Arc View Handheld ™ incl. PC based GMP Compliance Package Operating Instructions Configuration and Diagnostic GMP Validation Reports Calibration and Verification GMP Compliance Package User Management Online Monitoring Wireless Communication TABLE OF CONTENTS Welcome to the World of Hamilton Arc System ....................... 4 1 General Information ............................................................. 4 1.1 Intended Use ............................................................................ 4 1.2 About this Manual ..................................................................... 5 1.3Operation .................................................................................. 5 2Liability .................................................................................. 5 3 Safety Instructions ............................................................... 6 3.1 General Precautions .................................................................. 6 3.2 Operation of Arc View Handheld ............................................... 7 4 5 6 Electrical Safety Precautions .............................................. 7 Chemical, Radioactive or Biological Hazard Precautions ............................................................. 8 Product Description ............................................................. 8 6.1 6.2 6.3 General Description ................................................................... 8 Arc View Handheld User Interface and Display Description ........................................................... 10 General Program Structure ..................................................... 11 7 Getting Started ................................................................... 12 7.1Unpacking................................................................................. 12 7.2 Overview Arc View Handheld and GMP Compliance Package Part List ........................................ 13 7.3 Getting Started with Arc View Handheld ................................. 13 7.4 Installation Wizard GMP Compliance Package ....................... 15 7.5 Starting the GMP Compliance Package program ................... 15 7.6 Connecting an Arc View Handheld to GMP Compliance Package ..................................................... 16 8Set-up .................................................................................. 18 8.1 Create User Accounts ............................................................. 18 8.2 Arc View Handheld and GMP Compliance Package Settings .................................................................... 19 9Calibration ........................................................................... 22 9.1 Standard Calibration ................................................................ 22 9.2 Product Calibration .................................................................. 24 10Verification .......................................................................... 25 TABLE OF CONTENTS 11Configuration ...................................................................... 26 11.1 11.2 11.3 Configure the Measurement Parameters ............................... 27 Configuring the Analog Interface for your Process Control System ......................................................... 28 Configure the Temperature Settings of SIP / CIP Process ..... 29 12 Communication Test .......................................................... 13 Create and Print Validation Reports ................................. 14Maintenance ....................................................................... 15Troubleshooting .................................................................. 29 31 33 33 15.1 Getting Technical Support ...................................................... 35 15.2 Returning the Arc View Handheld for Repair .......................... 35 16Disposal .............................................................................. 35 17 Technical Specifications .................................................... 36 17.1 Arc View Handheld Package .................................................. 36 17.2 GMP Compliance Package .................................................... 37 18 Ordering Information .......................................................... 37 Hamilton Warranty Please refer to the General Terms of Sales (GTS). Important Note Copyright © 2014 Hamilton Bonaduz AG, Bonaduz Switzerland. All rights reserved. The reproduction of any part of this document in any form is forbidden without the express written agreement of Hamilton Bonaduz AG. Contents of this manual can be modified without previous announcement. Technical modifications reserved. Greatest possible care was used on the correctness of the information in this manual. If errors should be discovered nevertheless, Hamilton Bonaduz AG is pleased to be informed about it. Regardless of this, Hamilton Bonaduz AG cannot assume liability for any errors in this manual or for their consequences. Arc View Handheld Operating Instructions 3 GENERAL INFORMATION Welcome to the World of Hamilton Arc System Congratulations on your purchase of Arc View Handheld Package, Hamilton`s mobile device for monitoring measurement values, calibrating Arc sensors and configuring various parameters with the unified user interface for pH, DO, Conductivity and ORP. When using the Arc View Dock and Arc View Handheld with a single Arc sensor it can be used as a laboratory desktop too. The Arc View Handheld can communicate with up to 30 Arc sensors at the same time over wireless channels parallel to the process control system interface when an Arc Wi Sensor Adapter is connected between the VP head of an Arc sensor and the VP sensor cable. Additional to the Arc View Handheld system, Hamilton provides a validation software GMP Compliance Package that offers central management functionality of users and validation reports for calibration, verification, configuration and communication within the GMP regulatory for all Arc sensors. Hamilton would like to thank you for your purchase of Arc View Handheld Package. 