Specification – Technical Requirements for Distribution Transformers Standard Number: HPC-8DJ-07-0001-2013 * Shall be the Process Owner and is the person assigned authority and responsibility for managing the whole process, end-to-end, which may extend across more than one division and/or functions, in order to deliver agreed business results. ** Frequency period is dependent upon circumstances– maximum is 5 years from last issue, review, or revision whichever is the latest. If left blank, the default shall be 1 year unless otherwise specified. Revision Control Revision Date Description 0 28/05/2013 First Issue STAKEHOLDERS The following positions shall be consulted if an update or review is required: Manager Engineering Services Engineering & Projects Manager Engineering Systems Planning Operations Manager Assets and Works Procurement DM# 3678175 Page 2 of 88 Print Date 5/11/2013 © Horizon Power Corporation – Document Number: HPC-8DJ-07-0001-2013 Uncontrolled document when printed. 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Refer to Document No. for current version. 1 2 TABLE OF CONTENTS SCOPE ......................................................................................................... 7 NORMATIVE REFERENCES ....................................................................... 7 2.1 Standards ............................................................................................................... 7 2.2 Definitions and Abbreviations ................................................................................. 9 2.2.1 Definitions.......................................................................................................................... 9 2.2.2 Abbreviations ..................................................................................................................... 9 2.3 Drawings ................................................................................................................ 9 3 REQUIREMENTS ....................................................................................... 10 3.1 Power System Particulars ..................................................................................... 10 3.1.1 Rated Voltages ................................................................................................................ 10 3.1.2 Fault Rating ..................................................................................................................... 10 3.1.3 Nominal System Frequency ............................................................................................. 10 3.1.4 System Insulation Levels ................................................................................................. 11 3.1.5 Pollution Performance...................................................................................................... 11 3.2 Service Conditions................................................................................................ 11 3.2.1 Environmental Conditions ................................................................................................ 11 3.2.2 Operational Conditions..................................................................................................... 12 3.2.2.1 Cyclic Loading ............................................................................................................................... 12 3.2.2.2 Cooling Criteria.............................................................................................................................. 12 3.2.2.3 Seismic Disturbances .................................................................................................................... 12 3.2.2.4 Wind Loads ................................................................................................................................... 12 3.2.2.5 Noise ............................................................................................................................................ 13 3.2.3 Service Conditions ........................................................................................................... 13 4 TRANSFORMER DESIGN AND CONSTRUCTION ................................... 14 4.1 General ................................................................................................................ 14 4.2 High Efficiency Low Loss Design .......................................................................... 14 4.3 Loading ................................................................................................................ 14 4.4 Radiators .............................................................................................................. 14 4.5 Tanks and Lids ..................................................................................................... 15 4.6 Joints and Gaskets ............................................................................................... 15 4.7 Core ..................................................................................................................... 15 4.8 Windings............................................................................................................... 15 4.8.1 Single Phase Transformers .............................................................................................. 16 4.8.2 Three Phase Transformers .............................................................................................. 16 4.8.3 Single Wire Earth Return Distribution Transformers.......................................................... 