CENTRAL INSTITUTE OF PLASTICS ENGINEERING AND TECHNOLOGY (CIPET) (Ministry of Chemicals and Fertilizers), (Govt. of India) Guindy, Chennai - 600 032) CAD/CAM/CAE Software Training Programmes in CIPET, Chennai (with effect from MAY 9TH, 2016) AutoCAD - MECHANICAL - Free Training* (A) PLACEMENT ASSURED CAD/CAM/CAE PROGRAMMES** (With applied conditions) (WITH STIPEND) [For Degree / Diploma Holders of Mechanical Stream] (i) INTEGRATED ENGINEERING SOFTWARE PROGRAMME ON AUTOMOBILE & AEROSPACE PRODUCT DEVELOPMENT WITH CAD/CAM/CAE (Course code: IES - PAAP -CAD) (7 softwares - Proe, ug, catia, ansys, hyperworks, ls-dyna & Moldflow PLUS AutoCAD) Eligibility: B.E/B.Tech/M.E/M.Tech in Mech./Prodn/Auto/Aero/Polymer/Plastics/Tool /Die Making or equivalent Course Fee Duration Stipend : Rs.90000 + Service Tax : 6 months (ii) MASTERS PROGRAMME IN PRODUCT DEVELOPMENT WITH CAD/CAM/CAE Course code: MPPD-CAD (5 software - Proe, ug, catia + any two from ansys, hyperworks, ls-dyna & Moldflow PLUS AutoCAD) Eligibility: Diploma / Degree in Mechanical / Production /Polymer/Auto mobile/Aeronautical/Tool engineering or equivalent. Course Fee Duration : Rs.75000/- + Service Tax : 5 months Stipend : Rs. 5000/- p.m during training for 5 months : Rs. 5000/- p.m during training for 6 months 5% Discount on Course Fee for the candidates having 7.5CGPA or 70% aggregate in Degree or PG Degree or Diploma Date of written test / interview: Every Monday Course commencement : Next Monday Written test cum Interview : Rs. 250/- by cash or DD in favour of CIPET, Chennai Telephonic Interview : DD for Rs.250/- in favour of CIPET, Chennai is to be sent by post. Note: Resume and scanned copies are to be sent by e-mail for Telephonic interview *ON REGISTRATION FOR PRO-E, CATIA OR UNIGRAPHICS. **PLACEMENT IS PROVIDED IN PRIVATE INDUSTRIES, FAILING WHICH, PLACEMENT OPPORTUNITY WILL BE GIVEN TO PERFORM IN CIPET - CHENNAI ON CONTRACT BASIS TO GET EXPERIENCE & EXPOSURE WITH APPLIED CONDITIONS) COURSE CONTENTS for (i) COURSE CONTENTS for (ii) (7 softwares) (5 softwares) MODULE- I (ALL software) MODULE- I (ALL software) (Pro-E, UG & CATIA)] As per given in (B) Sl. No.2.1, 2.2, 2.3 and Sl. No. 4.1, 4.2, 4.3, 4.4, 4.5 &4.6 (Pro-E, UG & CATIA) As per given in (B) Sl. No.2.1, 2.2, 2.3 plus Sl. No. 4.1, 4.2, 4.3, 4.4, 4.5 &4.6 MODULE -II (ALL software) (Ansys, Hyperworks, LS-DYNA & Moldflow) MODULE -II (Any TWO software) Ansys/Hyperworks/LS-DYNA/Moldflow MODULE –III (Project Work) MODULE –III (Project Work) MODULE -IV (Theory Classes) MODULE -IV (Theory Classes) Plastics Product & Mould Design, Jigs&Fixtures, Sheet Plastics Product & Mould Design, Jigs & Fixtures, Sheet Metal, CNC, CBT, Rapid Prototyping and Reverse Metal, CNC, CBT, Rapid Prototyping and Reverse Engineering. Engineering. Course Highlights →Balanced Theory & Practical Classes →Product Development Concepts → Personality Development Programme → Certificate awarded by CIPET (B) JOB ASSISTED PROGRAMMES [DIRECT ADMISSION ON ALL MONDAYS] [For Polytechnic / Engg. College students / Diploma & Degree Holders of Mechanical Stream] CONCESSION IN COURSE FEE for (B)- CHOOSE ANY ONE (JOB ORIENTED PROGRAMMES - From Sl. No.1 to 4 & 6) SC/ST/Physically Challenged BC/MBC/OBC OC with 7.5CGPA or 70 % aggregate in Degree or PG Degree or Diploma Freshers (Diploma Holders / Engineers) Women Students (Colleges/Polytechnics) & Alumni of CIPET CIPET Students/Trainees of Long Term Course (LTC) : 30% : 20% : 10% : 20% : 30% : 30% : 60% SHIFT TIMINGS PLACEMENT ASSURED PROGRAMMES (I, II, III & IV) (Monday to Friday) 6:00 