1 General Information 1.1 Intended Use Arc View Handheld is a monitoring and calibration system for sensors incorporating Arc technology. The Arc View Handheld can be used wirelessly or wired for calibration, verification, configuration, validation and diagnostics on site or in a laboratory. The additional PC software GMP Compliance Package offers central management of validation reports and user accounts for Arc sensors within the GMP regulatory requirements. It simplifies the data transfer between the Arc View Handheld, Arc sensors and the computer. The Arc View Handheld and GMP Compliance Package is designed for use in the following applications: • Laboratories • Process-oriented applications in non-hazardous areas LIABILITY 1.2 About this Manual This Operating Instruction Manual is designed to support the integration, operation and qualification of the Arc View Handheld. To achieve this, it will describe the features of Arc View Handheld and GMP Compliance Package. After reading this manual the user should be capable of installing and operating with the Arc View Handheld and the GMP Compliance Package. The manual serves the following functions: • It gives an overview of the integration and validation of the complete Arc system: Arc sensors, cables, Arc Wi Sensor Adapters and GMP Compliance Package. • It explains in detail the use of the Arc View Handheld and the GMP Compliance Package. ATTENTION! Essential information for avoiding personal injury or damage to equipment. NOTE: Important instructions or interesting information. 1.3Operation The operator of Arc View Handheld and GMP Compliance Package must be familiar with this manual. The procedures described in this manual have been tested by the manufacturer and are deemed to be fully functional. Any deviation from the procedures given here may lead to malfunctions or even damages. 2Liability The liability of Hamilton Bonaduz AG is detailed in the document “General Terms and Conditions of Sale and Delivery”. Hamilton is expressly not liable for direct or indirect losses arising from use of the sensors and Arc accessories. It must in particular be insured in this conjunction that malfunctions can occur Arc View Handheld Operating Instructions 5 SAFETY INSTRUCTIONS on account of the inherently limited useful life of sensors contingent upon their relevant applications. The user is responsible for the calibration, maintenance and regular replacement of the sensors and Arc accessories. In the case of critical applications, Hamilton recommends using back-up devices and measuring points in order to avoid consequential damages. The user is responsible for taking suitable precautions in the event of a sensor or device failure. NOTE: Arc View Handheld and GMP Compliance Package is not intended and specified as a 21 CFR Part 11 tool with digital signature. It is in the sole responsibility of the operator to validate the Arc sensors, print and double sign manually the validation reports. 3 Safety Instructions ATTENTION! Read the following safety notices carefully before installing and operating the Arc View Handheld and GMP Compliance Package. 3.1 General Precautions For safe and correct use of Arc View Handheld and GMP Compliance Package, it is essential that both operating and service personnel follow generally accepted safety procedures as well as the safety instructions given in this document. The specifications given in the section “Technical Specification” may under no circumstances be exceeded. Inappropriate use or misuse can be dangerous. Cleaning, should be performed by trained personnel. Before using the Arc View Handheld in the process, always make sure that no process medium was in contact with the Arc View Handheld. When using and cleaning the Arc View Handheld in process environment, it is recommended to wear safety goggles and gloves. Necessary precautions should be taken when transporting the Arc View Handheld. For repair or shipment the Arc View Handheld should be sent back in the original reusable packaging box. Every Arc View Handheld sent back for repair must be decontaminated. ELECTRICAL SAFETY INSTRUCTIONS 3.2 Operation of Arc View Handheld When using the Arc View Handheld and Arc sensors, Good Manufacture Practices and Good Laboratory Practices (GMP / GLP) must be observed. Suitable protective clothing, safety glasses and protective gloves must be worn, particularly when dealing with a malfunction of the instrument where the risk of contamination from spilled liquids exists. Assembly and maintenance of Arc sensors must be performed only by trained personnel. Arc View Handheld must be used for its intended applications, and in optimum safety and operational conditions. The specifications (such as temperature or tightness) defined in the section entitled ‘Technical Specification’ must not be exceeded under any circumstances. The Arc View Handheld is environmentally protected to standard IP 67. The Docking Station, however, is not. For this reason, use the Arc View Docking Station only in dry locations. Do not open the Arc View Handheld or power adapter. Do not use the Arc system component in an explosive environment (ATEX zones). Only trained service technicians are permitted to exchange the internal battery. Use only wired digital or analog connection for the process control. The Arc wireless interface is designed for sensor monitoring, maintenance and service purposes. Do not use solvents, strong acids, bases, or ammonia (NH3) in gaseous or any other form to clean the Arc View Handheld or the Arc Docking Station. Be sure not to damage the screen on the Arc View Handheld when cleaning. Small particles of dirt on a cloth can cause scratching. Using a new paper tissue is recommended. 4 Electrical Safety Precautions Do not connect the Arc View Docking Station to a power source of any voltage beyond the range stated on the power rating technical specifications (see Chapter Technical Specifications). Make sure the cable is intact and properly plugged to avoid any short circuit. Keep the Arc View Handheld away from other equipment that emits electromagnetic radio frequency fields. Arc View Handheld Operating Instructions 7 PRODUCT DESCRIPTION 5 Chemical, Radioactive or Biological Hazard Precautions Selection of the appropriate safety level and implementation of the required safety measures for working with Arc View Handheld is the sole responsibility of the user. If the Arc View Handheld becomes contaminated with biohazardous, radioactive or chemical material, it should be cleaned in accordance with the maintenance procedures given in Chapter 14. Failure to observe and carry out the maintenance procedures may impair the reliability and correct functioning of the Arc View Handheld. If working with hazardous liquids observe and carry out the maintenance procedures paying particular attention to cleaning and decontamination. Wear goggles and gloves during the cleaning process. 