SECTION 21 11 16 - FIRE HYDRANTS AND PIPING 1PART - GENERAL 1.1 RELATED DOCUMENTS A. Drawings and general provisions of the Contract, including General and Supplementary Conditions and Division 1 Specification Sections, apply to this Section. 1.2 SUMMARY A. This Section includes fire hydrant system piping and equipment for the following site systems: 1. 2. Provide fire hydrant system and piping to site as shown on contract drawings. Provide suction line piping from reservoir to fire pump house as shown on contract drawings . 1.3 DEFINITIONS A. Authority having Jurisdiction: The building official, Engineer and the insurance underwriter where applicable. 1.4 SUBMITTALS A. Product Data: For the following: (All products to be domestic manufactured) 1. 2. 3. Pipe and fitting materials and methods of joining for sprinkler piping. Fire Hydrant Valves, including specialty valves, accessories, and devices. B. Field Test Reports and Certificates: Indicate and interpret test results for compliance with performance requirements and as described in NFPA 24. Include "Contractor's Material and Test Certificate for Underground Piping." C. Manufacturer Qualifications: Firms whose equipment, specialties, and accessories are listed by product name and manufacturer in UL's "Fire Protection Equipment Directory" and FM's "Fire Protection Approval Guide" and that comply with other requirements indicated. D. Standpipe and Sprinkler Components: Listing/approval stamp, label, or other marking by a testing agency acceptable to authorities having jurisdiction. E. Electrical Components, Devices, and Accessories: Listed and labeled as defined in NFPA 70, Article 100, by a testing agency acceptable to authorities having jurisdiction. F. NFPA Standards: Equipment, specialties, accessories, installation, and testing complying with the following: 1. 2. 3. 4. G. NFPA 24-, "Installation of Private Service Mains." NFPA 20, "Installation of Fire Pumps." NFPA 70, “National Electric Code.” NFPA 72 “National Fire Alarm Code.” International Conference of Building Code Officials codes and standards complying with the following: 1. 2. IBC-2009, “International Building Code.” IFC-2009, “International Fire Code.” FIRE SERVICE SYSTEM LDS MOTION PICTURE STUDIO FIRE HYDRANTS AND PIPING 21 11 16 - 1 2PART - PRODUCTS 2.1 MANUFACTURERS A. Manufacturers: Subject to compliance with requirements, provide products by one of the following: 1. Gate Valves: a. 2. American Flow Control Series 2500, Epoxy Coated Fire-Protection-Service Valves: a. b. c. McWane, Inc.; Kennedy Valve Div. Mueller 2.2 PIPING MATERIALS A. Refer to Part 3 "Piping Applications" Article for applications of pipe, tube, fitting, and joining materials. 2.3 PIPES AND TUBES A. Ductile-Iron Pipe: AWWA C151, mechanical-joint type; with cement-mortar lining and seal coat according to AWWA C104. Include gland, rubber gasket, and bolts and nuts according to AWWA C111. B. PVC- 150 Pipe: C-900 Standard-Weight PVC Pipe: Include gland, rubber gasket, and devices according to manufactures recommendations. C. Schedule 10 Galvanized Steel Pipe: Schedule 10 Galvanized (suction inlet piping for reservoir) 2.4 JOINING MATERIALS A. Ductile-Iron, Flanged Joints: AWWA C115, ductile-iron or gray-iron pipe flanges, rubber gaskets, and steel bolts and nuts. B. PVC Joints. Include PVC housing, rubber gaskets, and restraint. C. Transition Couplings: AWWA C219, sleeve type, or other manufactured fitting the same size as, with pressure rating at least equal to, and with ends compatible with piping to be joined. 2.5 FIRE-PROTECTION-SERVICE VALVES A. General: UL listed and FM approved, with minimum 175-psig nonshock working-pressure rating. Valves for grooved-end piping may be furnished with grooved ends instead of type of ends specified. B. Gate Valves, NPS 2 and Smaller: UL 262; cast-bronze, threaded ends; solid wedge; OS&Y; and rising stem. C. Indicating Valves, NPS 6" and Smaller: UL 1091; butterfly or ball-type, and integral indicating device. FIRE SERVICE SYSTEM LDS MOTION PICTURE STUDIO FIRE HYDRANTS AND PIPING 21 11 16 - 2 1. D. Indicator: Electrical prewired, supervisory switch. Coordinate voltage and number of circuits with Fire Alarm requirements. Gate Valves, NPS 2-1/2 and Larger: UL 262, iron body, bronze mounted, taper wedge, OS&Y, and rising stem. Include replaceable, bronze, wedge facing rings and flanged ends. 2.6 FIRE HYDRANTS A. Wall, Fire Department Connections: UL 405; cast-brass body with brass, wall, escutcheon plate; brass, lugged caps with gaskets and brass chains; and brass, lugged swivel connections. Include inlets with threads according to NFPA 1963 and matching local fire department sizes and threads, outlet with pipe threads, extension pipe nipples, check devices or clappers for inlets, and escutcheon plate with marking “AUTO-SPRINKLER FIRE DEPARTMENT CONNECTION.” Number of NPS 2-1/2 connections and size of outlet as indicated. (4 X 2 ½ x 2 ½ ) 1. 