Operation of MOS Transistors and Scaling Issues Sujay Desai Electrical Engineering Department IIT Bombay Tutor: Prof. N. Dasgupta 15th December 2010 Outline MOSFET – Operation MOSFET – Fabrication Scaling Short Channel Effects Resolution of Short Channel Effects Summary 2 Sujay Desai IIT Bombay MOSFET - Operation MOSFET Structure Energy Band diagrams Sub-Threshold region Linear Region Saturation 3 Sujay Desai IIT Bombay MOSFET Operation MOSFET Structure Y - Axis Gate S/D S/D NMOS with Poly-Silicon Gate X- Axis 4 Sujay Desai IIT Bombay Body or Substrate We will be analyzing the operation of a MOSFET by taking the example of n MOSFET. Similar analysis can be done with p MOSFET too. LG : Gate Length Leff : Effective Channel Length (LG – lateral diffusion of S/D) W : Device width Tox : Gate Oxide Thickness Xj : Junction Depth MOSFET Operation Energy Band Diagram Vgs = Vfb (flatband) and Vds = 0 for n - MOSFET CB Eg Band Gap Along Y axis Fermi Level Source Channel VB Drain Eg/2 CB Fermi Level Ec = Efm VB Along X axis at the oxide channel interface VB Gate oxide 5 Sujay Desai IIT Bombay Ref: [10] MOSFET Operation Energy Band Diagram Vgs -Vfb > 0 and Vds > 0 for n - MOSFET Along Y axis Source Channel Drain Along X axis at the oxide channel interface Near Source Near Drain For inversion at D, band bending at drain must be atleast Vds + 2 ϕF; ϕF given by 6 Sujay Desai IIT Bombay Ref: [10] MOSFET Operation Sub-Threshold Region Vgs < Vt and Vds > 0 Describes MOSFET switching characteristics. Weak inversion. Very few electrons for drift. Diffusion is major current component due to strong density gradients. Subthreshold current ID exponentially dependent on Vgs (till Vgs < Vt). An important parameter is sub-threshold slope S. Limited to a minimum of 60mV/dec (300K)for MOSFET (Ci = oxide capacitance, CD = depletion region capacitance) 7 Sujay Desai IIT Bombay Ref: [1], [2] MOSFET Operation Linear Region Vgs > Vt and Vds 0 Inverted channel. Large number of mobile electrons. Drift major current component. Linear dependence of ID on Vgs. Rsd ~ for small Vds At large Vgs carriers pulled towards interface. Large scattering due to surface imperfections (dangling Si – SiO2 bonds, charge traps, etc.). Mobility degrades. 8 Sujay Desai IIT Bombay MOSFET Operation Saturation Vgs > Vt and Vds > Vgs - Vt ID increases linearly with Vds upto Vds = Vgs –Vt, beyond which the current saturates to IDsat. Output I V characteristics of a MOSFET for different values of Vgs Vgs1<Vgs2<Vgs3 9 Sujay Desai IIT Bombay MOSFET Operation Saturation Vgs > Vt and Vds > Vgs - Vt Saturation can be due to two reasons Channel Pinch off : Insufficient band bending for inversion. Pinch off point moves towards source as Vds . Current dependent only on vertical electric field at S. Beyond pinch off point, carriers swept away similar to the current conduction mechanism in a reverse biased diode. Velocity Saturation : High electric field at high Vds . Mobility saturates. Prominent in short channel devices. In saturation due to pinch off, effective channel length reduces (channel length modulation). 10 Sujay Desai IIT Bombay MOSFET - Fabrication 11 Sujay Desai IIT Bombay MOSFET Fabrication Long Channel MOSFET Basic steps involving MOSFET fabrication are Oxidation Photolithography and etching Diffusion / ion implantation Metallization Silicon crystals are grown from the melt and purified to very high percentages using techniques like zone process. Wafers are sliced out of these to give the base substrate for fabrication. 12 Sujay Desai IIT Bombay MOSFET Fabrication Long Channel MOSFET Y- Axis Y- Axis Z- Axis X- Axis For fabricating an n MOSFET, we start with a p- substrate (~ 1015/cm3 and <100> oriented polished surface). The left figure shows the side view, whereas the right one shows the top view 13 Sujay Desai IIT Bombay Ref: [9] MOSFET Fabrication Long Channel MOSFET The substrate, where there will be no transistors is etched out following the sequence of photoresist application UV light irradiation (Hg arc lamp) through mask removal of exposed photoresist and etching of Si removal of unexposed photoresist. The same procedure is followed wherever structures need to be etched out. 14 Sujay Desai IIT Bombay Ref: [9] MOSFET Fabrication Long Channel MOSFET Oxide is deposited in the trenches and on the top of the substrate. 