pH REGULATOR INSTALLATION AND MAINTENANCE MANUAL DELTA ULTRAVIOLET CORPORATION CORPORATE HEADQUARTERS 1535 West Rosecrans Ave Gardena, CA 90249 Phone 310-323-6400 – Toll free 866-UV9-8765 Fax 310-323-6403 INSTALLATION INSTRUCTIONS IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS READ AND FOLLOW ALL INSTRUCTIONS WARNING FOR YOUR SAFETY – This product should be installed by a professional service technician or similar person, qualified in electrical equipment installation. Improper installation and/or operation could cause serious injury, property damage or death. Improper installation and/or operation will void the limited warranty. INSTRUCTIONS PERTAINING TO RISK OF FIRE, ELECTRIC SHOCK OR INJURY TO PERSON WARNING — To guard against injury when using this unit, basic safety precautions should always be taken, including the following: 1. READ AND FOLLOW ALL SAFETY INSTRUCTIONS. 2. DANGER: To avoid possible electrical shock, special care should be taken since water is employed in the use of this equipment. For each of the following situations, do not attempt repairs yourself ; return the appliance to an authorized service facility for service or discard the appliance. A. If the appliance falls into the water, DO NOT reach for it ! First unplug it and then retrieve it. If electrical components of the appliance get wet, unplug the appliance immediately. B. Do not operate any appliance if it has a damaged cord or plug, or if it is malfunctioning or if it is dropped or damaged in any manner. 3. Do not use an appliance for anything other than its intended use. The use of attachments not recommended or sold by the appliance manufacturer may cause an unsafe condition. 4. Always unplug an appliance from an outlet when not it use, before putting on or taking off parts, and before cleaning. Never yank the cord to pull the plug from the outlet. Grasp the plug and pull it to disconnect it. 2 5. Never drop or insert any object into any opening. 7. Read and observe all of the important notices on the appliance. 8. Warning – To reduce the risk of electrocution, keep all connections dry and off the ground. Do not touch the plug with wet hands. 9. If an extension cord is necessary, a cord with a proper rating should be used. A cord rated for less amperes or watts than the appliances rating may overheat. Care should be taken to arrange the cord so that it will not be tripped over or pulled. 10. Use only 3-wire extension cords that have 3-prong grounding-type plugs and 3-pole cord connectors that accept the plug from the product. Use only extension cords that are intented for outdoor use. These extension cords are identified by a marking ―Acceptable for use with outdoor appliances; store indoors when not in use‖. Use only extension cords having an electrical rating not less than the rating of the product. Do not use damaged extension cords. Examine extension cords and do not yank on the cord to disconnect it from the receptacle. Keep the cord away from heat and sharp edges. Always disconnect the extension cord from the receptacle before disconnecting the product from the extension cord. 11. This product shall only be connected to a power supply receptacle protected by a Ground Fault Circuit Interrupter (GFCI). If this unit is not equipped (optional) with a GFCI, a GFCI should be provided by the installer and should be tested on a routine basis. To test the GFCI, push the test button. The GFCI should interrupt power. Push the reset button. Power should be restored. If the GFCI fails to operate in this manner, the GFCI is defective. If the GFCI interrupts power to the unit without the test button being pushed, a ground current is flowing, indicating the possibility of an electric shock. Do not use this unit. Disconnect the unit and have the problem corrected by a qualified service representative before using. 12. Always check Local Ordinance and Building Codes for your city before installation of equipment. 3 Contents A. B. C. D. E. F. G. H. I. MAINTENENCE FILE TECHNICAL DATA PACKAGE CONTENTS INSTALLATION PROBE CALIBRATION START-UP MAINTENENCE PARTS TROBLESHOOTING 4 A. MAINTENANCE FILE CAUTION : This sheet must be kept up to date. It provides a record of the sanitizer’s operating cycle. Date Action By 5 B. TECHNICAL DATA Dimensions (H – W – L) Weight Power supply Consumption Pump flow rate Maximum back-pressure Pump state Measure scale Device precision Device accuracy Electrode regulation 9 x 6.5 x 4.25 inches 2.2 lbs. 115 VAC 12 W or 18 W .007gpm 22 psi Pause - Supply pH 0 ÷ 14.0 ± 0.1 pH ± 0.02 pH Automatic Wire Connection 1) 2) 3) 4) 5) Input pH Probe Input Temperature Probe (PT100) Input Level Probe (Product Tank Input Flow Rate (High Voltage 115 Vac) Output Relay Alarm remote (Dry contact, Relay 250 Vac 10 A) 6) Output Relay Drive Solenoid Valve (Dry contact, Relay 250 Vac 10 A) 7) Power Supply 115 Vac 60Hz 8) Switch Power Supply C. PACKAGE CONTENTS A) "Delta UV" pH control