MetrLab4MEng17 TTÜ MEHHATROONIKAINSTITUUT KVALITEEDITEHNIKA JA METROLOOGIA ÕPPETOOL MHT0014 MEASUREMENT IN MECHATRONICS Laboratory works 4M Title Electricity current, voltage, frequency and resistance measurement. Calibration of multimeter. Measurements using occilloscope. Uncertainty estimation. Using PC by measurements Student Group Work performed Report was issued Accepted Lecturer 1. Aim of work: 1.1 Learning of calibration principles and results reporting using multimeter. 1.2 Learning of measurement principles of electrical parameters and results reporting. 2. Tasks: 2.1 To perform measurement of electrical parameters. 2.2 Carring out calibration of multimeter. 2.3 Estimation of measurement uncertainty. 2.4 Work up the calibration certificate. 3. Reports content: 3.1 Short description of work 3.2 Data of used standards and measuring instruments and its condition 3.3 Detailed data in calibration report of multimeter - visual examination; - pre-calibration checks; - measurement results in calibration points. 3.4 Detailed data in measurement report 3.5 Results calculation – corrections and calculated values 3.5 Estimation of measurement uncertainty 3.6 Calibration certificates MetrLab4MEng17 Page 2 (17) Measurements of electricity parameters Object. More often are measured electrical parameters current and voltage, resistance, capacity and inductivity and electrical power. Alternated current AC: - active resistance makes active power and current ant voltage vectors have no bias; - capacity resistance makes reactive power and current ant voltage vectors have bias, current is after voltage andthey have 90 o angle; - inductive resistance makes reactive power and current ant voltage vectors have bias, current is before voltage and they have 90 o angle; Direct current DC makes only active power: Measurement devices. Electronical multimeters Current clamp Ocsilloscope Voltage gauge Resistance decade LCR measuring devices Capacitance decade, 100 pF…11.111 µF. Inductivity decade 1 µH…11.111 H MetrLab4MEng17 Page 3 (17) CALIBRATION OF MULTIMETER AND POWER MEASURING INSTRUMENT 1. Object. Object of this procedure is multimeter calibration. 2. Scope of use. Procedure can be used for calibration of multimeter electrical parameters AC and DC current and voltage and resistance, capacity, frequency and temperature indications. 3. Terminilogy 3.1 Multimeter Measuring instrument with digital or analog indication for direct measurement of AC and DC electrical parameters. Pocket multimeters Calibrator 3.2 Calibrator Measuring device with one value in output. 3.3 Internal impedance. Measurement should not alter the value of the measured signal. The higher the value of the internal impedance, the higher the quality of the voltmeter, since it does not significantly modify the status of the electric circuit under test. Any such alteration is a loading error. Loading errors can occur at any junction along the signal chain but can be minimized by impedance matching of the source with the measuring instrument. The measuring instrument input impedance controls the energy that is drawn from the source, or measured system, by a measuring instrument. The power loss through the measuring instrument is estimated by P = E2/Z2, where Z2 is the input impedance of the measuring instrument and E is the source voltage potential being measured. To minimize the power loss, the input impedance should be large. See Fig in which the output signal from one instrument provides the input signal to a subsequent device in a signal chain. The open circuit potential, E1, is present at the output terminal of source device 1 having output impedance, Z1. Device 2 has an input impedance Z2 at its input terminals. Connecting the output terminals of device 1 to the input terminals of device 2 creates the equivalent circuit also shown in Fig. The potential actually sensed by device 2 will be E E Z Z 2 1 1 2 1 The difference between the actual potential E1 at the output terminals of device 1 and the measured potential E 2 is a loading error brought on by the input impedance of measuring device 2. A high input impedance Z2 relative to Z1 minimizes this error. A general rule is for the input impedance to be at least 100 times the source impedance to reduce the loading error to 1%. MetrLab4MEng17 Page 4 (17) In general, null instruments and null methods will minimize loading errors. They provide the equivalent of a very high input impedance to the measurement, minimizing energy drain from the measured system. Deflection instruments and deflection measuring techniques will derive energy from the process being measured and therefore require attention to proper selection of input impedance. 