2010
Product Guide
2010 Product Guide
www.fiberondecking.com
1-800-573-8841
TABLE OF CONTENTS
Table of
Contents
Table of Contents
Fiberon Sustainability Outdoor Flooring
Horizon Decking
Tropics Decking
Professional Decking
Premium Grain Decking
Docking
Horizon Plus Railing
ClearVisionSystem
Professional Railing
Fiberon Fencing Hidden Fasteners
Fiberon Deck Pilot
1
2
3
5
9
11
13
15
17
19
21
23
25
27
Installation Instructions
Warranty, Care and
Maintenance
Deck Transition
29
Deck & Rail Profiles
30
Outdoor Flooring
31
Deck Pilot
32
Composite Decking
33
Professional Fascia and Tropics Fascia
34
Fiberon Hidden Fasteners
35
Horizon Plus Railing
37
ClearVisionSystem
40
Professional Railing
41
Fiberon Fencing
43
20-year Warranty 45
Outdoor Flooring's Limited LIfetime Warranty 46
20-year Limited Stain & Fade Warranty
48
Care & Maintenance
49
1
For the most up to date information and specifications visit www.fiberondecking.com
Fiberon on Sustainability
Headquartered in New London, NC with manufacturing facilities in New London, NC and Meridian, ID, Fiberon created the benchmark
for innovative, alternative decking, railing and fencing products through extensive product development and leading edge manufacturing
capabilities.
Fiberon responds to the growing public concern for environmental conservation by offering consumers durable product options that save
natural resources, produced in a virtually waste-free manufacturing process. From raw material sourcing to homeowner maintenance,
Fiberon outdoor living products incorporate the following sustainable practices and benefits:
Made from Locally-Sourced, Recycled Materials
Fiberon Product
Recycled Content
Reclaimed Content
Outdoor Flooring Decking
25%
10%
Horizon Decking
74%
8%
Tropics Decking, Professional Decking and Railing
61%
8%
Horizon Plus™ Railing
34%
20%
Fiberon Fencing
84%
8%
SUSTAINABILITY
Fiberon, LLC. manufacturer of Fiberon decking, railing and fencing products, leads the industry in innovation and in manufacturing consistent
high quality outdoor living products. Providing contractors and homeowners with demonstrated product performance, Fiberon has quickly
earned its top position for innovation since its inception in 1997.
• All composite products’ recycled content is sourced within 500 miles of our manufacturing facilities.
• Composite products are made from recycled, high-density polyethylene (HDPE) which includes plastic milk jugs, shampoo and laundry
detergent bottles. HDPE has higher tensile strength for denser, durable products that also withstand higher temperatures better than
lighter weight LDPE. Used with HDPE, wood flour is acquired from ground window trim, door frames, lumber and cabinet pieces. HDPE
encapsulates the wood to resist harsh weather, warping, splintering and decay.
• 100% of PVC material is reclaimed in our manufacturing process.
• Fiberon diverts over 33,800 tons of wood and plastics from landfills and incinerators each year.
Produced in an Energy Efficient, Virtually Waste-Free Manufacturing Process
• The use of closed loop water cooling systems allow for zero water discharge.
• 98.5% of all material waste is recovered from our manufacturing processes.
Contributes to High Performance Green Buildings
• Contributes to high performance green buildings and towards LEED points for recycled content.
• Designed for easier installation—40% fewer screws reduce installation time by 30%.
• Fully reversible boards minimize product waste during installation.
Safe for Your Home and for the Environment
• Urea formaldehyde-free
• No toxic chemicals are used in the manufacturing of Fiberon products.
• Products do not splinter; protecting workers and users from potential injuries.
Sustainable—Durable Performance Year after Year
• Fiberon products deliver long-term performance that requires no chemical preservatives, paint or stains that are common for wood
decks, railing and fencing.
For the most up to date information and specifications visit www.fiberondecking.com
2
OUTDOOR FLOORING
3
Color shown in photo: Mocha
Fiberon Outdoor Flooring
with Sensibuilt™ Lumenite Technology
Fiberon Outdoor Flooring is PVC decking
redefined. Backed by the industry’s first
Stain and Fade Resistant Warranty plus a
Limited Lifetime Performance Warranty,
Fiberon innovative technology is unequaled by
other PVC decking. Outdoor Flooring provides
solutions to the problems of fading, staining
and chalking common to other brands of PVC
decking. Fiberon is raising the bar in decking
performance to provide homeowners the
ultimate in low maintenance.
• Unequaled Stain, Fade, Chalk and Mold
Resistance for lasting beauty
• Infrared Reflective Colors for cooler deck surface
• Industry’s first Stain and Fade Warranty now
extended to 20 years
• Patent pending Lumenite surface technology
outperforms other PVC and composite decking
• Class A flame spread rating-- meets CA WUI
requirements
• Ultra low maintenance decking backed by a
lifetime limited warranty
Mocha
Driftwood
Product Shown: Fiberon Outdoor Flooring in Cedar
Redwood
Cedar
Board Size: 5.5 in. x 1 in.
Board Lengths: Available in 12, 16 & 20 ft.
Fascia Size: 11.75 in. x .5 in.
*Actual production products may vary slightly from sample materials due to minor color variances.
For the most up to date information and specifications visit www.fiberondecking.com
4
HORIZON DECKING
Product Shown: Horizon in Ipe
5
Horizon PermaTech™ Surface Technology
Fiberon Horizon
™
Ultra Low Maintenance Performance
Fiberon Horizon decking with patent-pending
PermaTech Innovation is the game changer in
composite decking. Fiberon’s ground-breaking
technology provides the most resilient surface
material available for the ultimate in stain, fade
and mold resistance. We back up our claims
with the industry’s first Stain and Fade Warranty
- now extended to 20 years. Also backed by a
20-Year Performance Warranty, Horizon resists
splinters, termites and decay.
No stains, no pains. Fiberon Horizon with patent pending
PermaTech is backed by a 20-year limited warranty — not that
you’ll need it. Requiring only an occasional cleaning with soap
and water, it is engineered to provide a scratch resistant, stain
resistant, superior finish that will look beautiful and last for
years to come.
Horizon’s decking core for strength and rigidity
Patent Pending non-organic surface encases composite decking core.
PermaTech™ surface innovation offers exceptional stain, fade and mold
resistance
• Superior Stain, Fade and Mold Resistance
• Now available with rich tropical hardwood grain
and colors (Ipe and Rosewood)
• Patent pending PermaTech surface technology
outperforms traditional composite decking
• Ultra low maintenance combined with enduring
beauty
• Reversible boards save on cut and waste
Product Shown: Horizon in Bronze
Rosewood
Ipe
Bronze
Slate
Sand
Brick
Board Size: 5.4 in. x .935 in.
Board Lengths: Grooved decking - available in 12, 16 & 20 ft. Square edge decking - available in 20 ft.
Fascia Size: 11.75 in. x .5 in.
*Actual production products may vary slightly from sample materials due to minor color variances.
For the most up to date information and specifications visit www.fiberondecking.com
6
7
Horizon Decking in Ipe features the rich, exotic look of tropical hardwoods.
Horizon Decking in Rosewood offers ultra low maintenance and stunning beauty that lasts.
8
TROPICS DECKING
9
Product Shown: Tropics in Jatoba
Fiberon Tropics®
Vacation in your own backyard with the luxury
and feel of an exotic place. Beautiful multichromatic colors offer the high-end richness
and the beauty of tropical hardwood decking.
Fiberon Tropics rivals the beauty of the finest
tropical decking but does not require the
constant upkeep to maintain the rich colors.
Using Fiberon Hidden Fasteners to complete
the look results in a finely crafted, truly upscale
outdoor living environment whose surface is
blemish free, resistant to graying and requires
minimum maintenance.
• Requires no annual staining, oiling or painting
• Rich multi-chromatic colors provide appearance
of exotic tropical hardwoods
• Resistant to termites, splinters and decay
• Durable—backed by a 20-year limited warranty.
Color shown in photo: Jatoba
Jatoba
Mahogany
Board Size: 5.4 in. x .935 in.
Board Lengths: Grooved decking - available in 12, 16 & 20 ft. Square edge decking - available in 20 ft.
Accessories include 2x4 profile for railing
*Actual production products may vary slightly from sample materials due to minor color variances.
For the most up to date information and specifications visit www.fiberondecking.com
10
PROFESSIONAL DECKING
11
Product Shown: Professional in Cedar
Fiberon Professional
High quality composites emulate the beauty
of wood in Fiberon’s proven performer.
Fiberon’s Professional decking product offers
homeowners sustained beauty without ever
needing to stain or paint. With natural wood
grain patterns on each side of the board,
Professional is available in gray, brown and
cedar.
•
•
•
•
•
No staining or painting
Rich colors with natural wood graining
Proven long term performance
Resistant to termites, splinters and decay
Durable—backed by a 20-year limited warranty
Product Shown: Professional in Gray
Brown
Cedar
Gray
Board Size: 5.25 in. x .93 in.
Board Lengths: Grooved decking - available in 12, 16 & 20 ft. Square edge decking - available in 20 ft.
Accessories include 2x4 profile for railing and 1 in. x12 in. fascia
*Actual production products may vary slightly from sample materials due to minor color variances.
For the most up to date information and specifications visit www.fiberondecking.com
12
PREMIUM GRAIN DECKING
13
Product Shown: Premium Grain in Sandalwood
Fiberon Premium Grain
A deck designed for lasting beauty and
enjoyment; you can relax knowing you will
always have an attractive outdoor space for
years to come. Fiberon Premium Grain offers
a reversible board with a realistic, natural
wood grain surface or brushed finish for a more
contemporary look. Premium Grain is available
in gray, sandalwood and tuscan walnut.
•
•
•
•
•
No staining or painting
Rich colors with natural wood graining
Proven long term performance
Resistant to termites, splinters and decay
Durable—backed by a 20-year limited warranty
Product Shown: Premium Grain in Sandalwood
Gray
Sandalwood
Tuscan Walnut
Board Size: 5.4 in. x .935 in.
Board Lengths: Grooved decking - available in 12, 16 & 20 ft. Square edge decking - available in 20 ft.
