SECTION 16015 SHORT-CIRCUIT COORDINATION STUDY / ARC FLASH HAZARD ANALYSIS PART 1 - GENERAL 1.1 1.2 SCOPE A. The contractor shall furnish short-circuit and protective device coordination studies as prepared by the supplier of the main distribution switchgear or approved equal. B. The contractor shall furnish an Arc Flash Hazard Analysis Study per the requirements set forth in the current version of NFPA 70E -Standard for Electrical Safety in the Workplace. The arc flash hazard analysis shall be performed according to the IEEE Standard 1584 – 2002, the IEEE Guide for Performing Arc-Flash Calculations. C. The scope of the studies shall include new distribution equipment supplied under this contract. RELATED SECTIONS A. 1.3 Drawings and general provisions of the Contract. REFERENCES A. Institute of Electrical and Electronics Engineers, Inc. (IEEE): 1. IEEE 141 – Recommended Practice for Electric Power Distribution and Coordination of Industrial and Commercial Power Systems 2. IEEE 242 – Recommended Practice for Protection and Coordination of Industrial and Commercial Power Systems 3. IEEE 399 – Recommended Practice for Industrial and Commercial Power System Analysis 4. IEEE 241 – Recommended Practice for Electric Power Systems in Commercial Buildings 5. IEEE 1015 – Recommended Practice for Applying Low-Voltage Circuit Breakers Used in Industrial and Commercial Power Systems. 6. IEEE 1584 -Guide for Performing Arc-Flash Hazard Calculations B. American National Standards Institute (ANSI): 1. ANSI C57.12.00 – Standard General Requirements for Liquid-Immersed Distribution, Power, and Regulating Transformers 2. ANSI C37.13 – Standard for Low Voltage AC Power Circuit Breakers Used in Enclosures 3. ANSI C37.010 – Standard Application Guide for AC High Voltage Circuit Breakers Rated on a Symmetrical Current Basis 4. ANSI C 37.41 – Standard Design Tests for High Voltage Fuses, Distribution Enclosed Single-Pole Air Switches, Fuse Disconnecting Switches and Accessories. C. The National Fire Protection Association (NFPA) 1. NFPA 70 -National Electrical Code, latest edition 1364002201 16015 - 1 2. 1.4 SUBMITTALS FOR REVIEW/APPROVAL A. 1.5 1.6 SECTION 16015 NFPA 70E – Standard for Electrical Safety in the Workplace The studies shall be submitted to the design engineer prior to receiving final approval of the distribution equipment shop drawings and/or prior to release of equipment drawings for manufacturing. If formal completion of the study may cause delays in equipment shipments, approval from the Engineer may be obtained for a preliminary submittal of data to ensure that the selection of device ratings and characteristics will be satisfactory to properly select the distribution equipment. The formal study will be provided to verify preliminary findings. SUBMITTALS FOR CONSTRUCTION A. The results of the short-circuit, protective device coordination and arc flash hazard analysis studies shall be summarized in a final report. A minimum of five (5) bound copies of the complete final report shall be submitted. Electronic PDF copies of the report shall be provided upon request. B. The report shall include the following sections: 1. Executive Summary including Introduction, Scope of Work and Results/Recommendations. 2. Short-Circuit Methodology Analysis Results and Recommendations 3. Short-Circuit Device Evaluation Table 4. Protective Device Coordination Methodology Analysis Results and Recommendations 5. Protective Device Settings Table 6. Time-Current Coordination Graphs and Recommendations 7. Arc Flash Hazard Methodology Analysis Results and Recommendations including the details of the incident energy and flash protection boundary calculations, along with Arc Flash boundary distances, working distances, Incident Energy levels and Personal Protection Equipment levels. 8. Arc Flash Labeling section showing types of labels to be provided. Section will contain descriptive information as well as typical label images. 9. One-line system diagram that shall be computer generated and will clearly identify individual equipment buses, bus numbers used in the short-circuit analysis, cable and bus connections between the equipment, calculated maximum short-circuit current at each bus location, device numbers used in the time-current coordination analysis, and other information pertinent to the computer analysis. QUALIFICATIONS A. The short-circuit, protective device coordination and arc flash hazard analysis studies shall be conducted under the responsible charge and approval of a Registered Professional Electrical Engineer skilled in performing and interpreting the power system studies. B. The Registered Professional Electrical Engineer shall be an employee of the equipment manufacturer or an approved engineering firm. C. The Registered Professional Electrical Engineer shall have a minimum of five (5) years of experience in performing power system studies. 1364002201 16015 - 2 1.7 SECTION 16015 COMPUTER ANALYSIS SOFTWARE A. The studies shall be performed using SKM Systems Analysis Power*Tools for Windows (PTW) software program or equal. PART 2 - PRODUCT 2.1 STUDIES A. 2.2 2.3 The contractor shall furnish an Arc Flash Hazard Analysis Study per NFPA 70E Standard for Electrical Safety in the Workplace, reference Article 130.3 and Annex D. This study shall also include short-circuit and protective device coordination studies. DATA A. Contractor shall furnish all data as required for the power system studies. The Engineer performing the short-circuit, protective device coordination and arc flash hazard analysis studies shall furnish the Contractor with a listing of required data immediately after award of the contract. The Contractor shall expedite collection of the data to assure completion of the studies as required for final approval of the distribution equipment shop drawings and/or prior to the release of the equipment for manufacturing. B. Source combination may include present and future motors and generators. C. Load data utilized may include existing and proposed loads obtained from Contract Documents provided by Owner, or Contractor. D. If applicable, include fault contribution of existing motors in the study. The Contractor shall obtain required existing equipment data, if necessary, to satisfy the study requirements. SHORT-CIRCUIT ANALYSIS A. Transformer design impedances shall be used when test impedances are not available. B. Provide the following: 1. Calculation methods and assumptions 2. Selected base per unit quantities 3. One-line diagram of the system being evaluated that clearly identifies individual equipment buses, bus numbers used in the short-circuit analysis, cable and bus connections between the equipment, calculated maximum short-circuit current at each bus location and other information pertinent to the computer analysis 4. The study shall include input circuit data including electric utility system characteristics, source impedance data, conductor lengths, number of conductors per phase, conductor impedance values, insulation types, transformer impedances and X/R ratios, motor contributions, and other circuit information as related to the short-circuit calculations. 5. Tabulations of calculated quantities including short-circuit currents, X/R ratios, equipment short-circuit interrupting or withstand current ratings and notes regarding adequacy or inadequacy of the equipment rating. 6. Results, conclusions, and recommendations. A comprehensive discussion section evaluating the adequacy or inadequacy of the equipment must be provided and include recommendations as appropriate for improvements to the system. 1364002201 16015 - 3 C. D. 2.4 SECTION 16015 For solidly-grounded systems, provide a bolted line-to-ground fault current study for applicable buses as determined by the engineer performing the study. Protective Device Evaluation: 1. Evaluate equipment and protective devices and compare to short circuit ratings 2. Adequacy of switchgear, motor control centers, and panelboard bus bars to withstand short-circuit stresses 3. Supplier shall notify Engineer in writing, of any circuit protective devices improperly rated for the calculated available fault current. PROTECTIVE DEVICE TIME-CURRENT COORDINATION ANALYSIS A. Protective device coordination time-current curves (TCC) shall be displayed on log-log scale graphs. B. Include on each TCC graph, a complete title with descriptive device names. C. Terminate device characteristic curves at a point reflecting maximum symmetrical or asymmetrical fault current to which the device is exposed. D. Identify the device associated with each curve by manufacturer type, function, and, if applicable, tap, time delay, and instantaneous settings recommended. E. Plot the following characteristics on the TCC graphs, where applicable: 1. Electric utility’s overcurrent protective device 2. Medium voltage equipment overcurrent relays 3. Medium and low voltage fuses including manufacturer’s minimum melt, total clearing, tolerance, and damage bands 4. Low voltage equipment circuit breaker trip devices, including manufacturer’s tolerance bands 5. Transformer full-load current, magnetizing inrush current, and ANSI through-fault protection curves 6. Medium voltage conductor damage curves 7. Ground fault protective devices, as applicable 8. Pertinent motor starting characteristics and motor damage points, where applicable 9. Pertinent generator short-circuit decrement curve and generator damage point 10. The largest feeder circuit breaker in each motor control center and applicable panelboard. F. Provide adequate time margins between device characteristics such that selective operation is provided, while providing proper protection. G. Provide the following: 1. A One-line diagram shall be provided which clearly identifies individual equipment buses, bus numbers, device identification numbers and the maximum available short-circuit current at each bus when known. 2. A sufficient number of log-log plots shall be provided to indicate the degree of system protection and coordination by displaying the time-current characteristics of series connected overcurrent devices and other pertinent system parameters. 3. Computer printouts shall accompany the log-log plots and will contain descriptions for each of the devices shown, settings of the adjustable devices, and device identification numbers to aid in locating the devices on the log-log plots and the system one-line diagram. 4. The study shall include a separate, tabular printout containing the recommended settings of all adjustable overcurrent protective devices, the equipment 16015 - 4 1364002201 5. 6. 2.5 SECTION 16015 designation where the device is located, and the device number corresponding to the device on the system one-line diagram A discussion section which evaluates the degree of system protection and service continuity with overcurrent devices, along with recommendations as required for addressing system protection or device coordination deficiencies. Supplier shall notify Engineer in writing of any significant deficiencies in protection and/or coordination. Provide recommendations for improvements. ARC FLASH HAZARD ANALYSIS A. The arc flash hazard analysis shall be performed according to the IEEE 1584 equations that are presented in NFPA70E-2009, Annex D. The arc flash hazard analysis shall be performed in conjunction with the short-circuit analysis (Section 2.03) and the protective device time-current coordination analysis (Section 2.04) B. The flash protection boundary and the incident energy shall be calculated at significant locations in the electrical distribution system (switchboards, switchgear, motor-control centers, panelboards, busway and splitters) where work could be performed on energized parts. C. Circuits 240V or less fed by single transformer rated less than 125 kVA may be omitted from the computer model and will be assumed to have a hazard risk category 0 per NFPA 70E. D. Working distances shall be based on IEEE 1584. The calculated arc flash protection boundary shall be determined using those working distances. E. When appropriate, the short circuit calculations and the clearing times of the phase overcurrent devices will be retrieved from the short-circuit and coordination study model. Ground overcurrent relays should not be taken into consideration when determining the clearing time when performing incident energy calculations F. The short-circuit calculations and the corresponding incident energy calculations for multiple system scenarios must be compared and the greatest incident energy must be uniquely reported for each equipment location in a single table. Calculations must be performed to represent the maximum and minimum contributions of fault current magnitude for normal and emergency operating conditions. The minimum calculation will assume that the utility contribution is at a minimum. Conversely, the maximum calculation will assume a maximum contribution from the utility. Calculations shall take into consideration the parallel operation of synchronous generators with the electric utility, where applicable as well as any stand-by generator applications. G. The Arc-Flash Hazard Analysis shall be performed utilizing mutually agreed upon facility operational conditions, and the final report shall describe, when applicable, how these conditions differ from worst-case bolted fault conditions. H. The incident energy calculations must consider the accumulation of energy over time when performing arc flash calculations on buses with multiple sources. Iterative calculations must take into account the changing current contributions, as the sources are interrupted or decremented with time. Fault contribution from motors should be decremented as follows: 1. Fault contribution from induction motors should not be considered beyond 5 cycles. I. For each piece of ANSI rated equipment with an enclosed main device, two calculations shall be made. A calculation shall be made for the main cubicle, sides, or rear; and shall be based on a device located upstream of the equipment to clear the arcing fault. A 16015 - 5 1364002201 SECTION 16015 second calculation shall be made for the front cubicles and shall be based on the equipment’s main device to clear the arcing fault. For all other non-ANSI rated equipment, only one calculation shall be required and it shall be based on a device located upstream of the equipment to clear the arcing fault. J. When performing incident energy calculations on the line side of a main breaker (as required per above), the line side and load side contributions must be included in the fault calculation. K. Mis-coordination should be checked amongst all devices within the branch containing the immediate protective device upstream of the calculation location and the calculation should utilize the fastest device to compute the incident energy for the corresponding location. L. Arc Flash calculations shall be based on actual overcurrent protective device clearing time. A maximum clearing time of 2 seconds will be used based on IEEE 1584-2002 section B.1.2. Where it is not physically possible to move outside of the flash protection boundary in less than 2 seconds during an arc flash event, a maximum clearing time based on the specific location shall be utilized. M. Provide the following: 1. Results of the Arc-Flash Hazard Analysis shall be submitted in tabular form, and shall include device or bus name, bolted fault and arcing fault current levels, flash protection boundary distances, working distances, personal-protective equipment classes and AFIE (Arc Flash Incident Energy) levels. 2. The Arc-Flash Hazard Analysis shall report incident energy values based on recommended device settings for equipment within the scope of the study. 3. The Arc-Flash Hazard Analysis may include recommendations to reduce AFIE levels and enhance worker safety. PART 3 - EXECUTION 3.1 3.2 FIELD ADJUSTMENT A. Contractor shall adjust relay and protective device settings according to the recommended settings table provided by the coordination study. B. Contractor shall make minor modifications to equipment as required to accomplish conformance with short circuit and protective device coordination studies. C. Supplier shall notify Engineer in writing of any required major equipment modifications. ARC FLASH LABELS A. Supplier shall provide a 4.0 in. x 4.0 in. Brady thermal transfer type label of high adhesion polyester for each work location analyzed. B. The labels shall be designed according to the following standards: 1. UL969 – Standard for Marking and Labeling Systems 2. ANSI Z535.4 – Product Safety Signs and Labels 3. NFPA 70 (National Electric Code) – Article 110.16 C. The label shall include the following information: 1. System Voltage 2. Flash protection boundary 1364002201 16015 - 6 3. 4. 5. 6. 3.3 SECTION 16015 Personal Protective Equipment category Arc Flash Incident energy value (cal/cm²) Limited, restricted, and prohibited Approach Boundaries Study report number and issue date D. Labels shall be printed by a thermal transfer type printer, with no field markings. E. Arc flash labels shall be provided for equipment as identified in the study and the respective equipment access areas per the following: 1. Floor Standing Equipment - Labels shall be provided on the front of each individual section. Equipment requiring rear and/or side access shall have labels provided on each individual section access area. Equipment line-ups containing sections with multiple incident energy and flash protection boundaries shall be labeled as identified in the Arc Flash Analysis table. 2. Wall Mounted Equipment – Labels shall be provided on the front cover or a nearby adjacent surface, depending upon equipment configuration. 3. General Use Safety labels shall be installed on equipment in coordination with the Arc Flash labels. The General Use Safety labels shall warn of general electrical hazards associated with shock, arc flash, and explosions, and instruct workers to turn off power prior to work. F. Labels shall be field installed by Supplier. The technician providing the installation shall have completed an 8-Hour instructor led Electrical Safety Training Course with includes NFPA 70E material including the selection of personal protective equipment. ARC FLASH TRAINING A. The vendor supplying the Arc Flash Hazard Analysis shall train the owner’s qualified electrical personnel of the potential arc flash hazards associated with working on energized equipment (minimum of 4 hours). The training shall be certified for continuing education units (CEUs) by the International Association for Continuing Education Training (IACET) or equivalent. The trainer shall be an authorized OSHA Outreach instructor. B. The vendor supplying the Arc Flash Hazard Analysis shall offer instructor led and online NFPA 70E training classes. END OF SECTION 1364002201 16015 - 7 SECTION 16050 BASIC ELECTRICAL REQUIREMENTS PART 1 GENERAL 1.01 SUMMARY A. 1364002201 Section Includes 1. All plant, labor, and material necessary to furnish, install, test, and place in operation a complete and operable electrical system, as set forth in the Contract Drawings and in accordance with this Division of the Technical Specifications. Only that equipment or material which is so described in the Contract Documents will be furnished by others. 2. The electrical system to be furnished, installed, tested, and placed in operation under this Contract includes, but is not limited to, the following general items: a. Electrical service equipment. b. Electrical distribution system for power and lighting. c. Distribution panels, lighting panels, power panels, transformers, circuit protection, conduit, outlet boxes, wiring devices, wiring, and lighting fixtures and lamps. d. Power wiring for motors and other electrical utilization equipment, including the furnishing of motor controllers and motor control centers. e. Wiring for instrumentation and control equipment. f. Grounding of all equipment. g. Identification nameplates, operation and maintenance information, record documents, and cleaning premises of debris resulting from CONTRACTOR's work. h. Obtaining and paying for all permits, licenses, and inspections required by all Federal, State, and local authorities. i. Electrical demolition work as shown on the drawings. 3. Examine the Specifications for the various items of mechanical equipment and provide all starters, circuit breakers, switches, pushbuttons, and other controls and appurtenances which are not specified to be provided by the equipment manufacturer or supplier. Erect all electrical equipment not definitely stated to be erected by others. Furnish and install all conduits and cables necessary to make all connections required to place all equipment in complete operation. Install all items which are exclusively electrical unless stated otherwise in the Specifications or on the Drawings. 4. The Work includes complete installation of secondary power distribution systems, motor controls, motor branch circuits, building lighting, outdoor lighting, control systems, grounding system and other miscellaneous items indicated. 5. Furnish and install all raceway and wiring for instrumentation and control systems, including conduit and signal, power, and control wiring. 6. Furnish and install all telephone cables and conduits required for complete installation and operation of all telephone or telemetering system. Coordinate with the telephone company for installation of telephone lease lines required for the successful operation of the telemetering system. 7. Provide temporary electrical service at the job site. Minimum requirements for temporary service: 150 amp, 240/l20 volt, single phase, 60 Hertz. Furnish all materials, provide utility installation and pay for all energy costs. Install temporary service to all construction trailers, existing, temporary or proposed buildings, provide temporary lighting of adequate intensity for the construction task being performed. Include adequate lighting of stairwells and passageways. Perform the work associated with providing temporary electrical service in accord with all the regulations, standards, specifications, codes, and permit requirements established herein. 16050-1 8. 9. 10. B. SECTION 16050 Include complete testing, as described in the Specifications or recommended by respective equipment manufacturers, of all equipment and materials at the completion of the Work. Make all changes or adjustments necessary for the proper functioning of the system and equipment. Adjust power distribution, lighting, control, and all miscellaneous systems to proper working levels at time of final acceptance. Furnish all trenching, excavation, backfill, compaction, and concrete necessary for Electrical Work. Make no changes in the Work without the written acceptance of the OWNER and ENGINEER. Related Work Specified Elsewhere in Contract Documents 1. Section 16400 - Electrical 1.02 REGULATIONS, STANDARDS, CERTIFICATIONS SPECIFICATIONS, CODES, PERMITS, AND A. Procure all necessary permits, pay all associated costs, and furnish the ENGINEER with evidence of permit procurement prior to the commencement of the Work. B. Conform to all applicable regulations, standards, specifications, and codes, which are current as of the date of the final inspection for this Contract, including, but not limited to, those which are established by the following sources: 1. Occupational Safety and Health Administration (OSHA). 2. National Electrical Code (NEC). 3. National Fire Protection Association (NFPA). 4. National Electrical Safety Code (NESC). 5. American National Standards Institute (ANSI). 6. Institute of Electrical and Electronics ENGINEERs (IEEE). 7. National Electrical Manufacturers Association (NEMA). 8. Reflector and Lamp Manufacturers Institute (RLMI). 9. Underwriters' Laboratories, Inc. (UL). 10. Insulated Cable ENGINEERs Association (ICEA). 11. Joint Industrial Council (JIC). 12. Pennsylvania Department of Labor and Industry. 13. Local power and telephone companies. 14. Local authorities having jurisdiction over the Work. 15. ADA Regulation 101.36 for the handicapped. C. Where the requirements set forth in these Specifications or on the Drawings differ from the requirements referenced above, the more rigid requirement governs. D. Before acceptance of the Work, deliver to the OWNER a certificate of compliance from the inspection agency having jurisdiction. 