S82 W18717 Gemini Drive Muskego, Wisconsin 53150 Phone: (877) 622-2694 Fax: (888) 679-3319 www.nabcoentrances.com Technical Support: (866) 622-8325 Swing Door Operator Wiring and Adjustment Manual ** with Magnum 4A Control* STOP F1 AUX PWR J2 BCHK OPEN TDPG TDAS CLOSE LCHK Fuse 1: 0.5A 24 VAC LED SIGNAL INPUT J1 TRANSFORMER O 1 2 3 4 F F AC IN J4 R28 SW2 CURRENT LIMIT MOTOR J5 SW1 MOV F2 Fuse 2: 5A 120/240 Capacitor RELAY RELAY MAGNUM 4A DN 0557 WARNING • Turn OFF all power to the Automatic Door if a Safety System is not working. • Instruct the Owner to keep all power turned OFF until corrective action can be achieved by a NABCO trained technician. Failure to follow these practices may result in serious consequences. • NEVER leave a Door operating without all Safety detection systems operational. Part #15-10682 Rev. 11/04/15 THIS PAGE IS INTENTIONALLY LEFT BLANK www.NabcoEntrances.com Rev. 11-04-15 Magnum 4A Control Wiring and Adjustment Manual Part #15-10682 Table of Contents Warning Labels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ii General Safety Recommendations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iii CHAPTER 1: SCOPE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4 Section 1a. To the Installer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4 Section 1b. Objective. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4 CHAPTER 2: GETTING STARTED. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5 Section 2a. Features:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5 Section 2b. Electrical Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5 Section 2c. Output Power Guidelines. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-6 CHAPTER 3: MAGNUM 4A BOARD TERMINALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7 Section 3a. Main Harness. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7 Section 3b. Power Harness. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8 Section 3c. Motor Harness (300/400/500) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9 Section 3d. Motor Harness (710/8310/8710). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9 Section 3e. Fuses. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9 CHAPTER 4: ADJUSTMENTS AND STATUS LEDS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10 Section 4a. Swing Door Positions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10 Section 4b. Adjustments. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10 Section 4c. Status LEDs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-14 CHAPTER 5: CONNECT INCOMING 120 VAC WIRES . . . . . . . . . . . . . . . . . . . . . . . . . . 5-15 CHAPTER 6: WIRING SAFETY DEVICES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-16 CHAPTER 7: WIRING DIAGRAMS (GENERAL). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-19 Section 7a. GT-300-400-500 Single Door. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-19 Section 7b. GT-300-400-500 (Simultaneous Pair). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-20 Section 7c. GT-300-400-500 (Simultaneous Pair w/One Magnum 4A Control) . . . . . . . . . . . . . . . . 7-21 Section 7d. GT-710-8310-8710 Single Door. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-22 Section 7e. GT-710-8310-8710 (Simultaneous Pair). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-23 Section 7f. GT-710-8310-8710 (Simultaneous Pair w/One Magnum 4A Control). . . . . . . . . . . . . . . 7-24 Section 7g. GT-1400 Single Fold with One Magnum 4A Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-25 Section 7h. GT-1400 Bi-Fold with Two Magnum 4A Controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-26 Section 7i. GT-1400 Bi-Fold with One Magnum 4A Control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-27 CHAPTER 8: WIRING DIAGRAMS (ACCESSORIES). . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-28 Section 8a. Transformer Installation and Wiring for 240 Volts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-28 CHAPTER 9: TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-29 i Magnum 4A Control Wiring and Adjustment Manual www.NabcoEntrances.com Part #15-10682 Rev. 11-04-15 WARNING LABELS Warning labels are universal and used to alert an individual of potential harm to one’s self or to others. The following warning labels are listed in a hierarchy order that defines the most potential danger first, and the least potential danger last. Please refer to this page in the event that a warning label is displayed within this manual and further definition needs to be explained. DANGER Indicates potentially dangerous situations. Danger is used when there is a hazardous situation where there is a high probability of severe injury or death. It should not be considered for property damage unless personal injury risk is present. WARNING Indicates a hazardous situation which has some probability of severe injury. It should not be considered for property damage unless personal injury risk is present. CAUTION Indicates a hazardous situation which may result in a minor injury. Caution should not be used when there is a possibility of serious injury. Caution should not be considered for property damage accidents unless a personal injury risk is present. Attention: A situation where material could be damaged or the function impaired. Notice: Indicates a statement of company policy as the message relates to the personal safety or protection of property. Notice should not be used when there is a hazardous situation or personal risk. Note: Indicates important information that provides further instruction. ii www.NabcoEntrances.com Magnum 4A Control Wiring and Adjustment Manual Rev. 11-04-15 Part #15-10682 GENERAL SAFETY RECOMMENDATIONS WARNING Read, study and understand general safety recommendations, warning labels, installation and operating instructions contained in, or referenced in this manual before operating. If you do not understand the instruction, ask a qualified technician. Failure to do so may result in bodily injury, or property damage and will nullify all warranties. DANGER Disconnect all power to the junction box prior to making any electrical connections. Failure to do so may result in seriouc personal or fatal injury. When uncertain whether power supply is disconnected, always verify using a voltmeter. Notice: Wiring must meet all local, state, federal or other governing agency codes. CAUTION All electrical troublshooting or service must be performed by trained, qualified electrical technicians and comply with all applicable governing agency codes. DANGER Do not place finger or uninsulated tools inside the electrical controller. Touching wires or other parts inside the enclosure may cause electrical shock, serious injury or death. CAUTION The Ground wire from the Opus Control 120 VAC Harness, and the Incoming 120 VAC Ground wire must be connected to the Ground screw located within the Swing door Header. CAUTION Do Not touch other parts of the Opus Control board with a screwdriver or anything else metal. Damage to electrical circuitry may occur. CAUTION If the door appears broken or does not seem to work correctly, it should be immediately removed from service until repairs can be carried out or a qualified service technician is contacted for