Brain Oximetry Ophthalmology Dentistry Dermatology Laser Resurfacing Cardiology Tattoo Removal Arterial Plaque Detection Lithotripsy High-Power Laser Delivery Liposuction BPH Fiber Optic Solutions for Medical Devices Blood Gas Sensing Orthopedics Leg Vein Therapy See inside . . . Specialty Optical Fiber Cable Terminations Assemblies OFS Specialty Photonics Division • 55 Darling Drive Avon, CT 06001 • www.SpecialtyPhotonics.com With over 20 years’ experience designing and manufacturing specialty optical fibers, we have the production history, process control, and insight that make our medical-grade fibers the ❘❙❚ a b o u t t h e c o m p a n y Optical Fiber Solutions from OFS best in the world. Our comprehensive medical assemblies and cabled fibers are complete, custom product lines, all based on the broadest range of optical fibers manufactured in-house, many from our own preforms. OFS: One source for the optical fiber you need Optical fiber can be customized in many ways to yield exactly the features needed in different medical applications. Whether you need fibers for lasers, imaging, sensing, or data transmission, OFS has the right fiber for you. Single-mode, multimode, and polarization maintaining fibers can all be customized and manufactured to meet your needs. Our signature HCS® optical fibers or all-silica configurations together with a variety of coating and other options allow you to design explicitly for your application environment. vertically integrated Preform / Fiber / Cable / Termination / Packaged Assemblies totally focused Providing Optical Fiber Solutions 1 Our medical manufacturing location is in Avon, Connecticut, the headquarters for our Specialty Photonics Division. This facility offers 110,000 square feet of manufacturing and office space and includes extensive facilities for the design, fabrication, customization, and packaging of our medical and other product lines: • fiber draw towers of various heights, equipped with stations for coating, cladding, prooftesting, measurement. assembly • on-site testing labs to ensure fibers are made to specification. • cable extrusion lines. • Monitored and controlled low-bioburden assembly rooms. Simplified Supply Chain fiber OFS is the only optical fiber company in the world to provide fiber, cable, and packaged assemblies supported by a deep pool of engineering know-how—all from one location. In-house cabling, for example, saves customers the tedious after-market step of threading optical fiber through sections of tubing. We’ll work with your team to develop the right design for your application, stay on time, and provide support at all stages of development. Then, when you’re ready, we have the capacity to rapidly scale to meet your production needs, up to thousands of finished assemblies per week. The Science Behind the Products: OFS Laboratories cable OFS Laboratories provides academic research and a patent-generating powerhouse that keeps us at the forefront of our industry. The Labs are where we turn science into real-world solutions. Dedicated engineers for each manufacturing area and cross-functional teams work together. We’re happy to bring all of this to the table to meet the fiber optic requirements of your medical applications. When our scientists are able to partner early in the design process, customers get the best results—innovations developed with the key features they need. Environmentally Controlled Rooms ❘❙❚ c a p a b i l i t i e s —monitored for bioburden See the Reference Section for additional details Biocompatibility Many of our medical products meet ISO 10993 and USP Class VI standards for nontoxicity and biocompatibility. Many are also already certified as biocompatible by NAMSA, and we work with our customers to qualify other fibers to these standards where needed. For the assembly stage, we maintain, test, monitor, and control a low-bioburden room for medical assembly and packaging. Specialized Recordkeeping Upon customer request, OFS is equipped to provide Device Master Records, maintain Device History Records, and adhere to other components of FDA Current Good Manufacturing Practices. Sterilization OFS optical fibers for medical use are sterilizable. The ETO (Ethylene Tri-Oxide) method is preferred. Autoclave is also recommended. We do not recommend gamma radiation sterilization, as this method can damage the fiber. We also offer sterilizable fibers for disposable use. OFS is equipped to follow managed sterilization protocols for prepackaged devices. Please note that, although OFS provides sterilization service as an option and