CLASS PROGRAMME Approval of manufacturers DNVGL-CP-0247 Edition May 2016 Steel forgings The content of this service document is the subject of intellectual property rights reserved by DNV GL AS ("DNV GL"). The user accepts that it is prohibited by anyone else but DNV GL and/or its licensees to offer and/or perform classification, certification and/or verification services, including the issuance of certificates and/or declarations of conformity, wholly or partly, on the basis of and/or pursuant to this document whether free of charge or chargeable, without DNV GL's prior written consent. DNV GL is not responsible for the consequences arising from any use of this document by others. The electronic pdf version of this document, available free of charge from http://www.dnvgl.com, is the officially binding version. DNV GL AS FOREWORD DNV GL class programmes contain procedural and technical requirements including acceptance criteria for obtaining and retaining certificates for objects and organisations related to classification. © DNV GL AS May 2016 Any comments may be sent by e-mail to rules@dnvgl.com This service document has been prepared based on available knowledge, technology and/or information at the time of issuance of this document. The use of this document by others than DNV GL is at the user's sole risk. DNV GL does not accept any liability or responsibility for loss or damages resulting from any use of this document. Changes - current CHANGES – CURRENT This is a new document. Class programme — DNVGL-CP-0247. Edition May 2016 Page 3 Steel forgings DNV GL AS Changes – current.................................................................................................. 3 Section 1 General.................................................................................................... 5 1 Objective..............................................................................................5 2 Scope and application..........................................................................5 3 Request for approval........................................................................... 6 4 References........................................................................................... 7 Section 2 Documentation requirements.................................................................. 8 1 Manufacturing summary...................................................................... 8 2 Reheating and forging......................................................................... 8 3 Cleaning and finishing......................................................................... 8 4 Heat treatment.................................................................................... 8 5 Special forging process approval for case hardened gear transmissions (if applicable).................................................................. 8 6 Welding (if applicable)........................................................................ 9 7 Records, test facilities and procedures................................................ 9 8 Test results and records...................................................................... 9 Section 3 Approval testing.................................................................................... 11 1 Test products and testing scope........................................................ 11 2 Testing requirements.........................................................................11 Appendix A Approval coverage............................................................................. 16 1 Approval coverage of material grades and steel types.......................16 Changes – historic................................................................................................ 18 Class programme — DNVGL-CP-0247. Edition May 2016 Page 4 Steel forgings DNV GL AS Contents CONTENTS Section 1 SECTION 1 GENERAL 1 Objective The objective of this class programme (CP) is to provide a description for which the Society bases its approval of manufacturers intending to supply steel forgings in accordance with RU SHIP Pt.2 or other applicable standards provided by the Society. 