PARTS LIST TIREMAAX® LIT NO: L878 DATE: July 2016 REVISION: M For complete service and installation instructions, refer to L818 (EC), L995, or T51002 found on the Hendrickson web site at www.hendrickson-intl.com. TABLE OF CONTENTS TIREMAAX® PRO AND TIREMAAX CP (Built March 2012 or later with hubcap-mounted rotary union) PRO AND CP CONTROLLERS...............................................................................................................2 AXLE AND WHEEL COMPONENTS........................................................................................................4 TIRE HOSES.......................................................................................................................................6 TIREMAAX EC AND TIREMAAX CP (Built prior to March 2012 with spindle-mounted rotary union) EC CONTROLLERS..............................................................................................................................7 AXLE AND WHEEL COMPONENTS........................................................................................................8 TIRE HOSES.....................................................................................................................................10 TOOLS AND ACCESSORIES.......................................................................................................................... 11 TIREMAAX® CONTROLLERS CP CONTROLLER ASSEMBLY PRO CONTROLLER ASSEMBLY (Tank valve shown separately) 5 2 3 MY NNN C-29410 NDRICKSON ADJ RANGE 0-125 PSI MAXIMUMS 300 PSI 150 F 4 11 4 11 6a 12 6b 9 B A 8 C TIREMAAX® PRO and CP (With Hubcap-Mounted Rotary Union) TIREMAAX® PARTS LIST 13 14a 2 L878 Rev M TIREMAAX® CONTROLLERS ITEM DESCRIPTION 1 CONTROLLER KIT Available as assembled unit only VS-6 _ _ _ PRO - _ (Complete kit not shown) Model PSI Range TIREMAAX® PRO 85 to 120 TIREMAAX CP 70 to 120 Pressure Setting Example: PRO Controller Kit part number VS-6100PRO-1 is 100 psi with adapter plug, no indicator light and no controller tank valve. Offered in 5 psi increments. Controller Kit Indicator Light Kit Wiring Harness Controller Tank Valve Incandescent – 12V No LED – 12V with 65' Cable LED – 12V with 35' Cable Adapter Plug 15' Heavy Duty 3' Heavy Duty Yes* No See Chart Controller Type PRO = TIREMAAX PRO CP = TIREMAAX CP -1 -2 -3 -4 -5 -6 X X X X X X -7 -8 X -9 -10 X X X X X X X X X X X X X X X X X -13 -14 -15 X X X X X X X X *Not available on TIREMAAX PRO. ITEM DESCRIPTION PART NO. -12 X X X X -11 X X X X X X X X X QTY. PER TANDEM NOTE 2 PRO CONTROLLER ASSEMBLY VS-32074-XXX1 Available as assembled unit only; Programmed to XXX psi 3 CP CONTROLLER ASSEMBLY Available as assembled unit only 3a CP Controller Assembly VS-29865-XXX 1 Programmed to XXX psi 3b CP Controller Assembly with Tank Valve VS-31520-XXX 1 Programmed to XXX psi 4 BALL VALVE VS-337301 5 PRO AND CP CONTROLLER LID VS-30461 6 MOUNTING BRACKET 6a For Spring Suspensions VS-29859 1 Optional 6b For ULTRAA-K ® Suspension VS-35291 1 Optional for mounting to front crossmember 7 ADAPTER PLUG (Not Shown) VS-29857 1 18-inch; 3-way connector 8 ABS JUNCTION HARNESS 8a 15-foot; 3-way Connector VS-30270 1 8b 3-foot; 3-way Connector VS-30270-1 1 9 TANK VALVE VS-31519 1 Optional on CP 10 LIQUID-FILLED PRESSURE GAUGE (Not Shown) VS-31498 