many of our fibers are certified as biocompatible, it is the customer’s responsibility to test all finished medical assemblies for biocompatibility and to recommend the sterilization procedure for their devices. Providing Optical Fiber Solutions 3 OFS Medical Fibers ❘❙❚ p r o d u c t l i n e HCS Optical Fibers All OFS medical fibers are biocompatible and sterilizable. These can also be cabled, tubed, terminated, and assembled into higher-end components right in our Avon, Connecticut, facility. Designing a Fiber for Your Application: While we have many standard designs already available to order, we also offer the flexibility that comes with in-house preform design and fiber draw. Within broad manufacturing limits, you can choose the fiber composition and select the NA to precisely match the characteristics of your laser input source. Coatings applied during the draw or cabling process provide physical protection for the fiber in high-temperature environments (PYROCOAT™ polyimide), additional strength (HCS fiber coating), or chemical or abrasion resistance (ETFE). Nylon and silicone coatings are also available. Our fibers are extremely well suited for the rigors of use in medical environments. 4 www.SpecialtyPhotonics.com OFS' proprietary HCS fiber cladding enables an optical fiber to be used safely and efficiently in many specialized applications. HCS optical fibers offer high tensile strength, are fatigue and moisture resistant, tolerate wide fluctuations in temperature, and can be easily terminated using another OFS innovation: Crimp and Cleave Termination. Typical Constructions for Medical Fibers Customization is Always Available Silica Core Suggested fiber constructions, HCS Clad coatings, and cabling vary by the specific medical application in which the fiber will be used. Refer ETFE Buffer to individual application sections ”’ STAT in this brochure for an overview of the standard products available for those uses. BAR Some of the Many Options in Multimode Optical Fibers from OFS Standard HCS Silica Core Silica Core HCS fibers in NAs: 0.37 0.39 0.43 Silica Clad Silica Clad HCS Coating Standard and custom core sizes: 100 - 1500 µm PYROCOAT Coating ETFE Buffer All silica fibers in NAs: 0.12 0.22 0.29 in a variety of Core/Clad ratios Buffer choices: Color, thickness, diameter Class VI coatings: ETFE, Polyimide, Nylon, Silicone All Silica High Temperature Sterilizable: Autoclave, ETO Providing Optical Fiber Solutions 5 OFS Optical Fibers for Medical Lasers ❘❙❚ p r o d u c t s b y a p p l i c a t i o n Over the past 15 years, OFS has seen an evolution in the requirements for medical laser fibers. Customers have used our fibers in wavelengths from 532 nm for KTP lasers to 2.1 µm for holmium lasers. We have offered reusable fibers for aesthetic laser treatments and disposable fibers for urology. Now, power levels are increasing. Fiber diameters are getting smaller, and fibers are increasingly pushed to their limits for bend radius. OFS has anticipated and responded to these changes with the development of a new family of lasers fibers: HCXtreme™ optical fibers, designed to improve damage thresholds at high power and under tight bends. Our flagship HCS optical fibers offer a crimpand-cleavable polymer cladding that makes using our fibers in medical applications exceedingly easy and cost effective. These are available in a choice of core sizes or numerical apertures. General selection parameters are illustrated on the following page, and additional product selection criteria, including standard catalog part numbers, can be found in the Selection Guide beginning on page 18. Custom solutions, from fiber design through cabling and connectorization, can also help address individual requirements in your unique application. 6 www.SpecialtyPhotonics.com Managing High Power Under Tight Bends With the high laser powers used in many medical procedures today, one of the biggest issues that contributes to fiber failure is excessive bending of the fiber under high energy. OFS’s latest product line, HCXtreme, addresses and solves that potential problem. In testing down to a 5 mm bend, HCXtreme continued to transmit power without breakage. For additional details and testing methodology, request our white paper, entitled “Study of Optical Fiber Damage Under Tight Bend with High Optical Power at 2140 nm.” Attenuation (dB/km) NOTE: Spectral attenuations at Excimer and Ho:YAG laser wavelengths are beyond the scope of this chart and are available upon request. ❘❙❚ p r o d u c t s b y a p p l i c a t i o n Typical Attenuation for Various