corrective action. Note: All Adjustments must be made with a small screwdriver. Do Not use a pencil. Note: Final installation must conform to current versions of ANSI 156.19 for Low Energy Swingers or ANSI 156.10 for Full Automatic Swingers. Note: Study and understand both ANSI Standard Codes A156.10 and A156.19. Note: Do Not take shortcuts. iii Magnum 4A Control Wiring and Adjustment Manual Part #15-10682 www.NabcoEntrances.com Rev. 11-04-15 CHAPTER 1: Scope Section 1a. To the Installer The purpose of this manual is to familiarize the installer with the proper installation and operation of this system. It is essential that this equipment be properly installed and operational before the door is used by the public. It is the installer’s responsibility to inspect the operation of the entrance system to be sure it complies with any applicable standards. In the United States, ANSI Standard 156.10 (Used to cover Full Energy doors) and ANSI Standard 156.19 (Used to cover Low Energy doors) apply. Other local standards or codes may apply. Use them in addition to the ANSI standards. The owner should determine the door is operating properly and should immediately call for service if there is any malfunction. All installation changes and adjustments must be made by qualified, NABCO trained technicians. Section 1b. Objective The Opus Control is designed to be installed within the Header of: XX New or Existing Swing Door systems. XX Existing Slide Door systems to replace Magnum Controls, Analog Controls, and U-01 to U-19 Controls. Sold as a Retrofit Kit only. Retrofit kits can be purchased by contacting Customer Service at 1-888679-3319. XX New or Existing Fold Door systems This manual offers step by step instructions. 1-4 Scope www.NabcoEntrances.com Magnum 4A Control Wiring and Adjustment Manual Rev. 11-04-15 Part #15-10682 CHAPTER 2: Getting Started Section 2a. Features: ►►Replaces all U-Series controls except the U-30. ►►Replaces all Magnum controls. ►►Replaces the analog swing control (requires two controls for sim pair installations). ►►Works with encoder motors or non-encoder motors with latch and back check switches. ►►Programming accomplished with on board rotary switch. No Handy Terminal needed. ►►Digital parameter settings for repeatability. ►►On sim pair swing or bifold units, true simultaneous door motion through CANBus connection. (Dual controls required for sim pair and bifold applications). ►►Astragal function for sim pair swing doors that opens the master door first and closes it last. ►►Adjustable back check and latch check positions with encoder motor. ►►Integrated back check lockout for swing side door mounted sensors. Adjustable angle if used with encoder motor. ►►Low energy approach side sensor lockout. ►►On board electric lock relay. No need for additional sequencer. ►►Two transistor outputs with programmable functionality for air curtains or other devices. ►►Power Close and Hold Close built in. ►►Recycle on object detection during Opening cycle with all motors. ►►Recycle on object detection during Closing cycle with encoder motors. ►►Full Power or Low Energy application capability. ►►Works with the current U-Series Rocker Switches. Section 2b. Electrical Specifications All Wiring Diagrams included within this manual, reflect typical primary and secondary circuits that might be commonly used. Onsite wiring may be different from that shown. Note: NABCO factory utilizes Underwriters Laboratories (UL) recognized component wire, terminals and connector housings to manufacture Opus 10 Swing Door systems. Table 2-1 Sensors Sensor Part Number Function Power Source Acuvision 14-10823-01 Infrared 12 to 24 AC or DC Optex i-one 14-13036 Infrared 12 to 24 VAC or 12 to 30 VDC Acuwave Acusensor 3 14-11980-10 14-8902-3 Table 2-2 Modules Module CP/RX Radio Control Receiver Multi Module Getting Started Infrared Infrared Part Number 24-11467 14-12240 12 to 24 AC or DC 12 to 24 VAC or VDC Function Power Source RF Signal Transmission 12 to 24 AC or DC Programmable Relay 12 to 24 AC or DC Current Consumption 80mA 80mA 250mA 130mA (ea.unit) at 12VDC Current Consumption 50mA 40mA (ea.unit) at 12VDC 2-5 Magnum 4A Control Wiring and Adjustment Manual www.NabcoEntrances.com Part #15-10682 Rev. 11-04-15 Table 2-3 Power Wiring Wiring Power Maximum Input 120 VAC (±10%), AC 50-60 Hz Thermo-Couple Automatic 120 VAC cutoff of overheated motor Output (Available for Accessories) 24 AC Available Wire Size for Incoming Power 14 AWG Opening Hold Time Current Consumption 500mA (0.5amps) 500mA (0.5amps) Adjustable 0-60 seconds Fuses 1 x 120 VAC 5A Glass Fuse 1 x 24 VAC non-replaceable - Section 2c. Output Power Guidelines TOTAL current draw from the Opus 10 Control must not exceed 500mA (0.5 amps) when outputting power to: ►►Sensors ►►Modules ►►Accessories ►►Auxiliary Equipment If TOTAL current draw exceeds 500 mA (0.5 amps) the installer must utilize an auxiliary power supply such as the NABCO Transformer 24 VAC, P/N 14-2101. CAUTION The Opus 10 Control must Not be used to output power to: ►► Magnetic Locks ►► Electric Strikes To determine if an auxiliary power supply must be used, add the total current draw of all devices. Please refer to the formula shown below: Example: A Gyro Tech Swing Door is to be fitted with the following devices: 2 x Acusensor 3 @ 110 mA = 200 mA 1 x Cp/RX Radio Control Receiver @ 50 mA = 50 mA Total = 250 mA 250mA does not exceed total current draw. An Auxiliary Power Supply does not need to be used. 2-6 Getting Started www.NabcoEntrances.com Magnum 4A Control Wiring and Adjustment Manual Rev. 11-04-15 Part #15-10682 CHAPTER 3: Magnum 4A Board Terminals The Magnum 4A Control is used to power and control operating characteristics of the door. This is done through the use of harnesses that are connected to terminals located on the Magnum 4A Control Board, plus wiring that is connected to other components within the Header. Please see Figure 3-1. F1 STOP J2 F1 AUX PWR J4 J2 BCHK TDPG TDAS OPEN J1 CLOSE LCHK Terminal Connector Harness J1 Input Signal Main J2 Auxiliary Power Main J4 Incoming Power Power Fuse 1: 0.5A 24 VAC LED SIGNAL INPUT J1 TRANSFORMER R28 O F F AC IN J4 12 CURRENT LIMIT 3 4 F2 SW2 MOTOR J5 SW1 MOV Capacitor F2 Fuse 2: 5A 120/240 RELAY RELAY J5 MAGNUM 4A DN 0596 J5 Motor Motor F1 Resettable Fuse N/A F2 Not ResettableFuse N/A Figure 3-1 Magnum 4A Control Wiring Section 3a. Main Harness The Main Harness is used on both a Full Automatic door and Low Energy door. Wiring consists of: ►►(3) Connecting Harnesses ►►(1) 6 Pole Terminal Block. Please see Figure 3-2. Auxiliary Power Harness to Connector J2 Signal Input Harness to Connector J1 Switch Harness (to operator position switches) 4 65 2 1 3 21 Blue 6 Pole Terminal Block 1 Brown Orange Violet White Red Black Orange 2 3 4 5 1 23 4 Red 6 DN 0588 Figure 3-2 Main Harness Connectors The 6 Pole Terminal Block is where accessories such as press switches, sensors and and safety devices are connected. Magnum 4A Board Terminals 3-7 Magnum 4A Control Wiring and Adjustment Manual www.NabcoEntrances.com Part #15-10682 Rev. 11-04-15 Table #-1 Terminal Block Connections Pole Wire Harness Circuit 1 2 Brown Orange Aux Pwr 24 VAC Neutral 3 Violet Terminal Continuous Safety 4 White Safety w/Lockout 5 Red Signal Common 6 Black Description 24 VAC Hot Activation Table #-2 Switch Harness XX Circuit is used for any Sensor that operates on 24 VAC. XX Sensor must not exceed 0.5 amp current draw. XX If Sensor exceeds 0.5 amp current draw Fuse (F1) will trip. A separate power supply must be used. XX Circuit is used with door mounted Sensors on Pull side of door: XX When Pin (3) is shorted to Pin (5) Sensor will: • Stop door during opening • Prevent door from moving when door is fully closed XX Circuit is always active. XX Circuit is used with Header mounted Presence Sensors or Mats on pull side of door. XX When Pin (4) is shorted to Pin (5) Sensor or Mat will: • Prevent door from opening if already closed • Hold door open if already open XX Circuit is only active while door is fully closed or fully open. This Terminal is the Common to activation, safety, back check and latch check switches. Circuit is used for activation of door. When Pin 6 is shorted to Pin 5 door is activated. Pin Wire Circuit 1 Orange Door Closed Door closed or Latch check signal 4 Blue Back Check Door open or back check signal. 