An Innovative Nozzle Design That Gives You More Application Options COMBO-RATE® lets you spray with multiple tips at the same location to maximize coverage Better Engineered Sprayer Components for over 35 Years An innovative nozzle body design that g COMBO-RATE® II KWIKSTOPTM nozzle bodies and top take-off saddles shut off faster to reduce application costs and crop damage The Problem: All sprayers experience some run-on after the nozzles shutoff, which causes the crop to be over-sprayed and chemical wasted. In addition to increased chemical or fertilizer costs, crops may be damaged or mature unevenly. The Cause: A major cause of run-on is air accumulating at the top of the spray boom. When the boom flow is shut-off, this compressed air takes time to decompress below the shut-off pressure of the check valve, forcing liquid out of the nozzle for a longer duration. The Solution: COMBO-RATE® II KWIKSTOP nozzle body and Combo-Rate II saddles mounted on top of the boom rather than below, take the liquid (and the air) from the top of the boom pipe where the air accumulates, so there is less volume of air in the spray boom, which reduces run-on time. Top Take-off removes air Combo-Rate II Top Take-off Saddle Nozzle Body Taller inlet removes air Removing air from the spray system will improve control response time and may alleviate some auto-rate controller fluctuation problems. For applications where sediment collecting at the bottom of the pipe is a consideration, the sediment is less likely to flow out and plug the nozzles or check valve. COMBO-RATE® II Kwikstop Integrated Nozzle Body COMBO-RATE® II Universal Mount System Switch spray tips instantly. On the go. For any application. The AIR COMBO-RATE® Advantage •• Switch spray tips instantly from the cab. Select one tip, or multiple tips, to best match the flow rate to your application. •• Use of individual tips or combinations of tips on a 3 nozzle system gives 7 different flow rates at a given pressure. •• Apply a constant application rate over a wide speed range. (i.e. 5 to 20 mph / 8 to 32 kph) •• Manage drift control in sensitive areas by easily switching sprayer tips to change droplet size. •• Air-on and Air-off models available. COMBO-RATE® II Top Take-off Saddle with Air Off Style Thru and End Body gives you more application options COMBO-RATE® II KWIKSTOPTM nozzle bodies and top take-off saddles shut off faster to reduce application costs and crop damage The Problem: All sprayers experience some run-on after the nozzles shut-off, which causes the crop to be over-sprayed and chemical wasted. In addition to increased chemical or fertilizer costs, crops may be damaged or mature unevenly. The Cause: A major cause of run-on is air accumulating at the top of the spray boom. When the boom flow is shut-off, this compressed air takes time to decompress below the shut-off pressure of the check valve, forcing liquid out of the nozzle for a longer duration. The Solution: COMBO-RATE® II KWIKSTOP nozzle body and Combo-Rate II saddles mounted on top of the boom rather than below, take the liquid (and the air) from the top of the boom pipe where the air accumulates, so there is less volume of air in the spray boom, which reduces run-on time. Top Take-off removes air Combo-Rate II Top Take-off Saddle Nozzle Body Taller inlet removes air Removing air from the spray system will improve control response time and may alleviate some auto-rate controller fluctuation problems. For applications where sediment collecting at the bottom of the pipe is a consideration, the sediment is less likely to flow out and plug the nozzles or check valve. COMBO-RATE® II Kwikstop Integrated Nozzle Body AIR COMBO-RATE® Variable Rate Application System Switch spray tips instantly. On the go. For any application. The AIR COMBO-RATE® Advantage •• Switch spray tips instantly from the cab. Select one tip, or multiple tips, to best match the flow rate to your application. •• Use of individual tips or combinations of tips on a 3 nozzle system gives 7 different flow rates at a given pressure. •• Apply a constant application rate over a wide speed range. (i.e. 5 to 20 mph / 8 to 32 kph) •• Manage drift control in sensitive areas by easily switching sprayer tips to change droplet