1 E L E C T R I C A L C O N N E C T I V I T Y: Q U I C K I N S TA L L E D – B U I L D - I N R E L I A B I L L I T Y E A S Y T O M A I N TA I N 2 Cooper Crouse-Hinds © 2008 - all rights reserved 3 4 5 6 7 EXLINK 4-POLE/4-POLE + PE 6.612 EXLINK ETHERNET/USB 6.242 EXLINK 6-POLE/6+PE 6.282 M U LT I - P U R P O S E T E R M I N A L 6.522 PLUGS AND SOCKETS FOR ZONE 1 10 – 125 A 6.582 PLUGS AND SOCKETS FOR ZONE 2 16 – 125 A 6.862 P L U G S A N D S O C K E T S F O R I N D U S T R I A L A P P L I C AT I O N 6.102 E X - R E PA I R A N D M A I N T E N A N C E S O C K E T S 6.118 E X - R E PA I R A N D M A I N T E N A N C E S O C K E T D I S T R I B U T I O N S 6.126 E X - P O RTA B L E M U LT I - O U L E T D I S T R I B U T I O N S A N D C A B L E R E E L S 6.128 8 9 10 11 12 Cooper Crouse-Hinds © 2008 - all rights reserved I Electrical Connectivity – Confidence in Contacts I From Ethernet connection to 125 A 3-phase Motors durable electrical connection with low Well connected insertion and withdrawal forces – and Practice shows that a hundred percent Connectivity solutions needs various this has been the case for decades, electrical connection is not the only requirements: since this kind of contact technique feature marking a high-quality plug high-frequency low current for BUS has been standard at CEAG products and socket system. In particular, in the or Ethernet connections since 1985. often very harsh industrial environments ● ● low voltage with rated current mechanical strength is of great impor- up to 16 A Corrosion, no thank you! tance. In addition to a good electrical rated voltage from 250 V to 750 V and Electrical equipment in the offshore connection, the patented plug-in-and- rated current up to 125 A area is often strongly attacked by turn switching of the plug and socket these are only the most visible differen- aggressive chemicals or salt water. also guarantees a rugged mechanical ces in product design. In order to ensure that our plugs and connection. Even if you pull hard, Even more requirements have been sockets remain in good working order, it won’t come apart. taken into account while designing and even after long-term use in an aggressi- manufacturing connectivity products ve atmosphere, we have provided for use in hazardous areas. the plug pins with a high-grade nickel On request with auxiliary contacts Chemical resistance as well as mecha- plating. All other exterior metal parts Auxiliary contacts are a fine thing. nical strength – thermal behaviour and are made of high quality stainless steel. With them, you can hand-on selective extended lifetime – products with the It goes without saying that the enclo - messages. For example during a trade mark “CEAG” will adhere to sures are made of corrosion, cold and routine maintenance, when you want this challenges. Product families like impact resistant plastics. to know which plug sockets are mo- ● eXLink ®, Ex-Therm and plugs & mentarily in use. The auxiliary contact sockets GHG 5… will serve most of Short circuit protection can be fitted in all 4- and 5-pole wall the upcoming market requirements. It’s better to be on the safe side – sockets, also at a later date. should a fault occur in the connected Cooper Crouse-Hinds: Always a reliable contact electrical apparatus, the plug and socket must maintain the explosion The principal protection. No problem, because, feature is the pin in conjunction with a back-up fuse and sleeve con- that can be so generously rated that tact point. It during the normal start-up of a three- determines the phase current motor with separate overall quality thermal protection no tripping occurs, of the plug and the explosion protection and the socket system; function of the switch are not affected, inadequately de- even in the event of a direct short- signed contacts circuit. mean high insertion and with - Switching under full capacity drawal forces, Functionality even at the top-end. The unreliable con- integrated interlock switch warranties tact- making, not only a voltage free connection of high transition resistances and high the contacts but also an AC-3 motor thermal loads. The explosion protection switching capability. Meaning even stands and falls with these features. when you plug in an appliance that The self-cleaning EEx-e multicontact is switched on, you have no problems. connections are made of louver-like This means that even electric motors punched and specially treated copper can be switched on and off and up beryllium band. A large number of to full capacity without damaging the contact points ensure a perfect and interlock switch. 6.2 COOPER CROUSE-HINDS GMBH I What is eXLink? I 1 2 3 Cooper Crouse-Hinds © 2008 - all rights reserved What is eXLink? eXLink is a complete system for connecting and disconnecting products electrically. This system is available in different versions for different applications: 4-pole, 4-pole + PE, 6-pole + PE and 7-pole. 4 Here it is necessary to distinguish between active components (couplers/ receptacles) that, due to the design of the live parts (contact sockets in IP 30), can also be live when open, and passive components (plugs/inlets) that, due to the exposed plug pins, must not be live. 5 A solution for every environment Depending upon the field of application, the components of the eXLink connector system are available in different versions: • Moulded plastic 6 The material used here is a heavy-duty, impact resistant polyamide that, even in the event of extreme fluctuations in temperature, retains its high material properties. • Nickel-plated brass 7 The use of this material has proved very successful for inlets and receptacles in flameproof apparatus. Thanks to its insensitivity to severe ambient conditions, it is particularly well suited for use in atmospheres with a particularly high content of harmful substances. 8 • AISI 316L stainless steel This material is used if aggressive environmental influences, such as salt water, acids, alkalis, place particularly high demands on the corrosion resistance and mechanical stress of a component. Stainless steel receptacles and inlets are also used for the connection of flameproof apparatus. 9 • Option for the connection of armoured cables: In order to be able to provide a solution for the connection of armoured, braided or screened cables, we have developed a metal version with a universal armouring clamp. This allows the use of many commonly used armoured cables. An external strain relief provides protection against strong external 10 forces. This solution is available in nickel-plated brass and stainless steel for plugs and couplers. 11 • Threads: The 4-pole and 4-pole + PE inlets and receptacles feature an integral M20 or NPT 1/2” thread. The 6-pole + PE and 7-pole inlets and receptacles have an integral M25 or NPT 3/4” thread. NPT-metallic only. 12 COOPER CROUSE-HINDS GMBH 6.3 I What is eXLink? I Cooper Crouse-Hinds © 2008 - all rights reserved Components Different applications need individual solutions, who can be reached by the combination of well-suited components. • Plug: Suitable as a cable end – with plug pins (male), must not be live when disconnected (passive component). • Connector: Suitable as a cable end – with contact sockets (female), can be live when disconnected (active component). • Receptacle: Suitable for installation with thread in products – with contact sockets (female), can be live when disconnect (active component). • Inlet: Suitable for installation with thread in products – with plug pins (male), must not be live when disconnected (passive component). • Y-adaptor Junction-box: Suitable for connecting field devices to a data line – two cable entries and optional one eXLink receptacle or inlet with contact sockets (active component) or inlet with plug pins (passive component). • Y-adaptor Junction-unit: Suitable for connecting field devices to a data line – 3 eXLink, optional receptacle with contact sockets (active component) or inlet with plug pins (passive component). • Elbow: 90° elbow to facilitate installation of an inlet or a receptacle into a device when it is not possible to lay the cables in a straight line. The direction of the elbow can be aligned in 12 directions. • Locking device: A two-part system which, when eXLink is installed on the connector/inlet, plug/receptacle or connector/plug, allows a padlock to be attached to prevent eXLink from being disconnected by unauthorised person. 6.4 COOPER CROUSE-HINDS GMBH I eXLink – function and technique I 1 Cooper Crouse-Hinds © 2008 - all rights reserved 2 Function Connection types The self-cleaning Ex-e multi-contact The eXLink is available in two connec- conducting pins provide permanent tion types: faultless electrical connection. To • Crimp connection ensure that the contact system remains The conductors are crimped directly fully functional even during long-term into the contact pins. The crimp use in aggressive environments all connection is suitable for all cables from 0.75 to 1.5 mm or in a second The quality of the connection means version for 2.5 mm 2. Smaller cables the mA range up to 16 A continuously. 4 2 conducting pins are silver-plated. that the system is suitable for current in 3 can be soldered. • Cage clamp terminal 5 This solution allows conductors Coding between 0.5 and 1.0 mm 2 to be Male and female connectors are installed easily as the conductors coded using the IEC 309 system do not have to be crimped into the where voltage and current types have contact pins. All plugs and couplers their own „time of day“ to ensure that up to and including the 4-pole version the correct connection is made. can be delivered with cage clamp 3-/4-pole: terminals. 6 • 2 h Bus connections • 5 h 24 V AC 4-pole + PE Extended ambient temperature range • 6 h 230 V AC 2-pole + PE The system is approved for a standard • 8 h 24 V DC 4-pole ambient temperature range of –55 °C • 10 h 230 V AC 4-pole + PE to +75 °C. The use of moulded plastic • 12 h 24 V AC 2-pole + PE versions is restricted in mechanical • 4 h 110 V AC 2-pole + PE 7 strength from –55 °C to –25 °C. Above 6+1-pole: +40 °C up to +75 °C the rated current • 4 h 110 V AC 6-pole + PE have to be decreased. 8 • 6 h 230 V AC 6-pole + PE • 8 h 24 V DC 7-pole • 10 h 400 V AC 6-pole + PE • 12 h 24 V AC 6-pole + PE 9 However, individual combinations can also be coded if required by customers. The time code can be read on the connector. The location of PE/PA in relation to the keyway determines 10 the name (e.g. 6 h = PE/PA bottom). 11 12 COOPER CROUSE-HINDS GMBH 6.5 e X L i n k eXLink 4-pole/4-pole + PE Providing flexible power supply and BUSconnection there, where it is needed – even in hazardous areas for the Zones 1, 2, 21 and 22. The eXLink 4-pole/4+1 pole is a complete system for connecting and disconnecting Cooper Crouse-Hinds © 2008 - all rights reserved products electrically. Supplying from low voltage BUS signals up to 250 V AC / 10 A electrical power the full range of connectors and receptacles are available with moulded plastic enclosure as well as nickel-plated brass or stainless steel enclosures. A time coding, following the IEC 309 system secures from misconnections of non-compatible voltage levels. Only connectors and plugs with the same voltage level can be plugged together. The well-known and reliable bonding technique “crimp connection” for wire size of 0.75 mm 2 up to 1.5 mm 2 and optional 2.5 mm 2 is used for wire connection to the pins. Additionally a screw-less technique “cage clamp” can be used for selected types. A special plug and connector for the use of armoured cable with armouring diameter up to 1.5 mm is available. The Receptacle and the Inlet are equipped with metric thread M20 x 1.5 or 1/ 2’’ NPT thread to screw directly into electrical apparatus. All metal versions can be used directly into Ex-d enclosures without additionally certification. All eXLink plugs, inlets, receptacle and connectors are designed for hot swapping of apparatus in hazardous areas without disconnecting terminals, without shutting down circuits and without a “hot work permit”! Hot swap Standard IP protection IP66/IP68 Permissible ambient temperature form –55 to +70 °C Up to 250 V 10 A Stainless steel or nickel plated brass enclosures for highest mechanical protection Max. 4 pole + PE connections UL certified Mining (EX I M2) certified 6.6 I eXLink 4-pole/4-pole + PE I 1 2 3 Cooper Crouse-Hinds © 2008 - all rights reserved Technical data eXLink 4-pole/ 4-pole + PE Marking to 94/9/EC II 2 G EEx de IIC T6 / EC-Type Examination Certificate II 2 D IP66 T52 °C PTB 03 ATEX 1016 X IECEx certification of conformity IECEx BKI 06.0005X Type of protection (IECEx) Ex ed IIC T6 4 Ex tD A21 IP66 T52 °C Permissible ambient temperature –55 °C up to +40 °C (Rated current 10 A) Extended temperature range –55 °C up to +75 °C (Rated current 2 A) Elbow, plastic –20 °C up to +40 °C Store temperature in original wrapping –55 °C up to +80 °C Frequency range 0-100 MHz, fast Ethernet compatible Transmission performance acc. to TIA/EIA-568-B.2 Category 5e up to 100 Mbaud Rated voltage AC up to 250 V, 50/60 Hz / DC up to 60 V Rated current 5 max. 10 A Switching capacity acc. EN 61 984 AC: DC: Switching capacity acc. EN 60 947-4 AC-3: DC-3: 250 V / 10 A 6 60 V / 2.5 A 250 V / 1 A 60 V / 0.5 A Back-up fuse max. without thermal protection 10 A Back-up fuse max. with thermal protection 20 A gL Insulation class acc. EN 60598 II: plastic / I: metal 7 Terminal cross section Plug, coupler Crimp 1.5 mm2: 2 Inlet, receptacle in plastic 0.75 - 1.5 mm2 / Solder: 0.34 - 1.0 mm2 2 Crimp 2.5 mm : 2.5 mm Cage clamp1): 0.5 - 1.0 mm2 multi wire, 0.5 - 1.5 mm2 single wire Crimp 1.5 mm2: 0.75 - 1.5 mm2 / Solder: 0.34 - 1.0 mm2 Crimp 2.5 mm2: 2.5 mm2 / 30 cm multi wire 1.5 mm2/2.5 mm2 Inlet, receptacle in metal 30 cm multi wire: 1.5 mm2 / 2.5 mm2 Cable entry plug and coupler Ø 4 - 7.5 mm / Ø 7.5 - 11.0 mm 8 Cable entry plug and coupler for armoured cables external isol. Ø 12 - 21 mm / internal isol. Ø 8.5 - 16 mm / armouring 0 - 1.5 mm Cable entry inlet and receptacle M20 x 1.5 / 1/2´´ NPT Degree of protection EN 60529 IP66/IP68 with closed and locked protective caps 9 or duly plugged and locked components Enclosure material Plug, coupler, inlet < 2000 cm3 and receptacle Polyamide, nickel plate brass or stainless steel AISI 316L Inlet > 2000 cm3 and plug/coupler for armoured cables 1) Nickel plated brass or stainless steel AISI 316L 10 not for 4-pole + PE 11 12 COOPER CROUSE-HINDS GMBH 6.7 I eXLink 4-pole/4-pole + PE I Ordering key eXLink 4-pole/4-pole + PE 1. Version 2. Type 3. Connection technology 4. Coding 1 = 4-pole 1 = Elbow 1 = Crimp up to 1.5 mm2 01 = 1 h / Ethernet1) 4 = 4-pole + PE 1) 3 = Coupler 2 = Crimp up to 2.5 mm 6 = Inlet > 2000 cm3 6 = Cage clamp 2 02 = 2 h / Bus 03 = 3 h / Special code1) 7 = Plug 04 = 4 h / 110 V AC 2p + PE 8 = Receptacle 05 = 5 h / 24 V DC 4p + PE1) 9 = Inlet 06 = 6 h / 230 V AC 2p + PE 07 = 7 h / Special code1) 08 = 8 h / 24 V DC 4p 09 = 9 h / Special code1) Cooper Crouse-Hinds © 2008 - all rights reserved 10 = 10 h / 230 V AC 4p + PE1) 11 = 11 h / Special code1) 12 = 12 h / 24 V AC 2p + PE 1) only crimp version GHG 57X XXXX RXX0X 5. Material 6. Accessories 7. Diameter of connection cable 0 = Plastic 0 = without locking device 1 = 4 – 7,5 mm/12 – 21 mm2) 1 = Stainless steel AISI 316L 8 = Protection cap for plug 2 = Stainless steel AISI 316L for armoured cables 9 = with locking device 2 = 7,5 – 11 mm 2) Version for armoured cables 3 = Nickel-plated brass 4 = Nickel-plated brass for armoured cables 5 = Stainless steel AISI 316L NPT 6 = Nickel-plated brass NPT x x x x x x x x x Coupler 4-pole + PE x x x x x x Plug for armoured cables 4-pole x x x x x Plug for armoured cables 4-pole + PE x x x x x Coupler for armoured cables 4-pole x x x x x Coupler for armoured cables 4-pole + PE x x x x x x x x 3 Inlet for EEx d enclosure > 2000 cm (pole) Receptacle for EEx e enclosure (pole) x x x x x x x x x x x x x x x x x x x x x x x x x x x 1/2” NPT x Inlet for EEx d enclosure < 2000 cm3 (pole) x M20 x 1.5 Inlet for EEx e enclosure (pole) x Cable entries Ø 12 - 21 mm x x Cable entries Ø 7.5 - 11 mm x Coupler 4-pole Cable entries Ø 4 - 7.5 mm Plug 4-pole + PE xx cm multi wire3) x 30 cm multi wire 2.5 mm2 x 30 cm multi wire 1.5 mm2 Crimp 2.5 mm2 x 15 cm multi wire 2.5 mm2 Crimp 1.5 mm2 x 15 cm multi wire 1.5 mm2 Stainless steel x Cage clamp Nickel-plated brass Plug 4-pole Solder Plastic Version for possible configurations x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x Receptacle for EEx d enclosure (pole) (no restriction on free volume) Elbow for EEx e enclosure (pole) Elbow for EEx d enclosure (pole) 3) x on customers request 6.8 COOPER CROUSE-HINDS GMBH I eXLink Configuration Online I 1 2 For customers who wants to configure the needed eXLink easily and fast Cooper Crouse-Hinds offers via the Internet separate tool to select the right type and order No.: http://www.ceag.de/en/Explosion_Protection/What_is_eXLink/ Cooper Crouse-Hinds © 2008 - all rights reserved 3 4 5 6 7 8 9 10 11 12 COOPER CROUSE-HINDS GMBH 6.9 Cooper Crouse-Hinds © 2008 - all rights reserved I eXLink 4-pole I Ordering key eXLink plug 4-pole GHG 571 7XXX RXX0X 1. Connection technology 2. Coding 3. Material 4. Accessories 1 = Crimp up to 1.5 mm2 02 = 2 h 0 = Plastic 0 = without locking device 2 = Crimp up to 2.5 mm2 04 = 4 h 1 = Stainless steel 8 = with protection cap 1 = 4 – 7.5 mm 6 = Cage-clamp 06 = 6 h AISI 316L 9 = with locking device 2 = 7.5 – 11 mm 08 = 8 h 5. Diameter of connection cable 3 = Nickel-plated brass 12 = 12 h Ordering details Voltage No. of Coding Connection Diameter of connection cable poles 4 – 7.5 mm Order No. 7.5 – 11 mm Order No. Plug made of plastic BUS 3-pol + PA 2h Crimp up to 1.5 mm2 GHG 571 7102 R0001 GHG 571 7102 R0002 BUS 3-pol + PA 2h Cage clamp GHG 571 7602 R0001 GHG 571 7602 R0002 110 V AC 2-pol + PE 4h Crimp up to 1.5 mm2 GHG 571 7104 R0001 GHG 571 7104 R0002 110 V AC 2-pol + PE 4h Crimp up to 2.5 mm2 GHG 571 7204 R0001 GHG 571 7204 R0002 110 V AC 2-pol + PE 4h Cage clamp GHG 571 7604 R0001 GHG 571 7604 R0002 230 V AC 2-pol + PE 6h Crimp up to 1.5 mm2 GHG 571 7106 R0001 GHG 571 7106 R0002 230 V AC 2-pol + PE 6h Crimp up to 2.5 mm2 GHG 571 7206 R0001 GHG 571 7206 R0002 230 V AC 2-pol + PE 6h Cage clamp GHG 571 7606 R0001 GHG 571 7606 R0002 24 V DC 4-pol 8h Crimp up to 1.5 mm2 GHG 571 7108 R0001 GHG 571 7108 R0002 24 V DC 4-pol 8h Crimp up to 2.5 mm2 GHG 571 7208 R0001 GHG 571 7208 R0002 Example Plug made of nickel-plated brass BUS 3-pol + PA 2h Crimp up to 1.5 mm2 GHG 571 7102 R3001 GHG 571 7102 R3002 BUS 3-pol + PA 2h Cage clamp GHG 571 7602 R3001 GHG 571 7602 R3002 110 V AC 2-pol + PE 4h Crimp up to 1.5 mm2 GHG 571 7104 R3001 GHG 571 7104 R3002 110 V AC 2-pol + PE 4h Crimp up to 2.5 mm2 GHG 571 7204 R3001 GHG 571 7204 R3002 110 V AC 2-pol + PE 4h Cage clamp GHG 571 7604 R3001 GHG 571 7604 R3002 230 V AC 2-pol + PE 6h Crimp up to 1.5 mm2 GHG 571 7106 R3001 GHG 571 7106 R3002 230 V AC 2-pol + PE 6h Crimp up to 2.5 mm2 GHG 571 7206 R3001 GHG 571 7206 R3002 230 V AC 2-pol + PE 6h Cage clamp GHG 571 7606 R3001 GHG 571 7606 R3002 Example Plug made of stainless steel BUS 3-pol + PA 2h Crimp up to 1.5 mm2 GHG 571 7102 R1001 GHG 571 7102 R1002 BUS 3-pol + PA 2h Cage clamp GHG 571 7602 R1001 GHG 571 7602 R1002 110 V AC 2-pol + PE 4h Crimp up to 1.5 mm2 GHG 571 7104 R1001 GHG 571 7104 R1002 110 V AC 2-pol + PE 4h Crimp up to 2.5 mm2 GHG 571 7204 R1001 GHG 571 7204 R1002 110 V AC 2-pol + PE 4h Cage clamp GHG 571 7604 R1001 GHG 571 7604 R1002 230 V AC 2-pol + PE 6h Crimp up to 1.5 mm2 GHG 571 7106 R1001 GHG 571 7106 R1002 230 V AC 2-pol + PE 6h Crimp up to 2.5 mm2 GHG 571 7206 R1001 GHG 571 7206 R1002 6.10 Example COOPER CROUSE-HINDS GMBH I eXLink 4-pole + PE I 1 Cooper Crouse-Hinds © 2008 - all rights reserved 2 3 Ordering key eXLink plug 4-pole + PE 4 GHG 574 7XXX RXX0X 1. Connection technology 2. Coding 3. Material 4. Accessories 1 = Crimp up to 1.5 mm2 01 = 1 h 0 = Plastic 0 = without locking device 2 = Crimp up to 2.5 mm2 05 = 5 h 1 = Stainless steel AISI 316L 8 = with protection cap 1 = 4 – 7.5 mm 10 = 10 h 3 = Nickel-plated brass 9 = with locking device 2 = 7.5 – 11 mm 5. Diameter of connection cable 6 Ordering details Voltage No. of Coding Connection poles Diameter of connection cable 4 – 7,5 mm Order No. 7,5 – 11 mm Order No. 7 Plung made of plastic version 4 pol + PA 1h Crimp up to 1.5 mm2 GHG 574 7101 R0001 GHG 574 7101 R0002 24 V DC 4 pol + PE 5h Crimp up to 1.5 mm2 GHG 574 7105 R0001 GHG 574 7105 R0002 24 V DC 4 pol + PE 5h Crimp up to 2.5 mm2 GHG 574 7205 R0001 GHG 574 7205 R0002 230 V AC 4 pol + PE 10 h Crimp up to 1.5 mm2 GHG 574 7110 R0001 GHG 574 7110 R0002 230 V AC 4 pol + PE 10 h Crimp up to 2.5 mm2 GHG 574 7210 R0001 GHG 574 7210 R0002 4 pol + PA 1h Crimp up to 1.5 mm2 GHG 574 7101 R3001 GHG 574 7101 R3002 24 V DC 4 pol + PE 5h Crimp up to 1.5 mm2 GHG 574 7105 R3001 GHG 574 7105 R3002 24 V DC 4 pol + PE 5h Crimp up to 2.5 mm2 GHG 574 7205 R3001 GHG 574 7205 R3002 230 V AC 4 pol + PE 10 h Crimp up to 1.5 mm2 GHG 574 7110 R3001 GHG 574 7110 R3002 230 V AC 4 pol + PE 10 h Crimp up to 2.5 mm2 GHG 574 7210 R3001 GHG 574 7210 R3002 Ethernet/Bus 5 8 Plug made of nickel-plated brass Ethernet/Bus 9 Plug made of stainless steel 4 pol + PA 1h Crimp up to 1.5 mm2 GHG 574 7101 R1001 GHG 574 7101 R1002 24 V DC 4 pol + PE 5h Crimp up to 1.5 mm2 GHG 574 7105 R1001 GHG 574 7105 R1002 24 V DC 4 pol + PE 5h Crimp up to 2.5 mm2 GHG 574 7205 R1001 GHG 574 7205 R1002 230 V AC 4 pol + PE 10 h Crimp up to 1.5 mm2 GHG 574 7110 R1001 GHG 574 7110 R1002 230 V AC 4 pol + PE 10 h Crimp up to 2.5 mm2 GHG 574 7210 R1001 GHG 574 7210 R1002 Ethernet/Bus 10 11 12 COOPER CROUSE-HINDS GMBH 6.11 Cooper Crouse-Hinds © 2008 - all rights reserved I eXLink 4-pole I Ordering key eXLink coupler 4-pole GHG 571 3XXX RXX0X 1. Connection technology 2. Coding 3. Material 4. Accessories 1 = Crimp up to 1.5 mm2 02 = 2 h 0 = Plastic 0 = without locking device 5. Diameter of 2 = Crimp up to 2.5 mm2 04 = 4 h 1 = Stainless steel AISI 316L 9 = with locking device 6 = Cage-clamp 06 = 6 h 3 = Nickel-plated brass connection cable 1 = 4 – 7.5 mm 2 = 7.5 – 11 mm 08 = 8 h 12 = 12 h Ordering details Voltage No. of Coding Connection Diameter of connection cable poles 4 – 7.5 mm Order No. 7.5 – 11 mm Order No. Coupler made of plastic BUS 3-pol + PA 2h Crimp up to 1.5 mm2 GHG 571 3102 R0001 GHG 571 3102 R0002 BUS 3-pol + PA 2h Cage clamp GHG 571 3602 R0001 GHG 571 3602 R0002 110 V AC 2-pol + PE 4h Crimp up to 1.5 mm2 GHG 571 3104 R0001 GHG 571 3104 R0002 110 V AC 2-pol + PE 4h Crimp up to 2.5 mm2 GHG 571 3204 R0001 GHG 571 3204 R0002 110 V AC 2-pol + PE 4h Cage clamp GHG 571 3604 R0001 GHG 571 3604 R0002 230 V AC 2-pol + PE 6h Crimp up to 1.5 mm2 GHG 571 3106 R0001 GHG 571 3106 R0002 230 V AC 2-pol + PE 6h Crimp up to 2.5 mm2 GHG 571 3206 R0001 GHG 571 3206 R0002 230 V AC 2-pol + PE 6h Cage clamp GHG 571 3606 R0001 GHG 571 3606 R0002 24 V DC 4-pol 8h Crimp up to 1.5 mm2 GHG 571 3108 R0001 GHG 571 3108 R0002 24 V DC 4-pol 8h Crimp up to 2.5 mm2 GHG 571 3208 R0001 GHG 571 3208 R0002 Example Coupler made of nickel-plated brass BUS 3-pol + PA 2h Crimp up to 1.5 mm2 GHG 571 3102 R3001 GHG 571 3102 R3002 BUS 3-pol + PA 2h Cage clamp GHG 571 3602 R3001 GHG 571 3602 R3002 110 V AC 2-pol + PE 4h Crimp up to 1.5 mm2 GHG 571 3104 R3001 GHG 571 3104 R3002 110 V AC 2-pol + PE 4h Crimp up to 2.5 mm2 GHG 571 3204 R3001 GHG 571 3204 R3002 110 V AC 2-pol + PE 4h Cage clamp GHG 571 3604 R3001 GHG 571 3604 R3002 230 V AC 2-pol + PE 6h Crimp up to 1.5 mm2 GHG 571 3106 R3001 GHG 571 3106 R3002 230 V AC 2-pol + PE 6h Crimp up to 2.5 mm2 GHG 571 3206 R3001 GHG 571 3206 R3002 230 V AC 2-pol + PE 6h Cage clamp GHG 571 3606 R3001 GHG 571 3606 R3002 24 V DC 4-pol 8h Crimp up to 1.5 mm2 GHG 571 3108 R3001 GHG 571 3108 R3002 24 V DC 4-pol 8h Crimp up to 2.5 mm2 GHG 571 3208 R3001 GHG 571 3208 R3002 2h Crimp up to 1.5 mm2 GHG 571 3102 R1001 GHG 571 3102 R1002 