A.M to 2:00 P.M 09:00 A.M to 05:00 P.M 1:00 P.M to 9:00 P.M JOB ASSISTED PROGRAMMES (Sl. No.1 to 4 &6) (Monday to Saturday) 09:00 A.M to 01:00 A.M 01:00 P.M to 05:00 P.M 05:00 P.M to 09:00 P.M 09:00 A.M to 05:00 P.M 09:00 A.M to 09:00 P.M NO. OF WORKING HOURS 4 Hours 4 Hours 4 Hours 8 Hours 12 Hours 8 Hours 8 Hours 1. CAD PROGRAMMES 1.1 CAD USING UNIGRAPHICS Fee: Rs 12,000/- + Service Tax Duration: 100 hrs Modeling: Introduction, Sketch, Curve, Curve Operations, Form Feature, Feature Operation, Transform. Assembly: Assembly of Components, Exploded Views, Sequencing, Context Control, Cloning and Component arrays editing, Top Down Assembly. Drafting: Drawing sheets, Views, Dimensioning, Annotations, Symbols, Tabular note and Part list. 1.2 CAD USING PRO/E Fee: Rs 12,000/-+ Service Tax Duration: 100 hrs Part Modeling: Introduction, Sketch, Base features, datum features, sections in sketch based features, Edit feature, engineering features, construction features, advanced features, tweak feature, UDFs & Group, Relation & family Table, Resolving feature failures Pro/Assembly: Creating Assemblies, placing, pattening, packaging, freeform Manipulation of components, Top Down Assemblies, Exploded view. Pro/Detail: Drafting basics, creating a Drawing with Model views, Dimensioning & Detailing, Tables & BOM Balloons 1.3 CAD USING CATIA Fee: Rs 12,000/-+ Service Tax Duration: 100 hrs 3 D Part Modeling: Introduction to GUI, Sketcher, Constraints, sketch-based features, Dress up features, Transformation features, Associating bodies with Boolean Operations, Reference Elements, Modifying Features. Assembly Design: Creating assembly, Manipulating components in assembly, Assembly constraints, Exploded view, Clash checking, Assembly features, Scene creation, Using Mechanical Standard parts, Top Down Assembly. Drafting: Generative Drafting, Interactive Drafting, Creating Views, Sections, BOM Generation. 2. CAD/CAM PROGRAMMES 2.1 CAD/CAM USING UNIGRAPHICS Fee: Rs 19,000/-+ Service Tax Duration: 200 hrs Modeling: Introduction, Sketch, Curve, Curve Operations, Form Feature, Feature Operation, Transform. Assembly: Assembly of Components, Exploded Views, Sequencing, Context Control and Cloning and Component arrays editing, Top Down Assembly. Drafting: Drawing sheets, Views, Dimensioning, Annotations, Symbols, Tabular note and Part list. Direct Modeling Free form feature: Sheets from points, Making sheets from variable cross sections, Bridging, Offsetting, Filleting & Trimming sheets Sheet Metal feature: Tab, Flange, Break corner, closed corner, Normal cutout, Jog, Bend, Dimple, Bead, Unbend, Rebend, Edge rib, flat solid. Manufacturing: Model Creation, Tool Selection, Geometry Definition, Machining Methods, Planer Milling and Contour milling Operations and Post Processing. 2.2 CAD/CAM USING PRO/E Fee: Rs 19,000/-+ Service Tax Duration: 200 hrs Part Modeling: Introduction, Sketch, Base features, datum features, sections in sketch based features, Edit feature, Engineering features, Construction features, Advanced features, Tweak feature, UDFs & Group, Relation & family Table, Resolving feature failures Pro/Assembly: Creating Assemblies, placing, patterning, packaging, freeform Manipulation of components, Top Down Assemblies, Exploded view. Pro/Detail: Drafting basics, creating a Drawing with Model views, Dimensioning & Detailing, Tables & BOM Balloons Pro/Surface: Creating a Surface Feature, Trimming Quilts, Flattening & Bending, Creating Solid Geometry Using Quilt, Freeform Surfaces, Boundary, Conic surface and N-sided patch, style tools Pro/ Sheetmetal: Introduction creates conversion, wall, rip, cut, form, flatten form, notch punch, and bend, unbend, bend back, corner relief, deform, edge bend. Pro/Mold design: Introduction, Reference & work pieces, Mold Parting surfaces, Mold volumes, Extracting Mold components, split components. Pro/NC: Manufacturing Process & Parameters, Tooling, NC sequence-Milling & Lathe-turning, CL Data, NC sequence Definition, Creation of CL Data File, NC Post Processing. 