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Specification – Technical Requirements for
Distribution Transformers
Standard Number: HPC-8DJ-07-0001-2013
* Shall be the Process Owner and is the person assigned authority and responsibility for managing the whole
process, end-to-end, which may extend across more than one division and/or functions, in order to deliver agreed
business results.
** Frequency period is dependent upon circumstances– maximum is 5 years from last issue, review, or revision
whichever is the latest. If left blank, the default shall be 1 year unless otherwise specified.
Revision Control
Revision
Date
Description
0
28/05/2013
First Issue
STAKEHOLDERS
The following positions shall be consulted if an update or review is required:
Manager Engineering Services
Engineering & Projects
Manager Engineering Systems Planning
Operations
Manager Assets and Works
Procurement
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1
2
TABLE OF CONTENTS
SCOPE ......................................................................................................... 7
NORMATIVE REFERENCES ....................................................................... 7
2.1
Standards ............................................................................................................... 7
2.2
Definitions and Abbreviations ................................................................................. 9
2.2.1
Definitions.......................................................................................................................... 9
2.2.2
Abbreviations ..................................................................................................................... 9
2.3
Drawings ................................................................................................................ 9
3
REQUIREMENTS ....................................................................................... 10
3.1
Power System Particulars ..................................................................................... 10
3.1.1
Rated Voltages ................................................................................................................ 10
3.1.2
Fault Rating ..................................................................................................................... 10
3.1.3
Nominal System Frequency ............................................................................................. 10
3.1.4
System Insulation Levels ................................................................................................. 11
3.1.5
Pollution Performance...................................................................................................... 11
3.2
Service Conditions................................................................................................ 11
3.2.1
Environmental Conditions ................................................................................................ 11
3.2.2
Operational Conditions..................................................................................................... 12
3.2.2.1
Cyclic Loading ............................................................................................................................... 12
3.2.2.2
Cooling Criteria.............................................................................................................................. 12
3.2.2.3
Seismic Disturbances .................................................................................................................... 12
3.2.2.4
Wind Loads ................................................................................................................................... 12
3.2.2.5
Noise ............................................................................................................................................ 13
3.2.3
Service Conditions ........................................................................................................... 13
4
TRANSFORMER DESIGN AND CONSTRUCTION ................................... 14
4.1
General ................................................................................................................ 14
4.2
High Efficiency Low Loss Design .......................................................................... 14
4.3
Loading ................................................................................................................ 14
4.4
Radiators .............................................................................................................. 14
4.5
Tanks and Lids ..................................................................................................... 15
4.6
Joints and Gaskets ............................................................................................... 15
4.7
Core ..................................................................................................................... 15
4.8
Windings............................................................................................................... 15
4.8.1
Single Phase Transformers .............................................................................................. 16
4.8.2
Three Phase Transformers .............................................................................................. 16
4.8.3
Single Wire Earth Return Distribution Transformers.......................................................... 16
4.8.4
Isolation Distribution Transformers ................................................................................... 16
4.9
Tappings .............................................................................................................. 16
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4.10
Cooling ................................................................................................................. 19
4.11
Insulating Oil......................................................................................................... 19
4.12
Bushings and Terminals ....................................................................................... 19
4.12.1
General............................................................................................................................ 19
4.12.2
LV Bushings .................................................................................................................... 19
4.12.3
MV Terminals .................................................................................................................. 20
4.13
Painting ................................................................................................................ 20
4.13.1
Aerial Transformers ......................................................................................................... 20
4.13.2
Ground-mounted Transformers ........................................................................................ 20
4.14
Transformer Fittings ............................................................................................. 20
4.14.1
Rating Plates and Terminal Markings ............................................................................... 21
4.14.2
Lifting and Transport Facilities.......................................................................................... 21
4.14.3
Oil Level Indicator ............................................................................................................ 21
4.14.4
Earthing Bracket .............................................................................................................. 21
4.14.5
Tank Markings ................................................................................................................. 21
4.15
Performance Criteria ............................................................................................ 22
4.15.1
Minimum Power Efficiency (MEPS) .................................................................................. 22
4.15.2
Guaranteed Transformer Losses ...................................................................................... 22
4.15.3
Allowable Tolerance for Transformer Losses .................................................................... 23
4.15.4
Transformer Impedances ................................................................................................. 23
5
AERIAL TRANSFORMERS ....................................................................... 24
5.1
General ................................................................................................................ 24
5.1.1
Transformer Mounting Brackets ....................................................................................... 24
5.1.2
Surge Arrestor Brackets ................................................................................................... 24
5.1.3
Terminal Arrangement for LV Winding.............................................................................. 25
5.1.4
Terminal Arrangement of MV Winding .............................................................................. 25
5.2
Single Phase Transformers .................................................................................. 25
5.2.1
General............................................................................................................................ 25
5.2.2
Terminal Arrangement of MV Winding .............................................................................. 25
5.2.3
Additional Requirements .................................................................................................. 25
5.3
Three Phase Transformers ................................................................................... 26
5.3.1
Additional Requirements .................................................................................................. 26
5.4
Isolation Transformers .......................................................................................... 26
5.4.1
General............................................................................................................................ 26
5.4.2
Additional Requirements .................................................................................................. 26
6
GROUND-MOUNTED TRANSFORMERS ................................................. 27
6.1
Supply of Packaged Substations .......................................................................... 27
6.2
General for Packaged Substations ....................................................................... 28
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6.2.1
Physical ........................................................................................................................... 28
6.2.2
MV/LV Cubicle ................................................................................................................. 28
6.2.2.1
General ......................................................................................................................................... 28
6.2.2.2
Doors ............................................................................................................................................ 28
6.2.2.3
Earthing ........................................................................................................................................ 29
6.2.3
Terminal Arrangement of MV Winding .............................................................................. 29
6.2.4
Base Frame ..................................................................................................................... 29
6.3
Modular Packaged Substations (MPS) ................................................................. 29
6.3.1
General (MPS)................................................................................................................. 29
6.3.2
Physical (MPS) ................................................................................................................ 29
6.3.3
MV/LV Cubicle (MPS) ...................................................................................................... 30
6.3.3.1
General (MPS) .............................................................................................................................. 30
6.3.3.2
Doors (MPS) ................................................................................................................................. 30
6.3.4
Terminal Arrangement of LV Winding (MPS) .................................................................... 30
6.3.5
Low Voltage Switchgear (MPS) ........................................................................................ 30
6.3.5.1
General ......................................................................................................................................... 30
6.3.5.2
Insulation Level of Cable Terminations ........................................................................................... 31
6.3.6
Other Technical Requirements for MPS Transformers ...................................................... 31
6.4
Non - Modular Packaged Substations (Non MPS) ................................................ 31
6.4.1
General (Non-MPS) ......................................................................................................... 31
6.4.2
Physical (Non MPS) ......................................................................................................... 32
6.4.3
MV/LV Cubicle Details ..................................................................................................... 32
6.4.3.1
General ......................................................................................................................................... 32
6.4.3.2
Doors ............................................................................................................................................ 32
6.4.4
Terminal Arrangement of LV Windings ............................................................................. 32
6.4.5
Other Technical Requirements for Non-MPS Transformers .............................................. 32
6.5
Single Phase Rural Packaged Substations (SPUDS) ........................................... 33
6.5.1
General............................................................................................................................ 33
6.5.2
Physical ........................................................................................................................... 33
6.5.3
MV/LV Cubicle ................................................................................................................. 33
6.5.4
Terminal Arrangement for LV Windings ............................................................................ 33
6.5.5
Transformer and Cubicle.................................................................................................. 33
6.5.6
Other Technical Requirements ......................................................................................... 34
6.6
Isolation Pad-mounted Transformers .................................................................... 34
6.6.1
General............................................................................................................................ 34
6.6.2
Physical ........................................................................................................................... 34
6.6.3
MV Cubicle ...................................................................................................................... 34
6.6.3.1
General ......................................................................................................................................... 34
6.6.3.2
Doors ............................................................................................................................................ 34
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6.6.4
Transformer and Cubicle.................................................................................................. 35
6.6.5
Other Technical Requirements ......................................................................................... 35
7
8
9
10
11
STORAGE .................................................................................................. 36
RELIABILITY .............................................................................................. 36
SAFETY...................................................................................................... 36
ENVIRONMENTAL CONSIDERATIONS ................................................... 36
TESTS ........................................................................................................ 36
11.1
Test Requirements ............................................................................................... 36
11.1.1
Type Tests....................................................................................................................... 36
11.1.2
Routine and Sample Tests ............................................................................................... 37
11.1.3
Special Tests ................................................................................................................... 37
11.1.4
Pressure Test .................................................................................................................. 38
11.1.5
Witness Testing ............................................................................................................... 38
12
DOCUMENTATION AND SAMPLES ......................................................... 38
12.1
Type Test Certificates/Reports ............................................................................. 38
12.2
Samples ............................................................................................................... 38
12.2.1
Test Samples................................................................................................................... 38
13
PACKAGING REQUIREMENTS ................................................................ 39
APPENDIX A – REVISION INFORMATION ..................................................................................................... 40
APPENDIX B – QUALITY ASSURANCE (TO BE COMPLETED BY STORES) ................................................. 41
APPENDIX C – SCHEDULES A & B: ENQUIRY DOCUMENT ......................................................................... 44
APPENDIX D – SCHEDULE C: COMPLIANCE DOCUMENT ........................................................................... 61
APPENDIX E – SCHEDULE D: DEPARTURES FROM TECHNICAL SPECIFICATION..................................... 66
APPENDIX F – SCHEDULE E: TRANSFORMER DESCRIPTION .................................................................... 67
APPENDIX G – SPECIFICATION DRAWINGS ................................................................................................ 76
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1
SCOPE
This Specification covers Horizon Power's technical requirements for the
manufacture, supply, testing and delivery of high efficiency, Distribution
Transformers used on AC systems from 6.6 kV to and including 33 kV.
The specification covers Horizon Power’s requirements for pole-mounted and
ground-mounted distribution transformers for use in its three phase, single
phase, and single wire earth return (SWER) electricity distribution systems.
Tests prescribed will evaluate the performance of these distribution transformers,
and shall comply with this specification.
Approval in terms of this specification shall be obtained by one or a combination
of the following:
a)
successful completion of the appropriate tests required by this
specification by an independent and accredited test authority.
b)
provision of test certificates from an independent and accredited test
authority based upon an alternative specification, with test
requirements at least equivalent to this specification.
NOTE:
Verification of accreditation of the test authority shall be provided by
NATA (National Association of Testing Authorities) accredited test
house or by a test house possessing accreditation from a NATA
MRA (Mutual Recognition Agreement) partner.
2
NORMATIVE REFERENCES
2.1
Standards
The following documents contain provisions that, through reference in the text,
constitute requirements of this specification. At the time of publication, the
editions indicated were valid. All standards and specifications are subject to
revision, and parties to agreements based on this specification are encouraged
to investigate the possibility of applying the most recent editions of the
documents listed below. Information on currently valid national and international
standards and specifications can be obtained from SAI Global – Standards OnLine data base or equivalent standards database.
Table 1: List of Applicable Standards
STANDARD
DESCRIPTION
AS/NZS 1429
Part 1
Electric Cables – Polymeric Insulated – For voltages 1.9/3.3(3.6) kV up to
and including 19/33/(36) kV
AS 1580
Methods for Test for Paints and Related Materials
AS 1627 Part 4
Abrasive Blast Cleaning of Steel Surfaces
AS 1650
Hot Dipped Galvanised Coating on Ferrous Articles
AS 1767
Insulating Oil for Transformers and Switchgear
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STANDARD
DESCRIPTION
AS 1824 Part 2
Insulation Coordination: Part 2 – Phase to Earth and Phase to Phase
above 1 kV
AS 1931 Part 1
High Voltage Testing Techniques - General Definitions and Test
Requirements
AS 2067
Substations and high voltage installations exceeding 1 kV AC
AS 2312
Guide to the Protection of Iron and Steel against Exterior Atmospheric
Corrosion
AS 2344
Limits of Electromagnetic Interference from Overhead AC Powerlines and
MV equipment installations in the frequency range 0.15 to 1000 MHz
AS 2374
Power Transformers
AS 2558
Transformers for Use on Single Wire Earth Return Distribution Systems
AS 2629
Separable Insulated Connectors for Power Distribution Systems above
1 kV
AS 2700
Colour Standards for General Purposes
AS 2732
Guide to the Lightning Impulse and Switching Testing of Power
Transformers and Reactors
AS/NZS 3000
Electrical Installations (known as Australian/New Zealand Wiring Rules)
AS 3439
Low Voltage Switchgear and Controlgear Assemblies
AS 3750
Paints for Steel Structures
AS 4436
Guide for Selection of Insulators in respect of Polluted Conditions
AS 4680
Hot Dipped Galvanised (zinc) Coatings on Fabricated Ferrous Articles
AS 600044
Part 1&2
Instrument Transformers – Current & Voltage Transformers
AS 60076
Power Transformers
AS 60137
Insulated Bushings for AC Voltages above 1000 V
AS 60214
Tap Changers
AS 60269
Low Voltage Fuses
AS 60270
High Voltage Test Techniques – Partial Discharge Measurements
AS 60529
Degrees of Protection provided by Enclosures (IP Code).
AS 60947
Low Voltage Switchgear and Controlgear
ENA Doc. 007
Pole-mounting Distribution Transformers
IEEE 386
Separable Insulated Connector Systems for Power Distribution Systems
above 600 V
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2.2
Definitions and Abbreviations
For the purposes of this specification the following definitions apply:
2.2.1
2.2.2
2.3
Definitions
1)
Aerial: means equipment installed above ground to an overhead
distribution system.
2)
Dead Font: Dead front means the medium voltage terminations utilize
molded, load-break elbows, which enclose the actual termination point.
See Live Front.
3)
Equipment: means all the equipment, accessories and terminations
necessary to form a transformer meeting the intent of this Specification.
4)
Live Front: means the medium voltage terminations are bolted, with stress
cones. When you open the door, the medium voltage is present at the
termination point.
Abbreviations
1)
AC: Alternating Current
2)
AMF: Approved Manufacturing Facility
3)
AS: Australian Standard
4)
LV: Low Voltage <1000 volt AC
5)
MV: Medium Voltage >1000 volts AC; <35 000 volts AC
6)
MPS: Modular Packaged Substation - Combination of transformer, MV
cable box or compartment and LV compartment housing low voltage
switchgear; designed for use in an underground distribution system
7)
Non-MPS: Non- Modular Packaged Substation - Combination of
transformer, MV compartment and LV compartment without LV switchgear;
only for use in an underground distribution system
8)
SPUDS: Single Phase Underground Distribution System, rural packaged
substation
9)
SWER: Single Wire Earth Return
Drawings
The drawings listed below forms part of this specification, see Appendix G:
DM# 3678175
1)
HPA-SD-E-00001-01 (Aerial Conn. 1 ph)
2)
HPA-SD-E-00002-01 (Aerial Conn. 1 ph – 2 bushings)
3)
HPA-SD-E-00003-01 (Aerial Conn. 3 ph – LV on side)
4)
HPA-SD-E-00004-01 (Aerial Conn. 3 ph – LV at back)
5)
HPA-SD-E-00005-01 (Aerial Conn. Isolation)
6)
HPA-SD-E-00006-01 (Aerial Conn. Surge Arrester Application)
7)
HPA-SD-E-01001-01 (Pad-mount 3 ph)
8)
HPA-SD-E-01002-01 (Pad-mount 3 ph MPS)
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9)
HPA-SD-E-01003-01 (Pad-mount 3 ph Non-MPS)
10)
HPA-SD-E-01003-02 (Pad-mount 3 ph Non-MPS)
11)
HPA-SD-E-01004-01 (Pad-mount 1 ph SPUD)
12)
HPA-SD-E-01005-01 (Pad-mount Isolation)
13)
HPA-SD-S-00001-01 (Aerial Bracket Mounting)
3
REQUIREMENTS
3.1
Power System Particulars
3.1.1
Rated Voltages
The rated voltages considered in this specification shall be:
3.1.2
1)
12.7 SWER /0.250-0.500 kV (single phase)
2)
19.1 SWER /0.250-0.500 kV (single phase)
3)
6.38-11/0.250-0.500 kV (single phase)
4)
22/0.250-0.500 kV (single phase)
5)
33/0.250-0.500 kV (single phase)
6)
11-6.38/0.433 kV (dual ratio primary – 3 phase)
7)
22-11/0.433 kV (dual ratio primary – 3 phase)
8)
22/0.433 kV (3 phase)
9)
33/0.433 kV (3 phase)
Fault Rating
The equipment must be rated to withstand:
3.1.3
1)
31.5 kA rms/1s for 415 V
2)
21.9 kA rms/1s for 6.6 kV
3)
18.4 kA rms/1s for 11 kV
4)
18.4 kA rms/1s for 22 kV
5)
13.1 kA rms/1s for 33 kV
Nominal System Frequency
The nominal system frequency is 50 Hz.
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3.1.4
System Insulation Levels
The system Basic Impulse Insulation Levels (BIL) are as follows:
Table 2: System Insulation Levels
Nominal System
Voltage (kV rms)
System Highest
Voltage (kV peak)
Lightning Impulse
withstand Voltage
(kV peak)
Power Frequency
withstand Voltage
(kV peak)
Up to 3.3
3.6
40
10
6.6
7.2
75
20
11.0
12.0
95
28
12.7
24.0
150
50
19.1
36.0
200
70
22.0
24.0
150
50
33.0
36.0
200
70
3.1.5
Pollution Performance
Notwithstanding the nominal system’s Basic Insulation Level (BIL) at each
distribution level, the minimum system design level for insulation creepage length
is 31 mm/kV as specified in AS 4436 for Very Heavy pollution areas.