device (standard model) B) PVC Clear suction hose (13’) Polyethylene delivery hose (16’) C) Attachment screw Foot filter (PVC riser) FPM duckbill valve (3/8” GAS) Reducer for injection valve D) SPH-1 pH electrode E) PSS3 probe-socket (1/2” GAS) F) Tapping saddle for securing PSS3 onto 2” pipe G) pH 4, pH 7, H2O buffer solution kit 6 D. INSTALLATION 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Shut down circulation pump Mount pH control device (A) on wall. See diagram (b). Be sure that it is mounted close enough to pump timer and an outlet for connections to be made. Plug in pH control device to a GFCI outlet and connect circulation power cord to timer (115V) – Before connecting to timer, turn breaker off to timer. If you in doubt, have this important work done by a licensed electrician. Install tapping saddle (F) in locations shown in diagram (a). Be sure to install tapping saddles according to diagram (c). Be sure that the saddles are within 15’ for hoses (B) and 20’ for probe (D). Mark piping thru tapping saddle. Remove tapping saddle and drill ½‖ hole through piping. Reinstall tapping saddles- Install Reducer for injection valve, attachment screw (C) and PSS3 probe socket (E). Teflon tape should be used on all threaded connections. Install suction and delivery hoses (B) onto pH control device (A) – Clear (4m) to left side and polyethylene (5m) to right side. Install polyethylene (5m) hose to reducer for injection valve (C) Install foot filter over end of PVC clear (4m) hose and then FPM duckbill valve on to end of PVC clear (4m) hose – Place this end into acid container. Place acid container a minimum of 6 ft away from pH control device (A). See warning on page 7. Unscrew top portion of PSS3 probe socket and remove oring, flat metal washer and flat rubber washer. Place top part of PSS3 probe socket over SPH-1 pH probe (D), then oring, flat metal washer and flat rubber washer. Calibrate the probe – See section E (page 9) – DO NOT ALLOW PROBE TIP TO BECOME DRY, THIS WILL DAMAGE THE PROBE. Install SPH-1 pH probe (D) into PSS3 probe socket (E) by screwing them together – Probe should be completely seated into top of PSS3 probe socket. Start circulation pump and check for leaks – If there are any leaks, seal them before continuing. DO NOT ALLOW PROBE TIP TO BECOME DRY, THIS WILL DAMAGE THE PROBE. Turn on pH control device (A) Follow start-up instruction in section F on page 10 a. Delta UV PUMP 7 WALL MOUNTING WARNING Fumes are Corrosive b. ACID TANK P/N - C d c. Max 3ʺ 8 E. PH PROBE CALIBRATION Wash Calibration 7pH___Press_CAL Calibration duration 1 minute Press and hold Cal Key 3 Seconds Wait________60s Place probe in Buffer solution 7pH_Quality_100% Probe validation Wash 4pH___Press_CAL Place probe in Buffer solution 4pH_Quality_100% Calibration duration 1 minute Probe validation Wait________60s Wash Press enter key to save and exit Normal Status 9 F. START-UP Functions: Set Point o Press Keep Press SET Key and adjust value with Sp_7.2ph Press o for 5 Seconds and run Program Setup: Program to set the following Item Language o Press (It’s possible to have 5 language EN, IT, SP, DE, FR Setpoint____7.4ph Adjust value with and o It’s possible to adjust from 6.8 to 7.8 pH value o Setpoint_Type__Acid o Adjust value It’s possible to adjust Acid or Alkaline dosing and OFA_Time_____off Adjust value and 10 o o o Alr Band___10.0 pH Adjust value with It’s possible to adjust from 0,4 to 10 pH. Adjust value It’s possible to select 2 points 7 and 4 pH, with reference or function disable. and Man_Temperature_25°C_ Adjust value and Save and escape Program setup with ESC key o Exit_____save o and Calibration___7/4pH It’s possible to adjust OFA time in minutes Adjust value with up or down key and confirm with Priming Priming Pump Keep Press for 3 seconds 11 G. MAINTENANCE Probe replacement should be done once a year to maintain accuracy Internal supply tube replacement only if leak is detected When changing internal tubing, only rotate motor in clockwise direction while inserting tubing. H. PARTS pH Control Device PVC Clear (4m) and Polyethylene (5m) hoses Attachment Screw 6mm Reducer for Injection Valve Foot Filter FPM Duckbill Valve SPH-1 pH Electrode (Probe) PSS3 Probe-Socket 1/2ʺ Tapping Saddle 2ʺ Tapping Saddle 1 1/2ʺ Buffer Solution 12 I. TROUBLESHOOTING Alarm Level OFA First Alarm (time >70%) OFA Second Alarm (time =100%) Flow Rate System Error Calibration Function Default parameters: Language = EN (English) Set Point value= 7,2 pH Dosing Method = Acid Time OFA = OFF Calibration = 7/4 (2 point) Flow Input= ON Display Relay Actions to do - Push Enter Key to open Alarm Relay Close Alarm Relay - Restore Product tank Level____7,2_ph OFA_Alarm__7,2_ph OFA_STOP___7,2_ph Flow_______7,2_ph Alarm Relay Close - Push Enter Key to reset Parameter_Error - Press Enter Key to replace Alarm Relay Open Default parameter - Replace Unit Error_7_ph Error_4_ph - Restore Probe or Buffer