Example Coupler made of stainless-steel BUS 3-pol + PA BUS 3-pol + PA 2h Cage clamp GHG 571 3602 R1001 GHG 571 3602 R1002 110 V AC 2-pol + PE 4h Crimp up to 1.5 mm2 GHG 571 3104 R1001 GHG 571 3104 R1002 110 V AC 2-pol + PE 4h Crimp up to 2.5 mm2 GHG 571 3204 R1001 GHG 571 3204 R1002 110 V AC 2-pol + PE 4h Cage clamp GHG 571 3604 R1001 GHG 571 3604 R1002 230 V AC 2-pol + PE 6h Crimp up to 1.5 mm2 GHG 571 3106 R1001 GHG 571 3106 R1002 230 V AC 2-pol + PE 6h Crimp up to 2.5 mm2 GHG 571 3206 R1001 GHG 571 3206 R1002 6.12 Example COOPER CROUSE-HINDS GMBH I eXLink 4-pole + PE I 1 Cooper Crouse-Hinds © 2008 - all rights reserved 2 3 Ordering key eXLink coupler 4-pole + PE GHG 574 3XXX RXX0X 4 1. Connection technology 2. Coding 3. Material 4. Accessories 1 = Crimp up to 1.5 mm2 01 = 1 h 0 = Plastic 0 = without locking device 2 = Crimp up to 2.5 mm2 05 = 5 h 1 = Stainless steel AISI 316L 9 = with locking device 10 = 10 h 3 = Nickel-plated brass 5. Diameter of connection cable 5 1 = 4 – 7.5 mm 2 = 7.5 – 11 mm Ordering details Voltage No. of Coding Connection poles 6 Diameter of connection cable 4 – 7.5 mm Order No. 7.5 – 11 mm Order No. Coupler made of plastic 4-pol + PA 1h Crimp up to 1.5 mm2 GHG 574 3101 R0001 GHG 574 3101 R0002 24 V DC 4-pol + PE 5h Crimp up to 1.5 mm2 GHG 574 3105 R0001 GHG 574 3105 R0002 24 V DC 4-pol + PE 5h Crimp up to 2.5 mm2 GHG 574 3205 R0001 GHG 574 3205 R0002 230 V AC 4-pol + PE 10 h Crimp up to 1.5 mm2 GHG 574 3110 R0001 GHG 574 3110 R0002 230 V AC 4-pol + PE 10 h Crimp up to 2.5 mm2 GHG 574 3210 R0001 GHG 574 3210 R0002 Ethernet/Bus 7 Coupler made of nickel-plated brass Ethernet/Bus 24 V DC 4-pol + PA 1h Crimp up to 1.5 mm2 GHG 574 3101 R3001 GHG 574 3101 R3002 4-pol + PE 5h Crimp up to 1.5 mm2 GHG 574 3105 R3001 GHG 574 3105 R3002 24 V DC 4-pol + PE 5h Crimp up to 2.5 mm2 GHG 574 3205 R3001 GHG 574 3205 R3002 230 V AC 4-pol + PE 10 h Crimp up to 1.5 mm2 GHG 574 3110 R3001 GHG 574 3110 R3002 230 V AC 4-pol + PE 10 h Crimp up to 2.5 mm2 GHG 574 3210 R3001 GHG 574 3210 R3002 4-pol + PA 1h Crimp up to 1.5 mm2 GHG 574 3101 R1001 GHG 574 3101 R1002 24 V DC 4-pol + PE 5h Crimp up to 1.5 mm2 GHG 574 3105 R1001 GHG 574 3105 R1002 24 V DC 4-pol + PE 5h Crimp up to 2.5 mm2 GHG 574 3205 R1001 GHG 574 3205 R1002 230 V AC 4-pol + PE 10 h Crimp up to 1.5 mm2 GHG 574 3110 R1001 GHG 574 3110 R1002 230 V AC 4-pol + PE 10 h Crimp up to 2.5 mm2 GHG 574 3210 R1001 GHG 574 3210 R1002 8 9 Coupler made of stainless steel Ethernet/Bus 10 11 12 COOPER CROUSE-HINDS GMBH 6.13 Cooper Crouse-Hinds © 2008 - all rights reserved I eXLink 4-pole I Ordering key eXLink receptacle 4-pole Metal version also for Ex-d applications without restriction of volume GHG 571 8XXX RXX0X 1) X = Count No. 1. Connection technology 2. Coding 3. Material 1 = Crimp1)/30 cm multi wire up to 1.5 mm2 02 = 2 h 0 = Plastic 4. Diameter of 2 = Crimp1)/30 cm multi wire up to 2.5 mm2 04 = 4 h 1 = Stainless steel AISI 316L with M20 thread 0 = without locking device only plastic version 06 = 6 h 3 = Nickel-plated brass with M20 thread 9 = with locking device 08 = 8 h 5 = Stainless steel AISI 316L with 1/2” NPT thread 12 = 12 h 6 = Nickel-plated brass with 1/2” NPT thread connection cable Ordering details Voltage No. of Coding Connection Thread poles M20 x 1.5 Order No. 1/2” NPT Order No. Receptacle made of plastic BUS 3-pol + PA 2h Crimp up to 1.5 mm2 GHG 571 8102 R0001 110 V AC 2-pol + PE 4h Crimp up to 1.5 mm2 GHG 571 8104 R0001 110 V AC 2-pol + PE 4h Crimp up to 2.5 mm2 GHG 571 8204 R0001 230 V AC 2-pol + PE 6h Crimp up to 1.5 mm2 GHG 571 8106 R0001 230 V AC 2-pol + PE 6h Crimp up to 2.5 mm2 GHG 571 8206 R0001 24 V DC 4-pol 8h Crimp up to 1.5 mm2 GHG 571 8108 R0001 24 V DC 4-pol 8h Crimp up to 2.5 mm2 GHG 571 8208 R0001 24 V AC 2-pol + PE 12 h Crimp up to 1.5 mm2 GHG 571 8112 R0001 24 V AC 2-pol + PE 12 h Crimp up to 2.5 mm2 lable avai ion! Only vers etal m in GHG 571 8212 R0001 2 GHG 571 8102 R0002 BUS 3-pol + PA 2h 30 cm multi wire 1.5 mm 110 V AC 2-pol + PE 4h 30 cm multi wire 1.5 mm2 GHG 571 8104 R0002 110 V AC 2-pol + PE 4h 30 cm multi wire 2.5 mm2 GHG 571 8204 R0002 230 V AC 2-pol + PE 6h 11 cm multi wire 1.5 mm2 GHG 571 8106 R0002 230 V AC 2-pol + PE 6h 30 cm multi wire 1.5 mm2 GHG 571 8106 R0003 230 V AC 2-pol + PE 6h 30 cm multi wire 2.5 mm2 GHG 571 8206 R0002 24 V DC 4-pol 8h 30 cm multi wire 1.5 mm2 GHG 571 8108 R0002 24 V DC 4-pol 8h 30 cm multi wire 2.5 mm2 GHG 571 8208 R0002 24 V AC 2-pol + PE 12 h 30 cm multi wire 1.5 mm2 GHG 571 8112 R0002 24 V AC 2-pol + PE 12 h 30 cm multi wire 2.5 mm2 GHG 571 8212 R0002 lable avai y l ion! n O vers l a t e in m Receptacle made of nickel-plated brass BUS 3-pol + PA 2h 30 cm multi wire 1.5 mm2 GHG 571 8102 R3001 GHG 571 8102 R6001 110 V AC 2-pol + PE 4h 30 cm multi wire 1.5 mm2 GHG 571 8104 R3001 GHG 571 8104 R6001 110 V AC 2-pol + PE 4h 30 cm multi wire 2.5 mm2 GHG 571 8204 R3001 GHG 571 8204 R6001 230 V AC 2-pol + PE 6h 30 cm multi wire 1.5 mm2 GHG 571 8106 R3001 GHG 571 8106 R6001 Example Receptacle made of stainless steel BUS 3-pol + PA 2h 30 cm multi wire 1.5 mm2 GHG 571 8102 R1001 GHG 571 8102 R5001 110 V AC 2-pol + PE 4h 30 cm multi wire 1.5 mm2 GHG 571 8104 R1001 GHG 571 8104 R5001 110 V AC 2-pol + PE 4h 30 cm multi wire 2.5 mm2 GHG 571 8204 R1001 GHG 571 8204 R5001 6.14 Example COOPER CROUSE-HINDS GMBH I eXLink 4-pole + PE I 1 Cooper Crouse-Hinds © 2008 - all rights reserved 2 3 Ordering key eXLink receptacle 4-pole + PE Metal version also for Ex-d applications without restriction of volume GHG 574 8XXX RXX0X 1) X = Count No. 4 1. Connection technology 2. Coding 3. Material 1 = Crimp1)/30 cm multi wire up to 1.5 mm2 01 = 1 h 0 = Plastic 4. Diameter of 2 = Crimp1)/30 cm multi wire up to 2.5 mm2 05 = 5 h 1 = Stainless steel AISI 316L with M20 thread 0 = without locking device only plastic version 10 = 10 h 3 = Nickel-plated brass with M20 thread 9 = with locking device connection cable 5 5 = Stainless steel AISI 316L with 1/2” NPT thread 6 = Nickel-plated brass with 1/2” NPT thread Ordering details Voltage No. of Coding Connection 6 Thread poles M20 x 1.5 Order No. 1/2” NPT Order No. Receptacle made of plastic 4-pol + PA 1h Crimp up to 1.5 mm2 GHG 574 8101 R0001 24 V DC 4-pol + PE 5h Crimp up to 1.5 mm2 GHG 574 8105 R0001 24 V DC 4-pol + PE 5h Crimp up to 2.5 mm2 GHG 574 8205 R0001 230 V AC 4-pol + PE 10 h Crimp up to 1.5 mm2 GHG 574 8110 R0001 230 V AC 4-pol + PE 10 h Crimp up to 2.5 mm2 Ethernet/Bus Ethernet/Bus lable avai ion! Only vers etal m in 7 lable avai n! y l n rsio O al ve t e in m 8 GHG 574 8210 R0001 2 GHG 574 8101 R0001 4-pol + PA 1h 30 cm multi wire 1.5 mm 24 V DC 4-pol + PE 5h 30 cm multi wire 1.5 mm2 GHG 574 8105 R0002 24 V DC 4-pol + PE 5h 30 cm multi wire 2.5 mm2 GHG 574 8205 R0002 230 V AC 4-pol + PE 6h 11 cm multi wire 1.5 mm2 GHG 574 8106 R0002 230 V AC 4-pol + PE 10 h 30 cm multi wire 1.5 mm2 GHG 574 8110 R0002 230 V AC 4-pol + PE 10 h 30 cm multi wire 2.5 mm2 GHG 574 8210 R0002 Receptacle made of nickel-plated brass 4-pol + PA 1h 30 cm multi wire 1.5 mm2 GHG 574 8101 R3001 GHG 574 8101 R6001 24 V DC 4-pol + PE 5h 30 cm multi wire 1.5 mm2 GHG 574 8105 R3001 GHG 574 8105 R6001 24 V DC 4-pol + PE 5h 30 cm multi wire 2.5 mm2 GHG 574 8205 R3001 GHG 574 8205 R6001 230 V AC 4-pol + PE 10 h 30 cm multi wire 1.5 mm2 GHG 574 8110 R3001 GHG 574 8110 R6001 230 V AC 4-pol + PE 10 h 30 cm multi wire 2.5 mm2 GHG 574 8210 R3001 GHG 574 8210 R6001 Ethernet/Bus 9 10 Receptacle made of stainless steel 4-pol + PA 1h 30 cm multi wire 1.5 mm2 GHG 574 8101 R1001 GHG 574 8101 R5001 24 V DC 4-pol + PE 5h 30 cm multi wire 1.5 mm2 GHG 574 8105 R1001 GHG 574 8105 R5001 24 V DC 4-pol + PE 5h 30 cm multi wire 2.5 mm2 GHG 574 8205 R1001 GHG 574 8205 R5001 230 V AC 4-pol + PE 10 h 30 cm multi wire 1.5 mm2 GHG 574 8110 R1001 GHG 574 8110 R5001 230 V AC 4-pol + PE 10 h 30 cm multi wire 2.5 mm2 GHG 574 8210 R1001 GHG 574 8210 R5001 Ethernet/Bus 11 12 COOPER CROUSE-HINDS GMBH 6.15 Cooper Crouse-Hinds © 2008 - all rights reserved I eXLink 4-pole I Ordering key eXLink inlet 4-pole Metal version also for EEx-d applications with free volume < 2000 cm 3 GHG 571 9XXX RXX0X 1) X = Count No. 1. Connection technology 2. Coding 3. Material 1 = Crimp1)/30 cm multi wire up to 1.5 mm2 02 = 2 h 0 = Plastic 4. Diameter of 2 = Crimp1)/30 cm multi wire up to 2.5 mm2 04 = 4 h 1 = Stainless steel AISI 316L with M20 thread 0 = without locking device only in plastic version 06 = 6 h 3 = Nickel-plated brass with M20 thread 9 = with locking device 08 = 8 h 5 = Stainless steel AISI 316L with 1/2” NPT thread 12 = 12 h 6 = Nickel-plated brass with 1/2” NPT thread connection cable Ordering details Voltage No. of Coding Connection Thread poles M20 x 1.5 Order No. 1/2” NPT Order No. Inlet made of plastic Ethernet/Bus 3-pol + PA 2h Crimp up to 1.5 mm2 GHG 571 9102 R0001 110 V AC 2-pol + PE 4h Crimp up to 1.5 mm2 GHG 571 9104 R0001 110 V AC 2-pol + PE 4h Crimp up to 2.5 mm2 GHG 571 9204 R0001 230 V AC 2-pol + PE 6h Crimp up to 1.5 mm2 GHG 571 9106 R0001 230 V AC 2-pol + PE 6h Crimp up to 2.5 mm2 GHG 571 9206 R0001 24 V DC 4-pol 8h Crimp up to 1.5 mm2 GHG 571 9108 R0001 24 V DC 4-pol 8h Crimp up to 2.5 mm2 GHG 571 9208 R0001 24 V AC 2-pol + PE 12 h Crimp up to 1.5 mm2 GHG 571 9112 R0001 24 V AC 2-pol + PE 12 h Crimp up to 2.5 mm2 lable avai y l ion! n O vers l a t e in m GHG 571 9212 R0001 2 GHG 571 9102 R0002 Ethernet/Bus 3-pol + PA 2h 30 cm multi wire 1.5 mm 110 V AC 2-pol + PE 4h 30 cm multi wire 1.5 mm2 GHG 571 9104 R0002 110 V AC 2-pol + PE 4h 30 cm multi wire 2.5 mm2 GHG 571 9204 R0001 230 V AC 2-pol + PE 6h 15 cm multi wire 1.5 mm2 GHG 571 9106 R0003 230 V AC 2-pol + PE 6h 30 cm multi wire 1.5 mm2 GHG 571 9106 R0002 230 V AC 2-pol + PE 6h 30 cm multi wire 2.5 mm2 GHG 571 9206 R0002 24 V DC 4-pol 8h 21 cm multi wire 1.5 mm2 GHG 571 9108 R0002 24 V DC 4-pol 8h 30 cm multi wire 1.5 mm2 GHG 571 9108 R0003 24 V DC 4-pol 8h 30 cm multi wire 2.5 mm2 GHG 571 9208 R0002 24 V AC 2-pol + PE 12 h 11 cm multi wire 0.75 mm2 GHG 571 9112 R0002 24 V AC 2-pol + PE 12 h 30 cm multi wire 1,0 mm2 GHG 571 9112 R0003 24 V AC 2-pol + PE 12 h 30 cm multi wire 1.5 mm2 GHG 571 9112 R0004 24 V AC 2-pol + PE 12 h 30 cm multi wire 2.5 mm2 GHG 571 9212 R0002 lable avai y l ion! n O vers l a t e in m Inlet made of nickel-plated V < 2000 cm3 Example Ethernet/Bus 3-pol + PA 2h 30 cm multi wire 1.5 mm2 GHG 571 9102 R3001 GHG 571 9102 R6001 110 V AC 2-pol + PE 4h 30 cm multi wire 1.5 mm2 GHG 571 9104 R3001 GHG 571 9104 R6001 110 V AC 2-pol + PE 4h 30 cm multi wire 2.5 mm2 GHG 571 9204 R3001 GHG 571 9204 R6001 Inlet made of stainless steel V < 2000 cm3 Example Ethernet/Bus 3-pol + PA 2h 30 cm multi wire 1.5 mm2 GHG 571 9102 R1001 GHG 571 9102 R5001 110 V AC 2-pol + PE 4h 30 cm multi wire 1.5 mm2 GHG 571 9104 R1001 GHG 571 9104 R5001 110 V AC 2-pol + PE 4h 30 cm multi wire 2.5 mm2 GHG 571 9204 R1001 GHG 571 9204 R5001 6.16 COOPER CROUSE-HINDS GMBH I eXLink 4-pole + PE I 1 Cooper Crouse-Hinds © 2008 - all rights reserved 2 3 Ordering key eXLink inlet 4-pole + PE Metal version also for EEx-d applications with free volume < 2000 cm 3 GHG 574 9XXX RXX0X 1) X = Count No. 4 1. Connection technology 2. Coding 3. Material 1 = Crimp1)/30 cm multi wire up to 1.5 mm2 01 = 1 h 0 = Plastic 4. Diameter of 2 = Crimp1)/30 cm multi wire up to 2.5 mm2 05 = 5 h 1 = Stainless steel AISI 316L with M20 thread 0 = without locking device only in plastic version 10 = 10 h 3 = Nickel-plated brass with M20 thread 9 = with locking device connection cable 5 5 = Stainless steel AISI 316L with 1/2” NPT thread 6 = Nickel-plated brass with 1/2” NPT thread Ordering details Voltage No. of Coding Connection 6 Thread poles M20 x 1.5 Order No. 1/2” NPT Order No. Inlet made of plastic 4-pol + PA 1h Crimp up to 1.5 mm2 GHG 574 9101 R0001 24 V DC 4-pol + PE 5h Crimp up to 1.5 mm2 GHG 574 9105 R0001 24 V DC 4-pol + PE 5h Crimp up to 2.5 mm2 GHG 574 9205 R0001 230 V AC 4-pol + PE 10 h Crimp up to 1.5 mm2 GHG 574 9110 R0001 230 V AC 4-pol + PE 10 h Crimp up to 2.5 mm2 Ethernet/Bus Ethernet 7 lable avai n! rsio Only al ve t e in m GHG 574 9210 R0001 2 GHG 574 9101 R0002 4-pol + PE 1h 30 cm multi wire 1.5 mm 24 V AC 4-pol + PE 5h 30 cm multi wire 1.0 mm2 GHG 574 9105 R0002 230 V AC 4-pol + PE 10 h 30 cm multi wire 1.5 mm2 GHG 574 9110 R0002 230 V AC 4-pol + PE 10 h 30 cm multi wire 2.5 mm2 GHG 574 9210 R0002 ble vaila a y l ion! On vers l a t e in m 8 Inlet made of nickel-plated V < 2000 cm3 4-pol + PA 1h 30 cm multi wire 1.5 mm2 GHG 574 9101 R3001 GHG 574 9101 R6001 24 V DC 4-pol + PE 5h 30 cm multi wire 1.5 mm2 GHG 574 9105 R3001 GHG 574 9105 R6001 24 V DC 4-pol + PE 5h 30 cm multi wire 2.5 mm2 GHG 574 9205 R3001 GHG 574 9205 R6001 230 V AC 4-pol + PE 10 h 30 cm multi wire 1.5 mm2 GHG 574 9110 R3001 GHG 574 9110 R6001 230 V AC 4-pol + PE 10 h 30 cm multi wire 2.5 mm2 GHG 574 9210 R3001 GHG 574 9210 R6001 Ethernet/Bus 9 Inlet made of stainless steel V < 2000 cm3 4-pol + PA 1h 30 cm multi wire 1.5 mm2 GHG 574 9101 R1001 GHG 574 9101 R5001 24 V DC 4-pol + PE 5h 30 cm multi wire 1.5 mm2 GHG 574 9105 R1001 GHG 574 9105 R5001 24 V DC 4-pol + PE 5h 30 cm multi wire 2.5 mm2 GHG 574 9205 R1001 GHG 574 9205 R5001 230 V AC 4-pol + PE 10 h 30 cm multi wire 1.5 mm2 GHG 574 9110 R1001 GHG 574 9110 R5001 230 V AC 4-pol + PE 10 h 30 cm multi wire 2.5 mm2 GHG 574 9210 R1001 GHG 574 9210 R5001 Ethernet/Bus 10 11 12 COOPER CROUSE-HINDS GMBH 6.17 Cooper Crouse-Hinds © 2008 - all rights reserved I eXLink 4-pole I Ordering key eXLink inlet 4-pole Metal version for EEx-d applications with free volume > 2000 cm 3 GHG 571 6XXX RXX01 1. Connection technology 2. Coding 3. Material 1 = 30 cm multi wire 1.5 mm2 02 = 2 h 1 = Stainless steel AISI 316L with M20 thread 4. Diameter of 2 = 30 cm multi wire 2.5 mm2 04 = 4 h 3 = Nickel-plated brass with M20 thread 0 = without locking device 06 = 6 h 5 = Stainless steel AISI 316L with 1/2” NPT thread 9 = with locking device 08 = 8 h 6 = Nickel-plated brass with 1/2” NPT thread connection cable 12 = 12 h Ordering details Voltage No. of Coding Connection Thread poles M20 x 1.5 Order No. 1/2” NPT Order No. Receptacle made of stainless steel for V > 2000 cm3 BUS 3-pol + PA 2h 30 cm multi wire 1.5 mm2 GHG 571 6102 R1001 GHG 571 6102 R5001 110 V AC 2-pol + PE 4h 30 cm multi wire 1.5 mm2 GHG 571 6104 R1001 GHG 571 6104 R5001 110 V AC 2-pol + PE 4h 30 cm multi wire 2.5 mm2 GHG 571 6204 R1001 GHG 571 6204 R5001 230 V AC 2-pol + PE 6h 30 cm multi wire 1.5 mm2 GHG 571 6106 R1001 GHG 571 6106 R5001 230 V AC 2-pol + PE 6h 30 cm multi wire 2.5 mm2 GHG 571 6206 R1001 GHG 571 6206 R5001 24 V DC 4-pol 8h 30 cm multi wire 1.5 mm2 GHG 571 6108 R1001 GHG 571 6108 R5001 24 V DC 4-pol 8h 30 cm multi wire 2.5 mm2 GHG 571 6208 R1001 GHG 571 6208 R5001 24 V AC 2-pol + PE 12 h 30 cm multi wire 1.5 mm2 GHG 571 6112 R1001 GHG 571 6112 R5001 24 V AC 2-pol + PE 12 h 30 cm multi wire 2.5 mm2 GHG 571 6212 R1001 GHG 571 6212 R5001 Inlet made of nickel-plated brass V > 2000 cm3 BUS 3-pol + PA 2h 30 cm multi wire 1.5 mm2 GHG 571 6102 R3001 GHG 571 6102 R6001 110 V AC 2-pol + PE 4h 30 cm multi wire 1.5 mm2 GHG 571 6104 R3001 GHG 571 6104 R6001 110 V AC 2-pol + PE 4h 30 cm multi wire 2.5 mm2 GHG 571 6204 R3001 GHG 571 6204 R6001 230 V AC 2-pol + PE 6h 30 cm multi wire 1.5 mm2 GHG 571 6106 R3001 GHG 571 6106 R6001 230 V AC 2-pol + PE 6h 30 cm multi wire 2.5 mm2 GHG 571 6206 R3001 GHG 571 6206 R6001 24 V DC 4-pol 8h 30 cm multi wire 1.5 mm2 GHG 571 6108 R3001 GHG 571 6108 R6001 24 V DC 4-pol 8h 30 cm multi wire 2.5 mm2 GHG 571 6208 R3001 GHG 571 6208 R6001 24 V AC 2-pol + PE 12 h 30 cm multi wire 1.5 mm2 GHG 571 6112 R3001 GHG 571 6112 R6001 24 V AC 2-pol + PE 12 h 30 cm multi wire 2.5 mm2 GHG 571 6212 R3001 GHG 571 6212 R6001 6.18 COOPER CROUSE-HINDS GMBH I eXLink 4-pole + PE I 1 Cooper Crouse-Hinds © 2008 - all rights reserved 2 3 Ordering key eXLink inlet 4-pole + PE Metal version for EEx-d applications with free volume > 2000 cm 3 GHG 574 6XXX RXX01 4 1. Connection technology 2. Coding 3. Material 1 = 30 cm multi wire 1.5 mm2 01 = 1 h 1 = Stainless steel AISI 316L with M20 thread 4. Diameter of 2 = 30 cm multi wire 2.5 mm2 05 = 5 h 3 = Nickel-plated brass with M20 thread 0 = without locking device 10 = 10 h 5 = Stainless steel AISI 316L with 1/2” NPT thread 9 = with locking device connection cable 5 6 = Nickel-plated brass with 1/2” NPT thread Ordering details Voltage No. of Coding Connection poles 6 Thread M20 x 1.5 Order No. 1/2” NPT Order No. Inlet made of stainless steel for V > 2000 cm2 4-pol + PA 1h 30 cm multi wire 1.5 mm2 GHG 574 6101 R1001 GHG 574 6101 R5001 24 V DC 4-pol + PE 5h 30 cm multi wire 1.5 mm2 GHG 574 6105 R1001 GHG 574 6105 R5001 24 V DC 4-pol + PE 5h 30 cm multi wire 2.5 mm2 GHG 574 6205 R1001 GHG 574 6205 R5001 230 V AC 4-pol + PE 10 h 30 cm multi wire 1.5 mm2 GHG 574 6110 R1001 GHG 574 6110 R5001 230 V AC 4-pol + PE 10 h 30 cm multi wire 2.5 mm2 GHG 574 6210 R1001 GHG 574 6210 R5001 Ethernet/Bus 7 Inlet made of nickel-plated brass V > 2000 cm2 Ethernet/Bus 24 V DC 4-pol + PA 1h 30 cm multi wire 1.5 mm2 GHG 574 6101 R3001 GHG 574 6101 R6001 4-pol + PE 5h 30 cm multi wire 1.5 mm2 GHG 574 6105 R3001 GHG 574 6105 R6001 24 V DC 4-pol + PE 5h 30 cm multi wire 2.5 mm2 GHG 574 6205 R3001 GHG 574 6205 R6001 230 V AC 4-pol + PE 10 h 30 cm multi wire 1.5 mm2 GHG 574 6110 R3001 GHG 574 6110 R6001 230 V AC 4-pol + PE 10 h 30 cm multi wire 2.5 mm2 GHG 574 6210 R3001 GHG 574 6210 R6001 8 9 10 11 12 COOPER CROUSE-HINDS GMBH 6.19 Cooper Crouse-Hinds © 2008 - all rights reserved I eXLink 4-pole I Ordering key eXLink plug/coupler for armoured cables 4-pole GHG 571 XXXX RXX01 1. Version 2. Connection technology 3. Coding 4. Material 3 = Coupler 1 = Crimp up to 1.5 mm2 02 = 2 h 2 = Stainless steel 7 = Plug 2 = Crimp up to 2.5 mm2 04 = 4 h AISI 316L* 06 = 6 h 08 = 8 h 12 = 12 h 5. Diameter of connection cable 0 = without locking device 4 = Nickel-plated brass 8 = Plug with protection cap * Strain relief in 9 = with locking device nickel-plated brass Ordering details Voltage No. of Coding Connection Diameter of connection cable 12 - 21 mm poles Plug Order No. Coupler Order No. Plug/coupler made of stainless steel for armoured cables* Bus 3-pol + PA 2h Crimp up to 1.5 mm2 GHG 571 7102 R2001 GHG 571 3102 R2001 110 V AC 2-pol + PE 4h Crimp up to 1.5 mm2 GHG 571 7104 R2001 GHG 571 3104 R2001 110 V AC 2-pol + PE 4h Crimp up to 2.5 mm2 GHG 571 7204 R2001 GHG 571 3204 R2001 230 V AC 2-pol + PE 6h Crimp up to 1.5 mm2 GHG 571 7106 R2001 GHG 571 3106 R2001 230 V AC 2-pol + PE 6h Crimp up to 2.5 mm2 GHG 571 7206 R2001 GHG 571 3206 R2001 24 V DC 4-pol 8h Crimp up to 1.5 mm2 GHG 571 7108 R2001 GHG 571 3108 R2001 24 V DC 4-pol 8h Crimp up to 2.5 mm2 GHG 571 7208 R2001 GHG 571 3208 R2001 24 V AC 2-pol + PE 12 h Crimp up to 1.5 mm2 GHG 571 7112 R2001 GHG 571 3112 R2001 24 V AC 2-pol + PE 12 h Crimp up to 2.5 mm2 GHG 571 7212 R2001 GHG 571 3212 R2001 Plug/coupler made of nickel-plated brass for armoured cables Bus 3-pol + PA 2h Crimp up to 1.5 mm2 GHG 571 7102 R4001 GHG 571 3102 R4001 110 V AC 2-pol + PE 4h Crimp up to 1.5 mm2 GHG 571 7104 R4001 GHG 571 3104 R4001 110 V AC 2-pol + PE 4h Crimp up to 2.5 mm2 GHG 571 7204 R4001 GHG 571 3204 R4001 230 V AC 2-pol + PE 6h Crimp up to 1.5 mm2 GHG 571 7106 R4001 GHG 571 3106 R4001 230 V AC 2-pol + PE 6h Crimp up to 2.5 mm2 GHG 571 7206 R4001 GHG 571 3206 R4001 24 V DC 4-pol 8h Crimp up to 1.5 mm2 GHG 571 7108 R4001 GHG 571 3108 R4001 24 V DC 4-pol 8h Crimp up to 2.5 mm2 GHG 571 7208 R4001 GHG 571 3208 R4001 24 V AC 2-pol + PE 12 h Crimp up to 1.5 mm2 GHG 571 7112 R4001 GHG 571 3112 R4001 24 V AC 2-pol + PE 12 h Crimp up to 2.5 mm2 GHG 571 7212 R4001 GHG 571 3212 R4001 *Strain relief in nickel-plated brass 6.20 COOPER CROUSE-HINDS GMBH I eXLink 4-pole + PE I 1 Cooper Crouse-Hinds © 2008 - all rights reserved 2 3 Ordering key eXLink plug/coupler for armoured cables 4-pole + PE GHG 574 XXXX RXX01 1. Version 2. Connection technology 3. Coding 4. Material 3 = Coupler 1 = Crimp up to 1.5 mm2 01 = 1 h 2 = Stainless steel AISI 316L 7 = Plug 2 = Crimp up to 2.5 mm2 05 = 5 h 4 = Nickel-plated brass 10 = 10 h * Strain relief in nickel-plated brass 4 5. Diameter of connection cable 0 = without locking device 8 = Plug with protection cap 5 9 = with locking device Ordering details Voltage No. of Coding Connection poles 6 Diameter of connection cable 12 - 21 mm Plug Order No. Coupler Order No. Plug/coupler made of stainless steel for armoured cables* 4-pol + PA 1h Crimp up to 1.5 mm2 GHG 574 7101 R2001 GHG 574 3101 R2001 24 V DC 4-pol + PE 5h Crimp up to 1.5 mm2 GHG 574 7105 R2001 GHG 574 3105 R2001 24 V DC 4-pol + PE 5h Crimp up to 2.5 mm2 GHG 574 7205 R2001 GHG 574 3205 R2001 230 V AC 4-pol + PE 10 h Crimp up to 1.5 mm2 GHG 574 7110 R2001 GHG 574 3110 R2001 230 V AC 4-pol + PE 10 h Crimp up to 2.5 mm2 GHG 574 7210 R2001 GHG 574 3210 R2001 Ethernet/Bus 7 Plug/coupler made of nickel-plated brass for armoured cables Ethernet/Bus 24 V DC 4-pol + PA 1h Crimp up to 1.5 mm2 GHG 574 7101 R4001 GHG 574 3101 R4001 4-pol + PE 5h Crimp up to 1.5 mm2 GHG 574 7105 R4001 GHG 574 3105 R4001 24 V DC 4-pol + PE 5h Crimp up to 2.5 mm2 GHG 574 7205 R4001 GHG 574 3205 R4001 230 V AC 4-pol + PE 10 h Crimp up to 1.5 mm2 GHG 574 7110 R4001 GHG 574 3110 R4001 230 V AC 4-pol + PE 10 h Crimp up to 2.5 mm2 GHG 574 7210 R4001 GHG 574 3210 R4001 8 * Strain relief in nickel-plated brass 9 10 11 12 COOPER CROUSE-HINDS GMBH 6.21 I eXLink 4-pole/4-pole + PE Cooper Crouse-Hinds © 2008 - all rights reserved Elbow plastic I Elbow metall Plug pins Anti torsion device Ordering key eXLink elbow GHG 571 1000 RX001 Material 0 = Plastic 1 = Stainless steel AISI 316L 3 = Nickel-plated brass Ordering details Type Material Order No. Elbow M20 Plastic GHG 571 1000 R0001 Elbow M20 Stainless steel AISI 316L GHG 571 1000 R1001 Elbow M20 Nickel-plated brass GHG 571 1000 R3001 Accessories Type BE Version 3+PE 4 pol. 4+PE Order No. Set of socket contacts 1.5 mm2, 4-pole 1 X X – GHG 570 1905 R0001 Set of socket contacts 2.5 mm2, 4-pole 1 X X – GHG 570 1905 R0002 Set of socket contacts 1.5 mm2, 4-pole + PE contact 1 – – X GHG 570 1905 R0003 Set of socket contacts 2.5 mm2, 4-pole + PE contact 1 – – X GHG 570 1905 R0004 Crimp tool for eXLink 1 X X X GHG 570 1902 R0001 Plastic protection cap connector/receptacle 1 X X X GHG 570 1903 R0001 Plastic protection cap plug/inlet 1 X X X GHG 570 1903 R0002 Brass protection cap connector/receptacle 1 X X X GHG 570 1903 R0003 Brass protection cap plug/inlet 1 X X X GHG 570 1903 R0004 Set of plug pins 1.5 mm2, 3-pole + PE (PE leading AC) 1 X – – GHG 570 1904 R0003 Set of plug pins 1.5 mm2, 4-pole (lagging DC) 1 – X – GHG 570 1904 R0001 Set of plug pins 2.5 mm2, 3-pole + PE (PE leading AC) 1 X – – GHG 570 1904 R0004 Set of plug pins 2.5 mm2, 4-pole (lagging DC) 1 – X – GHG 570 1904 R0002 Set of plug pins 1.5 mm2, 4-pole + PE-spring clip 1 – – X GHG 570 1904 R0005 Set of plug pins 2.5 mm2, 4-pole + PE-spring clip 1 – – X GHG 570 1904 R0006 Scew driver for cage clamp 1 X X – GHG 570 1908 R0001 Strain relief and seal 4 - 7.5 mm 1 X X X GHG 570 1907 R0001 Strain relief and seal 7.5 - 11 mm 1 X X X GHG 570 1907 R0002 Anti torsion device 1 X X X GHG 570 1901 R0001 6.22 COOPER CROUSE-HINDS GMBH I eXLink 4-pole/4-pole + PE I 1 3 Dimension drawing eXLink ~96 Ø30 Ø28 ~96 Plug metal version ~95 Ø30 Ø28 ~95 M20x1,5 SW25 ~63,5 9 6 ~63,5 Ø30 7 Inlet plastic version 19 13 ~60 Receptacle metal version: V < 2000 cm3 Ø30 SW25 M20x1,5 ~60 Ø28 8 Receptacle plastic version M20x1.5 13 12 ⭋28 M20x1.5 33 Receptacle metal version: V > 2000 cm 3 SW30 Elbow 10 SW30 ⭋28 ⭋28 ⵑ125 ⵑ125 Plug for armoured cable 9 35 ⵑ74 26,5 Dimensions in mm SW25 M20x1,5 Inlet metal version SW25 M20x1,5 5 Coupler plastic version Ø28 M20x1,5 SW25 Coupler metal version 9 4 Plug plastic version SW30 Cooper Crouse-Hinds © 2008 - all rights reserved 2 Coupler for armoured cable 11 12 COOPER CROUSE-HINDS GMBH 6.23 e X L I N K E T e X L i n k 4 - p o l e + PA The inlets and receptacles eXLink Ethernet and eXLink USB extend the proven connector series eXLink for hazardous areas. They can be used for plug-in connection for industrial LAN/Ethernet and USB applications with each other in areas with an explosion hazard. The Cooper Crouse-Hinds © 2008 - all rights reserved normally used electrical isolation of an intrin sically safe interface is no longer necessary. The Ex-e technology of the connectors allows the use of full Ethernet power without barriers. This increases the efficiency of the bus architecture and reduces the sus ceptibility to faults and therefore the costs. The sockets of the inlets and receptacles designed with Ex-de degree of protection have the proven CEAG contacts of shutter-like, punched and specially treated copper-beryllium band which provides a perfect electrical connection continuously with its large number of contact points. An Ex-d space around the plug pins provides a reliable explosion protection during connection and disconnection of the connectors in zones 1, 2, 21 and 22. To rule out incorrect assignment, the inlets and receptacles are coded according to time similar to the CEE system. In accordance with the requirements of a contemporary, safe and time-saving assembly, all the components are equipped with earthing cables, cable stub and pre-assembled RJ plug male/female or USB plug male/female. With the M20 screw-in thread the nickel-plated brass components (optionally stainless steel) can be integrated in all "enhanced safety" or "pressurised" design enclosures. Hot swap Compact design High degree of protection IP66 / IP68 Simple assembly Frequency range up to 100 MHz or USB 2.0 Transfer rate up to 100 MBaud (Ethernet) Available for 10 BASE-T, 100 BASE-T 6.24 H E R N E T / U S B I eXLink – Plug-in bus connection I 1 Cooper Crouse-Hinds © 2008 - all rights reserved 2 Innovative connectors for Ethernet systems control. With Ethernet as a communica- The eXLink also put your data trans - tion medium you can implement a mission on the safe side. Independent homogeneous infrastructure from the measurements of a well-known Combine the safety of an innovative host level via the control level to the laboratory have classified the use explosion-protected connector system process level. In the industrial environ- of the eXLink 4-pole + PA up to with the advantages of a homogeneous ment, eXLink connector systems 100 MHz and with transfer rates up communication structure between the replace the familiar connectors of the to 100 Mbaud according to the host, control and process level! With IT office world. Therefore this systems requirements in accordance with eXLink Ethernet and eXLink USB also offers you the real time performan- TIA/EIA-568-B.2 Category 5e as you can also use efficient, Ethernet- ce of Ethernet networks – hot swap – safe. The limit curves were dropped based communication systems in the in addition to high safety standards in below considerably here. The eXLink hazardous areas. This enables you to areas with an explosion hazard. 