CITY OF MIAMI CAPITAL IMPROVEMENTS PROGRAM HADLEY PARK YOUTH CENTER PROJECT NUMBER B-35883A BID SET 03/25/13 TABLE OF CONTENTS DIVISION 1- GENERAL REQUIREMENTS 01040 PROJECT COORDINATION 01043 MECHANICAL AND ELECTRICAL COORDINATION 01045 CUTTING AND PATCHING 01050 FIELD ENGINEERING 01200 PROGRESS MEETINGS 01230 ALTERNATES 01312 CONSTRUCTION PROGRESS DOCUMENTATION 01340 QUALITY REQUIREMENTS (SUBMITTALS) 01354 ENVIRONMENTAL PROCEDURES 01410 TESTING LABORATORY SERVICES 01530 BARRIERS 01740 CLEANING AND WASTE MANAGEMENT DIVISION 2- SITE WORK 02072 02200 02221 02280 02444 02511 02580 02660 02720 02731 02735 02810 02840 02900 02910 02931 02935 REMOVALS EARTHWORK EXCAVATING, BACKFILLING, AND COMPACTION FOR UTILITIES SOIL TREATMENT CHAIN LINK FENCES AND GATES ASPHALTIC CONCRETE PAVING PAVEMENT MARKING WATER SYSTEMS STORM DRAINAGE SYSTEM SANITARY SEWER SYSTEM WASTE WATER DRAINAGE SYSTEM IRRIGATION SYSTEM SIGNAGE LANDSCAPING TREE RELOCATION TREE AND PLANT RELOCATION SODDING DIVISION 3- CONCRETE 03100 03200 03300 03330 03410 03413 03521 03522 03600 CONCRETE FORMWORK CONCRETE REINFORCEMENT CAST- IN-PLACE CONCRETE ARCHITECTURAL CONCRETE PRECAST STRUCTURAL CONCRETE PRECAST CONCRETE JOISTS LIGHTWEIGHT INSULATING CONCRETE CELLULAR INSULATING CONCRETE ROOF DECK GROUT TABLE OF CONTENTS Rizo, Carreño & Partners, Inc. Miami, Florida 1 of 5 CITY OF MIAMI CAPITAL IMPROVEMENTS PROGRAM HADLEY PARK YOUTH CENTER PROJECT NUMBER B-35883A BID SET 03/25/13 DIVISION 4- MASONRY 04200 04231 04400 04530 GREY UNIT MASONRY REINFORCED ARCHITECTURAL GROUND FACED MASONRY UNIT REINFORCED ARCHITECTURAL MASONRY UNIT MASONRY PATCHWORK DIVISION 5- METALS 05120 05310 05300 05330 05400 05500 05515 05590 STRUCTURAL STEEL FRAMING STEEL DECKING STRUCTURAL ROOF DECK ASSEMBLY STRUCTURAL ROOF DECK TERMINATION & TRANSITIONS LIGHT GAUGE METAL FRAMING METAL FABRICATIONS FIXED ACCESS LADDERS/ROOF HATCH/SAFETY RAIL STEEL FRAMED EQUIPMENT SUPPORT DIVISION 6- WOOD AND PLASTICS 06100 ROUGH CARPENTRY 06300 WOOD TREATMENT 06400 ARCHITECTURAL WOODWORK AND SOLID SURFACE TOPS DIVISION 7- THERMAL AND MOISTURE PROTECTION 07116 ELASTOMERIC COATINGS 07120 FLUID APPLIED WATERPROOFING Deleted Addendum#1 07121 FLUID APPLIED WALL COATING 07190 VAPOR AND RADON RETARDER 07210 BUILDING INSULATION 07214 FOAMED IN PLACE MASONRY WALL INSULATION 07270 FIRE STOPPING AND SMOKE BARRIER Deleted Addendum#1 07411 STANDING SEAM PREFINISHED MANUFACTURED ROOF PANELS 07421 EXTERIOR METAL WALL PANELS 07500 ROOF ASSEMBLY 07501 SPECIAL WARRANTY FORM 07503 LIGHT WEIGHT INSULATION CONCRETE 07525 SBS MODIFIED BITUMEN ROOFING 07600 FLASHING AND SHEET METAL 07630 PVC RAINWATER LEADERS – RWL 07721 SUPPORTS FOR ROOF TOP EQUIPMENT 07723 ROOF ASSEMBLY HATCHES 07727 ROOF ASSEMBLY EDGE GUARDS 07840 FIRESTOPPING AND SMOKE SEALING 07920 SEALANTS AND CAULKING 07950 EXPANSION JOINT COVERS Deleted Addendum#1 DIVISION 8- DOORS AND WINDOW 08110 STEEL DOORS AND FRAMES TABLE OF CONTENTS Rizo, Carreño & Partners, Inc. Miami, Florida 2 of 5 CITY OF MIAMI CAPITAL IMPROVEMENTS PROGRAM HADLEY PARK YOUTH CENTER PROJECT NUMBER B-35883A BID SET 03/25/13 08305 08330 08331 08411 08412 08413 08452 08513 08710 08800 DIVISION 9- DIVISION 10- FINISHES 09120 09200 09212 09250 09310 09510 09640 09650 ACCESS PANELS OVERHEAD COILING DOORS SERVICE COUNTER-OVERHEAD COILING DOOR ALUMINUM EXTERIOR STORFRONTS W/ HURRICANE GLAZING ALUMINUM INTERIOR STOREFRONTS W/ TEMPERED GLAZING GLAZED ALUMINUM CURTAIN WALL – IMPACT TRANSLUCENT WINDBORNE RESISTANT WALL PANEL SYSTEM SINGLE-HUNG ALUMINUM WINDOWS - IMPACT DOOR HARDWARE GLASS AND GLAZING 09656 09660 09730 09900 09905 09910 PLASTERED CEILING SUSPENSION SYSTEMS METAL STUDS, METAL LATH, SUSPENSION CEILINGS, PLASTER, AND STUCCO SPRAYED CELLULOSE ACOUSTICAL INSULATION GYPSUM WALLBOARD CERAMIC TILE ACOUSTICAL CEILINGS WOOD GYM FLOORING Additive Alternate No. 3 – RECYCLED POURED RUBBER FLOORING-PLAYGROUND RUBBERIZED SURFACE SPORTS RESILIENT ATHLETIC FLOORING RESILENT TILE FLOORING EPOXY FLOORING W/ INTEGRAL COVE BASE Deleted Addendum#1 PAINTING EPOXY RESIN WALL FINISH TEXTURED COATINGS Deleted Addendum#1 SPECIALTIES 10100 10155 10200 10240 10260 10265 10400 10505 10522 10532 10550 10605 10650 10675 10700 10810 MARKERBOARDS & TACKBOARDS SOLID PLASTIC TOILET PARTITIONS WALL LOUVERS ARCHITECTURAL LOUVERS STAINLESS STEEL CORNER GUARDS INTERIOR CORNER GUARDS IDENTIFYING DEVICES LOCKERS FIRE EXTINGUISHERS WALKWAY COVERS AND METAL CANOPIES - Added Addendum#1 POSTAL SPECIALTIES Deleted Addendum#1 WIRE MESH DOORS AND PARTITIONS Deleted Addendum#1 OPERABLE PARTITIONS SHELVING – UTILITY STORAGE EXTERIOR SUN CONTROL DEVICES TOILET ACCESSORIES TABLE OF CONTENTS Rizo, Carreño & Partners, Inc. Miami, Florida 3 of 5 CITY OF MIAMI CAPITAL IMPROVEMENTS PROGRAM HADLEY PARK YOUTH CENTER PROJECT NUMBER B-35883A BID SET 03/25/13 DIVISION 11- EQUIPMENT 11132 11400 11452 11480 11484 11485 11680 DIVISION 12- FURNISHINGS 12481 ENTRANCE FLOOR MATS 12760 TELESCOPING BLEACHERS DIVISION 13- SPECIAL CONSTRUCTION 13742 TELEPHONE AND DATA RACEWAY SYSTEM 13810 ENERGY MANAGEMENT SYSTEM (EMS) 13845 INTRUSION DETECTION SYSTEM 13851 CARD ACCESS CONTROL SYSTEM DIVISION 14- CONVEYING SYSTEMS NOT USED DIVISION 15- MECHANICAL 15010 15044 15050 15060 15071 15083 15110 15140 15150 15160 15180 15184 15300 15330 15410 15430 15485 15670 15720 15735 15736 15810 TABLE OF CONTENTS Rizo, Carreño & Partners, Inc. Miami, Florida MOTORIZED PROJECTION SCREENS FOODSERVICE COUNTERS AND CABINETS RESIDENTIAL KITCHEN EQUIPMENT Deleted Addendum#1 ATHLETIC EQUIPMENT GYMANSIUM DIVIDER Deleted Addendum#1 GYMNASIUM SCOREBOARD Additive Alternate No. 3 – PLAYGROUND EQUIPMENT STANDARD MECHANICAL REQUIREMENTS GENERAL COMLETION BASIC MECHANICAL MATERIALS AND METHODS HANGERS AND SUPPORTS HVAC- VIBRATION ISOLATION PIPE INSULATION VALVES DOMESTIC WATER PIPING SANIYARY WASTE AND VENT PIPING STORM DRAINAGE PIPING MECHANICAL SYSTEMS INSULATION