General Safety Information The level section of the chain guide outer plate should be directly above and parallel to the largest chainring. Secure using a 5 mm Allen key. Specifications Front Derailleur WARNING • Use neutral detergent to clean the chain. Do not use alkali-based or acid based detergent such as rust cleaners as it may result in damage and/or failure of the chain. • Use the reinforced connecting pin only for connecting the narrow type of chain. • There are two different types of reinforced connecting pins available. Be sure to check the table below before selecting which pin to use. Reinforced If connecting pins other than reinforced connecting pins Chain Chain tool connecting pin are used, or if a reinforced connecting pin or tool which is not suitable for the type of chain is used, sufficient 9-speed super narrow Silver connection force may not be obtained, which could chain such as TL-CN32 / TL-CN23 6.5mm CN-7701 / CN-HG93 cause the chain to break or fall off. 8- / 7- / 6-speed narrow • If it is necessary to adjust the length of the chain due Black chain such as TL-CN32 / TL-CN23 to a change in the number of sprocket teeth, make the 7.1mm CN-HG50 / CN-IG51 cut at some other place than the place where the chain has been joined using a reinforced connecting pin or an end pin. The chain will be damaged if it Reinforced Connecting Pin is cut at a place where it has been joined with a reinforced connecting pin or an end pin. • Be careful not to let the cuffs of your clothes get caught in the chain while riding, otherwise you may fall off the bicycle. • Check that the tension of the chain is correct and that the chain is not damaged. If the tension End Pin Link Pin is too weak or the chain is damaged, the chain should be replaced. If this is not done, the chain may break and cause serious injury. • Use a front chainwheel which is compatible with 9-speed chains in conjunction with Shimano CN-7701, CN-HG93 and CN-HG73 chains. If a chainwheel for an 8-speed chain or less is used, front chainwheel gear shifting problems may occur, or the chain pins might fall out, causing the chain to break. • The two left crank arm mounting bolts should be tightened alternately in stages rather than each bolt being fully tightened all at once. Use a torque wrench to check that the final tightening torques are within the range of 12 - 15 N·m. Furthermore, after riding approximately 100 km (60 miles), use a torque wrench to re-check the tightening torques. It is also important to periodically check the tightening torques. If the tightening torques are too weak or if the mounting bolts are not tightened alternately in stages, the left crank arm may come off and the bicycle may fall over. • Check that there are no cracks in the crank arms before riding the bicycle. If there are any cracks, the crank arm may break and you may fall off the bicycle. • Obtain and read the service instructions carefully prior to installing the parts. Loose, worn, or damaged parts may cause injury to the rider. We strongly recommend only using genuine Shimano replacement parts. • Read these Technical Service Instructions carefully, and keep them in a safe place for later reference. Note • In addition, if pedaling performance does not feel normal, check this once more. • Check that there is no looseness in any joints or connections before riding the bicycle. (BB-FC, FC-PD) • Do not wash the bottom bracket with high-pressure jets of water. • If you feel any looseness in the bottom bracket axle, the bottom bracket should be replaced. • If gear shifting operations do not feel smooth, wash the derailleur and lubricate all moving parts. • If the amount of looseness in the links is so great that adjustment is not possible, you should replace the derailleur. • You should periodically wash the chainrings in a neutral detergent and then lubricate them again. In addition, cleaning the chain with neutral detergent and lubricating it can be an effective way of extending the useful life of the chainrings and the chain. • If the chain keeps coming off the chainrings during use, replace the chainrings and the chain. • When the chain is in the position shown in the illustration, the chain may contact the front chainrings or front derailleur and generate noise. If the noise is a problem, shift the chain Front onto the next-larger rear sprocket or the one after. chainrings • Apply grease to the bottom bracket before installing it. • For smooth operation, use the specified outer casing and the bottom bracket cable guide. Rear • This front derailleur is for triple front chainwheel use only. It cannot be used with the sprockets double front chainwheel, as the shifting points do not match. • When installing the top route type, choose a frame that has three outer casing holders as shown in the illustration at right. • Use an outer casing which still has some length to spare even when the handlebars are turned all the way Outer casing holders to both sides. Furthermore, check that the shifting lever does not touch the bicycle frame when the handlebars are turned all the way. • A special grease is used for the gear shifting cable (SIS-SP41). Do not use DURA-ACE grease or other types of grease, otherwise they may cause deterioration in gear shifting performance. • Grease the inner cable and the inside of the outer casing before