4-pole + PA system can therefore 4 5 be used in Fast Ethernet ® or use a modern information architecture at the same time as efficiently satisfying Adapt your control to the changing Ethernet ® networks as well as for the all criteria for explosion protection. production processes. Child's play with implementation of explosion-protected eXLink connectors because Ethernet USB interfaces such as hard disk Conventional field bus systems are de- components and explosion protection driver. signed exclusively for data communica- have a modular structure. This means tion with the process and production that you can update your information 3 6 architecture without having to change your explosion-protected installation by simply changing the components in 7 their pressurised enclosures. You can use conventional industrial components because the explosion-protected connection to your network is provided by the eXLink installed in the enclosure which also enables hot swapping of 8 your terminating equipment without isolating and without hot work permit. 9 Advanced technology with eXLink available by now 10 11 12 COOPER CROUSE-HINDS GMBH 6.25 I e X L i n k E t h e r n e t 4 - p o l e + PA I eXLink Ethernet with receptacle Technical data eXLink Ether net 4-pole + PA Marking to 94/9/EC type of protection II 2 G / EC-Type Examination Certificate II 2 D T 52 °C EEx de IIC T6 PTB 03 ATEX 1016 X Permissible ambient temperature -55 °C up to +40 °C Store temperature in original wrapping -55 °C up to +80 °C Rated voltage BUS Rated current max. 1 A Frequency range 0 -100 MHz, Fast Ethernet® compatible Terminal cross section Ethernet-cable 300 mm CAT 5e with plug RJ 45 male/female Insulation class acc. EN 60 598 I Transmission performance acc. to TIA / EIA-568-B.2 Category 5e up to 100 Mbaud Degree of protection EN 60 529 IP66 / IP68 with closed and locked protective caps or duly plugged and locked components Enclosure material Nickel plated brass / stainless steel 316L Coding 1h Cable entry inlet and receptacle M20 x 1.5 / 1/2“ NPT Accessories (option) Locking device Ordering details Scope of delivery (nickel plated brass) Order No. Ethernet inlet with cable and RJ plug male GHG 574 9101 R3002 Ethernet inlet with cable and RJ plug female GHG 574 9101 R3004 Ethernet receptacle with cable and RJ plug male GHG 574 8101 R3002 Ethernet receptacle with cable and RJ plug female GHG 574 8101 R3004 Dimension drawing 13 ~60 SW25 Ethernet inlet M20x1.5 Ø28 ~300 9 ~63.5 SW25 Ø28 ~300 Dimensions in mm Ethernet receptacle M20x1.5 Cooper Crouse-Hinds © 2008 - all rights reserved eXLink Ethernet with inlet 6.26 COOPER CROUSE-HINDS GMBH I eXLink USB 4-pole I 1 2 eXLink USB with inlet 3 Technical data eXLink USB 4-pole Marking to 94/9/EC type of protection II 2 G / EC-Type Examination Certificate II 2 D T 52 °C EEx de IIC T6 PTB 03 ATEX 1016 X 4 Permissible ambient temperature -55 °C up to +40 °C Store temperature in original wrapping -55 °C up to +80 °C Rated voltage BUS Rated current max. 1 A Frequency range USB 2.0 Terminal cross section data cable 200 mm with USB plug/coupler Insulation class acc. EN 60 598 I Degree of protection EN 60 529 IP66 / IP68 with closed and locked protective caps 5 or duly plugged and locked components Enclosure material Nickel plated brass / stainless steel 316L Coding 2h Cable entry inlet and receptacle M20 x 1,5 / 1/2“ NPT Accessories (option) locking device 6 Ordering details Scope of delivery (nickel plated brass) Order No. Inlet with cable and USB plug male GHG 571 9102 R3003 Inlet with cable and USB coupler female GHG 571 9102 R3004 Receptacle with cable and USB plug female GHG 571 8102 R3003 Receptacle with cable and USB plug male GHG 571 8102 R3004 7 Dimension drawing 8 13 ~60 USB inlet 9 M20x1.5 SW25 Ø28 ~200 9 ~63.5 10 USB receptacle Dimensions in mm SW25 Ø28 ~200 M20x1.5 Cooper Crouse-Hinds © 2008 - all rights reserved eXLink USB with receptacle 11 12 COOPER CROUSE-HINDS GMBH 6.27 e X L i n k eXLink 7-pole / 6-pole + PE Providing flexible power supply and signal – connection there, where it is needed – even in hazardous areas for the Zones 1and 2. The eXLink 7 pole / 6- pole + PE is a complete system for connecting and disconnecting Cooper Crouse-Hinds © 2008 - all rights reserved product electrically. Supplying from low voltage BUS signals up to 400 V AC / 16 A electrical power the full range of connectors and receptacles are available with moulded plastic enclosure as well as nickel-plated brass or stainless steel enclosures. A coding system following to IEC 309 system secures from misconnections of non-compatible voltage levels. Only connectors and plugs with the same voltage level can be plugged into. The well-known and reliable bonding technique “crimp connection” for wire size of 0.75 mm 2 up to 1.5 mm 2 and optional 2.5 mm 2 is used for wire connection to the pins. Additionally a screw-less technique “cage clamp” can be used for selected types. A special plug and connector for the use of armoured cable with armouring diameter up to 1.5 mm is available. The Receptacle and the Inlet are equipped with metric thread M25 x 1.5 or 3/ 4’’ NPT thread to screw directly into electrical apparatus. All metal versions can be used directly into Ex-d enclosures without additionally certification. All eXLink plugs, inlets, receptacle and connectors are designed for hot swapping of apparatus in hazardous areas without disconnecting terminals, without shutting down circuits and without a “hot work permit”! Standard IP protection IP66/IP68 Permissible ambient temperature form -55 to +70 °C Up to 400 V 16 A Stainless steel or nickel plated brass enclosures for highest mechanical protection Max. 7-pole (6-pole + PE) connections Mining (EX I M2) certified 6.28 I eXLink 7-pole/6-pole + PE I 1 Cooper Crouse-Hinds © 2008 - all rights reserved 2 3 Technical data eXLink 6+1-pole / 7-pole Marking to 94/9/EC II 2 G EEx de IIC T6 EC-Type Examination Certificate PTB 06 ATEX 1031 X Permissible ambient temperature –20 °C up to +40 °C (Rated current 16 A) Extended temperature range –55 °C up to +75 °C (Metal version, rated current 1 A) Store temperature in original wrapping –55 °C up to +80 °C Rated voltage AC up to 400 V, 50/60 Hz / DC up to 60 V Rated current 4 max. 3 x 16 A Switching capacity acc. EN 60 947-4 AC-3: DC-3: 400 V / 1 A 5 60 V / 0.5 A Back-up fuse max. without thermal protection 16 A Back-up fuse max. with thermal protection 20 A gL Insulation class acc. EN 60598 II: plastic / I: metal Terminal cross section Crimp 1.5 mm2: Plug, coupler 2 0.75 - 1.5 mm2/ Solder: 0.34 - 1.0 mm2 Crimp 2.5 mm : 2.5 mm2 Cage clamp: 0.5 - 1.0 mm2 multi wire, 0.5 - 1.5 mm2 single wire 2 Inlet, receptacle in plastic 2 Crimp 1.5 mm : 0.75 - 1.5 mm / Solder: 0.34 - 1.0 mm 6 2 Crimp 2.5 mm2: 2.5 mm2 Inlet, receptacle in metal 30 cm multi wire:1.5 mm2 / 2.5 mm2 / 30 cm multi wire: 1.5 mm2 / 2.5 mm2 Cable entry plug and coupler Ø 7 - 11 mm / Ø 11 - 15 mm 7 Cable entry plug and coupler for armoured cables external isol. Ø 16- 26 mm / internal isol. Ø 8.5 - 16 mm / armouring 0 - 1.5 mm Cable entry inlet and receptacle M25 x 1.5 / 3/4” NPT Degree of protection EN 60529 IP66/IP68 with closed and locked protective caps or duly plugged and locked components Enclosure material 8 Plug, coupler, inlet < 2000 cm3 and receptacle Polyamide, nickel plate brass or stainless steel AISI 316L 2 Inlet > 2000 cm and plug/coupler for armoured cables Nickel plated brass or stainless steel AISI 316L 9 10 11 12 COOPER CROUSE-HINDS GMBH 6.29 I eXLink 7-pole/6-pole + PE I Ordering key eXLink 6+1-pole 1. Type 2. Connection technology 3. Coding 1 = Elbow 1 = Crimp up to 1.5 mm2 04 = 4 h / 110 V AC 6p + PE 3 = Coupler 2 = Crimp up to 2.5 mm2 06 = 6 h / 230 V AC 6p + PE 6 = Inlet > 2000 cm3 6 = Cage clamp 08 = 8 h / 24 V DC 7p 7 = Plug 10 = 10 h / 400 V AC 6p + PE 8 = Receptacle 12 = 12 h / 24 V AC 6p + PE Cooper Crouse-Hinds © 2008 - all rights reserved 9 = Inlet GHG 572 XXXX RXX0X 4. Material 5. Accessories 0 = Plastic 0 = without locking device 1 = Stainless steel AISI 316L 8 = Protection cap for plug 2 = Stainless steel AISI 316L for armoured cables 9 = with locking device 6. Diameter of connection cable 1 = 7 – 11 mm/16 – 26 mm1) 2 = 11 – 15 mm 3 = Nickel-plated brass 2) Version for armoured cables 4 = Brass for armoured cables 5 = Stainless steel AISI 316L NPT 6 = Nickel-plated brass NPT x x x x x x x x x x Plug for armoured cables 6+1 x x x x x x Receptacle for armoured cables 6+1 x x x x x x Inlet for EEx e enclosure x Info for EEx d enclosure < 2000 cm3 Info for EEx d enclosure > 2000 cm Receptacle for EEx e enclosure 3 x x x x x x x 3/4” NPT x x M25 x 1.5 Receptacle 6+1 x Cable entries Ø 16 - 26 mm x Cable entries Ø 11 - 15 mm x Cable entries Ø 7 - 11 mm Crimp 2.5 mm2 x 30 cm multi wire 2.5 mm2 Crimp 1.5 mm2 x 15 cm multi wire 1.5 mm2 Stainless steel x Cage clamp Nickel-plated brass Plug 6+1 Solder Plastic Overview for possible configurations 2) x x x2) x2) x x 2) x x x2) x2) x x x x x x 2) 2) x x x x x x x x x x x x x x x x x x x x Receptacle for EEx d enclosure (no restriction on free volume) Elbow for EEx e enclosure x Elbow for EEx d enclosure 2) x2) x2) on customers request available with cable length 500/750/1500 mm 6.30 COOPER CROUSE-HINDS GMBH I eXLink Configuration Online I 1 2 For customers who wants to configure the needed eXLink easily and fast Cooper Crouse-Hinds offers via the Internet separate tool to select the right type and order No.: http://www.ceag.de/en/Explosion_Protection/What_is_eXLink/ Cooper Crouse-Hinds © 2008 - all rights reserved 3 4 5 6 7 8 9 10 11 12 COOPER CROUSE-HINDS GMBH 6.31 Cooper Crouse-Hinds © 2008 - all rights reserved I eXLink 7-pole/6-pole + PE I Ordering key eXLink Plug 6+1-pole/7-pole GHG 572 7XXX RXX0X 1. Connection technology 2. Coding 3. Material 4. Accessories 1 = Crimp up to 1.5 mm2 04 = 4 h 0 = Plastic 0 = without locking device 5. Diameter of 2 = Crimp up to 2.5 mm2 08 = 8 h 1 = Stainless steel AISI 316L 8 = Protection cap for plug 1 = 7 – 11 mm 6 = Cage-clamp 10 = 10 h 3 = Nickel-plated brass 9 = with locking device 2 = 11 – 15 mm connection cable 12 = 12 h Ordering details Voltage No. of Coding Connection Diameter of connection cable poles 7 -11 mm Order No. 11 - 15 mm Order No. GHG 572 7104 R0001 GHG 572 7104 R0002 Plug made of plastic 4h Crimp up to 1.5 mm2 110 V AC 6-pol + PE 110 V AC 6-pol + PE 4h Crimp up to 2.5 mm2 GHG 572 7204 R0001 GHG 572 7204 R0002 110 V AC 6-pol + PE 4h Cage clamp GHG 572 7604 R0001 GHG 572 7604 R0002 230 V AC 6-pol + PE 6h Crimp up to 1.5 mm2 GHG 572 7106 R0001 GHG 572 7106 R0002 230 V AC 6-pol + PE 6h Crimp up to 2.5 mm2 GHG 572 7206 R0001 GHG 572 7206 R0002 230 V AC 6-pol + PE 6h Cage clamp GHG 572 7606 R0001 GHG 572 7606 R0002 24 V DC 7-pol 8h Crimp up to 1.5 mm2 GHG 572 7108 R0001 GHG 572 7108 R0002 24 V DC 7-pol 8h Crimp up to 2.5 mm2 GHG 572 7208 R0001 GHG 572 7208 R0002 Example Plug made of nickel-plated brass 110 V AC 6-pol + PE 4h Crimp up to 1.5 mm2 GHG 572 7104 R3001 GHG 572 7104 R3002 110 V AC 6-pol + PE 4h Crimp up to 2.5 mm2 GHG 572 7204 R3001 GHG 572 7204 R3002 110 V AC 6-pol + PE 4h Cage clamp GHG 572 7604 R3001 GHG 572 7604 R3002 230 V AC 6-pol + PE 6h Crimp up to 1.5 mm2 GHG 572 7106 R3001 GHG 572 7106 R3002 230 V AC 6-pol + PE 6h Crimp up to 2.5 mm2 GHG 572 7206 R3001 GHG 572 7206 R3002 230 V AC 6-pol + PE 6h Cage clamp GHG 572 7606 R3001 GHG 572 7606 R3002 Example Plug made of stainless steel 110 V AC 6-pol + PE 4h Crimp up to 1.5 mm2 GHG 572 7104 R1001 GHG 572 7104 R1002 110 V AC 6-pol + PE 4h Crimp up to 2.5 mm2 GHG 572 7204 R1001 GHG 572 7204 R1002 110 V AC 6-pol + PE 4h Cage clamp GHG 572 7604 R1001 GHG 572 7604 R1002 230 V AC 6 pol + PE 6h Crimp up to 1.5 mm2 GHG 572 7106 R1001 GHG 572 7106 R1002 230 V AC 6 pol + PE 6h Crimp up to 2.5 mm2 GHG 572 7206 R1001 GHG 572 7206 R1002 230 V AC 2-pol + PE 6h Cage clamp GHG 572 7606 R1001 GHG 572 7606 R1002 24 V DC 7-pol 8h Crimp up to 1.5 mm2 GHG 572 7108 R1001 GHG 572 7108 R1002 24 V DC 7-pol 8h Crimp up to 2.5 mm2 GHG 572 7208 R1001 GHG 572 7208 R1002 24 V DC 7-pol. 8h Cage clamp GHG 572 7608 R1001 GHG 572 7608 R1002 400 V AC 6-p + PE 10 h Crimp up to 1.5 mm2 GHG 572 7110 R1001 GHG 572 7110 R1002 400 V AC 6-p + PE 10 h Crimp up to 2.5 mm2 GHG 572 7210 R1001 GHG 572 7210 R1002 24 V AC 6-p + PE 12 h Crimp up to 1.5 mm2 GHG 572 7112 R1001 GHG 572 7112 R1002 24 V AC 6-p + PE 12 h Crimp up to 2.5 mm2 GHG 572 7212 R1001 GHG 572 7212 R1002 6.32 COOPER CROUSE-HINDS GMBH I eXLink 7-pole/6-pole + PE I 1 Cooper Crouse-Hinds © 2008 - all rights reserved 2 3 Ordering key eXLink coupler 6+1-pole/7-pole 4 GHG 572 3XXX RXX0X 1. Connection technology 2. Coding 3. Material 4. Accessories 1 = Crimp up to 1.5 mm2 04 = 1 h 0 = Plastic 0 = without locking device 2 = Crimp up to 2.5 mm2 06 = 5 h 1 = Stainless steel AISI 316L 8 = Protection cap for plug 1 = 7 – 11 mm 6 = Cage-clamp 08 = 6 h 3 = Nickel-plated brass 9 = with locking device 2 = 11 – 15 mm 5. Diameter of connection cable 5 10 = 10 h 12 = 12 h 6 Ordering details Voltage No. of Coding Connection poles Diameter of connection cable 7 – 11 mm Order No. 11 – 15 mm Order No. GHG 572 3104 R0001 GHG 572 3104 R0002 7 Coupler made of plastic version 4h Crimp up to 1.5 mm2 110 V AC 6-pol + PE 110 V AC 6-pol + PE 4h Crimp up to 2.5 mm2 GHG 572 3204 R0001 GHG 572 3204 R0002 110 V AC 6-pol + PE 4h Cage clamp GHG 572 3604 R0001 GHG 572 3604 R0002 230 V AC 6-pol + PE 6h Crimp up to 1.5 mm2 GHG 572 3106 R0001 GHG 572 3106 R0002 230 V AC 6-pol + PE 6h Crimp up to 2.5 mm2 GHG 572 3206 R0001 GHG 572 3206 R0002 230 V AC 6-pol + PE 6h Cage clamp GHG 572 3606 R0001 GHG 572 3606 R0002 24 V DC 7-pol 8h Crimp up to 1.5 mm2 GHG 572 3108 R0001 GHG 572 3108 R0002 24 V DC 7-pol 8h Crimp up to 2.5 mm2 GHG 572 3208 R0001 GHG 572 3208 R0002 Example 8 Coupler made of nickel-plated brass 110 V AC 6-pol + PE 4h Crimp up to 1.5 mm2 GHG 572 3104 R3001 GHG 572 3104 R3002 110 V AC 6-pol + PE 4h Crimp up to 2.5 mm2 GHG 572 3204 R3001 GHG 572 3204 R3002 110 V AC 6-pol + PE 4h Cage clamp GHG 572 3604 R3001 GHG 572 3604 R3002 230 V AC 6-pol + PE 6h Crimp up to 1.5 mm2 GHG 572 3106 R3001 GHG 572 3106 R3002 230 V AC 6-pol + PE 6h Crimp up to 2.5 mm2 GHG 572 3206 R3001 GHG 572 3206 R3002 230 V AC 6-pol + PE 6h Cage clamp GHG 572 3606 R3001 GHG 572 3606 R3002 9 Example 10 Coupler made of stainless steel 110 V AC 6-pol + PE 4h Crimp up to 1.5 mm2 GHG 572 3104 R1001 GHG 572 3104 R1002 110 V AC 6-pol + PE 4h Crimp up to 2.5 mm2 GHG 572 3204 R1001 GHG 572 3204 R1002 110 V AC 6-pol + PE 4h Cage clamp GHG 572 3604 R1001 GHG 572 3604 R1002 230 V AC 6-pol + PE 6h Crimp up to 1.5 mm2 GHG 572 3106 R1001 GHG 572 3106 R1002 230 V AC 6-pol + PE 6h Crimp up to 2.5 mm2 GHG 572 3206 R1001 GHG 572 3206 R1002 24 V DC 7-pol 8h Crimp up to 1.5 mm2 GHG 572 3108 R1001 GHG 572 3108 R1002 24 V DC 7-pol 8h Crimp up to 2.5 mm2 GHG 572 3208 R1001 GHG 572 3208 R1002 400 V AC 6p + PE 10 h Crimp up to 1.5 mm2 GHG 572 3110 R1001 GHG 572 3110 R1002 400 V AC 6p + PE 10 h Crimp up to 2.5 mm2 GHG 572 3210 R1001 GHG 572 3210 R1002 24 V AC 6p + PE 12 h Crimp up to 1.5 mm2 GHG 572 3112 R1001 GHG 572 3112 R1002 24 V AC 6p + PE 12 h Crimp up to 2.5 mm2 GHG 572 3212 R1001 GHG 572 3212 R1002 COOPER CROUSE-HINDS GMBH 11 12 6.33 Cooper Crouse-Hinds © 2008 - all rights reserved I eXLink 7-pole/6-pole + PE I Ordering key eXLink receptacle 6+1-pole/7-pole Metal version also for all EEx-d application GHG 572 8XXX RXX0X 1) X = Count No. 1. Connection technology 2. Coding 3. Material 1 = Crimp1)/30 cm multi wire up to 1.5 mm2 04 = 4 h 0 = Plastic 4. Diameter of 2 = Crimp1)/30 cm multi wire up to 2.5 mm2 06 = 6 h 1 = Stainless steel AISI 316L with M25 thread 0 = without locking device only plastic version 08 = 8 h 3 = Nickel-plated brass with M25 thread 9 = with locking device 10 = 10 h 5 = Stainless steel AISI 316L with 3/4” NPT thread 12 = 12 h 6 = Nickel-plated brass with 3/4” NPT thread connection cable Ordering details Voltage No. of Coding Connection Thread poles M25 x 1.5 Order No. 3/4” NPT Order No. Receptacle made of plastic version 110 V AC 6-pol + PE 4h Crimp up to 1.5 mm2 GHG 572 8104 R0001 110 V AC 6-pol + PE 4h Crimp up to 2.5 mm2 GHG 572 8204 R0001 230 V AC 6-pol + PE 6h Crimp up to 1.5 mm2 GHG 572 8106 R0001 230 V AC 6-pol + PE 6h Crimp up to 2.5 mm2 GHG 572 8206 R0001 24 V DC 7-pol 8h Crimp up to 1.5 mm2 GHG 572 8108 R0001 24 V DC 7-pol 8h Crimp up to 2.5 mm2 GHG 572 8208 R0001 400 V AC 6p + PE 10 h Crimp up to 1.5 mm2 GHG 572 8110 R0001 400 V AC 6p + PE 10 h Crimp up to 2.5 mm2 GHG 572 8210 R0001 24 V AC 6-pol + PE 12 h Crimp up to 1.5 mm2 GHG 572 8112 R0001 24 V AC 6-pol + PE 12 h Crimp up to 2.5 mm2 lable avai n! rsio Only al ve t e in m GHG 572 8212 R0001 Example 2 GHG 572 8104 R0002 110 V AC 6-pol + PE 4h 30 cm multi wire 1.5 mm 110 V AC 6-pol + PE 4h 30 cm multi wire 2.5 mm2 GHG 572 8204 R0002 230 V AC 6-pol + PE 6h 30 cm multi wire 1.5 mm2 GHG 572 8106 R0002 230 V AC 6-pol + PE 6h 30 cm multi wire 2.5 mm2 GHG 572 8206 R0002 24 V DC 7-pol 8h 30 cm multi wire 1.5 mm2 GHG 572 8108 R0002 24 V DC 7-pol 8h 30 cm multi wire 2.5 mm2 GHG 572 8208 R0002 lable avai ion! Only vers etal m in Receptacle made of nickel-plated brass 110 V AC 6-pol + PE 4h 30 cm multi wire 1.5 mm2 GHG 572 8104 R3001 GHG 572 8104 R6001 110 V AC 6-pol + PE 4h 30 cm multi wire 2.5 mm2 GHG 572 8204 R3001 GHG 572 8204 R6001 230 V AC 6-pol + PE 6h 30 cm multi wire 1.5 mm2 GHG 572 8106 R3001 GHG 572 8106 R6001 230 V AC 6-pol + PE 6h 30 cm multi wire 2.5 mm2 GHG 572 8206 R3001 GHG 572 8106 R6001 Example Receptacle made of stainless steel 110 V AC 6-pol + PE 4h 30 cm multi wire 1.5 mm2 GHG 572 8104 R1001 GHG 572 8104 R5001 110 V AC 6-pol + PE 4h 30 cm multi wire 2.5 mm2 GHG 572 8204 R1001 GHG 572 8204 R5001 230 V AC 6-pol + PE 6h 30 cm multi wire 1.5 mm2 GHG 572 8106 R1001 GHG 572 8106 R5001 230 V AC 6-pol + PE 6h 30 cm multi wire 2.5 mm2 GHG 572 8206 R1001 GHG 572 8106 R5001 6.34 Example COOPER CROUSE-HINDS GMBH I eXLink 7-pole/6-pole + PE I 1 Cooper Crouse-Hinds © 2008 - all rights reserved 2 3 Ordering key eXLink inlet 6+1-pole/7-pole < 2000 cm 3 Metal version also for EEx-d application with free volume < 2000 cm 3 GHG 572 9XXX RXX0X 1) X = Count No. 4 1. Connection technology 2. Coding 3. Material 1 = Crimp1)/30 cm multi wire up to 1.5 mm2 04 = 4 h 0 = Plastic 4. Diameter of 2 = Crimp1)/30 cm multi wire up to 2.5 mm2 06 = 6 h 1 = Stainless steel AISI 316L with M25 thread 0 = without locking device only plastic version 08 = 8 h 3 = Nickel-plated brass with M25 thread 9 = with locking device 10 = 10 h 5 = Stainless steel AISI 316L with 3/4” NPT thread 12 = 12 h 6 = Nickel-plated brass with 3/4” NPT thread connection cable 5 Ordering details Voltage No. of Coding Connection 6 Thread poles M25 x 1.5 Order No. 3/4” NPT Order No. Inlet made of plastic 110 V AC 6-pol + PE 4h Crimp up to 1.5 mm2 GHG 572 9104 R0001 110 V AC 6-pol + PE 4h Crimp up to 2.5 mm2 GHG 572 9204 R0001 230 V AC 6-pol + PE 6h Crimp up to 1.5 mm2 GHG 572 9106 R0001 230 V AC 6-pol + PE 6h Crimp up to 2.5 mm2 GHG 572 9206 R0001 24 V DC 7-pol 8h Crimp up to 1.5 mm2 GHG 572 9108 R0001 24 V DC 7-pol 8h Crimp up to 2.5 mm2 GHG 572 9208 R0001 400 V AC 6-pol + PE 10 h Crimp up to 1.5 mm2 GHG 572 9110 R0001 400 V AC 6-pol + PE 10 h Crimp up to 2.5 mm2 GHG 572 9210 R0001 24 V AC 6-pol + PE 12 h Crimp up to 1.5 mm2 GHG 572 9112 R0001 24 V AC 6-pol + PE 12 h Crimp up to 2.5 mm2 7 lable avai n! rsio Only al ve t e in m 8 GHG 572 9212 R0001 Example 2 GHG 572 9104 R0002 110 V AC 6-pol + PE 4h 30 cm multi wire 1.5 mm 110 V AC 6-pol + PE 4h 30 cm multi wire 2.5 mm2 GHG 572 9204 R0002 230 V AC 6-pol + PE 6h 30 cm multi wire 1.5 mm2 GHG 572 9106 R0002 230 V AC 6-pol + PE 6h 30 cm multi wire 2.5 mm2 GHG 572 9206 R0002 24 V DC 7-pol 8h 30 cm multi wire 1.5 mm2 GHG 572 9108 R0002 24 V DC 7-pol 8h 30 cm multi wire 2.5 mm2 GHG 572 9208 R0002 lable avai ion! Only vers etal m in 9 Inlet made of nickel-plated brass 110 V AC 6-pol + PE 4h 30 cm multi wire 1.5 mm2 GHG 572 9104 R3001 GHG 572 9104 R6001 110 V AC 6-pol + PE 4h 30 cm multi wire 2.5 mm2 GHG 572 9204 R3001 GHG 572 9204 R6001 230 V AC 6-pol + PE 6h 30 cm multi wire 1.5 mm2 GHG 572 9106 R3001 GHG 572 9106 R6001 230 V AC 2-pol + PE 6h 30 cm multi wire 2.5 mm2 GHG 572 9206 R3001 GHG 572 9106 R6001 Example 10 Inlet made of stainless steel 110 V AC 6-pol + PE 4h 30 cm multi wire 1.5 mm2 GHG 572 9104 R1001 GHG 572 9104 R5001 110 V AC 6-pol + PE 4h 30 cm multi wire 2.5 mm2 GHG 572 9204 R1001 GHG 572 9204 R5001 230 V AC 6-pol + PE 6h 30 cm multi wire 1.5 mm2 GHG 572 9106 R1001 GHG 572 9106 R5001 230 V AC 6-pol + PE 6h 30 cm multi wire 2.5 mm2 GHG 572 9206 R1001 GHG 572 9106 R5001 Example 11 12 COOPER CROUSE-HINDS GMBH 6.35 Cooper Crouse-Hinds © 2008 - all rights reserved I eXLink 7-pole/6-pole + PE I Ordering key eXLink inlet 6+1-pole/7-pole > 2000 cm 3 Metal version for EEx-d application with free volume > 2000 cm 3 GHG 572 6XXX RXX01 1. Connection technology 2. Coding 3. Material 1 = 30 cm multi wire 1.5 mm2 04 = 4 h 1 = Stainless steel AISI 316L