AMERLUX
LIGHTING SOLUTIONS
R
ADAPT. ABILITY.TM
INSTALLATION INSTRUCTIONS
SHEET 1 of 9
SHEET #: 689-0498
SPEC. SHEET
REFERENCE:
GRUV4-HE-FLANGE
GRUV6-HE-FLANGE
(SHEETS 1-4) T5/T5HO
(SHEET 5) T5/T5HO LUXOTTICA
(SHEETS 6-9) LED
GRUV4-HE-FLANGE; GRUV6-HE-FLANGE
Gyp Board Ceiling
WARNING - RISK OF FIRE AND ELECTRICAL SHOCK. FIXTURE MUST BE INSTALLED BY A QUALIFIED ELECTRICIAN
ONLY. FIXTURE IS INTENDED FOR INSTALLATION IN ACCORDANCE WITH THE NATIONAL ELECTRICAL CODE, LOCAL
AND FEDERAL SPECIFICATIONS. DISCONNECT POWER AT ELECTRICAL PANEL BEFORE SERVICING .
RETAIN THESE INSTRUCTIONS FOR MAINTENANCE REFERENCE.
Suspension Points
X
6.50"
6.50"
X
13.00"
6.50"
X
6.50"
Example of a continuous row
1. Individual or BoR (Beginning of Row) Installation
Shown: hanging the fixture via threaded rods.
Mounting rods and
hardware by others
ACCESS PLATE DETAIL
FEED WIRING CONNECTIONS
Additional connections (not
shown) as required for
dimming, EM or other wiring
requirements will be labeled.
Cap all unused leads. Wire nuts
supplied by others.
1. Cut opening in ceiling to be
[3 3/4" for GRUV, or 5 3/4" for GRUV6] wide X
[O.A.L. (as specified) minus 3/4"] (maintain square cut over length).
2. Remove lens.
3. Loosen screws to remove reflector assembly
(STORE SAFELY).
4. Make sure power is off at electrical panel. Remove access
plate on top of housing. Knock out K.O. as required. Make
electrical connections (see detail).
5. Reinstall access plate on housing.
6. Remove 5/16" K.O.'s
Install threaded rods or blocking (Blocking by others)
Note height dimensions. (See Detail)
7. Guide fixture into ceiling and mount via threaded rod, or
directly into blocking. Secure with hardware (by others)
8.If INDIVIDUAL, reinstall reflector, install lamps, remove
shipping brace and install lens.
Snap-in lens
Amerlux, LLC. - 23 Daniel Road East, Fairfield NJ 07004 - T: 973-882-5010 - F: 973-882-2605
www.amerlux.com
AMERLUX
LIGHTING SOLUTIONS
R
ADAPT. ABILITY.TM
GRUV4-HE-FLANGE; GRUV6-HE-FLANGE
Grid Ceilling
INSTALLATION INSTRUCTIONS
SHEET 1 of 9
SHEET #: 689-0498
SPEC. SHEET
REFERENCE:
GRUV4-HE-FLANGE
GRUV6-HE-FLANGE
(SHEETS 1-4) T5/T5HO
(SHEET 5) T5/T5HO LUXOTTICA
(SHEETS 6-9) LED
WARNING - RISK OF FIRE AND ELECTRICAL SHOCK. FIXTURE MUST BE INSTALLED BY A QUALIFIED ELECTRICIAN
ONLY. FIXTURE IS INTENDED FOR INSTALLATION IN ACCORDANCE WITH THE NATIONAL ELECTRICAL CODE, LOCAL
AND FEDERAL SPECIFICATIONS. DISCONNECT POWER AT ELECTRICAL PANEL BEFORE SERVICING .
RETAIN THESE INSTRUCTIONS FOR MAINTENANCE REFERENCE.
Suspension Points
X
6.6"
6.6"
X
13"
6.6"
X
6.6"
Example of a continuous row
Individual Installation FIXTURES TO BE INSTALLED PER NEC "MEANS OF SUPPORT" AND
ALL FEDERAL, NATIONAL AND LOCAL BUILDING CODES.
5/16" KO'S provided
for rod suspensions
rods not by Amerlux
Mounting rods and
hardware by others
1. CEILING GRID TO BE INSTALLED (BY OTHERS)
2.) INSTALLING CONTRACTOR TO VERIFY CEILING
GRID HEIGHT AND BEND-OUT APPROPRIATE FIXTURE
TAB (TYPICAL 4 PLACES).