3.4 Phasor. A phasor is a constant complex number, usually expressed in exponential form, representing the complex amplitude (magnitude and phase) of a sinusoidal function of time. The impedance of a circuit element can be defined as the ratio of the phasor voltage across the element to the phasor current through the element, as determined by the relative amplitudes and phases of the voltage and current. This is identical to the definition from Ohm’s law, recognising that the factors of cancel. Phasor (a portmanteau of phase vector), is a complex number representing a sinusoidal function whose amplitude (A), frequency (ω), and phase (θ) are time-invariant. It is also known as complex amplitude. 3.5 Complex impedance. It is the complex ratio of the voltage to the current in an alternating current AC circuit. Impedance extends the concept of resistance to AC circuits, and possesses both magnitude and phase, unlike resistance, which has only magnitude. When a circuit is driven with direct current DC, there is no distinction between impedance and resistance. Impedance is represented as a complex quantity Z and the term complex impedance may be used interchangeably; the polar form conveniently captures both magnitude and phase characteristics, Z=|𝑍|ejargZ where the magnitude represents the ratio of the voltage difference amplitude to the current amplitude and the argument argZ, commonly given the symbol φ or Θ gives the phase difference between voltage and current, j is the imaginary unit, and is used instead of i in this context to avoid confusion with the symbol for electric current. In Cartesian form, Z=R+jX, where the real part of impedance is the resistance R and the imaginary part is the reactance X. A purely reactive component is distinguished by the sinusoidal voltage across the component being in quadrature with the sinusoidal current through the component. This implies that the component alternately absorbs energy from the circuit and then returns energy to the circuit. A pure reactance will not dissipate any power. Z R2 X 2 MetrLab4MEng17 Page 5 (17) The impedance of an ideal resistor is purely real and is referred to as a resistive impedance: For ordinary currents and frequencies the behavior of a resistor is that of a dissipative element which converts electrical energy into heat. It is independent of the direction of current flow and independent of the frequency. So we say that the AC impedance of a resistor is the same as its DC resistance. For calculations shall be used the rms or effective values for the current and voltage in the AC case. Reactance is the imaginary part of the impedance; a component with a finite reactance induces a phase shift between the voltage across it and the current through it. A purely reactive component is distinguished by the sinusoidal voltage across the component being in quadrature with the sinusoidal current through the component. This implies that the component alternately absorbs energy from the circuit and then returns energy to the circuit. A pure reactance will not dissipate any power. Ideal inductors and capacitors have a purely imaginary reactive impedance. The impedance of capacitors decreases as frequency increases. A capacitor has a purely reactive impedance which is inversely proportional to the signal frequency. A capacitor consists of two conductors separated by an insulator, also known as a dielectric. At low frequencies a capacitor is open circuit, as no charge flows in the dielectric. A DC voltage applied across a capacitor causes charge to accumulate on one side; the electric field due to the accumulated charge is the source of the opposition to the current. When the potential associated with the charge exactly balances the applied voltage, the current goes to zero. Driven by an AC supply, a capacitor will only accumulate a limited amount of charge before the potential difference changes sign and the charge dissipates. The higher the frequency, the less charge will accumulate and the smaller the opposition to the current. Phasor diagram Capacitor load. Current before voltage, for loading