®
9024
Rim Clamp® Tire
Changer
For servicing single
piece automotive and
most light truck
tire/wheel assemblies
Parts Identification
READ these instructions before placing unit in
service KEEP these and other materials delivered
with the unit in a binder near the machine for
ease of reference by supervisors and operators.
1601 J. P. Hennessy Drive, LaVergne, TN USA 37086-3565 615/641-7533 800/688-6359 www.ammcoats.com
HENNESSY INDUSTRIES INC. Manufacturer of AMMCO®, COATS® and BADA® Automotive Service Equipment and Tools.
Manual Part No.: 8184378 13
Revision:
11/06
Chassis
2 • COATS Rim Clamp Tire Changer
COATS Rim Clamp Tire Changer • 3
Ref
1
2
3
4
6
7
8
9
10
11
12
13
14
15
16
17
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
35
36
39
Part
No.
82112268
87911982
84398708
84399288
86612729
86612453
83002099
8181354
83011972
83002102
83000069
8183785
83012312
83012450
83000206
83000495
84399957
84398723
84398848
84399880
84399967
84398662
84399228
84399378
84399998
84399584
8184270
8183593
8314012
8140963
84399999
86613334
84296213
83008991
Description
Side Cover
Chassis Body
Screw 6x16
Washer Toothed 6,4x11x0,7
Pedal Cover
Pedal Support
Plastic Foot
Bead Lifting Tooll
Cover
Wheel Support
Spring
Mounting Paste
Spacer
Cover Protection
Trunnion
Washer D.10x36x5
Screw 6x8
Screw 6x12 - 8.8
Washer 6 (6,6x18x1,5)
Screw 10x40
Nut M10
Washer Grower D.10
Screw 10x25
Washer D.10 (10,5x21x2)
Washer 6 (6,4x12x1,6)
Screw 6x18
9024 E Decal Machine
Foot Pedal Decal
CSA Decal
Caution Decall
Screw 6x25
Saddle Bracket
Bumper
Plate, Fxng
Tower Assembly
4 • COATS Rim Clamp Tire Changer
COATS Rim Clamp Tire Changer • 5
Ref
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
Part
No.
82012461
84399895
84399896
83013355
84399892
83012721
82008335
84399133
83012459
84399967
84399900
83002601
83008889
86612521
83007935
84399827
84399971
83006106
83002273
84197743
82008969
84298812
83002629
84197718
83007990
84197703
83012357
82008968
84197740
84397031
82099665
84299523
84299522
84399135
84299524
84398284
84399122
84399947
Description
Handle Assembly
Nut Self-Locking M4
Screw 4x35
Handle Insert
Screw M6x20 - 8.8
Cap
Arm Control Spares
Screw 8x40
Threaded Bar M10 L=120
Nut M10
Self-Locking Nut M8
Mount. Head Shock Absorber
Hexagonal Arm D.41 L=856
Arm Horizontal
Shock Absorber
Screw 8x20
Nut Self-Locking M10
Arm Locking Plate
Spring
Union
Inner Pipe
Sealing Ring 8,4x16x6,2
Spring 13,5x28 F 2,3
Union
Rilsan Hose 4x2 L=220
Flow Regulator
Arm Frame
Outer Pipe
Quick Union 1/8"
Steel Shim 35x45x0,5
Locking Cylinder
Piston D.60
Sealing Ring
Screw 6x35
Cylinder Liner D.60
Screw 10x30
Toothed Washer 8,4x15x0,8
Washer 8 (9x32x4)
Ref
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
Part
No.
83000181
83008915
83013424
83000599
84399865
84399207
87911983
83008171
84397661
84398762
82112762
84399979
83000141
84398900
84197742
84197703
83008355
83011973
84398723
84399998
83000736
84398686
82108115
83007839
84397527
84399976
84197740
84398284
84399539
84399865
82004804
83000217
83000218
84198993
82002831
83008085
82015178
84298822
84398753
84198856
Descrip.
