The World Leader in High Performance Signal Processing Solutions
ADI Motor Control Solution Overview
June. 2015
MPC Marketing for Asia
ADI Confidential Information
ADI technologies in Motor Control
Mix-signal Processor/DSP
are used as motion /
planner- controller
With our iCoupler
Isolation technology
From our market leadership
within converters / amplifiers
We offer complete deployment
of different gate driver
and isolation technologies
Current and voltage
monitoring typical
used in Servos and
performance drives
Best in class performance
and integration
Motion
Controller
Gate
Driver
Power
Stage
Power and other products
are widely spread into the
motor and power solutions
Voltage
Monitoring
Current
Monitoring
Our interface products
ranges from USB to
CAN, RS485 and DACs
But also processor driven
from standard interfaces to
more advanced interfaces
such as Real-Time Ethernet
2
Large platform of support
products
Demand
interface
Network
interface
Rotor/Load
Position Feedback
Power
and
support
Quality Feedback sensors
represent the way of getting
correct info of the shaft position
EZ-Kits
Evaluation boards
Power Boards(3rd party)
MC Development platform
Simulink© tools integration
Algorithms library
We offer high quality
AMPS, RDC’s and ADC
MC Development Platform
for Model Based Control
CM408 System Development Platform
Feedback
RDC and Encoder
VDC
CDC
ENPFC
ADP
121
3V3_iso
ADuM
2250
ADP
1864
3V3
ADM
3202
ADP
1715
UART
1V8
ADuM
1310
I2C
PWM
ADuM
1401
Z
C
AD2S
1210
AND
4662
AD
8515
Feedback
Selection
GPIO
SINC
SRAM
CPU
ADC
FLASH
J-link
JTAG
ADuM
1310
B
S
AD
8662
Trip
CM408
RS232
PWM(6)
ENPWM
AD
7417
ADuM
5000
5V
+
-
+
-
5V_iso
AD
7401
+
-
Matl
a
Simu b
link
GU
Work I
bench
idc
AD8515
ADCMP600
Trip
ADP
7102
A
+
-
Inrush
15V_iso
ENC
E
vdc
ADP1047
RES
+
-
vac
Motor
0.5HP
+
-
Development Tools
HE sensors
5V_isoW
TC
iac
Position Feedback
Options
iv,iw
+
100250V
shunt sensors
G
D
ADP
3624
Current Feedback
Options
+
-
PFC
EMI
IGBT Module
+
-
‘Live’ Circuit
SPRT
QEP
M
U
X
SPI
Power Management
CM-408 EZ-kit
High performance
Gate Drivers
Isolated data
Channels&Interface
Current Sensing
And IsoPower
Processors for Motor Control
CM40x Mixed-Signal Control Processor
Setting the standard for next generation motor drive control processing
The industry’s fastest ARM Cortex M4
240MHz core clock
coupled with large L1 SRAM and Flash
Most accurate embedded ADC
16bit no missing code, 14bit accuracy
Integrated SINC Filters
Glueless integration to AD74xx
5
CM40x High Level Overview
Digital
Core and
Memory
Analog
Sub system
PWM and
Timers
SINC
& HAE
Other
Features
Tools
6
Package & Schedule
Current & Voltage
Sense
Current Feedback / Architectures
Phase shunts
+ iso amp + emb ADC
Leg Shunts + emb ADC
Hall/CT
+
Emb A/D
Low/Med
Power
Med
Low
High
Power
Phase shunts
+ iso SDMod + Sinc3
Continuum of Performance
Low-Med
High
Med- High
Hall Sensor
+ SDMod + Sinc3
Hall/CT + Emb A/D
8
Hall/CT +
Discrete SAR
Isolated SD ADC Modulators Roadmap
Performance, Functionality, Isolation Rating
Released
Released
AD7400A : Int Clock
AD7401A : Ext Clock
Released
AD7402 : Int Clock
AD7403 : Ext Clock
AD7405 : Ext Clock
Isolation Rating
Isolation Rating
5KV rms (UL 1577)
1200Vpeak Unipolar
800Vpeak Bipolar
CSA, VDE certified
5KV rms (UL 1577)
1200Vpeak Unipolar
800Vpeak Bipolar
CSA, VDE certified
Isolation Rating
5KV rms (UL 1577)
891Vpeak Unipolar
565Vpeak Bipolar
CSA,VDE certified
ADC Performance
16 Bit Resolution
11.5 ENOB 40KSPS (Int)
ADC Performance
16 Bit Resolution
14 ENOB 40KSPS (Int)
14 ENOB 40KSPS (Ext)
CMOS Interface
ADC Performance
16 Bit Resolution
14 ENOB 40KSPS (Ext)
LVDS Interface
12.3 ENOB 40KSPS (Ext)
±320mV Input Range
CMOS Interface
2007
2013
2014
IGBT Gate Driver
4A1 Gate Driver Family of Products
Product