3.2
Service Conditions
3.2.1
Environmental Conditions
The Equipment shall be suitable for use throughout the state of Western
Australia in conditions where a wide range of solar radiation, pollution (salt
bearing and industrial) and wind velocities are experienced. The Equipment shall
be suitable for continuous operation under the following environmental
conditions:
Table 3: Environmental Conditions
Condition
Requirement
Air Temperature:
55°C maximum
–5°C minimum
Black Body
Temperature in
sunlight:
80°C maximum
Relative Humidity:
0% to 100%
Maximum Intensity of
Solar Radiation:
1.1 kW/m²
Maximum Wind
Velocities:
240 km/hr North West cyclonic gust
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Condition
Requirement
Pollution:
Wind borne dust deposits may accumulate over a number of
months followed by high humidity with heavy dew or light rain.
Salt:
At points along a 4 km wide West Coast strip, salt deposits can
reach levels as high as 40 mg/100 cm2 per month.
Isokeraunic Levels:
Activity varies from 60-80 thunder days per year in the Kimberley,
to 30 thunder days per year in the Pilbara, and 5-10 thunder days
per year along the South Coast.
Altitude:
Not exceeding 1000 m above mean sea level.
3.2.2
Operational Conditions
3.2.2.1
Cyclic Loading
Transformers may be loaded on a cyclic daily basis up to 1.5 times continuous
maximum rating for two periods of two hours each, separated by approximately
eight hours. All transformers shall fully satisfy the Normal Cyclic and Emergency
Cycle Duty loading requirements of AS 2374 Part 7 Section 3.4.
Any departures from the cyclic loading requirements in AS 2374 shall be listed
by the Vendor in Appendix E, Departures from Technical Specification.
3.2.2.2
Cooling Criteria
Notwithstanding the maximum service ambient temperature of 55 C stated in
Table 3, transformers shall be designed to meet maximum Top Oil Temperature
and Winding Temperature rises of 60 C and 65 C respectively, above an
ambient temperature of 40 C.
3.2.2.3
Seismic Disturbances
The Equipment and associated fittings shall be designed to withstand the effects
of shock waves and earth movements resulting from earthquakes without failure.
The Vendor shall provide calculations which show the forces applied to the
Equipment and its fittings under earthquake conditions in accordance with
AS 1170.4, including:
3.2.2.4
1)
Overturning and sliding forces.
2)
Bending moments at base of bushings.
3)
Force on bracing between core and main tank and strength of bracing.
4)
Details of fixing main tank to concrete plinth and strength of fixing.
Wind Loads
The Vendor must demonstrate with calculations that the Equipment and
associated fittings can withstand the pressure associated with the specified
maximum wind gust in Table 3 and can meet the requirements as specified in
AS 1170.2.
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3.2.2.5
Noise
The design and construction of each transformer shall be such that the sound
levels are measured in accordance with the AS 60076.10. The sound levels shall
not exceed the following levels according to the stated transformer ratings:
Table 4: Sound Levels
Transformer Size
Sound Level
200 kVA and below
≤ 56.0 dB (A)
315 kVA up to 1000 kVA
≤ 65.0 dB (A)
3.2.3
Service Conditions
While the offered equipment may vary in terms of dimensions and mass from
those currently procured by Horizon Power, any proposed changes in the
physical characteristics should be identified in Appendix E, Departures from
Specifications. All material changes should also be noted where they may affect
other equipment and/or an overall life cycle evaluation.
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4
TRANSFORMER DESIGN AND CONSTRUCTION
4.1
General
The design and construction of the transformers and their components and parts
must be Fit for Purpose and Fit for Duty in all respects as described in this
specification and its applicable documents.
The transformers shall be suitably stiffened and braced to prevent distortion or
damage under service conditions and during handling and transport.
All sharp points on the transformer’s exterior surfaces will be removed to prevent
injury. All fixings shall conform to Australian metric standards and shall be
galvanised mild steel unless otherwise specified. Compatible materials shall be
used for all fixings to prevent corrosion.
4.2
High Efficiency Low Loss Design
Horizon Power’s regional business has historically operated under the burden of
high generating costs for the electricity it distributes. Horizon Power is alert to the
possibility of reductions in the life-cycle costs of its MV Distribution Transformers
through the use of developed high-efficiency transformer technologies. Horizon
Power seeks to assess the life-cycle cost of (so-called) “low loss” transformer
technologies in the hope of not only achieving superior energy efficiencies but of
also making cost savings for its customers.
It should be clearly understood that Horizon Power has NOT committed to the
purchase of alternative transformer designs to time-proven, industry standard
distribution transformers. This transformer specification does NOT exclude
industry standard distribution transformers.
Information and data submitted by Vendors of transformer design will be
evaluated by Horizon Power with a strong focus on whole-of-life costs.
4.3
Loading
The transformers shall be suitable for loading in accordance with AS 2374,
Part 7. No part of the transformer (e.g. bushings or tap changer) will impose
restrictions on the loading capabilities.
4.4
Radiators
For transformers requiring cooling radiators, the radiators shall be of the fin-wall
type and shall be welded directly into the tank sides and/or tank ends. Fins shall
be mechanically stabilised to the approval of Horizon Power.
Special attention shall be given to ensuring that all surfaces of the fins are
galvanised or painted to the same standard as the external tank surfaces. Refer
to Section 4.13 for painting.
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4.5
Tanks and Lids
Transformers shall be of the sealed tank construction type as per
AS/NZS 60076.1 Clause 8.2. Sealed transformers shall not be pressurised, nor
shall they contain gases other than dry air or suitable inert gas. Diaphragm
sealing is not acceptable.
All surfaces will be designed to prevent the accumulation of water. All seams will
be electrically welded and oil tight.
On the external areas of the tank, welding of horizontal and vertical joints will be
on both sides of the joint. Welding in all cases will be continuous.
All metal work will be electrically bonded to the tank to permit earthing by the
Purchaser. If a part cannot be adequately bonded it will be constructed from a
suitable insulating material instead of metal.
The tanks will be so designed that, with a top oil temperature of 105°C, the oil
level in the tank will be below the tank lid flange.
4.6
Joints and Gaskets
All bolted joints shall be rendered oil tight by the use of neoprene cork gaskets or
other sealing methods. All gaskets/seals shall be designed to last the life of the
transformer. Joints in gaskets shall not occur at bolt holes. Where tank covers
are bolted rather than fully welded, the sealing method must be submitted to
Horizon Power for approval.
4.7
Core
The transformer core material will either be cold-rolled, grain-oriented silicon
steel or amorphous silicon type. The effect of the offered core material on core
losses is expected to be a key point in assessing the whole-of-life cost of the
transformers offered.
The core and winding assembly shall be supported by the main tank and not by
the cover.
The transformer core shall be centrally located in the tank and secured at both
the top and bottom of the core-coil assembly to prevent damage during
transportation.
The core and all metalwork shall be electrically bonded to the tank. The bonding
of core/cores shall be brought to one point only.
4.8
Windings
All transformers shall have electrically separate medium voltage and low voltage
windings. Winding connections shall be in accordance with AS/NZS 60076.1.
Vendors may offer transformers with either copper or aluminium windings.
DM# 3678175
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4.8.1
Single Phase Transformers
Single Phase Transformers shall have two low voltage windings which may be
connected in series or parallel. The ends of all windings shall be brought out to
external bushing terminals so that either a series 3-wire 500/250 volt or parallel
2-wire 250 volt supply can be conveniently selected by means of pre-formed
links.
The series/parallel connecting links shall be supplied with the transformer. The
transformer shall be supplied with the links configured for 250 volt operation.
The voltage regulation of either low voltage winding shall not exceed the value
permitted by AS/NZS 60076.1. The voltage regulation is measured when one low
voltage winding supplies load equal to half of the transformer rating and the other
low voltage winding is open circuited.
4.8.2
Three Phase Transformers
Three Phase Transformers shall be connected in accordance with the vector
group symbol given in Table 7, Other Requirements for Three Phase Aerial
Transformers.
4.8.3
Single Wire Earth Return Distribution Transformers
Single Wire Earth Return (SWER) Transformers shall operate with one end of
the medium voltage winding connected to earth. The end of the winding to be
earthed shall be brought out of the tank to an earth return terminal through an
adequately rated bushing. A removable tinned copper earth strap of section
20 mm x 1.5 mm or equivalent shall be provided and connected between the
earth return terminal and the tank.
These transformers shall also comply with the requirements for Single Phase
Transformers with two low voltage windings as set out in this specification.
4.8.4
Isolation Distribution Transformers
Isolation transformers shall have two primary MV bushings (A1 & A2) for
connection to the MV network, one MV bushing (a1) for connection to the SWER
MV network and one LV bushing (n) for connection to earth.
4.9
Tappings
Each transformer will be capable of off-circuit tap changing by means of an
externally operated seven position tapping switch complying with AS 60214.1.
Seven tap positions will be provided on the high voltage winding. The tapping
range for each unit will be +10% to –5% of rated voltage with a tapping step of
±2.5%. Tap position 1 will correspond to the full winding in circuit.
The tapping switch will have a permanent overload capability of 50% i.e. 150% of
nameplate full load current of the transformer.
The tapping switch will be located near the top of the transformer for ease of
access and to readily facilitate un-tanking of the transformer.
DM# 3678175
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The tapping switch will be capable of being locked in every position. The locking
arrangement will make it impossible to lock the switch between tap positions.
Each tapping selector switch position will be identified by a number clearly and
indelibly stamped on to either the switch operating handle or the transformer
tank.
The MV connection to the tapping switch shall be made by means of bolted or
crimped connections.
A sealing gland will be provided on the tapping selector switch operating shaft
where it passes through the transformer tank to prevent any breathing or leaking
along the shaft.
The tap switch handle shall be UV resistant and robust. Ideally, a high grade
aluminium or other suitable metal that will meet the life requirement.
The tapping voltages associated with the various system voltages are specified
in Table 4.
Table 5: Tapping Ratios
Nominal
System
Primary
Voltage
(V)
Tap No.
Tapping
Voltages (V)
Dual Ratio
11,000 to
6,380
1
2
3
4
5
6
7
12,100-7,018
11,825-6,858
11,550-6,820
11,275-6,600
11,000-6,380
10,725-6,160
10,450-5,940
11,000
1
2
3
4
5
6
7
12,100
11,825
11,550
11,275
11,000
10,725
10,450
12,700
1
2
3
4
5
6
7
13,970
13,652.5
13,335
13,017.5
12,700
12,382.5
12,065
DM# 3678175
No. of MV
Bushings
Primary
System
Secondary
System
Secondary
Voltage
(V)
3 wire
4 wire
multiple
earthed
neutral
3 Phase
433/250
3
3 wire
4 wire
multiple
earthed
neutral
3 Phase
433/250
1
2 wire (one
is multiple
earth neutral
wire)
3 wire
multiple
earthed
neutral
1 Phase
500/250
3
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Nominal
System
Primary
Voltage
(V)
Tap No.
Tapping
Voltages (V)
19,100
1
2
3
4
5
6
7
21,010
20,532
20,055
19,577.5
19,100
18,525
18,050
Dual Ratio
22,000 to
11,000
1
2
3
4
5
6
7
24,200-12,100
23,650-11,825
23,100-11,550
22,550-11,275
22,000-11,000
21,450-10,725
20,900-10,450
22,000
1
2
3
4
5
6
7
24,200
23,650
23,100
22,550
22,000
21,450
20,900
22,000
1
2
3
4
5
6
7
24,200
23,650
23,100
22,550
22,000
21,450
20,900
33,000
1
2
3
4
5
6
7
36,300
35,475
34,650
33,825
33,000
32,175
31,350
33,000
1
2
3
4
5
6
7
36,300
35,475
34,650
33,825
33,000
32,175
31,350
DM# 3678175
No. of MV
Bushings
1
3
2
3
2
3
Primary
System
Secondary
System
Secondary
Voltage
(V)
2 wire (one
is multiple
earth neutral
wire)
3 wire
multiple
earthed
neutral
1 Phase
500/250
3 wire
4 wire
multiple
earthed
neutral
3 Phase
433/250
2 wire
3 wire
multiple
earthed
neutral
1 Phase
500/250
3 wire
4 wire
multiple
earthed
neutral
3 Phase
433/250
2 wire
3 wire
multiple
earthed
neutral
1 Phase
500/250
3 wire
4 wire
multiple
earthed
neutral
3 Phase
433/250
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For dual ratio transformers, selection of primary voltage rating shall be made
possible by the provision of a single external handle operating an off-circuit
change switch.
4.10
Cooling
The method of cooling will be ONAN.
4.11
Insulating Oil
The transformers shall be delivered filled with mineral insulating oil complying
with AS 1767.1. The transformer oil shall be proven to be non-corrosive by
Method B of ASTM D1275-06, “Standard Test Method for Corrosive Sulphur in
Electrical Insulating Oils”, and in accordance with IEC 62535 Ed. 1.0, “Insulating
liquids – Test method for detection of potentially corrosive sulphur in used and
unused insulating oil”. The quality of mineral Insulating oil at the time of filling
must have moisture content of less than 20 ppm and a have a breakdown
strength no less than 50 kV.
All insulating oil shall be certified as polychlorinated biphenyl-free (PCB free).
Analysis shall be conducted in a laboratory certified by NATA for the appropriate
analyses. The Vendor will supply full specifications and test results for the oil
offered.
4.12
Bushings and Terminals
4.12.1
General
All bushings shall be side wall mounted and comply with AS/NZS 60137,
AS 4436 and the Service and Environmental Conditions stated in this technical
specification. Where porcelain components are supplied, they shall be glazed
and fully vitrified. The particular requirements for bushings and terminations are
detailed in Section 5.1.3, 5.1.4, 6.2.3, 6.3.4, 6.5.4 and 6.5.5. Details of all
bushings shall be submitted to Horizon Power for approval.
All terminal palms shall be arranged vertically and shall comply with
AS 62271.301. They will be copper and their contact surfaces will be tinned or
silver plated. Both sides may be used as contact surfaces.
Precautions shall be taken to prevent the long-term erosion of the MV bushing
gasket by leakage currents. This may be done so by providing a path for leakage
currents by the application of conductive paint around the perimeter of the
gasket, by a metal shorting strip between the bushing side of the gasket and the
tank side of the gasket or by another approved method.
Bushing placement dimensions shall be in accordance with the applicable
drawings in shown in Appendix G and listed in Section 2.3.
4.12.2
LV Bushings
The LV bushings shall be mounted horizontally on the side of the transformer
opposite the MV cable box or MV Bushing and shall be spaced to allow a
bushing mounted phase current transformer to be fitted by the Purchaser.
DM# 3678175
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The part of each LV bushing within the tank shall be completely covered with oil
for all conditions. Bushings will be readily accessible inside the tank when an
access cover is removed.
The distance between centre lines of the LV bushings will not be less than
200 mm for all ratings. The taut string metal to metal clearances of the bushing
terminals will be not less than 100 mm phase to phase and 60 mm phase to
earth.
The neutral connection to the star point on the secondary winding will be brought
out of the tank unearthed and insulated in the same manner as the phase
terminals.
4.12.3
MV Terminals
The terminals will be marked in accordance with AS 2374. The use of adhesives
to attach marking plates will not be accepted. Terminal palms will allow for
current transformers to be fitted over them.
4.13
Painting
All internal and external surfaces shall be protected against corrosion. All
exposed metal surfaces shall be protected by the application of a painting
system at least equivalent to ISO Category 4-5 and suitable for severe marine
environments as specified in AS 2312.
Colours shall be to AS 2700 or equivalent as detailed below:
4.13.1
Aerial Transformers
The Vendor shall provide two options concerning the protection of the exterior
surfaces for the Aerial Transformer:
4.13.2
1)
Hot-dip Galvanising of the transformer; or
2)
Painting of transformer with Paint Colours:
a)
11-6.6 kV - N42 Storm Grey;
b)
22 kV - N42 Storm Grey;
c)
33 kV – G33 Lettuce;
Ground-mounted Transformers
The colour of the exterior of the transformers shall be as follows:
1)
Painting of Tanks: Colour Hawthorn Green – CAMTECT AG692; or
2)
Painting of Cable Boxes and Marshalling Enclosures: Colour Hawthorn
Green – Dulux 33709.
Coatings for all Ground Mounted Transformers shall contain an anti-graffiti
additive.
4.14
Transformer Fittings
Transformers shall be supplied with fittings as detailed below.
DM# 3678175
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4.14.1
Rating Plates and Terminal Markings
Rating plates shall be Stainless Steel and conform to Clause 7 of AS 2374
Part 1. The plates shall be clearly legible for the life of the transformer, and
located as indicated on the drawings in Appendix G, listed in Section 2.3. All
rating plates shall incorporate a diagram of connections.
4.14.2
Lifting and Transport Facilities
Lifting lugs shall be provided with a minimum hole diameter of 32 mm and shall
be suitable for lifting the transformer when filled with oil and ready for service,
and, holding down the transformer during transport.
The transformer tank walls shall be strengthened to allow lifting, holding down
and transport. The lugs shall be positioned so that they are suitable for
connection to lifting beams and are suitable for attaching flexible slings without
fouling any fittings.
4.14.3
Oil Level Indicator
Oil level indication shall be provided on the inside of all transformer tanks. The
level indicator shall be visible from the filler cap, if a filler cap is provided.
The oil level indicator inside the tank shall take the form of a horizontal weld
bead 50 mm in length or equivalent acceptable to the Purchaser. This indication
shall include an allowance for inaccuracy in mounting. No external indicator is
required.
4.14.4
Earthing Bracket
A corrosion-resistant bare metal earthing bracket, sized at least 50 x 40 x 5 mm
with an M14 hole drilled near the centre of the bracket, shall be provided near
the bottom of the tank, as close as practicable vertically below the LV neutral
terminal.
The bracket shall be fitted with an M12 x 40 mm Grade 316 Stainless Steel bolt,
nut, locknut and two flat washers. The earth bracket shall be welded vertically
along the 40 x 5 mm side directly to the tank, i.e. there are to be no bolted
connections in the electrical path between the bracket and the tank.