1. Unless otherwise approved by the ENGINEER, the inspection agency that will be reviewing the Work for compliance will be the Middle Department Inspection Agency, Inc., P. O. Box 136, Wexford, Pennsylvania 15090. E. All national, state, municipal and local laws and regulations governing the installation of Work specified herein, including the National Electrical Code, are hereby incorporated and made a part of these Specifications. 1.03 COORDINATION WITH CONTRACT DRAWINGS A. 1364002201 The Drawings and Specifications are complementary; what is called for by one is as binding as if called for by both. If a conflict between Drawings and Specifications is discovered, bring this to the attention of the ENGINEER as soon as possible for resolution. Should a conflict occur between the Drawings, Specifications, or mandatory requirements, ENGINEER will assume that the more expensive method 16050-2 SECTION 16050 has been estimated, unless such alternate has been agreed to prior to submission of bids. B. The electrical layouts indicated are generally diagrammatic. The location of outlets and equipment are approximate unless dimensioned. Structural conditions, physical interferences, and the location of electrical terminations on equipment govern the exact locations and routing of conduits. C. Where job conditions require reasonable changes in indicated locations and arrangements, make such changes without extra cost to the OWNER. D. Drawings may be superseded by later revised or detailed Drawings or Specification addenda prepared by the ENGINEER. New drawings may be added for clarification or detail. Conform to all reasonable changes without extra cost to the OWNER. E. Install and locate all equipment so that it will be readily accessible for operation and maintenance. The OWNER reserves the right to require minor changes in location of outlets or equipment prior to roughing in without incurring any additional costs or charges. F. Examine the architectural, structural, and mechanical plans and shop drawings for the various items of equipment in order to determine exact routing and final terminations for all conduits and cables. Stub up embedded conduit, when not located on the Drawings, as near as possible to equipment terminals. G. After consulting with the OWNER and with the telephone company, furnish and install suitable conduits, fishwire, and fittings to accommodate the telephone cables necessary for the desired locations. Extend conduits up telephone poles to the height above grade required by the telephone company. H. Have all deviations from the Drawings or Specifications approved in writing by the ENGINEER. 1.04 SERVICE REQUIREMENTS A. General 1. Provide for the services of competent representatives of the manufacturers of equipment used in the electrical work to assist in the proper installation, start-up, and operation of the equipment supplied. B. Service Allocation 1. Service requirements for specific items of electrical equipment are set forth in respective sections of the Specifications. 1.05 SUBMITTALS A. 1364002201 Source of Supply Schedule 1. Within thirty (30) days after signing of the Contract and before any equipment or material is ordered, submit to the ENGINEER a source of supply schedule listing all equipment and materials to be used on the Project, including: a. Names of manufacturers b. Catalog numbers c. Model or type designations, 2. Items which are below the standard of quality of the specified items or which would create a hazardous or unsightly condition or which would be misapplied, will be rejected. Replace rejected items at no additional cost to the OWNER. Equipment or materials ordered or erected prior to acceptance will be at the CONTRACTOR's risk, and any not accepted must be removed immediately 16050-3 SECTION 16050 from the job site. Following approval of the items on the schedule, no alternatives will be considered except upon written order of the ENGINEER. B. Shop Drawings 1. Submit shop drawings for acceptance prior to manufacture for control centers, control panels, and instrument panels. Show layouts, dimensions, construction details, elementary diagrams, connection diagrams, and nameplate engraving tables. Conform to Joint Industrial Conference (JIC) standards. 2. Provide complete and detailed schematic drawings of all electronic or electrical circuits for equipment containing electrical control systems or subsystems. Describe all components as to electrical characteristics (voltage, resistance, capacitance, tolerance). Describe all items of a special nature (relays, integrated circuits) by manufacturer's part number. 3. Refer to requirements in Shop Drawings, Product Data, and Samples: Section 01300. C. Operation and Maintenance Information 1. Refer to requirements in Operation and Maintenance Data: Section 01730. D. Project Record Documents 1. Maintain a neatly marked set of record drawings showing the installed location of conduits, cables, junction and pull boxes, and outlets or terminations. Record elevations of all underground and concealed conduit. 2. Keep record drawings current with the Work and subject to inspection by the ENGINEER at any time. Prior to acceptance of the Work, submit the record prints and up-to-date mylar reproducibles of all elementary, connection, and interconnection diagrams to the ENGINEER. 3. Refer to requirements in Project Record Documents: Section 01700. 1.06 STORAGE AND HANDLING A. Store all equipment and materials delivered to the job site in a location which will not interfere with the operations of other CONTRACTORs or the OWNER. Perform storage and handling to afford maximum protection to the equipment and materials. 1.07 SINGULAR NUMBER REFERENCE A. All references made to any particular item in the singular number apply equally to as many identical items that the completed electrical system may require. 1.08 WORK MODIFICATIONS A. To achieve optimum utilization and performance of the equipment and materials, the electrical layouts shown on the Drawings may, upon approval by the ENGINEER, be modified by the CONTRACTOR to comply with the recommendations of the equipment and material manufacturers. B. If any modifications to the design set forth in the Specifications or on the Drawings is needed to achieve compliance with the recommendations of the equipment and material manufacturers, include, in the bid price for furnishing and installing the equipment and materials, any additional costs required to redesign and construct the respective modification. Redesign will be performed by the ENGINEER. 1.09 WARRANTY AND GUARANTEE A. 1364002201 Submit to the ENGINEER and OWNER the warranties and guarantees required in the Contract Documents. 16050-4 SECTION 16050 PART 2 PRODUCTS 2.01 MATERIALS A. Furnish new materials and equipment for the Project, free from defects, of first quality, produced by manufacturers who have been regularly engaged in the manufacture of these products. Manufacturer must have at least five (5) years experience. B. Where there is more than one item of similar equipment required under the Contract, procure all such similar equipment from one manufacturer. C. Furnish all materials under this Contract determined safe by either Underwriters Laboratories, Inc., or Factory Mutual Engineering Corporation. Label, certify or list all material by either testing agency. D. Have the manufacturer certify the safety of custom made equipment on the basis of test data. Furnish copies of such certifications to the ENGINEER. E. Where particular brand names or types are specified, there will be no substitutions, except with the approval of the ENGINEER in writing. If such brand names or types are qualified in the specifications by the words "or approved equal", or similar wording and if the CONTRACTOR wants to substitute equipment, material, or systems considered by him to be equal, clearly spell out the proposed substitution in writing to the ENGINEER. Clearly indicate the difference in price, if any, which will result from the acceptance of such substitution. F. Any anticipated delay in completion of construction because of the substitution of alternate materials, equipment, or systems may alone be grounds for disapproval of the substitution. 2.02 IDENTIFICATION NAMEPLATES A. Identify by nameplate all items of electrical equipment: motor control center compartments, lighting switches, power receptacles, control stations, individual controllers, field panels, relays and devices inside of panels, protective devices, control devices, and similar items. Include name, number, and function or control on the nameplate. Provide nameplates at least l" x 3" with characters not less than 1/4-inch, made up of two laminated white plastic sheets bonded with a middle sheet of black plastic with characters engraved on one white sheet to the depth of the black plastic. Attach nameplates with ASTM Type 304 or 316 stainless steel bolts and nuts. B. Submit a typewritten list of nameplates to the ENGINEER before ordering and inscription. C. Plastic tape embossed nameplates are not acceptable. 2.03 TRADE NAMES 1364002201 A. Trade names and catalog numbers in general are used for the purpose of clarifying the Specifications and to assist the bidder in identifying the articles and equipment required to comply with these Specifications. B. Similar products of other manufacturers may be used, provided that such products accomplish the intent of the Specifications, and that in the opinion of the ENGINEER, they will provide equal performance. Where substitutions are approved by the ENGINEER and executed, the CONTRACTOR is responsible for all structural, mechanical, and electrical changes required for the installation of the substituted material, at no additional cost to the OWNER. 16050-5 SECTION 16050 PART 3 EXECUTION 3.01 COOPERATION AND COORDINATION A. Cooperate with the ENGINEER and provide assistance for the inspection of the Work performed under this Contract. Remove covers, operate machinery, or perform reasonable tasks which, in the opinion of the ENGINEER, will be necessary to determine the quality or adequacy of the Work. B. Carefully examine Drawings, Specifications, shop drawings, and field dimensions and coordinate Work with that of others involved in the construction. If conflicts occur, the ENGINEER may elect to decide which installation has preference. ENGINEER will not approve additional compensation for installation modifications made prior to resolution of Work conflicts. C. Completely supervise and direct the Work, using the best available skill and attention. CONTRACTOR is solely responsible for all construction means, techniques, sequence, and procedures for coordinating all portions of Work under the Contract. D. Lay out the Work and establish elevations, distances, and grades in strict accordance with the Specifications and Drawings and with the final building and site elevations, distances, and grades. CONTRACTOR is solely responsible for the accuracy of the Work. 3.02 PROTECTION OF WORK A. CONTRACTOR is responsible for the protection of and damage to his work prior to the final acceptance of same. Repair or replace all damaged Work at your own expense. 3.03 UTILITY CONNECTIONS A. Pay all utility connection costs and give the utility sufficient notification in order that permanent power is available at the installation when needed. Consult with the utility to coordinate the electrical service installation work. Insure that the metering and service equipment meets the utility requirements in effect at the time of construction. B. Ensure that the utility provides service conductors and transformer. 3.04 CIRCUIT ARRANGEMENTS A. Ensure that all switches or sets of contacts used for control of electrical equipment simultaneously opens all ungrounded conductors feeding the equipment. B. Ground alternating current control circuits and connect one side of each current consuming device to the grounded conductor. Install all control contacts on the ungrounded side of the circuit. Install motor overload device contacts on the grounded side of the circuit unless otherwise specified or shown on the Drawings. C. Install thermal overload relays on all ungrounded conductors supplying a motor. 3.05 LOCATION OF RACEWAYS, OUTLETS, AND EQUIPMENT A. 1364002201 The Drawings are generally indicative and diagrammatic of the Work to be installed. Carefully investigate structural and finish conditions and arrange all Work accordingly, furnishing necessary parts and equipment that may be required to meet the various conditions. 16050-6 B. SECTION 16050 At the job site, determine the location of all raceways, outlets, and equipment. OWNER reserves the right to change the location of any electrical outlet, control equipment, or motor to any point, not over five feet distant from the location indicated on the Drawings, without extra cost. Do not install conduit leading to the location of such equipment until the location has been approved by the ENGINEER. 3.06 ATTACHMENTS AND SUPPORTS A. Provide adequate support for all installed equipment, subject to approval by the ENGINEER. B. Use fasteners, supports, hangers, clamps, and anchors, strictly for the specific purpose for which they were manufactured. Use toggle bolts or machine bolt fastenings for hollow tile. Use machine screws for structural steel fastening. Use lead expansion shields and machine screws for solid masonry fastening. Install all conduit rigidly and firmly to prevent swaying, vibration or sagging. Use malleable or wrought steel conduit hangers of standard design. Use adjustable clevis type hangers for horizontal conduit runs. Do not use perforated strap iron hangers. C. Furnish ASTM Type 304 or 316 stainless steel fastening devices. 3.07 SLEEVES AND WATERPROOF CONDUIT SEALS A. Furnish and install sleeves where required to protect equipment or facilities in the installation. Extend each sleeve through its respective floor, wall or partition, and cut flush with each surface. Extend floor sleeves two inches above the finished floor. B. Provide sleeves of standard weight steel pipe finished with smooth edges in bearing walls, masonry walls, floors, and partitions. Provide sleeves with integral water stops through exterior walls below grade, and through waterproofed floors and walls. C. Where conduits pass through sleeves in exterior walls below grade and in waterproofed floors and walls, seal the conduits to the interior of the sleeves with Thunderline Corporation Link Seals, or approved equal. Use ASTM Type 304 or 316 stainless steel bolts in such seals. 3.08 ACCESSIBILITY A. Be fully aware of peculiarities and limitations of space available for the installation of all materials and equipment. B. Install all equipment and apparatus which may have to be reached for operation or maintenance such that they are readily accessible. C. Provide access doors where any item of equipment is located behind plaster, masonry, or other such construction. Make access doors no smaller than 12 by 16 inches. 1. Access doors: All steel construction with a No. 16 gauge wall or ceiling frame and No. 14 gauge panel door, with l/8 - inch gasket secured to the inside of the door, concealed hinges, outside flush with finished surface. 3.09 CUTTING AND PATCHING 1364002201 A. Where chases and openings are required, furnish all necessary sleeves, lintels, anchor bolts, thimbles, and frames. B. Consult with the ENGINEER before cutting any openings and cut such openings so that they will not weaken or damage any structural part of the building. 16050-7 SECTION 16050 3.10 PAINTING A. Paint all auxiliary steel members and parts as specified in Painting: Section 09900. B. Finish paint switchgear, power centers, motor control centers, and similar components, at the place of manufacture as specified in Painting: Section 09900. 3.11 CLEANUP OF PREMISES AND EQUIPMENT A. Upon final completion, remove all tools, benches, and other workmen's appurtenances from the premises. Clean the premises of all remaining debris and leave the entire premises clean and in first-class operating condition. B. Clean and wax with two coats of paste wax all switchgear, switchboards, power centers, motor control centers, panelboards, transformers, and other electrical apparatus. C. Remove all dirt, insects, grease and other foreign materials from all enclosing globes and diffusers of lighting fixtures. Remove all paint, grease, and plaster from all conduit and wiring device plates. 3.12 SPECIAL TOOLS A. Furnish one set of all special tools required for operation and maintenance of all equipment furnished. Deliver these tools to the ENGINEER prior to final completion. 3.13 SPARE AND LOOSE PARTS A. Label and properly store all spare and loose parts removed from or furnished with new equipment until final completion, then deliver these to the ENGINEER. Include an itemized list of such spare and loose parts. 3.14 FIELD QUALITY CONTROL A. Tests 1. Provide all apparatus, meters, materials, and labor required to make all tests of equipment, wiring, and insulation. Replace all material, equipment, or workmanship found to be defective during testing, at no additional cost to the OWNER. Then repeat the testing. 2. Testing requirements for specific materials, equipment, systems, or subsystems are set forth in the Specifications or on the Drawings. END OF SECTION 1364002201 16050-8 SECTION 16111 CONDUIT PART 1 GENERAL 1.01 SUMMARY A. The specifications sections "General Conditions," "Special Requirements," and "General Requirements" form a part of this section by this reference thereto and shall have the same force and effect as if printed herewith in full. 1.02 SECTION INCLUDES A. Metal conduit - PVC Coated Rigid Steel B. Metal Conduit – Rigid Aluminum C. Liquidtight flexible metal conduit. D. Nonmetal conduit - PVC E. Fittings and conduit bodies. 1.03 RELATED SECTIONS A. Section 16130 - Boxes. B. Section 16170 - Grounding and Bonding. C. Section 16190 - Supporting Devices D. Section 16195 - Electrical Identification 1.04 REFERENCES A. ANSI C80.1 - Rigid Steel Conduit, Zinc Coated. B. ANSI/NEMA FB 1 - Fittings, Cast Metal Boxes, and Conduit Bodies for Conduit and Cable Assemblies. C. ANSI/NFPA 70 - National Electrical Code. D. NECA "Standard of Installation." E. NEMA RN 1 - Polyvinyl Chloride (PVC) Externally Coated Galvanized Rigid Steel Conduit and Intermediate Metal Conduit. F. NEMA TC 3 - PVC Fittings for Use with Rigid PVC Conduit and Tubing. G. ANSI C80.5 – Rigid Aluminum Conduit 1.05 DESIGN REQUIREMENTS A. 1364002201 Conduit Size: ANSI/NFPA 70. 16111-1 SECTION 16111 1.06 SUBMITTALS A. Submit under provisions of Section 01300. B. Product Data: Provide for all metallic conduit, flexible metal conduit, liquidtight flexible metal conduit, metallic tubing, nonmetallic conduit, fittings, conduit bodies, and PVC coated rigid metallic conduit. 1.07 PROJECT RECORD DOCUMENTS A. Submit under provisions of Section 01700. B. Accurately record actual routing of conduits larger than 2 inches. 1.08 REGULATORY REQUIREMENTS A. Conform to requirements of ANSI/NFPA 70. B. Furnish products listed and classified by Underwriters Laboratories, Inc. as suitable for purpose specified and shown. 1.09 FIELD SAMPLES A. Provide under provisions of Section 01400. B. Provide field sample of PVC coated rigid metallic conduit , 1 each at 1 foot. 1.10 DELIVERY, STORAGE, AND HANDLING A. Deliver, store, protect, and handle products to site under provisions of Section 01600. B. Accept conduit on site. Inspect for damage. C. Protect conduit from corrosion and entrance of debris by storing above grade. Provide appropriate covering. D. Protect PVC conduit from sunlight. 1.11 PROJECT CONDITIONS PART 2 A. Verify that field measurements are as shown on Drawings. B. Verify routing and termination locations of conduit prior to rough-in. C. Conduit routing is shown on Drawings in approximate locations unless dimensioned. Route as required to complete wiring system. PRODUCTS 2.01 CONDUIT REQUIREMENTS A. B. 1364002201 Minimum Size: 1/2 inch unless otherwise specified. Underground Installations: 1. More than five feet from foundation wall: Use thickwall nonmetallic conduit. 16111-2 SECTION 16111 2. 3. 4. C. Within five feet from foundation wall: Use PVC coated rigid steel conduit and thickwall non-metallic conduit. In or under slab on grade: Use thickwall nonmetallic conduit. Minimum Size: 1 inch. Outdoor Locations, Above Grade: Use PVC coated rigid steel conduit. D. 1. 2. E. In Slab Above Grade: Use PVC coated rigid steel conduit and thickwall nonmetallic conduit. Minimum Size Conduit in Slab: 3/4 inch; 1/2 inch for conduits crossing each other. Wet and Damp Locations: Use PVC coated rigid steel conduit . F. 1. 2. Dry Locations: Concealed: Use PVC coated rigid steel conduit. Exposed: Use PVC coated rigid steel conduit. G. Service Entrance Weatherheads: 1. Use type to match the conduit riser type on which they are to be installed – PVC coated type on PVC coated steel riser conduit. 2.02 PVC COATED METAL CONDUIT A. 1. 2. Manufacturers: Robroy Substitutions: Under provisions of Section 01600. B. Description: NEMA RN 1; rigid steel conduit with external PVC coating, 20 mil thick. C. Fittings and Conduit Bodies: ANSI/NEMA FB 1; steel fittings with external PVC coating to match conduit. 2.03 LIQUIDTIGHT FLEXIBLE METAL CONDUIT A. 1. 2. 3. 4. Manufacturers: AFC Thomas-Betts Hubbell Substitutions: Under provisions of Section 01600. B. Description: Interlocked steel construction with PVC jacket. C. Fittings: ANSI/NEMA FB 1. 2.04 NONMETALLIC CONDUIT A. 1. 2. 3. 4. B. 1364002201 Manufacturers: Carlon Hubbell Thomas-Betts Substitutions: Under provisions of Section 01600. Description: NEMA TC 6; Schedule 40 PVC 16111-3 SECTION 16111 C. Fittings and Conduit Bodies: NEMA TC 6. 2.05 RIGID ALUMINUM CONDUIT PART 3 A Manufacturers: 1. Allied 2. Wheatland 3. Substituion: Under provisions of Section 01600. B. Description: ANSI C80.5 Aluminum Conduit 6063 Alloy (T-1). C. Fittings and Conduit Bodies: 6063 Alloy (T-1). Same alloy as conduit. EXECUTION 3.01 INSTALLATION 1364002201 A. Install conduit in accordance with NECA "Standard of Installation" B. Install nonmetallic conduit in accordance with manufacturer's instructions. C. Arrange supports to prevent misalignment during wiring installation. D. Support conduit using PVC coated steel straps, clevis hangers, and split hangers. E. Group related conduits; support using conduit rack. Construct rack using steel channel; provide space on each for 25 percent additional conduits. F. Fasten conduit supports to building structure and surfaces under provisions of Section 16190. G. Do not support conduit with wire or perforated pipe straps. Remove wire used for temporary supports. H. Arrange conduit to maintain headroom and present neat appearance. I. Route conduit parallel and perpendicular to walls. J. Maintain adequate clearance between conduit and piping. K. Maintain 12 inch (300 mm) clearance between conduit and surfaces with temperatures exceeding 104 degrees F (40 degrees C). L. Cut conduit square using saw or pipecutter; de-burr cut ends. M. Bring conduit to shoulder of fittings; fasten securely. N. Join nonmetallic conduit using cement as recommended by manufacturer. Wipe nonmetallic conduit dry and clean before joining. Apply full even coat of cement to entire area inserted in fitting. Allow joint to cure for 20 minutes, minimum. O. Use conduit hubs to fasten conduit to sheet metal boxes in damp and wet locations and to cast boxes. 16111-4 SECTION 16111 P. Install no more than equivalent of three 90-degree bends between boxes. Use conduit bodies to make sharp changes in direction, as around beams. Use hydraulic one-shot bender to fabricate or factory elbows for bends in metal conduit larger than 2 inch (50 mm) size. Q. Avoid moisture traps; provide junction box with drain fitting at low points in conduit system. R. Provide suitable fittings to accommodate expansion and deflection where conduit crosses control and expansion joints. S. Provide suitable pull string in each empty conduit except sleeves and nipples. T. Use suitable caps to protect installed conduit against entrance of dirt and moisture. U. Ground and bond conduit under provisions of Section 16170. V. Identify conduit under provisions of Section 16195. W. Provide green insulated grounding conductor in all conduits. 