REFRIGERANT (DX) PIPING AND SPECIALTIES FIRE PROTECTION (GENERAL REQUIREMENTS) AUTOMATIC FIRE SPRINKLER SYSTEM PLUMBING FIXTURES PLUMBING SPECIALTIES DOMESTIC WATER HEATER AIR COOLED CONDENSING UNITS AIR HANDLING UNITS SELF-CONTAINED AIR-CONDITIONERS DUCTLESS AIR CONDITIONER DUCTWORK 4 of 5 CITY OF MIAMI CAPITAL IMPROVEMENTS PROGRAM HADLEY PARK YOUTH CENTER PROJECT NUMBER B-35883A BID SET 03/25/13 15820 15850 15861 15885 15905 15950 15955 DIVISION 16- ELECTRICAL 16O23 16100 16112 16120 16131 16140 16156 16160 16402 16430 16440 16450 16470 16475 16511 16530 16630 16670 16709 16721 DUCTWORK ACCESSORIES AIR OUTLETS & INLETS AIR MOVING EQUIPMENT AIR FILTRATION EQUPMENT CONTROLS AND INSTRUMENTATION TESTING, ADJUSTING AND BALANCING TESTS CODES AND STANDARDS BASIC MATERIALS AND METHODS RACEWAYS AND CONCUITS WIRE AND CABLE OUTLET, PULL, AND JUNCTION BOXES WIRING DEVICES MOTOR STARTER GROUP CONTROL TERMINAL CABINETS ELECTRICAL SITE UTLITIES METERING AND SUBMETERING DISCONNECT SWITCHES GROUNDING PANELBOARDS OVERCURRENT PROTECTIVE DEVICES LIGHTING FIXTURES AND LAMPS EXTERIOR LIGHTING BATTERY POWERED EMERGENCY INCANDESCENT LIGHTING UNITS LIGHTING PROTECTION SYSTEM TRANSIENT VOLTAGE SURGE SUPPRESSION FIRE ALARM DETECTION SYSTEM END OF TABLE OF CONTENTS TABLE OF CONTENTS Rizo, Carreño & Partners, Inc. Miami, Florida 5 of 5 CITY OF MIAMI CAPITAL IMPROVEMENTS PROGRAM HADLEY PARK YOUTH CENTER PROJECT NUMBER B-35883A BID SET 03/25/13 SECTION 04231 - REINFORCED ARCHITECTURAL GROUNF FACED UNIT MASONRY – Addendum #1 PART 1 1.1 GENERAL SUMMARY A. Related Sections: 1. 2. 3. 4. 5. 1.2 03100 - Concrete Formwork 03200 - Concrete Reinforcement 03300 - Cast-in-Place Concrete 04200 - Concrete Unit Masonry 04230 – Reinforced Architectural Unit Masonry QUALITY ASSURANCE A. Comply with all provisions of applicable building codes, specifications, and standards, except where more stringent requirements are shown or specified, as referred to in Sections 03300 and 04220, which are to be adhered to. B. Certifications: Provide certification from concrete unit masonry manufacturer stating all the materials supplied meet the specifications and manufacturer’s requirements. C. Mock-Ups: Erect, at a minimum, a 6 foot long by 4 foot high section by full thickness sample wall panel to represent completed exterior and interior masonry work for qualities of appearance, finish, grouting approach, materials, and construction. . This panel will represent both the quality of the product and the workmanship to be expected for the project. The panel must be approved by either the owner or the architect for the project Retain sample wall during construction for standard for completed masonry work. D. U-block is only allowed as may be specifically detailed or called for in the structural engineering drawings. Otherwise it is not allowed. E. Certifications: All ground face masonry units produced by Trenwyth manufacturer or equal. Ground face concrete blocks manufactured in Pennsylvania shall be lightweight units conforming to ASTM C90. Ground face concrete blocks manufactured in Arizona shall be medium-weight units conforming to ASTM C90 and all applicable Federal Specifications. F. The ground face surface shall have a smooth satin-gloss finish, externally heat-polymerized cast-on facing conforming to ASTM C744 and all applicable Federal Specifications. All units are to be manufactured with an approved integral water repellent CMU admixture. G. Fire Resistance: Provide CMU with hourly ratings as required (1, 2, 3 or 4 hours) as shown on wall type details and life-safety plans. H. Field Constructed Mock-ups: Construct a sample panel, no less than 4' x 4', of each color and size to be used in the project. REINFORCED ARCHITCETURAL UNIT MASONRY Rizo, Carreño & Partners, Inc. RC&P Project # 09041.00 04231 1 of 10 CITY OF MIAMI CAPITAL IMPROVEMENTS PROGRAM HADLEY PARK YOUTH CENTER PROJECT NUMBER B-35883A BID SET 03/25/13 I. 1.3 Manufacturer requires a jobsite sample panel be installed at the jobsite prior to installation of finish products. This panel will represent both the quality of the product and the workmanship to be expected for the project. The panel must be approved by either the owner or the architect for the project. Manufacturer will provide 4" Ground face units for a 4' x 4' sample panel at no cost for the material (excluding freight to the site). SUBMITTALS A. Comply with applicable submittal requirements of Sections 03300 and 04220. B. Submit color samples for selection from manufacturer’s series. Submit product literature, certifications, test reports and full-size sample(s) of each color specified or selected. Custom colors are available. 1.4 A. 1.5 A. PART 2 2.1 A. 2.2 DELIVERY, STORAGE AND HANDLING Ground face masonry units shall be delivered to the jobsite on banded pallets with individual protective covers on each ground face sound-absorbing block face. Keep protective block covers on the blocks until installation. Store pallets in single stacks on level ground and cover with waterproof covering (e.g. tarpaulins) to protect the blocks from inclement weather. Handle blocks carefully to avoid breakage and damage to the finished surfaces. PROJECT CONDITIONS Protection of Work: Cover walls each day after installation to keep open walls protected and dry. After units are installed, they should be protected from damage by other trades performing operations that can stain or otherwise damage the finished surfaces by covering walls with plastic. Corners should be protected from damage after installation by covering them with hardboard or plywood until completion of project. PRODUCTS MATERIALS Provide ground face and split face masonry units with significant amount of pre-consumer recycled content. MANUFACTURER A. Anchor Concrete Products (800) 233-1924, One Connelly Road • Emigsville, PA 17318 B. Northfield Block Company (800) 