SOUTH INLAND RAW WATER PS BOSSIER CITY PROJECT P14-02 SUBMITTAL FOR Short Circuit, Coordination, and Arc Flash Study D-16020-001-A Submittal Number 9/17/14 Date Bill Hussey Max Foote Construction Certification Statement: By this submittal, I hereby represent that I have determined and verified all field measurements, field construction criteria, materials, dimensions, catalog numbers and similar data and I have reviewed and approved this submittal and checked and coordinated each item with other applicable approved shop drawings and all contract requirements. City of Bossier Project #P14-02 South Inland Raw Water Pump Station Electrical 16020 Short Circuit, Coordination And Arc Flash Studies Submittals By Feazel Electrical Contracting - Electrical Contractor For Max Foote Construction - General Contractor Manchac Consulting Group - Engineers Electrical Power System Short-Circuit, Coordination and Arc-Flash Studies For The City of Bossier City South Inland Raw Water Pump Station Bossier City, Louisiana Distributor: Rexel Contractor: Feazel Electrical September, 2014 GE Engineering Services Plano, Texas Job #30034550 Note: Equipment Arc-Flash labels can be provided once the arc-flash study in Section 7 and the specific label content contained in the 11” x 17” sheets at the rear of that section are approved. Electrical Power System Short-Circuit, Coordination & Arc-Flash Studies for the The City of Bossier City South Inland Raw Water Pump Station Bossier City, Louisiana Report by: Jason Korn September, 2014 GE Engineering Services Plano, Texas Job #30034550 SECTION INDEX AND TABLE OF CONTENTS Section Contents 1 Study Purpose & Summary of Conclusions and Recommendations 2 Discussion of Short Circuit Results 3 Short Circuit Calculation Computer Output 4 Discussion of Coordination Study Results 5 Protective Device Setting Sheets 6 Time Current Coordination Plots 7 Arc-Flash Study Results Page 1 - Rev 0 - 9/9/2014 Electrical Power System Short-Circuit, Coordination & Arc-Flash Studies for the City of Bossier City South Inland Raw Water Pump Station, Bossier City, LA GE Energy Disclaimers: 1. The recommendations and analysis set forth in this report are wholly dependent upon the quality of data and other information supplied to Seller by Buyer, Buyer’s agents, employees, contractors, utilities, or affiliates, and Seller shall not be responsible for the accuracy or completeness of this report in the event that faulty or incomplete information is provided to Seller. Buyer alone bears the risk of any damage or injury resulting from the provision of inaccurate or incomplete information. 2. The recommendations and analysis set forth in this report are valid only for the configuration(s) studied. In the event of system changes such as but not limited to equipment or line additions or removals, any results or recommendations prepared for Buyer by Seller shall be null, invalid and accordingly withdrawn. 3. Seller makes no representation, express or implied, that implementation or use of or adherence to the recommendations or analyses in this report will guarantee or constitute compliance with any standards, regulations or other applicable legal requirements. Personal Protective Equipment (PPE) recommended by any calculation method will NOT provide complete protection for all arc-flash hazards. Injury can be expected when wearing recommended PPE. 4. Buyer assumes all responsibilities and bears all the risk of correctly affixing the arc-flash hazard labels, prepared by Seller in or onto the corresponding equipment. Page 2 - Rev 0 - 9/9/2014 SECTION 1 Electrical Power System Short-Circuit, Coordination & Arc-Flash Studies for the City of Bossier City South Inland Raw Water Pump Station, Bossier City, LA Section 1 - Purpose of Study & Summary of Conclusions and Recommendations Contents 1.0 1.1 Purpose of Study Summary of Conclusions and Recommendations 1.0 Purpose of Study When an electrical power distribution system is installed in a new facility like the City of Bossier City South Inland Raw Water Pump Station, a confirming short-circuit study should be performed. This study can confirm that all new circuit breakers, panelboards, fuses and other protective devices within the scope of the study are properly rated for the maximum imposed system fault current. The short-circuit study documented in Sections 2 and 3 of this report fulfills this need. A protective device coordination study is necessary in order to provide device settings for the adjustable circuit breaker trip devices. The coordination study seeks to balance several objectives, which in some cases can be competing. This coordination study and the recommended trip device settings are an attempt to address and balance these objectives. This study is documented in Sections 4, 5 and 6 of this report. Finally, an arc-flash study is contained in Section 7 of this report. The results of the short-circuit and coordination study are utilized to determine the arc-flash boundaries and incident energies for the equipment locations within the scope of this study. A set of equipment arc-flash labels for placement by the job electrical contractor will be provided separately from this report for all new electrical equipment in the scope of the study, once the arc-flash study has been reviewed and approved. 1.1 Summary of Conclusions and Recommendations The following summary of conclusion and recommendations are in no particular order. Refer to the other sections of this report for more details. 1) The short-circuit study shows that all evaluated electrical equipment is applied well within the applicable short-circuit ratings. 2) It has been possible to selectively coordinate the power system devices to a high degree. However, as discussed in detail in Section 4, there are some compromises in selectivity due primarily to the inherent characteristics of the circuit breakers and the inherent design and device sizing within the power system – the emergency system in particular. 3) For almost all the 480 Volt panelboards and ATS equipment, arc-flash energies are 12 cal/cm2. The arc flash energy at the emergency generator is 24.5 cal/cm2. Page 1-1 - Rev 0 - 9/12/2014 SECTION 2 Electrical Power System Short-Circuit, Coordination & Arc-Flash Studies for the City of Bossier City South Inland Raw Water Pump Station, Bossier City, LA Section 2 – Short-Circuit Study Contents: 2.0 2.1 2.2 2.3 2.4 2.5 2.6 Introduction Summary of Results Short Circuit Study Procedures System Impedance Data and Data Reduction Short-Circuit Calculation Procedures Switchgear Ratings Series Rating Applications Appendixes: • 2.0 Summary of Case 1 Fault Duties, (1 sheet). Introduction This section of the report summarizes the findings of the short-circuit study and discusses general short-circuit calculation procedures in light of the relevant industry standards. This study was performed using the AFAULT™ module of PTW for Windows™ by SKM Systems Analysis, Inc. The computer output has been reproduced in Section 3 of this report. However, the goal of this section of the report is to summarize the information in a manner that enables the reader to gain an understanding of the results of the study without having to refer to the actual computer output. 2.1 Summary of Results The results of the fault calculations are summarized in the spreadsheet contained at the rear of this section of the report. The detailed computer output is contained in Section 3 of this report. Calculations were performed for two different case configurations at: Case 1 – Normal system configuration with ATS device switched to the normal system. Case 2 – Emergency system configuration with ATS device switched to the emergency generator. The tables at the rear of this section of the report verifies that all evaluated equipment is applied well within the equipment fault ratings for both cases. Page 2-1 - Rev 0 - 9/9/2014 Electrical Power System Short-Circuit, Coordination & Arc-Flash Studies for the City of Bossier City South Inland Raw Water Pump Station, Bossier City, LA Section 2 – Short-Circuit Study 2.2 Short Circuit Study Procedures A power system short-circuit study is used to calculate system fault current levels which can be compared with the short-circuit current ratings of circuit-interrupting devices, such as circuit breakers and fuses. Fault duties are also calculated as a guide in the selection and rating or setting of protective devices such as direct acting trips, fuses, and relays. The short circuit study begins with the representation of the electric power distribution system in matrix form in a digital computer. Each of the power system components, utility sources, inplant generators, motors, transformers, cables, etc., is represented by an impedance value; resistance and reactance or reactance alone. The computer program places an assumed three-phase fault at each bus location in the system, and a set of short-circuit currents is calculated which can be compared with the published ratings of the power system equipment including interrupting devices. Interrupting devices must be able to withstand and interrupt the most severe short-circuit currents realizable in the actual system. Three-phase bolted faults at maximum load, maximum utility short-circuit MVA availability, and maximum inplant generation are usually considered most severe. Under some conditions tie circuit breakers in the distribution system are assumed to be closed to produce the highest possible short-circuit currents. The calculation techniques used are in accordance with American National Standards C37.13 for low-voltage circuit breakers. 2.3 System Impedance Data and Data Reduction The one-line diagrams furnished with this report represents the electrical power distribution system under study. The impedance values used are listed in the study data after conversion to per-unit on the appropriate study bases. A utility system is represented by a per-unit impedance which is equivalent to the maximum short-circuit MVA level available from the utility at the incoming service. The system cable and busway impedances are typical impedance values for such equipment as shown in standard references, such as the IEEE "Red Book". The transformer impedances, usually given on the nameplate in percent on the self-cooled transformer kVA rating, are converted to per-unit impedances on the study bases. Motor fault contributions in the electrical systems of small to medium size commercial, medical or educational facilities are normally not significant. However, any motors which have been identified on customer drawings have been represented in the study per the appropriate standards. 2.4 Short-Circuit Calculation Procedures Four types of faults can occur in a three-phase system: 1. Three-phase fault - the three phase conductors are shorted together. 2. Phase-to-phase fault - any two phase conductors are shorted together. 3. Phase-to-phase-to-ground fault - any two phase conductors are shorted together and Page 2-2 - Rev 0 - 9/9/2014 Electrical Power System Short-Circuit, Coordination & Arc-Flash Studies for the City of Bossier City South Inland Raw Water Pump Station, Bossier City, LA Section 2 – Short-Circuit Study simultaneously to ground. 4. Phase-to-ground fault - one phase conductor is shorted to ground. For a particular location in a power system, the initial magnitude of fault current is generally the greatest for three-phase faults and least for phase-to-ground faults. However, phase-to-ground fault current magnitudes can exceed the three-phase fault current magnitudes under certain conditions. This can occur near a solidly grounded synchronous machine or near the solidly grounded wye connection of; a delta-wye transformer of the three-phase core (three leg) design, a grounded wye-delta "tertiary" auto-transformer or a grounded wye-grounded wye-delta tertiary three-winding transformer. Additional complexity is introduced in the calculation of phase-to-ground fault currents; therefore, normally only three-phase fault currents are calculated. Phase-to-ground fault currents are calculated only when the nature of the particular system, the operating conditions or study requirements dictate. 2.5 Switchgear Ratings Low-voltage power circuit breakers are tested and applied in accordance with ANSI C37.13. Low-voltage circuit breakers of recent manufacture have symmetrical-current interrupting ratings. For low-voltage breakers, calculated first-cycle symmetrical short-circuit currents are compared with the manufacturer's symmetrical ratings, since these breakers may operate rapidly enough to part their contacts during the first cycle of short-circuit current. 2.6 Series Rating Applications The Underwriters Laboratory permits assigning a short circuit rating to a combination of molded case circuit breakers, or fuses and molded case circuit breakers connected in series, that is higher than the lowest rated protective device of the combination. This is defined as series connected ratings. The combination rating cannot exceed the rating of the protective device furthest upstream, although it will exceed the rating of the downstream protector(s). The upstream protector can be a molded case breaker or fuse. Device combinations are not limited to those in the same equipment. They can be in different equipments such as a switchboard feeder or a panelboard main versus panelboard branches. There are no distance restrictions between devices located in different equipment. Total fault current magnitude must flow through both protectors. Thus, fault current contributions from any motors, as well as power source fault current, must flow through upstream and downstream protectors. (It appears the position of NEMA is that motor full load currents not exceeding 1% of the downstream device interrupting rating can be ignored.) Molded case circuit breakers may be applied as fully rated or series rated. In a fully rated system, the short-circuit rating of all protective devices are equal to, or exceed, the available short-circuit current. If mounted in equipment, the bus short-circuit withstand rating and equipment short-circuit rating must equal or exceed the available short-circuit current. In a series connected system, the short-circuit rating of the upstream protector is fully rated but the downstream protector is not fully rated. Full selectivity between devices requires the upstream protector to wait for the downstream device to operate for all values of fault current on the load side of the downstream protector. Page 2-3 - Rev 0 - 9/9/2014 Electrical Power System Short-Circuit, Coordination & Arc-Flash Studies for the City of Bossier City South Inland Raw Water Pump Station, Bossier City, LA Section 2 – Short-Circuit Study This is only available when using low voltage power circuit breakers without instantaneous devices as the line side device. Systems using molded case circuit breakers or fuses as the line side device lose selectivity for fault magnitudes above their instantaneous setting. Systems employing molded case circuit breakers or fuses as mains should not be used where full selectivity between devices is required. For series rated or fully rated systems, both protectors will open on short circuits. The fault current magnitude where selectivity is lost is determined by the instantaneous pickup of the main. For panelboards, fully rated systems exhibit the same lack of selectivity as series rated systems. Page 2-4 - Rev 0 - 9/9/2014 CASE 1 Page 1 of 2 Summary of Equipment Short-Circuit Ratings versus Duties Bossier City South Inland Pump Station, Bossier City, Louisiana Case 1 - Normal System Configuration. Bus Manufacturer Status Type Bus Calc Dev Series Isc Calc Dev Mom Voltage Isc kA Isc kA Rating kA Rating% Mom kA Mom kA Rating% RWP-PNL-030 GE Pass LV Panelboard 480 23.17 35.00 66.20 RWP-PNL-040 GE Pass LV Panelboard 208 1.92 (*N1) 10.00 19.23 RWP-SWB-010 GE Pass Switchboard 480 26.34 (*N1) 65.00 40.52 (*N1) System X/R higher than Test X/R, Calc INT kA modified based on low voltage factor. (*Calc Isc kA) Device did not pass. Device is either Marginal (95%) or Failed (100%) of the device library Isc rating. 30034550 SC Tabulations Rev 0.xls!1_BUS CASE 2 Page 2 of 2 Summary of Equipment Short-Circuit Ratings versus Duties Bossier City South Inland Pump Station, Bossier City, Louisiana Case 2 - Emergency System Configuration. Bus Manufacturer Status Type Bus Calc Dev Series Isc Calc Dev Mom Voltage Isc kA Isc kA Rating kA Rating% Mom kA Mom kA Rating% RWP-PNL-030 GE Pass LV Panelboard 480 RWP-PNL-040 GE Pass LV Panelboard 208 RWP-SWB-010 GE Pass Switchboard 480 6.71 (*N1) 35.00 19.17 1.82 (*N1) 10.00 18.20 7.34 (*N1) 65.00 11.29 (*N1) System X/R higher than Test X/R, Calc INT kA modified based on low voltage factor. (*Calc Isc kA) Device did not pass. Device is either Marginal (95%) or Failed (100%) of the device library Isc rating. 