1997 Aerostar/Ranger Page 1 of 1 Section 13-11: Anti-Theft Alarm System DESCRIPTION AND OPERATION 1997 Ranger Workshop Manual Anti-Theft Alarm System The theft warning system provides the vehicle with protection from unauthorized entry into the passenger compartment and engine compartment (hood opening). It also protects against engine starting through ignition keylock cylinder tampering. If triggered, the system provides both audio and visual alarm signals and disables the starter circuit. The system is controlled by a receiver assembly. This assembly also controls the electronic door lock control system functions. System anti-theft functions are: Perimeter sensing — doors, trunk, hood Ignition keylock cylinder sensing Starter interrupt LED flashing when system is armed Alarm (horn and lights) For additional information and diagnostic procedures, refer to Section 18-04B . When armed, unauthorized entry into the vehicle is detected by a hood switch or the door ajar switches. The hood switch is monitored directly by the receiver assembly. The door ajar switches are monitored by the generic electronic module (see Section 18-04A ). The GEM module signals the receiver assembly when a door is ajar (opened). If the anti-theft system is armed, this signal will trigger the receiver assembly. The door ajar signal will also prevent arming of the system if a door or liftgate is not fully closed. Once triggered, the system flashes, the parking lamps (13200), the theft LED indicator, and sounds the horn. In addition, the starter circuit is interrupted until the system is disarmed. tomsn048@gmail.com file://C:\TSO\tsocache\VDTOM_5368\SVK~us~en~file=SVKDB001.HTM~gen~ref.HTM 2011-04-29 1997 Aerostar/Ranger Page 1 of 1 Section 13-11: Anti-Theft Alarm System DESCRIPTION AND OPERATION 1997 Ranger Workshop Manual Components The system is composed of the following components: Receiver assembly Anti-theft warning indicator (output) Door/liftgate disarm (input) Hood switch (input) Ignition keylock cylinder sensor (input) Starter interrupt relay (output) The following components already exist on the vehicle and are also used in the anti-theft system: Horn relay (output) Parking lamps (13200) Generic Electronic Module (GEM) (input and output) Starter relay Park lamp autolamp/exit delay relay (output) tomsn048@gmail.com file://C:\TSO\tsocache\VDTOM_5368\SVK~us~en~file=SVKDB002.HTM~gen~ref.HTM 2011-04-29 1997 Aerostar/Ranger Page 1 of 1 Section 13-11: Anti-Theft Alarm System DESCRIPTION AND OPERATION 1997 Ranger Workshop Manual Ignition Keylock Cylinder Sensor Operation Ignition keylock cylinder sensing is provided by monitoring the status of the ignition lock cylinder when the ignition is OFF. The keylock cylinder sensor "clip" located within the ignition key lock cylinder housing senses if the key cylinder has been removed from a damaged steering column casting (as is done in most hot wire attempts). The receiver assembly should normally read 162 ± 40 ohms to ground through the ignition keylock cylinder sensor. If the keylock cylinder sensor or its wiring become open or shorted, the perimeter alarm will trigger even though the theft system may not be armed. If the ignition is in RUN or ACCY and the keylock cylinder sensor input senses an open or a short, the theft system will not trigger until ignition is turned OFF. As long as the ignition keylock cylinder sensor and associated wiring remain defective, the system will not trigger again due to this input until the problem is corrected and battery power is removed and reapplied to the module with a good sensor input. The alarm may then trigger again due to the ignition keylock cylinder sensor once the resistance changes away from 162 ohms. tomsn048@gmail.com file://C:\TSO\tsocache\VDTOM_5368\SVK~us~en~file=SVKDB003.HTM~gen~ref.HTM 2011-04-29 1997 Aerostar/Ranger Page 1 of 1 Section 13-11: Anti-Theft Alarm System DESCRIPTION AND OPERATION 1997 Ranger Workshop Manual Starter Interrupt Function When the anti-theft system is triggered, the receiver assembly energizes a relay that prevents cranking of the engine (6007). When the receiver assembly (module) provides a ground path for the relay coil, the normally closed contacts open. With the contacts open, the circuit between the ignition switch and starter motor relay is incomplete. The alarm system operating sequences are designed to be passive; therefore, the system can be armed or disarmed when following normal vehicle exit and entry procedures. Following is a detailed description of the system operation. tomsn048@gmail.com file://C:\TSO\tsocache\VDTOM_5368\SVK~us~en~file=SVKDB004.HTM~gen~ref.HTM 2011-04-29 1997 Aerostar/Ranger Page 1 of 1 Section 13-11: Anti-Theft Alarm System DESCRIPTION AND OPERATION 1997 Ranger Workshop Manual System Arming The system is ready to arm any time the ignition switch (11572) is turned OFF and the PANIC alarm is off. There are two ways to PREARM the anti-theft system: 1. Press the remote entry transmitter LOCK button once to lock the doors (with the doors open or closed). If the lock is pressed again within 5 seconds, the horn will either chirp once to indicate all doors are closed and the system is arming, or will chirp twice if any door is open (preventing the system from arming). 