of capacitor is needed time MetrLab4MEng17 Page 6 (17) The voltage across a capacitor lags the current because the current must flow to build up the charge, and the voltage is proportional to that charge which is built up on the capacitor plates. Inductive reactance is proportional to the signal frequency and the inductance . An inductor consists of a coiled conductor. Faraday’s law of electromagnetic induction gives the back emf (voltage opposing current) due to a rate-of-change of magnetic flux density through a current loop. For an inductor consisting of a coil with loops this gives. The back-emf is the source of the opposition to current flow. A constant direct current has a zero rate-of-change, and sees an inductor as a short-circuit (it is typically made from a material with a low resistivity). An alternating current has a time-averaged rate-of-change that is proportional to frequency, this causes the increase in inductive reactance with frequency. Inductive load. Voltage before current, current has resistance from EMField The voltage across an inductor leads the current because the Lenz’ law 6ehaviour resists the buildup of the current, and it takes a finite time for an imposed voltage to force the buildup of current to its maximum. The total reactance is given by X=XL+XC , so that the total impedance is The phase angles in the equations for the impedance of inductors and capacitors indicate that the voltage across a capacitor lags the current through it by a phase of , while the voltage across an inductor leads the current through it by . The identical voltage and current amplitudes indicate that the magnitude of the impedance is equal to one. Resistance and reactance together determine the magnitude and phase of the impedance: In many applications the relative phase of the voltage and current is not critical so only the magnitude of the impedance is significant. Measurement of impedance. The impedance may be measured or displayed directly in ohms, or other values related to impedance may be displayed; for example in a radio antenna the standing wave ratio or reflection coefficient may be more useful than the impedance alone. Measurement of impedance requires measurement of the magnitude of voltage and current, and the phase difference between them. MetrLab4MEng17 Page 7 (17) Impedance is often measured by “bridge” methods, similar to the direct-current Wheatstone bridge; a calibrated reference impedance is adjusted to balance off the effect of the impedance of the device under test. Impedance measurement in power electronic devices may require simultaneous measurement and provision of power to the operating device. The impedance of a device can be calculated by complex division of the voltage and current. The impedance of the device can be calculated by applying a sinusoidal voltage to the device in series with a resistor, and measuring the voltage across the resistor and across the device. Performing this measurement by sweeping the frequencies of the applied signal provides the impedance phase and magnitude.[10] The use of an impulse response may be used in combination with the fast Fourier transform (FFT) to rapidly measure the electrical impedance of various electrical devices. The LCR meter (Inductance (L), Capacitance (C), and Resistance (R)) is a device commonly used to measure the inductance, resistance and capacitance of a component. Root-mean-square (RMS) and effective values. Circuit currents and voltages in AC circuits are generally stated as root-mean-square or rms values rather than by quoting the maximum values. The root-mean-square for a current is defined by When this process is carried out for a sinusoidal current Since the AC voltage is also sinusoidal, the form of the rms voltage is the same. These rms values are just the effective value needed in the expression for average power to put the AC power in the same form as the expression for DC power in a resistor. In a resistor where the power factor is equal to 1: Since the voltage and current are both sinusoidal, the power expression can be expressed in terms of the squares of sine or cosine functions, and the average of a sine or cosine squared over a whole period is = 1/2. 