16 4.8.4 Isolation Distribution Transformers ................................................................................... 16 4.9 Tappings .............................................................................................................. 16 DM# 3678175 Page 3 of 88 Print Date 5/11/2013 © Horizon Power Corporation – Document Number: HPC-8DJ-07-0001-2013 Uncontrolled document when printed. 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Refer to Document No. for current version. 4.10 Cooling ................................................................................................................. 19 4.11 Insulating Oil......................................................................................................... 19 4.12 Bushings and Terminals ....................................................................................... 19 4.12.1 General............................................................................................................................ 19 4.12.2 LV Bushings .................................................................................................................... 19 4.12.3 MV Terminals .................................................................................................................. 20 4.13 Painting ................................................................................................................ 20 4.13.1 Aerial Transformers ......................................................................................................... 20 4.13.2 Ground-mounted Transformers ........................................................................................ 20 4.14 Transformer Fittings ............................................................................................. 20 4.14.1 Rating Plates and Terminal Markings ............................................................................... 21 4.14.2 Lifting and Transport Facilities.......................................................................................... 21 4.14.3 Oil Level Indicator ............................................................................................................ 21 4.14.4 Earthing Bracket .............................................................................................................. 21 4.14.5 Tank Markings ................................................................................................................. 21 4.15 Performance Criteria ............................................................................................ 22 4.15.1 Minimum Power Efficiency (MEPS) .................................................................................. 22 4.15.2 Guaranteed Transformer Losses ...................................................................................... 22 4.15.3 Allowable Tolerance for Transformer Losses .................................................................... 23 4.15.4 Transformer Impedances ................................................................................................. 23 5 AERIAL TRANSFORMERS ....................................................................... 24 5.1 General ................................................................................................................ 24 5.1.1 Transformer Mounting Brackets ....................................................................................... 24 5.1.2 Surge Arrestor Brackets ................................................................................................... 24 5.1.3 Terminal Arrangement for LV Winding.............................................................................. 25 5.1.4 Terminal Arrangement of MV Winding .............................................................................. 25 5.2 Single Phase Transformers .................................................................................. 25 5.2.1 General............................................................................................................................ 25 5.2.2 Terminal Arrangement of MV Winding .............................................................................. 25 5.2.3 Additional Requirements .................................................................................................. 25 5.3 Three Phase Transformers ................................................................................... 26 5.3.1 Additional Requirements .................................................................................................. 26 5.4 Isolation Transformers .......................................................................................... 26 5.4.1 General............................................................................................................................ 26 5.4.2 Additional Requirements .................................................................................................. 26 6 GROUND-MOUNTED TRANSFORMERS ................................................. 27 6.1 Supply of Packaged Substations .......................................................................... 27 6.2 General for Packaged Substations ....................................................................... 28 DM# 3678175 Page 4 of 88 Print Date 5/11/2013 © Horizon Power Corporation – Document Number: HPC-8DJ-07-0001-2013 Uncontrolled document when printed. 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Refer to Document No. for current version. 6.2.1 Physical ........................................................................................................................... 