INSTRUCTION GUIDE MULTI-POSITION STEM THIS INSTRUCTION GUIDE CONTAINS IMPORTANT INFORMATION. PLEASE READ CAREFULLY AND STORE IN A SAFE PLACE. The Specialized stem you have chosen is among the finest products available in cycling. This stem requires particular care for proper installation. WARNING! Please read the following instructions. Bicycle assembly is a complicated task, which requires training and experience. If you have any doubt regarding your mechanical ability and/or installation of this product, visit your Specialized Authorized Dealer. Specialized recommends that the stem be installed using a torque wrench, by a qualified mechanic. Failure to follow this warning may result in serious personal injury or death. Please read the following warnings. Failure to follow the warnings in this instruction guide may result in a catastrophic failure of the stem, handlebar or steerer tube, resulting in serious personal injury or death. This phrase may not be repeated in connection with each and every warning. PREPARATION Inspect the fork and stem to ensure that there are no burrs or sharp edges that can damage the surfaces in contact with each other. Remove any burrs or sharp edges using fine grit sandpaper. All edges of the stem in contact with the steerer tube should be rounded out to eliminate any stress points. WARNING! Burrs and sharp edges can damage the carbon and alloy surfaces of the components. Any deep scratches or gouges in the stem, fork or handlebar can weaken the components. The Specialized multi-position stem has near-continuous surface area, which provides a very high amount of contact with the steerer tube to help to evenly distribute loads. 1 Full contact with steerer tube Large hole, limited surface area 2 48mm 28mm SPECIALIZED STEMS WITH SHIM NON-SPECIALIZED STEMS WITH LARGE STEERER TUBE HOLE 23.6mm The Specialized multi-position stem offers a variety of stem angles and lengths. Each stem has the choice of a 0°, 2° or 4° shim between the stem and the steerer tube. For example, a 12° stem has the option of a 0° shim (+/- 12°), a 2° shim (+/-10° or +/-14°), or a 4° shim (+/-8° or +/-16°). Choose the desired stem length and angle, then fine-tune the position with the desired shim angle and shim position. STEM DESCRIPTION 0° SHIM ANGLE 2° SHIM ANGLE 4° SHIM ANGLE STEM LENGTHS S-Works CLP Multi Stem, 4° +/- 4° +/- 2° or +/- 6° 0° or +/- 8° 75/90/100/110/120/130/140 S-Works CLP Multi Stem, 12° +/- 12° +/- 10° or +/- 14° +/- 8° or +/- 16° 75/90/100/110/120/130/140 S-Works CLP Multi Stem, 17° +/- 17° +/- 15° or +/- 19° +/- 13° or +/- 21° 75/90/100/110/120/130/140 Pro CLP Multi Stem, 12° +/- 12° +/- 10° or +/- 14° +/- 8° or +/- 16° 75/90/100/110/120/130 Pro CLP Multi Stem, 17° +/- 17° +/- 15° or +/- 19° +/- 13° or +/- 21° 75/90/100/110/120/130 Comp Multi Stem, 12° +/- 12° +/- 10° or +/- 14° +/- 8° or +/- 16° 90/100/110/120/130 Comp Multi Stem, 17° +/- 17° +/- 15° or +/- 19° +/- 13° or +/- 21° 90/100/110/120/130 Comp Multi Stem, 24° +/- 24° +/- 22° or +/- 26° +/- 20° or +/- 28° 90/100/110/120/130 Pro-Set Mtn Stem, 12° +/- 12° +/- 10° or +/- 14° +/- 8° or +/- 16° 60/75/90/105 4° STEM, + AND - POSITIONS ° +8 ° °= +4 ° = +6 ° +2 = +3 0° = +2° -2° = 0° -4° = -2° +2° -4° 0° = ° -2° = -6 ° -4° = -8 ° +16 ° ° = +14 +4 ° = +12° +2 ° = 10° 0 =+ ° ° -2 ° = +8 -4 75 110 0 10 0 14 0 13 0 12 10 1 0 10 0 9 0 14 0 13 0 12 75 90 tem 4° S 12° STEM, + AND - POSITIONS 0° ° +4° = -8 ° +2° = -10 0° = -12° -2° = -14° -4° = -16° 12° m Ste Page 1 of 2 75 11 10 0 9 0 0 0 14 0 0 1° +2 9° ° = +1 ° +4 2° = +17 ° + ° = +15 ° 0 = 13 ° -2 ° = + -4 13 12 110 10 75 90 0 0 6° +2 4° ° = +2 2° +2 ° = = +2 0° 0 ° +2 -2 ° = -4 +4 °= 13 12 24° STEM, + AND - POSITIONS +2 8° 17° STEM, + AND - POSITIONS 0 0° 17° m Ste 0° +4° = -13° +2° = -15° 0° = -17° -2° = -19° -4° = -21° +4° = -20° +2° = -22° 