Alarm Relay open solution and repeat calibration function Alarm Relay open - Push Enter Key to reset Alarm Relay open - Restore Flow Rate To restore Default parameters do the following steps: Power off pool basic unit While keeping pressed UP and DOWN Key, switch on the power. The unit will flash Press enter key to restore Default parameters. Init.default__no Press UP key Init.default__Yes 13 DELTA UV LIMITED WARRANTY 1 Year Delta Ultraviolet Corporation warrants to every original Purchaser of Delta pH regulator Unit, that the product will be free from defects, as defined herein, for a period of one year. If at any time during the Limited Warranty period, any defect, as defined herein, prevents the product from performing correctly in an application for which it was designed, Delta UV will repair or replace the product (at Delta UV’s option) as outlined herein: COVERED WARRANTY ITEMS: This Limited Warranty DOES cover the pH regulator unit, its components, and defects thereof against: •Manufacturing Defects •Material Defects •Housing Corrosion Causing Leakage •Plastic Component Degradation • Probe failure during 1st 6 months (Pro Rated) NON-COVERED WARRANTY ITEMS: This Limited Warranty DOES NOT cover the following UV unit defects: • Failure Of Any Covered Condition When Caused By Any Of The Following: • Mechanical Abuse • Improper Installation • Acts of War or God • Freeze Damage • Any Failure Not Indicated As “Covered Warranty Item” Herein • Improper Operating Voltage Note 1: During the duration of this Limited Warranty, should any failure occur, the unit should be inspected at the site to determine the cause of failure, and if that failure is shown to be a covered item, the Original End User (User) must request a written Return Goods Authorization (RGA) from Delta UV, prior to any product return. Any returned unit is to be accompanied by Delta UV’s RGA and is to be returned freight prepaid to Delta UV for Limited Warranty evaluation. The User is responsible for any freight damage associated with such return. Unit failures, or components thereof, found to be covered under this Limited Warranty will be repaired or replaced (at Delta UV’s option) without cost to the User and will be returned to the User via UPS Surface, at the User’s expense. Delta UV shall be the sole judge in determining the cause of failure of any UV unit. Units arriving in broken condition will not be warranted. The term “Original End User” (User) shall mean the person or company that was in possession of the physical location where the UV unit was originally installed, at the time of first installation, as evidenced by an original invoice from the selling company to the User at the location where the unit is to be returned. A photo copy of said original invoice must accompany the UV unit RGA paperwork. UV units received unaccompanied by the required documentation will not be accepted by Delta UV for Warranty evaluation and will be returned to the User in the same condition as received, freight collect (COD) if the User fails to provide the required documentation within ten (10) days from date of notification of missing documentation from Delta UV. Any unit returned to Delta UV COD or freight collect will be rejected from the freight carrier. Note 2: This Warranty is Limited in that it does not cover any monetary reimbursement for freight charges, for removal and/or installation labor, or any other incurred costs by any other person(s) or firm(s), including (but not limited to) any consequential damage or loss of use that might be claimed. The Limited Warranty period shall commence upon the date of sale to the User, but in all cases no later than one hundred twenty (120) days after the date of manufacture of the UV unit, as shown on the Delta UV date code located on the product identification label, whichever occurs first. UV units received with factory identification missing, mutilated or altered, or units received containing components not supplied by Delta UV or modified in any way, will not be warranted under any circumstances. OTHER RIGHTS - This Limited Warranty supersedes any and all previous Limited Warranties for this product, gives you specific legal rights, and you may have other rights which vary from state to state. DELTA ULTRAVIOLET CORPORATION CORPORATE HEADQUARTERS 1535 West Rosecrans Ave Gardena, CA 90249 Phone 310-323-6400 Fax 310-323-6403 P/N 94-35238 REV. 01/11 14 REFERENCE INFORMATION DEALER ……………………………………………………………......... ……………………………………………………………………………… ……………………………………………………………………………… ………………………………………………........................................... PHONE………………………………………………………………......... CONTACT…………………………………………………………........... DATE OF INSTALLATION………………………………………......... MODEL. ……………………………………………………………......... PROBE DATE…………….…… PROBE DATE…….…………… PROBE DATE…………….…… PROBE DATE…….…………… PROBE DATE…………….…… PROBE DATE…….…………… PROBE DATE…………….…… PROBE DATE…….…………… - NOTES - 15