use to ensure that they slide properly. • Operation of the levers related to gear shifting should be made only when the front chainwheel is turning. • If the brake fluid used in the oil disc brakes is of a type which tends to adhere to the plastic parts of the shifting lever, this may cause the plastic parts to crack or become discolored. Therefore, you should make sure that the brake fluid does not adhere to these plastic parts. The mineral oil which is used in SHIMANO disc brakes does not cause cracking or discoloration if it adheres to plastic parts, but such parts should be cleaned with alcohol beforehand to prevent foreign particles from adhering. • Do not disassemble the indicator and shifting lever unit, as this may damage them or cause mis-operation. • Parts are not guaranteed against natural wear or deterioration resulting from normal use. • For maximum performance we highly recommend Shimano lubricants and maintenance products • For any questions regarding methods of installation, adjustment, maintenance or operation, please contact a professional bicycle dealer. X = Available FD-M760-E FD-M761A-6 / FD-M760A-6 FD-M761A-3 / FD-M760A-3 FD-M580-E FD-M581A-6 / FD-M580A-6 FD-M581A-3 / FD-M580A-3 Model number Normal type X X Top route type X X X 22T 22T 22T Min. difference between top and intermediate 12T 12T 12T Front derailleur installation band diameter When using the S, M size, use an installation band with a diameter of 28.6 mm, 31.8mm and install it to a L size adapter. Wire fixing bolt Tightening torque : 5 - 7 N·m {44 - 60 in. lbs.} Chain length S, M, L S, M, L S, M, L 66° - 69° 66° - 69° 63° - 66° Applicable chain line 50 mm 50 mm 50 mm 44T 44T / 48T 44T / 48T Add 2 links (with the chain on both the largest sprocket and the largest chainring) Largest sprocket Largest chainring • FD-M581A < Normal type > Model number FC-M580 FC-M760 Chainwheel tooth combination FC-M761 104 mm / 64 mm 104 mm / 64 mm Crank arm length 165 mm, 170 mm, 175 mm, 180 mm 170 mm, 175 mm 165 mm, 170 mm, 175 mm, 180 mm 50 mm 50 mm Shell width 68, 73 mm 68, 73 mm BC1.37 (68, 73mm) BC1.37 (68, 73mm) Wire fixing bolt Installation of the lever 170 mm, 175 mm Chain line Thread dimensions Chain FC-M581 44-32-22T / 48-36-26T 44-32-22T Bolt circle diameter Use a handlebar grip with a maximum outer diameter of 32 mm. Tightening torque : 5 N·m {44 in. lbs.} Tightening torque : 5 - 7 N·m {44 - 60 in. lbs.} • Install the shifting lever in a position where it will not obstruct brake operation and gear shifting operation. • Do not use in a combination which causes brake operation to be obstructed. • In the case of carbon handlebars, it may be necessary to lower the tightening torque in order to prevent damage to the handlebar. Please consult the bicycle or handlebar manufacturer regarding the appropriate level of tightening torque for carbon handlebars. 5 mm Allen key Gear shifting operation This release lever is equipped with a 2-way release mechanism which allows release operations to be carried out by either pushing or pulling the lever. Both lever (A) and lever (B) always return to the initial position when they are released after shifting. When operating one of the levers, always be sure to turn the crank arm at the same time. To shift from a small chainring to a larger chainring To shift from a large chainring to a smaller chainring When lever (A) is pressed once, there is a shift of one step from a small chainring to a larger chainring. When lever (B) is pressed once, there is a shift of one step from a large chainring to a smaller chainring. Example: Example: Lever (A) initial position from intermediate chainring to largest chainring. from largest chainring to intermediate chainring. 1. Low adjustment First remove the Pro-Set alignment block . Next, set so that the clearance between the chain guide inner plate and the chain is 0 - 0.5 mm. Levier (B) 2-way release Low adjustment screw TL-FC32 1, 2 Use the special tool TL-FC32 to install the right adapter Chain position 4 Use the TL-FC16 to tighten the cap. Tightening torque: 0.7 - 1.5 N·m {6 - 13 in. lbs.} 6 Push in the stopper plate and check that the plate pin is securely in place, and then tighten the bolt of the left crank arm. Note : Each of the bolts should be evenly and equally tightened to 12 - 15 N·m {106 - 132 in. lbs.}. Largest sprocket Wide groove area (A) 5 A 1 5 B Chain 2. Connecting and securing the inner cable TL-FC16 6 2 3 Operate lever (B) two times or more, and check on the indicator that the lever is at the lowest position. Then remove the inner hole cover and connect the inner cable. SI-6M8FA F A Spacer 68mm 73mm 68 mm F A 73 mm F A F A F A 73 mm F A F B F C 2.5 mm 1.8 mm 0.7 mm F B F C Chaincase Stay Type 68 mm Bracket Type Chaincase stay 68 mm F A F A 73 mm F A F C F A 73 mm F A F A 73 mm Outer casing Front derailleur Front chainwheel Chain Bottom bracket cable guide This service instruction explains how to use and maintain the Shimano bicycle parts which have been used on your new bicycle. For any questions regarding your bicycle or other matters which are not related to Shimano parts, please contact the place of purchase or the bicycle manufacturer. XT LX SL-M760 SL-M580 SIS-SP41 SIS-SP41 FD-M760A / FD-M761A FD-M580A / FD-M581A FC-M760 / FC-M761 FC-M580 / FC-M581 CN-HG93 CN-HG73 SM-SP17 / SM-BT17 F A F A Front Derailleur Install as shown in the illustration. Front Chainwheel Install the inner hole cover by turning it as shown in the illustration until it stops. Do not turn it any further than this, otherwise it may damage the screw thread. These service instructions are printed on recycled paper. Adapter One Holland, Irvine, California 92618, U.S.A. Phone: +1-949-951-5003 Industrieweg 24, 8071 CT Nunspeet, The Netherlands Phone: +31-341-272222 Pro-Set gauge 3-77 Oimatsu-cho Sakai-ku, Sakai, Osaka 590-8577, Japan Please note: specifications are subject to change for improvement without notice. (English) © Mar. 2006 by Shimano Inc. XBC SZK Printed in Japan. Tightening torque : 35 - 50 N·m {305 - 435 in. lbs.