358-3003, 3400 East Bungalow Road • Morris, IL 60450 C. Superlite Block (800) 331-9823, 4626 N. 42nd Avenue • Phoenix, AZ 85019 D. Approved Equal manufacturer, meeting all specified criteria. REINFORCED ARCHITCETURAL UNIT MASONRY Rizo, Carreño & Partners, Inc. RC&P Project # 09041.00 04231 2 of 10 CITY OF MIAMI CAPITAL IMPROVEMENTS PROGRAM HADLEY PARK YOUTH CENTER PROJECT NUMBER B-35883A BID SET 03/25/13 2.3 RELATED MATERIALS A. Colored matching or contrasting mortar is available from manufacturer. Consult NCMA TEK Notes, for mortar type and specifications. For all exterior mortar, use matching manufacturer-approved water repellent mortar additive, following manufacturer’s instructions. Consult manufacturer for recommendations. B. In areas that are exposed to excessive moisture, we recommend joints to be raked and filled with BONSAL B-7000 EPOXY or equal. See Mortar Bedding and Jointing for details. C. Formwork: Comply with applicable requirements of Section 03100 Concrete Formwork. D. Reinforcement: Comply with applicable requirements of Section 03200 Concrete Reinforcement. E. Grout: Comply with applicable portions of Sections 03600 and 04200. F. Masonry Materials and Accessories: Comply with applicable requirements of Section 04200 Unit Masonry. 2.4 SIZES AND SHAPES A. Nominal 2", 4", 6", 8" 10" and 12" standard block thickness shall be used as required per construction drawings and details, as well as standards required and special block shapes. Basic units may include stretchers, jambs, caps, Ublocks and cove bases. B. Contractor is responsible for coordinating all required shapes, U-blocks, corners, jamb conditions, caps, sills and any other special assembly configurations required for a proper installation in accordance with the intent of the constructions documents. 2.5 MASONRY CLEANERS A. Use Custom Burnished Masonry Cleaner by PROSOCO (dilute 1 part to 3 parts clean water), carefully following manufacturer’s instructions. Available from manufacturer or local retailer. Do not power wash. B. CAUTION! Never use Muriatic Acid solutions OR High pressure Washing on units. PART 3 3.1 EXECUTION FORMWORK A. GENERAL: Refer to Section 04200 for general installation requirements of unit masonry. B. Temporary Formwork: Provide formwork and shores as required for temporary support of reinforced masonry elements. Design, erect, support, brace and maintain formwork. C. Construct formwork to conform to shape, line, and dimensions shown. Make sufficiently tight to prevent leakage of mortar grout, or concrete. Brace, tie, and support as required maintaining portion and shape during construction and REINFORCED ARCHITCETURAL UNIT MASONRY Rizo, Carreño & Partners, Inc. RC&P Project # 09041.00 04231 3 of 10 CITY OF MIAMI CAPITAL IMPROVEMENTS PROGRAM HADLEY PARK YOUTH CENTER PROJECT NUMBER B-35883A BID SET 03/25/13 curing of reinforced masonry. D. 3.2 Do not remove forms and shores until reinforced masonry member has hardened sufficiently to carry its own weight and all other reasonable temporary loads that may be placed on it during construction. PLACING REINFORCEMENT A. General: Clean reinforcement of loose rust, mill scale, dirt, or other materials capable of reducing bond to mortar or grout. Do not use reinforcement bars with kinks or bends not shown on drawings or final shop drawings, or bars with reduced cross section due to excessive rusting or other causes. B. Position reinforcement accurately at the spacing shown. Support vertical bars are shown in close proximity. Provide a clear distance between bars of not less than the nominal bar diameter or 1 inch whichever is greater. C. For columns, piers, and pilasters, provide a clear distance between vertical bars as shown, but not less than 1-1/2 times the nominal bar diameter or 1-1/2", whichever is greater. Provide lateral ties as shown. D. Splice reinforcement bars where shown and according to applicable provisions of Section 03200, Concrete Reinforcement. Do not splice at other points unless acceptable to the Architects. Provide lapped splices, unless otherwise shown. In splicing vertical bars or attaching to dowels, lap ends, place in contact and wire tie. E. Embed metal ties in mortar joints as work progresses, with a minimum mortar cover of 5/8" on exterior face of walls and 1/2" at other locations. F. Embed prefabricated horizontal joint reinforcing as the work progresses, with a minimum cover of 5/8" on exterior face of walls and 1/2" at other locations. Lap units not less than 6 inches at ends. Use prefabricated "L" and "T" units to provide continuity at corners and intersections. Cut and bend units as recommended by manufacturer for continuity at returns, offsets, column fireproofing, pipe enclosures, and other special conditions. G. Anchoring: Anchor reinforced masonry work to supporting structure as indicated. H. At intersections of reinforced masonry walls with non-reinforced masonry, provide anchorage as shown. 3.3 INSTALLATION OF REINFORCED CONCRETE UNIT MASONRY A. General: 1. 2. 3. 4. Do not wet concrete masonry units (CMU). Lay CMU units with full face shell mortar beds. Fill vertical head joints (end joints between units) solidly with mortar from face of unit to a distance behind face equal to not less than the thickness of longitudinal face shells. Solidly bed cross-webs of starting courses in mortar. REINFORCED ARCHITCETURAL UNIT MASONRY Rizo, Carreño & Partners, Inc. RC&P Project # 09041.00 04231 4 of 10 CITY OF MIAMI CAPITAL IMPROVEMENTS PROGRAM HADLEY PARK YOUTH CENTER PROJECT NUMBER B-35883A BID SET 03/25/13 5. 6. Maintain head and bed joint widths shown, or if not shown, provide 3/8" joints. Where solid CMU units are shown, lay with full mortar head and bed joints. B. Walls: 1. 2. 3. 