XV-Series Standard Vertical Machining Centers St Ve

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MILLING
XV-Series
St
Standard
Ve
Vertical Machining Centers
TURNING
MILLING
GRINDING
WORKHOLDING
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ROTARY
Bridgeport® XV-Series Standard Vertical Machining Centers
Sharpen your competitive advantage with
Bridgeport’s affordable XV-Series VMCs
Value and performance
XV 1000
• Travels
X-axis - 1020mm (40”)
Y-axis - 610mm (24”)
Z-axis - 559mm (22”)
• Worktable
Length - 1100mm (43.3”)
Width - 500mm (19.68”)
• Rapid rates (x/y/z)—30m/min (1,181ipm)
• Spindle horsepower*—15kW (20hp)
• Spindle speeds—8,000 rpm; 40 taper
• Control - Fanuc i Series XV
We know how important it is to
get a quality machining center at
a great price! That’s why we’re
pleased to introduce the all-new
Bridgeport XV-Series vertical
machining centers. These VMCs are
an outstanding machine value
when it comes to features and
price! The robust and thermally
stable machine structure provides
excellent damping and
vibration characteristics. This
ensures high precision and
unmatched longevity, while
providing excellent surface finishes
with consistent accuracy and long
tool life. Our XV machines feature
linear guide construction and
pre-tensioned and stretched ball
screws. We incorporate rigorous
controls and procedures to ensure
precise alignments and increased
levels of accuracy and stability.
* 1 Minute rating
XV 710
• Travels
X-axis - 711mm (28”)
Y-axis - 457mm (18”)
Z-axis - 457mm (18”)
• Worktable
Length - 760mm (29.9”)
Width - 420mm (16.5”)
• Rapid rates (x/y/z)—30m/min (1,181ipm)
• Spindle horsepower*—15kW (20hp)
• Spindle speeds—8,000 rpm; 40 taper
• Control - Fanuc i Series XV
* 1 Minute rating
2
Built the Bridgeport Way
for long lasting performance
These XV-Series machines offer superior features,
performance and value at a very competitive price.
They are designed for OEMs and the shop owner
looking for an affordable machining solution rich with
features…built with the same quality and integrity as
Bridgeport machines in use at thousands of installations worldwide.
Standard features include:
• Heavy-duty cast iron construction
• State-of-the-art Fanuc i Series
XV control
• Complete machine documentation
• Full 1-year warranty
Metered volumetric lubrication
system ensures proper lubrication
to all components.
Optional features include:
• A1 APC look-ahead control
• Data server
• Linear glass scales
• 10,000-rpm Spindle
• 12,000-rpm Spindle with cooler
• Rigid tapping
• Coolant system
• Oil skimmer
• Swing-arm ATC
• 4th Axis
• Tool touch probe
• Chip conveyor
• Worklight
Large high-quality linear
guideways on X- Y- and
Z-axes provide greater
p
positioning
accuracy and
su
superior
surface finishes,
o
offering
very low friction
a high stiffness for better
and
m
machine
longevity.
Best-in-class spindle design incorporates 4
angular contact bearings for superior rigidity,
thermal stability and overall spindle
p
life.
Best overall working cube (axes travels)
in its class—unique 600mm (24”) Y-axis
travel on XV 1000.
High class double-nut preloaded ballscrews—fixed and
pre-tensioned to provide
superior machine accuracy
and repeatability.
All geometric alignments
conform to ISO 230-2
Machine Tool Standards.
Strict laser and ballbar
tests are performed
on every machine and
conform to ISO 230-2
standards.
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Machine base
and all majorr
castings are
made with
high-quality
Meehanite
FC30 cast iron
for superior
rigidity,
durability and
thermal stability.
Bridgeport® XV-Series Standard Vertical Machining Centers
All the control you’ll ever need right at your fingertips
As you might expect with advanced technology from Bridgeport, the XV machines are powered
by the latest generation control systems from Fanuc. The Fanuc i Series XV control offers over
200 standard features that are designed to increase your productivity and offer long term reliability
over the life of your investment.