Washer
Pipe Guide
Rilsan Hose 4x2,7 L=2620
Pin M12 L=50
Nut Self-Locking M12
Lubricator M6
Vertical Arm
Roller
Parallel Pin 12x80
Screw 10x25
Locking Lever
Seeger Ring D.30
Spring
Screw Brass 10x25
Quick Union 1/8"
Flow Regulator
Rilsan Hose 4x2 L=300
Cover
Screw 6x12 - 8.8
Washer 6 (6,4x12x1,6)
Bushing 16x25x15,25
Seeger Ring D.16
Arm Locking Plate
Arm Locking Spring
Screw 8x30 - 10.9
Nut M8
Quick Union 1/8"
Screw 10x30
Pin
Self-locking Nut M12
Cylinder Seal Kit
Rilsan Hose 6x4 L=840
Rilsan Hose 6x4 L=1200
Quick Union 1/8" - 6
Tilting Cylinder
Special Screw M8x160
Flange
O-Ring D.68,26x3,53
Washer D.12,5x30x3
Piston D.75
Ref
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
Part
No.
83008084
84298823
84299168
82015177
84397678
83199599
83002624
84398897
84197210
84197209
84199098
8182373
84399953
84395804
83000215
89209611
84395530
83009018
83015133
84398849
82014250
84398146
830136502
84395805
84399292
Description
Cylinder Liner L=135
Nylon Guide
O-ring 20,29x2,62
Flange
Nut Flanged M8
Seeger Ring D.30
Cylinder Rod L=307
Screw 5x20
Union 1/8"
Coupling 2543 1/8" F
Quick Union 1/8" 6-4
Warning Decal
Screw M10x16 - 8.8
Washer D.14,2x35x5
Peak Roll
Plastic Insert - Pkg. 6
Set Screw M12x12
Special Pin D.5 M6 L=26
Short Mounting Tool
Screw M10x16
Mounting Tool
Steel Shim 24x30x1
Lower Insert - Pkg. 6, 2
Washer 10,2x2x21x4
Washer 5 (5,3x10x1)
Foot Pedal Assembly
6 • COATS Rim Clamp Tire Changer
COATS Rim Clamp Tire Changer • 7
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
Ref
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
Part
No.
83005604
84399892
84398848
82006040
83002445
84399905
84399996
84399045
83002157
83002447
83000175
84399893
84398273
84399044
84399864
84399998
8113102
84398708
84596016
84598154
850002841
8184935
8184376
82006514
83013333
83002161
83002159
83002160
83003095
83007953
84399900
84397649
83000142
84399889
82006297
82002529
82002531
83007598
84398783
82002444
84198778
83099335
83001342
83000144
83002446
83002442
Description
Sticker
Screw M6x20 - 8.8
Washer 6 (6,6x18x1,5)
Ground Cable
Support
Screw M4x12 8.8
Nut M4 6s
Toothed Washer 3,2x12x0,5
Reverser Control Pedal
Connecting Rod
Reverser Lever
Self Locking Nut M6
Self Tapping Screw 5,5x19
Screw 3x12 12,9
Seeger Ring D.12
Washer 6 (6,4x12x1,6)
Strain Relief, Heyco SR9P-2
Screw M6x12
Cover
Reverser Switch 1 Ph, 32 Amp
Power Cable Assembly
Power Cable, 50 hz
Circuit Breaker - 25 Amp
Pedal Unit
Pedal Return Spring
Pedal Box Base
Pedal
Tilting Control Pedal
Pedal Alignment Pin
Bushing D.18x12,5x21
Self Locking Nut M8
Screw 6x50 8.8
Spring Control Pedal
Nut M6
Valve Bead Breaking
Valve Turntable
Valve Tilting
Shaft Valve
Pin Spring D.4x24
Valve Assembly Without Pin
Union 6410 1/8" - 8
Hose Rilsan D.8x6 L=750
Hose Rilsan D.8x6 L-1000
Hose Rilsan D.8x6 L=910
Hose Rilsan D.8x6 L=100
Pin Valve
Ref
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
Part
No.