with M25 thread 4. Diameter of 2 = 30 cm multi wire 2.5 mm2 06 = 6 h 3 = Nickel-plated brass with M25 thread 0 = without locking device 08 = 8 h 5 = Stainless steel AISI 316L with 3/4” NPT thread 9 = with locking device 10 = 10 h 6 = Nickel-plated brass with 3/4” NPT thread connection cable 12 = 12 h Ordering details Voltage No. of Coding Connection Thread poles M25 x 1.5 Order No. 3/4” NPT Order No. Inlet made of stainless steel for V > 2000 cm3 110 V AC 6-pol + PE 4h 30 cm multi wire 1.5 mm2 GHG 572 6104 R1001 GHG 572 6104 R5001 110 V AC 6-pol + PE 4h 30 cm multi wire 2.5 mm2 GHG 572 6204 R1001 GHG 572 6204 R5001 230 V AC 6-pol + PE 6h 30 cm multi wire 1.5 mm2 GHG 572 6106 R1001 GHG 572 6106 R5001 230 V AC 6-pol + PE 6h 30 cm multi wire 2.5 mm2 GHG 572 6206 R1001 GHG 572 6206 R5001 24 V DC 7-pol 8h 30 cm multi wire 1.5 mm2 GHG 572 6108 R1001 GHG 572 6108 R5001 24 V DC 7-pol 8h 30 cm multi wire 2.5 mm2 GHG 572 6208 R1001 GHG 572 6208 R5001 400 V AC 6-pol + PE 10 h 30 cm multi wire 1.5 mm2 GHG 572 6110 R1001 GHG 572 6110 R5001 400 V AC 6-pol + PE 10 h 30 cm multi wire 2.5 mm2 GHG 572 6210 R1001 GHG 572 6210 R5001 24 V AC 6-pol + PE 12 h 30 cm multi wire 1.5 mm2 GHG 572 6112 R1001 GHG 572 6112 R5001 24 V AC 6-pol + PE 12 h 30 cm multi wire 2.5 mm2 GHG 572 6212 R1001 GHG 572 6212 R5001 Inlet made of nickel-plated brass V > 2000 cm3 110 V AC 6-pol + PE 4h 30 cm multi wire 1.5 mm2 GHG 572 6104 R3001 GHG 572 6104 R6001 110 V AC 6-pol + PE 4h 30 cm multi wire 2.5 mm2 GHG 572 6204 R3001 GHG 572 6204 R6001 230 V AC 6-pol + PE 6h 30 cm multi wire 1.5 mm2 GHG 572 6106 R3001 GHG 572 6106 R6001 230 V AC 6-pol + PE 6h 30 cm multi wire 2.5 mm2 GHG 572 6206 R3001 GHG 572 6206 R6001 24 V DC 7-pol 8h 30 cm multi wire 1.5 mm2 GHG 572 6108 R3001 GHG 572 6108 R6001 24 V DC 7-pol 8h 30 cm multi wire 2.5 mm2 GHG 572 6208 R3001 GHG 572 6208 R6001 400 V AC 6-pol + PE 10 h 30 cm multi wire 1.5 mm2 GHG 572 6110 R1001 GHG 572 6110 R5001 400 V AC 6-pol + PE 10 h 30 cm multi wire 2.5 mm2 GHG 572 6210 R1001 GHG 572 6210 R5001 24 V AC 6-pol + PE 12 h 30 cm multi wire 1.5 mm2 GHG 572 6112 R3001 GHG 572 6112 R6001 24 V AC 6-pol + PE 12 h 30 cm multi wire 2.5 mm2 GHG 572 6212 R3001 GHG 572 6212 R6001 6.36 COOPER CROUSE-HINDS GMBH I eXLink 7-pole/6-pole + PE I 1 Cooper Crouse-Hinds © 2008 - all rights reserved 2 3 Ordering key eXLink plug/coupler for armoured cables GHG 572 XXXX RXX01 1. Version 2. Connection technology 3. Coding 4. Material 3 = Coupler 1 = Crimp up to 1.5 mm2 04 = 4 h 2 = Stainless steel AISI 316L* 7 = Plug 2 = Crimp up to 2.5 mm2 06 = 6 h 4 = Nickel-plated brass 08 = 8 h * Strain relief in nickel-plated 10 = 10 h brass 4 5. Diameter of connection cable 0 = without locking device 8 = Plug with protection cap 5 9 = with locking device 12 = 12 h Ordering details Voltage No. of Coding Connection poles 6 Diameter of connection cable 16 - 26 mm Plug Order No. Coupler Order No. Plug/coupler made of stainless steel for armoured cables 110 V AC 6-pol + PE 4h Crimp up to 1.5 mm2 GHG 572 7104 R2001 GHG 572 3104 R2001 110 V AC 6-pol + PE 4h Crimp up to 2.5 mm2 GHG 572 7204 R2001 GHG 572 3204 R2001 230 V AC 6-pol + PE 6h Crimp up to 1.5 mm2 GHG 572 7106 R2001 GHG 572 3106 R2001 230 V AC 6-pol + PE 6h Crimp up to 2.5 mm2 GHG 572 7206 R2001 GHG 572 3206 R2001 24 V DC 7-pol 8h Crimp up to 1.5 mm2 GHG 572 7108 R2001 GHG 572 3108 R2001 24 V DC 7-pol 8h Crimp up to 2.5 mm2 GHG 572 7208 R2001 GHG 572 3208 R2001 400 V AC 6-pol + PE 10 h Crimp up to 1.5 mm2 GHG 572 7110 R2001 GHG 572 3110 R2001 400 V AC 6-pol + PE 10 h Crimp up to 2.5 mm2 GHG 572 7210 R2001 GHG 572 3210 R2001 24 V AC 6-pol + PE 12 h Crimp up to 1.5 mm2 GHG 572 7112 R2001 GHG 572 3112 R2001 24 V AC 6-pol + PE 12 h Crimp up to 2.5 mm2 GHG 572 7212 R2001 GHG 572 3212 R2001 7 8 Plug/coupler made of nickel-plated brass for armoured cables 110 V AC 6-pol + PE 4h Crimp up to 1.5 mm2 GHG 572 7104 R4001 GHG 572 3104 R4001 110 V AC 6-pol + PE 4h Crimp up to 2.5 mm2 GHG 572 7204 R4001 GHG 572 3204 R4001 230 V AC 6-pol + PE 6h Crimp up to 1.5 mm2 GHG 572 7106 R4001 GHG 572 3106 R4001 230 V AC 6-pol + PE 6h Crimp up to 2.5 mm2 GHG 572 7206 R4001 GHG 572 3206 R4001 24 V DC 7-pol 8h Crimp up to 1.5 mm2 GHG 572 7108 R4001 GHG 572 3108 R4001 24 V DC 7-pol 8h Crimp up to 2.5 mm2 GHG 572 7208 R4001 GHG 572 3208 R4001 400 V AC 6-pol + PE 10 h Crimp up to 1.5 mm2 GHG 572 7110 R4001 GHG 572 3110 R4001 400 V AC 6-pol + PE 10 h Crimp up to 2.5 mm2 GHG 572 7210 R4001 GHG 572 3210 R4001 24 V AC 6-pol + PE 12 h Crimp up to 1.5 mm2 GHG 572 7112 R4001 GHG 572 3112 R4001 24 V AC 6-pol + PE 12 h Crimp up to 2.5 mm2 GHG 572 7212 R4001 GHG 572 3212 R4001 9 10 11 12 COOPER CROUSE-HINDS GMBH 6.37 I eXLink 7-pole/6-pole + PE Cooper Crouse-Hinds © 2008 - all rights reserved Elbow metal I Elbow plastic Plug pins Anti torsion device Ordering key eXLink elbow GHG 572 1000 RX001 Material 0 = Plastic 1 = Stainless steel AISI 316L 3 = Nickel-plated brass Ordering details Type Material Order No. Elbow M25 Plastic GHG 572 1000 R0001 Elbow M25 Stainless steel AISI 316L GHG 572 1000 R1001 Elbow M25 Nickel-plated brass GHG 572 1000 R3001 Accessories Type BE Order No. Set of socket contacts 1.5 mm2, 7-pole 1 GHG 570 1905 R0005 Set of socket contacts 2.5 mm2, 7-pole 1 GHG 570 1905 R0006 Crimp tool for eXLink 1 GHG 570 1902 R0001 Plastic protection cap connector/receptacle 7-pole 1 GHG 570 1903 R0005 Plastic protection cap plug/inlet 7-pole 1 GHG 570 1903 R0006 Brass protection cap connector/receptacle 7-pole 1 GHG 570 1903 R0007 Brass protection cap plug/inlet 7-pole 1 GHG 570 1903 R0008 Set of plug pins 1.5 mm2, 6-pole + PE (PE leading AC) 1 GHG 570 1904 R0007 Set of plug pins 1.5 mm2, 7-pole (lagging DC) 1 GHG 570 1904 R0008 Set of plug pins 2.5 mm2, 6-pole + PE (PE leading AC) 1 GHG 570 1904 R0009 Set of plug pins 2.5 mm2, 7-pole (lagging DC) 1 GHG 570 1904 R0010 Screw driver for cage clamp 1 GHG 570 1908 R0001 Strain relief and seal 7 - 11 mm 1 GHG 570 1907 R0003 Strain relief and seal 11 - 15 mm 1 GHG 570 1907 R0004 Strain relief and seal + PE connection 7 - 11 1 GHG 570 1907 R0005 Strain relief and seal + PE connection 11-15 1 GHG 570 1907 R0005 Anti torsion device 1 GHG 570 1901 R0003 6.38 COOPER CROUSE-HINDS GMBH I eXLink 7-pole/6-pole + PE I 1 3 Dimension drawings eXLink 6+1-pole 105 36 37 105 Plug metal version 36 36 111 8 M 25 SW 32 6 67 36 36 67 7 Inlet plastic version 8 70 37 36 66 M 25 12,5 SW 32 Inlet metal version M 25 5 Coupler plastic version 12,5 M 25 SW 32 Coupler metal version SW 32 4 Plug plastic version 111 8 M20x1.5 76 26,5 9 35 12,5 Receptacle plastic version 12 36 M 25 SW 32 Receptacle metal version: V < 2000 cm3 M20x1.5 33 Receptacle metal version: V > 2000 cm3 10 SW41 Ø36 Ø36 140 Dimensions in mm Plug for armoured cable SW30 Elbow 138 SW41 Cooper Crouse-Hinds © 2008 - all rights reserved 2 Coupler for armoured cable 11 12 COOPER CROUSE-HINDS GMBH 6.39 Cooper Crouse-Hinds © 2008 - all rights reserved I Ex-protected connectors e X L i n k I Technical data Y-Junction-box / Y-Adaptor Marking to 94/9/EC EC-Type Examination Certificate II 2 G EEx de IIC T6/T5 / II 2D IP66 T 80° C/ T 95° C PTB 05 ATEX 1084 Permissible ambient temperature – 20 °C up to + 40 °C Extended temperature range – 55 °C up to + 75 °C (dept. on current/wire) Store temperature in original wrapping – 55 °C up to + 80 °C Rated voltage AC up to 250 V, 50/60 Hz / DC up to 60 V Rated current with terminal block AC - max. 9.3 A DC - max. 2.5 A without terminal block AC - max. 10.0 A DC - max. 2.5 A Frequency range 0-100 MHz, fast Ethernet compatible Transmission performance acc. to TIA/EIA-568-B.2 Category 5e up to 100 Mbaud Back-up fuse max. without thermal protection 10 A Back-up fuse max. with thermal protection 20 A gL Breaking capacity acc. to EN 61 984: AC - 250 V / 10.0 A Breaking capacity acc. to EN 60 947-4: AC 3 - 250 V / 1.0 A DC 3 - 60 V/ 0.5 A Insulation class acc. EN 60598 II / I DC - 60 V/ 2.5 A Wire cross section Y-adaptor multi wire 0.34 mm2 - 1.5 mm2 extra fine wire 0.34 mm2 - 0.75 mm2 Cable entry Y-adaptor Ø 4 - 7.5 mm / Ø 7.5 - 11 mm Degree of protection EN 60529 IP66/IP68 with closed and locked protective caps or duly plugged and locked components Enclosure material 6.40 Polyamide (PA) COOPER CROUSE-HINDS GMBH I Ex-protected connectors e X L i n k Y-junction-box Y-Adaptor 2 x cable glands Inlet or receptacle I 1 Pos. A 2 Pos. B Inlet or receptacle Pos. C Inlet/inlet or inlet/receptacle 3 Cooper Crouse-Hinds © 2008 - all rights reserved Ordering key Y-junction-box 7. Diameter of connection cable1) 1 = 4.0 – 7.5 mm 2 = 7.5 – 11 mm 4 GHG 57X X6XX RXX0X 1. Pole No. 2. Type 4. Coding 5. Material1) 6. Locking device 5 = 4-pole 1 = Y-junction box inlet 01 = 1 h 0 = eXLink in 0 = without with cable entry 02 = 2 h 6 = 4-pole + PE 2 = Y-junction box receptacle with cable entry plastic version 04 = 4 h stainless steel version 06 = 6 h 3 = eXLink in nickel-plated 08 = 8 h 12 = 12 h 9 = with 1 = eXLink in 05 = 5 h 10 = 10 h 5 6 brass version 1) Enclosure material made of plastic (PA) 7 Ordering key Y-Adaptor GHG 57X XXXXX RXXXX 8 1. Pole No. 2. Type 5 = 4-pole 8 = Y-Adaptor 6 = 4-pole + PE 3. Coding 4. Material1) 5. Locking device Pos. A - B - C: 01 = 1 h 0 = eXLink in 0 = without Inlet (A) Pos. A - B - C: 02 = 2 h plastic 1=A/–/– Receptacle (B) Pos. A - B - C: 04 = 4 h version 2=–/B/– Receptacle (C) Pos. A - B - C: 05 = 5 h 1 = eXLink in 3=–/–/C Pos. A - B - C: 06 = 6 h stainless 4=A/B/C steel version 5=A/B/– 9 = Y-Adaptor Receptacle (A) Pos. A - B - C: 08 = 8 h Inlet (B) Pos. A - B - C: 10 = 10 h Receptacle (C) Pos. A - B - C: 12 = 12 h 3 = eXLink in nickel-plated 9 6=A/–/C 7=–/B/C 10 version 1) Enclosure material made of plastic (PA) 11 12 COOPER CROUSE-HINDS GMBH 6.41 Cooper Crouse-Hinds © 2008 - all rights reserved I Ex-protected connectors e X L i n k I 7. Diameter of connection cable1) 1 = 4.0 – 7,5 mm 2 = 7.5 – 11 mm GHG 57X X6XX RXX0X 1. Pole No. 2. Type 4. Coding 5. Material1) 6. Locking device 5 = 4-pole 1 = Y-Junction box inlet 01 = 1 h 0 = eXLink in 0 = without with cable entry 02 = 2 h 6 = 4-pole + PE 2 = Y-Junction box receptacle with cable entry plastic version 04 = 4 h 05 = 5 h stainless steel version 06 = 6 h 3 = eXLink in nickel- 08 = 8 h 10 = 10 h 12 = 12 h 9 = with 1 = eXLink in plated brass version 1) Enclosure material made of plastic (PA) Ordering details Y-Junction-box Voltage No. of Coding Connection poles Diameter of connection cable 4.5 – 7 mm Order No. 7 – 11 mm Order No. Y-Junction-box with eXLink inlet made of plastic version Ethernet/Bus 4-pol + PA 1h Cage clamp 1.5 mm2 GHG 576 1601 R0001 GHG 576 1601 R0002 110 V AC 2-pol + PE 4h Cage clamp 1.5 mm2 GHG 575 1604 R0001 GHG 575 1604 R0002 110 V AC 2-pol + PE 4h Cage clamp 2.5 mm2 GHG 575 1604 R0001 GHG 575 1604 R0002 24 V DC 4-pol + PA 5h Cage clamp 1.5 mm2 GHG 576 1605 R0001 GHG 576 1605 R0002 24 V DC 4-pol + PA 5h Cage clamp 2.5 mm2 GHG 576 1605 R0001 GHG 576 1605 R0002 230 V AC 2-pol + PE 6h Cage clamp 1.5 mm2 GHG 575 1606 R0001 GHG 575 1606 R0002 230 V AC 2-pol + PE 6h Cage clamp 2.5 mm2 GHG 575 1606 R0001 GHG 575 1606 R0002 24 V DC 4-pol 8h Cage clamp 1.5 mm2 GHG 575 1608 R0001 GHG 575 1608 R0002 24 V DC 4-pol 8h Cage clamp 2.5 mm2 GHG 575 1608 R0001 GHG 575 1608 R0002 Example 230 V AC 4-pol + PE 10 h Cage clamp 1.5 mm2 GHG 576 1610 R0001 GHG 576 1610 R0002 230 V AC 4-pol + PE 10 h Cage clamp 2.5 mm2 GHG 576 1610 R0001 GHG 576 1610 R0002 24 V AC 2-pol + PE 12 h Cage clamp 1.5 mm2 GHG 575 1612 R0001 GHG 575 1612 R0002 24 V AC 2-pol + PE 12 h Cage clamp 2.5 mm2 GHG 575 1612 R0001 GHG 575 1612 R0002 Y-Junction-box with eXLink inlet made of stainless steel version Ethernet/Bus 4-pol + PA 1h Cage clamp 1.5 mm2 GHG 576 1601 R1001 GHG 576 1601 R1002 110 V AC 2-pol + PE 4h Cage clamp 1.5 mm2 GHG 575 1604 R1001 GHG 575 1604 R1002 110 V AC 2-pol + PE 4h Cage clamp 2.5 mm2 GHG 575 1604 R1001 GHG 575 1604 R1002 24 V DC 4-pol + PA 5h Cage clamp 1.5 mm2 GHG 576 1605 R1001 GHG 576 1605 R1002 24 V DC 4-pol + PA 5h Cage clamp 2.5 mm2 GHG 576 1605 R1001 GHG 576 1605 R1002 230 V AC 2-pol + PE 6h Cage clamp 1.5 mm2 GHG 575 1606 R1001 GHG 575 1606 R1002 Example Example Y-Junction-box receptacle made of plastic version Ethernet/Bus 4-pol + PA 1h Cage clamp 1.5 mm2 GHG 576 2601 R0001 GHG 576 2601 R0002 110 V AC 2-pol + PE 4h Cage clamp 1.5 mm2 GHG 575 2604 R0001 GHG 575 2604 R0002 110 V AC 2-pol + PE 4h Cage clamp 2.5 mm2 GHG 575 2604 R0001 GHG 575 2604 R0002 24 V DC 4-pol + PA 5h Cage clamp 1.5 mm2 GHG 576 2605 R0001 GHG 576 2605 R0002 24 V DC 4-pol + PA 5h Cage clamp 2.5 mm2 GHG 576 2605 R0001 GHG 576 2605 R0002 230 V AC 2-pol + PE 6h Cage clamp 1.5 mm2 GHG 575 2606 R0001 GHG 575 2606 R0002 6.42 COOPER CROUSE-HINDS GMBH I Ex-protected connectors e X L i n k I 1 Cooper Crouse-Hinds © 2008 - all rights reserved 2 3 GHG 57X XXXXX RXXXX 1. Pole No. 2. Type 3. Coding 4. Material 5. Locking device 5 = 4-pole 8 = Y-Adaptor Pos. A - B - C: 01 = 1 h 0 = eXLink in 0 = without 6 = 4-pole + PE Inlet (A) Pos. A - B - C: 02 = 2 h plastic 1=A/–/– Receptacle (B) Pos. A - B - C: 04 = 4 h version 2=–/B/– Receptacle (C) Pos. A - B - C: 05 = 5 h 1 = eXLink in 3=–/–/C Pos. A - B - C: 06 = 6 h stainless 4=A/B/C steel version 5=A/B/– 9 = Y-Adaptor Receptacle (A) Pos. A - B - C: 08 = 8 h Inlet (B) Pos. A - B - C: 10 = 10 h Receptacle (C) Pos. A - B - C: 12 = 12 h 3 = eXLink in 4 5 6=A/–/C nickel-plated 7=–/B/C version 6 Ordering details Y-Adaptor Voltage No. of poles Coding Pos. A/Pos. B – Pos. C Pos. A/Pos. B – Pos. C Inlet/receptacle-receptacle Order No. Receptacle/inlet-receptacle Order No. GHG 576 80101 R0100 GHG 576 90101 R0100 7 Y-adaptor with eXLink 4-pole/4-pole + PE components made of plastic Ethernet/Bus 4-pol. + PA 110 V AC 2-pol. + PE 4h 1h GHG 575 80404 R0400 GHG 575 90404 R0400 24 V DC 4-pol. + PA 5h GHG 576 80505 R0500 GHG 576 90505 R0500 230 V AC 2-pol. + PE 6h GHG 575 80606 R0600 GHG 575 90606 R0600 24 V DC 4-pol. 8h GHG 575 80808 R0800 GHG 575 90808 R0800 230 V AC 4-pol. + PE 10 h GHG 576 81010 R1000 GHG 576 91010 R1000 24 V AC 2-pol. + PE 12 h GHG 575 81212 R1200 GHG 575 91212 R1200 Example 8 Y-adaptor with eXLink 4-pole/4-pole + PE components made of stainless steel Ethernet/Bus 4-pol. + PA 110 V AC 2-pol. + PE 4h 1h GHG 576 80101 R0110 GHG 575 80404 R0410 GHG 575 90404 R0410 24 V DC 4-pol. + PA 5h GHG 576 80505 R0510 GHG 576 90505 R0510 230 V AC 2-pol. + PE 6h GHG 575 80606 R0610 GHG 575 90606 R0610 24 V DC 4-pol. 8h GHG 575 80808 R0810 GHG 575 90808 R0810 230 V AC 4-pol. + PE 10 h GHG 576 81010 R1110 GHG 576 91010 R1110 24 V AC 2-pol. + PE 12 h GHG 575 81212 R1210 GHG 575 91212 R1210 9 GHG 576 90101 R0110 Example 10 Y-Adapter with eXLink 4-pole/4-pole + PE components made of nickel-plated brass Ethernet/Bus 4-pol. + PA 110 V AC 2-pol. + PE 1h 4h GHG 576 80301 R0130 GHG 575 80404 R0430 GHG 576 90301 R0130 GHG 575 90404 R0430 24 V DC 4-pol. + PA 5h GHG 576 80505 R0530 GHG 576 90505 R0530 230 V AC 2-pol. + PE 6h GHG 575 80606 R0630 GHG 575 90606 R0630 24 V DC 4-pol. 8h GHG 575 80808 R0830 GHG 575 90808 R0830 230 V AC 4-pol. + PE 10 h GHG 576 83030 R1130 GHG 576 93030 R1130 24 V AC 2-pol. + PE 12 h GHG 575 81212 R1230 GHG 575 91212 R1230 Example 11 12 COOPER CROUSE-HINDS GMBH 6.43 Ex-protected connectors e X L i n k I Accessories Type BE Version 3+PE 4 pol. 4+PE Order No. Plastic protection cap connector/receptacle 1 X X X GHG 570 1903 R0001 Plastic protection cap plug/inlet 1 X X X GHG 570 1903 R0002 Brass protection cap connector/receptacle 1 X X X GHG 570 1903 R0003 Brass protection cap plug/inlet 1 X X X GHG 570 1903 R0004 Strain relief and seal 4 - 7.5 mm 1 X X X GHG 570 1907 R0001 Strain relief and seal 7.5 - 11 mm 1 X X X GHG 570 1907 R0002 Mounting plate 1 X X X GHG 570 1914 R0001 10,5 Dimension drawings 200 55 14 4,5 50 74 111 42 Mounting plate 134 Y-Adaptor 37,4 70 77 74 42 Y-Junction box Dimensions in mm Cooper Crouse-Hinds © 2008 - all rights reserved I 6.44 COOPER CROUSE-HINDS GMBH Cooper Crouse-Hinds © 2008 - all rights reserved 1 2 3 4 5 6 7 8 9 10 11 COOPER CROUSE-HINDS GMBH 6.45 12 I N S TA L L AT I O N T E C H N O L O G Y M A D E E A S Y – Pre-assembled branching/terminal boxes Each user can enjoy the benefits of the eXLink with the pre-assembled branching boxes without having to first perform additional wiring work. Typical applications such as energy distribution, power supply for modules or bus technology Cooper Crouse-Hinds © 2008 - all rights reserved can be performed at a reasonable price. For example, a control unit can be quickly and safely connected to a pre-assembled eXLink branching box and disconnected using eXLink plugs, leading to cost and time savings during service- and repair work. An additional switch is no longer required. All connectors can be plugged or disconnect during operation (“hot swap”). If terminal boxes are used for distributing bus cables, these can also be plugged during operation "hot swap" with eXLink. No re-boot or shout-down of the system is necessary. This makes diagnosis or re-configuration much easier. There is no need to waste time isolating devices, and possibly having to shut down a machine in the process. Cables with eXLink plugs and coupler can be ordered ready made according your requirements in different lengths and versions. This is a tremendous cost reduction factor for your commissioning of the system. You can plug together all necessary bus lines, power supply systems and monitoring lines without commissioning of cables, terminals and connectors. No additional cost for re-assembling of cables, re-wiring of connections and testing procedures will arise. Pre-assembled eXLink connectors wired on terminals for all standard connection types up to 4-pole + PE Nominal current up to 10 A per connector Compatible with Ethernet ® and Fast Ethernet ® -Bus 6.46 I Explosion protected terminal boxes eXLink I 1 2 Cooper Crouse-Hinds © 2008 - all rights reserved GHG 731 12 GHG 791 02 GHG 791 w. padlocking facility 3 Technical data Type 791 01 ⎮ Type 791 02 Marking to 94/9/EC II 2 G D EEx e II T6 EEx ia IIC T6 4 II 2 D IP66 T80 °C EC-Type Examination Certificate PTB 00 ATEX 3108 Permissible ambient temperatur –20 °C to +40 °C –55 °C to +40 °C (option) Rated voltage 690 V / 250 V eXLink Rated current limited by terminal arrangement and eXLink Insulation class I Degree of protection accd. EN 60529 IP66 Enclosure material Polyamide 5 Type 791 01 Connecting terminals up to 4 mm2 Cable glands/enclosure drilling max. 2 x M25 or 1 x M25 + 2 x M12 Dimensions (L x W x H) 81.5 x 100 x 61 mm Weight approx. 0.5 kg 6 Type 791 02 Connecting terminals up to 6 mm2 Cable glands/enclosure drilling max. 2 x M25 or 1 x M32 + 1 x M25 or 1 x M25 + 4 x M12 Dimensions (L x W x H) 117.5 x 113.5 x 73.5 mm Weight approx. 0.7 kg 7 Type 731 11 Marking to 94/9/EC II 2 G D EEx e II T6 8 EEx ia IIC T6 II 2 D IP66 T80 °C EC-Type Examination Certificate Permissible ambient temperature PTB 99 ATEX 1044 –20 °C to +40 °C –55 °C to +55 °C (option) Rated voltage 690 V / 250 V eXLink Rated current limited by terminal arrangement and eXLink Connecting terminals up to 16 mm2 Insulation class I Degree of protection accd. EN 60529 IP66 Enclosure material Glass-fibre reinforced polyester Dimensions (L x W x H) 140 x 120 x 95 mm Weight approx. 1.2 kg 9 10 11 12 COOPER CROUSE-HINDS GMBH 6.47 I Explosion protected terminal boxes eXLink I Cooper Crouse-Hinds © 2008 - all rights reserved GHG 791 with locking device Ordering details GHG 79101 Coding Hour Components Cable glands Terminals Order No. Ordering details for ready made, prewired terminal boxes 230 V AC 2 x Receptacle 10h GHG 574 8110 R000x 230 V AC 2 x Receptacle 4 x 2.5 mm2 2 x M20 1 x PE/PA 10h GHG 574 8110 R300x 24 V DC 1 x Receptacle 2 x M20 4 x 2.5 mm2 08h GHG 571 8108 R000x 1 x M20 screw plug 1 x PE/PA 24 V DC 1 x Receptacle 1 x M20 4 x 2.5 mm2 08h GHG 571 8108 R000x 230 V AC 1 x Receptacle 10h GHG 574 8110 R000x 24 V AC 1 x Receptacle 1 x PE/PA 1 x PE/PA 1 x PE/PA GHG 571 8212 R000x 1 x Receptacle 2 x M20 4 x 2.5 mm2 06h GHG 571 8106 R000x 1 x M20 screw plug 1 x PE/PA 24 V DC 1 x Receptacle 2 x M20 4 x 2.5 mm2 08h GHG 571 8208 R000x 1 x M20 screw plug 1 x PE/PA 230 V AC 1 x Receptacle lockable 1 x M25 4 x 2.5 mm2 1 x PE/PA 10h GHG 574 8110 R090x 24 V AC 1 x Receptacle 1 x M20 2 x 2.5 mm2 12h GHG 571 8112 R000x 1 x M20 screw plug 1 x PE/PA 24 V DC 1 x Receptacle 1 x M20 4 x 2.5 mm2 GHG 571 8108 R000x 1 x Receptacle 06h GHG 571 8106 R000x 24 V DC 1 x Receptacle 05h GHG 574 8105 R000x 230 V AC 1 x Receptacle 06h GHG 571 8106 R000x 24 V DC 1 x Receptacle 08h GHG 571 8208 R000x 24 V DC 1 x Receptacle 08h GHG 571 9108 R300x 230V AC 1 x Inlet 06h GHG 571 9106 R000x BUS Ex-i 1 x Receptacle 02h GHG 571 8208 R300x BUS Ex-i 1 x Receptacle 08 GHG 571 8108 R300x 24V DC 1 x Inlet 08h GHG 571 9108 R000x 24V DC 1 x Inlet 05h GHG 574 9105 R000x BUS Ex-i 1 x Receptacle 08 GHG 571 8108 R000x 1 x PE/PA 1 x PE/PA 1 x M20 GHG 791 0101 R5215 GHG 791 0101 R5216 GHG 791 0101 R5217 GHG 791 0101 R5218 GHG 791 0101 R5219 GHG 791 0101 R5220 GHG 791 0101 R5221 GHG 791 0101 R5222 4 x 2.5 mm2 1 x PE/PA 1 x M20 Ex-i GHG 791 0101 R5214 4 x 2.5 mm2 1 x PE/PA 2 x M16 GHG 791 0101 R5213 4 x 2.5 mm2 1 x PE/PA 1 x M20 GHG 791 0101 R5212 4 x 2.5 mm2 1 x PE/PA 1 x M20 Ex-i GHG 791 0101 R5210 4 x 2.5 mm2 1 x PE/PA 1 x M20 Ex-i GHG 791 0101 R5208 4 x 2.5 mm2 1 x PE/PA 1 x M20 GHG 791 0101 R5206 4 x 2.5 mm2 1 x PE/PA 2 x M12 GHG 791 0101 R5204 2 x 2.5 mm2 1 x PE/PA 1 x M25 GHG 791 0101 R5203 6 x 2.5 mm2 1 x PE/PA 1 x M20 GHG 791 0101 R5202 2 x 2.5 mm2 1 x PE/PA 1 x M25 GHG 791 0101 R5201 2 x 2.5 mm2 1 x M20 230 V AC 230 V AC GHG 791 0101 R5106 4 x 2.5 mm2 1 x M25 12h 08h GHG 791 0101 R5006 4 x 2.5 mm2 2 x M20 GHG 791 0101 R5223 4 x 2.5 mm2 1 x PE/PA GHG 791 0101 R5224 Other types on request 6.48 COOPER CROUSE-HINDS GMBH I Explosion protected terminal boxes eXLink I 1 2 Cooper Crouse-Hinds © 2008 - all rights reserved GHG 731 12 GHG 791 02 3 Ordering details Coding Hour Components Cable glands Terminals Order No. Ordering details for ready made, prewired terminal boxes 02h / 08h 4 1 x Receptacle GHG 571 8102 R300x 1 x Receptacle 2 x M20 8 x 2.5 mm GHG 571 8108 R300x 2 1 x PE/PA GHG 791 0101 R5226 BUS 1 x Receptacle 2 x M20 4 x 2.5 mm2 02h GHG 571 8102 R000x 1 x M20 screw plug 1 x PE/PA BUS Ethernet 1 x Receptacle 01h GHG 574 8101 R000x 1 x plug (enclosed) GHG 791 0101 R5227 5 1 x M12 GHG5747101R0001 2 x 2.5 mm 2 1 x PE/PA GHG 791 0101 R5228 Ordering details for ready made, prewired terminal boxes GHG 791 02 230 V AC 3 x Receptacle 06h GHG 571 8106 R 000x 24 V DC 1 x Receptacle 08h GHG 571 8108 R000x 24 V DC 1 x Receptacle 1 x M25 2 x PE/PA 1 x M20 Ex-i 1 x PE/PA GHG 571 8112 R000x 230 V AC 1 x Receptacle 10h GHG 574 8210 R000x 230 V AC 1 x Receptacle 1 x M25 10h GHG 574 8210 R000x 1 x M25 screw plug 1 x PE/PA 230 V AC 2 x Receptacle 2 x M20 trompet shape 6 x 2.5 mm2 06h GHG 571 8106 R000x 2 x M20 screw plug 2 x PE/PA 230 V AC 2 x Receptacle 2 x M25 8 x 2.5 mm2 10h GHG 574 8110 R300x 230 V AC 2 x Receptacle GHG 571 8206 R000x 24 V DC 1 x Receptacle 08h GHG 572 8108 R300x 24V AC 1 x Receptacle 12h GHG 571 8112 R000x GHG 791 0201 R5001 12 x 2.5 mm2 12h 06h 6 5 x 2.5 mm2 GHG 791 0201 R5002 3 x M25 7 12 x 2.5 mm2 2 x PE/PA GHG 791 0201 R5003 4 x 2.5 mm2 2 x PE/PA 2 x M25 4 x 2.5 mm2 2 x M16 12 x 2.5 mm2 2 x PE/PA 2 x PE/PA 1 x Receptacle 1 x M20 8 x 2.5 mm2 1 x PE/PA GHG 572 8112 R000x 1 x M25 24V DC 1 x Receptacle 1 x M16 Ex-i 08h GHG 571 8108 R000x 1 x M16 screw plug 6 x 2.5 mm2 1 x M20 Ex-i 1 x PE/PA GHG 791 0201 R5004 GHG 791 0201 R5005 8 GHG 791 0201 R5006 GHG 791 0201 R5007 9 GHG 791 0201 R5008 GHG 791 0201 R5009 10 GHG 791 0201 R5011 Ordering details for ready made, prewired terminal boxes GHG 731 12 24 V DC 3 x Receptacle 8h GHG 571 8108 R000x 230 V AC 1 x Inlet 3h GHG 574 9103 R000x 230 V AC 1 x Inlet 10h GHG 574 9110 R000x 1 x M25 Ex-i 12 x 2.5 mm2 1 x M25 Ex-i 12 x 2.5 mm2 2 x M25 8 x 2.5 mm2 GHG 731 1201 R5001 2 x PE/PA 11 GHG 731 1201 R5002 Other types and sizes on request 12 COOPER CROUSE-HINDS GMBH 6.49 I Explosion protected terminal boxes eXLink GHG 791 02 GHG 731 12 Dimension drawings eXLink 61 10 ⵑ64 ⵑ145 81,5 X48,5 5,6 ⵑ150 100 X91 30 Type 791 01 73,5 117,5 183 113,5 X104,5 ~64 X54 30 Type 791 02 10 X90 5,6 95 140 182,5 X168,5 ~64 30 Type 731 12 Dimensions in mm Cooper Crouse-Hinds © 2008 - all rights reserved GHG 791 with locking device I 6.50 COOPER CROUSE-HINDS GMBH Cooper Crouse-Hinds © 2008 - all rights reserved 1 2 3 4 5 6 7 8 9 10 11 COOPER CROUSE-HINDS GMBH 6.51 12 M U L T I P U R P O S E T E R M I N A L M u l t i P u r p o s e Te r m i n a l m o r e p o w e r f o r Z o n e 1 Neither sparks nor hot surfaces may cause explosion hazards in areas where flammable gases, vapours, or mists may occasionally exist. Electrical apparatus for use in these areas must contain protection methods to prevent this. In the past this meant that you had to obtain a Cooper Crouse-Hinds © 2008 - all rights reserved hot work permit when you wanted to carry out maintenance work on these circuits. Alternatively the circuits would have to be intrinsically safe. The new multi purpose terminal employs a 2-step removal process to ensure that possible high energy sparks will be kept inside the flame proof enclosure of the terminals. The red removal lever of the terminals (see photo) separates the electrical circuits. The metal pins of the module remain within the flame proof area until the module is removed manually. At this point sparks will have been extinguished already and the module will be volt free. Common Data maximum voltage 400 V maximum current 6.3 A permissible wire diameter 0.8 ... 