4. Pattern Bond: Lay CMU wall units as shown on drawings. Otherwise, where not indicated in 1/2 running bond with vertical joints in each course centered on units in courses above and below, unless otherwise indicated. Bond and interlock each course at corners and intersections. Use special-shaped units where shown, and as required for corners, jambs, sash, control joints, lintels, bond beams, and other special conditions. Maintain vertical continuity of core or cell cavities, to be reinforced and grouted, to provide minimum clear dimensions indicated and to provide minimum clearance and grout coverage for vertical reinforcement bars. Keep cavities free of mortar. Solidly bed webs in mortar where adjacent to reinforced cores or cells. Where horizontal reinforced beams (bond beams) are shown, use special units or modify regular units to allow for placement of continuous horizontal reinforcement bars. Place small mesh expanded metal lath or wire screening in mortar joints under bond beam courses over cores or cells of non-reinforced vertical cells, or provide units with solid bottoms. C. Columns, Piers, and Pilasters: 1. 2. 3. Where applicable Use CMU units of the size, shape, and number of vertical core spaces shown. If not shown, use units providing minimum clearances and grout coverage for number and size of vertical reinforcement bars shown. Provide pattern bond shown, or if not shown, alternate head joints in vertical alignment. Where bonded pilaster construction is shown, lay wall and pilaster units together to maximum pour height specified. D. Grouting, General: 1. 2. 3. Use "Fine Grout" only where allowed by Section 04220. Use "Coarse Grout" for typical reinforced masonry construction. Use high-slump where height of any lift exceeds 4 feet. Grouting Technique: Per compliance with the manufacturer’s recommendations, use either low lift or highlift grouting techniques subject to the requirements as specified. E. Low-Lift Grouting: 1. 2. 3. 4. Provide minimum clear dimension of 2 inches and clear area of 8 square inches in vertical cores to be grouted. Place vertical reinforcement before laying of CMU. Extend above elevation of maximum pour height as required to allow for splicing. Support in position at vertical intervals not exceeding 160 bar diameters. Lay CMU to maximum pour height. Do not exceed 4 feet height, or if bond beam occurs below 4 feet height stop pour at course below bond beam. Pour grout using container with spout or by chute. Rod or vibrate grout during placing. Place grout continuously. Do not interrupt pouring of grout for more than one hour. Terminate grout pours 1-1/2" below top course of pour. REINFORCED ARCHITCETURAL UNIT MASONRY Rizo, Carreño & Partners, Inc. RC&P Project # 09041.00 04231 5 of 10 CITY OF MIAMI CAPITAL IMPROVEMENTS PROGRAM HADLEY PARK YOUTH CENTER PROJECT NUMBER B-35883A BID SET 03/25/13 5. Bond Beams: Stop grout in vertical cells 1-1/2" below bond beam course. Place horizontal reinforcing in bond beams. Lap at corners and intersections as shown. Place grout in bond beam course before filling vertical cores above bond beam. F. High-Lift Grouting: 1. 2. Do not use high-lift grouting technique for grouting of CMU unless minimum cavity dimension is 3 inches and 10 square inches, respectively. Provide clean-out holes in first course at all vertical cells to be filled with grout. a. 3. 4. 5. Construct masonry to full height of maximum grout pour specified, before placing grout. Limit grout lifts to a maximum height of 4 feet and grout pour to a maximum height of 12 feet, for single wythe hollow concrete masonry walls, unless otherwise indicated. Place vertical reinforcement before grouting. Place before or after laying masonry units, as required by job conditions. Tie vertical reinforcement to dowels at base of masonry where shown and thread CMU over or around reinforcement. Support vertical reinforcement at intervals not exceeding 192 bar diameters nor 10 feet. a. b. 6. 7. Where individual bars are placed after laying masonry, place wire loops extending into cells as masonry is laid and loosens before mortar sets. After insertion of reinforcement bar, pull loops and bar to proper position and tie free ends. Where reinforcement is prefabricated into cage units before placing, fabricate units with vertical reinforcement bars and lateral ties of the size and spacing shown. Place horizontal beam reinforcement as the masonry units are laid. Embed lateral tie reinforcement in mortar joints where shown. Place as masonry units are laid, at the vertical spacing shown. a. 8. Use units with one face shell removed and provide temporary supports for units above, or use header units with concrete brick supports, or cut openings in one face shell. Where lateral ties are shown in contact with vertical reinforcement bars, embed additional lateral tie reinforcement in mortar joints. Place as shown, or if not shown, provide as required to prevent grout blowout or rupture of CMU face shells, but provide not less than No.2 bars or 8 gage wire ties spaced 16 inches o.c. for members with 20 inches or less side dimensions, and 8 inches o.c. for members with side dimensions exceeding 20 inches. Preparation of Grout Spaces: Before grouting, inspect and clean grout spaces. Remove dust, dirt, mortar REINFORCED ARCHITCETURAL UNIT MASONRY Rizo, Carreño & Partners, Inc. RC&P Project # 09041.00 04231 6 of 10 CITY OF MIAMI CAPITAL IMPROVEMENTS PROGRAM HADLEY PARK YOUTH CENTER PROJECT NUMBER B-35883A BID SET 03/25/13 9. 10. 11. droppings, loose pieces of masonry, and other foreign materials from grout spaces. clean reinforcing and adjust to proper position. Clean top surface of structural members supporting masonry to ensure bond. After final cleaning and inspection, close clean-out holes and brace closures to resist grout pressures. Do not place grout until entire height of masonry to be grouted has attained sufficient strength to resist displacement of masonry units and breaking of mortar bond. Install shores and bracing, if required, before starting grouting operations. Place grout by pumping into grout spaces unless alternate methods are acceptable to the A/E. Limit grout pours to sections which can be completed in one working day with not more than one hour interruption of pouring operation. a. b. c. d. 12. 