3.02 INTERFACE WITH OTHER PRODUCTS A. Route conduit through roof openings for piping and ductwork or through suitable roof jack with pitch pocket. Coordinate location with roofing installation specified under Section 07532. END OF SECTION 1364002201 16111-5 SECTION 16112 SURFACE RACEWAYS PART 1 GENERAL 1.01 SUMMARY A. The specifications sections "General Conditions", "Special Requirements" and "General Requirements" form a part of this section by this reference thereto and shall have the same force and effect as if printed herewith in full. 1.02 REFERENCES A. NECA (National Electrical Contractor's Association) Standard of Installation. B. NEMA WD 6 - Wiring Device Configurations 1.03 SUBMITTALS A. Submit under provisions of Section 01300. B. Product Data: Provide dimensions, knockout sizes and locations, materials, fabrication details, finishes, and accessories. C. Manufacturer's Instructions: Indicate application conditions and limitations of use stipulated by Product testing agency specified under Regulatory Requirements. Include instructions for storage, handling, protection, examination, preparation, and installation of Product. 1.04 QUALITY ASSURANCE A. Perform work in accordance with NECA Standard of Installation. B. Maintain one copy of document on site. 1.05 REGULATORY REQUIREMENTS PART 2 A. Conform to requirements of ANSI/NFPA 70. B. Furnish products listed and classified by Underwriters Laboratories, Inc. as suitable for purpose specified and shown. PART 2 PRODUCTS 2.01 SURFACE METAL RACEWAY 1364002201 A. Manufacturers: 1. Wiremold 2. Substitutions: Under provisions of Section 01600. B. Description: Sheet metal channel with fitted cover, suitable for use as surface metal raceway. C. Size: As shown on Drawings. D. Finish: Gray 16112-1 E. SECTION 16112 Fittings, Boxes, and Extension Rings: Furnish manufacturer's standard accessories. 2.02 MULTIOUTLET ASSEMBLY A. Manufacturers: 1. Wiremold 2. Substitutions: Under provisions of Section 01600. B. Multioutlet Assembly: Sheet metal channel with fitted cover, with pre-wired receptacles, suitable for use as multioutlet assembly. C. Size: As indicated on Drawings. D. Receptacles: NEMA WD 6, type 5-20R, single receptacle. E. Receptacle Spacing: 6 inches on center. F. Receptacle Color: Black. G. Channel Finish: Gray enamel. H. Fittings: Furnish manufacturer's standard couplings, elbows, outlet and device boxes, and connectors. 2.03 WIREWAY PART 3 A. Manufacturers: 1. Square D 2. Thomas & Betts 3. Hoffman 4. Substitutions: Under provisions of Section 01600. B. Description: General purpose type wireway. C. Knockouts: Manufacturer's standard. D. Size: As indicated on Drawings. E. Cover: Hinged cover. F. Connector: Slip-in. G. Fittings: Lay-in type with removable top, bottom, and side; captive screws. H. Finish: Rust inhibiting primer coating with gray enamel finish. EXECUTION 3.01 INSTALLATION 1364002201 A. Install Products in accordance with manufacturer's instructions. B. Use flat-head screws, clips, and straps to fasten raceway channel to surfaces. Mount plumb and level. C. Use suitable insulating bushings and inserts at connections to outlets and corner fittings. D. Wireway Supports: Provide steel channel as specified in Section 16190. 16112-2 SECTION 16112 E. Close ends of wireway and unused conduit openings. F. Ground and bond raceway and wireway under provisions of Section 16170. END OF SECTION 1364002201 16112-3 SECTION 16123 BUILDING WIRE AND CABLE PART 1 GENERAL 1.01 SUMMARY A. The specifications sections "General Conditions", "Special Requirements" and "General Requirements" form a part of this section by this reference thereto and shall have the same force and effect as if printed herewith in full. 1.02 SECTION INCLUDES A. Building wire and cable B. Wiring connectors and connections 1.03 RELATED SECTIONS A. Section 16111 - Conduit B. Section 16130 - Boxes C. Section 16195 - Identification 1.04 REFERENCES A. ANSI/NFPA 70 - National Electrical Code 1.05 SUBMITTALS A. Submit under provisions of Section 01300. B. Product Data: Provide for each cable assembly type. C. Test Reports: Indicate procedures and values obtained. D. Design Data: Indicate voltage drop and ampacity calculations for copper conductors. E. Manufacturer's Installation Instructions: Indicate application conditions and limitations of use stipulated by product testing agency specified under Regulatory Requirements. 1.06 QUALIFICATIONS A. Manufacturer: Company specializing in manufacturing products specified in this Section with minimum three years documented experience. 1.07 REGULATORY REQUIREMENTS 1364002201 A. Conform to requirements of ANSI/NFPA 70. B. Furnish products listed and classified by Underwriters Laboratories, Inc. as suitable for purpose specified and shown. 16123-1 SECTION 16123 1.08 FIELD SAMPLES A. Provide under provisions of Section 01400. B. Submit one length, each 18 inches of cable assembly from each reel. C. Select each length to include complete set of manufacturer markings. D. Attach tag indicating cable size and application information. 1.09 PROJECT CONDITIONS A. Verify that field measurements are as shown on Drawings. B. Conductor sizes are based on copper. C. Wire and cable routing shown on Drawings is approximate unless dimensioned. Route wire and cable as required to meet Project Conditions. D. Where wire and cable routing is not shown, and destination only is indicted, determine exact routing and lengths required. 1.10 COORDINATION PART 2 A. Coordinate Work under provisions of Section 01039. B. Determine required separation between cable and other work. C. Determine cable routing to avoid interference with other work. PRODUCTS 2.01 MANUFACTURERS - BUILDING WIRE AND CABLE A. Rome B. Triangle C. Southwire D. Substitutions: Under provisions of Section 01600. 2.02 BUILDING WIRE AND CABLE 1364002201 A. Unless otherwise stated, all conductors shall be 98% conductivity copper with 600 volt thermoplastic insulation type THWN-THHN. B. Wire size #10 and smaller shall be solid. Wire size #8 and larger shall be stranded. C. For convenience in maintenance and testing, color coded wire will be used throughout the project for all secondary service, feeder and branch circuit conductors. Color coding shall conform to the following: 16123-2 SECTION 16123 PHASE 120/208 VOLT 277/480 VOLT A B C Neutral Ground Black Red Blue White Green Yellow Brown Orange Grey Green w/yellow stripe D. The colors shall be factory-applied the entire length of the conductors by one of the following methods as noted and listed below: 1. Solid Color Compound 2. Solid Color Coating 3. Colored Bands or Hash Marks with Maximum Spacing of 18" 4. Colored Fibrous Covering E. All branch circuit conductors Nos. 12 and 10 shall be solid color compound, solid color coating or colored fibrous covering. All sizes of conductors used for neutrals and equipment grounds shall be solid compound or solid color coating white and green, respectively. All phase conductors No. 8 and larger with stripes, bands or hash marks shall have a background color other than white or green. F. The solid color coating, stripes, bands or hash marks shall be a strongly adherent paint or dye not injurious to the insulation which will not be obliterated by pulling into a conduit or raceway. The stripes, bands or hash marks shall be sufficiently wide and clear to be readily distinguishable after installation. 2.03 WIRING CONNECTORS 1364002201 A. Split Bolt Connectors: 1. ILSCO 2. Thomas and Betts 3. Anderson 4. Substitutions: Under provisions of Section 01600 B. Solderless Pressure Connectors: 1. 3M 2. Leviton 3. Hubbell 4. Substitutions: Under provisions of Section 01600 C. Spring Wire Connectors: 1. 3M 2. Leviton 3. Hubbell 4. Substitutions: Under provisions of Section 01600 D. Compression Connectors: 1. Burndy 2. Ilsco 3. Anderson 4. Substitutions: Under provisions of Section 01600. 16123-3 SECTION 16123 PART 3 EXECUTION 3.01 EXAMINATION A. Verify that interior of building has been protected from weather. B. Verify that mechanical work likely to damage wire and cable has been completed. 3.02 PREPARATION A. Completely and thoroughly swab raceway before installing wire. 3.03 INSTALLATION A. Install products in accordance with manufacturers instructions. B. Use solid conductor for feeders and branch circuits 10 AWG and smaller C. Use stranded conductors for control circuits. D. Use conductor not smaller than 12 AWG for power and lighting circuits. E. Use conductor not smaller than 14 AWG for control circuits. F. Use 10 AWG conductors for 20 ampere, 120 volt branch circuits longer than 75 feet. G. Pull all conductors into raceway at same time. H. Use suitable wire pulling lubricant for building wire 4 AWG and larger. I. Neatly train and lace wiring inside boxes, equipment, and panelboards. J. Clean conductor surfaces before installing lugs and connectors. K. Make splices, taps, and terminations to carry full ampacity of conductors with no perceptible temperature rise. L. Use split bolt connectors for copper conductor splices and taps, 6 AWG and larger. Tape uninsulated conductors and connector with electrical tape to 150 percent of insulation rating of conductor. M. Use solderless pressure connectors with insulating covers for copper conductor splices and taps, 8 AWG and smaller. N. Use insulated spring wire connectors with plastic caps for copper conductor splices and taps, 10 AWG and smaller. 3.04 INTERFACE WITH OTHER PRODUCTS 1364002201 A. Identify wire and cable under provisions of Section 16195. B. Identify each conductor with its circuit number or other designation indicated on Drawings. 16123-4 SECTION 16123 3.05 FIELD QUALITY CONTROL A. Perform field inspection and testing under provisions of Section 01400. B. Inspect wire and cable for physical damage and proper connection. C. Measure tightness of bolted connections and compare torque measurements with manufacturer's recommended values. D. Verify continuity of each branch circuit conductor. END OF SECTION 1364002201 16123-5 SECTION 16130 BOXES PART 1 GENERAL 1.01 SUMMARY A. The specifications sections "General Conditions", "Special Requirements" and "General Requirements" form a part of this section by this reference thereto and shall have the same force and effect as if printed herewith in full. 1.02 SECTION INCLUDES A. Wall and ceiling outlet boxes. B. Floor boxes. C. Pull and junction boxes. 1.03 RELATED SECTIONS A. Section 16140 - Wiring Devices: Wall plates in finished areas, floor box service fittings, fire-rated poke-through fittings, and access floor boxes. B. Section 16160 - Cabinets and Enclosures. 1.04 REFERENCES A. NECA - Standard of Installation B. NEMA FB 1 - Fittings and Supports for Conduit and Cable Assemblies. C. NEMA OS 1 - Sheet-steel Outlet Boxes, Device boxes, Covers, and Box Supports D. NEMA OS 2 - Nonmetallic Outlet Boxes, Device Boxes, Covers and Box Supports E. NEMA 250 - Enclosures for Electrical Equipment (1000 Volts Maximum). F. NFPA 70 -National Electrical Code 1.05 SUBMITTALS FOR CLOSEOUT A. Section 01700 - Contract Closeout: Submittals for Project Closeout. B. Record actual locations and mounting heights of outlet, pull, and junction boxes on project record documents. 1.06 REGULATORY REQUIREMENTS 1364002201 A. Conform to requirements of NFPA 70. B. Provide products listed and classified by Underwriters Laboratories, Inc. as suitable for the purpose specified and indicated. 16130-1 SECTION 16130 PART 2 PRODUCTS 2.01 OUTLET BOXES A. Sheet Metal Outlet Boxes: NEMA OS 1, galvanized steel. 1. Luminaire and Equipment Supporting Boxes: Rated for wight of equipment supported; include 1/2 inch (13 mm) male fixture studs where required. 2. Concrete Ceiling Boxes: Concrete type. B. Nonmetallic Outlet Boxes: NEMA OS 2. C. Cast Boxes: NEMA FB 1, Type FD, aluminum. Provide gasketed cover by box manufacturer. Provide threaded hubs. D. Wall Plates for Finished Areas: As specified in Section 16140. 2.02 PULL AND JUNCTION BOXES PART 3 A. Sheet Metal Boxes: NEMA OS 1, galvanized steel. B. Hinged Enclosures: As specified in section 16160. C. Surface Mounted Cast Metal Box: NEMA 250, Type 4; flat-flanged, surface mounted junction box: 1. Material: Galvanized cast iron. 2. Cover: Furnish with ground flange, neoprene gasket, and stainless steel cover screws. D. Underground Junction Boxes 1. Underground enclosures shall be "Composolite" as manufactured by Quazite Corporation or approved equal. 2. Enclosures and covers shall be a concrete gray color and rated for no less than 8,000 lbs. over a 10" x 10" area and be designed and tested to temperatures of minus fifty (-50) degrees Fahrenheit. 3. Material compressive strength should be no less than 11,000 psi. 4. Covers shall have a minimum coefficient of friction of .5. 5. Boxes shall have solid base. 6. Covers shall be heavy duty, installed with gaskets and bolts and contain the logo "Electric." 7. Sizes as indicated on the drawings. EXECUTION 3.01 EXAMINATION A. Verify locations of boxes and outlets in all areas prior to rough-in. 3.02 INSTALLATION 1364002201 A. Install boxes in accordance with NECA "Standards of Installation." B. Install in locations as shown on Drawings, and as required for splices, taps, wire pulling, equipment connections and compliance with regulatory requirements. C. Set wall mounted boxes at elevations to accommodate mounting heights indicated or specified in section for outlet device. 16130-2 SECTION 16130 1364002201 D. Electrical boxes are shown on Drawings in approximate locations unless dimensioned. Adjust box location up to 10 feet if required to accommodate intended purpose. E. Orient boxes to accommodate wire devices oriented as specified in Section 16140. F. Maintain headroom and present neat mechanical appearance. G. Install pull boxes and junction boxes above accessible ceilings and in unfinished areas only. H. Inaccessible Ceiling Areas: Install outlet and junction boxes no more than 6 inches from ceiling access panel or from removable recessed luminaire. I. Install boxes to preserve fire resistance rating of partitions and other elements, using materials and methods specified in Section 07270. J. Coordinate mounting heights and locations of outlets mounted above counters, benches, and backsplashes. K. Locate outlet boxes to allow luminaries positioned as shown on Drawings. L. Align adjacent wall mounted outlet boxes for switches, thermostats, and similar devices. M. Use surface mounted outlet boxes in all areas. N. Locate flush mounting box in masonry wall to require cutting of masonry unit corner only. Coordinate masonry cutting to achieve neat opening. O. Do not install flush mounting box back-to-back in walls; provide minimum 6 inches separation. Provide minimum 24 inches separation in acoustic rated walls. P. Secure flush mounting box to interior wall and partition studs. Accurately position to allow for surface finish thickness. Q. Use stamped steel bridges to fasten flush mounting outlet box between studs. R. Install flush mounting box without damaging wall insulation or reducing its effectiveness. S. Use adjustable steel channel fasteners for hung ceiling outlet box. T. Do not fasten boxes to ceiling support wires. U. Support boxes independently of conduit. V. Use gang box where more than one device is mounted together. Do not use sectional box. W. Use gang box with plaster ring for single device outlets. X. Use cast outlet box in exterior locations and wet locations. Y. Large Pull Boxes: Use hinged enclosure in interior dry locations, surface-mounted cast metal box in other locations. 16130-3 SECTION 16130 3.03 INTERFACE WITH OTHER PRODUCTS A. Coordinate installation of outlet box for equipment connected under Section 16180. 3.04 ADJUSTING A. Section 01700 - Contract Closeout: Adjusting installed work. B. Install knockout closures in unused box openings. 3.05 CLEANING A. Section 01700 - Contract Closeout: Cleaning installed work B. Clean interior of boxes to remove dust, debris, and other material. C. Clean exposed surfaces and restore finish. END OF SECTION 1364002201 16130-4 SECTION 16131 CABINETS AND ENCLOSURES PART 1 1.01 GENERAL SUMMARY A. 1.02 REFERENCES A. 1.03 C. 2.01 HINGED COVER ENCLOSURES B. C. D. E. Manufacturers: 1. Hoffman Enclosures 2. Carlon Electrical Products 3. Hubbell Wiring Devices 4. Reliance Electric 5. Substitutions: Section 01600 - Product Requirements Construction: steel enclosure. Covers: Continuous hinge, held closed by key hasp and staple for padlock. Furnish interior metal panel for mounting terminal blocks and electrical components; finish with white enamel. Enclosure Finish: Manufacturer's standard enamel. FREE STANDING CABINETS A. 1364002201 Section 01700 - Execution Requirements: Spare parts and maintenance products. Furnish two of each key. PRODUCTS A. 2.02 Manufacturer: Company specializing in manufacturing Products specified in this section with minimum three years experience. EXTRA MATERIALS A. B. PART 2 Section 01330 - Submittal Procedures: Submittal procedures. Product Data: Submit manufacturer's standard data for enclosures, cabinets, and terminal blocks. Manufacturer's Installation Instructions: Submit application conditions and limitations of use stipulated by product testing agency specified under Regulatory Requirements. Include instructions for storage, handling, protection, examination, preparation, and installation of product. QUALIFICATIONS A. 1.05 National Electrical Manufacturers Association: 1. NEMA 250 - Enclosures for Electrical Equipment (1000 Volts Maximum). 2. NEMA ICS 4 - Industrial Control and Systems: Terminal Blocks. SUBMITTALS A. B. 1.04 Section includes hinged cover enclosures, cabinets, terminal blocks, and accessories. Manufacturers: 1. Hoffman Enclosures 2. Carlon Electrical Products 3. Hubbell Wiring Devices 16131-1 SECTION 16111 B. C. D. E. F. PART 3 3.01 EXECUTION INSTALLATION A. B. 3.02 4. Reliance Electric] 5. Substitutions: Section 01600 - Product Requirements Boxes: Type 304 Stainless Steel [with removable center support]. Backboard: 10 GA removeable back panel. Fronts: Stainless Steel, surface type with door with concealed hinge, and ¼ turn locks keyed to match branch circuit panelboard. Furnish metal barriers to form separate compartments wiring of different systems and voltages. Legs: Provide 12 inch high, stainless steel support legs to raise cabinet off of grade or concrete pad and support cabinet without additional supports. Install enclosures and boxes plumb. Anchor securely to wall, concrete pad and structural supports at each corner in accordance with Section 16070. Install cabinet fronts plumb. CLEANING A. B. C. D. Section 01700 - Execution Requirements: Final cleaning. Clean electrical parts to remove conductive and harmful materials. Remove dirt and debris from enclosure. Clean finishes and touch up damage. END OF SECTION 1364002201 16131-2 SECTION 16140 WIRING DEVICES PART 1 GENERAL 1.01 SUMMARY A. The specifications sections "General Conditions", "Special Requirements" and "General Requirements" form a part of this section by this reference thereto and shall have the same force and effect as if printed herewith in full. 1.02 SECTION INCLUDES A. Wall switches. B. Receptacles. C. Device plates and decorative box covers. 1.03 RELATED SECTIONS A. Section 16130 - Boxes. 1.04 REFERENCES A. NECA - Standard of Installation. B. NEMA WD 1 - General Requirements for Wiring Devices. C. NEMA WD 6 - Wiring Device - Dimensional Requirements. D. NFPA 70 - National Electrical Code 1.05 SUBMITTALS FOR REVIEW A. Section 01300 - Submittals; Procedures for submittals. B. Product Data: Provide manufacturer's catalog information showing dimensions, colors, and configurations. 1.06 SUBMITTALS FOR INFORMATION A. Section 01300 - Submittals: Submittals for information. B. Submit manufacturer's installation instructions. 1.07 QUALIFICATIONS A. Manufacturer: Company specializing in manufacturing the Products specified in this section with minimum three years documented experience. 1.08 REGULATORY REQUIREMENTS 1364002201 A. Conform to requirements of NFPA 70. B. Provide products listed and classified by Underwriters Laboratories, Inc. as suitable for the purpose specified and indicated. 16140-1 SECTION 16140 1.09 EXTRA MATERIALS A. PART 2 Section 01700 - Contract Closeout. PRODUCTS 2.01 WALL SWITCHES - 120/277 VOLT RATED - AC - 20 AMPERES - IVORY COLOR A. Single Pole Switch: 1. P & S, 20 AC1-I 2. Hubbell, 20 AC1-I 3. Leviton, 20 AC1-I B. Double Pole Switch: 1. P & S, 20 AC2-I 2. Hubbell, 20 AC2-I 3. Leviton, 20 AC2-I C. Three-way Switch: 1. P & S, 20 AC3-I 2. Hubbell, 20 AC3-I 3. Leviton, 20 AC3-I D. Four-way Switch: 1. P & S, 20 AC4-I 2. Hubbell, 20 AC4-I 3. Leviton, 20 AC4-I E. Pilot Gang 1. P &S, 20 AC1-RPL 2. Hubbel, 20 AC1-RPL 3. Leviton, 20 AC1-RPL F. Locator Switch: 1. P & S, 20 AC1-CSL 2. Hubbell, 20 AC1-CSL 3. Leviton, 20 AC1-CSL 2.02 RECEPTACLES - 20 AMPERE - 120 VOLT RATED - AC - IVORY 1364002201 A. Single Convenience Receptacle: 1. P & S, Model 5361-B 2. Hubbell, Model 5361-B 3. Leviton, Model 5361-B B. Duplex Convenience Receptacle: 1. P & S, Model 5362-I 2. Hubbell, Model 5362-I 3. Leviton, Model 5362-I 4. GFCI Receptacle: 5. P & S, Model 2091-SI 6. Hubbell, Model 2091-SI 7. Leviton, Model 2091-SI C. Telephone Jack: 1. Leviton, Model 40249-I 16140-2 SECTION 16140 D. Substitutions: Refer to Section 01600. 2.03 WALL PLATES PART 3 A. Decorative Cover Plate: Smooth stainless steel 1. P&S 2. Hubbell 3. Leviton 4. Substitutions: Refer to Section 01600. B. Jumbo Cover Plate: Smooth stainless steel 1. P&S 2. Hubbell 3. Leviton 4. Substitutions: Refer to Section 01600. C. Weatherproof Cover Plate: Gasketed suitable for use with the attachment plug cap inserted or removed (“In use” type). 1. P&S 2. Hubbell 3. Leviton 4. Substitutions: Refer to Section 01600. EXECUTION 3.01 EXAMINATION A. Section 01039 - Coordination and Meetings: Verification of existing conditions prior to beginning work. B. Verify that outlet boxes are installed at proper height. C. Verify that wall openings are neatly cut and will be completely covered by wall plates. D. Verify that floor boxes are adjusted properly. E. Verify that branch circuit wiring installation is completed, tested, and ready for connection to wiring devices. 3.02 PREPARATION A. Provide extension rings to bring outlet boxes flush with finished surface. B. Clean debris from outlet boxes. 3.03 INSTALLATION 1364002201 A. Install in accordance with NECA "Standard of Installation" B. Install devices plumb and level C. Install switches with OFF position down. D. Install receptacles with grounding pole on bottom. E. Connect wiring device grounding terminal to outlet box with bonding jumper and branch circuit equipment grounding conductor. 16140-3 SECTION 16140 F. Install decorative plates on switch, receptacle, and blank outlets in finished areas. G. Connect wiring devices by wrapping conductor around screw terminal. H. Use jumbo size plates for outlets installed in masonry walls. I. Install galvanized steel plates on outlet boxes and junction boxes in unfinished areas, above accessible ceilings, and on surface mounted outlets. J. Install protective rings on active flush cover service fittings. 3.04 INTERFACE WITH OTHER PRODUCTS A. Coordinate locations of outlet boxes provided under Section 16130 to obtain mounting heights specified and indicated on drawings. B. Install wall switch 42 inches above finished floor. C. Install convenience receptacle 18 inches above finished floor. D. Install convenience receptacle 6 inches above backsplash of counter. E. Install telephone jack 18 inches above finished floor. F. Install telephone jack for side-reach wall telephone to position top of telephone at 42 inches above finished floor. 3.05 FIELD QUALITY CONTROL A. Section 01400 - Quality Control. Field testing, adjusting, and balancing. B. Inspect each wiring device for defects. C. Operate each wall switch with circuit energized and verify proper operation. D. Verify that each receptacle device is energized. E. Test each receptacle device for proper polarity. F. Test each GFCI receptacle device for proper operation. G. Verify that each telephone jack is properly connected and circuit is operational. 