4.14.5
Tank Markings
In addition to nameplate markings, the transformer capacity and Purchaser's
identification number shall be stencilled in black numerals onto the tank where it
can be easily seen from the ground. Each numeral shall be 75 mm high and
have a body width of not less than 12 mm.
DANGER signs shall be fixed to the MV and LV panels of all transformers and
shall display the words "Danger - High Voltage".
DM# 3678175
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4.15
Performance Criteria
4.15.1
Minimum Power Efficiency (MEPS)
All transformers must meet or exceed the minimum power efficiency levels
specified in Table 1 of AS 2374.1.2 - Minimum Energy Performance Standard
(MEPS). Transformers with efficiencies not meeting or improving performance
upon these MEPS levels are unacceptable.
During the term of the Contract, the Purchaser reserves the right to negotiate
with the Vendor to enhance the Transformer Power Efficiency levels to meet any
future amendments to the MEPS requirement in AS 2374.1.2.
4.15.2
Guaranteed Transformer Losses
In evaluating the Tenders, the Purchaser will capitalise the guaranteed losses
and determine the economic advantages of the transformers offered.
Transformer losses will form a major part of the proposal assessment.
Capitalisation of losses will be based on the guaranteed losses, at the required
power rating for each item to be provided by the Vendor as stated in Appendix C,
Technical Schedules. Load losses will be those applying on the principal tapping.
The following formula will be used for the purpose of making a fair economic
comparison on the Life Cycle Cost (K) of the transformer based on the average
cost of energy.
K = A + Ci*Wi + Cc*WC
Where:
A = cost of purchasing AUD$;
Ci = capitalised cost of no-load loss, given as $62,635.00/kW *;
Cc = capitalised cost of load loss, given as $2,029.00/kW;
Wi = no-load losses (iron loss), kW; and
Wc = load losses (copper loss), kW
for the transformer.
The economic life of a transformer is assumed to be 50 years.
* NOTE:
DM# 3678175
The typical value in Australia for the value of Ci, in equation above, is
between $5,000.00 and $7,200.00.
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4.15.3
Allowable Tolerance for Transformer Losses
As specified in AS 60076.1, the maximum allowable tolerance for the total losses
for all transformers to be supplied to this specification is +10%. For any
transformer, the maximum allowable tolerance for either the no-load loss or load
loss is +15%, provided that the total loss meets the above requirement of +10%.
Where the total loss exceeds the +10 % tolerance or either the no-load loss or
load loss exceeds the +15 % tolerance, the Purchaser reserves the right to reject
the unit.
4.15.4
Transformer Impedances
The impedance voltage at rated current on principal tapping will be generally as
specified in Tables 6 to 10.
DM# 3678175
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5
AERIAL TRANSFORMERS
5.1
General
The tank shall incorporate all mounting studs necessary for the fitting of an LV
cable box. Where applicable, the tank will also incorporate two mounting lugs
located approximately 450 mm above the bottom of the tank to permit the
attachment of an LV cable support bracket.
The lid of the transformer shall be capable of being removed without having to
dismantle other parts of the transformer. The lid shall be capable of supporting
up to a person weighing 100 kg without permanent deformation.
The tank shall be painted as per 4.13.1 or galvanised.
5.1.1
Transformer Mounting Brackets
All pole-mounted transformers shall be equipped with standard-pole-mounting
brackets welded to the rear wall of the transformer tank. It shall be reasonably
possible to pass a body belt between the pole and the transformer tank.
The brackets and tank wall are to be of adequate strength to limit distortion,
when mounted in the service position. Both the top and bottom brackets shall be
able to carry the total weight of the transformer separately.
In addition, two clamps and four threaded rods (M20 x 250 mm) shall be
supplied. Each threaded rod shall be supplied with two nuts, two flat washers
and one spring washer. The clamps, threaded rods, flat washers, spring washers
and nuts shall be hot dipped galvanised in accordance with AS 4680.
Configurations and dimensions requirements are shown in Appendix G,
Section 2.3 lists relevant drawings.
5.1.2
Surge Arrestor Brackets
Brackets shall be attached adjacent to each MV bushing to enable the Purchaser
to mount surge arresters. The surge arrester brackets shall be used as the
connection point for the arrester earth. The brackets shall have a corrosionresistant, bare metal connecting zone which has the capability to conduct fault
current through the surge arrester.
The brackets shall be constructed to accommodate the mounting of polymeric
surge arresters, fitted with an M12 earthing stud with a minimum exposed stud
length of 45 mm. The arresters shall be mounted onto the bracket either directly
or via their integral insulating bracket.
Mounting details shall be as shown on the applicable drawings in Appendix G,
listed in Section 2.3. The mounting bracket shall have a length of 110 mm with
the mounting hole located 20 mm from the outer end of the bracket. The
mounting arrangements shall be shown in dotted lines on typical general
arrangement drawing submitted with the tender.
DM# 3678175
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5.1.3
Terminal Arrangement for LV Winding
The windings shall be brought out to four terminals. Connections between the
outer terminals shall nominally be 500 volts. The nominal voltage between outer
and inner terminal shall be 250 volts.
5.1.4
Terminal Arrangement of MV Winding
All bushings shall be in accordance with Section 4.12. Horizontal bushings are
not acceptable. Phase markings for bushings shall be clearly stencilled on the
tank.
5.2
Single Phase Transformers
5.2.1
General
Single phase transformers shall also have:
5.2.2
1)
Brackets suitably fitted to permit the attachment of low voltage fuse(s).
2)
Five prongs fitted to permit attachment of service leads.
Terminal Arrangement of MV Winding
For Single MV Bushing Units, the grounded end of the medium voltage winding
shall terminate on a stud complete with nut welded to the inside of the tank.
For Two MV Bushing Units, the medium voltage winding shall be connected
across two phases.
For Three Bushing Units, the primary winding shall be connected across two
phases and the secondary SWER winding shall be brought out through a single
MV bushing.
5.2.3
Additional Requirements
Other technical requirements for single phase aerial transformers for supply to
Horizon Power are tabulated in Table 6 below.
Table 6: Single Phase Aerial Transformer Requirements
Item
Details
Winding
Double Wound
Winding Connections
Single phase, with single MV bushing on SWER primary;
Single phase, with two MV bushings
Transformer Size
10 & 25 kVA
12.7/0.500-0.250 kV
10 & 25 kVA
19.1/0.500-0.250 kV
10 kVA
Impedance
DM# 3678175
11-6.38/0.500-0.250 kV
10 & 25 kVA
22/0.500-0.250 kV
25 kVA
33/0.500-0.250 kV
3.3% for all types
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5.3
Three Phase Transformers
5.3.1
Additional Requirements
Other requirements for three phase aerial transformers for supply to Horizon
Power are given in Table 7.
Table 7: Three Phase Aerial Transformer Requirements
Item
Details
Winding
Double Wound
Winding Connections
Group 3 – Delta Star Vector Group Dyn1
Transformer Size
25 & 63 kVA
11-6.38 & 11 & 22 & 33 kV
100 & 200 kVA
11-6.38 & 11 & 22 & 33 kV
315 kVA
Impedance
11-6.38 & 22 & 33 kV
3.3% for 25 to 63 kVA
4.0% for 100 to 315 kVA
5.4
Isolation Transformers
5.4.1
General
Isolation transformers shall also have:
5.4.2
1)
Double surge arrestor brackets fitted to the transformer tank. The tank and
bracket shall be such that the arresters, with dimensions shown in Drawing
(HPA-SD-E-00005-01), can be fitted and still provide the clearances
shown.
2)
The transformer secondary winding neutral (LV) terminal with the same
impulse insulation level as the primary winding.
Additional Requirements
Other technical requirements for isolation transformers for supply to Horizon
Power are tabulated in Table 6 below.
Table 8: Isolation Transformer Requirements
Item
Details
Winding
Double Wound
Winding Connections
Single phase, with two MV bushings primary and single MV
bushing on SWER secondary
Transformer Size
63 kVA
33/19.1 & 22/12.7 kV
200 kVA
33/19.1 & 22/12.7 kV
315 kVA
33/19.1 & 22/12.7 kV
Impedance
DM# 3678175
3.5% for all types
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6
GROUND-MOUNTED TRANSFORMERS
6.1
Supply of Packaged Substations
Ground mounted transformers used by Horizon Power form part of singletransformer packaged substations which are supplied as integral units. Ground
mounted transformers shall be supplied under this specification in customised
packaged substations which are similar to, but not necessarily identical to,
packaged substations currently used by Horizon Power. Packaged substation
units are required to provide the functional features of existing packaged
substation units in all essential respects.
It is desirable that packaged substation units supplied under this specification are
compatible with existing packaged substations in certain key respects. The key
respects include:
1)
the same operating and maintenance features as existing packaged
substations;
2)
the same arrangement of bushings;
3)
the same mounting heights for MV and LV cables;
4)
a similar overall footprint of transformer-and-MV/LV cubicle assembly.
The Vendor is requested to pay close attention to providing physical compatibility
with the existing packaged substations. All points of physical incompatibility with
existing substation packages should be noted in Appendix E, Departures from
the Technical Specification.
It should be understood that physical variations from the existing packaged
substation designs will not automatically be treated as non-compliances with this
specification. Horizon Power will consider the consequences of accepting
changes from the existing packaged substation designs. The Vendor’s attention
is drawn in this context to dimensional changes which would compromise
Horizon Power’s ability to replace or interchange packaged substation units.
There are three basic types of packaged substations in Horizon Power’s
business. The physical arrangements and key dimensions for the packaged
substations are shown in Appendix G and listed in Section 2.3. The three basic
types are:
1)
Modular Packaged Substations (MPS)
2)
Non-Modular Packaged Substations (Non-MPS)
3)
Single Phase Rural Packaged Substations (SPUDS)
The functional features of existing packaged substations are described in the
following sections. These descriptions are provided for information purposes and
can be taken as representative of the existing packaged substations. Similarly,
the drawings in Appendix G are provided for information purposes.
DM# 3678175
1)
Section 6.3 covers Modular Packaged Substations (MPS).
2)
Section 6.4 covers Non-Modular Packaged Substations (Non-MPS).
3)
Section 6.5 covers Single Phase Rural Packaged Substations (SPUDS).
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6.2
General for Packaged Substations
6.2.1
Physical
Transformer dimensions and arrangements shall be generally compatible with
the drawings shown in Appendix G and listed in Section 2.3.
6.2.2
MV/LV Cubicle
6.2.2.1
General
The cubicle shall be of robust, weather-proof, vermin-proof and bird-proof
construction. The cubicle’s appearance should be unobtrusive. Exterior surfaces
shall have no unnecessary protrusions. The enclosure shall be manufactured
from aluminium sheet of alloy 5005, H34 temper. It shall be securely bolted down
to the hot dipped galvanised steel base. Any pop rivets used in construction shall
be stainless steel.
All enclosure seams (i.e. door returns, door stay location brackets, etc.) shall be
fully seam welded. All surfaces shall be arranged to prevent the accumulation of
water. All welded sections must be fully seam welded to prevent the ingress of
water and corrosion. Ventilation louvers shall be provided.
Protection barriers shall be provided to prevent accidental physical contact by
Operators with live LV terminals upon entering the LV compartment. Approved
barriers will be hinged or removable to allow intentional access to the LV
terminals for the purpose of fitting voltage and current monitoring equipment.
6.2.2.2
Doors
Doors shall have a folded edge of not less than 25 mm for adequate strength
and stiffness. It will not be possible to pry open the doors by inserting a
screwdriver or similar object to gain access to either compartment.
Both doors will be fitted with Selectrix EMKA type three point locking system or
equivalent with a stainless steel flush mounting handle, complete with a hasp
suitable to accept a 10 mm padlock. The lock’s mounting brackets will have
sufficient adjustment to allow fitting of the lock without the need to pack the
striker plates.
All hinges shall be manufactured from SS 316 stainless steel and shall have a
minimum pin diameter of 10 mm.
Two stainless steel sliding barrel bolts shall be provided to fasten the hinged
door of MV compartment to prevent inadvertent opening. The bolts shall be
located such that they may only be operated from within the LV compartment.
A robust door restraint shall be provided to hold each door in the 90° open
position. The restraint shall use a captive design so that it cannot be
inadvertently disengaged. The restraint shall be self storing in the sense that it
will prevent a closed door from rattling.
DM# 3678175
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6.2.2.3
Earthing
All solid earth and neutral bars shall be tinned copper with a minimum cross
sectional area of 100 mm2. All flexible earthing links and connectors, including
flexible earth straps to doors, shall be tinned copper with a minimum cross
sectional area as stipulated in AS 2067. Flexible earthing links, cables and
connectors shall be stranded with striped green/yellow PVC insulation.
All earthing connections shall be made with bolted lug connectors, using SS316
stainless steel M12 bolts, nuts and washers. The transformer earth stud shall be
solidly bonded to the MV earth bar.
The LV neutral, LV earth and MV earth bars must be separately insulated from
the remainder of the enclosure or metallic framework via stand-off insulators. A
removable link between the LV neutral and LV earth bars shall be supplied and
fitted by the Vendor.
All metal work including panels, doors and lids shall be electrically bonded and
connected to the MV earth bar. If a part cannot be adequately bonded, it shall be
constructed from a suitable insulating material. Earth straps on doors shall allow
the doors to open 180 .
6.2.3
Terminal Arrangement of MV Winding
The packaged substation shall incorporate “Dead Front” MV terminations of the
deadbreak separable connector type according to IEEE 386. Transformers are to
be supplied complete with bushing wells and inserts suitable for connection to
elbow terminations.
The bushing wells shall be ABB 200 A, 150 kVp BIL, or equivalent, and the
inserts shall be Elastimold 25 kV, 200 A, or equivalent, in accordance with
IEEE 386. The arrangements, mounting heights above ground and clearances
shall be as shown in the applicable drawings in Appendix G.
6.2.4
Base Frame
The hot dipped galvanised base, suitable for anchoring to plinth, shall be
fabricated from steel RHS (Rolled Hollow Section).
6.3
Modular Packaged Substations (MPS)
6.3.1
General (MPS)
A Modular Packaged Substation (MPS) includes: a distribution transformer; an
integral MV/LV cubicle with an LV compartment housing LV switchgear and an
MV compartment; a steel base assembly; a lid over the transformer; cabling and
related accessory items.
6.3.2
Physical (MPS)
Transformers rated 63 kVA to 630 kVA shall be designed such that any size will
fit onto the standard hot dipped galvanised base. It should be possible to change
out a packaged substation unit with a minimum of effort.
DM# 3678175
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6.3.3
MV/LV Cubicle (MPS)
Besides the requirements set out in Section 6.2.2 the following shall be included
for MPS types.
6.3.3.1
General (MPS)
The spacing of all adjacent parts in the cubicle shall allow reasonable room for
safe inspection, cleaning, painting and operation in service.
6.3.3.2
Doors (MPS)
Two hinged doors shall be provided for access to the MV and LV compartments
of the cubicle, for the purposes of operating and/or maintaining LV switchgear
and removing of cable terminations or MV non-loadbreak connectors. The
bottom edges of the doors shall be a minimum of 30 mm above the under base
surface.
6.3.4
Terminal Arrangement of LV Winding (MPS)
The terminals of 433 V windings shall be brought out through bushings, the
height and arrangement of bushings and the bushing cap dimensions shall be as
indicated on the applicable drawings in Appendix G. The neutral connection shall
be located in the low voltage compartment.
6.3.5
Low Voltage Switchgear (MPS)
6.3.5.1
General
The packaged substation shall incorporate a low voltage switchboard. Suitable
connecting cables shall be supplied and installed between the transformer
terminals and the LV switchboard to suit the overload capability of the
transformer. Phasing shall be connected A-A, B-B, C-C, N-N.
The switch disconnectors shall be mounted vertically on a common busbar
system. They shall be ABB SLBM switchgear or an approved equivalent. On all
units from 63 kVA to 630 kVA, the current rating of the transformer incomer
disconnector shall be 1600 A. The feeder disconnectors shall be rated 630 A.
Five feeder circuits shall be provided and fitted with fuse sizes nominated by
Horizon Power (up to 400 A). The 1600 A, 3 phase isolator shall be located on
the right hand side of the LV Switchboard when viewed from the front of the
switchboard.
Busbars shall be sized in all cases to accommodate a 630 kVA transformer
subject to cyclic overloading as described in Section 3.3.2.1.
The characteristics of the equipment, constructional and performance
requirements, markings and tests shall comply with AS 60947. Clearances,
creepage and isolating distances shall comply with AS 3439.
Voltage test points shall be provided. It shall be possible to measure phase-tophase and phase-to-neutral voltages and also to test across open links for
correct phasing.
DM# 3678175
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All solid insulating materials used shall be fire resistant. They shall not ignite
spontaneously and shall cease to smoulder or melt upon removal of the heat
source.
The LV neutral and earth bars shall be provided with a sufficient number of holes
to suit M12 bolts for the purpose of connecting LV cable earths and neutrals. The
position of the LV earth bar shall provide ample clearances to LV terminals.
The layout of the switchboard shall ensure safe work practices for maintenance
and operating purposes. The layout shall be subject to the approval of Horizon
Power.
It is intended that the aluminium cables will be connected to copper busbar tabs.
It is essential that sufficient space is provided for all copper-aluminium
terminations and that appropriate connection methods are used. Each three
phase feeder circuit shall have terminals suitable for terminating cables up to
2 x 240 mm2 aluminium cables per phase. LV feeder cables shall be front
connecting. SS316 stainless steel bolts, nuts and Belleville washers shall be
provided for internal and outgoing LV cable terminations. Cable connection tabs
shall be drilled to suit M12 bolts.
6.3.5.2
Insulation Level of Cable Terminations
An insulation level of 2500 V shall be guaranteed between each LV unit and
adjacent units. Phase barriers of fire resistant material shall also be provided.