6 Product Description 6.1 General Description The Arc View Handheld and the GMP Compliance Package offer efficient and safe wireless and wired communication for monitoring, validating and management of sensors. Combining the cost savings and reliability of Arc sensors with the power, convenience and portability of the Arc View Handheld, users benefit from automated standard calibrations and configuration in the laboratory, along with product calibrations and validations in the process environment. The additional PC software GMP Compliance Package offers management functionality of validation reports for calibration, verification, configuration, communication and user profiles within the GMP regulatory requirements for all Arc sensors. Please find the validation process of Arc sensors in GMP environments on the next page: PRODUCT DESCRIPTION Laboratory and Production User & Sensor Configuration Sensor Calibration Create user accounts, upload it to the Arc View Handheld Perform a standard calibration in defined calibration standards Optional: Assign Arc sensors to users Ensure accuracy of measurement Process Sensor Verification Test proper connection to PCS Verify sensor performance after process Verify signal accuracy to the PCS Ensure accuracy of the measurement according the process specification EASY FERM Configure the sensor according to the requirements of the process Communication Validation FOOD ARC 120 PCS PCS Fermentation Configuartion Report Calibration Report Communication Report Verification Report Office Arc View Handheld Operating Instructions 9 PRODUCT DESCRIPTION 6.2 Arc View Handheld User Interface and Display Description To switch on the Arc View Handheld, press the left and right keys simultaneously for three seconds. To switch off the Arc View Handheld, press the down key for three seconds. Operator level Clock Sensor number Wireless connection status Battery status Arc View Handheld Panel Status symbol for sensor Primary sensor measurement value and parameter name Status symbol for empty panel. Here, it is red as the panel does not have a connection to a sensor Left key (Function shown on screen above) Figure 2: The Arc View Handheld showing the main screen Sensor ID Secondary sensor parameter Sensor panel Right key (Function shown on screen above) Up and down keys PRODUCT DESCRIPTION 6.3 General Program Structure Main menu Arc View Handheld connection status Select, add or create new database Download Validation report from Arc View Login with user name and password Figure 3: The GMP Compliance Package showing the start screen Arc View Handheld Operating Instructions 11 GETTING STARTED 7 Getting Started This chapter gives a description of the Arc View Handheld and the GMP Compliance Package and of the principles and theory that lie behind its use with other components in the Arc system. 7.1Unpacking 1 Carefully unpack the Arc View Handheld Package and Arc Wireless Converter Modbus. 2 Inside you will find the Arc View Handheld and Docking Station, Arc Wireless Converter Modbus, the power supply with standard power sockets for Europe, UK, AU and USA, and Arc Cable VP 8 for the wired communication between a sensor and the Arc View Docking Station in the package. 3 Inspect the package and all components for shipping damages or missing parts. Fig. 4: Arc View Handheld Package GETTING STARTED 7.2 Overview Arc View Handheld and GMP Compliance Package Part List Component / Sofware P/N Arc View Handheld Package 242180 Arc View Handheld 242167 Arc View Docking Station 242168 Arc Cable VP 8 242176 Arc Memory Stick 396230 Arc View Power Supply Adapter 242007 Arc View Handheld Manual 624255 GMP Compliance Package www.hamiltoncompany.com Arc Wireless Converter Modbus 243498 7.3 Getting Started with Arc View Handheld This chapter gives a description of the Arc View Handheld and of the principles and theory that lie behind its use with other components in the Arc system. The Hamilton Arc Handheld is easy to set up and convenient to use as a configuration and calibration tool for Hamilton Arc sensors. The following steps describe the setup procedure for both- wired and wireless- connection options: 1 Connect the provided Arc Cable VP 8 to the Arc View Docking Station. 2 Connect one of the Arc sensors (not included in the Arc View Handheld Package) to the Arc Cable VP 8. 3 Place the Arc View Handheld on the Arc View Docking Station. 4 Connect the Power Adapter Cable to the Arc View Docking Station, and plug the Power Adapter into a suitable power outlet (100 to 240 V AC). 5 Turn the Arc View Handheld on by pressing the left and right keys simultaneously for 3 seconds. After startup, the Arc View Handheld recognizes and displays the connected sensor automatically. Arc View Handheld Operating Instructions 13 GETTING STARTED NOTE: In this setup, the Arc View Handheld functions as a desktop system for a laboratory environment, not an industrial environment. For wireless connection: 1 Plug the Arc Wi Sensor Adapter (not included in this package) between the Arc sensor and the Arc Cable VP 8. 2 Take the Arc View Handheld out of the Arc View Docking Station and set under the Arc View Handheld settings > Wireless settings > ”Always On”. The wireless connection is established automatically. NOTE: In this setup the Arc View Handheld can be used as a mobile tool for both, laboratory and industrial applications. Arc Wi Sensor Adapter for wireless functionality Cable for signal and power supply VP8 Connector Arc sensor Fig. 5: Hamilton pH Arc sensor, with Arc Wi Sensor Adapter and cable Arc Cable VP8 Power Supply Cable Fig. 6: Plugs on the Arc View Handheld Dock GETTING STARTED Arc Sensor Communication with an Arc View Handheld Sensor communication with an Arc View Handheld is always digital. It can be wired or wireless. Wired mode can be useful for testing, configuring, and calibrating sensors outside a process environment. Wireless mode (requires an Arc Wi Sensor Adapter mounted on the sensor) is suitable for process environments. By default, wireless communication between the Arc View Handheld and the sensors starts automatically when you take the Arc View Handheld out of its Arc View Docking Station. Up to 30 sensors can be wirelessly connected to the Arc View Handheld at the same time, but only the four (or fewer) that are visible on the screen are actively monitored. 