2. 3. Type: Flush mounting. Escutcheon Plate: square. Finish: Rough chrome 2.7 ALARM DEVICES A. Fire hydrants shall conform to the requirements of AWWA C502 for Dry Barrel Fire Hydrants. Fire Hydrants shall be: 1)Mueller Centurian A-423 2)Waterous 5 ¼” Pacer 3)Dresser M& H Style 929 B. Fire Hydrants shall be supplied with a 5 ¼” main valve opening, and a main valve seat ring threaded into a bronze bushing. C. Fire hydrants shall be furnished with a six inch ASA Class 125 standard Mechanical Joint inlet with two cast on lugs for tie backs.. D. Fire hydrants shall be provided with a weather cap and an apoxy or bituminous-coated shoe. E. Fire hydrants shall be 3 way and furnished with two 2 ½” inch hose nozzles and one 4 ½” inch pumper nozzle. Fire Hydrants shall be left hand opening. Threads shall match fire department standard. 3PART - EXECUTION 3.1 EARTHWORK A. Refer to Section "Earthwork" for excavating, trenching, and backfilling. 3.2 EXAMINATION A. Examine roughing-in for piping to verify actual locations of piping connections before installation. B. Proceed with installation only after unsatisfactory conditions have been corrected. 3.3 COORDINATION A. All work of this contractor will be coordinated with other trades to insure minimal changes to the system from the designs. Careful coordination of mechanical and electrical, pipe and conduit shall be required. FIRE SERVICE SYSTEM LDS MOTION PICTURE STUDIO FIRE HYDRANTS AND PIPING 21 11 16 - 3 3.4 PIPING APPLICATIONS A. Flanges, unions, and transition and special fittings with pressure ratings the same as or higher than system's pressure rating may be used in applications, unless otherwise indicated. B. Underground Service-Entrance Piping: Use mechanical-joint pipe, fittings and approved restrained joints methods. 3.5 VALVE APPLICATIONS A. Drawings indicate valve types to be used. Where specific valve types are not indicated, the following requirements apply: 1. Fire-Protection-Service Valves: UL listed and FM approved for applications where required by NFPA 24. 3.6 JOINT CONSTRUCTION A. B. C. PVC Joints, Assemble joints with couplings, gaskets, lubricant, and bolts according to coupling manufacturer's written instructions Ductile-Iron-Piping, Grooved Joints: Use ductile-iron pipe with radius-cut-grooved ends; ductile-iron, grooved-end fittings; and ductile-iron, keyed couplings. Assemble joints with couplings, gaskets, lubricant, and bolts according to coupling manufacturer's written instructions. Steel-Piping, Grooved Joints: Use Schedule 10 galvanized steel pipe with roll-grooved ends steel, grooved-end fittings; and steel, keyed couplings. Assemble joints with couplings, gaskets, lubricant, and bolts according to coupling manufacturer's written instructions. 3.7 PIPING INSTALLATION A. Locations and Arrangements: Drawing plans, schematics, and diagrams indicate general location and arrangement of piping. Install piping as indicated, as far as practical. 1. Deviations from approved working plans for piping require written approval from authorities having jurisdiction. File written approval with Architect before deviating from approved working plans. B. Install underground service-entrance piping according to NFPA 24 and with restrained joints. C. Make connections between underground and above-ground piping using bolted flange. D. Install mechanical sleeve seal at pipe penetrations in basement and foundation walls. Refer to drawing details E. Use approved fittings to make changes in direction, branch takeoffs from mains, and reductions in pipe sizes. F. Install unions adjacent to each valve in pipes NPS 2 and smaller. Unions are not required on flanged devices or in piping installations using grooved joints. G. Install "Inspector's Test Connections" in sprinkler piping, complete with shutoff valve, sized and located according to NFPA 24. 3.8 VALVE INSTALLATION A. Install fire-protection specialty valves, trim, fittings, controls, and specialties according to NFPA 24, manufacturer's written instructions, and authorities having jurisdiction. FIRE SERVICE SYSTEM LDS MOTION PICTURE STUDIO FIRE HYDRANTS AND PIPING 21 11 16 - 4 3.9 CONNECTIONS A. Connect piping to specialty valves, hose valves, specialties, fire pump connections, and accessories. B. Electrical Connections: Power wiring is specified in Division 16. C. Connect alarm devices to fire alarm. 