2 Scope and application This programme is applicable for the approval of manufacturers of: — Steel forgings, as referred in the Society's rules and standards. For a description of general requirements, conditions and procedures related to the approval, please refer to DNVGL CP 0346 which shall be applied in combination with this programme. This AoM programme is applicable for the approval of manufacturers of products indicated in Table 1 as per DNV GL rules and standards. Table 1 Range of approval: Application areas as per RU SHIP Pt.2 Ch.2 Sec.6 RU SHIP Pt.2 Ch.2 Sec.6 [2] Forgings for hull structures and equipment RU SHIP Pt.2 Ch.2 Sec.6 [3] Forgings for shafting and machinery RU SHIP Pt.2 Ch.2 Sec.6 [4] Forgings for crankshafts RU SHIP Pt.2 Ch.2 Sec.6 [5] Forgings for gearing RU SHIP Pt.2 Ch.2 Sec.6 [6] Forgings for boilers, pressure vessels and piping systems RU SHIP Pt.2 Ch.2 Sec.6 [7] Ferritic steel forgings for low temperature service RU SHIP Pt.2 Ch.2 Sec.6 [8] Stainless steel forgings RU SHIP Pt.2 Ch.2 Sec.6 [9] Bolts and nuts Note: Manufacture of forged chain cable accessories is not covered by this program, but need separate approval according to approval programme DNVGL CP 0254. ---e-n-d---o-f---n-o-t-e--- The product(s) used for approval testing (see Sec.3) will place limitations on the range of approval. The approval will be limited to: — each steel type group or material grade (see App.A) — carbon and carbon-manganese (C and C-Mn) steels — the individual alloy steels — the individual stainless steels — each application area, see Table 1 — — — — forging method maximum forging weight maximum cross section and diameter heat treatment and delivery condition Class programme — DNVGL-CP-0247. Edition May 2016 Page 5 Steel forgings DNV GL AS When applicable, specific approval will be given on the certificate for the following additional conditions: — — — — continuous grain flow (CGF) crankshafts or crank throws; according to DNVGL CG 0037 specially approved forging process; as referred in the rules RU SHIP Pt.4 and DNVGL CG 0036 clean steel forgings; according to DNV GL rules RU SHIP Pt.2 Ch.2 Sec.6 approved steel grades for low temperature service. The approval is limited to the material grade for which approval tests are carried out, but certain grades may also cover other grades in the same steel type group, or the entire steel type group, as explained in App.A. Where steel forgings are to be repaired by welding (see guidance note), or two or more items are joined by welding to form a composite item, the manufacturer's welding shop shall either be approved for welding in accordance with this programme, or be approved as welding workshop. For welding workshop approval, see DNVGL CP 0352. Guidance note: The DNV GL rules give strict limitations for repair by welding on forgings. The limitations given by the rules shall always and without exception be observed. Approval for repair by welding in accordance with this programme will under no circumstances give exemptions from the relevant rule requirements. ---e-n-d---o-f---g-u-i-d-a-n-c-e---n-o-t-e--- The manufacturer’s own heat treatment facilities shall be evaluated and approved by the Society, either under this approval programme, or as an approved "heat-treatment workshop" based on the approval programme DNVGL CP 0351. Where heat treatment or case hardening is performed by a sub supplier, the sub supplier shall be approved by the Society as a heat treatment workshop in accordance with DNVGL CP 0351. Starting material/semi-finished steel products shall be produced at works approved by the Society. For steel forges operates their own steel making and produce their semi-finished steel products (slabs/ingots/ etc.), the approval programme DNVGL CP 0242 shall be used to approve these facilities. 3 Request for approval When applying for AoM, the manufacturer shall indicate the material types and grades to be covered by the approval, including manufacturing method, dimensions, and heat treatment and delivery conditions as per [3]. A list or table shall be provided, which shall include: — — — — — — type of products manufacturing method as part of manufacturing summary range of applicable product sizes (dimensions and weight) applicable steel types heat treatment delivery conditions reference to DNV GL rules for the applicable chemical composition, mechanical properties and heat treatment (if applicable) or recognised standards (recognition of other standards shall be agreed in advance) — in case raw materials for forging (slabs/ingots/etc.) are delivered from other manufacturers: a list of raw material suppliers and a copy of their approval certificate. Class programme — DNVGL-CP-0247. Edition May 2016 Page 6 Steel forgings DNV GL AS Section 1 — the reduction ratio for the products for approval testing shall be representative for the later production of the similar products. Section 1 4 References Table 2 List of references No. Reference Title 1 ASTM A370 Test methods and definitions for mechanical testing of steel products 2 ASTM E562 Standard test method for determining volume fraction by systematic manual point count 3 ASTM E112 Standard test method for determining average grain size 4 ISO 3651-2 Determination of resistance to intergranular corrosion of stainless steels 5 ASTM G48 Standard test methods for pitting and crevice corrosion resistance of stainless steels and related alloys by use of ferric chloride solution 6 ISO 643 Steels – micrographic determination of the apparent grain size 7 ISO 4967 Steel – determination of content of non metallic inclusions – micrographic method using standard diagrams Class programme — DNVGL-CP-0247. Edition May 2016 Page 7 Steel forgings DNV GL AS Section 2 SECTION 2 DOCUMENTATION REQUIREMENTS 1 Manufacturing summary Manufacturer shall submit documentation of the specific manufacturing process and related production records for products for which approval is requested. Documentation shall include manufacturer’s metallurgical specifications related the manufacturing process as described in this section. 