Accessories include 2x4 profile for railing and 1x12 fascia
*Actual production products may vary slightly from sample materials due to minor color variances.
For the most up to date information and specifications visit www.fiberondecking.com
14
2x6
DOCKING BOARD
2x6
DOCKING
8
Color shown in photo: Cedar
15
Product Shown: 2x6 Docking in Gray
Fiberon 2x6 Docking
Enjoy your time by the water on a beautiful and
durable dock without the worry of splinters,
cracked or decayed boards. With weather
resistant Fiberon Composite Docking, your dock
keeps it's good looks and you never need to
stain or paint—ever.
•
•
•
•
•
No staining or painting required
Reversible boards save on cuts and reduce waste
Resistant to splinters and decay
1.5 inch thick and spans 24 inches on center
Durable—backed by a 20-year limited warranty
Product Shown: 2x6 Docking in Gray
Gray
Board Size: 5.25 in. x 1.5 in.
Board Lengths: Available in 12, 16 & 20 ft. Square edge only.
*Actual production products may vary slightly from sample materials due to minor color variances.
For the most up to date information and specifications visit www.fiberondecking.com
16
HORIZON PLUS RAILING
17
Product Shown: Horizon Plus in Bronze
Fiberon Horizon Plus™ Railing
Fiberon Horizon Plus railing adds style and
design versatility with rich color choices and
customizable infill options. Colors coordinate with
the revolutionary Horizon Decking and complements
all other Fiberon decking lines. Lean on Horizon Plus
for strength and stability for a sturdy and smooth
surround for decks, porches, balconies and docks.
• Luxurious PVC finish with super strong highimpact PVC composite core
• Available in six colors: White, Black, Brick,
Bronze, Sand and Slate
• Mix and Match infill choices allow for
customization. Infill options include:
• Square composite balusters (all six colors)
• Fortress® Metal balusters (Black only)
• ClearVisionSystem™ panels (White only)
• Top and bottom rail daggers firmly anchor infill.
Composite balusters can be installed at 90°
or 45°. Easy to insert daggers replace hard to
install screws.
• Available in 36" and 42" heights, six and eight
foot line sections and six foot stair sections
• Durable—backed by a 20-year limited warranty
Product Shown: Horizon Plus in Brick with Fortress Iron Balusters
White
Black
Brick
Bronze
Mission Top Rail
3.75" x 2.25"
Slate
Sand
Bottom Rail
3.5" x 1.75"
4x4 Structural Post: Available in 48 in (White only)
Post Sleeve: Available in 48 in. and 108 in. (All six colors)
New England style Harbour post cap and Base Moulding (All six colors)
*Actual production products may vary slightly from sample materials due to minor color variances.
For the most up to date information and specifications visit www.fiberondecking.com
18
CLEARVISIONSYSTEM RAILING
19
Products Shown: Horizon Plus Railing in
White with Tropics Decking in Mahogany
Fiberon ClearVisionSystem®
Surround your deck with railing without blocking
the view. Fiberon’s ClearVisionSystem replaces
traditional balusters with a durable, tough
acrylic shield for a clear, uninterrupted view.
Elegant in design, the ClearVisionSystem offers
invisible protection while blending seamlessly
with your home’s architectural elements. The
ClearVisionSystem is backed by a 20-year limited
warranty.
• Available in clear and tinted panels
• Unique design can withstand hurricane force
winds
• Elegantly stylish Horizon Mission top rails in
white
• Kits available in 6 foot sections
• Available in 36" height
• Durable—backed by a 20-year limited warranty
Products Shown: Horizon Plus Railing in
White with Tropics Decking in Mahogany
*ClearVisionSystem available in six foot sections only. Panels sold separately.
Clear Panel
Tinted Panel
*Actual production products may vary slightly from sample materials due to minor color variances.
For the most up to date information and specifications visit www.fiberondecking.com
20
PROFESSIONAL RAILING
21
Product Shown: Professional Decking and Railing in Brown
Fiberon Professional Railing
Designed to complement Fiberon’s Professional
decking, professional railing completes the finished
look adding strength, stability and style. Professional
railing is available in three colors with matching
post sleeves and caps. Made from premium
quality wood products and plastic resins, Fiberon
Professional railing creates a tasteful and elegant
outdoor space for relaxing, entertaining and
everyday living.
• Available in colors that complement Fiberon
Professional decking
• Matching post sleeve kits with post caps and base mouldings
• Constructed from quality, sustainable wood
products and high performance HDPE polymers
• Never needs painting or staining
• Resistant to splinters, termites and decay
• Durable—backed by a 20-year limited warranty
Brown
Gray
Cedar/
Sandalwood
Products Shown: Professional
Decking and Railing in Gray
Products Shown: Professional
Decking and Railing in Cedar
*Actual production products may vary slightly from sample materials due to minor color variances.
For the most up to date information and specifications visit www.fiberondecking.com
22
FIBERON FENCING
23
Product Shown: Fiberon Fencing in Coastal Cedar
Fiberon Fencing
Surround your backyard oasis with Fiberon Fencing.
Fiberon Fencing's good looks feature rich,
multichromatic colors and deep, embossed wood
textures. Enjoy your outdoor space with the warmth
and beauty of a traditional wood privacy fence that
never needs staining or painting. Available in two
picket styles and three colors, Fiberon Fencing offers
design flexibility. Fiberon Fencing is produced
with 84% recycled content which makes it
environmentally friendly as well.
• Low maintenance - never needs staining or
painting
• Rich multi-chromatic colors of authentic wood
• Heavy embossing for realistic wood grain
texture
• Traditional assembly with design flexibility
• Versatile 6 ft and 8 ft spans almost any slope
installation
• Available in 7 inch Square top and 4 3/4 inch
Dog-ear style pickets
• Made with 84% recycled content
• Durable – backed by a 20 year limited warranty
Weathered
Pine
Product Shown: Fiberon Fencing in Pacific Redwood
Pacific
Redwood
Coastal
Cedar
*Actual production products may vary slightly from sample materials due to minor color variances.
For the most up to date information and specifications visit www.fiberondecking.com
24
25
FIBERON HIDDEN FASTENERS
Fiberon Hidden Deck Fastener
Hidden fasteners are raising the bar in the appearance of installed
decking to create projects that look more like premium outdoor
flooring. Decks that do not have unsightly visible fasteners are smooth
in appearance and feel; add elegance to the outdoor living space.
Expanding comfortable living space to the outside is an attractive
transition with Fiberon Hidden Fasteners. Now backed by a 20-Year
Limited Warranty, Fiberon Hidden Fasteners offers innovation as a
component that delivers the best in durable performance.
Designed with more "teeth" and sharper curves, the exclusive Line
Fastener and Butt Joint Fastener grip deck boards for a strong hold
to the joist. Dual limiting tabs ensure consistent spacing and resist
twisting common with single tab fasteners. The Butt Joint Fastener
eliminates the need to double joist or use two fasteners at joints.
The key hole design properly orients and seats the screw for optimal
installation.
Fiberon Hidden Fasteners Just Got Faster!
Now in a gunnable version, Fiberon introduces the new Ballistic
In Line Fastener
for fastening single board to joist
Butt Joint Fastener
for fastening two boards to one joist
NailScrew Driver and Attachment to pneumatically attach Fiberon
Hidden Fasteners up to 50% faster. The Ballistic NailScrew Driver
Attachment easily snaps on the Ballistic NailScrew Driver allowing
screws to be driven into place with the pull of the trigger. Simply
slip fasteners into the decking boards, level the gun on the joist and
make contact with the Fiberon Hidden Fastener to instantly install the
decking to the joist. Fiberon hidden fasteners install like nails, but can
easily be removed like screws.
The Fiberon Hidden Fastener is now available in 900 piece kits plus
our new 900 piece Ballistic Hidden Fastener Kit:
•
90 Pc Kit includes 90 fasteners, 80 line fasteners, 10 butt joint
fasteners, 95 screws and 1 drive bit
•
900 Pc Kit includes 900 fasteners, 800 line fasteners, 100 butt
joint fasteners, 950 screws and 8 drive bits
•
900 Pc Ballistic Kit includes 900 fasteners, 800 line fasteners,
100 butt joint fasteners, 950 nailscrews and 2 drive bits
Use of a fastener other than the Fiberon Hidden Fastener will
void the Fiberon warranty. Only Fiberon branded fasteners are
approved for use with all Fiberon GV boards.
NEW Gunnable Fastener
Saves valuable installation time.
Screw can be backed out with drill.
For the most up to date information and specifications visit www.fiberondecking.com
26
FIBERON DECK PILOTTM
27
Product Shown: Outdoor Flooring Decking in Redwood
Fiberon Deck PilotTM
The new Fiberon Deck Pilot offers easy and accurate installation for a
smooth, fastener-free surface for Fiberon Outdoor Flooring. This patent
pending tool ensures consistent gapping while installing hidden deck
screws through the edges of the boards to the joists at a strengthenhancing angle. This tool enables a secure installation for a beautiful
outdoor floor. Independent lab tests qualify the Deck Pilot as one of the
strongest installation systems in use today, exceeding code requirements
in hurricane prone areas.
• Precise, fast and inexpensive, the new Deck Pilot allows contractors to
install deck screws at the proper angle and precise depth – every time
• Speeds installation while providing hidden fastening without extra
cost of hardware
• Carpenters at any skill level can operate properly and consistently
• Eliminates need for painted screws
• Fasteners are virtually invisible
• Firmly fastens both edges of each deck board to every joist with two
1-5/8 inch corrosion-resistant screws, preventing sagging or structural
racking
New Design!