3.6 Electric power measurement Electric power P dissipated by a load L fed by a dc power supply E is the product of the voltage cross the load VL and the current flowing in it IL. Therefore, a power measurement in a dc circuit can be generally carried out using a voltmeter (V) and an ammeter (A) Electric energy meters measure the active or reactive component E= Uit. Active energy meter can measure AC with prescribed accuracy in range of cos φ= -0,5 (inductive) or cos φ=0,8 (capacitance). U IZ I Z e j PACT IU cos PREAC IU sin 4. Object handling before calibration Presented for calibration multimeter shall be cleaned and be in working condition according to producers instructions. MetrLab4MEng17 Page 8 (17) 5. Method principle By calibration is used comparison of multimeter indication with standards values. For calibration result is estimated measurement uncertainty. Environment conditions shall be as next: - temperature (20 ± 3) oC; - temperature shall not change during calibration over 1 oC per 1 hour; - humidity shall be less than 80 %rel. Before calibration the measurement instruments, standards and equipment shall be kept in above environment conditios allowing them to have the same temperature as environment. Safety. Exists danger from electricity. Shall be not measured AC voltage over 24 V and DC voltage over 32 V. 6. Equipment For calibration shall be used next standards and devices: - standard multimeter, which has AC and DC voltage, current and frequency measurement range; - watt- ja varmeters; Digital TRMS power meter for AC and DC networks. For 1-phase (PX 110) or symmetrical threephase networks (PX 120). Versatile measurements: U, I, W, VA, Var, PF. Electrical power meter Functiongenerator - AC and DC power sources; - frequency generator. Function generator Frequency range 0,2 Hz…20 MHz; 10 mV…20 Vss (50 Ω Last). Sweep Input impedance: 82 Ω, sweep rate: >20:1; max. rise time: 0.1 V/µS. Attenuator -20 dBx 2. Amplitude 10 mV…20 Vss (50 Ω Last). Signal shapes: Sine, triangle, square, DC Variable symmetry - standard resoistance, capacitance and inductivity decades. Resistance decade Capacitance decade, 100 pF…11.111 µF. Inductivity decade 1 µH…11.111 H - thermometer for environment temperature measurement,scale interval at least 1 oC. 7. Visual inspection Suitability for calibration shall be estimated initially visually which involve next steps: - multimeters parts and insulation shall be without damages and corrosion; - descriptions, scale lines and figures shall be easily read; - movement of switches shall be without jumping and be smooth; - fixing parts (contacts) shall allow firmly fix electric circuits. MetrLab4MEng17 Page 9 (17) 8. Pre-calibration works Multimeter, standards and auxiliary equipment shall be prepared according producers instuctions. - multimeter shall be switch to scheme and given load before calibration during required time period so as prescribed by producer; - by calibration of minimal values shall be safeguard from emc fields and leakage current; - if required shall be followed earth magnetic field direction; - the vertical (as rule max deviation ±1o) or horisontal (as rule max deviation ±5o) placement of multimeter shall meet the producers requirements, 9 Calibration During calibration shall be compared standards and multimeter indications. Calibration shall be carried out over all multimeter measurement range, beginning from Min indication up to Max indication. Between them shall be taken 3...5 points with constant step. 9.1 Voltage range calibration As standards is used high accuracy multimeter. Shall be taken and documented standard E and multimeter U readings. If needed, the indications shall be taken when voltage is increasing and decreasing. If needed, shall be estimated deviation from zero value after max U was given to multimeter. After that the standards indication shall be set on zero value and taken multimeter indication Uzero. V R Stabilised AC or DC voltage (0…30) V A Fig. 1. Measurement scheme for voltage and current values calibrations 9.2 Current range calibration As standards is used high accuracy multimeter. Shall be taken and documented standard E and multimeter I readings. If needed, the indications shall be taken when current is increasing and decreasing. If needed, shall be estimated deviation from zero value after max I was given to multimeter. After that the standards indication shall be set on zero value and taken multimeter indication Izero. 