3.) MAKE SURE SHIPPED BRACE IS SECURE DURING
INSTALLATION, LIFT FIXTURE INTO PLACE IN CEILING
GRID, HANDLE FIXTURE CAREFULLY TO AVOID BOWING
AND/OR FIXTURE DISTORTION. INSTALL FIXTURE INTO
CEILING GRID, MAKING SURE FIXTURE FLANGE RESTS
ON CEILING GRID AND BEND-OUT TABS ARE THEN
PRESSED SECURELY AGAINST CEILING GRID (SEE
BEND #1),
THEN BEND-OVER AGAINST BOTTOM OF GRID BULB
(SEE BEND #2) NOTE: TO PREVENT FIXTURE FROM
LIFTING DURING LENS INSTALLATION
4.) E.C. TO SECURE FIXTURE PER NEC CODE, VIA
THREADED ROD, WIRE TIES OR OTHER MEANS
(HARDWARE SUPPLIED BY E.C.)
5.) MAKE SURE POWER IS OFF AT ELECTRICAL PANEL.
REMOVE ACCESS PLATE ON TOP OF HOUSING. KNOCK
OUT K.O. AS REQUIRED, MAKE ELECTRICAL
CONNECTIONS (SEE ACCESS PLATE DETAIL PAGE 2)
6.) RE-INSTALL ACCESS PLATE TO HOUSING.
7.) INSTALL CORRECT LAMPS.
8.) REMOVE SHIPPING BRACE AND INSTALL LENS.
9/16" Slot Grid
shown for ref.
GRUV4 (3 3/16")
GRUV6 (5 3/16")
SNAP-IN LENS
FIXTURE FLANGE
Shipping
Brace
Loosen screw
to remove
Contractors Responsibility
to keep this dimension
before & after installation.
Amerlux, LLC. - 23 Daniel Road East, Fairfield NJ 07004 - T: 973-882-5010 - F: 973-882-2605
www.amerlux.com
AMERLUX
LIGHTING SOLUTIONS
R
ADAPT. ABILITY. TM
INSTALLATION INSTRUCTIONS
SHEET #: 689-0498
SHEET 2 of 9
Support Methods - (Threaded Rod/Blocking)
*NOTE
Housing sides have tabs with
3/16" x 3/8" slots for optional
mounting to side blocking, (2)
per side
2 1/2"
Mounting rods and
hardware by others
ROD
BLOCKING*
2. Assembling Continuous Rows- (Socket/reflector assemblies must be removed. All fixtures
must be fully supported by rod or blocking.)
I. MoR (Middle of Run)
Join the housings
Align the two housings via (4)
alignment pins. Press fit together.
Secure MoR housing in position via
rod or blocking. Secure joint with 8-32
x 1/2" SEMS screws and lock nuts as
shown.
8-32 x 1/2" SEMS
screws and lock nuts
for joining fixtures (2
ea.)
MoR
Alignment pins (4)
BoR
Amerlux, LLC. - 23 Daniel Road East, Fairfield NJ 07004 - T: 973-882-5010 - F: 973-882-2605
www.amerlux.com
AMERLUX
LIGHTING SOLUTIONS
R
ADAPT. ABILITY. TM
INSTALLATION INSTRUCTIONS
SHEET #: 689-0498
SHEET 3 of 9
II. Install EoR (End of Run)
BoR or MoR
EoR
A. Hammer in (4) alignment
pins of last installed BoR or
MoR housing until flush with
end of housing.
B. Install EoR straight up into
ceiling aperture flush or nearly
flush with end of installed fixture.
Fully support fixture in joining
position via rod or blocking.
GRUV4
C. Secure joint with 8-32 x 1/2"
SEMS screws and lock washers
as detailed on previous page.
GRUV6
BoR or
MoR
EoR
-OR-
EoR
BoR or MoR
D (GRUV4). Loosen (1) 8-32 screw
on each splice bracket pre-installed
in EoR* and slide brackets into
adjacent housing. Retighten screws
and secure to adjacent housing with
8-32 screws supplied.
D (GRUV6). Locate (2) alignment pins
accessible from inside BoR or MoR housing (the
same ones hammered in in Step A). Use a flat
blade screwdriver to slide these approximately
3/4" into EoR housing for final alignment.
* Splices and hardware may ship in
bagged kit for field installation in
location TBD by contractor.
Amerlux, LLC. - 23 Daniel Road East, Fairfield NJ 07004 - T: 973-882-5010 - F: 973-882-2605
www.amerlux.com
AMERLUX
LIGHTING SOLUTIONS
R
ADAPT. ABILITY. TM
INSTALLATION INSTRUCTIONS
SHEET #: 689-0498
SHEET 4 of 7
III. Install reflector assemblies
END OF RUN
FILLER
Quick Disconnect
Squeeze
Squeeze
END OF
RUN FILLER
1. Insert the reflector into
housing.
2. Secure reflector to upper
area of extrusion via
screws.
1. Install correct lamps.
2. Ballast maintenance.
- For continuous runs,
connect each reflector
assembly via quick
connect plugs before
installation.