30034550 SC Tabulations Rev 0.xls!2_BUS SECTION 3 Bossier City South Inland Pump Station Bossier City, Louisiana Distributor: Rexel Contractor: Feazel Electrical Section 3 Short-Circuit Computer Output CASE 1 South Inland Raw Water Pump Station Bossier City, LA Proposed South Inland Raw Water Pump Station Bossier City, LA Proposed - Normal Operation Sep 09, 2014 19:14:14 Page 1 -----------------------------------------------------------------------------ALL INFORMATION PRESENTED IS FOR REVIEW, APPROVAL INTERPRETATION AND APPLICATION BY A REGISTERED ENGINEER ONLY SKM DISCLAIMS ANY RESPONSIBILITY AND LIABILITY RESULTING FROM THE USE AND INTERPRETATION OF THIS SOFTWARE. -----------------------------------------------------------------------------SKM POWER*TOOLS FOR WINDOWS INPUT DATA REPORT COPYRIGHT SKM SYSTEMS ANALYSIS, INC. 1995-2013 -----------------------------------------------------------------------------ALL PU VALUES ARE EXPRESSED ON A 100 MVA BASE. Sep 09, 2014 19:14:14 South Inland Raw Water Pump Station Bossier City, LA Proposed - Normal Operation Page 2 FEEDER INPUT DATA =============================================================================================================== CABLE FEEDER FROM FEEDER TO QTY VOLTS LENGTH FEEDER NAME NAME NAME /PH L-L SIZE TYPE =============================================================================================================== CBL-0002 BUS-0004 ATS NORM 6 480 90.0 FEET 500 Copper Duct Material: Non-Magnetic Insulation Type: Insulation Class: THHN +/- Impedance: 0.0276 + J 0.0373 Ohms/1000 ft 0.1797 + J 0.2428 PU Z0 Impedance: 0.0438 + J 0.0999 Ohms/1000 ft 0.2852 + J 0.6504 PU CBL-0004 RWP-SWB-010 BUS-0009 2 480 25.0 Duct Material: Non-Magnetic Insulation Type: +/- Impedance: 0.0541 + J 0.0396 Ohms/1000 ft Z0 Impedance: 0.0860 + J 0.1007 Ohms/1000 ft FEET CBL-0005 RWP-SWB-010 BUS-0014 2 480 25.0 Duct Material: Non-Magnetic Insulation Type: +/- Impedance: 0.0541 + J 0.0396 Ohms/1000 ft Z0 Impedance: 0.0860 + J 0.1007 Ohms/1000 ft FEET CBL-0006 RWP-SWB-010 BUS-0017 2 480 25.0 Duct Material: Non-Magnetic Insulation Type: +/- Impedance: 0.0541 + J 0.0396 Ohms/1000 ft Z0 Impedance: 0.0860 + J 0.1007 Ohms/1000 ft FEET CBL-0007 BUS-0010 BUS-0011 1 480 100.0 Duct Material: Non-Magnetic Insulation Type: +/- Impedance: 0.0633 + J 0.0398 Ohms/1000 ft Z0 Impedance: 0.1006 + J 0.1012 Ohms/1000 ft FEET CBL-0008 BUS-0012 BUS-0013 1 480 105.0 Duct Material: Non-Magnetic Insulation Type: +/- Impedance: 0.0633 + J 0.0398 Ohms/1000 ft Z0 Impedance: 0.1006 + J 0.1012 Ohms/1000 ft FEET CBL-0009 BUS-0015 BUS-0016 1 480 110.0 Duct Material: Non-Magnetic Insulation Type: +/- Impedance: 0.0633 + J 0.0398 Ohms/1000 ft Z0 Impedance: 0.1006 + J 0.1012 Ohms/1000 ft FEET CBL-0010 RWP-SWB-010 BUS-0019 1 480 40.0 Duct Material: Non-Magnetic Insulation Type: +/- Impedance: 0.2020 + J 0.0467 Ohms/1000 ft Z0 Impedance: 0.3211 + J 0.1188 Ohms/1000 ft FEET CBL-0011 RWP-SWB-010 RWP-PNL-030 1 480 25.0 Duct Material: Non-Magnetic Insulation Type: +/- Impedance: 0.0633 + J 0.0398 Ohms/1000 ft Z0 Impedance: 0.1006 + J 0.1012 Ohms/1000 ft FEET 250 Copper Insulation Class: 0.2935 + J 0.2148 PU 0.4666 + J 0.5463 PU 250 Copper Insulation Class: 0.2935 + J 0.2148 PU 0.4666 + J 0.5463 PU 250 Copper Insulation Class: 0.2935 + J 0.2148 PU 0.4666 + J 0.5463 PU 4/0 Copper Insulation Class: 2.75 + J 1.73 PU 4.37 + J 4.39 PU 4/0 Copper Insulation Class: 2.88 + J 1.81 PU 4.58 + J 4.61 PU 4/0 Copper Insulation Class: 3.02 + J 1.90 PU 4.80 + J 4.83 PU 2 Copper Insulation Class: 3.51 + J 0.8108 PU 5.57 + J 2.06 PU 4/0 Copper Insulation Class: 0.6868 + J 0.4319 PU 1.09 + J 1.10 PU THHN THHN THHN THHN THHN THHN THHN THHN Sep 09, 2014 19:14:14 South Inland Raw Water Pump Station Bossier City, LA Proposed - Normal Operation Page 3 TRANSFORMER INPUT DATA ============================================================================================= TRANSFORMER PRIMARY RECORD VOLTS * SECONDARY RECORD VOLTS FULL-LOAD NOMINAL NAME NO NAME L-L NO NAME L-L KVA KVA ============================================================================================= RWP-XF-040 RWP-PNL-030 D 480.00 RWP-PNL-040 YG 208.00 30.00 30.00 Pos. Seq. Z%: 1.65 + J 4.51 (Zpu 55.12 + j 150.2 ) Shell Type Zero Seq. Z%: 1.65 + J 4.51 (Sec 55.12 + j 150.2 Pri Open) Taps Pri. 0.000 % Sec. 0.000 % Phase Shift (Pri. Leading Sec.): 30.00 Deg. Utility XFMR BUS-0001 YG 12470.0 BUS-0004 YG 480.00 1500.00 1500.00 Pos. Seq. Z%: 0.869 + J 5.68 (Zpu 0.579 + j 3.79 ) Shell Type Zero Seq. Z%: 0.869 + J 5.68 ( Pri - Sec: 0.579 + j 3.79 ) Taps Pri. 0.000 % Sec. 0.000 % Phase Shift (Pri. Leading Sec.): 0.000 Deg. Sep 09, 2014 19:14:14 South Inland Raw Water Pump Station Bossier City, LA Proposed - Normal Operation Page 4 VFD INPUT DATA ============================================================================================================================= VFD VFD FROM VFD TO VOLTS RATING --CONTRIBUTION% OF RATING------BYPASS IMPEDANCE-----NAME NAME NAME THREE PHASE LINE-G X/R Z1% X1/R1 Z0% X0/R0 ============================================================================================================================= RWP-VFD-401 BUS-0009 BUS-0010 480 300 LineSide: 0 0 8 0 8 0 8 HP LoadSide: 0 0 8 Bypass Z Not Applicable Power Factor: 0.8 Efficiency: 0.9 Line Reactor: 0% Sevice Factor: 1 NOT in Bypass Mode *************************************************************************************************************** RWP-VFD-402 BUS-0014 BUS-0012 480 300 LineSide: 0 0 8 0 8 0 8 HP LoadSide: 0 0 8 Bypass Z Not Applicable Power Factor: 0.8 Efficiency: 0.9 Line Reactor: 0% Sevice Factor: 1 NOT in Bypass Mode *************************************************************************************************************** RWP-VFD-403 BUS-0017 BUS-0015 480 300 LineSide: 0 0 8 0 8 0 8 HP LoadSide: 0 0 8 Bypass Z Not Applicable Power Factor: 0.8 Efficiency: 0.9 Line Reactor: 0% Sevice Factor: 1 NOT in Bypass Mode *************************************************************************************************************** Sep 09, 2014 19:14:14 South Inland Raw Water Pump Station Bossier City, LA Proposed - Normal Operation Page 5 GENERATION CONTRIBUTION DATA ===================================================================================== BUS CONTRIBUTION VOLTAGE NAME NAME L-L MVA X"d X/R ===================================================================================== BUS-0001 Utility 12470.0 186.14 Three Phase Contribution: 8618.00 AMPS 3.57 Single Line to Ground Contribution: 5706.00 AMPS 3.01 Pos Sequence Impedance (100 MVA Base) 0.1449 + J 0.5173 PU Zero Sequence Impedance (100 MVA Base) 0.4777 + J 1.28 PU Sep 09, 2014 19:14:14 South Inland Raw Water Pump Station Bossier City, LA Proposed - Normal Operation Page 6 MOTOR CONTRIBUTION DATA ===================================================================================== BUS CONTRIBUTION VOLTAGE BASE Motor NAME NAME L-L kVA X"d X/R Number ===================================================================================== BUS-0011 RWP-P-401 480 250.67 0.1692 10.0 1.00 Pos Sequence Impedance (100 MVA Base) 6.75 + j 67.48 PU BUS-0013 RWP-P-402 480 250.67 0.1692 10.0 Pos Sequence Impedance (100 MVA Base) 6.75 + j 1.00 67.48 PU BUS-0016 RWP-P-403 480 250.67 0.1692 10.0 Pos Sequence Impedance (100 MVA Base) 6.75 + j 1.00 67.48 PU BUS-0019 RWP-AC-421 480 30.08 0.1692 10.0 Pos Sequence Impedance (100 MVA Base) 56.23 + j 1.00 562.34 PU South Inland Raw Water Pump Station Bossier City, LA Proposed - Normal Operation Sep 09, 2014 19:14:14 -----------------------------------------------------------------------------ALL INFORMATION PRESENTED IS FOR REVIEW, APPROVAL INTERPRETATION AND APPLICATION BY A REGISTERED ENGINEER ONLY SKM DISCLAIMS ANY RESPONSIBILITY AND LIABILITY RESULTING FROM THE USE AND INTERPRETATION OF THIS SOFTWARE. -----------------------------------------------------------------------------SKM POWER*TOOLS FOR WINDOWS A_FAULT SHORT CIRCUIT ANALYSIS REPORT COPYRIGHT SKM SYSTEMS ANALYSIS, INC. 1996-2013 ------------------------------------------------------------------------------ Sep 09, 2014 19:14:14 South Inland Raw Water Pump Station Bossier City, LA Proposed - Normal Operation THREE PHASE LOW VOLTAGE DUTY PAGE 1 T H R E E P H A S E F A U L T R E P O R T (FOR APPLICATION OF LOW VOLTAGE BREAKERS) PRE FAULT VOLTAGE: 1.0000 MODEL TRANSFORMER TAPS: NO ============================================================================== ATS NORM 3P Duty: 26.143 KA AT -78.80 DEG ( 21.74 MVA) X/R: 5.07 VOLTAGE: 480. EQUIV. IMPEDANCE= 0.0021 + J 0.0104 OHMS LOW VOLTAGE POWER CIRCUIT BREAKER 26.143 KA MOLDED CASE CIRCUIT BREAKER > 20KA 26.338 KA CBL-0002 BUS-0004 25.932 KA ANG: -78.76 AUTO-0003 RWP-SWB-010 0.212 KA ANG: -83.94 RWP-PNL-030 3P Duty: 23.169 KA AT -72.28 DEG ( 19.26 MVA) X/R: 3.13 VOLTAGE: 480. EQUIV. IMPEDANCE= 0.0036 + J 0.0114 OHMS LOW VOLTAGE POWER CIRCUIT BREAKER 23.169 KA MOLDED CASE CIRCUIT BREAKER > 20KA 23.169 KA CBL-0011 RWP-SWB-010 23.169 KA ANG: -72.28 RWP-PNL-040 3P Duty: 1.680 KA AT -69.93 DEG ( 0.61 MVA) X/R: 2.74 VOLTAGE: 208. EQUIV. IMPEDANCE= 0.0245 + J 0.0671 OHMS LOW VOLTAGE POWER CIRCUIT BREAKER 1.680 KA MOLDED CASE CIRCUIT BREAKER < 10KA 1.903 KA MOLDED CASE CIRCUIT BREAKER < 20KA 1.680 KA MOLDED CASE CIRCUIT BREAKER > 20KA 1.680 KA RWP-XF-040 RWP-PNL-030 1.680 KA ANG: 110.07 RWP-SWB-010 3P Duty: 26.143 KA AT -78.80 DEG ( 21.74 MVA) X/R: 5.07 VOLTAGE: 480. EQUIV. IMPEDANCE= 0.0021 + J 0.0104 OHMS LOW VOLTAGE POWER CIRCUIT BREAKER 26.143 KA MOLDED CASE CIRCUIT BREAKER > 20KA 26.338 KA CBL-0010 BUS-0019 0.212 KA ANG: 96.06 AUTO-0003 ATS NORM 25.932 KA ANG: -258.76 Sep 09, 2014 19:14:14 South Inland Raw Water Pump Station Bossier City, LA Proposed - Normal Operation UNBALANCED LOW VOLTAGE DUTY PAGE 1 U N B A L A N C E D F A U L T R E P O R T (FOR APPLICATION OF LOW VOLTAGE BREAKERS) PRE FAULT VOLTAGE: 1.0000 MODEL TRANSFORMER TAPS: NO ============================================================================== LOCATION FAULT KA X/R EQUIVALENT (PU) ASYM. KA AT 0.5 CYCLES VOLTAGE DUTIES (RMS) FAULT IMPEDANCE * MAX. RMS AVG. RMS * ============================================================================== ATS NORM 3P Duty: 26.143 5. Z1= SLG DUTY: 23.944 5. Z2= 480. VOLTS LN/LN: 22.641 Z0= LN/LN/GND: 25.440 ( 22.084 GND 4.6008 4.6008 5.8706 RETURN KA) 32.850 29.601 29.597 RWP-PNL-030 5.1915 5.1915 7.2348 RETURN KA) 26.105 22.851 24.660 3. Z1= 165.1878 3. Z2= 165.1878 Z0= 160.0008 1.716 GND RETURN KA) 1.842 1.861 1.762 32.850 29.601 29.597 3P Duty: 23.169 3. Z1= SLG DUTY: 20.485 3. Z2= 480. VOLTS LN/LN: 20.065 Z0= LN/LN/GND: 22.271 ( 18.355 GND RWP-PNL-040 3P Duty: SLG DUTY: 208. VOLTS LN/LN: LN/LN/GND: RWP-SWB-010 1.680 1.698 1.455 1.690 ( 3P Duty: 26.143 5. Z1= SLG DUTY: 23.944 5. Z2= 480. VOLTS LN/LN: 22.641 Z0= LN/LN/GND: 25.440 ( 22.083 GND 4.6009 4.6009 5.8706 RETURN KA) Sep 09, 2014 19:14:14 South Inland Raw Water Pump Station Bossier City, LA Proposed - Normal Operation UNBALANCED LOW VOLTAGE DUTY PAGE 2 F A U L T S T U D Y S U M M A R Y (FOR APPLICATION OF LOW VOLTAGE BREAKERS) PRE FAULT VOLTAGE: 1.0000 MODEL TRANSFORMER TAPS: NO BUS RECORD VOLTAGE A V A I L A B L E F A U L T D U T I E S (KA) NO NAME L-L 3 PHASE X/R LINE/GRND X/R ============================================================================== ATS NORM RWP-PNL-030 RWP-PNL-040 RWP-SWB-010 480. 480. 208. 480. 26.143 23.169 1.680 26.143 10 FAULTED BUSES, 20 BRANCHES, UNBALANCED FAULTS REQUESTED *** SHORT CIRCUIT STUDY COMPLETE *** 5.07 3.13 2.74 5.07 23.944 20.485 1.698 23.944 5 CONTRIBUTIONS 4.72 2.99 2.73 4.72 Sep 09, 2014 19:14:14 South Inland Raw Water Pump Station Bossier City, LA Proposed - Normal Operation THREE PHASE MOMENTARY DUTY PAGE T H R E E 1 P H A S E M O M E N T A R Y D U T Y R E P O R T PRE FAULT VOLTAGE: 1.0000 MODEL TRANSFORMER TAPS: NO ============================================================================== ATS NORM VOLTAGE: 480. ( SEE LOW VOLTAGE REPORT ) RWP-PNL-030 VOLTAGE: 480. ( SEE LOW VOLTAGE REPORT ) RWP-PNL-040 VOLTAGE: 208. ( SEE LOW VOLTAGE REPORT ) RWP-SWB-010 VOLTAGE: 480. ( SEE LOW VOLTAGE REPORT ) Sep 09, 2014 19:14:14 South Inland Raw Water Pump Station Bossier City, LA Proposed - Normal Operation UNBALANCED MOMENTARY DUTY PAGE 1 M O M E N T A R Y D U T Y S U M M A R Y R E P O R T PRE FAULT VOLTAGE: 1.0000 MODEL TRANSFORMER TAPS: NO SOLUTION METHOD : E/Z ============================================================================== BUS RECORD VOLTAGE * 3 P H A S E * * * * SLG * * * NO NAME L-L KA X/R KA X/R ============================================================================== 1 FAULTED BUSES, 20 BRANCHES, UNBALANCED FAULTS REQUESTED *** SHORT CIRCUIT STUDY COMPLETE *** 5 CONTRIBUTIONS Sep 09, 2014 19:14:14 South Inland Raw Water Pump Station Bossier City, LA Proposed - Normal Operation THREE PHASE INTERRUPTING DUTY PAGE T H R E E 1 P H A S E I N T E R R U P U T I N G D U T Y R E P O R T PRE FAULT VOLTAGE: 1.0000 MODEL TRANSFORMER TAPS: NO ============================================================================== ATS NORM VOLTAGE: 480. ( SEE LOW VOLTAGE REPORT ) RWP-PNL-030 VOLTAGE: 480. ( SEE LOW VOLTAGE REPORT ) RWP-PNL-040 VOLTAGE: 208. ( SEE LOW VOLTAGE REPORT ) RWP-SWB-010 VOLTAGE: 480. ( SEE LOW VOLTAGE REPORT ) Sep 09, 2014 19:14:14 South Inland Raw Water Pump Station Bossier City, LA Proposed - Normal Operation UNBALANCED INTERRUPTING DUTY PAGE 1 I N T E R R U P T I N G D U T Y S U M M A R Y R E P O R T PRE FAULT VOLTAGE: 1.0000 MODEL TRANSFORMER TAPS: NO NACD OPTION: INTERPOLATED ============================================================================== BUS RECORD VOLTAGE NACD * 3 P H A S E * * * * S L G * * * NO NAME L-L RATIO E/Z KA X/R E/Z KA X/R ============================================================================== 1 FAULTED BUSES, 20 BRANCHES, UNBALANCED FAULTS REQUESTED *** SHORT CIRCUIT STUDY COMPLETE *** 5 CONTRIBUTIONS South Inland Raw Water Pump Station Bossier City, LA Proposed - Normal Operation Sep 09, 2014 19:14:14 -----------------------------------------------------------------------------ALL INFORMATION PRESENTED IS FOR REVIEW, APPROVAL INTERPRETATION AND APPLICATION BY A REGISTERED ENGINEER ONLY SKM DISCLAIMS ANY RESPONSIBILITY AND LIABILITY RESULTING FROM THE USE AND INTERPRETATION OF THIS SOFTWARE. -----------------------------------------------------------------------------SKM POWER*TOOLS FOR WINDOWS A_FAULT SHORT CIRCUIT ANALYSIS REPORT COPYRIGHT SKM SYSTEMS ANALYSIS, INC. 1996-2013 ------------------------------------------------------------------------------ Sep 09, 2014 19:14:14 South Inland Raw Water Pump Station Bossier City, LA Proposed - Normal Operation THREE PHASE LOW VOLTAGE DUTY PAGE 1 T H R E E P H A S E F A U L T R E P O R T (FOR APPLICATION OF LOW VOLTAGE BREAKERS) PRE FAULT VOLTAGE: 1.0000 MODEL TRANSFORMER TAPS: NO ============================================================================== Sep 09, 2014 19:14:14 South Inland Raw Water Pump Station Bossier City, LA Proposed - Normal Operation UNBALANCED LOW VOLTAGE DUTY PAGE 1 F A U L T S T U D Y S U M M A R Y (FOR APPLICATION OF LOW VOLTAGE BREAKERS) PRE FAULT VOLTAGE: 1.0000 MODEL TRANSFORMER TAPS: NO BUS RECORD VOLTAGE A V A I L A B L E F A U L T D U T I E S (KA) NO NAME L-L 3 PHASE X/R LINE/GRND X/R ============================================================================== 6 FAULTED BUSES, 20 BRANCHES, UNBALANCED FAULTS REQUESTED *** SHORT CIRCUIT STUDY COMPLETE *** 5 CONTRIBUTIONS Sep 09, 2014 19:14:14 South Inland Raw Water Pump Station Bossier City, LA Proposed - Normal Operation T H R E E THREE PHASE MOMENTARY DUTY PAGE 1 P H A S E M O M E N T A R Y D U T Y R E P O R T PRE FAULT VOLTAGE: 1.0000 MODEL TRANSFORMER TAPS: NO ============================================================================== Sep 09, 2014 19:14:14 South Inland Raw Water Pump Station Bossier City, LA Proposed - Normal Operation UNBALANCED MOMENTARY DUTY PAGE 1 M O M E N T A R Y D U T Y S U M M A R Y R E P O R T PRE FAULT VOLTAGE: 1.0000 MODEL TRANSFORMER TAPS: NO SOLUTION METHOD : E/Z ============================================================================== BUS RECORD VOLTAGE * 3 P H A S E * * * * SLG * * * NO NAME L-L KA X/R KA X/R ============================================================================== 0 FAULTED BUSES, 20 BRANCHES, UNBALANCED FAULTS REQUESTED *** SHORT CIRCUIT STUDY COMPLETE *** 5 CONTRIBUTIONS Sep 09, 2014 19:14:14 South Inland Raw Water Pump Station Bossier City, LA Proposed - Normal Operation T H R E E THREE PHASE INTERRUPTING DUTY PAGE 1 P H A S E I N T E R R U P U T I N G D U T Y R E P O R T PRE FAULT VOLTAGE: 1.0000 MODEL TRANSFORMER TAPS: NO ============================================================================== Sep 09, 2014 19:14:14 South Inland Raw Water Pump Station Bossier City, LA Proposed - Normal Operation UNBALANCED INTERRUPTING DUTY PAGE 1 I N T E R R U P T I N G D U T Y S U M M A R Y R E P O R T PRE FAULT VOLTAGE: 1.0000 MODEL TRANSFORMER TAPS: NO NACD OPTION: INTERPOLATED ============================================================================== BUS RECORD VOLTAGE NACD * 3 P H A S E * * * * S L G * * * NO NAME L-L RATIO E/Z KA X/R E/Z KA X/R ============================================================================== 0 FAULTED BUSES, 20 BRANCHES, UNBALANCED FAULTS REQUESTED *** SHORT CIRCUIT STUDY COMPLETE *** 5 CONTRIBUTIONS CASE 2 South Inland Raw Water Pump Station Bossier City, LA Proposed South Inland Raw Water Pump Station Bossier City, LA Proposed - Emergency Operation Sep 09, 2014 19:17:23 Page 1 -----------------------------------------------------------------------------ALL INFORMATION PRESENTED IS FOR REVIEW, APPROVAL INTERPRETATION AND APPLICATION BY A REGISTERED ENGINEER ONLY SKM DISCLAIMS ANY RESPONSIBILITY AND LIABILITY RESULTING FROM THE USE AND INTERPRETATION OF THIS SOFTWARE. -----------------------------------------------------------------------------SKM POWER*TOOLS FOR WINDOWS INPUT DATA REPORT COPYRIGHT SKM SYSTEMS ANALYSIS, INC. 1995-2013 -----------------------------------------------------------------------------ALL PU VALUES ARE EXPRESSED ON A 100 MVA BASE. Sep 09, 2014 19:17:23 South Inland Raw Water Pump Station Bossier City, LA Proposed - Emergency Operation Page 2 FEEDER INPUT DATA =============================================================================================================== CABLE FEEDER FROM FEEDER TO QTY VOLTS LENGTH FEEDER NAME NAME NAME /PH L-L SIZE TYPE =============================================================================================================== CBL-0003 GENERATOR BUS ATS EMER 3 480 70.0 FEET 500 Copper Duct Material: Non-Magnetic Insulation Type: Insulation Class: THHN +/- Impedance: 0.0276 + J 0.0373 Ohms/1000 ft 0.2795 + J 0.3777 PU Z0 Impedance: 0.0438 + J 0.0999 Ohms/1000 ft 0.4436 + J 1.01 PU CBL-0004 RWP-SWB-010 BUS-0009 2 480 25.0 Duct Material: Non-Magnetic Insulation Type: +/- Impedance: 0.0541 + J 0.0396 Ohms/1000 ft Z0 Impedance: 0.0860 + J 0.1007 Ohms/1000 ft FEET CBL-0005 RWP-SWB-010 BUS-0014 2 480 25.0 Duct Material: Non-Magnetic Insulation Type: +/- Impedance: 0.0541 + J 0.0396 Ohms/1000 ft Z0 Impedance: 0.0860 + J 0.1007 Ohms/1000 ft FEET CBL-0006 RWP-SWB-010 BUS-0017 2 480 25.0 Duct Material: Non-Magnetic Insulation Type: +/- Impedance: 0.0541 + J 0.0396 Ohms/1000 ft Z0 Impedance: 0.0860 + J 0.1007 Ohms/1000 ft FEET CBL-0007 BUS-0010 BUS-0011 1 480 100.0 Duct Material: Non-Magnetic Insulation Type: +/- Impedance: 0.0633 + J 0.0398 Ohms/1000 ft Z0 Impedance: 0.1006 + J 0.1012 Ohms/1000 ft FEET CBL-0008 BUS-0012 BUS-0013 1 480 105.0 Duct Material: Non-Magnetic Insulation Type: +/- Impedance: 0.0633 + J 0.0398 Ohms/1000 ft Z0 Impedance: 0.1006 + J 0.1012 Ohms/1000 ft FEET CBL-0009 BUS-0015 BUS-0016 1 480 110.0 Duct Material: Non-Magnetic Insulation Type: +/- Impedance: 0.0633 + J 0.0398 Ohms/1000 ft Z0 Impedance: 0.1006 + J 0.1012 Ohms/1000 ft FEET CBL-0010 RWP-SWB-010 BUS-0019 1 480 40.0 Duct Material: Non-Magnetic Insulation Type: +/- Impedance: 0.2020 + J 0.0467 Ohms/1000 ft Z0 Impedance: 0.3211 + J 0.1188 Ohms/1000 ft FEET CBL-0011 RWP-SWB-010 RWP-PNL-030 1 480 25.0 Duct Material: Non-Magnetic Insulation Type: +/- Impedance: 0.0633 + J 0.0398 Ohms/1000 ft Z0 Impedance: 0.1006 + J 0.1012 Ohms/1000 ft FEET 250 Copper Insulation Class: 0.2935 + J 0.2148 PU 0.4666 + J 0.5463 PU 250 Copper Insulation Class: 0.2935 + J 0.2148 PU 0.4666 + J 0.5463 PU 250 Copper Insulation Class: 0.2935 + J 0.2148 PU 0.4666 + J 0.5463 PU 4/0 Copper Insulation Class: 2.75 + J 1.73 PU 4.37 + J 4.39 PU 4/0 Copper Insulation Class: 2.88 + J 1.81 PU 4.58 + J 4.61 PU 4/0 Copper Insulation Class: 3.02 + J 1.90 PU 4.80 + J 4.83 PU 2 Copper Insulation Class: 3.51 + J 0.8108 PU 5.57 + J 2.06 PU 4/0 Copper Insulation Class: 0.6868 + J 0.4319 PU 1.09 + J 1.10 PU THHN THHN THHN THHN THHN THHN THHN THHN Sep 09, 2014 19:17:23 South Inland Raw Water Pump Station Bossier City, LA Proposed - Emergency Operation Page 3 TRANSFORMER INPUT DATA ============================================================================================= TRANSFORMER PRIMARY RECORD VOLTS * SECONDARY RECORD VOLTS FULL-LOAD NOMINAL NAME NO NAME L-L NO NAME L-L KVA KVA ============================================================================================= RWP-XF-040 RWP-PNL-030 D 480.00 RWP-PNL-040 YG 208.00 30.00 30.00 Pos. Seq. Z%: 1.65 + J 4.51 (Zpu 55.12 + j 150.2 ) Shell Type Zero Seq. Z%: 1.65 + J 4.51 (Sec 55.12 + j 150.2 Pri Open) Taps Pri. 0.000 % Sec. 0.000 % Phase Shift (Pri. Leading Sec.): 30.00 Deg. Sep 09, 2014 19:17:23 South Inland Raw Water Pump Station Bossier City, LA Proposed - Emergency Operation Page 4 VFD INPUT DATA ============================================================================================================================= VFD VFD FROM VFD TO VOLTS RATING --CONTRIBUTION% OF RATING------BYPASS IMPEDANCE-----NAME NAME NAME THREE PHASE LINE-G X/R Z1% X1/R1 Z0% X0/R0 ============================================================================================================================= RWP-VFD-401 BUS-0009 BUS-0010 480 300 LineSide: 0 0 8 0 8 0 8 HP LoadSide: 0 0 8 Bypass Z Not Applicable Power Factor: 0.8 Efficiency: 0.9 Line Reactor: 0% Sevice Factor: 1 NOT in Bypass Mode *************************************************************************************************************** RWP-VFD-402 BUS-0014 BUS-0012 480 300 LineSide: 0 0 8 0 8 0 8 HP LoadSide: 0 0 8 Bypass Z Not Applicable Power Factor: 0.8 Efficiency: 0.9 Line Reactor: 0% Sevice Factor: 1 NOT in Bypass Mode *************************************************************************************************************** RWP-VFD-403 BUS-0017 BUS-0015 480 300 LineSide: 0 0 8 0 8 0 8 HP LoadSide: 0 0 8 Bypass Z Not