• Injection-molded with 30% glass-filled nylon: tougher and resilient to
breaking
• Double-sided to reduce installation time
• New 3/16 inch replaceable steel pins for accurate spacing and
reduced installation time
• New tough, hardened bushings made from hex-stock steel making it
impossible to spin
• New arched base keeps tool flat
• Adaptable – tool can be cut in half without losing its strength to make
two short tools for restricted areas and special patterns
• Deck Pilot Kit comes with two T15 (38 mm) bits, also sold separately
• Uses 1 5/8 inch steel coated, corrosion-resistant trim head screws
For the most up to date information and specifications visit www.fiberondecking.com
28
FIBERON DECK TRANSITION
Original Wood Deck
29
Finished Horizon Ipe Deck
Installation
Fiberon Railing Profiles
Fiberon Outdoor Flooring
Professional Railing
5.5 x 1 inches
Square Edge
4 x 1.25 inches
Fascia 11.75 x .5 inches
Post Cap
Fiberon Horizon™
5.4 x .935 inches
Base Moulding
Nominal 4 x 4 inches
Square Edge
Grooved
Fascia 11.75 x .5 inches
Fiberon Tropics®
Square Baluster
1.25 x 1.25 inches
5.4 x .935 inches
2x4 Rail
Square Edge
1.5 x 3.7 inches
Post Sleeve &
Structural Post
Nominal 4 x 4 inches
DECK AND RAIL PROFILES
Fiberon Decking Profiles
Grooved
Fiberon Professional
5.25 x .93 inches
Horizon Railing
Square Edge
Grooved
Fascia 12 x 1 inches
Bottom Rail
3.5 x 1.75 inches
Top Rail
3.75 x 2.25 inches
Fiberon Premium Grain
5.4 x .935 inches
Post Cap
Square Edge
Grooved
Fascia 12 x 1 inches
Beaded Post Sleeve &
Beaded Structural Post
Nominal 4 x 4 inches
Base Moulding
Nominal 4 x 4 inches
Top Dagger
Fiberon Docking
5.5 x 1.5 inches
Square Edge
Square Baluster & Spindles
1.25 x 1.25 inches
Stair Dagger
Bottom Dagger
For the most up to date information and specifications visit www.fiberondecking.com
30
Outdoor Flooring with Sensibuilt ™ Lumenite Technology Installation
OUTDOOR FLOORING
Important information about your Outdoor Flooring Cellular PVC decking
Outdoor Flooring Decking is installed with the same skills and tools as natural wood but there are some small but important differences that must be maintained.
Familiarize yourself before installation.
DECKING STORAGE PRIOR TO INSTALLATION
Prior to installation material should be stored on a flat surface, supported every 24” and covered if original packaging is removed.
RECOMMENDED APPLICATIONS
Outdoor Flooring Decking is intended for residential installations on sun decks, pool decks, docks, boardwalks, ocean walks and similar applications. Outdoor Flooring
cannot anticipate every possible installation and recommends that you consult an engineer, architect and/or building code official in your area to make sure that your
design meets all locally applicable codes.
INSTALLATION TOOLS
Outdoor Flooring Decking is easily installed with the same tools used for lumber. Carbide tipped blades and bits are recommended for best results. Apply Outdoor
Flooring End Finish paint to any cut ends that remain visible after installation.
FASTENERS
Outdoor Flooring Decking must be properly fastened to manage normal expansion and contraction. Surface fastening is best accomplished with finish head stainless
steel screws, minimum #7 gauge, 2 ¼” long, with a 17º thread pitch. Position screws ¾” to 1” from plank edges, using two screws in every joist. Outdoor Flooring
does not “mushroom” and requires no pre-drilling unless installation temperatures fall below 25º F.
Any use of unapproved fasteners, including biscuits or nails, may lead to product failure.
FASCIA FASTENING
Fascia is intended as a non-structural covering for rim joists, stair risers, and stringers. Fascia is fastened with a combination of screws and high quality urethane/acrylic
construction adhesive to prevent thermal buckling. Screws should be installed at a minimum 16” interval, two or three screws across the face, staggered if preferred.
Miter cutting is recommended at outside corners.
MANAGING EXPANSION AND CONTRACTION
Outdoor Flooring Decking will exhibit less expansion and contraction with temperature changes than most other decking products, but to avoid buckling, it is
important to manage these forces through proper installation. This is the major difference you will find when installing Outdoor Flooring Decking. Follow these simple
procedures and you will have a satisfactory installation.
Do not layout or cut planks until you are ready to install them. This will ensure that measured dimensions haven’t changed with overnight or other temperature swings.
During warm weather (70º F and above), planks must be butted tightly together before fastening with two screws on each joist. At temperatures below 70º F and
above 32º F, butt joints loosely. Below 32º F, leave a 1/16th gap at butt joints. This is a departure from the ¼” gap most decking requires.
As with any decking, a double joist is required for proper fastening at butt joints. Pre-drilling is not normally required but when working in very cold conditions –
ambient temperatures below 25º F, you should probably consider it.
DECKING INSTALLATION
Design possibilities are virtually limitless; therefore it is impossible for Outdoor Flooring to anticipate every installation situation. Always consult with an architect,
engineer, and/or local building code official and rely on them as the final authority on deck design. Outdoor Flooring provides detailed test reports online at www.
Outdoor Flooring.com to assist in evaluating specific projects.
As a general rule, Outdoor Flooring requires a maximum joist spacing of 16” on center, dropping to 12” on center when decking is installed diagonally or as stair
treads. Butt joints should be staggered, never placed side by side, and always installed over double joists.
Outdoor Flooring decking should be installed with a side-to-side gap of 1/8” to ¼” to allow for proper drainage. Proper flashing is required for any attached deck and your
contractor will determine the appropriate solution for your specific needs. Rail posts should always be fastened directly to the structural framing, never to the decking.
Outdoor Flooring recommends specific fasteners but comparable fasteners designed for use with cellular PVC may suffice, provided they are designed to restrict deck
plank movement. Floating fasteners must not be used.
CLEANING
Your deck should be washed occasionally to eliminate the various airborne pollutants that can settle and play host to mold or mildew. Use a mild, non-abrasive
household detergent or commercial deck wash to remove ordinary stains. Simply apply with a soft brush or towel and rinse clean.
Outdoor Flooring decking contains no cellulosic fibers that can support the growth of mold or mildew. In the event surface mold or mildew ever appears on your
Outdoor Flooring Decking, it will only be on the surface and can be easily removed using a solution of one part chlorine bleach in five parts of water. Never mix bleach
with any other cleaner.
Outdoor living is active living. And that means expect unexpected spills as a result of cooking, eating, drinking, yard maintenance, trim painting and home repair
activities. Almost anything you can spill on your unique Outdoor Flooring Decking can be easily removed, restoring its long lasting beauty.
Begin removing stains by wiping up excess spills and spot cleaning with a non-abrasive household cleaner. Stubborn stains may require a stronger cleaner. The tough
Lumenite™ surface will allow the use of commercially available solvent based cleaners made for urethane flooring such as New Beginning® Floor Cleaner and
Stripper or multi-purpose cleaners such as Valspar® Goof-Off. Never use abrasive cleaners of any kind on Outdoor Flooring decking.
Welcome mats with a rubber or latex backing may contain chemical plasticizers that can stain your deck. The stains can be removed but to avoid them, the use of vinyl
backed mats or colorfast woven rugs are recommended.
Use a broom for snow removal and rock salt for ice removal – do not shovel or chop on the surface of any decking. Salt residue can be removed with water and a mild
soap solution.
31
For the most up to date information and specifications visit www.fiberondecking.com
The Deck Pilot™
Important Notice: The Deck Pilot™ hidden fastening system is engineered and tested to be AC-174 compliant for use
exclusively with Fiberon PVC branded Decking, screws and accessories. Use of the Deck Pilot System with any other
decking materials or fasteners carries a real risk of deck failure and Fiber Composites prohibits all such installations.
The Fiberon Deck Pilot system provides an exceptionally strong and code compliant hidden fastening system when these
simple instructions are followed. Tools needed: Driver drill with adjustable torque settings and a Deck Pilot bit. Proper
Fiber Composites PVC Decking installation requires maximum 16" OC joist spacing for perpendicular framing, 12" OC joist
spacing for diagonal framing and all commercial applications.
The Deck Pilot Bit is designed to precisely position the screws on both sides of the board without removing the tool.
Drive until the flange on the bit just contacts the bushing. When the flange contacts the bushing, stop driving. Do not
overdrive the screw. Minimize stripping by adjusting the torque on your driver to the lowest setting that fully drives the
screws; replace driver bits as they become worn. Do not use “Impact” drivers.
1. Fiber Composites PVC branded decking installs from the outer edge of the deck towards the ledger. Begin by
positioning the starting deck board at the outside edge of the deck (away from the house), with a maximum exposed
overhang of 1 inch. Face fasten the board along its entire outer edge with minimum #7 x 2-1/4" face screws and not
more than 16" on center.
2. Starting with the inside edge, the Deck Pilot tool is designed to create a consistent 3/16" spacing between boards
without additional spacers.
3. Using the reference line under the bushing, align the Deck Pilot so the guide line is directly over the center of the
joist on 90° applications (Figure A).
THE DECK PILOT
Installation Instructions
Hidden Fastening System (Patent Pending)
Note: On diagonal 30° or 45° applications, align the guide with the outside edge of the joist so that the screw penetrates
the joist from the edge toward the center.
4. Fasten boards by advancing from one end to the other and never fasten the middle last. The screw will penetrate the
joist and countersink to the correct depth automatically (Figure B).
5. Alternate securing the outside edge first, then the inside edge at each joist before moving tool onward (Figure C).
6. Slide the next board loosely against the previous course allowing room to place the Deck Pilot over the board, then
snug it tightly to the previous course.
7. Continue securing each course alternating from the outside to the inside (Figure D).
8. When you reach the house wall, face fasten the last board with minimum #7 x 2-1/4" face screws a maximum of 16"
on center.
Note: Stripped screws can be removed with a #2 screw extractor. Spacing guides such as Deck Mate™ or DECKIT™
are commercially available to assist in consistent 3/16" plank spacing. Many contractors make their own spacers. One
technique is to cut 6" x 4" pieces of plywood, pre-drill a 1/8" hole, 2" from one end and drive a 20 penny common nail or
#10 wood screw (both 3/16" diameter) about half-way, straight through the plywood. Position spacers on the boards no
more than two feet from either side of the Deck Pilot and at both ends of the board.
Outside Edge
Inside Edge
Figure A
Figure B
Figure C
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Figure D
32
Composite Decking Installation
COMPOSITE DECKING
Getting Started
1/8” Gap
1/4” Gap
1“
1-1/2” Setback
Deck
Board #1
Deck
Board #1
Deck
Board #2
Deck
Board #1
Deck
Board #2
1“
1“
Deck
Board #2
Careful planning of the finished deck layout will result in better looking finished projects.