3.06 ADJUSTING A. Section 01700 - Contract Closeout. Adjusting installed work. B. Adjust devices and wall plates to be flush and level. 3.07 CLEANING A. Section 01700 - Contract Closeout: Cleaning installed work. B. Clean exposed surfaces to remove splatters and restore finish. END OF SECTION 1364002201 16140-4 SECTION 16145 OCCUPANCY SENSORS PART 1 - GENERAL 1.1 1.2 SUMMARY A. Section includes providing occupancy sensors as specified herein for the areas indicated on the drawings. B. Related Sections 1. Section 16140 - Wiring Devices 2. Section 16180 – Equipment Wiring Systems REFERENCES A. B. C. D. E. 1.3 SYSTEM DESCRIPTION A. B. C. 1.4 B. C. B. C. Occupancy sensors shall be UL listed. Manufacturer shall provide evidence of compliance on request. Manufacturer shall have their quality system registered to the ISO 9001 Quality Standard. All devices shall be covered by a minimum one-year warranty. PROJECT/SITE CONDITION A. 1.7 Product Data: Submit manufacturer's standard catalog data giving all application, wiring, and installation information on basic components. Provide test data and/or samples as required to demonstrate conformance with PART 2 of this specification. Submit any interconnection diagrams per major subsystem showing proper wiring. Submit a load schedule which indicates the actual connected load and load type per circuit, circuits and their respective control zones, circuits that are on emergency (if applicable), and the capacity, phase, and corresponding circuit numbers (per the electrical drawings). QUALITY ASSURANCE A. 1.6 Permanently installed, wall mounted occupancy sensors Permanently installed, ceiling mounted occupancy sensors Permanently installed power packs. SUBMITTALS A. 1.5 Underwriters Laboratories Inc. – UL508, UL916. ISO 9001 Quality Standard NOM Certification Mark American National Standards Institute Institute of Electrical and Electronic Engineers Lighting controls shall operate in an ambient temperature range of 0°C (32°F) to 40°C (104°F) and less than 90% non-condensing relative humidity without the requirement of a regularly scheduled maintenance program. WARRANTY A. 1364002201 The manufacturer shall provide a full one-year limited warranty on all equipment supplied. The warranty shall cover 100% of the parts and manufacturers labor costs required over 16145 - 1 SECTION 16145 the first year, which are directly attributable to the manufacturer. Warranty coverage shall begin on the date that the equipment is energized. PART 2 - PRODUCTS 2.1 ACCEPTABLE MANUFACTURERS A. B. C. 2.2 PERFORMANCE A. B. C. D. E. F. G. H. I. J. K. L. M. 2.3 Wattstopper. LUTRON Electronics Co., Inc. Or approved equal. Occupancy Sensors shall turn off or reduce lighting automatically after reasonable time delay when a room or area is vacated by the last person to occupy the space. Occupancy sensor shall accommodate all conditions of space utilization and all irregular work hours and habits. Sensors shall be UL listed. Sensors shall be fully adaptive and adjust their sensitivity and timing to ensure optimal lighting control for any use of the space. Sensors shall have optional readily accessible, user adjustable controls for time delay and sensitivity that can override any adaptive features. Sensors shall utilize Dual technology (Infrared and Ultrasonic) as its sensing mechanism. Occupancy sensors using passive infrared technology shall have a multiple segmented lens, with internal grooves to eliminate dust and residue build-up. Occupancy sensors using ultrasonic technology shall have an operating frequency of 32kHz or 40kHz, that shall be crystal controlled to within plus or minus 0.005% tolerance to assure reliable performance and eliminate sensor cross talk. Sensors using multiple frequencies are not acceptable. All sensors shall provide a method of indication to verify that motion is being detected during testing and that the unit is working. There shall be different indicators for Infrared and Ultrasonic technologies and both indicators shall be present on a dual technology sensor. Sensors and power packs shall be UL94V-0 or UL94-5V rated respectively. Controls shall incorporate non-volatile memory. Should power be interrupted and subsequently restored, settings and learned parameters saved in protected memory shall not be lost. Controls shall not be susceptible to damage or loss of memory due to static discharge. Controls shall operate in an ambient temperature range of 0°C (32°F) to 40°C (104°F) and less than 90% non-condensing relative humidity. CEILING AND WALL MOUNT SENSOR A. B. C. D. E. F. 1364002201 Sensor shall be easily mounted to a standard acoustic ceiling tile or surface mounted, and all necessary mounting hardware and instructions shall be provided. Ceiling mount sensors shall have viewing directions indicated on the mounting bracket allowing for ease of installation. Wall mount sensors shall have a swivel mount base allowing for exact positioning of sensor. Ceiling-Mount occupancy sensors using passive infrared technology shall have a customizable mask to block off unwanted viewing areas. Sensors shall be Class 2 devices. Where specified, sensor shall have an internal additional isolated relay with Normally Open, Normally Closed and Common outputs for use with HVAC control, Data Logging and other control options. Sensors utilizing separate components to achieve this function are not acceptable. 16145 - 2 G. H. I. 2.4 WALL SWITCHES A. B. C. D. E. F. G. 2.5 SECTION 16145 Sensor shall have the ability to be put into a 5 second test mode to verify correct operation and coverage. Wall Mounted Sensors shall be Wattstopper DT-205 or approved equal. Ceiling Mounted Sensors shall be Wattstopper DT-305 or approved equal. Where specified, vandal resistant wall switch sensors shall utilize a hard lens with a minimum 1.0mm thickness. Where specified, a bypass manual "override on" key shall be provided on each sensor. When bypass is utilized, lighting shall remain on constantly or control shall divert to a wall switch until sensor is replaced. This control shall be recessed to prevent tampering. Sensors shall be Dual Technology and have an on/off function accomplished by utilizing a mechanical air-gap switch to totally disconnect power from the load. During "off" condition, no leakage current shall be present at the fixture(s). Contractors shall install all backboxes with a minimum wallbox depth of 2.5 inches. Two circuit wall switches shall be able to support the full rated load on either of the circuits, and be able to switch them independently. Sensor shall have the ability to be put into a test mode to verify correct operation and coverage. Wall Switches shall be Wattstopper DT-100 or approved equal. SENSOR POWER PACKS A. B. C. D. For ease of mounting, installation and future service, power pack(s) shall be able to mount through a 1/2" knock-out in a standard electrical enclosure and be an integrated, self-contained unit consisting internally of an isolated load switching control relay and a transformer to provide low-voltage power. Transformer shall provide power to a minimum of three (3) sensors. Power pack shall be plenum rated. Control wiring between sensors and control units shall be Class 2, 18-24 AWG, stranded U.L. Classified, PVC insulated or TEFLON jacketed cable suitable for use in plenums, where applicable. Power Packs shall be Wattstopper B120E-P, or approved equal. PART 3 - EXECUTION 3.1 INSTALLATION A. B. C. D. 1364002201 It shall be the contractor’s responsibility to locate and aim sensory in the correct location required for a complete and proper volumetric coverage within the range of coverage(s) of controlled areas per the manufacturer’s recommendations. Rooms shall have (90) to one hundred (100) percent coverage to completely cover the controlled area to accommodate all occupancy habits of single or multiple occupants at any location within the room(s). The locations and quantities of sensors shown on the drawings are diagrammatic and indicate only the rooms which are to be provided with sensors. The contractor shall provide additional sensors if required to properly and completely cover the respective room. Contractor shall furnish all equipment, labor, system setup and other services necessary for the proper installation of the products/system as indicated on the drawings and specified herein. Devices shall be installed utilizing manufacturer’s recommended application, wiring and installation instructions. Proper judgment shall be exercised in executing the installation so as to ensure the best possible installation in the available space and to overcome local difficulties due to space limitation or interference of structural components. The contractor shall also provide at 16145 - 3 SECTION 16145 the owner’s facility, the training necessary to familiarize the owner’s personnel with the operation, use, adjustment, and problem solving diagnosis of the occupancy sensing devices and systems. END OF SECTION 1364002201 16145 - 4 SECTION 16180 EQUIPMENT WIRING SYSTEMS PART 1 GENERAL 1.01 SUMMARY A. The specifications sections "General Conditions", "Special Requirements" and "General Requirements" form a part of this section by this reference thereto and shall have the same force and effect as if printed herewith in full. 1.02 SECTION INCLUDES A. Electrical connections to equipment specified under other sections. 1.03 RELATED SECTIONS A. Section 01010 - Summary of Work. B. Section 08360 - Sectional Overhead Doors. C. Division 11 - Equipment. D. Section 13315 - Water Treatment Plant Operating and Monitoring System. E. Division 13 - Special Construction. F. Division 15 - Mechanical. G. Section 16111 - Conduit. H. Section 16123 - Building Wire and Cable. I. Section 16130 - Boxes. 1.04 REFERENCES A. NEMA WD 1 - General Purpose Wiring Devices B. NEMA WD 6 - Wiring Device Configurations C. ANSI/NFPA 70 - National Electrical Code. 1.05 SUBMITTALS A. Submit under provisions of Section 01300. B. Product Data: Provide wiring device manufacturer's catalog information showing dimensions configurations, and construction. C. Manufacturer's Instructions: Indicate application conditions and limitations of use stipulated by Product testing agency specified under Regulatory Requirements. Include instructions for storage, handling, protection, examination, preparation, installation, and starting of Product. 1.06 REGULATORY REQUIREMENTS A. 1364002201 Conform to requirements of ANSI/NFPA 70. 16180-1 SECTION 16180 B. Furnish products listed and classified by Underwriters Laboratories, Inc. as suitable for purpose specified and shown. 1.07 COORDINATION A. Coordinate work under provisions of Section 01039. B. Obtain and review shop drawings, product data, and manufacturer's instructions for equipment furnished under other sections. C. Determine connection locations and requirements. D. Sequence rough-in of electrical connections to coordinate with installation schedule for equipment. E. Sequence electrical connections to coordinate with start-up schedule for equipment. 1.08 PRODUCTS Not Used PART 2 EXECUTION 2.01 EXAMINATION A. Verify conditions under provisions of Section 01039. B. Verify that equipment is ready for electrical connection, wiring, and energization. 2.02 ELECTRICAL CONNECTIONS A. Make electrical instructions. connections in accordance with equipment manufacturer's B. Make conduit connections to equipment using flexible conduit. Use liquidtight flexible conduit with watertight connectors in damp or wet locations. C. Make wiring connections using wire and cable with insulation suitable for temperatures encountered in heat producing equipment. D. Provide receptacle outlet where connection with attachment plug is indicated. Provide cord and cap where field-supplied attachment plug is indicated. E. Provide suitable strain-relief clamps and fittings for cord connections at outlet boxes and equipment connection boxes. F. Install disconnect switches, controllers, control stations, and control devices as indicated. G. Provide interconnecting conduit and wiring between devices and equipment where indicated. 2.03 ELECTRIC EQUIPMENT WIRING A. 1364002201 Electrically Operated Equipment 1. The General, HVAC and Plumbing Contractors shall furnish all motors, starters, pushbuttons for local and remote control, controllers, pressure switches, aquastats or similar items together with all appurtenances, accessories and 16180-2 2. 3. 1364002201 SECTION 16180 control wiring required to operate the equipment furnished under their respective sections of the contract, which is necessary to perform the operating functions as specified, shown on the drawings or as otherwise required. The General, HVAC and Plumbing Contractors shall set and mount all motors, starters and controls. The Electrical Contractor shall furnish and install all safety switches at the equipment and make all power connections to the safety switches, starters and the motors. All control wiring necessary for the required performance and operation of the equipment shall be installed and connected under each respective and associated contract. Where the starter and/or safety switch is an integral part of the equipment assembly, the assembly shall be furnished with the wiring being complete between the starter, controller and motor and the Electrical Contractor shall make the power connections only at the unit. If procurement requirements necessitate a change in the electrical characteristics of any motor or equipment being furnished under the General, HVAC and Plumbing Contracts, the respective contractor shall first obtain approval of such changes from the Professional and the Department. This same Contractor shall also be responsible for all necessary arrangements and shall pay all costs, if any, for all required changes to the Electrical Contract. B. General Requirements: The Electrical Contractor shall furnish, install and connect all power wiring to all equipment and all associated controls and appurtenances provided under this section of the Contract. In addition, the Electrical Contractor shall furnish, install and connect all power wiring to all equipment, associated controls and appurtenances provided under other sections of this Contract, unless otherwise specified herein or indicated on the drawings. All necessary and required control wiring for this equipment and systems shall be furnished, installed and connected by the respective Contractors providing the equipment, unless otherwise specified herein or indicated on the drawings. C. Wiring for Heating, Ventilating and Air Conditioning 1. All equipment, unless otherwise indicated, for the heating, ventilating and air conditioning systems shall be furnished and installed under the HVAC Contract. The Electrical Contractor shall however, be responsible for furnishing all labor and materials required for the installation and connection of all electrical power wiring to and for this equipment. 2. In general, all starters and special control equipment required for the heating, ventilating and air conditioning equipment such as the water chiller, condensor, condensing units, air handling units, water heaters, pumps and air compressor, will be furnished and installed by the HVAC Contractor. Interlock and sequence control wiring for main heating and cooling equipment will be furnished and installed under the temperature control section of the HVAC Contract. D. Temperature Control Wiring 1. All interconnecting control wiring in connection with the temperature control system for all heating and air conditioning systems shall be furnished, installed and connected under the HVAC Contract. 2. The Electrical Contractor shall provide a source of power and make final power connections at each air handling unit and at each apparatus control panel location where noted on the plans. Panels shall be furnished and installed under the HVAC Contract. E. Electrical Work for Roof Ventilators and/or Exhaust Fans 1. For single phase units, a motor starting-disconnecting type snap switch shall be furnished as an integral part of the roof ventilator or exhaust fan. The Electrical Contractor shall, however, furnish a remote control terminal overload switch with pilot light which shall be installed within the room to be ventilated or exhausted, as indicated on the drawings. 2. For three phase units, the Electrical Contractor shall furnish and install remote control switches, together with pilot lights, within the room to be ventilated or 16180-3 SECTION 16180 exhausted at location as indicated on the drawings. In addition, the Electrical Contractor shall also furnish and install a disconnect switch in proper type enclosure at motor location. F. Wiring for Plumbing Equipment 1. All equipment, unless otherwise indicated, for the plumbing system shall be furnished and installed under the Plumbing Contract. The Electrical Contractor shall however, be responsible for furnishing all labor and materials required for the installation and connection of all electrical power wiring to and for this equipment. 2. In general, all starters and special control equipment required for electrically operated equipment furnished under the Plumbing Contract, such as the pumps and electric water heaters will be furnished and installed by the Plumbing Contractor. G. Electrical Equipment by Others 1. All electrical equipment furnished and installed under contracts other than the Electrical Contract shall be furnished with full complement of control equipment, control wiring, conduit and all other items necessary for satisfactory operation. 2. Remote motor starters for equipment furnished under contracts other than the Electrical Contract shall be furnished and installed by the respective Contractor providing the equipment. 3. The Electrical Contractor shall furnish and install disconnect switches for all three phase equipment unless otherwise indicated. 4. The Electrical Contractor shall furnish and install thermal overload switches for each single phase motor except where units are furnished with built-in thermal protection, in which case the Electrical Contractor shall furnish and install a single pole switch, with or without pilot light as required by drawings. 5. The Electrical Contractor shall complete all power wiring through the disconnect and/or the thermal cutouts and local control stations to the equipment as required. 6. The Electrical Contractor shall complete all electrical connections, through the disconnect, starter and motor terminals of all three phase equipment. The Electrical Contractor shall be responsible for final connections. 7. The Electrical Contractor shall be responsible for proper rotation of three phase equipment. 8. The Electrical Contractor shall provide disconnect switches for all three phase equipment. Combination motor starters shall be furnished and installed under the contracts providing the equipment. Electrical Contractor shall provide disconnect switches at motors when motors are located away from combination starters. END OF SECTION 1364002201 16180-4 SECTION 16190 SUPPORTING DEVICES PART 1 GENERAL 1.01 SUMMARY A. The specifications sections "General Conditions", "Special Requirements" and "General Requirements" form a part of this section by this reference thereto and shall have the same force and effect as if printed herewith in full. 1.02 GENERAL A. Conduit and equipment supports. B. Anchors and fasteners. 1.03 REFERENCES A. NECA - National Contractors Association B. ANSI/NFPA 70 - National Electrical Code 1.04 SUBMITTALS A. Submit under provisions of Section 01300. B. Product Data: Provide manufacturer's catalog data for fastening systems. C. Manufacturer's Instructions: Indicate application conditions and limitations of use stipulated by Product testing agency specified under Regulatory Requirements. Include instructions for storage, handling, protection, examination, preparation, installation, and starting of Product. 1.05 REGULATORY REQUIREMENTS PART 2 A. Conform to requirements of ANSI/NFPA 70. B. Furnish products listed and classified by Underwriters Laboratories, Inc. as suitable for purpose specified and shown. PRODUCTS 2.01 PRODUCT REQUIREMENTS 1364002201 A. Materials and Finishes: Provide adequate corrosion resistance. B. Provide materials, sizes, and types of anchors, fasteners and supports to carry the loads of equipment and conduit. Consider weight of wire in conduit when selecting products. C. Anchors and Fasteners: 1. Concrete Structural Elements: Use precast insert system, expansion anchors, and preset inserts. 2. Steel Structural Elements: Use beam clamps. 3. Concrete Surfaces: Use self-drilling anchors and expansion anchors. 16190-1 SECTION 16190 4. 5. 6. 7. Hollow Masonry, Plaster, and Gypsum Board Partitions: Use toggle bolts and hollow wall fasteners. Solid Masonry Walls: Use expansion anchors and preset inserts. Sheet Metal: Use sheet metal screws Wood Elements: Use wood screws 2.02 STEEL CHANNEL A. Manufacturer: 1. Kindorf 2. Steel City 3. Uni Strut 4. Substitutions: Under provisions of Section 01600. B. Description: Painted steel. 2.03 SPRING STEEL CLIPS A. Manufacturer: 1. Kindorf 2. Steel City 3. Uni Strut 4. Substitutions: Under provisions of Section 01600. 2.04 ALUMINUM CHANNEL/STRUT/CLIPS A. PART 3 Manufacturer: 1. Uni Strut 2. B Line 3. Substitutions : Under provisions of Section 01600 EXECUTION 3.01 INSTALLATION 1364002201 A. Install products in accordance with manufacturer's instructions. B. Provide anchors, fasteners, and supports in accordance with NECA "Standard of Installation." C. Do not fasten supports to pipes, ducts, mechanical equipment, and conduit. D. Do not drill or cut structural members. E. Fabricate supports from structural steel or steel channel. Rigidly weld members or use hexagon head bolts to present neat appearance with adequate strength and rigidity. Use spring lock washers under all nuts. F. Install surface-mounted cabinets and panelboards with minimum of four anchors. G. In wet and damp locations use steel channel supports to stand cabinets and panelboards one inch (25 mm) off wall.\ H. Use sheet metal channel to bridge studs above and below cabinets and panelboards recessed in hollow partitions. I. Steel channel for the support of PVC coated rigid steel conduit shall be PVC coated to match the conduit. 16190-2 SECTION 16190 J. All hardware used with aluminum channel/strut shall be as required for use with aluminum channel/strut. Use hexagon head bolts to present neat appearance with strength and rigidity. Use spring lock washers under all nuts. END OF SECTION 1364002201 16190-3 SECTION 16195 ELECTRICAL IDENTIFICATION PART 1 GENERAL 1.01 SUMMARY A. The specifications sections "General Conditions", "Special Requirements" and "General Requirements" form a part of this section by this reference thereto and shall have the same force and effect as if printed herewith in full. 1.02 SECTION INCLUDES A. Nameplates and labels. B. Wire and cable markers. C. Conduit markers. 1.03 RELATED SECTIONS A. Section 09900 - Painting 1.04 REFERENCES A. ANS/NFPA 70 - National Electrical Code. 1.05 SUBMITTALS A. Submit under provisions of Section 01300. B. Product Data: Provide catalog data for nameplates, labels, and markers. C. Manufacturer's Instructions: Indicate application conditions and limitations of use stipulated by Product testing agency specified under regulatory requirements. Include instructions for storage, handling, protection, examination, preparation and installation of Product. 1.06 REGULATORY REQUIREMENTS A. Conform to requirements of ANSI/NFPA 70. B. Furnish products listed and classified by Underwriters Laboratories, Inc. suitable for purpose specified and shown. 1.07 EXTRA MATERIALS A. PART 2 Furnish under provisions of Section 01700. PRODUCTS 2.01 NAMEPLATES AND LABELS A. 1364002201 Nameplates: background. Engraved three-layer laminated plastic, black letters on white 16195-1 SECTION 16195 B. Locations: 1. Each electrical distribution and control equipment enclosure. 2. Communication cabinets. 3. Motor Control Center. C. Letter Size: 1. Use 1/8 inch letters for identifying individual equipment and loads. 2. Use 1/4 inch letters for identifying grouped equipment and loads. 2.02 WIRE MARKERS PART 3 A. Manufacturers: 1. T&B 2. 