2 Reheating and forging The following documentation shall be submitted: — — — — — — — — reheating temperature and time in furnace forging temperature range (max. temperature and min. temperature) type and description of forging equipment sequence of forgings steps and dimensional changes in each step reduction ratio in each forging step total reduction ratio at each different cross section calculation method for reduction ratio calculations description of intermediate reheating temperatures and hold times. 3 Cleaning and finishing The following documentation shall be submitted: — method of surface cleaning — method of surplus metal removal (de-burring). 4 Heat treatment The following documentation shall be submitted: — — — — — — — — type of furnace and dimensions heating source sketch indicating the positions of thermocouples working zone dimension and sketch of working zone accuracy and calibration status of temperature control devices furnace uniformity test report furnace loading plan and procedure heat treatment procedures, specifying temperatures and holding times, and where applicable, information about heating and cooling rates, quenching medium and cooling medium after tempering — records of heat treatment — any re-heat treatment procedure to be given, if applicable — method of cleaning after heat treatment. 5 Special forging process approval for case hardened gear transmissions (if applicable) In order to obtain approval for a forging process for case hardened gear transmissions, as referred in the rules RU SHIP Pt.4 and DNVGL CG 0036, the following apply: A detailed description of the forging process shall be given in a manufacturer procedure/specification, shown to DNV GL, and indicating at least the following parameters: Class programme — DNVGL-CP-0247. Edition May 2016 Page 8 Steel forgings DNV GL AS reheating temperature and time in furnace the shaping operations from ingot to finished forging shall be sketched, indicating: number of blows for each shaping operation reduction ratio for each shaping operation typical forging temperature range for each shaping operation descaling treatment during forging the minimum and maximum forging ratio for the finished forging shall be given. Section 2 — — — — — — — Approval for a “special forging process for case hardened gear transmissions” shall be combined with an MSA (manufacturing survey arrangement) agreement, referring to the above mentioned manufacturer procedure describing the approved forging process. 6 Welding (if applicable) The following documentation shall be submitted: — description of welding shop: — — — — equipment qualifications of welders and welding supervisors welding procedure specifications (WPS) reports on welding procedure qualification tests (WPQR) — unless otherwise agreed with the Society, the scope of the welding procedure tests shall comply with RU SHIP Pt.2 Ch.4 Sec.5, and documented as described in the approval of welding workshop (WWA) programme DNVGL CP 0352. 7 Records, test facilities and procedures The following documentation shall be submitted: — visual inspection: relevant templates for recording, and records of previously performed visual inspections of same or similar products — details and description of relevant in-house testing facilities and calibration details, test procedures and qualification of testing personnel — NDT procedures, equipment for NDT including calibration details, and qualification of personnel for NDT — information and procedures about important manufacturing and testing routines, such as cutting and macrographic inspection of products etc. 8 Test results and records Additional requirements for reporting of test results: — Sampling: — sketches, drawings and photos showing the position of test blocks shall be submitted — Chemical composition: — a summary of the sampling practices and methods for chemical analysis shall be submitted — the chemical composition shall be reported in percentage by mass — the report shall give the specified limits and the measured content of all the required elements. — Tensile test including test at elevated temperature: — yield (or proof) stress, tensile strength, elongation and reduction of area shall be included in the report. — Charpy V-notch impact toughness test: Class programme — DNVGL-CP-0247. Edition May 2016 Page 9 Steel forgings DNV GL AS — Metallographic examination: — high