2. Open a door and press the power door lock button to lock the doors. If a door is open, the anti-theft system is prearmed and waiting for all doors to close. The THEFT LED in the instrument panel (04320) will light continuously while the system is prearmed. Once all doors are closed, if any were open, the system will be prearmed with a 30 second countdown to become armed. The THEFT LED will remain lit continuously until the system is ARMED. When the system is armed, the THEFT LED will begin to flash for 50 mS every two seconds until the system is triggered or disarmed. tomsn048@gmail.com file://C:\TSO\tsocache\VDTOM_5368\SVK~us~en~file=SVKDB005.HTM~gen~ref.HTM 2011-04-29 1997 Aerostar/Ranger Page 1 of 1 Section 13-11: Anti-Theft Alarm System DESCRIPTION AND OPERATION 1997 Ranger Workshop Manual Cancelling the PREARM Sequence If the anti-theft system is prearmed and waiting, it will wait only 30 minutes for a door to close. The THEFT LED will remain lit for this time. If a door does not close within 30 minutes, the LED will turn off and the theft system will return to a disarmed state. An anti-theft system PREARM can also be cancelled before the system is armed by: pressing the unlock switch on the door any disarm event (see Disarming the System) tomsn048@gmail.com file://C:\TSO\tsocache\VDTOM_5368\SVK~us~en~file=SVKDB006.HTM~gen~ref.HTM 2011-04-29 1997 Aerostar/Ranger Page 1 of 1 Section 13-11: Anti-Theft Alarm System DESCRIPTION AND OPERATION 1997 Ranger Workshop Manual Disarming the System NOTE: A perimeter alarm will "shut off" after 165 seconds, but the system is still triggered and is not disarmed. The starter circuit will remain disabled until the system is disarmed. An Armed or triggered system can be disarmed by one of the four events listed. 1. Unlock the doors by pressing the remote entry transmitter UNLOCK button once. 2. Unlock any door with a key. 3. Turn ignition to RUN or ACCY. 4. The remote entry PANIC button will disarm the anti-theft system only when the perimeter alarm is triggered and sounding. tomsn048@gmail.com file://C:\TSO\tsocache\VDTOM_5368\SVK~us~en~file=SVKDB007.HTM~gen~ref.HTM 2011-04-29 1997 Aerostar/Ranger Page 1 of 1 Section 13-11: Anti-Theft Alarm System DESCRIPTION AND OPERATION 1997 Ranger Workshop Manual Alarm States When Battery Power Is Cycled When the receiver assembly is powered the very first time at the vehicle assembly plant the system will be in the DISARMED state. The receiver assembly will remember whether it is ARMED, DISARMED or TRIGGERED in its non-volatile memory. When battery power is removed and then reconnected, the system will return to its state just before the battery (10655) was disconnected. If the system is in any PREARM state as described previously, then the system will return to a DISARMED state when battery is disconnected and then reconnected. tomsn048@gmail.com file://C:\TSO\tsocache\VDTOM_5368\SVK~us~en~file=SVKDB008.HTM~gen~ref.HTM 2011-04-29 1997 Aerostar/Ranger Page 1 of 2 Section 13-11: Anti-Theft Alarm System DESCRIPTION AND OPERATION 1997 Ranger Workshop Manual System Triggering The alarm can be triggered by the following events if the system has been armed and has not been disarmed first. 1. Open any door. 2. Open the hood (16612) (if the hood was open when the system was armed, it must be closed before it can trigger the alarm). 3. Disturb the ignition keylock cylinder sensor affecting the monitored resistance to ground. A disturbance of this sensor is the only event which will trigger an unarmed alarm. 4. The anti-theft system may be triggered inadvertently when the module is disconnected and then reconnected. To avoid this condition, disconnect the smaller 22-pin connector first. This alarm trigger is stored by the receiver assembly as Ignition Tamper Sensor Trigger event (IGNTAM) in the diagnostic list of alarm trigger events. NOTE: Although the remote entry PANIC alarm is not associated with the monitoring of the vehicle, the user will frequently say that the theft system was triggered when actually the PANIC button was inadvertently pressed. A panic alarm will not flash the THEFT LED. PANIC is stored in the diagnostic list of alarm events to aid in diagnosis. When the system is triggered, the starter interrupt and perimeter alarm will operate as follows: STARTER INTERRUPT — starter circuit interrupted until system is disarmed. The normally closed external starter interrupt relay will be pulled in to disallow power to travel through the starter circuit. PERIMETER ALARM — approx. 