1. Joist location plays an important role in the safety of the deck itself but may also
affect the ease, method and price of your railing system.
3/16” Gap
Added Joist
2. Before starting, read the instructions of both the decking and railing systems planned
for the project.
3. Remember that prefabricated rail systems often assemble faster than wood railing but
they are less flexible and do not assemble in the same way as wood rail systems. To
enjoy the maximum benefit of prefabricated rail systems, it is important to construct
the deck framing with the specific rail system in mind.
22.5-dgree cut
4. Thoroughly reading all instructions first will make for more profitable projects. Failure
to do so may result in more difficult installations.
1-1/2”
90-degrees
Deck
Joists
1”
Joist
Joists used in deck frame construction should be 2”x 8” or larger. When using Fiberon
Horizon joist mount brackets, a minimum 2”x 8” joist is required.
When installing deck boards perpendicular to the joists in residential applications,
spacing is 16” on-center (figure a). Commercial applications should be no more than 12”
on-center. When the decking is to be laid diagonally, reduce the on-center joist spacing
by 4” (figure b). For special situations, or when in doubt, consult your local building
inspection department.
When installing heavy loads atop your decking project, a hot tub, for example, it is
important to also understand the requirements of the manufacturer as they may have
specific framing and support requirements for their warranty coverage.
Joists
Deck
Deck Boards
Joists
Deck Boards
Joist
Fasteners (Cont.)
Fasteners should always be driven in at a 90 degree angle to the decking surface. Toe
nailing/screwing is not recommended (figure g). Instead, the placement of an additional
joist, when needed, is recommended to allow perpendicular installation of fasteners
(figure h). Pre-drilling is required in cold temperatures.
Clean, perfectly straight lines of fasteners look better than wobbly lines. Use white chalk,
straight boards or string lines as templates for straight lines. DO NOT USE COLORED
CHALK. Colored chalk is designed to be permanent and will stain the decking surface.
There is no known way to remove colored chalk from decking. All brands of Fiberon
decking may be face fastened. Any thread, ring shank and spiral shank nails, of sufficient
length, have excellent holding power and produce good results. Gun nails may be used
but, depending on the gun, the temperature of the decking and other factors such as
head type, head size and shank nail geometry may not produce optimal results. Test first.
Stainless steel fasteners are recommended.
Screws have superior holding power. Conventional bugle head decking screws produce
solid connections but have a tendency to cause mushrooming. The mushrooms may be
left as is, flattened or removed (pat down with a rubber mallet) as desired.
16” o.c.
12” o.c.
When installing blocking for more intricate decking patterns, remember that solid
blocking (blocking laid on the flat) will inhibit water flow and result in buildup of organic
materials over time, which will make cleaning more difficult. For best results when
blocking is required, it should be installed ladder style (figure c).
Board Spacing
All decking materials, whether wood, composite or metal, undergo some degree of linear
expansion with the changes of weather and the season. To compensate for the effects of
contraction and expansion, the following installation standards must be maintained:
•
•
•
3/16” side to side spacing between the boards (figure d)
1/4” gap between the deck board and any solid structure such as a wall or post
(figure d)
1/8” gap between board ends (figure e)
Adhering to these spacing parameters will:
• Promote proper drainage and ventilation
• Aid in the removal of organic debris
• Meet board spacing requirements for Fiberon warranty coverage
For a cleaner look, stainless steel screws with small casing or finish style heads can
produce nearly invisible results. Achieving this look is possible with screws designed
specifically for composite decks. Available commercially, in home centers and hardware
stores, these screws are engineered specifically to work with composite decking and
prevent mushrooming, resulting in better looking finished projects (figure i).
Wood Grain Patterns
Note that the graining on Fiberon Professional decking is directional. Different looks can
be achieved by laying the decking in the same or alternating directions (figure j).
The graining pattern repeats along the board length. To ensure you orient the boards
to achieve the desired effect, a directional label is affixed to each board showing the
direction of the graining. Should this label be misplaced or discarded, you can use a key
feature of the graining pattern as a reference. During the planning phase of any deck
project, notations about grain direction should be made to achieve the desired effect
(figure j & k).
Fastening Boards
Fasteners
The use of stainless steel fasteners is strongly recommended. Approved coated fasteners
may also be used, but their performance may not be as good as stainless steel. Plain,
galvanized surface fasteners are not recommended.
FASTENERS RECOMMENDED FOR USE WITH FIBERON HORIZON DECKING include SplitStop
Titan III and TrapEase wood composite deck screws. Fiber Composites does not endorse
or represent specific third party products. Other fasteners specifically designed for wood
composite decking should be tested in an inconspicuous area first as they may result
in an unacceptable appearance. If hidden fasteners are desired, Phantom Hidden Deck
Fasteners available from Fiber Composites were designed to fit the Horizon grooved deck
board for quick and easy installation while providing a smooth, unmarred look.
The use of traditional flat or bugle head deck screws is not recommended for Horizon
decking and will likely result in mushrooming. Other fasteners not specifically designed
for wood composite decking are not recommended. Hidden fastener systems other than
Phantom Hidden Fasteners are not recommended, and their use will void the product
warranty.
Requirements
Do not fasten within 1-1/2” of the end of a board or 1” from the side of the board.
It is necessary to pre-drill end of board screw holes to prevent immediate or eventual
end splitting (figure f). Pre-drilling all holes, which will add time to the project, is not
necessary, but it will result in better looking finished projects. DO NOT over tighten
fasteners. Over tightening will induce cracking at board ends.
33
Fiberon Professional decking requires two fasteners at each end but only one fastener
per joist (figure l). Designed for the professional deck builder, this installation efficiency
results in a 40% reduction in fasteners and a 30% reduction in labor. Since Fiberon
Professional decking is grained identically on both sides, two usable faces are available.
This reversibility may reduce waste by 15%. While face fastening is allowed on all Fiberon
decking products, the use of hidden fasteners is highly recommended with Fiberon
grooved decking to create a smooth, unblemished, decking surface.
Scarf Cuts
Scarf cuts (figure h) make the end gapping less visible. An angle of 22.5 degrees is
recommended. Sharper angles leave a “feather edge” that may round off over time.
Remember to maintain proper end gapping.
Ventilation
To prevent excessive water absorption, an unobstructed air flow is required below deck.
Flat areas where standing water may gather should be addressed by grading or improved
drainage. For decks with limited ventilation, add flow-through vents at various locations
around rim joist.
For the most up to date information and specifications visit www.fiberondecking.com
Fiberon decking is complemented by a color matched fascia board. Available where Fiberon decking products are sold, the fascia board
should be fully supported by a sub-fascia (backer board) made of structurally sound lumber and fastened with 3 fasteners every 16” oncenter for Professional Fascia (figure a) and 2 fasteners every 16” on-center for Tropics Fascia (figure b).
For a professionally finished deck project, use Fiberon fascia for stair risers. Ripped to width, Fiberon fascia may be used to wrap posts or
stringers, but it is NOT intended for structural applications.
Ventilation
To prevent excessive water absorption, an unobstructed air flow is required below the deck surfaces. Flat areas where standing water may
gather should be addressed by grading or improved drainage. For decks with limited ventilation, add air flow by installing vents at various
locations around the rim joist.
IMPORTANT NOTES:
• DO NOT fasten fascia within 1-1/2” of end of fascia board as it may cause eventual cracking of boards.
• DO NOT fasten fascia within 1” of edge of fascia board as it may cause eventual cracking of boards.
• To ensure a clean finish, always drive fasteners into fascia at a 90-degree angle.
• DO NOT butt fascia boards together when installing. Be sure to leave a 1/8” gap between boards (figure c & d).
PRO & TROPICS FASCIA
Professional & Tropics Fascia Installation
• Corners can be cut at 90 degrees for angle joints (figure d).
• For long runs, scarf cut fascia for a cleaner appearance.
Professional Fascia (Figure a)
Tropics Fascia (Figure b)
Joists
Joist
Sub Fascia
Backer Board
16”
16”
Fascia
Fascia
Fascia
Sub Fascia
Sub-fascia
Sub-fascia
1/8”
1/8”
Joist
Joist
3/16” Gap
3/16” Gap
Post
1”
1-1/2”
Fascia
Post
Fascia
Butt Joint (Figure c)
1”
1-1/2”
Fascia
Suggested
Stringer Fascia
Application
Angle Joint (Figure d)
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34
FIBERON HIDDEN FASTENERS
Installation Instructions: Fiberon® Hidden Fasteners
The Fiberon hidden fastener is a deck fastening system designed specifically for grooved (GV) deck boards. The Fiberon
hidden fastener is a fast and simple way to install any deck and create a smooth deck surface, uninterrupted by visible
screws or nails.
CAUTION: Contains parts with sharp edges. Use proper care. Use of gloves is recommended.
Initial installation of deck boards
1. Refer to figure 1 typical joist spacing is 16" o.c.. Commercial or diagonal installations typically require 12" o.c.. 1/4" spacing from any
permanent structure (example wall or post) is required. Side to side gapping of 3/16" required. End to end gapping of 1/8" is required.
Ventilation of 6" (net free area is required). Fiberon hidden fasteners are NOT to be used on stair treads (Stair treads require the use of
face fasteners/screws).
2. Position the first deck board on the support joists. Leave a 1/4" gap from any permanent structure (fig. 2).
2. Pre-drill the first deck board with a 1/8" drill along the outside edge of the board at every support joist. To prevent cracking of the board
the holes at the end of the board should be a minimum of 1-1/2" from the end. The holes along the grooved edge of the board should
be a minimum of 1" from the edge.
3. Secure the first deck board by fastening with a stainless steel deck screw in each pre-drilled hole. DO NOT OVER-TIGHTEN THE
SCREWS.
4. Insert a Fiberon hidden fastener into the side groove of the board at every support joist (single tab first). The In Line fastener (single tab)
should engage the deck board by a minimum of 5/16" (fig. 3). Center the screw hole on the joist. To secure the ends of two boards use
the Butt Joint fasteners as shown below. (fig. 2)
5. Install a screw (provided with the fasteners) through the hole in the Fiberon hidden fastener into the center of each support joist.
