Article Combustion of Microalgae Oil and Ethanol Blended with Diesel Fuel Saddam H. Al-lwayzy 1, * and Talal Yusaf 2 Received: 12 October 2015; Accepted: 7 December 2015; Published: 10 December 2015 Academic Editor: Thomas E. Amidon 1 2 * National Centre for Engineering in Agriculture (NCEA), University of Southern Queensland, Toowoomba, QLD 4350, Australia School of Mechanical and Electrical Engineering, Faculty of Health, Engineering and Sciences (HES), University of Southern Queensland, Toowoomba, QLD 4350, Australia; yusaft@usq.edu.au Correspondence: allwayzs@usq.edu.au or sadmaree@yahoo.com; Tel.: +61-7-4631-1906 Abstract: Using renewable oxygenated fuels such as ethanol is a proposed method to reduce diesel engine emission. Ethanol has lower density, viscosity, cetane number and calorific value than petroleum diesel (PD). Microalgae oil is renewable, environmentally friendly and has the potential to replace PD. In this paper, microalgae oil (10%) and ethanol (10%) have been mixed and added to (80%) diesel fuel as a renewable source of oxygenated fuel. The mixture of microalgae oil, ethanol and petroleum diesel (MOE20%) has been found to be homogenous and stable without using surfactant. The presence of microalgae oil improved the ethanol fuel demerits such as low density and viscosity. The transesterification process was not required for oil viscosity reduction due to the presence of ethanol. The MOE20% fuel has been tested in a variable compression ratio diesel engine at different speed. The engine test results with MOE20% showed a very comparable engine performance of in-cylinder pressure, brake power, torque and brake specific fuel consumption (BSFC) to that of PD. The NOx emission and HC have been improved while CO and CO2 were found to be lower than those from PD at low engine speed. Keywords: microalgae oil; ethanol; diesel engine; performance; exhaust gas emission 1. Introduction The increasing demands on fuels have encouraged the researchers and industry to focus on renewable alternative fuels. Diesel engine emission is another factor pushing towards the development of alternative fuels. The fuel mixture with less engine emission giving a comparable power and/or enhancing the combustion efficiency using renewable resources is favorable. Rinaldini and Mattarelli [1] highlighted a current increased pressure on the engine manufacturer to limit the CO2 and other emissions from the diesel engine, which can only be achieved by enhancing the engine technology to increase the energy efficiency and/or reduce the carbon to hydrogen ratio. Renewable oxygenated fuels such as alcohol and vegetable oil are proposed to reduce diesel engine emission. Diesel engines can be operated using vegetable oil without or with minor modifications. Microalgae oil has the potential to overcome the problems associated with vegetable oil production for fuel that lead to increasing human food prices [1–3]. One of the concerns of using vegetable oil directly in diesel engines is the high viscosity. Viscosity is an important factor that affects the atomization process of the fuel in the combustion [4]. High viscosity was reported to reduce the fuel flow rate, which makes the engine starve for fuel under certain operating conditions, especially at low temperatures [5]. Transesterification is the most common method used to reduce oil viscosity. However, vegetable oil has a higher viscosity and pour point and lower volatility compared to PD [6]. Microalgae biodiesel 20% was tested in diesel engines by Rinaldini and Mattarelli [1]; the results Energies 2015, 8, 13985–13995; doi:10.3390/en81212409 www.mdpi.com/journal/energies Energies 2015, 8, 13985–13995 showed a slight reduction in the engine torque at high load and slight increase in SFC. The NOx was found to be 20% higher than diesel fuel at low speed with high load. The CO2 also dropped at low to mid speed. Similarly, Al-lwayzy and Yusaf [2] reported no significant difference in tractor diesel engine performance parameters with microalgae biodiesel 20% compared to PD, and a significant reduction in CO, CO2 and NOx emission was found when microalgae 20% was used. Ethanol is a promising renewable alternative fuel that has been used as an additive to PD to run the diesel engine and reduce the engine emission [7]. The mixture of ethanol and PD fuel is called diesohol or e-diesel [8]. Bioethanol as fuel can increase the farmers income when it is locally produced from the agricultural waste material [9]. The main drawback of ethanol in diesel engine is the low cetane number, low viscosity and low density. Moreover, it is immiscible in diesel at wide range of temperature and depend on its water content [9]. The stability of ethanol in PD depends on the carbon structure, water content and temperature [8,10]. It has been reported that anhydrous ethanol (ethanol containing less than 1% water) should be blended with diesel for better fuel properties [8,11]. The low viscosity of ethanol increases the fuel leakage in the fuel injection pump that reduces the injection fuel pressure and amount injected to the combustion chamber. Several studies have been conducted aiming to increase the cetane number of the blend of ethanol with diesel fuel [9]. Adding biodiesel to the blend of ethanol and PD, the stability of the mixture was enhanced at a wide range of temperatures and enhances other fuel properties, some of them even better than the PD [11]. Recently, Shahir et al. [8] stated that among the renewable alternative fuels, the blend of biodiesel, ethanol and PD is getting more and more attractive due to the presence of biodiesel improving the mixture fuel properties and engine performance. Using a mixture of biodiesel and alcohol with diesel fuel produces less CO, PM and UHC [9]. The cold flow has been improved by adding ethanol to the Mahua biodiesel and the CO emission reduced. The reduction in the NOx emission was due to the high latent heat of ethanol which reduced the overall combustion temperature [12]. Kannan and Anand [6] have compared the engine performance end exhaust gas emission of diesel fuel with biodiesel, and diestrol fuel of diesel biodiesel with ethanol water emulsion. The results showed that the in-cylinder pressure of the diestrol