7.4 Installation Wizard GMP Compliance Package The installation wizard guides you through the installation of the GMP Compliance Package. 1 You require administrator rights to install the GMP Compliance Package. 2 Download the ZIP file “GMP Compliance Package” from the Hamilton webpage www.hamiltoncompany.com (search for GMP Compliance Package) 3 Unpack the downloaded ZIP-File. 4 Install the “GMP Compliance Package by double clicking “setup.exe” and follow the instructions on the screen. 5 With successful installation of the GMP Compliance Package the driver for the Arc Wireless Converter MB are installed automatically. 6 Plug your Wireless Converter Modbus to the USB port of your computer. Use the “Found new Hardware” Wizard to install the drivers saved on the computer under Windows® XP. 7.5 Starting the GMP Compliance Package Program 1 Make sure that the GMP Compliance Package has been installed on your computer as specified in the installation instructions “Installation wizard GMP Compliance Package” Arc View Handheld Operating Instructions 15 GETTING STARTED 2 Make sure that Arc Wireless Converter Modbus is connected to a USB port of your computer. 3 Start the GMP Compliance Package by clicking on the desktop icon. 4 If you are starting GMP Compliance Package for the first time: A) Create New Database B) Login with Admin and password “1111” 5 Add an existing database, create a new database or continue with the current database. 6 Select your user name and enter your password. 7 The GMP Compliance Package user interface that opens reflects the rights that have been assigned to you. NOTE: If you forgot your password for logging in, please contact your GMP Compliance Package administrator. 7.6 Connecting an Arc View Handheld to the GMP Compliance Package 1 Switch on the Arc View Handheld by pressing the left and right keys together for three seconds. 2 Select the Arc View Handheld setting by enter the left key “Tools” 3 Enter operator level S with following password “16021966” 4 Select “Connectivity” and click on “Connect to PC” 5 Plug the Arc Wireless Converter MB to a USB port of your computer. 6 Start the GMP Compliance Package. 7 Info on the Arc View Handheld will show: ‘Connected with: Computer name’ GETTING STARTED 1 1 14:04 1 1 14:04 1 1 14:04 DeviceVc28 Info 21.12.09 Sensors available 1 Vc28 21.12.09 Vc28 27.05.2014 ARC View Handheld Settings Connect to PC Connectivity Scan for sensors ARC View Handheld pH 242091-2353 7.00 pH 242091-2353 7.00 pH 25°C 2263 ARC View Handheld 1462979 pH 242091-2353 pH 25°C 7.00 1 1 14:04 V028 Vc28 07.08.14 21.12.09 242128 Vc28 21.12.09 ARC View Handheld Info pH 242091-2353 Connect to PC 7.00 Waiting for connection VIEW pH ARC 25 °C H pH 25°C 242124/02H1369 Handheld / Tools Log Off View Log Off Handheld / Connectivity View OK Log Off Handheld / Tools View OK Log Off View OK Fig. 7: How to connect Arc View Handheld to the GMP Compliance Package 3 1 4 2 Fig. 8: Connection mode with GMP Compliance Package and Arc View Handheld 1 PC with Software “GMP Compliance Package” 2 Arc Wireless Converter Modbus connected to the USB port 3 Arc sensor connected to an Arc Wi Sensor Adapter 4 Arc View Handheld in wireless mode Arc View Handheld Operating Instructions 17 SET-UP 8Set-up 8.1 Create User Accounts 1 Start GMP Compliance Package by clicking on the desktop icon 2 Login with Admin (default password is “1111”) 3 Follow the instruction of Chapter 7.6 Connecting an Arc View Handheld to the GMP Compliance Package 4 Select “User management” in the main menu 5 Click the “Add” Button on the lower left side of the screen for opening the user editor. 6 Select the specific rights for the user and enter the user information and password into the fields. 7 Define whether the user is a system administrator. 8 Click “OK” to save the user into the database. 9 Click “Upload users” for uploading all users in the list will be uploaded to the Arc View Handheld. 10 Disconnect the Arc View Handheld from the GMP Compliance Package 11 Your Arc View Handheld will automatically switch to the Login screen. 9 4 6 1 1 14:04 Vc28 21.12.09 Login with User ID 7 11 bschaefer Sensor configuration 8 rpfeifer jkololli File name: STA00013 Press «Cal» Log Off Enter OK 5 SET-UP NOTE: Up to sixteen users can be created in the GMP Compliance Package. 8.2 Sensor Assignment Sensor assignment offers the functionality to assign sensors to users. Only assigned sensors are visible to the corresponding user in the Arc View Handheld. If no sensor is assigned to the user, all sensors are visible. In order to fill the sensor list in the GMP Compliance Package a sensor scan has to be performed with the Arc View Handheld. Once the scan list from the Arc View Handheld has been imported to the GMP Compliance Package, the sensors can be assigned to users. The following steps describe how to perform a sensor scan: 1 Check that all Arc sensors in your environment are connected to Arc Wi Sensor Adapters and power supplies. 2 Switch on the Arc View Handheld by pressing the left and right keys simultaneously for three seconds. 3 Select your User ID and enter the password 4 Select the Arc View Handheld settings by pressing the right key “Enter” 5 Select “Connectivity” and press “OK” 6 Select “Scan for sensors” and press “OK” 7 A list of available Arc sensors appears. Once the sensor list is complete press “Save” and the Arc sensors information are saved in the Arc View Handheld. 