Angle the fastener toward the first deck board (fig. 3:1). DO NOT OVER-TIGHTEN THE SCREWS. GUNNABLE INSTALL: Align the gun by
bracketing the Phantom clip with the yellow adaptor. Make sure the magazine is flush with the joist and pressure is applied against
the clip to prevent kick-back. Press down to disengage the safety and secure the clip. (Note: if for whatever reason the screw requires
removal, slowly back out using a screwdriver. DO NOT TRY TO REMOVE USING A DRILL OR POWERED DRIVER)
6. Position the next deck board against the fastener tabs and slide the board onto the tabs. If necessary, slightly lift the outer edge of the
board to ease the assembly of the board onto the fastener tabs (fig. 3:1). When installed properly the fastener will ensure a 3/16" gap
(fig. 3:3).
7. Repeat steps 4 - 6 for each deck board.
8. Position the final deck board onto the last set of Fiberon fasteners. Ensuring a consistent gap between boards (fig. 3:3), predrill the final
deck board with a 1/8" drill along the outside edge of the board at every support joist. The holes at the end of the board should be a
minimum of 1-1/2" from the end. The holes along the grooved edge of the board should be a minimum of 1" from the edge.
9. Secure the final deck board by fastening a #10 x 2-1/4" long stainless steel deck screw in each pre-drilled hole.
DO NOT OVER-TIGHTEN THE SCREWS
In Line
Fastener
Used for
fastening single
board to joist.
Butt Joint
Fastener
Used for fastening
two boards to one
joist.
Gunnable Installation Option
Installs Standard or End Seam Fastener
35
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Ledger Board
Rim Joist
Structural Joist
16” O.C.*
Permanent Structure
Typical residential joist spacing is 16
inches o.c.. For commercial and diagonal
applications 12 inches o.c.. Always check
local building codes before construction.
Figure 3: Installation
Structural Joist
Figure 2: First Board
FIBERON HIDDEN FASTENERS
Figure 1: Preparation
B.
Deck
Board
1/8”
A.
B. End Seam Fastener Application
1/4”
1”
Structural Joist
Rim Joist
1-1/2”
Permanent Structure
.
A. Standard Fastener Application
Fastener
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36
HORIZON PLUS RAIILNG
Horizon Plus™ Railing Installation
Line rail Installation
1. Measure the distance between properly installed, plumb posts.
2. Mark the top rail for the inside distance between the posts. The distance
from the end of the rail to the first baluster slots should be equal on both
ends of the rail. Ensure that the bracket screws will fasten into the top rail
and that none fall into the routed baluster slots.
Figure a
Bottom
Bracket
#10 Bottom Rail Screw
3/4”
2”
Bottom Rail
Note: Minimum distance from post to first baluster slot on top rail is
1 ½”.
3. Place the bottom rail next to the top rail so that the top and bottom
baluster slots are aligned. Mark the bottom rail for the inside distance
between the posts.
4. Cut the top and bottom rails to fit tightly between the posts.
5. Center the bottom bracket on the underside of the bottom rail (Fig a). Inset
the bottom bracket 1/16” from the end of the rail. Mark the three hole
locations on the rail. Predrill 1/8” holes at the desired locations. Repeat for
opposite end.
6. Secure the bottom bracket to the bottom rail using three #10 x 1” long
screws. Repeat for opposite end. DO NOT OVER TIGHTEN SCREWS.
7. Center the top bracket on the underside of the top rail (Fig b). Inset the top
bracket 1/16” from the end of the rail. Mark the three hole locations on
the rail. Predrill 5/32” holes at the desired locations. Repeat for opposite
end.
8. Secure the top bracket to the top rail using three #12 x 1” long screws.
Repeat for opposite end. DO NOT OVER TIGHTEN SCREWS.
9. Ensure that the base cove moulding is in place at the bottom of the posts.
10. Cut the crush block to the desired height (consult local building official for
the proper spacing between the deck and the railing). Place crush block on
the deck surface midway between the posts.
11. Place the bottom rail between the posts and on the crush block. Ensure
that the bottom rail is level and that the ends of the rail are centered on
the post.
12. Mark on the post the two bottom bracket hole locations. Predrill 5/32”
holes at desired locations. Repeat for opposite end.
13. Secure the bottom rail to the post using two #10 x 2” long screws. Repeat
for opposite end. DO NOT OVER TIGHTEN SCREWS.
Mission Top Rail
#12 Top Rail Screw
Figure b
Top
Bracket
1”
2”
Square
look
Diamond
look
Figure c
Note: A flexible shaft bit holder (not included) is helpful during this
step.
14. Determine the desired baluster design (squared look, diamond look or a
mixed pattern of the two) (Fig c).
15. Ensure that all of the balusters are of equal length. Trim if necessary.
16. Fully engage the bottom baluster insert (Fig d) into each baluster slot in
the bottom rail. Orient the bottom baluster insert to achieve the desired
look (Fig c).
17. Fully engage a baluster over each bottom baluster insert.
18. Fully engage the top baluster insert (Fig e) into each baluster slot in the
top rail. Ensure that the top baluster insert is oriented the same as the
corresponding bottom baluster insert.
19. Place the top rail between the post and above the top end of the balusters.
Starting at one end of the rail, reposition top end of the baluster to allow
the top baluster insert to engage it. Repeat for each baluster.
20. Once all of the balusters are engaged, gently push down on the top rail
until the bottom end of the balusters contacts the bottom rail. The flange
of the top baluster insert should be tightly secured between baluster and
the underside of the top rail.
21. Ensure that the top rail is level and that the rail ends are centered on each
post.
22. Mark on the post the two top bracket hole locations. Predrill 5/32” holes
at the desired locations. Repeat for opposite end.
23. Secure the top rail to the post using two #12 x 2” long screws. Repeat for
opposite end. DO NOT OVER TIGHTEN.
Note: A flexible shaft bit holder (not included) is helpful during this
step.
37
Bottom
baluster
insert
Figure d
Top
baluster
insert
Flange
Figure e
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24. Using PVC cement, glue crush block to underside of bottom rail midway
between the posts.
25. Mount and glue post caps after all rail section are installed.
Stair Rail Installation (Requires stair rail kit)
Note: The stair angle is a 32 degree angle which is equal to a 7” rise
and an 11” run. Building codes are very specific on allowable angles
and widths. It is very important to consult with your local building code
officials and plan your stair layout accordingly. Ensure that you leave
adequate space for graspable hand rail if applicable. “Dry fitting”
intermediate post placement will result in easier and better looking
installations and may avoid placement of post mounting brackets in areas
where screws cannot attach to the guardrail.
1. Position two line posts at top of stairway with the desired spacing and secure
each post with the appropriate installation method (Fig g).
2. Install the outside stringers just wider than the post’s location. The posts
mounted at the bottom of the stairs will be on the inside of the stringer and
must line up directly with the posts at the top of the stairs.
Crush Block
Base Cove Moulding
Figure f
Note: For stairs longer than six feet, it will be necessary to use multiple
stair sections. The distance between posts, measured at an angle should
not exceed 70 inches. Ensure all posts are plumb prior to final mounting.
3. Lay bottom rail on stair with marked end at lower post. Center the rail between
the posts so that the distance from the post to the first routed hole is equal on
both ends (Fig h).
4. Mark angles on the bottom rail.
5. Cut the bottom rail to length. Ensure that the rail fits tightly between the posts.
6. Place the top rail next to the bottom rail with the marked ends together. Using
the bottom rail as a guide, center the routed holes in the top rail with the
routed holes in the bottom rail. Mark the cut lines on the top rail (Fig i).
7. Cut the top rail to length.
8. Ensure that the base cove moulding is in place at the bottom of the posts
(Fig j).
9. Center the hinged bracket on the underside of the bottom rail. Inset the hinged
bracket 1/16” from the end of the rail. Mark the three bracket hole locations
on the rail. Predrill 5/32” hole at the desired locations. Repeat for opposite
end.
10. Secure the hinged bracket to the bottom rail using three #12 x 1” long screws.
Repeat for opposite end. DO NOT OVER TIGHTEN SCREWS.
HORIZON PLUS RAIILNG
Horizon Plus™ Railing Installation
Figure g
Note: For easier access to securing the fasteners in a stair assembly, a
hinge bracket with side wings (currently used for securing the top rail)
may be substituted for the bottom hinge bracket without the side wings.
11. Repeat steps 9 and 10 for the top rail.
12. Lay the bottom rail, with the routed holes upward, onto a 1/4” wood spacer
located between the posts (Fig j). This provides the rail spacing between the
rail and stair treads and helps to stabilize the setup.
13. Using the hinged bracket as a template, swing the unsecured leg of the bracket
downward so that it touches the post. Mark the two hole locations on the
post. Repeat for opposite end.
14. Remove the bottom rail from between the posts.
15. Predrill 5/32” holes at desired bracket hole locations.
16. Place bottom rail between the posts. Secure the bottom rail to the post using
two #12 x 2” long screws. Repeat for opposite end. DO NOT OVER TIGHTEN.
17. Fully engage the baluster inserts into the routed holes of the bottom rail (Fig
k).
18. Mark the stair angle on one end of each baluster to be used (Fig j).
19. Cut the stair angle on one end of each baluster, cut the stair angle on half of
the other end (Fig j).
20. Fully insert the top ends of the balusters into the routed holes of the top rail.
The angled cut of the baluster should be parallel with the length of the top rail
(Fig j).
21. Place the top rail and balusters on top of the baluster inserts. Locate each
baluster so that the baluster insert is engaged inside of the baluster.
22. Gently push down on the top rail until the bottom end of the balusters
contacts the bottom rail.
Figure h
Cut Line
Figure i
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38
HORIZON PLUS RAIILNG
Horizon Plus™ Railing Installation
23. Ensure that the top rail ends are centered on each post.
24. Using the hinged bracket as a template, swing the unsecured leg of the
bracket downward so that it touches the post. Mark the two hole locations
on the post. Repeat for opposite end.
25. Slightly pull the top of the rail section toward the staircase to gain access
to holes. Predrill 5/32” holes at desired locations. Repeat for opposite end.