Applicable Power Factor: 0.8 Efficiency: 0.9 Line Reactor: 0% Sevice Factor: 1 NOT in Bypass Mode *************************************************************************************************************** Sep 09, 2014 19:17:23 South Inland Raw Water Pump Station Bossier City, LA Proposed - Emergency Operation Page 5 GENERATION CONTRIBUTION DATA ===================================================================================== BUS CONTRIBUTION VOLTAGE NAME NAME L-L MVA X"d X/R ===================================================================================== GENERATOR BUS GEN-0001 480.00 0.750 0.1620 23.15 KG: 0.9114 xdsat: 1.0000 Excitation Limit: 1.30 Ik ON Pos Sequence Impedance (100 MVA Base) 0.9330 + J 21.60 PU Sep 09, 2014 19:17:23 South Inland Raw Water Pump Station Bossier City, LA Proposed - Emergency Operation Page 6 MOTOR CONTRIBUTION DATA ===================================================================================== BUS CONTRIBUTION VOLTAGE BASE Motor NAME NAME L-L kVA X"d X/R Number ===================================================================================== BUS-0011 RWP-P-401 480 250.67 0.1692 10.0 1.00 Pos Sequence Impedance (100 MVA Base) 6.75 + j 67.48 PU BUS-0013 RWP-P-402 480 250.67 0.1692 10.0 Pos Sequence Impedance (100 MVA Base) 6.75 + j 1.00 67.48 PU BUS-0016 RWP-P-403 480 250.67 0.1692 10.0 Pos Sequence Impedance (100 MVA Base) 6.75 + j 1.00 67.48 PU BUS-0019 RWP-AC-421 480 30.08 0.1692 10.0 Pos Sequence Impedance (100 MVA Base) 56.23 + j 1.00 562.34 PU South Inland Raw Water Pump Station Bossier City, LA Proposed - Emergency Operation Sep 09, 2014 19:17:23 -----------------------------------------------------------------------------ALL INFORMATION PRESENTED IS FOR REVIEW, APPROVAL INTERPRETATION AND APPLICATION BY A REGISTERED ENGINEER ONLY SKM DISCLAIMS ANY RESPONSIBILITY AND LIABILITY RESULTING FROM THE USE AND INTERPRETATION OF THIS SOFTWARE. -----------------------------------------------------------------------------SKM POWER*TOOLS FOR WINDOWS A_FAULT SHORT CIRCUIT ANALYSIS REPORT COPYRIGHT SKM SYSTEMS ANALYSIS, INC. 1996-2013 ------------------------------------------------------------------------------ Sep 09, 2014 19:17:23 South Inland Raw Water Pump Station Bossier City, LA Proposed - Emergency Operation THREE PHASE LOW VOLTAGE DUTY PAGE 1 T H R E E P H A S E F A U L T R E P O R T (FOR APPLICATION OF LOW VOLTAGE BREAKERS) PRE FAULT VOLTAGE: 1.0000 MODEL TRANSFORMER TAPS: NO ============================================================================== ATS EMER 3P Duty: 5.677 KA AT -86.73 DEG ( 4.72 MVA) X/R: 17.80 VOLTAGE: 480. EQUIV. IMPEDANCE= 0.0028 + J 0.0487 OHMS LOW VOLTAGE POWER CIRCUIT BREAKER 6.438 KA MOLDED CASE CIRCUIT BREAKER < 10KA 8.972 KA MOLDED CASE CIRCUIT BREAKER < 20KA 7.604 KA MOLDED CASE CIRCUIT BREAKER > 20KA 6.835 KA CBL-0003 GENERATOR BUS 5.465 KA ANG: -86.84 AUTO-0003 RWP-SWB-010 0.212 KA ANG: -83.94 GENERATOR BUS 3P Duty: 5.775 KA AT -87.39 DEG ( 4.80 MVA) X/R: 22.64 VOLTAGE: 480. EQUIV. IMPEDANCE= 0.0022 + J 0.0479 OHMS LOW VOLTAGE POWER CIRCUIT BREAKER 6.664 KA MOLDED CASE CIRCUIT BREAKER < 10KA 9.288 KA MOLDED CASE CIRCUIT BREAKER < 20KA 7.872 KA MOLDED CASE CIRCUIT BREAKER > 20KA 7.076 KA CONTRIBUTIONS: GEN-0001 5.563 KA ANG: -87.53 CBL-0003 ATS EMER 0.212 KA ANG: -263.92 RWP-PNL-030 3P Duty: 5.551 KA AT -84.99 DEG ( 4.61 MVA) X/R: 11.51 VOLTAGE: 480. EQUIV. IMPEDANCE= 0.0044 + J 0.0497 OHMS LOW VOLTAGE POWER CIRCUIT BREAKER 6.031 KA MOLDED CASE CIRCUIT BREAKER < 10KA 8.405 KA MOLDED CASE CIRCUIT BREAKER < 20KA 7.124 KA MOLDED CASE CIRCUIT BREAKER > 20KA 6.404 KA CBL-0011 RWP-SWB-010 5.551 KA ANG: -84.99 RWP-PNL-040 3P Duty: 1.533 KA AT -71.64 DEG ( 0.55 MVA) X/R: 3.01 VOLTAGE: 208. EQUIV. IMPEDANCE= 0.0247 + J 0.0743 OHMS LOW VOLTAGE POWER CIRCUIT BREAKER 1.533 KA MOLDED CASE CIRCUIT BREAKER < 10KA 1.784 KA MOLDED CASE CIRCUIT BREAKER < 20KA 1.533 KA MOLDED CASE CIRCUIT BREAKER > 20KA 1.533 KA RWP-XF-040 RWP-PNL-030 1.533 KA ANG: 108.36 RWP-SWB-010 3P Duty: 5.677 KA AT -86.73 DEG ( 4.72 MVA) X/R: 17.80 VOLTAGE: 480. EQUIV. IMPEDANCE= 0.0028 + J 0.0487 OHMS LOW VOLTAGE POWER CIRCUIT BREAKER 6.438 KA MOLDED CASE CIRCUIT BREAKER < 10KA 8.972 KA MOLDED CASE CIRCUIT BREAKER < 20KA 7.604 KA MOLDED CASE CIRCUIT BREAKER > 20KA 6.835 KA CBL-0010 BUS-0019 0.212 KA ANG: -263.94 AUTO-0003 ATS EMER 5.465 KA ANG: 93.16 Sep 09, 2014 19:17:23 South Inland Raw Water Pump Station Bossier City, LA Proposed - Emergency Operation UNBALANCED LOW VOLTAGE DUTY PAGE 1 U N B A L A N C E D F A U L T R E P O R T (FOR APPLICATION OF LOW VOLTAGE BREAKERS) PRE FAULT VOLTAGE: 1.0000 MODEL TRANSFORMER TAPS: NO ============================================================================== LOCATION FAULT KA X/R EQUIVALENT (PU) ASYM. KA AT 0.5 CYCLES VOLTAGE DUTIES (RMS) FAULT IMPEDANCE * MAX. RMS AVG. RMS * ============================================================================== ATS EMER 3P Duty: SLG DUTY: 480. VOLTS LN/LN: LN/LN/GND: 5.677 6.122 4.142 6.831 ( 18. Z1= 21.1886 17. Z2= 29.1103 Z0= 8.6462 9.989 GND RETURN KA) 8.804 9.435 7.334 GENERATOR BUS 5.775 23. Z1= 20.8271 6.309 23. Z2= 28.7603 4.201 Z0= 7.6071 7.086 ( 10.631 GND RETURN KA) 9.159 10.005 7.574 RWP-PNL-030 5.551 5.906 4.065 6.605 ( 12. Z1= 21.6690 10. Z2= 29.5864 Z0= 9.8870 9.314 GND RETURN KA) 8.155 8.516 6.921 RWP-PNL-040 1.533 1.572 1.301 1.577 ( 3. Z1= 181.0065 3. Z2= 188.6479 Z0= 160.0008 1.684 GND RETURN KA) 1.714 1.751 1.625 RWP-SWB-010 5.677 6.122 4.142 6.831 ( 18. Z1= 21.1886 17. Z2= 29.1103 Z0= 8.6463 9.989 GND RETURN KA) 8.804 9.435 7.334 3P Duty: SLG DUTY: 480. VOLTS LN/LN: LN/LN/GND: 3P Duty: SLG DUTY: 480. VOLTS LN/LN: LN/LN/GND: 3P Duty: SLG DUTY: 208. VOLTS LN/LN: LN/LN/GND: 3P Duty: SLG DUTY: 480. VOLTS LN/LN: LN/LN/GND: Sep 09, 2014 19:17:23 South Inland Raw Water Pump Station Bossier City, LA Proposed - Emergency Operation UNBALANCED LOW VOLTAGE DUTY PAGE 2 F A U L T S T U D Y S U M M A R Y (FOR APPLICATION OF LOW VOLTAGE BREAKERS) PRE FAULT VOLTAGE: 1.0000 MODEL TRANSFORMER TAPS: NO BUS RECORD VOLTAGE A V A I L A B L E F A U L T D U T I E S (KA) NO NAME L-L 3 PHASE X/R LINE/GRND X/R ============================================================================== ATS EMER GENERATOR BUS RWP-PNL-030 RWP-PNL-040 RWP-SWB-010 480. 480. 480. 208. 480. 5.677 5.775 5.551 1.533 5.677 9 FAULTED BUSES, 19 BRANCHES, UNBALANCED FAULTS REQUESTED *** SHORT CIRCUIT STUDY COMPLETE *** 17.80 22.64 11.51 3.01 17.80 6.122 6.309 5.906 1.572 6.122 5 CONTRIBUTIONS 16.78 22.61 10.18 2.96 16.78 Sep 09, 2014 19:17:23 South Inland Raw Water Pump Station Bossier City, LA Proposed - Emergency Operation THREE PHASE MOMENTARY DUTY PAGE T H R E E 1 P H A S E M O M E N T A R Y D U T Y R E P O R T PRE FAULT VOLTAGE: 1.0000 MODEL TRANSFORMER TAPS: NO ============================================================================== ATS EMER VOLTAGE: 480. ( SEE LOW VOLTAGE REPORT ) GENERATOR BUS VOLTAGE: 480. ( SEE LOW VOLTAGE REPORT ) RWP-PNL-030 VOLTAGE: 480. ( SEE LOW VOLTAGE REPORT ) RWP-PNL-040 VOLTAGE: 208. ( SEE LOW VOLTAGE REPORT ) RWP-SWB-010 VOLTAGE: 480. ( SEE LOW VOLTAGE REPORT ) Sep 09, 2014 19:17:23 South Inland Raw Water Pump Station Bossier City, LA Proposed - Emergency Operation UNBALANCED MOMENTARY DUTY PAGE 1 M O M E N T A R Y D U T Y S U M M A R Y R E P O R T PRE FAULT VOLTAGE: 1.0000 MODEL TRANSFORMER TAPS: NO SOLUTION METHOD : E/Z ============================================================================== BUS RECORD VOLTAGE * 3 P H A S E * * * * SLG * * * NO NAME L-L KA X/R KA X/R ============================================================================== 0 FAULTED BUSES, 19 BRANCHES, UNBALANCED FAULTS REQUESTED *** SHORT CIRCUIT STUDY COMPLETE *** 5 CONTRIBUTIONS Sep 09, 2014 19:17:23 South Inland Raw Water Pump Station Bossier City, LA Proposed - Emergency Operation THREE PHASE INTERRUPTING DUTY PAGE T H R E E 1 P H A S E I N T E R R U P U T I N G D U T Y R E P O R T PRE FAULT VOLTAGE: 1.0000 MODEL TRANSFORMER TAPS: NO ============================================================================== ATS EMER VOLTAGE: 480. ( SEE LOW VOLTAGE REPORT ) GENERATOR BUS VOLTAGE: 480. ( SEE LOW VOLTAGE REPORT ) RWP-PNL-030 VOLTAGE: 480. ( SEE LOW VOLTAGE REPORT ) RWP-PNL-040 VOLTAGE: 208. ( SEE LOW VOLTAGE REPORT ) RWP-SWB-010 VOLTAGE: 480. ( SEE LOW VOLTAGE REPORT ) Sep 09, 2014 19:17:23 South Inland Raw Water Pump Station Bossier City, LA Proposed - Emergency Operation UNBALANCED INTERRUPTING DUTY PAGE 1 I N T E R R U P T I N G D U T Y S U M M A R Y R E P O R T PRE FAULT VOLTAGE: 1.0000 MODEL TRANSFORMER TAPS: NO NACD OPTION: INTERPOLATED ============================================================================== BUS RECORD VOLTAGE NACD * 3 P H A S E * * * * S L G * * * NO NAME L-L RATIO E/Z KA X/R E/Z KA X/R ============================================================================== 0 FAULTED BUSES, 19 BRANCHES, UNBALANCED FAULTS REQUESTED *** SHORT CIRCUIT STUDY COMPLETE *** 5 CONTRIBUTIONS South Inland Raw Water Pump Station Bossier City, LA Proposed - Emergency Operation Sep 09, 2014 19:17:23 -----------------------------------------------------------------------------ALL INFORMATION PRESENTED IS FOR REVIEW, APPROVAL INTERPRETATION AND APPLICATION BY A REGISTERED ENGINEER ONLY SKM DISCLAIMS ANY RESPONSIBILITY AND LIABILITY RESULTING FROM THE USE AND INTERPRETATION OF THIS SOFTWARE. -----------------------------------------------------------------------------SKM POWER*TOOLS FOR WINDOWS A_FAULT SHORT CIRCUIT ANALYSIS REPORT COPYRIGHT SKM SYSTEMS ANALYSIS, INC. 1996-2013 ------------------------------------------------------------------------------ Sep 09, 2014 19:17:23 South Inland Raw Water Pump Station Bossier City, LA Proposed - Emergency Operation THREE PHASE LOW VOLTAGE DUTY PAGE 1 T H R E E P H A S E F A U L T R E P O R T (FOR APPLICATION OF LOW VOLTAGE BREAKERS) PRE FAULT VOLTAGE: 1.0000 MODEL TRANSFORMER TAPS: NO ============================================================================== Sep 09, 2014 19:17:23 South Inland Raw Water Pump Station Bossier City, LA Proposed - Emergency Operation UNBALANCED LOW VOLTAGE DUTY PAGE 1 F A U L T S T U D Y S U M M A R Y (FOR APPLICATION OF LOW VOLTAGE BREAKERS) PRE FAULT VOLTAGE: 1.0000 MODEL TRANSFORMER TAPS: NO BUS RECORD VOLTAGE A V A I L A B L E F A U L T D U T I E S (KA) NO NAME L-L 3 PHASE X/R LINE/GRND X/R ============================================================================== 6 FAULTED BUSES, 19 BRANCHES, UNBALANCED FAULTS REQUESTED *** SHORT CIRCUIT STUDY COMPLETE *** 5 CONTRIBUTIONS Sep 09, 2014 19:17:23 South Inland Raw Water Pump Station Bossier City, LA Proposed - Emergency Operation T H R E E THREE PHASE MOMENTARY DUTY PAGE 1 P H A S E M O M E N T A R Y D U T Y R E P O R T PRE FAULT VOLTAGE: 1.0000 MODEL TRANSFORMER TAPS: NO ============================================================================== Sep 09, 2014 19:17:23 South Inland Raw Water Pump Station Bossier City, LA Proposed - Emergency Operation UNBALANCED MOMENTARY DUTY PAGE 1 M O M E N T A R Y D U T Y S U M M A R Y R E P O R T PRE FAULT VOLTAGE: 1.0000 MODEL TRANSFORMER TAPS: NO SOLUTION METHOD : E/Z ============================================================================== BUS RECORD VOLTAGE * 3 P H A S E * * * * SLG * * * NO NAME L-L KA X/R KA X/R ============================================================================== 0 FAULTED BUSES, 19 BRANCHES, UNBALANCED FAULTS REQUESTED *** SHORT CIRCUIT STUDY COMPLETE *** 5 CONTRIBUTIONS Sep 09, 2014 19:17:23 South Inland Raw Water Pump Station Bossier City, LA Proposed - Emergency Operation T H R E E THREE PHASE INTERRUPTING DUTY PAGE 1 P H A S E I N T E R R U P U T I N G D U T Y R E P O R T PRE FAULT VOLTAGE: 1.0000 MODEL TRANSFORMER TAPS: NO ============================================================================== Sep 09, 2014 19:17:23 South Inland Raw Water Pump Station Bossier City, LA Proposed - Emergency Operation UNBALANCED INTERRUPTING DUTY PAGE 1 I N T E R R U P T I N G D U T Y S U M M A R Y R E P O R T PRE FAULT VOLTAGE: 1.0000 MODEL TRANSFORMER TAPS: NO NACD OPTION: INTERPOLATED ============================================================================== BUS RECORD VOLTAGE NACD * 3 P H A S E * * * * S L G * * * NO NAME L-L RATIO E/Z KA X/R E/Z KA X/R ============================================================================== 0 FAULTED BUSES, 19 BRANCHES, UNBALANCED FAULTS REQUESTED *** SHORT CIRCUIT STUDY COMPLETE *** 5 CONTRIBUTIONS SECTION 4 Electrical Power System Short-Circuit, Coordination & Arc-Flash Studies for the City of Bossier City South Inland Raw Water Pump Station, Bossier City, LA Section 4 - Discussion of Coordination Study Results Contents: 4.0 4.1 4.2 4.3 4.4 4.5 4.6 4.7 4.8 4.9 Introduction. Recommendations & Discussion of Results Discussion of Time Current Coordination Curves Protective Device Coordination Philosophy. Calibration and Testing of Protective Devices. Coordination Procedures. NEC Requirements. Table P-1 - Maximum Continuous Ratings of Fuses and Circuit Breakers Permitted for Various Transformer Voltage Levels and Impedances. American National Standard for Transformers. Table P-2 - ANSI Definition of Transformer Thermal and Mechanical Withstand Curve. Other Considerations for Protective Device Coordination. General Discussion of Protective Devices. Appendixes: • • 4.0 Utility Service Information, (1 sheet). Cable circuit Information, (1 sheet). Introduction This section of the report summarizes and discusses the results of a protective device coordination study. This study was performed using the CAPTOR™ module of PTW for Windows™ by SKM Systems Analysis, Inc. 4.1 Summary of Recommendations The power system protective devices contained within the study scope should be set according to the setting recommendations provided in Section 5 of this report. To the extent possible, the circuit breaker settings will provide selective operation of the overall protection scheme. The discussion below cites situations where selectivity is unavoidably compromised. Refer to the time-current curves provided at the rear of this section of the report upon which the following discussions are based. Page 4-1 - Rev 0, 9/9/2014 Electrical Power System Short-Circuit, Coordination & Arc-Flash Studies for the City of Bossier City South Inland Raw Water Pump Station, Bossier City, LA Section 4 - Discussion of Coordination Study Results 4.2 Discussion of Time Current Coordination Curves 208 Volt Circuits TCC RWP-PNL-030 The ‘RWP-PNL-030’ TCC shows that the 208V system fed by their respective transformer are selectively coordinated down to 0.1 seconds. The overlap for the 480V feeder and the 208V secondary main breaker can occur since they are series devices. Overlap was unavoidable from the panelboard main breaker and downstream feeder. The panelboard main breaker and switchboard breaker can overlap since they are series devices. The main switchboard breaker and downstream breaker are coordinated. The cut off fuse overlaps the main breaker, which is unavoidable. TCC RWP-P-401 TCC RWP-P-401 EMER TCC RWP-SWB-010 GF TCC RWP-PNL-030 EMER The time current curves ‘RWP-P-401’, ‘RWP-P-401 EMER’ and ‘RWP-PNL-030 EMER’ shows complete selectivity from the downstream feeders to the panelboard main breaker and to the main breaker. As discussed earlier, the cut off fuse overlaps the main breaker, which is unavoidable. The generator breaker is coordinated with the decrement curve and the overlap from the generator breaker and the emergency switchboard breaker can occur since they are series devices. TCC ‘RWP-SWB-010 GF’ shows that the main breaker ground fault device, because of it’s inherent sensitivity, will overlap most of the downstream switchboard and panelboard feeder breakers since they are not equipped with ground fault trip functions with which the main can be coordinated. However, for higher magnitude ground faults, the main ground fault trip device time delay will provide selectivity with the downstream breakers. 4.3 Protective Device Coordination Philosophy The primary function of protective devices in a power system is to detect system disturbances and isolate the disturbance by activating the appropriate circuit interrupting devices. A Protective Device Coordination Study is required to properly select the protective devices and, in the case of adjustable devices, specify the necessary settings so that the intended goals will be achieved. By industry standard definition (ANSI C37.100-1972) there is general agreement on the meaning of the term selectivity: Selectivity - for a protective system, a general term describing the interrelated performance of relays and other protective devices, whereby a minimum amount of equipment is removed from service for isolation of a fault or other abnormality." Obviously, selectivity is a desirable characteristic in any protection scheme. However, it is not always possible to obtain the desired degree of system and equipment protection in a selective fashion. The term COORDINATION is sometimes used to describe a reasonable Page 4-2 - Rev 0, 9/9/2014 Electrical Power System Short-Circuit, Coordination & Arc-Flash Studies for the City of Bossier City South Inland Raw Water Pump Station, Bossier City, LA Section 4 - Discussion of Coordination Study Results compromise, based on an engineering evaluation, between the mutually desirable but competing objectives of maximum system protection and maximum circuit availability. The protective device ratings and settings recommended in this study result from an exercise of judgment as to the best balance between these factors. The following is a tested, generally accepted philosophy for selecting and setting protective devices: 1. A "first-zone" or "primary" protective device will remove a faulty circuit as quickly as possible. 2. If the primary protection fails, a "back-up" protective device will remove the fault. The protective device settings are individually chosen to accommodate circuit parameters. The criteria used in determining the recommended settings for the protective devices are as follows: 1. System or feeder circuit full-load current. 2. Allowance for coordination with downstream devices. 3. Transformer protection in compliance with American National Standards Institute (ANSI) and National Electrical Code (NEC) requirements. 4. Avoidance of nuisance tripping due to transformer magnetizing inrush currents or motor inrush currents. 5. Short-circuit currents for faults occurring in the protected zone of the system. 4.4 Calibration and Testing of Protective Devices The time-current relationships between protective devices as established in this report requires that the individual device operating characteristics do not depart appreciably from those shown on the published time-current curves from the manufacturer. The specified settings will provide operation of the devices essentially as shown. However, device tolerances and the difficulty in obtaining exact field settings may result in deviations from the specified operating times. Therefore, it is recommended that the device settings be calibrated by field tests to insure the desired response. Satisfactory device coordination depends on operation of the protective devices when required, even though they may be inactive for long periods of time. To assure continued proper device action, it is essential that the devices be calibrated and checked at regular intervals. 