- For staggered
lamp fixtures, filler pieces
will be supplied for the beginning and
end of the run. They are to be secured
to the extrusion the same way as the
reflector assemblies.
To reinstall lens, start at
one end. squeeze lens legs
IN to snap lens in place.
Continue pressing upward
across length of fixture until
lens is secure.
See relamping label on reflector for the correct wattage.
Ballasts are located on opposite side of reflector.
Remove the screws mounting the reflector to access.
Amerlux, LLC. - 23 Daniel Road East, Fairfield NJ 07004 - T: 973-882-5010 - F: 973-882-2605
www.amerlux.com
AMERLUX
LIGHTING SOLUTIONS
R
ADAPT. ABILITY. TM
INSTALLATION INSTRUCTIONS
SHEET 5 of 9
SHEET #: 689-0498
SPEC. SHEET
REFERENCE:
GRUV4-HE-FLANGE
GRUV6-HE-FLANGE
GRUV4-HE-FLANGE; GRUV6-HE-FLANGE, FLUORESCENT, LUXOTTICA
Gyp Board Ceiling
WARNING - RISK OF FIRE AND ELECTRICAL SHOCK. FIXTURE MUST BE INSTALLED BY A QUALIFIED ELECTRICIAN
ONLY. FIXTURE IS INTENDED FOR INSTALLATION IN ACCORDANCE WITH THE NATIONAL ELECTRICAL CODE, LOCAL
AND FEDERAL SPECIFICATIONS. DISCONNECT POWER AT ELECTRICAL PANEL BEFORE SERVICING .
RETAIN THESE INSTRUCTIONS FOR MAINTENANCE REFERENCE.
Suspension Points
X
9 1/8"
9 1/8"
Individual Installation -
2/3
5b
1
1. Turn height adjustment screw clockwise until spring
hanger assembly is at its highest point.
2. Cut Opening in ceiling to be (4" for GRUV, or
GRUV6) wide X O.A.L. (as specified) minus 3/4"
6" for
(maintain square cut
over length)
3. Insert blocking above gypsum board to act as
fixture mounting point. Attach blocking to above
structure, making sure blocking will not move vertically
during fixture installation. Screw gypsum board to
blocking using drywall screw, spackle and sand.
4. Remove Access Plate on top of housing. Remove
K.O.s as required, Make electrical connections.
Re-install access plate into housing.
5. Guide fixture into ceiling hole. Push fixture
vertically until fixture flange is against ceiling. Springs
will open as fixture is raised and "teeth" of spring clear
blocking.
6. Turn height adjusting screws counter-clockwise until
fixture flange is against ceiling.
7. remove shipping braces, install lamps (by others,
wattages as stated on relamping label), install lens.
5a
6
MAINTENANCE
1. Install correct lamps.
2. Ballast maintenance.
See relamping label on reflector for the correct wattage.
Ballasts are located on opposite side of reflector.
Remove the screws mounting the reflector to access.
Amerlux, LLC. - 23 Daniel Road East, Fairfield NJ 07004 - T: 973-882-5010 - F: 973-882-2605
www.amerlux.com
AMERLUX
LIGHTING SOLUTIONS
R
ADAPT. ABILITY.TM
INSTALLATION INSTRUCTIONS
SHEET 6 of 9
SHEET #: 689-0498
SPEC. SHEET
REFERENCE:
GRUV4-HE-FLANGE
GRUV6-HE-FLANGE
GRUV4-HE-FLANGE; GRUV6-HE-FLANGE, LED
Gyp Board Ceiling
WARNING - RISK OF FIRE AND ELECTRICAL SHOCK. FIXTURE MUST BE INSTALLED BY A QUALIFIED ELECTRICIAN
ONLY. FIXTURE IS INTENDED FOR INSTALLATION IN ACCORDANCE WITH THE NATIONAL ELECTRICAL CODE, LOCAL
AND FEDERAL SPECIFICATIONS. DISCONNECT POWER AT ELECTRICAL PANEL BEFORE SERVICING .
RETAIN THESE INSTRUCTIONS FOR MAINTENANCE REFERENCE.
Suspension Points
X
6.50"
6.50"
X
13.00"
6.50"
X
6.50"
Example of a continuous row
1. Individual or BoR (Beginning of Row) Installation
Shown: hanging the fixture via threaded rods.
Mounting rods and
hardware by others
ACCESS PLATE DETAIL
FEED WIRING CONNECTIONS
0-10V DIM shown. For non-DIM
applications cap Purple (+) and
Gray (-). Wire nuts supplied by
others.
1. Cut Opening in ceiling to be
[3 3/4" for GRUV, or 5 3/4" for GRUV6] wide X
[O.A.L.(as specified) minus 3/4"] (maintain square cut over length).
2. Remove lens.
3. Loosen screws to remove reflector assembly
(STORE SAFELY). Electrostatic discharge warning.
