AIC1563 Versatile DC/DC Converter n FEATURES n DESCRIPTION l 3V to 30V Input Voltage Operation. The AIC1563 is a monolithic control circuit con- l Internal 2A Peak Current Switch. taining the primary functions required for DC to l 1.5A Continuous Output Current. DC converters and highside-sensed constant cur- l Bootstrapped Driver. rent source. The device consists of an internal l High Side Current Sense Capability. temperature compensated reference, comparator, l High Efficiency (up to 90%). controlled duty cycle oscillator with an active cur- l Internal ±2% Reference. rent sense circuit, bootstrapped driver, and high l Low Quiescent Current at 1.6mA. current output switch. This device is specifically l Frequency Operation from 100Hz to 100KHz. designed to construct a constant current source for battery chargers with a minimum number of n APPLICATIONS external components. Bootstrapped driver can l Constant Current Source for Battery Chargers. drive the NPN output switch to saturation for l Saver for Cellular phones. higher efficiency and less heat dissipation. The l Step-Down DC-DC Converter Module. AIC1563 can deliver 1.5A continuous current without requiring a heat sink. n TYPICAL APPLICATION CIRCUIT D3 R1 470 D2 + 1N4148 1N4148 C3 300µH 1µF 8 RS 0.22 V IN 8V~25V BOOST DC IS DE VCC CF 7 C1 100µF 5 GND FB D1 1N5819 1 2 6 + L1 3 4 + 5V/1A C4 470µF R2 390K C2 1000pF AIC1563 RB RA 1K 3K R3 When V IN>15V, Then, R1=1K 2.2M Line Regulation VIN = 10V~20V @ IO=1A 40mV Load Regulation VIN = 15V, @ IO=100mA~1A 20mV Short Circuit Current VIN =15V, @ RL = 0.1Ω Step-Down Converter 1.3A Analog Integrations Corporation 4F, 9 Industry E. 9th Rd, Science-Based Industrial Park, Hsinchu, Taiwan TEL: 886-3-5772500 FAX: 886-3-5772510 www.analog.com.tw DS-1563-02 012102 1 AIC1563 AIC1563 n ORDERING INFORMATION PIN CONFIGURATION AIC1563-CXXX PACKING TYPE TR: TAPE & REEL TB: TUBE PACKAGING TYPE N: PLASTIC DIP S: SMALL OUTLINE DIP-8 SO-8 TOP VIEW DC 1 8 BOOST DE 2 7 IS 6 VCC CF 3 GND 4 5 FB Example: AIC1563CSTR à in SO-8 Package & Taping & Reel Packing Type (CN is not available in TR packing) n ABSOLUTE MAXIMUM RATINGS Supply Voltage..............................................................… … … … … ............................. 30V Comparator Input Voltage Range ............................................… … … … .......... -0.3V~30V Switch Collector Voltage....................................................… … … … … ......................... 30V Switch Emitter Voltage......................................................… … … … … ......................... 30V Switch Collector to Emitter Voltage ..................................… … … … ............................. 30V Driver Collector Voltage....................................................… … … … … .......................... 30V Switch Current ................................................… … … … … … ......................................... 2A Power Dissipation and Thermal Characteristics DIP Package Ta= 25°C............................… … … … ................................ 1.0W Thermal Resistance .............… … … … ......................... 100°C/W SO Package Ta= 25°C......................… … … … … ............................... 625mW Thermal Resistance ...................… … … ...................... 160°C/W Operating Junction Temperature .....................................................… … … ............. 125°C Operating Ambient Temperature Range .......................