2 3 N/A Red N/A Common Description N/A Common for Check Signals Section 3b. Power Harness The 120 VAC Power Connector Harness is connected to J4. Please se e Figure 3-3. 1 DN 0606 Table #-3 Power Connector Harness Pin Wire Circuit 1 Green 120 VAC 2 3 3-8 White Black 120 VAC 120 VAC Figure 3-3 Power Harness Description Incoming Ground wire Incoming Neutral wire Incoming Hot wire Magnum 4A Board Terminals www.NabcoEntrances.com Magnum 4A Control Wiring and Adjustment Manual Rev. 11-04-15 Part #15-10682 Section 3c. Motor Harness (300/400/500) Motor Brake Module STOP F1 AUX PWR J2 BCHK TDPG TDAS OPEN CLOSE LCHK Fuse 1: 0.5A 24 VAC LED SIGNAL INPUT Motor Leads J1 TRANSFORMER R28 O F F AC IN J4 12 CURRENT LIMIT 3 4 SW2 SW1 MOV MOTOR J5 Capacitor F2 Fuse 2: 5A 120/240 RELAY RELAY MAGNUM 4A Brake Module Connector plugs into J5 Figure 3-4 Motor Harness (300/400/500) (J5) Motor Connector DN 0559 The Motor Brake module: XX XX Outputs power from J5 (Motor Feed Terminal) to Motor Leads. Slows door down if Brake Module Connector is accidently unplugged from J5. Section 3d. Motor Harness (710/8310/8710) (J5) Motor Connector STOP F1 AUX PWR J2 BCHK OPEN TDPG TDAS CLOSE LCHK Motor Input Fuse 1: 0.5A 24 VAC LED SIGNAL INPUT J1 TRANSFORMER R28 O F F AC IN J4 12 3 4 SW2 CURRENT LIMIT MOTOR J5 SW1 MOV F2 Fuse 2: 5A 120/240 Capacitor RELAY RELAY MAGNUM 4A Connector plugs into (J5) DN 0597 Section 3e. Fuses Fuse Amp Usage F1 .05 Resettable F2 .05 Motor Leads Figure 3-5 Motor Harness (710/8310/8710) Description Protects the 24 VAC Auxiliary power circuit of Magnum 4A Control Board. Not Resettable Protects 120 VAC Power Circuit of the Magnum 4A Control Board. Magnum 4A Board Terminals 3-9 Magnum 4A Control Wiring and Adjustment Manual www.NabcoEntrances.com Part #15-10682 Rev. 11-04-15 CHAPTER 4: Adjustments and Status LEDs Do Not touch other parts of the Magnum 4A Control board with a screwdriver or anything else metal. Damage to electrical circuitry may occur. CAUTION Section 4a. Swing Door Positions M cle Cy d or ee Do Sp ain Back Check Latch Check DN 0035 Description Position Opening Back Check Closing Latch Check Closed Figure 4-1 Door Positions Range from fully closed to 10° from fully open. 10° from fully open to fully open. Range from fully open to 10° from fully closed. 10° from fully closed to fully closed. Section 4b. Adjustments Adjustments to the\ Magnum 4A Control can be made using the Dip Switch (SW1) or the the Potentiometer (1-8) or the Slide Switch (SW2). Adjustment Potenometers R3 R2 R4 R5 R6 R7 R8 STOP OPEN BCHK TDAS TDPG LCHK CLOSE Slide Switch (SW2) LED R28 O F F Dip Switch (SW1) 12 3 4 SW1 4.b.a: Dip Switch Bank (SW1) SW2 CURRENT LIMIT DN 0560 Figure 4-2 Adjustment Locations Note: Off position is clearly marked on top of the Dip Switch Bank that points to the left of numbers 1-4. Note: Use a screwdriver to toggle Dip Switches On and Off. Do not use a pencil. The Dip Switch Bank (SW1) is comprised of (4) switches numbered 1-4. These switches are used for Safety, Push-N-Go, Timer Mode and Sequential Mode. Please see Figure 4-3. 4-10 Adjustments and Status LEDs www.NabcoEntrances.com Magnum 4A Control Wiring and Adjustment Manual Rev. 11-04-15 Part #15-10682 SWITCHES SHOWN IN “ON” POSITION OFF 1 2 3 4 Not Used OFF: Closed Loop Safety / ON: Open Loop Safety OFF: Push-N-Go active / ON: Push-N-Go Inactive OFF: Sequential Mode / ON: Timer Mode DN 0561 Figure 4-3 Dip Switch (Displayed in ON position) Table 4-1 Dip Switch Settings Switch 1 2 3 4 On Off On Off On Off Not Used Adjustment Open Loop Safety XX Safety triggered when contact is closed by a Switch or Sensor Push-N-Go Active XX GT710 and swingers with clutchless operators: Push-N-Go is active in any position. XX GT300/400/500 Swingers with clutched operator: Push-N-Go is only active when door is pushed out of latch check. XX Door opens when pushed. • Switch 4 must be turned “On” for door to time out and close. Closed Loop Safety (Fail Safe) Push-N-Go Inactive Timer Mode Sequential Mode XX * Safety triggered when contact is opened by a Switch or Sensor XX Push-N-Go is not active XX Door will open, time out and then close. XX One activation opens door, second activation closes door. * Door will not work if dipswitch 2 is OFF without a closed circuit between terminals 5 & 4 and 5 & 3. The Red LED will also blink. 4.b.b: The Slide Switch (SW2) The Slide Switch is used to select Operator mode during motor operation. These two modes are: ►►Upper Position • • Used for Low Energy Operators. Motor power is reduced to approximate ANSI 156.19 Low Energy Standards. ►►Lower Position • • • Used for Standard Full Automatic Operators. Can also be used for GT-500 or GT-710 if opening speed of door needs to be increased. Motor power is increased to approximate ANSI 156.10 Standards. It is recommended to set door speeds as slow as the owner will accept, and no more than the applicable ANSI Standards. Use a stopwatch for assistance. Please see Figure 4-2. 4.b.c: Potentiometers (1-8) Note: Each Potentiometer is adjusted to meet field requirements. There are (8) Potentiometers located on the Magnum 4A Control. Use a small #0 Cross Point or Phillips screwdriver to adjust each potentiometer by turning it:. ►►Clockwise to increase a parameter. ►►Counterclockwise to decrease a parameter. Adjustments and Status LEDs 4-11 Magnum 4A Control Wiring and Adjustment Manual www.NabcoEntrances.com Part #15-10682 Rev. 11-04-15 Recommended settings correspond with positions on a clock with 12 o’clock at the top as the starting point. Potentiometer settings might need to be adjusted accordingly. After each adjustment, wait at least 5 seconds before testing. CAUTION All electrical troubleshooting or service must be performed by trained, qualified technicians and comply with all applicable governing agency codes. Table 4-2 Potentiometers Potentiometer Description Stop XX Stops or slows door when object is detected in path of opening door (not yet in Back Check). XX Turn Potentiometer: • Clockwise = door stops and creeps open • Counterclockwise = door stops and closes XX Also adjusts the power to the motor when the door is held open for extended periods of time. The motor power is reduced from “back-check” power to “Stop” power (assuming “stop” power is lower than “back-check” power) This reduces the risk of the motor overheating at hold open allowing the door to close as well as reducing stress on mechanical and electrical components. To adjust power applied to the door at hold open: 1. Turn STOP potentiometer fully counterclockwise 2. Place the “on-off-hold open” switch to hold open 3. After the door has been in the back-check area for 8 seconds, motor power will be reduced according to the “STOP” setting. If the door begins to slowly drift close turn the “STOP” potentiometer slightly clockwise to increase power. 