2.3 CAD/CAM USING CATIA Fee: Rs 19,000/-+ Service Tax Duration: 200 hrs Part Modeling: Introduction to GUI, Sketcher, Constraints, sketch-based features, Dress up features, Transformation features, Associating bodies with Boolean Operations, Reference Elements, Modifying Features. Assembly Design: Creating assembly, Manipulating components in assembly, Assembly constraints, Exploded view, Clash checking, Assembly features, Scene creation, Using Mechanical Standard parts, Top Down Assembly. Drafting: Generative Drafting, Interactive Drafting, Creating Views, Sections, BOM Generation. Surface Design: Wire frame geometry creation, Basic surface, Operations on surface, advanced surface, Surface based features in Part design. Sheet metal: Introduction, Sheet Metal Parameters, Creating the Side Walls, Cutout, Automatic Bends. Mold Design: Core cavity separation, Basic mold design. Manufacturing: Basic Tasks, Part operations, Programs & Processes, Managing Manufacturing Entities, Verification, Simulation and NC Code generation. 3. CAE PROGRAMMES 3.1 CAE USING HYPERWORKS Fee: Rs 17,000/-+ Service Tax Duration: 160 hrs Hypermesh: Basic modeling, Geometry cleanup, Organizing the model with collectors, Extracting mid surfaces & simplifying, Selecting the user Profiles, Project, Numbering, Mask, Normals, Interactive surface meshing, Element density, Algorithms, Checking element quality. Introduction to solid meshing: Solid panels, Drag, spin, Line drag, element offset, linear solid. Optistruct- Linear Static Analysis, Thermal Analysis, Modal Analysis, Harmonic Analysis, Inertia Relief Analysis. Optimization- Topology, optimization for solid problems, Optimization for stress problems. Hypermorph- morph volumes, Morph to geometry, freehand morph, morph options Hypergraph, hyperview, Batch mesher. 3.2 CAE USING ANSYS Fee: Rs 17,000/-+ Service Tax Duration: 160 hrs Introduction to FEA & ANSYS: GUI, Basics & general analysis procedure. Modeling: Creating Solid model, Finite element modeling and importing models, Select Entities and Component manager. Meshing: Quad and Tetrahedron mesh, Volumes, Areas, Line meshing. Free and mapped meshing, check mesh. Structural Analysis: Static, Modal, Harmonic, Spectrum, p-method, Nonlinear & Transient analysis. Thermal Analysis: Steady state thermal analysis. ANSYS Workbench: Simulation, CFX Mesh, Engineering Data sheet and FE modeler. Report generation. 3.3 CAE USING LS-DYNA Fees: Rs. 17,000/-+ Service Tax Duration: 100 hrs Theory: Introduction to basic concepts of FEA, Contact Analysis, Linear and Non-Linear analysis. FEA Terminologies used in LS-Dyna: ALE, SPH. Analysis: Larger Deflection Dynamics, Crash Analysis, Occupant Safety, Impact Analysis and Failure Analysis. Post Processing-using Hyperview. Prerequisite: knowledge of FEA and Hypermesh 8.0. 