9.3 Electrical resistance range calibration The electrical resistivity of a material is a number describing how much that material resists the flow of electricity. As standard is used resistance decade. Shall be taken and documented standard E and multimeter R readings. Stabilised F R C 1 Ω ÷ 1 GΩ 1 Hz ÷ 1 GHz 1 pF ÷ 30 µF Fig 2. Measurement scheme for electrical resistance, capacity and frequency values calibration MetrLab4MEng17 Page 10 (17) 9.4 Electrical capasitance range calibration A capacitor is a system of two conducting electrodes, having equal and opposite charges separated by a dielectric. The capacitance C of this system is equal to the ratio of the absolute value of the charge Q to the absolute value of the voltage between bodies as: Practical capacitors have increases in losses at very low and very high frequencies. At low frequencies, the circuit becomes entirely resistive and the DC leakage current becomes effective. At very high frequencies, the current passes through the capacitance and the dielectric losses become important. As standard is used capasitance decade. Shall be taken and documented standard E and multimeter C readings. 9.5 Electrical inductance range calibration Inductance is an electrical parameter that characterizes electric circuit elements (two- or fourterminal networks) that become magnetic field sources when current flows through them. They are called inductors, although inductance is not a unique property of them. Electric current i (A) and magnetic flux (Wb) are interdependent; that is, they are coupled. Inductance is a measurable parameter; therefore, it has a physical dimension, a measurement unit (the henry), as well as reference standards. Inductance is a property of all electrical conductors. As standard is used inductance decade. Shall be taken and documented standard E and multimeter L readings. 9.6 Frequency range calibration As standard is used high accuracy multimeter or frequency meter. Shall be taken and documented standard E and multimeter F readings. 9.7 Thermometer calibration As standard is used high accuracy thermometer. Comparison shall be performed in stabilised environment (as rule in thermostat). Shall be taken and documented standard E and multimeter T readings. 10. Results calculation As measurements results are found next parameters and its values: -standard E and multimeter A indications and calculated shall be correction K to multimeter indication Ki = Ast – Ami; - measurement estimation in probability level 0,95. Results are documented in calibration certificate. 11. Measurement of impedance As standard is used high accuracy multimeter and capacitance and inductance decades. Shall be taken and documented standard E and multimeter Z readings. Shall measured AC frequency f and voltage U and current I. Reactive resistance components are calculated by equations: 1 1 X and C C2 fC X L 2 fL L Impedance is calculated by Z = R2 X2 . L C V R A Stabilised el. AC (0 ÷ 30) V Fig. 3. Measurement scheme for impedance MetrLab4MEng17 Page 11 (17) 13. Estimation of measurement uncertainty Calibration result has uncertainty which are caused by various influence factors. Uncertainty estimation shall be calculated on a standard deviation level and are summarised to have combined uncertainty u. Combined uncertainty can have statistically calculated component uA (so called A component) and experimentally estimated component uB (so called B component), then u = u 2A u B2 . If calibration results have normal distribution then uA = n 1 (x x)2 , n(n 1) i 1 i where n is quantity of measurements, xi are separate results values and x is arithmetical average. Experimentally calculated combined uncertainty uB has next main components: 1. Standards uncertainty uST. Uncertainty is given in calibration certificate of standard as expanded uncertainty U, then uST = U/2. 2. Uncertainty from electrical scheme influence uSCH.. 3. Uncertainty from applied current value influence uCUR. 4. Uncertainty from applied frequency value influence uFREQ. 5. Standards and multimeter warming influence uTEMP. 6. Uncertainty from earthing influence uNEU. 7. Uncertainty from few repeated measurements uREP. If results range is xt=xmax-xmin, then uREP = x t / 2 3 . 