 2, 7
B
R
hard guarding • 5, 14, 29
Hard guards • 3
Horizontal mounting • 29
RC circuit • 40
Reflective surfaces • 19
relays with guided contacts • 41
resolution • 7, 29
response time • 9
Right-Angle Mounting • 30
I
indicators • 11
beam heights • 8
beam pitch • 7
Beam spacing • 8
L
S
light lens diameter • 7
Linear Assembly • 27
C
D
N
Diagonal Mounting • 29
Dir ectives • 2
Dovetail slot • 30
ne
O
emission power • 20
Emitter • 51
European standards • 2
European Standards • 3
om
P
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object sensitivity • 7
operation indicators • 12
operational test • 49
optical alignment • 25
E
F
G
T
test indicator • 11, 42
Test Input • 42
test rod • 49
T OT AL HEIGHT • 22, 24
troubleshooting • 49
troubleshooting chart • 50
Troubleshooting Flow Diagram • 51
U
US Regulation • 3
V
varistors • 40
W
warranty information • 61
wiring • 35, 45
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galvanic insulation • 37
permanent self-check • 40
point-of-operation guarding • 5, 14,
29
point-of-operation protection • 4
power supply • 37
proper cleaning techniques • 53
Protection Height • 22
in
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fuse • 40
co
nt
nominal scanning range • 20
s.
machine guarding • 4
maintenance • 49
mechanical guards • 5, 14
minimum object sensitivity • 6
misalignments • 4
mounting bracket • 31
Mounting bracket • 32
mounting brackets • 30, 34
Mutual Interferences • 20
m
M
cables • 35, 36
Catalogue listings • 54
centre distance • 7
connector • 35
consumption • 37
Control Reliability • 1
crimping tool • 35
cross-sectional size • 21
cross-talk • 20, 29
cross-talk indicator • 13
Safety control modules • 3
safety distance • 14, 15
Safety optoelectronic products • 3
safety r elay m od ule • 46
Safety switches • 3
Scanning range • 9
scanning range indicators • 11
selector switch • 20
Sensing Field Height • 22
Side by side installation • 28
signal strength indicator • 12
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