6.3.6
Other Technical Requirements for MPS Transformers
Other technical requirements for transformers supplied in Modular Packaged
Substations are given in Table 8 below:
Table 9: MPS Transformer Requirements
Item
Details
Transformer Size
63 kVA
11-6.38 & 22-11 & 22 & 33 kV
160 kVA
11-6.38 & 22-11 & 22 & 33 kV
315 kVA
11-6.38 & 22-11 & 22 & 33 kV
630 kVA
11-6.38 & 22-11 & 22 & 33 kV
Impedance
4.0% for 160 to 630 kVA
6.4
Non - Modular Packaged Substations (Non MPS)
6.4.1
General (Non-MPS)
A Non-Modular Packaged Substation (Non-MPS) includes: a distribution
transformer; an integral MV/LV cubicle with an LV compartment enclosing LV
bushings and an MV compartment enclosing MV bushing wells; a steel base
assembly; a lid over the transformer; cabling and related accessory items.
DM# 3678175
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6.4.2
Physical (Non MPS)
Transformers rated 63 kVA to 10000 kVA shall be designed such that any size
will fit onto the standard hot dipped galvanised base. It should be possible to
change out a packaged substation unit with a minimum of effort.
Non-MPS Packaged Substations should be suitable for mounting on a concrete
floor or on an inverted rectangular culvert as indicated on the drawings.
The MV and LV terminations shall be located on the same side of the tank, with
the LV terminations positioned on the left-hand side when viewed from the front
of the MV/LV cubicle.
6.4.3
MV/LV Cubicle Details
Besides the requirements set out in Section 6.2.2 the following shall be included
for Non MPS types.
6.4.3.1
General
The spacing of all adjacent parts in the cubicle shall allow reasonable room for
safe inspection, cleaning and painting.
A removable skirt shall be fitted to the bottom of the MV/LV compartment for
cable protection.
The operating handle for the tap switch and for the dual ratio Voltage Selector
switch (for 6.38-11 kV units) shall be located in the MV compartment,
immediately below the MV terminals.
The spacing of all adjacent parts in the MV/LV cubicles shall allow reasonable
room for safe inspection, cleaning, painting and operation in service.
6.4.3.2
Doors
Two hinged doors shall be provided for access to the MV and LV compartments
of the cubicle, for the purposes of operating and/or maintaining LV switchgear
and removing of cable terminations or MV deadbreak connectors. The bottom
edges of the doors shall be a minimum of 30 mm above the base.
6.4.4
Terminal Arrangement of LV Windings
Refer to Section 6.3.4.
6.4.5
Other Technical Requirements for Non-MPS Transformers
Other technical requirements for transformers supplied in Non-MPS substations
are given in Table 9 below.
DM# 3678175
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Table 10: Non-MPS Transformer Requirements
Item
Details
Transformer Size
63 kVA
11-6.38 & 22-11 & 22 & 33 kV
160 kVA
11-6.38 & 22-11 & 22 & 33 kV
315 kVA
11-6.38 & 22-11 & 22 & 33 kV
630 kVA
11-6.38 & 22-11 & 22 & 33 kV
1000 kVA
11-6.38 & 22-11 & 22 & 33 kV
Impedance
4.0% for 160 to 630 kVA
6.0% for 1000 kVA
6.5
Single Phase Rural Packaged Substations (SPUDS)
6.5.1
General
A single phase rural packaged substation in the Single Phase Underground
Distribution System (SPUDS) consists of a single phase transformer, a low
voltage compartment and a medium voltage compartment.
6.5.2
Physical
The whole assembly is mounted on a hot dipped galvanised steel base.
6.5.3
MV/LV Cubicle
Refer to Section 6.3.3.
6.5.4
Terminal Arrangement for LV Windings
The low voltage windings shall be brought out to four terminals in accordance
with the dimensions shown on the applicable drawings in Appendix G.
6.5.5
Transformer and Cubicle
The voltage across the outer terminals shall be 500 Volts nominal. The voltages
across the outer and inner terminals shall be 250 Volts nominal.
The LV compartment shall house the following equipment:
1)
One Legrand 250 Amp Distribution Block.
2)
One fuse holder, complete with 200 Amp TCP HRC fuse
3)
Operating Handle for Tap Switch.
4)
Rating plate.
5)
LV Bushings.
The medium voltage windings shall be brought out to a non-loadbreak universal
bushing well for primary connection. The MV shall be provided with internal 6 A
fuse link(s) between each of the winding ends and the MV terminals.
DM# 3678175
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The MV compartment shall house the following:
6.5.6
1)
One universal bushing well for connection to the incoming line for SWER
units.
2)
Two universal bushing wells for connection to the incoming line for 2-phase
units.
3)
One or two universal bushing wells for outgoing (piggy-backed) MV
circuits.
4)
MV earth bar.
Other Technical Requirements
Additional technical requirements for transformers supplied in Single Phase
Rural Packaged Substations are given in Table 7.3.
Table 11: SPUDS Packaged Substations Requirements
Item
Details
Transformer Size
50 kVA
Impedance
3.3%
19.1 kV
6.6
Isolation Pad-mounted Transformers
6.6.1
General
An isolation pad-mounted transformer consisting of a single phase isolation
transformer and a medium voltage compartment.
6.6.2
Physical
The whole assembly is mounted on a hot dipped galvanised steel base.
6.6.3
MV Cubicle
6.6.3.1
General
The spacing of all adjacent parts in the cubicle shall allow reasonable room for
safe inspection, cleaning, painting and operation in service.
6.6.3.2
Doors
Two hinged doors shall be provided for access to the MV compartment of the
cubicle, for the purposes of operating and removing of cable terminations or MV
non-loadbreak connectors. The bottom edges of the doors shall be a minimum of
30 mm above the under base surface.
DM# 3678175
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6.6.4
Transformer and Cubicle
The medium voltage windings shall be brought out to a non-loadbreak universal
bushing well for primary connection. The MV shall be provided with internal 6 A
fuse link(s) between each of the winding ends and the MV terminals.
The MV compartment shall house the following:
6.6.5
1)
One universal bushing well for connection to the outgoing line for the
SWER circuit.
2)
Three universal bushing wells for the incoming MV circuit.
3)
Two dry-well fuse canisters.
4)
MV earth bar.
Other Technical Requirements
Additional technical requirements for transformers supplied in Single Phase
Rural Packaged Substations are given in Table 7.3.
Table 12: Isolation Pad-mounted Transformer Requirements
Item
Details
Transformer Size
63 kVA
22/12.7 kV
200 kVA
33/19.1 & 22/12.7 kV
315 kVA
33/19.1 & 22/12.7 kV
Impedance
DM# 3678175
3.5%
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7
STORAGE
The Equipment shall be capable of being stored without deterioration within the
temperature range of -10 °C to + 45 °C for at least 24 months.
8
RELIABILITY
Vendors shall provide information on the reliability of the Equipment and the
performance of the materials offered over an operational life of 45 years under
the specified field of application and conditions of service.
Information provided shall evidence the claimed reliability and performance for
the Equipment offered, including information on Failure Mode and Effect
Analysis.
9
SAFETY
Material Safety Data Sheets (MSDS) applicable for each different Equipment or
chemical ingredient in the Equipment which is considered harmful to personnel
or environment in any manner, shall be supplied with the Proposal.
10
ENVIRONMENTAL CONSIDERATIONS
Vendors shall provide information on the environmental soundness of the design
and the materials used in the manufacture of the Equipment offered. In
particular, information must address such issues as recyclability and disposability
at the end of service life as well as disposability of materials supplied.
11
TESTS
11.1
Test Requirements
The Vendor shall, prior to first Delivery, complete the type, routine, special and
pressure tests and inspections as required by the relevant Australian Standards
including AS/NZS 60076.1, on the first of each unit manufactured. Test
certificates shall be forwarded to Horizon Power with the dispatch of each unit
The passing of such tests shall not prejudice the right of Horizon Power to reject
the Equipment if it does not comply with the Specification when installed.
11.1.1
Type Tests
The actual transformers to be tested will be selected at random by Horizon
Power or its agent during works testing of any batch. Horizon Power reserves the
right to witness Type Tests and shall be given advance notice by the Vendor to
be available to witness such tests. The additional costs of each of these tests
shall be separately detailed in the Proposal together with the Testing Authority
that will carry out the tests.
Type Testing shall be undertaken by a NATA (National Association of Testing
Authorities) accredited test house or by a test house possessing accreditation
from a NATA MRA (Mutual Recognition Agreement) partner. A formal report
covering the outcome of the testing shall be made available to Horizon Power.
DM# 3678175
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The following type tests as specified in AS 1170, AS 2374 and AS 60076 shall
be conducted on each design.
1)
Cyclonic Rating Test
2)
Temperature Rise Test
3)
Dielectric Type Tests
4)
Tank Stiffness Test
In addition, Horizon Power may select one of each listed item, to be submitted
for Impulse Testing in accordance with AS 2374. This requirement may, at the
discretion of Horizon Power, apply to any batch of transformers on any order
placed under the Contract.
11.1.2
Routine and Sample Tests
Horizon Power reserves the right to witness an agreed program of Routine Tests
to assure of the competence of the manufacturing facility to deliver consistently
conforming Equipment. The Vendor shall in all cases make all necessary
provisions with the testing and/or manufacturing facilities to enable witnessing to
take place. An Inspection and Test Plan (ITP) shall be provided to Horizon
Power prior witnessing of tests.
Prior to first delivery of Equipment, the Vendor shall submit to Horizon Power all
routine and sample tests performed on that batch of Equipment.
Routine tests shall be carried out in accordance with AS 60076.1 for each
transformer at the Vendor’s Works before dispatch to ensure that all parts
operate correctly. The following tests as specified in AS/NZS 60076.1 shall be
carried out as a minimum.
11.1.3
1)
Measurement of Winding Resistance
2)
Ratio and Phase Relationship Checks
3)
Impedance Voltage, Short Circuit Impedance & Load Losses
4)
No-Load Loss and Currents
5)
Induced Over-Voltage Withstand
6)
Separate-source Voltage Withstand
7)
Insulation Resistance
8)
Pressure Test on Sealed Transformers
9)
Measurement of Paint thickness
Special Tests
Special Tests which are applicable to all transformers are:
DM# 3678175
1)
Sound Level Tests
2)
Short Circuit Tests
3)
Partial Discharge
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Horizon Power may select one of any of the listed transformers, to be submitted
for the above Special Tests in accordance with AS 2374. This requirement may,
at the discretion of Horizon Power, apply to any batch of transformers on any
order placed under the Contract.
The actual transformers to be tested will be selected at random by Horizon
Power or its agent during works testing of any batch. The additional costs of
each of these tests shall be separately detailed in the Proposal together with the
Testing Authority that will carry out the tests. Copies of all such test results shall
be forwarded to Horizon Power.
11.1.4
Pressure Test
Tests shall be done on sealed transformers to prove that the tank has been
suitably designed and has been sealed after the successful completion of
Routine Tests. The requirements for pressure testing are:
11.1.5
1)
Establish and monitor an internal pressure equal to the maximum pressure
stated on the rating plate.
2)
If after two hours the pressure has not dropped more than 4 kPa, the
transformer will be considered to have passed the test.
3)
Ambient temperature variation shall be held within ±5°C through the course
of the pressure test.
Witness Testing
The Purchaser reserves the right to witness all type tests and randomly witness
routine testing. Where applicable, the Vendor shall give the Purchaser not less
than one week’s notice before a type test or routine test will be carried out.
12
DOCUMENTATION AND SAMPLES
12.1
Type Test Certificates/Reports
Test certificates, test reports or any other supporting documents supplied as
evidence for compliance to relevant standards shall be made available in English
for review by Horizon Power.
12.2
Samples
Any deviations between the Equipment supplied as a sample to Horizon Power
and the Equipment offered in the Proposal shall be detailed by the Vendor.
12.2.1
Test Samples
For the purpose of evaluation, test samples of the Equipment may be requested
by Horizon Power. Each sample shall be labelled with a robust tag stating:
DM# 3678175
1)
Vendor Name;
2)
Equipment Number;
3)
Stock Code; and
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When requested, the Vendor shall supply Horizon Power test samples free of
charge and within 4 weeks of the request.
13
PACKAGING REQUIREMENTS
The Equipment shall be suitably packaged, such that it is “fit for use” at any
location in Horizon Power’s operational area. Packaging shall be capable of
preventing damage whilst in storage and during transit to remote locations. The
Vendor is required to nominate standard pack quantities and standard packs
shall be clearly marked with the following information:
1)
Manufacturer’s name
2)
Manufacturer’s part reference number
3)
Batch Number
4)
Horizon Power Order Number
5)
Horizon Power Stock Number
Very strong consideration shall be given to appropriate packaging provided with
any Equipment offered under this specification, with respects to satisfying the “fit
for use” criteria mentioned above.
DM# 3678175
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APPENDIX A – REVISION INFORMATION
(Informative) Horizon Power has endeavoured to provide standards of the highest quality
and would appreciate notification if any errors are found or even queries raised.
Each Standard makes use of its own comment sheet which is maintained throughout the life
of the standard, which lists all comments made by stakeholders regarding the standard.
A comment sheet found in DM: 3641224 can be used to record any errors or queries found
in or pertaining to this standard, which can then be addressed whenever the standard gets
reviewed.
Date
28/05/2013
DM# 3678175
Rev No.
0
Notes
First Issue
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APPENDIX B – QUALITY ASSURANCE (TO BE COMPLETED BY STORES)
DOCUMENT NUMBER
HPC-8DJ-07-0001-2013
QUALITY ASSURANCE
DM NUMBER
DISTRIBUTION
TRANSFORMER
PURCHASE
ASSET OWNER
LABEL
MATERIAL NO.
DEVICE DESCRIPTION
ASSET ID/
STOCK NO
MANUFACTURER
ITEM
DIMENSION
OPERATION/EQUIPMENT/FACILITY
DOCUMENT
REF.
WHO
CHECKS
INITIAL
DATE/
TIME
QUALITY ASSURANCE
CRITERIA
PASS
Y/N
1
1.1
Name of Manufacturer
*******
1.2
Week & Year of Manufacture
*******
1.3
Horizon Power Order Number
*******
1.4
Horizon Power Stock Number
*******
1.5
Name Plate
Legible
1.6
Physical Appearance
Aerial – Galvanised or
N42 Storm Grey (11 & 22 kV),
G33 Lettuce (33kV)
1.6.1
Ground Mount – Hawthorn
Green
Paint Colour/Galvanising
Tanks – CAMTECT AG692
Cable Boxes & Marshalling
Enclosures – Dulux 33709
DM# 3678175
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COMMENTS
1.6.2
Paint/Galvanising Chips
*******
1.6.3
Physical Damage
*******
1.6.4
Oil Leaks
*******
1.6.4
Oil Level (if applicable)
1.6.5
Bushings
*******
1.6.6
Door Appearance (if applicable)
*******
1.7
Full
Stainless steel M12 bolt, nut,
lock nut and two flat washers
Earth Stud
1.8
Mounting Brackets on Aerial Transformer
1.9
Packaging
1.9.1
Aerial Transformers
1.9.2
Ground Mounted
1.10
Batch No
2
Two clamps and four threaded
rods (M20 x 250 mm). Each
threaded rod shall have two
nuts, two flat washers and one
spring washer.
Box Crated on pallet with plastic
stretch wrap covering
Plastic stretch wrap covering
and pallet (if required)
*******
DOCUMENTATION
2.1
Material Safety Data Sheets
Clear, Legible and in English
2.2
Transformer Documentation & Drawings
Clear, Legible and in English
2.3
Test and Inspection Reports
Clear, Legible and in English
DM# 3678175
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SYMBOLS AND ABBREVIATIONS
H = HOLD POINT
S = SUPERVISOR
W = WITNESS POINT
T = TECHNICIAN, EL = ELECTRICIAN
V = VERIFICATION POINT
E = ENGINEER
S/C = SUBCONTRACTOR
PM = PROJECT MANAGER
DM# 3678175
REVISION
DATE
APPROVED BY
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APPENDIX C – SCHEDULES A & B: ENQUIRY DOCUMENT
SPECIFICATION ENQUIRY
HPC-8DJ-03-0004-2013
VENDOR’S NAME
DATE
TECHNICAL SCHEDULES A & B
ITEM 1: Single Phase Aerial Transformers
VOLTAGE
(kV)
ITEM
11/6.38
12.7
19.1
22
12.7
19.1
22
33
1.1
1.2
1.3
1.4
1.5
1.6
1.7
1.8
SIZE (kVA)
10
10
10
10
25
25
25
25
SCHEDULE A: Horizon Power’s specific requirements
SCHEDULE B: Particulars of equipment to be supplied (to be completed by Vendor)
No
Clause
Description
Schedule A
Distribution Standard Buyers Guide drawing
1
Manufacturer
1.2
Brand / Catalogue No. / Model
1.3
Country of Manufacture
Dimensions
2.1
Width
(mm)
2.2
Height
(mm)
2.3
Depth
(mm)
2.4
3
Mass
Particulars of Plant
(kg)
3.1
Rated Primary Voltage
(kV)
3.2
Rated Power
(kVA)
3.3
Number of Tap Positions
3.4
Tap Step Size
3.5
Vector Group
3.6
Quantity of oil
3.7
MV Bushings
3.7.1
Manufacturer
3.7.2
Type
3.7.3
Creepage Length
3.7.4
Basic Impulse Level
3.8
(%)
(Litres)
(mm)
(BIL)
LV Bushings
3.8.1
Manufacturer
3.8.2
Type
3.8.3
Basic Impulse Level
DM# 3678175
xxxx
General
1.1
2
HPA-SD-E#00001-01
Schedule B
(BIL)
Page 44 of 88
Print Date 5/11/2013
© Horizon Power Corporation – Document Number: HPC-8DJ-07-0001-2013
Uncontrolled document when printed. Printed copy expires one week from print date. Refer to Document No. for current version.