ADuM3220/1
ADuM3223
Features
Drivers
ADuM4223
ADuM3123
ADuM7223
ADuM4135*
MOSFET
2
2
2
IGBT
1
2
1
Desat
Detection
X
Fault, Rdy,
Reset
X
Disable
X
X
X
X
Bipolar Sup
X
Miller Clamp
X
Split Output
X
Output Vdd
18V
18V
18V
18V
18V
30V
25kV/uSec
25kV/uSec
25kV/uSec
25kV/uSec
25kV/uSec
100kV/uSec
Working
Voltage
400Vrms
Basic
400Vrms
Basic
400Vrms
Reinforced
1000Vdc Basic
400Vrms
Basic
400Vrms
Functional
Creepage
4mm
4mm
7.6mm
4mm
3.5mm
8mm
Package
NSO-8
NSO-16
WSO-16
SO-8
5 x 5 LGA
WSO-16
2.5kVrms
3kVrms
5kVrms
3kVrms
1kVrms
CMTI
1 Min
Withstand
500Vrms Reinforced
1200Vdc Basic
5kVrms
ADuM413x Key Features
►
Advanced Gate Driver with
 Integrated Miller Clamp (ADuM4135)
 Bipolar Supply support (ADuM4136)
►
4A peak drive output capability
►
16 Lead Wide body SOIC with >8mm Creepage and Clearance
►
Desaturation protection
►
Low propagation delay (50ns typical)
►
Operating temperature range (-40 to 125ºC)
►
Output Voltage Range to 30V
►
50 Year life-time for 500Vrms or 1200V dc working voltage
►
Proven iCoupler Isolation (>1 Billion Channels Shipped)
 UL, CSA, VDE regulatory approvals (Pending)
►
Serves Variety of Applications
 Motor Control
 Renewable Energy(Power inversion for String/Micro Inverters)
13
www.analog.com/SPIsolator
ADuM4135
ADuM4135 Family Resources
►
Evaluation Boards
 EVAL-ADUM4135Z
 EVAL-ADUM4136Z
►
Access to all Status signals
►
Outputs for connection to Power switch board
►
User configurable external components
App Notes and Training
Videos(in development)
14
Product Data Sheets
Isolation Interface
iCoupler Mission: Eliminate Penalties Associated with Isolation
►
Point A
Isolator
Point B
Information Flow
No DC Current Flow
Isolation
Barrier
►
Application Characteristics
 Safety Critical
 High Voltage
 Long-Distance / Precise Comms.
 Traditional:




16
Optocouplers
Wear-out
Slow
Power Hungry
Large
iCoupler Transformer Isolation
– Smaller Size
– Lower Cost at
High Performance
– Lower Power
Consumption
– Integrate with
Other Functions
– isoPower
– Higher Reliability
Four Characteristics Define Isolators
17
Polyimide, SiO2, etc.
LED, Transformer,
Capacitor, etc.
Edge Encoding, On/Off,
PWM, etc.
Material Class,
Creepage/Clearance, etc.
Cumulative Channels of iCoupler Isolation [Millions]
Growth through Continuous Innovation and Industry Firsts
ADuM1220
½ Bridge
Gate Driver
ADuM140x
4 Channels in
One Package
ADuM240x
5 kV rms
Isolation
®
ADuM1100
First
iCoupler
Digital
Isolator
18
ADM248x
RS-485
ADuM120x
2 Channels
in Narrow
SO-8
ADuM524x
isoPower
ADuM5230
½ Bridge
Driver with
isoPower
ADM3251E
RS-232
AD7400
ƩΔ ADC
ADuM125x
I2C
ADuM7410
1 kV rms
ADuM4160
USB
ADM2582
RS-485 with
isoPower
ADE7913
Isolated Metering
AFE
ADuM347x
Switching
Regulator
ADM305x
CAN
Feedback Devices
Position Feedback
Integrated quadrature
encoder counter and
velocity timer
Resolver to Digital
Converter for position
and velocity over SPI
or encoder interface
Sampling sin & cos
signals for interpolation
RS485 absolute
encoder interface
20
ADC for Shaft Position Monitoring
Released
In Design
Samples Available
Feasibility
Encoder
12 Bit
1MSPS
AD7265
AD7866
12 Bit
2MSPS
AD7266
12 Bit
2MSPS
Programmable
Gain Amp. for
multiple sensor
14 Bit
AD7264
AD7262
12 bit
RDC
ADC
Shaft
Position
monitoring
10 -16 Bit
Tracking
RDC
AD2S82A
AD2S81A
ADD2S80A
21
www.analog.com
No External component
requirements
Fault Detection
Programmable
fault detection
AD2S1210
AD2S1205
AD2S90
AD2S1200
AD2S83
Select Resolution &
Dynamic performance
12 Bit With
reference
Oscillator
Resolver to Digital Roadmap
Number of External Components
1st Digitally
Tracking
Resolver to
Digital
AD2S1200
2nd Generation –
Fewer Components
Automotive Qualified
Wide Ain Range
16-Bit Performance
AD2S1205
AD2S1210
No External Trims
2004
2005
2006
2007
2008
….
