POWER ELECTRONICS Laboratory Manual Department of Electrical and Electronics Engineering Gokaraju Rangaraju Institute of Engineering & Technology BACHUPALLY, MIYAPUR, HYDERABAD-500072 1 POWER ELECTRONICS LABORATORY Name:______________________________ Roll No:_________________ Section:____ Branch:____ Academic year:___________ Gokaraju Rangaraju Institute of Engineering & Technology BACHUPALLY, MIYAPUR, HYDERABAD-500072 2 CONTENTS Name of the experiment PAGE NO 1) Generation of Cosine Waveform 4 2) Design of DC power supply circuit 7 3) Inverse Cosine control Scheme 10 SIMULATION CIRCUITS 4) 1-Phase Half Wave controlled converter with R-load 16 5) 1-Phase Half Wave controlled converter with RL-load 20 6) 1-Phase Full controlled converter with R-load 24 7) 1-Phase Full controlled converter with RL-load 28 8) 1-Phase semi converter with RL-load 33 9) 1-Phase AC Voltage controller with R-Load 37 10) 1-Phase AC voltage controller using RL-load 41 11) 1-Phase Cyclo converter using R-Load 45 12) 555- Timer Triggering circuit 49 HARDWARE DESIGN CIRCUITS USING THE TRIGGERING CIRCUITS PROJECT WORK 13) AC voltage controller Using UJT triggering circuit 54 14) Semi converter using UJT triggering circuit 57 15) Full controlled converter Using UJT Triggering circuit 60 16) Basic Step Down chopper using 555 –Timer 63 17) Basic Step up chopper using 555-Timer 66 18) Semi Converter using Inverse Cosine Control scheme 69 19) Half wave controlled converter using Inverse Cosine control scheme 72 20) Full controlled converter using Inverse Cosine control scheme 75 3 EXPERIMENT-1 GENERATION OF COSINE WAVEFORM AIM: To Generate cosine waveform APPARATUS: 230V AC supply 230/8-0-8 Center tapped Transformer 10k resistor 0.22uF, 63V capacitor 47uF, 63V capacitor GPCB BURGER STICKS CRO CRO probes -2 CIRCUIT DIAGRAM: 4 THEORY: Generation of the cosine wave form is required for the inverse cosine control scheme. Usually adopted in line commutated thyristor control circuits. WAVEFORMS: 5 Waveforms: Result: 6 EXPERIMENT-2 DESIGN OF DC-POWER SUPPLY AIM: Design of DC- power supply circuit APPARATUS: PCB Center tapped transformer 230/15-0-15 230V AC power supply 7812, 7912 voltage regulators 1N4007 Diodes 1000uF, 35V capacitors 2 220uF, 35V capacitors 2 0.1uf capacitors 4 CRO CRO probes JUMPERS CIRCUIT DIAGRAM: 7 THEORY: The circuit Diagram for generation of 12V DC power supply is shown. It consists of AC supply, center tapped transformer, diode bridge rectifier, voltage regulators, capacitors. 230V, 50Hz AC supply is given to primary side of center tapped transformer. This voltage is stepped down to a voltage of 15VAC, 50Hz which is available at the secondary side of the transformer. This 15VAC voltage is converted to DC voltage by using a diode bridge rectifier as shown. The capacitors are used to eliminate the filters and Harmonics. The output voltage (15V) of bridge rectifier is regulated to 12DC by using voltage regulators 7812 and 7912. We can observe the +12V DC at the output terminal of regulator 7812 and -12V DC at the output terminal of regulator 7912. WAVEFORMS: 8 Waveforms: Result: 9 EXPERIMENT-3 INVERSE COSINE CONTROL SCHEME AIM: Design of Firing Circuit to Trigger a Thyristor using Inverse cosine method APPARATUS: Transformers 230/12-0-12 2 CRO probes, CRO Connecting wires, multimeter Soldering Rod, lead Resistors: 2.2k 4 0.5w 10k 4 0.5w 47k 4 0.5w 4.7k 3 820k 2 27k 2 22k 4 3.3 ohms 2 220 ohms 2 1k 6 100 ohms 4 10K 1 0.022pf 2 0.1uf 2 47uf 2 1N4148 14 Z10 2 LM741 2 Potentiometer 1w Capacitors: DIODES: IC’S 10 LM339 1 LM555N 2 2222A 2 2218 2 Transistors: Pulse Transformer 1:1:1 2 16 pin 1 8 pin 4 IC bases: Burg sticks 4 strips 11 CIRCUIT DIAGRAM: 12 THEORY: The circuit diagram of firing pulse generation is as shown in above figure. Firing pulses are generated by using inverse cosine control scheme. Cosine wave is given as input to this firing circuit .This is compared with the DC voltage to generate firing pulses. The pulses in the positive half cycle are generated by comparing the Inverse cosine wave with the DC voltage and pulses in the negative half cycle are generated by comparing the cosine wave with the DC voltage. By varying the DC voltage value from +12v to -12v the firing angle is varied accordingly. These pulses are given as triggering pulses to the Thyristors. WAVEFORMS: Case1: Firing angle (α) < Case2: Firing angle (α) = 13 Case3: Firing angle (α) > 14 Waveforms: Result: 15 Experiment No 4 1-PHASE HALF WAVE CONTROLLED CONVERTER WITH R-LOAD Aim: To study the performance of a single phase half wave controlled converter with R-load. Apparatus: 1. Power Electronics Trainer Kit 2. Firing Circuit 3. CRO Circuit Diagram: Theory: In the period 0 < t π/ω; the SCR is forward biased. Then current through the load and voltage drop across the load are zero, and all the supply voltage appears between the anode and cathode of the SCR. Let the SCR be triggered at an angle of α (0<α<π).Then the supply terminals are connected to the load through the SCR and the current starts flowing through the load via SCR. Therefore the supply appears across the load with a drop of R and the voltage drop across the SCR is zero (SCR is assumed ideal). In the period π<t<2π; the SCR is Reversed biased and the SCR cannot conduct. The voltage drop across the load is zero and the total supply voltage appears the SCR. Again during the third positive Half cycle supply is positive again SCR is forward biased and if we give triggering SCR starts conducting and this cycle repeats. 16 Procedure: 1. Connect the circuit as shown in the circuit diagram. 2. Give the firing pulses accordingly at a suitable firing angle from the firing circuit. 3. Observe the load voltage on the CRO and note down the firing angle. 4. Draw the waveforms and calculate the Average and RMS value of output voltage. Calculations: 17 WAVEFORMS: 18 Waveforms: Result: 19 Experiment No 5 1-PHASE HALF WAVE CONTROLLED CONVERTER WITH RL-LOAD Aim: To study the performance of a single phase half wave controlled converter with RL-load. Apparatus: 1. Power Electronics Trainer Kit 2. Firing Circuit 3. CRO 4. CRO probes Circuit Diagram: Vs = 1-Phase 50Hz, 230V supply Theory: In the period 0 < t π/ω; the SCR is forward biased. Then current through the load and voltage drop across the load are zero, and all the supply voltage appears between the anode and cathode of the SCR. Let the SCR be triggered at an angle of α (0<α<π/ω).Then the supply terminals are connected to the load through the SCR and the current starts flowing through the load via SCR. Therefore the supply appears across the load and the voltage drop across the SCR is zero (SCR is assumed ideal). In the period π/ω<t<2π/ω; the SCR is Reversed biased but due to the presence 20 of Inductor, energy is stored during the positive Half cycle and this stored energy is supplied to the SCR to remain in conducting mode even if the supply is negative. This amount of energy stored depends on the value of inductor. That is more the value of inductor more is the energy stored and SCR will remain in conducting state up to the angle β. The load current continues to flow until the energy stored in the Inductor becomes zero. After the current becomes zero SCR is reverse biased and load voltage is Zero hence, total supply voltage appears across the SCR up to 2π. Again during the third positive Half cycle supply is positive, SCR is forward biased and if we give triggering SCR starts conducting and this cycle repeats. Here β is called Extinction Angle. Procedure: 1. Connect the circuit as shown in the circuit diagram. 2. Give the firing pulses accordingly at a suitable firing angle from the firing circuit. 