15 Sujay Desai IIT Bombay MOSFET Fabrication Long Channel MOSFET Wafer top is polished to expose the silicon 16 Sujay Desai IIT Bombay MOSFET Fabrication Long Channel MOSFET Gate Oxide SiO2 Boron Channel implant The Si is subjected to channel implant (Boron for p substrate), so as to set the turnon voltage of the transistor to the correct value. It is then subjected to oxidation, leading to the formation of SiO2 Si + O2 SiO2 (high temperature) SiO2 is an excellent insulator, forms a good interface with Si and is chemically inert. These and several other properties make it a natural choice as gate oxide. 17 Sujay Desai IIT Bombay Ref: [9] MOSFET Fabrication Long Channel MOSFET Polysilicon for gate is deposited and etched out. Sometimes sacrificial silicon nitrides are deposited prior to etching, to protect the active part of the MOSFET. 18 Sujay Desai IIT Bombay MOSFET Fabrication Long Channel MOSFET Source and Drain implanted (Arsenic or Phosphorous). Diffusion self aligns to the edges of the gate. There is however a little lateral diffusion too, thus Leff <Lg The self aligned process helps to keep Cgs and Cgd due to oxide overlap at a minimum. 19 Sujay Desai IIT Bombay MOSFET Fabrication Long Channel MOSFET Polysilicon coated with metal to reduce resistance 20 Sujay Desai IIT Bombay MOSFET Fabrication Long Channel MOSFET First process in metallization is depositing dielectric 21 Sujay Desai IIT Bombay MOSFET Fabrication Long Channel MOSFET Etch metal trenches 22 Sujay Desai IIT Bombay MOSFET Fabrication Long Channel MOSFET Etch via trench to reach the source and drain contacts 23 Sujay Desai IIT Bombay MOSFET Fabrication Long Channel MOSFET Deposit metal 24 Sujay Desai IIT Bombay MOSFET Fabrication Long Channel MOSFET Polish surface back 25 Sujay Desai IIT Bombay Scaling Constant Field Constant Voltage General scaling 26 Sujay Desai IIT Bombay Scaling Constant Field Scale keeping vertical and horizontal electric fields constant. Parameters: (Scaling factor : k>1) Dimensions (L, Tox, W, Xj) : 1/k Doping level (Na) : k Supply Voltage (Vdd) : 1/k Problems: Designers don’t wish to scale Vdd as aggressively, so as to have a larger drain current, shrink delay time, and have faster circuits. Tradeoff is higher electric field. Tradeoff between Vt and Ioff causes Ioff to increase, thus more static power dissipation. 27 Sujay Desai IIT Bombay Scaling Constant Field 28 Device Parameter Scaling factor Electric Field 1 Carrier velocity 1 Depletion layer width 1/k Capacitance 1/k Inversion Charge Density 1 Drift Current (on - state per W) 1 Diffusion Current (off - state per W) k Threshold Voltage ~ (√Na)/Cox 1/√k Sujay Desai IIT Bombay Ref: [8], [11] Scaling Constant Field 29 Circuit Parameter Scaling factor Delay time (C*V/I) 1/k Power Dissipation (V*I) 1/k2 Power – Delay product (switching energy) Circuit Density (1/Area) 1/k3 Power Density (P/Area) 1 Sujay Desai IIT Bombay k2 Ref: [8], [11] Scaling Constant Voltage Scale all device dimensions but not Vdd Parameters: (Scaling factor : k>1) Dimensions (L, Tox, W, Xj) : 1/k Doping level (Na) : k Supply Voltage (Vdd) : 1 30 Sujay Desai IIT Bombay Scaling Constant Voltage 31 Parameter Scaling factor Capacitance 1/k Power Dissipation (V*I) k Power – Delay product (switching energy) Power Density (P/Area) 1/k Threshold Voltage ~ (√Na)/Cox 1/√k Drift Current - Id k Delay time (C*V/I) 1/k2 Sujay Desai IIT Bombay Ref: [8], [11] k3 Scaling Constant Voltage Performance better as switching time reduces. Doesn’t take care of increasing Ioff problem. Vertical Electric field increases, E ~ (Vdd/Tox) ~ k Horizontal Electric field increases, E ~ (Vds/L) ~ k Reliability issues and lower operational life. Power density and hence system power increases. Cooling problems. 