250 mS on, 450 mS off cycle for two minutes and 45 seconds for North America. Parking lamps Horn THEFT LED The perimeter alarm can be retriggered, after a perimeter alarm has sounded for 165 seconds. After a perimeter alarm has timed out, if any trigger input is seen as normal and then in its trigger state, the perimeter alarm will be retriggered. The perimeter alarm can be triggered a total of three times between an arming sequence and a disarm event. An active panic alarm will be deactivated when a perimeter alarm is triggered (a perimeter alarm overrides a panic alarm). tomsn048@gmail.com file://C:\TSO\tsocache\VDTOM_5368\SVK~us~en~file=SVKDB009.HTM~gen~ref.HTM 2011-04-29 1997 Aerostar/Ranger Page 2 of 2 tomsn048@gmail.com file://C:\TSO\tsocache\VDTOM_5368\SVK~us~en~file=SVKDB009.HTM~gen~ref.HTM 2011-04-29 1997 Aerostar/Ranger Page 1 of 1 Section 13-11: Anti-Theft Alarm System DESCRIPTION AND OPERATION 1997 Ranger Workshop Manual PANIC Alarm Activation The PANIC alarm, operated from the remote keyless entry transmitter, is activated when the button marked PANIC on the remote transmitter is pressed. The PANIC alarm consists of the horn sounding and the parking lamps and tail lamps flashing. This subsystem can only be deactivated by pressing PANIC again or turning the ignition switch (11572) to the RUN or ACC position. tomsn048@gmail.com file://C:\TSO\tsocache\VDTOM_5368\SVK~us~en~file=SVKDB010.HTM~gen~ref.HTM 2011-04-29 1997 Aerostar/Ranger Page 1 of 7 Section 13-11: Anti-Theft Alarm System DIAGNOSIS AND TESTING 1997 Ranger Workshop Manual Electrical Schematics Anti-Theft System, Power Feed, Activation and Disarm tomsn048@gmail.com file://C:\TSO\tsocache\VDTOM_5368\SVK~us~en~file=SVKDB011.HTM~gen~ref.HTM 2011-04-29 1997 Aerostar/Ranger Page 2 of 7 Anti-Theft System, Starter Motor Interrupt Anti-Theft System, Exterior Light Alarm tomsn048@gmail.com file://C:\TSO\tsocache\VDTOM_5368\SVK~us~en~file=SVKDB011.HTM~gen~ref.HTM 2011-04-29 1997 Aerostar/Ranger Page 3 of 7 Anti-Theft System, Horn Alarm tomsn048@gmail.com file://C:\TSO\tsocache\VDTOM_5368\SVK~us~en~file=SVKDB011.HTM~gen~ref.HTM 2011-04-29 1997 Aerostar/Ranger Page 4 of 7 Receiver Assembly Connector C1 tomsn048@gmail.com file://C:\TSO\tsocache\VDTOM_5368\SVK~us~en~file=SVKDB011.HTM~gen~ref.HTM 2011-04-29 1997 Aerostar/Ranger Page 5 of 7 Pin Number Circuit 1 129 (LG) 2 — 3 70 (LB/W) 4 — Not Used 5 — Not Used 6 — Not Used 7 — Not Used 8 — Not Used 9 25 (DG/P) 10 — 11 Circuit Function Driver Door Unlock Relay Not Used Diagnostic Serial Link Door Disarm Switches Not Used 999 (R/BK) GEM Module Door Ajar Input to RAP 12 — Not Used 13 — Not Used 14 — Not Used 15 — Not Used 16 — Not Used 17 936 (DG/W) Ignition Keylock Cylinder Tamper Sensor 18 — Not Used 19 — Not Used 20 — Not Used 21 — Not Used 22 — Not Used 23 23 (T/LG) 24 — 25 26 Hood Switch Not Used 1002 (B/PK) Ignition Switch Feed — Not Used Receiver Assembly Connector C2 tomsn048@gmail.com file://C:\TSO\tsocache\VDTOM_5368\SVK~us~en~file=SVKDB011.HTM~gen~ref.HTM 2011-04-29 1997 Aerostar/Ranger Page 6 of 7 Pin Number Circuit 1 — Not Used 2 — Not Used 3 — Not Used 4 — Not Used 5 — Not Used 6 — Not Used 7 — Not Used 8 218 (W/P) Park Lamp Relay 9 342 (LG/P) Starter Interrupt Relay 10 Circuit Function 1013 (BR/LG) Illuminated Entry Request to GEM Module — Input 11 120 (PK/LG) All Unlock Relay 12 645 (W/LB) 13 — 14 570 (BK/W) 15 — 16 Anti-Theft Module — Fused Feed Not Used Ground Not Used 343 (DB/LG) Anti-Theft LED 17 — Not Used 18 — Not Used 19 — Not Used 20 6 (Y/LG) Horn Relay tomsn048@gmail.com file://C:\TSO\tsocache\VDTOM_5368\SVK~us~en~file=SVKDB011.HTM~gen~ref.HTM 2011-04-29 1997 Aerostar/Ranger 21 — 22 119 (PK/Y) Page 7 of 7 Not Used All Lock Relay tomsn048@gmail.com file://C:\TSO\tsocache\VDTOM_5368\SVK~us~en~file=SVKDB011.HTM~gen~ref.HTM 2011-04-29 1997 Aerostar/Ranger Page 1 of 2 Section 13-11: Anti-Theft Alarm System DIAGNOSIS AND TESTING 1997 Ranger Workshop Manual All Relay Connectors The harness connector to each system relay (horn, parklamp, starter interrupt) have the same pinout. Check the Electrical Schematics for circuit number, wire gauge and color. Item Part Number Description 1 — Battery Feed to Coil 2 — Coil Ground 3 — Battery Feed to Contacts 4 — Normally Closed Connector 5 — Coil Energized Contact NOTE: NEVER probe power or ground to Pins 1 or 2 of these relays. tomsn048@gmail.com file://C:\TSO\tsocache\VDTOM_5368\SVK~us~en~file=SVKDB012.HTM~gen~ref.HTM 2011-04-29 1997 Aerostar/Ranger Page 2 of 2 tomsn048@gmail.com file://C:\TSO\tsocache\VDTOM_5368\SVK~us~en~file=SVKDB012.HTM~gen~ref.HTM 2011-04-29 1997 Aerostar/Ranger Page 1 of 2 Section 13-11: Anti-Theft Alarm System DIAGNOSIS AND TESTING 1997 Ranger Workshop Manual Inspection and Verification The electronic door lock control system is diagnosed as part of the overall remote control alarm and lock system. Refer to Section 18-04B to initiate system self test, New Generation Star (NGS) Tester use and diagnostic test codes. 1. Verify the vehicle owner's original concern by duplicating the concern. 2. Inspect to determine if one of the following mechanical or electrical concerns apply: VISUAL INSPECTION CHART Mechanical Electrical Damaged liftgate door lock cylinder Open fuses Loose connections Corroded connections 3. If the concern(s) remains after the inspection, determine the symptom(s) and proceed to the following symptom chart. NOTE: For system inspection and verification using New Generation Star (NGS) Tester 007-00500 or equivalent, refer to Section 18-04B . NOTE: Voltage and resistance readings can be obtained using Rotunda 73 Digital Multimeter 105R0051 or equivalent. To test and service door lock system: Check that battery is fully charged (if not, it may be causing the concern). NOTE: When the battery has been disconnected and reconnected, some abnormal symptoms may occur while the powertrain control module (PCM) (12A650) relearns its adaptive strategy. The vehicle may