Types of Specialty Fiber Wavelength (nm) ⇒ Attenuation and Fiber Design Fiber loss at a particular wavelength depends largely on the fiber’s properties. These include high or low water content, cladding material, core diameter, NA, and coating. The graph above shows a snapshot of the major categories of optical fibers we offer and generally whether they are suitable for a particular laser wavelength. The following is an introduction to various considerations in choosing a fiber for your application. When you are ready to begin making your selections, please call us for a consultation. NA you choose will depend on your launch conditions and your desired distal end output. A higher NA also allows a fiber to better contain energy and may be better suited for applications requiring tight bends. Core Size Select a core size that accommodates your input spot size and allows for tolerances. If the core size is too small, some laser energy may launch into the cladding, which may result in fiber failure. Cladding Material HCS fiber cladding creates a higher NA than silica cladding alone and enables the use of a crimp-andcleave connector. OH Content High OH is typically preferred for 700 nm and shorter wavelengths. Low OH is suggested for longer wavelengths. Coating/Buffer Material* PYROCOAT, our proprietary polyimide, is a thin, high-temperature coating, good for use when small diameters must be achieved. ETFE is a fluoropolymer buffer typically applied over HCS fiber cladding. A nylon buffer is an excellent choice for tight buffer constructions. Numerical Aperture (NA) The numerical aperture of the fiber influences how much light from your source is captured at the proximal end and carried through to the distal end. Which *Not all coatings and buffers are compatible with each other. Please contact us for the best combination to meet your needs. Providing Optical Fiber Solutions 7 OFS Components for Fiber Lasers ❘❙❚ p r o d u c t s b y a p p l i c a t i o n In components for fiber lasers and other highpower laser systems, OFS uses technologies and designs developed by OFS Laboratories. Our products include tapered fiber bundles (power combiners), doped fibers with double or triple cladding, fiber bragg gratings and various combinations of these components. • Yb or Er/Yb and other dopants • Connectorization • Double and triple cladding • Ferrule types: hermetic or strain relief Customer-specifiable options are extensive, and we provide strong technical support for testing under high-power generation. • High reflectivity • Multimode launch fiber matching • Stability for either pulsed or CW lasers • Large Mode Areas • Air cladding • Splicing parameters • Fiber end preparation Cladding Pumped Fiber Amplifier (CPLA) Cladding Pumped Fiber Laser (CPFL) CLADDING PUMPED FIBERS Also Available Separately ErYb 130 µm Yb 130 µm PM Yb 125 µm PM ErYb 125 µm Yb 200 µm PM Yb 200 Custom available: Yb and ErYb Large Mode Area Output Wavelength: 1064 nm, 1083 nm, 1100 nm, 1117 nm POWER COMBINERS for CPFLasers Multimode Input CPF Output (105/125 µm) (0.45 NA) 7 fibers 0.15 NA 7 fibers 0.22 NA 19 fibers 0.15 NA 1 - undoped 125 µm 1 - undoped 200 µm 1 - undoped 200 µm 8 www.SpecialtyPhotonics.com CLADDING PUMPED FIBERS Also Available Separately Yb 130 µm Yb 200 µm CLADDING PUMPED FIBER GAIN MODULE CONFIGURATIONS Includes Power Combiner and Cladding Pumped Fiber Yb Gain Module ErYb Gain Module PM Yb Gain Module PM ErYb Gain Module POWER COMBINERS for CPFAmplifiers Input CPF Output (0.45 NA) 6 MM 105/125 µm + 1 SM signal fiber 1 - undoped 125 µm 18 MM 105/125 µm + 1 SM signal fiber 1 - undoped 200 µm 6 MM 105/125 µm + 1 PM signal fiber 1 - undoped PM 125 µm 18 MM 105/125 µm + 1 PM signal fiber 1 - undoped PM 200 µm Large Mode Area fibers available separately by special arrangement. OFS Optical Fibers for ❘❙❚ p r o d u c t s b y a p p l i c a t i o n Imaging and Sensing Medical optical fibers are designed for the rigors of imaging and sensing in applications such as: OCT (plaque imaging and detection) Blood gas monitoring in real time Blood pressure monitoring Temperature monitoring Radiation dose sensing Pressure sensing in robotic arms Tight bend radius is particularly critical in intrabody applications where the fiber must wind through veins or arteries, around organs, and bones on their way to an application area—all without breakage or loss of transmission capacity. OFS offers a full suite of single-mode and multimode fibers with either high or low water content that may be bent as small as 9 mm with no increase in attenuation. Small outer diameter. For