3. Observe the load voltage on the CRO and note down the firing angle and Extinction angle. 4. Draw the waveforms and calculate the Average and RMS value of output voltage. Calculations: 21 WAVEFORMS: 22 Waveforms: Result: 23 Experiment No 6 1-PHASE FULL CONTROLLED CONVERTER WITH RLOAD Aim: To study the performance of a single phase Full wave controlled converter with R-load. Apparatus: 1. Power Electronics Trainer Kit 2. Firing Circuit 3. CRO Circuit Diagram: Theory: In the period 0 < t π/ω; the SCRs T1 and T2 are forward biased and the SCRs T3 and T4 are reverse biased. Then current through the load and voltage drop across the load are zero. Let the SCRs T1 and T2 be triggered at 24 an angle of α (0<α<π/ω).Then the supply terminals are connected to the load through the SCRs and the current starts flowing through the load via SCRs T1 and T2. Therefore the supply voltage appears across the load with a drop of R and the voltage drop across the SCRs is zero when they are conducting (SCR is assumed ideal). In the period (π/ω<t<2π/ω); the SCRs T1 and T2 are Reversed biased hence cannot conduct and T3 and T4 are forward biased. When they are triggered at an angle of (π+α)/ ω [0< (π+α)/ ω <2π/ ω]. Then the supply terminals are connected to the load through the SCRs and the current starts flowing through the load via SCRs T3 and T4. Therefore the supply voltage appears across the load with a drop R and the voltage drop across the SCRs is zero when they are conducting (SCR is assumed ideal).These SCRs continue to conduct up to 2π/ ω. Again during the third positive Half cycle supply is positive and SCRs T1 and T2 are forward biased, if we give triggering SCRs start conducting and this cycle repeats. Procedure: 1. Connect the circuit as shown in the circuit diagram. 2. Give the firing pulses accordingly at a suitable firing angle from the firing circuit. 3. Observe the load voltage on the CRO and note down the firing angle. 4. Draw the waveforms and calculate the Average and RMS value of output voltage. Calculations: 25 WAVEFORMS: 26 Waveforms: Result: 27 Experiment No 7 1-PHASE FULL CONTROLLED CONVERTER WITH RLLOAD Aim: with To study the performance of a single phase Full wave controlled converter RL-load. Apparatus: 1. Power Electronics Trainer Kit 2. Firing Circuit 3. CRO Circuit Diagram: Theory: In the period 0 < t π/ω; the SCRs T1 and T2 are forward biased and the SCRs T3 and T4 are reverse biased. Then current through the load and voltage drop across the load are zero. Let the SCRs T1 and T2 be triggered at an angle of α (0<α<π/ω).Then the supply terminals are connected to the load through the SCRs and the current starts flowing through the load via SCRs T1 and T2. Therefore the supply voltage appears across the load and the voltage drop 28 across the SCRs is zero when they are conducting (SCR is assumed ideal). In the period ( π/ω<t<2π/ω); the SCRs T1 and T2 are Reversed biased ;the SCRs are Reversed biased, but due to the presence of Inductor, energy is stored during the positive Half cycle and this stored energy is supplied to the SCRs to remain in conducting mode even if the supply is negative. This amount of energy stored depends on the value of inductor. That is, more the value of inductor more is the energy stored and SCRs will remain in conducting state up to the angle β for Discontinuous conduction mode (β<π+α). T3 and T4 are forward biased. When they are triggered at an angle of (π+α)/ω [0< (π+α)/ω <2π/ω]. Then the supply terminals are connected to the load through the SCRs and the current starts flowing through the load via SCRs T3 and T4. Therefore the supply voltage appears across the load and the voltage drop across the SCRs is zero when they are conducting (SCR is assumed ideal).These SCRs continue to conduct up to (π+β)/ ω. Again during the third positive Half cycle supply is positive and SCRs T1 and T2 are forward biased, if we give triggering SCRs start conducting and this cycle repeats. For continuous conduction a high value of Inductor is chosen and before the load current reaches zero value the next pair of Thyristors are triggered and hence the current flows continuously ( β>π+α) Procedure: 1. Connect the circuit as shown in the circuit diagram. 2. Give the firing pulses accordingly at a suitable firing angle from the firing circuit. 3. Observe the load voltage on the CRO and note down the firing angle and Extinction angle. 4. Draw the waveforms and calculate the Average and RMS value of output voltage. 29 Calculations: 30 WAVEFORMS: 31 Waveforms: Result: 32 Experiment No 8 1-PHASE SEMI CONVERTER WITH RL-LOAD Aim: To study the performance of a single phase Semi converter with RL-load. Apparatus: 1. Power Electronics Trainer Kit 2. Firing Circuit 3. CRO Circuit Diagram: Theory: In the period 0 < t π/ω; the SCRs T1 and Diode D1 are forward biased and the SCR T2 and Diode D2 are reverse biased. Then current through the load and voltage drop across the load are zero. Let the SCR T1 be triggered at an angle of α (0<α<π/ω).As the Diode D1 is already conducting the supply terminals are connected to the load through the SCR and Diode, the current starts flowing through the load via SCR T1 and Diode D1. Therefore the supply voltage appears across the load, the voltage drop across the SCR and the Diode is zero when they are conducting (SCR, Diode are assumed ideal). Soon after π/ω load voltage tends to reverse, Free wheeling Diode gets forward biased and starts conducting. The load, or output current is transferred from T1, D1 to FWD. As SCR T1 is reverse biased at t = π/ω+ current flows through FWD and T1 is turned off. The load terminals are short circuited through FWD therefore load voltage is zero during [π/ω<t< (π+α) /ω]. During the period (π/ω<t<2π/ω); T2 and Diode D2 are forward biased. When T2 is triggered at an angle of (π+α) /ω, [0< 33 (π+α)/ω <2π/ω], then the FWD is reverse biased and is turned off. During this period supply terminals are connected to the load through the SCR and the Diode D2, the load current shifts from FWD to T2 and D2. Therefore the supply voltage appears across the load. The voltage drop across the SCR and Diode is zero when they are conducting (SCR, Diode are assumed ideal). SCR T2 and Diode D2 continue to conduct up to 2π/ ω. For the next half cycle the load current is transferred from T2 and D2 to the FWD and SCR T1 and Diode D1 are forward biased, if we give triggering SCR starts conducting and this cycle repeats. Procedure: 1. Connect the circuit as shown in the circuit diagram. 2. Give the firing pulses accordingly at a suitable firing angle from the firing circuit. 3. Observe the load voltage on the CRO and note down the firing angle. 4. Draw the waveforms and calculate the Average and RMS value of output voltage. Calculations: 34 WAVEFORMS: 35 Waveforms: Result: 36 Experiment No 9 1-PHASE AC VOLTAGE CONTROLLER WITH R-LOAD Aim: To study the performance of a single phase AC Voltage controller with R- load. Apparatus: 1. Power Electronics Trainer Kit 2. Firing Circuit 3. CRO Circuit Diagram: Theory: In the period 0 < t π/ω; The SCR T1 is forward biased and SCR T2 is reverse biased. Let the T1 be triggered at an angle of α (0<α<π/ ω).Then the supply terminals are connected to the load through T1 and the current starts flowing through the load via SCR. Therefore the supply appears across the load. During the period (π/ω<t<2π/ω) T1 is reverse biased and T2 is forward biased and when we give trigger pulse at an angle of (π+α) /ω, [0< (π+α)/ω <2π/ω] T2 starts conducting and the load terminals are connected to supply through T2 hence the output voltage is the supply voltage from the instant of triggering. This repeats for the every half cycle. 