3.9
Minimum Clearance between external live metal parts
3.9.1
Phase to Phase (MV)
(mm)
3.9.2
Phase to Earth (MV)
(mm)
3.9.3
Phase to Phase (LV)
(mm)
3.9.4
Phase to Earth (LV)
(mm)
4
Guaranteed Performance
4.1
No load Voltage ratio corresponding to Nominal Tap Position
4.2
No load Loss
4.3
Magnetising Current
4.4
4.8
Load Loss on Nominal tap position with nominal primary
voltage applied
(Watts)
Impedance Voltage on Nominal tap position and Nominal
Voltage
(%)
Reactance Voltage on Nominal tap position and Nominal
Voltage
(%)
Resistance Voltage on Nominal tap position and Nominal
Voltage
(%)
Zero Phase Sequence Impedance
(Ohm/Phase)
4.9
Regulation
4.5
4.6
4.7
(Watts)
(%)
4.9.1
At Full Load and 1.0 PF
4.9.2
At Full Load and 0.8 PF
4.10
Efficiency at Full Load and 1.0 PF
4.11
Maximum Winding Temperature Rise
4.12
Maximum Top Oil Temperature Rise
Noise Level
4.13
4.14
( C)
( C)
dB(A)
4.16
Maximum Symmetrical Short Circuit Current withstand for 2
seconds (Three and Two phase)
(A)
Maximum Earth Fault Current withstand for 2 seconds
(Single Phase)
(A)
Basic Impulse Level
(kV peak)
4.17
Power Frequency Voltage Withstand
4.18
Life Cycle Cost ‘K’
4.15
DM# 3678175
Page 45 of 88
(kV RMS)
Print Date 5/11/2013
© Horizon Power Corporation – Document Number: HPC-8DJ-07-0001-2013
Uncontrolled document when printed. Printed copy expires one week from print date. Refer to Document No. for current version.
SPECIFICATION ENQUIRY
HPC-8DJ-03-0004-2013
VENDOR’S NAME
DATE
TECHNICAL SCHEDULES A & B
ITEM 2: Three Phase Aerial Transformers
VOLTAGE
(kV)
ITEM
11/6.38
11
22
33
11/6.38
11
22
33
2.1
2.2
2.3
2.4
2.5
2.6
2.7
2.8
SIZE (kVA)
25
25
25
25
63
63
63
63
SCHEDULE A: Horizon Power’s specific requirements
SCHEDULE B: Particulars of equipment to be supplied (to be completed by Vendor)
No
Clause
Description
Schedule A
Distribution Standard Buyers Guide drawing
1
Manufacturer
1.2
Brand / Catalogue No. / Model
1.3
Country of Manufacture
Dimensions
2.1
Width
(mm)
2.2
Height
(mm)
2.3
Depth
(mm)
2.4
3
Mass
Particulars of Plant
(kg)
3.1
Rated Primary Voltage
(kV)
3.2
Rated Power
3.3
Number of Tap Positions
3.4
Tap Step Size
3.5
Vector Group
3.6
Quantity of oil
3.7
MV Bushings
3.7.1
Manufacturer
3.7.2
Type
3.7.3
Creepage Length
3.7.4
Basic Impulse Level
3.8
(kVA)
(%)
(Litres)
(mm)
(BIL)
LV Bushings
3.8.1
Manufacturer
3.8.2
Type
3.8.3
Basic Impulse Level
3.9
(BIL)
Minimum Clearance between external live metal parts
3.9.1
Phase to Phase (MV)
(mm)
3.9.2
Phase to Earth (MV)
(mm)
3.9.3
Phase to Phase (LV)
(mm)
3.9.4
Phase to Earth (LV)
(mm)
DM# 3678175
xxxx
General
1.1
2
HPA-SD-E00003-01
Schedule B
Page 46 of 88
Print Date 5/11/2013
© Horizon Power Corporation – Document Number: HPC-8DJ-07-0001-2013
Uncontrolled document when printed. Printed copy expires one week from print date. Refer to Document No. for current version.
4
Guaranteed Performance
4.1
No load Voltage ratio corresponding to Nominal Tap Position
4.2
No load Loss
4.3
Magnetising Current
4.4
4.8
Load Loss on Nominal tap position with nominal primary
voltage applied
(Watts)
Impedance Voltage on Nominal tap position and Nominal
Voltage
(%)
Reactance Voltage on Nominal tap position and Nominal
Voltage
(%)
Resistance Voltage on Nominal tap position and Nominal
Voltage
(%)
Zero Phase Sequence Impedance
(Ohm/Phase)
4.9
Regulation
4.5
4.6
4.7
(Watts)
(%)
4.9.1
At Full Load and 1.0 PF
4.9.2
At Full Load and 0.8 PF
4.10
Efficiency at Full Load and 1.0 PF
4.11
Maximum Winding Temperature Rise
4.12
Maximum Top Oil Temperature Rise
Noise Level
4.13
4.14
( C)
( C)
dB(A)
4.16
Maximum Symmetrical Short Circuit Current withstand for 2
seconds (Three and Two phase)
(A)
Maximum Earth Fault Current withstand for 2 seconds
(Single Phase)
(A)
Basic Impulse Level
(kV peak)
4.17
Power Frequency Voltage Withstand
4.18
Life Cycle Cost ‘K’
4.15
DM# 3678175
Page 47 of 88
(kV RMS)
Print Date 5/11/2013
© Horizon Power Corporation – Document Number: HPC-8DJ-07-0001-2013
Uncontrolled document when printed. Printed copy expires one week from print date. Refer to Document No. for current version.
SPECIFICATION ENQUIRY
HPC-8DJ-03-0004-2013
VENDOR’S NAME
DATE
TECHNICAL SCHEDULES A & B
ITEM 3: Three Phase Aerial Transformers
VOLTAGE
(kV)
ITEM
11/6.38
11
22
33
11/6.38
11
22
3.1
3.2
3.3
3.4
3.5
3.6
3.7
SIZE (kVA)
100
100
100
100
200
200
200
33
11/6.38
22
33
3.8
3.9
3.10
3.11
200
315
315
315
SCHEDULE A: Horizon Power’s specific requirements
SCHEDULE B: Particulars of equipment to be supplied (to be completed by Vendor)
No
Clause
Description
Schedule A
Distribution Standard Buyers Guide drawing
1
Manufacturer
1.2
Brand / Catalogue No. / Model
1.3
Country of Manufacture
Dimensions
2.1
Width
(mm)
2.2
Height
(mm)
2.3
Depth
(mm)
2.4
3
Mass
Particulars of Plant
(kg)
3.1
Rated Primary Voltage
(kV)
3.2
Rated Power
3.3
Number of Tap Positions
3.4
Tap Step Size
3.5
Vector Group
3.6
Quantity of oil
3.7
MV Bushings
3.7.1
Manufacturer
3.7.2
Type
3.7.3
Creepage Length
3.7.4
Basic Impulse Level
3.8
(kVA)
(%)
(Litres)
(mm)
(BIL)
LV Bushings
3.8.1
Manufacturer
3.8.2
Type
3.8.3
Basic Impulse Level
3.9
(BIL)
Minimum Clearance between external live metal parts
3.9.1
Phase to Phase (MV)
(mm)
3.9.2
Phase to Earth (MV)
(mm)
3.9.3
Phase to Phase (LV)
(mm)
3.9.4
Phase to Earth (LV)
(mm)
DM# 3678175
xxxx
General
1.1
2
HPA-SD-E0004-01
Schedule B
Page 48 of 88
Print Date 5/11/2013
© Horizon Power Corporation – Document Number: HPC-8DJ-07-0001-2013
Uncontrolled document when printed. Printed copy expires one week from print date. Refer to Document No. for current version.
4
Guaranteed Performance
4.1
No load Voltage ratio corresponding to Nominal Tap Position
4.2
No load Loss
4.3
Magnetising Current
4.4
4.8
Load Loss on Nominal tap position with nominal primary
voltage applied
(Watts)
Impedance Voltage on Nominal tap position and Nominal
Voltage
(%)
Reactance Voltage on Nominal tap position and Nominal
Voltage
(%)
Resistance Voltage on Nominal tap position and Nominal
Voltage
(%)
Zero Phase Sequence Impedance
(Ohm/Phase)
4.9
Regulation
4.5
4.6
4.7
(Watts)
(%)
4.9.1
At Full Load and 1.0 PF
4.9.2
At Full Load and 0.8 PF
4.10
Efficiency at Full Load and 1.0 PF
4.11
Maximum Winding Temperature Rise
4.12
Maximum Top Oil Temperature Rise
Noise Level
4.13
4.14
( C)
( C)
dB(A)
4.16
Maximum Symmetrical Short Circuit Current withstand for 2
seconds (Three and Two phase)
(A)
Maximum Earth Fault Current withstand for 2 seconds
(Single Phase)
(A)
Basic Impulse Level
(kV peak)
4.17
Power Frequency Voltage Withstand
4.18
Life Cycle Cost ‘K’
4.15
DM# 3678175
Page 49 of 88
(kV RMS)
Print Date 5/11/2013
© Horizon Power Corporation – Document Number: HPC-8DJ-07-0001-2013
Uncontrolled document when printed. Printed copy expires one week from print date. Refer to Document No. for current version.
SPECIFICATION ENQUIRY
HPC-8DJ-03-0004-2013
VENDOR’S NAME
DATE
TECHNICAL SCHEDULES A & B
ITEM 4: Isolation Aerial Transformers
VOLTAGE
(kV)
ITEM
22/12.7
33/19.1
22/12.7
33/19.1
22/12.7
33/19.1
4.1
4.2
4.3
4.4
4.5
4.6
SIZE (kVA)
63
63
200
200
315
315
SCHEDULE A: Horizon Power’s specific requirements
SCHEDULE B: Particulars of equipment to be supplied (to be completed by Vendor)
No
Clause
Description
Schedule A
Distribution Standard Buyers Guide drawing
1
Manufacturer
1.2
Brand / Catalogue No. / Model
1.3
Country of Manufacture
Dimensions
2.1
Width
(mm)
2.2
Height
(mm)
2.3
Depth
(mm)
2.4
3
Mass
Particulars of Plant
(kg)
3.1
Rated Primary Voltage
(kV)
3.2
Rated Power
3.3
Number of Tap Positions
3.4
Tap Step Size
3.5
Vector Group
3.6
Quantity of oil
3.7
MV Bushings
3.7.1
Manufacturer
3.7.2
Type
3.7.3
Creepage Length
3.7.4
Basic Impulse Level
3.9
(kVA)
(%)
(Litres)
(mm)
(BIL)
Minimum Clearance between external live metal parts
3.9.1
Phase to Phase (MV)
(mm)
3.9.4
Phase to Earth (MV)
(mm)
4
Guaranteed Performance
4.1
No load Voltage ratio corresponding to Nominal Tap Position
4.2
No load Loss
4.3
Magnetising Current
4.4
Load Loss on Nominal tap position with nominal primary
voltage applied
(Watts)
Impedance Voltage on Nominal tap position and Nominal
Voltage
(%)
4.5
DM# 3678175
xxxx
General
1.1
2
HPA-SD-E00005-01
Schedule B
(Watts)
(%)
Page 50 of 88
Print Date 5/11/2013
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Uncontrolled document when printed. Printed copy expires one week from print date. Refer to Document No. for current version.
4.6
4.8
Reactance Voltage on Nominal tap position and Nominal
Voltage
(%)
Resistance Voltage on Nominal tap position and Nominal
Voltage
(%)
Zero Phase Sequence Impedance
(Ohm/Phase)
4.9
Regulation
4.7
4.9.1
At Full Load and 1.0 PF
4.9.2
At Full Load and 0.8 PF
4.10
Efficiency at Full Load and 1.0 PF
4.11
Maximum Winding Temperature Rise
4.12
Maximum Top Oil Temperature Rise
4.13
Noise Level
4.14
4.16
Maximum Symmetrical Short Circuit Current withstand for 2
seconds (Three and Two phase)
(A)
Maximum Earth Fault Current withstand for 2 seconds
(Single Phase)
(A)
Basic Impulse Level
(kV peak)
4.17
Power Frequency Voltage Withstand
4.18
Life Cycle Cost ‘K’
4.15
DM# 3678175
( C)
( C)
dB(A)
Page 51 of 88
(kV RMS)
Print Date 5/11/2013
© Horizon Power Corporation – Document Number: HPC-8DJ-07-0001-2013
Uncontrolled document when printed. Printed copy expires one week from print date. Refer to Document No. for current version.
SPECIFICATION ENQUIRY
HPC-8DJ-03-0004-2013
VENDOR’S NAME
DATE
TECHNICAL SCHEDULES A & B
ITEM 5: Modular Packaged Substations (MPS)
VOLTAGE
(kV)
ITEM
11/6.38
22/11
22
33
11/6.38
22/11
22
33
5.1
5.2
5.3
5.4
5.5
5.6
5.7
5.8
SIZE (kVA)
63
63
63
63
160
160
160
160
VOLTAGE
(kV)
ITEM
11/6.38
22/11
22
33
11/6.38
22/11
22
33
5.9
5.10
5.11
5.12
5.13
5.14
5.15
5.16
SIZE (kVA)
315
315
315
315
630
630
630
630
SCHEDULE A: Horizon Power’s specific requirements
SCHEDULE B: Particulars of equipment to be supplied (to be completed by Vendor)
No
Clause
Description
Schedule A
Distribution Standard Buyers Guide drawing
1
General
1.1
Manufacturer
1.2
Brand / Catalogue No. / Model
1.3
Country of Manufacture
2
HPA-SD-E01002-01
Dimensions
2.1
Width
(mm)
2.2
Height
(mm)
2.3
Depth
(mm)
2.4
Mass
(kg)
2.5
Mass Transformer only
(kg)
3
Particulars of Plant
3.1
Rated Primary Voltage
3.2
Rated Power
3.3
Number of Tap Positions
3.4
Tap Step Size
3.5
Vector Group
3.6
Quantity of oil
3.7
MV Bushings
3.7.1
Manufacturer
3.7.2
Type
3.7.3
Basic Impulse Level
3.8
(kV)
(kVA)
(%)
(Litres)
(BIL)
LV Bushings
3.8.1
Manufacturer
3.8.2
Type
3.8.3
Basic Impulse Level
DM# 3678175
Schedule
B
xxxx
(BIL)
Page 52 of 88
Print Date 5/11/2013
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Uncontrolled document when printed. Printed copy expires one week from print date. Refer to Document No. for current version.
3.9
Minimum Clearance between external live metal parts
3.9.1
Phase to Phase (MV)
(mm)
3.9.2
Phase to Earth (MV)
(mm)
3.9.3
Phase to Phase (LV)
(mm)
3.9.4
Phase to Earth (LV)
(mm)
4
Guaranteed Performance
4.1
No load Voltage ratio corresponding to Nominal Tap Position
4.2
No load Loss
4.3
Magnetising Current
4.4
4.8
Load Loss on Nominal tap position with nominal primary
voltage applied
(Watts)
Impedance Voltage on Nominal tap position and Nominal
Voltage
(%)
Reactance Voltage on Nominal tap position and Nominal
Voltage
(%)
Resistance Voltage on Nominal tap position and Nominal
Voltage
(%)
Zero Phase Sequence Impedance
(Ohm/Phase)
4.9
Regulation
4.5
4.6
4.7
(Watts)
(%)
4.9.1
At Full Load and 1.0 PF
4.9.2
At Full Load and 0.8 PF
4.10
Efficiency at Full Load and 1.0 PF
4.11
Maximum Winding Temperature Rise
4.12
Maximum Top Oil Temperature Rise
Noise Level
4.13
4.14
( C)
( C)
dB(A)
4.16
Maximum Symmetrical Short Circuit Current withstand for 2
seconds (Three and Two phase)
(A)
Maximum Earth Fault Current withstand for 2 seconds
(Single Phase)
(A)
Basic Impulse Level
(kV peak)
4.17
Power Frequency Voltage Withstand
5
Particulars of Plant LV Switchgear
4.15
5.1
Nominal Voltage
5.2
5.3
Highest Voltage
Quantity of Switch Units per Substation
5.3.1
Fuse Links
5.3.2
Isolating Links
5.4
Aluminium
5.3.2
Copper
Aluminium
5.3.2
Copper
6
(mm2)
Guaranteed Performance of LV Switchgear
Rated Normal Current
(A)
6.1.1
With Fuse Links Installed
6.1.2
With Isolating Links Installed
DM# 3678175
(V)
(mm2)
Maximum Lug size used
5.3.1
6.1
(V)
Maximum Cable Size which can be Connected
5.3.1
5.5
(kV RMS)
Page 53 of 88
Print Date 5/11/2013
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Uncontrolled document when printed. Printed copy expires one week from print date. Refer to Document No. for current version.
6.2
6.2.1
6.2.2
6.3
6.3.1
6.3.2
6.4
6.5
6.6
6.6.1
Rated Withstand Current
With Fuse Links Installed
(kA)
With Isolating Links Installed
Rated Short Time Current
With Fuse Links Installed
(kA/1 sec)
With Isolating Links Installed
Power Frequency Voltage Withstand
(kV rms)
Insulation Level between Terminals fitted with maximum
sized Cable Lugs
(kV)
Number of Mechanical Operations before replacement
required
With Fuse Links Installed
6.6.2
With Isolating Links Installed
6.7
6.7.1
Number of Load Break Operations before replacement
required
With Fuse Links Installed
6.7.2
With Isolating Links Installed
6.8
Watts Dissipation Permissible for LV Switch Fuse units (W)
6.9
Enclosure Degree of Protection (IP rating)
6.10
Life Cycle Cost ‘K’
DM# 3678175
Page 54 of 88
Print Date 5/11/2013
© Horizon Power Corporation – Document Number: HPC-8DJ-07-0001-2013
Uncontrolled document when printed. Printed copy expires one week from print date. Refer to Document No. for current version.