….
Power Management for
Motor Control
Power Solutions for Motor Control
Drive Board
vdc
U
AC
V
High Speed
FET Driver
iv,iw
Motor
W
Digital PFC
idc
iCoupler
q,w
Isolated Gate
Drivers
iCoupler
Secondary side
Icoupler supply
PWM
Isolated
RS-232
Motor
Control
POR and
WD
AC
Isolated
DC-DC for
Controller
electronics
24V/18V/12V
DC-DC
regulators for
controller
board
electronics
+/-12V
+/-5V
3.3V
2.5V
1.8V
1.2V
Processor
FPGA
Controller Board
iCoupler
ADC
ADC
AC/DC Conversion
Serial
Interface
Controller Board - Power Solutions
Released
Samples Available
24V
Switching
18V or 12V
Linear
Single Channel
Switching
ADP2441/2
Linear
ADP7142
ADP2443
ADP2384/6
ADP7102/4
ADP2445
ADP2370/1
ADP7118
ADP230x
ADM7150
Multi Channel
ADP5052uPMU
ADP7182
Neg LDO
24V switchers used to
provide a lower voltage
distributed rail sourcing
lower voltage POL
regulators
12V or 18V switchers
directly support lower
voltage point of loads
as well as being the
source for lower
voltage POL regulators
Low Voltage POL Regulators for 5V Sub_Rails
DC-DC Voltage from Isolated DCDC controller or Brick
5V Sub_Rails
ADP5052uPMU
Single Channel
Switching
Linear
Multi Channel
Switching
Linear
ADP150/1
ADP5034
ADP22x
ADP2120
ADP124/5
ADP5024
ADP32x
ADP2164
ADP7132
ADP5070
ADP2119
ADP7182
Neg LDO
ADP2230/1
The low voltage family of regulators
provide efficient POL regulation. The
multi channel family of devices provide
for complete power solutions on a chip
powering the processors and FPGA on a
controller board.
Development Resource
CM40x – Development Platforms / Tools
►
Complete development platforms using STANDARD EZ-kit and complete signal chain for motor
control systems.
►
IAR and Matlab completes the tool-chain for development.
►
24V Development platforms
 Enhanced with current sense and simple controller functionality mainly for code development.
►
400V Development platforms
 Enhanced with high performance Isolation capability, Current Sense, PFC, Local Power supplies,
communication and much more.
What Software is Needed
Architecture supporting ADI and Partners
Based on MBD
►
MathWorks with Real Time libraries
 Motor Control functions
 Model based
 Import of legacy code
►
Compiler – Processor dependent





Device drivers
Real time scheduling
Allocation
IRQ’s
OS
ARM Library
Motor Control
- M3/M4 support
- FOC functions
Matlab/Simulink
Legacy code
Device Drivers
- Existing code
- Functional model
C-code
Device drivers
System resources
- BSP package
- Allocation & setup
C-code
Workbench
Application code
- State machines
C-code
Scheduling
Executable
CM40x
- IRQs/RTOS
CM408 System Development Platform
Feedback
RDC and Encoder
VDC
CDC
5V_iso
ENPFC
ADP
121
3V3_iso
ADuM
2250
ADP
1864
3V3
ADM
3202
ADP
1715
UART
1V8
I2C
PWM
CPU
ADC
J-link
JTAG
ADuM
1310
Z
+
-
AD
8662
C
AD2S
1210
+
-
AD
8515
ADuM
1401
Feedback
Selection
GPIO
SPRT
QEP
M
U
X
SPI
Isolated data
channels
CM-408 EZ-kit
B
S
SINC
SRAM
FLASH
Communication
And
Local power
ADuM
1310
ADuM
5000
5V
Trip
CM408
RS232
PWM(6)
ENPWM
AD
7417
AD
7401
+
-
Matl
a
Simu b
link
GU
Work I
bench
idc
AD8515
ADCMP600
Trip
ADP
7102
ENC
+
-
Inrush
15V_iso
vdc
ADP1047
RES
A
+
-
vac
Motor
0.5HP
E
+
-
ADP1047 PFC
And local power
HE sensors
5V_isoW
TC
iac
Position Feedback
Options
iv,iw
+
100250V
shunt sensors
G
D
ADP
3624
Current Feedback
Options
+
-
PFC
EMI
IGBT Module
+
-
‘Live’ Circuit
AD7401
And IsoPower
High performance
AFE handling
AND
4662
CM408 Low Voltage Demo/Development platform
CM408 High Voltage Demo/Development platform
Demo Show by 3rd Party
Thanks
http://motorcontrol.analog.com/
35