3.10 FIELD QUALITY CONTROL A. Flush, test, and inspect piping according to NFPA 24, "System Acceptance" Chapter. B. Replace piping system components that do not pass test procedures and retest to demonstrate compliance. Repeat procedure until satisfactory results are obtained. C. Report test results promptly and in writing to Architect and authorities having jurisdiction. D. Whether the underground serving the sprinkler system is done by this contractor or another, this contractor will be responsible to assure and have in his possession a certificate that the underground has been flushed and tested by the contractor who installed it in accordance with NFPA-24 prior to connection of the underground piping to the overhead sprinkler system. 3.11 A. 3.12 PROTECTION Protect system from damage until Substantial Completion. COMMISSIONING A. Verify that specialty valves, trim, fittings, controls, and accessories are installed and operate correctly. B. Verify that specified tests of piping are complete and that “Material Test Certificates” are complete. C. Verify that fire department connections have threads compatible with local fire department equipment. D. Fill piping with water. E. Coordinate with fire alarm tests. Operate as required. 3.13 DEMONSTRATION & TESTS A. Demonstrate equipment, specialties, and accessories. Review operating and maintenance information. B. All tests will be conducted as required by the local authority having jurisdiction, and in no case less than those required by NFPA standards. As a minimum, piping in the sprinkler system shall be tested at a water pressure at 200 psi for a period of not less two hours, or at 50 psi in excess of the normal pressure when the normal pressure is above 150 psi. Bracing shall be in place, and air shall be removed from the system through the hydrants and drain valves before the test pressure is applied. No apparent leaks will be permitted on interior or underground piping. C. The local jurisdiction having authority and the County Fire Marshal's office (where required) shall be notified at least three working days in advance of all tests and flushing. This includes any flushing of undergrounds, hydrostatic testing, or flow testing that may be required. D. This contractor shall make all the required tests to the system as required by code. He shall be responsible to assure that the Contractor Test Certificates underground work are completed and included with final O & M manuals. FIRE SERVICE SYSTEM LDS MOTION PICTURE STUDIO FIRE HYDRANTS AND PIPING 21 11 16 - 5 E. 3.14 All tests requiring the witnessing by local authorities will be the responsibility of this contractor. If tests are not run or do not have the proper witness, then they will be run later and all damage caused by the system, or caused in uncovering the system for such test, will be borne by this contractor. WARRANTY A. This contractor shall warranty the sprinkler system and all its components for one year from the date of acceptance by the owner. Any costs incurred to extend any warranties of materials to assure this time frame shall be borne by this contractor. B. Provide Operation and Maintenance Manuals with correct as-builts included. Unless noted elsewhere in specifications, provide a minimum 3 sets with As-Built drawings included. 3.15 FIELD QUALITY CONTROL A. Flush, test and inspect sprinkler piping according to NFPA 13, “System Acceptance” Chapter. B. Replace piping system components that do not pass test procedures and retest to demonstrate compliance. Repeat procedure until satisfactory results are obtained. C. Report test results promptly and in writing to Architect and authorities having jurisdiction. END OF SECTION FIRE SERVICE SYSTEM LDS MOTION PICTURE STUDIO FIRE HYDRANTS AND PIPING 21 11 16 - 6 SECTION 21 31 16 - DIESEL-DRIVE, CENTRIFUGAL FIRE PUMPS (PRE-PURCHASED) PART 1 - GENERAL 1.1 PRE-PURCHASED EQUIPMENT A. 1.2 The Owner has pre-purchased the equipment specified in this section. Contractor shall receive, unload, store, protect install and place in to operation the pre-purchased equipment. SUMMARY A. 1.3 Section Includes: 1. Split-case fire pumps. 2. Fire-pump accessories and specialties. PERFORMANCE REQUIREMENTS A. Seismic Performance: Fire pumps shall withstand the effects of earthquake motions determined according to [ASCE/SEI 7 & FM Global] 1. B. 1.4 The term "withstand" means "the unit will remain in place without separation of any parts from the device when subjected to the seismic forces specified[ and the unit will be fully operational after the seismic event]." Pump Equipment, Accessory, and Specialty Pressure Rating: 175 psig (1200 kPa) minimum unless higher pressure rating is indicated. QUALITY ASSURANCE A. Electrical Components, Devices, and Accessories: Listed and labeled as defined in NFPA 70, by a qualified testing agency, and marked for intended location and application. B. NFPA Compliance: Comply with NFPA 20, "Installation of Stationary Pumps for Fire Protection." 