3M 3. Brady 4. Substitutions: Under provisions of Section 01600. B. Description: tape type wire markers. C. Locations: Each conductor at panelboard gutters, pull boxes, outlet and junction boxes and each load connection. D. Legend: 1. Power and Lighting Circuits: Branch circuit or feeder number indicated on drawings. 2. Control Circuits: Control wire number indicated on [schematic and interconnection diagrams on drawings.] [shop drawings.] EXECUTION 3.01 PREPARATION A. Degrease and clean surfaces to receive nameplates and labels. 3.02 APPLICATION A. Install nameplate and label parallel to equipment lines. B. Secure nameplate to equipment front using screws. C. Secure nameplate to inside surface door on panelboard that is recessed in finished locations. D. Identify conduit using field painting under provisions of Section 09900. E. Identify underground conduits using underground warning tape. Install one tape per trench at 3 inches below finished grade. 3.03 480 VOLT EQUIPMENT ARC FLASH MARKING A. Provide & install on each and every piece of equipment rated 480 volts an “Arc Flash Hazard” warning label on the front of the equipment in plain view. The labels shall be Industry standard – commercially printed type – hand fabricated markings are not acceptable. END OF SECTION 1364002201 16195-2 SECTION 16235 ENGINE GENERATORS PART 1 - GENERAL 1.1 1.2 1.3 1.4 SUMMARY A. Section includes natural gas engine generator set, exhaust silencer and fittings, fuel fittings, battery, charger, and remote annunciator panel. B. Related Sections: 1. Section 16413 - Enclosed Transfer Switches. REFERENCES A. National Electrical Manufacturers Association: 1. NEMA 250 - Enclosures for Electrical Equipment (1000 Volts Maximum). 2. NEMA AB 1 - Molded Case Circuit Breakers and Molded Case Switches. 3. NEMA ICS 10 - Industrial Control and Systems: AC Transfer Switch Equipment. 4. NEMA MG 1 - Motors and Generators. B. International Electrical Testing Association: 1. NETA ATS - Acceptance Testing Specifications for Electrical Power Distribution Equipment and Systems. C. National Fire Protection Association: 1. NFPA 30 - Flammable and Combustible Liquids Code. 2. NFPA 110 - Standard for Emergency and Standby Power Systems. SYSTEM DESCRIPTION A. Description: Engine generator assembly and accessories to provide source of power for Level 1 applications in accordance with NFPA 110, and conforming to NFPA 99. B. Capacity: 360 kW, 450 kVA at elevation of 1,300 feet above sea level, continuous rating using specified engine cooling scheme. SUBMITTALS A. Section 01330 - Submittal Procedures: Submittal procedures. B. Shop Drawings: Indicate electrical characteristics and connection requirements. Include plan and elevation views with overall and interconnection point dimensions, fuel consumption rate curves at various loads, ventilation and combustion air requirements, electrical diagrams including schematic and interconnection diagrams. C. Product Data: Submit data showing dimensions, weights, ratings, interconnection points, and internal wiring diagrams for engine, generator, control panel, battery, battery rack, battery charger, exhaust silencer, and vibration isolators. D. Test Reports: Indicate results of performance testing. E. Manufacturer's Field Reports: Indicate inspections, findings, and recommendations. 1364002201 16235 - 1 SECTION 16235 1.5 1.6 CLOSEOUT SUBMITTALS A. Section 01700 - Execution Requirements: Closeout procedures. B. Operation and Maintenance Data: Submit instructions and service manuals for normal operation, routine maintenance, oil sampling and analysis for engine wear, and emergency maintenance procedures. WARRANTY A. 1.7 1.8 Section 01700 - Execution Requirements: Product warranties and product bonds. MAINTENANCE SERVICE A. Section 01700 - Execution Requirements: Maintenance service. B. Furnish service and maintenance of engine generator for one year from Date of Substantial Completion. MAINTENANCE MATERIALS A. Section 01700 - Execution Requirements: Spare parts and maintenance products. B. Furnish one set of tools required for preventative maintenance of engine generator system. Package tools in adequately sized metal tool box. PART 2 - PRODUCTS 2.1 ENGINE A. Manufacturers: 1. Doosan. 2. General Motors. 3. Cummins. 4. Substitutions: Refer to Section 01600. B. Product Description: Air-cooled V-type, four-stroke cycle, electric ignition, internal combustion engine. C. Rating: Sufficient to operate under 10 percent overload for one hour in ambient of 90 degrees F at elevation of 3,000 feet D. Fuel System: Natural gas. E. Engine speed: 1800 rpm. F. Safety Devices: Engine shutdown on high water temperature, low oil pressure, overspeed, and engine overcrank. Limits as selected by manufacturer. G. Engine Starting: DC starting system with positive engagement, number and voltage of starter motors in accordance with manufacturer's instructions. Furnish remote starting control circuit, with MANUAL-OFF-REMOTE selector switch on engine-generator control panel. 1364002201 16235 - 2 H. 2.2 2.3 2.4 SECTION 16235 Engine Jacket Heater: Thermal circulation type water heater with integral thermostatic control, sized to maintain engine jacket water at 90 degrees F, and suitable for operation on 120 volts AC. I. Radiator: Radiator using glycol coolant, with blower type fan, sized to maintain safe engine temperature in ambient temperature of 110 degrees F Radiator air flow restriction 0.5 inches of water maximum. J. Engine Accessories: Fuel filter, lube oil filter, intake air filter, lube oil cooler, fuel transfer pump, fuel priming pump, gear-driven water pump. Furnish fuel pressure gage, water temperature gage, and lube oil pressure gage on engine/generator control panel. K. Mounting: Furnish unit with suitable spring-type vibration isolators and mount on structural steel base. GENERATOR A. Manufacturers: 1. Kohler Co. 2. Cummins Onan. 3. Substitutions: Refer to Section 01600. B. Product Description: NEMA MG1, three phase, four pole, reconnectable brushless synchronous generator with brushless exciter. C. Rating: 360 kW, 450 kVA, at 0.8 power factor, 480Y/277 volts, 60 Hz at 1800 rpm. D. Insulation Class: F. E. Temperature Rise: 105 degrees C Continuous. F. Enclosure: NEMA MG1, open drip proof. G. Voltage Regulation: Furnish generator mounted volts per hertz exciter-regulator to match engine and generator characteristics, with voltage regulation plus or minus 1 percent from no load to full load. Furnish manual controls to adjust voltage droop, voltage level (plus or minus 5 percent) and voltage gain. GOVERNOR A. Manufacturers: 1. Kohler Co. 2. Cummins Onan. 3. Substitutions: Refer to Section 01600. B. Product Description: Electronic governor to maintain engine speed within 0.5 percent, steady state, and 5 percent, no load to full load, with recovery to steady state within 2 seconds following sudden load changes. Equip governor with means for manual operation and adjustment. ACCESSORIES A. 1364002201 Exhaust Silencer: Residential type silencer, with muffler companion flanges and flexible stainless steel exhaust fitting, sized in accordance with engine manufacturer's instructions. 16235 - 3 2.5 B. SECTION 16235 Batteries: Heavy duty, diesel starting type lead-acid storage batteries, 170 ampere-hours minimum capacity. Match battery voltage to starting system. Furnish cables and clamps. C. Battery Tray: Treated for electrolyte resistance, constructed to contain spillage. D. Battery Charger: Current limiting type designed to float at 2.17 volts for each cell and equalize at 2.33 volts for each cell. Furnish overload protection, full wave rectifier, DC voltmeter and ammeter, and 120 volts AC fused input. Furnish wall mounted enclosure to meet NEMA 250, Type 1 requirements. E. Line Circuit Breaker: NEMA AB 1, molded case circuit breaker on generator output with integral thermal and instantaneous magnetic trip in each pole. Furnish battery voltage operated shunt trip, connected to open circuit breaker on engine failure. Unit mount in enclosure to meet NEMA 250, Type 1 requirements. F. Engine-Generator Control Panel: NEMA 250, Type 1 generator mounted control panel enclosure with engine and generator controls and indicators. Furnish provision for padlock and the following equipment and features: 1. Frequency Meter: 45-65 Hz. range, 3.5 inch dial. 2. AC Output Voltmeter: 3.5 inch dial, 2 percent accuracy, with phase selector switch. 3. AC Output Ammeter: 3.5 inch dial, 2 percent accuracy, with phase selector switch. 4. Output voltage adjustment. 5. Push-to-test indicator lamps, one each for low oil pressure, high water temperature, overspeed, and overcrank. 6. Engine start/stop selector switch. 7. Engine running time meter. 8. Oil pressure gage. 9. Water temperature gage. 10. Auxiliary Relay: 3PDT, operates when engine runs, with contact terminals prewired to terminal strip. 11. Additional visual indicators and alarms in accordance with by NFPA 110. 12. Remote Alarm Contacts: Factory wire SPDT contacts to terminal strip for remote alarm functions [in accordance with NFPA 110.] [as specified.] G. Remote Annunciator Panel: Surface mounted panel with painted finish. Furnish audible and visible indicators and alarms in accordance with NFPA 110. SOURCE QUALITY CONTROL A. Provide shop inspection and testing of completed assembly. B. Make completed engine-generator assembly available for inspection at manufacturer’s factory prior to packaging for shipment. Notify Engineer at least seven days before inspection is allowed. PART 3 - EXECUTION 3.1 INSTALLATION A. Install engraved plastic nameplates in accordance with Section 16195. B. Ground and bond generator and other electrical system components in accordance with Section 16170. 1364002201 16235 - 4 SECTION 16235 3.2 3.3 3.4 3.5 3.6 FIELD QUALITY CONTROL A. Section 01400 - Quality Requirements: Testing and inspection services. B. Inspect and test in accordance with NETA ATS, except Section 4. C. Perform inspections and tests listed in NETA ATS, Section 7.22. MANUFACTURER'S FIELD SERVICES A. Section 01400 - Quality Requirements: Manufacturer’s field services. B. Prepare and start up engine-generator assembly. ADJUSTING A. Section 01700 - Execution Requirements: Testing, adjusting, and balancing. B. Adjust generator output voltage and engine speed to meet specified ratings. CLEANING A. Section 01700 - Execution Requirements: Final cleaning. B. Clean engine and generator surfaces. Replace oil and fuel filters with new. DEMONSTRATION AND TRAINING A. Furnish 8 hours of instruction each for two persons, to be conducted at project site with manufacturer's representative. B. Describe loads connected to emergency system and restrictions for future load additions. C. Simulate power outage by interrupting normal source, and demonstrate system operates to provide emergency power. END OF SECTION 1364002201 16235 - 5 SECTION 16289 TRANSIENT VOLTAGE SURGE SUPPRESSION PART 1 - GENERAL 1.01 SUMMARY A. 1.02 STANDARDS A. B. C. D. E. F. G. H. I. 1.03 The operating temperature range shall be -40° to 70° C ( -40° to 160° F). The unit shall be capable of operation up to 13,000 feet above sea level. No appreciable magnetic fields shall be generated. SUBMITTALS A. B. C. D. E. F. G. H. 1364002201 The specified system shall be designed, manufactured, tested and installed in compliance with the following codes and standards: Institute of Electrical and Electronic Engineers (ANSI/IEEE C62.11, C62.41, C62.45) American National Standards Institute Federal Information Processing Standards Publication 94 (FIPS PUB 94) National Electrical Manufacturer Association (prior to repeal NEMA LS-1 1992 Peak Current Testing) National Fire Protection Association (NFPA 70, 75 and 780) MIL Standard 220A Method of Insertion Loss Measurement National Electric Code Underwriters Laboratories UL 1283 and UL 1449 (most recent edition) ENVIRONMENTAL REQUIREMENTS A. B. C. 1.04 The specifications in this section describe the electrical and mechanical requirements for a protection system provided by high-energy transient voltage surge suppressors. The specified system shall provide effective, high-energy surge current diversion and be suitable for application in ANSI/IEEE C62.41 Category A, B and C environments (as tested by ANSI/IEEE C62). Product Data: Provide catalog sheets showing voltage, physical size, IEEE let through voltage for each waveform listed, UL1449 latest revision, latest edition, suppressed voltage ratings, dimensions showing construction, lifting and support points, enclosure details, per mode and per phase peak surge current, modes of discrete suppression circuitry, warranty period and replacement terms, conductor size, conductor type and lead length. Submit product data for all components and accessories. Manufacturer’s Installation Instructions: Indicate application conditions and limitations of use stipulated by product testing agency specified under Regulatory Requirements. Include instructions for storage, handling, protection, examination, preparation, installation, and starting of product. Indicate maximum size of circuit breaker or fuse to be connected for each unit. List and detail all protection systems such as fuses, disconnecting means and protective features. Provide verification that the TVSS device complies with the required UL1449 latest edition, latest revision, and CSA approvals. Provide actual let through voltage test data in the form of oscillograph results for the ANSI/IEEE C62.41 Category B/C (combination wave) and A1 (ringwave) tested in accordance with ANSI/IEEE C62.45. Provide spectrum analysis of each unit based on MIL-STD-220A test procedures between 10 kHz and 100 kHz verifying the devices noise attenuation equals or exceeds 40 dB at 100 kHz. For retrofit mounting applications, provide electrical/mechanical drawings showing unit dimensions, weights, installation instruction details, and wiring configuration. 16289-1 SECTION 16289 I. 1.05 Provide test report from a recognized independent testing laboratory verifying the suppressor components can survive published surge current rating on a per mode basis using the IEEE C 62.41, 8x20 microsecond current wave. Test data must be on a complete SPD with internal fusing in place. Test data on an individual module is not acceptable. QUALITY ASSURANCE AND WARRANTY A. The panel mounted SPD and supporting components shall be guaranteed by the manufacturer to be free of defects in material and workmanship for a period of twentyfive (25) years from the date of substantial completion of service and activation of the system to which the suppressor is attached. Additionally, the warranty shall state that during the applicable warranty period any SPD which fails due to any transient surge activity, including lightning, shall be repaired or replaced by the manufacturer without charge. Special or optional warranties in excess of the unit’s standard warranty for purposes of this bid are not acceptable. Since “Acts of Nature” or similar statements typically include the threat of lightning to which the SPDs shall be exposed, any such clause limiting warranty responsibility in the general conditions of this specification shall not apply to this particular section. That is, the warranty must specifically provide for unlimited free replacements of the SPD in the event of failure caused by the effects of lightning and all other electrical anomalies. The warranty shall cover the entire device, not just various components, such as modules only. Provide electrically operated equipment specified in this Section that is listed and labeled. As defined in the National Electrical Code, Article 100, Listing and Labeling Agency Qualifications: A “Nationally Recognized Testing Laboratory” as defined in OSHA Regulation 1910.7. Comply with NFPA 70. B. C. D. 1.06 APPROVED MANUFACTURERS A. Total Protection Solutions B. Eaton/Cutler Hammer (must meet entire specification) C. Square-D (must meet entire specification) D. No Substitutions PART 2 - PRODUCTS 2.01 PERFORMANCE A. 1. 2. 3. 4. 5. 1364002201 GENERAL The SPD shall be listed by ETL, UL, or other nationally recognized test laboratory to UL’s 1283 and UL’s 1449 standards (latest edition, latest revision), and not merely the components or modules. All SPD’s shall be Type 1 for use in Type 1 and Type 2 locations. All SPD units shall be RoHS compliant. The TVSS shall protect all modes L-G, L-N, L-L, and N-G, for WYE systems have discrete suppression circuitry in L-G, L-N and N-G, and have bidirectional, positive and negative impulse protection. Line-to-neutral-to-ground protection is not acceptable where line-to-ground is specified, and accordingly reduced mode units with suppression circuitry built into only 4 modes are not acceptable. For delta systems, the unit shall have discrete suppression circuitry in L-G and L-L. Obtain all surge suppression devices through one source from a single manufacturer. The maximum continuous operating voltage (MCOV) of all components shall not be less than 125% for a 120V system and 120% for 220 and 240V systems, and 115% for 277 and 480V systems. All SPD’s shall be equipped with a comprehensive monitoring system which shall include a visual LCD panel display providing information on unit status and phase loss/protection loss. 16289-2 SECTION 16289 6. 7. 8. 9. B. All SPD’s shall be Total Protection Solutions. No unit will be accepted as an “approved equal” unless it meets the warranty, strength, safety features, IEEE let-through levels, modes of discrete suppression circuitry, fusing, independent third party per mode surge testing, and all other requirements of this specification. If a disconnect switch is specified, the disconnect switch and the SPD as a system shall be capable of interrupting up to a 200kA symmetrical fault current with 600 VAC applied. Each design configuration shall have the maximum single pulse surge current capacity per mode verified through testing at an independent, nationally recognized test laboratory. To be considered for approval, the manufacturer must submit a test report on a unit which was tested with internal over current fusing in place. The test shall include a 1.2 X 50 µsec 6000V open circuit voltage waveform and an 8 X 20 µsec 500A short circuit current waveform to benchmark the unit’s suppression voltage, followed by a single pulse surge of maximum rated surge current magnitude with an approximated 8 X 20 µsec waveform. To complete the test, another identical surge shall be applied to verify the unit’s survival. Compliance is achieved if the suppression voltage found from the two impulses do not vary by more than +10%. Test data on an individual module is not acceptable. For technical support and ordering information call 800-836-2305. SERVICE ENTRANCE PROTECTION 1. The manufacturer shall provide written specifications showing let-through voltage of the unit with six inches of lead length (at the module or at the lug data is not acceptable as it does not represent true "as installed" performance) pursuant to ANSI/IEEE C62.41 and C62.45, 2002, categories B/C and C-High bi-wave, 90 degree phase angle, positive polarity, measurements in peak voltage from the zero reference, all dynamic tests except N-G, and UL suppressed voltage ratings, all of which shall be no higher than: ANSI/IEEE C62.41-2002 Measured Limiting Voltage B/C Impulse (6kV, 3kA) Voltage (Voltage Code) 120/208 (3Y208) 277/480 (3Y480) 480 delta (480NN) 1364002201 L-N L-G 725V 726V 1075V 1077V 1616V L-L N-G 1098V 728V 1718V 1073V 1616V C-High Impulse (20kV, 10kA) Voltage (Voltage Code) L-N 120/208 (3Y208) 1030V 277/480 (3Y480) 1475V 480 delta (480NN) L-G 1420V 1825V 2145V L-L N-G 1300V 1225V 2270V 1670V 2455V UL Voltage Protection Ratings Voltage (Voltage Code) L-N 120/208 (3Y208) 800V 277/480 (3Y480) 1200V 480 delta (480NN) L-G 800V 1200V 1800V L-L N-G 1200V 800V 1800V 1200V 1800V C. The unit shall have a peak surge current of no less than 240kA/phase 8 X 20 us waveform, single impulse, independently verified. D. Internal Fusing - Overcurrent Protection 1. Each Metal Oxide Varistor, or other primary suppression component, shall be individually fused for safety and performance to allow the SPD to withstand the full rated single pulse peak surge capacity per mode without the operation or failure of the fuses. Overcurrent fusing that limits the listed peak surge current 16289-3 SECTION 16289 E. F. G. H. 2.02 of the SPD is not acceptable. Replaceable cartridge type per phase or per mode overcurrent fusing is not acceptable where there is more then one MOV per mode. 2. For arc quenching capability, minimization of smoke and contaminates in the event of a failure, and to ensure the safest possible design, all surge components, current carrying paths and fusing shall be packed in fuse grade silica sand. 3. Fusing shall be present in every mode, including Neutral-to-Ground. 4. The fusing shall be capable of interrupting up to a 200kA symmetrical fault current with 600VAC applied. The SPD shall come standard with not less than a Thirty Year Warranty, and the warranty shall include unlimited free replacements of the unit if destroyed by lightning or other transients during the warranty period. Special or optional warranties in excess of the unit's standard warranty for purposes of this bid are not acceptable. The suppressor shall include Form C dry contacts (N.O. or N.C.) for remote monitoring capability, and shall have at minimum a Nema 4 steel enclosure. The SPD shall have an internal audible alarm with mute on front cover. SPD’s for service entrance locations shall have a transient event counter with LCD panel display and reset button on the front cover. DISTRIBUTION PANEL AND MOTOR CONTROL CENTER PROTECTION A. B. C. SPD(s) for this location shall be as indicated on project drawings. SPD shall be separate from panelboard. Integral SPD shall not be acceptable. SPD’s shall be certified to UL 1283 and UL1449 Third Ed. Type 1 for use in Type 1 and Type 2 locations. All SPD units shall be RoHS compliant. Distribution Panels and MCCs shall be protected by a Total Protection Solutions panel mounted SPD, model TK-ST160-480NN-L for 480 (3W+G) volt panels, model TKST160-3Y480-L for 277/480 (4W+G) volt panels and model TK-ST160-3Y208-L for 120/208 (4W+G) volt panels. The manufacturer shall provide written specifications showing let-through voltage of the unit with six inches of lead length (at the module or at the lug data is not acceptable as it does not represent true "as installed" performance) pursuant to ANSI/IEEE C62.41 and C62.45, 2002, categories B/C and C-High bi-wave, 90 degree phase angle, positive polarity, measurements in peak voltage from the zero reference, all dynamic tests except N-G, and UL suppressed voltage ratings, all of which shall be no higher than: ANSI/IEEE C62.41-20021 Measured Limiting Voltage B3/C1 Impulse (6kV, 3kA) Voltage (Voltage Code) L-N L-G L-L N-G 120/208 (3Y208) 651V 640V 1041V 646V 277/480 (3Y480) 968V 979V 1792V 967V 480 (480NN) 689V 1697V C3 Impulse (20kV, 10kA) Voltage (Voltage Code) 120/208 (3Y208) 277/480 (3Y480) 480 (480NN) L-N 970V 1540V UL Voltage Protection Ratings Voltage (Voltage Code) L-N 120/208 (3Y208) 700V 277/480 (3Y480) 1000V 480 (480NN) D. 1364002201 L-G 1160V 1600V 2760V L-L N-G 1430V 1100V 2260V 1550V 2340V L-G 700V 1000V 1800V L-L N-G 1200V 700V 1800V 1000V 1800V The unit shall have a peak surge current of no less than 160kA/phase, 80kA/mode, 8 X 20 us waveform, single impulse, verified by third party test reports. 16289-4 SECTION 16289 E. F. G. H. 2.03 Internal Fusing - Overcurrent Protection 1. Each Metal Oxide Varistor, or other primary suppression component, shall be individually fused for safety and performance to allow the SPD to withstand the full rated single pulse peak surge capacity per mode without the operation or failure of the fuses. Overcurrent fusing that limits the listed peak surge current of the SPD is not acceptable. Replaceable cartridge type per phase or per mode overcurrent fusing is not acceptable where there is more then one MOV per mode. 2. For arc quenching capability, minimization of smoke and contaminates in the event of a failure, and to ensure the safest possible design, all surge components, current carrying paths and fusing shall be packed in fuse grade silica sand. 3. Fusing shall be present in every mode, including Neutral-to-Ground. 