8 Press “Connect to PC” to establish a connection to the GMP Compliance Package 1 1 14:04 14:04 Vc28 21.12.09 1 1 1 1 14:04 V028 07.08.14 Vc28 21.12.09 Vc28 21.12.09 User ID Login with User ID ARC View Handheld jkololli pH 242091-2353 7.00 9 Sensor configuration 0 0 0 0 bschaefer Sensor configuration rpfeifer pH 25°C 1 jkololli File name: File name: STA00013 Press «Cal» STA00013 Press «Cal» Log Off Enter OK Log Off Arc View Handheld Operating Instructions Enter OK Log Off View 19 SET-UP 1 1 14:04 1 1 14:04 Sensors available 1 Vc28 21.12.09 Vc28 27.05.2014 Settings Connect to PC Connectivity Scan for sensors ARC View Handheld pH 242091-2353 7.00 2263 ARC View Handheld 1462979 pH 242091-2353 pH 25°C 7.00 1 1 14:04 DeviceVc28 Info 21.12.09 242128 VIEW pH ARC 25 °C H 242091-2353 Vc28 21.12.09 Vc28 27.05.2014 2263 ARC View Handheld 1462979 pH 242091-2353 7.00 242124/02H1369 Handheld / Tools Log Off Handheld / Connectivity View OK Log Off 242128 VIEW pH ARC 25 °C H 242124/02H1369 Handheld / Scan for sensors View OK Log Off View Save The sensor assignment is performed in the GMP Compliance Package. Follow the steps below to assign now the scanned Arc sensors to users: 1 Start the GMP Compliance Package. 2 Select a user with administrator rights and enter the password to login. 3 Info on the Arc View Handheld will show: ‘Connected with: Computer name’ 4 Select “Sensor assignment” in the main menue. 5 Download the sensor list from the Arc View Handheld by clicking the “Download sensor list” button. 6 Assign all Arc sensors to appropriate user names by clicking the check boxes. 7 Complete the sensor assignment to user and enter “OK” 8 Go to the “User management” and click “Upload users” to update the user information on the Arc View Handheld. 9 Disconnect the Arc View Handheld from the GMP Compliance Package 10 Go back to the main screen of the Arc View Handheld 11 Only the Arc sensors assigned to the currently logged in user will be displayed. SET-UP Fig. 9: Sensor assignment view NOTE: The assignment can only be performed with the administrator account on the GMP Compliance Package or users with administration rights. NOTE: Up to 30 sensors can be wirelessly connected to the Arc View Handheld at the same time in the same environment. NOTE: Up to 40 sensors can be assigned to a specific user. Arc View Handheld Operating Instructions 21 CALIBRATION 9Calibration The Arc sensors offer two kind of sensor calibrations: automatic standard calibration, and product calibration. The automatic standard calibration and the product calibration may be performed using the Arc View Handheld. 9.1 Standard Calibration The following steps describe the standard calibration procedure: 1 Plug the Arc Wi Sensor Adapter (not included in this package) between the Arc sensor and the sensor cable VP8 or to a sensor power cable provided by Hamilton. 2 Turn on the Arc View Handheld by pressing the left and right keys simultaneously for 3 seconds. After startup, the Handheld recognizes and displays the connected sensor automatically. 3 Take the Arc View Handheld out of the Arc Docking Station and set under the Arc View Handheld settings > Wireless settings > ”Always On”. The wireless connection is established automatically. 4 Select your User ID, enter the password and press “Enter” 5 Wait until your assigned sensors are displayed 6 Select the sensor to calibrate and press enter 7 Go to “Calibration” and select “Sensor calibration” 8 Select the calibration point 1 or 2 and press “OK” 9 Follow the instructions on the screen 10 After a successful calibration the calibration data will be saved in the Arc View Handheld memory. In chapter 13 Create and Print Validation Reports, it is described how to export the data to the GMP Compliance Package and how to generate the validation reports. CALIBRATION 1 1 14:04 1 1 14:04 Vc28 21.12.09 1 1 14:04 242091-2353 pH Vc28 21.12.09 ARC View Handheld jkololli 7.00 9 Sensor configuration 0 0 0 0 bschaefer rpfeifer 7.00 ARC View Handheld pH 25°C pH / 242391-2353 / pH 242091-2353 Sensor configuration 1 1 14:04 Vc28 21.12.09 V028 07.08.14 Vc28 21.12.09 User ID Login with User ID Measurement pH 25°C Calibration Communication validation 1 jkololli Verification File name: File name: Configuration report STA00013 Press «Cal» STA00013 Press «Cal» Configuration Log Off Enter OK 1 1 14:04 Enter OK 1 1 14:04 242091-2353 pH Vc28 21.12.09 7.00 ARC View Handheld pH 25°C inactive View 1 1 7.00 ARC View Handheld pH 25°C 4.01pH Calibrate point 2 7.00pH Calibration info View OK 1 1 242091-2353 pH Vc28 21.12.09 7.00 ARC View Handheld pH 25°C pH / 242391-2353 / Calibrate point 2 Calibrate point 1 Log Off 14:04 242091-2353 pH Vc28 21.12.09 pH / 242391-2353 / Sensor calibration Sensor calibration Log Off 14:04 242091-2353 pH Vc28 21.12.09 pH / 242391-2353 / Calibration Product calibration Log Off 7.00 ARC View Handheld pH 25°C pH / 242391-2353 / Calibrate point 1 Calibration process Sensor stabilization (180 s) Sensor configuration 151 s Place the sensor in calibration buffer 2 If the sensor has stabilized, press «Continue» Log Off View OK Log Off View OK File name: File name: STA00013 Press «Cal» STA00013 E pH vs. ref Log Off Cal OK Log Off -9.41mV Continue View NOTE: The Arc View Handheld memory has a capacity of 16 reports for each report type. Please ensure that after verification, the data is downloaded to the GMP Compliance Package. ATTENTION! Hold the sensor for at least three minutes under stable conditions to ensure a good calibration. NOTE: If you forgot your password for logging in, please contact your GMP Compliance Software administrator. An explanatory video clip is provided in the Hamilton Bonaduz channel on www.youtube.com/HamiltonBonaduzAG Arc View Handheld Operating Instructions 23 CALIBRATION 9.2 Product Calibration A product calibration is performed as follows: 1 Plug the Arc Wi Sensor Adapter (not included in this package) between the Arc sensor and the sensor cable VP8 or to a sensor power cable provided by Hamilton. 2 Turn on the Arc View Handheld by pressing the left and right keys simultaneously for 3 seconds. After startup, the Handheld recognizes and displays the connected sensor automatically. 3 Take the Arc View Handheld out of the Arc Docking Station and set under the Arc View Handheld settings > Wireless settings > ”Always On”. The wireless connection is established automatically. 