} Adapter B Outer casing adjustment barrel After completion of steps 1 - 4, move the shifting lever to check the shifting. (This also applies if shifting becomes difficult during use.) Tightening torque : 0.3 - 0.5 N·m {3 - 4 in. lbs.} Inner hole cover When cutting the outer casing, cut the opposite end to the end with the marking. After cutting the outer casing, make the end round so that the inside of the hole has a uniform diameter. If the chain falls to the crank side. Tighten the top adjustment screw clockwise (about 1/4 turn). If shifting is difficult from the intermediate chainring to the largest chainring. Loosen the top adjustment screw counterclockwise (about 1/8 turn). If shifting is difficult from the intermediate chainring to the smallest chainring. Loosen the low adjustment screw counterclockwise (about 1/4 turn). Tighten the top adjustment screw If there is interference between the chain and the front derailleur clockwise (about 1/8 turn). inner plate at the largest chainring. Loosen the top adjustment screw If there is interference between the chain and the front derailleur counterclockwise (about 1/8 turn). outer plate at the largest chainring. If the intermediate chainring is skipped when shifting from the largest chainring. < Top route type > < Normal type > Pro-Set alignment block Gear teeth should come within this range Bolt SM-SP17 / SM-BT17 Adjust and then install the front derailleur as shown in the illustration. Do not remove the Pro-Set alignment block at this time. Chain 5. Troubleshooting chart • FD-M760A / FD-M580A For bracket type Intermediate chainring Inner cable Attach the same outer end cap to the cut end of the outer casing. F C A B Chain guide inner plate Inner hole cover E-type bracket In order to realize the best performance, we recommend that the following combination be used. Rapidfire M9 (Shifting lever) When carrying out adjustment, set the chain to the largest sprocket, and at the front, set the chain to the intermediate chainring. Adjust using the outer casing adjustment barrel so that the clearance between the chain guide inner plate and the chain is 0 - 0.5 mm. Largest sprocket Outer end cap Series 4. Adjustment of the intermediate chainring Chain position Cutting the outer casing F A Chain A Note : Set the stopper plate in the right direction as shown in illustration. Stopper plate Band Type E-type bracket Top adjustment screw Largest chainring Plate pin Push up Bracket Type 68 mm Chain position Lever (B) < FC-M761 / FC-M581 > Band Type 68 mm Smallest chainring Chain guide inner plate Set section A of the left crank into the axle of the right crank unit where the groove is wide. < FC-M760 / FC-M580 > Set so that the clearance between the chain guide outer plate and the chain is 0 - 0.5 mm. B A Follow the procedure in the figure. Insert the right crank unit. Pull Pull Chain guide outer plate Installation of the Front Chainwheel and Front Derailleur 3 4 Top route type Normal type Smallest sprocket Pro-Set alignment block (counterclockwise thread) and the left adapter (clockwise thread). Tightening torque: 35 - 50 N·m {305 - 435 in. lbs.} After taking up the initial slack in the cable, re-secure to the front derailleur as shown in the illustration. 3. Top adjustment SIS Adjustment Be sure to follow the sequence described below. (1) Check whether the width of the bottom bracket shell is 68 mm or 73 mm. (2) Next, install the adapter while referring to the illustrations below. Front Drive System < Top route type > Note: Pass the cable through as shown in the illustration. Chainwheel ■ Spacer installation method Technical Service Instructions Note: Pass the cable through as shown in the illustration. Chainstay angle Chainstay angle (a) Applicable front chainwheel < Top route type > < Normal type > Chain guide Installation band diameters: S (28,6 mm), M (31,8 mm), L (34,9 mm) X Front chainwheel tooth difference • FD-M761A Chainwheel (largest chainring) Note: Pass the cable through as shown in the illustration. Wire fixing bolt 5 mm Allen key Loosen the outer casing adjustment barrel counterclockwise (1 or 2 turns). If there is interference between Tighten the outer casing the chain and front derailleur adjustment barrel clockwise inner plate when the rear (1 or 2 turns). sprocket is shifted to the largest sprocket when the chainwheel is at the intermediate chainring position. If the chain falls to the bottom bracket side. Tighten the low adjustment screw clockwise (about 1/2 turn). If the lever is stiff when shifting from the intermediate chainring to the largest chainring Loosen the top adjustment screw counterclockwise (about 1/4 turn).