… … … … … ......................... 0~70°C Storage Temperature Range ...................................… … … … .................... - 65°C ~ 150°C 2 AIC1563 AIC1563 n TEST CIRCUIT R1 VCC 1K 50mA Current Source 4.55V @VCC=5V 1A Current Source 1 BOOST 8 DC 2 3 2V/0V IDISCHG/ ICHG DE IS CF VCC 4 FB GND 4.75V 7 6 VCC 5 1.275V 1.225V AIC1563 CT 1nF n ELECTRICAL CHARACTERISTICS (V PARAMETER TEST CONDITIONS CC= 5V, TA=25°C, unless otherwise specified.) SYMBOL MIN. TYP. MAX. UNIT Oscillator Charging Current 5.0V≤VCC≤30V ICHG 10 25 40 µA Discharge Current 5.0V≤VCC≤30V IDISCHG 100 150 200 µA Voltage Swing PIN 3 Discharge to Charge Current Ratio VIS =VCC Current Limit Sense Voltage ICHG=IDISCHG VOSC 0.6 IDISCHG / ICHG 6.0 VCC – VIS 250 V 300 350 mV Output Switch Saturation Voltage, Emitter Follower Connection IDE=1.0A; VBOOST =VDC = VCC VCE(SAT) 1.5 1.8 V Saturation Voltage IDC=1.0A; IBOOST =50mA, (Forced β≅20) VCE (SAT) 0.4 0.7 V DC Current Gain ISC =1.0A; VCE =5.0V Collector Off-State Current VCE =30V hFE IC(OFF) 35 120 10 nA 3 AIC1563 AIC1563 n ELECTRICAL CHARACTERISTICS (V PARAMETER TEST CONDITIONS CC= 5V, TA=25°C, unless otherwise specified.) SYMBOL MIN. TYP. MAX. UNIT 1.275 V 1.29 V Comparactor Threshold Voltage TA=25°C 0°C ≤ TA ≤ 70°C Threshold Voltage Line Regulation 3.0V≤VCC≤30V Input Bias Current Supply Current 1.21 1.25 REGLINE 0.1 0.3 mV/V VIN=0V IIB 0.4 1 µA VIS =VCC, pin 5>VFB 5.0V≤ VCC ≤30V CT =1nF PIN 2=GND Remaining pins open ICC 1.6 3 mA PERFORMANCE CHARACTERISTICS 2 ICC , Supply Current (mA) 1000 VCC=5V VIS =VCC PIN 5=GND 100 ON -TIME 10 OFF-TIME 1.6 C T = 1nF 1.2 V IS = VCC PIN 2 =GND 0.8 0.4 1 tON-OFF, Output Switch ON-OFF Time (µS) n TYPICAL 1.225 VFB 0.1 1 10 CT, Oscillator Timing Capacitor (nF) Fig. 1 Output Switch ON-OFF Time vs. Oscillator Timing Capacitor 100 0 0 5 10 15 20 25 30 VCC, Supply Voltage (V) Fig. 2 Standby Supply Current vs. Supply Voltage 4 AIC1563 AIC1563 n TYPICAL PERFORMANCE CHARACTERISTICS 1.3 350 VFB, Threshold Voltage (V) VCC-VIS Threshold Voltage (mV) VCC = 5V, CT = 1nF, PIN 2 = GND 1.28 1.26 1.24 1.22 1.2 0 10 20 30 40 50 60 Temperature (°C) 70 80 340 330 320 300 290 280 270 260 250 0 VCE(SAT), Saturation Voltage (V) 0.8 VCC = 5V PIN 1, 7, 8 = VCC PIN 3, 5 = GND 1.6 1.5 1.4 1.3 0.6 0.5 1 20 30 40 50 60 70 80 Temperature (°C) IS Threshold Voltage vs. Temperature VCC = 5V PIN 7 = VCC PIN 2, 3, 5 = GND 0.4 Forced Beta = 20 0.2 1.2 0 10 Fig. 4 1.8 1.7 VCC = 5V, CT = 1nF, PIN 2 = GND 310 Fig. 3 VFB , Threshold Voltage vs. Temperature VCE(SAT), Saturation Voltage (V) (Continued) 0 0 1.5 0.5 IE, Emitter Current (A) 1 1.5 IC, Collector Current (A) Fig. 5 Emmiter Follower Configuration Output Switch Saturation Voltage vs. Emmiter Current Fig. 6 Common Emitter Configuration Output Switch Saturation Voltage vs. Collector Current n BLOCK DIAGRAM 1 DC 8 Q2 Q1 BOOST QS R 80 2 DE 7 IS Is CT Oscillator CF 6 3 VCC Comparator 1.25V Reference Voltage GND 4 + 5 FB 5 AIC1563 AIC1563 n PIN DESCRIPTIONS PIN 1: DC - The switch collector is 2A. PIN 5: FB PIN 2: DE - Darlington switch emitter. PIN 6: VCC - Power supply input. PIN 3: CF - Oscillator timing capacitor. PIN 7: IS PIN 4: GND - Power ground. - Feedback comparator inverting input. - Highside current sense input. VCC - VIS=300mV. PIN 8: BOOST -Bootstrapped driver collector. n APPLICATION INFORMATIONS DESIGN FORMULA TABLE l CALCULATION STEP-DOWN STEP-UP VOUT + VF VIN(MIN) - VSAT - VOUT 1 FMIN VOUT + VF - VIN(MIN) VIN(MIN) - VSAT 1 FMIN CT 4x10-5tON 4 x 10-5tON IC (SWITCH) 2IOUT(MAX) t