28 6.2.2 MV/LV Cubicle ................................................................................................................. 28 6.2.2.1 General ......................................................................................................................................... 28 6.2.2.2 Doors ............................................................................................................................................ 28 6.2.2.3 Earthing ........................................................................................................................................ 29 6.2.3 Terminal Arrangement of MV Winding .............................................................................. 29 6.2.4 Base Frame ..................................................................................................................... 29 6.3 Modular Packaged Substations (MPS) ................................................................. 29 6.3.1 General (MPS)................................................................................................................. 29 6.3.2 Physical (MPS) ................................................................................................................ 29 6.3.3 MV/LV Cubicle (MPS) ...................................................................................................... 30 6.3.3.1 General (MPS) .............................................................................................................................. 30 6.3.3.2 Doors (MPS) ................................................................................................................................. 30 6.3.4 Terminal Arrangement of LV Winding (MPS) .................................................................... 30 6.3.5 Low Voltage Switchgear (MPS) ........................................................................................ 30 6.3.5.1 General ......................................................................................................................................... 30 6.3.5.2 Insulation Level of Cable Terminations ........................................................................................... 31 6.3.6 Other Technical Requirements for MPS Transformers ...................................................... 31 6.4 Non - Modular Packaged Substations (Non MPS) ................................................ 31 6.4.1 General (Non-MPS) ......................................................................................................... 31 6.4.2 Physical (Non MPS) ......................................................................................................... 32 6.4.3 MV/LV Cubicle Details ..................................................................................................... 32 6.4.3.1 General ......................................................................................................................................... 32 6.4.3.2 Doors ............................................................................................................................................ 32 6.4.4 Terminal Arrangement of LV Windings ............................................................................. 32 6.4.5 Other Technical Requirements for Non-MPS Transformers .............................................. 32 6.5 Single Phase Rural Packaged Substations (SPUDS) ........................................... 33 6.5.1 General............................................................................................................................ 33 6.5.2 Physical ........................................................................................................................... 33 6.5.3 MV/LV Cubicle ................................................................................................................. 33 6.5.4 Terminal Arrangement for LV Windings ............................................................................ 33 6.5.5 Transformer and Cubicle.................................................................................................. 33 6.5.6 Other Technical Requirements ......................................................................................... 34 6.6 Isolation Pad-mounted Transformers .................................................................... 34 6.6.1 General............................................................................................................................ 34 6.6.2 Physical ........................................................................................................................... 34 6.6.3 MV Cubicle ...................................................................................................................... 34 6.6.3.1 General ......................................................................................................................................... 34 6.6.3.2 Doors ............................................................................................................................................ 34 DM# 3678175 Page 5 of 88 Print Date 5/11/2013 © Horizon Power Corporation – Document Number: HPC-8DJ-07-0001-2013 Uncontrolled document when printed. 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Refer to Document No. for current version. 6.6.4 Transformer and Cubicle.................................................................................................. 35 6.6.5 Other Technical Requirements ......................................................................................... 