system requirements where fiber diameters must be as small as possible without sacrificing optical quality or exceeding mechanical limits, OFS can modify core and cladding parameters in the fiber’s original design. OFS’s PYROCOAT polyimide is the thinnest coating available and can be applied to achieve these smaller diameters along with high-temperature performance. Low-cost designs are important for the disposable fiber optic assemblies and catheters used in imaging and sensing applications. But, managing cost does not mean you need to sacrifice the features you need. Our engineers can help design a solution that meets both goals. Fiber Bragg Gratings (FBGs). Gratings, an emerging technology for medical devices, are well understood at OFS. With over 60 patents in this field, we can offer custom-designed gratings, written into OFS fibers, that provide a means for measuring and monitoring pressure, temperature, and strain. Providing Optical Fiber Solutions 9 OFS Optical Fibers for Data Transmission ❘❙❚ p r o d u c t s b y a p p l i c a t i o n In operating rooms and other hospital environments where radio frequency and electromagnetic interference are pervasive, glass optical fibers from OFS are ideal. Immune to EMI/RFI, they also provide high bandwidth capacity for transmitting complex data from medical equipment to output devices or computer monitors in MRI suites. Some degree of ruggedness is also expected in these applications when, for example, cables are strung across unprotected areas between a piece of diagnostic equipment and its computer monitor located behind a protective shield. 10 www.SpecialtyPhotonics.com For data transmission in these environments, we offer several standard cable options. The environment is considered by our engineers before recommending certain protective buffers and jacket materials. OFS Optical Fibers for ❘❙❚ p r o d u c t s b y a p p l i c a t i o n Illumination Specialty optical fibers are commonly used to illuminate the eye—either externally or from within the eye itself—during complex ophthalmic procedures and surgeries. Wide-angle, 0.43 NA optical fibers are best for these applications since the high NA allows maximum light to be coupled into the fiber. We also offer 0.37 NA fibers for some illumination applications. As these fibers may be used either inside or outside the body, they are also manufactured to be biocompatible. Because they are subject to handling, the fibers must also be cabled before use. OFS fiber makes an excellent light guide across the visible spectrum. Providing Optical Fiber Solutions 11 Cabling Options ❘❙❚ p r o d u c t o p t i o n s Cable and Tubing Options OFS’s vertically integrated capabilities do not stop at designing preforms and drawing fibers. Our in-house, fully automated, cabling operation provides more options. Our customers can save the tedious and potentially damaging assembly step of threading optical fiber through sections of tubing by choosing to have OFS cable the fiber. You can then focus instead on cutting the cable to your desired lengths and connectorizing. 12 www.SpecialtyPhotonics.com The cable structure—either tight buffer or loose tube—protects the optical fiber from mechanical and environmental stresses and eases handling for smaller fibers. Our Cable Engineers are available to work with medical device manufacturers to deliver a cable or terminated cable assembly that will integrate well into the final system. ❘❙❚ p r o d u c t o p t i o n s Cabling Options Tight Buffer—an option that involves extruding protective coatings in direct contact with the fibers. Loose Tube—an outer cable jacket is applied with spacing between the jacket and inner fiber. Aramid Yarn—these strength members (applied parallel, spiral, or braided) are available with either tight-buffer or loose-tube constructions. Color and Print Options To match your established protocols and prints, OFS can produce cables with custom jacket printing and any color you choose (including those specified in the Pantone Matching System). Both options are available at no additional cost. Required Feature: Optimal Construction: Small Diameter . . . . . . . . . . . . . . . . . . Tight Buffer Lighter Weight. . . . . . . . . . . . . . . . . . . Tight Buffer Smaller Bend Radius . . . . . . . . . . . . . . Tight Buffer Better Protection During Repeated Flexing . . . . . . . . . . . Tight Buffer Isolate fiber from tensile load in a bend. . . . . . . . . . . . . . Loose Tube Isolate fiber from compressive loads . . Loose Tube OFS optical fiber cables can be optimized for many