37 Procedure: 1. Connect the circuit as shown in the circuit diagram. 2. Give the firing pulses accordingly at a suitable firing angle from the firing circuit. 3. Observe the load voltage on the CRO and note down the firing angle. 4. Draw the waveforms and calculate the RMS value of output voltage. Calculations: 38 WAVEFORMS: 39 Waveforms: Result: 40 Experiment No 10 1-PHASE AC VOLTAGE CONTROLLER WITH RLLOAD Aim: To study the performance of a single phase AC Voltage controller with RL-load. Apparatus: 1. Power Electronics Trainer Kit 2. Firing Circuit 3. CRO Circuit Diagram: Theory: In the period 0 < t π/ω; the SCRs T1 is forward biased and the SCR T2 is reverse biased. Then current through the load and voltage drop across the load are zero. Let the SCR T1 be triggered at an angle of α (0<α<π/ω).Then the supply terminals are connected to the load through the SCR T1 and the current starts flowing through the load via SCR T1. Therefore the supply voltage appears across the load and the voltage drop across the SCRs is zero when they are conducting (SCR is assumed ideal). In the period ( π/ω<t<2π/ω); the SCR T1 is Reversed biased and T2 is forward biased, but due to the presence of Inductor, energy is stored during the positive Half cycle and this stored energy is supplied to the SCR to remain in conducting mode even if the supply is negative.This amount of energy stored depends on the value of inductor. That is, more the value of inductor more is the energy stored and SCR will 41 remain in conducting state up to the angle β for Discontinuous conduction mode (β<π+α). T2 is forward biased. When it is triggered at an angle of (π+α)/ω [0< (π+α)/ω <2π/ω]. Then the supply terminals are connected to the load through the SCR T2 and the current starts flowing through the load via SCR T2. Therefore the supply voltage appears across the load and the voltage drop across the SCRs is zero when they are conducting (SCR is assumed ideal).This SCR will continue to conduct up to (π+β)/ ω. Again during the third positive Half cycle supply is positive and SCR T1 is forward biased and T2 is reverse biased, if we give triggering the forward biased SCR, it starts conducting and this cycle repeats. For continuous conduction a high value of Inductor is chosen and before the load current reaches zero value the next Thyristor is triggered and hence the current flows continuously ( β>π+α) Procedure: 1. Connect the circuit as shown in the circuit diagram. 2. Give the firing pulses accordingly at a suitable firing angle from the firing circuit. 3. Observe the load voltage on the CRO and note down the firing angle. 4. Draw the waveforms and calculate the RMS value of output voltage. Calculations: 42 WAVEFORMS: 43 Waveforms: Result: 44 Experiment No 11 1-PHASE STEP DOWN CYCLO CONVERTER WITH RLOAD Aim: To study the performance of a single phase Cyclo converter with R-load. Apparatus: 1. Power Electronics Trainer Kit 2. Firing Circuit 3. CRO Circuit Diagram: Theory: Cyclo converter is a circuit which converts the input voltage at one frequency to the output vtage at different frequecy. During the positive half cycle Thyristors P1, N2 are forward biased and Thyristors P2 and N1 are reverse biased. The circuit is designed for step down cyclo converter for a output frequency of = .To get the desired frequency the Thyristors are triggered accordingly. During the first positive half cycle P1 and N2 are forward biased and to get the positive output voltage, P1 is triggered at an angle of (π+α). During the next positive half cycle P2 and N1 are forward biased, to get required output voltage thyristor P2 is triggered. In the next half cycle P1 is triggered next N1,N2 and again 45 N1 are triggered accordingly. This process repeats. Procedure: 1. Connect the circuit as shown in the circuit diagram. 2. Give the firing pulses accordingly at a suitable firing angle from the firing circuit. 3. Observe the load voltage on the CRO and note down the firing angle. 46 WAVEFORMS: 47 Waveforms: Result: 48 Experiment No 12 555- TIMER TRIGGERING CIRCUIT Aim: To generate pulses using 555 Timer Circuit Apparatus: 1. Power Electronics Trainer Kit 2. Firing Circuit 3. CRO Circuit Diagram: Output 49 Theory: The 555 has three main operating modes, Monostable, Astable, and Bistable. Each mode represents a different type of circuit that has a particular output. Astable mode : An Astable Circuit has no stable state - hence the name "astable". The output continually switches state between high and low without without any intervention from the user, called a 'square' wave. This type of circuit could be used to give a mechanism intermittent motion by switching a motor on and off at regular intervals. It can also be used to flash lamps and LEDs, and is useful as a 'clock' pulse for other digital ICs and circuits. Output Waveforms in Astable Mode: Monostable mode A Monostable Circuit produces one pulse of a set length in response to a trigger input such as a push button. The output of the circuit stays in the low state until there is a trigger input, hence the name "monostable" meaning "one stable state". his type of circuit is ideal for use in a "push to operate" system for a model displayed at exhibitions. A visitor can push a button to start a model's mechanism moving, and the mechanism will automatically switch off after a set time. Output Waveforms in Monostable Mode: 50 Procedure: 1. 2. 3. 4. Connect the firing circuit as shown in the circuit diagram Simulate it using Multisim Observe the pulses at the output Vary the circuit parameters to observe the changes. 51 Waveforms: Results: 52 HARDWARE CIRCUIT DESIGNS 53 Experiment No 13 AC VOLTAGE CONTROLLER USING UJT TRIGGERING CIRCUIT Aim: Circuit Diagram: 54 55 56 Experiment No 14 SEMI CONVERTER USING UJT TRIGGERING CIRCUIT Aim: Circuit Diagram: 57 58 59 Experiment No 15 FULL CONTROLLED CONVERTER USING UJT TRIGGERING CIRCUIT Aim: Circuit Diagram: 60 61 62 Experiment No 16 BASIC STEP DOWN CHOPPER USING 555 –TIMER Aim: Circuit Diagram: 63 64 65 Experiment No 17 BASIC STEP UP CHOPPER USING 555-TIMER Aim: Circuit Diagram: 66 67 68 Experiment No 18 SEMI CONVERTER USING INVERSE COSINE CONTROL SCHEME Aim: Circuit Diagram: 69 70 71 Experiment No 19 HALF WAVE CONTROLLED CONVERTER USING INVERSE COSINE CONTROL SCHEME Aim: Circuit Diagram: 72 73 74 Experiment No 20 FULL CONTROLLED CONVERTER USING INVERSE COSINE CONTROL SCHEME Aim: Circuit Diagram: 75 76 77 DATA SHEETS 2N2222 MUR 110 1N4148 IRFZ44 LM 7815 TL 494C LM339 LM555 TYN612 TL3843 78 NPN switching transistors 2N2222; 2N2222A FEATURES PINNING High current (max. 800 mA) PIN Low voltage (max. 40 V). APPLICATIONS DESCRIPTION 1 emitter 2 base 3 collector, connected to case Linear amplification and switching. DESCRIPTION 3 1 2 PNP complement: 2N2907A. 3 MAM264 1 Fig.1 Simplified outline (TO-18) and symbol. QUICK REFERENCE DATA SYMBOL VCBO VCEO PARAMETER collector-base voltage CONDITIONS MAX. UNIT open emitter 2N2222 60 V 2N2222A 75 V 2N2222 30 V 2N2222A 40 V 800 mA 500 mW collector-emitter voltage open base IC collector current (DC) Ptot total power dissipation hFE fT DC current gain IC = 10 mA; V CE = 10 V transition frequency IC = 20 mA; VCE = 20 V; f = 100 MHz Tamb 25 C 2N2222 turn-off time 75 250 2N2222A toff MIN. MHz 300 ICon = 150 mA; IBon = 15 mA; IBoff = 15 mA MHz 250 ns NPN switching transistors 2N2222; 2N2222A LIMITING VALUES In accordance with the Absolute Maximum Rating System (IEC 134). SYMBOL VCBO VCEO VEBO PARAMETER collector-base voltage CONDITIONS MIN. MAX. UNIT open emitter 2N2222 60 V 2N2222A 75 V 2N2222 30 V 2N2222A 40 V 2N2222 5 V 2N2222A 6 V