4.5 Coordination Procedures The most convenient way of determining the proper ratings and settings of protective devices such as low-voltage power circuit breakers, insulated case circuit breakers, fuses and relays is by plotting time-current curves. These curves are drawn on standard log-log paper and illustrate the time-current characteristics of each of the protective devices as well as the Page 4-3 - Rev 0, 9/9/2014 Electrical Power System Short-Circuit, Coordination & Arc-Flash Studies for the City of Bossier City South Inland Raw Water Pump Station, Bossier City, LA Section 4 - Discussion of Coordination Study Results protective criteria to be met. coordination between devices. Thus, such curves graphically illustrate the time-current Time-current curves are generally drawn up to the maximum available fault current level for the system being illustrated. As time goes by systems change and the maximum available fault will increase. Thus, it is important that the results of this coordination study be reviewed and updated at periodic intervals. 4.6 NEC Requirements Enactment of the Federal Occupational Safety and Health Act of 1970 (OSHA) has made strict compliance with the National Electrical Code (NFPA No. 70, ANSI No. C1) a legal requirement on all new construction after 15 March 1972. Prior to the enactment of OSHA, industrial plants were generally exempt from NEC requirements; today the code has the effect of Federal law although its provisions are generally not retroactively enforceable on equipment installed before 15 March 1972. The NEC describes itself as containing "provisions considered necessary for safety." The NEC was prepared by a team of recognized authorities and is based on firm engineering principles. Thus, while the NEC may not be strictly enforceable in some of the older portions of a system, it is a standard by which an entire system can be judged. Article 240-3 of the NEC Code states that for circuits of voltages up to 600 volts, "Conductors... shall be protected against overcurrent in accordance with their ampacity". Page 4-4 - Rev 0, 9/9/2014 Electrical Power System Short-Circuit, Coordination & Arc-Flash Studies for the City of Bossier City South Inland Raw Water Pump Station, Bossier City, LA Section 4 - Discussion of Coordination Study Results Table P-1 Maximum Rating or Setting of Overcurrent Protection for Transformers Over 600 Volts as a Percentage of Transformer Rated Current From NEC Table 450-3(a) Primary Side (>600V) NEC Location Secondary Side (2) > 600 V Definition (3) Impedance <=6% Any Any <= 600V Breaker (4) Fuse Breaker (4) Fuse CB or Fuse <=600% (1) <=300% (1) <=300% (1) <=250% (1) <=125% (1) >6% and <10% <=400% (1) <=300% (1) <=250% (1) <=225% (1) <=125% (1) Supervised Any <=300% (1) <=250% (1) None Reqd None Reqd Supervised <=6% <=600% <=300% <=300% <=250% <=250% Supervised >6% and <10% <=400% <=300% <=250% <=225% <=250% Supervised CTOP (5) <=6% <=600% <=300% None None None Supervised CTOP (5) >6% and <10% <=400% <=300% None Reqd None Reqd None Reqd None Reqd Notes: (Also see notes in NEC below Table 450-3(a)) 1. 2. 3. 4. 5. Where rating does not correspond to standard setting or rating next available setting or rating permissible. Up to six secondary disconnects may be used in lieu of single secondary main. See NEC note for details and conditions. A supervised location where conditions of maintenance and supervision ensure that only qualified persons will monitor and service the transformer installation. Electronically actuated fuses that may be set to open at a specific current shall be set in accordance with settings for circuit breakers. CTOP = “Coordinated Thermal Overload Protection” provided by the transformer manufacturer and arranged to interrupt the primary circuit. Table P-2 Maximum Rating or Setting of Overcurrent Protection for Transformers 600 Volts and Less as a Percentage of Transformer Rated Current From NEC Table 450-3(b) Primary Side (<=600V) Currents Impedance Any 1. 2. 3. Currents >= 9 amps < 9 amps <= 125% (1) <= 167% Secondary Side (2) Currents Currents Currents < 2 amps >= 9 amps <= 300% None < 9 amps None <= 167% Any <= 250% <= 250% <= 250% <= 125% (1) <=6% with CTOP (3) <= 600% <= 600% <= 600% None None >6% and <10% with CTOP (3) <= 400% <= 400% <= 400% None None Where rating does not correspond to standard setting or rating next available setting or rating permissible. Up to six secondary disconnects may be used in lieu of single secondary main. See NEC note for details and conditions. CTOP = “Coordinated Thermal Overload Protection” provided by the transformer manufacturer and arranged to interrupt the primary circuit. Page 4-5 - Rev 0, 9/9/2014 Electrical Power System Short-Circuit, Coordination & Arc-Flash Studies for the City of Bossier City South Inland Raw Water Pump Station, Bossier City, LA Section 4 - Discussion of Coordination Study Results Consequently on 480 volt circuits, the circuit breaker or fuse must be sized to protect the ampacity of the circuit, (or the next available tap or size if the rating does not exceed 800 amps.) Paragraph 240-101(a) of the Electrical Code states that, for overcurrent protection of feeders above a nominal 600 volts, "The continuous ampere rating of a fuse shall not exceed three times the ampacity of the conductors. The long-time trip element setting of a breaker or the minimum trip setting of an electronically actuated fuse shall not exceed six times the ampacity of the conductors." The code contains tables of ampacity ratings published by the Insulated Power Cable Engineers Association (IPCEA). Article 450-3 of the NEC prescribes detailed requirements for transformer protection. These requirements for protective device ratings or settings in multiples of full-load current are summarized in Tables P-1 and P-2. It should be noted that the Code permits a primary feeder protective device to provide the defined transformer primary protection. Thus, in some cases one circuit breaker and its associated relays can be used to protect several transformers. In addition to cable and transformer requirements, the Code also includes extensive requirements for overload and short-circuit protection of motors. The manufacturers of motor starters and motor protective relays have recognized these requirements and have incorporated them in their protection application tables, so that a detailed consideration of the Code provisions is needed only in special cases. 4.7 American National Standard for Transformers The ANSI curve, which may be shown on time-current curves, represents the amount of mechanical and thermal stresses a distribution or power transformer is required to withstand without injury as specified by ANSI-C57.12-1973. ANSI Standard C57.109-1985 entitled “Transformer Through-Fault Current Protection Guide” defines short-circuit through-fault withstand current and time limits for four categories of transformers. The benchmarks for constructing this curve for the various transformer categories are shown in Table P-3. A line-to-ground fault in a system supplied from a delta-solidly grounded wye transformer produces currents of only 58% of maximum line currents in certain windings and lines. Similarly, a line-to-line fault on an ungrounded system supplied from a delta-delta transformer produces currents of only 87% of maximum line currents in certain windings and lines. These considerations dictate a lower rating or setting of primary protection devices based on either 58% or 87% of the maximum through-fault transformer withstand capability. Refer to Figure T1 which illustrates these relationships. Page 4-6 - Rev 0, 9/9/2014 Electrical Power System Short-Circuit, Coordination & Arc-Flash Studies for the City of Bossier City South Inland Raw Water Pump Station, Bossier City, LA Section 4 - Discussion of Coordination Study Results Figure T-1 To account for this, the withstand curve is shifted to lower current values prior to the selection Diagrams illustrating why phase fault devices must have added sensitivity for certain types of secondary faults. All currents are in per unit of a secondary three-phase bolted fault. DELTA-DELTA TRANSFORMER THREE PHASEFAULT 1.0 0.58 0.58 1.0 0.87 0.58 0.58 1.0 PHASEPHASE FAULT 0.58 0.58 0.29 0.58 0.87 0.29 0.58 1.0 0.0 1.0 0.87 0.29 0.0 0.29 0.87 1.0 Three-phase secondary short-circuit. Maximum winding currents approach ANSI Standard withstand with equal per unit fault currents on the secondary and primary lines. Phase-to-phase secondary short-circuit. The same winding current as for a three-phase fault, but 0.87 rather than 1.0 primary line current. DELTA-WYE TRANSFORMER WITH SECONDARY NEUTRAL SOLIDLY GROUNDED THREE PHASEFAULT 1.0 1.0 0.58 LINE-TOGROUND FAULT 1.0 0.58 1.0 0.0 1.0 1.0 1.0 0.58 0.58 1.0 1.0 0.58 1.0 0.0 1.0 1.0 1.0 Three-phase secondary short-circuit. Maximum winding currents approach ANSI Standard withstand with equal per unit fault currents on the secondary and primary lines. 0.58 0.0 Phase-to-ground secondary short-circuit. For a 1.0 per unit fault current in the secondary, only a 0.58 pu fault is seen in two of the three delta line connections. of a protective device, unless the transformer is resistance grounded. Because resistance grounding limits the fault current to values generally much less than the transformer withstand capability, only the 100% withstand curve is plotted in these cases. Page 4-7 - Rev 0, 9/9/2014 Electrical Power System Short-Circuit, Coordination & Arc-Flash Studies for the City of Bossier City South Inland Raw Water Pump Station, Bossier City, LA Section 4 - Discussion of Coordination Study Results Table P-3 ANSI Definition of Transformer Thermal and Mechanical Withstand Curve KVA Category Single-Phase I 5 to 25 15 to 75 40 or 1/Zt* 1250/X 37.5 to 100 112.5 to 300 35 or 1/Zt* 1250/X 167 to 500 500 25 or 1/Zt* 1250/X II 501 to 1667 501 to 5,000 1/Zt 2t III 1,668 to 10,000 5,001 to 30,000 1/(Zt+Zs) 2t IV Above 10,000 Above 30,000 1/(Zt+Zs) 2t * Zt Zs X t 4.8 Withstand Capability = = = = = Three-Phase Per-Unit Base Current Seconds Use lowest value of current Transformer per unit impedance (self-cooled rating). System per unit impedance on transformer base. (Chosen per unit base current)2 These points define an I2t curve in the short-time region. This region is from 70% to 100% of maximum through-fault current for Category II and 50% to 100% for Category III and Category IV. Other Considerations for Protective Device Coordination Primary current sensitive instantaneous protective devices for transformers must be set high enough to prevent false tripping on magnetizing inrush currents when transformers are energized. If the protective device is set above eight times rated load current for transformers rated 3 MVA or less and twelve times rated load current for those above 3 MVA (at 0.1 second), this criterion will usually be met for industrial type distribution transformers. For utility type distribution transformers, twelve times rated load current (at 0.1 second) will usually meet this criterion. The time separation or "coordination margin" between time-current characteristics of induction disk overcurrent relays is determined by the sum of three items; (1) relay overtravel, (2) breaker fault clearing time, and (3) an arbitrary safety margin. The coordination margin must exist between the curves at; (1) the highest pickup of the two devices, (2) at the instantaneous setting of the downstream (i.e., load-side) feeder breaker relay, and (3) at the maximum shortcircuit current which can flow through both devices simultaneously. A 0.1 second interval is judged to be a conservative overtravel estimate for electromechanical relays. Breaker fault clearing times typically vary from three to eight cycles on a 60 Hz system. The safety margin is an arbitrary value assigned by the engineer, usually 0.1 to 0.2 seconds. Thus, the coordination margin is typically 0.3 to 0.4 second for five and eight cycle breakers. In general 0.35 seconds has been maintained as the minimum margin between Page 4-8 - Rev 0, 9/9/2014 Electrical Power System Short-Circuit, Coordination & Arc-Flash Studies for the City of Bossier City South Inland Raw Water Pump Station, Bossier City, LA Section 4 - Discussion of Coordination Study Results curves although in just a few cases tighter margins may have been allowed based on overall judgement of the situation. Tolerance bands are provided for fuses and 480 volt trip devices which include applicable breaker operating times so that no additional margin is required between these bands. A margin of 0.2 seconds is typically used as the separation criteria between a downstream 480 volt breaker trip device characteristic and an upstream induction disk relay. A margin of 0.2 seconds is also used in coordination of an upstream relay with a downstream fuse. Because the use of microprocessor relays eliminates induction disk overtravel, coordination margins can be reduced. Typically, 0.2 seconds is used between relays and 0.1 seconds between a relay and a downstream 480 volt trip device or fuse. 4.9 General Discussion of Protective Devices The elements which make up an overall protective system include relays, low voltage circuit breaker trip devices, and fuses. Low-voltage power circuit breakers and insulated-case circuit breakers can be adjusted within certain limits to meet protection and coordination requirements. In medium and high-voltage systems, relays are used almost exclusively in the design of a flexible and coordinated protective system. A brief discussion of typical low voltage trip devices follows. Low Voltage Breaker Static Trip Devices Modern air and insulated case circuit breakers and some molded case breakers are equipped with static trip devices. The device package includes not only a solid state programmer but current sensors and a means for tripping the breaker with all these components integrally mounted in the breaker. The current sensors may be single ratio or may have taps for various current rating selections. The programmer will be equipped with some or all of the following trip functions. The current pickup adjustments and time ranges cited below are only typical. There are many variations between various devices and manufacturers. Long-time trip - An I2t sloped plot (a straight line on a log-log plot) typically adjustable from 50% to 110% of the sensor rating and time band adjustment in several discrete bands from 3 to 25 seconds at six times sensor rating. Short-time trip - A vertical tolerance band which meets the long time characteristic and then descends down to a definite time band. The vertical band typically has an adjustable pickup from 2 to 10 times the sensor current rating. Three or four definite time bands are typically provided with the middle of the bands at 0.15, 0.25 and 0.4 seconds. Sometimes a fixed or switched I2t curve capability is provided which alters the (flat) definite time bands to I2t bands which typically will better coordinate with downstream fuses. Instantaneous trip - A vertical tolerance band which meets the long time or short time characteristic at a pickup setting adjustable from 1.5 to 10 times the breaker sensor rating. The top of the fixed time tolerance band typically is is in the area from 0.02 to 0.05 seconds. On molded case or insulated case breakers the instantaneous may be a fixed override set at a given kiloamp current level. Page 4-9 - Rev 0, 9/9/2014 Electrical Power System Short-Circuit, Coordination & Arc-Flash Studies for the City of Bossier City South Inland Raw Water Pump Station, Bossier City, LA Section 4 - Discussion of Coordination Study Results Ground Fault trip - The ground fault trip characteristic is very similiar to the short time characteristic in terms of it's shape, definite time band delays and switchable I2t capability. The difference is in it's pickup setting range where a much more sensitive setting range from 20% to 60% of the breaker current sensor is typical. All of the above characteristics are plotted with tolerance bands which include circuit breaker operating time so that in coordinating these devices no additional margin must be left between characteristics. Page 4-10 - Rev 0, 9/9/2014 September 5, 2014 To: Jason Korn GE Energy Industrial Solutions Phone # (806) 252-4037 Fax # (214) 481-2007 E-Mail: Jason.korn@ge.com RE: From: Christopher R. Gray, P.E. AEP – Southwestern Electric Power 6130 Union Street Shreveport, LA 71108-3932 Phone # (318) 862-2028 E-Mail: crgray@aep.com Fault Current – BCWTP South Intake Jason, The following maximum fault currents are for the BCWTP South Intake in Bossier City, Louisiana. These fault currents were calculated by computer model (CYMDist 5.02). Overcurrent protection should be a C14, 65A Fault-Sensing Bay-O-Net fuse (RTE #4000353C14, or equivalent) for the transformer, and an 80K riser fuse (Cooper/McGraw # FL6K80, or equivalent). Note: If design changes are made that change the length/size of secondary wire, size/voltage of the transformer, length/size of primary line, or source of primary power, the following fault currents would no longer be correct. Location Transformer Information Cumulative System Impedance (Ohms) Single Phase to Ground Fault Current (Amps) Three Phase Fault Current (Amps) Transformer Primary Terminals 12,470GndY/7,200 V (Nominal) R1=0.3078 X1=1.1000 (X/R=3.57); R0=0.5331 X0=1.6048 (X/R=3.01). R1=0.0013 X1=0.0104 (X/R=7.80); R0=0.0017 X0=0.0112 (X/R=6.69). 