32 Sujay Desai IIT Bombay Scaling General Scaling Larger increase in doping Smaller decrease in supply voltage Parameters: (Scaling factor : k>m>1) Dimensions (L, Tox, W, Xj) : 1/k Doping level (Na) : k*m Supply Voltage (Vdd) : m/k 33 Sujay Desai IIT Bombay Scaling General Scaling Device Parameter Scaling factor Electric Field m Carrier velocity m (1 if velocity saturated) Depletion layer width 1/k Capacitance 1/k Inversion Charge Density m Drift Current (on - state per W) m2 (m if velocity satn) Diffusion Current (off - state per W) m*k Threshold Voltage ~ (√Na)/Cox 34 Sujay Desai IIT Bombay √m/√k Ref: [8], [11] Scaling General Scaling 35 Circuit Parameter Scaling factor Velocity Saturation Delay time (C*V/I) 1/mk 1/k Power Dissipation (V*I) m3/k2 m2/k2 Power – Delay product (switching energy) m2/k3 Circuit Density (1/Area) k2 Power Density (P/Area) m3 Sujay Desai IIT Bombay Ref: [8], [11] m2 Scaling General Scaling General problems with scaling Increase in off current due to channel sub-threshold leakage and gate leakage (tunneling due to band bending and higher transverse field). Larger electric fields, cause reliability issues and decreased mobility. Can also lead to velocity saturation. Larger non linearities affect use in analog applications. Short channel Effects degrade the performance of the MOSFET as we go smaller. Need to study and resolve them. 36 Sujay Desai IIT Bombay Short Channel Effects Vth roll off DIBL GIDL Punch Through RSCE Velocity Saturation 37 Sujay Desai IIT Bombay Short Channel Effects Short Channel Effects Electrostatic Potential contours for channel length 2.5 um 38 Sujay Desai IIT Bombay Electrostatic Potential contours for channel length 0.5 um Ref: [13] Short Channel Effects Short Channel Effects Effects of source-body and drain-body junctions on electrostatic potential in channel of a short channel MOSFET are significant. Strong interaction between lateral and transverse fields. Gradual channel approximation (Ex >> Ey) in channel invalid, hence long channel MOSFET model fails. Need to model considering 2D field. Charge sharing model used to explain short channel effects. Quantum effects start coming forth as we move to very small channel lengths. Bulk properties very different from those at these scales. 39 Sujay Desai IIT Bombay Ref: [12], [13] Short Channel Effects Vth roll off Charge in channel near source and drain is supported by both, gate voltage and the S/D depletion regions. Charge sharing by S/D lesser gate voltage needed for channel inversion Vth reduces (roll off). Significant in short channel devices. Vth roll off is also due to another short channel effect called DIBL. Charge sharing by S & D 40 Sujay Desai IIT Bombay Short Channel Effects Drain Induced Barrier Lowering (DIBL) In short channel devices, VDS causes barrier lowering at source. Gate voltage needed to overcome barrier and create inversion channel is lower. Vth reduces. Vth(Saturation) is lower than Vth(linear). DIBL dependent on VDS. More pronounced at larger VDS and hence in saturation. 41 Sujay Desai IIT Bombay Short Channel Effects DIBL VD↑ D-B depletion region grows with more reverse bias. Lateral electric fields in D induced depletion region lowers S-channel barrier, allowing more carriers to diffuse from S to channel. Typical DIBL values:∆Vth= –0.12V for ∆ Vd=1.2V in 90nm Vth roll off due to DIBL 42 Sujay Desai IIT Bombay Short Channel Effects Gate Induced Drain Leakage (GIDL) Major drain leakage phenomena in off state 43 MOSFETs . Observed at low Vg and high Vd. Independent of channel length. Observed in thin gate oxide MOSFETs at drain voltages much lower than the junction breakdown voltage. Band to Band Tunnelling (BTBT) occurs in the deep-depletion layer in the gate to drain overlap region. Sets constraint for the Vdd and Tox in VLSI MOSFET scaling. Sujay Desai IIT Bombay Short Channel Effects GIDL Thinner the gate oxide, more is GIDL at given Vgd. GIDL independent of temperature. Variations in Eg with temperature cause the slight deviation seen in region I. Region I: GIDL Region II: GIDL + impact ionization 44 Sujay Desai IIT Bombay Ref: [3] Short Channel Effects GIDL High vertical field. Depletion region deep into drain. Lateral field sweeps holes towards substrate and electrons