35 7 8 9 10 11 STORAGE .................................................................................................. 36 RELIABILITY .............................................................................................. 36 SAFETY...................................................................................................... 36 ENVIRONMENTAL CONSIDERATIONS ................................................... 36 TESTS ........................................................................................................ 36 11.1 Test Requirements ............................................................................................... 36 11.1.1 Type Tests....................................................................................................................... 36 11.1.2 Routine and Sample Tests ............................................................................................... 37 11.1.3 Special Tests ................................................................................................................... 37 11.1.4 Pressure Test .................................................................................................................. 38 11.1.5 Witness Testing ............................................................................................................... 38 12 DOCUMENTATION AND SAMPLES ......................................................... 38 12.1 Type Test Certificates/Reports ............................................................................. 38 12.2 Samples ............................................................................................................... 38 12.2.1 Test Samples................................................................................................................... 38 13 PACKAGING REQUIREMENTS ................................................................ 39 APPENDIX A – REVISION INFORMATION ..................................................................................................... 40 APPENDIX B – QUALITY ASSURANCE (TO BE COMPLETED BY STORES) ................................................. 41 APPENDIX C – SCHEDULES A & B: ENQUIRY DOCUMENT ......................................................................... 44 APPENDIX D – SCHEDULE C: COMPLIANCE DOCUMENT ........................................................................... 61 APPENDIX E – SCHEDULE D: DEPARTURES FROM TECHNICAL SPECIFICATION..................................... 66 APPENDIX F – SCHEDULE E: TRANSFORMER DESCRIPTION .................................................................... 67 APPENDIX G – SPECIFICATION DRAWINGS ................................................................................................ 76 DM# 3678175 Page 6 of 88 Print Date 5/11/2013 © Horizon Power Corporation – Document Number: HPC-8DJ-07-0001-2013 Uncontrolled document when printed. Printed copy expires one week from print date. Refer to Document No. for current version. 1 SCOPE This Specification covers Horizon Power's technical requirements for the manufacture, supply, testing and delivery of high efficiency, Distribution Transformers used on AC systems from 6.6 kV to and including 33 kV. The specification covers Horizon Power’s requirements for pole-mounted and ground-mounted distribution transformers for use in its three phase, single phase, and single wire earth return (SWER) electricity distribution systems. Tests prescribed will evaluate the performance of these distribution transformers, and shall comply with this specification. Approval in terms of this specification shall be obtained by one or a combination of the following: a) successful completion of the appropriate tests required by this specification by an independent and accredited test authority. b) provision of test certificates from an independent and accredited test authority based upon an alternative specification, with test requirements at least equivalent to this specification. NOTE: Verification of accreditation of the test authority shall be provided by NATA (National Association of Testing Authorities) accredited test house or by a test house possessing accreditation from a NATA MRA (Mutual Recognition Agreement) partner. 2 NORMATIVE REFERENCES 2.1 Standards The following documents contain provisions that, through reference in the text, constitute requirements of this specification. At the time of publication, the editions indicated were valid. All standards and specifications are subject to revision, and parties to agreements based on this specification are encouraged to investigate the possibility of applying the most recent editions of the documents listed below. Information on currently valid national and international standards and specifications can be obtained from SAI Global – Standards OnLine data base or equivalent standards database. Table 1: List of Applicable Standards STANDARD DESCRIPTION AS/NZS 1429 Part 1 Electric Cables – Polymeric Insulated – For voltages 1.9/3.3(3.6) kV up to and including 19/33/(36) kV AS 1580 Methods for Test for Paints and Related Materials AS 1627 Part 4 Abrasive Blast Cleaning of Steel Surfaces AS 1650 Hot Dipped Galvanised Coating on Ferrous Articles AS 1767 Insulating Oil for Transformers and Switchgear DM# 3678175 Page 7 of 88 Print Date 5/11/2013 © Horizon Power Corporation – Document Number: HPC-8DJ-07-0001-2013 Uncontrolled document when printed. Printed copy expires one week from print date. Refer to Document No. for current version. STANDARD DESCRIPTION AS 1824 Part 2 Insulation Coordination: Part 2 – Phase to Earth and Phase to Phase above 1 kV AS 1931 Part 1 High Voltage Testing Techniques - General Definitions and Test Requirements AS 2067 Substations and high voltage installations exceeding 1 kV AC AS 2312 Guide to the Protection of Iron and Steel against Exterior Atmospheric Corrosion AS 2344 Limits of Electromagnetic Interference from Overhead AC Powerlines and MV equipment installations in the frequency range 0.15 to 1000 MHz AS 2374 Power Transformers AS 2558 Transformers for Use on Single Wire Earth Return Distribution Systems AS 2629 Separable Insulated Connectors for Power Distribution Systems above 1 kV AS 2700 Colour Standards for General Purposes AS 2732 Guide to the Lightning Impulse and Switching Testing of Power Transformers and Reactors AS/NZS 3000 Electrical Installations (known as Australian/New Zealand Wiring Rules) AS 3439 Low Voltage Switchgear and Controlgear Assemblies AS 3750 Paints for Steel Structures AS 4436 Guide for Selection of Insulators in respect of Polluted Conditions AS 4680 Hot Dipped Galvanised (zinc) Coatings on Fabricated Ferrous Articles AS 600044 Part 1&2 Instrument Transformers – Current & Voltage Transformers AS 60076 Power Transformers AS 60137 Insulated Bushings for AC Voltages above 1000 V AS 60214 Tap Changers AS 60269 Low Voltage Fuses AS 60270 High Voltage Test Techniques – Partial Discharge Measurements AS 60529 Degrees of Protection provided by Enclosures (IP Code). AS 60947 Low Voltage Switchgear and Controlgear ENA Doc. 007 Pole-mounting Distribution Transformers IEEE 386 Separable Insulated Connector Systems for Power Distribution Systems above 600 V DM# 3678175 Page 8 of 88 Print Date 5/11/2013 © Horizon Power Corporation – Document Number: HPC-8DJ-07-0001-2013 Uncontrolled document when printed. Printed copy expires one week from print date. Refer to Document No. for current version. 2.2 Definitions and Abbreviations For the purposes of this specification the following definitions apply: 2.2.1 2.2.2 2.3 Definitions 1) Aerial: means equipment installed above ground to an overhead distribution system. 2) Dead Font: Dead front means the medium voltage terminations utilize molded, load-break elbows, which enclose the actual termination point. See Live Front. 3) Equipment: means all the equipment, accessories and terminations necessary to form a transformer meeting the intent of this Specification. 4) Live Front: means the medium voltage terminations are bolted, with stress cones. When you open the door, the medium voltage is present at the termination point. Abbreviations 1) AC: Alternating Current 2) AMF: Approved Manufacturing Facility 3) AS: Australian Standard 4) LV: Low Voltage <1000 volt AC 5) MV: Medium Voltage >1000 volts AC; <35 000 volts AC 6) MPS: Modular Packaged Substation - Combination of transformer, MV cable box or compartment and LV compartment housing low voltage switchgear; designed for use in an underground distribution system 7) Non-MPS: Non- Modular Packaged Substation - Combination of transformer, MV compartment and LV compartment without LV switchgear; only for use in an underground distribution system 8) SPUDS: Single Phase Underground Distribution System, rural packaged substation 9) SWER: Single Wire Earth Return Drawings The drawings listed below forms part of this specification, see Appendix G: DM# 3678175 1) HPA-SD-E-00001-01 (Aerial Conn. 1 ph) 2) HPA-SD-E-00002-01 (Aerial Conn. 1 ph – 2 bushings) 3) HPA-SD-E-00003-01 (Aerial Conn. 3 ph – LV on side) 4) HPA-SD-E-00004-01 (Aerial Conn. 3 ph – LV at back) 5) HPA-SD-E-00005-01 (Aerial Conn. Isolation) 6) HPA-SD-E-00006-01 (Aerial Conn. Surge Arrester Application) 7) HPA-SD-E-01001-01 (Pad-mount 3 ph) 8) HPA-SD-E-01002-01 (Pad-mount 3 ph MPS) Page 9 of 88 Print Date 5/11/2013 © Horizon Power Corporation – Document Number: HPC-8DJ-07-0001-2013 Uncontrolled document when printed. Printed copy expires one week from print date. Refer to Document No. for current version. 9) HPA-SD-E-01003-01 (Pad-mount 3 ph Non-MPS) 10) HPA-SD-E-01003-02 (Pad-mount 3 ph Non-MPS) 11) HPA-SD-E-01004-01 (Pad-mount 1 ph SPUD) 12) HPA-SD-E-01005-01 (Pad-mount Isolation) 13) HPA-SD-S-00001-01 (Aerial Bracket Mounting) 3 REQUIREMENTS 3.1 Power System Particulars 3.1.1 Rated Voltages The rated voltages considered in this specification shall be: 3.1.2 1) 12.7 SWER /0.250-0.500 kV (single phase) 2) 19.1 SWER /0.250-0.500 kV (single phase) 3) 6.38-11/0.250-0.500 kV (single phase) 4) 22/0.250-0.500 kV (single phase) 5) 33/0.250-0.500 kV (single phase) 6) 11-6.38/0.433 kV (dual ratio primary – 3 phase) 7) 22-11/0.433 kV (dual ratio primary – 3 phase) 8) 22/0.433 kV (3 phase) 9) 33/0.433 kV (3 phase) Fault Rating The equipment must be rated to withstand: 3.1.3 1) 31.5 kA rms/1s for 415 V 2) 21.9 kA rms/1s for 6.6 kV 3) 18.4 kA rms/1s for 11 kV 4) 18.4 kA rms/1s for 22 kV 5) 13.1 kA rms/1s for 33 kV Nominal System Frequency The nominal system frequency is 50 Hz. DM# 3678175 Page 10 of 88 Print Date 5/11/2013 © Horizon Power Corporation – Document Number: HPC-8DJ-07-0001-2013 Uncontrolled document when printed. Printed copy expires one week from print date. Refer to Document No. for current version. 3.1.4 System Insulation Levels The system Basic Impulse Insulation Levels (BIL) are as follows: Table 2: System Insulation Levels Nominal System Voltage (kV rms) System Highest Voltage (kV peak) Lightning Impulse withstand Voltage (kV peak) Power Frequency withstand Voltage (kV peak) Up to 3.3 3.6 40 10 6.6 7.2 75 20 11.0 12.0 95 28 12.7 24.0 150 50 19.1 36.0 200 70 22.0 24.0 150 50 33.0 36.0 200 70 3.1.5 Pollution Performance Notwithstanding the nominal system’s Basic Insulation Level (BIL) at each distribution level, the minimum system design level for insulation creepage length is 31 mm/kV as specified in AS 4436 for Very Heavy pollution areas. 