26. Secure top rail to post using two #12 x 2” long screws. Repeat for opposite
end. DO NOT OVER TIGHTEN SCREWS.
Angle Rail Installation (Angle Bracket Kit available by Special Order)
Rails up to 30 degrees may be mounted to the post face
by using the In Line “L” Bracket. Rails should be cut at the
appropriate angle to fit tight against post. Cutting rails greater
than 30 degrees will result in a rail that does not fully fit on
post. Angles greater than 30 degrees require the use of the
Angle Mount Bracket.
1. 2. 3. Determine the angle of your installation by using a template.
Position the template on the non-routed flat side of the top rail. Mark the
proper cutting angle (Fig l).
Position the template on the non-routed bottom surface of the bottom rail
(Fig l). Mark the proper cutting angle. Template will be reversed from top
rail.
4. Ensure baluster holes are equidistant from the end of rail to ensure proper
vertical alignment.
Note: Minimum distance from post corner to first square baluster hole
is 1 1/2”.
Figure k
Top Rail
Bottom Rail
5. Make angle cuts in top and bottom rails.
6. Align the angled brackets with the 90 degree cut in the railing. Inset the
bracket 1/16” from rail end. Mark the three screw hole locations on both
rails. Repeat at opposite end. Predrill 1/8” holes at desired locations (Fig
m).
7. After fitting angles to posts, follow the Line Rail instructions to complete
the rail section installation.
Figure l
Figure j
Figure m
39
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Post Installation
Rail Installation (figure f)
Fiberon Horizon Plus railing systems are designed to work with a number of different
decking materials and surfaces. Before initiating any project, obtain a copy of your
local building codes and understand them thoroughly. The following installation
instructions are intended as a general guideline based on common building practices
used in railing installation. Local building code requirements will always supersede
any and all suggested procedures and measurements in the following installation.
1. Measure the inside distance between the posts.
2. Cut the top and bottom rails to fit snugly between the posts.
3. Cut u-channels and panel gaskets 6” shorter than rails to allow 3” on each end for “L”
brackets.
4. Using a 1/8” bit, drill screw attachment holes 1” from each end of the two trimmed u-channels
through their center line. Measure the distance between screws and divide by 6 to obtain
screw spacing. Mark screw locations and drill holes.
5. Center the u-channels on what will be the underside of the top rail and topside of the bottom
rail, equidistant from each rail end. Mark hole positioning on top and bottom rails and drill
pilot holes with a 1/8” drill bit. Using the 1/8” stainless steel flat head screws provided, attach
u-channels to top and bottom rails.
6. Fit panel gaskets onto top and bottom edges of ClearVisionSystem™ panel.
7. Lubricate bottom panel gasket with liquid dish washing soap solution (20 parts warm water
to 1 part soap) and force the ClearVisionSystem™ panel into the bottom rail u-channel by
starting at slight upward angle at one end and working down to opposite end.
8. Install top rail onto ClearVisionSystem™ panel in a similar manner.
9. Place crush block on deck surface midway between posts. Position and level rail section on
crush block.
10. Mark with a pencil the area where the rail brackets will meet the posts and pre-drill using a
1/8” bit.
11. For ease of installation, attach top rail “L” brackets to posts first and rail last. Attach bottom
rail brackets to bottom rail first and posts last. Rest section on top rail brackets and install the
remaining screws.
12. Glue and place crush block underneath bottom rail centered between posts.
13. Remove polyethylene masking from both sides of panel.
Determine where the railing posts will be
positioned by using a scaled drawing of your
project (figure a). For proper aesthetics, divide
the perimeter dimensions evenly so that posts
are spaced equally. To optimize post placement,
additional joists or alternative locations may be
required. Posts may be installed by using one of
three methods. Choose the method or methods that
best suit your particular project.
Joist Mount Brackets (sold separately)
Figure a
Use joist mount brackets on projects where framing is fully exposed. In new
construction, joist mount brackets are attached to the inside of the framing before
the porch flooring or decking is installed. Joist mount brackets may be used to install
railing on existing decks provided the framing underneath is exposed to permit
proper installation. Joist mount brackets can be used in a corner or line application
and bolts directly to the framing with four carriage bolts. Follow these guidelines to
complete the post installation (figure c & b):
1. Determine the position of the posts on the framing.
2. Locate and mark the position of the joist mount brackets. They
should be flush with top of framing at each post location.
3. Use the joist mount bracket as a template for pilot hole location.
With a pencil, mark hole positions on the framing.
4. For corner posts, remove the side plate from the bracket. Mark hole
positions on the framing.
5. Drill pilot holes using a 7/16” drill bit.
6. Attach brackets to rim joists using 3/8” x 3” carriage bolts (at this
point, do not fully tighten).
7. Insert post into bracket. Be sure post is plumb and true.
8. Tighten carriage bolts to secure post in place. Double check that posts
remain plumb.
9. Once all posts are in place, decking can be applied.
CLEARVISIONSYSTEM
ClearVisionSystem® Railing Installation
Figure b
Figure c
Figure f
For Concrete (figure d):
1. Use the base plate as a template and mark the four corner holes for the concrete
wedge-bolt anchors.
2. Drill the marked holes using a 1/4” masonry drill bit. Drill the hole into the base to
a depth of at least 1/2” deeper than the length of the 1/4” x 3” wedge-bolt anchors
(included). Clean the hole of dust and debris.
3. Align the base plate over the drilled holes.
4. Position the base trim over the top of the base plate.
5. Take the post mount and place it into the base trim lining up the holes.
6. Screw the 5/16” leveling bolts into the four tapped holes. If needed, adjust the bolts
to plumb the post.
7. Fasten the surface mount bracket to concrete surface with (4) 5/16” wedge-bolt
anchors (included in surface mount kit). Tighten anchors until the head of the bolts
are firmly seated against the base plate.
8. Slide post over mount until it seats into the base trim. The post sizing stabilizers will
secure the post in proper position.
Angle Rail
Installation
(figure g)
For angled railing installation, use
the angle mounting bracket. “V”
cut rail for appropriate angle and
attach to post with bracket.
*Fiberon Horizon Plus railing can
be cut easily with any cross cut
handsaw or circular saw using a
32-tooth carbide blade.
Note: You must
pre-drill before
attaching ALL
brackets using a
1/8” drill bit.
Figure d
For Wood (figure e):
1.
2.
3.
4.
5.
6.
7.
8.
Cutting ClearVisionSystem® Panels
Thickness of deck and reinforcement boards underneath deck should be a minimum
of 4”(two treated 2” x 8” lumber under the deck board). Fasten reinforcement
boards with 3” stainless steel fasteners.
Use post mount as a template and mark the four corner holes for the 5/16” x 5-1/2”
bolts.
Drill four 3/8” holes at the marked locations, drilling through the deck board and the
reinforcement boards.
Align the base plates over the drilled holes as shown at left.
Screw the 5/16” leveling screws into the four tapped holes. If needed, adjust the set
screws to straighten the post.
Insert the four 5/16” x 5-1/2” bolts into the drilled 3/8” holes.
Fasten the four bolts underneath the reinforcement boards with the 5/16” fender
washer and hex nut.
Slide composite post over the post mount until it contacts the base plates. The post
sizing stabilizers will secure the post in proper position.
Note: Leave polyethylene masking in place until after cutting to size
(polyethylene masking acts as a lubricant). Sharp saw blade teeth are
essential for achieving good results. Carbide tipped saw blades are
recommended for superior cuts. A 10” diameter, 80-tooth blade is
recommended for all purpose cutting. (For more detailed cutting
information, see www.cyro.com).
1. Using 1” masking tape, mask off area to be cut.
2. For best results, set cutting depth at 1/16” and make 4 passes, increasing depth 1/16”
each time.
3. Cut the panel 7” shorter than the distance between the posts.
Figure e
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40
Professional Railing Installation
PROFESSIONAL RAILING
INSTALLING THE COMPOSITE POST SLEEVE
Prior to installation consult building code requirements for proper post installation. Local building codes supersede any and all recommendations in the following
guide. Before installing the Composite Post Sleeve, review the installation instructions of the railing system planned for the project.
THE COMPOSITE POST SLEEVE IS A NON-LOAD BEARING POST AND
SHOULD NOT BE USED AS A STRUCTURAL SUPPORT OF ANY KIND.
The Composite Post Sleeve is designed to slide over a structurally sound 4” x
4” (3.5” x 3.5” actual) wood post. The wood post should be plumb and true prior
to installing the Composite Post Sleeve. When fully installed the Composite
Post Sleeve should sit flush on the walking surface and should not extend more
than 1” above the top of the wood support post (figure 1). Trim wood post as
appropriate. Before attaching the guard rail to the Composite Post Sleeve, be
sure to install the Base Cove Moulding as shown in figure 2. The Guard Rail
System should only be secured to code compliant posts. Securing the Guard
Rail System to another structure (i.e. building) is not recommended.
BASE COVE MOULDING CANNOT BE INSTALLED AFTER RAILING IS
ATTACHED!
CODE CONSIDERATIONS
The Base Cove Moulding requires a minimum spacing of 3” between the
walking surface and the lower subrail. Some building codes may require a
spacing of less than 3”. In these instances, the lower subrail mounting brackets
will interfere with the Base Cove Moulding. The installer has two ways to
overcome this situation: (1) Notch the Base Cove Moulding to allow the lower
leg of the bracket to sit against the post, or (2) Do not use the Base Cove
Moulding.
ASSEMBLE AND INSTALL THE COMPOSITE RAILING SYSTEM
1. Identify all hardware components:
a.(4) In-Line Brackets (post to rail connections)
b.(8) #10 - 3/4 inch long Phillip’s head screws (bracket to lower subrail only)
c. (8) # 10 - 1 3/8 inch long Phillip’s head screws (bracket to top rail & upper
subrail assembly only)
d.(8) # 10 - 1 3/8 inch long Phillip’s head screws (upper subrail to top rail)
e.(17) # 10 - 2 inch long Phillip’s head screws (bracket to post only)
f. (42) # 10 - 1 3/4 inch long Phillip’s head screws (rails to balusters only)
g.(1) Phillip’s head driver
2. Measure the distance between installed posts at various heights. Check to
determine the distance does not vary more than 1/16 of an inch (figure 3).