1.5 COORDINATION A. Coordinate sizes and locations of concrete bases with actual equipment provided. PART 2 - PRODUCTS 2.1 SPLIT CASE FIRE PUMPS A. Pre-Purchased Products: The Owner has pre-purchased the following: 1. Aurora Model 8-481-1 7B -Horizontal Split Case Fire Pump 2. Clarke JU6H-UF ADNO Diesel Fire Pump Engine 3. Industrial Grade Muffler 4. Double Walled UL & FM Approved Fuel Tank 5. One (1) Day Start-up and Field Testing by Nickerson, Co., Inc. B. Vendor: 1. Nickerson Company Inc. 2301 West Indiana Avenue P.O. 25425 Salt Lake City, Utah 25425 FIRE SERVICE SYSTEM LDS MOTION PICTURE STUDIO - ELBERTA DIESEL-DRIVE, CENTRIFUGAL FIRE PUMPS 21 31 16 - 1 PART 3 - EXECUTION 3.1 EXAMINATION A. Examine equipment bases and anchorage provisions, with Installer present, for compliance with requirements and for conditions affecting performance of fire pumps. B. Examine roughing-in for fire-suppression piping systems to verify actual locations of piping connections before fire-pump installation. C. Proceed with installation only after unsatisfactory conditions have been corrected. 3.2 INSTALLATION A. Fire-Pump Installation Standard: Comply with NFPA 20 for installation of fire pumps, relief valves, and related components. B. Equipment Mounting: Install fire pumps on concrete bases. Comply with requirements for concrete bases specified options 1. 2. 3. 4. Install dowel rods to connect concrete base to concrete floor. Unless otherwise indicated, install dowel rods on 18-inch (450-mm) centers around the full perimeter of concrete base. For supported equipment, install epoxy-coated anchor bolts that extend through concrete base and anchor into structural concrete floor. Place and secure anchorage devices. Use setting drawings, templates, diagrams, instructions, and directions furnished with items to be embedded. Install anchor bolts to elevations required for proper attachment to supported equipment. C. Install fire-pump suction and discharge piping equal to or larger than sizes required by NFPA 20. D. Support piping and pumps separately so weight of piping does not rest on pumps. E. Install valves that are same size as connecting piping. Comply with requirements for fire-protection valves specified in Section 211313 "Wet-Pipe Sprinkler Systems." F. Install pressure gages on fire-pump suction and discharge flange pressure-gage tappings. Comply with requirements for pressure gages specified in Section 211313 "Wet-Pipe Sprinkler Systems." G. Install piping hangers and supports, anchors, valves, gages, and equipment supports according to NFPA 20. H. Install fuel system according to NFPA 20. I. Install water supply and drain piping for diesel-engine heat exchangers. Extend drain piping from heat exchangers to point of disposal. J. Install exhaust-system piping for diesel engines. Extend to point of termination outside structure. Install pipe and fittings with welded joints; install components having flanged connections with gasketed joints. K. Install condensate-drain piping for diesel-engine exhaust system. Extend drain piping from low points of exhaust system to condensate traps and to point of disposal. L. Electrical Wiring: Install electrical devices furnished by equipment manufacturers but not factory mounted. Furnish copies of manufacturers' wiring diagram submittals to electrical Installer. M. Wiring Method: Conceal conductors and cables in accessible ceilings, walls, and floors where possible. 3.3 ALIGNMENT A. Align pump and driver shafts after complete unit has been leveled on concrete base, grout has set, and anchor bolts have been tightened. FIRE SERVICE SYSTEM LDS MOTION PICTURE STUDIO - ELBERTA DIESEL-DRIVE, CENTRIFUGAL FIRE PUMPS 21 31 16 - 2 B. After alignment is correct, tighten anchor bolts evenly. Fill baseplate completely with grout, with metal blocks and shims or wedges in place. Tighten anchor bolts after grout has hardened. Check alignment and make required corrections. C. Align piping connections. D. Align pump and driver shafts for angular and parallel alignment according to HI 1.4 and to tolerances specified by manufacturer. 