quality photomicrographs showing the microstructure at 100x and 400x/500x magnification shall be presented with a brief description. The magnification shall be indicated on the micrographs by a line symbol, e.g. with length of 0.5 mm or 100 µm. Arrows or letters may be used to identify features referred to in the report — the ferrite grain size shall be reported, except for stainless steels and steels supplied in quenched and tempered condition. Ref. ASTM E112 — the applied etching methods for the metallographic examination shall be stated in the report. — Jominy end quench test (if applicable): — reporting shall be in the format given in the reference test standard — the applied test method shall be reported with photographic evidence. — Corrosion test (if applicable): — reporting shall be in the format given in the reference test standard. — Visual examination: — report for visual inspection, dimensional measurements and surface condition. — Non-destructive testing: — detailed records of non-destructive testing with clear conclusions written by qualified personnel shall be submitted, giving the extent of testing, methods of testing, acceptance criteria, and qualification of the NDT operator. — Additionally, for approval for CGF (if applicable): — — — — manufacturer shall prepare and submit a specification for the manufacturing process the results of all test required in Sec.3 [2.12] shall be reported photos illustrating the material fibres, particularly close to the fillets, shall be presented the applied etching methods shall be stated in the test report. — Additionally, for approval of special forging process (if applicable): — manufacturer shall prepare and submit a specification for the manufacturing process, see [5] — the results of all test required in Sec.3 [2.12] shall be reported. — Additionally, for approval of clean steel forgings (if applicable): — manufacturer shall prepare and submit a specification for the manufacturing process — the results of all test required in Sec.3 [2.13] shall be reported. Class programme — DNVGL-CP-0247. Edition May 2016 Page 10 Steel forgings DNV GL AS Section 2 — the heat number, test piece location and orientation, test temperature and absorbed energy (average and single values). Section 3 SECTION 3 APPROVAL TESTING 1 Test products and testing scope 1.1 General The test products shall be selected so that the intended approval scope as outlined in Sec.1 [2] is covered. The sampling, testing procedures and acceptance criteria shall comply with the relevant requirements of the DNV GL rules. 1.2 Extent of approval testing For each selected material grade and delivery condition, testing shall be carried out on forgings from at least two heats where one heat shall represent maximum thickness/diameter (dimension) and another heat should represent an average thickness/diameter of the product for which approval is requested. Where two or more material grades shall be covered by the approval testing, subject to agreement with the Society, the testing may be reduced to one heat per steel type per application area. 1.3 Selection and position of the test samples The products shall be representative of the dimensions for which approval is requested. Test material from which test specimens are extracted, shall be integral with the forgings unless separately forged samples are permitted by the rules. Samples provided by prolongations or extensions shall have a cross-sectional area similar to that part of the forging represented. Where separately forged samples are used, these shall have a cross-section and a reduction ratio similar to that used for the forgings represented. Test samples and test specimens shall be taken out in the final heat treatment delivery condition and shall not be subjected to any separate heat treatment. The position of test pieces within the test sample shall be in accordance with the relevant rule requirements. Unless specified in the rules sampling positions may be proposed by the manufacturer and then agreed on case by case basis. 2 Testing requirements 2.1 Chemical composition The following is required: — chemical composition shall be determined both by heat and by product analysis and shall comprise all the elements required by relevant DNV GL rules. The analyses shall also comprise any other elements intentionally added or designated as residual elements. 2.2 Tensile testing The following is required: — two tensile specimens shall be tested from each test block — yield (or proof) stress, tensile strength, elongation and reduction of area shall be reported — the mechanical properties shall comply with the relevant DNV GL rules. Class programme — DNVGL-CP-0247. Edition May 2016 Page 11 Steel forgings DNV GL AS Section 3 2.3 Elevated temperature tensile testing The following is required: — for forged steel intended for application at elevated temperatures, tensile test on at least two round tensile test specimens shall be performed. Test temperature is 300 °C, or as agreed — yield (or proof) stress, tensile strength, elongation and reduction of area shall be reported — the tensile test results shall meet the corresponding DNV GL Rule requirements, or of the applicable specification, for the tested grade. 