84199610
84198954
83000145
84299910
84399891
84399894
84299912
84299911
84398274
83009062
84299913
83000218
83000217
84399122
84199928
84199842
84199927
84198993
84199843
83001583
84299000
83001584
83001585
84398999
82008893
84399229
84197629
84399946
84198853
84198853
84198883
84198990
84198594
83000670
84198298
84199098
83009063
83001382
82014195
82014196
82013434
8110560
8301084
85000279
Description
Silencer 1/8"
Quick Union 6510 1/8" - 8
Hose Rilsan D.8x6 L=250
Connecting Rod Guide
Screw Self-Tapping 2,9x6,5
Washer Belleville 8,2x18x1
Connecting Rod
Spring Forked Leaf
Screw Self Tapping 5,5x26
Cable-Holder U-bolt
Double Cam
Hose Rilsan 6x4 L=1200
Hose Rilsan 6x4 L=840
Washer Toothed 8,4x15x0,8
Union 1/8"
Union 1/8" - 8-6
Union 1/8" - 6
Quick Union 1/8" - 6
Adjuster 1/8" Silencer Outlet
Valve Distribution
O-Ring 9,8x3,85
Spacer For Valve 82002444
Flange For Valve 82002444
Screw Self-Tapping 3,5x13
Pueumatic Divider Group
Screw M6x10
Washer Nylon 1/8"
Screw M8x16 - 8.8
Quick Union 1/4" - 8
Unidirectional Valve 1/4"
Quick Union 1/4" - 8
Quick Union 1/8" - 8
Quick Union 1/8" - 8
Pueumatic Divider 1/4" - 1/8"
Quick Union 1/4" - 6
Quick Union 1/8" - 6-4
U-bolt Support
Hose Rilsan D.8x6 L=850
Mot.-inv. Connecting Cable
1ph Reverser Connecting Cable
1ph Reverser
Ground Screw - Green
Nut
Plug 30A (only)
Bead Loosener Shoe and Cylinder
8 • COATS Rim Clamp Tire Changer
COATS Rim Clamp Tire Changer • 9
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
Ref
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
Part
No.
83005604
84399892
84398848
82006040
83002445
84399905
84399996
84399045
83002157
83002447
83000175
84399893
84398273
84399044
84399864
84399998
84398723
84398708
84596016
84598154
8184450
8184935
8184376
82006514
83013333
83002161
83002159
83002160
83003095
83007953
84399900
84397649
83000142
84399889
82006297
82002529
82002531
83007598
84398783
82002444
84198778
83099335
83001342
83000144
83002446
83002442
Description
Sticker
Screw M6x20 - 8.8
Washer 6 (6,6x18x1,5)
Ground Cable
Support
Screw M4x12 8.8
Nut M4 6s
Toothed Washer 3,2x12x0,5
Reverser Control Pedal
Connecting Rod
Reverser Lever
Self Locking Nut M6
Self Tapping Screw 5,5x19
Screw 3x12 12,9
Seeger Ring D.12
Washer 6 (6,4x12x1,6)
Screw M6x12
Screw M6x12
Cover
Reverser Switch 1 Ph, 32 Amp
Power Cable
Power Cable, 50 hz
Circuit Breaker - 25 Amp
Pedal Unit
Pedal Return Spring
Pedal Box Base
Pedal
Tilting Control Pedal
Pedal Alignment Pin
Bushing D.18x12,5x21
Self Locking Nut M8
Screw 6x50 8.8
Spring Control Pedal
Nut M6
Valve Bead Breaking
Valve Turntable
Valve Tilting
Shaft Valve
Pin Spring D.4x24
Valve Assembly Without Pin
Union 6410 1/8" - 8
Hose Rilsan D.8x6 L=750
Hose Rilsan D.8x6 L-1000
Hose Rilsan D.8x6 L=910
Hose Rilsan D.8x6 L=100
Pin Valve
Ref
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
Part
No.