features. Select the parameter/s necessary for your particular application, and use this chart to determine whether a tight- buffer or loose-tube cable will generally be better for your intended use. Better isolation from buffer thermal expansion and contraction. . . . . . . . . . Loose Tube Easier buffer stripping . . . . . . . . . . . . . Loose Tube Providing Optical Fiber Solutions 13 Cabling Material Selection ❘❙❚ p r o d u c t o p t i o n s Material Selection In addition to choosing tight-buffer or loosetube construction, our Cable Engineers will consider your cable’s potential exposure to high or low temperatures, abrasion, UV light, chemicals, moisture, and dynamic flexing. Other considerations for medical applications include the technique for sterilization, biocompatibility, USP Class VI certification, and the softness of the material if the cable will be in contact with skin. Opacity of the outer jacket material may also be important in your application. Each of these criteria will help to indicate which are the best materials for your medical cable. 14 www.SpecialtyPhotonics.com Buffer/Jacket Type Material* Temperature Range Hytrel (elastomer) -40 to +135°C PVC -35 to +90°C Polyurethane -50 to +80°C TPE -20 to +105°C FEP -100 to +200°C PVDF -50 to +150°C ETFE -125 to +150°C PFA -200 to +260°C Nylon -65 to +105°C PEEK -55 to +240°C *Material temperatures are for illustration purposes only. The temperature range of the final cabled product will depend on factors not illustrated in this chart, such as the extreme limits of the fiber itself. Please consult us for further details. + ❘❙❚ p r o d u c t o p t i o n s Assembly Manufacturing Options facilities certifications experienced design team Your Assembly Needs MET Medical Assemblies Terminating Your Optical Fiber Beyond preforms. Beyond fiber. Beyond cable. Our services also include assemblies packaged and sterilized in environmentally controlled rooms. Our customers specify their requirements, and we create a custom assembly to meet them. No two projects are alike. Final configurations take into account fiber type, cabling options, proximal or distal end preparations, connectorization, anti-reflective coatings, or metalization. Quality end-face preparation is essential to good optical fiber performance. Faulty termination can result in poor transmission or fiber breakage and, in critical high-power applications, contaminants left from the termination process can result in end-face burning. Allowing OFS to terminate your assemblies can help. We can also help with critical epoxy selection or provide complete termination kits for do-it-yourself, high-quality connectorization at your facility to the fiber/cable lengths you require. Types of Assemblies: Crimp & Cleave Termination • Single-use disposables (faster termination with no surface contaminants.) • Multiple-use sterilizable units Crimp & Cleave is an OFS innovation, and only we can provide the full system, including HCS fibers, compatible connectors, termination tools, and testing kits. • Sub-assemblies • Final assemblies Providing Optical Fiber Solutions 15 Assembly Manufacturing Options ❘❙❚ p r o d u c t o p t i o n s Fiber Metalization and Soldering Another form of end preparation involves metalizing the bare fiber end (or midspan) such that the resulting subassembly can be hermetically soldered into a package. Our proprietary electroless metalization process is considered by many to be superior to other methods and provides another option for our medical customers’ novel requirements, such as for radio-opacity. Additional Facilities, Options for Assemblies Epoxy-Polish Connectorization Epoxy-polish terminations require proper equipment and trained operators. OFS has both. We install our own connectors or obtain specified connectors on our customer’s behalf from third-party vendors. We can also design custom ferrules to meet your needs. Bare Fiber End Preparations Fibers with a bare distal (or output) end, are common in some applications, such as leg vein therapy. Options for the bare end include cleaves at various angles or polishes. For medical lasers, bare end terminations must have a high-polish optical finish to prevent excessive losses, end-face burning, and damage to the laser. With 100% optical inspection at high magnifiction, we are well-equipped to meet and exceed the stringent quality requirements for those protocols. 