• Fourteen-year MTBF (Mean Time Between Failures)
• Advanced digital control technology
• Latest Fanuc drive technology
• Onboard PCMCIA card slot—ideal for large programs and program storage
• Extended help functions and alarm/operation history
• Compatibility with other Fanuc control products
• Easy transition for operators and programmers with Fanuc experience
Superior features for affordable machining capabilities
20-Tool ATC (Automatic Tool Changer)
BT or CT40 spindle features powerful 15 kW (20-hp),
8,000-rpm spindle drive (optional swing-arm ATC shown)
Large pre-tensioned and stretched double-nut ball screws
4
Optional Rotary Solutions
manufactured by Hardinge in the U.S.A.
Increase your productivity by adding affordable automation
to your machining center for rapid positioning of single or
multiple part setups.
Hardinge offers standard gear-driven,
gearless direct-drive and 2-axis rotary
systems and trunnion products as well
as a complete line of flexible workholding products that can be shared between
your lathe and mill!
The gear-driven systems can be used as
a manual system with a servo control,
or it can be integrated into the machine,
operating in a fully interpolated fashion
with the other axes of the machine. The
machining center must be configured for
immediate or future 4th-axis operation.
All-Digital Servo Control
Hardinge's state-of-the-art servo control
features a multi-line display and will
store up to 50 programs. Infrared sensor
capability allows you to upload/download
programs from a pocket PC. A servo
control is not required when 4th-axis
integration is chosen.
5C2, 16C and 3J gear-driven
Indexing / Rotary Table Systems
2
Hardinge's 5C rotary system is based on
a long history of Hardinge 5C spindle and
manual indexer designs. The dual-bearing
spindle accommodates heavy axial and
radial loads with the ability to run a triple
or quad unit with tailstocks. 16C and 3J
systems will handle larger part positioning
and can be configured in single, dual and
triple units depending on the machine
table size. The motor can be ordered
on the left or the right side according to
operational needs.
Refer to brochure 2372 for a complete
rotary product offering with dimensions and
specifications.
Trunnion Products
Hardinge Trunnion Systems allow for
multiple part fixturing to increase output.
Imagine the possibilities. Low-profile
clamping, window box fixturing for
4-sided machining, toggle & saddle clamping and collet blocks are just some of the
possible customer clamping arrangements.
Adjustable, two-sided plates or four-sided
cube models are available. A bearing pillow block assures rigid, accurate positioning and will accommodate heavy loads.
Hardinge has expanded their line of collet
blocks for horizontal or vertical setups
on towers, trunnions or machine tables.
Choose from 1C to 35J sizes.
Hardinge’s collet-ready spindle nose design allows quick change between collets, expanding collets, step chucks, chucks and face
plates. Common spindle tooling can be shared between the Hardinge Rotary System(s) and a lathe. The gripping is in the spindle,
closest to the spindle bearings, unlike surface-mounted adapters used on traditional rotary tables. Multiple workholding options
provide alternate gripping solutions for increased precision and capability.
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The Most Flexible Quick-Change Workholding Concept on the Market…
The Hardinge Group …
Bridgeport milling machines, Hardinge turning centers,
Hauser, Kellenberger , Tripet and Tschudin grinding machines,
and Workholding and industrial products
™
®
®
®
The Hardinge Group produces more than
just the XV-Series machines shown in this
brochure…we build a full range of valuepacked and high-precision turning centers;
vertical and horizontal machining centers;
high-speed and 5-axis milling machines;
creep-feed, jig, universal cylindrical and ID/
OD grinding machines; and workholding
systems and equipment. Hardinge machine
tool technology is not only the most comprehensive on the market, it's also creating
new benchmarks as a solutions provider
for quality, productivity and reliability.