4. Turn “On/Off/Hold Open” switch off and allow the door to time out and fully close 5. Turn the “On/Off/Hold Open” switch to hold open again and observe door at the full open position. Door should hold open and not drift close. a. If door still drifts close, continue increasing STOP power until the door holds open against the door stop. b. Each time an adjustment is made, the door must be allowed to close, and then reactivated for the change to take place. Event Open BCHK (Back Check) 4-12 Action Object is detected in path of opening door by Door Mounted Sensor that is mounted on swing side of door and connected to Terminal 3 and 5 on Magnum 4A Control. XX Recommended start position 12 o’clock. XX Clockwise: Opens door at slower speed. XX Counterclockwise: Door will stop. Door opened at wrong speed. XX Recommended start position 12 o’clock. XX Clockwise: Door will open faster. XX Counterclockwise: Door will open slower. Sets opening speed of door. Event Sets Back Check speed. Event Back check speed requires adjustment. Action Action XX Recommended start position 11 o’clock. XX Clockwise: Increases Back Check speed. XX Counterclockwise: Decreases Back Check speed. Adjustments and Status LEDs www.NabcoEntrances.com Magnum 4A Control Wiring and Adjustment Manual Rev. 11-04-15 Part #15-10682 Potentiometer TDAS (Time Delay Activating Signal) Description Determines how long door will stay open after activation (or input signal) is released. Used when door is in Timer Mode (Dip Switch #4). Note: The time delay does not begin counting until after loss of activation and door has reached Back Check. Full Automatic door Low Energy door Event 1 - 60 seconds Hold Open time requires adjustment. TDPG (Time Delay Push-N-Go) Full Automatic door Low Energy door 1 - 60 seconds Hold Open time requires adjustment after door is pushed. LCHK Recommended start position 12 o’clock. Dip Switch #4 must be ON Clockwise: Increases time door will stay open. Counterclockwise: Decreases time door will stay open. Determines how long door stays open after Push-N-Go is activated (Dip Switch #4). Event (Latch Check Adjustment) (Not used on 710/8310/8710) XX XX XX XX Action Action (Full Automatic doors) XX Recommended start position 12 o’clock. XX Clockwise: Increases time door will stay open. XX Counterclockwise: Decreases time door will stay open. XX GT300/400/500 units come standard with a clutch gear in the operator. On operators that use a clutch gear, Push n Go is only active from the fully closed position once the door is manually pushed out of latch position. XX If Push n Go is desired for all door positions, a clutchless operator must be ordered. The GT-710 uses a Direct Drive and that is equavelent to a clutchless operator. Sets Latch Check speed from last 10° of sweep to the full closed position. Full Automatic door Low Energy door Event 1.5 - 5.0 seconds / 10 degrees Latch Check speed requires adjustment. Action XX Recommended start position 11 o’clock. XX Clockwise: Increases Latch Check speed. XX Counterclockwise: Decreases Latch Check speed. Note: The GT-710 uses the LCN closer to regulateclosing and latch check speed. CLOSE (Closed Speed Adjustment) (Not used on 710/8310/8710) Sets Closing speed of door. Full Automatic door Low Energy door Event 3.0 - 12 seconds / 80 degrees Closing speed speed requires adjustment. Action XX Recommended start position 12 o’clock. XX Clockwise: Increases closing speed. XX Counterclockwise: Decreases closing speed. Note: The GT-710 uses the LCN Closer to regulate closing and latch check speed. Current Limit Adjusts how hard the door will push against an obstacle (while opening) before recycling. XX Current Limit is affected by Opening Speed. Set Opening speed first. XX Current Limit adjustment should be set to fully clockwise position until all other adjustments are made to the door and door operation is satisfactory. Adjustments and Status LEDs 4-13 Magnum 4A Control Wiring and Adjustment Manual www.NabcoEntrances.com Part #15-10682 Rev. 11-04-15 Potentiometer Description Event Current Limit Action Recycle sensitivity needs adjusting. XX Recommended setting fully clockwise position until all other adjustments are made. XX When recycle is triggered, door will stop and coast to a close. Wait at least (5) seconds before Reactivating. XX Current Limit is affected by Opening Speed. Set Opening speed first. XX Clockwise • Decreased Recycle Sensitivity. XX Counterclockwise • Increased Recycle Sensitivity. XX To satisfy ANSI 156.19 Low Energy Standards, settings for GT-500 or GT-710 must be adjusted according to door weight and speed. XX Strong wind gusts against door may inadvertently cause Current Limit to engage and stop door from opening. Section 4c. Status LEDs (2) LED Indicators are used to display what the Magnum 4A Control is reacting to at any instant within the Swing door cycle. This helps to identify when the Swing door system is functioning properly. Please see Figure 4-4. Red LED Green LED STOP F1 AUX PWR J2 BCHK OPEN TDPG TDAS CLOSE LCHK Fuse 1: 0.5A 24 VAC LED SIGNAL INPUT J1 TRANSFORMER DN 0558 Table 4-3 Status LED Indicators LED Status Green Cycle Safety Description Indicates door position during an open and closed cycle. Indicator Action Fast Flashing (2 flashes per second) Door is opening. Off Door is in Latch Check or Closed On Solid Red Figure 4-4 LED Indicators Slow Flashing (1 flash per second) Door is in Back Check. Door is closing. Indicates state of the (2) Safety Signals, or the state of the Current Limit at any instant during the Swing door cycle. Indicator Action Slow Flashing (1 flashes per second) XX Door mounted Sensor on Swing side of door is activated. XX Continuous Safety. Fast Flashing (2 flashes per second) 4-14 On Solid XX Header Mounted Sensor on Swing side of door is activated. XX Safety with Lockout. XX Current Limit is activated. Adjustments and Status LEDs www.NabcoEntrances.com Magnum 4A Control Wiring and Adjustment Manual Rev. 11-04-15 Part #15-10682 CHAPTER 5: Connect Incoming 120 VAC Wires Disconnect 120 VAC power prior to making any electrical connections. Failure to do so may result in serious personal or fatal injury. When uncertain whether power supply is disconnected, always verify using a voltmeter. DANGER Notice: Wiring must meet all local, state, federal or other governing agency codes. 1. Ensure all power is disconnected. 2. All high voltage electrical connections must be made by licensed electricians. 3. Insert all Incoming 120 VAC, single phase, 5 amp (minimum per Operator) power wires into the pre drilled Electric Service Access Hole located at the left or right side of Header End Cap. a. It is recommended for the Installer to house all Incoming 120 VAC wires within an Electrical Conduit. CAUTION Keep all Incoming 120 VAC wiring separate from low voltage wiring within Header. 