2.4 Impact testing The following is required for each heat: — at least four sets of Charpy V-notch specimens shall be tested — tests shall be carried out at different temperatures, starting from 20°C below the specified temperature for that grade, at the specified temperature, and at 20°C above that temperature — for approval of "grades for low temperature applications" tests shall also be carried out at the lowermost temperature for which approval is requested (if different from above. Will be specified on approval certificate) — the impact toughness requirements shall fulfil the corresponding DNV GL rule requirements at and above the test temperature specified by the rules — in case no requirements for Charpy V-notch impact toughness are given and unless otherwise agreed, the following general requirements applies: — — — — — carbon, carbon-manganese and alloy steels: min. 27 J at +20°C ferritic and martensitic stainless steels: min. 20 J at –10°C austenitic stainless steels: min. 27 J at –196°C duplex stainless steels: min. 27 J at –20°C longitudinal tests shall be made, except for rings, hollow forgings which are expanded, and disks where tangential tests shall be made. 2.5 Metallographic examination The following is required: — one specimen shall be sampled near the surface and one specimen at the mid-wall thickness of the test block — high quality photomicrographs showing the microstructure at 100x and 400x/500x magnification shall be prepared with a brief description. The magnification shall be indicated on the micrographs by a line symbol, e.g. with length of 0.5 mm or 100 µm. Arrows or letters may be used to identify features referred to in the report — the ferrite grain size shall be reported, except for stainless steels and steels supplied in quenched and tempered condition. Ref. ASTM E112 — the applied etching methods for the metallographic examination shall be stated in the report. Class programme — DNVGL-CP-0247. Edition May 2016 Page 12 Steel forgings DNV GL AS Section 3 2.6 The Jominy end quench test (if applicable) The following is required: — for case hardening steels (16MnCr5, 20MnCr5, 18CrNiMo7-6 and equivalent), hardenability shall be determined and reported using Jominy End Quench Test performed according to ASTM A255, or an equivalent standard. 2.7 Corrosion testing (if applicable) The following is required: — test for resistance to corrosion shall be performed for all applicable stainless steel grades. Surface finish of the test specimens shall be representative of the surface finish of the material/product in final supply condition — reporting shall be in the format given in the reference test standard — duplex stainless: — corrosion test shall be carried out in accordance with ASTM G48 method A or an equivalent recognised international standard — the test sample position shall be at mid thickness of the thickest part of the component subject to final heat treatment or at a depth of 60 mm for 22Cr duplex and 30 mm for 25Cr duplex, whichever is less. The test temperature shall be +20°C for type 22Cr duplex and +50°C for type 25Cr duplex. The exposure time shall be 24 hours — no pitting on specimen (plate) surfaces is allowed when viewed at 20x magnification. The specimen 2 mass loss shall be less than 4.0 g/m — austenitic stainless: — at least two specimens (preferably on material from tensile test specimens) shall be subjected to intercrystalline corrosion test in accordance with ISO 3651-2 or another recognized international standard — the bent specimens shall be free from cracks indicating the presence of intergranular attack. 2.8 Visual examination The following is required: — — — — visual examination shall be conducted according to the relevant rule requirements the surfaces shall be adequately prepared for inspection the surfaces shall not be hammered, peened or treated in any way which may obscure discontinuities examination shall be done for all applicable sides and areas, and manufacturer shall ensure that lifting devices for handling and turning of the component are available — when relevant visual examination shall include internal surfaces — measurements shall be made on all applicable dimensions — manufacturer shall present representative products used for approval purpose including reports for visual inspection of the products and surface condition. Class programme — DNVGL-CP-0247. Edition May 2016 Page 13 Steel forgings DNV GL AS The following is required: — each product shall be tested in accordance with the requirements of the