SPECIFICATION ENQUIRY
HPC-8DJ-03-0004-2013
VENDOR’S NAME
DATE
TECHNICAL SCHEDULES A & B
ITEM 6: Non-Modular Packaged Substations (Non-MPS)
VOLTAGE
(kV)
ITEM
11/6.38
22/11
22
33
11/6.38
22/11
22
6.1
6.2
6.3
6.4
6.5
6.6
6.7
SIZE (kVA)
63
63
63
63
160
160
160
VOLTAGE
(kV)
ITEM
22
33
11/6.38
22/11
22
33
11/6.38
6.11
6.12
6.13
6.14
6.15
6.16
SIZE (kVA)
315
315
630
630
630
630
33
6.38/11
22/11
6.8
6.9
6.10
160
315
315
22/11
22
33
6.17
6.18
6.19
6.20
1000
1000
1000
1000
SCHEDULE A: Horizon Power’s specific requirements
SCHEDULE B: Particulars of equipment to be supplied (to be completed by Vendor)
No
Clause
Description
Schedule A
Distribution Standard Buyers Guide drawing
1
General
1.1
Manufacturer
1.2
Brand / Catalogue No. / Model
1.3
Country of Manufacture
2
HPA-SD-E01003-01 & 02
Dimensions
2.1
Width
(mm)
2.2
Height
(mm)
2.3
Depth
(mm)
2.4
Mass
(kg)
3
Particulars of Plant
3.1
Rated Primary Voltage
3.2
Rated Power
3.3
Number of Tap Positions
3.4
Tap Step Size
3.5
Vector Group
3.6
Quantity of oil
3.7
MV Bushings
3.7.1
Manufacturer
3.7.2
Type
3.7.3
Basic Impulse Level
3.8
(kV)
(kVA)
(%)
(Litres)
(BIL)
LV Bushings
3.8.1
Manufacturer
3.8.2
Type
3.8.3
Basic Impulse Level
DM# 3678175
Schedule
B
xxxx
(BIL)
Page 55 of 88
Print Date 5/11/2013
© Horizon Power Corporation – Document Number: HPC-8DJ-07-0001-2013
Uncontrolled document when printed. Printed copy expires one week from print date. Refer to Document No. for current version.
3.9
Minimum Clearance between external live metal parts
3.9.1
Phase to Phase (MV)
(mm)
3.9.2
Phase to Earth (MV)
(mm)
3.9.3
Phase to Phase (LV)
(mm)
3.9.4
Phase to Earth (LV)
(mm)
4
Guaranteed Performance
4.1
No load Voltage ratio corresponding to Nominal Tap Position
4.2
No load Loss
4.3
Magnetising Current
4.4
4.8
Load Loss on Nominal tap position with nominal primary
voltage applied
(Watts)
Impedance Voltage on Nominal tap position and Nominal
Voltage
(%)
Reactance Voltage on Nominal tap position and Nominal
Voltage
(%)
Resistance Voltage on Nominal tap position and Nominal
Voltage
(%)
Zero Phase Sequence Impedance
(Ohm/Phase)
4.9
Regulation
4.5
4.6
4.7
(Watts)
(%)
4.9.1
At Full Load and 1.0 PF
4.9.2
At Full Load and 0.8 PF
4.10
Efficiency at Full Load and 1.0 PF
4.11
Maximum Winding Temperature Rise
4.12
Maximum Top Oil Temperature Rise
Noise Level
4.13
4.14
( C)
( C)
dB(A)
4.16
Maximum Symmetrical Short Circuit Current withstand for 2
seconds (Three and Two phase)
(A)
Maximum Earth Fault Current withstand for 2 seconds
(Single Phase)
(A)
Basic Impulse Level
(kV peak)
4.17
Power Frequency Voltage Withstand
4.18
Enclosure Degree of Protection (IP rating)
4.19
Life Cycle Cost ‘K’
4.15
DM# 3678175
Page 56 of 88
(kV RMS)
Print Date 5/11/2013
© Horizon Power Corporation – Document Number: HPC-8DJ-07-0001-2013
Uncontrolled document when printed. Printed copy expires one week from print date. Refer to Document No. for current version.
SPECIFICATION ENQUIRY
HPC-8DJ-03-0004-2013
VENDOR’S NAME
DATE
TECHNICAL SCHEDULES A & B
ITEM 7: Single Phase Rural Packaged Substations (SPUDS)
VOLTAGE
(kV)
ITEM
19.1
SIZE (kVA)
50
7.1
SCHEDULE A: Horizon Power’s specific requirements
SCHEDULE B: Particulars of equipment to be supplied (to be completed by Vendor)
No
Clause
Description
Schedule A
Distribution Standard Buyers Guide drawing
1
General
1.1
Manufacturer
1.2
Brand / Catalogue No. / Model
1.3
Country of Manufacture
2
HPA-SD-E01004-01
Dimensions
2.1
Width
(mm)
2.2
Height
(mm)
2.3
Depth
(mm)
2.4
Mass
(kg)
3
Particulars of Plant
3.1
Rated Primary Voltage
3.2
Rated Power
3.3
Number of Tap Positions
3.4
Tap Step Size
3.5
Vector Group
3.6
Quantity of oil
3.7
MV Bushings
3.7.1
Manufacturer
3.7.2
Type
3.7.3
Basic Impulse Level
3.8
(kV)
(kVA)
(%)
(Litres)
(BIL)
LV Bushings
3.8.1
Manufacturer
3.8.2
Type
3.8.3
Basic Impulse Level
3.9
(BIL)
Minimum Clearance between external live metal parts
3.9.1
Phase to Phase (MV)
(mm)
3.9.2
Phase to Earth (MV)
(mm)
3.9.3
Phase to Phase (LV)
(mm)
3.9.4
Phase to Earth (LV)
(mm)
DM# 3678175
Schedule
B
xxxx
Page 57 of 88
Print Date 5/11/2013
© Horizon Power Corporation – Document Number: HPC-8DJ-07-0001-2013
Uncontrolled document when printed. Printed copy expires one week from print date. Refer to Document No. for current version.
4
Guaranteed Performance
4.1
No load Voltage ratio corresponding to Nominal Tap Position
4.2
No load Loss
4.3
Magnetising Current
4.4
4.8
Load Loss on Nominal tap position with nominal primary
voltage applied
(Watts)
Impedance Voltage on Nominal tap position and Nominal
Voltage
(%)
Reactance Voltage on Nominal tap position and Nominal
Voltage
(%)
Resistance Voltage on Nominal tap position and Nominal
Voltage
(%)
Zero Phase Sequence Impedance
(Ohm/Phase)
4.9
Regulation
4.5
4.6
4.7
(Watts)
(%)
4.9.1
At Full Load and 1.0 PF
4.9.2
At Full Load and 0.8 PF
4.10
Efficiency at Full Load and 1.0 PF
4.11
Maximum Winding Temperature Rise
4.12
Maximum Top Oil Temperature Rise
Noise Level
4.13
4.14
( C)
( C)
dB(A)
4.16
Maximum Symmetrical Short Circuit Current withstand for 2
seconds (Three and Two phase)
(A)
Maximum Earth Fault Current withstand for 2 seconds
(Single Phase)
(A)
Basic Impulse Level
(kV peak)
4.17
Power Frequency Voltage Withstand
4.18
Enclosure Degree of Protection (IP rating)
4.19
Life Cycle Cost ‘K’
4.15
DM# 3678175
Page 58 of 88
(kV RMS)
Print Date 5/11/2013
© Horizon Power Corporation – Document Number: HPC-8DJ-07-0001-2013
Uncontrolled document when printed. Printed copy expires one week from print date. Refer to Document No. for current version.
SPECIFICATION ENQUIRY
HPC-8DJ-03-0004-2013
VENDOR’S NAME
DATE
TECHNICAL SCHEDULES A & B
ITEM 8: Isolation Pad-Mount Transformers
VOLTAGE
(kV)
ITEM
22/12.7
22/12.7
33/19.1
22/12.7
33/19.1
8.1
8.2
8.3
8.4
8.5
SIZE (kVA)
63
200
200
315
315
SCHEDULE A: Horizon Power’s specific requirements
SCHEDULE B: Particulars of equipment to be supplied (to be completed by Vendor)
No
Clause
Description
Schedule A
Distribution Standard Buyers Guide drawing
1
Manufacturer
1.2
Brand / Catalogue No. / Model
1.3
Country of Manufacture
Dimensions
2.1
Width
(mm)
2.2
Height
(mm)
2.3
Depth
(mm)
2.4
3
Mass
Particulars of Plant
(kg)
3.1
Rated Primary Voltage
(kV)
3.2
Rated Power
3.3
Number of Tap Positions
3.4
Tap Step Size
3.5
Vector Group
3.6
Quantity of oil
3.7
MV Bushings
3.7.1
Manufacturer
3.7.2
Type
3.7.3
Creepage Length
3.7.4
Basic Impulse Level
3.9
(kVA)
(%)
(Litres)
(mm)
(BIL)
Minimum Clearance between external live metal parts
3.9.1
Phase to Phase (MV)
(mm)
3.9.4
Phase to Earth (MV)
(mm)
4
Guaranteed Performance
4.1
No load Voltage ratio corresponding to Nominal Tap Position
4.2
No load Loss
4.3
Magnetising Current
4.4
Load Loss on Nominal tap position with nominal primary
voltage applied
(Watts)
Impedance Voltage on Nominal tap position and Nominal
Voltage
(%)
4.5
DM# 3678175
xxxx
General
1.1
2
HPA-SD-E01005-01
Schedule B
(Watts)
(%)
Page 59 of 88
Print Date 5/11/2013
© Horizon Power Corporation – Document Number: HPC-8DJ-07-0001-2013
Uncontrolled document when printed. Printed copy expires one week from print date. Refer to Document No. for current version.
4.6
4.8
Reactance Voltage on Nominal tap position and Nominal
Voltage
(%)
Resistance Voltage on Nominal tap position and Nominal
Voltage
(%)
Zero Phase Sequence Impedance
(Ohm/Phase)
4.9
Regulation
4.7
4.9.1
At Full Load and 1.0 PF
4.9.2
At Full Load and 0.8 PF
4.10
Efficiency at Full Load and 1.0 PF
4.11
Maximum Winding Temperature Rise
4.12
Maximum Top Oil Temperature Rise
4.13
Noise Level
4.14
4.16
Maximum Symmetrical Short Circuit Current withstand for 2
seconds (Three and Two phase)
(A)
Maximum Earth Fault Current withstand for 2 seconds
(Single Phase)
(A)
Basic Impulse Level
(kV peak)
4.17
Power Frequency Voltage Withstand
4.18
Life Cycle Cost ‘K’
4.15
DM# 3678175
( C)
( C)
dB(A)
Page 60 of 88
(kV RMS)
Print Date 5/11/2013
© Horizon Power Corporation – Document Number: HPC-8DJ-07-0001-2013
Uncontrolled document when printed. Printed copy expires one week from print date. Refer to Document No. for current version.
APPENDIX D – SCHEDULE C: COMPLIANCE DOCUMENT
The Vendor shall indicate below whether this offer is fully compliant with the
nominated clause in this Specification. A YES shall ONLY be indicated if the
offer is 100% compliant with the relevant Clause. If NO is indicated and
supporting documents are submitted, then mark the ATT box with the attachment
number
CLAUSE NUMBER
1.
SCOPE
2.
2.1
2.2
2.2.1
2.2.2
2.3
NORMATIVE REFERENCES
Standards
Definitions and Abbreviations
Definitions
Abbreviations
Drawings
3
3.1
3.1.1
REQUIREMENTS
Power System Particulars
Rated Voltages
3.1.2
Fault Rating
3.1.3
Nominal System Frequency
3.1.4
System Insulation Levels
3.1.5
3.2
3.2.1
3.2.2
3.2.2.1
Pollution Performance
Service Conditions
Environmental Conditions
Operating Conditions
Cyclic Loading
3.2.2.2
Radio and Television Interference
3.2.2.3
Cooling Criteria
3.2.2.4
Seismic Disturbances
3.2.2.5
Wind Loads
3.2.2.6
Noise
3.2.3
Service Conditions
4
4.1
TRANSFORMER DESIGN AND CONSTRUCTION
General
4.2
High Efficiency Low Loss Design
4.3
Loading
4.4
Radiators
DM# 3678175
Page 61 of 88
YES
NO
ATT.
Print Date 5/11/2013
© Horizon Power Corporation – Document Number: HPC-8DJ-07-0001-2013
Uncontrolled document when printed. Printed copy expires one week from print date. Refer to Document No. for current version.
CLAUSE NUMBER
4.5
Tanks and Lids
4.6
Joints and Gaskets
4.7
Core
4.8
Windings
4.8.1
Single Phase Transformers
4.8.2
Three Phase Transformers
4.8.3
Single Wire Earth Return Distribution Transformers
4.8.4
Isolation Distribution Transformers
4.9
Tappings
4.10
Cooling
4.11
4.12
4.12.1
Insulating Oil
Bushings and Terminals
General
4.12.1
LV Bushings
4.12.1
Terminals
4.13
4.14
4.14.1
Painting
Transformer Fittings
Rating Plates and Terminal Markings
4.14.2
Lifting and Transport Facilities
4.14.3
Oil Level Indicator
4.14.4
Earthing Lug
4.14.5
4.15
4.15.1
Tank Markings
Performance Criteria
Minimum Power Efficiency (MEPS)
4.15.2
Guaranteed Transformer Losses
4.15.3
Allowable Tolerance for Transformer Losses
4.15.4
Transformer Impedances
5
AERIAL TRANSFORMERS
5.1
General
5.1.1
Transformer Mounting Brackets
5.1.2
Surge Arresters
5.1.3
Terminal Arrangement for LV Winding
5.1.4
Terminal Arrangement for MV Winding
DM# 3678175
Page 62 of 88
YES
NO
ATT.
Print Date 5/11/2013
© Horizon Power Corporation – Document Number: HPC-8DJ-07-0001-2013
Uncontrolled document when printed. Printed copy expires one week from print date. Refer to Document No. for current version.
CLAUSE NUMBER
5.1.5
5.2
5.2.1
Other Technical Requirements
Single Phase Transformer
General
5.2.2
Terminal Arrangement for MV Winding
5.2.3
Additional Requirements
5.3
5.3.1
5.4
5.4.1
Three Phase Transformer
Additional Requirements
Isolation Transformer
General
5.4.2
Additional Requirements
6
6.1
6.2
6.2.1
6.2.2
6.2.2.1
GROUND-MOUNTED TRANSFORMERS
Supply of Packaged Substations
General for Packaged Substations
Physical
MV/LV Cubicle
General
6.2.2.2
Doors
6.2.2.3
Earthing
6.2.3
Terminal Arrangement of MV Winding
6.2.4
6.3
6.3.1
Base Frame
Modular Packaged Substations (MPS)
General
6.3.2
6.3.3
6.3.3.1
Physical
MV/LV Cubicle
General
6.3.3.2
Doors
6.3.4
6.3.5
6.3.5.1
Terminal Arrangement of LV Winding
Low Voltage Switchgear
General
6.3.5.2
Insulation Level of Cable Terminations
6.3.6
6.4
6.4.1
Other Requirements for MPS Transformers
Non-Modular Packaged Substations (Non-MPS)
General
6.4.2
6.4.3
6.4.3.1
Physical
MV/LV Cubicle
General
DM# 3678175
Page 63 of 88
YES
NO
ATT.
Print Date 5/11/2013
© Horizon Power Corporation – Document Number: HPC-8DJ-07-0001-2013
Uncontrolled document when printed. Printed copy expires one week from print date. Refer to Document No. for current version.
CLAUSE NUMBER
6.4.3.2
Doors
6.4.4
Terminal Arrangement of LV Winding
6.4.5
6.5
6.5.1
Other Requirements for MPS Transformers
Single Phase Rural Packaged Substations (SPUDS)
General
6.5.2
Physical
6.5.3
MV/LV Cubicle
6.5.4
Terminal Arrangement of LV Winding
6.5.5
Transformer and Cubicle
6.5.6
6.6
6.6.1
Other Technical Requirements
Isolation Pad-mounted Transformer
General
6.6.2
Physical
6.6.3
MV Cubicle
6.6.3.1
General
6.6.3.2
Doors
6.6.4
Transformer and Cubicle
6.6.5
Other Technical Requirements
7.
STORAGE
8.
RELIABILITY
9.
SAFETY
10.
ENVIRONMENTAL CONDITIONS
11.
11.1
TESTS
Test Requirements
11.1.1
Type Tests
11.1.2
Routine and Sample Tests
11.1.3
Special Tests
11.1.3
Pressure Tests
11.1.3
Witness Tests
12.
DOCUMENTATION AND SAMPLES
DM# 3678175
Page 64 of 88
YES
NO
ATT.
Print Date 5/11/2013
© Horizon Power Corporation – Document Number: HPC-8DJ-07-0001-2013
Uncontrolled document when printed. Printed copy expires one week from print date. Refer to Document No. for current version.
CLAUSE NUMBER
12.1
12.2
12.2.1
Type Test Certificates/Reports
Samples
Tests Samples
12.2.2
Display Samples
13.
PACKAGING REQUIREMENTS
DM# 3678175
Page 65 of 88
YES
NO
ATT.
Print Date 5/11/2013
© Horizon Power Corporation – Document Number: HPC-8DJ-07-0001-2013
Uncontrolled document when printed. Printed copy expires one week from print date. Refer to Document No. for current version.
APPENDIX E – SCHEDULE D: DEPARTURES FROM TECHNICAL
SPECIFICATION
The Vendor shall nominate the Clause and describe the departure:
CLAUSE NO
DM# 3678175
DEPARTURE
Page 66 of 88
Print Date 5/11/2013
© Horizon Power Corporation – Document Number: HPC-8DJ-07-0001-2013
Uncontrolled document when printed. Printed copy expires one week from print date. Refer to Document No. for current version.