Hardinge standard, performance and
high-performance turning centers
We can help you turn your business
around! From our competitively-priced
standard
SV-Series machines to our
performance
GS-Series
and ELITE®Series range of quickchangeover bar and chucking machines
right through to our high-performance
QUEST® GT gang tool, RS- and SR-Series
multi-tasking machines, we can provide you
with the optimum turning solution.
Whether you are an OEM or sub-contract
precision engineering company—regardless
of the sectors you serve (aerospace, automotive, medical, autosport, mold, tool and
die or general engineering)—the Hardinge
product portfolio will interest you.
Bridgeport standard, performance and
high-performance milling machines and
machining centers
Our comprehensive line of Bridgeport
milling machines have been designed to
meet any manufacturing challenge
you might be
facing today or in
the future. Our
market-leading
XR-Series of vertical machining centers continue to grow in
popularity—and we have similar expectations with our new competitively-priced
XV and GX VMCs as well. For heavy-duty,
high metal removal we offer our HMC
range of Horizontal Machining Centers and
for increased manufacturing flexibility and
improved productivity there’s our 5-axis
(5AX) model that is well worthy of consideration. If you are making your first step
up to CNC machining, you will find that
our entry-level GX 480 and GX 480 DT
machines provide the ideal solution. For
high-speed machining applications, our HSC
machining centers are second to none.
Our advanced manufacturing technologies
in combination with our range of aftersales and support services (maintenance
and service contracts; operator training;
technical and applications support) have
been designed to help you improve your
performance and maintain your competitive advantage.
If you would like to know more about
our manufacturing solutions, call us at
800.843.8801 or 607.734.2281 and
request our Product Guide #1365. You
can also e-mail us at info@hardinge.com
or visit our web site at www.hardinge.com.
6
Kellenberger, Hauser, Tripet and
Tschudin grinding machines
The Hardinge grinding companies include
Hauser, Kellenberger, Tripet, Tschudin and,
most recently, Bridgeport. Collectively we
have all the technology, experience and
know-how you need to transform your
manufacturing
operations.
From highperformance
cylindrical and
jig grinding
machines
through to multi-functional ID/OD and
universal machines—not to mention
Bridgeport’s state-of-the-art Flexible Grinding Centers (FGC 2). It doesn’t get more
comprehensive than this.
Hardinge workholding and
industrial products
Because we design and manufacture market-leading, technically-excellent machine
tools it’s no surprise that we know more
than a thing or two about workholding
solutions. From our extensive portfolio of
CNC toolholders, collets and chucks—right
through to our
5C Indexing
systems—our
workholding
and fixturing
technology
will improve your performance when and
where it matters most.
Hardinge rotary products
Specifications
Axis Travel
Table (X axis)
Saddle (Y axis)
Head (Z axis)
Positioning
Auto Mode (X and Y axes)
Auto Mode (Z axis)
Feedrate Range (X and Y axes)
Feedrate Range (Z axis)
Minimum Increment