was dependent on the load. At medium and high loads, the in cylinder pressure was identical to diesel. The engine emission of CO, CO2 , HC and NOx were found to be lower than PD at all loads. The ternary blend of ethanol-biodiesel-diesel fuel physical properties and emission of NOx , HC, CO and CO2 were found to be very close to PD depending on the operating conditions of the test [8]. Adding ethanol and biodiesel to PD fuel has the advantage of reducing the sulphur content in the fuel. In addition, the lower freezing point of ethanol enhance the biodiesel blend at low temperature conditions [13]. Shahir et al. [8] concluded that there is a need to study the performance of ternary fuel of ethanol biodiesel and PD and the best blend ratio. Based on the work reviewed above, the ternary mixture of ethanol, biodiesel has several advantages. In this work, microalgae oil will be used instead of biodiesel to eliminate the cost of the transesterification process and further improve the mixture properties. The main objectives of this work are to: 1. 2. 3. Use up to 20% of renewable oxygenated fuel of microalgae oil and ethanol as an alternative to the commonly used fossil fuel. Enhance the fuel properties by adding 10% of microalgae oil and along with 10% of ethanol to 80% PD. The blending process aims to overcome the problems of high viscosity of microalgae oil and low viscosity of ethanol and the high latent heat of evaporation of the ethanol. Reduce the exhaust gas emission such as CO, CO2 , NOx and HC and maintain the engine BP and torque. 13986 Energies 2015, 8, 13985–13995 Energies 2015, 8, page–page 2. Methodology 2. Methodology 2.1. Fuel Preparation and Properties 2.1. Fuel Preparation and Properties Three fuels were used in this experiment. PD from British Petroleum (BP, Toowoomba, Australia), ethanol (100%) Australia) and microalgae Chlorella protothecoides oil (Soley Three fuels were (Sigma-Aldrich, used in this experiment. PD from British Petroleum (BP, Toowoomba, Australia), ethanol (100%) Ethanol (Sigma‐Aldrich, Australia) microalgae Chlorella institutes, Istanbul, Turkey). is immiscible in PDand and/or microalgae oilprotothecoides (MO) whichoil makes (Soley institutes, Istanbul, Turkey). Ethanol is immiscible in PD and/or microalgae oil (MO) which the use of surfactant/solvent imperative (see Figure 1a). Mixing MO, ethanol and PD together was foundmakes the use of surfactant/solvent imperative (see Figure 1a). Mixing MO, ethanol and PD together to form a very homogenous mixture as shown in Figure 1b. The stability of the mixture was found to form a very homogenous mixture as shown in Figure 1b. The stability of the mixture was tested over a period one month. The density was measured for all the fuels using volumetric was tested over a period one month. The density was measured for all the fuels using volumetric (Labco pipette, Brisbane, Australia) and weighing (Explorer OHAUS E12140 balance, Melbourne, (Labco pipette, Brisbane, Australia) and weighing (Explorer OHAUS E12140 balance, Melbourne, Australia) measurements as an average of 10 readings at 15 ˝ C. The viscosity of the fuels was Australia) measurements as an average of 10 readings at 15 °C. The viscosity of the fuels was measured usingusing Brookfield Viscometer DV-II+Pro Extra (Middleboro, MA, USA). TheThe suitable spindle measured Brookfield Viscometer DV‐II+Pro Extra (Middleboro, MA, USA). suitable and rotational speed were selected to obtain a torque percentage within the working range of the spindle and rotational speed were selected to obtain a torque percentage within the working range device [3]. The heating values of the fuels were obtained from the suppliers and calculated for the of the device [3]. The heating values of the fuels were obtained from the suppliers and calculated for the MOE20% based on the percentage of the components. MOE20% based on the percentage of the components. Figure 1. Samples (a) (left) petroleum diesel (PD) mixed with ethanol, (right) MO mixed with ethanol; Figure 1. Samples (a) (left) petroleum diesel (PD) mixed with ethanol, (right) MO mixed with ethanol; (b) mixtures of microalgae oil (MO), ethanol PD in different percentage sample in the (b) mixtures of microalgae oil (MO), ethanol andand PD in different percentage (the(the sample in the middle middle is adopted for engine test). is adopted for engine test). 2.2. Engine Test 2.2. Engine Test G.U.N.T. Variable Compression Engine was used to test the fuels. The engine is connected to an G.U.N.T. Variable Compression Engine was used to test the fuels. The engine is connected electrical dynamometer and full set of instrumentation and gas analyzer to measure BP, in‐cylinder to an electrical dynamometer and full set of instrumentation and gas analyzer to measure BP, pressure, fuel consumption and exhaust gas emission. Table 1 presents the engine test bed in-cylinder pressure, fuel consumption and exhaust gas emission. Table 1 presents the engine test specification. The engine test started with engine speed of 2900 rpm then the load was applied until bed specification. The engine test started with engine speed of 2900 rpm then the load was applied the maximum load (at this speed) was reached. The engine was kept at this condition for 10 min to until record the data. The engine speed was reduced by 300 rpm increment to reach 2600, 2300, 2000 and the maximum load (at this speed) was reached. The engine was kept at this condition for 10 min to record the data. The engine speed was reduced by 300 rpm increment to reach 2600, 2300, 2000 and 1700 rpm. The data are an average of three tests. 1700 rpm. The data are an average of three tests. Table 1. Engine test bed specifications. Table 1. EngineEngine test bed specifications. Manufacturer Farymann EngineDirect injection diesel Combustion type Number of cylinders 1 Manufacturer Farymann Displacement (cc) 470 diesel Combustion type Direct injection Number of cylinders 1 Compression ratio 5.0–19.0:1 Displacement (cc) 470 Maximum power (kW) Approx. 6 kW Compression ratio 5.0–19.0:1 Speed range (RPM) 900–3000 Maximum power (kW) Approx. 