relevant DNV GL rules — detailed records of non-destructive testing with clear conclusions, written by qualified personnel shall be prepared, giving the extent of testing, methods of testing, acceptance criteria, and qualification of the NDT operator — inspection shall be done for all applicable sides and areas, and manufacturer shall ensure that lifting devices for handling and turning of the component are available. Magnetic particle testing (MT) or liquid penetrant testing (PT): — MT shall be applied for ferritic steels. PT shall be applied for austenitic and duplex steels. Ultrasonic testing (UT): — where required by the rules UT shall be carried out. 2.10 Other tests (if applicable) Other applicable tests which are carried out by the manufacturer, e.g. to customer purchase specification requirements should be submitted. 2.11 Approval for CGF (if applicable) In order to obtain approval for continuous grain flow (CGF) crankshafts or crank throws with improved utilisation according to DNVGL CG 0037, the following additional test is required: A complete crank throw of maximum diameter for approval, with the fillets in the finished machined condition, shall be sectioned/cut along the centerline of the crank throw, in the crank plane. The cross section surface shall be prepared and etched in order to illustrate the material fibres (flow of segregations). Photos illustrating the material fibres, particularly close to the fillets, shall be prepared and evaluated. The applied etching methods shall be stated in the test report. 2.12 Special forging process approval for case hardened gear transmissions (if applicable) In order to obtain approval for a forging process for case hardened gear transmissions, as referred in RU SHIP Pt.4 Ch.4 and DNVGL CG 0036, the following apply: 2.12.1 Test positions The test positions depend on the position of the gear-teeth within the forgings in question. For this purpose, an utilisation depth has been defined. Utilisation depth means the maximum machined depth below the forged surface, for the toothed area of the gear. For blanks cut from bar, approval will be given for a maximum diameter of bar, and with a specified utilisation depth below the forged surface. For separate forgings, approval will be given for a maximum thickness, and with a specified utilisation depth below the forged surface. Testing shall be performed at the following positions: — one sample close to the forged surface — one sample at maximum utilisation depth. Class programme — DNVGL-CP-0247. Edition May 2016 Page 14 Steel forgings DNV GL AS Section 3 2.9 Non-destructive testing — Charpy V-notch impact testing in three directions relative to the defined centerline of the forging: longitudinal, radial (transversal), and tangential. Unless otherwise agreed, the test temperature shall be +20°C. The single and average values to be given in the test report — minimum average value for any test direction shall not be less than 30J, and minimum single value shall not be less than 21J — photo macrographs, that is; metallographically prepared and etched samples, magnification 3x to 5x, in the “plane” defined by the radial and longitudinal directions, illustrating the material segregations shall be presented. The applied etching methods to be stated in the report — the structure shall be approved by the Society. The requirements are that the dendrite structure from solidification of the steel shall be sufficiently deformed, i.e. no visible dendrites — the prior austenite grain size shall be determined, and photo micrographs, that is; from metallographically prepared and etched samples, magnification 100x-500x, in the “plane” defined by the radial and longitudinal directions, illustrating the material austenite grain size shall be presented. The applied etching methods shall be stated in the report — the difference in grain size number (ASTM E112 or ISO 643) between the sample at forged surface and the sample at the maximum depth of utilisation should be less than 2. If the difference is more, the approval may only be given after special consideration by the Society. 2.13 Clean steel forgings (if applicable) In order to obtain approval for “Clean Steel Forgings”, either for crankshafts or for gear transmissions, the following additional requirements apply: — both chemical composition and material cleanliness (inclusion level) shall be measured at the given sampling position. The requirements for the chemical composition and cleanliness (inclusion level) is given by the rules, see RU SHIP Pt.2 Ch.2 Sec.6 — the sampling position for CGF crankshafts is given by ISO 4967 for bar material (from the crank throw) — the sampling position for gear transmissions, is the maximum utilisation depth (see [2.12.1]). Note: The cleanliness (inclusion level) may be measured using other standards than the one referred in the rules, provided the