5,706 A 8,618 A 27,031 A 27,705 A Shed Road 7530 Transformer Secondary Terminals (Point of Service) Shed Road 7530 Chris Gray 1,500 kVA, 12,470GndY/7,200480GndY/277 V, Three Phase Padmounted Transformer (Z = 5.75%) TIB-102 TECHNICAL INFORMATION BULLETIN Alternator Data Sheet Alternator Model: 5M4030 * Voltage refers to wye (star) connection, unless otherwise specified. Kohler Co. reserves the right to change the design or specifications without notice and without any obligation or liability whatsoever. TIB-102 5M4030 60 Hz 4/09k 1 City of Bossier City South Inland Raw Water Pump Station, Bossier City, LA Cable Data Request - Please complete blank fields. Call Paul Klein with FEC if you need additional information 318-68 Phase Cable Copper or Circuit Magnetic or From To Qty/Ph Size Aluminum Cable Distance Non-Mag Conduit RWP-XF-001 RWP-SWB-010 6 500MCM Copper 90' Non-Mag Conduit GENERATOR RWP-SWB-010 3 500MCM Copper 70' Non-Mag Conduit RWP-SWB-010 RWP-VFD-401 2 250MCM Copper 25' Non-Mag Conduit RWP-SWB-010 RWP-VFD-402 2 250MCM Copper 25' Non-Mag Conduit RWP-SWB-010 RWP-VFD-403 2 250MCM Copper 25' Non-Mag Conduit RWP-SWB-010 RWP-MCP-420 1 #2AWG Copper 40' Non-Mag Conduit RWP-SWB-010 RWP-PNL-030 1 4/OAWG Copper 25' Non-Mag Conduit Corrected RWP-PNL-030 RWP-XF-040 1 #4AWG Copper 10' Metal Added to S RWP-VFD-401 RWP-P-401 1 4/OAWG Copper 100' Non-Mag Conduit RWP-VFD-402 RWP-P-402 1 4/OAWG Copper 105' Non-Mag Conduit RWP-VFD-403 RWP-P-403 1 4/OAWG Copper 110' Non-Mag Conduit RWP-MCP-420 RWP-AC-421 1 #4AWG Copper 10' Metal RWP-XF-040 RWP-PNL-040 1 #2AWG Copper 10' Metal Corrected Service Pole RWP-XF-001 140' Non-Mag Conduit Added to S AEP/Swepco-Chris Gray 318-862-2023 SECTION 5 Bossier City South Inland Pump Station Bossier City, Louisiana Distributor: Rexel Contractor: Feazel Electrical Section 5 Trip Device Setting Sheets Page 1 of 2 LOW VOLTAGE CIRCUIT BREAKER TRIP DEVICE SETTING SHEET Bossier City South Inland Pump Station, Bossier City, Louisiana Main 480V Switchboard RWP-SWB-010 Circuit Breaker Trip Device Circuit Unit Designation RWP-SWB-010 MAIN Plug Cur Set Type (S) (X) PU (C) Delay PU GE SS EGTU 2000 2000 1.00 C1 1.5 1 GE SS EGTU 2000 2000 1.00 C5 2.5 GE SGLA RMS BREAKER PU PU Delay I2t OFF 15.0 0.60 2 1 4 OFF 15.0 - - - 500 - Fixed Fixed Tracks Fixed Fixed MIN - - - Fixed Fixed MIN - - - Fixed Fixed MIN - - - LSI Inst GE SGLA RMS 500 - Fixed Fixed BREAKER RWP-SWB-010 MAIN BR3 Delay I2t LSIG BREAKER RWP-SWB-010 MAIN BR2 Ground Fault Inst. Type BREAKER RWP-SWB-010 MAIN BR1 Sensor Short Time Mfg. BREAKER RWP-SWB-010 MAIN EMER Long Time Tracks Inst GE SGLA RMS 500 - Fixed Fixed Tracks Inst Note: Set all downstream GE feeder breakers with RMS trips on "Max" if settings are otherwise not provided. For motor starters, magnetic only breakers should have their instantaneous devices set no higher than 13 x Motor full load amps. Rev 0 - 9/9/2014 - Initial Issue 30034550 Settings Rev 0.xls!RWP-SWB-010 Page 2 of 2 LOW VOLTAGE CIRCUIT BREAKER TRIP DEVICE SETTING SHEET Bossier City South Inland Pump Station, Bossier City, Louisiana 480V Generator Circuit Breaker Trip Device Circuit Unit Designation GEN CB BREAKER Mfg. Type SQUARE P-FRAME D 1.0L Long Time Ground Fault Sensor Plug Cur Set Inst. Type (S) (X) PU (C) Delay PU PU Delay I2t PG 1000 - 1.00 Fixed 2.0 - - - LI Note: Set all downstream GE feeder breakers with RMS trips on "Max" if settings are otherwise not provided. For motor starters, magnetic only breakers should have their instantaneous devices set no higher than 13 x Motor full load amps. Rev 0 - 9/9/2014 - Initial Issue 30034550 Settings Rev 0.xls!GEN SECTION 6 Bossier City South Inland Pump Station Bossier City, Louisiana Distributor: Rexel Contractor: Feazel Electrical Section 6 Time Current Curve Plots CASE 1 1000 Utility XFMR 100 COF TIME IN SECONDS Utility XFMR RWP-SWB-010 MAIN 10 RWP-SWB-010 MAIN BR1 1 RWP-P-401 TX Inrush 0.10 10 10K 1 8626 A 1K 0.01 0.5 100 26143 A CURRENT IN AMPERES Reference Voltage: 480 South Inland Raw Water Pump Station GE Engineering Services, Dallas, Texas Current Scale x 100 Proposed TCC Title: RWP-P-401 Bossier City, LA September 9, 2014 1000 RWP-XF-040 RWP-SWB-010 MAIN RWP-SWB-010 MAIN BR8 100 TIME IN SECONDS RWP-PNL-030 MAIN RWP-PNL-030 BR RWP-XF-040 10 RWP-PNL-040 MAIN 1 RWP-PNL-040 BR TX Inrush 0.10 10 1K 1 100 0.01 0.5 10K 26143 A 23169 A 1680 A CURRENT IN AMPERES Reference Voltage: 480 South Inland Raw Water Pump Station GE Engineering Services, Dallas, Texas Current Scale x 10 Proposed TCC Title: RWP-PNL-030 Bossier City, LA September 9, 2014 1000 100 TIME IN SECONDS RWP-SWB-010 MAIN BR1 10 RWP-SWB-010 MAIN GF 1 0.10 10 10K 1 1K 0.01 0.5 100 26143 A CURRENT IN AMPERES Reference Voltage: 480 South Inland Raw Water Pump Station GE Engineering Services, Dallas, Texas Current Scale x 100 Proposed TCC Title: RWP-SWB-010 GF Bossier City, LA September 9, 2014 CASE 2 1000 GEN-0001 100 TIME IN SECONDS Gen SC 10 GEN-0001 GEN O/L GEN CB RWP-SWB-010 MAIN EMER 1 RWP-SWB-010 MAIN BR1 RWP-P-401 0.10 9136 A 10 10K 1 1K 0.01 0.5 100 8789 A CURRENT IN AMPERES Reference Voltage: 480 South Inland Raw Water Pump Station GE Engineering Services, Dallas, Texas Current Scale x 100 Proposed TCC Title: RWP-P-401 EMER Bossier City, LA September 9, 2014 1000 GEN-0001 100 TIME IN SECONDS Gen SC GEN-0001 GEN O/L 10 GEN CB RWP-SWB-010 MAIN EMER RWP-SWB-010 MAIN BR8 RWP-PNL-030 MAIN 1 RWP-PNL-030 BR 0.10 8144 A 9136 A 10 10K 1 1K 0.01 0.5 100 8789 A CURRENT IN AMPERES Reference Voltage: 480 South Inland Raw Water Pump Station GE Engineering Services, Dallas, Texas Current Scale x 100 Proposed TCC Title: RWP-PNL-030 EMER Bossier City, LA September 9, 2014 SECTION 7 Electrical Power System Short-Circuit, Coordination & Arc-Flash Studies for the xxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxx, Houston, Texas Section 7 - Summary and Discussion of Arc-Flash Calculations Contents: 7.0 7.1 7.2 7.3 7.4 7.5 7.6 7.7 7.8 7.9 7.10 7.12 Introduction Discussion of Results Study Procedures Introduction to Arc-Flash Fundamentals Definitions from NFPA 70E Definitions from IEEE Std. 1584-2002 Systems Covered by IEEE Std. 1584-2002 IEEE Std. 1584 - Arc-Flash Hazard Analysis Procedure Arc-Flash Hazard Study Computer Output Explanation Arc-Flash Hazard Labels Occupational Safety and Health Administration (OSHA) Methods for Decreasing Arc-Flash Incident Energies Appendixes: • 7.0 Arc-Flash Label Assignments for Normal Settings, (1 - 11” x 17” sheet). Introduction This section of the report documents the results of arc-flash calculations and discusses the latest arc-flash study procedures and definitions. The calculations were performed utilizing the Power*Tools™ software by SKM Systems Analysis Inc. The Arc-flash study results can be reviewed in the spreadsheet result summaries contained at the rear of this section of the report. The latest NFPA 70E standard requires that arc-flash calculations be performed at the maximum fault condition, as well as a minimum fault condition with the reduced minimum available from the utility and all plant motors out of service. The 12470 Volt system minimum and maximum fault available information at the Central Plant was obtained from a study by this author of the Central Plant Revamp that was performed in the last two years. In addition, the central plant feeder relays were represented based on information from that same study. It is likely that some sort of fuse protection is provided in the selector switch arrangement on the building 2500 kVA transformer primary, but no information on these fuses could be provided so they could not be represented in this study. The latest NFPA 70E standard requires that arc-flash calculations be performed at the maximum fault condition, as well as a minimum fault condition with the reduced minimum available from the utility and all plant motors out of service. The “MAX” source short-circuit magnitude was obtained by using the minimum -7.5% ANSI manufacturing tolerance, which for the 5.75% nominal design impedance transformer is 5.32%. The “Min” source short-circuit magnitude was obtained by using the maximum +7.5% ANSI manufacturing tolerance, which for the 5.75% nominal design impedance transformer is 6.18%. Consequently, the calculation cases specified in Table 7-1 have been performed, and the worst case for each location summarized in the table provided at the rear of this section of the report. Page 7-1, Rev 0, 9/12/14 Electrical Power System Short-Circuit, Coordination & Arc-Flash Studies for the xxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxx, Houston, Texas Section 7 - Summary and Discussion of Arc-Flash Calculations Table 7-1 - Arc-Flash Calculation Cases Considered 7.1 Case Fault Available ATS Switching Firepump Motor S0 MAX Normal On S1 MIN Normal OFF S2 MAX Emergency On Discussion of Results The table at the rear of this section of the report summarizes the arc-flash incident energies present in the system at various system locations within the scope of the study. Clearly the results are very good or very bad. At the downstream locations with good breaker protection, the panelboards are 3.8 Cal/cm^2 or less, except for SDB which is at an energy of 8.8 Cal/cm^2. However, at the upstream locations including the 1000A busway tap feeder, Swbd GSB and Switchgear MDS, all arc-flash incident energies are above 40 Cal/cm^2 and this equipment cannot be worked on energized. For almost all the 480 Volt panelboards and ATS equipment downstream of the main switchboards, arc-flash energies are very low – mostly at Category 0 or 1 with just ATS-CPSA and ATS-CPSB at Category 2. Similarily, the VFDs, all of which are fed by feeder circuit breakers with instantaneous devices are at low Category 0 levels, except for the CH-1-2 VFD which is barely into Category 1. Even the 2000 amp bus riser bus plugs, although protected by a relatively large 2000 ampere circuit breakers, are all at reasonable Category 2 energy levels. As is typical in the industry, there is an issue on the secondary of the larger 120/208 volt transformers. Because of the long operating times of the primary protection for low magnitude secondary faults, higher Category 3 energies result. However, at upstream locations, energies naturally tend to rise because of higher available arcing fault currents and in some cases, longer device operating times. At the MSA/MSB main switchboard, energies are Category 3 in the feeder sections where the energy is controlled by the main breaker. However, in the main breaker section faults must be interrupted by the utility line fuses which take a relatively long time to operate for transformer secondary faults, and the results are above Category 4, with arc-flash energies at 103.9 cal/cm2, and this area of the main switchboard equipment cannot be working on energized. At the downstream CPSA and CPSB switchboards, arc-flash energies are very well controlled at Category 2 by the 2000 ampere main switchboard feeder breakers and/or the main breakers. The situation on the emergency system switchboards is difficult because the restricted fault magnitudes result in longer operating times and high arc-flash energies in the upstream switchboards. At Switchboard ESA, energies are well controlled by the 1600 amp GSA feeder breaker and ESA main breaker to a relatively low Category 2. However, at Switchboard GSA and the generator circuit breakers energies are in excess of 40 cal/cm2, and this equipment cannot be working on energized. For standby emergency equipment however, this typically is not a problem since any needed work activities can normally be conducted on a non-energized basis. Page 7-2, Rev 0, 9/12/14 Electrical Power System Short-Circuit, Coordination & Arc-Flash Studies for the xxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxx, Houston, Texas Section 7 - Summary and Discussion of Arc-Flash Calculations The main breakers for switchboards MSA/MSB, CPSA, CPSB and ESA are all equipped with RELT switches. When put into the maintenance mode they lower arc-flash energies for locations downstream of the circuit breaker. For the MSA/MSB feeder sections energies are reduced from Category 3 to 2 and at CPSA/CPSB and ESA, Categories are reduced from 2 to 1. Unfortunately, their use of course does nothing to lower arc-flash energies on the incoming circuit on the line side of the circuit breakers. 7.2 Study Procedures Within a lineup of electrical equipment a number of different potential arc energies may be present. The incoming line and line side terminals of a main breaker will have arc energies dependent on the timing of the remote upstream protective device. The main equipment bus will have energies based on the main breaker arc duration times, and the load side of every feeder will have arc energies which result from the feeder protective device timing characteristics. However, the information specified on the equipment arc-flash labels will also be dependent on the physical construction and level of isolating barriers present in the equipment. Most panelboards, switchboards and motor control centers with no effective metalclad barriers will have a single label, or multiple labels with the same energy levels, based on the upstream device operation. Metalclad Switchgear which has physically isolated incoming line/terminals may have two different labels – one for the main incoming unit, and another for the remainder of the switchgear where exposure to feeder terminals also results in exposure to the main bus. Fully compartmentalized metalclad switchgear could have rear access to cable terminals only, so it is conceivable that individual labels could be provided for these compartments based on feeder relay timing. However, this is sometimes not done in practice in order to simplify the number of different arc-flash classifications present. Also, the most common operation involving exposure to uninsulated conductors, the racking of circuit breakers, always involves line side, (or bus), and load side stabs, so that the higher line or bus side fault energy level must be used for all feeders. The arc-flash results in this study are based upon the following clarifications of arc-flash calculation procedures: 1) IEEE Std. 1584-2002 equations were used in all arc-flash hazard calculations. IEEE Std. 1584a-2004–Amendment 1 requires that the second arc current equal to 85% of the original arc current be calculated only for system voltages under 1000V. The larger of the two incident energies calculated was used in this study. 2) The following assigned working distances were used in this study for each voltage level in the scope of the study: ng D Voltage Distance 480 Volt Switchgear 24” 480 Volt Swbds, Panels & MCCs 18” 3) IEEE Standard 1584-2002 specifies that arc-flash calculations do not have to be performed on 240 or 208 Volt systems which receive power from transformers less than 125 kVA. Page 7-3, Rev 0, 9/12/14 Electrical Power System Short-Circuit, Coordination & Arc-Flash Studies for the xxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxx, Houston, Texas Section 7 - Summary and Discussion of Arc-Flash Calculations 4) Informative Annex B of IEEE Std. 1584-2002 states “If the time is longer than two seconds, consider how long a person is likely to remain in the location of an arc flash. It is likely that the person exposed to an arc flash will move away quickly if it is physically possible and two seconds is a reasonable time for calculations. A person in a bucket truck or a person who has crawled into equipment will need more time to move away.” For this study, a 2 second maximum time was used in the arc-flash calculations. 5) The arc-flash energies calculated in this report are only valid if the relay settings, trip device settings and any fuse size changes recommended in the coordination study portion of this report are fully implemented. 6) Equipment arc-flash labels will be furnished once this arc-flash study has been reviewed and approved. It is recommended that this study be repeated whenever any system changes are made that would affect the fault current levels or the protective device opening times, or in five years as required by NFPA 70E®, whichever occurs sooner. Page 7-4, Rev 0, 9/12/14 Electrical Power System Short-Circuit, Coordination & Arc-Flash Studies for the xxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxx, Houston, Texas Section 7 - Summary and Discussion of Arc-Flash Calculations 7.3 Introduction to Arc-Flash Fundamentals An arc-flash hazard is a dangerous condition associated with the release of energy caused by an electrical arc. An arc-flash hazard study should be performed as part of an overall electrical safety program that determines safety-related work practices before someone approaches exposed energized electrical conductors or circuit parts. The National Fire Protection Association, Inc. (NFPA®) includes items such as shock hazard analysis, arc-flash hazard analysis, arc-flash hazard and shock hazard labels, safety training, and work permits as part of the requirements of NFPA 70E® – Standard for Electrical Safety in the Workplace®, 2012 Edition. The arc-flash hazard study is a continuation of the short-circuit analysis and protective device coordination of an electrical system. The short-circuit analysis is used to determine the first-cycle currents (also called close and latch or momentary), interrupting currents and shortcircuit (withstand) rating of electrical equipment (IEEE Std. 141-1993 – Red Book and IEEE Std. 551-2006 – Violet Book). Results of the protective device coordination study are used to determine the time required for protective devices to isolate overload or short-circuit conditions (IEEE Std. 242-2001 – Buff Book). Both the short-circuit study and the protective device coordination study results are required to perform arc-flash hazard calculations. The outcomes of the arc-flash hazard study include the incident energy at assigned working distances throughout the electrical system and the arc-flash protection boundary (IEEE Std. 1584-2002, IEEE Guide for Performing Arc-Flash Hazard Calculations and its Amendment 1, IEEE Std. 1584a-2004, and Amendment 2 – Changes to Clause 4, IEEE Std. 1584b-2011). The PPE (personal protective equipment) required can then be specified based on the incident energy that was calculated by referring to NFPA 70E. Workers can be killed or seriously injured by arcing faults even without direct contact. Arcing involves high temperatures of up to or beyond 35,000 degrees Fahrenheit at the arc terminals, or about four times hotter than the surface temperature of the sun. Tremendous energy can be released in a very brief time at the initiation of the arc. Clothing is ignited at distances of several feet caused by the resulting thermal energy. Severe or fatal burns at distances of 10’ are common. Arc-Blast: When an arcing fault occurs, thermal escalation of the air and vaporization of metal can create a very loud explosion and tremendous pressures. Conductors can vaporize resulting in ionized gases, hot vapors, molten metal and shrapnel being violently expelled from the arc area. This can result in ruptured eardrums, collapsed lungs, and forces that violently knock workers backwards. Copper expands as it becomes vaporized by the intense heat. Its volume expands to 67,000 times the volume of solid copper. Personal Protective Equipment (PPE) for shock and arc-flash hazards includes the clothing, gloves, footwear and headwear that help to mitigate the effects of an arc-flash event for a worker who is exposed. PPE is generally determined to protect the head and body against thermal effects that would cause severe burns. It does not necessarily protect from the possible impact of any harmful light, sound, or pressure impulses, toxic gas by-products or ejected debris. NFPA 70E® – Standard for Electrical Safety in the Workplace®, 2012 Edition addresses arcflash and shock hazards, including these excerpts. Several definitions are provided after these excerpts. Page 7-5, Rev 0, 9/12/14 Electrical Power System Short-Circuit, Coordination & Arc-Flash Studies for the xxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxx, Houston, Texas Section 7 - Summary and Discussion of Arc-Flash Calculations Arc Flash Hazard Analysis. “A study investigating a worker’s potential exposure to arc flash energy, conducted for the purpose of injury prevention and the determination of safe work practices, arc flash boundary, and the appropriate levels of PPE.” Article 130.5 states that “An arc flash hazard analysis shall determine the arc flash boundary, the incident energy at the working distance, and the personal protective equipment that people within the arc flash boundary shall use.” Article 130.3(B) Working Within the Limited Approach Boundary of Exposed Electrical Conductors or Circuit Parts that Are or Might Become Energized addresses the Electrical Hazard Analysis. “If the energized electrical conductors or circuit parts operating at 50 volts or more are not placed in an electrically safe work condition, other safety-related work practices shall be used to protect employees who might be exposed to the electrical hazards involved.” It goes on to require that work practices protect employees from arc flash and from coming into contact with energized electrical conductors or circuit parts. It states that “Appropriate safety-related work practices shall be determined before any person is exposed to the electrical hazards involved by using both shock hazard analysis and arc flash hazard analysis.” Shock Hazard. “A dangerous condition associated with the possible release of energy caused by contact or approach to energized electrical conductors or circuit parts.” Article 130.4(A) states that, “A shock hazard analysis shall determine the voltage to which personnel will be exposed, boundary requirements, and the personal protective equipment necessary in order to minimize the possibility of electrical shock to personnel. 