Ball Screw Dia. and Pitch (X,Y, Z)
Spindle
Speed
Motor HP Rating (1 min)
Torque - 8,000 rpm (15 min)
Retention Force
Spindle Taper
Tool Holder
Distance from Table Surface
to Spindle Gauge Plane
Spindle Options
Speed
Motor HP Rating (1 min)
Torque - 10,000 rpm (15 min)
Speed
Motor HP Rating (1 min)
Torque - 12,000 rpm (15 min)
Worktable
Working surface
Table Load
Number of T-Slots
T-Slot Size
T-Slot Center Dimension
Control—Fanuc
Automatic Tool Changer (Carousel)
Type of Tool Shank
Magazine Capacity
Tool Select by Shortest Path and
Random Select
Max.Tool Diameter
(adjacent pockets)
Max.Tool Length
Max.Tool Weight
Random Change Time (tool to tool)
Opt. Swing-Arm ATC
Type of Tool Shank
Magazine Capacity
Tool Select by Shortest Path and
Random Select
Max.Tool Diameter
(adjacent pockets)
Max.Tool Length
Max.Tool Weight
Random Change Time (tool to tool)
Coolant
Swarf Removal
Coolant Tank Capacity
Wash Down
Wash Gun
Accuracy—ISO 230-2
Positioning
Repeatability
Linear Scales Option
Positioning
Repeatability
Machine Size
Machine Dimensions (WxDxH)
Nozzle Coolant
Wash Down
XV 1000
711mm (28”)
457mm (18”)
457mm (18”)
1020mm (40.16”)
610mm (24”)
559mm (22”)
30 m/min (1,181 ipm)
30 m/min (1,181 ipm)
.0025-5.9 m/min (0.1-236 ipm)
.0025-5.9 m/min (0.1-236 ipm)
0.001mm (0.00004”)
32 x 10mm (1.26” x .393”)
30 m/min (1,181 ipm)
30 m/min (1,181 ipm)
.0025-5.9 m/min (0.1-236 ipm)
.0025-5.9 m/min (0.1-236 ipm)
0.001mm (0.00004”)
40 x 10mm (1.57” x .393”)
8,000 rpm
15kW (20hp)
60Nm (44ft-lb)
10,008 N (2,250 lbf)
No. 40
CT40 or BT40
128 min – 585mm max
(5.04” min – 23.03” max)
8,000 rpm
15kW (20hp)
60Nm (44ft-lb)
10,008 N (2,250 lbf)
No. 40
CT40 or BT40
125 min – 684mm max
(4.92” min – 26.93” max)
10,000 rpm
15kW (20hp)
48Nm (35ft-lb)
12,000 rpm
15kW (20hp)
40Nm (29ft-lb)
10,000 rpm
15kW (20hp)
48Nm (35ft-lb)
12,000 rpm
15kW (20hp)
40Nm (29ft-lb)
760 x 420mm (29.9 x 16.5”)
450kg (990lb)
3
18mm (.708”)
100mm (3.937”)
i Series XV
1100 x 500mm (43.3 x 19.68”)
450kg (990lb)
5
18mm (.708”)
100mm (3.937”)
i Series XV
BT40 or CT40 taper
20 Tools
BT40 or CT40 taper
20 Tools
Bi-Directional
150mm (5.9”)
99mm (3.9”)
200mm (7.87”)
7kg (15.43lb)
12 sec.
Bi-Directional
150mm (5.9”)
99mm (3.9”)
200mm (7.87”)
7kg (15.43lb)
12 sec.
BT40 or CT40 taper
24 Tools
BT40 or CT40 taper
24 Tools
Bi-Directional
125mm (4.92”)
80mm (3.14”)
300mm (11.8”)
7kg (15.4lb)
4 sec.
Bi-Directional
125mm (4.92”)
80mm (3.14”)
300mm (11.8”)
7kg (15.4lb)
4 sec.
Chip Conveyor Option
270L (71 US gal)—Opt
Opt
Opt
Chip Conveyor Option
380L (100 US gal)—Opt
Opt
Opt
±0.005mm (±0.0002”)
±0.0025mm (±0.0001”)
±0.005mm (±0.0002”)
±0.0025mm (±0.0001”)
±0.003mm (±0.0001”)
±0.0015mm (±0.00006”)
±0.003mm (±0.0001”)
±0.0015mm (±0.00006”)
2,187 x 2,178 x 1,981mm
(86.10” x 85.75”x 78.00”)
XV 1000
XV 710
2,993 x 2,205 x 2,276mm
2,464mm (97.01”)
4,100kg (9,020lb)
(117.85” x 86.81” x 89.61”)
2,710mm (106.69”)
5,400kg (11,880lb)
Balanced 3-phase
60 Hz
16 KVA
208 – 230 volt
5.98 kg/cm2
(85 psi @ 5.2 cfm)
79.5 l/min (21 gal/min)
79.5 l/min (21 gal/min)
Balanced 3-phase
60 Hz
16 KVA
208 – 230 volt
5.98 kg/cm2
(85 psi @ 5.2 cfm)
79.5 l/min (21 gal/min)
79.5 l/min (21 gal/min)
1—Other voltages require external transformer
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Height (Max.)