collector-emitter voltage emitter-base voltage open base open collector IC collector current (DC) 800 mA ICM peak collector current 800 mA IBM peak base current 200 mA Ptot total power dissipation 25 C 500 mW 25 C 1.2 W Tamb Tcase Tstg storage temperature Tj junction temperature Tamb operating ambient temperature 65 65 +150 C 200 C +150 C THERMAL CHARACTERISTICS SYMBOL PARAMETER Rth j-a thermal resistance from junction to ambient Rth j-c thermal resistance from junction to case CONDITIONS in free air VALUE UNIT 350 K/W 146 K/W NPN switching transistors 2N2222; 2N2222A CHARACTERISTICS Tj = 25 C unless otherwise specified. SYMBOL ICBO PARAMETER MIN. IE = 0; VCB = 50 V 10 nA IE = 0; VCB = 50 V; Tamb = 150 C 10 A IE = 0; VCB = 60 V 10 nA IE = 0; VCB = 60 V; Tamb = 150 C 10 A 10 nA IEBO emitter cut-off current IC = 0; VEB = 3 V hFE DC current gain IC = 0.1 mA; VCE = 10 V 35 IC = 1 mA; V CE = 10 V 50 IC = 10 mA; V CE = 10 V 75 IC = 150 mA; VCE = 1 V; note 1 50 IC = 150 mA; VCE = 10 V; note 1 100 hFE DC current gain hFE DC current gain 30 2N2222A 40 collector-emitter saturation voltage IC = 150 mA; IB = 15 mA; note 1 400 mV IC = 500 mA; IB = 50 mA; note 1 1.6 V IC = 150 mA; IB = 15 mA; note 1 300 mV IC = 500 mA; IB = 50 mA; note 1 1 V IC = 150 mA; IB = 15 mA; note 1 1.3 V IC = 500 mA; IB = 50 mA; note 1 2.6 V 1.2 V IC = 500 mA; IB = 50 mA; note 1 2 V 8 pF 25 pF collector-emitter saturation voltage 2N2222A base-emitter saturation voltage 2N2222 VBEsat 35 IC = 500 mA; VCE = 10 V; note 1 2N2222 2N2222 VBEsat base-emitter saturation voltage 2N2222A IC = 150 mA; IB = 15 mA; note 1 Cc collector capacitance IE = ie = 0; VCB = 10 V; f = 1 MHz Ce emitter capacitance IC = ic = 0; VEB = 500 mV; f = 1 MHz 0.6 2N2222A fT F 300 IC = 10 mA; VCE = 10 V; Tamb = 55 C 2N2222A VCEsat UNIT collector cut-off current 2N2222A VCEsat MAX. collector cut-off current 2N2222 ICBO CONDITIONS transition frequency IC = 20 mA; VCE = 20 V; f = 100 MHz 2N2222 250 MHz 2N2222A 300 MHz noise figure 2N2222A IC = 200 A; VCE = 5 V; RS = 2 k ; f = 1 kHz; B = 200 Hz 4 dB NPN switching transistors SYMBOL 2N2222; 2N2222A PARAMETER CONDITIONS MIN. MAX. UNIT Switching times (between 10% and 90% levels); see Fig.2 ton Td turn-on time 35 ns delay time 10 ns Tr rise time 25 ns toff turn-off time 250 ns Ts storage time 200 ns Tf fall time 60 ns ICon = 150 mA; IBon = 15 mA; IBoff = 15 mA Note 1. Pulse test: tp 300 s; 0.02. VBB RB oscilloscope VCC RC Vo (probe) 450 (probe) 450 R2 Vi DUT R1 MLB826 Vi = 9.5 V; T = 500 s; tp = 10 s; tr = tf R1 = 68 ; R2 = 325 ; RB = 325 ; RC = 160 . VBB = 3.5 V; VCC = 29.5 V. Oscilloscope input impedance Zi = 50 3 ns. . Fig.2 Test circuit for switching times. oscilloscope NPN switching transistors 2N2222; 2N2222A PACKAGE OUTLINE Metal-can cylindrical single-ended package; 3 leads SOT18/13 seating plane j B w M A M 1 B M b k D1 2 3 a A D A 0 5 L 10 mm scale DIMENSIONS (millimetre dimensions are derived from the original inch dimensions) UNIT A a b D D1 j k L w mm 5.31 4.74 2.54 0.47 0.41 5.45 5.30 4.70 4.55 1.03 0.94 1.1 0.9 15.0 12.7 0.40 REFERENCES OUTLINE VERSION IEC JEDEC SOT18/13 B11/C7 type 3 TO-18 EIAJ 45 EUROPEAN PROJECTION ISSUE DATE 97-04-18 MCC MUR105 THRU MUR1100 Features High Surge Capability Low Forward Voltage Drop High Current Capability Super Fast Switching Speed For High Efficiency 1 Amp Super Fast Recovery Rectifier 50 to 1000 Volts Maximum Ratings Operating Temperature: -50 C to +150 C Storage Temperature: -50 C to +150 C MCC Part Number MUR105 MUR110 MUR115 MUR120 MUR140 MUR160 MUR180 MUR1100 Maximum Recurrent Peak Reverse Voltage 50V 100V 150V 200V 400V 600V 800V 1000V Maximum RMS Voltage 35V 70V 105V 140V 280V 420V 560V 700V DO-41 Maximum DC Blocking Voltage 50V 100V 150V 200V 400V 600V 800V 1000V D Electrical Characteristics @ 25 C Unless Otherwise Specified Average Forward 1A IF(AV) Current Peak Forward Surge 35A IFSM Current Maximum Instantaneous Forward Voltage MUR105-115 .975V VF MUR120-160 1.35V MUR180-1100 1.75V Max imum DC 5 A Reverse Current At IR Rated DC Blocking 50 A Voltage Maximum Reverse Recovery Time MUR105-120 Trr 45ns MUR140-160 60ns MUR180-1100 75ns Typical Junction 20pF CJ Capacitance *Pulse Test: Pulse Width 300 sec, Duty Cycle A Cathode Mark TA = 55 C B 8.3ms, half sine D C IFM = 1.0A; TA = 25 C TA = 25 C TA = 150 C IF=0.5A, IR=1.0A, Irr =0.25A Measured at 1.0MHz, VR=4.0V 1% DIMENSIONS DIM A B C D INCHES MIN .166 .080 .028 1.000 MAX .205 .107 .034 --- MM MIN 4.10 2.00 .70 25.40 MAX 5.20 2.70 .90 --- NOTE MCC MUR105 thru MUR1100 Figure 1 Typical Forward Characteristics 20 Figure 2 Forward Derating Curve 10 1.5 6 4 1.25 2 25 C Amps 1.0 1 .6 .75 MUR180-1100 .4 Amps MUR105-115 .5 .2 MUR120-160 Single Phase, Half Wave 60Hz Resistive or Inductive Load .06 0 .04 25 50 75 100 125 150 175 C .02 .01 .5 .7 .9 1.1 1.3 Average Forward Rectified Current - Amperes versus Ambient Temperature - C 1.5 Volts Instantaneous Forward Current - Amperes versus Instantaneous Forward Voltage - Volts Figure 3 Junction Capacitance 100 60 40 20 pF TJ=25 C 10 6 4 2 1 .1 .2 .4 1 Volts 2 4 10 20 40 100 200 400 Junction Capacitance - pF versus Reverse Voltage - Volts www.mccsemi.com 1000 MCC MUR105 thru MUR110 Figure 4 Typical Reverse Characteristics Figure 5 Peak Forward Surge Current 100 60 60 40 50 TA =150 C 20 40 10 30 6 Amps 20 4 10 2 TA=100 C 0 Amps 1 1 4 2 6 8 10 20 40 60 80 100 .6 Cycles .4 Peak Forward Surge Current - Amperes versus Number Of Cycles At 60Hz - Cycles .2 .1 TA 25 C = .06 .04 .02 .01 20 40 60 80 100 120 140 Volts Instantaneous Reverse Leakage Current - MicroAmperes versus Figure 6 Reverse Recovery Time Characteristic And Test Circuit Diagram 50 10 trr +0.5A 0 Pulse Generator Note 2 25Vdc 1 Notes: 1. Rise Time = 7ns max. Input impedance = 1 megohm, 22pF 2. Rise Time = 10ns max. Source impedance = 50 ohms 3. Resistors are non-inductive Oscilloscope Note 1 -0.25 -1.0 1cm Set Time Base for 20/100ns/cm www.mccsemi.com High-speed diodes 1N4148; 1N4448 FEATURES • Hermetically sealed leaded glass SOD27 (DO-35) package • H ig h switching speed: max. 4 ns k a • General application MAM246 • C ont i nu ou s reverse voltage: max. 100 V • R e pe t it ive peak reverse voltage: max. 100 V • R e pe t it i ve peak forward current: max. 450 mA. The diodes are type branded. Fig.1 APPLICATIONS Simplified outline (SOD27; DO-35) and symbol. • High-speed switching. DESCRIPTION MARKING The 1N4148 and 1N4448 are high-speed switching diodes fabricated in planar technology, and encapsulated in hermetically sealed leaded glass SOD27 (DO-35) packages. TYPE NUMBER MARKING CODE 1N4148 1N4148PH or 4148PH 1N4448 1N4448 ORDERING INFORMATION PACKAGE TYPE NUMBER 1N4148 1N4448 NAME DESCRIPTION VERSION − hermetically sealed glass package; axial leaded; 2 leads SOD27 High-speed diodes 1N4148; 1N4448 LIMITING VALUES In accordance with the Absolute Maximum Rating System (IEC 60134). SYMBOL PARAMETER CONDITIONS MIN. MAX. UNIT VRRM VR repetitive peak reverse voltage − 100 V continuous reverse voltage − 100 V IF continuous forward current − 200 mA IFRM repetitive peak forward current − 450 mA IFSM non-repetitive peak forward current − 4 A − 1 A − 0.5 A see Fig.2; note 1 square wave; Tj = 25 °C prior to surge; see Fig.4 t = 1 µs t = 1 ms t=1s Ptot total power dissipation − 500 mW Tstg Tj storage temperature Tamb = 25 °C; note 1 −65 +200 °C junction temperature − 200 °C Note 1. Device mounted on an FR4 printed-circuit board; lead length 10 mm. ELECTRICAL CHARACTERISTICS Tj = 25 °C unless otherwise specified. SYMBOL VF IR PARAMETER forward voltage CONDITIONS MIN. MAX. UNIT see Fig.3 1N4148 IF = 10 mA − 1 1N4448 IF = 5 mA 0.62 0.72 V V IF = 100 mA − 1 V 25 nA reverse current VR = 20 V; see Fig.5 VR = 20 V; Tj = 150 °C; see Fig.5 − 50 µA IR reverse current; 1N4448 VR = 20 V; Tj = 100 °C; see Fig.5 − 3 Cd diode capacitance f = 1 MHz; VR = 0 V; see Fig.6 − 4 µA pF Trr reverse recovery time when switched from IF = 10 mA to − IR = 60 mA; RL = 100 Ω; measured at IR = 1 mA; see Fig.7 4 ns Vfr forward recovery voltage when switched from IF = 50 mA; tr = 20 ns; see Fig.8 2.5 V − THERMAL CHARACTERISTICS SYMBOL PARAMETER CONDITIONS VALUE UNIT Rth(j-tp) thermal resistance from junction to tie-point lead length 10 mm 240 K/W Rth(j-a) thermal resistance from junction to ambient lead length 10 mm; note 1 350 K/W Note 1. Device mounted on a printed-circuit board without metallization pad. High-speed diodes 1N4148; 1N4448 GRAPHICAL DATA mbg451 300 MBG464 600 IF (mA) IF (mA) 200 400 (1) 100 (2) (3) 200 0 0 100 T amb (°C) 0 200 0 1 Device mounted on an FR4 printed-circuit board; lead length 10 mm. (1) °C;typical typicalvalues. values. (2) T T jj = = 175 25 °C; (3) T j = 25 °C; maximum values. Fig.2 Fig.3 Maximum permissible continuous forward current as a function of ambient temperature. 