1 Optional on PRO 11 PETCOCK VS-29409 1 On PRO models prior to February 2015 12 TEST PORT VENT VS-33731 1 On PRO models after February 2015 13 TRAILER MOUNTED INDICATOR LIGHT KIT (Complete Kit Not Shown) 13aKit – Incandescent 12V with 60-foot Cable VS-28059 1 Light, gasket, ground wire and 60-foot cable 13bKit – LED 12V with 65-foot Cable VS-28059-1 1 Light, bracket and 65-foot cable 13cKit – LED 12V with 35-foot Cable VS-28059-3 1 Light, bracket and 35-foot cable 13dKit – LED 24V with 65-foot Cable VS-28059-2 1 Light, bracket and 65-foot cable 13eLight – Incandescent 12V VS-28526 1 Light only 13f Light – LED 12V VS-29880 1 Light only 13gLight – LED 24V VS-33119 1 Light only 13hCable – Incandescent 12V, 60-foot VS-28336 1 Cable only 13i Cable – LED, 65-foot VS-29883 1 Cable only 13j Cable – LED, 35-foot VS-29883-1 1 Cable only 14 MANIFOLD 14a Tandem Manifold VS-30410 1 14b Tridem Manifold (Not Shown) VS-304701 L878 Rev M 3 TIREMAAX® PRO and CP (With Hubcap-Mounted Rotary Union) TIREMAAX® PARTS LIST TIREMAAX® PRO and CP (With Hubcap-Mounted Rotary Union) ­TIREMAAX® PARTS LIST TIREMAAX® AXLE AND WHEEL COMPONENTS 17 19 20 15 19 21a 4 L878 Rev M TIREMAAX® AXLE AND WHEEL COMPONENTS ITEM DESCRIPTION PART NO. QTY. PER TANDEM NOTE 15 HUBCAP 15aPRO HN Oil - Dual / Super Single Tires VS-32055-1 4 15bPRO HN Grease - Dual / Super Single Tires VS-32055-3 4 Hubcap, gasket and fasteners 15cPRO HP Oil - Dual / Super Single Tires VS-32056-1 4 Hubcap, gasket and fasteners 15dPRO HP Grease - Dual / Super Single Tires VS-32056-3 4 Hubcap, gasket and fasteners 15eCP HN Oil - Dual / Super Single Tires VS-32068-1 4 Hubcap, gasket and fasteners 15f CP HN Grease - Dual / Super Single Tires VS-32068-3 4 Hubcap, gasket and fasteners 15gCP HP Oil - Dual / Super Single Tires VS-32070-1 4 Hubcap, gasket and fasteners 15hCP HP Grease - Dual / Super Single Tires VS-32070-3 4 Hubcap, gasket and fasteners 1 15i PRO Extended HP Oil - Dual / Super Single Tires 15j PRO Extended HP Grease - Dual / Super Single Tires 1 Hubcap, gasket and fasteners VS-32057-1 4 Hubcap, gasket and fasteners VS-32057-3 4 Hubcap, gasket and fasteners (Not Shown) 16 HUBCAP WINDOW REPLACEMENT KITS 16aCP Oil VS-32054-1 4 Hubcap lens, lens plate, tri-lobe screws 16bCP Grease VS-32054-2 4 Hubcap lens, lens plate, tri-lobe screws 16cPRO Oil VS-32054-3 4 Hubcap lens, lens plate, tri-lobe screws 16dPRO Grease VS-32054-4 4 Hubcap lens, lens plate, tri-lobe screws 17 HUBCAP GASKETS 17aHP Gasket S-320974 17bHN Gasket S-320984 18 HUBCAP PORT PLUG 18aPRO AND CP (Purchased after 09/01/2013) 19 AXLE HOSE 19aINTRAAX® / VANTRAAX® VS-32087-1 4 Requires axle vent VS-32101 19bTRLAXLE®, 71.5" to 83" track VS-32087-2 4 Requires axle vent VS-32101-1 19c TRLAXLE, 83.5" to 92" track VS-32087-3 4 Requires axle vent VS-32101-1 20 SPINDLE PLUG ASSEMBLY 20aHN - 1.75" VS-33092-1 4 20bHUS / P90 and HP - 2.75" VS-33092-2 4 21 AXLE VENT 21aINTRAAX / VANTRAAX VS-321012 21bTRLAXLE VS-32101-12 22 AXLE KIT (Not Shown) For super single VS-33686 4 applications Light grey, permanent threaded nylon plug 2 2 2 (Not Shown) (Not Shown) 22aINTRAAX / VANTRAAX VS-9201TM 2 Axle hoses, filters, vent assembly, spindle plugs and air line tubing 22bTRLAXLE, 71.5" to 83" track VS-9202TM 2 Axle hoses, filters, vent assembly, spindle plugs