4. The fusing shall be capable of interrupting up to a 200kA symmetrical fault current with 600VAC applied. The SPD shall come standard with not less than a Thirty Year Warranty, and the warranty shall include unlimited free replacements of the unit if destroyed by lightning or other transients during the warranty period. Special or optional warranties in excess of the unit's standard warranty for purposes of this bid are not acceptable. The suppressor shall include Form C dry contacts (N.O. or N.C.) for remote monitoring capability, and shall have at minimum a Nema 4 steel enclosure. The SPD shall have an internal audible alarm with mute on front cover. SUBPANEL and LIGHTING PANEL PROTECTION A. SPD(s) for this location shall be as indicated on project drawings. SPD shall be separate from panelboard. Integral SPD shall not be acceptable. SPD’s shall be certified to UL 1283 and UL1449 Third Ed. Type 1 for use in Type 1 and Type 2 locations. All SPD units shall be RoHS compliant. B. Electrical panels shall be protected by a Total Protection Solutions panel mounted SPD, model TK-TT2-065-3Y277/480-FL for 277/480 (4W+G) volt panels, TK-TT2-0653Y208-FL for 120/208 (4W+G) volt panels and TK-TT2-065-1S240-FL for 120/240 (3W+G) volt split phase panels: C. The manufacturer shall provide written specifications showing let-through voltage of the unit with six inches of lead length (at the module or at the lug data is not acceptable as it does not represent true "as installed" performance) pursuant to ANSI/IEEE C62.41 and C62.45, 1991, category A1 ring wave, 180 degree phase angle, category B3/C1 and C3 impulse and UL suppressed voltage ratings, 90 degree phase angle, positive polarity, measurements in peak voltage from the zero reference, all dynamic tests except N-G, which shall be no higher than: ANSI/IEEE C62.41-1991 Measured Limiting Voltage A1 Ring Wave (2kV, 67A) Tested at 180 degree phase angle Voltage (Voltage Code) L-N L-G L-L N-G 120/240 (1S240) 36V 283V 56V 322V 120/208 (3Y208) 36V 283V 56V 322V 277/480 (3Y480) 42V 541V 63V 765V B3/C1 Impulse (6kV, 3kA)Tested at 90 degree phase angle Voltage (Voltage Code) L-N L-G L-L N-G 120/240 (1S240) 590V 597V 980V 590V 120/208 (3Y208) 590V 597V 980V 590V 277/480 (3Y480) 1040V 1037V 1860V 1035V C3 Impulse (20kV, 10kA) Voltage (Voltage Code) 120/240 (1S240) 120/208 (3Y208) 277/480 (3Y480) 1364002201 16289-5 L-N 970V 970V 1660V L-G 1160V 1160V 1690V L-L 1490V 1490V 2570V N-G 1100V 1100V 1510V SECTION 16289 UL Suppressed Voltage Ratings Voltage (Voltage Code) L-N 120/240 (1S240) 600V 120/208 (3Y208) 600V 277/480 (3Y480) 1200V D. E. F. G. H. I. 2.04 L-G 600V 600V 1200V L-L 1000V 1000V 2000V The unit shall have a peak surge current of no less than 65kA/phase, 32.5kA/mode, 8 X 20 us waveform, single impulse, verified by third party test reports. Internal Fusing - Overcurrent Protection 1. Each Metal Oxide Varistor, or other primary suppression component, shall be individually fused for safety and performance to allow the SPD to withstand the full rated single pulse peak surge capacity per mode without the operation or failure of the fuses. Overcurrent fusing that limits the listed peak surge current of the SPD is not acceptable. Replaceable cartridge type per phase or per mode overcurrent fusing is not acceptable where there is more then one MOV per mode. 2. For arc quenching capability, minimization of smoke and contaminates in the event of a failure, and to ensure the safest possible design, all surge components, current carrying paths and fusing shall be packed in fuse grade silica sand. 3. Fusing shall be present in every mode, including Neutral-to-Ground. 4. The fusing shall be capable of interrupting up to a 200kA symmetrical fault current with 600VAC applied. The SPD shall be capable of attenuating internally generated ringing type transients and noise, and shall have an enhanced transient filter supported by a specification sheet which lists the former IEEE A1 Ring Wave let-through levels no higher than those set forth above. Because of space limitation, the enclosure shall not exceed 4.0” D x 6.0” W x 6.0” H to allow close-to-the load installation on flush mount panels and between adjacent panelboard. For recessed panels, a flush mount cover plate shall be provided with each unit. The suppressor shall have at minimum a Nema 4 steel enclosure. The SPD shall come standard with not less than a Twenty-Five Year Warranty, and the warranty shall include unlimited free replacements of the unit if destroyed by lightning or other transients during the warranty period. Special or optional warranties in excess of the unit's standard warranty for purposes of this bid are not acceptable. CONTROL PANELS AND INDIVIDUAL EQUIPMENT A. SPD(s) for this location shall be as indicated on project drawings. B. Incoming three phase power to control panels and disconnects feeding select individual pieces of equipment should be protected by a Total Protection Solutions panel mounted SPD, model TK-TT2-065-480NN-FL for 480 (3W+G) volt panels and model TK-TT2-065-240NN-FL for 240 (3W+G) volt panels. All SPD units shall be RoHS compliant. C. The manufacturer shall provide written specifications showing let-through voltage of the unit with six inches of lead length (at the module or at the lug data is not acceptable as it does not represent true "as installed" performance) pursuant to ANSI/IEEE C62.41 and C62.45, 1991, category A1 ring wave, 180 degree phase angle, category B3/C1 and C3 impulse and UL suppressed voltage ratings, 90 degree phase angle, positive polarity, measurements in peak voltage from the zero reference, all dynamic tests except N-G, which shall be no higher than: ANSI/IEEE C62.41-1991 Measured Limiting Voltage A1 Ring Wave (2kV, 67A) Tested at 180 degree phase angle Voltage (Voltage Code) L-G L-L 240 (240NN) 525V 60V 480 (480NN) 919V 50V ANSI/IEEE C62.41-2002 Measured Limiting Voltage B3/C1 Impulse (6kV, 3kA) 1364002201 N-G 600V 600V 1200V 16289-6 SECTION 16289 D. E. F. G. H. I. 2.05 Voltage (Voltage Code) 240 (240NN) 480 (480NN) L-G L-L 1039V 978V 1591V 1599V C3 Impulse (20kV, 10kA) Voltage (Voltage Code) 240 (240NN) 480 (480NN) L-G L-L 1500V 1300V 1882V 1960V UL 3rd. Ed. V.P.R. Voltage (Voltage Code) 240 (240NN) 480 (480NN) L-G L-L 1200V 1000V 1800V 1800V The unit shall have a peak surge current of no less than 65kA/phase, 32.5kA/mode, 8 X 20 us waveform, single impulse, verified by third party test reports. internal Fusing - Overcurrent Protection 1. Each Metal Oxide Varistor, or other primary suppression component, shall be individually fused for safety and performance to allow the SPD to withstand the full rated single pulse peak surge capacity per mode without the operation or failure of the fuses. Overcurrent fusing that limits the listed peak surge current of the SPD is not acceptable. Replaceable cartridge type per phase or per mode overcurrent fusing is not acceptable where there is more then one MOV per mode. 2. For arc quenching capability, minimization of smoke and contaminates in the event of a failure, and to ensure the safest possible design, all surge components, current carrying paths and fusing shall be packed in silica sand. 3. Fusing shall be present in every mode, including Neutral-to-Ground. 4. The fusing shall be capable of interrupting up to a 200kA symmetrical fault current with 600VAC applied. The SPD shall come standard with not less than a Twenty-Five Year Warranty, and the warranty shall include unlimited free replacements of the unit if destroyed by lightning or other transients during the warranty period. Special or optional warranties in excess of the unit's standard warranty for purposes of this bid are not acceptable. The SPD shall be capable of attenuating internally generated ringing type transients and noise, and shall have an enhanced transient filter supported by a specification sheet which lists the former IEEE A1 Ring Wave let-through levels no higher than those set forth above. The suppressor shall include Form C dry contacts (N.O. or N.C.) for remote monitoring capability, and shall have at minimum a Nema 4 steel enclosure. The SPD shall have an internal audible alarm with mute on front cover. CONTROL VOLTAGE CIRCUITS A. The SPD for this location shall be as indicated on project drawings. B. Single phase 120 volt power to select 120 volt electronic loads shall be protected by a Total Protection Solutions, model TK-LTE120-30A-DIN2, installed in the control panel on the secondary side of the step down transformer. All SPD units shall be RoHS compliant. C. The manufacturer shall provide written specifications showing let-through voltage of the unit pursuant to ANSI/IEEE C62.41 and C62.45, 2002, categories A1 and A3 ringwave and category B3/C1 impulse, 90 or 180 degree phase angle as listed below, positive polarity, dynamic or static test, which shall be no higher than: Al(2kV,67A) (180 degrees) L-N 28 L-G 28 N-G 28 1364002201 A3(6kV,200A) (90 degrees) L-N 108 L-G 104 N-G 100 16289-7 B3/Cl(6kV,3kA) (90 degrees) L-N 444 L-G 440 N-G 456 SECTION 16289 D. E. F. G. H. I. J. The unit shall have an indicator light monitoring the status of the unit. For safety and performance the suppressor shall have a fail-safe design with dual component-level fusing (short circuit fusing plus thermal fusing). The unit shall have a peak surge current of no less than 40kA/phase, 8 X 20 us waveform, single impulse. The unit shall be an ETL recognized component under UL 1449 3rd Edition as a type 4 SPD, and also under UL 1283. The unit shall be mounted in line on a 120 volt circuit and must be capable of carrying a continuous 30 amp load. For strength and fire retardant properties, the unit shall be housed in an ABS UL945VA rated enclosure. The SPD shall come standard with not less than a Fifteen Year Warranty, and the warranty shall include unlimited free replacements of the unit if destroyed by lightning or other transients during the warranty period. Special or optional warranties in excess of the unit's standard warranty for purposes of this bid are not acceptable 2.06 DATA & SIGNAL LINE PROTECTION A. The data line/4-20mA surge suppressor shall be Total Protection Solutions model TKCT2-24SLP2 for 1 pair and TK-CT2-24SLP4 for 2 pair. All SPD units shall be RoHS compliant. B. The unit shall have a data transmission rate up to 10.0Mbps. C. Each conductor shall have less than 2.4 ohm of internal series resistance per wire, and each pair of conductors shall have a peak surge current of no less than 9,000 amps per wire (18,000 amps per pair), 8 x 20 us waveform. D. The suppressor shall come standard with not less than a ten year warranty, and the warranty shall include unlimited free replacements of the unit if destroyed by lightning or other transients during the warranty period. Special or optional warranties in excess of the unit's standard warranty for purposes of this bid are not acceptable. E. The maximum let-through voltage on an ANSI/IEEE C3 Impulse (20kV/10kA) shall be 41 volts line to line, 41 volts line to ground, and 41 volts shield to ground. The maximum let-through voltage on an IEC 10 x 700 us impulse (2kV/80A) shall be 38 volts line to line, 38 volts line to ground, and 38 volts shield to ground. F. The response time of the components of the unit shall be less than one nanosecond. G. Obtain all surge suppression devices through one source from a single manufacturer. H. For quality assurance, manufacturer must provide proof that manufacturer has been regularly engaged in the design, manufacturing and testing of SPD’s of the types and ratings required for a period of not less than five years. 2.07 PHONE LINE PROTECTION A. The telephone line surge suppressor shall be Total Protection Solutions model TKCT2-190MDP12 for 12 pair and TK-CT2-190MDP25 for 25 pair. B. The unit shall be listed under UL 497A, Standard for Secondary Protectors for Communications Circuits. C. The unit shall have a data transmission rate up to 16.0Mbps. D. Each conductor shall have less than 1 ohm of internal series resistance per wire E. Each pair of conductors shall have a peak surge current of no less than 2,000 amps, 8 x 20 us waveform. F. The suppressor shall come standard with not less than a ten year warranty which provides for unlimited free replacements of damaged units. Special warranties in excess of the unit's standard warranty for purposes of this bid are not acceptable. G. The maximum let-through voltage on an IEC 10 x 700 us impulse (2kV/80A) shall be 240 volts tip-ring, 240 volts tip to ground, and 240 volts ring to ground. H. The response time of the components of the unit shall be less than one nanosecond. I. Obtain all surge suppression devices through one source from a single manufacturer. J. For quality assurance, manufacturer must provide proof that manufacturer has been regularly engaged in the design, manufacturing and testing of SPD’s of the types and ratings required for a period of not less than five years. 1364002201 16289-8 SECTION 16289 PART 3 - EXECUTION 3.01 INSTALLATION A. Install the SPD’s with the conductors as short and straight as practically possible. B. Follow the SPD manufacturer’s recommended installation practice as outlined in the equipment installation manual. The electrical contractor shall ensure that all neutral conductors are bonded to the system ground at the service entrance or the serving isolation transformer prior to installation of the associated SPD. C. Main service entrance units shall be installed on a 60 amp breaker, or, where indicated, shall be installed on a non-fused disconnect switch provided by Total Protection Solutions, or other manufacturer, that meets or exceeds the fault current rating of the switchgear. D. Distribution, branch panel, and motor control center units shall be installed on 30 amp dedicated circuit breakers, or, where indicated, shall be wired directly to the main lugs or feed through lugs, or wired directly to the bus bars. E. The installing contractor shall comply with all applicable codes. F. For installation questions, technical support and ordering information call 800-6049980. END OF SECTION 1364002201 16289-9 SECTION 16412 ENCLOSED CIRCUIT BREAKERS PART 1 - GENERAL 1.1 SUMMARY A. 1.2 1.3 1.4 1.5 REFERENCES A. National Electrical Manufacturers Association: 1. NEMA AB 1 - Molded Case Circuit Breakers and Molded Case Switches. B. International Electrical Testing Association: 1. NETA ATS - Acceptance Testing Specifications for Electrical Power Distribution Equipment and Systems. SUBMITTALS A. Section 01330 - Submittal Procedures: Submittal procedures. B. Product Data: Submit catalog sheets showing ratings, trip units, time current curves, dimensions, and enclosure details. CLOSEOUT SUBMITTALS A. Section 01700 - Execution Requirements: Closeout procedures. B. Project Record Documents: Record actual locations and continuous current ratings of enclosed circuit breakers. QUALIFICATIONS A. 1.6 Section includes molded-case and insulated-case circuit breakers in individual enclosures. Manufacturer: Company specializing in manufacturing products specified in this section with minimum three years [documented] experience. EXTRA MATERIALS A. Section 01700 - Execution Requirements: Spare parts and maintenance products. PART 2 - PRODUCTS 2.1 MOLDED CASE CIRCUIT BREAKER A. Manufacturers: 1. Cutler Hammer 2. Square-D 3. Siemens 4. Substitutions: Under provisions of Section 01600. B. Product Description: Enclosed, molded-case circuit breaker conforming to NEMA AB, suitable for use as service entrance equipment where applied. 1364002201 16412 - 1 C. SECTION 16412 Solid-State Circuit Breaker: Electronic sensing, timing, and tripping circuits for adjustable current settings; ground fault trip with integral ground fault sensing; instantaneous trip; and adjustable short time trip. D. Enclosure: NEMA AB 1, to meet conditions. Fabricate enclosure from [steel finished with manufacturer's standard gray enamel. 1. Interior Dry Locations: Type 1. E. Service Entrance: Switches identified for use as service equipment are to be labeled for this application. Furnish solid neutral assembly and equipment ground bar. PART 3 - EXECUTION 3.1 3.2 3.3 3.4 EXISTING WORK A. Disconnect and remove abandoned enclosed circuit breakers. B. Maintain access to existing enclosed circuit breakers and other installations remaining active and requiring access. Modify installation or provide access panel. C. Clean and repair existing enclosed circuit breakers to remain or to be reinstalled. INSTALLATION A. Install enclosed circuit breakers plumb. Provide supports in accordance with Section 16190. B. Height: 5 feet to operating handle. C. Locate and install engraved plastic nameplates in accordance with Section 16195. FIELD QUALITY CONTROL A. Inspect and test in accordance with NETA ATS, except Section 4. B. Perform inspections and tests listed in NETA ATS, Section 7.6.1.1. ADJUSTING A. Section 01700 - Execution Requirements: Testing, adjusting, and balancing. B. Adjust trip settings to coordinate circuit breakers with other overcurrent protective devices in circuit. C. Adjust trip settings to provide adequate protection from overcurrent and fault currents. END OF SECTION 1364002201 16412 - 2 SECTION 16413 ENCLOSED TRANSFER SWITCHES PART 1 - GENERAL 1.1 SUMMARY A. 1.2 1.3 1.4 Section includes transfer switches in individual enclosures. REFERENCES A. National Electrical Manufacturers Association: 1. NEMA ICS 10 - Industrial Control and Systems: AC Transfer Switch Equipment. B. International Electrical Testing Association: 1. NETA ATS - Acceptance Testing Specifications for Electrical Power Distribution Equipment and Systems. C. Underwriters Laboratories Inc.: 1. UL 1008 - Transfer Switch Equipment. SUBMITTALS A. Section 01330 - Submittal Procedures: Submittal procedures. B. Product Data: Submit catalog sheets showing voltage, switch size, ratings and size of switching and overcurrent protective devices, operating logic, short circuit ratings, dimensions, and enclosure details. CLOSEOUT SUBMITTALS A. Section 01700 - Execution Requirements: Closeout procedures. B. Project Record Documents: Record actual locations of enclosed transfer switches. C. Operation and Maintenance Data: Submit routine preventative maintenance and lubrication schedule. List special tools, maintenance materials, and replacement parts. PART 2 - PRODUCTS 2.1 AUTOMATIC TRANSFER SWITCH A. Manufacturers: 1. Cutler Hammer 2. Square-D 3. Siemens 4. Substitutions: Under provisions of Section 01600 B. Product Description: NEMA ICS 10, automatic transfer switch suitable for use as service equipment. C. Configuration: Electrically operated, mechanically held transfer switch. 1364002201 16413 - 1 D. 2.2 SECTION 16413 Rating: State voltage and current rating and number of poles or “as indicated on drawings”. E. The transfer switch shall have equal 3 second withstand; closing and interrupting ratings of 65 kAIC at 480 volts. F. Service Conditions: NEMA ICS 10. 1. Temperature: 90 degrees F. 2. Altitude: 3,300 feet above sea level. G. Product Features: 1. Indicating Lights: Mount in cover of enclosure to indicate NORMAL SOURCE AVAILABLE, ALTERNATE SOURCE AVAILABLE, switch position. 2. Test Switch: Mount in cover of enclosure to simulate failure of normal source. 3. Return to Normal Switch: Mount in cover of enclosure to initiate manual transfer from alternate source to normal source. 4. Transfer Switch Auxiliary Contacts: 1 normally open; 1 normally closed. 5. Normal Source Monitor: Monitor [each line of] normal source voltage and frequency; initiate transfer when voltage drops below 85 percent or frequency varies more than 3 percent from rated nominal value. 6. Alternate Source Monitor: Monitor alternate source voltage and frequency; inhibit transfer when voltage is below 85 percent or frequency varies more than 3 percent from rated nominal value. 7. In-Phase Monitor: Inhibit transfer until source and load are within 180 electrical degrees. 8. Switched Neutral: Non-Overlapping contacts. H. Automatic Sequence of Operation: 1. Initiate Time Delay to Start Alternate Source Engine Generator: Upon initiation by normal source monitor. 2. Time Delay To Start Alternate Source Engine Generator: 0 to 10 seconds, adjustable. 3. Initiate Transfer Load to Alternate Source: Upon initiation by normal source monitor and permission by alternate source monitor. 4. Time Delay Before Transfer to Alternate Power Source: 0 to 10 seconds, adjustable. 5. Initiate Retransfer Load to Normal Source: Upon permission by normal source monitor. 6. Time Delay Before Transfer to Normal Power: 0 to 10 seconds, adjustable; bypass time delay in event of alternate source failure. 7. Time Delay Before Engine Shut Down: 0 to 30 minutes, adjustable, of unloaded operation. 8. Engine Exerciser: Start engine every 7 days; run for 30 minutes before shutting down. Bypass exerciser control when normal source fails during exercising period. 9. Alternate System Exerciser: Transfer load to alternate source during engine exercising period. I. Enclosure: 1. Enclosure: ICS 10, Type 1. 2. Finish: Manufacturer's standard gray enamel. SOURCE QUALITY CONTROL A. 1364002201 Furnish shop inspection and testing of each transfer switch. 16413 - 2 B. C. SECTION 16413 Make completed transfer switch available for inspection at manufacturer’s factory prior to packaging for shipment. Notify Owner at least seven days before inspection is allowed. Allow witnessing of factory inspections and tests at manufacturer’s test facility. Notify Owner at least seven days before inspections and tests are scheduled. PART 3 - EXECUTION 3.1 3.2 3.3 3.4 3.5 3.6 EXISTING WORK A. Disconnect and remove abandoned transfer switches. B. Clean and repair existing transfer switches to remain or to be reinstalled. INSTALLATION A. Install housekeeping pads in accordance with Section 03300. B. Install engraved plastic nameplates in accordance with Section 16195. FIELD QUALITY CONTROL A. Section 01400 - Quality Requirements: Testing and Inspection Services. B. Inspect and test in accordance with NETA ATS, except Section 4. C. Perform inspections and tests listed in NETA ATS, Section 7.22.3. MANUFACTURER'S FIELD SERVICES A. Section 01400 - Quality Requirements: Manufacturers’ field services. B. Check out transfer switch connections and operations and place in service. ADJUSTING A. Section 01700 - Execution Requirements: Testing, adjusting, and balancing. B. Adjust control and sensing devices to achieve specified sequence of operation. DEMONSTRATION AND TRAINING A. Demonstrate operation of transfer switch in normal, and emergency modes. END OF SECTION 1364002201 16413 - 3 SECTION 16420 SERVICE ENTRANCE PART 1 GENERAL 1.01 WORK INCLUDED A. Arrangement with Utility Company for permanent electric service including payment of Utility Company charges for service. B. Overhead or underground service entrance as shown on the drawings. 1.02 RELATED WORK A. Section 16111 - Conduit: Service entrance weatherheads for overhead service. B. Section 03300 – Cast-In-Place Concrete Work. 1.03 SYSTEM DESCRIPTION A. System Voltage: (As indicated on Drawings) B. Service Entrance: (As indicated on Drawings) 1.04 QUALITY ASSURANCE A. Utility Company: (PECO) B. Install service entrance in accordance with Utility Company's rules and regulations. 1.05 SUBMITTALS PART 2 A. Submit shop drawings and product data under provisions of Section 01300. B. Submit Utility Company prepared drawings. PRODUCTS 2.01 METERING EQUIPMENT PART 3 A. Meter: By Utility Company. B. Meter Base: By Contractor to Utility Company specs – filed verify mounting location with utility company before roughin. C. Metering Transformer Cabinet: By Utility Company - installed by Contractor to Utility Company specs – field verify location before roughin. EXECUTION 3.01 INSTALLATION A. 1364002201 Make arrangements with Utility Company to obtain permanent electric service to the Project. 