2.5 mm 2 Hot Swap in Zone 1 or Zone 2 More power without hot work permits Applications: fusing of Ex-d valves, signal lamps, sounders etc. can be fitted with simple 2-pole or 4-pole components such as resistors, fuses, relays etc. diode separation of supply circuits simple OR gate for Zone 1 mounting visible disconnect of field devices relay switch for power circuits Bus termination current limitation opto coupler etc. Time savings during maintenance International approvals 6.52 I M u l t i P u r p o s e Te r m i n a l I 1 2 Module Base unit 3 Cooper Crouse-Hinds © 2008 - all rights reserved Technical data Model ExTerm Marking to 94/9/EC II G Ex de IIC EC-Type Examination Certificate PTB 04 ATEX 1007 U Application temperature1) –55 °C up to +55 °C Rated voltage 400 V Rated current 6.3 A Rated cross section max. 2.5 mm2 Dimensions (L x W x H) 93 x 17.5 x 80 mm Weight 115 g 4 5 Model ExTerm – R ⎮ ExTerm – 2R 1 Ω ... 22 MΩ 0.5 W Resistor values Model ExTerm – T-Terminator for foundation Fieldbus or Profibus PA Fieldbus Foundation Fieldbus ( Profibus PA) IEC 1158-2 (Profibus MBP) 6 Model ExTerm – K Rated switching capability (ohmic load) 6 A, 250 V AC Max. switched load 1500 VA Max. switched voltage 400 V AC 300 V DC Max. switched current 6 A (AC) Contact resistance at 6 V - 1 A 100 mΩ Coil turn on power (at 25 °C, 50 % humidity) 170 mW Isolation voltage min. 1000 mΩ at 500 V DC Isolation resistance 1000 Vms between contacts Isolation resistance 4000 Vms between contacts and coil Response time ca. 5 ms, max. 8 ms Off delay ca. 2.5 ms, max. 4 ms Life expendency mechachical 5 x 106 7 8 Normally open contact: 5 x 104 Life expendency electrical Normally closed contact: 3 x 104 Contact material Silver alloy 9 Model ExTerm – F Fuse rating see table Model ExTerm – D Diode rating 1) 1 A, 250 V 10 depends on installation conditions 11 12 COOPER CROUSE-HINDS GMBH 6.53 I M o d e l E x Te r m – R I Cooper Crouse-Hinds © 2008 - all rights reserved Base unit Module Ordering details Resistor values Order No. 1x 1 R 00 GHG 101 0031 R1001 1x 1R5 GHG 101 0031 R1501 1x 2 R 21 GHG 101 0031 R2211 1x 3 R 32 GHG 101 0031 R3321 1x 4 R 75 GHG 101 0031 R4751 1x 6 R 81 GHG 101 0031 R6811 1 x 10 R 0 GHG 101 0031 R1002 1 x 15 R 0 GHG 101 0031 R1502 1 x 22 R 1 GHG 101 0031 R2212 1 x 33 R 2 GHG 101 0031 R3322 1 x 47 R 5 GHG 101 0031 R4572 1 x 68 R 1 GHG 101 0031 R6812 1 x 100 R GHG 101 0031 R1003 1 x 150 R GHG 101 0031 R1503 1 x 221 R GHG 101 0031 R2213 1 x 332 R GHG 101 0031 R3323 1 x 475 R GHG 101 0031 R4753 1 x 681 R GHG 101 0031 R6813 1x 1K0 GHG 101 0031 R1004 1x 1 K 50 GHG 101 0031 R1504 1x 2 K 21 GHG 101 0031 R2214 1x 3 K 32 GHG 101 0031 R3324 1x 4 K 75 GHG 101 0031 R4754 1x 6 K 81 GHG 101 0031 R6814 1 x 10 K GHG 101 0031 R1005 1 x 15 K GHG 101 0031 R1505 1 x 22 K 1 GHG 101 0031 R2215 1 x 33 K 2 GHG 101 0031 R3325 1 x 47 K 5 GHG 101 0031 R4755 1 x 68 K 1 GHG 101 0031 R6815 1 x 100 K GHG 101 0031 R1006 1 x 150 K GHG 101 0031 R1506 1 x 221 K GHG 101 0031 R2216 1 x 332 K GHG 101 0031 R3326 1 x 475 K GHG 101 0031 R4756 1 x 681 K GHG 101 0031 R6816 1x 1M GHG 101 0031 R1007 1x 1 M 50 GHG 101 0031 R1507 1x 2 M 21 GHG 101 0031 R2217 1x 3 M 32 GHG 101 0031 R3327 1x 4 M 75 GHG 101 0031 R4757 1x 6 M 81 GHG 101 0031 R6817 1 x 10 M GHG 101 0031 R1008 1 x 22 M 1 GHG 101 0031 R2218 Accessories: 2 pole base unit GHG 101 0002 R0001 Note: Modules will be supplied without base unit. Please order separately. 6.54 COOPER CROUSE-HINDS GMBH I M o d e l E x Te r m – 2 R I 1 2 Cooper Crouse-Hinds © 2008 - all rights reserved Module Base unit 3 Ordering details 2 resistor values Order No. 2x 1 R 00 GHG 101 0032 R1001 2x 1R5 GHG 101 0032 R1501 2x 2 R 21 GHG 101 0032 R2211 2x 3 R 32 GHG 101 0032 R3321 2x 4 R 75 GHG 101 0032 R4751 2x 6 R 81 GHG 101 0032 R6811 2 x 10 R 0 GHG 101 0032 R1002 2 x 15 R 0 GHG 101 0032 R1502 2 x 22 R 1 GHG 101 0032 R2212 2 x 33 R 2 GHG 101 0032 R3322 2 x 47 R 5 GHG 101 0032 R4572 2 x 68 R 1 GHG 101 0032 R6812 2 x 100 R GHG 101 0032 R1003 2 x 150 R GHG 101 0032 R1503 2 x 221 R GHG 101 0032 R2213 2 x 332 R GHG 101 0032 R3323 2 x 475 R GHG 101 0032 R4753 2 x 681 R GHG 101 0032 R6813 2x 1K0 GHG 101 0032 R1004 2x 1 K 50 GHG 101 0032 R1504 2x 2 K 21 GHG 101 0032 R2214 2x 3 K 32 GHG 101 0032 R3324 2x 4 K 75 GHG 101 0032 R4754 2x 6 K 81 GHG 101 0032 R6814 2 x 10 K GHG 101 0032 R1005 2 x 15 K GHG 101 0032 R1505 2 x 22 K 1 GHG 101 0032 R2215 2 x 33 K 2 GHG 101 0032 R3325 2 x 47 K 5 GHG 101 0032 R4755 2 x 68 K 1 GHG 101 0032 R6815 2 x 100 K GHG 101 0032 R1006 2 x 150 K GHG 101 0032 R1506 2 x 221 K GHG 101 0032 R2216 2 x 332 K GHG 101 0032 R3326 2 x 475 K GHG 101 0032 R4756 2 x 681 K GHG 101 0032 R6816 2x 1M GHG 101 0032 R1007 2x 1 M 50 GHG 101 0032 R1507 2x 2 M 21 GHG 101 0032 R2217 2x 3 M 32 GHG 101 0032 R3327 2x 4 M 75 GHG 101 0032 R4757 2x 6 M 81 GHG 101 0032 R6817 2 x 10 M GHG 101 0032 R1008 2 x 22 M 1 GHG 101 0032 R2218 Accessories: 4 pole base unit GHG 101 0004 R0001 4 5 6 7 8 9 10 11 Note: Modules will be supplied without base unit. Please order separately. 12 COOPER CROUSE-HINDS GMBH 6.55 I I M o d e l E x Te r m – T M o d e l E x Te r m – F I I M o d e l E x Te r m – K M o d e l E x Te r m – D Cooper Crouse-Hinds © 2008 - all rights reserved Base unit I I Module Ordering details Function Order No. Model ExTerm – T Terminator for foundation fieldbus or profibus PA for Zone 1 or Zone 2 mounting ExTerm – T Bus Terminator GHG 101 0005 R0000 Accessories: 4 pole base unit GHG 101 0004 R0001 Model ExTerm – K relay-component 1 closed-circuit contact GHG 101 0041 R0000 1 bottom contact GHG 101 0042 R0000 Accessories: 4 pole base unit GHG 101 0004 R0001 Model ExTerm – F 1 fuse (slow) 1 x 0.032 A 2 x 0.032 A 1 x 0.032 A / 1 x wire GHG 101 0011 R0032 1 x 0.050 A 2 x 0.050 A 1 x 0.050 A / 1 x wire GHG 101 0011 R0050 1 x 0.063 A 2 x 0.063 A 1 x 0.063 A / 1 x wire GHG 101 0011 R0063 1 x 0.080 A 2 x 0.080 A 1 x 0.080 A / 1 x wire GHG 101 0011 R0080 1 x 0.100 A 2 x 0.100 A 1 x 0.100 A / 1 x wire GHG 101 0011 R0100 1 x 0.125 A 2 x 0.125 A 1 x 0.125 A / 1 x wire GHG 101 0011 R0125 1 x 0.160 A 2 x 0.160 A 1 x 0.160 A / 1 x wire GHG 101 0011 R0160 1 x 0.200 A 2 x 0.200 A 1 x 0.200 A / 1 x wire GHG 101 0011 R0200 1 x 0.250 A 2 x 0.250 A 1 x 0.250 A / 1 x wire GHG 101 0011 R0250 1 x 0.315 A 2 x 0.315 A 1 x 0.315 A / 1 x wire GHG 101 0011 R0315 1 x 0.400 A 2 x 0.400 A 1 x 0.400 A / 1 x wire GHG 101 0011 R0400 1 x 0.500 A 2 x 0.500 A 1 x 0.500 A / 1 x wire GHG 101 0011 R0500 1 x 0.630 A 2 x 0.630 A 1 x 0.630 A / 1 x wire GHG 101 0011 R0630 1 x 0.800 A 2 x 0.800 A 1 x 0.800 A / 1 x wire GHG 101 0011 R0800 1 x 1.000 A 2 x 1.000 A 1 x 1.000 A / 1 x wire GHG 101 0011 R1000 1 x 1.250 A 2 x 1.250 A 1 x 1.250 A / 1 x wire GHG 101 0011 R1250 1 x 1.600 A 2 x 1.600 A 1 x 1.600 A / 1 x wire GHG 101 0011 R1600 1 x 2.000 A 2 x 2.000 A 1 x 2.000 A / 1 x wire GHG 101 0011 R2000 1 x 2.500 A 2 x 2.500 A 1 x 2.500 A / 1 x wire GHG 101 0011 R2500 1 x 3.150 A 2 x 3.150 A 1 x 3.150 A / 1 x wire GHG 101 0011 R3150 1 x 4.000 A 2 x 4.000 A 1 x 4.000 A / 1 x wire GHG 101 0011 R4000 1 x 5.000 A 2 x 5.000 A 1 x 5.000 A / 1 x wire GHG 101 0011 R5000 1 x 6.300 A 2 x 6.300 A 1 x 6.300 A / 1 x wire GHG 101 0011 R6300 Accessories: 2 pole base unit GHG 101 01__ RXXXX 1 = 1 x Fuse 2 = 2 x Fuse 3 = 1 x Fuse, 1 x Wire Model ExTerm – D 1 Diode GHG 101 0021 R0000 Accessories: 2 pole base unit GHG 101 0002 R0001 2 Diodes GHG 101 0222 R0000 Accessories: 4 pole base unit GHG 101 0004 R0001 Note: Modules will be supplied without base unit. Please order separately. 6.56 COOPER CROUSE-HINDS GMBH I M o d e l E x Te r m I 1 2 Base unit 3 Inter nal wiring / Dimension drawing 4 4 3 4 3 4 3 4 5 1 1 Model ExTerm – R 2 1 Model ExTerm – 2R 2 Model ExTerm – T +1 2 Model ExTerm – K 6 4 4 4 3 3 4 4 3 7 8 1 Model ExTerm – F 93 2 Model ExTerm – F 2 Model ExTerm – F 1 1 2 Model ExTerm – D 9 17 10 Dimensions in mm 1 (L) 1 73 Cooper Crouse-Hinds © 2008 - all rights reserved Module 11 12 COOPER CROUSE-HINDS GMBH 6.57 E X - P L U G S A N D 10 A to 125 A Plastic version for Zone 1 A good contact Providing electrical energy there, where it is most needed – even in hazardous areas for the Zones 1, 2, 21 and 22. Non-stationary electrical apparatus have Cooper Crouse-Hinds © 2008 - all rights reserved generally high requirements on the energy/power supply. Robust plugs and sockets as well as a high chemical resistance are at the first glance very important. Electrical reliability is a must not only for all connectivity products. A high safety standard, a steady hold and faultless contacting even under vibration or the effects of an aggressive atmospheric environment are the basis for a secure and reliable utilisation CEAG plugs and sockets offer more, apart from the proven technology, this product series is defined by its innovative details. For example, the very efficient cable strain relief or the new coding system of the various versions offers different solutions for a secure and problem free utilization in all areas. Just to round the product off, the user in the normal industrial sector becomes exactly the same product advantages. Robust industrial versions fulfil all requirements appertaining to mechanical and chemical dura bility. For the stationary repair power supplying in hazardous explosive areas, there is a specially conceived version available that fulfils all the necessary safety requirements. Used in a module sense, individual solutions are no problem at all. The CEAG wall socket for instance can be mounted on to the pre-installed mounting frame without having to use tools – installation without a hot work permit. Apart from the plugs and sockets for the European market, we also have plugs and sockets extra for the US market, which are in accordance to all of the necessary standards UL and safety protection systems used there. The available standard range used here, are the 20 A, 30 A, 60 A and 100 A. International approvals. Safety standard IP66 applies also in the plugged-in state Full AC-3 switching ability Self-cleaning lamellar contacts, low transition resistance All-pole on/off switching Easy plugging 6.58 S O C K E T S I Ex-Plugs and Sockets I 1 Cooper Crouse-Hinds © 2008 - all rights reserved 2 3 4 High ingress protection The new plugs and sockets reliably supply electrical power, even under the most difficult circumstances. From 5 minus 20°C to plus 55°C there are no problems due to the ingress of water or dirt, because when the plug has been withdrawn, the sockets and couplers fulfil the requirements for the degree of protection IP66; and thanks 6 to the type of bayonet ring, the degree of protection IP66 is also ensured when the plug is inserted – we have tested it! 7 CEE plugs and sockets A first step towards creating an inter national standard for industrial plugs 11 12 and sockets was taken with the IEC 60309 and CEE Publication 17, 1 2 10 “Requirements for Plugs and Sockets 9 for Industrial Use”. 3 8 “IEC” stands for “INTERNATIONAL 7 ELECTRICAL COMMISSION”. 8 4 When selecting plugs and sockets from 6 5 the existing ranges for standardization, preference was given to round plugs 9 and sockets, as the contact-making insert can be arranged in various Voltage Colour h (PE) positions (hours of day). This allows 2-pole + PE a high degree of differentiation of 110 - 130V 50/60Hz yellow 4h plugs and sockets with regard to the 200 - 250V 50/60Hz blue 6h various types of currents, voltages, 3-pole + PE frequencies, etc. 200 - 250V 50/60Hz blue 9h 480 - 500V 50/60Hz black 7h 380 - 415V 50/60Hz red 6h 600 - 690V 50/60Hz black 5h 480 - 500V 50/60Hz black 7h 380 - 415V 50/60Hz red 6h 600 - 690V 50/60Hz black 5h 10 3-pole + N + PE 11 12 COOPER CROUSE-HINDS GMBH 6.59 I Ex-Plugs and Sockets I Cooper Crouse-Hinds © 2008 - all rights reserved wall socket GHG ... old wall socket GHG... The key to safety Plugs and sockets with a cleverness: The innovative coding of apparatus allows plugs old series series GHG... used for Zone 1 to be used in sockets for Zone 2 and/or for usage with industrial sockets plug GHG 5.. as well. Hence, plugs and sockets for Zone 1 can be used anywhere. However, by the same Zone 1 Zone 2 Industry token, the coding ensures that Zone 2 plugs cannot be operated in sockets with Zone 1 coding. That guarantees safety with an enormous flexibility in their usage. Speaking of flexibility: It goes without saying that the plugs of the existing range also fit into the new sockets. Coding of the plugs and sockets Zone 1/21 Zone 2/22 Industry/Non-Ex possible not possible Combination of possible/not possible connections of plug/wall socket Zone 1/21 Zone 2/22 Industry/Non-Ex 6.60 COOPER CROUSE-HINDS GMBH I 16A 4-/5-pole transf. plug I Plug with fuse I I 1 2 3 Technical data Ex-transformer plug acc. to IEC 60309-1/2, up to 415 V Marking to 94/9/EC II 2 G EEx ed IIC T5 EC-Type Examination Certificate PTB 99 ATEX 1039 IECEx type of protection Ex ed [ia] IIC T6/T5 IECEx certification of conformity IECEx BKI 04.0002 Permissible ambient temperature -20 °C to + 40 °C Rated voltage primary 415 V AC Rated voltage secondary 12 V, 24 V, 36 V, 42 V or 230 V~ Frequency 50 - 60 Hz Power consumption max. 65 VA Back up fuse 0.5 A mT, replaceable Connecting terminals 1 x 1 - 4 mm2 Insulation class I Degree of protection to EN 60529 IP54 Cable glands Ø 10 - 20 mm Enclosure material Glass-fibre reinforced polyester, polyamide 4 5 6 Ordering details Voltage h Type Weight approx. Sec voltage Order No. Transformer plug 65 VA 2.3 kg 42 V GHG 531 6469 V0000 Transformer plug 65 VA 2.3 kg 24 V GHG 531 6469 V5005 Transformer plug 65 VA 2.3 kg 12 V GHG 531 6469 V5025 Transformer plug 65 VA 2.3 kg 42 V GHG 531 6566 V0000 Transformer plug 65 VA 2.3 kg 24 V GHG 531 6566 V5005 Transformer plug 65 VA 2.3 kg 12 V GHG 531 6566 V5025 Transformer plug 65 VA 2.3 kg 230 V GHG 531 6566 V5023 Plug with fuse max. 6.3 A 1.3 kg 16 A transformer plug 4-pole 200-250 V 7 9 16 A transformer plug 5-pole 380-415 V 8 6 Plug with fuse GHG 531 7536 V0000 9 Plug cap 3/4 pole GHG 530 1935 R0002 10 Plug cap 5 pole GHG 530 1935 R0005 200-250 V 6 Accessories Ø 70 Ø 82 Dimensions in mm Dimension drawing Ø 80 Cooper Crouse-Hinds © 2008 - all rights reserved Transformer plug 259 Transformer plug 11 12 COOPER CROUSE-HINDS GMBH 6.61 I I 16A 2-pole up to 50 V 16A 3-pole up to 50 V Cooper Crouse-Hinds © 2008 - all rights reserved Wall socket I I Flange socket Coupler Plug Technical data Ex-plugs and sockets for low voltage, 2- and 3-pole acc. to IEC 60309-1/2 Marking to 94/9/EC EC-Type Examination Certificate II 2 G Ex de [ia] IIC T6/T5 Wall socket, plug and coupler: PTB 99 ATEX 1039 Flange socket: PTB 99 ATEX 1063 U IECEx certification of conformity IECEx BKI 04.0002 IECEx type of protection Ex ed [ia] IIC T6/T5 Permissible ambient temperature –55 °C to +55 °C Rated voltage up to 50 V Rated current up to 16 A Frequency up to 400 Hz Switching capacity AC-3 / DC-1 16 A Back-up fuse, max. without therm. protection: 16 A / with therm. protection: 35 A Degree of protection to EN 60529 IP54 Wall socket Cable glands 1 x M25 Ø 8 - 17 mm, 1 x M25 Ex-screw plug plastic (bottom) or 2 x metal thread M20 with Ex-screw plug plastic Connecting terminals 2 x 1.5 - 4 mm2 Enclosure material Glass-fibre reinforced polyester Plug Cabel glands Ø 9 - 17 mm Connecting terminals 1.0 - 4 mm2 Enclosure material Polyamide Coupler Cabel glands Ø 9 - 17 mm Connecting terminals 1.5 - 4 mm2 Enclosure material Polyamide Flange socket 6.62 Connecting terminals 1.5 - 4 mm2 Enclosure material Polyamide COOPER CROUSE-HINDS GMBH I I 16A 2-pole up to 50 V 16A 3-pole up to 50 V I I 1 2 Coupler Flange socket Wall socket 3 Ordering details Voltage h Type No. of pols Weight approx. Order No. Wall socket 2 1.2 kg GHG 513 4200 R0001 Flange socket 2 0.4 kg GHG 542 5200 V0000 Coupler 2 0.7 kg GHG 513 3200 R0001 Type 2-pole low voltage ≤ 24 V no aux. keyway 42 V 12 Plug 2 0.35 kg GHG 542 2200 V0000 Wall socket 2 1.2 kg GHG 513 4212 R0001 Flange socket 2 0.4 kg GHG 542 5212 V0000 Coupler 2 0.7 kg GHG 513 3212 R0001 Plug 2 0.35 kg GHG 542 2212 V0000 Wall socket 3 1.2 kg GHG 513 4300 R0001 Flange socket 3 0.4 kg GHG 542 5300 V0000 Coupler 3 0.7 kg GHG 513 3300 R0001 Plug 3 0.35 kg GHG 542 2300 V0000 Wall socket 3 1.2 kg GHG 513 4312 R0001 Flange socket 3 0.4 kg GHG 542 5312 V0000 4 5 Type 3-pole low voltage ≤ 24 V no aux. keyway 42 V 12 Coupler 3 0.7 kg GHG 513 3312 R0001 Plug 3 0.35 kg GHG 542 2312 V0000 6 Other voltage ranges and versions available on request 7 Accessories Type Mounting plate size 4 Mounting plate size 4 Protective canopy size 4 Application wall mounting wall mounting Fixing method snap on for GHG 531 4/5 pole snap on for GHG 531 3 pole Order No. GHG 610 1953 R0151 GHG 610 1953 R0152 GHG 610 1955 R0107 8 Dimension drawing 65 X 53 121 90 X 80 108 11 198 155 X115 9 92 65 X 53 78 7 Flange socket 10 53 M4 53 Ø 59 Drilling for flange socket 69 145 Plug Dimensions in mm ~230 Ø 59 53 M4 Wall socket Ø 59 53 Cooper Crouse-Hinds © 2008 - all rights reserved Plug 71.5 Coupler 11 12 COOPER CROUSE-HINDS GMBH 6.63 I 16A 3-pole, 4-pole and 5-pole up to 690 V Cooper Crouse-Hinds © 2008 - all rights reserved Wall socket Flange socket I Coupler Plug Technical data Ex-plugs and sockets acc. to IEC 60309-1/2 16A Marking to 94/9/EC EC-Type Examination Certificate II 2 G EEx ed IIC T6 / II 2 D IP66 T60 °C Wall socket, plug and coupler: PTB 99 ATEX 1039 Flange socket: PTB 99 ATEX 1040 U IECEx certification of conformity IECEx BKI 04.0002 IECEx type of protection Ex ed [ia] IIC T6/T5 Permissible ambient temperature -20°C to +40°C Rated voltage up to 400 V (3-pole) / 690 V (4-pole) / 500 V (5-pole) Rated current up to 16 A Frequency up to 400 Hz Switching capacity AC-3 16 A (up to 690 V) Back-up fuse, max. without therm. protection: 16 A with therm. protection: 35 A gL (rated current 16 A set to) Insulation class I Degree of protection to EN 60529 IP66 Wall socket Cable glands 1 x M25 Ø 8 - 17 mm, 1 x M25 Ex-screw plug plastic or 2 x metal thread M20 with Ex-screw plug plastic Connecting terminals 2 x 1 - 4 mm2 Enclosure material Glass-fibre reinforced polyester Plug Cable glands Ø 8 - 19 mm (3-pole) / Ø 8 - 21 mm (4-pole) / 12 - 21 mm (5-pole) Connecting terminals 1 x 1.0 - 2.5 mm2 Enclosure material polyamide Coupler Cable glands Ø 8 - 19 mm (3-pole) / Ø 8 - 21 mm (4-pole) / 12 - 21 mm (5-pole) Connecting terminals 2 x 1 - 4 mm2 Enclosure material polyamide Flange socket 6.64 Connecting terminals 2 x 1 - 4 mm2 Enclosure material polyamide COOPER CROUSE-HINDS GMBH I 16A 3-pole, 4-pole and 5-pole up to 690 V I 1 2 Cooper Crouse-Hinds © 2008 - all rights reserved Plug Coupler Flange socket Wall socket 3 Ordering details Voltage h Type Auxiliary contact Cable entries Weight approx. Order No. Wall socket – M25 KU 1.2 kg GHG 511 4304 R0001 Wall socket – M20 GE 1.2 kg GHG 511 4304 R0002 Wall socket – M20 ME 1.3 kg GHG 511 4304 R3001 Wall socket – M20 GM Type 16 A 3-pole 110-130 V 4 200-250 V 6 1.3 kg GHG 511 4304 R3003 Flange socket 0.4 kg GHG 511 8304 R0001 Coupler 0.7 kg GHG 511 3304 R0001 Plug 0.35 kg GHG 511 7304 R0001 Wall socket – M25 KU 1.2 kg GHG 511 4306 R0001 Wall socket – M20 GE 1.2 kg GHG 511 4306 R0002 Wall socket – M20 ME 1.3 kg GHG 511 4306 R3001 Wall socket – M20 GM 1.3 kg GHG 511 4306 R3003 Flange socket 0.4 kg GHG 511 8306 R0001 Coupler 0.7 kg GHG 511 3306 R0001 Plug 0.35 kg GHG 511 7306 R0001 4 5 6 Type 16 A 4-pole 200-250 V 9 380-415 V 6 Wall socket – M25 KU 1.8 kg GHG 511 4409 R0001 Wall socket – M20 ME 1.9 kg GHG 511 4409 R3001 Flange socket 1.0 kg GHG 511 8409 R0001 Coupler 1.7 kg GHG 511 3409 R0001 Plug 0.7 kg GHG 511 7409 R0001 Wall socket – M25 KU 1.8 kg GHG 511 4406 R0001 Wall socket – M20 ME 1.9 kg GHG 511 4406 R3001 Wall socket yes M25 KH 1.8 kg GHG 511 4406 R0501 Flange socket 1.0 kg GHG 511 8406 R0001 Coupler 1.7 kg GHG 511 3406 R0001 Plug 480-500 V 7 0.7 kg GHG 511 7406 R0001 Wall socket – M25 KU 1.8 kg GHG 511 4407 R0001 Wall socket – M20 ME 1.9 kg GHG 511 4407 R3001 Wall socket yes M25 KH 1.8 kg GHG 511 4407 R0501 Flange socket 1.0 kg GHG 511 8407 R0001 Coupler 1.7 kg GHG 511 3407 R0001 Plug 600-690 V 5 0.7 kg GHG 511 7407 R0001 Wall socket – M25 KU 1.8 kg GHG 511 4405 R0001 Wall socket – M20 ME 1.9 kg GHG 511 4405 R3001 Wall socket yes M25 KH 1.8 kg GHG 511 4405 R0501 Flange socket 1.0 kg GHG 511 8405 R0001 Coupler 1.7 kg GHG 511 3405 R0001 Plug 0.7 kg GHG 511 7405 R0001 7 8 9 10 Type 16 A 5-pole 200-250 V Wall socket – M25 KU 1.8 kg GHG 511 4506 R0001 380-415 V Wall socket – M20 ME 1.9 kg GHG 511 4506 R3001 Wall socket yes M25 KH 1.8 kg GHG 511 4506 R0501 6 Flange socket 1.0 kg GHG 511 8506 R0001 Coupler 1.7 kg GHG 511 3506 R0001 0.7 kg GHG 511 7506 R0001 Plug Other voltage ranges and versions available on request. KU = 1 x plastic cable glands M25 for Ø 8 -17 mm, 1 x M25 Ex-screw plug plastic KH = 2 x plastic cable glands M25 for Ø 8 - 17 mm, auxiliary contact, 1 NO ME = 2 x metal thread M20 with Ex-screw plug plastic COOPER CROUSE-HINDS GMBH 11 12 6.65 16A 3-pole, 4-pole and 5-pole up to 690 V Flange socket Dimension drawing ⎮ Coupler Plug Wiring diagram 121 90 80 147 110 10 0 11 11 7 223 236 155 115 175 135 7 Wall socket 3-pole Wall socket 4/5-pole 72 ~175 ~192 76.5 72 90 76.5 (4-pole) 84 (5-pole Plug 4/5-pole 71.5 Plug 3-pole 263 69 ~284 90 Coupler 4/5-pole 69,5 86 6 53 65 82 10 6 72 53 65 Coupler 3-pole 10 75 Flange socket 3-pole 83 69,5 86 75 Flange socket 4/5-pole without auxiliary contact with auxiliary contact without auxiliary contact with auxiliary contact L1 N PE L1 L2 L3 PE L1 L2 L3 13 PE L1 L2 L3 N PE L1 L2 L3 13 PE 1 P + N + PE 3P + PE 14 14 3P + N + PE Dimensions in mm Cooper Crouse-Hinds © 2008 - all rights reserved Wall socket I 76,5 (4-pole) 84 (5-pole) I 6.66 COOPER CROUSE-HINDS GMBH I 16A 3-pole, 4-pole and 5-pole up to 690 V I 1 2 Plug cap GHG 610 1901 R0126 3 Accessories Mounting plates for wall sockets 16 A Type Size 4 Size 4 Size 4 Application for wall mounting for trellis mounting for pipe mounting Fixing method snapped on snapped on snapped on Order No. GHG 610 1953 R0126 GHG 610 1953 R0126 GHG 610 1953 R0130 4 Plug cap for plugs 16 A Type Plug 16 A 3-pole Plug 16 A 4-pole Plug 16 A 5-pole Order No. GHG 510 1901 R0001 GHG 510 1901 R0002 GHG 510 1901 R0003 5 Accessories for mounting plates Type Mounting set for pipes 1” (Ø 27 - 30 mm) for mounting plates with pipe fixing OU 10 Order No. GHG 610 1953 R0020 Please pay attention to that only order units (OU) according to the ordering details can be delivered. 