and air line tubing 22cTRLAXLE, 83.5" to 92" track VS-9204TM 2 Axle hoses, filters, vent assembly, spindle plugs and air line tubing 1 2 Only required when using castellated nut system with TIREMAAX PRO. For systems with hubcap-mounted rotary unions only. For spindle-mounted, refer to page 9. L878 Rev M 5 TIREMAAX® PRO and CP (With Hubcap-Mounted Rotary Union) TIREMAAX® PARTS LIST TIREMAAX® PRO and CP (With Hubcap-Mounted Rotary Union) TIREMAAX® PARTS LIST TIREMAAX® TIRE HOSES ITEM DESCRIPTION PART NO. 23 TIRE HOSE – STRAIGHT FITTING 24 TIRE HOSE – 180-DEGREE FITTING See Chart A 25 TIRE HOSE KITS See Chart B 26 TIRE HOSE O-RING SERVICE KIT QTY. PER TANDEM NOTE See Chart A (Individual Components Shown) VS-34935 (Not Shown) 2 (10) O-rings per kit CHART A – TIRE HOSES ITEM WHEEL STYLE TIRE SIZE WHEEL MATERIAL POSITION FITTING 17.5" Steel, Aluminum or Combo Inner Outer Inner Outer Inner Outer Inner Outer Inner Outer Inner Outer Inner Outer N/A N/A N/A Straight 180-Degree Straight 180-Degree Straight 180-Degree Straight 180-Degree Straight 180-Degree Straight 180-Degree Straight 180-Degree Straight Straight 180-Degree Aluminum 19.5" Steel or Combo Dual Aluminum 22.5" 23 & 24 Steel or Combo Aluminum 24.5" Steel or Combo Super Single 22.5" Aluminum Steel (Inboard Valve Stem) Steel (Outboard Valve Stem) PART NUMBER QTY. PER TANDEM THERMOPLASTIC STAINLESS 4 VS-33767-4 VS-31503-2 4 VS-33769-3 VS-31504-1 4 VS-33767-4 VS-31503-2 4 VS-33769-1 VS-31504-1 4 VS-33767-2 VS-31503-2 4 VS-33769-3 VS-31504-1 4 VS-33767-5 VS-31503-2* 4 VS-33769-1 VS-31504-1* 4 VS-33767-1 VS-31503-1 4 VS-33769-1 VS-31504-2 4 VS-33767-2 VS-31503-1 4 VS-33769-2 VS-31504-2 4 VS-33767-1 VS-31503-1 4 VS-33769-1 VS-31504-2 4 VS-33767-3 VS-31503-3 4 VS-33767-3 VS-31503-3 4 VS-33769-1 VS-31504-1 * Part number listed may not match part number found on the stainless steel tire hose ID label. The part number listed above provides an optimal length for the 22.5" aluminum wheel set-up. Customer can replace like-for-like or order the part number above, which will be approximately one inch shorter. CHART B – TIRE HOSE KITS ITEM WHEEL STYLE WHEEL MATERIAL 17.5" Steel, Aluminum or Combo 2 VS-8301TM Aluminum Steel or Combo Aluminum Steel or Combo Aluminum Steel or Combo Aluminum Steel (Inboard Valve Stem) Steel (Outboard Valve Stem) 2 2 2 2 2 2 2 2 2 VS-8302TM VS-8303TM VS-8304TM VS-8305TM VS-8306TM VS-8305TM VS-8307TM VS-8307TM VS-8308TM 19.5" Dual 22.5" 25 24.5" Super Single QTY. PER THERMOPLASTIC TANDEM PART NUMBER TIRE SIZE 22.5" NOTE (2) Straight and (2) 180-degree thermoplastic tire hoses (2) Straight and (2) 180-degree thermoplastic tire hoses (2) Straight and (2) 180-degree thermoplastic tire hoses (2) Straight and (2) 180-degree thermoplastic tire hoses (2) Straight thermoplastic tire hoses (2) Straight thermoplastic tire hoses (2) 180-degree thermoplastic tire hoses 23 24 6 L878 Rev M TIREMAAX® PARTS LIST TIREMAAX® CONTROLLERS ITEM DESCRIPTION 1 EC to CP Retrofit Kit (Complete Kit Not Shown) Model PSI Range TIREMAAX EC 70 to 130 QTY. PER TANDEM NOTE 1 VS-5 _ _ _ S-1 Offered in 5 psi increments. Pressure Setting Tire Type S= Super Single D= Dual Harness Type 1 = CP Adapter Plug 2 = ABS Junction Harness Example: Conversion Kit Part Number VS-5100S-1 is 100 psi for Super Single with