13. 3.4 Place grout in lifts that do not exceed 4 feet. Allow not less than 30 minutes, or more than one hour between lifts of a given pour. Rod or vibrate each grout lift during pouring operation. Place grout in lintels or beams over openings in one continuous pour. Where bond beam occurs more than one course below top of pour, fill bond beam course to within 1 inch of vertically reinforced cavities, during construction of masonry. When more than one pour is required to complete a given section of masonry, extend reinforcement beyond masonry as required for splicing. Pour grout to within 1-1/2" of top course of first pour. After grouted masonry is cured, lay masonry units and place reinforcement for second pour section before grouting. Repeat sequences if more pours are required. LAYING MASONRY WALLS A. Draw blocks from more than one pallet at a time during installation. All exterior mortar shall include manufacturer approved water repellent additive added to each batch in the appropriate dosage rates for mortar type (M, S or N) per manufacturer’s instructions. Refer to NCMA TEK Notes, available at www.trenwyth.com, for Hot and Cold weather construction practices. B. Ground face units shall be installed by the general contractor or masonry contractor using the best concrete masonry practices. Ground face units-blocks shall be laid in running bond or stack bond as specified with the closed tops up. The slots shall face toward the room or area where sound absorption is required as shown on the plans. Units shall be laid in a full horizontal bed of mortar. C. Lay units using the best concrete masonry practices. Install only quality units; reject all defective units as defined by ASTM C744. Lay Ground face units with the faces level, plumb and true to the line strung horizontally at the ground face face. Units shall have uniform face joint dimensions of 1/4" both horizontally and vertically. Tool joints neatly after they are finger-hard to make them straight and uniform. Size and place cut pieces appropriately to maintain consistency and bond. Slots shall be kept free of mortar and debris and the exposed mortar at the bottom of each slot shall be neatly tooled. NO RAKE JOINTS unless tuckpointing with epoxy. 3.5 INSTALLATION REINFORCED ARCHITCETURAL UNIT MASONRY Rizo, Carreño & Partners, Inc. RC&P Project # 09041.00 04231 7 of 10 CITY OF MIAMI CAPITAL IMPROVEMENTS PROGRAM HADLEY PARK YOUTH CENTER PROJECT NUMBER B-35883A BID SET 03/25/13 A. Provide adequate lighting for masonry work by placing all lighting at a reasonable distance from the wall for even illumination. Do not use trough lighting. B. Align base course properly on the floor slab. C. Keep the cove base tight to the slab if vinyl floor tile is to be installed. For thicker flooring, raise cove base units to the desired height. D. Make all unit cuts, including those for bonding, holes, boxes, etc., with motor-driven masonry saws using either an abrasive or diamond blade. Cut neatly and locate for best appearance. Request architect’s approval when cutting preference is not clear. 3.6 MORTAR BEDDING AND JOINTING A. Lay units with full mortar coverage on head and bed joints taking care not to block cores to be grouted or filled with masonry insulation. B. Tool all mortar joints with thumbprint hard into a mild concave configuration. C. Care should be taken to remove mortar from the face of masonry units before it sets. D. Tuck-point the joints of scored units for proper appearance. All exterior scored units must be tuckpointed to prevent water penetration. Rake back the joints with epoxy (Bonsal/Laticrete) to provide superior moisture prevention. E. At interior and exterior locations provide the matching manufacturer-approved water repellent mortar additive (which may be purchased from manufacturer), following manufacturer’s instructions. Consult manufacturer for recommendations. 3.7 EPOXY FINISHED JOINTS A. Joints shall be grout filled with matching grout color as manufactured from Trenwyth Co. B. Make sure to tool mortar joints with a minimum of 1/4" and tuck-point with an approved water-resistant grout. A typical tuck-pointing grout such as BONSAL® POLYMER MODIFIED SANDED TILE GROUT mixed with the BONSAL B-7000 EPOXY, or equal may be used. Do not add water or anything else in addition to the B-7000, which will make it a 100% solid enabling it to be acid and stain resistant. C. Recommendations for using BONSAL® – DO NOT FLOAT GROUT ACROSS GROUND FACE SURFACE. THE PROPER TECHNIQUE IS TO POINT OR USE A MORTAR GUN AND CLEAN AS YOU PROGRESS! 3.8 FLASHING OF MASONRY WORK REINFORCED ARCHITCETURAL UNIT MASONRY Rizo, Carreño & Partners, Inc. RC&P Project # 09041.00 04231 8 of 10 CITY OF MIAMI CAPITAL IMPROVEMENTS PROGRAM HADLEY PARK YOUTH CENTER PROJECT NUMBER B-35883A BID SET 03/25/13 A. 3.9 A. 3.10 A. 3.11 A. 3.12 A. 3.13 A. 3.14 A. Install flashing at locations shown in the plans and in strict accordance with the details and the best masonry flashing practices in the industry. WEEP HOLES AND VENTS Install weep holes and vents at proper intervals at courses above grade and at any water stops over windows, doors and beams. Consult NCMA TEK Notes, available at www.trenwyth.com, for additional information on flashing. INSPECTION The ground face facing shall conform to the requirements of ASTM C744 when viewed from a distance of five (5) feet at right angles to the wall with normal lighting. The concrete masonry units on which the glaze is molded shall conform to the requirements of ASTM C90. CLEANING Keep walls clean daily