4 Select your User ID, enter the password and press “Enter” 5 Wait until your assigned sensors are displayed 6 Select the sensor to calibrate 7 Go to “Calibration” and select “Product calibration” 8 Follow the instructions on the screen 9 If the product calibration was successful an info symbol is displayed on the top right as long as the product calibration is active. NOTE: If you forgot your password for logging in, please contact your GMP Compliance Package administrator. An explanatory video clip is provided in the Hamilton Bonaduz channel on www.youtube.com/HamiltonBonaduzAG VERIFICATION 10Verification The following steps describe the verification procedure: 1 Plug the Arc Wi Sensor Adapter (not included in this package) between the Arc sensor and the sensor cable VP8 or to a sensor power cable provided by Hamilton. 2 Turn on the Arc View Handheld by pressing the left and right keys simultaneously for 3 seconds. After startup, the Arc View Handheld recognizes and displays the connected sensor automatically. 3 Take the Arc View Handheld out of the Arc View Docking Station and set under the Arc View Handheld settings > Wireless settings > ”Always On”. The wireless connection is established automatically. 4 Select your User ID, enter the password and press “Enter” 5 Wait until your assigned sensors are displayed 6 Select the sensor to verify 7 Go to “Verification” 8 Follow the instructions on the screen 9 After a successful verification the verification data will be saved in the Arc View Handheld’s memory. In chapter 13 Create and Print Validation Reports it is described how to export the data to the GMP Compliance Package and how to generate the validation reports. 1 1 14:04 14:04 Vc28 21.12.09 1 1 1 1 14:04 242091-2353 pH Vc28 21.12.09 ARC View Handheld jkololli 7.00 9 Sensor configuration 0 0 0 0 bschaefer rpfeifer 7.00 ARC View Handheld pH 25°C pH / 242391-2353 / pH 242091-2353 Sensor configuration 1 1 14:04 Vc28 21.12.09 V028 07.08.14 Vc28 21.12.09 User ID Login with User ID Measurement pH 25°C Calibration Communication validation 1 jkololli Verification File name: File name: Configuration report STA00013 Press «Cal» STA00013 Press «Cal» Configuration Log Off Enter OK Log Off Arc View Handheld Operating Instructions Enter OK Log Off Enter View Log Off View OK 25 SENSOR CONFIGURATION NOTE: The Arc View Handheld memory has a capacity for each report type of 16 reports. Please ensure that after verification, the data is downloaded to the GMP Compliance Software. ATTENTION! Hold the sensor for at least three minutes under stable conditions to ensure a good verification. NOTE: If you forgot your password for logging in, please contact your GMP Compliance Software administrator. An explanatory video clip is provided in the Hamilton Bonaduz channel on www.youtube.com/HamiltonBonaduzAG 11 Sensor Configuration Configuring the Arc sensor parameters: 1 Plug the Arc Wi Sensor Adapter (not included in this package) between the Arc sensor and the sensor cable VP8 or to a sensor power cable provided by Hamilton. 2 Turn on the Arc View Handheld by pressing the left and right keys simultaneously for 3 seconds. After startup, the Handheld recognizes and displays the connected sensor automatically. 3 Take the Arc View Handheld out of the Arc Docking Station and set under the Arc View Handheld settings > Wireless settings > ”Always On”. The wireless connection is established automatically. 4 Select your User ID, enter the password and press “Enter” 5 Wait until your assigned sensors are displayed 6 Select the desired sensor and go to “Configuration” 7 Select “Sensor configuration” SENSOR CONFIGURATION 11.1 Configure the Measurement Parameters For configuration of measurement parameters navigate to Configuration > Sensor configuration > Measurement Parameter Name Description Default Value Configuration Measuring point User can define a sensor name for better identification of the measuring point 242111-1234 Optional Measurement Unit This is the measurement’s physical unit pH: pH DO: %vol. ORP: mV eDO: %vol. COND: μS/cm Required T unit K °F °C Required This is the temperature’s physical units NOTE: For configuration of the advanced measurement parameters navigate to Configuration > Sensor configuration > Advanced > Measurement configuration. Make sure that the measurement parameters are set correctly for your process. Arc View Handheld Operating Instructions 27 SENSOR CONFIGURATION 11.2 Configuring the Analog Interface for your Process Control System For configuration of the analog interface navigate to Configuration > Sensor configuration > Analog output 1/2 Parameter Name Description Default Value Configuration Interface Mode The output of the 4-20mA interface is a function of the value of the measurment variable 4-20mA linear Optional Measurement Define the measurement variable that controls the 4-20 mA current Value at 4mA Measurement value for 4mA output 0%-vol Must, application dependent (example) Value at 20mA Measurement value for 20mA output 62.85-%vol Must, application dependent (example) Mode in event of warning Current output mode No output in case of warnings Recommend default parameter Mode in event of errors Current output mode in case of errors Recommend default parameter Output current for warning Current output 3.6 mA in case of warnings Recommend default parameter Output current for error Current output 3.6 mA in case of error Recommend default parameter Output current T out of range Current output in case 3.6 mA of temperature out of limit Recommend default parameter Continuous Output Optional COMMUNICATION TEST 11.3 Configure the Temperature Settings of SIP / CIP Process For configuration of the SIP/CIP settings navigate to Configuration > Sensor configuration > Advanced > CIP/SIP definition Parameter Name Description Default Value Configuration SIP process User defined temperature definition range for SIP Temp. min: 120°C Temp. max: 130°C Time: 20min Recommend default parameter CIP process User defined temperature definition range for CIP Temp. min: 80°C Temp. max: 100°C Time: 20min Recommend default parameter CIP correction (Only optical DO sensors) Fix offset (phase shift in degrees) Off which corrects a CIP driven sensor shift. It may be used where the CIP process is reproducible Recommend default parameter An explanatory video clip is provided in the Hamilton Bonaduz channel on www.youtube.com/HamiltonBonaduzAG 12 Communication Test The following steps describe the communication test procedure to the process control system: 1 Plug the Arc Wi Sensor Adapter (not included in this package) between the Arc sensor and the sensor cable VP8 or to a sensor power cable provided by Hamilton. 