APPENDIX F – SCHEDULE E: TRANSFORMER DESCRIPTION
ITEM
1
1.1
1.2
1.3
1.4
1.5
1.6
1.7
1.8
2
2.1
DM# 3678175
DESCRIPTION
Single Phase Aerial Transformers
Short Description:
TRANSFORMER, POWER; 10 KVA 6-11 KV/250-500 V; 1 PH;
2 BUSHING; AERIAL CONN
Technical Description:
TRANSFORMER, POWER; 10 KVA 6-11 KV/250-500 V; 1 PH;
50 HZ; SP; 2 BUSHING; AERIAL CONN
Short Description:
TRANSFORMER, POWER; 10 KVA 12.7 KV/250-500 V; 1 PH;
AERIAL CONN
Technical Description:
TRANSFORMER, POWER; 10 KVA 12.7 KV/250-500 V; 1 PH;
50 HZ; SWER; AERIAL CONN
Short Description:
TRANSFORMER, POWER; 10 KVA 19.1 KV/250-500 V; 1 PH;
AERIAL CONN
Technical Description:
TRANSFORMER, POWER; 10 KVA 19.1 KV/250-500 V; 1 PH;
50 HZ; SWER; AERIAL CONN
Short Description:
TRANSFORMER, POWER; 10 KVA 22 KV/250-500 V; 1 PH;
2 BUSHING; AERIAL CONN
Technical Description:
TRANSFORMER, POWER; 10 KVA 22 KV/250-500 V; 1 PH;
50 HZ; SP; 2 BUSHING; AERIAL CONN
Short Description:
TRANSFORMER, POWER; 25 KVA 12.7 KV/250-500 V; 1 PH;
AERIAL CONN
Technical Description:
TRANSFORMER, POWER; 25 KVA 12.7 KV/250-500 V; 1 PH;
50 HZ; SWER; AERIAL CONN
Short Description:
TRANSFORMER, POWER; 25 KVA 19.1 V/250-500 V; 1 PH;
AERIAL CONN
Technical Description:
TRANSFORMER, POWER; 25 KVA 19.1 KV/250-500 V; 1 PH;
50 HZ; SWER; AERIAL CONN
Short Description:
TRANSFORMER, POWER; 25 KVA 22 KV/250-500 V; 1 PH;
2 BUSHING; AERIAL CONN
Technical Description:
TRANSFORMER, POWER; 25 KVA 22 KV/250-500 V; 1 PH;
50 HZ; SP; 2 BUSHING; AERIAL CONN
Short Description:
TRANSFORMER, POWER; 25 KVA 33 KV/250-500 V; 1 PH;
2 BUSHING; AERIAL CONN
Technical Description:
TRANSFORMER, POWER; 25 KVA 33 KV/250-500 V; 1 PH;
50 HZ; SP; 2 BUSHING; AERIAL CONN
Three Phase Aerial Transformers
Short Description:
TRANSFORMER, POWER; 25 KVA 6-11 KV/433 V; 3 PH;
AERIAL CONN
Technical Description:
TRANSFORMER, POWER; 25 KVA 6-11 KV/433 V; 3 PH;
50 HZ; Dyn1; AERIAL CONN
Page 67 of 88
DISTRIBUTION
STANDARD
DRAWING
HPA-SD-E-00002Sht 01
HPA-SD-E-00001Sht 01
HPA-SD-E-00001Sht 01
HPA-SD-E-00002Sht 01
HPA-SD-E-00001Sht 01
HPA-SD-E-00001Sht 01
HPA-SD-E-00002Sht 01
HPA-SD-E-00002Sht 01
HPA-SD-E-00003Sht 01
Print Date 5/11/2013
© Horizon Power Corporation – Document Number: HPC-8DJ-07-0001-2013
Uncontrolled document when printed. Printed copy expires one week from print date. Refer to Document No. for current version.
ITEM
2.2
2.3
2.4
2.5
2.6
2.7
2.8
2.9
2.10
2.11
DM# 3678175
DESCRIPTION
Short Description:
TRANSFORMER, POWER; 25 KVA 11 KV/433 V; 3 PH;
AERIAL CONN
Technical Description:
TRANSFORMER, POWER; 25 KVA 11 KV/433 V; 3 PH;
50 HZ; Dyn1; AERIAL CONN
Short Description:
TRANSFORMER, POWER; 25 KVA 22 KV/433 V; 3 PH;
AERIAL CONN
Technical Description:
TRANSFORMER, POWER; 25 KVA 22 KV/433 V; 3 PH;
50 HZ; Dyn1; AERIAL CONN
Short Description:
TRANSFORMER, POWER; 25 KVA 33 KV/433 V; 3 PH;
AERIAL CONN
Technical Description:
TRANSFORMER, POWER; 25 KVA 33 KV/433 V; 3 PH;
50 HZ; Dyn1; AERIAL CONN
Short Description:
TRANSFORMER, POWER; 63 KVA 6-11 KV/433 V; 3 PH;
AERIAL CONN
Technical Description:
TRANSFORMER, POWER; 63 KVA 6-11 KV/433 V; 3 PH;
50 HZ; Dyn1; AERIAL CONN
Short Description:
TRANSFORMER, POWER; 63 KVA 11 KV/433 V; 3 PH;
AERIAL CONN
Technical Description:
TRANSFORMER, POWER; 63 KVA 11 KV/433 V; 3 PH;
50 HZ; Dyn1; AERIAL CONN
Short Description:
TRANSFORMER, POWER; 63 KVA 22 KV/433 V; 3 PH;
AERIAL CONN
Technical Description:
TRANSFORMER, POWER; 63 KVA 22 KV/433 V; 3 PH;
50 HZ; Dyn1; AERIAL CONN
Short Description:
TRANSFORMER, POWER; 63 KVA 33 KV/433 V; 3 PH;
AERIAL CONN
Technical Description:
TRANSFORMER, POWER; 63 KVA 33 KV/433 V; 3 PH;
50 HZ; Dyn1; AERIAL CONN
Short Description:
TRANSFORMER, POWER; 100 KVA 6-11 KV/433 V; 3 PH;
AERIAL CONN
Technical Description:
TRANSFORMER, POWER; 100 KVA 6-11 KV/433 V; 3 PH;
50 HZ; Dyn1; AERIAL CONN
Short Description:
TRANSFORMER, POWER; 100 KVA 11 KV/433 V; 3 PH;
AERIAL CONN
Technical Description:
TRANSFORMER, POWER; 100 KVA 11 KV/433 V; 3 PH;
50 HZ; Dyn1; AERIAL CONN
Short Description:
TRANSFORMER, POWER; 100 KVA 22 KV/433 V; 3 PH;
AERIAL CONN
Technical Description:
TRANSFORMER, POWER; 100 KVA 22 KV/433 V; 3 PH;
50 HZ; Dyn1; AERIAL CONN
Page 68 of 88
DISTRIBUTION
STANDARD
DRAWING
HPA-SD-E-00003Sht 01
HPA-SD-E-00003Sht 01
HPA-SD-E-00003Sht 01
HPA-SD-E-00003Sht 01
HPA-SD-E-00003Sht 01
HPA-SD-E-00003Sht 01
HPA-SD-E-00003Sht 01
HPA-SD-E-00004Sht 01
HPA-SD-E-00004Sht 01
HPA-SD-E-00004Sht 01
Print Date 5/11/2013
© Horizon Power Corporation – Document Number: HPC-8DJ-07-0001-2013
Uncontrolled document when printed. Printed copy expires one week from print date. Refer to Document No. for current version.
ITEM
2.12
2.13
2.14
2.15
2.16
2.17
2.18
2.19
3
3.1
DM# 3678175
DESCRIPTION
Short Description:
TRANSFORMER, POWER; 100 KVA 33 KV/433 V; 3 PH;
AERIAL CONN
Technical Description:
TRANSFORMER, POWER; 100 KVA 33 KV/433 V; 3 PH;
50 HZ; Dyn1; AERIAL CONN
Short Description:
TRANSFORMER, POWER; 200 KVA 6-11 KV/433 V; 3 PH;
AERIAL CONN
Technical Description:
TRANSFORMER, POWER; 200 KVA 6-11 KV/433 V; 3 PH;
50 HZ; Dyn1; AERIAL CONN
Short Description:
TRANSFORMER, POWER; 200 KVA 11 KV/433 V; 3 PH;
AERIAL CONN
Technical Description:
TRANSFORMER, POWER; 200 KVA 11 KV/433 V; 3 PH;
50 HZ; Dyn1; AERIAL CONN
Short Description:
TRANSFORMER, POWER; 200 KVA 22 KV/433 V; 3 PH;
AERIAL CONN
Technical Description:
TRANSFORMER, POWER; 200 KVA 22 KV/433 V; 3 PH;
50 HZ; Dyn1; AERIAL CONN
Short Description:
TRANSFORMER, POWER; 200 KVA 33 KV/433 V; 3 PH;
AERIAL CONN
Technical Description:
TRANSFORMER, POWER; 200 KVA 33 KV/433 V; 3 PH;
50 HZ; Dyn1; AERIAL CONN
Short Description:
TRANSFORMER, POWER; 315 KVA 6-11 KV/433 V; 3 PH;
AERIAL CONN
Technical Description:
TRANSFORMER, POWER; 315 KVA 6-11 KV/433 V; 3 PH;
50 HZ; Dyn1; AERIAL CONN
Short Description:
TRANSFORMER, POWER; 315 KVA 22 KV/433 V; 3 PH;
AERIAL CONN
Technical Description:
TRANSFORMER, POWER; 315 KVA 22 KV/433 V; 3 PH;
50 HZ; Dyn1; AERIAL CONN
Short Description:
TRANSFORMER, POWER; 315 KVA 33 KV/433 V; 3 PH;
AERIAL CONN
Technical Description:
TRANSFORMER, POWER; 315 KVA 33 KV/433 V; 3 PH;
50 HZ; Dyn1; AERIAL CONN
Isolation Aerial Transformers
Short Description:
TRANSFORMER, POWER; 63 KVA 22/12.7 KV; 1 PH;
AERIAL CONN
Technical Description:
TRANSFORMER, POWER; 63 KVA 22/12.7 KV; 1 PH;
50 HZ; SP; 2 BUSHING; AERIAL CONN
Page 69 of 88
DISTRIBUTION
STANDARD
DRAWING
HPA-SD-E-00004Sht 01
HPA-SD-E-00004Sht 01
HPA-SD-E-00004Sht 01
HPA-SD-E-00004Sht 01
HPA-SD-E-00004Sht 01
HPA-SD-E-00004Sht 01
HPA-SD-E-00004Sht 01
HPA-SD-E-00004Sht 01
HPA-SD-E-00005Sht 01
Print Date 5/11/2013
© Horizon Power Corporation – Document Number: HPC-8DJ-07-0001-2013
Uncontrolled document when printed. Printed copy expires one week from print date. Refer to Document No. for current version.
ITEM
3.2
3.3
3.4
3.5
3.6
4
4.1
4.2
4.3
4.4
DM# 3678175
DESCRIPTION
Short Description:
TRANSFORMER, POWER; 63 KVA 33/19.1 KV; 1 PH;
AERIAL CONN
Technical Description:
TRANSFORMER, POWER; 63 KVA 33/19.1 KV; 1 PH;
50 HZ; SP; 2 BUSHING; AERIAL CONN
Short Description:
TRANSFORMER, POWER; 200 KVA 22/12.7 KV; 1 PH;
AERIAL CONN
Technical Description:
TRANSFORMER, POWER; 200 KVA 22/12.7 KV; 1 PH;
50 HZ; SP; 2 BUSHING; AERIAL CONN
Short Description:
TRANSFORMER, POWER; 200 KVA 33/19.1 KV; 1 PH;
AERIAL CONN
Technical Description:
TRANSFORMER, POWER; 200 KVA 33/19.1 KV; 1 PH;
50 HZ; SP; 2 BUSHING; AERIAL CONN
Short Description:
TRANSFORMER, POWER; 315 KVA 22/12.7 KV; 1 PH;
AERIAL CONN
Technical Description:
TRANSFORMER, POWER; 315 KVA 22/12.7 KV; 1 PH;
50 HZ; SP; 2 BUSHING; AERIAL CONN
Short Description:
TRANSFORMER, POWER; 315 KVA 33/19.1 KV; 1 PH;
AERIAL CONN
Technical Description:
TRANSFORMER, POWER; 315 KVA 33/19.1 KV; 1 PH;
50 HZ; SP; 2 BUSHING; AERIAL CONN
Modular Packaged Substations (MPS)
Short Description:
TRANSFORMER, POWER; 63 KVA 6-11 KV/433 V; 3 PH;
PAD MTG; MPS
Technical Description:
TRANSFORMER, POWER; 63 KVA 6-11 KV/433 V; 3 PH;
50 HZ; Dyn1; PAD MTG; MPS; W/ELBOW CONN
PAINTED W/ANTI-GRAFFITI COATING
Short Description:
TRANSFORMER, POWER; 63 KVA 11-22 KV/433 V; 3 PH;
PAD MTG; MPS
Technical Description:
TRANSFORMER, POWER; 63 KVA 11-22 KV/433 V; 3 PH;
50 HZ; Dyn1; PAD MTG; MPS; W/ELBOW CONN
PAINTED W/ANTI-GRAFFITI COATING
Short Description:
TRANSFORMER, POWER; 63 KVA 22 KV/433 V; 3 PH;
PAD MTG; MPS
Technical Description:
TRANSFORMER, POWER; 63 KVA 22 KV/433 V; 3 PH;
50 HZ; Dyn1; PAD MTG; MPS; W/ELBOW CONN
PAINTED W/ANTI-GRAFFITI COATING
Short Description:
TRANSFORMER, POWER; 63 KVA 33 KV/433 V; 3 PH;
PAD MTG; MPS
Technical Description:
TRANSFORMER, POWER; 63 KVA 33 KV/433 V; 3 PH;
50 HZ; Dyn1; PAD MTG; MPS; W/ELBOW CONN
PAINTED W/ANTI-GRAFFITI COATING
Page 70 of 88
DISTRIBUTION
STANDARD
DRAWING
HPA-SD-E-00005Sht 01
HPA-SD-E-00005Sht 01
HPA-SD-E-00005Sht 01
HPA-SD-E-00005Sht 01
HPA-SD-E-00005Sht 01
HPA-SD-E-01002Sht 01
HPA-SD-E-01002Sht 01
HPA-SD-E-01002Sht 01
HPA-SD-E-01002Sht 01
Print Date 5/11/2013
© Horizon Power Corporation – Document Number: HPC-8DJ-07-0001-2013
Uncontrolled document when printed. Printed copy expires one week from print date. Refer to Document No. for current version.
ITEM
4.5
4.6
4.7
4.8
4.9
4.10
4.11
4.12
DM# 3678175
DESCRIPTION
Short Description:
TRANSFORMER, POWER; 160 KVA 6-11 KV/433 V; 3 PH;
PAD MTG; MPS
Technical Description:
TRANSFORMER, POWER; 160 KVA 6-11 KV/433 V; 3 PH;
50 HZ; Dyn1; PAD MTG; MPS; W/ELBOW CONN
PAINTED W/ANTI-GRAFFITI COATING
Short Description:
TRANSFORMER, POWER; 160 KVA 11-22 KV/433 V; 3 PH;
PAD MTG; MPS
Technical Description:
TRANSFORMER, POWER; 160 KVA 11-22 KV/433 V; 3 PH;
50 HZ; Dyn1; PAD MTG; MPS; W/ELBOW CONN
PAINTED W/ANTI-GRAFFITI COATING
Short Description:
TRANSFORMER, POWER; 160 KVA 22 KV/433 V; 3 PH;
PAD MTG; MPS
Technical Description:
TRANSFORMER, POWER; 160 KVA 22 KV/433 V; 3 PH;
50 HZ; Dyn1; PAD MTG; MPS; W/ELBOW CONN
PAINTED W/ANTI-GRAFFITI COATING
Short Description:
TRANSFORMER, POWER; 160 KVA 33 KV/433 V; 3 PH;
PAD MTG; MPS
Technical Description:
TRANSFORMER, POWER; 160 KVA 33 KV/433 V; 3 PH;
50 HZ; Dyn1; PAD MTG; MPS; W/ELBOW CONN
PAINTED W/ANTI-GRAFFITI COATING
Short Description:
TRANSFORMER, POWER; 315 KVA 6-11 KV/433 V; 3 PH;
PAD MTG; MPS
Technical Description:
TRANSFORMER, POWER; 315 KVA 6-11 KV/433 V; 3 PH;
50 HZ; Dyn1; PAD MTG; MPS; W/ELBOW CONN
PAINTED W/ANTI-GRAFFITI COATING
Short Description:
TRANSFORMER, POWER; 315 KVA 11-22 KV/433 V; 3 PH;
PAD MTG; MPS
Technical Description:
TRANSFORMER, POWER; 315 KVA 11-22 KV/433 V; 3 PH;
50 HZ; Dyn1; PAD MTG; MPS; W/ELBOW CONN
PAINTED W/ANTI-GRAFFITI COATING
Short Description:
TRANSFORMER, POWER; 315 KVA 22 KV/433 V; 3 PH;
PAD MTG; MPS
Technical Description:
TRANSFORMER, POWER; 315 KVA 22 KV/433 V; 3 PH;
50 HZ; Dyn1; PAD MTG; MPS; W/ELBOW CONN
PAINTED W/ANTI-GRAFFITI COATING
Short Description:
TRANSFORMER, POWER; 315 KVA 33 KV/433 V; 3 PH;
PAD MTG; MPS
Technical Description:
TRANSFORMER, POWER; 315 KVA 33 KV/433 V; 3 PH;
50 HZ; Dyn1; PAD MTG; MPS; W/ELBOW CONN
PAINTED W/ANTI-GRAFFITI COATING
Page 71 of 88
DISTRIBUTION
STANDARD
DRAWING
HPA-SD-E-01002Sht 01
HPA-SD-E-01002Sht 01
HPA-SD-E-01002Sht 01
HPA-SD-E-01002Sht 01
HPA-SD-E-01002Sht 01
HPA-SD-E-01002Sht 01
HPA-SD-E-01002Sht 01
HPA-SD-E-01002Sht 01
Print Date 5/11/2013
© Horizon Power Corporation – Document Number: HPC-8DJ-07-0001-2013
Uncontrolled document when printed. Printed copy expires one week from print date. Refer to Document No. for current version.