8. Uncertainty from indication reading uRES, which include paralax deviation and reading rounding. For analog indication uRES= 1 / 2Scale interval and for digital indication uRES= Scale interval 3 3 9. Internal resistance influence uIR. 10. Environment uENV 11. Digitalisation influence uDIG. Measured length is measured with sensor. As rule sensor gives in output already electrical signal. Electrical output signal is given to ADC convertor which converts its to coded IT values. Convertation capability depends on ADC bits, as rule exists 8 or 10 or 12 bits ADC. 8 bits ADC has capability to sens 28=256 different levels. If measured range is as electrical signal from 0 V up to 10 V, then sensed different electrical values are with step 10/256 = 0,04 V. Required is to have stabilised reference voltage for ADC and rapid repeated measurements cycle. Example. If required is for length measures measurement expanded uncertainty U=0,01 mm which allows to have minimal scale interval ScI=0,01 mm. Then 8 bits ADC gives possibility for max measured range 0,01 .256 = 2,56 mm. Expected is that sensor has measurement capability at least 1/3 from U value and conversation capability of length values to electrical signal is 1/5 from U value. 12. Combined uncertainty uB is calculated by formula uB = ui2 . 13. Expanded uncertainty U is calculated by formula U = k . u, where k is coverage factor, where k = 2 gives probability level ca 95 %. Calibration result is expressed as next: (Li + K) measuring unit and U measuring unit and covarage factor k =2 14. Summary Calibration results are summarised in calibration report and in calibration certificate. MetrLab4MEng17 Page 12 (17) 12. MEASUREMENTS USING OSCILLOSCOPE MetrLab4MEng17 Page 13 (17) MetrLab4MEng17 Page 14 (17) MetrLab4MEng17 Page 15 (17) Measurements of impulsses Example: Program PicoScope 6 Automotive. Väntvõlli ja nukkvõlli Halli andur MetrLab4MEng17 Page 16 (17) Hall Effect Sensors are devices which are activated by an external magnetic field. We know that a magnetic field has two important characteristics flux density, (B) and polarity (North and South Poles). The output signal from a Hall effect sensor is the function of magnetic field density around the device. When the magnetic flux density around the sensor exceeds a certain preset threshold, the sensor detects it and generates an output voltage called the Hall Voltage, VH. Hall Effect Sensors consist basically of a thin piece of rectangular p-type semiconductor material such as gallium arsenide (GaAs), indium antimonide (InSb) or indium arsenide (InAs) passing a continuous current through itself. When the device is placed within a magnetic field, the magnetic flux lines exert a force on the semiconductor material which deflects the charge carriers, electrons and holes, to either side of the semiconductor slab. This movement of charge carriers is a result of the magnetic force they experience passing through the semiconductor material. Example. MULTIMEETER DVM1200 VELLEMAN USE BY MEASUREMENT WITH PC 1. Swtch on multimeter and press the button Hz/Duty. Indicated will be PC-LINK. 2. Connect the multimeter optical port with PC USB port. 3. Start PC-LINK SOFT. Indicated will be PC-LINK SOFT. 4. Adjust the PC port to the transmition frequency. Select: - Control panel - System - Hardware - Device manager - Ports (COM&LPT) - Sunplus USB Serial COM Port (COM x, where x is port ID) - Port Setting, take Bits per second 2400 and OK. 5. Select from PC-LINK SOFT: - Set ass Stop - System Set take Port Selected, same port, what was in Device manager’is and Apply. - Start, shall be seen multimeter indication and on the graph the results. 6. Graph saving: - File → Export Graph → file place. 7. Results saving: - File → Save → file place. MetrLab4MEng17 Page 17 (17) 2. Thermometer, software Logger Lite Program gives windows. Shall be set up measurement parameters through → Experiment → Data collection DIGITALISATION OF MEASUREMENT RESULTS Digitalisation of electrical parameters Measured length is measured with sensor. As rule sensor gives in output already electrical signal. Electrical output signal is given to ADC convertor which converts its to coded IT values. Convertation capability depends on ADC bits, as rule exists 8 or 10 or 12 bits ADC. 8 bits ADC has capability to sens 28=256 different levels. If measured range is as electrical signal from 0 V up to 10 V, then sensed different electrical values are with step 10/256 = 0,04 V. Required is to have stabilised reference voltage for ADC and rapid repeated measurements cycle. Example. If required is for length measures measurement expanded uncertainty U=0,01 mm which allows to have minimal scale interval