ON t OFF (t ON + t OFF) MAX RS 0.3/IC(SWITCH) L(MIN) Co ( The following power supply characteristics must be chosen: VIN - Nominal input voltage. VOUT - Desired output voltage, VOUT = 1.25 (1 + RB/RA) t ON + t OFF ) tOFF 0.3/ IC (SWITCH) VIN(MIN) - VSAT - VOUT ) tON(MAX) IC(SWITCH) IC ( SWITCH) ( t ON + t OFF ) 8 VRIPPLE(P - P) VSAT = Saturation voltage of the output switch. VF = Forward voltage of the ringback rectifier IOUT 2IOUT(MAX) ( FMIN ( VIN(MIN) - VSAT ) tON(MAX) IC(SWITCH) IOUT tON VRIPPLE(P - P) - Minimum desired switching frequency at selected values for VIN and IOUT . VRIPPLE (P-P) -Desired peak-to-peak output ripple voltage. In practice, the calculated value will need to be increased due to the capacitor equivalent series resistance and board layout. The ripple voltage should be kept to a low value since it will directly affect the line and load regulation. - Desired output current. 6 AIC1563 AIC1563 n APPLICATION EXAMPLES D1 R2 1K D2 L1 IN4148 C4 220 µF 4 C1 DE IS + GND FB 470P C3 220µF AIC1563 680 4 MPS2222A DIS 6 RX R7 R14 200K + RY C6 0.1 µ F C11 100µF C8 7 R6 8 50K 0.1µF R11 15 LED2 14 GND ADJ SEL1 SEL3 SEL2 TMR MODE LED3 GREEN RED R16 R17 680 16 ICON LED1 VTS BAT1 VCC 5 47nF 3 VCC RS 0.3/1W 6 CF C10 C7 0.1µF VBT R15 5 THERMISTOR 3 2 Q1 91K IN4148 7 C9 4.7µF R9 1N5819 DSW PEAK + **BATTERY 2 390K BOOST 1 LED2 R12 100K U2 YELLOW 0.1µF D4 D3 8 DC PB SW R10 100K R8 300 K C5 U1 1 20/5W IN5819 + 1µF R5 120/0.5W R4 270 LED1 220 µ H C2 SW1 R3 R1 680 13 12 11 10 9 AIC1781 100K U3 VIN 11~15V VOUT VIN + R13 470K 78L05 Q2 MMBT2222A + C12 C13 GND 1µF 10µF **3~5 NiMH/NiCd cells. Note: Charge Current=0.3/RS Ampere Safety Timer: 80min Fig. 1 Battery Charge Circuit for Fluctuating Charging Current Applications R1 220µ H 1K C3 1µ F R2 120 D2 D3 1N5819 (%) *RS D1 1N5821 1N4148 VIN = 16 V , V O= 1 2 V 220µF + CT CO DE IS CF VCC GN D AIC1563 90 C5 10µF BOOST DC 220µF C1 470pF + IO L + V IN 100 VIN = 16 V , V O= 8 V 80 RB FB RA 5.6K 33K 70 0 *I O=300mV/RS 0.5 1 1.5 2 Io (A ) Efficiency vs Output Current Fig. 2 Battery Charge Circuit 6 AIC1563 AIC1563 n APPLICATION EXAMPLES (Continued) C3 D1 L1 + 5V 1N5819 300µH 1µF 8 RS 0.22 V IN BOOST DC IS DE VCC CF 7 6 16V~25V + 5 C1 100µF GND FB D1 1N5819 1 + 12V/1A C4 470µF 2 3 4 RB C2 470pF RA 1K AIC1563 13K Fig. 3 Step-Down Converter with External 5V Bootstrap 200 µH D1 VOUT L1 1N5819 R1 150 RS 0.22 VIN 8~16V C1 + 100µF 28V/200mA + 8 BOOST DC 1 7 IS DE 2 6 VCC CF 3 220 µF C0 GND 4 5 FB CT 680pF AIC1563 RA RB 2K2 47K Line Regulation VIN = 8V~16V @ IO=200mA Load Regulation VIN = 12V, @ IO=80mA~200mA 100mV 40mV Fig. 4 Step-Up Converter 7 AIC1563 AIC1563 n APPLICATION EXAMPLES (Continued) D1 L VOUT R1 + 8 BOOST DC IS DE 7 RS VIN 6 CF VCC + 5 C1 FB GND C0 1 2 Q1 3 R2 4 CT AIC1563 RA RB Fig. 5 Step-Up Converter with External NPN Switch 1 2 L1 4 CT 560pF 1N5819 V OUT -12V/100mA BOOST DE IS CF VCC 3 100µH D1 DC 8 7 6 5 GND FB 953 RB C0 V IN 4.5V~6V + 100µF C1 AIC1563 + 0.26 RS RA 8.2K 470µF Line Regulation VIN = 4.5V~6V @ IO=100mA 20mV Load Regulation VIN = 5V, @ IO=10mA~100mA 100mV Fig. 6 Inverting Converter 8 AIC1563 AIC1563 n PHYSICAL DIMENSIONS l 8 LEAD PLASTIC SO (unit: mm) D SYMBOL MIN MAX A 1.35 1.75 A1 0.10 0.25 B 0.33 0.51 C 0.19 0.25 D 4.80 5.00 E 3.80 4.00 H E e e A A1 C B l 1.27(TYP) H 5.80 6.20 L 0.40 1.27 L 8 LEAD PLASTIC DIP (unit: mm) D E1 E A2 A1 C L eB b SYMBOL MIN A1 0.381 — A2 2.92 4.96 b 0.35 0.56 C 0.20 0.36 D 9.01 10.16 E 7.62 8.26 E1 6.09 7.12 e MAX 2.54 (TYP) eB — 10.92 L 2.92 3.81 e 9