3.4 CAE USING MOLDFLOW Fees: Rs 17,000/-+ Service Tax Duration: 100 hrs Introduction to CAE: Basics of Plastics Product Design, Moldflow Modeling, Mesh Creation, Mesh Checking, Surface repair tools, Creating Feed system and cooling system. Meshing Tools: create Node, curves, regions, move/copy, nodal mesh tools, edge mesh tools & check mesh diagnostics Modules: Mid plane, Fusion and 3D Solid. Analysis: Gate location, Fill, Flow, Cool, Pack, Warp, Shrinkage, molding window, Case Study. Pre-requisite: Plastics & Mold knowledge. 3.5 CAE USING PRO-MECHANICA Fees: Rs 17,000/-+ Service Tax Duration: 100 hrs Syllabus of CAD Using Pro/E Plus Pro/Mechanica Basic Mechanica: Static Structural Analysis, Modal Analysis, Buckling and Steady state Thermal. Advanced Mechanica: Vibrational Analysis, Dynamic and Time involving Analysis. Post-Processing Using Pro/E. 4. MOLD PROGRAMMES 4.1UNIGRAPHICS MOLD WIZARD Fees: Rs 12,000/-+ Service Tax Duration: 80 hrs Refreshing the part modeling, assembly and drafting. Mold wizard: Loading Product, Family Mould, Shrinkage, Work piece, Layout, Mould Tools, Parting, Mould Base, Standard Parts, Slider lifter, Ejector pin, Runner, Gate, Cooling, Insert, Electrode, Mold trim, Bill of material, Mould Drawing. Prerequisite: Unigraphics & Mold Design Knowledge 4.2 CAD USING UNIGRAPHICS WITH MOLD WIZARD Fees: Rs 17,000/-+ Service Tax Duration: 160 hrs Syllabus of CAD Using Unigraphics Mold wizard: Loading Product, Family Mould, Shrinkage, Work piece, Layout, Mould Tools, Parting, Mould Base, Standard Parts, Slider lifter, Ejector pin, Runner, Gate, Cooling, Insert, Electrode, Mold trim, Bill of material, Mould Drawing. Prerequisite: Mold Design Knowledge. 4.3 CAD/CAM USING UNIGRAPHICS WITH MOLD WIZARD Fees: Rs 25,000/-+ Service Tax Duration: 260 hrs Syllabus of CAD/CAM Using Unigraphics Mold wizard: Loading Product, Family Mould, Shrinkage, Work piece, Layout, Mould Tools, Parting, Mould Base, Standard Parts, Slider lifter, Ejector pin, Runner, Gate, Cooling, Insert, Electrode, Mold trim, Bill of material, Mould Drawing. Prerequisite: Mold Design Knowledge. 4.4 PRO/MOLD Fees: Rs 12,000/-+ Service Tax Duration: 80 hrs Refreshing the part modeling, assembly and drafting. Pro/Moldesign: Introduction, Mold design sequence, Reference & work pieces, Draft Checking, Applying Shrinkage, Creation Of Parting Surface, Splitting to Volume, Runner & Waterlines, Molding, Mold Opening Process, Mold Layout, Injection Molding Machine, Catalogs. Prerequisite: Pro/E & Mold Design Knowledge. 4.5 CAD USING PRO/E WITH PROMOLD Fees: Rs 17,000/-+ Service Tax Duration: 160 hrs Syllabus of CAD Using Pro-E Pro/Mold: Introduction, Mold design sequence, Reference & work pieces, Draft Checking, Applying Shrinkage, Creation Of Parting Surface, Splitting to Volume, Runner & Waterlines, Molding, Mold Opening Process, Mold Layout, Injection Molding Machine, Catalogs Prerequisite: Mold Design Knowledge. 4.6 CAD/CAM USING PRO/E WITH PROMOLD Fees: Rs 25,000/-+ Service Tax Duration: 260 hrs Syllabus of CAD/CAM Using Pro-E Pro/Mold: Introduction, Mold design sequence, Reference & work pieces, Draft Checking, Applying Shrinkage, Creation Of Parting Surface, Splitting to Volume, Runner & Waterlines, Molding, Mold Opening Process, Mold Layout, Injection Molding Machine, Catalogs Prerequisite: Mold Design Knowledge. 