ScI=0,01 mm. Then 8 bits ADC gives possibility for max measured range 0,01 .256 = 2,56 mm. Expected is that sensor has measurement capability at least 1/3 from U value and conversation capability of length values to electrical signal is 1/5 from U value. Measuring instrument indication Measurement range Scale interval Δindication ADC Coded output Standard value Ast Input A (measured value) Fig. 4. Principal scheme for digitalising electrical values using time of loading of the capasitor. MetrLab4MEng17 Page 1 (3) Digitalisation of length parameters Digital measuring instrument has LCD read out and a serial output. Digital calipers and micrometers are accurate measuring instruments. They have a resolution of (1…50) µm with an accuracy up to of 5 µm. This high performance is achieved with the use of multiplate capacitive sensors. Capacitive sensors are rugged and simple to build. They are highly linear and immune to mechanical and electronic noise. However, since they rely on capacitance, they are sensitive to liquids. Any liquid that bridges the capacitive plates increases the capacitance. A drop of oil can increase the capacitance by a factor of 80. Digital calipers use multiple plates to form a capacitive array that can senses motion accurately. There is a stator and slider (“rotor”) plates in a digital caliper. The stator is embedded in the metallic ruler on which electronic housing slides. The electronic housing contains the slider. Fig 1 Multiplate electrodes stator and electrodes etched on PCB of a digital caliper The stator pattern is fabricated on the top copper layer of a standard glass-epoxy laminate and glued to the stainless steel bar of the caliper. The slider pattern shown is similarly fabricated on PC laminate, drives a 100 kHz signal through the sin/cos plates to the stator electrodes, and picks up AC voltages at the two central pickup plates which describe sin(displacement) and cos(displacement) signals. Separate sin and cos signals are needed to determine direction of motion. The combination of platecounting digital circuits and analog interpolation between plates yields 0.0002” accuracy over 6” with standard PC fabrication methods. This application uses a small watch battery, and shows the microamp-level current consumption possible with the technology. Parallel multiplates can to increase the sensor capacitance in a small volume Figure 2 Multiplate electrodes MetrLab4MEng17 Page 2 (3) Fig. shows the electrode structure of Analog Devices’ surface-machined silicon accelerometer, the ADXL50, with an overall size of (500 x 625) μm. Its 42 silicon fingers are 100 μm in length with a 2 μm gap and a total capacitance of 0,1 pF. The H-shaped piece is elastically mounted using the good spring characteristics of silicon, and responds to acceleration in the x direction with a small displacement. With a displacement in the –x axis, the H picks up more of the 0 deg. drive signal, and a demodulator (not shown) converts the displacement into acceleration. As the limiting resolution of the sense amplifier is 20x10-18 pF, a beam displacement of 20x10-12 m can be measured. Independent multiplates Despite the high accuracy of capacitance motion detection, system imperfections such as mechanical tolerance, unwanted tilt sensitivity and residual analog circuit accuracy limit the reasonable performance of a simple analog sensor to about 0.1 % accuracy. For some applications, such as a digital vernier caliper manufactured by L.S. Starrett Co., an 0.0001” resolution over 6” was needed. This multiplate pattern was used applied acceleration tether anchor amp proof mass Rotary motion sensors The examples above all show linear motion transducers, but many capacitive sensors are used for rotary motion. Rotary motion electrode design is simply done by wrapping the single-plate or multiplate patterns around 360 degrees. Just as tilt and offset in a single-plate motion pickup must be addressed with correct plate design (fig 8), tilt or runout in a rotary transducer is handled with the same techniques. The use of indepently addressed multiplates in rotary encoders is common. Very high accuracy electrodes can be manufactured with thin film deposition on glass and precision photolithography, with feature sizes down to 5 mm lines and spaces. 