size. •• Air-on and Air-off models available. COMBO-RATE® II Top Take-off Saddle with Air Off Style Thru and End Body gives you more application options COMBO-RATE® nozzle bodies are modular. Operating them individually, or in combination with others, different flow rates and droplet sizes of multiple nozzles styles can be combined. Saddle Mounting - Fluid Take-off Options COMBO-RATE Saddles •• Side mount allows fluid to be taken from the side of the boom pipe •• Dry boom mounts can be used with many hose sizes and boom frames COMBO-RATE II Saddles •• One-way or Two-way COMBO-CLIP outlets •• Bottom mounting allows nozzle bodies to be mounted on most conventional boom pipes •• Top take-off mounting reduces nozzle run-on by eliminating air in the boom Nozzle Body Types COMBO-RATE II Integrated nozzle bodies COMBO-RATE •• Nozzle body is integrated with the saddle •• Available with COMBO-CLIP outlets to allow Thru, End or Turret nozzle bodies or other Combo-Clip accessories to be mounted on either or both sides. COMBO-RATE Thru Bodies ® II Bottom Take-Off Saddle with Manual On/Off Turret •• Mount to any COMBO-CLIP outlet •• Allow mounting of COMBO-RATE nozzle bodies or other accessories •• Allows flow to additional nozzle bodies whether the Thru Body is being used or not COMBO-RATE End Bodies •• Mount to any COMBO-CLIP outlet COMBO-RATE Turret Bodies •• Mount to any COMBO-CLIP outlet •• Available with 2, 3, 4, or 5 nozzle outlets •• O-ring seal at each position stops dust from getting inside •• Rugged, modular design is more durable. If damaged, individual outlets can be easily replaced, instead of replacing the complete turret. COMBO-RATE® II Integrated One-Way Nozzle with Manual On/Off End Body Shut-off Options Diaphragm Check Valve •• Prevents dripping when spray system is shut off Manual On/Off •• Individual nozzle bodies can be manually turned on or off •• Include diaphragm check valve to prevent dripping Blended Pulse •• Used with blended pulse (AIM Command/Sharp Shooter) spray nozzle control systems. •• Can be combined with other COMBO-RATE nozzle bodies Air Controlled •• Nozzle bodies can be controlled remotely to instantly match the spray tip(s) or droplet size to your application •• Air-on and air-off models available. COMBO-RATE® II Integrated One-Way Nozzle with Blended Pulse Turret Makers of Better Engineered Sprayer Components for over 35 Years COMBO-RATE® Nozzle bodies, boom take-off/mounts and accessories Saddles Bolt Mount Clamp Standard Mount Clamp 1/2” pipe, 3/8” inlet 3/4” pipe, 3/8” inlet 1” pipe, 3/8” inlet 1” pipe, 9/16” inlet 1 41473-00 Standard1 One-Way Two-Way Configuration 41376-00 41371-00 41373-00 41375-00 41377-00 1/2” One-Way One-Way Nozzle Body Two-Way Nozzle Body 41331-00 41334-00 Diaphragm Type Nozzle Bodies Thru Body 41100-00 End Body 41101-00 Turret Body Diaphragm Check Valve Manual On/Off Air-Off Blended Pulse 41311-00 41313-00 41315-00 41317-00 41312-00 41314-00 41316-00 41318-00 1” One-Way, 3/8” inlet 41331-00 41333-00 41335-00 41337-00 1” Two Way, 3/8” inlet 41332-00 41334-00 41336-00 41338-00 1” One-Way, 9/16” inlet 41341-00 41343-00 41345-00 41347-00 1” Two-Way, 9/16” inlet 41341-00 41344-00 41346-00 41348-00 1” One-Way, 21/32” inlet 41361-00 41363-00 41365-00 41367-00 1” Two-Way, 21/32” inlet 41362-00 41364-00 41366-00 41368-00 1” One-Way, Kwikstop 41351-00 41353-00 41355-00 41357-00 1” Two-Way, Kwikstop 41352-00 41354-00 41356-00 41358-00 Manual ON/OFF Nozzle Bodies Thru Body Thru Body *Has 3 COMBO-JET & 2 Conventional Square Lug Outlets C-C NPTM Adapter 41252-00 1/4” 41253-00 3/8” C-C Male x NPTF Adapter 41275-00 1/4” 41276-00 3/8” C-C 90° Diaphragm Elbow M/F Assembly 41250-00 End Body *Control solenoid and body nut not included Turret Body* 41543-00 3 Outlet 41544-00 4 Outlet 41545-00 5 Outlet 41545-32 3+2 Outlet* C-C Pressure Relief Valve 41131-00 End Body Assy (shown) 41130-00 Thru Body Assy (not shown) C-C Male x Plug 41285-00 41535-00 Nozzle Body Specifications Maximum Operating Pressure Diaphragm Check Valve Open Pressure Diaphragm Material O-ring seals 125 PSI / 9 Bar 10 PSI/ 0.7 bar std. (others available) EPDM Nitrile/Buna-N (standard) / Viton® (optional) *Has 3 COMBO-JET & 2 Conventional Square Lug Outlets Air-On/Air-Off