®
Installation Guide for 64/6E Lightheads
ENGINEERING COMPANY, INC.
ROUTE 145, WINTHROP ROAD
CHESTER, CONNECTICUT 06412-0684
TELEPHONE: (860) 526-9504
FAX: (860) 526-4078
30
4 5 6 7 8 9
10 11 12 13 14 15 16
13 14 15 16 17 18 19 20
21 22 23 24 25 26 27 28 29
1
2
3
4
5
6
7
17
1
2
SAE-W5-98
12
9 10 11
1 2 3 4 5 6 7
SAE-W-90
8
Color
RED
BLACK
WHITE
2-wire
(non-strobe)
3-wire
(non-strobe)
Function
+12VDC
N/A
Ground
Function
+12VDC (Tail)
+12VDC (Turn/Brake)
Ground
3-wire
(strobe)
1 2
3
Function
Anode
Cathode
Trigger
DESCRIPTION
PART NUMBER
ITEM
DESCRIPTION
PART NUMBER
1
REFLECTOR (2 WIRE/3 POS.)
02-0283450-00
1
LINEAR STROBE REFLECTOR (AMP Connector)
02-0363173-00
2
REFLECTOR (3 WIRE/3 POS.)
02-0283450-01
2
LINEAR STROBE REFLECTOR (Deutsch Connector)
02-0363173-01
3
REFLECTOR (2 WIRE/PACKARD (PIN))
02-0283450-02
3
#6 x 1¾ ” PPHSMS
N/A
4
REFLECTOR (2 WIRE/PACKARD (SOCKET))
02-0283450-03
4
6E STROBE LENS, AMBER
68-3183416-10
5
REFLECTOR (2 WIRE/RING & FASTON)
02-0283450-04
5
6E STROBE LENS, BLUE
68-3183416-20
6
REFLECTOR (2 WIRE/DEUTSCH)
02-0283450-05
6
6E STROBE LENS, CLEAR
68-3183416-30
7
REFLECTOR (3 WIRE/DEUTSCH)
02-0283450-06
7
6E STROBE LENS, GREEN
68-3183416-40
8
SCREW, #6 x 1¾ “ PPHSMS
N/A
8
6E STROBE LENS, RED
68-3183416-50
9
SNAP-IN HALOGEN BULB (12V/35W)
34-0041987-00
9
6E STROBE LENS, KKKE-SPEC RED
68-3183416E50
10
SNAP-IN HALOGEN BULB (12V/50W)
34-0041987-01
10
6E STROBE SPLIT LENS
02-0383481-( )
11
SNAP-IN HALOGEN BULB (12V/27W)
34-0041987-03
11
64 STROBE LENS, AMBER
68-1182117-11
12
SNAP-IN BULB (12.8/14V-27/12W)
34-0062389-00
12
64 STROBE LENS, BLUE
68-1182117-21
13
6E LENS, AMBER
68-1183342-10
13
64 STROBE LENS, CLEAR
68-1182117-31
14
6E LENS, BLUE
68-1183342-20
14
15
64 STROBE LENS, GREEN
68-1182117-41
6E LENS, CLEAR
68-1183342-30
16
15
6E LENS, GREEN
68-1183342-40
64 STROBE LENS, RED
68-1182117-51
17
6E LENS, RED
68-1183342-50
16
64 STROBE SPLIT LENS
02-0382888-( )
18
6E LENS, SCENELIGHT, CLEAR
68-1183410-30
17
GASKET
38-0242717-00
19
6E LENS, KKKE-SPEC RED
68-1183342E50
20
6E HALOGEN SPLIT LENS
02-0383489( )
21
64 LENS, AMBER (ARROW)
68-1183490-10
22
64 LENS, RED (ARROW)
68-1183490-50
23
64 LENS, AMBER/AMBER (ARROW)
68-1183490-AA
24
64 LENS, AMBER
68-1181363-11
25
64 LENS, BLUE
68-1181363-21
26
64 LENS, CLEAR
68-1181363-31
27
64 LENS, GREEN
68-1181363-41
28
64 LENS, RED
68-1181363-51
29
64 HALOGEN SPLIT LENS
02-0382018( )
30
GASKET
38-0242717-00
3
456
812
The outer surfaces of this product may be cleaned with
mild soap and water. Use of any other chemicals may
void product warranty. Do not use a pressure washer.
7
ITEM
WHELEN ENGINEERING COMPANY
NOTE: If you have a "Scenelight" lens, the date stamp on
the lens must be located on the bottom when mounting.
Installation Instructions . . .
1.
Examine the various mounting styles shown on page 2.
Secure the housing to the mounting surface as shown in
the illustration matching your application.
2.
Flange mounting requires the use of the template on page
4 to prepare the mounting surface for installation. Use the
templates on page 3 for “Cast” mounting dimentions.
NOTE: The mounting diagrams are not to scale. Use for
reference only. WARNING! This installation requires drilling. It
is necessary to make sure that nothing will be damaged in the
process. If damage is possible, select another location.
3.
Extend the appropriate cable from the designated power
source to the selected mounting location.
IMPORTANT: All customer supplied wires that connect to
the positive terminal of the battery must be sized to
supply at least 125% of the maximum operating current
and fused at the battery to carry that load.
4.
©2000 Whelen Engineering Company Inc.
Form No.13519B (040600)
Page 1 of 4
Connect the wires to your power source. Be sure to test
for proper operation of your lighthead prior to active field
use or duty.
Cast1L Housing
Cast3 Housing
Cast4 Housing
Grommet
21-1708169673
Grommet
21-17060704-3
Grommet
21-1708169673
Seal
38-0541557-01
#10 X 2” PPHSMS
Housing
(Polished 11-482779-011)
#10 X 2”
PPHSMS
Housing
(Polished 11-482022-011)
Housing
(Polished 01-0681842-01)
#10 X 2”
PPHSMS
Cast3H Housing
Housing
(Polished 11-483069-011)
Seal
38-0541557-03
Flanged Housing
Gasket
38-0461353-00
#10 X 2”
PPHSMS
Flange
(w/ Seal 11-762888-002)
Grommet
21-17060704-3
ATI/KD Headlight Assembly
Grote Headlight Assembly
Spacer
20-002165-00
Headlight Retainer
(07-282707-000)
1/4-20 X 1 1/4” PPHMS
¼” x 1¼” PPHSMS
Type “A”
HEADLIGHT RETAINER BRACKET
07-282858-000
#6-32 x 5/16”
WIZ NUT
#6-32 x 5/16”
WIZ NUT
#6-32 x 1”
PPHMS
#6-32 x 1”
PPHMS
#6-32 x 3/8”
PPHSMS
Page 2 of 4
18.50”
Cast3H
Mounting
Template
3.40”
5.80”
4.25”
Cast4
Mounting
Template
Cast3
Mounting
Template
18.38”
4.25”
3.375”
Page 3 of 4
Cast1
Mounting
Template
10.00”
1.885
3.770
2.850
2.545
2.875
5.700
5.090
5.750
MOUNTING CUT-OUT
1.625
3.250
PILOT HOLE FOR #6
SHEET METAL SCREW
Page 4 of 4