2 VF (V) Forward current as a function of forward voltage. MBG704 102 IFSM (A) 10 1 10−1 1 10 102 103 tp (µs) Based on square wave currents. T j = 25 °C prior to surge. Fig.4 Maximum permissible non-repetitive peak forward current as a function of pulse duration. 104 High-speed diodes 1N4148; 1N4448 mgd290 103 IR (µA) MGD004 1.2 Cd (pF) 102 1.0 (1) (2) 10 0.8 1 0.6 10−1 10−2 0.4 0 100 Tj (°C) 0 200 10 VR (V) 20 (1) VR = 75 V; typical values. (2) VR = 20 V; typical values. f = 1 MHz; T j = 25 °C. Fig.5 Fig.6 Reverse current as a function of junction temperature. Diode capacitance as a function of reverse voltage; typical values. High-speed diodes 1N4148; 1N4448 tr tp t D.U.T. IF R = 50 Ω S V = VR 10% IF SAMPLING OSCILLOSCOPE t rr t R = 50 Ω i IF x R S (1) 90% VR MGA881 input signal output signal (1) IR = 1 mA. Fig.7 Reverse recovery voltage test circuit and waveforms. I 1 kΩ 450 Ω I V 90% R = 50 Ω S OSCILLOSCOPE D.U.T. V fr R i = 50 Ω 10% MGA882 t tr t tp input signal Fig.8 Forward recovery voltage test circuit and waveforms. output signal High-speed diodes 1N4148; 1N4448 PACKAGE OUTLINE Hermetically sealed glass package; axial leaded; 2 leads SOD27 (1) b D L G1 L DIMENSIONS (mm are the original dimensions) UNIT b max. D max. G1 max. L min. mm 0.56 1.85 4.25 25.4 0 1 2 mm scale Note 1. The marking band indicates the cathode. REFERENCES OUTLINE VERSION IEC JEDEC JEITA SOD27 A24 DO-35 SC-40 EUROPEAN PROJECTION ISSUE DATE 97-06-09 05-12-22 N-channel enhancement mode TrenchMOSTM transistor GENERAL DESCRIPTION N-channel enhancement mode standard level field-effect power transistor in a plastic envelope using ’trench’ technology. The device features very low on-state resistance and has integral zener diodes giving ESD protection up to 2kV. It is intended for use in switched mode power supplies and general purpose switching applications. PINNING - TO220AB PIN IRFZ44N QUICK REFERENCE DATA SYMBOL PARAMETER VDS ID Ptot Tj RDS(ON) Drain-source voltage Drain current (DC) Total power dissipation Junction temperature Drain-source on-state resistance VGS = 10 V PIN CONFIGURATION MAX. UNIT 55 49 110 175 22 V A W ˚C m SYMBOL DESCRIPTION d tab 1 gate 2 drain 3 source tab g drain s 1 23 LIMITING VALUES Limiting values in accordance with the Absolute Maximum System (IEC 134) SYMBOL PARAMETER CONDITIONS MIN. MAX. UNIT VDS VDGR VGS ID ID IDM Ptot Tstg, Tj Drain-source voltage Drain-gate voltage Gate-source voltage Drain current (DC) Drain current (DC) Drain current (pulse peak value) Total power dissipation Storage & operating temperature RGS = 20 k Tmb = 25 ˚C Tmb = 100 ˚C Tmb = 25 ˚C Tmb = 25 ˚C - - 55 55 55 20 49 35 160 110 175 V V V A A A W ˚C MIN. MAX. UNIT - 2 kV TYP. MAX. UNIT - 1.4 K/W 60 - K/W ESD LIMITING VALUE SYMBOL PARAMETER CONDITIONS VC Electrostatic discharge capacitor voltage, all pins Human body model (100 pF, 1.5 k ) THERMAL RESISTANCES SYMBOL PARAMETER CONDITIONS Rth j-mb Thermal resistance junction to mounting base Thermal resistance junction to ambient - Rth j-a in free air N-channel enhancement mode TrenchMOSTM transistor IRFZ44N STATIC CHARACTERISTICS Tj= 25˚C unless otherwise specified SYMBOL PARAMETER CONDITIONS V(BR)DSS VGS = 0 V; ID = 0.25 mA; VGS(TO) Drain-source breakdown voltage Gate threshold voltage IDSS IGSS Zero gate voltage drain current V(BR)GSS RDS(ON) Gate source leakage current Tj = -55˚C VDS = VGS; ID = 1 mA VDS = 55 V; VGS = 0 V; VGS = 10 V; VDS = 0 V Gate source breakdown voltage IG = 1 mA; Drain-source on-state VGS = 10 V; ID = 25 A resistance Tj = 175˚C Tj = -55˚C Tj = 175˚C Tj = 175˚C Tj = 175˚C MIN. TYP. MAX. UNIT 55 50 2.0 1.0 16 - 3.0 0.05 0.04 15 - 4.0 4.4 10 500 1 20 22 42 V V V V A A A A V m m MIN. TYP. MAX. UNIT DYNAMIC CHARACTERISTICS Tmb = 25˚C unless otherwise specified SYMBOL PARAMETER CONDITIONS gfs Forward transconductance VDS = 25 V; ID = 25 A 6 - - S Ciss Coss Crss Input capacitance Output capacitance Feedback capacitance VGS = 0 V; VDS = 25 V; f = 1 MHz - 1350 330 155 1800 400 215 pF pF pF Qg Qgs Qgd Total gate charge Gate-cource charge Gate-drain (miller) charge VDD = 44 V; ID = 50 A; VGS = 10 V - - 62 15 26 nC nC nC td on tr td off tf Turn-on delay time Turn-on rise time Turn-off delay time Turn-off fall time VDD = 30 V; ID = 25 A; VGS = 10 V; RG = 10 Resistive load - 18 50 40 30 26 75 50 40 ns ns ns ns Ld Internal drain inductance - 3.5 - nH Ld Internal drain inductance - 4.5 - nH Ls Internal source inductance Measured from contact screw on tab to centre of die Measured from drain lead 6 mm from package to centre of die Measured from source lead 6 mm from package to source bond pad - 7.5 - nH MIN. TYP. MAX. UNIT - - 49 A IF = 25 A; VGS = 0 V IF = 40 A; VGS = 0 V - 0.95 1.0 160 1.2 - A V IF = 40 A; -dIF/dt = 100 A/ s; VGS = -10 V; VR = 30 V - 47 0.15 - ns C REVERSE DIODE LIMITING VALUES AND CHARACTERISTICS Tj = 25˚C unless otherwise specified SYMBOL PARAMETER IDR IDRM VSD Continuous reverse drain current Pulsed reverse drain current Diode forward voltage trr Qrr Reverse recovery time Reverse recovery charge CONDITIONS N-channel enhancement mode TrenchMOSTM transistor IRFZ44N AVALANCHE LIMITING VALUE SYMBOL PARAMETER CONDITIONS W DSS Drain-source non-repetitive unclamped inductive turn-off energy ID = 45 A; VDD 25 V; VGS = 10 V; RGS = 50 ; Tmb = 25 ˚C 120 Normalised Power Derating PD% 110 MIN. TYP. MAX. UNIT - - 110 mJ 1000 ID/A 100 90 tp = RDS(ON) =VDS/ID 80 1 us 100 10us 70 60 100 us 50 DC 40 10 1 ms 30 20 10ms 100ms 10 0 0 20 40 60 80 100 Tmb / C 120 140 160 180 Normalised Current Derating ID% 1 10 100 VDS/V Fig.3. Safe operating area. Tmb = 25 ˚C ID & IDM = f(VDS); IDM single pulse; parameter tp Fig.1. Normalised power dissipation. PD% = 100 PD/PD 25 ˚C = f(Tmb) 120 1 10 Zth/(K/W) 110 100 1 90 0.5 80 0.2 70 60 0.1 50 0.1 0.05 PD 0.02 40 30 0.01 0 tp D= tp T t T 20 10 0 0 20 40 60 80 100 Tmb / C 120 140 160 180 Fig.2. Normalised continuous drain current. ID% = 100 ID/ID 25 ˚C = f(Tmb); conditions: VGS 10 V 0.001 1E-06 0.0001 0.01 t/s 1 Fig.4. Transient thermal impedance. Zth j-mb = f(t); parameter D = t p/T 100 N-channel enhancement mode TrenchMOSTM transistor 100 16 IRFZ44N 30 9 VGS/V = ID/A 8.0 8.5 10 gfs/S 25 80 7.5 20 60 7.0 15 6.5 40 6.0 20 0 0 2 4 VDS/V 6 8 5.5 5 5.0 4.5 10 4.0 0 Fig.5. Typical output characteristics, Tj = 25 ˚C. ID = f(VDS); parameter VGS 40 10 0 35 40 ID/A 60 80 100 Fig.8. Typical transconductance, Tj = 25 ˚C. gfs = f(ID); conditions: VDS = 25 V RDS(ON)/mOhm 2.5 VGS/V = 20 BUK959-60 a Rds(on) normlised to 25degC 6 2 30 6.5 7 1.5 25 8 9 20 10 1 15 10 0 10 20 30 40 ID/A 50 60 70 80 90 Fig.6. Typical