4. Obtain (self sticking) white plastic Wire Clips that were provided within Header. 5. Pull off backing of each Wire Clip to expose adhesive. Adhere each Wire Clip to sides of Header. 6. Insert wiring into Wire Clips (as deemed necessary). a. 120 VAC Power wires must be routed (separate from other wiring) within plastic Wire Clips located near the top of inside Header. Note: For more wiring details, please refer to “Associated Manuals Part Numbers”; Section 2d. Note: If 120 VAC Power wires must be installed from Hinge Side of Header, ensure that wires are securely clipped, to prevent pinching of the wires during the Motor/Operator installation process. Connect Incoming 120 VAC Wires 5-15 Magnum 4A Control Wiring and Adjustment Manual www.NabcoEntrances.com Part #15-10682 Rev. 11-04-14 CHAPTER 6: Wiring Safety Devices Do Not touch other parts of the Magnum 4A Control board with a screwdriver or anything else metal. Damage to electrical circuitry may occur. CAUTION Note: If an Inswing Operator must be equipped for panic breakout, a panic breakout switch must be used to turn off the automatic operator when the door is broken out. Section 6a. Panic Breakout Latch/Switch on an Open Loop Continuous Safety Circuit The Panic Breakout Feature is available on all Gyro Tech swing units except GT710 models. The following section explains how to connect the panic latch switch for breakout and/or the operator mounted microswitch to shut the unit off and prevent activation when the door is broken out. When door is broken out, the Panic Breakout Switch CLOSES the circuit to activate the Continuous Safety feature and disable the Operator. 1. Turn OFF Power. 2. Go to Panic Latch located at bottom of Header. 3. Ensure that the ⇠ EXT arrow points to the Interior side of the building. Panic Breakout Limit Switch will CLOSE when door is broken out. Please see Figure 6-1. INTERIOR SIDE EXT EXTERIOR SIDE DN 0060 Figure 6-1 Normally Closed Arrow points to Interior 4. Go to Dip Switch (2). Ensure switch is in the ON position (factory default is ON). 5. Locate the Cam Switch Harness on operator. 6. Cut white plastic connectors off ends of Brown wire and Black wire. Please see Figure 6-2. 7. Strip all wire ends 1/4 inch. Connects to Panic Breakout Limit Switch Black Brown Brown Black DN 0061 8. Go to the 6 Pole Terminal Block. Figure 6-2 Supplemental 300/400/500 Harness 9. Insert (Brown) wire into Pole 3 (Continuous Safety). Please see Figure 6-3. 10. Insert (Black) wire into Pole 5 (Common). 6-16 Wiring Safety Devices www.NabcoEntrances.com Magnum 4A Control Wiring and Adjustment Manual Rev. 11-04-14 Part #15-10682 Part # 21-9934 300/400/500 Harness for Magnum Board 4 3 2 VIOLET 1 Part # 22-10065 Harness Assy for Single When the unit has Panic Breakout feature, Breakout Limit Switch Signal and Panic Latch Signal MUST be connected to Continuous Safety input, Terminals 3 and 5 Part # 12-13166 Motor Fuse (GT300, 400, 500) STOP F1 AUX PWR Operator Assembly J2 BROWN Part # 11- 0941 Brown 5 ORANGE BLACK Black 6 RED Panic Latch must be flipped. Red Red Arrow marked "EXT" must point to the Interior of building.(Contacts must close when door is broken out) Panic Latch Kit WHITE USE THESE CONNECTIONS ON INSWING DOORS WITH PANIC BREAKOUT BCHK OPEN TDPG TDAS CLOSE LCHK Fuse 1: 0.5 A 24 VAC LED SIGNAL INPU T J1 TRANSFORMER R28 O 12 F F AC IN J4 3 4 SW2 CURRENT LIMIT SW1 MO V F2 Fuse 2: 5 A120/240 MOTOR J5 Capacitor REL AY REL AY MAGNUM 4A Back Check Limit Switch Red: Comm, Blue: N.C. Breakout Limit Switch: N.O. (Black and Brown) DN 0566D Figure 6-3 Wire Panic Latch for Full Automatic doors 11. Go to ends of each (Red) wire connected to Panic Latch Harness. Cut white plastic connectors off. Please see Figure 6-4. 12. Strip all wire ends 1/4 inch. EXT DN 0565 13. Go to the 6 Pole Terminal Block. Figure 6-4 Cut off Panic Latch Harness Connectors 14. Insert Red wires into into Pole 3 (Continuous Safety) and into Pole 5 (Common). Please see Figure 6-3. Section 6b. Panic Breakout Latch/Switch on a Closed Loop Continuous Safety Circuit The new “Fail Safe” safety circuit feature on the Magnum control is only available on recent controls as identified by the last (3) digits reading (13X or Higher) on a Label that is adhered to a Microprocessor IC located on the Magnum 4A Control board. MEC 8512A13X Magnum Control boards that display UL Labels with the last (3) digits reading (12X or Lower) do not have the Fail Safe feature. When the Fail Safe feature is activated and the door is broken out, the Panic Breakout Switch OPENS the circuit to activate the Safety w/Lockout feature. Wiring Safety Devices 6-17 Magnum 4A Control Wiring and Adjustment Manual www.NabcoEntrances.com Part #15-10682 Rev. 11-04-14 The Panic Latch Switch is used to prevent activation when the door is broken out in a normally closed circuit (when safety is fail-safe). When the door is broken out, the Panic Breakout Limit Switch will OPEN the circuit to activate the Continuous Safety feature and disable the Operator. 1. Turn OFF Power. 2. Go to Panic Latch located at bottom of Header. 3. Ensure that the EXT ⇢ arrow points to the Exterior side of the building. Panic Breakout Limit Switch will OPEN when door is broken out. Please see Figure 6-1. EXT EXTERIOR SIDE INTERIOR SIDE DN 0644 Figure 6-5 Normally Closed Arrow points to Interior 4. Go to Dip Switch (2). Flip switch OFF. 5. Go to ends of each (Red) wire connected to Panic Latch Harness. Cut white plastic connectors off. Please see Figure 6-4. 6. Strip all wire ends 1/4 inch. 7. Insert Red wires into Pole 3 (Continuous Safety) and into Pole 5 (Common). Please see Figure 6-6. When using normally closed safety, all panic breakout devices connected to Safety with Lockout during door swing Normally Closed Contacts Continuous Safety Normally Closed Contacts continuous safety must be wired in series. If sensor contacts To Terminal #5 or a panic latch opens, the door can not activate. Red Red SIMULTANEOUS PAIRS CONTINUOUS SAFETY #4 WHITE SAFETY WITH LOCKOUT #5 RED COMMON #6 BLACK ACTIVATION Safety with Lockout (Overhead Sensors) Normally Closed Contacts 2 1 BROWN 24VAC HOT VIOLET 3 ORANGE ORANGE #3 RED #2 6 5 4 WHITE 24VAC NEUTRAL VIOLET SINGLE DOORS BROWN BLACK TERMINAL BLOCK #1 To Magnum Control Safety with Lockout (Overhead Sensor)( Normally Closed Contacts Part # 11- 0941 Panic Latch Kit Panic Latch must be positioned so that arrow marked “EXT” points to exterior of building. (Contacts must open when door is broken out) Continuous Safety Continuous Safety Door Mounted Sensor) (Door Mounted Sensor) Normally Closed Contacts Normally Closed Contacts To Terminal #5 To Terminals 4 and 5 DN 0570 BROWN 2 1 ORANGE WHITE 3 VIOLET RED 6 5 4 BLACK On double egress doors using two overhead safety sensors with normally closed safety, outputs of both sensors must be wired in series. To Magnum Control Red Red Red Red Panic Latch must be positioned so that arrow marked "EXT" points to exterior of building. (Contacts must open when door is broken out) Figure 6-6 Panic Latch w/Safety Sensors (Fail Safe) 6-18 Wiring Safety Devices 24 VAC