installation instructions fluorescent 5" type ic housing - E

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INSTALLATION INSTRUCTIONS
FLUORESCENT 5" TYPE IC HOUSING
CI319X04R0
JAD
Document
Drawing/Page
Date
DCR #
09/24/07
07-208
Figure 2
Note: Squeeze all locking tabs against rails
with pliers once fixture is positioned.
WARNING
1. Risk of Fire
Supply conductors (power wires) connecting the fixture must
be rated minimum 90˚C. If uncertain consult an electrician.
2. Risk of Electric Shock
Disconnect power at fuse or circuit breaker before installing or
servicing.
3. Risk of Fire/Electric Shock
If not qualified, consult an electrician.
CAUTIONS
1. For your safety read and understand instructions completely
before starting installation.
2. These luminaires (fixtures) are designed to meet the latest
NEC requirements and are listed in full compliance with UL
1598.
3. Before attempting installation, check your local electrical
code, as it sets the wiring standards for your locality.
NOTES:
1. If luminaire (fixture) is to be switched from a wall switch,
make sure black power supply wire is connected to the switch.
DO NOT connect the white supply wire to the switch.
2. Make certain no bare wires are exposed outside the wire nut
connectors.
3. This luminaire (fixture) is designed for installation where it
may come in contact with insulation (Fig. 1).
4. Bar hangers are designed to allow positioning of housing
along the entire length of bars.
Flange
Note: Hammer all four nails into
joists once fixture is aligned.
3. Position fixture between joists at desired location by sliding
housing on hanger bars. Once the housing is in the desired
location, squeeze tabs into hanger bars to lock luminaire (fixture)
into place (Fig 2).
4. Wire luminaire (fixture) per “Electrical Connections” section.
5. Locate center of fixture opening in the ceiling sheetrock and cut a
5-3/4" diameter hole.
6. After ceiling has been put in place, adjust fixture housing so that it
is flush with or no more than 1/16" above the finished ceiling
surface.
7. To adjust, loosen three screws inside the can, move the inside can
up or down to the proper position and tighten screws. (Fig. 3).
Figure 3
Note: Housing adjustment screws
0
1
2
3
4
5
6
8. Install lamp.
9. Install Trim.
Figure 1
Luminaire Housing
Ceiling Line
INSTALLATION IN NEW CONSTRUCTION
1. If provided install the gasket supplied with fixture by removing the
protective cover on the back of the gasket. Place the gasket so that
it extends around the extruded flange on the frame and covers the
(3) slots adjacent to the extruded flange.
2. Adjust hanger bars to fit between joists. Align the flange of the
hanger bar with the underside of the joists and nail the hanger bar
to the joist (Fig. 2). Level the opposite end of the hanger bar and
nail it securely to the joist. Repeat the process with the other
hanger bar.
INSTALLATION (SUSPENDED CEILINGS)
1. If provided install the gasket supplied with fixture by removing the
protective cover on the back of the gasket. Place the gasket so that
it extends around the extruded flange on the frame and covers the
(3) slots adjacent to the extruded flange.
2. Locate fixture proposed fixture center in the ceiling tile and cut
5-3/4" diameter hole.
3. Place ceiling tile in the T-bar grid.
4. Adjust hanger bars to fit between T-bars and rest fixture on top of
the T-bars, making sure that fixture opening is centered over the
hole in the ceiling tile. Hanger bars should be adjusted so that the
top of the T-bars fit into the slots on each end of the hanger bars.
Note: if needed, the size of the slot in the Hanger bars can be
adjusted up to 1/2" by bending the hook tab to either side. (Fig. 4).
Figure 4
Suspended
“T” Bar Ceiling
Optional
“T” Bar Clip
INSTALLATION INSTRUCTIONS
FLUORESCENT 5" TYPE IC HOUSING
Figure 5
Document
Drawing/Page
“T” Bar
Hanger Bar
Date
DCR #
09/24/07
07-208
BALLAST REPLACEMENT
Optional “T” Bar Clip
Note: Tighten this screw to secure
hanger bar to “T” bar.
CI319X04R0
JAD
NOTE: Ballast should be replaced by qualified electrician.
1. Disconnect power at fuse or circuit breaker before attempting to
service the ballast.
2. Remove lamp and the trim form the housing.
3. Drop the housing from the frame by removing (3) screws inside
the housing (Fig. 6).
Figure 6
Note: Remove three screws for ballast access.
5. Secure hanger bars to T-bars and properly support the fixture from
the building structure.
NOTE: Optional T-Bar Clips and screws may be used as local code
authority or site conditions require (Fig. 5).
6. Once the housing is in the desired location, squeeze tabs into
hanger bars to lock luminaire (fixture) into place.
7. Wire luminaire (fixture) per “Electrical Connections” section.
8. Adjust fixture housing so that it is flush with or no more than 1/16"
above the finished ceiling surface (Fig. 3).
9. Install lamp.
10. Install Trim.
ELECTRICAL CONNECTION
1. Provide electrical service according to the “National Electrical
Code” or your local electrical code to the junction box on the
fixture frame.
2. Remove appropriate size knockout on fixture J-box for conduit
connector.
3. Remove access panel to J-box by pushing up on spring clip.
Attach Conduit with connector to J-box and secure.
4. Connect supply wires to fixture wires and insulate with proper size
wire nuts (not provided).
a.) Connect incoming ground wire (green or bare) to fixture
ground wire (green or bare).
b.) Connect incoming common (white) wire to fixture common
(white).
c.) Connect incoming hot (typically black) wire to fixture black
wire.
5. Replace J-box access panel.
SERVICING
LAMPING INFORMATION
Check trim correlation label on the inside of the fixture housing for
lamp compatibility.p
RE-LAMPING
1. Turn power off to fixture before re-lamping
2. Remove trim/reflector from fixture if needed to gain access to the
lamp.
3. Allow lamp to cool and remove the old lamp from socket by
pulling lamp gently out of the socket.
4. Install new lamp by pushing gently on the lamp until it snaps into
socket.
5. Replace trim/reflector into fixture if needed.
0
1
2
3
4
5
6
4. Remove access panel with ballast attached from J-box by pushing
up on spring clip.
5. Disconnect ballast from input wiring and lampholder leads (leads
are terminated by wire nuts or push to release connectors on the
ballast)
6. Replace ballast with a factory approved ballast.
7. Reinstall ballast by reversing above procedure.
8. Replace housing in the frame and secure with (3) screws.
9. Replace trim and lamp.
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