3. Trim the three rail components to fit between the posts, i.e., top rail, upper
subrail and lower subrail. Cut should be square to insure a good fit with the
post.
4. Determine the spacing for balusters. For a full 8 feet guardrail length, the
baluster spacing is 4.5” on center and equal spacing at both ends of the
guardrail (3 inches). Typically, building codes requires spacing between
balusters less than 4 inches.
NOTE: Don’t position screws near the end of the rails which is reserved for
rail/post bracket installation (minium distance = 2-1/4”).
5. Mark the center location for each baluster on the upper subrail. Transfer these
locations to the lower subrail by laying the lower subrail beside the upper
subrail as shown in figure 4.
6. Drill clearance holes using a 7/32 inch diameter drill bit for all pre-marked
locations.
7. Drill 3/8 inch counter-bored holes from bottom side of lower subrail
approximately 1/2 inch deep for all hole locations in the lower subrail (figure
5). This step is optional if attempting to hide the screw heads.
8. Trim all 32 inch balusters to the desired length.
9. Using a 1/8” bit, drill holes that are 2 inches long, centered in each end of the
baluster
10. Place#10 -1 ¾ inch long Phillip’s screw into each of the counter-bored holes in
the lower subrail.
11. Secure a baluster in each location of the lower subrail. In the two part system,
ensure balusters are against the baluster stop.
**Do Not Over Tighten Screws**
41
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1. Secure the balusters in each corresponding location of the subrail using #10
- 1 ¾ inch long Phillip’s screws. In the two part system, ensure balusters are
against the baluster stop.
**Do Not Over Tighten Screws**
2. Mark 8 hole locations equally spaced on the top surface of the subrail. Choose
locations mid-point between the balusters.
3. Drill using a 7/32 inch diameter drill bit through the subrail.
4. Drill 3/8 inch counter-bored holes from the baluster side of the upper subrail,
approximately 1/2 inch deep for the eight hole locations in the upper subrail.
This step is optional if attempting to hide the screw heads (figure 5).
5. Center the top rail on the upper subrail. The baluster screw heads will help you
with proper alignment.
6. Using the holes created in step 14, mark hole positions on the top rail.
7. Using a 1/8” bit, drill holes that are 3/4 inch deep into the top rail.
8. Secure the top rail to the assembly using 8 # 10 -1 3/8 inch long Phillip’s
screws.
**Do NOT Over Tighten Screws**
** NOTE: If you are using the Composite Post Sleeve Moulding, it must
be installed on the post before continuing the rail installation. It cannot be
installed after the railing is attached to the post! Refer to “Installing Composite
Post Sleeve” on other side of this page.
9. Using mounting bracket as a template, center the bracket on the bottom
surface of the lower subrail and 1/16 inch from the end of the lower subrail
(figure 6). This promotes a tight fit when securing the rail section to the post.
10. Mark the four hole locations on the lower subrail and pre-drill using a 1/8” drill
bit, approximately ½ inch deep.
11. Attach the bracket to the lower subrail using 4 -#10 - ¾ inch long screws,
**Do Not Over Tighten Screws**
**NOTE: If longer screws are used, the screws may be exposed on the top
surface of the lower subrail. **
12. Repeat steps 20 - 22 for the other end of the bottom guardrail.
13. Repeat steps 20- 23 for top rail & upper subrail assembly by centering the
bracket on the bottom surface of the top rail & upper subrail assembly. Use
4 - #10 - 1 3/8 inch long screws to secure the bracket to the top rail & upper
subrail assembly.
14. Cut two crush blocks from excess baluster materials. Check building code
requirements for maximum spacing between the walking surface and the lower
subrail; typically the maximum heights range between 2 - 4 inches.
15. Space the crush blocks equidistant between the posts (figure 7).
16. Center the assembled section between the posts while laying the assembled
section onto the crush blocks.
17. Ensure the top rail & lower subrail are level.
18. Mark the screw locations on the posts for both ends of the lower subrail using
the mounting brackets as templates.
19. Drill holes using a 1/8” drill bit at marked screw locations approximately 2
inches deep. If needed, remove assembled section for ease of drilling.
20. Attach brackets to the post with 4 - 2” long screws at each end of the lower
subrail.
**Do Not Over Tighten Screws**
21. Center the top rail and upper subrail on the post. Mark hole locations on the
posts using the brackets as a template.
22. Drill holes using a 1/8”drill bit at marked screw locations approximately 2
inches deep. If needed, slightly pull the assembled section inward toward the
deck to accommodate drilling into the post.
23. Attach the rail bracket to the post with 4 - 2” long screws at each end of the
upper subrail.
**Do Not Over Tighten Screws**
24. Repeat 33 & 34 steps for the other upper subrail bracket.
25. Apply adhesive to the crush blocks and secure to the lower subrail.
26. Secure post caps using adhesive on the inside corners of the post cap.
27. Push caps firmly onto the post. Wipe excess adhesive off the post sleeve.
For the most up to date information and specifications visit www.fiberondecking.com
PROFESSIONAL RAILING
Assemble and Install Composite Railing System Continued
42
FIBERON FENCE
Fiberon Fence Installation Guide
•
Dig the first couple post holes 12" in diameter. Do not dig all post holes at once as
measurement can vary with ground slope. Install posts 96" center to center.
•
Dig holes 45" deep to allow for 12" of gravel at the bottom of each hole with 33" of the post
(Pro Steel Reinforced Post) below the ground. Dig holes 36" deep to allow for 12" of gravel
at the bottom of each hole with 24" of the post (Standard/Economy Cedar Insert Post)
below the ground.
•
Post hole depth may vary depending on local climate and building codes.
•
Set first post, level, plumb and pour in quick setting cement. Typically this is an end or
corner post.
•
Install Pro post 75" above grade measured from top of grade to top of post.
•
Install Standard/Economy post 72" above grade measured from top of grade to top of post.
2"
Trim 3" off the bottom of each picket if installing the Standard or Economy post.
33" (Steel-filled Post)
24" (Wood-filled Post)
•
Install pickets 2" above ground and extend to 1" below top of post.
•
Set next post. Orientation of the post is very important to ensure proper post alignment
and fastening of the post, cross rail and steel post insert.
•
Review the drawings below for correct screwing patterns.
Pro Corner Post
Pro Line Post
Pro & Standard Post Backer Rail Installation
43
Note:
If post
requires
cutting,
always
cut
from the
bottom
Bottom of
fence
Gravel
12"
Pro End Post
Economy Post Backer Rail Installation
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Mark the end of each backer rail at 1 ¾" from each end.
•
Insert cross rails to your mark and screw to the first and second post using provided color matched screws. Predrilling is not necessary.
•
Make sure the steel is on the bottom of the backer rail.
• Install pickets using one of the following:
• 1 ½" galvanized or stainless staples
• 1 ¾" galvanized or stainless finish nails
(nails should be installed at opposing angles)
Steel reinforced
backer rail
• Color matched screws
Note: If using staples, orient staples parallel to the grain to help hide it.
•
The system is designed for a 1/8" gap between pickets.
• The 3 ½" pickets require 25 pickets per section.
• The 7" pickets require 13 pickets per section.
• For “shadow box” design add 1 picket and adjust spacing as needed.
•
Make sure pickets are 2" off grade and 1" below top of posts. If necessary, re-adjust cross rails at second post to
ensure full picket widths.
•
Level and plumb second post. Pour quick setting cement.
•
Repeat process for balance of job.
•
To allow for variations in installation, dig only a few post holes ahead at any one time.
FIBERON FENCE
•
7 inch Picket layout
(13 pickets per section)
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44
20-year Limited WarrantY
Fiberon Consumer Pledge of Satisfaction
Fiberon® Decking, Hidden Fasteners, Railing and Fencing
20-Year No Worry Limited Warranty
This warranty covers the following Fiberon decking, railing and fencing products made by Fiberon product for a period of twenty (20) years from
date of the original consumer purchase from an authorized Fiberon product distributor.
Fiberon, LLC. (“Warrantor”) warrants the following Decking, Fastener and Railing named below will not check, splinter, delaminate, rot, or
suffer structural damage from fungal decay when used in conjunction with an above ground application in a residential structure, under normal
residential use and is installed and maintained according to manufacturer’s guidelines. Use of hidden fasteners, other than those branded or
approved by Fiberon pose a cracking risk which is not covered by the Fiberon warranty. For best results and full warranty coverage, use only
Fiberon branded or those approved hidden fasteners listed on our website, www.fiberondecking.com.
Decking: Fiberon Horizon™ Decking, Fiberon Tropics® Decking, Fiberon Professional Decking, Fiberon Docking and Fiberon Premium Grain Decking
Fasteners: Fiberon Phantom Fastener, Fiberon Phantom II Fastener and Fiberon Hidden Fastener
Railing: Fiberon Horizon Plus™ Railing, Fiberon Inspirations™ Railing and Fiberon Professional Railing
Fiberon, LLC. (“Warrantor”) warrants that Fiberon Fencing, a system of pickets, rails and posts, will not check, splinter, delaminate, rot, or suffer
structural damage from fungal decay when used in normal residential applications and installed and maintained according to the manufacturer’s
instructions. Substitution of wood or other materials for any portion of the system will void this warranty. This warranty is only valid if the entire
Fiberon system is used; posts, backer rails, and pickets.
Purchaser’s sole remedy for any claim whatsoever arising out of the
purchase, use, storage or possession of Fiberon products (whether such
claim arises is contract, warranty, tort, strict liability or otherwise), including
without limitation any claim that Fiberon products failed to perform as
warranted above, shall be replaced with new Fiberon product in an amount
equal to the volume of defective material as listed on the prorated warranty
schedule. Replacement material will be provided that is as close as possible
in color, design and quality to the original installation, but we do not
guarantee an exact match as colors and designs will change. Warrantor may
elect to refund the percentage of the original purchase price listed on the
Prorated Warranty Schedule in lieu of replacing the product.