Latch Check Limit Switch White: Comm, Green: N.C. Brown Common N.O. Input Black Back Check Limit Switch Red: Comm, Blue: N.C. Part # 21-9934 300/400/500 Harness for Magnum Board On Off Hold Open Off Black(Hot) White (Neutral) Black White to Terminal #5 (red) Red Black Part # 11- 0941 Panic Latch Kit Red Red Black to Terminal #5 (red) Capacitor TRANSFORMER RELAY MAGNUM 4A SW1 SW2 LED OPEN BCHK R28 TDAS CLOSE CURRENT LIMIT RELAY J1 MOTOR J5 SIGNAL INPUT BLACK #6 ACTIVATION 24VAC COMMON SAFETY WITH LOCKOUT CONTINUOUS SAFETY 24VAC HOT 24VAC NEUTRAL DN 0567 Part # 12-13166 Motor Fuse (GT300, 400, 500) Part # 22-10065 Harness Assy for Single RED #5 VIOLET #3 WHITE ORANGE #2 #4 BROWN #1 TERMINAL BLOCK Continuous Safety to Terminal #5 (red) 24 VAC AUX Output for sensors LCHK TDPG 1 2 STOP 3 4 Fuse 1: 0.5A 24 VAC F2 Fuse 2: 5A 120/240 F1 5 4 MOV AC IN J4 J2 AUX PWR 6 Ter #5 to Terminal #5 (red) to Terminal #5 (red) 3 When the unit has Panic Breakout feature, Breakout Limit Switch Signal and/or Panic Latch Signal MUST be connected to Continuous Safety input, Terminal Block #3 &#5 ON/OFF ROCKER SWITCH 120 VAC Ground Panic Latch must be flipped. arrow marked "EXT" points into the building. (Contacts must close when door is broken out) to Terminal #5 (red) Part # 10-3528 RS-12 Rocker Switch If Rocker Switch is not Required Connect the Activation Signals to Terminals 5 and 6 Directly O 12 F F Breakout Limit Switch: N.O. (Black and Brown) Wall Switch Not Used Mat or Safety with Lockout during door swing RED Activation BLACK Typical WHITE Device BROWN Device VIOLET Wiring Diagrams (General) ORANGE Typical Sensor www.NabcoEntrances.com Magnum 4A Control Wiring and Adjustment Manual Rev. 11-04-15 Part #15-10682 CHAPTER 7: Wiring Diagrams (General) Section 7a. GT-300-400-500 Single Door 7-19 7-20 RED WHITE VIOLET ORANGE BROWN #5 #4 #3 #2 #1 BLACK 24VAC NEUTRAL 24VAC HOT CONTINUOUS SAFETY SAFETY WITH LOCKOUT 24VAC COMMON ACTIVATION D10 C26 CAPACITOR TRANSFORMER RELAY R3 R4 R5 R6 R7 R8 MAGNUM 4A SW2 LED CURRENT LIMIT GREEN WHITE BLACK RELAY MOTOR J5 J1 SIGNAL INPUT BROWN ORANGE VIOLET WHITE RED BLACK 1 2 3 4 5 6 BLACK RED MAGNUM CONTROL BOARD Single red and single orange wires (terminals 2 and 5) must be going to the same control. R28 STOP OPEN BCHK TDAS TDPG LCHK CLOSE SW1 4 Sim-pair Main Harness 22-10270 MOV3 F1 3 RED On Off MOV3 F1 WHITE C26 CAPACITOR LED SW2 R5 R6 R7 R8 R28 CURRENT LIMIT Part # 10-3528 MAGNUM 4A SW1 RELAY R4 STOP OPEN BCHK TDAS TDPG LCHK CLOSE R3 BLACK RELAY MOTOR J5 J1 SIGNAL INPUT TO TERMINAL #5 TO TERMINAL #5 RS-12 Rocker Switch D10 TRANSFORMER Hold Open Off F2 AC IN J4 J2 AUX PWR R2 FOR LEFT HAND OPERATORS, MIS-MATCH THE MOTOR WIRES, RED TO BLACK, BLACK TO RED. 4 GREEN F2 AC IN J4 J2 AUX PWR 2 3 TERMINAL BLOCK GREEN BLACK WHITE O 1 F F 2 #6 GREEN SERVICE GROUND DN0568 WHITE 120 VAC "HOT" R2 BLACK BLACK BLACK FOR RIGHT HAND OPERATORS, MATCH MOTOR WIRES, RED TO RED, BLACK TO BLACK. O 1 F F GROUND BLACK 120 VAC "NEUTRAL" MINIMUM 5 AMPERE SERVICE PER OPERATOR ON/OFF ROCKER SWITCH P.N. 11-13185 RED & BLACK If door can break-out, black and brown wires from the operator should be connected to terminals 3 and 5 on the main harness. OR red wires from the panic latch should be connected to terminals 3 and 5 on the main harness. CONTINUOUS SAFETY (OUTPUT FROM DOOR MOUNTED SWING-SIDE SENSOR) SAFETY WITH LOCKOUT (OUTPUT FROM OVERHEAD SWING-SIDE SENSOR) ACTIVATION (OUTPUT FROM SENSOR, REMOTE RECEIVER, PUSH PLATE, ETC.) RED BLACK BLACK RED & BLACK Brown Red Red Panic Breakout Latch OHC Units Part # 11-0930 CU Units Part # 11-0941 DN 0568D Arrow marked "EXT" points into the building. (Contacts must close when door is broken out) Black Magnum 4A Control Wiring and Adjustment Manual www.NabcoEntrances.com Part #15-10682 Rev. 11-04-15 Section 7b. GT-300-400-500 (Simultaneous Pair) Wiring Diagrams (General) Wiring Diagrams (General) D10 RED WHITE VIOLET ORANGE BROWN #5 #4 #3 #2 #1 BLACK #6 LED SW2 MAGNUM 4A SW1 RELAY R4 R5 R6 R7 R8 R28 CURRENT LIMIT STOP OPEN BCHK TDAS TDPG LCHK CLOSE R3 RELAY MOTOR J5 J1 SIGNAL INPUT MAGNUM CONTROL BOARD BLACK AND BROWN WIRES FROM BOTH OPERATORS SHOULD BE CONNECTED TO TERMINALS 3 & 5 COMMON AND CONTINUOUS SAFETY OF MAIN HARNESS IF DOOR IS ABLE TO BREAK OUT 24VAC NEUTRAL 24VAC HOT CONTINUOUS SAFETY SAFETY WITH LOCKOUT 24VAC COMMON ACTIVATION TERMINAL BLOCK C26 CAPACITOR TRANSFORMER 4 MAIN HARNESS PART #22-10065 MOV3 F1 3 GROUND F2 AC IN J4 J2 AUX PWR R2 BLACK BLACK O 12 F F GREEN WHITE Y-HARNESS PART #22-13952 ON/OFF ROCKER SWITCH PART #22-13952 PART #21-9934 300/400/500 HARNESS FOR MAGNUM BOARD 120 VAC “HOT” 120 VAC “NEUTRAL” SERVICE GROUND WHITE VIOLET ORANGE BROWN BLACK RED BLACK RED BLACK RED BLACK BLACK BLACK 1 2 3 4 5 6 RED On Off WHITE Hold Open Off BLACK Red Red TO TERMINAL #5 TO TERMINAL #5 CONTINUOUS SAFETY (OUTPUT FROM DOOR MOUNTED SWING-SIDE SENSOR) SAFETY WITH LOCKOUT (OUTPUT FROM OVERHEAD SWING-SIDE SENSOR) ACTIVATION (OUTPUT FROM SENSOR, REMOTE RECEIVER, PUSH PLATE, ETC.) Part Latch must be flipped. arrow marked “EXT” points into the building. (Contacts must close when door is broken out) Part #11-0941 Panic Latch Kit IF USED, RED WIRES ARE TO BE CONNECTED TO TERMINALS 3 & 5 COMMON AND CONTINUOUS SAFETY OF MAIN HARNESS Part #10-3528 RS-12 Rocker Switch FOR LEFT HAND OPERATORS. MIS-MATCH THE MOTOR WIRES, RED TO BLACK, BLACK TO RED. FOR RIGHT HAND OPERATORS MATCH MOTOR WIRES RED TO RED, BLACK TO BLACK. MINIMUM 5 AMPERE SERVICE PER OPERATOR Rev. 11-04-15 DN 0847 GREEN BLACK WHITE GREEN www.NabcoEntrances.com Magnum 4A Control Wiring and Adjustment Manual Part #15-10682 Section 7c. GT-300-400-500 (Simultaneous Pair w/One Magnum 4A Control) 7-21 7-22 GREEN SERVICE GROUND RED WHITE VIOLET ORANGE BROWN #4 #3 #2 #1 24VAC NEUTRAL 24VAC HOT CONTINUOUS SAFETY SAFETY WITH LOCKOUT 24VAC COMMON ACTIVATION BROWN ORANGE VIOLET WHITE RED BLACK 1 2 3 4 5 6 C26 R4 SW2 LED MAGNUM 4A SW1 RELAY R3 R5 R6 R7 R8 R28 RELAY MOTOR J5 J1 SIGNAL INPUT RED On Off WHITE Hold Open Off MAGNUM CONTROL BOARD CURRENT LIMIT BLACK RED BLACK TO TERMINAL #5 TO TERMINAL #5 Part # 10-3528 RS-12 Rocker Switch BLACK RED & BLACK CONTINUOUS SAFETY (OUTPUT FROM DOOR MOUNTED SWING-SIDE SENSOR) SAFETY WITH LOCKOUT (OUTPUT FROM OVERHEAD SWING-SIDE SENSOR) ACTIVATION (OUTPUT FROM SENSOR, REMOTE RECEIVER, PUSH PLATE, ETC.) FOR LEFT HAND OPERATORS, MIS-MATCH THE MOTOR WIRES, RED TO BLACK, BLACK TO RED. FOR RIGHT HAND OPERATORS, MATCH MOTOR WIRES, RED TO RED, BLACK TO BLACK. MOTOR FUSE P.N. 11-1236 FOR 710 ONLY Part #15-10682 DN 0552D BLACK #5 D10 CAPACITOR TRANSFORMER R2 STOP OPEN BCHK TDAS TDPG LCHK CLOSE 4 MAIN HARNESS PART # 22-10065 MOV3 F1 3 #6 GROUND GREEN F2 AC IN J4 J2 AUX PWR BLACK BLACK 2 TERMINAL BLOCK WHITE 120 VAC "HOT" ON/OFF ROCKER SWITCH P.N. 11-13185 O 1 F F DN0052 BLACK 120 VAC "NEUTRAL" MINIMUM 5 AMPERE SERVICE PER OPERATOR GENERAL WIRING DIAGRAM Magnum 4A Control Wiring and Adjustment Manual www.NabcoEntrances.com Rev. 11-04-15 Section 7d. GT-710-8310-8710 Single Door Wiring Diagrams (General) Wiring Diagrams (General) DN 0054D RED WHITE VIOLET ORANGE BROWN #5 #4 #3 #2 #1 24VAC NEUTRAL 24VAC HOT CONTINUOUS SAFETY SAFETY WITH LOCKOUT 24VAC COMMON ACTIVATION TERMINAL BLOCK D10 C26 CAPACITOR R3 R4 SW2 LED MAGNUM 4A SW1 RELAY 4 MAIN HARNESS PART # 22-10065 MOV3 TRANSFORMER 