3.2 Service Conditions 3.2.1 Environmental Conditions The Equipment shall be suitable for use throughout the state of Western Australia in conditions where a wide range of solar radiation, pollution (salt bearing and industrial) and wind velocities are experienced. The Equipment shall be suitable for continuous operation under the following environmental conditions: Table 3: Environmental Conditions Condition Requirement Air Temperature: 55°C maximum –5°C minimum Black Body Temperature in sunlight: 80°C maximum Relative Humidity: 0% to 100% Maximum Intensity of Solar Radiation: 1.1 kW/m² Maximum Wind Velocities: 240 km/hr North West cyclonic gust DM# 3678175 Page 11 of 88 Print Date 5/11/2013 © Horizon Power Corporation – Document Number: HPC-8DJ-07-0001-2013 Uncontrolled document when printed. Printed copy expires one week from print date. Refer to Document No. for current version. Condition Requirement Pollution: Wind borne dust deposits may accumulate over a number of months followed by high humidity with heavy dew or light rain. Salt: At points along a 4 km wide West Coast strip, salt deposits can reach levels as high as 40 mg/100 cm2 per month. Isokeraunic Levels: Activity varies from 60-80 thunder days per year in the Kimberley, to 30 thunder days per year in the Pilbara, and 5-10 thunder days per year along the South Coast. Altitude: Not exceeding 1000 m above mean sea level. 3.2.2 Operational Conditions 3.2.2.1 Cyclic Loading Transformers may be loaded on a cyclic daily basis up to 1.5 times continuous maximum rating for two periods of two hours each, separated by approximately eight hours. All transformers shall fully satisfy the Normal Cyclic and Emergency Cycle Duty loading requirements of AS 2374 Part 7 Section 3.4. Any departures from the cyclic loading requirements in AS 2374 shall be listed by the Vendor in Appendix E, Departures from Technical Specification. 3.2.2.2 Cooling Criteria Notwithstanding the maximum service ambient temperature of 55 C stated in Table 3, transformers shall be designed to meet maximum Top Oil Temperature and Winding Temperature rises of 60 C and 65 C respectively, above an ambient temperature of 40 C. 3.2.2.3 Seismic Disturbances The Equipment and associated fittings shall be designed to withstand the effects of shock waves and earth movements resulting from earthquakes without failure. The Vendor shall provide calculations which show the forces applied to the Equipment and its fittings under earthquake conditions in accordance with AS 1170.4, including: 3.2.2.4 1) Overturning and sliding forces. 2) Bending moments at base of bushings. 3) Force on bracing between core and main tank and strength of bracing. 4) Details of fixing main tank to concrete plinth and strength of fixing. Wind Loads The Vendor must demonstrate with calculations that the Equipment and associated fittings can withstand the pressure associated with the specified maximum wind gust in Table 3 and can meet the requirements as specified in AS 1170.2. DM# 3678175 Page 12 of 88 Print Date 5/11/2013 © Horizon Power Corporation – Document Number: HPC-8DJ-07-0001-2013 Uncontrolled document when printed. Printed copy expires one week from print date. Refer to Document No. for current version. 3.2.2.5 Noise The design and construction of each transformer shall be such that the sound levels are measured in accordance with the AS 60076.10. The sound levels shall not exceed the following levels according to the stated transformer ratings: Table 4: Sound Levels Transformer Size Sound Level 200 kVA and below ≤ 56.0 dB (A) 315 kVA up to 1000 kVA ≤ 65.0 dB (A) 3.2.3 Service Conditions While the offered equipment may vary in terms of dimensions and mass from those currently procured by Horizon Power, any proposed changes in the physical characteristics should be identified in Appendix E, Departures from Specifications. All material changes should also be noted where they may affect other equipment and/or an overall life cycle evaluation. DM# 3678175 Page 13 of 88 Print Date 5/11/2013 © Horizon Power Corporation – Document Number: HPC-8DJ-07-0001-2013 Uncontrolled document when printed. Printed copy expires one week from print date. Refer to Document No. for current version. 4 TRANSFORMER DESIGN AND CONSTRUCTION 4.1 General The design and construction of the transformers and their components and parts must be Fit for Purpose and Fit for Duty in all respects as described in this specification and its applicable documents. The transformers shall be suitably stiffened and braced to prevent distortion or damage under service conditions and during handling and transport. All sharp points on the transformer’s exterior surfaces will be removed to prevent injury. All fixings shall conform to Australian metric standards and shall be galvanised mild steel unless otherwise specified. Compatible materials shall be used for all fixings to prevent corrosion. 4.2 High Efficiency Low Loss Design Horizon Power’s regional business has historically operated under the burden of high generating costs for the electricity it distributes. Horizon Power is alert to the possibility of reductions in the life-cycle costs of its MV Distribution Transformers through the use of developed high-efficiency transformer technologies. Horizon Power seeks to assess the life-cycle cost of (so-called) “low loss” transformer technologies in the hope of not only achieving superior energy efficiencies but of also making cost savings for its customers. It should be clearly understood that Horizon Power has NOT committed to the purchase of alternative transformer designs to time-proven, industry standard distribution transformers. This transformer specification does NOT exclude industry standard distribution transformers. Information and data submitted by Vendors of transformer design will be evaluated by Horizon Power with a strong focus on whole-of-life costs. 