need to be driven 16 km (10 miles) or more to relearn the strategy. Disconnect and reconnect battery to make sure system is reset. Perform the self test. If necessary, refer to Section 18-04B . Service only as specified in the tests. Repeat the self test to make sure the system is operational. tomsn048@gmail.com file://C:\TSO\tsocache\VDTOM_5368\SVK~us~en~file=SVKDB013.HTM~gen~ref.HTM 2011-04-29 1997 Aerostar/Ranger Page 2 of 2 tomsn048@gmail.com file://C:\TSO\tsocache\VDTOM_5368\SVK~us~en~file=SVKDB013.HTM~gen~ref.HTM 2011-04-29 1997 Aerostar/Ranger Page 1 of 2 Section 13-11: Anti-Theft Alarm System DIAGNOSIS AND TESTING 1997 Ranger Workshop Manual Symptom Chart — Anti-Theft Alarm System ANTI-THEFT ALARM SYSTEM Condition Possible Source Action Alarm Triggers As Soon As Ignition Is Turned OFF Loose ignition tamper sensor or its wiring. GO to Pinpoint Test A . Alarm Triggers When the Driver's Door Is Open After Being Unlocked with a Key Driver disarm switch or its wiring. GO to Pinpoint Test C . Alarm Triggers When the Passenger's Door Is Open After Being Unlocked with a Key Passenger disarm switch or its wiring. GO to Pinpoint Test C . Alarm Triggers Intermittently Any switches monitored for triggering an alarm. Unintended presses of panic button on transmitter. GO to Pinpoint Test A . Hood switch circuit short/open. Hood switch not depressed when hood closed. GO to Pinpoint Test A . Alarm Not Triggered by Hood Switch. Horn Sounds Continuously (No Honking On and Off) During Alarm Unusual alarm configuration programmed. GO to Pinpoint Test B . Vehicle Will Not Start, Battery Fully Charged No start condition other than starter interrupt relay. GO to Section 03-06 . Starter interrupt relay wiring short/open. Starter interrupt relay missing. GO to Pinpoint Test B . Alarm Is Disarmed by Locking a Door with a Key (Instead of Unlocking) Wiring to disarm switch or switch has been reversed. GO to Pinpoint Test C . THEFT LED Does Not Light Wiring to LED is open. LED is burned out due to a short in the wiring. GO to Pinpoint Test D . tomsn048@gmail.com file://C:\TSO\tsocache\VDTOM_5368\SVK~us~en~file=SVKDB014.HTM~gen~ref.HTM 2011-04-29 1997 Aerostar/Ranger Anti-Theft Never Arms (THEFT LED Doesn't Light) Page 2 of 2 Anti-Theft Never Arms (THEFT LED Lights but Never Flashes) Anti-Theft Does Not Arm Only Using Door Lock Button and an Open Door Any door disarm circuit is shorted. Any door disarm switch is shorted. Door unlock switch or circuit shorted. Any door is ajar or open. Any door does not close properly. Any door ajar switch or wiring is shorted. GEM to receiver assembly door ajar circuit is grounded. Any door is ajar or open. Any door ajar switch or wiring is shorted. GEM to receiver assembly door ajar circuit is grounded. Door lock switch to receiver assembly circuit. GO to Pinpoint Test E . NOTE: Before proceeding with Pinpoint Test, GO to Section 18-04B for system self test and diagnostic test codes. GO to Pinpoint Test E . NOTE: Before proceeding with Pinpoint Test, GO to Section 18-04B for system self test and diagnostic test codes. GO to Pinpoint Test E . NOTE: Before proceeding with Pinpoint Test, GO to Section 18-04B for system self test and diagnostic test codes. tomsn048@gmail.com file://C:\TSO\tsocache\VDTOM_5368\SVK~us~en~file=SVKDB014.HTM~gen~ref.HTM 2011-04-29 1997 Aerostar/Ranger Page 1 of 12 Section 13-11: Anti-Theft Alarm System DIAGNOSIS AND TESTING 1997 Ranger Workshop Manual Pinpoint Tests PINPOINT TEST A: FALSE ALARMS AND TRIGGERING ALARMS A1 CHECK ALARM HISTORY FOR FALSE ALARMS Enter in NGS: RAP, PID/DATA and select AL EVT1 through AL EVT8 to monitor the last 8 events which have caused the alarm to trigger. AL EVT1 is the most recent and AL EVT8 occurred before all of the others. Write down alarm events in case display is changed by triggering alarm. Does NGS display an alarm that shows up much more than any other alarm? Yes No If display shows two door open triggers (DROPEN), GO to A2 . If display shows two hood switch triggers (HOODTR), GO to A3 . If display shows an ignition tamper trigger (IGNTAM), GO to A4 . If NGS display shows several PANIC alarm triggers, GO to A5 . If NGS does not display a dominant trigger event or most events are no event, NOEVNT, GO to A2 to REVIEW alarm trigger events. A2 CHECK DOOR AJAR INPUT Accidental triggering of an armed system can be caused by the owner. The theft system is working normally when the alarm is triggered with someone in the armed vehicle, and they later exit by pulling on the door handle to open the door. Another common trigger which is an OK system is when the customer opens a locked door through an open window. These events may have cause the DROPEN alarm history in addition to the following diagnostics. If the door mechanically unlocks and can be open, without first having electrically sensed that the key turned to the unlock position to disarm the system, then the alarm will be triggered due to a door ajar switch (caused by door disarm switches). Enter in NGS: RAP, PID/DTA and select DOORRAP to monitor the GEM door ajar to see door ajar state. Close all doors. NGS DOORRAP state is CLOSED. Open each door separately. NGS DOORRAP state is AJAR. NOTE: The alarm trigger history must be cleared after