16 www.SpecialtyPhotonics.com Environmentally Controlled Rooms (ECRs) are dedicated to medical assembly production and employ protocols and monitoring to ensure conformance to stated bioburden levels. An outside service firm validates our controls and processes. (For additional information on our monitoring and certification, see the Reference section on page 24.) Test and Measurement A full team of highly experienced technicians and engineers is equipped with an array of inhouse test and measurement equipment. Evaluations and quality-control checks are performed right here. Some customers ask that we perform a final quality test on finished assemblies using their own equipment. We are happy to facilitate such requests. ❘❙❚ s e r v i c e f e a t u r e s We Speak Your Language Cross-Functional Engineering Support Team Continuous support throughout the design and manufacturing process helps you get the exact specialty optical fiber product you need for your application. To accomplish this, we assign a cross-functional team to meet with you from the very first contact. We’ll select a fiber engineer, cable engineer, assembly engineer, customer service representative, and technical sales engineer to help make a smooth transition between what you imagine and what we design and deliver. This team approach helps us look at all the angles throughout the process so you get a product that works optimally in your application. We understand the unique language of the medical industry. Quality Systems Medical applications have unique quality requirements, which are fully supported by OFS. OFS is an ISO 9001:2000 registered facility. Changes are documented, controlled, and managed according to procedures set in place in accordance with our ISO certification. We monitor raw materials through incoming quality inspections and finished goods in a separate conformance check. Where applicable, we can maintain Device History Records (DHRs). Lot traceability, documentation, and certification are also available. History • Stability • Experience OFS has been active in the fiber optic industry for over 20 years. We are part of Furukawa Electric Company of Japan, a multi-billion dollar company operating since 1884. Our Western heritage from the world-renowned Bell Labs combines with our Eastern heritage to create a formidable, reliable company with the agility you need to get your projects going. Providing Optical Fiber Solutions 17 ❘❙❚ s e l e c t i o n g u i d e Optical Fiber and Cable Selection Guide The following are summary specification sheets designed to introduce a medical customer to the many standard options available through OFS. Please remember that complete customization is available to meet virtually any set of specifications. For ease of selection, only the most critical fiber parameters are listed. For a complete listing of all standard OFS fibers with complete specifications, please request a copy of our product catalog or visit our website at www.SpecialtyPhotonics.com. Biocompatible, sterilizable, Class VI, non-toxic Providing Optical Fiber Solutions 19 Optical Fiber and Cable Selection Guide: Medical Lasers ❘❙❚ s e l e c t i o n g u i d e Most optical fibers optimized for medical lasers are Multimode Step-Index designs, (though singlemode fibers, typically operating at the 1310 nm wavelength can be used for certain specialized applications). or low water content for transmission wavelengths under or over 700 nm, respectively. Core size can be selected to ensure that the laser output will be fully contained within the fiber’s core. All-silica fibers can be selected for lower NAs of 0.29 and under. HCS fibers are available with NAs of 0.37 and over. Within the Multimode Step-Index category, further refinements can be made by choosing high For Medical Lasers 0.37 NA Multimode Step-Index HCS Fibers Fiber Name Core/Clad/Buffer Diameter Operating Temperature Short/Long-Term Bend Radius Part Number For 700 nm and higher (Suggested Wavelengths): HCS 37 Low OH 125 125/140/250 µm -65 to +125 °C ≥9/15 mm CF01493-09 HCS 37 Low OH 200 200/230/500 µm -65 to +125 °C ≥10/16 mm CF01493-10 HCS 37 Low OH 300 300/330/650 µm -65 to +125 °C ≥15/24 mm CF01493-11 HCS 37 Low OH 400 400/430/730 µm -65 to +125 °C ≥29/47 mm CF01493-12 HCS 37 Low OH 600 600/630/1040 µm -65 to +125 °C ≥58/94 mm CF01493-14 HCS 37 Low OH 800 800/830/1040 µm -65 to +125 °C ≥73/118 mm CF01493-65 HCS 37 Low OH 1000 1000/1035/1400 µm -65 to +125 °C ≥73/118 mm CF01493-15 HCS 37 Low OH 1500 1500/1535/2000 µm -65 to +125 °C ≥182/295 mm CF01493-62 For under 700 nm (Suggested Wavelengths): HCS 37 High OH 200 200/230/500 µm -65 to +125 °C ≥10/16 mm CF01493-18 HCS 37 High OH 300 300/330/650 µm -65 to +125 °C ≥15/24 mm CF01493-19 HCS 37 High OH 400 400/430/730 