16420-1 SECTION 15070 B. Overhead: Install weatherhead at height as required by Utility Company. Utility Company will connect service drop to service entrance conductors. Field verify location before roughin. Weatherhead to match same material as riser conduit. C. Underground: Verify location of utility supplied service equipment (transformers, switches, etc) before rough in. Provide connections to the utility supplied equipment as required. Provide all secondary transformer lugs and connections required by the utility company. Verify location of all metering equipment required by the utility company before roughin. Provide a concrete pad for all pad mounted equipment to be used on the project – pads to be to utility company specifications. END OF SECTION 1364002201 15070-2 SECTION 16441 ENCLOSED SWITCHES PART 1 GENERAL 1.01 SUMMARY A. Section Includes: 1. Fusible switches. 2. Nonfusible switches. B. Related Sections: 1. Section 16477 - Fuses. 1.02 REFERENCES A. NECA - Standard of Installation (published by the National Electrical Contractors Association). B. NEMA FU1 - Low Voltage Cartridge Fuses. C. NEMA KS1 - Enclosed and Miscellaneous Distribution Equipment Switches (600 Volts Maximum). D. NETA ATS - Acceptance Testing Specifications for Electrical Power Distribution Equipment and Systems (published by the International Electrical Testing Association). E. NFPA 70 - National Electrical Code. 1.03 SUBMITTALS A. Section 01300 - Submittals: Procedures for submittals. B. Product Data: Provide switch ratings and enclosure dimensions. 1.04 QUALIFICATIONS A. Manufacturer: Company specializing in manufacturing the Products specified in this section with minimum three years documented experience. 1.05 REGULATORY REQUIREMENTS PART 2 A. Conform to requirements of NFPA 70. B. Products: Listed and classified by Underwriters Laboratories, Inc., as suitable for the purpose specified and indicated. PRODUCTS 2.01 MANUFACTURERS 1364002201 A. Square D. B. Cutler Hammer. 16441-1 SECTION 16441 C. General Electric. D. Substitutions: Not permitted. 2.02 FUSIBLE SWITCH ASSEMBLIES A. Description: NEMA KS 1, Type HD; enclosed load interrupter knife switch. Handle lockable in OFF position. B. Fuse clips: Designed to accommodate NEMA FU1, Class R fuses. 2.03 NONFUSIBLE SWITCH ASSEMBLIES A. Description: NEMA KS1, Type HD; enclosed load interrupter knife switch. Handle lockable in OFF position. 2.04 ENCLOSURES A. PART 3 Fabrication: NEMA KS 1. 1. Interior Dry Locations: Type 1. 2. Exterior Locations: Type 4X – Stainless Steel. EXECUTION 3.01 INSTALLATION A. Install in accordance with NECA "Standard of Installation." B. Install fuses in fusible disconnect switches. C. Apply adhesive tag on inside door of each fused switch indicating NEMA fuse class and size installed. 3.02 FIELD QUALITY CONTROL A. Section 01400 - Quality Control. B. Inspect and test in accordance with NETA ATS, except Section 4. C. Perform inspections and tests listed in NETA ATS, Section 7.5. END OF SECTION master/div16 16441-2 SECTION 16450 SWITCHBOARDS PART 1 - GENERAL 1.1 1.2 1.3 SUMMARY A. Section includes main switchboards. B. Related Sections: 1. Section 16170 - Grounding and Bonding. 2. Section 16195 - Electrical Identification. REFERENCES A. American National Standards Institute: 1. ANSI C12.1 - Code for Electricity Metering. 2. ANSI C39.1 - Requirements, Electrical Analog Indicating Instruments. B. Institute of Electrical and Electronics Engineers: 1. IEEE C57.13 - Standard Requirements for Instrument Transformers. 2. IEEE C62.41 - Recommended Practice on Surge Voltages in Low-Voltage AC Power Circuits. C. National Electrical Manufacturers Association: 1. NEMA AB 1 - Molded Case Circuit Breakers and Molded Case Switches. 2. NEMA FU 1 - Low Voltage Cartridge Fuses. 3. NEMA KS 1 - Enclosed and Miscellaneous Distribution Equipment Switches (600 Volts Maximum). 4. NEMA PB 2 - Deadfront Distribution Switchboards. 5. NEMA PB 2.1 - General Instructions for Proper Handling, Installation, Operation, and Maintenance of Deadfront Distribution Switchboards Rated 600 Volts or Less. D. International Electrical Testing Association: 1. NETA ATS - Acceptance Testing Specifications for Electrical Power Distribution Equipment and Systems. SUBMITTALS A. Section 01300 - Submittal Procedures: Submittal procedures. B. Shop Drawings: Indicate front and side views of enclosures with overall dimensions shown; conduit entrance locations and requirements; nameplate legends; size and number of bus bars for each phase, neutral, and ground; and switchboard instrument details. C. Product Data: Submit electrical characteristics including voltage, frame size and trip ratings, fault current withstand ratings, and time-current curves of equipment and components. D. Test Reports: Indicate results of factory production and field tests. 1364002201 16441 - 1 SECTION 16450 1.4 1.5 1.6 1.7 CLOSEOUT SUBMITTALS A. Section 01700 - Execution Requirements: Closeout procedures. B. Project Record Documents: Record actual locations, configurations, and ratings of switchboards and their components on single line diagrams and plan layouts. C. Operation and Maintenance Data: Submit spare parts data listing; source and current prices of replacement parts and supplies; and recommended maintenance procedures and intervals. DELIVERY, STORAGE, AND HANDLING A. Section 01600 - Product Requirements: Product storage and handling requirements. B. Deliver in 48 inch maximum width shipping splits, individually wrapped for protection and mounted on shipping skids. C. Accept switchboards on site. Inspect for damage. D. Store in clean, dry space. Maintain factory wrapping or provide additional canvas or plastic cover to protect units from dirt, water, construction debris, and traffic. E. Handle in accordance with NEMA PB 2.1. Lift only with lugs provided. Handle carefully to avoid damage to switchboard internal components, enclosure, and finish. ENVIRONMENTAL REQUIREMENTS A. Section 01600 - Product Requirements. B. Conform to NEMA PB 2 service conditions during and after installation of switchboards. FIELD MEASUREMENTS A. 1.8 1.9 1.10 Verify field measurements prior to fabrication. SEQUENCING A. Section 01100 - Summary: Work sequence. B. Sequence Work to avoid interferences with building finishes and installation of other products. MAINTENANCE MATERIALS A. Section 01700 - Execution Requirements: Spare parts and maintenance products. B. Furnish two of each key. EXTRA MATERIALS A. 1364002201 Section 01700 - Execution Requirements: Spare parts and maintenance products. 16441 - 2 SECTION 16450 PART 2 - PRODUCTS 2.1 MAIN DISTRIBUTION SWITCHBOARDS A. Manufacturers: 1. Eaton / Cutler Hammer. 2. Siemens. 3. Square D. 4. Substitutions: Under provisions of Section 01600. B. Product Description: NEMA PB 2, enclosed switchboard with electrical ratings and configurations as indicated on Drawings. C. Service Conditions: 1. Temperature: 95 degrees F. 2. Altitude: 1,300 feet. D. Device Mounting: 1. Main Section: Individually mounted and compartmented. 2. Distribution Section: Individually mounted and compartmented. 3. Auxiliary Section: Individually mounted and compartmented. E. Bus: 1. 2. 3. Material: Copper, standard size. Connections: Bolted, accessible from front for maintenance. Insulation: Fully insulate load side bus bars. Do not reduce spacing of insulated bus. F. Ground Bus: Insulated, extend length of switchboard. G. Line and Load Terminations: Accessible from front only of switchboard, suitable for conductor materials and sizes as indicated on Drawings. H. Utility Metering Compartment: Furnish metering transformer compartment for Utility Company's use, in accordance with Utility Company requirements. I. Pull Section: 36 inch width, 30 inch depth and 90 inch height to match switchboard. Arrange as indicated on Drawings. J. Pull Box: Removable top and sides, same construction as switchboard, size as indicated on Drawings. Furnish insulating, fire-resistive bottom with separate openings for each circuit to pass into switchboard. K. Future Provisions: Fully equip spaces for future devices with bussing and bus connections, insulated and braced for short circuit currents. Furnish continuous current rating as indicated on Drawings. L. Enclosure: Type 1 - General Purpose. M. Align sections at front and rear. N. Switchboard Height: 90 inches, excluding floor sills, lifting members and pull boxes. O. Finish: Manufacturer's standard light gray enamel over external surfaces. Coat internal surfaces with minimum one coat corrosion-resisting paint, or plate with cadmium or zinc. 1364002201 16441 - 3 P. 2.2 2.3 SECTION 16450 Mimic Bus: Show bussing, connections and devices in single line form on front panels of switchboard using black color factory painting. MOLDED CASE CIRCUIT BREAKER A. Manufacturers: 1. Eaton / Cutler Hammer. 2. Siemens. 3. Square D. 4. Substitutions: Under provisions of Section 01600. B. Product Description: NEMA AB 1, molded-case circuit breaker. C. Field-Adjustable Trip Circuit Breaker: Circuit breakers with frame sizes 200 amperes and larger have mechanism for adjusting long time, short time, continuous current setting for automatic operation. D. Field-Changeable Ampere Rating Circuit Breaker: Circuit breakers with frame sizes 100 amperes and larger have changeable trip units. E. Current Limiting Circuit Breaker: Circuit breaker indicated as current-limiting have automatically-resetting current limiting elements in each pole. Let-through Current and Energy: Less than permitted for same size Class RK-5 fuse. F. Solid-State Circuit Breaker: Electronic sensing, timing, and tripping circuits for adjustable current settings; ground fault trip with integral ground fault sensing; instantaneous trip; and adjustable short time trip. G. Current Limiter: Designed for application with molded case circuit breaker. 1. Coordinate limiter size with trip rating of circuit breaker to prevent nuisance tripping and to achieve interrupting current rating specified for circuit breaker. 2. Interlocks trip circuit breaker and prevent closing circuit breaker when limiter compartment cover is removed or when one or more limiter is not in place or has operated. H. Accessories: As required for application. Conform to NEMA AB 1. 1. Shunt Trip Device 2. Undervoltage Trip Device 3. Auxiliary Switch. 4. Alarm Switch. 5. Electrical Operator. 6. Handle Lock: Provisions for padlocking. 7. Grounding Lug: In each enclosure. INSULATED CASE CIRCUIT BREAKER A. Manufacturers: 1. Eaton / Cutler Hammer. 2. Siemens. 3. Square D. 4. Substitutions: Under provisions of Section 01600. B. Product Description: NEMA AB 1, enclosed, insulated-case circuit breaker. 1364002201 16441 - 4 C. D. 2.4 2.5 2.6 2.7 SECTION 16450 Trip Unit: Electronic sensing, timing, and tripping circuits for adjustable current settings; ground fault trip with integral ground fault sensing; instantaneous trip; and adjustable short time trip. Accessories: As required for application. Conform to NEMA AB 1. 1. Shunt Trip Device 2. Undervoltage Trip Device 3. Auxiliary Switch. 4. Alarm Switch. 5. Electrical Operator. 6. Handle Lock: Provisions for padlocking. 7. Grounding Lug: In each enclosure. GROUND FAULT DEVICES A. Manufacturers: 1. Eaton / Cutler Hammer. 2. Siemens. 3. Square D. 4. Substitutions: Under provisions of Section 01600. B. Ground Fault Sensor: Zero sequence type. C. Ground Fault Relay: Adjustable ground fault sensitivity from 200 to 1200 amperes, time delay adjustable from 0 to 15 seconds. Furnish monitor panel with lamp to indicate relay operation, TEST and RESET control switches. TRANSIENT VOLTAGE SUPPRESSION DEVICES A. Manufacturers: Conform to requirements of Section 16289. B. Product Description: IEEE C62.41, factory-mounted transient voltage surge suppressor, selected to meet requirements for medium exposure and to coordinate with system circuit voltage. Conform to Section 16289. AMMETERS AND VOLTMETERS A. Manufacturers: 1. Eaton / Cutler Hammer. 2. Siemens. 3. Square D. 4. Substitutions: Under provisions of Section 01600. B. Ammeters: ANSI C39.1; direct-reading, full range, indicating ammeter with 4.5 inch square recessed case and 250 degree scale, white dial with black figures and pointer, 5 ampere, 60 Hertz movement, 1 percent accuracy. C. Voltmeters: ANSI C39.1; direct-reading, full range, indicating voltmeter with 4.5 inch square recessed case and 250 degree scale, white dial with black figures and pointer, 120 volt, 60 Hertz movement, 1 percent accuracy. METER TRANSFER SWITCHES A. 1364002201 Manufacturers: 1. Eaton / Cutler Hammer. 2. Siemens. 16441 - 5 3. 4. 2.8 2.9 2.10 SECTION 16450 Square D. Substitutions: Under provisions of Section 01600. B. Ammeter Transfer Switch: Rotary multistage snap-action type with 600 volt AC-DC silver plated contacts, engraved escutcheon plate, oval type handle, and four positions including OFF. C. Voltmeter Transfer Switch: Rotary multistage snap-action type with 600 volt AC-DC silver plated contacts, engraved escutcheon plate, oval type handle, and four positions including OFF. POWER METERS A. Manufacturers: 1. Eaton / Cutler Hammer. 2. Siemens. 3. Square D. 4. Substitutions: Under provisions of Section 01600. B. Watt-hour Meters and Wattmeters: ANSI C12.1; three phase induction type with two stators, each with current and potential coil, rated 5 amperes and 120 volts at 60 Hertz. Meter suitable for connection to 3- and 4-wire circuits. Furnish potential indicating lamps; adjustments for light and full load, phase balance, and power factor; four-dial clock register; contact devices to operate remote impulse-totalizing demand meter; ratchets to prevent reverse rotation; removable meter with draw-out test plug; semi-flush mounted case with matching cover. C. Impulse-Totalizing Demand Meter: ANSI C12.1; suitable for use with switchboard watthour meter, including two circuit totalizing relay; cyclometer; four dial totalizing kilowatthour register; positive chart drive mechanism; capillary pen holding minimum one-month ink supply; and roll chart with minimum 31-day capacity. Indicate and record fifteen minute integrated demand of totalized system. D. Furnish meters with appropriate multiplier tags. METERING TRANSFORMERS A. Manufacturers: 1. Eaton / Cutler Hammer. 2. Siemens. 3. Square D. 4. Substitutions: Under provisions of Section 01600. B. Current Transformers: IEEE C57.13; 5 ampere secondary, bar or window type, with double secondary winding and secondary shorting device, primary/secondary ratio as indicated on Drawings, burden and accuracy consistent with connected metering and relay devices, 60 Hertz. ACCESSORIES A. 1364002201 Furnish thermostatically controlled electric heaters in each section, sized to prevent condensation under expected weather conditions at Project site. Furnish terminals for separate connection of heater power circuit. Voltage Rating: 277 volts. 16441 - 6 SECTION 16450 2.11 SOURCE QUALITY CONTROL A. Furnish shop inspection and testing in accordance with NEMA PB 2. B. Make completed switchboard available for inspection at manufacturer's factory prior to packaging for shipment. Notify Engineer at least seven days before inspection is allowed. PART 3 - EXECUTION 3.1 3.2 3.3 3.4 3.5 EXAMINATION A. Section 01300 - Administrative Requirements: Coordination and project conditions. B. Verify surface is suitable for switchboard installation. EXISTING WORK A. Disconnect and remove abandoned switchboards. B. Maintain access to existing switchboards and other installations remaining active. C. Clean and repair existing switchboards to remain or to be reinstalled. INSTALLATION A. Install in accordance with NEMA PB 2.1. B. Tighten accessible bus connections and mechanical fasteners after placing switchboard. C. Install fuses in each switch and coordinate sizes with connected load. D. Install engraved plastic nameplates in accordance with Section 16195. E. Install breaker circuit directory. F. Ground and bond switchboards in accordance with Section 16170. FIELD QUALITY CONTROL A. Section 01400 - Quality Requirements: Testing and inspection services. B. Inspect and test in accordance with NETA ATS, except Section 4. C. Perform inspections and tests listed in NETA ATS, Section 7.1. ADJUSTING A. Section 01700 - Execution Requirements: Testing, adjusting, and balancing. B. Adjust operating mechanisms for free mechanical movement. C. Tighten bolted bus connections. D. Adjust circuit breaker trip and time delay settings to values as required by Coordination Study. 16441 - 7 1364002201 SECTION 16450 3.6 CLEANING A. Section 01700 - Execution Requirements: Final cleaning. B. Touch up scratched or marred surfaces to match original finish. END OF SECTION 1364002201 16441 - 8 SECTION 16461 DRY TYPE TRANSFORMERS PART 1 - GENERAL 1.1 SUMMARY A. 1.2 1.3 1.4 1.5 REFERENCES A. National Electrical Manufacturers Association: 1. NEMA ST 1 - Specialty Transformers (Except General Purpose Type). 2. NEMA ST 20 - Dry Type Transformers for General Applications. B. International Electrical Testing Association: 1. NETA ATS - Acceptance Testing Specifications for Electrical Power Distribution Equipment and Systems. SUBMITTALS A. Section 01330 - Submittal Procedures: Submittal procedures. B. Product Data: Submit outline and support point dimensions of enclosures and accessories, unit weight, voltage, kVA, and impedance ratings and characteristics, tap configurations, insulation system type, and rated temperature rise. C. Test Reports: Indicate loss data, efficiency at 25, 50, 75 and 100 percent rated load, and sound level. CLOSEOUT SUBMITTALS A. Section 01700 - Execution Requirements: Closeout procedures. B. Project Record Documents: Record actual locations of transformers. QUALIFICATIONS A. 1.6 Section includes general purpose, two-winding transformers. Manufacturer: Company specializing in manufacturing products specified in this section with minimum three years [documented] experience. DELIVERY, STORAGE, AND HANDLING A. Section 01600 - Product Requirements: Product storage and handling requirements. B. Store in clean, dry space. Maintain factory wrapping or provide additional canvas or plastic cover to protect units from dirt, water, construction debris, and traffic. C. Handle in accordance with manufacturer's written instructions. Lift only with lugs provided. Handle carefully to avoid damage to transformer internal components, enclosure, and finish. 1364002201 16461 - 1 SECTION 16461 PART 2 - PRODUCTS 2.1 GENERAL PURPOSE, TWO-WINDING TRANSFORMERS A. Manufacturers: 1. Cutler Hammer 2. Square-D 3. Siemens 4. Or Approved Equal. B. Product Description: NEMA ST 20, factory-assembled, air-cooled, dry type transformers, ratings as indicated on Drawings. C. Primary Voltage: 480 volts, 1 phase. D. Secondary Voltage: 240/120 volts, 1 phase. E. Insulation system and average winding temperature rise for rated kVA as follows: 1. 1-15 kVA: Class 185 with 80 degrees C rise. 2. 16-500 kVA: Class 220 with 115 degrees C rise. F. Case temperature: Do not exceed 35 degrees C rise above ambient at warmest point at full load. G. Winding Taps: 1. Transformers Less than 15 kVA: Two 5 percent below rated voltage, full capacity taps on primary winding. 2. Transformers 15 kVA and Larger: NEMA ST 20. H. Sound Levels: Maximum sound levels are as follows: 1. 1-5 kVA: 40 dB. 2. 6-25 kVA: 45 dB. 3. 26-150 kVA: 50 dB. 4. 151-225 kVA: 55 dB. 5. 226-300 kVA: 55 dB. 6. 301-500 kVA: 60 dB. I. Basic Impulse Level: 10 kV for transformers less than 300 kVA, 30 kV for transformers 300 kVA and larger. J. Ground core and coil assembly to enclosure by means of visible flexible copper grounding strap. K. Mounting: 1. 1-15 kVA: Suitable for wall mounting. 2. 16-75 kVA: Suitable for wall or floor mounting. 3. Larger than 75 kVA: Suitable for floor or trapeze mounting. L. Coil Conductors: Continuous copper windings with terminations brazed or welded. M. Enclosure: NEMA ST 20, Type 1. Furnish lifting eyes or brackets. N. Isolate core and coil from enclosure using vibration-absorbing mounts. O. Nameplate: Include transformer connection data and overload capacity based on rated allowable temperature rise. 1364002201 16461 - 2 SECTION 16461 PART 3 - EXECUTION 3.1 3.2 3.3 3.4 3.5 EXAMINATION A. Section 01300 - Administrative Requirements: Coordination and project conditions. B. Verify mounting supports are properly sized and located including concealed bracing in walls. EXISTING WORK A. Disconnect and remove abandoned transformers. B. Maintain access and adequate ventilation to existing transformers and other installations remaining active and requiring access and ventilation. Modify installation or provide access panel or ventilation grilles. C. Clean and repair existing transformers to remain or to be reinstalled. INSTALLATION A. Set transformer plumb and level. B. Use flexible conduit, in accordance with Section 16111, 2 feet minimum length, for connections to transformer case. Make conduit connections to side panel of enclosure. C. Support transformers in accordance with Section 16070. 1. Mount wall-mounted transformers using integral flanges or accessory brackets furnished by manufacturer. 2. Mount floor-mounted transformers on vibration isolating pads suitable for isolating transformer noise from building structure. 3. Mount trapeze-mounted transformers as indicated on Drawings. D. Provide seismic restraints. E. Install grounding and bonding in accordance with Section 16060. FIELD QUALITY CONTROL A. Section [01400 - Quality Requirements: Testing and inspection services] [01700 Execution Requirements: Testing, adjusting, and balancing. B. Inspect and test in accordance with NETA ATS, except Section 4. C. Perform inspections and tests listed in NETA ATS, Section 7.2.1. ADJUSTING A. Section 01700 - Execution Requirements: Testing, adjusting, and balancing. B. Measure primary and secondary voltages and make appropriate tap adjustments. END OF SECTION 1364002201 16461 - 3 SECTION 16463 MINI POWER CENTERS PART 1 - GENERAL 1.01 SUMMARY A. B. 1.02 REFERENCES A. B. 1.03 National Electrical Manufacturers Association: 1. NEMA AB 1 - Molded Case Circuit Breakers and Molded Case Switches. 2. NEMA ST 20 - Dry Type Transformers for General Applications. International Electrical Testing Association: 1. NETA ATS - Acceptance Testing Specifications for Electrical Power Distribution Equipment and Systems. SUBMITTALS A. B. 1.04 Section includes transformers load centers. Related Sections: 1. Section 16461 - Dry Type Transformers. Section 01300 - Submittal Procedures: Submittal procedures. Product Data: Submit outline and support point dimensions of enclosures and accessories, unit weight, voltage, kVA, and impedance ratings and characteristics, tap configurations, insulation system type, and rated temperature rise. CLOSEOUT SUBMITTALS A. B. Section 01700 - Execution Requirements: Closeout procedures. Project Record Documents: Record actual locations of transformer load centers. PART 2 – PRODUCTS 2.01 TRANSFORMER LOAD CENTERS A. Manufacturers: 1. Cutler Hammer 2. Square-D 3. Westinghouse. 4. Substitutions: Under provisions of Section 01600. B. Product Description: NEMA ST 20, transformer distribution unit with integral primary, secondary, and branch circuit breakers. C. Primary Voltage: 480 volts, single phase. D. Secondary Voltage: 120/240 volts, single phase. E. Molded Case Circuit Breakers: NEMA AB 1, plug-on [bolt-on] type thermal magnetic trip circuit breakers, with common trip handle for poles, listed as Type SWD for lighting circuits, Class A ground fault interrupter circuit breakers where indicated. Do not use tandem circuit breakers. F. Mounting: Wall. PART 3 - EXECUTION 1364002201 16463-1 SECTION 16050 3.01 EXAMINATION A. B. 3.02 EXISTING WORK A. B. C. 3.03 C. D. E. F. G. Set transformer load center plumb and level. Use flexible conduit, in accordance with Section 16111, 2 feet minimum length, for connections to unit case. Make conduit connections to side panel of enclosure. Height: 6 feet to top of load center. Provide typed [or neatly handwritten] circuit directory for each branch circuit load center. Revise directory to reflect circuiting changes required to balance phase loads. Install engraved plastic nameplates in accordance with Section 16075. Support units in accordance with Section 16070. Mount using integral flanges or accessory brackets furnished by manufacturer. Install grounding and bonding in accordance with Section 16060. FIELD QUALITY CONTROL A. B. C. D. 3.05 Disconnect and remove abandoned transformer load centers. Maintain access and adequate ventilation to existing transformer load centers and other installations remaining active and requiring access and ventilation. Modify installation or provide access panel or ventilation grilles. Clean and repair existing transformer load centers to remain or to be reinstalled. INSTALLATION A. B. 3.04 Section 01300 - Administrative Requirements: Coordination and project conditions. Verify mounting supports are properly sized and located, including concealed bracing in walls. 