6 kW Speed range (RPM) 900–3000 3 13987 Energies 2015, 8, 13985–13995 Table 1. Cont. Dyno Manufacturer Type Torque measurement G.U.N.T. hamburg Asynchronous motor Planar beam load cell 0.03% error Instrumentation Parameter Torque Speed Exhaust temperature Fuel flow (Diesel) Source Load cell on dynamometer Tachometer on output shaft Thermocouple in exhaust manifold Static pressure sensor Exhaust gas composition EMS 5 gas analyzer In cylinder pressure Pressure transducer in cylinder head Resolution 0.0001 Nm 0.0001 RPM 0.0001 ˝ C 0.0001 L/h 0.1% O2 , 0.1% CO2 , 1 ppm NOx , 100 ppm HC, 0.01% CO, 0.01 AFR 0.01 3. Results and Discussion Table 2 presents the chemical concentration profile of microalgae Chlorella protothecoides oil which provided by the oil supplier (Soley institute, Istanbul, Turkey) [14]. The highest component is the saturated palmitic acid of 51% and 2% of stearic acid. The higher percentage of palmitic acid (C16) that might cause a problem at cold flow conditions was overcome by adding ethanol, which reduces the viscosity of the mixture. The rest of the components are unsaturated. The highest percentage is oleic acid of 39%. Table 3 shows the properties of the PD, ethanol, microalgae oil and the mixtures. It is shown that the density of the MEO-20 is relatively close to that of PD. This is due to the lower density of the ethanol 0.785 kg/L compensated by the higher density of 0.908 kg/L of microalgae oil. The differences in the density of MOE20% compared to PD is negligible as shown in Figure 2. The viscosity of all fuels was measured at 15 ˝ C that resulted in higher values of the viscosity. The viscosity of the MOE20% is 3.5 mm2 /s which is higher than that of the PD (3.34 mm2 /s) by about 4.9%. The calorific value of the MOE20% is lower than PD by 5.38%, as shown in Figure 2. This is due to the lower heating value of the ethanol and microalgae oil. Table 2. Summary of the fatty acid composition of Chlorella protothecoides oil (%) [14]. Fatty Acid Fatty Acid Fatty Acid % Palmitic Stearic Oleic Linoleic Others C 16:0 C 18:0 C 18:1 C 18:2 - C16 H32 O2 C18 H36 O2 C18 H34 O2 C18 H32 O2 - 51 2 39 7 1 Table 3. The fuel properties for the fuels used. Fuel Density kg/L@15 ˝ C Viscosity (mm2 /s) @15 ˝ C Calorific Value kJ/kg Chemical Formula Molecular Weight g/mole H/C Ratio Microalgae oil Ethanol Diesel MOE50-50 MOE20% 0.908 ˘ 0.015 0.785 ˘ 0.015 0.821 ˘ 0.015 8.22 ˘ 0.015 56.3 1.94 3.34 35,800 29,700 44,800 42,390 C16.94 H32.86 O2 C2 H5 OH C12 H23 [15–17] * C9.4 H19.43 O1.5 C11.48 H22.29 O0.3 268.57 46 167 156.5 164.85 1.94 2.5 1.92 2.06 1.94 3.5 * Average chemical formula, ranging from C10 H20 to C15 H28 . 13988 Energies 2015, 8, 13985–13995 Energies 2015, 8, page–page Energies 2015, 8, page–page 6.00 6.00 4.00 4.00 2.00 2.00 0.00 0.00 ‐2.00 ‐2.00 ‐4.00 ‐4.00 ‐6.00 ‐6.00 Density kg/L Density kg/L Viscosity cp Viscosity cp Calorific value Calorific value kg/kj kg/kj 0.12 0.12 4.90 4.90 ‐5.38 ‐5.38 % % Figure 2. The percentage of the differences of microalgae oil, ethanol and petroleum diesel (MOE20%) Figure 2. The percentage of the differences of microalgae oil, ethanol and petroleum diesel (MOE20%) Figure 2. The percentage of the differences of microalgae oil, ethanol and petroleum diesel (MOE20%) specification than PD. specification than PD. specification than PD. The The combustibility combustibility extent of of ethanol ethanol depends depends on on a number of of parameters parameters such as as time, The combustibility extent extent of ethanol depends on aa number number of parameters such such as time, time, temperature and the availability of oxygen. Hydrogen to carbon ratio H/C significantly affects the temperature and the availability of oxygen. Hydrogen to carbon ratio H/C significantly affects the temperature and the availability of oxygen. Hydrogen to carbon ratio H/C significantly affects the energy from the combustion reaction. shows that the highest H/C energy released released from from the the combustion combustion reaction. reaction. Table Table 3 shows shows that that the the highest highest H/C H/C ratio ratio was for energy released Table 33 ratio was was for for ethanol (2.5) while the lowest H/C ratio was for diesel (1.92). The higher H/C ratio in the fuel led to ethanol (2.5) while the lowest H/C ratio was for diesel (1.92). The higher H/C ratio in the fuel led to ethanol (2.5) while the lowest H/C ratio was for diesel (1.92). The higher H/C ratio in the fuel led to more energy release from combustion. Adding ethanol to the fuel helps in reducing the amount of more energy release from combustion. Adding ethanol to the fuel helps in reducing the amount of more energy release from combustion. Adding ethanol to the fuel helps in reducing the amount of carbon entered to the combustion chamber, which results in less total carbon emitted and increases carbon entered to the combustion chamber, which results in less total carbon emitted and increases carbon entered to the combustion chamber, which results in less total carbon emitted and increases the the H/C H/C ratio. ratio. However, adding MO increases the carbon amount in the fuel chemical structure the H/C ratio. However, However,adding addingMO MOincreases increases the the carbon carbon amount amount in in the the fuel fuel chemical chemical structure structure (16.94). The presence of MO, which has a molecular weight of 268.57 g/mol, increases the molecular (16.94). The presence of MO, which has a molecular weight of 268.57 g/mol, increases the molecular (16.94). The presence of MO, which has a molecular weight of 268.57 g/mol, increases the molecular weight of MOE20% to 164.85 g/mol. This molecular weight is very close to that of diesel 167 g/mol. weight of MOE20% to 164.85 g/mol. This molecular weight is very close to that of diesel 167 g/mol. weight of MOE20% to 164.85 g/mol. This molecular weight is very close to that of diesel 167 g/mol. MO has a high number of carbons in the chemical structure (around 16.94). This makes the carbon MO has a high number of carbons in the chemical structure (around 16.94). This makes the carbon MO has a high number of carbons in the chemical structure (around 16.94). This makes the carbon content of MOE20% close to or slightly less than that of PD with slightly higher H/C ratio. This can content of MOE20% close to or slightly less than that of PD with slightly higher H/C ratio. This can content of MOE20% close to or slightly less than that of PD with slightly higher H/C ratio. This can enhance the combustion process along with the presence of oxygen from ethanol and biodiesel. enhance the combustion process along with the presence of oxygen from ethanol and biodiesel. enhance the combustion process along with the presence of oxygen from ethanol and biodiesel. 