84199610
84198954
83000145
84299910
84399891
84399894
84299912
84299911
84398274
83009062
84299913
83000218
83000217
84399122
84199928
84199842
84199927
84198993
84199843
83001583
84299000
83001584
83001585
84398999
82008893
84399229
84197629
84399946
84198853
84198853
84198883
84198990
84198594
83000670
84198298
84199098
83009063
83001382
82014195
82014196
82013434
Description
Silencer 1/8"
Quick Union 6510 1/8" - 8
Hose Rilsan D.8x6 L=250
Connecting Rod Guide
Screw Self-Tapping 2,9x6,5
Washer Belleville 8,2x18x1
Connecting Rod
Spring Forked Leaf
Screw Self Tapping 5,5x26
Cable-Holder U-bolt
Double Cam
Hose Rilsan 6x4 L=1200
Hose Rilsan 6x4 L=840
Washer Toothed 8,4x15x0,8
Union 1/8"
Union 1/8" - 8-6
Union 1/8" - 6
Quick Union 1/8" - 6
Adjuster 1/8" Silencer Outlet
Valve Distribution
O-Ring 9,8x3,85
Spacer For Valve 82002444
Flange For Valve 82002444
Screw Self-Tapping 3,5x13
Pueumatic Divider Group
Screw M6x10
Washer Nylon 1/8"
Screw M8x16 - 8.8
Quick Union 1/4" - 8
Unidirectional Valve 1/4"
Quick Union 1/4" - 8
Quick Union 1/8" - 8
Quick Union 1/8" - 8
Pueumatic Divider 1/4" - 1/8"
Quick Union 1/4" - 6
Quick Union 1/8" - 6-4
U-bolt Support
Hose Rilsan D.8x6 L=850
Mot.-inv. Connecting Cable
1ph Reverser Connecting Cable
1ph Reverser
Bead Loosener Shoe and Cylinder
10 • COATS Rim Clamp Tire Changer
COATS Rim Clamp Tire Changer • 11
Ref
1
2
3
4
5
6
7
8
10
13
14
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
Part
No.
84398289
83005053
84398725
83005809
82009091
83006496
84399892
83007852
82112412
83000889
84198578
83199599
84399121
82112754
83002117
83012489
84397455
83000114
82111986
84396312
84399963
84297585
82111987
84399378
84399966
83001039
82013417
84198954
84198894
84199671
84399975
82008204
84399946
Description
Washer 18 (19x34x3)
Cylinder Liner
Nut Self-Locking M18
Limit Stop
Cylinder Seal Kit
Washer 18x90
Screw M6x20 - 8.8
Piston Rod D.20 L=525
Flange
Hose 8x6 L=1100
Rotating Union 1/4" - 8-6
Seeger Ring D.30
Screw 6x6
Support
Shock Absorber D.20x63x12
Spring Plate
Screw 16x140
Spring Arm
Trunnion
Screw 16x110
Nut Self-Locking M16
O-Ring D.15,47x3,53
Guide
Washer D.10 (10,5x21x2)
Screw M10x20 - 8.8
Roller
Cylinder Bead Breaker
Quick Union 6510 1/8" - 8
Coupling 2543 1/4" F
Valve Quick Relief 1/4"
Seeger Ring D.20
Valve Quick Relief
Screw M8x16 - 8.8
Ref
42
43
44
46
47
48
49
50
51
52
53
54
55
56
Part
No.
86611984
84398178
84398144
83008990
84399949
84398899
84398751
84299952
82112275
83010293
84396941
83008811
84397401
83008812
Description
Arm Bead Breaking
Seeger Ring D.40
Nut M18
Pin Pivot D.40
Nut Self-Locking M14
Spring Belleville 14,3x34x1,5
Washer 14 (16x42x3)
Knob D.12
Plate Bead Breaking
Trunnion L=96
Nut M14
Cylinder Back Flange
Flange Nut M 10
Tie Rod M10 L=260
Tabletop Assembly
12 • COATS Rim Clamp Tire Changer
COATS Rim Clamp Tire Changer • 13
Ref
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
Part
No.