Accessories Air Tee, 3/8” x 3/8” x 1/4” Tube 20455-00 C-C F x NPTF x 3/4” Square Mount Adapter 41255-00 1/4” 41256-00 3/8” COMBO-RATE® is patented 41136-00 41532-00 2 Outlet 41533-00 3 Outlet 41534-00 4 Outlet 41535-00 5 Outlet 41535-32 3+2 Outlet* Air-Off 41515-00 End Body* Thru Body* 41135-00 (not shown) *Has 3 COMBO-JET & 2 Conventional Square Lug Outlets COMBO-CLIP (C-C) Mount Accessories C-C Radialock Body/ NPTF, 1/4” Adapter 41251-00 Blended Pulse Control System Nozzle Bodies 41524-00 4 Outlet 41525-00 5 Outlet 41525-32 3+2 Outlet* 41512-00 2 Outlet 41513-00 3 Outlet 41514-00 4 Outlet 41515-00 5 Outlet 41515-32 3+2 Outlet* 41515-00 Wet Boom Mount 41203-00 3/4” pipe, 3/8” inlet 41200-00 1” pipe, 3/8” inlet 41201-00 1” pipe, 9/16” inlet 41535-00 2” pipe, 9/16” inlet 41120-00 Air-On 41121-00 Air-On 41125-00 Air-Off 41126-00 Air-Off Air-On 41523-00 3 Outlet Turret Body 41111-00 41110-00 Side Mount Saddles Air-On/Air-Off Nozzle Bodies End Body Hose Adapters* 3/8” NPTM x 3/8”, 1/2” & 3/4” one, two & three way *See Application Systems Components Price List for Hose Adapter & Clamp Part Numbers Standard1 Turret Body *Has 3 COMBO-JET & 2 Conventional Square Lug Outlets Clamp*-plated & stainless models 1” thru 2” sizes 1/2” Two-Way 41502-00 2 Outlet 41503-00 3 Outlet 41504-00 4 Outlet 41505-00 5 Outlet 41505-32 3+2 Outlet* 41505-00 41372-00 41374-00 41376-00 41378-00 To order with bolt mount clamp, change third digit in part number from 3 to 4 eg. 41371-00 > 41471-00 Configuration Saddles with Integrated Nozzle Bodies Dry Boom Mounting COMBO-CLIP FE x NPT x 3/4” Square Mount Adapter 41255-00 1/4” 41256-00 3/8” Reducing Adapter 3/8” x 1/4” Tube 20456-00 Polyethylene Tube (not shown) 20458-100 1/4” O.D. 20459-100 3/8” O.D. Nozzle Body Materials Molded Components Metal Parts 20% glass-filled polypropylene Stainless Steel What is COMBO-RATE®? Unlike conventional nozzle bodies, COMBO-RATE nozzle bodies are modular and stack-able, allowing more than one nozzle body to be in a spray-ready position at the same location. Even two or more nozzle bodies can be operated individually or in combination with others, allowing the flow rates and droplet sizes of multiple nozzles to be combined. What are the unique features of COMBO-RATE®? •• Higher flow rates with smaller droplets by combining two or more nozzles with small droplet characteristics. Useful for small droplet, high flow chemicals. (i.e. fungicides) •• More flow rate options from fewer nozzles - two nozzles allow three flow rate options and 3 nozzles allow 7 flow rate options. •• Increased target coverage by spraying with two nozzles; one with larger droplets COMBO-RATE II One-Way Integrated Nozzle Body with Blended Pulse Style Turret and one with smaller droplets. •• AIR COMBO-RATE® has an electric/air operated manual remote on/off control that lets you select the nozzle type or size from the operators seat. •• AIR COMBO-RATE® with an automatic control lets you apply a wide range of rates over a large speed range without having to leave your cab. •• Innovative COMBO-CLIP mounting makes nozzle bodies easy to mount or replace. •• COMBO-RATE® II nozzle bodies have built in hinged boom clamps to make mounting easier. ® Other COMBO-RATE® advantages: •• Standard Radialock cap mount uses COMBO-JET all-in-one Tip-Cap and screen. •• Large internal passage design accommodates higher flow rates with up to 80% less pressure drop than other nozzle bodies. •• Radialock is easier to put on, take off, and less likely to get knocked off. •• Turrets are available with conventional-square lug outlets. •• Available with 3/8”, 9/16” and 21/32” inlet sizes. COMBO-JET ® Tip-Caps TIP WIZARD UNITED STATES 255 Seahorse Drive Lexington, TN, USA 38351-6538 Phone:(877)968-7695 / (731)968-7695 Fax: (877)968-7613 / (731)968-7613 E-Mail:wilgeresc@bellsouth.net COMBO-JET Nozzle Bodies CANADA Site 412, Box 280 RR#4 71st. St. Rd. & Highway 16W Saskatoon, SK, Canada S7K 3J7 Phone: (306)242-4121 Fax: (306)242-4122 E-Mail: info@wilger.net www.wilger.net COMBO-RATE® II 21/32” Inlet Two-Way Integrated Nozzle Body with End Body and Plug Cap QUICK-NUT SST Fluid Supply System Flow View Ball Flow Indicators BOOM END FLUSH VALVES Authorized Dealer Publication #10250-00 Printed in Canada