6 Protective canopy for mounting plate Type Size 4 Application for mounting plate size 4 Order No. GHG 610 1955 R0107 7 Dimension drawing 134.5 27 134.5 129 68 146 95° 8 277 237 237 9 Mounting plate size 4 for wall/trellis mounting Mounting plate size 4 for pipe mounting Protective canopy size 4 10 Dimensions in mm Cooper Crouse-Hinds © 2008 - all rights reserved Protective canopy 11 12 COOPER CROUSE-HINDS GMBH 6.67 I I 32A 4-pole up to 690 V 32A 5-pole up to 415 V Cooper Crouse-Hinds © 2008 - all rights reserved Wall socket I I Flange socket Coupler Plug Technical data Ex-plugs and sockets accd. to IEC 60309-1/2 Marking to 94/9/EC EC-Type Examination Certificate II 2 G EEx de (ia) IIC T6 / IIC T6/T5 2 D IP66 T60 °C Wall socket, plug and coupler: PTB 99 ATEX 1041 Flange socket: PTB 99 ATEX 1042 U IECEx certification of conformity IECEx BKI 04.0006 IECEx type of protection Ex ed [ia] IIC T6/T5 Permissible ambient temperature -20 °C to +40 °C Rated voltage up to 750 V Rated current 32 A Frequency up to 400 Hz Switching rating AC3: 690 V/32 A Back-up fuse without therm. protection: 35 A with therm. protection: 50 A gL (rated current 32 A set to Insulation class I Degree of protection accd. EN 60529 IP66 Enclosure colour black Wall socket Cable glands/enclosure drilling 1 x M40 Ø 17 - 28 mm, 1 x M40 Ex-screw plug plastic or 2 x M32 metal thread with 2 Ex-screw plug plastic Connecting terminals 2 x 4 - 10 mm2 Enclosure material Glass-fibre reinforced polyester Plug Cabel glands Ø 17 - 28 mm Connecting terminals 1.0 - 6 mm2 Enclosure material Polyamide Coupler Cabel glands Ø 17 - 28 mm Connecting terminals 2 x 4 - 10 mm2 Enclosure material Polyamide Flange socket 6.68 Connecting terminals 2 x 4 - 10 mm2 Enclosure material Polyamide COOPER CROUSE-HINDS GMBH I I 32A 4-pole up to 690 V 32A 5-pole up to 415 V I I 1 2 Cooper Crouse-Hinds © 2008 - all rights reserved Plug Coupler Flange socket Wall socket 3 Ordering details Voltage h Type Auxiliary contact Cable entries Weight approx. Order No. Wall socket – KU 1.8 kg GHG 512 4409 R0001 Wall socket – ME 1.9 kg GHG 512 4409 R3001 1.0 kg GHG 512 8409 R0001 Type 32 A 4-pole 200-250 V Flange socket 9 380-415 V 6 480-500 V 7 600-690 V 5 Coupler 1.7 kg GHG 512 3409 R0001 Plug 0.7 kg GHG 512 7409 R0001 Wall socket – KU 1.8 kg GHG 512 4406 R0001 Wall socket – ME 1.9 kg GHG 512 4406 R3001 Wall socket yes KH 1.8 kg GHG 512 4406 R0501 Flange socket 1.0 kg GHG 512 8406 R0001 Coupler 1.7 kg GHG 512 3406 R0001 Plug 0.7 kg GHG 512 7406 R0001 Wall socket – KU 1.8 kg GHG 512 4407 R0001 Wall socket – ME 1.9 kg GHG 512 4407 R3001 Wall socket yes KH 1.8 kg GHG 512 4407 R0501 Flange socket 1.0 kg GHG 512 8407 R0001 Coupler 1.7 kg GHG 512 3407 R0001 Plug 0.7 kg GHG 512 7407 R0001 Wall socket – KU 1.8 kg GHG 512 4405 R0001 Wall socket – ME 1.9 kg GHG 512 4405 R3001 Wall socket yes KH 1.8 kg GHG 512 4405 R0501 Flange socket 1.0 kg GHG 512 8405 R0001 Coupler 1.7 kg GHG 512 3405 R0001 Plug 0.7 kg GHG 512 7405 R0001 4 5 6 7 Type 32 A 5-pole 200-250 V Wall socket – KU 1.8 kg GHG 512 4506 R0001 380-415 V Wall socket – ME 1.9 kg GHG 512 4506 R3001 Wall socket yes KH 1.8 kg GHG 512 4506 R0501 6 Flange socket 1.0 kg GHG 512 8506 R0001 Coupler 1.7 kg GHG 512 3506 R0001 Plug 0.7 kg GHG 512 7506 R0001 8 9 Other voltage ranges and versions available on request. KU = 1 x plastic cable glands M40 for Ø 17-28 mm, 1 x M40 Ex-screw plug plastic KH = 1 x plastic cable glands M40 for Ø 16-28 mm, 1 x plastic cable glands M25 for Ø 8 - 17 mm, with auxiliary contact ME = 2 x metal thread M32 with Ex-screw plug plastic 10 11 12 COOPER CROUSE-HINDS GMBH 6.69 I I 32A 4-pole up to 690 V 32A 5-pole up to 415 V Flange socket Dimension drawing ⎮ Coupler Plug Wiring diagram 166 120 110 168 120 110 11 11 7 293 4pol . 285 5pol . 293 20 5 170 20 5 170 7 Wall socket 5-pole 95 100 Wall socket 4-pole ~249 ~249 Plug 4-pole Plug 5-pole 90 100 90 90 95 90 ~339 ~345 86 Flange socket 4-pole 6 10 69.5 86 100 95 141 69.5 86 142 233 Flange socket 5-pole without auxiliary contact with auxiliary contact without auxiliary contact L1 L2 L3 PE L1 L2 L3 13 PE L1 L2 L3 N PE 14 with auxiliary contact L1 L2 L3 13 N PE 14 3P + N + PE Dimensions in mm 3P + PE 69.5 86 Coupler 5-pole 69.5 86 Coupler 4-pole 6 10 Cooper Crouse-Hinds © 2008 - all rights reserved Wall socket I I 6.70 COOPER CROUSE-HINDS GMBH I I 32A 4-pole up to 690 V 32A 5-pole up to 415 V I I 1 2 Plug cap GHG 610 1901 R0128 3 Accessories Mounting plates for wall sockets 32 A Type Size 5 Size 5 Size 5 Application for wall mounting for trellis mounting for pipe mounting Fixing method snapped on snapped on snapped on Order No. GHG 610 1953 R0128 GHG 610 1953 R0128 GHG 610 1953 R0132 4 Plug cap for plugs 32 A Type Plug 32 A 3-pole/4-pole Plug 32 A 5-pole Order No. GHG 510 1901 R0004 GHG 510 1901 R0005 5 Accessories for mounting plates Type Mounting set for pipes 1” (Ø 27 - 30 mm) for mounting plates with pipe fixing OU 10 Order No. GHG 610 1953 R0020 Please pay attention to that only order units (OU) according to the ordering details can be delivered. 6 Protective canopy for mounting plate Type Size 5 Application for mounting plate size 5 Order No. GHG 610 1955 R0108 7 Dimension drawing 180 180 27 174 68 171 8 305 265 95° 265 9 Mounting plate size 5 for wall/trellis mounting Mounting plate size 5 for pipe mounting Protective canopy size 5 10 Dimensions in mm Cooper Crouse-Hinds © 2008 - all rights reserved Protective canopy 11 12 COOPER CROUSE-HINDS GMBH 6.71 I I 3 2 A 4 - / 5 - p o l e Tr a n s f o r m e r p l u g Plug with fuse I I Cooper Crouse-Hinds © 2008 - all rights reserved Transformer plug Technical data Ex-transformer plug accd. to IEC 60309-1/2, up to 415 V Marking to 94/9/EC II 2 G EEx de IIC T5 EC-Type Examination Certificate PTB 99 ATEX 1041 IECEx certification of conformity IECEx BKI 04.0006 IECEx type of protection Ex ed [ia] IIC T6/T5 Permissible ambient temperature -20 °C to + 40 °C Rated voltage primary 250 V AC Rated voltage secondary 12 V, 24 V, 36 V or 42 V/230 V Frequency 50/60 Hz Power consumption max. 65 VA Back up fuse 0.5 A mT, replaceable Connecting terminals 1 x 1 - 4 mm2 Insulation class I Degree of protection to EN 60529 IP54 Enclosure material Glass-fibre reinforced polyester, polyamide Ordering details Voltage h Type Weight approx. Sec voltage Order No. Transformer plug 65 VA 2.3 kg 42 V GHG 532 6469 V0000 Transformer plug 65 VA 2.3 kg 24 V GHG 532 6469 V5005 Transformer plug 65 VA 2.3 kg 12 V GHG 532 6469 V5025 Transformer plug 65 VA 2.3 kg 42 V GHG 532 6566 V0000 Transformer plug 65 VA 2.3 kg 24 V GHG 532 6566 V5005 Transformer plug 65 VA 2.3 kg 12 V GHG 532 6566 V5025 Transformer plug 65 VA 2.3 kg 230 V GHG 532 6566 V5023 Plug with fuse max. 6.3 A 1.3 kg 32 A transformer plug 4-pole 200-250 V 9 32 A transformer plug 5-pole 380-415 V 6 Plug with fuse 200-250 V GHG 532 7536 V0000 6 Accessories Plug cap 4 pole GHG 530 1935 R0002 Plug cap 5 pole GHG 530 1935 R0005 6.72 COOPER CROUSE-HINDS GMBH I 3 2 A 4 - / 5 - p o l e Tr a n s f o r m e r p l u g I Plug with fuse I I 1 2 3 Dimension drawing 268 4 Ø 80 Ø 82 Ø 70 Transformer plug 5 6 7 8 9 10 Dimensions in mm Cooper Crouse-Hinds © 2008 - all rights reserved Transformer plug 11 12 COOPER CROUSE-HINDS GMBH 6.73 I 63 A 4- and 5-pole up to 690 V Cooper Crouse-Hinds © 2008 - all rights reserved Wall socket I Plug Technical data Ex-plugs and sockets accd. to IEC 60309-1/2 Marking to 94/9/EC EC-Type Examination Certificate II 2 G EEx de IIC T6 / IECEx certification of conformity IECEx BKI 04.0004 IECEx type of protection Ex ed IIC T6 Permissible ambient temperature -20 °C to + 40 °C Rated voltage 690 V Rated current 63 A Frequency up to 400 Hz Switch rating AC3 690 V/63 A Back up fuse II 2 D IP66 T60 °C PTB 00 ATEX 1070 without therm. protection: 63 A with therm. protection: 80 A gL (rated currrent 63 A set to) Insulation class I Degree of protection accd. EN 60529 IP66 Enclosure colour Black Wall socket Cable glands/enclosure drilling 1 x M50 Ø 22 - 35 mm, 1 x M50 Ex-screw plug plastic or 2 x M40 metal thread with 2 Ex-screw plug plastic Connecting terminals 2 x 4 - 25 mm2 / with cable lug1) 1 x 35 mm2 Enclosure material Glass-fibre reinforced polyester Plug 1) 6.74 Cabel glands Ø 19 - 34 mm Connecting terminals 4 - 16 mm2 Enclosure material Polyamide use delivered cable lugs COOPER CROUSE-HINDS GMBH I 63 A 4- and 5-pole up to 690 V I 1 2 Cooper Crouse-Hinds © 2008 - all rights reserved Plug Wall socket 3 Ordering details Voltage h Type Auxiliary contact Cable entries Weight approx. Order No. Wall socket – KU 8.1 kg GHG 514 4409 R0001 Wall socket – ME 8.2 kg GHG 514 4409 R3001 0.75 kg GHG 514 7409 R0001 Type 63 A 4-pole 200-250 V Plug 4 9 380-415 V Wall socket – KU 8.1 kg GHG 514 4406 R0001 Wall socket – ME 8.2 kg GHG 514 4406 R3001 Wall socket yes KH 8.2 kg GHG 514 4406 R0501 0.75 kg GHG 514 7406 R0001 Plug 5 6 480-500 V Wall socket – KU 8.1 kg GHG 514 4407 R0001 Wall socket – ME 8.2 kg GHG 514 4407 R3001 Wall socket yes KH 8.2 kg GHG 514 4407 R0501 0.75 kg GHG 514 7407 R0001 Plug 6 7 600-690 V Wall socket – KU 8.1 kg GHG 514 4405 R0001 Wall socket – ME 8.1 kg GHG 514 4405 R3001 Wall socket yes KH 8.2 kg GHG 514 4405 R0501 0.75 kg GHG 514 7405 R0001 Plug 7 5 Type 63 A 5-pole 200-250 V Wall socket – KU 8.1 kg GHG 514 4506 R0001 380-415 V Wall socket – ME 8.1 kg GHG 514 4506 R3001 Wall socket yes KH 8.2 kg GHG 514 4506 R0501 0.75 kg GHG 514 7506 R0001 Plug 8 6 Accessories Plug cap for plugs Type Plug cap 4-pole/5-pole 9 Order No. GHG 510 1901 R0006 10 11 12 COOPER CROUSE-HINDS GMBH 6.75 I 63 A 4- and 5-pole up to 690 V Plug Dimension drawing 200 X184 ⎮ Wiring diagram 10 226 475 370 X276 9 Wall socket Ø 110 approx. 272 Plug without auxiliary contact with auxiliary contact without auxiliary contact L1 L2 L3 PE L1 L2 L3 13 PE L1 L2 L3 N PE 14 3P + PE with auxiliary contact L1 L2 L3 13 N PE 14 3P + N + PE Dimensions in mm Cooper Crouse-Hinds © 2008 - all rights reserved Wall socket I 6.76 COOPER CROUSE-HINDS GMBH I 125A 4- and 5-pole up to 690 V I 1 2 Cooper Crouse-Hinds © 2008 - all rights reserved Plug Wall socket 3 Technical data Ex-plugs and sockets accd. to IEC 60309-1/2 Marking to 94/9/EC II 2 G EEx de IIC T6 / EC-Type Examination Certificate II 2 D IP66 T60 °C PTB 01 ATEX 1069 IECEx certification of conformity IECEx BKI 04.0005 IECEx type of protection Ex ed IIC T6 Permissible ambient temperature -20 °C to + 40 °C Rated voltage 690 V Rated current 125 A Frequency up to 400 Hz Switch rating AC3 690 V/125 A Back up fuse without therm. protection: 125 A 4 5 with therm. protection: 160 A gL (rated currrent 125 A set to) Insulation class I Degree of protection accd. EN 60529 IP66 Enclosure colour Black 6 Wall socket Cable glands/enclosure drilling 1 x M63 Ø 27 - 48 mm, 1 x M63 Ex-screw plug plastic or 2 x M50 metal thread with 2 Ex-screw plug plastic Connecting terminals 2 x 4 - 50 mm2 / with cable lug1) 1 x 120 mm2 Enclosure material Glass-fibre reinforced polyester 7 Plug 1) Cabel glands Ø 31 - 55 mm Connecting terminals 1 x 4 - 35 mm2 / with pin cable lug1) 1 x 50 mm2 Enclosure material Polyamide use only delivered cable lug 8 9 10 11 12 COOPER CROUSE-HINDS GMBH 6.77 I 125A 4- and 5-pole up to 690 V Cooper Crouse-Hinds © 2008 - all rights reserved Wall socket I Plug Ordering details Voltage h Type Auxiliary contact Cable entries Weight approx. Order No. Wall socket – KU 12.3 kg GHG 515 4409 R0001 Wall socket – ME 12.5 kg GHG 515 4409 R3001 Plug – 0.9 kg GHG 515 7409 R0001 Wall socket – KU 12.3 kg GHG 515 4406 R0001 Wall socket – ME 12.5 kg GHG 515 4406 R3001 Wall socket yes KH 12.5 kg GHG 515 4406 R0501 Plug – 0.9 kg GHG 515 7406 R0001 Wall socket – KU 12.3 kg GHG 515 4407 R0001 Wall socket – ME 12.5 kg GHG 515 4407 R3001 Wall socket yes KH 12.5 kg GHG 515 4407 R0501 Plug – 0.9 kg GHG 515 7407 R0001 Wall socket – KU 12.3 kg GHG 515 4405 R0001 Wall socket – ME 12.5 kg GHG 515 4405 R3001 Wall socket yes KH 12.5 kg GHG 515 4405 R0501 Plug – 0.9 kg GHG 515 7405 R0001 200-250 V Wall socket – KU 13.0 kg GHG 515 4506 R0001 380-415 V Wall socket – ME 13.2 kg GHG 515 4506 R3001 Wall socket yes KH 13.2 kg GHG 515 4506 R0501 1.2 kg GHG 515 7506 R0001 Type 125 A 4-pole 200-250 V 9 380-415 V 6 480-500 V 7 600-690 V 5 Type 125 A 5-pole Plug 6 Accessories Plug cap for plugs Type Plug cap 4-pole/5-pole 6.78 Order No. GHG 510 1901 R0007 COOPER CROUSE-HINDS GMBH I 125A 4- and 5-pole up to 690 V I 1 2 Dimension drawing 234 X218 ⎮ Wall socket 3 Wiring diagram 11 258 4 537 430 X303 9 5 6 Wall socket Ø 110 7 approx. 272 Plug without auxiliary contact with auxiliary contact without auxiliary contact L1 L2 L3 PE L1 L2 L3 13 PE L1 L2 L3 N PE 14 3P + PE with auxiliary contact 8 L1 L2 L3 13 N PE 14 3P + N + PE 9 10 Dimensions in mm Cooper Crouse-Hinds © 2008 - all rights reserved Plug 11 12 COOPER CROUSE-HINDS GMBH 6.79 I 10A 21-pole up to 250 V Cooper Crouse-Hinds © 2008 - all rights reserved Wall socket I Plug Technical data Ex-plugs and sockets, 21-pole Marking to 94/9/EC EC-Type Examination Certificate II 2 G EEx e II T6 PTB 00 ATEX 1109 Permissible ambient temperature -20 °C to + 40 °C Rated voltage up to 250 V Rated current 10 A Frequency up to 400 Hz Back up fuse without therm. protection: 10 A with therm. protection: 16 A gL (rated current 10 A set to) Insulation class I Degree of protection accd. EN 60529 IP65 Enclosure colour Black Wall socket Cable glands/enclosure drilling 1 x M63 Ø 17 - 28 mm, 1 x M32 metal thread with Ex-screw plugs plastic Connecting terminals 1 x 2.5 mm2 Enclosure material Glass-fibre reinforced polyester Plug 1) 6.80 Cabel glands Ø 19 - 28 mm Connecting terminals 1 x 2.5 mm2 crimp or solder connection1) Enclosure material Polyamide Please use appropriate crimp tool COOPER CROUSE-HINDS GMBH I 10A 21-pole up to 250 V I 1 2 Wall socket 3 Ordering details Type h Cable entry Weight Order No. Wall socket 5h KU 1.8 kg GHG 511 4905 R0001 Wall socket 5h ME 1.9 kg GHG 511 4905 R3001 Plug 5h 0.7 kg GHG 591 2201 R0001 Wall socket 6h KU 1.8 kg GHG 511 4906 R0001 Wall socket 6h ME 1.9 kg GHG 511 4906 R3001 Plug 6h Wall socket 7h Wall socket 7h Plug 7h Type 10 A 21-pole 0.7 kg GHG 591 2201 R0002 KU 1.8 kg GHG 511 4907 R0001 ME 1.9 kg GHG 511 4907 R3001 0.7 kg GHG 591 2201 R0003 Application Fixing method Order No. Mounting plate size 5 for wall mounting snapp on GHG 610 1953 R0128 Mounting plate size 5 for trellis mounting snapp on GHG 610 1953 R0128 Mounting plate size 5 for pipe mounting snapp on GHG 610 1953 R0132 Type 4 5 Accessories Plug cap 21-pole GHG 530 1935 R0008 Socket bushes 1 set = 7 pcs. GHG 590 1301 R0102 Plug pins 1 set = 7 pcs. GHG 590 1302 R0102 Crimping tool for sockets and pins GHG 590 1902 R0001 Dismanteling tool for sockets and pins GHG 590 1903 R0001 6 7 KU = 1 x plastic cable glands M40 for Ø 16-28 mm ME = 1 x metal thread M32 with Ex-screw plug plastic Dimension drawing ⎮ Wiring diagram 22.5 120 X 110 8 ~225 175 205 X170 Ø 87 Ø 70 11 290 9 Plug 7 6h 0° 5h 20° 10 7h 20° Wall socket Dimensions in mm Cooper Crouse-Hinds © 2008 - all rights reserved Plug 11 12 COOPER CROUSE-HINDS GMBH 6.81 I 20A 7-pole up to 500 V Cooper Crouse-Hinds © 2008 - all rights reserved Wall socket I Plug Technical data Ex-plugs and sockets, 7-pole Marking to 94/9/EC EC-Type Examination Certificate II 2 G EEx ed IIC T6/T5 or Permissible ambient temperature -20 °C to + 40 °C Rated voltage up to 500 V Rated current 16 A (T6) / 20 A (T5) Frequency up to 400 Hz Switch rating AC3 10 A (500 V) / 16 A (250 V) Back up fuse II 2 G EEx ed ia IIC T6/T5 PTB 00 ATEX 1109 without therm. protection: 16 A with therm. protection: 25 A gL (rated currrent 16/20 A set to) Insulation class I Degree of protection accd. EN 60529 IP66 Enclosure colour Black Wall socket Cable glands/enclosure drilling 2 x M40 Ø 17 - 28 mm, 1 Ex screw plugs plastic or 2 x M32 metal thread with 2 Ex screw plugs plastic Connecting terminals 2 x 4 mm2 Enclosure material Glass-fibre reinforced polyester Plug 1) 6.82 Cabel glands Ø 9 - 17 mm Connecting terminals 1 x 1.0 - 2.5 mm2 crimped or soldered connection1) Enclosure material Polyamide Please use appropriate crimp tool COOPER CROUSE-HINDS GMBH I 20A 7-pole up to 500 V I 1 2 Plug 3 Ordering details Type h Cable entry Weight Order No. Wall socket 7-pole 6h KU 2.2 kg GHG 511 4706 R0001 Wall socket 7-pole 6h ME 2.3 kg GHG 511 4706 R3001 Plug 7-pole 6h 0.3 kg GHG 592 2001 R0002 Wall socket 6-pole + PE 7h KU 2.2 kg GHG 511 4707 R0003 Wall socket 6-pole + PE 7h ME 2.3 kg GHG 511 4707 R3003 Plug 7-pole 7h 0.3 kg GHG 592 2001 R0022 Application Fixing method Order No. Mounting plate size 5 for wall mounting snapp on GHG 610 1953 R0128 Mounting plate size 5 for trellis mounting snapp on GHG 610 1953 R0128 Mounting plate size 5 for pipe mounting snapp on GHG 610 1953 R0132 Type 20 A 7-pole Type 4 5 Accessories Plug cap 7-pole GHG 540 1935 R0002 Socket bushes 1 set = 7 pcs. GHG 590 1301 R0102 Plug ins 1 set = 7 pcs. GHG 590 1302 R0102 Crimping tool for sockets and pins GHG 590 1902 R0001 Dismanteling tool for sockets and pins GHG 590 1903 R0001 6 Other voltage ranges and versions available on request. KU = 1 x plastic cable glands M40 Ø 16-28 mm, 1 x M40 with Ex-screw plug plastic 7 ME = 2 x metal thread M32 with Ex-screw plug plastic Fixing material and accessories see page 6.xx pp. Dimension drawing ⎮ Wiring diagram 22.5 120 X 110 1 2 3 4 5 6 7 205 X170 265 8 7-pole 172 11 6-pole + PE 9 L1 L2 L3 N 1 2 PE 7 6h 6h 5h 5h 7h 7h 10 0° Wall socket 0° 30° 30° 30° 30° Dimensions in mm Ø 77 145 Ø 57 Cooper Crouse-Hinds © 2008 - all rights reserved Wall socket Plug 11 12 COOPER CROUSE-HINDS GMBH 6.83 E X - P L U G A 16 A Metallic Design for Zone 1 The explosion-protected light metal plug and socket devices pursuant to IEC 60309 can be used in the areas of Zone 1 and Zone 2 at no risk of explosion. Extremely harsh conditions of use in the hazardous area requires the devices to have highest mechanical strength. The explo- Cooper Crouse-Hinds © 2008 - all rights reserved sion-protected CEAG plug and socket devices can be used to supply the appropriate energy to portable electrical equipment in these harsh conditions. The robust plug and socket devices with high-quality cast aluminium housings can be connected to a large connecting room via explosion-proof conduits or explosion-proof screwed connections. Unused flameproof threads for cable glands have to be closed with certified plugs. The light metal plug and socket devices have an outside earthing connection. The explosion-protected plug can be plugged into an industrial sockets if their contact disposibility is acc. to IEC 309 connecting terminals are in an Ex-e chamber, all other parts are Ex-d protected. Ex-d enclosure High mechanical, chemical and thermal resistance conduit Connecting technology 6.84 N D S O C K E T I 16A 3-, 4- and 5-pole up to 415 V I 1 2 Plug Wall socket 3 Cooper Crouse-Hinds © 2008 - all rights reserved Technical data Ex-protected plug and socket accd. to IEC 60309-1/2 Marking to 94/9/EC II 2 G EEx de IIC T6 EC-Type Examination Certificate LOM 03 ATEX 2019 4 Permissible ambient temperature –20 °C up to +55 °C Rated voltage see ordering details Rated current up to 16 A Frequency 50/60 Hz Switching capacity AC-3 / DC-1 up to 415 V~ 16 A Back-up fuse, max. without therm. protection: 16 A / with therm. protection: 35 A gL Degree of protection to EN 60529 IP65 Enclosure material Light alloy, polyester paint finish 5 Wall socket Cable glands 2 x 3/4”, ISO 7/1, one plugged Connecting terminals 2 x 2.5 mm2 6 Plug Cabel glands Ø 8.5 - 13.5 mm 2 Connecting terminals 1 x 2.5 mm / PE: 1 x 6 mm 2 Ordering details Voltage1) h Type Weight approx. Order No. 6 Wall socket 2.7 kg NOR 000 003 230 016 6 Plug 0.55 kg NOR 000 003 230 058 6 Wall socket 2.7 kg NOR 000 003 230 024 6 Plug 0.55 kg NOR 000 002 230 066 6 Wall socket 2.7 kg NOR 000 003 230 032 6 Plug 0.7 kg NOR 000 003 230 074 7 Type 16 A 3-pole 220 - 250 V Type 16 A 4-pole 380 - 415 V 8 Type 16 A 5-pole 380 - 415 V 9 Others on request Dimension drawing 120 10 62 Ø6 200 170 Dimensions in mm 1) 198 Wall socket Plug 11 12 COOPER CROUSE-HINDS GMBH 6.85 E X - P L U G S A N D 16 A to 125 A Plastic version for Zone 2 A good contact Providing electrical energy there, where it is most needed – even in hazardous areas for Zone 2 and Zone 22. Non-stationary electrical apparatus have generally high requirements on the energy/power Cooper Crouse-Hinds © 2008 - all rights reserved supply. Robust plugs and sockets as well as a high chemical resistance are at the first glance very important. Electrical reliability is a must not only for all connectivity products. A high safety standard, a steady hold and faultless contacting even under vibration or the effects of an aggressive atmospheric environment are the basis for a secure and reliable utilisation CEAG plugs and sockets offer more, apart from the proven technology, this product series is defined by its innovative details. For example, the very efficient cable strain relief or the new coding system of the various versions offers different solutions for a secure and problem free utilization in all areas. Just to round the product off, the user in the normal industrial sector becomes exactly the same product advantages. Robust industrial versions fulfil all requirements appertaining to mechanical and chemical durability. For the stationary repair power supplying in hazardous explosive areas, there is a specially conceived version available that fulfils all the necessary safety requirements. Used in a module sense, individual solutions are no problem at all. The CEAG wall socket for instance can be mounted on to the pre-installed mounting frame without having to use tools – installation without a hot work permit. Apart from the plugs and sockets for the European market, we also have plugs and sockets extra for the US market, which are in accordance to all of the necessary standards UL and safety protection systems used there. The available standard range used here, are the 20 A, 30 A, 60 A and 100 A. International approvals. Safety standard IP66 applies also in the plugged-in state Full AC-3 switching ability Self-cleaning lamellar contacts, low transition resistance All-pole on/off switching Easy plugging 6.86 S O C K E T S I Zone 2: 16A 3-pole, 4-pole and 5-pole up to 690 V I 1 2 Cooper Crouse-Hinds © 2008 - all rights reserved Plug Coupler Flange socket Wall socket 3 Technical data Ex-plugs and sockets accd. to IEC 60309-1/2 16A Marking to 94/9/EC II 3 G EEx nC IIC T5/T6 EC-Type Examination Certificate PTB 99 ATEX 1115 Permissible ambient temperature -20°C to +40°C Rated voltage up to 400 V (3-pole) / 750 V (4-pole) / 500 V (5-pole) Rated current up to 16 A Frequency up to 400 Hz Switching capacity AC-3 16 A (up to 400 V) Back-up fuse, max. 4 without therm. protection: 16 A 5 with therm. protection: 35 A gL (rated current 16 A set to) Insulation class I Degree of protection to EN 60529 IP66 Wall socket Cable glands 1 x M25 Ø 8 - 17 mm, 1 x M25 Ex-screw plug plastic or 6 2 x metal thread M20 with Ex-screw plug plastic Connecting terminals 2 x 1.5 - 4 mm2 Enclosure material Glass-fibre reinforced polyester Plug Cable glands Ø 8 - 19 mm (3-pole) / Ø 8 - 21 mm (4-pole) / 12 - 21 mm (5-pole) Connecting terminals 1 x 1.0 - 2.5 mm2 Enclosure material Polyamide 7 Coupler Cable glands Ø 8 - 19 mm (3-pole) / Ø 8 - 21 mm (4-pole) / 12 - 21 mm (5-pole) Connecting terminals 2 x 1.5 - 4 mm2 Enclosure material Polyamide 8 Flange socket Connecting terminals 2 x 1 - 4 mm2 Enclosure material Polyamide 9 10 11 12 COOPER CROUSE-HINDS GMBH 6.87 I Zone 2: 16A 3-pole, 4-pole and 5-pole up to 690 V Cooper Crouse-Hinds © 2008 - all rights reserved Wall socket Flange socket I Coupler Plug Ordering details Voltage h Type Cable entry Weight approx. Order No. Wall socket KU 1.2 kg GHG 516 4304 R0001 Wall socket ME 1.3 kg GHG 516 4304 R3001 Flange socket 0.4 kg GHG 516 8304 R0001 Coupler 0.7 kg GHG 516 3304 R0001 Plug 0.35 kg GHG 516 7304 R0001 