during installation using brushes or rags and a clean damp cloth. Harsh cleaning methods after walls have been erected may mar the surface of the blocks. Do not allow excess mortar lumps or smears to harden on the ground face surfaces. Remove green mortar with a dry cloth. Do not use steel wood, sandpaper or other abrasives. FINAL CLEANDOWN Keep walls clean daily during installation using brushes, rags and the burlap squares supplied on the Trendstone/Acousta-Wal pallet. Do not allow excess mortar lumps or smears to harden on the finished surfaces. Harsh cleaning methods after walls have been erected may mar the surface of the blocks. MAINTENANCE Ground face masonry units, properly installed and cleaned, need virtually no maintenance other than routine cleaning with standard commercial grade cleaning agents such as PINESOL® or Fantastik®. Graffiti, paint or dye stains may need special cleaning methods and products, such as Trenwyth Graffiti Wizard® environmentally friendly cleaner, or equal. Contact manufacturer for specific cleaning recommendations. FIELD COAT APPLICATION For completely finished walls, a finish coat of TRENDCOAT® Acrylic (minimum 20% solids content) or TRENDCOAT® WB (water-base) is recommended. Apply to all Verastone/Acousta-Wal walls after cleandown and when the walls are dry. Apply evenly to cover the entire surface without forming drips or runs. For maximum coverage and best appearance, apply TRENDCOAT Acrylic or TRENDCOAT WB with airless spray equipment. Consult your Trenwyth representative for further information. TRENDCOAT (clear, high-solids acrylic) and TRENDCOAT WB (water-based sealer) provides moisture resistance and helps to cover any scuffs or scratches that may occur during handling and/or installation. REINFORCED ARCHITCETURAL UNIT MASONRY Rizo, Carreño & Partners, Inc. RC&P Project # 09041.00 04231 9 of 10 CITY OF MIAMI CAPITAL IMPROVEMENTS PROGRAM HADLEY PARK YOUTH CENTER PROJECT NUMBER B-35883A BID SET 03/25/13 3.15 DETAILED INSTALLATION REQUIREMENTS A. Always use stack bond construction. B. Apply approved penetrating breathable sealer upon full completion of installation. C. All approved exterior mortar grout joint products must contain a manufacturer-approved water repellent mortar additive, carefully following manufacturer’s instructions. This requirement supersedes any other conflicting requirement in the contract documents. D. Always tuckpoint scored joints on interior and exterior applications. E. Colored matching with epoxy grouts at all Ground face masonry unit locations. Contact your masonry representative for specific information and/or requirements. F. For slotted units, the units must be laid in a full horizontal bed of mortar. Always lay units with the closed tops up. G. The slots should face toward the noise source. Slots must be kept free of mortar. The exposed mortar at the bottom of each slot should be neatly tooled and all debris removed. NO RAKE JOINTS unless tuckpointing with epoxy. H. Under no circumstances should the units be laid upside down; that is, with the closed tops down. First, it would be impossible to lay the units in a full horizontal bed of mortar if they are laid upside down; and, second, excess mortar would fall into the slots giving an unsightly appearance. If the cavity volume were reduced by more that 5 to 10% due to mortar falling inside, the acoustical performance of the units would be altered. END OF SECTION REINFORCED ARCHITCETURAL UNIT MASONRY Rizo, Carreño & Partners, Inc. RC&P Project # 09041.00 04231 10 of 10 CITY OF MIAMI CAPITAL IMPROVEMENTS PROGRAM HADLEY PARK YOUTH CENTER PROJECT NUMBER B-35883A BID SET 03/25/13 SECTION 04400 – REINFORCED ARCHITECTUAL UNIT MASONRY – Addendum #1 PART 1 GENERAL 1.01 SUBMITTAL Submit color samples for selection from manufacturer’s group A, B, C, D or E. Submit product literature, certifications, test reports and full size sample(s) of each color specified. 1.02 QUALITY ASSURANCE A. Certifications: Concrete blocks for grinding shall conform to ASTM C90. After the initial grinding process to expose the variegated colors of the natural aggregates, the pores and interstices of Trendstone Plus filled and polished units are filled with a cementitious grout and polished smooth in a multi-stage polishing process. Both the ground face and filled and polished surfaces shall have a factory-applied heat-treated acrylic or water- based sealer finish. B. All units contain a manufacturer-approved integral water-repellent CMU admixture at the time of manufacture. C. Units shall conform to ASTM C1262 with respect to freezing and thawing. Trendstone Plus filled and polished units shall conform to the requirements of ASTM C744 with respect to Adhesion, Abrasion, Color Change and Resistance to Crazing. Unlike polished block, filled and polished units offer graffiti and stain resistance. D. All Trenwyth products conform to ASTM E2432-05 as it pertains to the environmental, economic and social sustainability relative to buildings. E. Trenwyth products offer high thermal mass properties, regional materials and low life-cycle costs. Units shall have a tighter, smoother face. Mold and moisture resistant, units are easy to clean (never paint or refinish). Factory-applied water-based sealer emits low VOC’s. Available in a wide color selection, custom colors and unique shapes and sizes, these units are ideal for interior and exterior applications. The structural integrity of the unit results in a one-step, single trade installation process. Trendstone Plus units are graffiti resistant. Units are distributed nationally. F. Fire Resistance: Fire rated for up to 4 hours. Define hourly ratings required by NCMA TEK Notes, available at www.trenwyth.com. G. Field Constructed Mock-ups: Construct a sample panel, no less than 4' x 4', of units of each color and size to be used in the project. H. A full size unit is required to illustrate color and texture for approval. Manufacturer requires a sample panel be installed at the jobsite prior to installation of any Trenwyth product. This panel will represent both the quality of the product and the workmanship to be expected for the project. The panel must REINFORCED ARCHITECTUAL UNIT MASONRY Rizo, Carreño & Partners, Inc. RC&P Project # 09041.00 04400 1 of 5 CITY OF MIAMI CAPITAL IMPROVEMENTS PROGRAM HADLEY PARK YOUTH CENTER PROJECT NUMBER B-35883A BID SET 03/25/13 be approved by either the owner or architect for the project. Manufacturer will provide 4" units for a 4' by 4' sample panel at no cost for the material (excluding freight to site). 