3.1. In‐Cylinder Pressure 3.1. In-Cylinder Pressure 3.1. In‐Cylinder Pressure The results of the engine performance using MOE20% and PD are presented in this section at a The results of the engine performance using MOE20% and PD are presented in this section at The results of the engine performance using MOE20% and PD are presented in this section at a compression ratio of 18:1. The in‐cylinder pressure results for the engine speeds of 2000 and 2600 are acompression ratio of 18:1. The in‐cylinder pressure results for the engine speeds of 2000 and 2600 are compression ratio of 18:1. The in-cylinder pressure results for the engine speeds of 2000 and 2600 given in 3 respectively. figures are given in Figure 3a,b respectively.These These figuresrevealed revealedalmost almostthe thesame sameresults results for for PD PD and and given in Figure Figure 3 a,b a,b respectively. These figures revealed almost the same results for PD and MOE20% at all the studied engine speeds. This is in line with the hypothesis that the studied blend MOE20% at all the studied engine speeds. This is in line with the hypothesis that the studied blend MOE20% at all the studied engine speeds. This is in line with the hypothesis that the studied blend properties, properties, which are close close to those those of of PD, PD, result result in in the the same same output output at at the the combustion combustion chamber. chamber. properties, which which are are close to to those of PD, result in the same output at the combustion chamber. The fuel properties of density, viscosity and heating value are presented in Figure 2. Kannan and The fuel properties of density, viscosity and heating value are presented in Figure 2. Kannan and The fuel properties of density, viscosity and heating value are presented in Figure 2. Kannan and Anand [6] and Kannan and Anand [18] reported similar findings with diestrol fuel as the in‐cylinder Anand [6] and Kannan and Anand [18] reported similar findings with diestrol fuel as the in-cylinder Anand [6] and Kannan and Anand [18] reported similar findings with diestrol fuel as the in‐cylinder pressure at high (up to 100% load) to medium load is identical to that of PD. pressure at high (up to 100% load) to medium load is identical to that of PD. pressure at high (up to 100% load) to medium load is identical to that of PD. Figure 3. In-cylinder pressure at engine speed (a) (a) 2000 rpm;rpm; and (b) 2600 rpm when the engine fuelled Figure Figure 3. 3. In‐cylinder In‐cylinder pressure pressure at at engine engine speed speed (a) 2000 2000 rpm; and and (b) (b) 2600 2600 rpm rpm when when the the engine engine with MOE20% and PD. fuelled with MOE20% and PD. fuelled with MOE20% and PD. 13989 55 Energies 2015, 8, 13985–13995 Energies 2015, 8, page–page 3.2. Engine Performance and Emissions 3.2. Engine Performance and Emissions The overall variations between the engine test parameters of MOE20% than PD for the average The overall variations between the engine test parameters of MOE20% than PD for the average results obtained at the engine speeds of 1700, 2000, 2300, 2600 and 2900 are illustrated in Figure 4. results obtained at the engine speeds of 1700, 2000, 2300, 2600 and 2900 are illustrated in Figure 4. This figure shows that in comparison to PD, using MOE20% slightly reduced torque, exhaust gas This figure shows that in comparison to PD, using MOE20% slightly reduced torque, exhaust gas temperature and CO22 by 1.73, 1.77, 0.67 and 1.2%, by only only by 1.73, 1.77, 0.67 and 1.2%, respectively, while respectively, while the the BSFC BSFC increased increased by temperature and CO 0.47%. This This BSFC BSFC increase increase is is regarded regarded negligible negligible due due to to the the experimental experimental error error and and the the results 0.47%. results averaging from different engine speeds. This demonstrates that, generally, MOE20% is relatively averaging from different engine speeds. This demonstrates that, generally, MOE20% is relatively similar to PD in the performance parameters. However, substantial reductions by 11.41, 5.3 and 4.13 similar to PD in the performance parameters. However, substantial reductions by 11.41, 5.3 and 4.13 in the emission parameters of HC, NO and CO, respectively were recorded for MOE20% compared in the emission parameters of HC, NOx xand CO, respectively were recorded for MOE20% compared to to PD. The reduction in the CO indicates the combustion is more in complete in MOE20% the case as of PD. The reduction in the CO indicates that thethat combustion is more complete the case of MOE20% as opposed to PD due to the presence of oxygen and the higher H/C ratio in the MOE20%. opposed to PD due to the presence of oxygen and the higher H/C ratio in the MOE20%. Discussions Discussions of the test parameters at individual engine speeds are addressed in the next sections. of the test parameters at individual engine speeds are addressed in the next sections. 