servicing the anti-theft system for inadvertent triggering. The alarm history is cleared by entering in the NGS: RAP DIAGNOSTIC TEST MODES RETRIEVE/CLEAR CONTINUOUS DTCS then press START, RECORD DTCS and press C ALL (button 7) to clear. tomsn048@gmail.com file://C:\TSO\tsocache\VDTOM_5368\SVK~us~en~file=SVKDB015.HTM~gen~ref.HTM 2011-04-29 1997 Aerostar/Ranger Page 2 of 12 Do both states appear on the NGS? Yes No TEST for intermittent door ajar switches (possibly due to water) in the GEM system (REFER to Section 18-04A ), or TEST door disarm switches. GO to C2, or CLARIFY with the customer to IDENTIFY how alarm was triggered with the door. If NGS display is always AJAR, SERVICE door ajar circuits/switches with GEM module diagnostics (REFER to Section 18-04A ), or SERVICE Circuit 999 (R/BK) for a short to ground. If NGS display is always CLOSED, SERVICE Circuit 999 (R/BK) for an open or SERVICE door ajar input circuits/switches with GEM module diagnostics (REFER to Section 18-04A ). A3 CHECK HOOD SWITCH INPUT The theft system is working normally when the alarm is armed with someone in the vehicle or when reaching through an open window, and they pull the hood release to open the hood. This may be a cause of the alarm trigger history. If a cover is installed on the front of the vehicle, the hood may not close far enough to fully press the hood switch plunger. You may need to bend the hood switch bracket slightly to insure the hood switch is pressed enough. Close hood. Enter in NGS: RAP, PID/DATA and select HOOD SW to monitor the hood switch state. NGS HOOD SW state of not PUNCHD should be displayed. Check to see that wiggling the hood up and down, while it is latched and closed, does not cause the hood switch state to change from not PUNCHD. Open the hood. NGS HOOD SW state is PUNCHD should be displayed. Do the above states appear on the NGS as described? Yes No Hood switch operation is OK. CLARIFY with customer and REVIEW customer symptoms table. If HOOD SW state is always not PUNCHD, SERVICE hood switch Circuit 23 (T/LG) for an open, or CHECK hood switch to CONFIRM that when it is not pressed its contacts close. If HOOD SW state is always PUNCHD, SERVICE Hood Switch Circuit 23 (T/LG) for a short to ground, or CHECK hood switch to CONFIRM that when it is PRESSED its contacts are open. VERIFY that hood switch plunger closes fully when hood is closed. If NGS state changes when hood is wiggled, VERIFY that hood switch plunger closes fully when hood is closed. Hood switch bracket can be bent slightly to INSURE hood switch is pressed enough. A4 CHECK IGNITION TAMPER SENSOR INPUT Receiver assembly deals with ignition tamper sensor differently then other systems. Read ignition tomsn048@gmail.com file://C:\TSO\tsocache\VDTOM_5368\SVK~us~en~file=SVKDB015.HTM~gen~ref.HTM 2011-04-29 1997 Aerostar/Ranger Page 3 of 12 tamper sensor description and operation. Each time battery is reapplied to the system, module will wait to see a normal tamper sensor and will then trigger alarm (armed or not) when ignition is off and sensor resistance to module changes outside of 120 to 210 ohm boundary. Enter in NGS: RAP, PID/DATA and select IGN RES to monitor ignition tamper sensor state. The receiver assembly will respond with one of three states: 162 ohm, 0 ohms, or HIGH. Is the ING RES state 162OHM? Yes No Ignition tamper sensor and SYSTEM are OK, they are unlikely now to be intermittent. If IGN RES state is 0 ohms, SERVICE ignition tamper Circuit 936 (DG/W) for a short to ground, REMOVE and RECONNECT battery, and REPEAT Test A4 . If IGN RES state is HIGH, SERVICE ignition tamper Circuit 936 (DG/W) for an open, or REINSTALL ignition tamper sensor, or REPLACE ignition tamper sensor. A5 PANIC ALARM OPERATION The receiver assembly PANIC alarm is not a theft alarm trigger event, but quite often an owner bumps the PANIC button on the transmitter by accident as they are walking away from their vehicle and say that their theft alarm is going off. The PANIC button may be pressed by objects inside of a purse or pocket, without the customer knowing. If several PANIC codes appear in the alarm history, you know that this is the case. The customer may need to take a couple of steps close to the vehicle from where the PANIC alarm was started in order to stop the PANIC alarm or turn the key to RUN. Can cause of false alarms be traced to accidental triggering by owner? Yes No PANIC alarm system is OK. CLARIFY operation with owner and CHECK symptom table if RETURN to Symptom Chart. necessary. No Starts and Alarm Outputs The receiver assembly can only defeat the starter with the extended anti-theft (starter interrupt) relay. If a temporary jumper is installed across the normally closed contacts of the starter relay as outlined below and the vehicle does not start, check for other causes. PINPOINT TEST B: NO STARTS AND ALARM OUTPUTS B1 ALARM VERIFICATION — TRIGGER AND THEFT LED tomsn048@gmail.com file://C:\TSO\tsocache\VDTOM_5368\SVK~us~en~file=SVKDB015.HTM~gen~ref.HTM 2011-04-29 1997 Aerostar/Ranger Page 4 of 12 Open driver door window. Arm theft system. Trigger theft alarm by pulling on inside door handle to open driver door. Does THEFT LED flash when theft system is triggered? Yes No If THEFT LED does not come on, GO