5. MULTI software PROGRAMMES - (20% concession on course fee) Selection of More than one Programme from Sl. No 1 to 4 6. SPECIAL PROGRAMME 6.1 CAD/CAM USING CATIA WITH REVERSE ENGINEERING Fee: Rs 25000/-+ Service Tax Duration: 260 hrs Part Modeling: Introduction to GUI, Sketcher, Constraints, sketch-based features, Dress up features, Transformation features, Associating bodies with Boolean Operations, Reference Elements, Modifying Features. Assembly Design: Creating assembly, Manipulating components in assembly, Assembly constraints, Exploded view, Clash checking, Assembly features, Scene creation, Using Mechanical Standard parts, Top Down Assembly. Drafting: Generative Drafting, Interactive Drafting, Creating Views, Sections, and BOM Generation. Surface Design: Wire frame geometry creation, Basic surface, Operations on surface, advanced surface, Surface based features in Part design. Sheet metal: Introduction, Sheet Metal Parameters, Creating the Side Walls, Cutout, Automatic Bends. Mold Design: Core cavity separation, Basic mold design. Manufacturing: Basic Tasks, Part operations, Programs & Processes, Managing Manufacturing Entities, Verification, Simulation and NC Code generation. Reverse Engineering: Basics concept, theoretical method of reverse engineering, Training on conventional measuring method, training on CMM, digitized shape editor, generative shape design, Quick surface reconstruction, free style, and project work. 7. Tailor Made Programmes CORPORATE Personnel on 'CAD/CAM/CAE Softwares’ # Course Fee, Duration, Period, Syllabus will be decided on mutual discussion #Conditions apply 8.1 PLACEMENT ASSISTED CNC Programmes 8.1.1 PROGRAMMING & MACHINING CASE STUDIES ON CNC EDM, CNC WIRECUT, CNC MILLING & CNC LATHE Fee: Rs 30000/-+ Service Tax Duration: 240 hrs Introduction, Basics of NC &CNC machines, Problems with conventional NC, Advantages of CNC, Tooling, Selection of cutting parameter. CNC MILLING : Operating principle of CNC Milling, Contour approach & Departure, Path functions, M codes & G codes, Cycles, Taking reference system, Setting datum reference without 3D touch probe, Sub programming & Section repeats, ISO Programming, M-Functions, Practice exercises. CNC LATHE : Operating principle of CNC Lathe, Speed &Feed Selections, M codes & G codes, Part programming, Tool offset, Nose radius compensation, Work locating methods and devices, Application of CNC Lathe, Practice exercises. CNC EDM: CNC EDM Principle, Familiarization with machine & control system, Various programme, Contour programme, Contour with Tangential, Machining parameters, Spherical Machining, Command programme, Machining practices. CNC WIRECUT EDM: Concept of Wire cut CNC EDM , Machine tool, Dielectric supply, Part programming, Wire electrode selection, Flushing, Setting up and Operation, wire feed rate, dielectric flow rate, pulse ON & pulse OFF time, Wire tension and speed rate, current/ voltage setting , Machining practices. 8.2. JOB ORIENTED CNC Programmes CONCESSION IN COURSE FEE for - CHOOSE ANY ONE (JOB ORIENTED PROGRAMMES - From Sl. No.8.2.1 to 8.2.6) SC/ST/Physically Challenged BC/MBC/OBC Fresh Diploma Holders / Engineers Women Students (Colleges/Polytechnics) & Alumni of CIPET CIPET Students/Trainees of Long Term Course (LTC) : 15% : 10% : 10% : 15% : 20% : 50% 8.2.1 PROGRAMMING & MACHINING CASE STUDIES ON CNC EDM, CNC WIRECUT Fee: Rs 15000/-+ Service Tax Duration: 80 hrs Introduction, Basics of NC &CNC machines, Problems with conventional NC, Advantages of CNC, Tooling, Selection of cutting parameter. CNC EDM: CNC EDM Principle, Familiarization with machine & control system, Various programme, Contour programme, Contour with Tangential, Machining parameters, Spherical Machining, Command programme, Machining practices. CNC WIRECUT EDM: Concept of Wire cut CNC EDM , Machine tool, Dielectric supply, Part programming, Wire electrode selection, Flushing, Setting up and Operation, wire feed rate, dielectric flow rate, pulse ON & pulse OFF time, Wire tension and speed rate, current/ voltage setting , Machining practices. 