130.5(B) Protective Clothing and Other Personal Protective Equipment (PPE) for Application with an Arc Flash Hazard Analysis. This covers, among other things, the uses and types of personal protective clothing and equipment required when working on energized electrical equipment within the arc flash boundary. It states that one of two methods shall be used for the selection of protective clothing and other PPE. The first method is the Incident Energy Analysis. “The incident energy analysis shall determine, and the employer shall document, the incident energy exposure of the worker (in calories per square centimeter). The incident energy exposure level shall be based on the working distance of the employee’s face and chest areas from a prospective arc source for the specific task to be performed. Arc-rated clothing and other personal protective equipment (PPE) shall be used by the employee based on the incident energy exposure associated with the specific task. Recognizing that incident energy increases as the distance from the arc flash decreases, additional PPE shall be used for any parts of the body that are closer than the distance at which the incident energy was determined.” An informational note references Informative Annex H for selection of arc-rated clothing and other PPE, specifically, Table H.3(b) The second method that is permitted by 130.5(B)(2) to be used to select personal protective equipment and other protective equipment is through use of the Hazard/Risk Categories by using Tables 130.7(C)(15) and 130.7(C)(16). Note that to use Tables 130.7(C)(15) and 130.7(C)(16), the parameters inside the table must be followed that indicate the maximum short-circuit current, fault clearing time, and minimum working distance for which the results are valid. They also state the potential arc flash boundary. Page 7-6, Rev 0, 9/12/14 Electrical Power System Short-Circuit, Coordination & Arc-Flash Studies for the xxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxx, Houston, Texas Section 7 - Summary and Discussion of Arc-Flash Calculations 130.7(C)(6) Body Protection. “Employees shall wear arc-rated clothing whenever there is possible exposure to an electric arc flash above the threshold incident energy level for a second-degree burn, [5 J/cm2 (1.2 cal/cm2)].” 130.7(C)(1) INFORMATIONAL NOTE NO. 2: “The PPE requirements of this section are intended to protect a person from arc flash and shock hazards. While some situations could result in burns to the skin, even with the protection described in Table 130.7(C)(16), burn injury should be reduced and survivable. Due to the explosive effect of some arc events, physical trauma injuries could occur. The PPE requirements of this article do not address protection against physical trauma other than exposure to the thermal effects of an arc flash.” 7.4 Definitions from NFPA 70E From Article 100 – Definitions: Boundary, Arc Flash Protection – “When an arc flash hazard exists, an approach limit at a distance from a prospective arc source within which a person could receive a second degree burn if an electrical arc flash were to occur.” Note: The onset of a second-degree burn is assumed to be when the skin receives 5.0 J/cm2 (1.2 cal/cm2) of incident energy (skin temperature remains less than 80 degrees C, 176 degrees F). Boundary, Limited Approach – “An approach limit at a distance from an exposed energized electrical conductor or circuit part within which a shock hazard exists.” Boundary, Restricted Approach – “An approach limit at a distance from an exposed energized electrical conductor or circuit part within which there is an increased risk of shock, due to electrical arc-over combined with inadvertent movement, for personnel working in close proximity to the energized electrical conductor or circuit part.” Boundary, Prohibited Approach – “An approach limit at a distance from an exposed energized electrical conductor or circuit part within which work is considered the same as making contact with the electrical conductor or circuit part.” Qualified Person – “One who has skills and knowledge related to the construction and operation of the electrical equipment and installations and has received safety training to recognize and avoid the hazards involved.” Arc Rating – “The value attributed to materials that describes their performance to exposure to an electrical arc discharge. The arc rating is expressed in cal/cm2 and is derived from the determined value of the arc thermal performance value (ATPV) or energy of breakopen threshold (EBT) (should a material system exhibit a breakopen response below the ATPV value). Arc rating is reported as either ATPV or EBT, whichever is the lower value. Arc Rating Informational Note No. 1: Arc-rated clothing or equipment indicates that it has been tested for exposure to an electric arc. Flame-Resistant (FR) clothing without an arc rating has not been tested for exposure to an electric arc. Page 7-7, Rev 0, 9/12/14 Electrical Power System Short-Circuit, Coordination & Arc-Flash Studies for the xxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxx, Houston, Texas Section 7 - Summary and Discussion of Arc-Flash Calculations Arc Flash Suit – “A complete arc-rated clothing and equipment system that covers the entire body, except for the hands and feet.” Arc Flash Suit Informational Note: “An arc flash sutie may include pants or overalls, a jacket or a coverall, and a beekeeper-type hood fitted with a face shield.” 7.5 Definitions from IEEE Std. 1584-2002 Flash hazard analysis – “A method to determine the risk of personal injury as a result of exposure to incident energy from an electrical arc-flash.” Shock hazard – “A dangerous condition associated with the possible release of energy caused by contact or approach to live parts.” Exposed (live parts) – “Capable of being inadvertently touched or approached nearer than a safe distance by a person. It is applied to parts that are not suitably guarded, isolated, or insulated.” Electrical Hazard – “A dangerous condition in which inadvertent or unintentional contact or equipment failure can result in shock, arc-flash burn, thermal burn, or blast.” Incident Energy – “The amount of energy impressed on a surface, a certain distance from the source, generated during an electrical arc event. Incident energy is measured in joules per centimeter squared (J/cm2).” [Note: A joule is defined as a watt second. J/cm2 in the SI system is divided by 4.184 to obtain the CGS system unit of calories per centimeter squared (cal/cm2)] Burn Definitions (not a part of 1584): The skin is made up of two layers, the surface layer called the epidermis, and the more sensitive dermis underneath. Burns that only affect the epidermis are known as first-degree burns and are the least severe type of burns. The area may be red, slightly swollen and sensitive to the touch, but blisters do not form. Within a few days, the skin heals and the damaged layer of sin may peel off. Once the epidermis has been destroyed, the more sensitive lower dermis layer is vulnerable to damage. Damage to both of these two layers is known as a second-degree burn and is usually very painful. The skin becomes red and covered with large blisters filled with clear fluid. After about three days the pain usually decreases, and most second-degree burns should be fully healed within 14 days. Third degree burns are the most severe type of burns and extend into deeper tissue. (Burn definitions were taken from American College of Physicians Complete Home Medical Guide, 1999) 7.6 Systems Covered by IEEE Std. 1584-2002 This arc-flash hazard study was performed utilizing equations from IEEE Std. 1584-2002, Guide for Performing Arc-Flash Hazard Calculations and its amendments, IEEE Std. 1584a-2004 and IEEE Std. 1584b-2011. The guide is based on the use of test data and is designed for systems having: • • • Voltages in the range of 208 V – 15,000 V, three phase Frequencies of 50 Hz or 60 Hz Bolted fault current in the range of 700 A – 106,000 A Page 7-8, Rev 0, 9/12/14 Electrical Power System Short-Circuit, Coordination & Arc-Flash Studies for the xxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxx, Houston, Texas Section 7 - Summary and Discussion of Arc-Flash Calculations • • • • 7.7 Grounding of all types and ungrounded Equipment enclosures of commonly available sizes Gaps between conductors of 13 mm – 152 mm Faults involving three phase IEEE Std. 1584 - Arc-Flash Hazard Analysis Procedure The process for performing an arc-flash hazard study is as follows: 1. Data collection. Obtain up-to-date one-line diagram, short-circuit study, protective device coordination study or collect all the necessary data to perform them along with the needed arc-flash data. This data includes but is not limited to all impedance data, i.e. transformers, generators, motors, cables, busways, transmission lines; all protective devices, i.e. circuit breakers, protective relays and their CTs, fuses, switches; specific arcflash information such as system grounding configuration, conductors enclosed or in open air, class of equipment, and gap distance between conductors (table lookup by voltage). IEEE Std. 1584b-2011 states in Section 4.2 Step 1: “Equipment below 240 V need not be considered unless it involves at least one 125 kVA or larger transformer in its immediate power supply.” In Section 9.3.2 it states: “The arc-flash hazard need only be considered for large 208 V systems: systems fed by transformers smaller than 125 kVA should not be a concern.” IEEE Std. 1584b-2011 also directs, “Obtain the minimum and maximum available fault MVA and power angle or X/R ratio from the utility supplying service or for the separately derived power system. Do not use overly conservative bolted fault current values.” 2. Identify the various operating modes. Identify utility feeders in/out of service, main and tie breaker positions, Unit Subs and MCCs fed from multiple sources, generators in parallel or in standby mode, utility system normal switching set for maximum possible fault MVA; utility system normal switching configured for minimum possible fault MVA; separately derived sources (generators)—maximum capacity on-line; separately derived sources (generators) minimum number on line. The short-circuit study should identify the minimum and maximum fault currents for the available switching conditions. 3. Calculate the bolted fault currents and X/R ratios at each bus. 4. Calculate the arcing fault currents utilizing equations 1 and 2 found in section 5.2 of IEEE Std. 1584-2002. For applications with a system voltage under 1000V: lg I a = K + 0.662 lg I bf + 0.0966 V + 0.000526 G + 0.5588 V (lg I bf ) where: − 0.00304 G (lg I bf ) lg Ia K (Section 5.2, Equation 1) is the log 10 is arcing current (kA) is –0.153 for open configurations and Page 7-9, Rev 0, 9/12/14 Electrical Power System Short-Circuit, Coordination & Arc-Flash Studies for the xxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxx, Houston, Texas Section 7 - Summary and Discussion of Arc-Flash Calculations is –0.097 for box configurations is bolted fault current for three-phase faults (symmetrical RMS) (kA) is system voltage (kV) is the gap between conductors, (mm) (see Table 4 of IEEE Std. 1584) I bf V G For applications with a system voltage of 1000 V and higher: (Section 5.2, Equation 2) lg I a = 0.00402 + 0.983 lg I bf The high-voltage case makes no distinction between open and box configurations. Convert from lg: I a = 10 lg I a (Section 5.2, Equation 3) For application with a system voltage under 1000 V**, calculate a second arc current equal to 85% of I a , so that a second arc duration can be determined. See the discussion in section 9.10.4 of IEEE Std. 1584. It talks about the difficulties in predicting arc current accurately, and that a minor change in current could make a major change in operating time–hence changing the incident energy. ** IEEE Std. 1584a-2004 change Table 4 of IEEE Std. 1584 (renumbered Table 3 by inference in 1584b) Factors for equipment and voltage classesa System voltage (kV) Typical gap between Distance x conductors (mm) factor Open air 10 – 40 2.000 Switchgear 32 1.473 0.208 – 1 MCC and panels 25 1.641 Cable 13 2.000 Open air 13-102 2.000 >1–5 Switchgear 13-102 0.973 Cable 13 2.000 Open air 13-153 2.000 > 5 – 15 Switchgear 153 0.973 Cable 13 2.000 a - The distance x factor is used in Section 5.3, equation 6 and Section 5.5, equation 8 as a distance exponent. Equipment type 5. Find the protective device characteristics and the duration of the arcs. A recent coordination study is best. Fuse clearing times are used. For fuses with only average melt times shown, add 10%, plus 0.004 seconds to that time to determine total clearing time. If the total clearing time at the arcing fault current is less than 10 milliseconds, use 0.01 seconds for the time. If low-voltage power circuit breakers are equipped with retrofit kits, the time-current curve may, or may not include the breaker operating time. If the curve only shows the trip unit’s operating time, a breaker operating time of 0.05 seconds should be added. For relays operating in their instantaneous region, allow 16 milliseconds (60 Hz systems) for operation. The circuit breaker opening time must then be added after consulting the manufacturer’s literature. For low-voltage (<1 kV) relay operated power circuit breakers Page 7-10, Rev 0, 9/12/14 Electrical Power System Short-Circuit, Coordination & Arc-Flash Studies for the xxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxx, Houston, Texas Section 7 - Summary and Discussion of Arc-Flash Calculations (non-integral trip), the interrupting times is typically 0.05 seconds (three cycles). Interrupting times for MV and HV breakers can be verified by consulting the manufacturer’s literature or the breaker nameplate data. 6. Document the system voltages and classes of equipment. Table 2 of IEEE Std. 1584 (renumbered Table 1 in 1584b) Classes of equipment and typical bus gaps Classes of equipment 15 kV switchgear 5 kV switchgear Low-voltage switchgear Low-voltage MCCs and panelboards Cable Other Typical bus gaps (mm) 152 104 32 25 13 Not required Typical bus gaps (in) 6 4 1.25 1 0.5 Not required 7. Select the working distances. The incident energy level on the person’s head and torso at the working distance, not the incident energy on the hands or arms is what is calculated. The degree of injury in a burn depends on the percentage of a person’s skin that is burned. The head and torso make up a large percent of the total skin surface area and injury to these areas is much more life threatening than burns on the extremities. Table 3 of IEEE Std. 1584 (renumbered Table 2 in 1584b) Classes of equipment and typical working distances Classes of equipment Typical working Typical working distancea (mm) distancea (in) 15 kV switchgear 910 36 5 kV switchgear 910 36 Low-voltage switchgear 610 24 Low-voltage MCCs and panelboards 455 18 Cable 455 18 Other To be determined in field To be determined in field aTypical working distance is the sum of the distance between the worker standing in front of the equipment, and from the front of the equipment to the potential arc source inside the equipment. 8. Calculate the incident energy for all equipment. The basic equations are found in section 5.3 of IEEE Std. 1584 – equations 4, 5, 6, & 7. lg En = K1 + K 2 + 1.081 lg I a + 0.0011 G Where: En K1 K2 G Then: En = 10 lg En (Section 5.3, Equation 4) is incident energy (J/cm2) normalized for time and distance* is –0.792 for open configuration (no enclosure) and is –0.555 for box configuration (enclosed equipment) is 0 for ungrounded and high-resistance grounded systems and is –0.113 for grounded systems is the gap between conductors (mm) (see Table 4, IEEE Std. 1584) * - measurement utilized in test laboratories was cal/cm2 (Section 5.3, Equation 5) Page 7-11, Rev 0, 9/12/14 Electrical Power System Short-Circuit, Coordination & Arc-Flash Studies for the xxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxx, Houston, Texas Section 7 - Summary and Discussion of Arc-Flash Calculations Finally, convert from normalized: x    t   610  E = 4.184 C E   f n ï£ 0.2   D x  ï£ ï£¸ Where: E Cf En t D x (Section 5.3, Equation 6) is incident energy (J/cm2) is a calculation factor 1.0 for voltages above 1kV, and 1.5 for voltages at or below 1kV is incident energy normalized is arcing time (seconds) is distance from the possible arc point to the person (mm) is the distance exponent from IEEE Std. 1584’s Table 4 Also, the theoretically derived Lee method is utilized for cases over 15kV, or gap is outside the range of the model. Ralph Lee developed a theory-based model of the arc flash that served for many years as the only method available, even though it did not include a method of finding arc current. Lee Method: E = 2.142 X 10 6 V I Where: E V t D I bf bf  t     2 ï£D  (Section 5.3, Equation 7) is incident energy (J/cm2) is system voltage (kV) is arcing time (seconds) is distance from the possible arc point to person (mm) is bolted fault current For voltages over 15kV, arc fault current is considered to be equal to the bolted fault current. It is important to realize that in evaluating the incident energy at an arcing fault location in the system, the protective device upstream from the point of the fault must be considered. An integral ‘main’ overcurrent protective device may be considered in the calculation if it is adequately isolated from the bus to prevent escalation to a line-side fault. When the integral main overcurrent protective device is not adequately isolated from the bus, the upstream protective device must be considered as protecting the main and bus. 9. Calculate the flash-protection boundary for all equipment. The equations are found in section 5.5 of IEEE Std. 1584, equations 8 and 9. For the IEEE Std. 1584-2002 empirically derived model: Page 7-12, Rev 0, 9/12/14 Electrical Power System Short-Circuit, Coordination & Arc-Flash Studies for the xxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxx, Houston, Texas Section 7 - Summary and Discussion of Arc-Flash Calculations 1  x   t   610  DB = 4.184 Cf En    ï£ 0.2  ï£ EB   x (Section 5.5, Equation 8) For the Lee method:  t  6  DB = 2.142 X 10 V I bf  ï£ EB  Where: DB Cf En EB t x I bf (Section 5.5, Equation 9) is the distance of the boundary from the arcing point (mm) is a calculation factor 1.0 for voltages above 1kV, and 1.5 for voltages at or below 1kV is incident energy normalized* is incident energy in J/cm2 at the boundary distance is time (seconds) is the distance exponent from IEEE Std. 1584’s Table 4 is bolted fault current E B can be set at 5.0 J/cm2 for bare skin (no hood) or at the rating of proposed PPE.