to Pinpoint Test D . If theft system did not arm, GO to Pinpoint Test E . GO to B2 . B2 ALARM VERIFICATION — PARKLAMPS AND HORN Does horn honk on and off and parking lamps flash? Yes No If only the park lamps flash, GO to B4 . If only the horn honks, GO to B6 . If neither the horn nor the parklamps are pulsing, GO to B4 GO to B3 . B3 ALARM VERIFICATION — STARTER INTERRUPT Does vehicle start? Yes No Alarm outputs OK. CLARIFY with customer and GO to B8 . REVIEW customer symptoms table. B4 CHECK RECEIVER ASSEMBLY PARKLAMPS OUTPUT Stop alarm with any disarm event. Enter in NGS: RAP, ACTIVE COMMANDS, HEAD/PARKING LAMPS and select PARK LAMP ON. Do park lamps turn on? Yes REPLACE the RAP module. RETEST the system. No GO to B5 . B5 PARK LAMPS JUMPERED OPERATION Disconnect receiver assembly. Momentarily short park lamp Circuit 218 (W/P) to signal ground Circuit 570 (BK/W). tomsn048@gmail.com file://C:\TSO\tsocache\VDTOM_5368\SVK~us~en~file=SVKDB015.HTM~gen~ref.HTM 2011-04-29 1997 Aerostar/Ranger Page 5 of 12 Did park lamps turn on? Yes No REPLACE the RAP module. RETEST the system. SERVICE park lamps, park lamp relay or power circuit from park lamp relay to park lamps. B6 CHECK RAP HORN OUTPUT Stop alarm with any disarm event. Enter in NGS: RAP, ACTIVE COMMANDS, HORN and select HORN ON. Does horn sound? Yes No REPLACE the RAP module. RETEST the system. GO to B7 . B7 HORN JUMPERED OPERATION Disconnect receiver assembly. Momentarily short horn Circuit 6 (Y/LG) to signal ground Circuit 570 (BK/W). Does horn sound? Yes REPLACE the RAP module. RETEST the system. No SERVICE horn, horn relay, Circuit 6 (Y/LG) for an open or power circuit for the horn. B8 CHECK RECEIVER ASSEMBLY STARTER INTERRUPT OUTPUT Stop alarm with any disarm event. Enter in NGS: RAP, ACTIVE COMMANDS, STARTER INTERRUPT and select STARTER ON. Turn ignition key to start for less than 2 seconds. Is starter motor disabled (no cranking)? Yes System OK. No GO to B9 . B9 STARTER INTERRUPT JUMPERED OPERATION Disconnect receiver assembly. Momentarily short starter interrupt output Circuit 342 (LG/P) to signal ground Circuit 570 (BK/W). tomsn048@gmail.com file://C:\TSO\tsocache\VDTOM_5368\SVK~us~en~file=SVKDB015.HTM~gen~ref.HTM 2011-04-29 1997 Aerostar/Ranger Page 6 of 12 Does the starter operate? Yes No REPLACE the RAP module. RETEST the system. RAP system OK. SERVICE starter, anti-theft relay, or power circuit for starter. PINPOINT TEST C: DISARMING ANTI-THEFT C1 CONFIRM REMOTE DISARMING SEQUENCE Arm theft system; THEFT LED is on. Perform disarming sequence by pressing UNLOCK on a transmitter as described in Description and Operation, Disarming the System. Confirm doors unlocked when transmitter button was pressed. Did system disarm and THEFT LED turn OFF? Yes No If the doors did not unlock, GO to Diagnosis and Testing in Section 01-14B . If theft system did not arm, GO to Pinpoint Test E . GO to C2 . C2 CONFIRM DOOR KEY DISARMING SEQUENCE NOTE: If door mechanically unlocks and can be opened, without first having electrically sensed key turned to unlock position to disarm system, then alarm will be triggered by door ajar switch. Arm theft system; THEFT LED is on. Perform disarming sequence by turning door key to unlock position as described in Description and Operation, Disarming the System. Confirm door unlocked (not locked) when key was turned. Perform above steps for passenger door. Did system disarm and THEFT LED turn OFF? Yes GO to C6 . No If doors did not unlock, GO to Diagnosis and Testing in Section 01-14B . There is a mechanical interference. If theft system did not disarm, GO to C3 . C3 CHECK THE DOOR DISARM SWITCH INPUT NOTE: If the door mechanically unlocks, and can be opened without first having the system tomsn048@gmail.com file://C:\TSO\tsocache\VDTOM_5368\SVK~us~en~file=SVKDB015.HTM~gen~ref.HTM 2011-04-29 1997 Aerostar/Ranger Page 7 of 12 disarm because it electrically sensed the key turned to unlock position, then the alarm will be triggered by the door open warning lamp switch. Enter in NGS: RAP, PID/DATA and select DR DARM to monitor. The PID/DATA DR ARM should read NOT ACT. Turn the key in each door lock cylinder to the UNLOCK position. While the key is in the UNLOCK position, the DR DARM PID should read ACTIVE for each door. Did both PID states appear? Yes No If only the DR DARM PID state ACTIVE appeared; Go to C4 . REPLACE the RAP module. RETEST the system. If only the DR DARM PID state NOT appeared; Go to C5 . ACT C4 CHECK CIRCUIT 25 (DG/P) Turn the ignition to the OFF position. Disconnect RAP module connector C1. Measure the resistance between the RAP connector C1 pin 9, circuit 25 (DG/P), and chassis ground. Is the resistance 10,000 ohms or less? Yes No REPAIR circuit 25 (DG/P). RETEST the system. REPLACE the RAP module. RETEST the system. C5 CHECK CIRCUIT 25 (DG/P) Turn the ignition in the OFF position. Disconnect RAP module connector C1. Measure the resistance between the RAP connector C1 pin 9, circuit (DG/P) and chassis ground, while the door lock cylinder is turned to the UNLOCK position. Is the resistance 10,000 ohms or less? Yes REPLACE the RAP module. RETEST the system. No REPAIR circuit 25 (DG/P). RETEST the system. C6 CHECK THE IGNITION INPUT OPERATION Arm the theft system; theft LED