2 Turn on the Arc View Handheld by pressing the left and right keys simultaneously for 3 seconds. After startup, the Handheld recognizes and displays the connected sensor automatically. 3 Take the Arc View Handheld out of the Arc View Docking Station and set under the Arc View Handheld settings > Wireless settings > ”Always On”. The wireless connection is established automatically. 4 Select your User ID, enter the password and press “Enter” Arc View Handheld Operating Instructions 29 COMMUNICATION TEST 5 Wait until your assigned sensors are displayed 6 Select the sensor to verify 7 Go to “Communication Validation” 8 Follow the instructions on the screen 9 After successful verification, the verification data will be saved in the Arc View Handheld’s memory. In Chapter 13 Create and Print Validation Reports it is described how to export the data to the GMP Compliance Package and how to generate the validation reports. 1 1 14:04 14:04 Vc28 21.12.09 1 1 1 1 14:04 242091-2353 pH Vc28 21.12.09 ARC View Handheld jkololli 7.00 9 Sensor configuration 0 0 0 0 bschaefer rpfeifer 7.00 ARC View Handheld pH 25°C pH / 242391-2353 / pH 242091-2353 Sensor configuration 1 1 14:04 Vc28 21.12.09 V028 07.08.14 Vc28 21.12.09 User ID Login with User ID Measurement pH 25°C Calibration Communication validation 1 jkololli Verification File name: File name: Configuration report STA00013 Press «Cal» STA00013 Press «Cal» Configuration Log Off Enter OK Log Off Enter OK Log Off View Enter Log Off View OK NOTE: The Arc View Handheld memory has a capacity of 16 reports for each report type. Please ensure that after verification, the data is downloaded to the GMP Compliance Package. NOTE: If you forgot your password for logging in, please contact your GMP Compliance Package administrator. An explanatory video clip is provided in the Hamilton Bonaduz channel on www.youtube.com/HamiltonBonaduzAG. CREATE AND PRINT VALIDATION REPORTS 13 Create and Print Validation Reports 1 Start GMP Compliance Package by clicking on the desktop icon. 2 Login with your current user name and password 3 Select the database 4 Follow the instruction of Chapter 7.6 “Connecting an Arc View Handheld to the GMP Compliance Package” 5 Select “Reports” in the main menu 6 Verify that the Arc View Handheld is connected to the GMP Compliance Package 7 Click Download and all reports saved in the Arc View Handheld will be downloaded to the GMP Compliance Package. 8 New reports will be displayed in bold type. 9 Double click or select and click “View” on one of your reports. 10 A separate window opens showing the selected report. 11 Verify that sensor data in the report is correct 12 Click “Print” 13 Double sign the reports in the signature field NOTE: All reports downloaded to the GMP Compliance Package will be automatically deleted from the Arc View Handheld’s memory. Arc View Handheld Operating Instructions 31 CREATE AND PRINT VALIDATION REPORTS Calibration Report Report ID Validation Date Hamilton / Marketing 67 June 27, 2014 11:56 AM General Information User Company User ID First name Last name Organisation 24 Jahir Kololli Marketing Company name Street ZIP/City Country Hamilton Via Crusch 8 7402 Bonaduz Switzerland Sensor Information Name Part number Serial number a-Length Visiferm DO 242163/00 2030 120 Workorder number Workorder date Status Warnings / Error Firmware version 1388546 2010-02-26 ok ODOUM042 Quality indicator Operating hours Measuring point 100 % 1420.98 h 242163-2030 Calibration Data Calibration Point zero oxyge Status Value Temperature Numbers of calibration Operating hours Atmospheric pressure Salinity Data DO Data phase Calibration Point dissolved oxygen Calibration successful Status 0 %-sat Value 24.93 °C Temperature 17 Numbers of calibration 261.97 h Operating hours 1013 mbar Atmospheric pressure 0 mS/cm Salinity 0 mbar Data DO 70.75 ° Data phase Calibration Settings Calibration successful Stability drift DO 20.95 %-vol Stability drift temp. 26.05 °C 49 1420.98 h 1013 mbar 0 mS/cm 205.14 mbar 39.37 ° 0.05 °/min 0.05 K/min Calibration Coefficients at 25°C Phase in zero Oxygen 70.744 ° Stern-Volmer VisiFerm calibrated in air 0.022 Signature 1: Signature 2: Date: Date: Page 1 of 1 Fig. 10: Example of a Calibration report An explanatory video clip is provided in the Hamilton Bonaduz channel on www.youtube.com/HamiltonBonaduzAG MAINTENANCE • TROUBLESHOOTING 14Maintenance The Arc View Handheld housing is moderately inert to chemical exposure. However, some chemicals may discolor the surface of the unit. It is recommended to rinse the Arc View Handheld surface with water after every use in the process or lab environment or at least once per day. Make sure that the Arc View Handheld is switched off during the cleaning procedure. NOTE: The cleaning guidelines presented here are meant as guide only. If applications require different cleaning solutions, contact Hamilton for more information. 15Troubleshooting The Arc sensors provide a self-diagnostic functionality to detect and identify the most common malfunctions. All Arc sensor interfaces, both analog 4-20 mA and digital Modbus, may provide warning and error messages. The analog 4–20 mA interface can be configured according to the NAMUR recommendations to indicate an abnormal event (See Arc sensor manual). Use the Arc View Handheld for monitoring the sensor status and for troubleshooting. The following types of messages are provided by the self-diagnosis function. Arc View Handheld Operating Instructions 33 TROUBLESHOOTING Indicator status What does it mean? Status symbol on the Arc View Handheld for a sensor is green The connectivity to the sensor is OK. The sensor is running correctly and has no warnings and errors. (Flashing green indicates data exchange with the Arc sensor. This is normal.) Status symbol on the Arc View Handheld for sensor is yellow The connection to the sensor is OK. However, the sensor indicates some error or warning. To analyze the problem, go to “Configuration > Sensor status”. (Flashing yellow indicates that the Arc View Handheld is being updated with data from a sensor with a warning or error