4 2 0 ‐2 ‐4 ‐6 ‐8 ‐10 ‐12 BP % ‐1.73 Turque BSFC ‐1.77 0.47 Exh. Temp HC CO2 NOX CO O2 ‐0.67 ‐11.41 ‐1.20 ‐5.30 ‐4.13 3.70 Figure 4. The overall variation in the engine test parameters at average of all tested speed when the Figure 4. The overall variation in the engine test parameters at average of all tested speed when the engine fuelled with MOE20% compared to PD. engine fuelled with MOE20% compared to PD. 3.3. Brake Power (BP) and Torque 3.3. Brake Power (BP) and Torque Figures 5 and 6 manifest the relationship between engine speeds and the engine BP and engine Figures 5 and 6 manifest the relationship between engine speeds and the engine BP and engine torque, The engine engine BP BP and and torque torque torque, respectively, respectively, when when the the engine engine is is fueled fueled with with PD PD and and MO20%. MO20%. The curves have the same pattern for both fuels at all engine speeds. The maximum BP for both fuels is curves have the same pattern for both fuels at all engine speeds. The maximum BP for both fuels is obtained at the engine speed of 2600 rpm for both fuels. The maximum difference between the fuels is obtained at the engine speed of 2600 rpm for both fuels. The maximum difference between the fuels about 3.45% in the engine BP and 3.01% for the engine torque at the engine speed of 2000 rpm. At all is about 3.45% in the engine BP and 3.01% for the engine torque at the engine speed of 2000 rpm. other the BP and are relatively close. Although heatingthe value of thevalue MOE20% is At all speeds, other speeds, the torque BP and torque are relatively close. the Although heating of the lower than the PD by 5.38%, the maximum reduction in the BP and torque is less than this percentage MOE20% is lower than the PD by 5.38%, the maximum reduction in the BP and torque is less than due to the extra oxygen in the MOE20% and higher H/C ratio. These results can be predicted from this percentage due to the extra oxygen in the MOE20% and higher H/C ratio. These results can be the results of the in-cylinder pressure that showed relatively similar results at all the engine speeds. predicted from the results of the in‐cylinder pressure that showed relatively similar results at all the This finding is in agreement with [13] who reported comparable power and torque from diestrol engine speeds. This finding is in agreement with [13] who reported comparable power and torque fuel and PD. The between the two studiesthe is two due studies to the comparable fuel properties fuel [8]. from diestrol fuel agreement and PD. The agreement between is due to the comparable The differences between the fuels in the BP and torque are insignificantly higher at low engine speed properties [8]. The differences between the fuels in the BP and torque are insignificantly higher at (high load) than high engine speed. The fuel injected in the combustion chamber is the same for both low engine speed (high load) than high engine speed. The fuel injected in the combustion chamber is fuels but less than the injected fuel at high engine speed which makes the engine BP and torque more the same for both fuels but less than the injected fuel at high engine speed which makes the engine sensitive to the fuel calorific value. BP and torque more sensitive to the fuel calorific value. 13990 6 Energies 2015, 8, 13985–13995 Energies 2015, 8, page–page Energies 2015, 8, page–page Diesel fuel 18 MOE20% Diesel fuel 18 MOE20% 5 4 Diesel fuel 18 MOE20% 45 3 34 2 23 1 12 0 01 1700 2000 2300 2600 2900 1700 2000 Engine Speed (rpm) 2300 2600 2900 0 Engine Speed (rpm) 1700 2000 2300 2600 2900 Figure 5. The engine BP (kW) at different engine speeds using PD and MOE20%. Figure 5. The engine BP (kW) at different engine speeds using PD and MOE20%. Engine Speed (rpm) Figure 5. The engine BP (kW) at different engine speeds using PD and MOE20%. BP (kW) BP (kW) BP (kW) Energies 2015, 8, page–page 5 Torque (N.m) Torque (N.m) Torque (N.m) Figure 5. The engine BP (kW) at different engine speeds using PD and MOE20%. 20 20 Diesel fuel 18 Diesel fuel 18 MOE20% MOE20% 20 15 15 Diesel fuel 18 MOE20% 15 10 10 10 5 5 1700 1700 5 1700 2300 2600 2900 2300 2600 2900 Engine Speed (rpm) Engine Speed (rpm) 2000 2300 2600 2900 Figure 6. The torque (N.m) at different engine speeds using PD and MOE20%. Engine Speed (rpm) Figure 6. The torque (N.m) at different engine speeds using PD and MOE20%. Figure 6. The torque (N.m) at different engine speeds using PD and MOE20%. 3.4. Brake Spesific Fuel Consumption (BSFC) Figure 6. The torque (N.m) at different engine speeds using PD and MOE20%. 3.4. Brake Spesific Fuel Consumption (BSFC) 3.4. BrakeFigure 7 illustrates the variation of BSFC as a function of engine speed for MOE20% and PD. Spesific Fuel Consumption (BSFC) Figure 7 illustrates the variation of BSFC as a function of engine speed for MOE20% and PD. 3.4. Brake Spesific Fuel Consumption (BSFC) The figure shows that, for the tested engine speed, the BSFC increases as the engine speed increases. Figure 7 illustrates the variation of BSFC as a function of engine speed for MOE20% and PD. The figure shows that, for the tested engine speed, the BSFC increases as the engine speed increases. It can be seen that both fuels have the same pattern and almost same results of BSFC. This finding is Figure 7 illustrates the variation of BSFC as a function of engine speed for MOE20% and PD. The It can be seen that both fuels have the same pattern and almost same results of BSFC. This finding is figure shows that, for the tested engine speed, the BSFC increases as the engine speed increases. in agreement with Ali, Yusaf [19] and Shi, Yu [20] who reported that the difference in the heating The figure shows that, for the tested engine speed, the BSFC increases as the engine speed increases. It can be seen that both fuels have the same pattern and almost same results of BSFC. This finding is in in agreement with Ali, Yusaf [19] and Shi, Yu [20] who reported that the difference in the heating value of the mixture of PD, ethanol and biodiesel from Soyate is less than PD by only 3%, which It can be seen that both fuels have the same pattern and almost same results of BSFC. This finding is agreement with Ali, Yusaf and Shi,and Yu biodiesel [20] whofrom reported that the difference inonly 3%, which the heating value value of the mixture of [19] PD, ethanol Soyate is less than PD by resulted in a negligible BSFC. Shahir et al. [8] calculated the BSFC variation of ternary fuel of PD, in agreement with Ali, Yusaf [19] and Shi, Yu [20] who reported that the difference in the heating resulted in a negligible BSFC. Shahir et al. [8] calculated the BSFC variation of ternary fuel of resulted PD, of the mixture of PD, ethanol and biodiesel from Soyate is less than PD by only 3%, which ethanol and biodiesel of others researchers such as [21] and reported that, for variation at a constant value of the mixture of PD, ethanol and biodiesel from Soyate is less than PD by only 3%, which in a ethanol and biodiesel of others researchers such as [21] and reported that, for variation at a constant negligible BSFC. Shahir et al. Shahir et al. [8] calculated BSFC variation ternaryof