3.4 CONNECTIONS A. Comply with requirements for piping and valves specified in Section 211313 "Wet-Pipe Sprinkler Systems." Drawings indicate general arrangement of piping, fittings, and specialties. B. Install piping adjacent to pumps and equipment to allow service and maintenance. C. Connect relief-valve discharge to drainage piping or point of discharge. D. Connect fire pumps to their controllers. 3.5 IDENTIFICATION A. 3.6 Identify system components. Comply with requirements for fire-pump marking according to NFPA 20. FIELD QUALITY CONTROL A. Test each fire pump with its controller as a unit. Comply with requirements for diesel-engine-driver firepump controllers specified in Section 213900 "Controllers for Fire-Pump Drivers." B. Manufacturer's Field Service: Engage a factory-authorized service representative to inspect, test, and adjust components, assemblies, and equipment installations, including connections. C. Perform tests and inspections. 1. D. Manufacturer's Field Service: Engage a factory-authorized service representative to inspect components, assemblies, and equipment installations, including connections, and to assist in testing. Tests and Inspections: 1. 2. 3. 4. 5. After installing components, assemblies, and equipment including controller, test for compliance with requirements. Test according to NFPA 20 for acceptance and performance testing. Leak Test: After installation, charge system and test for leaks. Repair leaks and retest until no leaks exist. Operational Test: After electrical circuitry has been energized, start units to confirm proper motor rotation and unit operation. Test and adjust controls and safeties. Replace damaged and malfunctioning controls and equipment. E. Components, assemblies, and equipment will be considered defective if they do not pass tests and inspections. F. Prepare test and inspection reports. G. Furnish fire hoses in number, size, and length required to reach storm drain or other acceptable location to dispose of fire-pump test water. Hoses are for tests only and do not convey to Owner. FIRE SERVICE SYSTEM LDS MOTION PICTURE STUDIO - ELBERTA DIESEL-DRIVE, CENTRIFUGAL FIRE PUMPS 21 31 16 - 3 3.7 STARTUP SERVICE A. Engage factory-authorized service representative to perform startup service. 1. 3.8 Complete installation and startup checks according to manufacturer's written instructions. DEMONSTRATION A. Engage a factory-authorized service representative to train Owner's maintenance personnel to adjust, operate, and maintain fire pumps. END OF SECTION 213116 FIRE SERVICE SYSTEM LDS MOTION PICTURE STUDIO - ELBERTA DIESEL-DRIVE, CENTRIFUGAL FIRE PUMPS 21 31 16 - 4 SECTION 21 34 00 - PRESSURE-MAINTENANCE PUMPS (PRE-PURCHASED) PART 1 - GENERAL 1.1 PRE-PURCHASED EQUIPMENT A. 1.2 The Owner has pre-purchased the equipment specified in this section. Contractor shall receive, unload, store, protect install and place in to operation the pre-purchased equipment. SUMMARY A. Section Includes: 1. Vertical-turbine, pressure-maintenance pumps. B. Related Section: 1. 1.3 Section 213900 "Controllers for Fire-Pump Drivers" for pressure-maintenance-pump controllers. PERFORMANCE REQUIREMENTS A. 1.4 Pump Equipment, Accessory, and Specialty Pressure Rating: 175 psig (1200 kPa) minimum QUALITY ASSURANCE A. 1.5 Electrical Components, Devices, and Accessories: Listed and labeled as defined in NFPA 70, by a qualified testing agency, and marked for intended location and application. COORDINATION A. Coordinate sizes and locations of concrete bases with actual equipment provided. PART 2 - PRODUCTS 2.1 VERTICAL-TURBINE, PRESSURE-MAINTENANCE PUMPS A. Pre-Purchased Products: The Owner has pre-purchased the following: 1. Aurora Model PVM4-60 Jockey Pump with 3HP, 3/60/208V Motor 2. Firetrol Model FTA500 3HP 3/60/208V Jockey Pump Controller 3. One (1) Day Start-up and Field Testing by Nickerson, Co., Inc. B. Vendor: 1. Nickerson Company Inc. 2301 West Indiana Avenue P.O. 25425 Salt Lake City, Utah 25425 PART 3 - EXECUTION 3.1 EQUIPMENT INSTALLATION A. NFPA Standard: Comply with NFPA 20 for installation of pressure-maintenance pumps. FIRE SERVICE SYSTEM LDS MOTION PICTURE STUDIO - ELBERTA PRESSURE-MAINTENANCE PUMPS 21 34 00 - 1 B. Base-Mounted Pump Mounting: Install pumps on concrete bases. Comply with requirements for concrete bases specified in Section 033000 "Cast-in-Place Concrete.” 1. Install dowel rods to connect concrete base to concrete floor. Unless otherwise indicated, install dowel rods on 18-inch (450-mm) centers around the full perimeter of concrete base. 2. For supported equipment, install epoxy-coated anchor bolts that extend through concrete base and anchor into structural concrete floor. 3. Place and secure anchorage devices. Use setting drawings, templates, diagrams, instructions, and directions furnished with items to be embedded. 