same or lower inclusion levels are obtained in all respects. In such cases the manufacturer shall prove (by comparison) that the applied standard gives the same or lower inclusion level. ---e-n-d---o-f---n-o-t-e--- Class programme — DNVGL-CP-0247. Edition May 2016 Page 15 Steel forgings DNV GL AS Section 3 2.12.2 Testing and test requirements One typical forged component representative for the maximum diameter or thickness for approval, and using the representative forging process to be approved, shall be made for the approval testing. Coupon testing is in general not permitted for the approval of manufacturer for forging process for case hardened gear transmissions. Before testing, the component shall undergo the complete heat treatment process as for the typical finished products, including case hardening process (however, blind hardening with the same temperature/time course will be accepted). Appendix A APPENDIX A APPROVAL COVERAGE 1 Approval coverage of material grades and steel types Ref: RU SHIP Pt.2 Ch. 2 Sec.6 (unless otherwise stated) Approval coverage Alloy groups / material grades — for all groups: refers to grades indicated in / permitted by the DNV GL rules C and CMn group One grade tested will cover entire group, but only the grades with lower specified yield strength Alloy steels Approval of one alloy grade will cover all grades of the same alloy type with same / lower yield strength and same/lower toughness requirements C and CMn group One grade tested will cover entire group, but only the grades with lower specified specified yield strength Alloy steels Approval of one alloy grade will cover all grades of the same alloy type with same/ lower specified yield strength and same/lower toughness requirements C and CMn group One grade tested will cover entire group, but only the grades with lower specified yield strength Alloy steels Approval of one alloy grade will cover all grades of the same alloy type with same/ lower specified yield strength and same/lower toughness requirements Each grade Each grade shall be approved C and CMn group Approval testing of any one grade will also cover all other grades with lower specified yield strength and lower toughness requirements in the same steel type group in Sec.6 [6] Mo and CrMo group One Mo or CrMo grade tested will cover entire Mo and CrMo group, but only the grades with lower specified yield strength C and CMn group One grade tested will cover entire group, but only the grades with lower specified yield strength. Covers in addition C and CMn group as per Sec.8 [2] and Sec.8 [3] Ni group One Ni grade tested will cover entire Ni group, but only the grades with higher design temperature (i.e. C3.5Ni covers C2.25Ni) CrNi group Testing of one CrNi grade covers entire CrNi group, except CrNiMo group and grade GX 5 CrNi 19 9 CrNi grade GX 5 CrNi 19 9 Covers only grade GX 5 CrNi 19 9 CrNiMo group Testing of one CrNiMo grade covers entire CrNiMo group Austenitic-ferritic (duplex) grades Approval testing of 25Cr duplex will cover 22Cr duplex grade but not vice-versa C and CMn group One grade tested will cover entire group, but only the grades with lower specified yield strength Sec.6 [2] Sec.6 [3] Sec.6 [4] Sec.6 [5] Sec.6 [6] Sec.6 [7] Sec.6 [8] Sec.6 [9] — for C and CMn grades: always on condition that deoxidation practice and chemical composition are similar and KV requirements not higher Class programme — DNVGL-CP-0247. Edition May 2016 Page 16 Steel forgings DNV GL AS (unless otherwise stated) Approval coverage Alloy groups / material grades — for C and CMn grades: always on condition that deoxidation practice and chemical composition are similar and KV requirements not higher — for all groups: refers to grades indicated in / permitted by the DNV GL rules Alloy steels Approval of one alloy grade will cover all grades of the same alloy type with same/ lower specified yield strength and same/lower toughness requirements Stainless steel group Grouping is same as above for Sec.6 [8] Class programme — DNVGL-CP-0247. Edition May 2016 Page 17 Steel forgings DNV GL AS Appendix A Ref: RU SHIP Pt.2 Ch. 2 Sec.6 Changes – historic CHANGES – HISTORIC There are currently no historical changes for this document. Class programme — DNVGL-CP-0247. Edition May 2016 Page 18 Steel forgings DNV GL AS DNV GL Driven by our purpose of safeguarding life, property and the environment, DNV GL enables organizations to advance the safety and sustainability of their business. We provide classification and technical assurance along with software and independent expert advisory services to the maritime, oil and gas, and energy industries. We also provide certification services to customers across a wide range of industries. Operating in more than 100 countries, our 16 000 professionals are dedicated to helping our customers make the world safer, smarter and greener. SAFER, SMARTER, GREENER