Mass of Machine
Installation Specifications
Electrical Supply (Input)
Structure
Cycles
Power
Voltage 1
Compressed Air (Pressure Flow)
XV 710
Hardinge Companies Worldwide
Canada
Canadian Hardinge Machine Tools Ltd.
7111 Kennedy Road
Mississauga, Ontario
Canada L5S 0A4
Phone: 905.624.8252
Fax: 905.624.8494
web site: www.hardingecanada.com
Over the years,The Hardinge Group™
steadily diversified both its product
offerings and operations. Today, the
company has grown into a globally
diversified player with manufacturing
operations in North America, Europe
and Asia. In addition to designing and
building turning centers and collets,
Hardinge is a world leader in grinding
solutions with the addition of the Kellenberger, Hauser,Tripet and Tschudin
brands to the Hardinge family. The
company also manufactures Bridgeport machining centers and other
industrial products for a wide range of
material cutting, turnkey
automation and workholding needs.
Expect more from your Hardinge products.
Choose Hardinge precision and reliability for
increased productivity and value!
Germany
Hardinge GmbH
Saalestrasse 20
47800 Krefeld
Germany
Phone: (49) 2151 496490
Fax: (49) 2151 4964999
Holland
Hardinge-Holland
P.O. Box 346
4940 AH Raamsdonkveer
Holland
Phone: +31 (0) 1625 19565
Fax: +31 (0) 1625 19575
e-mail: info@bridgeport.nl
Switzerland
L. Kellenberger & Co. AG
Heiligkreuzstrasse 28
Ch-9009 St. Gallen
Switzerland
Phone: 41 071 242 91 11
Fax: 41 071 242 92 22
e-mail: info@kellenberger.com
web site: www.kellenberger.com
Hardinge Group Europe
Kellenberger HTT (Hauser Tripet Tschudin)
Längfeldweg 107
CH-2500 Biel-Bienne 8
Switzerland
Phone: ++41 (0)32 344 11 52
Fax Sales Department :
+41 (0)32 341 13 93
Fax Service Department:
+41 (0)32 342 25 36
e-mail: info@htt.ch
web site: www.httgrinding.com
Call us today, we’ve got your answer.
All specifications subject to change without notice. All marks indicated by ® and ™ are trademarks of their respective owners.
Brochure #1354-A • Litho in USA • ©Hardinge Inc. 2008 • 7.5M February 2008
United Kingdom
Bridgeport
Hardinge Machine Tools, Ltd.
Whiteacres
Cambridge Road
Whetstone
Leicester
LE8 6BD England
Tel: +44 (0)116 2869900
Fax: +44 (0)116 2869901
Bridgeport e-mail: sales@bpt.com
Bridgeport web site: www.bpt.com
Hardinge e-mail: sales@hardinge.co.uk
Hardinge web site: www.hardinge.co.uk
China
Hardinge Machine (Shanghai) Co. Ltd.
Hardinge China Limited
No.1388 East Kang Qiao Road
Pudong , Shanghai 201319
Tel : 0086 21 38108686
Fax: 0086 21 38108681
Taiwan
Hardinge Taiwan Precision Machinery Ltd.
4 Tzu Chiang 3rd Road
Nan Tou City
540 Taiwan, R.O.C.
Phone: 886 49 2260536
Fax: 886 49 2252203
e-mail: cs@hardinge.com.tw
United States
Hardinge Inc.
One Hardinge Drive
Elmira, NY 14902-1507 USA
General Information: 607-734-2281
Sales: 800.843.8801
Sales Fax: 607.734.8819
Workholding Fax: 607.734.3886
Service: 800.424.2440
web site: www.hardinge.com
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