PRORATED WARRANTY SCHEDULE
Years Since Purchase
Year
< = 10 years
Year < = 12 years
Year
< = 14 years
Year
< = 16 years
Year
< = 18 years
Year
< = 20 years
Year >20 years
Percent Defective
Material Covered
100 %
80 %
60 %
40 %
20 %
10 %
0%
To obtain replacement, the original owner must send this warranty
certificate, copy of original invoice and photos of the issue to the address at the bottom of this document. Such invoice must be from an authorized
Fiberon product dealer or professional installer, and must show (1) the date of the purchase, and (2) that sufficient Fiberon product has been
purchased to cover the number of lineal feet claimed to be damaged.
Warrantor shall not be liable for installation, removal or reinstallation costs or for any indirect, punitive, exemplary or consequential damages of
any kind. Fiberon does not warrant against and is not responsible for, and no implied warranty shall be deemed to cover, any condition attributable
to: (1) improper installation of Fiberon products and/or failure to abide by Fiberon’s installation guidelines, including but not limited to improper
gapping; (2) use of Fiberon products beyond normal residential use, or in an application not recommended by Fiberon’s guidelines and local
building codes; (3) movement, distortion, collapse or settling of the ground or the supporting structure on which Fiberon products are installed;
(4) any act of God (such as flooding, hurricane, earthquake, lightning, etc.); (5) environmental condition such as air pollution, mold, mildew,
etc.; (6) staining from foreign substances such as dirt, grease, oil, harsh chemicals found in cleaners or normal weathering (defined as natural
efflorescence, exposure to sunlight, weather and atmospheric conditions which will cause any colored surface to gradually fade, flake, chalk,
or accumulate dirt or stains); (7) variations or changes in color of Fiberon products; (8) improper handling, storage, abuse or neglect of Fiberon
products by Purchaser or third parties; (9) ordinary wear and tear; or (10) any fasteners not supplied or approved by Fiberon.
The purchaser is solely responsible for determining whether Fiberon product meets the requirements of any applicable safety code or similar
regulation. No person or entity is authorized by Warrantor to make any statement or representation, as to the quality or performance of Fiberon
product, other than as contained in this Limited Warranty and it may not be altered except in a written instrument signed by Warrantor and buyer.
Some states do not allow limitation on how long any implied warranty lasts and/or the exclusion or limitation of incidental or consequential
damages, so the above limitation or exclusion may not apply to you. This warranty gives you specific legal rights and you may also have other
rights that vary from state to state.
For further information, contact: Warranty Department, Fiberon, 198 Random Dr., New London, NC 28127
phone 800-573-8841 | fax 704-463-0405 | email info@fiberondecking.com | www.fiberondecking.com | www.fiberonfencing.com
45
For the most up to date information and specifications visit www.fiberondecking.com
39
For the most up to date information and specifications visit www.fiberondecking.com
Outdoor Flooring's Limited Lifetime Warranty
™
46
20-year Limited Stain & Fade Warranty
47
For the most up to date information and specifications visit www.fiberondecking.com
LIMITED
20-year
LIFETIME
LimitedPEFORMANCE
Stain & Fade WARRANTY
Warranty
Care & Maintenance
41
For the most up to date information and specifications visit www.fiberondecking.com
48
CARE AND MAINTENANCE
Care and Maintenance
General Considerations
• Ensure adequate ventilation under and between decking
boards.
• Improve drainage or grade soil to eliminate standing water
under decks.
• Direct downspouts, downspout extensions and splash
guards away from decks.
• Position dryer vents away from decks.
• Maintain a deck that is dry and clean.
• Clean your deck twice a year after the last of the major
pollen events.
• Use extreme caution with pressure washers and use at
pressures less than 1,500 psi at 12” above deck surface.
• Keep debris out of gaps between the decking boards so rain
showers can remove pollen and organic debris between
cleaning.
• Minimize the use of wet mulch up against the deck
structure.
• Place a vinyl-backed splatter guard mat underneath your
grill.
Ventilation
Make sure there is adequate and unobstructed air flow under the deck to
prevent excessive water absorption. Improve drainage or grade flat areas
where standing water may gather. For decks with limited ventilation, six inches
of clear ventilation is required.
Mind the Gap
If the gap between decking boards is less than 3/16", organic debris such as
leaves, seeds or pollen can settle on the deck and clog gaps. Water can pool,
steeping organic debris that forms a “tea” or of tannin which may stain your
deck. This organic debris is a strong food source for mold. Keeping the gap
clean is the easiest way to keep the deck clean. If gapping becomes clogged,
use a garden hose, a spatula, putty knife or similar tool to remove the debris
and help the deck maintain itself.
Clean your deck twice each year.
Composite decking materials are pretty resilient. Clean your deck twice each
year to remove pollen, organic debris, dirt or stains. For decking in areas with
high gypsum content soils, we recommend cleaning with a citric acid based
solution. For decking in areas with primarily clay soils, we recommend cleaning
with a mild vinegar-based cleaning solution or a mild dishwashing detergent
solution.
Dirt and Grime
Generally, a broom or a blower will work better than a hose for removing
scattered organic materials like leaves. Over time, especially with kids and
pets, the deck may become soiled. Dislodge accumulated dirt with a broom or
by using soap and water and a scrub brush. Scrubbing in the direction of the
grain is best. Thoroughly rinse off with a garden hose.
Skilled professionals may use a pressure washer with wide fan tips, at low
pressures under 1,500 psi and at safe distances, 12” above deck. In the wrong
hands your composite deck can be damaged. Exercise extreme caution.
49
Tannin Stains
Tannin stains naturally occur in all wood species and sometimes migrate to
the surface in composite decking where surface wood fibers are exposed to
sun and water. Tannin stains resolve themselves over time. Depending on the
season this can take several weeks to several months. Once tannin stains
disappear after the weathering process is complete, they do not re-appear. To
hasten removal of tannin stains, use Corte Clean, ConcrobiumXT Eco-Wash or
other commercial deck cleaners designed specifically for your type of decking,
strictly following the manufacturer’s instructions.
Oil and Grease Stains
Speedy clean up is best. The longer the oil or grease sits on the surface the
more likely it is to soak into composite wood fibers. Over time, almost all oil
and grease stains disappear. The amount of time depends on the type of stain,
the exposure to water and sun and other factors. To clean up grease and oil
stains that soap and water cannot remove, use Corte Clean, ConcrobiumXT EcoWash or other commercial deck cleaners designed specifically for your type of
decking. Follow manufacturer’s recommendations and test in an inconspicuous
area prior to cleaning the entire deck. Install a splash guard mat under your grill
to help protect your deck from grease stains.
Construction Chalk
Colored chalk, used in construction for marking straight lines prior to cutting,
is permanent on most surfaces. Contact the manufacturer of the specific brand
and color of chalk for a cleaning solution that may prove effective. The best
advice is to avoid colored chalk, using workable alternatives such as white
chalk or baby powder.
Salt and Calcium Chloride
Build up of salt and calcium chloride from snow and ice removal is easily
removed with enough water and perhaps a light scrub. Use a garden hose or
sprinkler. If using a pressure washer, use at low pressures under 1,500 psi and
at safe distances, 12” above deck, to avoid damaging your deck. Never use
METAL shovels or sharp edge tools to remove snow and ice on the surface of
any Fiberon composite or PVC decking product.
Rubber Mats
Welcome mats or grill mats with a rubber or latex backing can mark your
deck. The marks can be removed, but to avoid them, use vinyl-backed mats or
colorfast woven rugs only.
Mold and Mildew
Clean away leaves and debris that promote mold growth. Many commercial
products are available for cleaning mold. Cleaners containing sodium
hypochlorite (bleach) can be an effective short term solution. Cleaners
containing sodium percarbonate have proven successful at keeping mold at
bay and are environmentally-friendly. Be sure to follow the manufacturer’s
instructions. Fiber Composites does not endorse proprietary products or
processes and makes no warranties for the products referenced herein.
Reference to proprietary names is for illustrative purposes only and is not
intended to imply that there are not equally effective alternatives.
Eco-friendly cleaners include:
•
Corte Clean, http://www.corteclean.com/
•
ConcrobiumXT Eco-Wash and Mold Defense,
http://www.concrobium.com/newProducts.php
For the most up to date information and specifications visit www.fiberondecking.com
These conditions are common wherever humans live, work and play. There is
no practical way to eliminate all these conditions in an environment. When it
comes to thriving mold and mildew colonies on composite building products,
the primary culprits are ineffective water management and excessive food
source. The reduction of water in an environment is best accomplished by
ensuring water has the ability to flow away from a surface or area, minimizing
the absorption of water and providing adequate ventilation so that water can
rapidly evaporate. Composite building products are a combination of plastic and
wood, most often in roughly equal parts. If there is a mold and mildew problem
on the deck, there will be evidence of mold and mildew on the house's painted
aluminum gutters and concrete sidewalks. Both of these surfaces are totally
inorganic and shouldn't support mold and mildew. What causes this? Most
often it is airborne pollen, fertilizer overspray and leaf litter.
Regarding mold cleanup, the EPA states, “The use of a biocide, such as chlorine
bleach, is not recommended as a routine practice during mold remediation,
although there may be instances where professional judgment may indicate
its use (for example, when immune-compromised individuals are present)…
Never mix chlorine bleach solution with cleaning solutions or detergents that
contain ammonia; toxic fumes could be produced.” When you use biocides as
a disinfectant or a pesticide, or as a fungicide, you should use appropriate PPE,
including respirators. Always, read and follow product label precautions. It is a
violation of Federal (EPA) law to use a biocide in any manner inconsistent with
its label direction.
http://www.epa.gov/mold/i-e-r.html
CARE AND MAINTENANCE
Care and Maintenance
Additional Sources of Information
•
•
•
Molds & Moisture — U.S. Environmental Protection Agency
Controlling External Water Problems for Residences — Clemson University
Building Science Corporation
For the most up to date information and specifications visit www.fiberondecking.com
50
www.fiberondecking.com
1-800-573-8841
Fiberon, Horizon Plus, PermaTech, Sensibuilt, Tropics, Lumenite, Deck Pilot, and ClearVisionSystem are trademarks of Fiberon, LLC., registered in the U.S. and other countries.
FIB-0040-LIT 12/09