2D sensors A variety of two-dimensional capacitive sensors have been produced, including this finger-position sensor References www.capsense.com/capsense-wp.pdf Digitalisation of optical parameters MetrLab4MEng17 Page 3 (3) MetrLab4MEng17 CALIBRATION REPORT No ______ . ____ 201__ .a. Page 1 (2) Measuring instrument _______ ______ , identif.No. ____________ Environment temperature ____ oC, humidity _____ rel %. MI warming _____ min. Visual inspection: Correct Yes No. Pre-testing: Correct Yes No Nominal value Multimeters indication Standards indication Indication correction K Combined uncertainty u k=1 Direct (DC) voltage 0,2 V 15,0 V 30,0 V 15,0 V 0,2 V Direct (DC) current µA ... mA (360 Ω; 15,0 V) mA Alternating (AC) voltage 0,2 V 15,0 V 24,0 V 15,0 V 0,2 V Alternating (AC) current µA ... mA (360 Ω; 15,0 V) mA Resistance Ω kΩ MΩ kΩ Ω Capacity pF nF µF nF pF Temperature o C Frequency, sinius wave 50 Hz 20 kHz 2 MHz Frequency, rectangular wave 50 Hz 20 kHz 2 MHz Uncertainty estimation for current: I=U/R== 15,0 V/360,0 Ω =…………….;uI= 2 2 I 2 I 2 uU uR U R =……………………………..: ELECTRICAL SCHEME L R1 R2 C A Stabilised AC (0 ... 30) V V MetrLab4MEng17 Page 2 (2) U= 15,0 V R= 360,0 Ω Influence for uncertainty Sensitivity coeficient Distribu tion Sensitivity coeficient Value Distributi on Value Standard uST Scheme uSCH Current uCUR Frequency uFREQ Warming uTEMP Earthing uNEU Reading uRES Digitalisation uDIG Input resistance uIR Repeated tests uR Environment uENV Combined uncertainty u u uR= = 2 i uU= u 2 i = SCHEME IMPEDANCE Inital data: C= 0,1 μF; R=1,0 kΩ; U~=24,0 V; f = 50 Hz; L= 0,1 mH 1 = 2fC .................. Ω; 2 2 = ……………….Ω uXc= Xc 2 Xc 2 uf uC f C X L 2πfL = .................. Ω., uXL= XL 2 XL 2 uf uL f L X=XL+XC=................ kΩ, uX= Z = R 2 X 2 =............................. Ω, uZ= = arctan (X / R) = ........................ ; uφ= XC 2 2 2 2 X 2 X 2 u XL u XC XL XC 2 2 Z 2 Z 2 uR uX R X 2 ELECTRICAL POWER Active power P=UI cos φ = .................... W, uP= =………………Ω ……………… Ω =........................... Ω. 2 2 2 uX uR X R 2 =.................................. 2 2 P 2 P 2 P 2 u cos u U u I U I cos =........... W. For power P=UI cos φ = ................... needed current I: without X resistance I = …………………….… ; with X resistance I=…………………….…. MEASUREMENT WITH OCSILLOSCOPE Active resistance Voltage U After R1 Before R2 Before R1 After R2 Current I Voltage ∆U Resistance R1 Uncertainty uR1 Complex resistance Voltage U before R1 Voltage U after R2 Resistance R Voltage ∆U Voltage U before C Resistance XL Voltage U after C Resistance XC Voltage ∆U Voltage before L Resistance X Voltage U after L Voltage ∆U Resistance Z Current I Frequency f Uncertainty u Impulsses Quantity n/time period T / 60 s / 60 s / 60 s / 60 s Uncertainty un= Uncertainty 2 Frequency 2 kHz 2 kHz 2,0 MHz 2,0 MHz n 2 n 2 u f uT T f Voltage U Wave form Sinusoidal Rectangular Sinusoidal Rectangular 2 = ..............................Measurement performed by_______. Phase angle φ MetrLab4MEng17 Page 1 (1) AS Metro CALIBRATION CERTIFICATE No........ of standard Measuring instrument: Digital multimeter APPA 207, nr Calibrated: 11.04.2014 Used equipment and standards: standard resistance, standard termometer, standard frequency meter, voltage calibrators. Calibration method: Calibration was performed by comparison of indications of standard and calibrated instrument. Results: Indication of calibrated Indication of Expanded uncertainty measuring instrument standard U (k=2) Direct voltage (5...40) mV 0,06 % + 8 scales values 40 mV...1000 V 0,06 % + 2 scales values Alterneting voltage (40...400) mV 40 Hz...100 Hz 0,70 % + 5 scales values 100 Hz...1 kHz 1,00 % + 5 scales values 400 mV...40 V 40 Hz...100 Hz 0,70 % + 5 scales values 100 Hz...1 kHz 1,00 % + 5 scales values 1 kHz...10 kHz 2,00 % + 6 scales values 10 kHz...20 kHz 3,00 % + 7 scales values 20 kHz...50 kHz 5,00 % + 8 scales values 50 kHz...100 kHz 10,00 % + 10 scales values Direct current 5 mA...10 A 0,20 % + 4 scales values Alternating current 5 mA...10 A 40 Hz...400 Hz 0,80 % + 8 scales values Frequency 40 Hz...400 Hz 0,01 % + 1 scales values Resistance 5 Ω...400 kΩ 0,30 % + 2 scales values 400 kΩ...4 MΩ 0,30 % + 4 scales values Capacity 400 pF...4 µF 0,90 % + 20 scales values 4 µF...400 µF 1,90 % + 20 scales values Temperature -50 oC... +1200 oC 1 oC + 1 scales values Calibration results have traceability to International SI units through used standards, which were calibrated in accredited calibration laboratory Calibration was performed