8.2.2 PROGRAMMING & MACHINING CASE STUDIES ON CNC MILLING & CNC LATHE Fee: Rs 14000/-+ Service Tax Duration: 120hrs Introduction, Basics of NC &CNC machines, Problems with conventional NC, Advantages of CNC. CNC MILLING : Operating principle of CNC Milling, Contour approach & Departure, Path functions, M codes & G codes, Cycles, Taking reference system, Setting datum reference without 3D touch probe, Sub programming & Section repeats, ISO Programming, M-Functions, Practice exercises. CNC LATHE : Operating principle of CNC Lathe, Speed &Feed Selections, M codes & G codes, Part programming, Tool offset, Nose radius compensation, Work locating methods and devices, Application of CNC Lathe, Practice exercises 8.2.3 PROGRAMMING & MACHINING CASE STUDIES ON CNC EDM Fee: Rs 8000/-+ Service Tax Duration: 40 hrs Introduction, Basics of NC &CNC machines, Problems with conventional NC, Advantages of CNC, Tooling, Selection of cutting parameter. CNC EDM Principle, Familiarization with machine & control system, Various programme, Contour programme, Contour with Tangential, Machining parameters, Spherical Machining, Command programme, Machining practices. 8.2.4 PROGRAMMING & MACHINING CASE STUDIES ON CNC WIRECUT Fee: Rs 10000/-+ Service Tax Duration: 40 hrs Introduction, Basics of NC &CNC machines, Problems with conventional NC, Advantages of CNC, Tooling, Selection of cutting parameter. Concept of Wire cut CNC EDM , Machine tool, Dielectric supply, Part programming, Wire electrode selection, Flushing, Setting up and Operation, wire feed rate, dielectric flow rate, pulse ON & pulse OFF time, Wire tension and speed rate, current/ voltage setting , Machining practices. 8.2.5 PROGRAMMING & MACHINING CASE STUDIES ON CNC MILLING Fee: Rs 8000/-+ Service Tax Duration: 80 hrs Introduction to NC and CNC , Operating principle of CNC Milling, Contour approach & Departure, Path functions, M codes & G codes, Cycles, Taking reference system, Setting datum reference without 3D touch probe, Sub-programming & Section repeats, ISO Programming, M-Functions, Practice exercises. 8.2.6 PROGRAMMING & MACHINING CASE STUDIES ON CNC LATHE Fee: Rs 8000/-+ Service Tax Duration: 80 hrs Introduction to NC and CNC, Operating principle of CNC Lathe, Speed &Feed Selections, M codes & G codes, Part programming, Tool offset, Nose radius compensation, Work locating methods and devices, Application of CNC Lathe, Practice exercises. 9. MOULD MAKING PROGRAMMES 9.1. Modern Mould Manufacturing Techniques Fee: Rs 4000/-+ Service Tax Introduction to Mould Material and Heat Treatment Technology, Development in CNC Machine Tools, Cutting Tools and CAD/CAM/CAE. 10. PLASTICS PRODUCT & MOULD DESIGN PROGRAMMES 10.1 WEEK-END PROGRAMMES - Title: Plastics Product & Mould Design Course Fee: Rs. 25000/- per candidate Duration: 3 months [12 weeks - (192 Hrs -Saturdays & Sundays - 8 hrs/day)] (Note: No concession on Course fee) I. Product Design Steps to product design – Quality and Economy – Aesthetic property – Tooling aspects on Product Design – Process variables Vs Product Design – Product Design Case Studies. II. Plastics Mould Design Basic concepts of Mould Design – Selection of moulding machine – Lay-out of cavities/runners -Runner – Gate Use of Standard Mould Base – Mould Design checklist. Injection Mould Design: Two plates – Three plates – Split – Internal undercut – Automatic Unscrewing – Feed system – Parting surface – Cooling - Ejection Compression Mould Design: Types of Compression Moulds – Open