ternary fuel of PD, ethanol load and variable speeds, the maximum increase in BSFC was in the range of 2%–5%. resulted in a negligible BSFC. [8] the calculated the BSFC of variation fuel of PD, and load and variable speeds, the maximum increase in BSFC was in the range of 2%–5%. biodiesel of others researchers such as [21] and reported that, for variation at a constant load ethanol and biodiesel of others researchers such as [21] and reported that, for variation at a constant and variable speeds, the maximum increase in BSFC was in the range of 2%–5%. load and variable speeds, the maximum increase in BSFC was in the range of 2%–5%. Diesel fuel 18 MOE20% 550 Diesel fuel 18 MOE20% 550 500 Diesel fuel 18 MOE20% 500 550 450 450 500 400 400 450 350 350 400 300 300 3501700 2000 2300 2600 2900 1700 2000 2300 2600 2900 Engine Speed (rpm) 300 Engine Speed (rpm) 1700 2000 2300 2600 2900 Figure 7. The engine BSFC (g/kW.h) at different engine speeds using PD and MOE20%. Engine Speed (rpm) Figure 7. The engine BSFC (g/kW.h) at different engine speeds using PD and MOE20%. BSFC (g/kW.h) BSFC (g/kW.h) BSFC (g/kW.h) 2000 2000 The fuel properties of viscosity, density and heating value are relatively close to PD, as given in Figure 7. The engine BSFC (g/kW.h) at different engine speeds using PD and MOE20%. Figure 7. The engine BSFC (g/kW.h) at different engine speeds using PD and MOE20%. The fuel properties of viscosity, density and heating value are relatively close to PD, as given in Figure 2. However, there is a minor increase in BSFC at engine speed of 2000 rpm and 2300 rpm with Figure 2. However, there is a minor increase in BSFC at engine speed of 2000 rpm and 2300 rpm with The fuel properties of viscosity, density and heating value are relatively close to PD, as given in The fuel properties of viscosity, density and 7heating value are relatively close to PD, as given Figure 2. However, there is a minor increase in BSFC at engine speed of 2000 rpm and 2300 rpm with in Figure 2. However, there is a minor increase in7 BSFC at engine speed of 2000 rpm and 2300 rpm 7 13991 Energies 2015, 8, 13985–13995 Energies 2015, 8, page–page with MOE20%, which can be expected due to the lower heating value than that of PD by 5.38%. be expected to the heating value than that was of PD by high 5.38%. This ThisMOE20%, finding iswhich not incan agreement withdue Shahir et lower al. [8] who found that BSFC very compared finding is not in agreement with Shahir et al. [8] who found that BSFC was very high compared to PD to PD using ternary fuel of ethanol, biodiesel and PD. The difference in BSFC depends on the ratio of the using ternary fuel of ethanol, biodiesel and PD. The difference in BSFC depends on the ratio of the ethanol and biodiesel in the mixture. In addition, MOE20% contains microalgae oil rather than ethanol which and biodiesel in the mixture. In addition, MOE20% contains microalgae oil rather biodiesel, has slightly higher density and viscosity than biodiesel to compensate thethan lower biodiesel, which has slightly higher density and viscosity than biodiesel to compensate the lower density, viscosity and heating value of ethanol. density, viscosity and heating value of ethanol. 3.5. Exhaust Gas Temperature and NOx 3.5. Exhaust Gas Temperature and NOx The exhaust gas temperature variation with engine speed for MOE20% and PD is presented The exhaust gas temperature variation with engine speed for MOE20% and PD is presented in in Figure 8. The exhaust gas temperature increased with increasing the speed for both fuels. Figure 8. The exhaust gas temperature increased with increasing the speed for both fuels. TheThe variation in the exhaust gas temperature is minor at all engine speeds. The maximum variation variation in the exhaust gas temperature is minor at all engine speeds. The maximum variation is found at low engine speed rpm of of 2.2% 2.2%and and1.65%, 1.65%,respectively, respectively, while at the is found at low engine speed ofof 1700 1700 and and 2000 2000 rpm while at the 26002600 rpm, the exhaust gas temperature of MOE20% is slightly higher. This variation is small due to rpm, the exhaust gas temperature of MOE20% is slightly higher. This variation is small due to the the minor variation in the experimental test conditions and experimental error. minor variation in the experimental test conditions and experimental error. Diesel fuel 18 MOE20% Exhaust Temp ( Exhaust Temp (ooC) C) 670 570 470 370 1700 2000 2300 2600 Engine Speed (rpm) 2900 Figure 8. The exhaust gas temperature (°C) at different engine speeds using PD and MOE20%. Figure 8. The exhaust gas temperature (˝ C) at different engine speeds using PD and MOE20%. Figure 9 presents the relationship between the NO Figure 9 presents the relationship between the NOxx emission and the engine speed when the emission and the engine speed when the engine is fuelled PD MOE20%. and MOE20%. The NOx emission of MOE20% was found to be engine is fuelled with with PD and The NO x emission of MOE20% was found to be substantially substantially lower than PD as elucidated in Figure 4. This finding is relatively in agreement with lower than PD as elucidated in Figure 4. This finding is relatively in agreement with Kannan and Kannan and Anand [6] and Kannan and Anand [18] who reported lower NOx from diestrol water Anand [6] and Kannan and Anand [18] who reported lower NOx from diestrol water emulsion by emulsion by 19.72% compared to that of PD due to the higher latent heat of vaporization of ethanol 19.72% compared to that of PD due to the higher latent heat of vaporization of ethanol that reduced that reduced the combustion temperature and produced less NOx emission. The variation between the combustion temperature and produced less NOx emission. The variation between PD and PD and MOE20% fuel in producing NOx increased as the engine speed increases, with a difference of MOE20% fuel in producing NOx increased as the engine speed increases, with a difference of 6.87% 6.87% at 2300 rpm, 9.47% at 2600 rpm and 13.85% at the 2900 rpm. The reduction in NOx emission at 2300 rpm, 9.47% to at 2600 rpm and 13.85% at the rpm. The reduction in kJ/kg NOx emission can be ascribed the higher latent heat of the 2900 evaporation of ethanol (904 compared can to be ascribed to the[22] higher of thevalue evaporation of ethanol (904 kJ/kg compared 254 kJ/kg) [22] 254 kJ/kg) and latent lower heat calorific that reduces combustion temperature and toconsequently andNO lower calorific value that reduces combustion temperature and consequently NOx emission. x emission. Diesel fuel 18 200 MOE20% NO NOx x (ppm) (ppm) 150 100 50 0 1700 1900 2100 2300 2500 Engine Speed (rpm) 2700 2900 Figure 9. The engine NO (ppm) at different engine speeds using PD and MOE20%. Figure 9. The engine NOx x(ppm) at different engine speeds using PD and MOE20%. 