4. Install anchor bolts to elevations required for proper attachment to supported equipment. 5. Attach pumps to equipment base using anchor bolts. C. Install vertical-turbine, pressure-maintenance pumps according to HI 2.4. 3.2 FIELD QUALITY CONTROL A. Manufacturer's Field Service: Engage a factory-authorized service representative to inspect, test, and adjust components, assemblies, and equipment installations, including connections. B. Perform tests and inspections. 1. Manufacturer's Field Service: Engage a factory-authorized service representative to inspect components, assemblies, and equipment installations, including connections, and to assist in testing. C. Tests and Inspections: 1. Operational Test: After electrical circuitry has been energized, start units to confirm proper motor rotation and unit operation. 2. Test and adjust controls and safeties. Replace damaged and malfunctioning controls and equipment. D. Pressure-maintenance pumps will be considered defective if they do not pass tests and inspections. E. Prepare test and inspection reports. 3.3 ADJUSTING A. Lubricate pumps as recommended by manufacturer. B. Set field-adjustable pressure-switch ranges as indicated. END OF SECTION 213400 FIRE SERVICE SYSTEM LDS MOTION PICTURE STUDIO - ELBERTA PRESSURE-MAINTENANCE PUMPS 21 34 00 - 2 SECTION 21 39 00 - CONTROLLERS FOR FIRE-PUMP DRIVERS (PRE-PURCHASED) PART 1 - GENERAL 1.1 PRE-PURCHASED EQUIPMENT A. 1.2 The Owner has pre-purchased the equipment specified in this section. Contractor shall receive, unload, store, protect install and place in to operation the pre-purchased equipment. SUMMARY A. Section Includes: 1. 1.3 Controllers for diesel-drive fire pump & Jockey pump DEFINITIONS A. ECM: Electronic control module. B. MCCB: Molded-case circuit breaker. C. N.O.: Normally open. 1.4 QUALITY ASSURANCE A. Testing Agency Qualifications: Member company of an NRTL. B. Source Limitations: producer. C. Electrical Components, Devices, and Accessories: Listed and labeled as defined in NFPA 70, by a qualified testing agency, and marked for intended location and application. D. Comply with standards of authorities having jurisdiction pertaining to materials and installation. E. Comply with NFPA 20 and NFPA 70. F. IEEE Compliance: Fabricate and test enclosed controllers according to IEEE 344 to withstand seismic forces defined in Section 260548 "Vibration and Seismic Controls for Electrical Systems." 1.5 Obtain fire-pump controllers and all associated equipment from single source or DELIVERY, STORAGE, AND HANDLING A. 1.6 Store controllers indoors in clean, dry space with uniform temperature to prevent condensation. Protect enclosed controllers from exposure to dirt, fumes, water, corrosive substances, and physical damage. PROJECT CONDITIONS A. Environmental Limitations: 1. 2. Ambient Temperature Rating: Not less than 40 deg F (5 deg C) and not exceeding 122 deg F (50 deg C) unless otherwise indicated. Altitude Rating: Not exceeding 6600 feet (2010 m) unless otherwise indicated. FIRE SERVICE SYSTEM LDS MOTION PICTURE STUDIO - ELBERTA CONTROLLERS FOR FIRE-PUMP DRIVERS 21 39 00 - 1 B. 1.7 Interruption of Existing Electric Service: Notify Owner no fewer than [seven] days in advance of proposed interruption of electric service, and comply with NFPA 70E. COORDINATION A. Coordinate layout and installation of controllers with other construction including conduit, piping, fire-pump equipment, and adjacent surfaces. Maintain required clearances for workspace and equipment access doors and panels. Ensure that controllers are within sight of fire-pump drivers. B. Coordinate sizes and locations of concrete bases with actual equipment provided. PART 2 - PRODUCTS 2.1 CONTROLLERS FOR DIESEL-DRIVE FIRE PUMPS A. Pre-Purchased Product: The Owner has pre-purchased the following: 1. Firetrol Model FTAII00 Diesel Fire Pump Controller 2. Fire Pump Test Header & Valves 3. Set Suction and Discharge Gauges 4. One (1) Day Start-up and Field Testing by Nickerson, Co., Inc. B. Vendor: 1. Nickerson Company Inc. 2301 West Indiana Avenue P.O. 25425 Salt Lake City, Utah 25425 C. General Requirements for Controllers: 1. 2. 3. 4. D. Comply with NFPA 20 and [UL 218] Listed by an NRTL for diesel-engine driver for fire-pump service. Combined automatic and nonautomatic operation. Factory assembled, wired, and tested. Method of Starting: 1. Pressure switch actuated. a. b. c. d. 2. 3. 