1.03 DELIVERY, STORAGE AND HANDLING A. 1.04 Units shall be delivered to the jobsite on covered banded pallets with cardboard between layers. Store pallets in single stacks on level ground and cover with waterproof covering (e.g., tarpaulins) to protect the blocks from inclement weather. Handle blocks carefully to avoid breakage and damage to the finished surfaces. PROJECT/SITE CONDITIONS A. Protection of Work: Cover walls each day after installation to keep open walls protected and dry. After units are installed they should be protected from damage by other trades performing operations that can stain or otherwise damage the finished surfaces by covering walls with plastic. Corners should be protected from damage after installation by covering them with plywood. PART 2 PRODUCTS 2.01 2.02 2.03 PRODUCT NAME A. Trendstone® Mesastone Midwest Selection masonry units B. Trendstone Plus® filled and polished masonry units MANUFACTURER A. Anchor Concrete Products (800) 233-1924 One Connelly Road • Emigsville, PA 17318 B. Northfield Block Company (800) 358-3003 3400 E. Bungalow Road, Morris, IL 60450 C. Superlite Block (800) 331-9823 4626 N. 42nd Avenue • Phoenix, AZ 85019 RELATED MATERIALS A. Colored matching or contrasting mortar is available from manufacturer. Consult NCMA TEK Notes, available at www.trenwyth.com, for mortar type and specifications. For all exterior mortar, use matching manufacturer-approved water repellent mortar admixture following manufacturer's instructions. Consult manufacturer for recommendations. REINFORCED ARCHITECTUAL UNIT MASONRY Rizo, Carreño & Partners, Inc. RC&P Project # 09041.00 04400 2 of 5 CITY OF MIAMI CAPITAL IMPROVEMENTS PROGRAM HADLEY PARK YOUTH CENTER PROJECT NUMBER B-35883A BID SET 03/25/13 2.04 2.05 SIZES AND SHAPES A. Surfaces are manufactured to provide finished dimensions of 7-5/8" x 15-5/8" ± 1/8". Bed depth dimensions for single face units are 3-9/16", 5-9/16", 7-9/16", 11-9/16" ± 1/8". Two face units are 3-1/2", 5-1/2", 7-1/2", 11-1/2", ± 1/8". Nominal 2", 4", 6", 8", 10" and 12" standard block thickness are available as well as all standard block shapes. High-strength units for special structural requirements, over-sized units, and metric shapes and sizes are also available. B. Contractor is responsible for coordinating all required shapes, U-blocks, corners, jamb conditions, caps, sills and any other special assembly configurations required for a proper installation in accordance with the intent of the constructions documents. MASONRY CLEANERS A. Carefully following manufacturer’s instructions, use Burnished Custom Masonry Cleaner by PROSOCO (dilute 1 part to 3 parts clean water). Available from manufacturer. Do NOT powerwash and never use Muriatic Acid solution or any cleaner with an acid base on units. PART 3 EXECUTION 3.01 3.02 LAYING MASONRY WALLS A. Draw blocks from more than one pallet at a time during installation. All exterior mortar shall include manufacturer-approved matching water-repellent additive added to each batch in the appropriate dosage rates for mortar type (M, S or N) per manufacturer's instructions. Refer to NCMA TEK Notes, available at www.trenwyth.com, for Hot and Cold weather construction practices. B. Lay units using the best concrete masonry practices. Install only quality units; reject all defective units as defined by ASTM C90. Lay blocks with the faces level, plumb and true to the line strung horizontally at the ground or filled and polished face. Units shall have uniform, 3/8"-wide joints both horizontally and vertically on the finished side of the wall. Tool joints neatly after they are finger-hard to make them straight and uniform. Size and place cut pieces appropriately to maintain consistency and bond. Complete masonry construction using procedures and workmanship consistent with the best masonry practices. INSTALLATION A. Lighting: Provide adequate lighting for masonry work by placing all lighting at a reasonable distance from the wall for even illumination. Do not use trough lighting. B. Cutting: Make all unit cuts, including those for bonding, holes, boxes, etc., with motor-driven masonry saws, using either an abrasive or diamond blade. Cut neatly and locate for best appearance. REINFORCED ARCHITECTUAL UNIT MASONRY Rizo, Carreño & Partners, Inc. RC&P Project # 09041.00 04400 3 of 5 CITY OF MIAMI CAPITAL IMPROVEMENTS PROGRAM HADLEY PARK YOUTH CENTER PROJECT NUMBER B-35883A BID SET 03/25/13 3.03 3.04 MORTAR BEDDING AND JOINTING A. Lay units with full mortar coverage on head and bed joints taking care not to block cores to be grouted or filled with masonry insulation. B. Tool all mortar joints when thumbprint hard into a concave configuration. C. Care should be taken to remove mortar from the face of masonry units before it sets. D. Tuckpoint the joints of scored units for proper appearance. All exterior scored units must be tuckpointed to prevent water penetration. NO RAKE JOINTS. FLASHING OF MASONRY WORK A. 3.05 WEEP HOLES AND VENTS A. 3.06 The faces shall conform to the requirements of ASTM C90 when viewed from a distance of twenty (20) feet at right angles to the wall with normal lighting. CLEANING A. 3.08 