8 13992 Energies 2015, 8, 13985–13995 Energies 2015, 8, page–page Energies 2015, 8, page–page 3.6. Hydrocarbon (HC) (%) 3.6. Hydrocarbon (HC) (%) 3.6. Hydrocarbon (HC) (%) The The hydrocarbon hydrocarbon content content of of the the exhaust exhaust gas gas emission emission versus versus the the engine engine speed speed for for PD PD and and The hydrocarbon content of the exhaust gas emission versus the engine speed for PD and MOE20% is shown in Figure 10. The HC produced from MOE20% is considerably lower than that of MOE20% is shown in Figure 10. The HC produced from MOE20% is considerably lower than that of MOE20% is shown in Figure 10. The HC produced from MOE20% is considerably lower than that of PD ofof the tested speeds. TheThe maximum variation between the fuels observed at the engine PD at at most most the tested speeds. maximum variation between the was fuels was observed at the PD at most of the tested speeds. The maximum variation between the fuels was observed at the speed of 2900 with 18.75% reduction compared to PD. This is due to the better combustion of the engine speed of 2900 with 18.75% reduction compared to PD. This is due to the better combustion of engine speed of 2900 with 18.75% reduction compared to PD. This is due to the better combustion of microalgae biodiesel and ethanol, the lower carbon content in the MOE20% and the higher H/C ratio. the microalgae biodiesel and ethanol, the lower carbon content in the MOE20% and the higher H/C the microalgae biodiesel and ethanol, the lower carbon content in the MOE20% and the higher H/C Subbaiah and Gopal [21] reported a reduction of 34.3% in the HC at the exhaust when 10% ethanol ratio. Subbaiah and Gopal [21] reported a reduction of 34.3% in the HC at the exhaust when 10% ratio. Subbaiah and Gopal [21] reported a reduction of 34.3% in the HC at the exhaust when 10% was blended with biodiesel and PD at full load condition. Similarly, Rahimi and Ghobadian [13] ethanol was blended with biodiesel and PD at full load condition. Similarly, Rahimi and Ghobadian ethanol was blended with biodiesel and PD at full load condition. Similarly, Rahimi and Ghobadian found that the HC from diestrol was lower than that of PD. This reduction is due to the extra oxygen [13] found that the HC from diestrol was lower than that of PD. This reduction is due to the extra [13] found that the HC from diestrol was lower than that of PD. This reduction is due to the extra from microalgae biodiesel and ethanol that enhances the combustion. oxygen from microalgae biodiesel and ethanol that enhances the combustion. oxygen from microalgae biodiesel and ethanol that enhances the combustion. Diesel fuel 18 Diesel fuel 18 200 200 MOE20% MOE20% HC HC 150 150 100 100 50 50 0 0 1700 1700 1900 1900 2100 2300 2500 2100 2300 2500 Engine Speed (rpm) Engine Speed (rpm) 2700 2700 2900 2900 Figure 10. The engine HC (%) at different engine speeds using PD and MOE20%. Figure 10. The engine HC (%) at different engine speeds using PD and MOE20%. Figure 10. The engine HC (%) at different engine speeds using PD and MOE20%. 3.7. Carbon Monoxide and Carbon Dioxide CO and CO 3.7. Carbon Monoxide and Carbon Dioxide CO and CO222 (%) (%) 3.7. Carbon Monoxide and Carbon Dioxide CO and CO (%) CO emission is an indication of the complete combustion. Figure 11 presents the CO emission at CO emission is an indication of the complete combustion. Figure 11 presents the CO emission at CO emission is an indication of the complete combustion. Figure 11 presents the CO emission at different engine speeds for PD and MOE20%. The figure shows that the CO emission of MOE20% is different engine speeds for PD and MOE20%. The figure shows that the CO emission of MOE20% is different engine speeds for PD and MOE20%. The figure shows that the CO emission of MOE20% is lower than PD at low engine speeds of 1700 rpm and 2000 rpm and almost the same as that of PD at lower than PD at low engine speeds of 1700 rpm and 2000 rpm and almost the same as that of PD at lower than PD at low engine speeds of 1700 rpm and 2000 rpm and almost the same as that of PD at high engine speed. The use MOE20% resulted in a maximum reduction parentage of CO level 16.7% high engine speed. The use MOE20% resulted in a maximum reduction parentage of CO level 16.7% high engine speed. The use MOE20% resulted in a maximum reduction parentage of CO level 16.7% at 1700 rpm as compared to the standard PD at the same speed. The CO level at 1700 for PD is 0.72% at 1700 rpm as compared to the standard PD at the same speed. The CO level at 1700 for PD is 0.72% at 1700 rpm as compared to the standard PD at the same speed. The CO level at 1700 for PD is 0.72% and 0.6% for MOE20%. The difference between the readings is 0.12% This finding is in agreement and 0.6% for MOE20%. The difference between the readings is 0.12% This finding is in agreement and 0.6% for MOE20%. The difference between the readings is 0.12% This finding is in agreement with Bhale, Deshpande [12] who reported an average reduction of 50% in CO when 20% ethanol was with Bhale, Deshpande [12] who reported an average reduction of 50% in CO when 20% ethanol was with Bhale, Deshpande [12] who reported an average reduction of 50% in CO when 20% ethanol was added to biodiesel. However, at 2300 rpm, the CO emission from MOE20% is higher than that from added to biodiesel. However, at 2300 rpm, the CO emission from MOE20% is higher than that from added to biodiesel. However, at 2300 rpm, the CO emission from MOE20% is higher than that from PD by about 4.9%. This could be to due the experimental error. The lower CO with emission with PD 4.9%. This could be due theto experimental