ITEM
4.13
4.14
4.15
4.16
5
5.1
5.2
5.3
5.4
DM# 3678175
DESCRIPTION
Short Description:
TRANSFORMER, POWER; 630 KVA 6-11 KV/433 V; 3 PH;
PAD MTG; MPS
Technical Description:
TRANSFORMER, POWER; 630 KVA 6-11 KV/433 V; 3 PH;
50 HZ; Dyn1; PAD MTG; MPS; W/ELBOW CONN
PAINTED W/ANTI-GRAFFITI COATING
Short Description:
TRANSFORMER, POWER; 630 KVA 11-22 KV/433 V; 3 PH;
PAD MTG; MPS
Technical Description:
TRANSFORMER, POWER; 630 KVA 11-22 KV/433 V; 3 PH;
50 HZ; Dyn1; PAD MTG; MPS; W/ELBOW CONN
PAINTED W/ANTI-GRAFFITI COATING
Short Description:
TRANSFORMER, POWER; 630 KVA 22 KV/433 V; 3 PH;
PAD MTG; MPS
Technical Description:
TRANSFORMER, POWER; 630 KVA 22 KV/433 V; 3 PH;
50 HZ; Dyn1; PAD MTG; MPS; W/ELBOW CONN
PAINTED W/ANTI-GRAFFITI COATING
Short Description:
TRANSFORMER, POWER; 630 KVA 33 KV/433 V; 3 PH;
PAD MTG; MPS
Technical Description:
TRANSFORMER, POWER; 630 KVA 33 KV/433 V; 3 PH;
50 HZ; Dyn1; PAD MTG; MPS; W/ELBOW CONN
PAINTED W/ANTI-GRAFFITI COATING
Non-Modular Packaged Substations (Non-MPS)
Short Description:
TRANSFORMER, POWER; 63 KVA 6-11 KV/433 V; 3 PH;
PAD MTG; NON-MPS
Technical Description:
TRANSFORMER, POWER; 63 KVA 6-11 KV/433 V; 3 PH;
50 HZ; Dyn1; PAD MTG; NON-MPS; W/ELBOW CONN
PAINTED W/ANTI-GRAFFITI COATING
Short Description:
TRANSFORMER, POWER; 63 KVA 11-22 KV/433 V; 3 PH;
PAD MTG; NON-MPS
Technical Description:
TRANSFORMER, POWER; 63 KVA 11-22 KV/433 V; 3 PH;
50 HZ; Dyn1; PAD MTG; NON-MPS; W/ELBOW CONN
PAINTED W/ANTI-GRAFFITI COATING
Short Description:
TRANSFORMER, POWER; 63 KVA 22 KV/433 V; 3 PH;
PAD MTG; NON-MPS
Technical Description:
TRANSFORMER, POWER; 63 KVA 22 KV/433 V; 3 PH;
50 HZ; Dyn1; PAD MTG; NON-MPS; W/ELBOW CONN
PAINTED W/ANTI-GRAFFITI COATING
Short Description:
TRANSFORMER, POWER; 63 KVA 33 KV/433 V; 3 PH;
PAD MTG; NON-MPS
Technical Description:
TRANSFORMER, POWER; 63 KVA 33 KV/433 V; 3 PH;
50 HZ; Dyn1; PAD MTG; NON-MPS; W/ELBOW CONN
PAINTED W/ANTI-GRAFFITI COATING
Page 72 of 88
DISTRIBUTION
STANDARD
DRAWING
HPA-SD-E-01002Sht 01
HPA-SD-E-01002Sht 01
HPA-SD-E-01002Sht 01
HPA-SD-E-01002Sht 01
HPA-SD-E-01003Sht 01 or 02
HPA-SD-E-01003Sht 01 or 02
HPA-SD-E-01003Sht 01 or 02
HPA-SD-E-01003Sht 01 or 02
Print Date 5/11/2013
© Horizon Power Corporation – Document Number: HPC-8DJ-07-0001-2013
Uncontrolled document when printed. Printed copy expires one week from print date. Refer to Document No. for current version.
ITEM
5.5
5.6
5.7
5.8
5.9
5.10
5.11
5.12
DM# 3678175
DESCRIPTION
Short Description:
TRANSFORMER, POWER; 160 KVA 6-11 KV/433 V; 3 PH;
PAD MTG; NON-MPS
Technical Description:
TRANSFORMER, POWER; 160 KVA 6-11 KV/433 V; 3 PH;
50 HZ; Dyn1; PAD MTG; NON-MPS; W/ELBOW CONN
PAINTED W/ANTI-GRAFFITI COATING
Short Description:
TRANSFORMER, POWER; 160 KVA 11-22 KV/433 V; 3 PH;
PAD MTG; NON-MPS
Technical Description:
TRANSFORMER, POWER; 160 KVA 11-22 KV/433 V; 3 PH;
50 HZ; Dyn1; PAD MTG; NON-MPS; W/ELBOW CONN
PAINTED W/ANTI-GRAFFITI COATING
Short Description:
TRANSFORMER, POWER; 160 KVA 22 KV/433 V; 3 PH;
PAD MTG; NON-MPS
Technical Description:
TRANSFORMER, POWER; 160 KVA 22 KV/433 V; 3 PH;
50 HZ; Dyn1; PAD MTG; NON-MPS; W/ELBOW CONN
PAINTED W/ANTI-GRAFFITI COATING
Short Description:
TRANSFORMER, POWER; 160 KVA 33 KV/433 V; 3 PH;
PAD MTG; NON-MPS
Technical Description:
TRANSFORMER, POWER; 160 KVA 33 KV/433 V; 3 PH;
50 HZ; Dyn1; PAD MTG; NON-MPS; W/ELBOW CONN
PAINTED W/ANTI-GRAFFITI COATING
Short Description:
TRANSFORMER, POWER; 315 KVA 6-11 KV/433 V; 3 PH;
PAD MTG; NON-MPS
Technical Description:
TRANSFORMER, POWER; 315 KVA 6-11 KV/433 V; 3 PH;
50 HZ; Dyn1; PAD MTG; NON-MPS; W/ELBOW CONN
PAINTED W/ANTI-GRAFFITI COATING
Short Description:
TRANSFORMER, POWER; 315 KVA 11-22 KV/433 V; 3 PH;
PAD MTG; NON-MPS
Technical Description:
TRANSFORMER, POWER; 315 KVA 11-22 KV/433 V; 3 PH;
50 HZ; Dyn1; PAD MTG; NON-MPS; W/ELBOW CONN
PAINTED W/ANTI-GRAFFITI COATING
Short Description:
TRANSFORMER, POWER; 315 KVA 22 KV/433 V; 3 PH;
PAD MTG; NON-MPS
Technical Description:
TRANSFORMER, POWER; 315 KVA 22 KV/433 V; 3 PH;
50 HZ; Dyn1; PAD MTG; NON-MPS; W/ELBOW CONN
PAINTED W/ANTI-GRAFFITI COATING
Short Description:
TRANSFORMER, POWER; 315 KVA 33 KV/433 V; 3 PH;
PAD MTG; NON-MPS
Technical Description:
TRANSFORMER, POWER; 315 KVA 33 KV/433 V; 3 PH;
50 HZ; Dyn1; PAD MTG; NON-MPS; W/ELBOW CONN
PAINTED W/ANTI-GRAFFITI COATING
Page 73 of 88
DISTRIBUTION
STANDARD
DRAWING
HPA-SD-E-01003Sht 01 or 02
HPA-SD-E-01003Sht 01 or 02
HPA-SD-E-01003Sht 01 or 02
HPA-SD-E-01003Sht 01 or 02
HPA-SD-E-01003Sht 01 or 02
HPA-SD-E-01003Sht 01 or 02
HPA-SD-E-01003Sht 01 or 02
HPA-SD-E-01003Sht 01 or 02
Print Date 5/11/2013
© Horizon Power Corporation – Document Number: HPC-8DJ-07-0001-2013
Uncontrolled document when printed. Printed copy expires one week from print date. Refer to Document No. for current version.
ITEM
5.13
5.14
5.15
5.16
5.17
5.18
5.19
5.20
DM# 3678175
DESCRIPTION
Short Description:
TRANSFORMER, POWER; 630 KVA 6-11 KV/433 V; 3 PH;
PAD MTG; NON-MPS
Technical Description:
TRANSFORMER, POWER; 630 KVA 6-11 KV/433 V; 3 PH;
50 HZ; Dyn1; PAD MTG; NON-MPS; W/ELBOW CONN
PAINTED W/ANTI-GRAFFITI COATING
Short Description:
TRANSFORMER, POWER; 630 KVA 11-22 KV/433 V; 3 PH;
PAD MTG; NON-MPS
Technical Description:
TRANSFORMER, POWER; 630 KVA 11-22 KV/433 V; 3 PH;
50 HZ; Dyn1; PAD MTG; NON-MPS; W/ELBOW CONN
PAINTED W/ANTI-GRAFFITI COATING
Short Description:
TRANSFORMER, POWER; 630 KVA 22 KV/433 V; 3 PH;
PAD MTG; NON-MPS
Technical Description:
TRANSFORMER, POWER; 630 KVA 22 KV/433 V; 3 PH;
50 HZ; Dyn1; PAD MTG; NON-MPS; W/ELBOW CONN
PAINTED W/ANTI-GRAFFITI COATING
Short Description:
TRANSFORMER, POWER; 630 KVA 33 KV/433 V; 3 PH;
PAD MTG; NON-MPS
Technical Description:
TRANSFORMER, POWER; 630 KVA 33 KV/433 V; 3 PH;
50 HZ; Dyn1; PAD MTG; NON-MPS; W/ELBOW CONN
PAINTED W/ANTI-GRAFFITI COATING
Short Description:
TRANSFORMER, POWER; 1000 KVA 6-11 KV/433 V; 3 PH;
PAD MTG; NON-MPS
Technical Description:
TRANSFORMER, POWER; 1000 KVA 6-11 KV/433 V; 3 PH;
50 HZ; Dyn1; PAD MTG; NON-MPS; W/ELBOW CONN
PAINTED ###; W/ANTI-GRAFFITI COATING
Short Description:
TRANSFORMER, POWER; 1000 KVA 11-22 KV/433 V; 3 PH;
PAD MTG; NON-MPS
Technical Description:
TRANSFORMER, POWER; 1000 KVA 11-22 KV/433 V; 3 PH;
50 HZ; Dyn1; PAD MTG; NON-MPS; W/ELBOW CONN
PAINTED W/ANTI-GRAFFITI COATING
Short Description:
TRANSFORMER, POWER; 1000 KVA 22 KV/433 V; 3 PH;
PAD MTG; NON-MPS
Technical Description:
TRANSFORMER, POWER; 1000 KVA 22 KV/433 V; 3 PH;
50 HZ; Dyn1; PAD MTG; NON-MPS; W/ELBOW CONN
PAINTED W/ANTI-GRAFFITI COATING
Short Description:
TRANSFORMER, POWER; 1000 KVA 33 KV/433 V; 3 PH;
PAD MTG; NON-MPS
Technical Description:
TRANSFORMER, POWER; 1000 KVA 33 KV/433 V; 3 PH;
50 HZ; Dyn1; PAD MTG; NON-MPS; W/ELBOW CONN
PAINTED W/ANTI-GRAFFITI COATING
Page 74 of 88
DISTRIBUTION
STANDARD
DRAWING
HPA-SD-E-01003Sht 01 or 02
HPA-SD-E-01003Sht 01 or 02
HPA-SD-E-01003Sht 01 or 02
HPA-SD-E-01003Sht 01 or 02
HPA-SD-E-01003Sht 01 or 02
HPA-SD-E-01003Sht 01 or 02
HPA-SD-E-01003Sht 01 or 02
HPA-SD-E-01003Sht 01 or 02
Print Date 5/11/2013
© Horizon Power Corporation – Document Number: HPC-8DJ-07-0001-2013
Uncontrolled document when printed. Printed copy expires one week from print date. Refer to Document No. for current version.
ITEM
6
6.1
7
7.1
7.2
7.3
7.4
7.5
DM# 3678175
DESCRIPTION
Single Phase Rural Packaged Substations (SPUDS)
Short Description:
TRANSFORMER, POWER; 50 KVA 19.1 kV/250-500 V; 1 PH;
PAD MTG; SPUDS
Technical Description:
TRANSFORMER, POWER; 50 KVA 19.1 KV/250-500 V; 1 PH;
50 HZ; SP; PAD MTG; SWER; W/ELBOW CONN
PAINTED W/ANTI-GRAFFITI COATING
Isolation Pad-mounted Transformers
Short Description:
TRANSFORMER, POWER; 63 KVA 22/12.7 KV; 1 PH;
PAD MTG;
Technical Description:
TRANSFORMER, POWER; 63 KVA 22/12.7 KV; 1 PH;
50 HZ; SP; PAD MTG; PAINTED W/ANTI-GRAFFITI COATING
Short Description:
TRANSFORMER, POWER; 200 KVA 22/12.7 KV; 1 PH;
PAD MTG;
Technical Description:
TRANSFORMER, POWER; 200 KVA 22/12.7 KV; 1 PH;
50 HZ; SP; PAD MTG; PAINTED W/ANTI-GRAFFITI COATING
Short Description:
TRANSFORMER, POWER; 200 KVA 33/19.1 KV; 1 PH;
PAD MTG;
Technical Description:
TRANSFORMER, POWER; 200 KVA 33/19.1 KV; 1 PH;
50 HZ; SP; PAD MTG; PAINTED W/ANTI-GRAFFITI COATING
Short Description:
TRANSFORMER, POWER; 315 KVA 22/12.7 KV; 1 PH;
PAD MTG;
Technical Description:
TRANSFORMER, POWER; 315 KVA 22/12.7 KV; 1 PH;
50 HZ; SP; PAD MTG; PAINTED W/ANTI-GRAFFITI COATING
Short Description:
TRANSFORMER, POWER; 315 KVA 33/19.1 KV; 1 PH;
PAD MTG;
Technical Description:
TRANSFORMER, POWER; 315 KVA 33/19.1 KV; 1 PH;
50 HZ; SP; PAD MTG; PAINTED W/ANTI-GRAFFITI COATING
Page 75 of 88
DISTRIBUTION
STANDARD
DRAWING
HPA-SD-E-0100401
HPA-SD-E-0100501
HPA-SD-E-0100501
HPA-SD-E-0100501
HPA-SD-E-0100501
HPA-SD-E-0100501
Print Date 5/11/2013
© Horizon Power Corporation – Document Number: HPC-8DJ-07-0001-2013
Uncontrolled document when printed. Printed copy expires one week from print date. Refer to Document No. for current version.
APPENDIX G – SPECIFICATION DRAWINGS
DM# 3678175
Page 76 of 88
Print Date 5/11/2013
© Horizon Power Corporation – Document Number: HPC-8DJ-07-0001-2013
Uncontrolled document when printed. Printed copy expires one week from print date. Refer to Document No. for current version.
DM# 3678175
Page 77 of 88
Print Date 5/11/2013
© Horizon Power Corporation – Document Number: HPC-8DJ-07-0001-2013
Uncontrolled document when printed. Printed copy expires one week from print date. Refer to Document No. for current version.
DM# 3678175
Page 78 of 88
Print Date 5/11/2013
© Horizon Power Corporation – Document Number: HPC-8DJ-07-0001-2013
Uncontrolled document when printed. Printed copy expires one week from print date. Refer to Document No. for current version.
DM# 3678175
Page 79 of 88
Print Date 5/11/2013
© Horizon Power Corporation – Document Number: HPC-8DJ-07-0001-2013
Uncontrolled document when printed. Printed copy expires one week from print date. Refer to Document No. for current version.
DM# 3678175
Page 80 of 88
Print Date 5/11/2013
© Horizon Power Corporation – Document Number: HPC-8DJ-07-0001-2013
Uncontrolled document when printed. Printed copy expires one week from print date. Refer to Document No. for current version.
DM# 3678175
Page 81 of 88
Print Date 5/11/2013
© Horizon Power Corporation – Document Number: HPC-8DJ-07-0001-2013
Uncontrolled document when printed. Printed copy expires one week from print date. Refer to Document No. for current version.
DM# 3678175
Page 82 of 88
Print Date 5/11/2013
© Horizon Power Corporation – Document Number: HPC-8DJ-07-0001-2013
Uncontrolled document when printed. Printed copy expires one week from print date. Refer to Document No. for current version.
DM# 3678175
Page 83 of 88
Print Date 5/11/2013
© Horizon Power Corporation – Document Number: HPC-8DJ-07-0001-2013
Uncontrolled document when printed. Printed copy expires one week from print date. Refer to Document No. for current version.
DM# 3678175
Page 84 of 88
Print Date 5/11/2013
© Horizon Power Corporation – Document Number: HPC-8DJ-07-0001-2013
Uncontrolled document when printed. Printed copy expires one week from print date. Refer to Document No. for current version.
DM# 3678175
Page 85 of 88
Print Date 5/11/2013
© Horizon Power Corporation – Document Number: HPC-8DJ-07-0001-2013
Uncontrolled document when printed. Printed copy expires one week from print date. Refer to Document No. for current version.
DM# 3678175
Page 86 of 88
Print Date 5/11/2013
© Horizon Power Corporation – Document Number: HPC-8DJ-07-0001-2013
Uncontrolled document when printed. Printed copy expires one week from print date. Refer to Document No. for current version.
DM# 3678175
Page 87 of 88
Print Date 5/11/2013
© Horizon Power Corporation – Document Number: HPC-8DJ-07-0001-2013
Uncontrolled document when printed. Printed copy expires one week from print date. Refer to Document No. for current version.
DM# 3678175
Page 88 of 88
Print Date 5/11/2013
© Horizon Power Corporation – Document Number: HPC-8DJ-07-0001-2013
Uncontrolled document when printed. Printed copy expires one week from print date. Refer to Document No. for current version.
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