towards D. Thus Idb set up due to Gate induced field. BTBT constitutes the remaining current (band bending > Eg) T ↑ implies Eg ↓ implies BTBT and GIDL ↑ 45 Sujay Desai IIT Bombay Ref: [3] Short Channel Effects There are other short channel effects observed, 46 mostly due to the high electric fields. Velocity saturation. Punch through: For short Lg at high Vds, S & D depletion layers can touch each other (away from interface). Direct flow of carriers from S to D with no control of G. Sub surface phenomenon Hot electrons: At high lateral fields, the high energy carriers can enter oxide and get trapped. These trapped charges cause Vth to change. These charges can also cause impact ionization. RSCE (Reverse short channel effect): Due to doping techniques (halo implants, etc.) Vth roll off or roll on observed. Sujay Desai IIT Bombay Resolution of Short Channel Effects Source/Drain Extensions Halo Doping Strained silicon 47 Sujay Desai IIT Bombay Resolution of Short Channel Effects Source/Drain (S/D) extensions The extension of S/D is a 2 step process. Effective channel length < Gate length SDE is a shallow implant. Shallow implants (Xj) are necessary while MOSFET scaling. The shallow implants result in lower S/D charge sharing because of the depletion layer, hence lowering DIBL, punch-through, Vth roll off and other such effects. At the same time, it achieves the need to scale Xj . 48 Sujay Desai IIT Bombay Ref: [4] Resolution of Short Channel Effects Halo/Pocket Implants Short channel effects can be reduced by employing 49 lateral channel engineering. Halo/pocket implants of high doping density are implanted near the S/D. These help to control RSCE, and the Vt roll off or roll on. Besides this, retrograde doping of the channel lower/away from the surface also helps to improve Vt roll off. Excessive doping at D, reduces GIDL, by reduction of tunneling due to lesser band bending. Graded Gate oxide (GGO) increases oxide thickness in overlap region. Less vertical electric field. Less GIDL. Sujay Desai IIT Bombay Resolution of Short Channel Effects Halo/Pocket Implants Pocket implants introduce a Vth roll on which counters the general roll off due to other SCE. The dependence of Vth is approximately (Np)0.25 * Lp where Np is doping density of implant and Lp is length of implant. Graded Gate Oxide (GGO) 50 Sujay Desai IIT Bombay Ref: [5] Resolution of Short Channel Effects Strained silicon Strained structures have different material properties compared to bulk material, which can be used to counter SCE. Strained silicon on insulator. Appropriate kind of stress can change energy bands and improve carrier transport. Biaxial tensile stress improves electron transport Biaxial tensile or compressive stress improves hole transport Variety of methods of introducing stress: 51 Shallow trench isolation induced stress (during process) Apply stressors to the device (after front-end process) Bend the wafer/chip Stress from epitaxial growth of Si on a relaxed SiGe ‘substrate’ Sujay Desai IIT Bombay Ref: [6] Resolution of Short Channel Effects Strained silicon Strained Si grown on Si-Ge layer Electron and hole mobilities increase with strain in silicon. Peak mobility ratios achieved for around 30% Ge 52 Sujay Desai IIT Bombay Ref: [6] Resolution of Short Channel Effects Strained silicon Problems: More heating, as Si-Ge has low (15 x) thermal conductivity Channel hot carrier effects and surface roughness 53 Sujay Desai IIT Bombay Ref: [6] A modern MOSFET has most of these structural modifications 54 Sujay Desai IIT Bombay Summary Summary MOSFET scaling will soon reach a dead end, with quantum and short channel effects, severely altering performance and affecting reliability. Physical limitation of sub-threshold slope to 60mv/decade. Severe constraint on speed of circuits. Need to look for alternate structures like tunnel FETs, Fin FETs, etc New materials like Hf oxides are being used as high-k dielectrics replacing SiO2 . However problems of poor interface, flicker noise, scattering, etc increase. Need to research new materials. 