status.) Status symbol on the Arc View Handheld for sensor is red The Arc View Handheld lost connection to the sensor due to one of the following reasons: • The wireless signal strength is low. • The Arc Wi Sensor Adapter has been removed from the sensor. • The Arc sensor electronics is defective. In the first case, move closer to the sensor of interest. In addition, the latter cases are indicated by a red light on the corresponding Arc Wi Sensor Adapter. NOTE: Errors cannot be ignored and a corrective action is immediately necessary. NOTE: Warnings can be ignored but the warning will be displayed continuously until the corrective action is successfully completed. NOTE: For additional information about the Arc sensor status and their diagnostics features refer to the Arc sensor operation instruction manual and Arc programmer`s manuals. DISPOSAL 15.1 Getting Technical Support If a problem persists even after you have attempted to correct it, contact Hamilton`s Customer Support: Please refer to the contact information at the back of this manual. 15.2 Returning the Arc View Handheld for Repair Before returning an Arc View Handheld Package or Parts of it to Hamilton for repair, contact our Customer Service and request a Returned Goods Authorization (RGA) number. Do not return Products to Hamilton without an RGA number. This number assures proper tracking of your sensor. Hamilton products that are returned without an RGA number will be sent back to the customer without being repaired. Decontaminate all parts and remove health hazards, such as radiation, hazardous chemicals, infectious agents etc. Provide complete description of any hazardous materials that have been in contact with the devices. 16Disposal The design of Hamilton products optimally considers environmental compatibility. In accordance with the EC guideline 2002/96/EG Hamilton devices that are worn out or no longer required must be sent to a dedicated collection point for electrical and electronic devices, alternatively, must be sent to Hamilton for disposal. Devices must not be sent to an unsorted waste disposal point. Arc View Handheld Operating Instructions 35 TECHNICAL SPECIFICATIONS 17 Technical Specifications 17.1 Arc View Handheld Package Dimensions (W x D x H) 140 x 35 x 85 mm Frequency range 2.45 GHz (IEEE 802.15.4) Max. data transmitting rate 256 kbps Max. range in process environment 20 m Max. transmitting power + 0 dBm Operating Temperature Range 5 to 45 °C Powered by Rechargeable battery (9h) or on Arc View Docking Station Protection Rating IP 67 (Handheld only) USB Interface On Arc View Docking Station Weight 340 g NOTE: The power supply can be adjusted to the requirements of each country`s mains. The input voltage has to be in the range of 100 – 240 VAC, 50-60 Hz. The required adapters are delivered in the Arc View Handheld Package. ORDERING INFORMATION 17.2 GMP Compliance Package System Requirements The following system requirements must be met when installing and using the GMP Compliance Package. Operating system Windows XP Service Pack 3) (32 bit) Windows 7 Service Pack 1) (32 and 64 bit) Microsoft .NET Framework 4 Rights Administrator rights for installation Processor Minimum clock rate 1GHz Free hard disk space Minimum 100 MB for the program and database Free space for data 1 MB per approx. 1’000 validation reports USB port One Type A USB port or better USB 2.0 Software XPS Package (only for XP) 18 Ordering Information The following parts for Hamilton Arc System are available. Part Number Product Name 242180 Arc View Handheld Package Description: The package includes Arc View Handheld and Docking Station, Arc Wireless Converter Modbus, the power supply with standard power sockets for Europe, UK, AU and USA, and Arc Cable VP 8 for the wired communication between a sensor and the Arc View Docking Station. Arc View Handheld Operating Instructions 37 ORDERING INFORMATION Part Number Product Name 242167 242168 Arc View Handheld Arc View Docking Station Part Number Product Name 242007 Power Supply Description: This unit requires a power source of 100 to 240 V, and has adapters for standard power sockets in Europe, Great Britain, Australia and the USA. Part Number Product Name 242176 Arc Cable VP 8 Description: This is a data and power cable between a sensor and the Dock. ORDERING INFORMATION Part Number Product Name 242170 Arc Wi Sensor Adapter Description: This unit requires a power source of 12 to 30 V DC. Part Number Product Name 243030 Arc Wi 2G Adapter Description: The Arc Wi 2G adapter expands the functionality of Arc sensors by providing wireless communication for local monitoring in parallel to a robust 4-20 mA signal, and it simplifies sensor connection to the PCS with an additional galvanic isolator for an enhanced signal quality. Part Number Product Name 243498 Arc Wireless Converter Modbus Description: Designed for wireless communication between Arc View Hand­held, GMP Compliance Package and HDM (also included in the Arc View Handheld Package). Arc View Handheld Operating Instructions 39 ORDERING INFORMATION The following additional parts for Hamilton Arc System are available. Part Number Product Name 242007 Accupack Arc View Description: Exchangeable battery pack for the Arc View Handheld. 396230 Arc Memory Stick Additional information For additional information about the Arc sensors and their features (for example, sensor performance, sensor diagnostics, and connection options) refer to the Arc product brochure, application notes, technical notes and sensor certificates. Up to date drivers, software, support information and information about other Hamilton products can be found at our website: www.hamiltoncompany.com NOTES Arc View Handheld Operating Instructions 41 NOTES NOTES Arc View Handheld Operating Instructions 43 © 2014 Hamilton Bonaduz AG. All rights reserved. P/N: 624255/06 — 08/2014 Web:www.hamiltoncompany.com USA: 800-648-5950 +41-58-610-10-10 Europe: Hamilton Americas & Pacific Rim 4970 Energy Way Reno, Nevada 89502 USA Tel: +1-775-858-3000 Fax: +1-775-856-7259 sales@hamiltoncompany.com Hamilton Europe, Asia, & Africa Via Crusch 8 CH-7402 Bonaduz, Switzerland Tel: +41-58-610-10-10 Fax: +41-58-610-00-10 contact@hamilton.ch To find a representative in your area, please visit hamiltoncompany.com/contacts.