Type 16 A 3-pole 110-130 V 4 200-250 V 6 Wall socket KU 1.2 kg GHG 516 4306 R0001 Wall socket ME 1.3 kg GHG 516 4306 R3001 Flange socket 0.4 kg GHG 516 8306 R0001 Coupler 0.7 kg GHG 516 3306 R0001 Plug 0.35 kg GHG 516 7306 R0001 Type 16 A 4-pole 200-250 V 9 380-415 V 6 480-500 V 7 600-690 V 5 Wall socket KU 1.8 kg GHG 516 4409 R0001 Wall socket ME 1.9 kg GHG 516 4409 R3001 Flange socket 1.0 kg GHG 516 8409 R0001 Coupler 1.7 kg GHG 516 3409 R0001 Plug 0.7 kg GHG 516 7409 R0001 Wall socket KU 1.8 kg GHG 516 4406 R0001 Wall socket ME 1.9 kg GHG 516 4406 R3001 Flange socket 1.0 kg GHG 516 8406 R0001 Coupler 1.7 kg GHG 516 3406 R0001 Plug 0.7 kg GHG 516 7406 R0001 Wall socket KU 1.8 kg GHG 516 4407 R0001 Wall socket ME 1.9 kg GHG 516 4407 R3001 Flange socket 1.0 kg GHG 516 8407 R0001 Coupler 1.7 kg GHG 516 3407 R0001 Plug 0.7 kg GHG 516 7407 R0001 Wall socket KU 1.8 kg GHG 516 4405 R0001 Wall socket ME 1.9 kg GHG 516 4405 R3001 Flange socket 1.0 kg GHG 516 8405 R0001 Coupler 1.7 kg GHG 516 3405 R0001 Plug 0.7 kg GHG 516 7405 R0001 Type 16 A 5-pole 200-250 V Wall socket KU 1.8 kg GHG 516 4506 R0001 380-415 V Wall socket ME 1.9 kg GHG 516 4506 R3001 Flange socket 1.0 kg GHG 516 8506 R0001 Coupler 1.7 kg GHG 516 3506 R0001 Plug 0.7 kg GHG 516 7506 R0001 9 Other voltage ranges and versions for example with auxiliary contact available on request KU = 1 x plastic cable glands M25 Ø 8-17 mm, 1 x M25 Ex-screw plug plastic ME = 2 x metal thread M20 with Ex-screw plug plastic 6.88 COOPER CROUSE-HINDS GMBH I Zone 2: 16A 3-pole, 4-pole and 5-pole up to 690 V I 1 2 Coupler Dimension drawing ⎮ Flange socket Wall socket 3 Wiring diagram 121 90 80 147 110 10 0 11 11 7 4 Wall socket 4/5-pole 5 223 236 155 115 175 135 7 Wall socket 3-pole 72 4pol. 76.5 5pol. 84 ~175 4pol. 76.5 5pol. 84 90 72 263 7 ~284 90 Flange socket 3-pole 69.5 86 75 10 83 6 69,5 86 6 69,5 86 4pol. 76.5 5pol. 84 Coupler 4/5-pole 76,5 (4-pole) Coupler 3-pole 10 6 ~192 Plug 4/5-pole 71.5 Plug 3-pole 69 83 69.5 86 8 75 Flange socket 4/5-pole L1 N PE L1 L2 L3 PE L1 L2 L3 N PE 1P + N + PE 3P + PE 3P + N + PE 9 10 Dimensions in mm Cooper Crouse-Hinds © 2008 - all rights reserved Plug 11 12 COOPER CROUSE-HINDS GMBH 6.89 I Zone 2: 16A 3-pole, 4-pole and 5-pole up to 690 V Plug cap Protective canopy Accessories Mounting plates for wall sockets 16 A Type Size 4 Size 4 Size 4 Application for wall mounting for trellis mounting for pipe mounting Fixing method snap on snap on snap on Order No. GHG 610 1953 R0126 GHG 610 1953 R0126 GHG 610 1953 R0130 Plug cap for plugs 16 A Type Plug 16 A 3-pole Plug 16 A 4-pole Plug 16 A 5-pole Order No. GHG 510 1901 R0001 GHG 510 1901 R0002 GHG 510 1901 R0003 Accessories for mounting plates Type Mounting set for pipes 1” (Ø 27 - 30 mm) for mounting plates with pipe fixing OU 10 Order No. GHG 610 1953 R0020 Please pay attention that only order units (OU) according to the ordering details can be delivered. Protective canopy for mounting plate Type Size 4 Application for mounting plate size 4 Order No. GHG 610 1955 R0107 Dimension drawing 134.5 27 129 68 134.5 146 Mounting plate size 4 for wall/trellis mounting Mounting plate size 4 for pipe mounting 277 237 95° 237 Protective canopy size 4 Dimensions in mm Cooper Crouse-Hinds © 2008 - all rights reserved GHG 610 1901 R0126 I 6.90 COOPER CROUSE-HINDS GMBH I Zone 2: 32A 4-pole and 5-pole up to 690 V I 1 2 Cooper Crouse-Hinds © 2008 - all rights reserved Plug Coupler Flange socket Wall socket 3 Technical data Ex-plugs and sockets accd. to IEC 60309-1/2 Marking to 94/9/EC II 3 G EEx nC IIC T6 EC-Type Examination Certificate PTB 99 ATEX 1115 Permissible ambient temperature –20 °C to +40 °C Rated voltage 690 V Rated current up to 32 A Frequency up to 400 Hz Switching rating AC3 690 V/32 A Back-up fuse 4 without therm. protection: 35 A 5 with therm. protection: 50 A gL (rated current 32 A set to) Insulation class I Degree of protection accd. EN 60529 IP66 Enclosure colour Black Wall socket Cable glands/enclosure drilling 6 1 x M40 Ø 17 - 28 mm, 1 x M40 Ex-screw plug plastic or 2 x M32 metal thread with 2 Ex-screw plug plastic 2 Connecting terminals 2 x 4 - 10 mm Enclosure material Glass-fibre reinforced polyester Plug Cabel glands Ø 17 - 28 mm Connecting terminals 1 x 1.0 - 6 mm2 Enclosure material Polyamide 7 Coupler Cabel glands Ø 17 - 28 mm Connecting terminals 2 x 4 - 10 mm2 Enclosure material Polyamide 8 Flange socket Connecting terminals 2 x 4 - 10 mm2 Enclosure material Polyamide 9 10 11 12 COOPER CROUSE-HINDS GMBH 6.91 I Zone 2: 32A 4-pole and 5-pole up to 690 V Cooper Crouse-Hinds © 2008 - all rights reserved Wall socket Flange socket I Coupler Plug Ordering details Voltage h Type Cable entries Weight approx. Order No. Wall socket KU 1.8 kg GHG 517 4409 R0001 Wall socket ME 1.9 kg GHG 517 4409 R3001 Flange socket 1.0 kg GHG 517 8409 R0001 Coupler 1.7 kg GHG 517 3409 R0001 Plug 0.7 kg GHG 517 7409 R0001 Type 32 A 4-pole 200-250 V 9 380-415 V 6 480-500 V 7 600-690 V 5 Wall socket KU 1.8 kg GHG 517 4406 R0001 Wall socket ME 1.9 kg GHG 517 4406 R3001 Flange socket 1.0 kg GHG 517 8406 R0001 Coupler 1.7 kg GHG 517 3406 R0001 Plug 0.7 kg GHG 517 7406 R0001 Wall socket KU 1.8 kg GHG 517 4407 R0001 Wall socket ME 1.9 kg GHG 517 4407 R3001 Flange socket 1.0 kg GHG 517 8407 R0001 Coupler 1.7 kg GHG 517 3407 R0001 Plug 0.7 kg GHG 517 7407 R0001 Wall socket KU 1.8 kg GHG 517 4405 R0001 Wall socket ME 1.9 kg GHG 517 4405 R3001 Flange socket 1.0 kg GHG 517 8405 R0001 Coupler 1.7 kg GHG 517 3405 R0001 Plug 0.7 kg GHG 517 7405 R0001 Type 32 A 5-pole 200-250 V Wall socket KU 1.8 kg GHG 517 4506 R0001 380-415 V Wall socket ME 1.9 kg GHG 517 4506 R3001 Flange socket 1.0 kg GHG 517 8506 R0001 Coupler 1.7 kg GHG 517 3506 R0001 Plug 0.7 kg GHG 517 7506 R0001 6 Other voltage ranges and versions with auxiliary contact available on request KU = 1 x plastic cable glands M40 Ø 17-28 mm, 1 x M40 Ex-screw plug plastic ME = 2 x metal thread M32 with Ex-screw plug plastic 6.92 COOPER CROUSE-HINDS GMBH I Zone 2: 32A 4-pole and 5-pole up to 690 V I 1 2 Coupler ⎮ Dimension drawing Flange socket 3 168 120 110 11 11 7 7 20 5 170 4 293 285 205 170 Wall socket Wiring diagram 166 120 110 5 Wall socket 5-pole 95 100 Wall socket 4-pole ~249 6 ~249 Plug 4-pole Plug 5-pole 90 100 90 90 95 90 ~339 7 ~345 142 69.5 86 Flange socket 4-pole 91 6 10 69.5 86 95 95 69.5 86 Coupler 5-pole 69.5 86 Coupler 4-pole 6 10 142 8 91 Flange socket 5-pole L1 L2 L3 PE L1 L2 L3 N PE 3P + PE 3P + N + PE 9 10 Dimensions in mm Cooper Crouse-Hinds © 2008 - all rights reserved Plug 11 12 COOPER CROUSE-HINDS GMBH 6.93 I Zone 2: 32A 4-pole and 5-pole up to 690 V Plug cap Protective canopy Accessories Mounting plates for wall sockets 32 A Type Size 5 Size 5 Size 5 Application for wall mounting for trellis mounting for pipe mounting Fixing method snap on snap on snap on Order No. GHG 610 1953 R0128 GHG 610 1953 R0128 GHG 610 1953 R0132 Plug cap for plugs 32 A Type Plug 32 A 3-pole/4-pole Plug 32 A 5-pole Order No. GHG 510 1901 R0004 GHG 510 1901 R0005 Accessories for mounting plates Type Mounting set for pipes 1” (Ø 27 - 30 mm) for mounting plates with pipe fixing OU 10 Order No. GHG 610 1953 R0020 Please pay attention that only order units (OU) according to the ordering details can be delivered. Protective canopy for mounting plate Type Size 5 Application for mounting plate size 5 Order No. GHG 610 1955 R0108 Dimension drawing 180 180 27 174 68 171 305 Mounting plate size 5 for wall/trellis mounting Mounting plate size 5 for pipe mounting Protective canopy size 5 Dimensions in mm 265 95° 265 Cooper Crouse-Hinds © 2008 - all rights reserved GHG 610 1901 R0126 I 6.94 COOPER CROUSE-HINDS GMBH I Zone 2: 63 A 4- and 5-pole up to 690 V I 1 2 Cooper Crouse-Hinds © 2008 - all rights reserved Plug Wall socket 3 Technical data Ex-plugs and sockets accd. to IEC 60309-1/2 up to 690 V Marking to 94/9/EC II 3 G EEx nC IIC T6 EC-Type Examination Certificate PTB 99 ATEX 1115 Permissible ambient temperature -20 °C to + 40 °C Rated voltage up to 690 V Rated current up to 63 A Frequency up to 400 Hz Switch rating AC3 690 V/63 A Back up fuse 4 without therm. protection: 63 A 5 with therm. protection: 80 A gL (rated current 63 A set to) Insulation class I Degree of protection accd. EN 60529 IP66 Enclosure colour Black Wall socket Cable glands/enclosure drilling 6 1 x M50 Ø 22 - 35 mm, 1 x M50 Ex-screw plug plastic or 2 x M40 metal thread with Ex-screw plug plastic Connecting terminals 2 x 4 - 25 mm2 / with cable lug1) 1 x 35 mm2 Enclosure material Glass-fibre reinforced polyester Plug 1) Cabel glands Ø 19 - 34 mm Connecting terminals 1 x 4 - 16 mm2 Enclosure material Polyamide 7 use delivered cable lugs 8 9 10 11 12 COOPER CROUSE-HINDS GMBH 6.95 I Zone 2: 63 A 4- and 5-pole up to 690 V Cooper Crouse-Hinds © 2008 - all rights reserved Wall socket I Plug Ordering details Voltage h Type Cable entries Weight approx. Order No. Wall socket KU 8.1 kg GHG 518 4409 R0001 Wall socket ME 8.2 kg GHG 518 4409 R3001 0.75 kg GHG 518 7409 R0001 Type 63 A 4-pole 200-250 V Plug 9 380-415 V Wall socket KU 8.1 kg GHG 518 4406 R0001 Wall socket ME 8.2 kg GHG 518 4406 R3001 0.75 kg GHG 518 7406 R0001 Plug 6 480-500 V Wall socket KU 8.1 kg GHG 518 4407 R0001 Wall socket ME 8.2 kg GHG 518 4407 R3001 0.75 kg GHG 518 7407 R0001 Plug 7 600-690 V Wall socket KU 8.1 kg GHG 518 4405 R0001 Wall socket ME 8.2 kg GHG 518 4405 R3001 0.75 kg GHG 518 7405 R0001 Plug 5 Type 63 A 5-pole 200-250 V Wall socket KU 8.15 kg GHG 518 4506 R0001 380-415 V Wall socket ME 8.25 kg GHG 518 4506 R3001 0.75 kg GHG 518 7506 R0001 Plug 6 Accessories Plug cap for plugs Type Plug cap 4-pole/5-pole 6.96 Order No. GHG 510 1901 R0006 COOPER CROUSE-HINDS GMBH I Zone 2: 63 A 4- and 5-pole up to 690 V I 1 2 ⎮ Dimension drawing 200 X184 Wall socket 3 Wiring diagram 10 226 4 475 370 X276 9 5 6 Wall socket Ø 110 7 approx. 272 Plug without auxiliary contact L1 L2 L3 PE 3P + PE 8 L1 L2 L3 N PE 3P + N + PE 9 10 Dimensions in mm Cooper Crouse-Hinds © 2008 - all rights reserved Plug 11 12 COOPER CROUSE-HINDS GMBH 6.97 I Zone 2: 125A 4- and 5-pole up to 690 V Cooper Crouse-Hinds © 2008 - all rights reserved Wall socket I Plug Technical data Ex-plugs and sockets accd. to IEC 60309-1/2 to 690 V Marking to 94/9/EC EC-Type Examination Certificate II 3 G EEX de IIC T6 PTB 99 ATEX 1115 Permissible ambient temperature -20 °C to + 40 °C Rated voltage up to 690 V Rated current up to 125 A Frequency up to 400 Hz Switch rating AC3 690 V/125 A Back up fuse without therm. protection: 125 A with therm. protection: 160 A gL (rated currrent 125 A set to) Insulation class I Degree of protection accd. EN 60529 IP66 Enclosure colour Black Wall socket Cable glands/enclosure drilling 1 x M63 Ø 27 - 48 mm, 1 x M63 Ex-screw plug plastic or 1 x M50 Ø 21 - 35 mm, 1 x M50 Ex-screw plug plastic Connecting terminals 2 x 4 - 50 mm2 / with cable lug1) 1 x 120 mm2 Enclosure material Glass-fibre reinforced polyester Plug 1) 6.98 Cabel glands Ø 31 - 58 mm Connecting terminals 1 x 4 - 35 mm2 / with pin cable lug1) 1 x 50 mm2 Enclosure material Polyamide use only delivered cable lug COOPER CROUSE-HINDS GMBH I Zone 2: 125A 4- and 5-pole up to 690 V I 1 2 Cooper Crouse-Hinds © 2008 - all rights reserved Plug Wall socket 3 Ordering details Voltage h Type Cable entry Weight approx. Order No. Wall socket KU 12.3 kg GHG 519 4409 R0001 Wall socket ME 12.5 kg GHG 519 4409 R3001 0.9 kg GHG 519 7409 R0001 Type 125 A 4-pole 200-250 V Plug 4 9 380-415 V Wall socket KU 12.3 kg GHG 519 4406 R0001 Wall socket ME 12.5 kg GHG 519 4406 R3001 0.9 kg GHG 519 7406 R0001 Plug 5 6 480-500 V Wall socket KU 12.3 kg GHG 519 4407 R0001 Wall socket ME 12.5 kg GHG 519 4407 R3001 0.9 kg GHG 519 7407 R0001 Plug 6 7 600-690 V Wall socket KU 12.3 kg GHG 519 4405 R0001 Wall socket ME 12.5 kg GHG 519 4405 R3001 0.9 kg GHG 519 7405 R0001 Plug 7 5 Type 125 A 5-pole 200-250 V Wall socket KU 13 kg GHG 519 4506 R0001 380-415 V Wall socket ME 13.2 kg GHG 519 4506 R3001 1.2 kg GHG 519 7506 R0001 Plug 8 6 Accessories Plug cap for plugs Type Plug cap 4-pole/5-pole 9 Order No. GHG 510 1901 R0007 10 11 12 COOPER CROUSE-HINDS GMBH 6.99 I Zone 2: 125A 4- and 5-pole up to 690 V Plug Dimension drawing 234 X218 ⎮ Wiring diagram 11 258 537 430 X303 9 Wall socket Ø 120 ~320 Plug without auxiliary contact L1 L2 L3 PE 3P + PE L1 L2 L3 N PE 3P + N + PE Dimensions in mm Cooper Crouse-Hinds © 2008 - all rights reserved Wall socket I 6.100 COOPER CROUSE-HINDS GMBH Cooper Crouse-Hinds © 2008 - all rights reserved 1 2 3 4 5 6 7 8 9 10 11 COOPER CROUSE-HINDS GMBH 6.101 12 P L U G S A N D S O C K E T S 16 A up to 125 A Plastic version for industrial use Not explosion-protected, but in CEAG quality CEAG plugs and sockets are not only robust, they are also very reliable. In the “normal” indus trial environment plugs and sockets are exposed to similar conditions (chemical and mechanical) Cooper Crouse-Hinds © 2008 - all rights reserved as their explosion-protected counterparts. With the introduction of the new plug and socket generation Cooper Crouse-Hinds GmbH has now a complete program for industrial usage. The wall sockets can simply be clipped-on onto pre-installed mounting plates without having to use tools. These high quality plugs and sockets warrantee even in harsh industrial environments a safe and reliable utilization. The long years of experience in the explosion-protection field has naturally contributed to this new plug and socket generation. Plugs and sockets of the 16 A to 125 A range fulfil (even when they are plugged-in) the high safety standard of IP66 and have as standard the maintenance-free and proven lamellar contacts. The variable cable entries in connection with the generously dimensioned connection terminals allow for an economical use. Apart from the IEC 60309 Series I coded versions we also have coded versions of the Series II especially for the US market. International approvals Safety standard IP66 applies also in plugged-in condition Self-cleaning lamellar contacts, low transition resistance Fibre-glass reinforced Polyester housings Easy plugging 6.102 – I N D U S T R Y I Industrial use: 16A 3-pole, 4-pole and 5-pole up to 415 V I 1 2 Cooper Crouse-Hinds © 2008 - all rights reserved Plug Coupler Flange socket Wall socket 3 Technical data Plugs and sockets – Industry accd. to IEC 60309-1/2 up to 690 V Permissible ambient temperature -20°C to +40°C Rated voltage up to 415 V (3-pole) / up to 690 V (4-/5-pole) Rated current up to 16 A Frequency 50/60 Hz Back-up fuse, max. without therm. protection: 16 A Insulation class I Degree of protection to EN 60529 IP66 4 5 Wall socket Switching capacity AC-3 for wall socketwith switch 500 V/20 A Cable glands 1 x M25 Ø 8 - 17 mm, 1 x M25 thread plug plastic Connecting terminals 2 x 1.5 – 4 mm2 Enclosure material Glass-fibre reinforced polyester 6 Plug Cable glands Ø 8 - 19 mm (3-pole) / Ø 8 - 21 mm (4-pole) / 12 - 21 mm (5-pole) Connecting terminals 1 x 1.0 – 2.5 mm2 Enclosure material Polyamide 7 Coupler Cable glands Ø 8 - 19 mm (3-pole) / Ø 8 - 21 mm (4-pole) / 12 - 21 mm (5-pole) Connecting terminals 2 x 1.5 – 4 mm Enclosure material Polyamide 2 Flange socket/inlet Connecting terminals 2 x 1 – 4 mm2 Enclosure material Polyamide 8 9 10 11 12 COOPER CROUSE-HINDS GMBH 6.103 I Industrial use: 16A 3-pole, 4-pole and 5-pole up to 415 V Cooper Crouse-Hinds © 2008 - all rights reserved Wall socket Inlet I Coupler Plug Ordering details Voltage h Type Weight approx. Order No. Wall socket 0.8 kg GHG 521 2304 R0001 Plug 0.32 kg GHG 521 7304 R0001 Coupler 0.5 kg GHG 521 3304 R0001 Flange socket 0.37 kg GHG 521 8304 R0001 Inlet 0.26 kg GHG 521 9304 R0001 Wall socket 0.8 kg GHG 521 2306 R0001 Plug 0.32 kg GHG 521 7306 R0001 Coupler 0.5 kg GHG 521 3306 R0001 Flange socket 0.37 kg GHG 521 8306 R0001 Inlet 0.26 kg GHG 521 9306 R0001 Wall socket 0.85 kg GHG 521 2409 R0001 Wall socket with switch 1.60 kg GHG 521 4409 R0001 Plug 0.39 kg GHG 521 7409 R0001 Coupler 0.65 kg GHG 521 3409 R0001 Flange socket 0.42 kg GHG 521 8409 R0001 Type 16 A 3-pole 110-130 V 4 200-250 V 6 Type 16 A 4-pole 200-250 V 9 380-415 V 6 480-500 V 7 Inlet 0.31 kg GHG 521 9409 R0001 Wall socket 0.85 kg GHG 521 2406 R0001 Wall socket with switch 1.60 kg GHG 521 4406 R0001 Plug 0.39 kg GHG 521 7406 R0001 Coupler 0.65 kg GHG 521 3406 R0001 Flange socket 0.42 kg GHG 521 8406 R0001 Inlet 0.31 kg GHG 521 9406 R0001 Wall socket 0.85 kg GHG 521 2407 R0001 Wall socket with switch 1.60 kg GHG 521 4407 R0001 Plug 0.39 kg GHG 521 7407 R0001 Coupler 0.65 kg GHG 521 3407 R0001 Flange socket 0.42 kg GHG 521 8407 R0001 Inlet 0.31 kg GHG 521 9407 R0001 Wall socket 0.85 kg GHG 521 2405 R0001 Wall socket with switch 1.60 kg GHG 521 4405 R0001 Plug 0.39 kg GHG 521 7405 R0001 Coupler 0.65 kg GHG 521 3405 R0001 Flange socket 0.42 kg GHG 521 8405 R0001 Inlet 0.31 kg GHG 521 9405 R0001 200-250 V Wall socket 0.90 kg GHG 521 2506 R0001 380-415 V Wall socket with switch 1.65 kg GHG 521 4506 R0001 Plug 0.42 kg GHG 521 7506 R0001 Coupler 0.75 kg GHG 521 3506 R0001 Flange socket 0.47 kg GHG 521 8506 R0001 Inlet 0.34 kg GHG 521 9506 R0001 600-690 V 5 Type 16 A 5-pole 6 Other voltage ranges and versions available on request 6.104 COOPER CROUSE-HINDS GMBH I I Industrial use: 16A 3-pole, 4-pole and 5-pole up to 415 V 1 2 Coupler Flange socket Wall socket 3 Dimension drawing 163 ~175 102 11 72 4 Plug 3-pole X140 86 69.5 109 75 10 6 86 69.5 180 130 X117 Wall socket 3-pole ~220 86 86 69.5 Flange socket 3-pole 5 Inlet 3-pole 6 10 6 72 86 69.5 83 Coupler 3-pole 22.5 110 100 86 69.5 125 85 147 86 11 86 102 11 10 175 135 6 7 Flange socket 4-pole 236 X140 180 7 69.5 160 130 X117 86 69.5 86 187 10 6 86 69.5 Wall socket 4-pole with switch Wall socket 4-pole without switch ~223 76.5 83 8 76.5 Inlet 4-pole Plug 4-pole Coupler 4-pole 160 130 X117 187 9 84 102 11 X140 Plug 5-pole 86 69.5 86 6 Wall socket 5-pole ~226 10 10 69.5 125 85 86 180 Flange socket 5-pole 86 86 69.5 69.5 86 Dimensions in mm 83 84 Cooper Crouse-Hinds © 2008 - all rights reserved Plug 10 Coupler 5-pole 6 Inlet 5-pole 11 12 COOPER CROUSE-HINDS GMBH 6.105 I Industrial use: 16A 3-pole, 4-pole and 5-pole up to 415 V Plug cap Protective canopy Accessories Mounting plates for wall sockets 16 A Type Size 4 Size 4 Size 4 Application for wall mounting for trellis mounting for pipe mounting Fixing method snap on snap on snap on Order No. GHG 610 1953 R0126 GHG 610 1953 R0126 GHG 610 1953 R0130 Plug cap for plugs 16 A Type Plug 16 A 3-pole Plug 16 A 4-pole Plug 16 A 5-pole Order No. GHG 510 1901 R0001 GHG 510 1901 R0002 GHG 510 1901 R0003 Accessories for mounting plates Type Mounting set for pipes 1” (Ø 27 - 30 mm) for mounting plates with pipe fixing OU 10 Order No. GHG 610 1953 R0020 Please pay attention that only order units (OU) according to the ordering details can be delivered. Protective canopy for mounting plate Type Size 4 Application for mounting plate size 4 Order No. GHG 610 1955 R0107 Dimension drawing 134.5 27 129 68 134.5 146 Mounting plate size 4 for wall/trellis mounting Mounting plate size 4 for pipe mounting 277 237 95° 237 Protective canopy size 4 Dimensions in mm Cooper Crouse-Hinds © 2008 - all rights reserved GHG 610 1901 R0126 I 6.106 COOPER CROUSE-HINDS GMBH I Industrial use: 32A 4-pole and 5-pole up to 415 V I 1 2 Cooper Crouse-Hinds © 2008 - all rights reserved Inlet Plug Wall socket Wall socket 3 Technical data Plugs and sockets – Industry accd. to IEC 60309-1/2 up to 690 V Permissible ambient temperature -20°C to +40°C Rated voltage up to 690 V Rated current up to 32 A Frequency 50/60 Hz Back-up fuse, max. without therm. protection: 16 A Insulation class I Degree of protection to EN 60529 IP66 4 5 Wall socket Switching capacity AC-3 for wall socket with switch 500 V/20 A Cable glands 1 x M40 Ø 17 - 28 mm, 1 x M40 thread plug plastic Connecting terminals 2 x 4 – 10 mm2 Enclosure material Glass-fibre reinforced polyester 6 Plug Cable glands Ø 17 - 28 mm Connecting terminals 1 x 1 – 6 mm2 Enclosure material Polyamide 7 Coupler Cable glands Ø 17 - 28 mm Connecting terminals 2 x 4 – 10 mm Enclosure material Polyamide 2 Flange socket/inlet Connecting terminals 2 x 4 – 10 mm2 Enclosure material Polyamide 8 9 10 11 12 COOPER CROUSE-HINDS GMBH 6.107 I Industrial use: 32A 4-pole and 5-pole up to 415 V Cooper Crouse-Hinds © 2008 - all rights reserved Wall socket Flange socket I Coupler Plug Ordering details Voltage h Type Weight approx. Order No. Wall socket 1.0 kg GHG 522 2409 R0001 Wall socket with switch 2.15 kg GHG 522 4409 R0001 Plug 0.6 kg GHG 522 7409 R0001 Coupler 1.5 kg GHG 522 3409 R0001 Flange socket 0.5 kg GHG 522 8409 R0001 Type 32 A 4-pole 200-250 V 9 380-415 V 6 480-500 V 7 Inlet 0.32 kg GHG 522 9409 R0001 Wall socket 1.0 kg GHG 522 2406 R0001 Wall socket with switch 2.15 kg GHG 522 4406 R0001 Plug 0.6 kg GHG 522 7406 R0001 Coupler 1.5 kg GHG 522 3406 R0001 Flange socket 0.5 kg GHG 522 8406 R0001 Inlet 0.32 kg GHG 522 9406 R0001 Wall socket 1.0 kg GHG 522 2407 R0001 Wall socket with switch 2.15 kg GHG 522 4407 R0001 Plug 0.6 kg GHG 522 7407 R0001 Coupler 1.5 kg GHG 522 3407 R0001 Flange socket 0.5 kg GHG 522 8407 R0001 Inlet 0.32 kg GHG 522 9407 R0001 Wall socket 1.0 kg GHG 522 2405 R0001 Wall socket with switch 2.15 kg GHG 522 4405 R0001 Plug 0.6 kg GHG 522 7405 R0001 Coupler 1.5 kg GHG 522 3405 R0001 Flange socket 0.5 kg GHG 522 8405 R0001 Inlet 0.32 kg GHG 522 9405 R0001 200-250 V Wall socket 1.1 kg GHG 522 2506 R0001 380-415 V Wall socket with switch 2.25 kg GHG 522 4506 R0001 Plug 0.65 kg GHG 522 7506 R0001 Coupler 1.6 kg GHG 522 3506 R0001 Flange socket 0.51 kg GHG 522 8506 R0001 Inlet 0.33 kg GHG 522 9506 R0001 600-690 V 5 Type 32 A 5-pole 6 Other voltage ranges and versions available on request 6.108 COOPER CROUSE-HINDS GMBH I Industrial use: 32A 4-pole and 5-pole up to 415 V I 1 2 Coupler Flange socket Wall socket 3 Dimension drawing 175 183 102 11 130 X117 Wall socket 4-pole 102 11 4 X140 180 X140 180 130 X117 5 Wall socket 5-pole 22,5 120 110 166 7 205 170 7 285 6 7 Wall socket with switch 4-pole Ø 95 Ø 100 approx. 249 Ø 100 approx. 