error. The lower CO emission MOE20% PD by by about about 4.9%. This could be due to the experimental error. The lower CO emission with MOE20% is due to the higher oxygen content and H/C ratio. is due to the higher oxygen content and H/C ratio. MOE20% is due to the higher oxygen content and H/C ratio. Diesel fuel 18 Diesel fuel 18 CO(%) (%) CO 1.5 1.5 MOE20% MOE20% 1 1 0.5 0.5 0 0 1700 1700 1900 1900 2100 2300 2500 2100 2300 2500 Engine Speed (rpm) Engine Speed (rpm) 2700 2700 2900 2900 Figure 11. The engine CO (%) at different engine speeds using PD and MOE20%. Figure 11. The engine CO (%) at different engine speeds using PD and MOE20%. Figure 11. The engine CO (%) at different engine speeds using PD and MOE20%. Figure 12 presents the CO2 level at different engine speeds for PD and MOE20%. The emission Figure 12 presents the CO2 level at different engine speeds for PD and MOE20%. The emission of CO2 is almost constant with the engine speed for both fuels. There is a marginal difference in the of CO2 is almost constant with the engine speed for both fuels. There is a marginal difference in the 13993 9 9 Energies 2015, 8, 13985–13995 Figure 12 presents the CO2 level at different engine speeds for PD and MOE20%. The emission of Energies 2015, 8, page–page CO2 is almost constant with the engine speed for both fuels. There is a marginal difference in the CO2 emission at medium and high speeds.speeds. A negligible reduction of 2.93%of and 2.8%and is depicted CO2 emission at medium and engine high engine A negligible reduction 2.93% 2.8% is at low engine speeds of 1700 rpm 1900 rpm, The maximum difference between the depicted at low engine speeds of and 1700 rpm and respectively. 1900 rpm, respectively. The maximum difference readings of CO % for PD and MOE20% is 0.3% at 1700 rpm (10.1% for PD and 9.8% for MOE20%). between the readings of CO 2% for PD and MOE20% is 0.3% at 1700 rpm (10.1% for PD and 9.8% for 2 However, the reduction in the CO and CO2 level especially at low engine speed could be due to the MOE20%). However, the reduction in the CO and CO 2 level especially at low engine speed could be lower H/C ratio of the MOE20% (1.94) compared to 2.01 for PD (see Table 3). This means that the due to the lower H/C ratio of the MOE20% (1.94) compared to 2.01 for PD (see Table 3). This means amount of carbon that enters the combustion chamber is less with MOE20% compared to PD as the that the amount of carbon that enters the combustion chamber is less with MOE20% compared to PD amount of fuel injected is the same. This justifies the lower CO and CO2 of MOE20% compared to PD as the amount of fuel injected is the same. This justifies the lower CO and CO 2 of MOE20% compared (less by 1.2% for CO and 4.13% for CO as given in Figure 4). to PD (less by 1.2% for CO and 4.13% for CO 2 as given in Figure 4). 2 Diesel fuel 18 13 MOE20% CO2 (%) 11 9 7 5 1700 1900 2100 2300 2500 Engine Speed (rpm) 2700 2900 Figure 12. The engine CO Figure 12. The engine CO22 (%) at different engine speeds using PD and MOE20%. (%) at different engine speeds using PD and MOE20%. 4. Conclusions 4. Conclusions The use of renewable alcohol such as ethanol as an additive to PD can improve diesel engine The use of renewable alcohol such as ethanol as an additive to PD can improve diesel engine emission with a reduction in engine power and an increase in engine BSFC due to the lower calorific emission with a reduction in engine power and an increase in engine BSFC due to the lower calorific value, low viscosity and low cetane number. Moreover, ethanol is immiscible in PD and requires the value, low viscosity and low cetane number. Moreover, ethanol is immiscible in PD and requires the use of surfactant to overcome this problem. Microalgae oil is a renewable fuel with higher density use of surfactant to overcome this problem. Microalgae oil is a renewable fuel with higher density and viscosity than PD. A mixture of 10% ethanol, 10% microalgae oil and 80% PD has fuel properties and viscosity than PD. A mixture of 10% ethanol, 10% microalgae oil and 80% PD has fuel properties similar to those of PD highlighting its usability in diesel engine without modification. In comparison similar to those of PD highlighting its usability in diesel engine without modification. In comparison to PD, the results of using MOE20% in single cylinder diesel engine indicated minor differences in to PD, the results of using MOE20% in single cylinder diesel engine indicated minor differences most of of the engine fuel in most the engineperformance performanceparameters parametersat atall allthe thetested tested speeds speeds due due to to the the comparable comparable fuel properties. The engine emission of NO x and HC was reduced at most of the engine speeds. CO and properties. The engine emission of NOx and HC was reduced at most of the engine speeds. CO and CO2 of MOE20% were found to be lower than those of PD at low engine speeds. CO 2 of MOE20% were found to be lower than those of PD at low engine speeds. Acknowledgments: The authors thank the National Centre for Engineering in Agriculture (NCEA) and Faculty Acknowledgments: The authors thank the National Centre for Engineering in Agriculture (NCEA) and Faculty of Engineering and Sciences, University of Southern Queensland. The authors thank Soley Institutes, of Health, Health, Engineering and Sciences, University of Southern Queensland. The also authors also thank Soley Turkey for providing microalgae oil. Institutes, Turkey for providing microalgae oil. Author Contributions: Both authors have contributed in developing the idea, conducting the test and writing Author Contributions: Both authors have contributed in developing the idea, conducting the test and writing of the manuscript. of the manuscript. Conflicts of Interest: The authors declare no conflict of interest. Conflicts of Interest: The authors declare no conflict of interest. References References 1. 1. 2. 2. 3. 3. 4. Rinaldini, C.A.; Mattarelli, E.; Magri, M.; Beraldi, M. 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This article is an open access article distributed under the terms and conditions of the Creative Commons by Attribution (CC-BY) license (http://creativecommons.org/licenses/by/4.0/). 13995