84298802
83008646
83099335
83002225
84298992
83012224
83002226
84399932
82012472
84198870
84398838
83099338
83006880
84198898
83008860
82015178
83008858
84298822
82015177
84399865
84398753
84198856
83008859
84298823
83199601
82107487
82107387
82012470
84398727
83009778
84399926
83000062
82111874
82107488
84399981
84399864
82006393
84398037
83002297
Description
O-Ring 63,17x2,62
Spacer 0-Ring (D.55x1,5)
Hose Rilsan D.8x6 L=750
Hose Spiral Rilsan 8x6 L=320
Rotating Union
Plate 24" Turntable
Hose Spiral Rilsan 8x6 L=430
Seeger Ring D.65
Flange 24" Turntable
Double Union 1/8" 8-6
Screw M12x1,25x45
Hose Rilsan D.8x6 L=170
Spacer Connecting Rod
Union 1/8" 8-6
Stud Bolt M8x1,25x437
Flange
Cylinder Liner L=402
O-Ring D.68,26x3,53
Front Flange
Nut Self-Locking M12
Washer D.12,5x30x3
Piston D.75
Cylinder Shaft D.20 L=458
Guide In Nylon
Scraper
Slide Guide
Gt Slide
Turntable 24" Gt
Retaining Pin D.5x18
Washer D.16x47x13
Screw M16x1,5x40 - 8.8
Cap Turntable
Turntable 24" Square
Pin Slide Guide
Washer 12 (13x24x2,5)
Seeger Ring D.12
Clamp Cover
Screw 10x1,25x25 12.9
Clamp Oversize
Ref
40
41
42
43
44
45
46
47
48
49
50
51
52
53
Part
No.
83006879
83006477
84198035
84197207
83006478
82008857
83002109
83001996
83199599
83006877
84397678
84398146
84297520
84398637
Description
Spacer Turntable
Hose 10x6,5 L=335
Brass Union Pc10-02
Union Tee 1/8" 10-8
Hose Polyurethan 10x6,5 L=310
Cylinder 24" Turntable
Hose Rilsan D.14x11 L=1070
Screw
Seeger Ring D.30
Slide Shim
Nut Flanged M8
Steel Shim 24x30x0,3
O-Ring 153 D.49,21x3,53
Washer D.12x21x2,5
Inflation Group
14 • COATS Rim Clamp Tire Changer
COATS Rim Clamp Tire Changer • 15
Ref
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
49
Part
No.
84399890
84399889
84399892
82110288
83010287
82009718
83008005
84398890
84298942
84399999
84399893
83000141
84398807
84399100
84399998
84399897
84399895
83001853
83002109
84398999
83001585
84299000
83001849
83001584
82002444
84198954
84199161
84199888
84199098
83001382
84198531
84198884
83002110
84198298
84198852
83005041
84198173
84198884
83000635
84398945
84399837
84399976
84198703
84198908
84198578
83010798
82008872
84199795
Description
Screw M6x20 - 8.8
Nut M6
Screw M6x20 - 8.8
Pedal Gt
Pedal Support Gt
Valve Unit
Limit Stop Screw Support
Bolt 6x40 4.6
Spring D.20x26
Screw M6x25 - 8.8
Nut Self-Locking M6
Spring
Washer 14 (15x28x2,5)
Split Pin D.3,2x30
Washer 6 (6,4x12x1,6)
Screw M14x25 - 8.8
Nut Self-Locking M4
Valve Control Lever
Hose Rilsan D.14x11 L=1070
Screw Self-Tapping 3,5x13
Flange For Valve 82002444
O-Ring 9,8x3,85
Gt Pneumatic Valve Shaft
Spacer For Valve 82002444
Valve Distribution
Quick Union 6510 1/8" - 8
Plug
T-Union
Quick Union 1/8" 6-4
Hose Rilsan D.8x6 L=850
Valve Pneumatic 1"
Union 6510 1/4"
Hose Rilsan D.6x4 L=580
Union 6510 1/4" - 6
Union 3 Pcs. (125) 1" F/M 90'
Pipe 1"
Regulator 1/4" 0-3,5 Bar
Union 6510 1/4"
Hose Rilsan D.8x6 L=2300
Screw 4x12,6
Screw M8x20 10.9
Nut M8
Valve Safety 1/4"
Union 2020 1/4" F/M
Rotating Union 1/4" - 8-6
Hose Rilsan D. 8x6 L=440
Hose Gt Control Unit L=1400
Reduction Piece 1/2" - 1/4"
Ref
50
51
53
54
55
57
58
59
60
61
62
63
64
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
Part
No.