3 GREEN F2 J2 AC IN J4 R2 R5 R6 R7 R8 R28 CURRENT LIMIT STOP OPEN BCHK TDAS TDPG LCHK CLOSE O 12 F F BROWN ORANGE VIOLET WHITE RED BLACK GREEN WHITE BLACK RELAY MOTOR J5 J1 SIGNAL INPUT 1 2 3 4 5 6 RED BLACK MAGNUM CONTROL BOARD RED On Off WHITE Hold Open Off F2 MOV3 AC IN J4 J2 AUX PWR D10 C26 CAPACITOR TRANSFORMER R2 R4 SW2 LED MAGNUM 4A SW1 RELAY R3 R5 R6 R28 R7 R8 CURRENT LIMIT STOP OPEN BCHK TDAS TDPG LCHK CLOSE MOTOR J5 J1 SIGNAL INPUT RELAY RED BLACK TO TERMINAL #5 TO TERMINAL #5 Part # 10-3528 RS-12 Rocker Switch F1 4 BLACK GREEN BLACK WHITE F1 FOR LEFT HAND OPERATORS, MIS-MATCH THE MOTOR WIRES, RED TO BLACK, BLACK TO RED. 3 #6 GREEN SERVICE GROUND DN0054 WHITE 120 VAC "HOT" AUX PWR BLACK BLACK BLACK FOR RIGHT HAND OPERATORS, MATCH MOTOR WIRES, RED TO RED, BLACK TO BLACK. MOTOR FUSE P.N. 11-1236 FOR 710 ONLY O 12 F F GROUND BLACK 120 VAC "NEUTRAL" MINIMUM 5 AMPERE SERVICE PER OPERATOR ON/OFF ROCKER SWITCH P.N. 11-13185 RED & BLACK BLACK CONTINUOUS SAFETY (OUTPUT FROM DOOR MOUNTED SWING-SIDE SENSOR) SAFETY WITH LOCKOUT (OUTPUT FROM OVERHEAD SWING-SIDE SENSOR) ACTIVATION (OUTPUT FROM SENSOR, REMOTE RECEIVER, PUSH PLATE, ETC.) BLACK RED & BLACK DN 0054D www.NabcoEntrances.com Magnum 4A Control Wiring and Adjustment Manual Rev. 11-04-15 Part #15-10682 Section 7e. GT-710-8310-8710 (Simultaneous Pair) 7-23 7-24 GROUND MOV3 F1 D10 CAPACITOR TRANSFORMER R3 R4 SW2 LED R5 R6 BLACK RED WHITE VIOLET ORANGE BROWN #6 #5 #4 #3 #2 #1 R7 R8 R28 CURRENT LIMIT RELAY J1 WHITE VIOLET ORANGE BROWN BLACK RED 1 2 3 4 5 6 BLACK RED BLACK BLACK BLACK RED On Off WHITE Hold Open Off BLACK TO TERMINAL #5 TO TERMINAL #5 Part #10-3528 RS-12 Rocker Switch MOTOR FUSE P.N. 11-1236 FOR 710 ONLY FOR LEFT HAND OPERATORS. MIS-MATCH THE MOTOR WIRES, RED TO BLACK, BLACK TO RED. FOR RIGHT HAND OPERATORS MATCH MOTOR WIRES RED TO RED, BLACK TO BLACK. MINIMUM 5 AMPERE SERVICE PER OPERATOR CONTINUOUS SAFETY (OUTPUT FROM DOOR MOUNTED SWING-SIDE SENSOR) SAFETY WITH LOCKOUT (OUTPUT FROM OVERHEAD SWING-SIDE SENSOR) ACTIVATION (OUTPUT FROM SENSOR, REMOTE RECEIVER, PUSH PLATE, ETC.) Part #15-10682 24VAC NEUTRAL 24VAC HOT CONTINUOUS SAFETY SAFETY WITH LOCKOUT BLACK RED POWER HARNESS PART #11-13955 MAGNUM CONTROL BOARD MOTOR J5 SIGNAL INPUT 120 VAC “HOT” 120 VAC “NEUTRAL” SERVICE GROUND 24VAC COMMON ACTIVATION TERMINAL BLOCK MAGNUM 4A SW1 RELAY R2 STOP OPEN BCHK TDAS TDPG LCHK CLOSE 4 MAIN HARNESS PART #22-10065 F2 AC IN J4 J2 AUX PWR 3 GREEN WHITE BLACK BLACK O 12 F F DN 0846 GREEN BLACK WHITE GREEN Magnum 4A Control Wiring and Adjustment Manual www.NabcoEntrances.com Rev. 11-04-15 Section 7f. GT-710-8310-8710 (Simultaneous Pair w/One Magnum 4A Control) Wiring Diagrams (General) Wiring Diagrams (General) POWER SWITCH BLACK C26 CAPACITOR WHITE BLACK D10 TRANSFORMER RELA R2 R3 R4 MAGNUM 4A SW1 SW2 LED R5 R6 R R8 R28 CURRENT LIMIT STOP OPEN BCHK TDAS TDPG LCHK CLOSE 4 MOV3 F1 3 WHITE F2 AC IN 4 2 AUX PWR BLACK BLACK O 12 F F GREEN BLACK WHITE GREEN BLACK RED MAGNUM CONTROL BOARD MAIN HARNESS PART # 22-10065 RELA 1 MOTOR 5 SIGNAL INPUT BROWN ORANGE VIOLET WHITE RED BLACK MAGNUM CONTROL MOUNTING BRACKET FOR FOLDING DOORS BLACK 1 2 3 4 5 6 N.C. BREAK-OUT SWITCHES RED WHITE FOR LEFT HAND OPERATORS MIS-MATCH THE MOTOR WIRES RED TO BLACK BLACK T O RED. FOR RIGHT HAND OPERATORS MATCH MOTOR WIRES RED TO RED BLACK T O BLACK. MINIMUM 5 AMPERE SERVICE PER OPERATOR PART # 21-9934 300/400/500 HARNESS FOR MAGNUM BOARD 120 VAC "HOT" 120 VAC "NEUTRAL" SERVICE GROUND ON EXIT BLACK HOLD OPEN AUTO OFF GREEN 120 VAC BLUE WHITE BROWN RED ACUVISION HARNESS 22-11023 ACUSENSOR HARNESS 22-9184 WHITE GREEN RED BLACK ACUSENSOR HARNESS 22-9184 GREEN WHITE BLACK RED TRANSFORMER P/N 14-2101 ROCKER SWITCH 14-14362 DN 0691 FOLD SIDE ACUVISION 14-10823-01 APROACH SIDE ACUSENSOR 14-8902 FOLD SIDE ACUSENSOR 14-8902 SENSORS OR OTHER ACTIVATION DEVICES MUST USE NORMALL OPEN DR CONTACTS FOR TRIGGERING 2. NOTES: WIRES AT SENSOR CONNECTORS AND SWITCH CONNECTORS IN THIS DRAWING DO NOT REPRESENT THE ORDER OF THE WIRES AT THAT CONNECTOR. 1. www.NabcoEntrances.com Magnum 4A Control Wiring and Adjustment Manual Rev. 11-04-15 Part #15-10682 Section 7g. GT-1400 Single Fold with One Magnum 4A Control 7-25 GREEN F2 R2 LED R3 R4 SW2 LED MAGNUM 4A 4 C26 R5 R6 R7 R8 R5 R7 CURRENT LIMIT R6 R28 R8 R28 CURRENT LIMIT STOP OPENB CHK TDAS TDPG LCHK CLOSE 3 RELAY SW2 MAGNUM 4A SW1 RELAY R4 RED RELAY MOTOR J5 J1 SIGNAL INPUT BLACK BLACK BLACK MAIN HARNESS SIM-PAIR PART #22-10270 MAGNUM CONTROL MOUNTING BRACKET FOR FOLDING DOORS BLACK BLACK RED MAGNUM CONTROL BOARD RELAY J1 MOTOR J5 SIGNAL INPUT PART #21-9934 300/400/500 HARNESS FOR MAGNUM BOARD 120 VAC “HOT” 1 2 3 4 5 6 N.C. BREAK-OUT SWITCHES BLACK RED WHITE VIOLET ORANGE BROWN WHITE RED FOR LEFT HAND OPERATORS. MIS-MATCH THE MOTOR WIRES, RED TO BLACK, BLACK TO RED. FOR RIGHT HAND OPERATORS MATCH MOTOR WIRES RED TO RED, BLACK TO BLACK. 120 VAC ROCKER SWITCH 14-14362 GREEN BLACK HOLD OPEN AUTO OFF ON MINIMUM 5 AMPERE SERVICE PER OPERATOR TRANSFORMER 14-2101 BLUE WHITE BROWN RED WHITE GREEN RED BLACK ACUSENSOR HARNESS 22-9184 GREEN WHITE BLACK RED ACUSENSOR HARNESS 22-9184 DN 0693 FOLD SIDE ACUVISION 14-10823-01 APPROACH SIDE ACUSENSOR 14-8902 FOLD SIDE ACUSENSOR 14-8902 2. SENSORS OR OTHER ACTIVATION DEVICES MUST USE NORMALLY OPEN DRY CONTACTS FOR TRIGGERING 1. WIRES AT SENSOR CONNECTORS AND SWITCH CONNECTORS IN THIS DRAWING DO NOT REPRESENT THE ORDER OF THE WIRES AT THAT CONNECTOR. NOTES: Part #15-10682 BLACK WHITE D10 CAPACITOR TRANSFORMER C26 CAPACITOR SW1 R3 STOP OPENB CHK TDAS TDPG LCHK CLOSE O 12 F F MOV3 AC IN J4 J2 AUX PWR F1 D10 TRANSFORMER 4 BLACK MOV3 F1 3 WHITE F2 AC IN J4 J2 AUX PWR R2 BLACK BLACK O 12 F F GREEN BLACK 120 VAC “NEUTRAL” SERVICE GROUND EXIT 7-26 WHITE Magnum 4A Control Wiring and Adjustment Manual www.NabcoEntrances.com Rev. 11-04-15 Section 7h. GT-1400 Bi-Fold with Two Magnum 4A Controls Wiring Diagrams (General) Wiring Diagrams (General) POWER SWITCH C26 CAPACITOR WHITE BLACK D10 TRANSFORMER R2 R4 SW2 LED MAGNUM 4A SW1 RELAY R3 R5 R6 R28 R7 R8 CURRENT LIMIT STOP OPEN BCHK TDAS TDPG LCHK CLOSE 4 BLACK MOV3 F1 BLACK BLACK 3 WHITE F2 AC IN J4 J2 AUX PWR Y-HARNESS PART # 22-13952 O 12 F F GREEN BLACK WHITE GREEN BLACK MAGNUM CONTROL BOARD RED BLACK BLACK BLACK BROWN ORANGE VIOLET WHITE RED BLACK 1 2 3 4 5 6 N.C. BREAK-OUT SWITCHES RED WHITE FOR LEFT HAND OPERATORS, MIS-MATCH THE MOTOR WIRES, RED TO BLACK, BLACK TO RED. FOR RIGHT HAND OPERATORS, MATCH MOTOR WIRES, RED TO RED, BLACK TO BLACK. MINIMUM 5 AMPERE SERVICE PER OPERATOR MAGNUM CONTROL MOUNTING BRACKET FOR FOLDING DOORS BLACK RED PART # 21-9934 300/400/500 HARNESS FOR MAGNUM BOARD 120 VAC "HOT" MAIN HARNESS PART # 22-10065 RELAY MOTOR J5 J1 SIGNAL INPUT SERVICE GROUND 120 VAC "NEUTRAL" ON EXIT BLACK HOLD OPEN AUTO OFF GREEN 120 VAC BLUE WHITE BROWN RED ACUVISION HARNESS 22-11023 ACUSENSOR HARNESS 22-9184 WHITE GREEN RED BLACK ACUSENSOR HARNESS 22-9184 GREEN WHITE BLACK RED TRANSFORMER P/N 14-2101 ROCKER SWITCH 14-14362 DN 0692 FOLD SIDE ACUVISION 14-10823-01 APROACH SIDE ACUSENSOR 14-8902 FOLD SIDE ACUSENSOR 14-8902 SENSORS OR OTHER ACTIVATION DEVICES MUST USE NORMALLY OPEN DRY CONTACTS FOR TRIGGERING. 2. NOTES: WIRES AT SENSOR CONNECTORS AND SWITCH CONNECTORS IN THIS DRAWING DO NOT REPRESENT THE ORDER OF THE WIRES AT THAT CONNECTOR. 