on-state resistance, Tj = 25 ˚C. RDS(ON) = f(ID); parameter VGS 0.5 -100 -50 0 50 Tmb / degC 100 150 200 Fig.9. Normalised drain-source on-state resistance. a = RDS(ON)/RDS(ON)25 ˚C = f(Tj); ID = 25 A; VGS = 10 V 100 5 BUK759-60 VGS(TO) / V ID/A max. 80 4 typ. 60 3 40 2 min. 1 20 Tj/C = 0 0 2 175 4 25 6 VGS/V 8 10 12 Fig.7. Typical transfer characteristics. ID = f(VGS) ; conditions: VDS = 25 V; parameter Tj 0 -100 -50 0 50 Tj / C 100 150 200 Fig.10. Gate threshold voltage. VGS(TO) = f(Tj); conditions: ID = 1 mA; VDS = VGS N-channel enhancement mode TrenchMOSTM transistor IRFZ44N 100 Sub-Threshold Conduction 1E-01 IF/A 80 1E-02 2% 1E-03 typ 60 98% Tj/C = 175 25 40 1E-04 20 1E-05 0 1E-06 0 1 2 3 4 0 0.2 0.4 0.6 0.8 VSDS/V 5 Fig.11. Sub-threshold drain current. ID = f(VGS); conditions: Tj = 25 ˚C; VDS = VGS 1 1.2 1.4 Fig.14. Typical reverse diode current. IF = f(VSDS ); conditions: VGS = 0 V; parameter Tj 2.5 120 WDSS% 110 100 2 Thousands pF 90 80 1.5 70 Ciss 60 50 1 40 30 20 .5 10 Coss Crss 0 0.01 0.1 1 VDS/V 10 0 20 40 100 Fig.12. Typical capacitances, Ciss, Coss, Crss. C = f(VDS); conditions: VGS = 0 V; f = 1 MHz 60 80 100 120 Tmb / C 140 160 180 Fig.15. Normalised avalanche energy rating. W DSS% = f(Tmb); conditions: I D = 49 A 12 VGS/V + 10 VDD L VDS = 14V 8 VDS VDS = 4 4V - VGS 6 -ID/100 0 4 RGS 2 0 T.U.T. 0 10 20 QG/nC 30 40 R 01 shunt 50 Fig.13. Typical turn-on gate-charge characteristics. VGS = f(QG); conditions: ID = 50 A; parameter VDS Fig.16. Avalanche energy test circuit. WDSS 0.5 LID2 BVDSS BVDSS VDD N-channel enhancement mode TrenchMOSTM transistor + RD VDS - VGS 0 RG T.U.T. Fig.17. Switching test circuit. IRFZ44N VDD N-channel enhancement mode TrenchMOSTM transistor IRFZ44N MECHANICAL DATA Dimensions in mm 4,5 max Net Mass: 2 g 10,3 max 1,3 3,7 2,8 5,9 min 15,8 max 3,0 max not tinned 3,0 13,5 min 1,3 max 1 2 3 (2x) 0,9 max (3x) 2,54 2,54 0,6 2,4 Fig.18. SOT78 (TO220AB); pin 2 connected to mounting base. Notes 1. Observe the general handling precautions for electrostatic-discharge sensitive devices (ESDs) to prevent damage to MOS gate oxide. 2. Refer to mounting instructions for SOT78 (TO220) envelopes. 3. Epoxy meets UL94 V0 at 1/8". LM78XX Series Voltage Regulators General Description The LM78XX series of three terminal regulators is available with several fixed output voltages making them useful in a wide range of applications. One of these is local on card regulation, eliminating the distribution problems associated with single point regulation. The voltages available allow these regulators to be used in logic systems, instrumentation, HiFi, and other solid state electronic equipment. Although designed primarily as fixed voltage regulators these devices can be used with external components to obtain adjustable voltages and currents. The LM78XX series is available in an aluminum TO-3 package which will allow over 1.0A load current if adequate heat sinking is provided. Current limiting is included to limit the peak output current to a safe value. Safe area protection for the output transistor is provided to limit internal power dissipation. If internal power dissipation becomes too high for the heat sinking provided, the thermal shutdown circuit takes over preventing the IC from overheating. Considerable effort was expanded to make the LM78XX series of regulators easy to use and minimize the number of external components. It is not necessary to bypass the out- put, although this does improve transient response. Input bypassing is needed only if the regulator is located far from the filter capacitor of the power supply. For output voltage other than 5V, 12V and 15V the LM117 series provides an output voltage range from 1.2V to 57V. Features n n n n n n Output current in excess of 1A Internal thermal overload protection No external components required Output transistor safe area protection Internal short circuit current limit Available in the aluminum TO-3 package Voltage Range LM7805C 5V LM7812C 12V LM7815C 15V Connection Diagrams Metal Can Package TO-3 (K) Aluminum Plastic Package TO-220 (T) DS007746-3 DS007746-2 Bottom View Order Number LM7805CK, LM7812CK or LM7815CK See NS Package Number KC02A 2000 National Semiconductor Corporation DS007746 Top View Order Number LM7805CT, LM7812CT or LM7815CT See NS Package Number T03B www.national.com LM78XX Series Voltage Regulators May 2000 LM78XX Schematic DS007746-1 (Note 3) LM78XX Absolute Maximum Ratings Maximum Junction Temperature 150˚C 150˚C −65˚C to +150˚C If Military/Aerospace specified devices are required, please contact the National Semiconductor Sales Office/ Distributors for availability and specifications. (K Package) (T Package) Storage Temperature Range Input Voltage Lead Temperature (Soldering, 10 sec.) (VO = 5V, 12V and 15V) 35V Internal Power Dissipation (Note 1) Internally Limited Operating Temperature Range (T A) 0˚C to +70˚C Electrical Characteristics LM78XXC 0˚C Symbol VO TJ Output Voltage 5V 12V Input Voltage (unless otherwise noted) 10V 19V Parameter Output Voltage Conditions Line Regulation 5 5.2 11.5 12 12.5 14.4 15 15.6 V 5.25 11.4 15.75 V Tj = 25˚C I O = 500 mA (7 5 mA I O +125˚C 25) VIN (7.5 VIN (8 VIN 1.5A 10 IO Tj Tj = 25˚C, IO IO V IN Tj V IN 1A VMAX f = 120 Hz Tj 100 kHz 62 IO 500 mA 62 Dropout Voltage Tj = 25˚C, I OUT = 1A Output Resistance f = 1 kHz VIN 30) 20) 20) 12) VIN VIN 30) 4 (17.5 (15 VIN 27) VIN 30) (18.5 VIN 30) VIN 27) (17.7 VIN 30) 50 V IN 22) 12 120 (20 mV V 150 60 (16 mV V 150 120 (14.6 V 150 120 mV V 75 mV V IN 26) V 12 150 mV 25 60 75 mV 50 120 150 mV 8 8 8 mA 8.5 8.5 8.5 mA 0.5 0.5 0.5 mA 1.0 1.0 1.0 mA 20) (14.8 VIN 25) 27) (17.9 (14.5 VIN 30) 55 72 (17.5 54 55 V 1.0 75 80 VIN 30) 1.0 40 1A, Tj = 25˚C VMAX 120 1.0 IO or Tj VIN +125˚C (7 f 0˚C V IN (7.5 VMAX T A =25˚C, 10 Hz Ripple Rejection +125˚C 1A 500 mA, 0˚C 14.5 (17.5 4 25 Tj = 25˚C 1A 5 mA V MIN VIN VIN 27) 50 IO 1A, 0˚C Change V MIN 50 +125˚C Tj 5 mA Quiescent Current IO 3 12.6 1 4.25 (14.5 50 (8 0˚C V MIN 20) Tj = 25˚C 1A Tj = 25˚C IO VIN +125˚C Tj 250 mA 750 mA RO Max (7.5 VIN Output Noise Voltage Typ 4.75 0˚C VN Min 1A VIN IQ Max IO IO Quiescent Current Typ PD VIN Load Regulation Min 4.8 VMAX Units Max 1A V IN 23V Typ IO 15W, 5 mA 15V Min Tj = 25˚C, 5 mA 0˚C IQ 230˚C (Note 2) VIN VO 300˚C TO-220 Package T 125˚C unless otherwise noted. V MIN VO TO-3 Package K VIN 30) mA V 90 µV 70 dB 54 dB +125˚C (8 VIN 18) (15 VIN 25) (18.5 VIN 28.5) 2.0 2.0 2.0 8 18 19 V V m LM78XX Electrical Characteristics LM78XXC 0˚C Symbol V IN TJ (Note 2) (Continued) 125˚C unless otherwise noted. Output Voltage 5V 12V Input Voltage (unless otherwise noted) 10V 19V Parameter Conditions Min Typ Max Min Typ 15V 23V Max Min Typ Units Max Short-Circuit Current Tj = 25˚C 2.1 1.5 1.2 A Peak Output Current Tj = 25˚C 2.4 2.4 2.4 A Average TC of VOUT 0˚C 0.6 1.5 1.8 mV/˚C Tj +125˚C, I O = 5 mA Input Voltage Required to Maintain Tj = 25˚C, IO 1A 7.5 14.6 17.7 V Line Regulation Note 1: Thermal resistance of the TO-3 package (K, KC) is typically 4˚C/W junction to case and 35˚C/W case to ambient. Thermal resistance of the TO-220 package (T) is typically 4˚C/W junction to case and 50˚C/W case to ambient. Note 2: All characteristics are measured with capacitor across the input of 0.22 µF, and a capacitor across the output of 0.1µF. All characteristics except noise voltage and ripple rejection ratio are measured using pulse techniques (tw 10 ms, duty cycle 5%). Output voltage changes due to changes in internal temperature must be taken into account separately. Note 3: Absolute Maximum Ratings indicate limits beyond which damage to the device may occur. For guaranteed specifications and the test conditions, see Electrical