86602899
8107985
84198435
84198642
83000144
84399946
82008871
84299354
84399256
83002353
84198993
83002599
86602342
84399892
83000670
8111186
83008992
84399300
84399998
84399299
8109468
8110497
8182037
8103649
8182035
8111083
8109472
8110496
8109471
8101428
8110325
8109466
8111255
84196354
84199026
84198883
84198951
8182827
84199726
84198973
84198908
86604693
84399300
Description
Tank 18lt D.245
Flanged Air Gauge W/Fasteners
Valve Safety 1/8" 0/4 Bar
Sleeve Collar F 1"
Hose Rilsan D.8x6 L=910
Screw M8x16 - 8.8
Pneum. Control Unit Gt
Pushbutton Relief
Washer 1/4" D.13x19x1,5
Distribution Frame
Quick Union 1/8" - 6
Hose Elastolan 6x4 L=170
Gauge Pressure Unit Gt
Screw M6x20 - 8.8
Union, Manifold
Pressure Limiter Assembly
Pressure Regulator Bracket
Screw M6 x 12 8.8
Washer M6 (6,4 x 12 x 1,6)
Screw 6 x 30 8.8
Pressure Repeater
Fitting-90 Deg. Male Elbow
Nylon Tube 1/4" OD x 10" Lg.
Ø1/4" x 12" Hose
Male St Fit. 1/8 NPT x 1/4 Tube
Regulator
1/8" Inline Filter
Volumn Chamber
1/8" Brass Hex Nipple
Hose Clamp-1/4 ID Hose
1/4" NPT Male Run Tee
Valve-Piloted
Spl Tee=1/4 NPT x 3/8 x 1/4 Tube
Valve 400 1/4" F-F
Union 1/4"
Quick Union 6500 1/4" - 8
Regulator
Filter Lubricator Unit
Nipple 1/4"
Union-Tee
Union 2020 1/4" F/M 90
Filter Lubricator Bracket
Screw M6x12 - 8.8
Left Helpers and Support
16 • COATS Rim Clamp Tire Changer
COATS Rim Clamp Tire Changer • 17
Ref
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
Part
No.
8109888
86208820
84399120
83009088
84198618
84399998
84398723
83000599
84399865
82008857
84198993
86208981
83002311
84399966
84398901
84399967
84398107
84399828
84399963
86207542
83004840
86607545
83000218
84399378
83006886
83006862
82012683
86208982
82108983
86208819
82108818
83007781
821132101
83006904
84399863
84399298
86206888
86206887
84399228
Description
Decal 40 PSI Warning
P.A.3 Cover
Screw 10x20 10.9
Washer D. 10x45x4
Union 6520 1/8" - 6
Washer 6 (6,4x12x1,6)
Screw 6x12 - 8.8
Pin M12 L=50
Nut Self-Locking M12
Cylinder 24" Turntable
Quick Union 1/8" - 6
P.A.3 Slide
Washer D.10x45x4
Screw M10x20 - 8.8
Screw 10x20
Nut M10
Screw Te 16x180 - 8.8
Washer 16 (17x30x3)
Nut Self-Locking M16
Arm 1 P.A.2
Decal Arrows
Arm Bead Breaking Disk L=425
Hose Rilsan 6x4 L=1200
Washer D.10 (10,5x21x2)
Disk Bead Breaking
Disk Upper Pin
Handle With Pin M10x20
Arm 2 P.A.3
Arm 3 P.A.3
P.A.3 Base
Arm Vertical P.A.3
Fixing Plate
Arm 3 Slide
Bead Pressing Tool 50x90x110
Washer 8 (9x24x2)
Screw M8x16 - 8.8
Support
P.A.2 Base Column
Screw Te 10x25 - 8.8
Ref
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
62
63
64
65
66
67
68
69
70
71
72
73
75
Part
No.