in ON. Perform the disarming sequence by turning the ignition switch to the RUN position. tomsn048@gmail.com file://C:\TSO\tsocache\VDTOM_5368\SVK~us~en~file=SVKDB015.HTM~gen~ref.HTM 2011-04-29 1997 Aerostar/Ranger Page 8 of 12 Did the system disarm and theft LED turn OFF? Yes No Anti-theft system disarming is OK. GO to C7 . C7 CHECK IGNITION INPUT Enter in NGS: RAP, PID/DATA and select IGN RAP to monitor ignition switch state. Turn ignition key to OFF position. NGS communication may be lost after a few seconds. NGS IGN RAP state is OFF should be displayed. Return ignition key to RUN position and resume NGS PID/DATA communication if necessary. NGS IGN RAP state is RUN should be displayed. Do both states appear on the NGS? Yes No Anti-theft disarming system is OK. CLARIFY with customer and REVIEW customer symptoms table. If NGS displays a constant RUN state, SERVICE the ignition switch or SERVICE Circuit 1002 (B/PK) for a 100 ohm or less battery short. If NGS displays a constant OFF, SERVICE Circuit 1002 (B/PK) for an open, blown fuse, or short to ground or SERVICE the ignition switch. THEFT LED Operation PINPOINT TEST D: ANTI-THEFT LED OPERATION D1 ANTI-THEFT LED OPERATION CAUTION: Do not jumper battery voltage to the THEFT LED directly. Do not treat the THEFT LED like a bulb. Most of the battery voltage is dropped across a resistor internal to the receiver assembly so that very little current is supplied to the LED. If you place battery voltage directly to the LED, the LED will burn out. Enter in NGS: RAP, ACTIVE COMMANDS, ALARM OUTPUT and select ALARM ON to turn on THEFT LED. Does ANTI-THEFT LED turn on? Yes The THEFT LED output and LED are OK. No GO to D2 . tomsn048@gmail.com file://C:\TSO\tsocache\VDTOM_5368\SVK~us~en~file=SVKDB015.HTM~gen~ref.HTM 2011-04-29 1997 Aerostar/Ranger Page 9 of 12 D2 CHECK ANTI-THEFT LED Disconnect instrument cluster and remove THEFT LED. Measure resistance across LED. With the NGS: DIGITAL MEASUREMENT, OHMMETER, select RANGE as AUTO. Is resistance between 10 and 20 ohms? Yes No SERVICE Circuit 343 (DB/LG) for an open or short, or SERVICE ground circuit for instrument cluster on low side of the LED. REPLACE damaged LED and RETEST. Arming Anti-Theft When symptom is THEFT LED does not come on, this may mean that there is an issue with the LED or it may mean that the theft system is not arming at all. PINPOINT TEST E: ARMING ANTI-THEFT E1 CONFIRM REMOTE ARMING SEQUENCE Open driver door window. Perform arming sequence by pressing LOCK on a transmitter as described in Description and Operation, System Arming. Confirm that doors locked when transmitter button was pressed. If THEFT LED does not light, wait at least 45 seconds after all doors are closed and locked. Theft system may still arm, but LED may not be working. Reach through window and open door to trigger armed system. Did the system arm and trigger? Yes GO to E2 . No If doors did not lock, GO to Diagnosis and Testing in Section 01-14B . If system armed and triggered, but THEFT LED did not light, GO to Pinpoint Test D. If theft system did not arm, GO to E3 . E2 CONFIRM DOOR LOCK ARMING SEQUENCE Confirm anti-theft system is disarmed by pressing UNLOCK button on transmitter. Perform arming sequence by opening door, pressing LOCK on door lock switch and closing door as described in Description and Operation, System Arming. Confirm doors locked when door lock button was pressed. Did system arm? tomsn048@gmail.com file://C:\TSO\tsocache\VDTOM_5368\SVK~us~en~file=SVKDB015.HTM~gen~ref.HTM 2011-04-29 1997 Aerostar/Ranger Page 10 of 12 Yes No Anti-theft arming system is OK. CLARIFY with customer and REVIEW customer symptoms chart. If doors did not lock, GO to Diagnosis and Testing in Section 01-14B . If theft system did not arm, GO to E3 . E3 CHECK DOOR AJAR INPUT Enter in NGS: RAP, PID/DATA and select DOORRAP to monitor GEM Door Ajar to see Door Ajar State. Close all doors. DOORRAP state is CLOSED should be displayed on NGS. Open any door. DOORRAP state is AJAR should be displayed on NGS. Do both states appear on the NGS? Yes No If DOORRAP state is always AJAR, SERVICE door ajar input circuits/switches with GEM module diagnostics (refer to Section 18-04A ), or SERVICE Circuit 999 (R/BK) for a short to ground with ignition in RUN. If DOORRAP state is always CLOSED, SERVICE Circuit 999 (R/BK) for an open or SERVICE door ajar input circuits/switches with GEM module diagnostics (refer to Section 18-04A ). GO to E4 . E4 CHECK IGNITION INPUT Enter in NGS: RAP, PID/DATA and select IGN RAP to monitor ignition switch state. Turn ignition key to OFF position. NGS communication may be lost after a few seconds. IGN RAP is OFF should be displayed on NGS. Return ignition key to RUN position and resume NGS PID/DATA communication if necessary. IGN RAP state is RUN should be displayed on NGS. Do both states appear on NGS? Yes GO to E5 . No If IGN RAP state is always RUN, SERVICE the ignition switch or SERVICE Circuit 1002 (B/PK) for a 100 ohm or less battery short. If IGN RAP state is always OFF, SERVICE Circuit 1002 (B/PK) for an open, blown fuse, or short to ground or SERVICE ignition switch. E5 CHECK DOOR DISARM SWITCH INPUT tomsn048@gmail.com file://C:\TSO\tsocache\VDTOM_5368\SVK~us~en~file=SVKDB015.HTM~gen~ref.HTM 