flash moulds – Positive moulds – Semipositive -moulds – Displacement moulds – Types of loading champers – Bulk factor – Calculation of pressure pad sizes – Heating system –Types of heaters- heat losses of the mould – Power required for heating the mould – Calculation of heater capacity. Transfer Mould Design: Types of Transfer Moulds –Advantages of Transfer Mould over compression moulds – Design of sprue, runner and Gate-transfer pot Calculation. III. Plastics Materials Thermoplastics Materials Source of raw materials – Types – Properties and Applications of commodity plastics, Engineering plastics – General introduction regarding – structure Vs properties – processing behavior – Applications of polymer blends and alloys. Thermoset Plastics Materials Source of raw materials – types – General introduction regarding – structure Vs properties – processing behavior – Applications of specialty plastics – Compounding – Identification of plastics – Simple test methods. IV. Plastics Conversion Process Introduction – Types of Injection Moulding Machine – Machine specification: Types of nozzles- Moulding cycle – Process variables – Cylinder – Temperature – Effect of shear and orientations-Types of locking system – Semi and Fully automatic moulds operations – Mould clamping – Effect of processing variables on end product – Shrinkage and Quality control – Trouble shooting – Introduction on Advanced Processing Techniques – Operator Safety. Compression and Transfer Moulding: Fundamental Principles – Types of Compression and Transfer Moulding Process – Bulk Factor – Mould temperature control – Flow properties – cure time - Moulding pressure – press tonnage setting moulding condition for a particular job – pelleting – defects – causes and remedies – operator safety and routine quality control. General introduction on Extrusion, Blow Moulding, Rotomoulding and Vacuum forming. V. Mould Making Technology Tool Room machinery – Conventional and special machines – specifications – machining operations and accuracy – accessories- mould surface temperature and texturing. Hot chrome plating – Surface finish – mould polishing – mould repair and maintenance – Machine hour rate- mould cost estimation. Types of steels used for mould making – Core, Cavity, and other parts – non -ferrous materials used for mould making – different stages for mould manufacture – Heat treatment – Mould life – Assembly and inspection of moulds. – Advantages of standard Mould Base – Introduction to process planning – estimation of machining time – general introduction on CNC machine. Mode of Payment 1. Cash at Accounts Section in Cash Counter, CIPET, Chennai (or) 2. Demand Draft in favour of CIPET, Chennai Along with REGISTRATION FORM which is to be obtained in person at CAD/CAM/CAE centre, CIPET, Guindy, Chennai - 600 032. FOR CAD/CAM/CAE Courses FOR CNC Programme & MOULD MAKING COURSE Mould Design Courses Mr.A.Velladurai Mr.A.Velladurai Mr.P.Radhakrishnan, Sr. Tech. Officer Sr. Tech. Officer Mail to:- Mail to:- Sr. Tech. Officer Mail to:- cipetchennaicadcamcae@gmail.com cipet_toolroom@yahoo.co.in designcipet@gmail.com cadcamcipetchennai@yahoo.com Mobile: 9944424697, 9943323347, 9380120757 Mobile: 9677123890, Ph: - 044-22254701-706, Extn: - 470, 480, 490 Ph: - 044-22254701-706, Extn: - 560 Mobile: 9941404804 9444796334 Ph: - 044-22254701-706, Extn: - 580 For further details: Write to: DIRECTOR & HEAD, CIPET, Guindy, Chennai – 600 032 Ph: 044-22254709, 044-22254701 – 706 (6 lines), Fax: 044-22254707 E-mail to: chennai@cipet.gov in www.cipet.gov.in