0° = -24 -2° = -2 ° -4° = -2 6° 8° tem S 24° NOTE: Each Specialized multi-position stem can be inverted into a positive or negative position, as shown in the above table and illustrations. The angled shim must ALWAYS be placed with the lip on the bottom of the stem’s steerer tube clamp, as shown in the illustrations. INSTALLATION If the fork has a carbon steerer tube, install the Specialized Long Expander Plug (Fig. 2) in the top of the fork’s steerer tube. Recommended torque is 80 in-lbf (9.0 N*m). WARNING! Carbon fiber steerer tubes require the use of the Long Expander Plug assembly supplied with the fork (Fig. 2). Do not use a star nut, as it can damage the inside surface of the steerer tube. Damage to the steerer tube can result in failure, causing serious personal injury or death. 1. Install the fork and headset according to the fork manufacturer’s instructions. 3 3mm LONG EXPANDER PLUG SPACERS ABOVE STEM SPACERS BELOW STEM LONG EXPANDER PLUG 40mm max Head 2. Install the headset spacers and the stem. Unless Tube the desired stem height is already determined, it is recommended that the initial installation of the fork be done with the maximum allowed stack height (40mm) to allow the greatest range of adjustability. Spacers can be placed above or below the stem to adjust your position. Once a more precise stem height is determined, make a second cut to eliminate any spacers that have been placed above the stem to achieve the desired position. Head Tube 4 WARNING! Do not install more than 40mm (1.5”) stack height of headset spacers (Fig. 3). Exceeding this limit can compromise the strength of the steerer tube. WARNING! Do not permanently place stem spacers above the stem (Fig. 3). Placing spacers above the stem defeats the purpose of the expander plug’s ability to support the steerer tube and stem. NOTE: For carbon steerer tubes, do not apply grease to the interface between the stem and the steerer tube. 3. Install the stem and the top preload cap. CLP Faceplate clip NOTE: Always place the shim with the lip underneath the steerer tube clamp, and with the shim slot in line with the steerer tube clamp slot. NOTE: Use an offset top cap, with the top cap hole located to match the position of the shim, so that the top cap hole is in line with the steerer tube plug threads. WARNING! Do not twist the stem onto the carbon steerer tube. This can result in damage to the composite surface, which can render the fork unsafe. 4. Install the handlebar, followed by the CLP faceplate (Fig. 4). The CLP faceplate is designed to clip onto the body of the stem, so that the faceplate and bolts can be assembled without having to hold the handlebar and faceplate in place. WARNING! Do not attempt to remove the clip from the faceplate. The clip and faceplate are permanently bonded to each other. Any attempt to remove the clip will result in a broken faceplate and void the warranty. 5. Tighten the stem’s upper and lower faceplate bolts in an alternating criss-cross pattern. Increase the torque in 5 in-lbf (0.56 N*m) increments, up to the recommended torque of 40 in-lbf (4.5 N*m). 6. Adjust the headset to eliminate any free play, make sure that the fork still rotates freely. 7. Align the stem with the fork. 8. Tighten the stem’s upper and lower steerer clamp bolts in an alternating pattern. Increase the torque in 5 in-lbf (0.56 N*m) increments, up to the recommended torque of 40 in-lbf (4.5 N*m). WARRANTY For the complete warranty provisions, please refer to the www.specialized.com. SPECIALIZED BICYCLE COMPONENTS 15130 Concord Circle, Morgan Hill, CA 95037 (408) 779-6229 Page 2 of 2 Please note all instructions are subject to change for improvement without notice. Please visit www.specialized.com for periodic tech updates. IG0383 Rev.A, August 2011