CP Adapter Plug. QTY. PER TANDEM NOTE 2 EC Controller Assembly No longer available — replace with item 1 3 EC Adapter Plug VS-27771 1 18-inch; 4-way connector 4 EC ABS Junction Harness VS-29884 1 15-foot; 4-way connector Standard, 18-inch long three-wire harness C B A 3 Alternate style, previously used 2 AB C D 4 L878 Rev M 7 TIREMAAX® EC (With Spindle-Mounted Rotary Union) ITEM DESCRIPTION PART NO. ­TTIREMAAX IREMAAX® PARTS LIST TIREMAAX® AXLE AND WHEEL COMPONENTS 6 5 12 TIREMAAX® EC and CP (With Spindle-Mounted Rotary Union) 8 9 14 10 13 11 5 15 8 L878 Rev M TIREMAAX® PARTS LIST TIREMAAX® AXLE AND WHEEL COMPONENTS ITEM DESCRIPTION PART NO. QTY. PER TANDEM NOTE 5 AXLE HOSE 5a INTRAAX® / VANTRAAX® VS-29094-14 5b TRLAXLE® VS-29094-24 6 SPINDLE PLUG ASSEMBLY 6a HN - 1.75" VS-27448 4 6b HP - 2.50" VS-27839 4 6cHUS / P90 and HP - 2.75" VS-27449 4 7 AXLE FILTER A-242174 8 AXLE HOSE CLAMP (Not Shown) VS-26451 4 9 HOSE END ADAPTER VS-28865 4 10 HUBCAP SPACER KIT Not required with threaded axle hose Axle hose fitting and (2) axle hose clamps (No longer available) Replaced by 11g, 11h, 11i or 11j 11HUBCAP 11aHN Grease - Standard VS-29566-1 4 Bolt-on hubcap, gasket and fasteners 11bHN Oil - Standard VS-29566-3 4 Bolt-on hubcap, gasket and fasteners 11cHP Grease - Standard VS-29566-2 4 Bolt-on hubcap, gasket and fasteners 11dHP Oil - Standard VS-29566-4 4 Bolt-on hubcap, gasket and fasteners 11eHUS / P90 Screw-on VS-29566-5 4 Screw-on hubcap with integrated o-ring 11fHUS / P90 6-bolt VS-29566-2 4 Bolt-on hubcap, gasket and fasteners 11g HN Grease - Stemco Extended for Pro-Torq® Nut VS-31290 4 Bolt-on hubcap and gasket 11hHP Grease - Stemco Extended for Pro-Torq Nut VS-31291 4 Bolt-on hubcap and gasket 11i HN Oil - Stemco Extended for Pro-Torq Nut VS-31292 4 Bolt-on hubcap and gasket 11j HP Oil - Stemco Extended for Pro-Torq Nut VS-31293 4 Bolt-on hubcap and gasket 12 ROTARY UNION KITS 12aNo Spindle Plug S-28622 4 (1) rotary union assembly, (1) hose clamp, (4) machine screws, (1) hose end adapter and (1) jam nut 12bHN Spindle Plug S-28192 4 (1) rotary union assembly, (1) 1.75" spindle plug, (2) hose clamps, (4) machine screws, (1) hubcap gasket, (1) hose end adapter and (1) jam nut ­ 12cHP and HUS / P90 Spindle Plug S-28193 4 (1) rotary union assembly, (1) 2.75" spindle plug, (2) hose clamps, (4) machine screws, (1) hubcap gasket, (1) hubcap o-ring, (1) hose end adapter and (1) jam nut 13 Order (3) per rotary union COUNTERSUNK CAP SCREW SA-8200-8 14 JAM NUT VS-264874 15 AXLE VENT KIT W/ DUCK BILL CHECK VS-273784 L878 Rev M 9 12 TIREMAAX® EC and CP (With Spindle-Mounted Rotary Union) TIREMAAX® PARTS LIST TIREMAAX® TIRE HOSES ITEM DESCRIPTION PART NO. QTY. PER TANDEM NOTE 17 TIRE HOSE - 180-DEGREE FITTING 17a Stainless Steel Tire Hose 11.5" VS-29004-1 4 Dual tire size 17"-19.5" 17b Stainless Steel Tire Hose 15" VS-29004-2 4 Dual tire size greater than 19.5" 18 TIRE HOSE - STRAIGHT FITTING TIREMAAX® EC and CP (With Spindle-Mounted Rotary Union) 18aStainless Steel Tire Hose 16.6" VS-29003-1 4 Dual tire size greater than 17"; Super single tire size 22.5" 19 TEE FITTING VS-29854 4 For dual tires 20 90-DEGREE ELBOW FITTING VS-30002 4 For super single tires 21 TEE FITTING GUARD 21aHN/HP, Standard Bolt-On 21b HN/HP, Extended Bolt-On 21c HUS/P90 Bolt-On (Not