Ground before handling .
4. Make sure power is off at electrical panel. Remove
access plate on top of housing. Knock out K.O. as
required, Make electrical connections (see detail).
5. Reinstall access plate on housing.
6. Remove 5/16" K.O.'s.
Install threaded rods or blocking (blocking by others).
Note height dimensions (see detail).
7. Guide fixture into ceiling and mount via threaded rod
or directly into blocking. Secure with hardware (by others).
8. If INDIVIDUAL, reinstall reflector, install lamps,
remove shipping brace and install lens.
Snap-in lens
Amerlux, LLC. - 23 Daniel Road East, Fairfield NJ 07004 - T: 973-882-5010 - F: 973-882-2605
www.amerlux.com
AMERLUX
LIGHTING SOLUTIONS
R
ADAPT. ABILITY. TM
INSTALLATION INSTRUCTIONS
SHEET #: 689-0498
SHEET 7 of 9
Support Methods - (Threaded Rod/Blocking)
*NOTE
Housing sides have tabs with
3/16" x 3/8" slots for optional
mounting to side blocking, (2)
per side
2 1/2"
Mounting rods and
hardware by others
ROD
BLOCKING*
2. Assembling Continuous Rows- (LED reflector assemblies must be removed. All fixtures
must be fully supported by rod or blocking.)
I. Install MoR (Middle of Run)
Join the housings
Align the two housings via (4)
alignment pins. Press fit together.
Secure MoR housing in position via
rod or blocking. Secure joint with 8-32
x 1/2" SEMS screws and lock nuts as
shown.
8-32 x 1/2" SEMS
screws and lock nuts
for joining fixtures (2
ea.)
MoR
Alignment pins (4)
BoR
Amerlux, LLC. - 23 Daniel Road East, Fairfield NJ 07004 - T: 973-882-5010 - F: 973-882-2605
www.amerlux.com
AMERLUX
LIGHTING SOLUTIONS
R
ADAPT. ABILITY. TM
INSTALLATION INSTRUCTIONS
SHEET #: 689-0498
SHEET 8 of 9
II. Install EoR (End of Run)
BoR or MoR
EoR
A. Hammer in (4) alignment
pins of last installed BoR or
MoR housing until flush with
end of housing.
B. Install EoR straight up into
ceiling aperture flush or nearly
flush with end of installed fixture.
Fully support fixture in joining
position via rod or blocking.
GRUV4
C. Secure joint with 8-32 x 1/2"
SEMS screws and lock washers
as detailed on previous page.
GRUV6
BoR or
MoR
EoR
-OR-
EoR
BoR or MoR
D (GRUV4). Loosen (1) 8-32 screw
on each splice bracket pre-installed
in EoR* and slide brackets into
adjacent housing. Retighten screws
and secure to adjacent housing with
8-32 screws supplied.
D (GRUV6). Locate (2) alignment pins
accessible from inside BoR or MoR housing (the
same ones hammered in in Step A). Use a flat
blade screwdriver to slide these approximately
3/4" into EoR housing for final alignment.
* Splices and hardware may ship in
bagged kit for field installation in
location TBD by contractor.
Amerlux, LLC. - 23 Daniel Road East, Fairfield NJ 07004 - T: 973-882-5010 - F: 973-882-2605
www.amerlux.com
AMERLUX
LIGHTING SOLUTIONS
R
ADAPT. ABILITY. TM
INSTALLATION INSTRUCTIONS
SHEET #: 689-0498
SHEET 9 of 9
III. Install LED reflector assemblies
- Some reflectors might have end filler
installed at one side. Two screws next
to LED board allow adjustment of filler
position if required.
LED
Driver
Red/Black
Harness
Squeeze
Squeeze
To reinstall lens, start at one end,
squeeze lens legs IN to snap lens
in place. Continue pressing upward
across the length of the fixture until
lens is secure.
Red/Black
Harness
- For multiple reflector fixtures, connect each
reflector assembly to the driver installed in the
housing before installation. Each reflector has to
be connected the same way it was connected by
the factory.
MAKE SURE TO DISCONNECT ALL ELECTRICAL CONNECTIONS BEFORE SERVICING .
WARNING: Electrostatic and polarity sensitive device. Use caution while handling and wiring.
1.) LED Fixture:
Consult Amerlux for LED maintenance.
2.) LED Replacement:
For LED board replacement reference 689-0394 Instruction Sheet
3.) Driver maintenance.
Drivers are located on tray beneath indirect reflectors. Remove reflector mounting screws
to access. For programmable driver replacement please specify: Manufacturer, Model
No. and Current Setting (
mA). See 710-0134 Wiring Schematic for more details.
Amerlux, LLC. - 23 Daniel Road East, Fairfield NJ 07004 - T: 973-882-5010 - F: 973-882-2605
www.amerlux.com