Install weep holes and vents at proper intervals at courses above grade and at any water stops over windows, doors and beams. Consult NCMA TEK Notes, available at www.trenwyth.com, for proper flashing and drawings. INSPECTION A. 3.07 Install flashing at locations shown in the plans and in strict accordance with the details and the best masonry flashing practices. Keep walls clean daily during installation using brushes, rags and the burlap squares supplied on the pallets. Do not allow excess mortar lumps or smears to harden on the finished surfaces. Harsh cleaning methods after walls have been erected will mar the surface of the blocks. FINAL CLEANDOWN A. Clean the completed walls with PROSOCO Burnished Custom Masonry Cleaner (dilute 1 part to 3 parts clean water), strictly following the manufacturer's instructions – including thorough rinsing. Do not use acid or abrasives on the finished surfaces. Failure to strictly follow manufacturer’s instructions can result in permanent damage to the finished faces. Do not apply Burnished Custom Masonry Cleaner with pressure spray above 50 psi. Do not powerwash. REINFORCED ARCHITECTUAL UNIT MASONRY Rizo, Carreño & Partners, Inc. RC&P Project # 09041.00 04400 4 of 5 CITY OF MIAMI CAPITAL IMPROVEMENTS PROGRAM HADLEY PARK YOUTH CENTER PROJECT NUMBER B-35883A BID SET 03/25/13 3.09 FIELD COAT APPLICATION A. 3.10 MAINTENANCE A. 3.11 For completely finished walls, two finish coats of TRENDCOAT® Acrylic (minimum 20% solids content) or TRENDCOAT® WB (water-base) are required. Apply to walls after cleandown and when the walls are dry. Apply the acrylic evenly to cover the entire surface without forming drips or runs. For maximum coverage and best appearance, apply TRENDCOAT Acrylic or TRENDCOAT WB with airless spray equipment. Consult manufacturer for further information. This clear, high-solids acrylic, provides moisture resistance and helps to cover any scuffs or scratches that may occur during handling and/or installation. TRENDCOAT also offers excellent graffiti resistance for Trendstone Plus filled and polished units. Properly installed and cleaned, units need virtually no maintenance other than routine cleaning (i.e. Pinesol or Fantastik). Graffiti, paint or dye stains may need special cleaning methods and products such as Trenwyth Graffiti Wizard® environmentally friendly cleaner. Contact manufacturer for specific cleaning recommendations. INSTALLATION RECOMMENDATIONS A. Consult NCMA TEK Notes, available at www.trenwyth.com, for proper installation of concrete masonry units. END OF SECTION REINFORCED ARCHITECTUAL UNIT MASONRY Rizo, Carreño & Partners, Inc. RC&P Project # 09041.00 04400 5 of 5 CITY OF MIAMI CAPITAL IMPROVEMENTS PROGRAM HADLEY PARK YOUTH CENTER PROJECT NUMBER B-35883A BID SET 03/25/13 SECTION 10532 - WALKWAY COVERS AND METAL CANOPIES – Addendum #1 PART 1 GENERAL 1.01 A. SUMMARY Related Sections: 1. 2. 3. 4. 5. 1.02 02200 - Earthwork. 02511 - Asphaltic Concrete Paving. 02529 - Concrete Sidewalks, Straight Curbs, Curbs, Gutters, and Wheel Stops. 03300 - Cast-In-Place Concrete. 05500 - Metal Fabrications. SUBMITTALS A. Submit properly identified manufacturer's product data and descriptive literature before starting work. B. Shop Drawings: 1. C. Submit shop drawings for review, showing all fabrication details, roof water drainage details, erection details, anchorage details, and slab and building connection details and flashing details. Engineering Design Computations: 1. Submit for record purposes, signed and sealed computations prepared by a Florida registered delegated specialty professional engineer showing conformance to the applicable requirements of the system to: a. b. Florida Building Code (FBC). American Society of Civil Engineers (ASCE) 7-98. 1) PART 2 Determine wind velocity pressure values for the specific project according to ASCE 798 using a wind speed of 146 mph, exposure category "C", and a wind load importance factor of 1.15. PRODUCTS 2.01 A. MANUFACTURERS Aluminum Walkway Covers and Metal Canopies: 1. 2. 3. 4. 5. 6. Aluminum Design Concepts, Inc., Austell, GA. American Walkway Covers, Pompano Beach, FL. Dittmer Architectural Aluminum, Winter Springs, FL. Elite Aluminum, Ft. Lauderdale, FL. E.L. Burns Company, Inc., Shreveport, LA. Mapes Industries, Inc., Lincoln, NE. WALKWAY COVERS Rizo, Carreño & Partners, Inc. RC&P Project # 10052.00 10532 PAGE 1 of 2 CITY OF MIAMI CAPITAL IMPROVEMENTS PROGRAM HADLEY PARK YOUTH CENTER PROJECT NUMBER B-35883A BID SET 03/25/13 7. 8. 9. 10. B. Provide canopy roof components in anodized colors standard to the manufacturer. 1. 2.02 Peachtree Protective Covers, Inc., Kennesaw, GA. Perfection Architectural Systems, Winter Park, FL. Protechtal, Odessa, FL. Seaview Industries, Miami, FL. Color selection will be made by A/E from manufacturer's standard color selection. FABRICATION A. Fabricate the canopy roof systems completes and in accordance to all the indicated parameters and details of the construction drawings. B. Provide suspended metals canopies above all exterior hollow metal doors on the exterior face of the building except for doors located within covered walkways. PART 3 EXECUTION 3.01 INSPECTION A. 3.02 A. Do not proceed with the work of this section until conditions detrimental to the proper and timely completion of the work have been corrected in an acceptable manner. INSTALLATION Install prefabricated canopy roof system plumb, true, and level according to manufacturer's recommendations and accepted shop drawings. 1. 2. B. The Contractor shall install all prefabricated parts or assembly systems using tamper proof fasteners. Repair or replace damaged components at no cost to the City of Miami. Coordinate connection to storm drain system as shown on construction documents. END OF SECTION WALKWAY COVERS Rizo, Carreño & Partners, Inc. RC&P Project # 10052.00 10532 PAGE 2 of 2