84198285
83002928
84199610
82006996
83000146
83001630
84399786
84399969
83008860
82015178
84298822
84399865
84398753
84198856
83008858
83199601
84298823
83008859
82015177
83199599
84397678
84398146
83007864
84399398
83009013
84399976
84397527
84399827
83009014
84399976
8183597
83010284
Description
Valve 5-Way
Spiral D.6x4 L=1200
Silencer 1/8"
Valve Unit
Hose Rilsan D.6x4 L=750
Hose Rilsan 6x4 L=960
Screw M10x30 - 8.8
Nut M10
Stud Bolt M8x1,25x437
Flange
O-Ring D.68,26x3,53
Nut M12
Washer D.12,5x30x3
Piston D.75
Cylinder Liner L=405
Scraper
Guide In Nylon
Cylinder Shaft D.20 L=458
Front Flange
Seeger Ring D.30
Nut Flanged M8
Steel Shim 24x30x0,3
Spacer 12x18x45
Screw 12x85 - 8.8
Limit Stop Screw Support
Nut M8
Screw 8x30 - 10.9
Screw M8x20 - 8.8
Spring Limit Stop
Nut M8
Decal - Tire Bleed Valve
5-Way Valve Handle
Right Helpers and Support
18 • COATS Rim Clamp Tire Changer
COATS Rim Clamp Tire Changer • 19
Ref
1
2
3
4
5
6
7
8
9
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
36
37
38
39
Part
No.
84399966
84399378
86208816
82108815
84399969
84399786
82008332
84198618
83002110
84397454
84399810
83008433
82107115
84297851
84398672
84398723
84399998
86206853
83002928
86607546
84398662
83006886
83006862
82012683
83002311
84198993
86615666
84398901
84399967
86208817
84399981
84399864
84198285
Description
Screw M10x20 - 8.8
Washer D.10 (10,5x21x2)
Base Help 4
Arm Vertical Help 4
Nut M10
Screw M10x30 - 8.8
Cylinder Unit Help 3
Union 6520 1/8" - 6
Hose Rilsan D.6x4 L=580
Screw 20x90 - 8.8
Nut M20
Bead Breaker Roller D.102 L=120
Arm Horizontal
Handle
Screw 6x16 - 10.9
Screw 6x12 - 8.8
Washer 6 (6,4x12x1,6)
Cover Horizontal Arm
Spiral D.6x4 L=1200
Arm Bead Breaking Disk L=605
Washer Grower D.10
Disk Bead Breaking
Disk Upper Pin
Handle With Pin M10x20
Washer D.10x45x4
Quick Union 1/8" - 6
Slide Help 3
Screw 10x20
Nut M10
Cover Help 4
Washer 12 (13x24x2,5)
Seeger Ring D.12
Valve 5-Way
Ref
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
Part
No.
84199610
82108784
82006996
83000143
83000218
83001630
83000599
84399865
84198904
83002709
83008334
82015177
83006649
84298822
84298823
83199601
83008333
84198856
84398753
84399865
82015178
8181232
83199599
84397678
84398146
84399976
83004840
82108782
83002601
83009675
83010284
Description
Silencer 1/8"
Screw Antirotation Help 3
Valve Unit
Hose Rilsan D.6x4 L=480
Hose Rilsan 6x4 L=1200
Hose Rilsan 6x4 L=960
Pin M12 L=50
Nut Self-Locking M12
Union 6463 1/8" - 6
Hose Rilsan 6-4 L=1570
Stud Bolt 8x1,25x522
Front Flange
Cylinder Shaft L=559
O-Ring D.68,26x3,53
Guide In Nylon
Scraper
Cylinder Liner Help 3 L=490
Piston D.75
Washer D.12,5x30x3
Nut M12
Flange
Filter Lubricator Decal
Seeger Ring D.30
Nut Flanged M8
Steel Shim 24x30x0,3
Nut M8
Decal Arrows
U-Bolt Help 3 Fastening
Shock Absorber Mounting Head
Fixing Plate Help 4
5-Way Valve Handle
20 • COATS Rim Clamp Tire Changer
Ref
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
, Motor and Transmission
Part
No.