Characteristics. LM78XX Typical Performance Characteristics Maximum Average Power Dissipation Maximum Average Power Dissipation DS007746-5 DS007746-6 Output Voltage (Normalized to 1V at TJ = 25˚C) Peak Output Current DS007746-7 Ripple Rejection DS007746-8 Ripple Rejection DS007746-9 DS007746-10 LM78XX Typical Performance Characteristics (Continued) Output Impedance Dropout Voltage DS007746-11 Dropout Characteristics DS007746-12 Quiescent Current DS007746-13 Quiescent Current DS007746-15 DS007746-14 inches (millimeters) unless otherwise noted Aluminum Metal Can Package (KC) Order Number LM7805CK, LM7812CK or LM7815CK NS Package Number KC02A LM78XX Physical Dimensions LM78XX Series Voltage Regulators Physical Dimensions inches (millimeters) unless otherwise noted (Continued) TO-220 Package (T) Order Number LM7805CT, LM7812CT or LM7815CT NS Package Number T03B LIFE SUPPORT POLICY NATIONAL’S PRODUCTS ARE NOT AUTHORIZED FOR USE AS CRITICAL COMPONENTS IN LIFE SUPPORT DEVICES OR SYSTEMS WITHOUT THE EXPRESS WRITTEN APPROVAL OF THE PRESIDENT AND GENERAL COUNSEL OF NATIONAL SEMICONDUCTOR CORPORATION. As used herein: 1. Life support devices or systems are devices or systems which, (a) are intended for surgical implant into the body, or (b) support or sustain life, and whose failure to perform when properly used in accordance with instructions for use provided in the labeling, can be reasonably expected to result in a significant injury to the user. National Semiconductor Corporation Americas Tel: 1-800-272-9959 Fax: 1-800-737-7018 Email: support@nsc.com www.national.com National Semiconductor Europe Fax: +49 (0) 180-530 85 86 Email: europe.support@nsc.com Deutsch Tel: +49 (0) 69 9508 6208 English Tel: +44 (0) 870 24 0 2171 Français Tel: +33 (0) 1 41 91 8790 2. A critical component is any component of a life support device or system whose failure to perform can be reasonably expected to cause the failure of the life support device or system, or to affect its safety or effectiveness. National Semiconductor Asia Pacific Customer Response Group Tel: 65-2544466 Fax: 65-2504466 Email: ap.support@nsc.com National Semiconductor Japan Ltd. Tel: 81-3-5639-7560 Fax: 81-3-5639-7507 National does not assume any responsibility for use of any circuitry described, no circuit patent licenses are implied and National reserves the right at any time without notice to change said circuitry and specifications. TL494 PULSE-WIDTHMODULATIONCONTROLCIRCUITS SLVS074D – JANUARY 1983 – REVISED MAY 2002 D, DB, N, NS, OR PW PACKAGE (TOP VIEW) Complete PWM Power-Control Circuitry Uncommitted Outputs for 200-mA Sink or Source Current 1IN+ 1IN– FEEDBACK DTC CT RT GND C1 Output Control Selects Single-Ended or Push-Pull Operation Internal Circuitry Prohibits Double Pulse at Either Output Variable Dead Time Provides Control Over Total Range Internal Regulator Provides a Stable 5-V Reference Supply With 5% Tolerance 1 16 2 15 3 14 4 13 5 12 6 11 7 10 8 9 2IN+ 2IN– REF OUTPUT CTRL VCC C2 E2 E1 Circuit Architecture Allows Easy Synchronization description The TL494 incorporates all the functions required in the construction of a pulse-width-modulation (PWM) control circuit on a single chip. Designed primarily for power-supply control, this device offers the flexibility to tailor the power-supply control circuitry to a specific application. The TL494 contains two error amplifiers, an on-chip adjustable oscillator, a dead-time control (DTC) comparator, a pulse-steering control flip-flop, a 5-V, 5%-precision regulator, and output-control circuits. The error amplifiers exhibit a common-mode voltage range from –0.3 V to VCC – 2 V. The dead-time control comparator has a fixed offset that provides approximately 5% dead time. The on-chip oscillator can be bypassed by terminating RT to the reference output and providing a sawtooth input to CT, or it can drive the common circuits in synchronous multiple-rail power supplies. The uncommitted output transistors provide either common-emitter or emitter-follower output capability. The TL494 provides for push-pull or single-ended output operation, which can be selected through the output-control function. The architecture of this device prohibits the possibility of either output being pulsed twice during push-pull operation. The TL494C is characterized for operation from 0C to 70C. The TL494I is characterized for operation from –40C to 85C. AVAILABLE OPTIONS PACKAGED DEVICES TA SMALL OUTLINE (D) PLASTIC DIP (N) SMALL OUTLINE (NS) SHRINK SMALL OUTLINE (DB) THIN SHRINK SMALL OUTLINE (PW) 0C to 70C TL494CD TL494CN TL494CNS TL494CDB TL494CPW –40C to 85C TL494ID TL494IN — — — The D, DB, NS, and PW packages are available taped and reeled. Add the suffix R to device type (e.g., TL494CDR). Please be aware that an important notice concerning availability, standard warranty, and use in critical applications of Texas Instruments semiconductor products and disclaimers thereto appears at the end of this data sheet. Copyright 2002, Texas Instruments Incorporated PRODUCTION DATA information is current as of publication date. Products conformto specifications per the terms of Texas Instruments standard warranty. Production processing does not necessarily include testingof all parameters. POST OFFICE BOX 655303 DALLAS, TEXAS 75265 1 TL494 PULSE-WIDTHMODULATIONCONTROLCIRCUITS SLVS074D – JANUARY 1983 – REVISED MAY 2002 FUNCTION TABLE INPUT TO OUTPUT CTRL OUTPUT FUNCTION VI = GND Single-ended or parallel output VI = Vref Normal push-pull operation functional block diagram OUTPUT CTRL (see Function Table) 13 RT 6 CT 5 Oscillator Q1 1D DTC 4 Dead-Time Control Comparator 0.1 V 1IN+ 1IN– 2 9 Q2 11 PWM Comparator 10 + 16 2IN– 15 E1 C2 E2 Pulse-Steering Flip-Flop – Error Amplifier 2 2IN+ C1 C1 Error Amplifier 1 1 8 12 VCC + Reference Regulator – 14 REF 7 GND FEEDBACK 3 0.7 mA testingof all parameters. POST OFFICE BOX 655303 DALLAS, TEXAS 75265 2 TL494 PULSE-WIDTHMODULATIONCONTROLCIRCUITS SLVS074D – JANUARY 1983 – REVISED MAY 2002 absolute maximum ratings over operating free-air temperature range (unless otherwise noted)† Supply voltage, VCC (see Note 1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41 V Amplifier input voltage, VI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VCC + 0.3 V Collector output voltage, VO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41 V Collector output current, IO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 250 mA Package thermal impedance, JA (see Note 2 and 3): D package . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73C/W DB package . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82C/W N package . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67C/W NS package . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64C/W PW package . . . . . . . . . . . . . . . . . . . . . . . . . . 108C/W Lead temperature 1,6 mm (1/16 inch) from case for 10 seconds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 260C Storage temperature range, Tstg . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . –65C to 150C † Stresses beyond those listed under “absolute maximum ratings” may cause permanent damage to the device. These are stress ratings only, and functional operation of the device at these or any other conditions beyond those indicated under “recommended operating conditions” is not implied. Exposure to absolute-maximum-rated conditions for extended periods may affect device reliability. NOTES: 1. All voltage values are with respect to the network ground terminal. 2. Maximum power dissipation is a function of TJ(max), JA, and TA. The maximum allowable power dissipation at any allowable ambient temperature is PD = (TJ(max) – TA)/JA. Operating at the absolute maximum TJ of 150C can affect reliability. 