4. Water-pressure-actuated switch and pressure transducer with independent high- and lowcalibrated adjustments responsive to water pressure in fire-suppression piping. System pressure recorder, electric ac driven, with spring backup. Programmable minimum-run-time relay to prevent short cycling. Programmable timer for weekly tests. Dual, redundant dc-voltage battery units, with automatic changeover. Emergency Control: Bypasses all automatic control circuits during manual starting and running. Automatic engine start on loss of ac power to the controller. E. Method of Stopping: [Automatic and nonautomatic shutdown after automatic starting] F. Door-Mounted Operator Interface and Controls: 1. 2. Monitor, display, and control devices, alarms, functions, and operations listed in NFPA 20 as required for drivers and controller types used. Method of Control and Indication: a. b. c. [Microprocessor-based logic] controller, with multiline [LCD] readout. [Membrane] keypad. [LED] alarm and status indicating lights. FIRE SERVICE SYSTEM LDS MOTION PICTURE STUDIO - ELBERTA CONTROLLERS FOR FIRE-PUMP DRIVERS 21 39 00 - 2 3. Local and Remote Alarm and Status Indications: a. b. c. d. e. f. g. h. i. j. k. 4. 5. G. Audible alarm. Nonautomatic START and STOP push buttons or switches. Optional Features: 1. Extra Output Contacts: a. b. c. 2. 3. 4. 5. H. [One] Form C contacts for low pump-room temperature. [One] each, Form C contacts for high and low fuel levels. [One] each, Form C contacts for high and low reservoir levels. Door-mounted thermal or impact printer for alarm and status logs. Operator Interface Communications Ports: USB, Ethernet, and RS485. Powered louver contacts. Powered engine-oil heater contacts. Battery Charger System: 1. 2. 2.2 Controller power on. Engine-lubrication-system critically low oil pressure. Engine-jacket coolant high temperature. Engine fail-to-start. Engine overspeed shutdown. Low fuel level. Missing or failed battery. Battery charger failure. System overpressure. ECM selector switch in alternate ECM position. Fuel injector malfunction. Built-in, independent, dual battery chargers with automatic changeover; 24-V dc for lead-acid batteries. Standard: [UL 1236] ENCLOSURES A. Fire-Pump Controllers, ATS, Remote Alarm Panels, and Low-Suction-Shutdown Panels: NEMA 250, to comply with environmental conditions at installed locations and NFPA 20. 1. Indoor, Dry and Clean Locations: [Type 1 (IEC IP10)] B. Enclosure Color: [Manufacturer's standard "fire-pump-controller red"] <Insert color>. C. Nameplates: Comply with NFPA 20; complete with capacity, characteristics, approvals, listings, and other pertinent data. D. Optional Features: 1. 2.3 Floor stands, 12 inches (305 mm) high, for floor-mounted controllers. SOURCE QUALITY CONTROL A. Testing: Test and inspect fire-pump controllers according to requirements in NFPA 20 and [UL 218] 1. Verification of Performance: specified. FIRE SERVICE SYSTEM LDS MOTION PICTURE STUDIO - ELBERTA Rate controllers according to operation of functions and features CONTROLLERS FOR FIRE-PUMP DRIVERS 21 39 00 - 3 B. Fire-pump controllers will be considered defective if they do not pass tests and inspections. C. Prepare test and inspection reports. PART 3 - EXECUTION 3.1 EXAMINATION A. Examine areas and surfaces to receive equipment, with Installer present, for compliance with requirements and other conditions affecting performance. B. Examine equipment before installation. Reject equipment that is wet or damaged by moisture or mold. C. Proceed with installation only after unsatisfactory conditions have been corrected. 3.2 CONTROLLER INSTALLATION A. Install controllers within sight of their respective drivers. B. Connect controllers to their dedicated pressure-sensing lines. C. Wall-Mounting Controllers: Install controllers on walls with disconnect operating handles not higher than 79 inches (2006 mm) above finished floor, and bottom of enclosure not less than 12 inches (305 mm) above finished floor unless otherwise indicated. Bolt units to wall or mount on lightweight structural-steel channels bolted to wall. For controllers not on walls, provide freestanding racks complying with Section 260529 "Hangers and Supports for Electrical Systems." D. Seismic Bracing: Comply with requirements specified in Section 260548 "Vibration and Seismic Controls for Electrical Systems." E. Temporary Lifting Provisions: Remove temporary lifting eyes, channels, and brackets and temporary blocking of moving parts from enclosures and components. F. Comply with NEMA ICS 15. 