2011-04-29 1997 Aerostar/Ranger Page 11 of 12 If anti-theft system module receives a shorted door disarm switch-signal, the module will react by disarming theft system. Even when a valid arming sequence has been entered, theft system will immediately disarm as soon as the system is armed. Enter in NGS: RAP, PID/DATA and select DR DARM to monitor door disarm state. NGS DR DARM is notACT should be displayed on NGS. Turn key in each door to unlock door and leave key in unlock position. Make sure that it is unlock and not lock position. DR DARM is active should be displayed on NGS. Do both states appear on NGS? Yes No If DR DARM state is always ACTIVE, CHECK door disarm switch on each key cylinder for an internal short (switches should be normally open when key is removed from cylinder), or SERVICE disarm switch Circuit 25 (DG/P) for a short to ground. If DR DARM state is always not ACT, SERVICE disarm switch Circuit 25 (DG/P) for an open. CHECK at door disarm switch that tested always notACT to see if it shorts when key is turned in unlock position. GO to E6 . E6 CHECK DOOR UNLOCK SWITCHES If anti-theft system is constantly seeing a shorted door unlock switch, module will react by disarming theft system. Even when a valid arming sequence has been entered, theft system will immediately disarm as soon as system is armed. Press LOCK button on each door lock switch and confirm that NGS, RAP DD_ LOCK PID state changes to LOCK when switches are pressed. Press UNLOCK button on each door lock switch and confirm that NGS, RAP DD_ LOCK PID state changes to UNLOCK when switches are pressed. Does LOCK and UNLOCK state for each door lock switch occur? Yes No If UNLOCK state does not occur, CHECK and SERVICE all unlock Circuit 120 (PK/LG) or door unlock switches for an open, or SERVICE grounding circuit for door lock switch. Refer to Section 01-14B . System is operating properly. RETURN to Symptom Chart. If LOCK state does not occur, CHECK and SERVICE the all lock Circuit 119 (PK/Y) or door lock switches for an open. Refer to Section 0114B . If DD_ LOCK state is always UNLOCK, CHECK and SERVICE all unlock Circuit 120 (PK/LG) or door unlock switches for a short to ground. Refer to Section 01-14B . If DD_LOCK PID state is always LOCK, CHECK and SERVICE all lock Circuit 119 (PK/Y) or door lock switches for a short to ground. Refer to Section 01-14B . tomsn048@gmail.com file://C:\TSO\tsocache\VDTOM_5368\SVK~us~en~file=SVKDB015.HTM~gen~ref.HTM 2011-04-29 1997 Aerostar/Ranger Page 12 of 12 tomsn048@gmail.com file://C:\TSO\tsocache\VDTOM_5368\SVK~us~en~file=SVKDB015.HTM~gen~ref.HTM 2011-04-29 1997 Aerostar/Ranger Page 1 of 1 Section 13-11: Anti-Theft Alarm System DIAGNOSIS AND TESTING 1997 Ranger Workshop Manual Component Tests Door Disarm Switch Using Rotunda 73 Digital Multimeter 105-R0051 or equivalent, measure switch resistance with key removed from the door lock. The resistance should be more than 25,000 ohms. If not, replace the door disarm switch. Measure the switch resistance with the key fully rotated to the end of travel in the unlock direction. The resistance should be less than 200 ohms. If not, replace the door disarm switch. tomsn048@gmail.com file://C:\TSO\tsocache\VDTOM_5368\SVK~us~en~file=SVKDB016.HTM~gen~ref.HTM 2011-04-29 1997 Aerostar/Ranger Page 1 of 3 Section 13-11: Anti-Theft Alarm System REMOVAL AND INSTALLATION 1997 Ranger Workshop Manual Ignition Tamper Sensor Removal and Installation NOTE: Disconnect and reconnect battery ground cable to ensure RAP system resets to include monitoring of this sensor. 1. Remove ignition key lock cylinder from steering column housing. Refer to Section 11-04A . 2. Slide ignition lock anti-theft switch (19A438) off steering column. 3. Disconnect ignition tamper sensor from steering column locators and wiring harness. 4. To install, reverse removal procedure. tomsn048@gmail.com file://C:\TSO\tsocache\VDTOM_5368\SVK~us~en~file=SVKDB018.HTM~gen~ref.HTM 2011-04-29 1997 Aerostar/Ranger Page 2 of 3 tomsn048@gmail.com file://C:\TSO\tsocache\VDTOM_5368\SVK~us~en~file=SVKDB018.HTM~gen~ref.HTM 2011-04-29 1997 Aerostar/Ranger Page 3 of 3 tomsn048@gmail.com file://C:\TSO\tsocache\VDTOM_5368\SVK~us~en~file=SVKDB018.HTM~gen~ref.HTM 2011-04-29 1997 Aerostar/Ranger Page 1 of 2 Section 13-11: Anti-Theft Alarm System REMOVAL AND INSTALLATION 1997 Ranger Workshop Manual Hood Switch Removal and Installation 1. Locate hood switch on RH side of fender apron. 2. Disconnect electrical connector from hood switch. 3. Remove one screw retaining hood switch. 4. To install, reverse removal procedure, and make sure that the hood switch bracket locator leg is seated firmly when driving screw to retain hood switch. tomsn048@gmail.com file://C:\TSO\tsocache\VDTOM_5368\SVK~us~en~file=SVKDB021.HTM~gen~ref.HTM 2011-04-29 1997 Aerostar/Ranger Page 2 of 2 tomsn048@gmail.com file://C:\TSO\tsocache\VDTOM_5368\SVK~us~en~file=SVKDB021.HTM~gen~ref.HTM 2011-04-29 1997 Aerostar/Ranger Page 1 of 1 Section 13-11: Anti-Theft Alarm System SPECIFICATIONS 1997 Ranger Workshop Manual SPECIFICATIONS TORQUE SPECIFICATIONS Description Nm Lb-In Hood Switch Screw 4.5-6.3 40-56 tomsn048@gmail.com file://C:\TSO\tsocache\VDTOM_5368\SVK~us~en~file=SVKDB022.HTM~gen~ref.HTM 2011-04-29