Shown) VS-27890 4 Dual Dynamic hubcaps VS-30451 4 Stemco extended hubcaps S-28914 4 6 bolts 21c 21a 19 17 20 18 10 L878 Rev M TIREMAAX® PARTS LIST TIREMAAX® TOOLS / ACCESSORIES ITEM DESCRIPTION PART NO. QTY. 1 PLUG DRIVER 1a HN (1.75") S-28146-1 1 1b HP (2.50") S-28146-2 1 1c HP and HUS / P90 (2.75") S-28146-3 1 1d Driver Handle S-27399 1 2 SPANNER WRENCH S-294301 3 TARGET GAUGE 3aPRO ® VS-32331 1 3b CP with Hubcap-Mounted Rotary Union VS-32344 1 3c CP with Spindle-Mounted Rotary Union VS-30468 1 NOTE 4 BLANK PSI DECAL T50015 1 Fill in and adhere to controller lid after resetting cold tire pressure 5 HAND PROGRAMMER VS-28321 15-foot; 4-way connector 6 PRESSURE TESTER (For EC Controller) VS-287071 7 TIRE HOSE / WHEEL GROMMET 7a 1.5" Hand Hole with Offset Valve Stem VS-33675 2 (2) Grommets per kit 7b 2.0" Hand Hole with Centered Valve Stem VS-33107 2 (2) Grommets per kit 7c 2.5" Hand Hole with Centered Valve Stem VS-33108 2 (2) Grommets per kit 7d 2.5" Hand Hole with Offset Valve Stem VS-33109 2 (2) Grommets per kit 1a 1b 1 (Not Shown) 1c 2 4 1d 80 60 40 5 100 6 7 120 4 3 8 1 10 This TIREMAAX® controller assembly has been factory preset to a cold inflation pressure of: psi 11 bar 100xkPa psi If the indicator lamp remains on continuously for more than 10 minutes, one or more tires may be low or the system requires service. In the event of a system leak, set the trailer park brake, then close the controller supply valve. 160 0 0 140 20 TIREMAAX® TIRE INFLATION SYSTEM 3a 9 2 NOTE: If equipped with TIREMAAX PRO, while trailer park brakes are set, lamp operation is disabled and no delivery pressure is present. For complete service details, refer to Hendrickson publication T51002, TIREMAAX Installation, Service and Troubleshooting Procedures. Or call the Hendrickson Technical Services Department in the United States and Canada at 866-RIDEAIR (743-3247). Trailer Commercial Vehicle Systems 2070 Industrial Place SE Canton, OH 44707-2641 USA 866.RIDEAIR (743.3247) 330.489.0045 FAX 800.696.4416 T50015 Rev A 11-14 ECN 23615 Printed in the United States of America www.hendrickson-intl.com Trailer Commercial Vehicle Systems 250 Chrysler Drive, Unit #3 Brampton, ON Canada L6S 6B6 905.789.1030 FAX 905.789.1033 ©2014 Hendrickson USA, L.L.C. (U.S. Rights) Hendrickson Intl Corp. (Rights Outside U.S.) All Rights Reserved 5 6 3c 140 160 2 1 60 3 0 4 5 80 bar 100xkPa psi 6 7 11 100 8 10 9 120 TOOLS / ACCESSORIES 3b 0 20 40 L878 Rev M B 11 Call Hendrickson at 330.489.0045 or 866.RIDEAIR (743.3247) for additional information. www.hendrickson-intl.com TRAILER COMMERCIAL VEHICLE SYSTEMS 2070 Industrial Place SE Canton, OH 44707-2641 USA 866.RIDEAIR (743.3247) 330.489.0045 • Fax 800.696.4416 Hendrickson Canada 250 Chrysler Drive, Unit #3 Brampton, ON Canada L6S 6B6 800.668.5360 905.789.1030 • Fax 905.789.1033 Hendrickson Mexicana Circuito El Marqués Sur #29 Parque Industrial El Marqués Pob. El Colorado, Municipio El Marqués, Querétaro, México C.P. 76246 +52 (442) 296.3600 • Fax +52 (442) 296.3601 L878 Rev M 07-16 Information contained in this literature was accurate at the time of publication. Product changes may have been made after the copyright date that are not reflected. © 2016 Hendrickson USA, L.L.C. All Rights Reserved Printed in United States of America