249 8 Plug 5-pole Plug 4-pole 272 95 277 95 Ø 84 Ø 100 Ø 84 100 86 100 69.5 10 Flange socket 5-pole 69.5 86 108 86 69.5 10 6 Dimensions in mm 86 69.5 69.5 86 Flange socket 4-pole Inlet 4-pole 10 6 95 86 86 6 86 69.5 131 91 10 69.5 86 69.5 125 85 108 9 Coupler 5-pole Coupler 4-pole 95 Cooper Crouse-Hinds © 2008 - all rights reserved Plug 10 Inlet 5-pole 6 11 12 COOPER CROUSE-HINDS GMBH 6.109 I Industrial use: 32A 4-pole and 5-pole up to 415 V Plug cap Protective canopy Accessories Mounting plates for wall sockets 32 A Type Size 5 Size 5 Size 5 Application for wall mounting for trellis mounting for pipe mounting Fixing method snap on snap on snap on Order No. GHG 610 1953 R0128 GHG 610 1953 R0128 GHG 610 1953 R0132 Plug cap for plugs 32 A Type Plug 32 A 3-pole/4-pole Plug 32 A 5-pole Order No. GHG 510 1901 R0004 GHG 510 1901 R0005 Accessories for mounting plates Type Mounting set for pipes 1” (Ø 27 - 30 mm) for mounting plates with pipe fixing OU 10 Order No. GHG 610 1953 R0020 Please pay attention that only order units (OU) according to the ordering details can be delivered. Protective canopy for mounting plate Type Size 5 Application for mounting plate size 5 Order No. GHG 610 1955 R0108 Dimension drawing 180 180 27 174 68 171 305 Mounting plate size 5 for wall/trellis mounting Mounting plate size 5 for pipe mounting Protective canopy size 5 Dimensions in mm 265 95° 265 Cooper Crouse-Hinds © 2008 - all rights reserved GHG 610 1953 R0128 I 6.110 COOPER CROUSE-HINDS GMBH I Industrial use: 63A 4-pole and 5-pole up to 690 V I 1 2 Cooper Crouse-Hinds © 2008 - all rights reserved Inlet Coupler Flange socket Wall socket 3 Technical data Plugs and sockets – Industry accd. to IEC 60309-1/2 up to 690 V Permissible ambient temperature -20°C to +40°C Rated voltage up to 690 V Rated current up to 63 A Frequency 50/60 Hz Back-up fuse, max. without therm. protection: 63 A Insulation class I Degree of protection to EN 60529 IP66 4 5 Wall socket Switching capacity AC-3 for wall socket with switch 500 V/58 A Cable glands 1 x M50 Ø 22 - 35 mm, 1 x M50 thread plug plastic Connecting terminals 2 x 4 – 25 mm2 with switch 2 x 4 – 35 mm2 without switch Enclosure material 6 Glass-fibre reinforced polyester Plug Cable glands Ø 19 - 34 mm Connecting terminals 1 x 4 – 16 mm2 Enclosure material Polyamide 7 Coupler Cable glands Ø 19 - 34 mm Connecting terminals 1 x 2.5 – 35 mm2 Enclosure material Polyamide 8 Flange socket/inlet Connecting terminals 1 x 2.5 – 35 mm2 Enclosure material Polyamide 9 10 11 12 COOPER CROUSE-HINDS GMBH 6.111 I Industrial use: 63A 4-pole and 5-pole up to 690 V Cooper Crouse-Hinds © 2008 - all rights reserved Wall socket Flange socket I Coupler Plug Ordering details Voltage h Type Weight approx. Order No. Wall socket with switch 5.5 kg GHG 524 4409 R0001 Plug 0.75 kg GHG 524 7409 R0001 Coupler 1.2 kg GHG 524 3409 R0001 Flange socket 1.3 kg GHG 524 8409 R0001 Inlet 0.9 kg GHG 524 9409 R0001 Wall socket with switch 5.5 kg GHG 524 4406 R0001 Plug 0.75 kg GHG 524 7406 R0001 Coupler 1.2 kg GHG 524 3406 R0001 Flange socket 1.3 kg GHG 524 8406 R0001 Inlet 0.9 kg GHG 524 9406 R0001 Wall socket with switch 5.5 kg GHG 524 4407 R0001 Plug 0.75 kg GHG 524 7407 R0001 Coupler 1.2 kg GHG 524 3407 R0001 Flange socket 1.3 kg GHG 524 8407 R0001 Inlet 0.9 kg GHG 524 9407 R0001 Wall socket with switch 5.5 kg GHG 524 4405 R0001 Plug 0.75 kg GHG 524 7405 R0001 Coupler 1.2 kg GHG 524 3405 R0001 Flange socket 1.3 kg GHG 524 8405 R0001 Inlet 0.9 kg GHG 524 9405 R0001 200/250 V Wall socket with switch 5.6 kg GHG 524 4506 R0001 up to Plug 0.8 kg GHG 524 7506 R0001 380/415 V Coupler 1.3 kg GHG 524 3506 R0001 Flange socket 1.4 kg GHG 524 8506 R0001 Inlet 1.0 kg GHG 524 9506 R0001 Type 63 A 4-pole 200-250 V 9 380-415 V 6 480-500 V 7 600-690 V 5 Type 63 A 5-pole 6 Other voltage ranges and versions available on request Accessories Plug cap for plugs Type Plug cap 4-pole/5-pole 6.112 Order No. GHG 510 1901 R0006 COOPER CROUSE-HINDS GMBH I Industrial use: 63A 4-pole and 5-pole up to 690 V I 1 2 Coupler Dimension drawing 200 X184 10 ⎮ Flange socket Wall socket 3 Wiring diagram 226 200 X184 10 226 4 370 475 475 370 X276 9 X276 9 5 Wall socket 4-pole Wall socket 4-pole Ø 110 Ø 110 Ø 110 approx. 272 Ø 110 approx. 272 Plug 4-pole 6 Plug 4-pole Ø 117 Ø 117 ~322 Ø 117 Ø 117 ~322 Coupler 4-pole 105 77 41 8 105 85 105 85 10 6 Flange socket 4-pole Ø 110 138 10 6 9 105 77 85 105 105 77 85 105 Inlet 4-pole L1 L2 L3 PE L1 L2 L3 N PE 3P + PE 3P + N + PE 10 Dimensions in mm 10 6 Inlet 4-pole 116 10 6 Ø 105 41 Flange socket 4-pole 138 7 Coupler 4-pole 105 77 Ø 105 116 Ø 110 Cooper Crouse-Hinds © 2008 - all rights reserved Plug 11 12 COOPER CROUSE-HINDS GMBH 6.113 I Industrial use: 125A 4-pole and 5-pole up to 690 V Cooper Crouse-Hinds © 2008 - all rights reserved Wall socket Flange socket I Coupler Technical data Plugs and sockets – Industry accd. to IEC 60309-1/2 up to 690 V Permissible ambient temperature –20°C to +40°C Rated voltage up to 690 V~ Rated current up to 125 A Frequency 50/60 Hz Back-up fuse, max. without therm. protection: 125 A Insulation class I Degree of protection to EN 60529 IP66 Wall socket Switching capacity AC-3 for wall socket with switch 500 V/70 A Cable glands 1 x M63 Ø 27 - 48 mm, 1 x M63 thread plug plastic Connecting terminals 2 x 10 – 70 mm2 Enclosure material Glass-fibre reinforced polyester Plug Cable glands Ø 31 - 58 mm Connecting terminals 1 x 2.5 – 35 mm2 Enclosure material Polyamide Coupler Cable glands Ø 31 - 58 mm Connecting terminals 1 x 16 – 35 mm2 Enclosure material Polyamide Flange socket 6.114 Connecting terminals 1 x 2.5 – 35 mm2 Enclosure material Polyamide COOPER CROUSE-HINDS GMBH Plug I Industrial use: 125A 4-pole and 5-pole up to 690 V I 1 2 Cooper Crouse-Hinds © 2008 - all rights reserved Inlet Coupler Flange socket Wall socket 3 Ordering details Voltage h Type Weight approx. Order No. Wall socket with switch 8.6 kg GHG 525 4409 R0001 Plug 1.3 kg GHG 525 7409 R0001 Coupler 2.1 kg GHG 525 3409 R0001 Type 125 A 4-pole 200-250 V 9 380-415 V 6 Flange socket 1.4 kg GHG 525 8409 R0001 Inlet 0.9 kg GHG 525 9409 R0001 Wall socket with switch 8.6 kg GHG 525 4406 R0001 Plug 1.3 kg GHG 525 7406 R0001 Coupler 2.1 kg GHG 525 3406 R0001 Flange socket 1.4 kg GHG 525 8406 R0001 Inlet 0.9 kg GHG 525 9406 R0001 Wall socket with switch 8.6 kg GHG 525 4407 R0001 Plug 1.3 kg GHG 525 7407 R0001 Coupler 2.1 kg GHG 525 3407 R0001 Flange socket 1.4 kg GHG 525 8407 R0001 Inlet 0.9 kg GHG 525 9407 R0001 Wall socket with switch 8.6 kg GHG 525 4405 R0001 Plug 1.3 kg GHG 525 7405 R0001 Coupler 2.1 kg GHG 525 3405 R0001 Flange socket 1.4 kg GHG 525 8405 R0001 Inlet 0.9 kg GHG 525 9405 R0001 200-250 V Wall socket with switch 8.8 kg GHG 525 4506 R0001 380-415 V Plug 1.4 kg GHG 525 7506 R0001 Coupler 2.2 kg GHG 525 3506 R0001 Flange socket 1.5 kg GHG 525 8506 R0001 Inlet 1.1 kg GHG 525 9506 R0001 480-500 V 7 600-690 V 5 4 5 6 7 Type 125 A 5-pole 6 8 Other voltage ranges and versions available on request Accessories 9 Plug cap for plugs Type Plug cap 4-pole/5-pole Order No. GHG 510 1901 R0007 10 11 12 COOPER CROUSE-HINDS GMBH 6.115 Wall socket Flange socket Dimension drawing 234 X218 11 ⎮ Coupler Plug Wiring diagram 258 234 X218 11 X303 430 537 430 Wall socket 4-pole 537 Wall socket 4-pole Ø 120 Ø 120 Ø 120 approx. 258 Ø 120 approx. 258 Plug 4-pole Plug 4-pole Ø117 Ø104 372 Ø117 Ø104 372 Coupler 4-pole Coupler 4-pole 105 Inlet 4-pole Flange socket 4-pole 6 105 77 138 Ø 110 10 85 105 138 6 10 105 77 6 Inlet 4-pole L1 L2 L3 PE L1 L2 L3 N PE 3P + PE 3P + N + PE COOPER CROUSE-HINDS GMBH Dimensions in mm Flange socket 4-pole 10 85 105 77 105 77 Ø 104 6 105 157 115 10 85 Ø 104 157 115 6.116 258 9 X303 9 Ø 110 Cooper Crouse-Hinds © 2008 - all rights reserved I Industrial use: 125A 4-pole and 5-pole up to 690 V 85 105 I Cooper Crouse-Hinds © 2008 - all rights reserved 1 2 3 4 5 6 7 8 9 10 11 COOPER CROUSE-HINDS GMBH 6.117 12 E X - R E PA I R A N D M A I N T E N A N C E S O C K E T S 16 A – 63 A Plastic version for Zone 1 For maintenance, repair and upgrading work, appliances such as drills, welding transformers, hand grinders and such are needed but are not in accordance to the explosion-protection regulations. Cooper Crouse-Hinds © 2008 - all rights reserved To be able to use these appliances in the Zone 1, Zone 2, Zone 21 or Zone 22 explosionprotected areas a hot work permit has to be issued. For the duration of the repair or maintenance work, the environment has to be free of all explosive hazardous atmospheres. The CEAG explosion-protected repair and maintenance sockets are in accordance to regulations that in parts require a stationary installation. With the interlocking and lockable switch or the lockable cover the utilization of the repair and maintenance socket is selectively possible after a hot work permit has been issued. The CEAG repair and maintenance sockets with and without an interlocking switch can be used with both industry and Ex-plugs. Interlocked repair and maintenance sockets have an internal switch who prevents that a plug can be pulled out while power is on. Repair and maintenance sockets without an interlocking switch have a red signal lamp on the top side of the housing showing the actual state of power. International approvals Commercially available industrial apparatus can be used with a “hot work permit” Sockets with lamellar contacts for a secure connection Switch and/or socket cover are lockable High mechanical, chemical and thermal stability 6.118 I E x - R e p a i r- a n d M a i n t e n a n c e : 1 6 A 3 - p o l e a n d 5 - p o l e u p t o 4 1 5 V I 1 2 Cooper Crouse-Hinds © 2008 - all rights reserved non-interlocked non-interlocked interlocked 3 Technical data Ex-sockets accd. to IEC 60309-1/2 Marking to 94/9/EC II 2 G EEx ed IIC T6 EC-Type Examination Certificate PTB 00 ATEX 1032 X Permissible ambient temperature –20°C to +40°C Rated voltage up to 440 V Rated current 16 A Frequency 50/60 Hz Switching capacity AC-3 up to 415 V/16 A Back-up fuse, max. 4 without therm. protection: 16 A 5 with therm. protection: 35 A gL (rated current 16 A set to) Insulation class I Degree of protection to EN 60529 IP66 Cable glands 1 x M25 Ø 8 - 17 mm, 1 x M25 Ex-thread plug plastic or 2 x metal thread M20 with Ex-screw plug plastic Connecting terminals 2 x 1.5 - 4 mm2 Enclosure material Glass-fibre reinforced polyester 6 7 8 9 10 11 12 COOPER CROUSE-HINDS GMBH 6.119 I E x - R e p a i r- a n d M a i n t e n a n c e : 1 6 A 3 - p o l e a n d 5 - p o l e u p t o 4 1 5 V Cooper Crouse-Hinds © 2008 - all rights reserved interlocked non-interlocked I non-interlocked Ordering details Voltage h Type Cable entry Weight approx. Order No. Wall socket KU 1.1 kg GHG 511 4306 R0901 Wall socket ME 1.2 kg GHG 511 4306 R3901 Wall socket GM 1.2 kg GHG 511 4306 R3902 Wall socket KU 1.2 kg GHG 511 4306 R0903 Wall socket ME 1.3 kg GHG 511 4306 R3905 Wall socket GM 1.3 kg GHG 511 4306 R3906 Wall socket KU 1.2 kg GHG 511 4306 R0902 Wall socket ME 1.3 kg GHG 511 4306 R3903 Wall socket GM 1.3 kg GHG 511 4306 R3904 Type 16 A 3-pole, interlocked 200-250 V 6 Type 16 A 3-pole, non-interlocked 200-250 V 6 Type 16 A 2-pole, non-interlocked 230 V Voltage h Type Aux. contact Cable entry Weight approx. Order No. Wall socket – KU 1.6 kg GHG 511 4506 R0901 Wall socket – ME 1.7 kg GHG 511 4506 R3901 Wall socket yes KH 1.6 kg GHG 511 4506 R0903 Wall socket – KU 1.8 kg GHG 511 4506 R0902 Wall socket – ME 1.9 kg GHG 511 4506 R3902 Wall socket yes KH 1.8 kg GHG 511 4506 R0904 Type 16 A 5-pole, interlocked 380-415 V 6 Type 16 A 5-pole, non-interlocked 380-415 V 6 GM = 2 x metal thread M20 without cable gland/thread plug with protective earth KU = 1 x plastic cable glands M25, 1 x M25 Ex-thread plug plastic ME = 2 x metal thread M20 with Ex-thread plug plastic KH = 2 x plastic cable glands M25 Ø 8 - 17 mm, with auxiliary contact, 1 x NO 6.120 COOPER CROUSE-HINDS GMBH I E x - R e p a i r- a n d M a i n t e n a n c e : 1 6 A 3 - p o l e a n d 5 - p o l e u p t o 4 1 5 V I 1 2 Dimension drawing ⎮ non-interlocked interlocked 3 Wiring diagram 121 90 80 121 90 80 11 11 7 4 223 223 15 5 115 15 5 115 7 5 Wall socket interlocked 3-pole 11 33 22.5 22.5 0 1 168 6 205 X 170 33 205 X 170 1 120 X110 168 11 273 0 Wall socket interlocked 5-pole 273 120 X110 7 Wall socket non-interlocked 3-pole 120 X110 Wall socket non-interlocked 5-pole 168 11 8 33 0 1 205 X 170 22.5 243 7 9 Wall socket non-interlocked with earthing contact 3-pole non-interlocked with earthing contact without auxiliary contact L1 L2 L3 N PE with auxiliary contact 10 L1 L2 L3 13 N PE L1 N PE 14 3 P + N + PE Dimensions in mm Cooper Crouse-Hinds © 2008 - all rights reserved non-interlocked 11 12 COOPER CROUSE-HINDS GMBH 6.121 I E x - R e p a i r- a n d M a i n t e n a n c e : 3 2 A 5 - p o l e u p t o 4 1 5 V Cooper Crouse-Hinds © 2008 - all rights reserved interlocked I non-interlocked Technical data Ex-sockets accd. to IEC 60309-1/2 Marking to 94/9/EC EC-Type Examination Certificate II 2 G EEx ed IIC T6 PTB 00 ATEX 1032 X Permissible ambient temperature –20°C to +40°C Rated voltage up to 440 V~ Rated current 32 A Frequency 50/60 Hz Switching capacity AC-3 up to 440 V~/32 A Back-up fuse, max. without therm. protection: 35 A with therm. protection: 50 A gL (rated current 32 A set to) Insulation class I Degree of protection to EN 60529 IP66 Cable glands 1 x M40 Ø 17 - 28 mm, 1 x M40 Ex-thread plug plastic or 2 x metal thread M32 with Ex-screw plug plastic Connecting terminals 2 x 4 - 10 mm2 Enclosure material Glass-fibre reinforced polyester 6.122 COOPER CROUSE-HINDS GMBH I E x - R e p a i r- a n d M a i n t e n a n c e : 3 2 A 5 - p o l e u p t o 4 1 5 V I 1 2 interlocked 3 Ordering details Voltage h Type Aux. contact Cable entry Weight approx. Order No. Wall socket – KU 2.3 kg GHG 512 4506 R0901 Wall socket – ME 2.4 kg GHG 512 4506 R3901 Wall socket yes KH 2.3 kg GHG 512 4506 R0903 Wall socket – KU 1.8 kg GHG 512 4506 R0904 Wall socket – ME 1.9 kg GHG 512 4506 R3902 Wall socket yes KH 1.8 kg GHG 512 4506 R0905 Type 32 A 5-pole, interlocked 380-415 V 4 6 Type 32 A 5-pole, non-interlocked 380-415 V 5 6 GM = 2 x metal thread M20 without cable gland/thread plug with protective earth 6 KU = 1 x plastic cable glands M40 Ø 17-28 mm, 1 x M40 Ex-thread plug plastic ME = 2 x metal thread M32 with Ex-thread plug plastic KH = 1 x plastic cable glands M40 Ø 17-28 mm, 1 x plastic cable glands M25 Ø 8-17 mm Dimension drawing ⎮ Wiring diagram 7 166 120 110 120 X110 42 11 11 167 136 7 12 0 8 76 1 271 X 247 205 170 7 285 9 Ø 84 Wall socket interlocked 5-pole Type: interlocked without auxiliary contact L1 L2 L3 N PE Wall socket non-interlocked 5-pole with auxiliary contact 10 L1 L2 L3 13 N PE 14 3 P + N + PE Dimensions in mm Cooper Crouse-Hinds © 2008 - all rights reserved non-interlocked 11 12 COOPER CROUSE-HINDS GMBH 6.123 I E x - R e p a i r- a n d M a i n t e n a n c e : 6 3 A 5 - p o l e u p t o 4 1 5 V Cooper Crouse-Hinds © 2008 - all rights reserved interlocked I non-interlocked Technical data Ex-sockets accd. to IEC 60309-1/2 Marking to 94/9/EC EC-Type Examination Certificate II 2 G EEx ed IIC T6 PTB 00 ATEX 1032 X Permissible ambient temperature –20°C to +40°C Rated voltage up to 440 V~ Rated current 32 A Frequency 50/60 Hz Switching capacity AC-3 up to 440 V~/32 A Back-up fuse, max. without therm. protection: 35 A with therm. protection: 50 A gL (rated current 32 A set to) Insulation class I Degree of protection to EN 60529 IP66 Cable glands 1 x M50 Ø 22 - 35 mm, 1 x M50 Ex-thread plug plastic or 2 x metal thread M40 with Ex-thread plug plastic Connecting terminals 2 x 4 - 25 mm2 Enclosure material Glass-fibre reinforced polyester 6.124 COOPER CROUSE-HINDS GMBH I E x - R e p a i r- a n d M a i n t e n a n c e : 6 3 A 5 - p o l e u p t o 4 1 5 V I 1 2 interlocked 3 Ordering details Voltage h Type Aux. contact Cable entry Weight approx. Order No. Wall socket – KU 8.1 kg GHG 514 4506 R0901 Wall socket – ME 8.3 kg GHG 514 4506 R3901 Wall socket yes KH 8.1 kg GHG 514 4506 R0903 Wall socket – KU 8.1 kg GHG 514 4506 R0904 Wall socket – ME 8.3 kg GHG 514 4506 R3902 Wall socket yes KH 8.1 kg GHG 514 4506 R0905 Type 63 A 5-pole, interlocked 380-415 V 4 6 Type 63 A 5-pole, non-interlocked 380-415 V 5 6 125 A and other versions on request 6 KU = 1 x plastic cable glands M50 Ø 22-35 mm, 1 x M50 Ex-thread plug plastic ME = 2 x metal thread M40 with Ex-thread plug plastic KH = 1 x plastic cable glands M50 Ø 22-35 mm, 1 x plastic cable glands M25 Ø 8-17 mm, with auxiliary contact, 1 x NO Dimension drawing ⎮ 7 Wiring diagram 258 234 X218 226 200 X18 4 11 10 33 9 8 475 X 276 370 X 303 430 9 537 9 Wall socket interlocked 5-pole Type: interlocked without auxiliary contact L1 L2 L3 N PE Wall socket non-interlocked 5-pole 10 with auxiliary contact L1 L2 L3 13 N PE 14 3 P + N + PE Dimensions in mm Cooper Crouse-Hinds © 2008 - all rights reserved non-interlocked 11 12 COOPER CROUSE-HINDS GMBH 6.125 EX-REPAIR AND MAINTENANCE SOCKET DISTRIBUTION 40 A and 80 A Plastic version for Zone 1 For maintenance, repair and upgrading work, appliances such as drills, welding transformers, hand grinders and such are needed but are not in accordance to the explosion-protection regulations. Cooper Crouse-Hinds © 2008 - all rights reserved To be able to use these appliances in the Zone 1 or Zone 2 explosion-protected areas a hot work permit has to be issued. For the duration of the repair or maintenance work, the environment has to be free of all explosive hazardous atmospheres. The CEAG explosion-protected repair and maintenance socket distributions are in accordance to regulations that in parts require a stationary installation. With the interlocking and lockable switch the utilization of the repair and maintenance socket distributions is selectively possible after a hot work permit has been issued. All sockets are equipped with high quality switches and have separate RCD´s. Repair and maintenance sockets have a red signal lamp on the top side of the housing showing the actual state of connection. International approvals Commercially available industrial apparatus can be used with a “hot work permit” Sockets with lamellar contacts for secure connection Lockable switch with all-pole switching and AC-3 motor switching ability High mechanical, chemical and thermal stability 6.126 I Repair socket distributions 40 A and 80 A I 1 2 40 A 3 Technical data Repair socket distributions Marking to 94/9/EC II 2 G EEx ed IIC T6 EC-Type Examination Certificate PTB 00 ATEX 1100 X Permissible ambient temperature –55 °C to +55 °C (40 A) / –36 °C to +55 °C (80 A) Rated voltage up to 420 V (40 A) / 500 V (80 A) Rated current 40 A / 80 A Frequency 50 - 60 Hz Switch AC3: 40 A switch 420 V: 40 A / 80 A switch 500 V: 80 A Insulation class I Degree of protection accd. EN 60529 IP66 Enclosure material Glass-fibre reinforced polyester Enclosure colour Black 4 5 Ordering details Number of components Contact arrangement Order No. 6 1 switch, 4-pole, 40 A; 1 IEC 60309-socket, 16 A 1 power circuit breaker, 3-pole, 16 A, 1 IEC 60309-socket, 32 A 1 power circuit breaker, 3-pole, 32 A, 1 earthed socket 16 A 1 power circuit breaker, 1-pole, 16 A, 1 signal lamp 1 Cable entry M40 Ø 17 - 28 mm 1 Cable entry M25 Ø 8 - 17 mm Weight: 8.5 kg 7 GHG 981 0042 R0001 1 switch, 4-pole, 80 A 1 Fi-earth leakage circuit breaker, 63 A, 1 IEC 60309-socket, 16 A 1 power circuit breaker, 3-pole, 16 A, 1 IEC 60309-socket, 32 A 1 power circuit breaker, 3-pole, 32 A, 1 signal lamp 8 1 IEC 60309-socket, 63 A; 1 earthed socket 16 A 1 power circuit breaker, 1-pole, 16 A 1 Cable entry M50 Ø 22 - 35 mm 1 Cable entry M25 Ø 8 - 17 mm Weight: 15 kg GHG 981 0043 R0001 Other types on request / Customer specifications on request Dimension drawing ⎮ 9 Wiring diagram 11 225 211 230 200 136 10 817 247 11 Dimensions in mm 247 X570 544 843 247 33 271 X 247 7 271 X 247 7 247 33 247 Cooper Crouse-Hinds © 2008 - all rights reserved 80 A Repair socket distributions 40 A Repair socket distributions 80 A 11 12 COOPER CROUSE-HINDS GMBH 6.127 PORTABLE MULTI-OUTLET DISTRIBUTIONS AND CABLE REELS 16 A and 32 A Electrical equipment, such as pumps, scales, etc. can be used flexibly in areas of Zone 1 and Zone 2 that are at risk of explosions, they can be safely supplied with energy by means of portable CEAG multi-outlet distribution units Cooper Crouse-Hinds © 2008 - all rights reserved or cable reels. The multi-outlet distribution units are equipped with flange-mounting socket outlets that even comply with the high degree of protection IP66 when they are plugged in. This means that this distribution units are also suitable for use in the harshest industrial conditions. The portable, explosion-protected cable reels can be used to supply electricity flexibly to portable electrical equipment to areas of Zone 1 and Zone 2 that are at risk of explosions. Furthermore, the cable drum can be used as a multiple socket outlet. Different combinations of plugs and sockets allow variable deployments. The cable drum with a stainless steel housing comprises up to three explosion-pro tected flange-mounting socket outlets as well as the wound cable with a plug. One bolt each for inner and outer connection to the side wall are also welded on for connection to the protective conductor or equipotential bonding conductor. Optionally, the cable reel can also be supplied with conductive reels. A version of all-rubber design for use in harsh areas offers various applications. The small design gives best opportunities to be stored in operation vehicles or container. All portable distributions are for use by: – fire brigades – civil defence – rescue services – police Portable distribution of electricity via sockets in the area at risk of explosions with high degree of protection IP66 Mechanical, chemical and thermal resistance Variable socket combinations 6.128 I Ex-Portable outlet distribution: 16A 3-pole, 5-pole I 1 2 Cooper Crouse-Hinds © 2008 - all rights reserved 16A 5-pole 16A 3-pole 3 Technical data 16A 3-pole ⎮ 16A 5-pole Marking to 94/9/EC II 2 G EEx ed IIC T6 EC-Type Examination Certificate PTB 02 ATEX 1035 Permissible ambient temperature -20 °C to +40 °C Rated voltage 3-pole 16 A: to 500 V / 5-pole 16 A: to 400 V / 3-4-5 pole 32 A: up to 690 V Rated current 16 A/32 A Frequency 50/60 Hz Switch rating AC 3 Back up fuse 4 without thermal protection: 16 A 5 with thermal protection: 25 A gL (rated current 16 A set to) Degree of protection accd. EN 60529 IP66 Cable glands/enclosure drilling Trumpet shaped cable gland M32 Weight with 2 m connecting cable: 4.2 kg / with 5 m connecting cable 5.2 kg Enclosure material Socket distribution: Glass-fibre reinforced polyester Plug and flange socket: polyamide Enclosure colour 6 Black 7 8 9 10 11 12 COOPER CROUSE-HINDS GMBH 6.129 I Ex-Portable outlet distribution: 16A 3-pole, 5-pole 16A 5-pole Ordering details Design Version Order No. Type design with 2 m connecting cable 2 x socket 16 A 3-pole 1 x socket 16 A 5-pole 1 x socket 16 A 3-pole 2 x socket 16 A 5-pole GHG 931 0003 R0012 3 x socket 16 A 3-pole GHG 931 0003 R0013 GHG 931 0003 R0011 Type design with 5 m connecting cable 2 x socket 16 A 3-pole 1 x socket 16 A 5-pole 1 x socket 16 A 3-pole 2 x socket 16 A 5-pole GHG 931 0003 R0022 3 x socket 16 A 3-pole GHG 931 0003 R0023 GHG 931 0003 R0021 Other configurations on request. ⎮ Wiring diagram 219 Dimension drawing 135 75 270 75 134.5 78 Socket distribution 16A 3-pole/5-pole L1 L2 L3 N PE 2 x 5-pole, 1 x 3-pole L1 L2 L3 N PE 3 x 3-pole L1 L2 L3 N PE Dimensions in mm Cooper Crouse-Hinds © 2008 - all rights reserved 16A 3-pole I 2 x 3-pole, 1 x 5-pole 6.130 COOPER CROUSE-HINDS GMBH I Ex-Cable reel: 16A 3- and 5-pole, 32A 4- and 5-pole I 1 2 Cooper Crouse-Hinds © 2008 - all rights reserved Chassis Ex 502 Stainless steel 3 Technical data Stainless steel Marking to 94/9/EC Ex 502 II 2 G EEx ed IIC T6 II 2 G EEx ed IIC T6 EC-Type Examination Certificate PTB 01 ATEX 1116 PTB 03 ATEX 1186 Permissible ambient temperature –20 °C ... +40 °C –20 °C ... +40 °C Rated voltage 3-pole; up to 415 V up to 690 V, dept. to version Rated current 16 A/32 A Frequency 50/60 Hz 4 5-pole: up to 500 V (690 V to 5 h) 16 A 50/60 Hz reeled: 3 x 2.5 mm2 max. 1000 W/230 V/ Max. load 5 unreeled 3600 W/230 V reeled: 5 x 2.5 mm2 max. 4800 W/230 V/ unreeled 11000 W/230 V Back up fuse without thermal protection: 16 A with thermal protection: 25 A gL (rated current 16 A set to) 6 Insulation class I II Degree of protection accd. EN 60529 IP54 IP54 Weight 16 A with 20 m connecting cable approx. 13 kg depend on version approx. 22 - 30 kg design depending / 32 A with 20 m connecting cable approx. 28 - 50 kg design depending Enclosure material Cable reel: enclosure stainless steel Cable reel: all rubber material Plug and flange socket: polyamide Plug and flange socket: polyamide 7 Ordering details Design Version Order No. 8 Stainless steel 16 A design with 20 m connecting cable 1 x Flange socket 16 A 3-pole 1 x Flange socket 16 A 5-pole 5 x 2.5 mm2 GHG 931 0003 R0031 3 x Flange socket 16 A 3-pole 3 x 2.5 mm2 GHG 931 0003 R0032 2 x Flange socket 16 A 5-pole 5 x 2.5 mm2 GHG 931 0003 R0033 2 x Flange socket 32 A 4-pole 4 x 4 mm2 GHG 931 0003 R0034 2 x Flange socket 32 A 5-pole 5 x 4 mm2 GHG 931 0003 R0035 5 x 4 mm2 GHG 931 0003 R0036 502 Ex 200 - 250 V, 16 A 3-pole, 6 h (1P, N, PE) 50 m, 3 x 2.5 mm2 GHG 931 0004 R0001 502 Ex 200 - 250 V, 16 A 3-pole, 6 h (1P, N, PE) 30 m, 3 x 2.5 mm2 GHG 931 0005 R0001 502 Ex 380 - 415 V, 16 A, 5-pole, 6 h (3P, N, E) 30 m, 5 x 2.5 mm2 GHG 931 0006 R0001 Chassis, blank for cable reel 502 Ex and portable distribution GHG 931 0007 R0001 Stainless steel 16 A design with 20 m connecting cable 9 1 x Flange socket 16 A 5-pole 1 x Flange socket 32 A 5-pole 10 All rubber type 502 Other design and cable lengh on request. 11 12 COOPER CROUSE-HINDS GMBH 6.131 6.132 COOPER CROUSE-HINDS GMBH Cooper Crouse-Hinds © 2008 - all rights reserved