1. www.NabcoEntrances.com Magnum 4A Control Wiring and Adjustment Manual Rev. 11-04-15 Part #15-10682 Section 7i. GT-1400 Bi-Fold with One Magnum 4A Control 7-27 8-28 Black with white stripe Red Tan Brown Green Green Transformer Green F1 Capacitor REL AY DN 0055 TRANSFORMER Fuse 1: 0.5A 24 VAC F2 Fuse 2: 5A 120/240 MOV White J4 J2 AC IN J4 Black AUX PWR STOP SW1 3 White Black Blue Brown Green wires are 24 volt AC Green and can be used to power Green accessary devices, motion detectors, etc. Black Motor 12 Green Ground Screw & Cup Washer Black Black O F F Green Ground Screw & Cup Washer 220- 240 Volt 50- 60 Hz Brown (Hot) Service Green (Ground) Blue (Neutral) Spacer #148743 Screw #240010-01 Transformer #218754 Magnum 4A Control Wiring and Adjustment Manual www.NabcoEntrances.com Part #15-10682 Rev. 11-04-15 CHAPTER 8: Wiring Diagrams (Accessories) Section 8a. Transformer Installation and Wiring for 240 Volts 4 Wiring Diagrams (Accessories) www.NabcoEntrances.com Magnum 4A Control Wiring and Adjustment Manual Rev. 11-04-15 Part #15-10682 CHAPTER 9: Troubleshooting Trouble Possible Cause Operator does not function Fuse 1 (F1) may be blown. Fuse installed on Brake Module may be blown (except GT-710). No incoming power. J5 Motor circuit may not be properly connected. Current consumption overload. Motor may be blown. Safety circuit is activated. Door slams closed GT-710: Activation Circuit may not be properly connected. GT-710: Main speed on Hydraulic Closer needs adjustment. GT-300/400/500: Closing speed on Magnum control needs adjustment. Motor circuit may be open. Troubleshooting Action Replace Fuse. Test and Replace Fuse. Ensure 120 VAC incoming power is connected. XX GT-300/400/500: 1. Go to J5 Motor Feed. 2. Check connections to Pin (1) and Pin (2) and also both Motor Leads connected to brake module. 3. Replace motor if necessary. XX GT-710: 1. Go to J5 Motor Feed. 2. Check connections to Pin (1) and Pin (2) leading to Motor. 3. Replace motor if necessary. 1. Go to Terminal Block. 2. Check current consumption at Terminals 1 & 2. 3. If current draw exceeds 0.5 amps at 24 VAC, disconnect auxiliary devices such as sensors from Terminals 1 and 2 and install an alternate power supply such as a Transformer. Replace motor. XX Check to ensure Dip Switch (2) is set correctly. XX Ensure safety sensors are not activated. To signal a Door Open command activation devices must provide a Dry Switch closure across Terminals 5 and 6. Turn main speed adjustment on Hydraulic Closer clockwise to decrease closing speed. 1. Go to CLOSE Potentiometer. Operation should continue as soon as recycling is done. 2. Turn counterclockwise to decrease closing speed. 1. Go to J5 Motor Feed. 2. Check connections on Pin (1) and Pin (2). Latch Check may be set too high. XX GT-300/400/500: 1. Go to LCHK Potentiometer. 2. Turn counterclockwise to decrease speed. XX GT-710: 1. Adjust latch check speed on hydraulic closer. 2. Turn clockwise to decrease speed. 9-29 Magnum 4A Control Wiring and Adjustment Manual www.NabcoEntrances.com Part #15-10682 Trouble Door slams open. Rev. 11-04-15 Possible Cause Action Back Check may be set too high. XX GT-300/400/500: 1. Go to BCHK Potentiometer on Magnum 4A Control board. 2. Turn counterclockwise to decrease speed. XX GT-710: 1. Adjust Back Check speed on hydraulic closer. 2. Turn clockwise to decrease speed. GT-710: Back check magnet not in place. Operator may not be correctly preloaded. Current consumption overload. Fuse 1 (F1) or Fuse 2 (F2) blows when OPEN Potentiometer is activated. Motor spins when activated but door does not open. GT-300/400/500: motor connected backwards. Back Check adjustment on Magnum 4A has no effect. Door is not going into Back Check at 80 ° position. No Back Check. Door does not stay tightly closed. Pre-load operator by correctly installing arm on operator spindle per hardware installation manuals. 1. Go to Terminal Block. 2. Check current consumption at Terminals 1 & 2. 3. If power exceeds 0.5 amps at 24 VAC, disconnect auxiliary devices such as sensors from terminals 1 and 2 and install an alternate power supply such as a transformer. Reverse motor leads on motor. Motor/Operator coupling or spider coupling loose between motor and operator. 1. Remove motor and operator from Header. 2. Separate motor from operator. 3. Inspect couplings for looseness. GT-710: Back check resistance on Hydraulic closer set too high and motor cannot power door through back check to open position. Adjust the Back Check screw on the bottom of the header out one turn. XX Pre-load operator by correctly installing arm on operator spindle per Hardware Installation manuals. XX GT-710: Reposition Back Check magnet. Back Check switch may not be closing at correct position. Pre-load operator by correctly installing arm on operator spindle per Hardware Installation manuals. Preload may not be correct. Pre-load operator by correctly installing arm on operator spindle per hardware installation manuals. GT-710: Magnets on main sprocket not in correct position. GT-710: Closing spring tension on Hydraulic Closer may be too light. GT-710: Building stack pressure is excessive. 9-30 Reposition magnet back to its proper location. Align magnets per Hardware Installation manual. Adjust spring tension on Hydraulic Closer. Upgrade Operator Unit to GT-500 or install power close module. XX GT-300/400/500: Kit Part Number: 11-13140. XX GT-710 Swinger: Kit Part Number: 11-13141. Note: Please refer to section C-1 in Price Binder for more information. Troubleshooting www.NabcoEntrances.com Magnum 4A Control Wiring and Adjustment Manual Rev. 11-04-15 Trouble Safety Sensor does not function. Header mounted Swing Side Presence Sensor is activated by opening or closing door. Sensor, safety mats, holding beams, or all other accessories mounted on swing side of door do not function while door is moving. Sensor shows activation signal was sent, but door does not open. One sensor does not activate both doors on a simultaneous pair. Troubleshooting Part #15-10682 Possible Cause No power to sensor. Sensor may not be properly connected to Terminal Block. Action Check wiring on harness and power to sensor. 1. Go to Terminal Block. 2. Connect the output of sensor to: XX Header mounted sensor: • Terminals 5 (Red) and Terminal 4 (White). XX Door mounted sensor: • Terminals 5 (Red) and Terminal 3 (Violet). Dip Switch (2) Safety may be Off XX Sensors using N.O. Contacts, turn Dip Switch ON. instead of On or vise versa. XX Sensors using N.C. Contacts, turn Dip Switch OFF. Connection of Sensor to Terminal Block was to “Continuous Safety” not “Safety w/Lockout”. 1. Rewire Safety Sensor to “Safety w/Lockout”. 2. Go to Terminal Block. 3. Connect the output of the Sensor to Terminal (5) Red Wire and Terminal (4) White Wire. Sensor not properly connected activation circuit. Check wiring on harness. Connection of Sensor to Wiring harness was to “Safety w/Lockout” not “Continuous Safety”. Safety signal preventing door from opening. Sensor is not connected to both control boards. 1. Rewire Safety Sensor to “Continuous Safety”. 2. Go to Terminal Block. 3. Connect the output of the Sensor to Terminal (5) Red Wire and Terminal (3) Violet Wire. Correct cause of safety signal. Install simultaneous pair harness (P/N 22-9953). 9-31