84299925
84398807
84396941
83010863
8181204
8180217
84299923
84399829
84399976
84399966
84399935
83010803
84399880
84399969
83000164
8184372
8180638
Description
Transmission
Washer 14 (15x28x2,5)
Nut M14
Pulley Gearbox
Pulley Motor
5/16-18 X 3/8" Shss Gr5
V-Belt A23
Washer 8 (8,4x16x1,5)
Nut M8
Screw M10x20 - 8.8
Screw Te M8x25 - 8.8
Motor Support
Screw M10x40 - 8.8
Nut M10
Belt-Stretcher Shoe
Motor 2 Hp 115v 1ph
Motor Capacitor Only--
COATS Rim Clamp Tire Changer • 21
Wiring Diagram
22 • COATS Rim Clamp Tire Changer
Wiring Diagram
COATS Rim Clamp Tire Changer • 23
Rim Clamp® Tire Changer
All-Air Unit Compressed Air Requirements
COATS® 9024E Rim Clamp® tire changers require a compressed air power source and 115V, 25AMP electrical supply. Refer to the table below for exact specifications.
Tire Changer Model
Compressor Size
9024E
5 HP
Oiler and Water Separator Maintenance
The oiler and water separator (on units so equipped) require weekly service. Oil and water levels (indicated
on the level gauge on the side of each bowl) should be checked regularly
1. On units without automatic drain (manufactured before August 1996), drain the water from the separator by unscrewing the petcock on the bottom of the bowl. Allow water to drain and tighten petcock securely
by hand.
2. Add oil to the oiler if the fluid level is greater than 1/4" from the top of the gauge. Remove the filler plug
in the top of the oiler, and add SAE 10W non-detergent oil or an air tool oil to bring the level up to 1/4" from
the top of the gauge. Replace the filler plug and clean up any spilled oil.
3. On units manufactured before August 1996, adjust the oil flow by pulling the red flow adjustment ring
up and turing it to increase or decrease the flow. Push the ring down to lock. Watch the formation of oil drops
in the see-through oil chamber. Continually cycle the bead loosener through full strokes and count the drops
during the cycles. The delivery of oil to the air line should be about 1 drop per 10 cylinder cycles. Adjust the
flow as required.
Note: An alternate adjustment method for the oil flow is to turn the knob fully clockwise to stop the flow,
then turn it back couterclockwise 1/4 turn.
Transmission Lubrication
The transmission in this machine is a sealed unit packed with grease and should need no regular maintenance.
Air Gauge Check and Recalibration
1. Inflate a standard 15" passenger car tire/wheel assembly to 32 PSI. Use a high quality stick-type pressure gauge to verify the pressure. Attach the tire changer's inflation hose to the valve stem and check the
pressure reading on the air gauge. If it does not read 32 PSI, recalibrate the gauge.
2. Remove the screw-on lens. Loosen the 2 screws on the face of the gauge. Loosen them just enough
so that the gauge face moves. Do not remove the screws.
3. Rotate the gauge face until the 32 PSI mark is aligned with the gauge needle. Tighten the 2 screws and
replace the lens.
Danger, Warning, Caution, and Instructional Decals
Always make the cleaning of these important decals a part of your regular maintenance routine. If they are
damaged or illegible, replace them immediately. Your safety, and the safety of others is involved!
8184378 13 11/06
© Copyright 2002 Hennessy Industries and COATS
All Rights Reserved
Printed in USA