55 Sujay Desai IIT Bombay Summary Non classical structures like Multi gate FETs being researched. Future… 56 Sujay Desai IIT Bombay Ref: [7] References 1. 2. 3. 4. 5. 6. 57 Physics of Semiconductor Devices; 2nd Edition; S. M. Sze, John Wiley and sons Inc.; 1981 Fundamentals of modern VLSI devices; Taur and Ning; Cambridge University Press; 1998 The impact of Gate Induced Drain Leakage Current on MOSFETs; C. Hu et. al. 718 – IEDM 87 MOSFETs Fabrication; E. F. Schubert; Rensselaer, Polytechnic Institute, 2003 Short-Channel Effect Improved by Lateral ChannelEngineering in Deep-Submicron meter MOSFET’s; IEEE Transactions on electron devices, vol.44, no.4, April 97 Reliability Challenges for Strained Si CMOS; Judy L. Hoyt; MIT; Oct 2002 Sujay Desai IIT Bombay References 7. 8. 9. 10. 11. 12. 13. 58 International Technology Roadmap for Semiconductors, (ITRS) 2005 Jesús del Alamo, course materials for 6.720J Integrated Microelectronic Devices, Spring 2007. MIT OpenCourseWare (http://ocw.mit.edu/), Massachusetts Institute of Technology Fundamentals of semiconductor fabrication; S. M. Sze; John Wiley and sons Inc.; 2005 Electronic Devices and Circuits course notes IIT Bombay – Prof. Souvik Mahapatra, Autumn 2009 Semiconductor Physics and Devices; Donald Neamen; 3rd Edition; Tata McGraw Hill; 2007 Analysis and design of MOSFETs; JJ Liou; Springer; 1998 http://www.stanford.edu/class/ee316/MOSFET_Handout5.pdf Sujay Desai IIT Bombay Thank You for your attention I would like to thank Prof. Dasgupta for her guidance and mentoring. 59 Sujay Desai IIT Bombay BACKUP SLIDES 60 Sujay Desai IIT Bombay MOSFET Operation Energy Band Diagram Vgs -Vfb > 0 and Vds = 0 for n - MOSFET Along Y axis Source Channel Drain Along X axis at the oxide channel interface Gate Voltage results in lowering of the barrier at S/D junctions. The applied gate voltage causes a depletion region to be formed in the channel, as can be seen in the above figure. With higher gate voltages the channel undergoes inversion. 61 Sujay Desai IIT Bombay MOSFET Operation Sub-Threshold Region Vgs < Vt and Vds > 0 Sub-threshold slope for MOSFET can be minimum of {(kT/q)*ln(10)}which is approximately 60mV/decade at 300K. Maximum switching speed of a MOSFET is physically limited Need to look for alternate devices like Tunnel FETs, operating on principle of quantum tunneling, where sub-threshold slopes of as low as 30mV/decade can be achieved. 62 Sujay Desai IIT Bombay Sub-Threshold Region Vgs < Vt and Vds > 0 Sub-threshold current given by where Another important parameter is sub-threshold slope S Here W = width, L = length, Ci = Cox = oxide capacitance, Cd = depletion region capacitance. 63 Sujay Desai IIT Bombay Ref: Physics of Semiconductor Devices; 2nd Edn., S.M. Sze :Taur and Ning Scaling Need for scaling Higher density circuits SSI, MSI, LSI, VLSI, ULSI, ….. Short Channel Higher Performance L↓ Id ↑ τswitch ↓ Low power consumption L↓ Vdd ↓ Simple L scaling compromises Long Channel electrostatic integrity & leads to punch through (discussed later). 64 Sujay Desai IIT Bombay Ref: MIT Open Course ware; Integrated Microelectronic Devices; Spring’07 Scaling Constant Field 65 Sujay Desai IIT Bombay Short Channel Effects Punch Through For short Lg at high Vds, S & D depletion layers can touch each other (away from interface). Direct flow of carriers from S to D with no control of G. Sub surface phenomenon Long channel 66 Sujay Desai IIT Bombay Short Channel. Punch Through. No gate control Short Channel Effects Velocity Saturation For short Lg, lateral electric field close to D junction becomes very high as Vds is increased. Electron velocity saturates with lateral electric field (when channel is not pinched off). No further effect of Vds. IDsat increases linearly with overdrive voltage. 67 Sujay Desai IIT Bombay Resolution of Short Channel Effects Silicon on Insulator (SOI) Thin active Si layer on top of oxide viz. SiO2 n+ S/D implants all the way upto oxide Reduced junction capacitances Higher speed. Substrate voltage is however floating. No current and heat path to substrate due to Buried Oxide (BOX). Temperature increase degrades mobility 68 Sujay Desai IIT Bombay