3. The package thermal impedance is calculated in accordance with JESD 51-7. recommended operating conditions VCC VI Supply voltage VO Collector output voltage Amplifier input voltage MIN MAX 7 40 V –0.3 VCC –2 40 V Collector output current (each transistor) 200 Current into feedback terminal fosc Oscillator frequency CT Timing capacitor RT Timing resistor TA Operating free-air temperature TL494C TL494I POST OFFICE BOX 655303 DALLAS, TEXAS 75265 UNIT V mA 0.3 mA 1 300 kHz 0.47 10000 nF 1.8 500 k 0 70 –40 85 C 3 TL494 PULSE-WIDTHMODULATIONCONTROLCIRCUITS SLVS074D – JANUARY 1983 – REVISED MAY 2002 electrical characteristics over recommended operating free-air temperature range, VCC = 15 V, f = 10 kHz (unless otherwise noted) reference section TEST CONDITIONS † PARAMETER TL494C, TL494I MIN TYP‡ MAX 4.75 5 5.25 UNIT Input regulation IO = 1 mA VCC = 7 V to 40 V 2 25 Output regulation IO = 1 mA to 10 mA 1 15 mV Output voltage change with temperature TA = MIN to MAX REF = 0 V 2 10 mV/V Output voltage (REF) Short-circuit output current§ 25 V mV mA † For conditions shown as MIN or MAX, use the appropriate value specified under recommended operating conditions. ‡ All typical values, except for parameter changes with temperature, are at TA = 25C. § Duration of the short circuit should not exceed one second. oscillator section, CT = 0.01 F, RT = 12 k (see Figure 1) TEST CONDITIONS † PARAMETER TL494, TL494I MIN TYP‡ Frequency Standard deviation of frequency¶ All values of VCC, CT, RT, and TA constant Frequency change with voltage VCC = 7 V to 40 V, TA = MIN to MAX Frequency change with temperature# MAX 10 kHz 100 Hz/kHz 1 TA = 25C UNIT Hz/kHz 10 Hz/kHz † For conditions shown as MIN or MAX, use the appropriate value specified under recommended operating conditions. ‡ All typical values, except for parameter changes with temperature, are at TA = 25C. ¶ Standard deviation is a measure of the statistical distribution about the mean as derived from the formula: N X) 2 (xn n 1 N 1 # Temperature coefficient of timing capacitor and timing resistor are not taken into account. error-amplifier section (see Figure 2) TL494, TL494I PARAMETER TEST CONDITIONS Input offset current VO (FEEDBACK) = 2.5 V VO (FEEDBACK) = 2.5 V Input bias current VO (FEEDBACK) = 2.5 V Input offset voltage Common-mode input voltage range VCC = 7 V to 40 V Open-loop voltage amplification VO = 3 V, RL = 2 k, VO = 0.5 V to 3.5 V, Unity-gain bandwidth Common-mode rejection ratio VO = 40 V, TA = 25C VID = –15 mV to –5 V, MIN TYP‡ 70 UNIT 2 10 mV 25 250 nA 0.2 1 A –0.3 to VCC–2 VO = 0.5 V to 3.5 V RL = 2 k MAX V 95 dB 800 kHz 65 80 dB V (FEEDBACK) = 0.7 V 0.3 0.7 mA Output source current (FEEDBACK) VID = 15 mV to 5 V, V (FEEDBACK) = 3.5 V ‡ All typical values, except for parameter changes with temperature, are at TA = 25C. –2 Output sink current (FEEDBACK) POST OFFICE BOX 655303 DALLAS, TEXAS 75265 mA 4 TL494 PULSE-WIDTHMODULATIONCONTROLCIRCUITS SLVS074D – JANUARY 1983 – REVISED MAY 2002 electrical characteristics over recommended operating free-air temperature range, VCC = 15 V, f = 10 kHz (unless otherwise noted) output section PARAMETER TEST CONDITIONS Collector off-state current Emitter off-state current Collector-emitter saturation voltage Common emitter Emitter follower VCE = 40 V, VCC = VC = 40 V, VCC = 40 V VE = 0, VO(C1 or C2) = 15 V, VI = Vref IC = 200 mA IE = –200 mA MIN TYP† 2 VE = 0 MAX UNIT 100 A –100 A 1.1 1.3 1.5 2.5 Output control input current † All typical values except for temperature coefficient are at TA = 25C. 3.5 V mA dead-time control section (see Figure 1) PARAMETER MIN TEST CONDITIONS Input bias current (DEAD-TIME CTRL) VI = 0 to 5.25 V Maximum duty cycle, each output VI (DEAD-TIME CTRL) = 0, CT = 0.01 F, RT = 12 k Zero duty cycle Input threshold voltage (DEAD-TIME CTRL) TYP† MAX UNIT –2 –10 A 45% 3 3.3 MIN TYP† MAX 4 4.5 0.3 0.7 MIN TYP† MAX VCC = 15 V 6 10 VCC = 40 V 9 15 Maximum duty cycle 0 V † All typical values except for temperature coefficient are at T = 25C. A PWM comparator section (see Figure 1) PARAMETER TEST CONDITIONS Input threshold voltage (FEEDBACK) Zero duty cycle Input sink current (FEEDBACK) V (FEEDBACK) = 0.7 V UNIT V mA † All typical values except for temperature coefficient are at TA = 25C. total device PARAMETER Standby supply current TEST CONDITIONS RT = Vref, All other inputs and outputs open Average supply current VI (DEAD-TIME CTRL) = 2 V, † All typical values except for temperature coefficient are at TA = 25C. See Figure 1 7.5 UNIT mA mA switching characteristics, TA = 25C PARAMETER Rise time Fall time Rise time Fall time TEST CONDITIONS Common-emitter configuration, See Figure 3 Emitter-follower configuration, See Figure 4 MIN TYP† MAX UNIT 100 200 ns 25 100 ns 100 200 ns 40 100 ns † All typical values except for temperature coefficient are at T = 25C. A POST OFFICE BOX 655303 DALLAS, TEXAS 75265 5 TL494 PULSE-WIDTHMODULATIONCONTROLCIRCUITS SLVS074D – JANUARY 1983 – REVISED MAY 2002 PARAMETER MEASUREMENT INFORMATION VCC = 15 V 150 2W 12 4 Test Inputs 3 12 k VCC DTC C1 FEEDBACK E1 RT C2 6 5 0.01 F 1 2 16 15 13 CT E2 8 150 2W Output 1 9 11 Output 2 10 1IN+ 1IN– 2IN+ Error Amplifiers 2IN– OUTPUT CTRL REF 14 GND 50 k 7 TEST CIRCUIT VCC Voltage at C1 0V VCC Voltage at C2 0V Voltage at CT Threshold Voltage DTC 0V Threshold Voltage FEEDBACK 0.7 V Duty Cycle MAX 0% 0% VOLTAGE WAVEFORMS Figure 1. Operational Test Circuit and Waveforms POST OFFICE BOX 655303 DALLAS, TEXAS 75265 6 TL494 PULSE-WIDTHMODULATIONCONTROLCIRCUITS SLVS074D – JANUARY 1983 – REVISED MAY 2002 PARAMETER MEASUREMENT INFORMATION Amplifier Under Test + VI FEEDBACK – + Vref – Other Amplifier Figure 2. Amplifier Characteristics 15 V 68 2W Each Output Circuit tf Output tr 90% 90% CL = 15 pF (See Note A) 10% 10% TEST CIRCUIT OUTPUT VOLTAGE WAVEFORM NOTE A: CL includes probe and jig capacitance. Figure 3. Common-Emitter Configuration 15 V Each Output Circuit Output CL = 15 pF (See Note A) 90% 90% 68 2W 10% 10% tr TEST CIRCUIT tf OUTPUT VOLTAGE WAVEFORM NOTE A: CL includes probe and jig capacitance. Figure 4. Emitter-Follower Configuration POST OFFICE BOX 655303 DALLAS, TEXAS 75265 7 TL494 PULSE-WIDTHMODULATIONCONTROLCIRCUITS SLVS074D – JANUARY 1983 – REVISED MAY 2002 f – Oscillator Frequency and Frequency Variation – Hz TYPICAL CHARACTERISTICS OSCILLATOR FREQUENCY AND FREQUENCY VARIATION† vs TIMING RESISTANCE 100 k VCC = 15 V TA = 25C 40 k –2% 0.001 F –1% 10 k 0.01 F 0% 4k 0.1 F 1k 400 † Df = 1% 100 CT = 1 F 40 10 1k 4k 10 k 40 k 100 k 400 k 1M RT – Timing Resistance – † Frequency variation (f) is the change in oscillator frequency that occurs over the full temperature range. Figure 5 AMPLIFIER VOLTAGE AMPLIFICATION vs FREQUENCY A – Amplifier Voltage Amplification – dB 100 VCC = 15 V VO = 3 V TA = 25C 90 80 70 60 50 40 30 20 10 0 1 10 100 1k 10 k 100 k 1M f – Frequency – Hz Figure 6 POST OFFICE BOX 655303 DALLAS, TEXAS 75265 8 POWER ELECTRONICS LAB MANUAL GRIET/EEE 2011-2012 Page 9 POWER ELECTRONICS LAB MANUAL GRIET/EEE 2011-2012 Page 10 POWER ELECTRONICS LAB MANUAL GRIET/EEE 2011-2012 Page 11 POWER ELECTRONICS LAB MANUAL GRIET/EEE 2011-2012 Page 12 POWER ELECTRONICS LAB MANUAL GRIET/EEE 2011-2012 Page 13 POWER ELECTRONICS LAB MANUAL GRIET/EEE 2011-2012 Page 14 POWER ELECTRONICS LAB MANUAL GRIET/EEE 2011-2012 Page 15 POWER ELECTRONICS LAB MANUAL GRIET/EEE 2011-2012 Page 16 POWER ELECTRONICS LAB MANUAL GRIET/EEE 2011-2012 Page 17 POWER ELECTRONICS LAB MANUAL GRIET/EEE 2011-2012 Page 18 POWER ELECTRONICS LAB MANUAL GRIET/EEE 2011-2012 Page 19 POWER ELECTRONICS LAB MANUAL GRIET/EEE 2011-2012 Page 20