µm -65 to +125 °C ≥29/47 mm CF01493-20 HCS 37 High OH 600 600/630/1040 µm -65 to +125 °C ≥58/94 mm CF01493-22 HCS 37 High OH 800 800/830/1040 µm -65 to +125 °C ≥73/118 mm CF01493-60 20 www.SpecialtyPhotonics.com For Medical Lasers (continued) Fiber Name Core/Clad/Buffer Diameter Operating Temperature Short/Long-Term Bend Radius Part Number For 700 nm and higher (Suggested Wavelengths): UltraSil 272 Blue 272/326/356/420 µm -65 to +125°C ≥16/26 mm BF05246 UltraSil 330 330/400/430/730 µm -65 to +125 °C ≥30/49 mm BF04746-02 UltraSil 200 Pyrocoat 200/240/270 µm -65 to +300 °C ≥18/30 mm BF04830-01 UltraSil 320 Pyrocoat 320/385/415 µm -65 to +300 °C ≥30/49 mm BF04830-02 365/400/430/730 µm -65 to +135 °C ≥29/47 mm CF01493-52 All Silica Low OH 550 550/600/630/750 µm -65 to +135 °C ≥58/94 mm CF01493-53 All Silica Low OH 940 940/1000/1035/1400 µm -65 to +135 °C ≥73/118 mm CF01493-54 All Silica Low OH 200 Pyrocoat 200/220/250 µm -65 to +135 °C ≥17/28 mm CF04406-13 All Silica Low OH 320 Pyrocoat 320/385/415 µm -65 to +300 °C ≥29/49 mm CF04406-15 All Silica Low OH 600 Pyrocoat 600/660/690 µm -65 to +300 °C ≥99/167 mm CF04406-17 ❘❙❚ s e l e c t i o n g u i d e 0.29 NA Multimode Step-Index All Silica Fibers 0.22 NA Multimode Step-Index All Silica Fibers For 700 nm and higher (Suggested Wavelengths): All Silica Low OH 365 For under 700 nm (Suggested Wavelengths): All Silica High OH 200 200/240/260/375 µm -65 to +300°C ≥9/14 mm CF01493-41 All Silica High OH 365 365/400/430/730 µm -65 to +135 °C ≥29/47 mm CF01493-42 All Silica High OH 550 550/600/630/750 µm -65 to +135 °C ≥58/94 mm CF01493-43 All Silica High OH 940 940/1000/1035/1400 µm -65 to +135 °C ≥73/118 mm CF01493-44 All Silica High OH 100 Pyrocoat 100/110/140 µm -65 to +135 °C ≥9/14 mm CF04406-01 All Silica High OH 200/220 Pyrocoat 200/220/250 µm -65 to +300 °C ≥17/28 mm CF04406-03 All Silica High OH 200/240 Pyrocoat 200/240/270 µm -65 to +300 °C ≥18/31 mm CF04406-04 All Silica High OH 400 Pyrocoat 400/440/470 µm -65 to +300 °C ≥66/112 mm CF04406-05 Single-mode Fibers For 700 nm and higher (Suggested Wavelengths): Fiber Name Operating MFD at Operating Wavelength Numerical Wavelength Clad/Coating Aperture Coating Type Diameter Part Number Polyimide Coated 1310/1550 nm 9.3/10.5 0.11 125/155 µm Polyimide BFF05717 Providing Optical Fiber Solutions 21 Optical Fiber and Cable Selection Guide: Other Medical ❘❙❚ s e l e c t i o n g u i d e For Sensing and Imaging Multimode Step-Index Low OH Launch Fibers Fiber Name Core/Clad/Buffer Diameter Attenuation @ 850/1300 Operating Temperature NA Short/Long-Term Bend Radius Part Number 40/125 Launch 40/125/250 µm ≤10.0 dB/km -40 + 85 °C 0.22 10/17 mm BF06269 50/125 Launch 50/125/250 µm ≤5.0 dB/km -40 + 85 °C 0.22 10/17 mm BF06864 60/125 Launch 60/125/250 µm ≤6.0 dB/km -40 + 85 °C 0.22 10/17 mm F8950 105/125 Launch 105/125/250 µm ≤12.0 dB/km -40 + 85 °C 0.22 10/17 mm BF05859 105/125 Low NA Launch 105/125/250 µm ≤20.0 dB/km -40 + 85 °C 0.15 10/17 mm F10017 Single-mode Fibers Fiber Name Core/Clad/Buffer Diameter Attenuation Operating Temperature NA Short/Long-Term Bend Radius Part Number CL 1550 12 CL 1550 17 9.3/125/245 µm ≥0.6 dB/km @ 1550 nm ≥0.6 dB/km @ 1550 nm -40 + 85 °C -40 + 85 °C 0.12 0.17 10/17 mm 10/17 mm F10819-01 BF06158 Geo 1310 11 8.4/125/155 µm ≥0.7 dB/km @ 1310 nm ≥0.6 dB/km @ 1550 nm -65 + 300 °C 0.11 4/4 mm BF05717 CL Carbon/Poly 1310 111 8.4/125/155 µm ≥0.70 dB/km @ 1310 nm ≥0.60 dB/km @ 1550 nm -65 + 300 °C 0.11 8/10 mm BF04447 CL Poly 1310 11 8.4/125/155 µm ≥0.70 dB/km @ 1310 nm ≥0.60 dB/km @ 1550 nm -65 + 300 °C 0.11 10/17 mm BF04446 22 www.SpecialtyPhotonics.com For Data Transmission Sub-unit Diameter Outer Diameter Cable Rating Short/Long-Term Bend Radius Part Number 0 to +75°C not applicable 2.23 mm NFPA-262 Plenum 15/10 mm BC03597-10-BL 2.2 Riser Simplex -20 to +80°C not applicable 2.2 mm UL-1666 Riser 15/10 mm BC04265-10 2.2 Simplex -20 to +105°C not applicable 2.2 mm Rated to 105°C 25/10 mm AC02737-10 2.5 Simplex -20 to +80°C not applicable 2.5 mm General Purpose 38/25 mm AC01281-10 3.0 Simplex -40 to +80°C not applicable 3.0 mm General Purpose 60/45 mm AC01287-10 2.2 Plenum Zipcord 0 to +75°C 2.2 mm 2.2 x 4.6 mm NFPA-262 Plenum 15/10 mm BC04340 2.2 Riser Zipcord -20 to +80°C 2.2 mm 2.2 x 4.6 mm UL-1666 Riser 15/10 mm BC04307 2.2 Zipcord -20 to +105°C 2.2 mm 2.2 x 4.6 mm Rated to 105°C 25/10 mmm AC02581-10 2.5 Zipcord -20 to +80°C 2.5 mm 2.5 x 5.2 mm General Purpose 38/25 mm AC01282-10 2.5 Duplex -20 to +80°C 2.5 mm 3.5 x 6.0 mm General Purpose 53/35 mm AC03720-10 2.2 Riser 2-Fiber Breakout -20 to +80°C 2.2 mm 7.5 