** * Measurement utilized in test laboratories was cal/cm2 ** 5.0 J/cm2 = 1.2 cal/cm2 7.8 Arc-Flash Hazard Study Computer Output Explanation In this study, GE performed the arc-flash hazard calculations using the IEEE Std. 1584-2002 equations with the IEEE Std. 1584a-2004 Amendment 1 and IEEE Std. 1584b-2011 Amendment 2. This typically results in more conservative results than other methods, hence requiring greater PPE (personal protective equipment). The selection of PPE should be based on NFPA 70E, 2012 Edition’s Table H.3(b) that provides guidance on selection of proper PPE. Arc Fault Bus Name – Uniquely identifies the system location where the three-phase bolted fault is calculated. Arc Fault Bus kV – Nominal line-to-line kV rating for the faulted bus. Upstream Trip Device Name – For each bus at least one and sometimes more data lines will be provided. There will be a unique device name on each line. The arc-flash calculations use the clearing time for the Page 7-13, Rev 0, 9/12/14 Electrical Power System Short-Circuit, Coordination & Arc-Flash Studies for the xxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxx, Houston, Texas Section 7 - Summary and Discussion of Arc-Flash Calculations protective device named on this line. There can be more than one device for a given bus since alternate arcflash calculations may be performed for alternate relay actions. For instance, a bus may have arc-flash calculations for clearing times based on 87B-Bus Differential operation or on 51-Time Overcurrent relay operation of the main breaker. The fault current will be the same in each case but the incident energy will be much worse for the latter relay because of its longer operating time. Upstream Trip Device Function – ANSI Standard Device Function Number Equipment Type – IEEE Std. 1584 arc-flash calculations assume bus separation distances based on the equipment type and voltage rating categories Gnd – Arc-Flash “Ground” Status. This column shows a Y for “yes,” or N for “no” depending if the system is solidly-grounded and an arc-flash reduction is taken (per IEEE Std. 1584). Arc Gap (mm) – This is the arc gap distance derived from Standards based on the equipment type and voltage rating. Bolted Fault (kA) – The calculated first-cycle symmetrical bolted three-phase fault current in kiloamps (branch current). Est. Arc Fault (kA) – The estimated first-cycle three-phase arcing fault current in kiloamps. If this value is preceded by an asterisk (*), it indicates that a second arc-flash calculation made with an arcing fault current different from 100% found a worst-case incident energy. Arc-flash calculations are made at 100% of estimated arcing fault current and typically at 85% of estimated arcing fault current for buses less than 1000 V, per IEEE Std. 1584a. Trip Time (sec) – The protective device operating time. Opening Time (sec) – The circuit breaker operating time. For fuses and low-voltage breakers the operating time will be zero since the opening timing is already taken into account in the “Trip Time (sec).” Arc Time (sec) – This is simply the sum of the device tripping time plus the circuit breaker opening time and is the arcing fault duration for purposes of the incident energy calculations. Est. Arc Flash Boundary (inches) – The Arc-Flash Boundary is an approach limit at a distance from live parts that are uninsulated or exposed, within which a person could receive a second-degree burn. More specifically, this is the distance where the incident energy level equals 1.2 cal/cm2. When live parts are exposed, any personnel who come within this boundary must wear appropriate arc-flash protection clothing. Working Distance (inches) – The distance from the possible arc point to the head and torso of the worker positioned in place to perform the assigned task. For low voltages, this is typically assumed to be the distance from the fingers to the main body parts such as the face and chest, approximately 18”. The working distance varies with equipment operating voltage. Unless the customer provided different working conditions, typical working distances found in IEEE Std. 1584b Table 2 (up to 15 kV) and the IEEE National Electric Safety Code Table 441-1’s phase to ground approach distances (in inches) were used in this study. The arc-flash hazard table shows the working distance used for each calculation. Summary of Working Distances from the Various Standards Page 7-14, Rev 0, 9/12/14 Electrical Power System Short-Circuit, Coordination & Arc-Flash Studies for the xxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxx, Houston, Texas Section 7 - Summary and Discussion of Arc-Flash Calculations Voltage 0.050 – 0.300 kV 0.301 – 0.750 kV 0.751 – 5.0 kV 5.1 –15.0 kV 15.1 –36.0 kV 36.1 –46.0 kV 46.1 –72.5 kV 72.6 – 121 kV 121.1 – 145 kV 145.1 – 169 kV 169.1 – 242 kV 242.1 – 362 kV 362.1 – 550 kV 550.1 – 800 kV Enclosed Working Distance 18 ” 18 ” 36 ” 36 ” 36 ” 31 ” 35 “ 37 “ 42 “ 48 “ 63 “ 101 “ 133 “ 179 “ Open Air Working Distance 18 ” 18 ” 26 ” 26 ” 29 ” 31 ” 35 “ 37 “ 42 “ 48 “ 63 “ 101 “ 133 “ 179 “ Standard* IEEE 1584-2002 IEEE 1584-2002 / Min. 18 ” IEEE 1584-2002 / C2-2012 IEEE 1584-2002 / C2-2012 Min. 36 ” / IEEE C2-2012 IEEE C2-2012 IEEE C2-2012 IEEE C2-2012 IEEE C2-2012 IEEE C2-2012 IEEE C2-2012 IEEE C2-2012 IEEE C2-2012 IEEE C2-2012 *IEEE Std. 1584-2002, Table 2, Classes of equipment and typical working distances For LV Switchgear use 18” rather than 24” to be conservative, or provide two distances *IEEE Std. C2-2012, National Electrical Safety Code, Table 441.1, AC live work minimum approach distance Enclosed Working Distances that are shaded don’t exist. Could use same as Open Air Incident Energy (cal/cm2) – The result of the AF calculations provide the needed incident energy so that Personal Protective Equipment may be selected that is greater than this calculated value. It is the amount of energy impressed on a surface, a certain distance from the source, generated during an electrical arc event. When the value in the column exceeds 40.0 cal/cm2, the cell is highlighted in yellow and its text is changed to red to indicate an Extreme Danger condition. Note: When the incident energy calculated is greater than 40 cal/cm2, the arc-flash and shock hazard warning labels show “EXTREME DANGER – Do Not Work on Equipment Energized” in their Appropriate PPE section of the label. The following tables from NFPA 70E-2012 are shown on the next pages: Table H.3(b), Guidance on Selection of Arc-Rated Clothing and Other PPE (used with the calculated method) and Table 130.7*(C)(16), Protective Clothing and PPE (used with the Hazard/Risk Task Table method. Page 7-15, Rev 0, 9/12/14 Electrical Power System Short-Circuit, Coordination & Arc-Flash Studies for the xxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxx, Houston, Texas Section 7 - Summary and Discussion of Arc-Flash Calculations NFPA 70E — Table H.3(b) Guidance on Selection of Arc-Rated Clothing and Other Personal Protective Equipment (PPE) for Use When Incident Energy Exposure is Determined by a Hazard Analysis Incident Energy Exposure Protective Clothing and PPE Less than or Equal to 1.2 cal/cm2 Protective clothing, nonmelting (in accordance with Shirt (long sleeve) and pants (long) or coverall ASTM F 1506-08) or untreated natural fiber Other personal protective equipment Face shield for projectile protection (AN) Safety glasses or safety goggles (SR) Hearing protection Heavy-duty leather gloves or rubber insulating gloves with leather protectors (AN) Greater than 1.2 cal/cm2 to 12 cal/cm2 Arc-rated clothing and equipment with an arc rating Arc-rated long-sleeve shirt and arc-rated pants or arc-rated equal to or greater than the incident energy coverall or arc flash suit (SR) (See Note 3.) Arc-rated face shield and arc-rated balaclava or arc flash determined in a hazard analysis (See Note 3.) suit hood (SR) (See Note 1.) Arc-rated jacket, parka, or rainwear (AN) Other personal protective equipment Hard hat Arc-rated hard hat liner (AN) Safety glasses or safety goggles (SR) Hearing protection Heavy-duty leather gloves or rubber insulating gloves with leather protectors (SR) (See Note 4.) Leather work shoes Greater than 12 cal/cm2 Arc-rated clothing and equipment with an arc rating Arc-rated long-sleeve shirt and arc-rated pants or arc-rated equal to or greater than the incident energy coverall and/or arc flash suit (SR) Arc-rated arc flash suit hood determined in a hazard analysis (See Note 3.) Arc-rated gloves Arc-rated jacket, parka, or rainwear (AN) Other personal protective equipment Hard hat Arc-rated hard hat liner (AN) Safety glasses or safety goggles (SR) Hearing protection Rubber insulating gloves with leather protectors (SR) (See Note 4.) Leather work shoes AN: As needed [in addition to the protective clothing and PPE required by 130.5(B)(1)]. SR: Selection of one in group is required by 130.5(B)(1). Notes: (1) Face shields with a wrap-around guarding to protect the face, chin, forehead, ears, and neck area required by 130.8(C)(10)(c). For full head and neck protection, use a balaclava or an arc flash hood. (2) All items not designated “AN” are required by 130.7(C). (3) Arc ratings can be for a single layer, such as an arc-rated shirt and pants or a coverall, or for an arc flash suit or a multi-layer system consisting of a combination of arc-rated shirt and pants, coverall and arc flash suit. (4) Rubber insulating gloves with leather protectors provide arc flash protection in addition to shock protection. Higher class rubber insulating gloves with leather protectors, due to their increased material thickness, provide increased arc flash protection. Editorial note (from GE): Table H.3(a) specifies that Heavy-duty leather work shoes are required for exposures > 4 cal/cm2 and “As Needed” for exposures ≤ 4 cal/cm2. Page 7-16, Rev 0, 9/12/14 Electrical Power System Short-Circuit, Coordination & Arc-Flash Studies for the xxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxx, Houston, Texas Section 7 - Summary and Discussion of Arc-Flash Calculations From NFPA 70E 2012 Edition – 130.7(C)(16) Protective Clothing and Personal Protective Equipment (PPE) Hazard/Risk Category 0 1 2 3 4 Protective Clothing and PPE Protective Clothing, Nonmelting or Untreated Natural Fiber (i.e., untreated cotton, wool, rayon, or silk, or blends of these materials) with a Fabric Weight of at Least 4.5 oz/yd2 Shirt (long sleeve) Pants (long) Protective Equipment Safety glasses or safety goggles (SR) Hearing protection (ear canal inserts) Heavy duty leather gloves (AN) (See Note 1.) Arc-Rated Clothing, Minimum Arc Rating of 4 cal/cm2 (See Note 3.) Arc-rated long-sleeve shirt and pants or arc-rated coverall Arc-rated face shield (See Note 2) or arc flash suit hood Arc-rated jacket, parka, rainwear, or hard hat liner (AN) Protective Equipment Hard hat Safety glasses or safety goggles (SR) Hearing protection (ear canal inserts) Heavy duty leather gloves (See Note 1.) Leather work shoes (AN) Arc-Rated Clothing, Minimum Arc Rating of 8 cal/cm2 (See Note 3.) Arc-rated long–sleeve shirt and pants or arc-rated coverall Arc-rated flash suit hood or arc-rated face shield (See Note 2) and arc-rated balaclava Arc-rated jacket, parka, rainwear, or hard hat liner (AN) Protective Equipment Hard hat Safety glasses or safety goggles (SR) Hearing protection (ear canal inserts) Heavy duty leather gloves (See Note 1.) Leather work shoes Arc-rated Clothing, Selected so That the System Arc Rating Meets the Required Minimum Arc Rating of 25 cal/cm2 (See Note 3.) Arc-rated long–sleeve shirt (AR) Arc-rated pants (AR) Arc-rated coverall (AR) Arc-rated arc flash suit jacket (AR) Arc-rated arc flash suit pants (AR) Arc-rated arc flash suit hood Arc-rated jacket, parka, rainwear, or hard hat liner (AN) Protective Equipment Hard hat Safety glasses or safety goggles (SR) Hearing protection (ear canal inserts) Leather work shoes Arc-Rated Clothing, Selected so That the System Arc Rating Meets the Required Minimum Arc Rating of 40 cal/cm2 (See Note 3.) Arc-rated long–sleeve shirt (AR) Arc-rated pants (AR) Arc-rated coverall (AR) Arc-rated arc flash suit jacket (AR) Arc-rated arc flash suit pants (AR) Arc-rated arc flash suit hood Arc-rated gloves (See Note 1.) Arc-rated jacket, parka, rainwear, or hard hat liner (AN) Page 7-17, Rev 0, 9/12/14 Electrical Power System Short-Circuit, Coordination & Arc-Flash Studies for the xxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxx, Houston, Texas Section 7 - Summary and Discussion of Arc-Flash Calculations Protective Equipment Hard hat Safety glasses or safety goggles (SR) Hearing protection (ear canal inserts) Leather work shoes N = As needed (optional) AR = As required SR = Selection required Table 130.7(C)(16) Notes (1) If rubber insulating gloves with leather protectors are required by Table 130.7(C)(15)(a) and Table 130.7(C)(15)(b), additional leather or arc-rated gloves are not required. The combination rubber insulating gloves with leather protectors satisfies the arc flash protection requirement. (2) Face shields are to have a wrap-around guarding to protect not only the face but also the forehead, ears, and neck, or alternatively, an arc-rated flash suit hood is required to be worn. (3) Arc rating is defined in Article 100 and can be either the arc thermal performance value (ATPV) or energy of break open threshold (EBT). ATPV is defined in ASTM F 1959, Standard Test Method for Determining the Arc Thermal Performance Value of Materials for Clothing, as the incident energy on a material, or a tested specimen is predicted to cause the onset of a second-degree skin burn injury based on the Stoll curve, in cal/cm2. EBT is defined in ASTM F 1959 as the incident energy on a material or material system that results in a 50 percent probability of breakopen. Arc rating is reported as either ATPV or EBT, whichever is the lower value. Note: ASTM International = Organization formerly known as American Society for Testing and Materials, today provides technical standards for materials, products, systems, and services NFPA 70E, 2012 Edition Article 130.7(C)(6) addresses Body Protection. 130.7(C)(5) Body Protection. “Employees shall wear arc-rated clothing whenever there is possible exposure to an electric arc flash above the threshold incident energy level for a second degree burn, [5 J/cm2 (1.2 cal/cm2)].” See also 130.7(C)(9)(a) for layering requirements. See NFPA 70E, Article 130.7(C)(9) for details regarding factors in selection of protective clothing. 130.7(C)(9)(a) regarding outer layers states, “Garments worn as outer layers over arc-rated clothing, such as jackets or rainwear, shall also be made from arc-rated material. 130.7(C)(9)(b) states, “Meltable fibers such as acetate, nylon, polyester, polypropylene, and spandex shall not be permitted in fabric underlayers (underwear) next to the skin.” 7.9 Arc-Flash Hazard Labels NFPA 70®, National Electrical Code® (NEC®), 2011 Edition, in Article 110.16 on Arc Flash Hazard Warning requires that equipment be field marked to warn qualified persons of potential electrical arc flash hazards. “Electrical equipment, such as switchboards, panelboards, industrial control panels, meter socket enclosures, and motor control centers, that are in other than dwelling units, and are likely to require examination, adjustment, servicing, or maintenance while energized shall be field marked to warn qualified persons of potential electric arc flash hazards. The marking shall be located so as to be clearly visible to qualified persons before examination, adjustment, servicing, or maintenance of the equipment.” NFPA 70E, 2012 Edition in Article 130.5(C) requires Equipment Labeling. “Electrical equipment, such as switchboards, panelboards, industrial control panels, meter socket enclosures, and motor control centers that are in other than dwelling units, and are likely to require examination, adjustment, servicing, or maintenance while energized, shall be field marked with a label containing all the following information. Page 7-18, Rev 0, 9/12/14 Electrical Power System Short-Circuit, Coordination & Arc-Flash Studies for the xxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxx, Houston, Texas Section 7 - Summary and Discussion of Arc-Flash Calculations (1) (2) (3) At least one of the following: i. Available incident energy and the corresponding working distance ii. Minimum arc rating of clothing iii. Required level of PPE iv. Highest Hazard/Risk Category (HRC) for the equipment Nominal system voltage Arc flash boundary Exception: Labels applied prior to September 30, 2011, are acceptable if they contain the available incident energy or required level of PPE.” Arc-Flash Hazard labels (and the arc-flash hazard study) are only part of the overall facility safety program and as such should not be relied upon to “assess” a hazard or select PPE to perform energized work based solely on the information found on the label. NFPA 70E 130.1 should be followed which includes: • • 130.2-Electrically Safe Working Conditions. Justifying why the work on any exposed energized electrical conductor of equipment at 50 volts or more must be performed energized using one of the two permitted explanations for not creating an electrically safe work condition (de-energizing would result in an increased, additional, or greater hazard or increased risk; or is infeasible due to equipment design or operational limitations). This is also required by OSHA 1910.333(a)(1). Completing the work permit process identifying and assessing all hazards and selecting PPE. A sample work permit is found in NFPA 70E Informative Annex J. The person(s) signing the permit is authorizing the work and is accepting responsibility for the exposure. A Hazard Analysis, Risk Estimation, and Risk Evaluation Procedure appears in NFPA 70E Informative Annex F. The information found on the Arc-Flash Hazard labels should be used as one input into the overall hazard assessment and PPE selection. Page 7-19, Rev 0, 9/12/14 Electrical Power System Short-Circuit, Coordination & Arc-Flash Studies for the xxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxx, Houston, Texas Section 7 - Summary and Discussion of Arc-Flash Calculations GE’s Arc-Flash and Shock Hazard labels have the following Shock Hazard approach boundaries [as found in Table 130.4(C)(a) of NFPA 70E] Approach Boundaries to Energized Electrical Conductors or Circuit Parts for Shock Protection for Alternating-Current Systems (All dimensions are distance from energized electrical conductor or circuit part to employee) See NFPA 70E for the complete table Nominal System Voltage Range (Phase to Phase) 50 V – 300 V 301 V – 750 V 751 V – 15 kV 15.1 kV – 36 kV 36.1 kV – 46 kV 46.1 kV – 72.5 kV 72.6 kV – 121 kV 138 kV – 145 kV 161 kV – 169 kV 230 kV – 242 kV 345 kV – 362 kV 500 kV – 550 kV 765 kV – 800 kV Limited Approach Boundary 3' - 6" 3' - 6" 5' - 0" 6' - 0" 8' - 0" 8' - 0" 8' - 0" 10' - 0" 11' - 8" 13' - 0" 15' - 4" 19' - 0" 23' - 9" Restricted Approach Boundary Avoid Contact 1' - 0" 2' - 2" 2' - 7" 2' - 9" 3' - 3" 3' - 4" 3' - 10" 4' - 3" 5' - 8" 9' - 2" 11' - 10" 15' - 11" Prohibited Approach Boundary Avoid Contact 0' - 1" 0' - 7" 0' - 10" 1' - 5" 2' - 2" 2' - 9" 3' - 4" 3 - 9" 5' - 2" 8' - 8" 11' - 4" 15' - 5" The limited approach boundary shown in the table above is to an exposed fixed circuit part, not an exposed movable conductor as overhead line conductors supported by poles would be. The restricted approach boundary includes inadvertent movement adder. Note that if arc-flash and shock hazard labels are provided in this work scope, only equipment within the scope of this study had labels provided. NFPA 70E requires labels at all locations that have an arc-flash hazard incident energy level greater than 1.2 cal/cm2. The Table Method (NFPA 70E 2012 Edition Table 130.7(C)(15) should be used with writable labels to audit and label the remaining system locations that have an arc-flash hazard that were not within the scope of this study. 7.10 Occupational Safety and Health Administration (OSHA) OSHA has not specifically addressed arc-flash hazards, however, there exists adequate safety requirements for employers to follow to ensure the safety of the worker in the workplace (General Duty clause). OSHA 29 CFR 1910.269(l)(6)(iii) states that “The employer shall ensure that each employee who is exposed to the hazards of flames or electric arcs does not wear clothing that, when exposed to flames or electric arcs, could increase the extent of injury that would be sustained by the employee.” Page 7-20, Rev 0, 9/12/14 Electrical Power System Short-Circuit, Coordination & Arc-Flash Studies for the xxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxx, Houston, Texas Section 7 - Summary and Discussion of Arc-Flash Calculations OSHA 1910.132(d)(1) — The employer shall assess the workplace to determine if hazards are present, or are likely to be present, which necessitate the use of personal protective equipment (PPE). If such hazards are present, or likely to be present, the employer shall: OSHA 1910.132(d)(1)(i) — Select, and have each affected employee use, the types of PPE that will protect the affected employee from the hazards identified in the hazard assessment; OSHA 1910.132(d)(1)(ii) — Communicate selection decisions to each affected employee; and, OSHA 1910.132(d)(1)(iii) — Select PPE that properly fits each affected employee. Note: Non-mandatory Appendix B contains an example of procedures that would comply with the requirement for a hazard assessment. In response to an inquiry on OSHA’s stand on arc-flash hazard, Dean Y. Ikeda, the Regional Administrator for Occupational Safety and Health, US Department of Labor for Region X in Seattle, concluded as follows: “Although OSHA does not, per se, enforce the NFPA standard, 2012 Edition, OSHA considers NFPA standard a recognized industry practice. The employer is required to conduct assessment in accordance with CFR 1910.132(d)(1). If an arc-flash hazard is present, or likely to be present, then the employer must select and require employees to use the protective apparel. Employers who conduct the hazard/risk assessment, and select and require their employees to use protective clothing and other PPE appropriate for the task, as stated in the NFPA 70E standard, 2012 Edition, are deemed in compliance with the Hazard Assessment and Equipment Selection OSHA standard.” Of course, the safest course of action is to de-energize the equipment first as the following OSHA regulation limits the situations in which work is performed near or on equipment or circuits that are or may be energized. OSHA 1910.333(a)(1) — "De-energized parts." Live parts to which an employee may be exposed shall be de-energized before the employee works on or near them, unless the employer can demonstrate that de-energizing introduces additional or increased hazards or is infeasible due to equipment design or operational limitations. 