01700 - Execution Requirements: Testing, adjusting, and balancing. Inspect and test in accordance with NETA ATS, except Section 4. Perform transformer inspections and tests listed in NETA ATS, Section 7.2.1. Perform load center inspections and tests listed in NETA ATS, Section 7.6.1.1. ADJUSTING A. B. Section 01700 - Execution Requirements: Testing, adjusting, and balancing. Measure primary and secondary voltages and make appropriate tap adjustments. END OF SECTION 1364002201 16463-2 SECTION 16470 PANELBOARDS PART 1 GENERAL 1.01 SUMMARY A. The specifications sections "General Conditions", "Special Requirements" and "General Requirements" form a part of this section by this reference thereto and shall have the same force and effect as if printed herewith in full. 1.02 SECTION INCLUDES A. Distribution panelboards. B. Branch circuit panelboards. 1.03 RELATED SECTIONS A. Section 16170 - Grounding and Bonding. B. Section 16195 - Electrical Identification. C. Section 16477 - Fuses. 1.04 REFERENCES A. NECA Standard of Installation (published by the National Electrical contractors Association). B. NEMA AB1 - Molded Case Circuit Breakers. C. NEMA ICS 2 - Industrial Control Devices, Controllers and Assemblies. D. NEMA KS1 - Enclosed and Miscellaneous Distribution Equipment Switches (600 Volts Maximum). E. NEMA PB 1 - Panelboards. F. NEMA PB 1.1 - Instructions for Safe Installation, Operation and Maintenance of Panelboards Rated 600 Volts or Less. G. NETA ATS - Acceptance Testing Specifications for Electrical Power Distribution Equipment (published by the International Electrical Testing Association). H. NFPA 70 - National Electrical Code. 1.05 SUBMITTALS FOR REVIEW 1364002201 A. Section 01300 - Submittals: Procedures for submittals. B. Shop Drawings: Indicate outline and support point dimensions, voltage, main bus ampacity, integrated short circuit ampere rating, circuit breaker and fusible switch arrangement and sizes. 16470-1 SECTION 16470 1.06 SUBMITTALS FOR INFORMATION A. Section 01300 - Submittals: Submittals for information. B. Submit manufacturer's installation instructions. Indicate application conditions and limitations of use stipulated by Product testing agency specified under Regulatory requirements. Include instructions for storage, handling, protection, examination, preparation, and installation of Product. 1.07 SUBMITTALS FOR CLOSEOUT A. Section 01700 - Contract Closeout: Submittals for project closeout. B. Record actual locations of panelboards and record actual circuiting arrangements in project record documents. C. Maintenance Data: Include spare parts listing; source and current prices of replacement parts and supplies; and recommended maintenance procedures and intervals. 1.08 QUALIFICATIONS A. Manufacturer: company specializing in manufacturing the Products specified in this section with minimum three documented experience. 1.09 REGULATORY REQUIREMENTS A. Conform to requirements of NFPA 70. B. Products: Listed and classified by Underwriters Laboratories, Inc. as suitable for the purpose specified and indicated. 1.10 MAINTENANCE MATERIALS PART 2 A. Section 01700 - Contract Closeout. B. Furnish two of each panelboard key. PRODUCTS 2.01 DISTRIBUTION PANELBOARDS 1364002201 A. Section 01600 - Material and Equipment: Product Options and Substitutions. B. Manufacturers: 1. Square D 2. Cutler-Hammer 3. General Electric 4. Substitutions not permitted. C. Description: NEMA PB 1, circuit breaker type. D. Panelboard Bus: Copper, ratings as indicated. Provide copper ground bus in each panelboad. E. Minimum integrated short circuit rating: 22,000 amperes rms symmetrical for 240 volt panelboards. 16470-2 SECTION 16470 F. Molded Case Circuit Breakers: NEMA AB 1, circuit breakers with integral thermal and instantaneous magnetic trip in each pole. Provide circuit breakers UL listed as Type HACR for air conditioning equipment branch circuits. G. Circuit Breaker Accessories: Trip units and auxillary switches as indicated. H. Enclosure: NEMA PB 1, Type 1 inches depth as required. I. Cabinet Front: Surface type, fastened with screws, hinged door with flush lock, metal directory frame, finished in manufacturer's standard gray enamel. 2.02 BRANCH CIRCUIT PANELBOARDS PART 3 A. Section 01600 - Material and Equipment: Product Options and Substitutions. B. Manufacturers: 1. Square D 2. Cutler-Hammer 3. General Electric 4. Substitutions: Not permitted. C. Description: NEMA PB1, circuit breaker type, lighting and appliance branch circuit panelboard. D. Panelboard Bus: Aluminum, ratings as indicated. Provide copper ground bus in each panelboard; provide insulated ground bus where scheduled. E. Minimum Integrated Short Circuit Rating: 10,000 amperes rms symmetrical for 240 volt panelboards. F. Molded Case Circuit Breakers: NEMA AB 1, bolt-on type thermal magnetic trip circuit breakers, with common trip handle for all poles, listed as Type SWD for lighting circuits, Type HACR for air conditioning equipment circuits, Class A ground fault interrupter circuit breakers where scheduled. Do not use tandem circuit breakers. G. Enclosure: NEMA PB 1. H. Cabinet Box: 6 inches deep, 20 inches (508mm) inches wide for 240 volt and less panelboards. I. Cabinet Front: Surface cabinet front with concealed trim clamps, concealed hinge, metal directory frame, and flush lock all keyed alike. Finish in manufacturer's standard gray enamel. EXECUTION 3.01 INSTALLATION 1364002201 A. Install panelboards in accordance with NEMA PB 1.1 and the NECA "Standard of Installation." B. Install panelboards plumb. C. Height: 6 feet to top of panelboard; install panelboards taller than 6 feet with bottom no more than 4 inches above floor. D. Provide filler plates for unused spaces in panelboards. 16470-3 SECTION 16470 E. Provide typed circuit directory for each branch circuit panelboard. Revise directory to reflect circuiting changes required to balance phase loads. F. Provide engraved plastic nameplates under the provisions of Section 16195. G. Provide spare conduits out of each recessed panelboard to an accessible location above ceiling. Minimum spare conduits: 2 empty 1 inch (DN27). Identify each as SPARE. H. Ground and bond panelboard enclosure according to Section 16170. 3.02 FIELD QUALITY CONTROL A. Section 01400 - Quality Control. B. Inspect and test in accordance with NETA ATS, except Section 4. C. Perform inspections and tests listed in NETA ATS, Section 7.4 for switches, Section 7.5 for circuit breakers. 3.03 ADJUSTING A. Section 01700 - Contract Closeout. Adjusting installed work. B. Measure steady state load currents at each panelboard feeder; rearrange circuits in the panelboard to balance the phase loads to within 5 percent of each other. Maintain proper phasing for multi-wire branch circuits. END OF SECTION 1364002201 16470-4 SECTION 16477 FUSES PART 1 GENERAL 1.01 SUMMARY A. The specifications sections "General Conditions", "Special Requirements" and "General Requirements" form a part of this section by this reference thereto and shall have the same force and effect as if printed herewith in full. 1.02 SECTION INCLUDES A. Fuses. B. Spare fuse cabinet. 1.03 RELATED SECTIONS A. Section 09900 - Painting: Painting of spare fuse cabinet. 1.04 REFERENCES A. NFPA 70 - National Electric Code. B. NEMA FU 1 - Low Voltage Cartridge Fuses. 1.05 SUBMITTALS A. Submit under provisions of Section 01300. B. Product Data: Provide data sheets showing electrical characteristics including time-current curves. 1.06 PROJECT RECORD DOCUMENTS A. Submit under provisions of Section 01700. B. Record actual fuse sizes. 1.07 QUALIFICATIONS A. Manufacturer: Company specializing in manufacturing the products specified in this section with minimum three years experience. 1.08 REGULATORY REQUIREMENTS A. Conform to requirements of NFPA 70. B. Furnish products listed and classified by UL as suitable for purpose specified for purpose specified and indicated. 1.09 MAINTENANCE MATERIALS 1364002201 A. Provide maintenance materials under provisions of Section 01700. B. Provide two fuse pullers. 16477-1 SECTION 16477 1.10 EXTRA MATERIALS PART 2 A. Furnish under provisions of Section 01700. B. Provide 2 of each size and type fuse installed. PRODUCTS 2.01 MANUFACTURERS A. Bussman B. Gould C. Chase-Shamut D. Substitutions: Under provisions of Section 01600. 2.02 FUSE REQUIREMENTS A. Dimensions and Performance: NEMA FU 1, Class as specified or indicated. B. Voltage: Provide fuses with voltage rating suitable for circuit phase-to-phase voltage. C. Main Service Switches Larger than 600 amperes: Class L (time delay). 2.03 SPARE FUSE CABINET PART 3 A. Description: Wall-mounted sheet metal cabinet, suitably sized to store spare fuses and fuse pullers specified. B. Doors: Hinged, with hasp for Owner's padlock. C. Finish: Prime finish for field painting. EXECUTION 3.01 INSTALLATION A. Install fuses in accordance with manufacturer's instructions. B. Install fuses with label oriented such that manufacturer, type, and size are easily read. C. Install spare fuse cabinet where indicated by owner. END OF SECTION 1364002201 16477-2 SECTION 16510 INTERIOR LUMINAIRES PART 1 GENERAL 1.01 SUMMARY A. The specifications sections "General Conditions", "Special Requirements" and "General Requirements" form a part of this section by this reference thereto and shall have the same force and effect as if printed herewith in full. 1.02 SECTION INCLUDES A. Interior luminaires and accessories. B. Emergency lighting units. C. Exit signs. D. Ballasts. E. Lamps. F. Luminaire accessories. 1.03 REFERENCES A. ANSI C78.379 - Electric Lamps - Incandescent and high-Intensity Discharge Reflector lamps - Classification of Beam Patterns. B. ANSI C82.1 - Ballasts for Fluorescent Lamps - Specifications. C. ANSI C82.4 - Ballasts for High-Intensity Discharge and Low Pressure Sodium Lamps (Multiple Supply Type). D. NEMA WD 6 - Wiring Devices-Dimensional Requirements. E. NFPA 70 - National Electrical Code. F. NFPA 101 - Life Safety Code. 1.04 SUBMITTALS FOR REVIEW A. Section 01300 - Submittals: Procedures for submittals. B. Shop Drawings: Indicate dimensions and components for each luminaire that is not a standard product of the manufacturer. C. Product data: Provide dimensions, ratings, and performance data. 1.05 SUBMITTALS FOR INFORMATION A. 1364002201 Section 01300 - Submittals: Submittals for information. 16510-1 SECTION 16510 B. Submit manufacturer's installation instructions. Indicate application conditions and limitations of use stipulated by product testing agency specified under Regulatory Requirements. Include instructions for storage, handling, protection, examination, preparation, and installation of Product. 1.06 SUBMITTALS FOR CLOSEOUT A. Section 01700 - Contract Closeout: Submittals for project closeout. B. Submit manufacturer's operation and maintenance instructions for each product. 1.07 QUALIFICATIONS A. Manufacturer: Company specializing in manufacturing the Products specified in this section with minimum three years documented experience. 1.08 REGULATORY REQUIREMENTS A. Conform to Requirements of NFPA 70. B. Conform to requirements of NFPA 101. C. Products: Listed and classified by Underwriters Laboratories, Inc. as suitable for the purpose specified and indicated. 1.09 EXTRA PRODUCTS PART 2 A. Section 01700 - Contract Closeout. B. Furnish two of each plastic lens type. C. Furnish one replacement lamp for each lamp type. D. Furnish two of each ballast type. PRODUCTS 2.01 LUMINAIRES - ALL INTERIOR AND BUILDING MOUNTED FIXTURES A. (SEE DRAWINGS FOR LIGHTING FIXTURE SCHEDULE) 2.02 LAMPS 1364002201 A. Incandescent Lamp Manufacturers: 1. Sylvania. 2. General Electric. 3. Philips. 4. Section 01600 - Materials and Equipment: Product options and substitutions. Substitutions: Permitted. B. Fluorescent Lamp Manufacturers: 1. Sylvania. 2. General Electric. 3. Philips. 4. Section 01600 - Materials and Equipment: Product options and substitutions. Substitutions: Permitted. 16510-2 SECTION 16510 PART 3 C. High Intensity Discharge (HID) Lamp Manufacturers: 1. Sylvania. 2. General Electric 3. Philips. 4. Section 01600 - Materials and Equipment: Product options and substitutions. Substitutions: Permitted. D. LED Lamp Manufactures 1. Cree 2. Sylvania. 3. General Electric 4. Philips. 5. Section 01600 - Materials and Equipment: Product options and substitutions. Substitutions: Permitted. E. Lamp Types: As specified for luminaire. Refer to Section 01600 for substitutions and product options. F. Reflector Lamp Beam Patterns: ANSI C78.379. EXECUTION 3.01 INSTALLATION 1364002201 A. Install suspended luminaires and exit signs using pendants supported from swivel hangers. Provide pendant length required to suspend luminaire at indicated height. B. Support luminaires larger than 2 x 4 foot size independent of ceiling framing. C. Locate recessed ceiling luminaires as indicated on reflected ceiling plan. D. Install surface mounted luminaires and exit signs plumb and adjust to align with building lines and with each other. Secure to prevent movement. E. Exposed Grid Ceilings: Support surface mounted luminaires on grid ceiling directly from building structure. F. Install recessed luminaires to permit removal from below. G. Install recessed luminaires using accessories and firestopping materials to meet regulatory requirements for fire rating. H. Install clips to secure recessed grid-supported luminaires in place. I. Install wall mounted luminaires, emergency lighting units and exit signs at height as indicated on Drawings. J. Install accessories furnished with each luminaire. K. Connect luminaires, emergency lighting units and exit signs to branch circuit outlets provided under Section 16130 as indicted. L. Make wiring connections to branch circuit using building wire with insulation suitable for temperature conditions within luminaire. M. Bond products and metal accessories to branch circuit equipment grounding conductor. 16510-3 SECTION 16510 N. Install specified lamps in each emergency lighting unit, exit sign, and luminaire. 3.02 FIELD QUALITY CONTROL A. Section 01400 - Quality Control. B. Operate each luminaire after installation and connection. connection and operation. Inspect for proper 3.03 ADJUSTING A. Section 01700 - Contract Closeout: Adjusting installed work. B. Aim and adjust luminaires as directed in field. C. Position exit sign directional arrows as indicated. 3.04 CLEANING A. Section 01700 - contract Closeout: Cleaning installed work. B. Clean electrical parts to remove conductive and deleterious materials. C. Remove dirt and debris from enclosures. D. Clean photometric control surfaces as recommended by manufacturer. E. Clean finishes and touch up damage. 3.05 DEMONSTRATION AND INSTRUCTIONS A. Section 01700 - Contract Closeout: Demonstrating installed work. B. Demonstrate luminaire operation for minimum of two hours. 3.06 PROTECTION OF FINISHED WORK A. Section 01700 - Contract Closeout: Protecting installed work. B. Relamp luminaires that have failed lamps at Substantial Completion. END OF SECTION 1364002201 16510-4 SECTION 16530 SITE LIGHTING PART 1 GENERAL 1.01 SUMMARY A. The specifications sections "General Conditions", "Special Requirements" and "General Requirements" form a part of this section by this reference thereto and shall have the same force and effect as if printed herewith in full. 1.02 SECTION INCLUDES A. Exterior luminaries and accessories. B. Poles. 1.03 RELATED SECTIONS A. Section 03300 - Cast-in-Place Concrete: Foundations for poles. 1.04 REFERENCES A. ANSI C78.379 - Electric Lamps - Incandescent and High-Intensity Discharge Reflector Lamps - Classification of Beam Patterns. B. ANSI C82.1 - Ballasts for Fluorescent Lamps-Specifications. C. ANSI C82.4 - Ballasts for High-Intensity Discharge and Low pressure Sodium Lamps (Multiple-Supply Type). D. ANSI O5.1 - Specifications and Dimensions for Wood Poles. E. IES RP-8 - Recommended Practice for Roadway Lighting. F. IES RP-20 - Lighting for Parking Facilities. G. NFPA 70 - National Electrical Code. 1.05 SUBMITTALS FOR REVIEW A. Section 01300 - Submittals: Procedures for submittals. B. Shop Drawings: Indicate dimensions and components for each luminaire which is not a standard Product of the manufacturer. Product Data: Provide dimensions, ratings, and performance data. C. 1.06 SUBMITTALS FOR INFORMATION 1364002201 A. Section 01300 - Submittals: Submittals for information. B. Test Reports: Indicate measured illumination levels. C. Submit manufacturer's installation instructions. Indicate application conditions and limitations of use stipulated by Product testing agency specified under Regulatory Requirements. Include instructions for storage, handling, protection, examination, preparation, installation, and starting of Product. 16530-1 SECTION 16530 1.07 SUBMITTALS FOR CLOSEOUT A. Section 01700 - Contract closeout: Submittals for project closeout. B. Maintenance Data: For each luminaire. 1.08 QUALIFICATIONS A. Manufacturer: Company specializing in manufacturing the Products specified in this section with minimum three years documented experience. 1.09 REGULATORY REQUIREMENTS A. Conform to requirements of NFPA 70. B. Products: Listed and classified by Underwriters laboratories, Inc. suitable for the purpose specified and indicated. 1.10 DELIVERY, STORAGE, AND HANDLING A. Section 01600 - Material and Equipment: products. Transport, handle, store, and protect B. Store and handle solid wood poles in accordance with ANSI O5.1. 1.11 COORDINATION A. Section 01039 - Coordination. B. Furnish bolt templates and pole mounting accessories to installer of pole foundations. 1.12 EXTRA PRODUCTS PART 2 A. Section 01700 - Contract Closeout. B. Furnish 1 of each type and wattage lamp installed. C. Furnish 1 quart of touch-up paint. PRODUCTS 2.01 LUMINAIRES AND ACCESSORIES - POLES, ETC. A. PART 3 See Lighting Fixture Schedule on drawings for fixture and pole types. EXECUTION 3.01 INSTALLATION 1364002201 A. Provide concrete bases for lighting poles at locations indicated, in accordance with Section 03300. B. Install poles plumb. Provide shims double nuts to adjust plumb. Grout around each base. C. Install lamps in each luminaire. 16530-2 SECTION 16530 D. Bond luninaires metal accessories and metal poles to branch circuit equipment grounding conductor. 3.02 FIELD QUALITY CONTROL A. Section 01400 - Quality Control. B. Operate each luminaire after installation and connection. connections and operation. Inspect for improper 3.03 ADJUSTING A. Section 01700 - Contract Closeout: Adjusting installed work. B. Aim and adjust luminaires to provide illumination levels and distribution as directed in field. 3.04 CLEANING A. Section 01700 - Contract Closeout: Cleaning installed work. B. Clean electrical parts to remove conductive and deleterious materials. C. Remove dirt and debris from enclosure. D. Clean photometric control surfaces as recommended by manufacturer. E. Clean finishes and touch up damage. 3.05 PROTECTION OF FINISHED WORK A. Section 01700 - Contract Closeout: Protecting installed work. B. Relamp luminaires which have failed lamps at Substantial Completion. END OF SECTION 1364002201 16530-3 SECTION 16741 TELEPHONE SERVICE, PATHWAYS, AND WIRING PART 1 GENERAL 1.01 SUMMARY A. The specifications sections "General Conditions", "Special Requirements" and "General Requirements" form a part of this section by this reference thereto and shall have the same force and effect as if printed herewith in full. 1.01 SECTION INCLUDES A. Telephone service entrance raceway. B. Equipment and terminal backboards. C. Telephone cabinets. D. Premises wiring and outlets. 1.02 RELATED SECTIONS A. Section 16111 - Conduit. B. Section 16112 - Surface Raceways. C. Section 16113 - Underfloor Ducts. D. Section 16114 - Cable Tray. E. Section 16118 - Ductbank. F. Section 16141 - Wiring Devices: Telephone outlet jacks. 1.03 REFERENCES A. EIA/TIA-568 - Commercial Building Wiring Standard. B. EIE/TIA-569 - Commercial Building Standard for Telecommunication Pathways and Spaces. C. NFPA 70 - National Electrical Code. 1.04 SYSTEM DESCRIPTION 1364002201 A. Telephone Service Entrance Pathway: From point of telephone connection at existing overhead pole (#60) to building service terminal backboard. B. Horizontal Pathway: Conform to EIA/TIA 569, using raceway and backboards as indicated. C. Premises Wiring: Complete from overhead pole line to building to each outlet, using wire and cable as specified. 16741-1 SECTION 16741 1.05 PROJECT RECORD DOCUMENTS A. Submit under provisions of Section 01700. B. Record actual locations and sizes of pathways and outlets. 1.06 QUALIFICATIONS A. Installer: Company specializing in installing telephone premises wiring with minimum three years documented experience. 1.07 REGULATORY REQUIREMENTS A. Conform to requirements of NFPA 70. B. Furnish Products listed and classified by Underwriters Laboratories, Inc. as suitable for purpose specified and indicated. 1.08 MAINTENANCE SERVICE A. Furnish service and maintenance of premises wiring for one year from Date of Substantial Completion. 1.09 EXTRA MATERIALS PART 2 A. Furnish under provisions of Section 01700. B. Provide two telephone outlet jacks. PRODUCTS 2.01 TELEPHONE TERMINATION BACKBOARDS A. Material: Plywood. B. Size: As indicated, thick. 2.02 TELEPHONE WIRE AND CABLE A. Manufacturers: 1. 2. 3. 4. 1364002201 AT & T. Belden Mohawk Substitutions: Under provisions of Section 01600. B. Main aerial cable: PIC Self-supporting - (25) pair minimum with integral steel support strand - Alpeth sheath - 24 gauge. C. Underground Service Cable: Filled foam (Depic) Alpeth Cable - PE89 - 24 gauge - 25 pair - gel filled - tape shielded - black polyethylene jacket - suitable for buried distribution. D. Telephone interior cable: 24 AWG - (2) pair - color coded - PVC jacketed. 16741-2 SECTION 16741 PART 3 EXECUTION 3.01 INSTALLATION A. Install wire and cable in accordance with manufacturer's instructions and in accordance with EIA/TIA 568. B. Finish paint termination backboards with durable grey enamel under the provisions of Section 09900 prior to installation of telephone equipment. C. Support raceways, backboards, and cabinets under the provisions of Section 16190. D. Install termination backboards plumb, and attach securely to building wall at each corner. E. Install polyethylene pulling string in each empty telephone conduit over ten feet in length or containing a bend. F. Mark all backboards and cabinets with the legend "TELEPHONE" under the provisions of Section 16195. END OF SECTION 1364002201 16741-3 SECTION 16908 DEMOLITION PART 1 GENERAL 1.01 SUMMARY A. The specifications sections "General Conditions," "Special Requirements," and "General Requirements" for a part of this section by this reference thereto and shall have the same force and effect as if printed herewith in full. 1.02 SECTION INCLUDES A. The EC shall remove all existing outlets, fixtures, hardware, wire, switches, etc., in the areas of the new construction not indicated as ETR (Existing To Remain) and turn over to the Owner. B. The EC shall remove all wire from all existing raceways abandoned or vacated by the new construction. C. Existing wire removed shall not be re-used for any type of circuitry on this project. D. Outlets noted ETR shall have new devices, switches, etc., installed in the existing location and be re-wired and re-connected with new wire as scheduled. E. The EC shall verify all circuits indicated as ETR on the Panel Schedule to assure their serviceability. F. Existing raceways may be re-used where possible and practical. The EC shall remove all existing wiring from these raceways before re-using. All existing conduits/raceways not utilized in the renovations shall be removed from the structure. Abandoned raceways shall not be allowed to remain in the construction at any location. G. The EC shall remove and/or relocate all existing electrical equipment in the way or impeding the new construction and blank-off if necessary with the required code approved devices for doing such work. END OF SECTION 1364002201 16908-1