mm UL-1666 Riser 113/75 mm BC04791-10 2.2 Riser 4-Fiber Breakout -20 to +80°C 2.2 mm 7.5 mm UL-1666 Riser 113/75 mm BC04791-12 2.2 2-Fiber Breakout -20 to +105°C 2.2 mm 8.4 mm Rated to 105°C 50/75 mm AC02739-10 Fiber Name 2.2 Plenum Simplex Operating Temperature ❘❙❚ s e l e c t i o n g u i d e 0.37 NA HCS 200 µm Step-Index Indoor Cables For Illumination 0.37 NA Multimode Step-Index Fibers Core/Clad/Buffer Diameter Operating Temperature Short/Long-Term Bend Radius Part Number HCS 37 Low OH 200 200/230/500 µm -65 to +125 °C ≥10/16 mm CF01493-10 HCS 37 Low OH 300 300/330/650 µm -65 to +125 °C ≥15/24 mm CF01493-11 HCS 37 Low OH 400 400/430/730 µm -65 to +125 °C ≥29/47 mm CF01493-12 HCS 37 Low OH 600 600/630/1040 µm -65 to +125 °C ≥58/94 mm CF01493-14 Fiber Name HCS 37 Low OH 800 800/830/1040 µm -65 to +125 °C ≥73/118 mm CF01493-65 HCS 37 Low OH 1000 1000/1035/1400 µm -65 to +125 °C ≥73/118 mm CF01493-15 HCS 37 Low OH 1500 1500/1535/2000 µm -65 to +125 °C ≥182/295 mm CF01493-62 0.43 NA Multimode Step-Index Fibers HCS High NA 200 200/230/500 µm -65 to +125 °C ≥10/16 mm CF05578-01 HCS High NA 400 400/430/730 µm -65 to +125 °C ≥29/47 mm CF05578-03 Providing Optical Fiber Solutions 23 Reference Biocompatibility of OFS Optical Fibers and Cables: Additional Technical Detail Biocompatibility testing of fibers and cables from OFS, Specialty Photonics Division, has been certified by NAMSA (North American Science Associates, Inc.). Our fibers and cables have passed USP Class VI and ISO 10993 biocompatibility testing. USP Class VI tests include Systemic Toxicity, Intracutaneous Toxicity, and Muscle Implantation. ISO 10993 tests include Hemolysis, Cytotoxicity, Irritation and Sensitization, Systemic Toxicity and Pyrogenicity. Several different fiber structures were selected to represent the majority of fibers offered and used in medical applications. The fibers tested included multimode step-index fibers with NAs ranging from 0.22 to 0.39 and comprised of pure silica core, Ge doped silica core, F doped clad, HCS fiber cladding, and ETFE, Nylon, and Polyimide buffers. In addition, we tested our medical grade PVC cable. Certificates of Compliance for the fibers tested are available upon request. Low Bioburden Assembly Area OFS’s dedicated medical-assembly manufacturing space is specially designed, operated, and monitored to assure a low level of bioburden contaminants and particulates during the production of medical assemblies. Bioburden refers to naturally occurring biological materials, such as dust, pollen, mold spores, and other organisms. Other particulates are identified down to .5 µm particle size. The facility has been qualified to less than 100 CFUs (Colony Forming Units) and is governed by very strict protocols, including monthly sanitizing and quarterly bioburden sampling, modeled after ISO procedures for Clean Rooms. Our controlled rooms are monitored and tested for alert and action levels on a regular basis to assure compliance. We maintain class 100,000 alert and action levels in our manufacturing area with these procedures and positive pressure. With the addition of laminar flow, Class 100 alert and action levels for particle counts are maintained in our final packaging area. This means the customer is assured of low levels of bioburden when they begin their own processes, allowing our products to be introduced directly into their clean rooms. 24 www.SpecialtyPhotonics.com This worksheet illustrates the many options you have from OFS in designing your medical assembly. You may download this worksheet from www.SpecialtyPhotonics.com as a handy reference or to serve as a guide when you call us. Providing Optical Fiber Solutions 25 This document is for informational purposes only and is not intended to modify or supplement any OFS warranties or specifications relating to any of its products and services. Drawings are not to scale. OFS reserves the right to make changes at any time, without notice, to the products and specifications described in this document. OFS products described herein may be subject to the U.S. Export Administration Regulations and may require approval from the U.S. Department of Commerce, Bureau of Industry & Security, prior to export. Copyright © 2010 OFS Fitel, LLC. All Rights Reserved. HCXtreme and PYROCOAT are trademarks of OFS Fitel, LLC. HCS is a registered trademark in the USA of OFS Fitel, LLC. For additional information please contact your sales representative. 1010 SPD 55 Darling Drive Avon, CT 06001 USA Phone: 1 860 678 0371 Email: Info@SpecialtyPhotonics.com Web: www.SpecialtyPhotonics.com