3.3 POWER WIRING INSTALLATION A. 3.4 Install power wiring between controllers and their services or sources, and between controllers and their drivers. Comply with requirements in NFPA 20, NFPA 70, and Section 260519 "Low-Voltage Electrical Power Conductors and Cables." CONTROL AND ALARM WIRING INSTALLATION A. Install wiring between controllers and remote devices[ and facility's central monitoring system]. Comply with requirements in NFPA 20, NFPA 70, and Section 260523 "Control-Voltage Electrical Power Cables." B. Install wiring between remote alarmpanels and controllers. Comply with requirements in NFPA 20, NFPA 70, and Section 260523 "Control-Voltage Electrical Power Cables." C. Install wiring between controllers and the building's fire-alarm system. Comply with requirements specified in Section 283111 "Digital, Addressable Fire-Alarm System." D. Bundle, train, and support wiring in enclosures. E. Connect remote manual and automatic activation devices where applicable. FIRE SERVICE SYSTEM LDS MOTION PICTURE STUDIO - ELBERTA CONTROLLERS FOR FIRE-PUMP DRIVERS 21 39 00 - 4 3.5 IDENTIFICATION A. Comply with requirements in NFPA 20 for marking fire-pump controllers. B. Identify system components, wiring, cabling, and terminals. Comply with requirements for identification in NFPA 20 and as specified in Section 260553 "Identification for Electrical Systems." 3.6 FIELD QUALITY CONTROL A. Testing Agency: Engage a qualified testing agency to perform tests and inspections. B. Manufacturer's Field Service: Engage a factory-authorized service representative to inspect, test, and adjust components, assemblies, and equipment installations, including connections. C. Perform tests and inspections. 1. D. Manufacturer's Field Service: Engage a factory-authorized service representative to inspect components, assemblies, and equipment installations, including connections, and to assist in testing. Acceptance Testing Preparation: 1. Inspect and Test Each Component: a. b. c. 2. Verify and Test Each Electric-Driver Controller: a. b. 3. 4. E. Inspect wiring, components, connections, and equipment installations. Test and adjust components and equipment. Test insulation resistance for each element, component, connecting supply, feeder, and control circuits. Test continuity of each circuit. Verify that voltages at controller locations are within plus 10 or minus 1 percent of motor nameplate rated voltages, with motors off. If outside this range for any motor, notify Construction Manager] [Owner] before starting the motor(s). Test each motor for proper phase rotation. Operational Test: After electrical circuitry has been energized, start units to confirm proper unit operation. Test and adjust controls and safeties. Replace damaged and malfunctioning controls and equipment. Field Acceptance Tests: 1. 2. 3. 4. Do not begin field acceptance testing until suction piping has been flushed and hydrostatically tested and the certificate for flushing and testing has been submitted to Construction Manager] [Owner] and authorities having jurisdiction. Prior to starting, notify authorities having jurisdiction of the time and place of the acceptance testing. Engage manufacturer's factory-authorized service representative to be present during the testing. Perform field acceptance tests as outlined in NFPA 20. F. Controllers will be considered defective if they do not pass tests and inspections. G. Prepare test and inspection reports. 3.7 STARTUP SERVICE A. Engage a factory-authorized service representative to performstartup service. FIRE SERVICE SYSTEM LDS MOTION PICTURE STUDIO - ELBERTA CONTROLLERS FOR FIRE-PUMP DRIVERS 21 39 00 - 5 1. 3.8 Complete installation and startup checks according to manufacturer's written instructions. ADJUSTING A. Adjust controllers and battery charger systems to function smoothly and as recommended by manufacturer. B. Set field-adjustable switches, auxiliary relays, time-delay relays, and timers. C. Program microprocessors for required operational sequences, status indications, alarms, event recording, and display features. Clear events memory after final acceptance testing and prior to Substantial Completion. D. Set field-adjustable pressure switches. 3.9 PROTECTION A. Temporary Heating: Apply temporary heat to maintain temperature according to manufacturer's written instructions until enclosed controllers are ready to be energized and placed into service. B. Replace controllers whose interiors have been exposed to water or other liquids prior to Substantial Completion. 3.10 A. DEMONSTRATION Engage factory-authorized service representative to train Owner's maintenance personnel to adjust, operate, and maintain controllers, and to use and reprogram microprocessor-based controls within this equipment. END OF SECTION 213900 FIRE SERVICE SYSTEM LDS MOTION PICTURE STUDIO - ELBERTA CONTROLLERS FOR FIRE-PUMP DRIVERS 21 39 00 - 6