7.11 Methods for Decreasing Arc-Flash Incident Energies There are measures which can be taken to lower the incident energy and decrease the arc-flash boundary distance at a given system location. Some of these methods obviously may apply on some systems more than others. 1. Lower the available fault current at that location. On systems equipped with differential relaying, which will operate in the same amount of time for a reduced magnitude fault, arcflash incident energies will be reduced. While this can be a consideration when designing a new electrical distribution system, it normally is not practical to consider reducing fault current available on an existing system. In addition to the relatively high cost of changing out transformers for higher impedance units or adding current limiting reactors, increasing impedance will degrade voltage regulation performance within the system. In new systems, consideration should be given to reducing the transformer sizes, thereby reducing available fault current. Additional transformers would need to be purchased for the same loads. Limit the ampere rating sizes of new mains and feeders where possible, i.e. split large feeders into two feeders. Page 7-21, Rev 0, 9/12/14 Electrical Power System Short-Circuit, Coordination & Arc-Flash Studies for the xxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxx, Houston, Texas Section 7 - Summary and Discussion of Arc-Flash Calculations 2. Raise the available fault current at that location. This is not a contradiction to point 1. There may be locations in an electrical system which would have had a lower NFPA Hazard/Risk Category if there were a higher fault current present sufficient to operate a fuse in its current limiting region or sufficient to operate a short-time or instantaneous trip device. On longer circuit lengths, this could involve adding parallel conductors to the circuit to raise the downstream fault levels. 3. Determine a realistic but not overly conservative working distance for various classes of equipment rather than simply using an arbitrary value like 18”, which is the typical distance from a person’s fingers to their chest or face. Always confirm the assigned working distances with the owner. 4. Decrease total fault clearing times. This approach can take a number of forms and offers the best promise for an effective and yet reasonably economic method for reducing arc-flash incident energies. a) A protective device coordination study could be performed with the intent to decrease the incident energies by compromising selectivity between devices. On 480V circuits, it may be possible to lower the short time and/or instantaneous settings creating a lower arc-flash incident energy. Realistically however, limited improvement will be possible assuming the same fundamental coordination philosophies are utilized. Typically, maximum coordination selectivity is desired to minimize the loss of load when clearing a given fault. The steps necessary to achieve this selectivity run counter to what is necessary to reduce arc-flash incident energies – i.e. lower current pickup settings and time delays. b) One approach would be to lower protective device settings only when maintenance had to be performed on energized equipment. This would probably not be a reasonable approach with older electro-mechanical relaying schemes. However, with modern digital relaying, an alternate slate or “setpoint group” of settings may be entered and enabled only when maintenance is performed. If it is desired that the relay not be disturbed, this change to an alternate set of maintenance settings may be accomplished by having a control switch wired into the relay with a “Normal” and “Maintenance” position. c) The most significant impact on arc-flash incident energies can be realized by adding high-speed pilot wire or differential (transformer, bus, line) relaying to the system. Unfortunately, this can be costly and disruptive, not so much because of the relays themselves, but due to the addition of the current transformers that would also be necessary. d) Replacing electromagnetic induction disk relays with digital relays for tighter relay-torelay coordination margins, faster fault clearing. • Electromagnetic Relay margins with 5 cycle breakers: 0.3–0.35 seconds • Static Relay margins with 5 cycle breakers: 0.2–0.25 seconds (source IEEE Buff Book) e) Zone selective interlocking can be utilized on systems using 480V breakers where this optional feature has been ordered with solid-state trip devices. Hard-wire communications between the circuit breaker trip devices allow the normally time-delayed short time or ground fault functions on an upstream breaker to operate in the minimum Page 7-22, Rev 0, 9/12/14 Electrical Power System Short-Circuit, Coordination & Arc-Flash Studies for the xxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxx, Houston, Texas Section 7 - Summary and Discussion of Arc-Flash Calculations time band when it senses a fault and the same fault is not sensed at any downstream breakers. f) Add ground fault trip devices to breakers other than the Mains, which is mandated by the Code. Since the determination of worst-case incident energies is based on three-phase faults, this would not impact the need to provide ground fault protection. However, since the majority of faults on a system are single-line-to-ground faults, on a practical basis, arc-flash risks will be mitigated as the current is interrupted at lower stages of fault development, prior to the bolted-fault condition. g) Consider low or high-resistance grounding rather than solid grounding. Caution should be exercised in adopting high-resistance grounding since a facility may not have the maintenance staff to respond in a timely fashion to ground fault alarms. h) Use current-limiting overcurrent protective devices such as current limiting MCCBs, fuses, and fuses on circuit breakers. Use of current-limiting fuses and instantaneous functions on low-voltage feeder breakers would sacrifice some selectivity but reduce the incident energy. i) Size the current limiting branch circuit overcurrent protective devices as low as possible. j) Set the instantaneous setting for circuit breakers as low as possible to maintain selective coordination. k) Remote breaker operation including insertion and withdrawal as well as remote control, metering and monitoring. l) Use of arc-resistant switchgear in new installations. Note that it is only arc-resistant if all the panels and doors are closed. Page 7-23, Rev 0, 9/12/14 Summary of Arc Flash Study Results for Equipment Labeling Page 1 of 1 Bossier City South Inland Pump Station, Bossier City, Louisiana Warning: The following Arc-Flash "IEEE Std. 1584" results are based on theoretical equations, derived from measured test results. The test results are a function of specific humidity, barometric pressure, temperature, arc distance, and many other variables. These parameters will NOT be the same in your application. These results should be applied only by experienced engineers in the application of arc-flash hazards. The software developers make no warranty concerning the accuracy of these results as applied to real-world scenarios. PPE recommended by any calculation method will NOT provide complete protection for all arc hazards. Injury can be expected when wearing recommended PPE. Equipment Descriptions Protective Bus Bus Bus Prot Dev Prot Dev Trip/ Breaker Device kV Bolted Arcing Bolted Arcing Delay Opening Fault Fault Fault Fault Time Time (sec.) Bus Name Name Grd Equip Arc Arc Flash Working Incident Worst Case Type Gap Boundary Distance Energy Scenario (mm) (in) (in) (cal/cm2) Volts Bus Equipment Label Description (kA) (kA) (kA) (kA) (sec.) 480 RWP-SWB-010 AV5 Swb RWP-SWB-010, Sec 1 ATS NORM (RWP-SWB-010 MAIN LineSide) COF 0.48 23.25 11.46 23.25 11.46 0.313 0 Yes PNL 25 73.5 18 12.0 S3 480 RWP-SWB-010 AV5 Swb RWP-SWB-010, Sec 2 ATS NORM (RWP-SWB-010 MAIN LineSide) COF 0.48 23.25 11.46 23.25 11.46 0.313 0 Yes PNL 25 73.5 18 12.0 S3 480 RWP-SWB-010 AV5 Swb RWP-SWB-010, Sec 3 ATS NORM (RWP-SWB-010 MAIN LineSide) COF 0.48 23.25 11.46 23.25 11.46 0.313 0 Yes PNL 25 73.5 18 12.0 S3 480 Generator Bus Generator Generator Bus GENERATOR BUS (GEN CB LineSide) GEN O/L 0.48 5.78 4.1 5.56 3.95 2 0 Yes PNL 25 113.5 18 24.5 S2 480 RWP-SWB-030 Panelboard RWP-SWB-030 RWP-PNL-030 RWP-PNL-030 MAIN 0.48 23.17 13.44 23.17 13.44 0.025 0 Yes PNL 25 17.5 18 1.1 S1 Rev 0 - 9-9-14 Labels!30034550 Arc Flash Rev 0.xls CASE 1 CASE 2 CASE 3 Utility Isc 3P 4309.0 Amps Isc SLG 5706.0 Amps COF Frame/Model 353C14 Sensor/Trip 65.0 A GEN-0001 750 kVA X"d 0.2 pu P S GEN O/L Frame/Model Am pSentry Utility XFMR Size 1500.00 kVA Pri Wye-Ground Sec Wye-Ground %Z 5.7500 % X/R 6.5 GEN CB Frame/Model PG Sensor/Trip 1000.0 A CBL-0002 (6) Size 500 AWG/kcmil Copper 3 Wire+Grnd THHN, 90.0 ft Non-Magnetic Ampacity 2580.0 A GENERATOR BUS 480.0 V CBL-0003 (3) Size 500 AWG/kcmil Copper 3 Wire+Grnd THHN, 70.0 ft Non-Magnetic Ampacity 1290.0 A RWP-SWB-0 10 MAIN Frame/Model SS Sensor/Trip 2000.0 A Plug 2000.0 A RWP-SWB-0 10 MAIN GF Frame/Model SS Sensor/Trip 2000.0 A Plug 2000.0 A RWP-SWB-010 MAIN EMER Frame/Model SS Sensor/Trip 2000.0 A Plug 1000.0 A ATS NORM 480.0 V N City of Bossier City South Inland Raw Water Pump Station Bossier City, Louisiana Proposed - Minimum Utility ATS EMER 480.0 V E AUTO-0003 RWP-SWB-010 480.0 V RWP-SWB-010 MAIN BR1 Frame/Model SGLA Sensor/Trip 500.0 A CBL-0004 (2) Size 250 AWG/kcmil Copper 3 Wire+Grnd THHN, 25.0 ft Non-Magnetic Ampacity 580.0 A RWP-VF D-401 CBL-0007 (1) Size 4/0 AWG/kcmil Copper 3 Wire+Grnd THHN, 100.0 ft Non-Magnetic Ampacity 260.0 A RWP-P-401 250.000 hp Load Factor 1.00 X"d 0.17 pu RWP-SWB-0 10 MAIN BR2 Frame/Model SGLA Sensor/Trip 500.0 A CBL-0005 (2) Size 250 AWG/kcmil Copper 3 Wire+Grnd THHN, 25.0 ft Non-Magnetic Ampacity 580.0 A RWP-VF D-402 CBL-0008 (1) Size 4/0 AWG/kcmil Copper 3 Wire+Grnd THHN, 105.0 ft Non-Magnetic Ampacity 260.0 A RWP-P-402 250.000 hp Load Factor 1.00 X"d 0.17 pu RWP-SWB-010 MAIN BR3 Frame/Model SGLA Sensor/Trip 500.0 A CBL-0006 (2) Size 250 AWG/kcmil Copper 3 Wire+Grnd THHN, 25.0 ft Non-Magnetic Ampacity 580.0 A RWP-VF D-403 RWP-SWB-010 MAIN BR7 Frame/Model SELA Sensor/Trip 80.0 A CBL-0010 (1) Size 2 AWG/kcmil Copper 3 Wire+Grnd THHN, 40.0 ft Non-Magnetic Ampacity 130.0 A RWP-SWB-0 10 MAIN BR8 Frame/Model SFLA Sensor/Trip 225.0 A CBL-0011 (1) Size 4/0 AWG/kcmil Copper 3 Wire+Grnd THHN, 25.0 ft Non-Magnetic Ampacity 260.0 A RWP-AC-4 21 30.000 hp Load Factor 1.00 X"d 0.17 pu RWP-PNL-030 MAIN Frame/Model SFHA Sensor/Trip 225.0 A CBL-0009 (1) Size 4/0 AWG/kcmil Copper 3 Wire+Grnd THHN, 110.0 ft Non-Magnetic Ampacity 260.0 A RWP-P-403 250.000 hp Load Factor 1.00 X"d 0.17 pu RWP-PNL-030 480.0 V RWP-PNL-030 BR Frame/Model TEYH Sensor/Trip 60.0 A P S RWP-XF -040 Size 30.00 kVA Pri Delta Sec Wye-Ground %Z 4.8000 % X/R 2.7 RWP-PNL-040 MAIN Frame/Model THQB Sensor/Trip 100.0 A RWP-PNL-040 208.0 V RWP-PNL-040 BR Frame/Model THQB-C Sensor/Trip 50.0 A CASE 4 Utility Isc 3P 8618.0 Amps Isc SLG 5706.0 Amps COF Frame/Model 353C14 Sensor/Trip 65.0 A GEN-0001 750 kVA X"d 0.2 pu P S GEN O/L Frame/Model Am pSentry Utility XFMR Size 1500.00 kVA Pri Wye-Ground Sec Wye-Ground %Z 6.1800 % X/R 6.5 GEN CB Frame/Model PG Sensor/Trip 1000.0 A CBL-0002 (6) Size 500 AWG/kcmil Copper 3 Wire+Grnd THHN, 90.0 ft Non-Magnetic Ampacity 2580.0 A GENERATOR BUS 480.0 V CBL-0003 (3) Size 500 AWG/kcmil Copper 3 Wire+Grnd THHN, 70.0 ft Non-Magnetic Ampacity 1290.0 A RWP-SWB-0 10 MAIN Frame/Model SS Sensor/Trip 2000.0 A Plug 2000.0 A RWP-SWB-0 10 MAIN GF Frame/Model SS Sensor/Trip 2000.0 A Plug 2000.0 A RWP-SWB-010 MAIN EMER Frame/Model SS Sensor/Trip 2000.0 A Plug 1000.0 A ATS NORM 480.0 V N City of Bossier City South Inland Raw Water Pump Station Bossier City, Louisiana Proposed - Maximum Operation ATS EMER 480.0 V E AUTO-0003 RWP-SWB-010 480.0 V RWP-SWB-010 MAIN BR1 Frame/Model SGLA Sensor/Trip 500.0 A CBL-0004 (2) Size 250 AWG/kcmil Copper 3 Wire+Grnd THHN, 25.0 ft Non-Magnetic Ampacity 580.0 A RWP-VF D-401 CBL-0007 (1) Size 4/0 AWG/kcmil Copper 3 Wire+Grnd THHN, 100.0 ft Non-Magnetic Ampacity 260.0 A RWP-P-401 250.000 hp Load Factor 1.00 X"d 0.17 pu RWP-SWB-0 10 MAIN BR2 Frame/Model SGLA Sensor/Trip 500.0 A CBL-0005 (2) Size 250 AWG/kcmil Copper 3 Wire+Grnd THHN, 25.0 ft Non-Magnetic Ampacity 580.0 A RWP-VF D-402 CBL-0008 (1) Size 4/0 AWG/kcmil Copper 3 Wire+Grnd THHN, 105.0 ft Non-Magnetic Ampacity 260.0 A RWP-P-402 250.000 hp Load Factor 1.00 X"d 0.17 pu RWP-SWB-010 MAIN BR3 Frame/Model SGLA Sensor/Trip 500.0 A CBL-0006 (2) Size 250 AWG/kcmil Copper 3 Wire+Grnd THHN, 25.0 ft Non-Magnetic Ampacity 580.0 A RWP-VF D-403 RWP-SWB-010 MAIN BR7 Frame/Model SELA Sensor/Trip 80.0 A CBL-0010 (1) Size 2 AWG/kcmil Copper 3 Wire+Grnd THHN, 40.0 ft Non-Magnetic Ampacity 130.0 A RWP-SWB-0 10 MAIN BR8 Frame/Model SFLA Sensor/Trip 225.0 A CBL-0011 (1) Size 4/0 AWG/kcmil Copper 3 Wire+Grnd THHN, 25.0 ft Non-Magnetic Ampacity 260.0 A RWP-AC-4 21 30.000 hp Load Factor 1.00 X"d 0.17 pu RWP-PNL-030 MAIN Frame/Model SFHA Sensor/Trip 225.0 A CBL-0009 (1) Size 4/0 AWG/kcmil Copper 3 Wire+Grnd THHN, 110.0 ft Non-Magnetic Ampacity 260.0 A RWP-P-403 250.000 hp Load Factor 1.00 X"d 0.17 pu RWP-PNL-030 480.0 V RWP-PNL-030 BR Frame/Model TEYH Sensor/Trip 60.0 A P S RWP-XF -040 Size 30.00 kVA Pri Delta Sec Wye-Ground %Z 4.8000 % X/R 2.7 RWP-PNL-040 MAIN Frame/Model THQB Sensor/Trip 100.0 A RWP-PNL-040 208.0 V RWP-PNL-040 BR Frame/Model THQB-C Sensor/Trip 50.0 A CASE 5 Utility Isc 3P 8618.0 Amps Isc SLG 5706.0 Amps COF Frame/Model 353C14 Sensor/Trip 65.0 A GEN-0001 750 kVA X"d 0.2 pu P S GEN O/L Frame/Model Am pSentry Utility XFMR Size 1500.00 kVA Pri Wye-Ground Sec Wye-Ground %Z 6.1800 % X/R 6.5 GEN CB Frame/Model PG Sensor/Trip 1000.0 A CBL-0002 (6) Size 500 AWG/kcmil Copper 3 Wire+Grnd THHN, 90.0 ft Non-Magnetic Ampacity 2580.0 A GENERATOR BUS 480.0 V CBL-0003 (3) Size 500 AWG/kcmil Copper 3 Wire+Grnd THHN, 70.0 ft Non-Magnetic Ampacity 1290.0 A RWP-SWB-0 10 MAIN Frame/Model SS Sensor/Trip 2000.0 A Plug 2000.0 A RWP-SWB-0 10 MAIN GF Frame/Model SS Sensor/Trip 2000.0 A Plug 2000.0 A RWP-SWB-010 MAIN EMER Frame/Model SS Sensor/Trip 2000.0 A Plug 1000.0 A ATS NORM 480.0 V N City of Bossier City South Inland Raw Water Pump Station Bossier City, Louisiana Proposed - Minimum Short Circuit ATS EMER 480.0 V E AUTO-0003 RWP-SWB-010 480.0 V RWP-SWB-010 MAIN BR1 Frame/Model SGLA Sensor/Trip 500.0 A CBL-0004 (2) Size 250 AWG/kcmil Copper 3 Wire+Grnd THHN, 25.0 ft Non-Magnetic Ampacity 580.0 A RWP-VF D-401 CBL-0007 (1) Size 4/0 AWG/kcmil Copper 3 Wire+Grnd THHN, 100.0 ft Non-Magnetic Ampacity 260.0 A RWP-P-401 250.000 hp Load Factor 1.00 X"d 0.17 pu RWP-SWB-0 10 MAIN BR2 Frame/Model SGLA Sensor/Trip 500.0 A CBL-0005 (2) Size 250 AWG/kcmil Copper 3 Wire+Grnd THHN, 25.0 ft Non-Magnetic Ampacity 580.0 A RWP-VF D-402 CBL-0008 (1) Size 4/0 AWG/kcmil Copper 3 Wire+Grnd THHN, 105.0 ft Non-Magnetic Ampacity 260.0 A RWP-P-402 250.000 hp Load Factor 1.00 X"d 0.17 pu RWP-SWB-010 MAIN BR3 Frame/Model SGLA Sensor/Trip 500.0 A CBL-0006 (2) Size 250 AWG/kcmil Copper 3 Wire+Grnd THHN, 25.0 ft Non-Magnetic Ampacity 580.0 A RWP-VF D-403 RWP-SWB-010 MAIN BR7 Frame/Model SELA Sensor/Trip 80.0 A CBL-0010 (1) Size 2 AWG/kcmil Copper 3 Wire+Grnd THHN, 40.0 ft Non-Magnetic Ampacity 130.0 A RWP-SWB-0 10 MAIN BR8 Frame/Model SFLA Sensor/Trip 225.0 A CBL-0011 (1) Size 4/0 AWG/kcmil Copper 3 Wire+Grnd THHN, 25.0 ft Non-Magnetic Ampacity 260.0 A RWP-AC-4 21 30.000 hp Load Factor 1.00 X"d 0.17 pu RWP-PNL-030 MAIN Frame/Model SFHA Sensor/Trip 225.0 A CBL-0009 (1) Size 4/0 AWG/kcmil Copper 3 Wire+Grnd THHN, 110.0 ft Non-Magnetic Ampacity 260.0 A RWP-P-403 250.000 hp Load Factor 1.00 X"d 0.17 pu RWP-PNL-030 480.0 V RWP-PNL-030 BR Frame/Model TEYH Sensor/Trip 60.0 A P S RWP-XF -040 Size 30.00 kVA Pri Delta Sec Wye-Ground %Z 4.8000 % X/R 2.7 RWP-PNL-040 MAIN Frame/Model THQB Sensor/Trip 100.0 A RWP-PNL-040 208.0 V RWP-PNL-040 BR Frame/Model THQB-C Sensor/Trip 50.0 A CASE 6 Utility Isc 3P 8618.0 Amps Isc SLG 5706.0 Amps COF Frame/Model 353C14 Sensor/Trip 65.0 A GEN-0001 750 kVA X"d 0.2 pu P S GEN O/L Frame/Model Am pSentry Utility XFMR Size 1500.00 kVA Pri Wye-Ground Sec Wye-Ground %Z 5.3200 % X/R 6.5 GEN CB Frame/Model PG Sensor/Trip 1000.0 A CBL-0002 (6) Size 500 AWG/kcmil Copper 3 Wire+Grnd THHN, 90.0 ft Non-Magnetic Ampacity 2580.0 A GENERATOR BUS 480.0 V CBL-0003 (3) Size 500 AWG/kcmil Copper 3 Wire+Grnd THHN, 70.0 ft Non-Magnetic Ampacity 1290.0 A RWP-SWB-0 10 MAIN Frame/Model SS Sensor/Trip 2000.0 A Plug 2000.0 A RWP-SWB-0 10 MAIN GF Frame/Model SS Sensor/Trip 2000.0 A Plug 2000.0 A RWP-SWB-010 MAIN EMER Frame/Model SS Sensor/Trip 2000.0 A Plug 1000.0 A ATS NORM 480.0 V N City of Bossier City South Inland Raw Water Pump Station Bossier City, Louisiana Proposed - Maximum Short Circuit ATS EMER 480.0 V E AUTO-0003 RWP-SWB-010 480.0 V RWP-SWB-010 MAIN BR1 Frame/Model SGLA Sensor/Trip 500.0 A CBL-0004 (2) Size 250 AWG/kcmil Copper 3 Wire+Grnd THHN, 25.0 ft Non-Magnetic Ampacity 580.0 A RWP-VF D-401 CBL-0007 (1) Size 4/0 AWG/kcmil Copper 3 Wire+Grnd THHN, 100.0 ft Non-Magnetic Ampacity 260.0 A RWP-P-401 250.000 hp Load Factor 1.00 X"d 0.17 pu RWP-SWB-0 10 MAIN BR2 Frame/Model SGLA Sensor/Trip 500.0 A CBL-0005 (2) Size 250 AWG/kcmil Copper 3 Wire+Grnd THHN, 25.0 ft Non-Magnetic Ampacity 580.0 A RWP-VF D-402 CBL-0008 (1) Size 4/0 AWG/kcmil Copper 3 Wire+Grnd THHN, 105.0 ft Non-Magnetic Ampacity 260.0 A RWP-P-402 250.000 hp Load Factor 1.00 X"d 0.17 pu RWP-SWB-010 MAIN BR3 Frame/Model SGLA Sensor/Trip 500.0 A CBL-0006 (2) Size 250 AWG/kcmil Copper 3 Wire+Grnd THHN, 25.0 ft Non-Magnetic Ampacity 580.0 A RWP-VF D-403 RWP-SWB-010 MAIN BR7 Frame/Model SELA Sensor/Trip 80.0 A CBL-0010 (1) Size 2 AWG/kcmil Copper 3 Wire+Grnd THHN, 40.0 ft Non-Magnetic Ampacity 130.0 A RWP-SWB-0 10 MAIN BR8 Frame/Model SFLA Sensor/Trip 225.0 A CBL-0011 (1) Size 4/0 AWG/kcmil Copper 3 Wire+Grnd THHN, 25.0 ft Non-Magnetic Ampacity 260.0 A RWP-AC-4 21 30.000 hp Load Factor 1.00 X"d 0.17 pu RWP-PNL-030 MAIN Frame/Model SFHA Sensor/Trip 225.0 A CBL-0009 (1) Size 4/0 AWG/kcmil Copper 3 Wire+Grnd THHN, 110.0 ft Non-Magnetic Ampacity 260.0 A RWP-P-403 250.000 hp Load Factor 1.00 X"d 0.17 pu RWP-PNL-030 480.0 V RWP-PNL-030 BR Frame/Model TEYH Sensor/Trip 60.0 A P S RWP-XF -040 Size 30.00 kVA Pri Delta Sec Wye-Ground %Z 4.8000 % X/R 2.7 RWP-PNL-040 MAIN Frame/Model THQB Sensor/Trip 100.0 A RWP-PNL-040 208.0 V RWP-PNL-040 BR Frame/Model THQB-C Sensor/Trip 50.0 A