INSTALLATION INSTRUCTIONS FLUORESCENT 5" TYPE IC HOUSING CI319X04R0 JAD Document Drawing/Page Date DCR # 09/24/07 07-208 Figure 2 Note: Squeeze all locking tabs against rails with pliers once fixture is positioned. WARNING 1. Risk of Fire Supply conductors (power wires) connecting the fixture must be rated minimum 90˚C. If uncertain consult an electrician. 2. Risk of Electric Shock Disconnect power at fuse or circuit breaker before installing or servicing. 3. Risk of Fire/Electric Shock If not qualified, consult an electrician. CAUTIONS 1. For your safety read and understand instructions completely before starting installation. 2. These luminaires (fixtures) are designed to meet the latest NEC requirements and are listed in full compliance with UL 1598. 3. Before attempting installation, check your local electrical code, as it sets the wiring standards for your locality. NOTES: 1. If luminaire (fixture) is to be switched from a wall switch, make sure black power supply wire is connected to the switch. DO NOT connect the white supply wire to the switch. 2. Make certain no bare wires are exposed outside the wire nut connectors. 3. This luminaire (fixture) is designed for installation where it may come in contact with insulation (Fig. 1). 4. Bar hangers are designed to allow positioning of housing along the entire length of bars. Flange Note: Hammer all four nails into joists once fixture is aligned. 3. Position fixture between joists at desired location by sliding housing on hanger bars. Once the housing is in the desired location, squeeze tabs into hanger bars to lock luminaire (fixture) into place (Fig 2). 4. Wire luminaire (fixture) per “Electrical Connections” section. 5. Locate center of fixture opening in the ceiling sheetrock and cut a 5-3/4" diameter hole. 6. After ceiling has been put in place, adjust fixture housing so that it is flush with or no more than 1/16" above the finished ceiling surface. 7. To adjust, loosen three screws inside the can, move the inside can up or down to the proper position and tighten screws. (Fig. 3). Figure 3 Note: Housing adjustment screws 0 1 2 3 4 5 6 8. Install lamp. 9. Install Trim. Figure 1 Luminaire Housing Ceiling Line INSTALLATION IN NEW CONSTRUCTION 1. If provided install the gasket supplied with fixture by removing the protective cover on the back of the gasket. Place the gasket so that it extends around the extruded flange on the frame and covers the (3) slots adjacent to the extruded flange. 2. Adjust hanger bars to fit between joists. Align the flange of the hanger bar with the underside of the joists and nail the hanger bar to the joist (Fig. 2). Level the opposite end of the hanger bar and nail it securely to the joist. Repeat the process with the other hanger bar. INSTALLATION (SUSPENDED CEILINGS) 1. If provided install the gasket supplied with fixture by removing the protective cover on the back of the gasket. Place the gasket so that it extends around the extruded flange on the frame and covers the (3) slots adjacent to the extruded flange. 2. Locate fixture proposed fixture center in the ceiling tile and cut 5-3/4" diameter hole. 3. Place ceiling tile in the T-bar grid. 4. Adjust hanger bars to fit between T-bars and rest fixture on top of the T-bars, making sure that fixture opening is centered over the hole in the ceiling tile. Hanger bars should be adjusted so that the top of the T-bars fit into the slots on each end of the hanger bars. Note: if needed, the size of the slot in the Hanger bars can be adjusted up to 1/2" by bending the hook tab to either side. (Fig. 4). Figure 4 Suspended “T” Bar Ceiling Optional “T” Bar Clip INSTALLATION INSTRUCTIONS FLUORESCENT 5" TYPE IC HOUSING Figure 5 Document Drawing/Page “T” Bar Hanger Bar Date DCR # 09/24/07 07-208 BALLAST REPLACEMENT Optional “T” Bar Clip Note: Tighten this screw to secure hanger bar to “T” bar. CI319X04R0 JAD NOTE: Ballast should be replaced by qualified electrician. 1. Disconnect power at fuse or circuit breaker before attempting to service the ballast. 2. Remove lamp and the trim form the housing. 3. Drop the housing from the frame by removing (3) screws inside the housing (Fig. 6). Figure 6 Note: Remove three screws for ballast access. 5. Secure hanger bars to T-bars and properly support the fixture from the building structure. NOTE: Optional T-Bar Clips and screws may be used as local code authority or site conditions require (Fig. 5). 6. Once the housing is in the desired location, squeeze tabs into hanger bars to lock luminaire (fixture) into place. 7. Wire luminaire (fixture) per “Electrical Connections” section. 8. Adjust fixture housing so that it is flush with or no more than 1/16" above the finished ceiling surface (Fig. 3). 9. Install lamp. 10. Install Trim. ELECTRICAL CONNECTION 1. Provide electrical service according to the “National Electrical Code” or your local electrical code to the junction box on the fixture frame. 2. Remove appropriate size knockout on fixture J-box for conduit connector. 3. Remove access panel to J-box by pushing up on spring clip. Attach Conduit with connector to J-box and secure. 4. Connect supply wires to fixture wires and insulate with proper size wire nuts (not provided). a.) Connect incoming ground wire (green or bare) to fixture ground wire (green or bare). b.) Connect incoming common (white) wire to fixture common (white). c.) Connect incoming hot (typically black) wire to fixture black wire. 5. Replace J-box access panel. SERVICING LAMPING INFORMATION Check trim correlation label on the inside of the fixture housing for lamp compatibility.p RE-LAMPING 1. Turn power off to fixture before re-lamping 2. Remove trim/reflector from fixture if needed to gain access to the lamp. 3. Allow lamp to cool and remove the old lamp from socket by pulling lamp gently out of the socket. 4. Install new lamp by pushing gently on the lamp until it snaps into socket. 5. Replace trim/reflector into fixture if needed. 0 1 2 3 4 5 6 4. Remove access panel with ballast attached from J-box by pushing up on spring clip. 5. Disconnect ballast from input wiring and lampholder leads (leads are terminated by wire nuts or push to release connectors on the ballast) 6. Replace ballast with a factory approved ballast. 7. Reinstall ballast by reversing above procedure. 8. Replace housing in the frame and secure with (3) screws. 9. Replace trim and lamp.