4.3 Loading The transformers shall be suitable for loading in accordance with AS 2374, Part 7. No part of the transformer (e.g. bushings or tap changer) will impose restrictions on the loading capabilities. 4.4 Radiators For transformers requiring cooling radiators, the radiators shall be of the fin-wall type and shall be welded directly into the tank sides and/or tank ends. Fins shall be mechanically stabilised to the approval of Horizon Power. Special attention shall be given to ensuring that all surfaces of the fins are galvanised or painted to the same standard as the external tank surfaces. Refer to Section 4.13 for painting. DM# 3678175 Page 14 of 88 Print Date 5/11/2013 © Horizon Power Corporation – Document Number: HPC-8DJ-07-0001-2013 Uncontrolled document when printed. Printed copy expires one week from print date. Refer to Document No. for current version. 4.5 Tanks and Lids Transformers shall be of the sealed tank construction type as per AS/NZS 60076.1 Clause 8.2. Sealed transformers shall not be pressurised, nor shall they contain gases other than dry air or suitable inert gas. Diaphragm sealing is not acceptable. All surfaces will be designed to prevent the accumulation of water. All seams will be electrically welded and oil tight. On the external areas of the tank, welding of horizontal and vertical joints will be on both sides of the joint. Welding in all cases will be continuous. All metal work will be electrically bonded to the tank to permit earthing by the Purchaser. If a part cannot be adequately bonded it will be constructed from a suitable insulating material instead of metal. The tanks will be so designed that, with a top oil temperature of 105°C, the oil level in the tank will be below the tank lid flange. 4.6 Joints and Gaskets All bolted joints shall be rendered oil tight by the use of neoprene cork gaskets or other sealing methods. All gaskets/seals shall be designed to last the life of the transformer. Joints in gaskets shall not occur at bolt holes. Where tank covers are bolted rather than fully welded, the sealing method must be submitted to Horizon Power for approval. 4.7 Core The transformer core material will either be cold-rolled, grain-oriented silicon steel or amorphous silicon type. The effect of the offered core material on core losses is expected to be a key point in assessing the whole-of-life cost of the transformers offered. The core and winding assembly shall be supported by the main tank and not by the cover. The transformer core shall be centrally located in the tank and secured at both the top and bottom of the core-coil assembly to prevent damage during transportation. The core and all metalwork shall be electrically bonded to the tank. The bonding of core/cores shall be brought to one point only. 4.8 Windings All transformers shall have electrically separate medium voltage and low voltage windings. Winding connections shall be in accordance with AS/NZS 60076.1. Vendors may offer transformers with either copper or aluminium windings. DM# 3678175 Page 15 of 88 Print Date 5/11/2013 © Horizon Power Corporation – Document Number: HPC-8DJ-07-0001-2013 Uncontrolled document when printed. Printed copy expires one week from print date. Refer to Document No. for current version. 4.8.1 Single Phase Transformers Single Phase Transformers shall have two low voltage windings which may be connected in series or parallel. The ends of all windings shall be brought out to external bushing terminals so that either a series 3-wire 500/250 volt or parallel 2-wire 250 volt supply can be conveniently selected by means of pre-formed links. The series/parallel connecting links shall be supplied with the transformer. The transformer shall be supplied with the links configured for 250 volt operation. The voltage regulation of either low voltage winding shall not exceed the value permitted by AS/NZS 60076.1. The voltage regulation is measured when one low voltage winding supplies load equal to half of the transformer rating and the other low voltage winding is open circuited. 4.8.2 Three Phase Transformers Three Phase Transformers shall be connected in accordance with the vector group symbol given in Table 7, Other Requirements for Three Phase Aerial Transformers. 4.8.3 Single Wire Earth Return Distribution Transformers Single Wire Earth Return (SWER) Transformers shall operate with one end of the medium voltage winding connected to earth. The end of the winding to be earthed shall be brought out of the tank to an earth return terminal through an adequately rated bushing. A removable tinned copper earth strap of section 20 mm x 1.5 mm or equivalent shall be provided and connected between the earth return terminal and the tank. These transformers shall also comply with the requirements for Single Phase Transformers with two low voltage windings as set out in this specification. 4.8.4 Isolation Distribution Transformers Isolation transformers shall have two primary MV bushings (A1 & A2) for connection to the MV network, one MV bushing (a1) for connection to the SWER MV network and one LV bushing (n) for connection to earth. 4.9 Tappings Each transformer will be capable of off-circuit tap changing by means of an externally operated seven position tapping switch complying with AS 60214.1. Seven tap positions will be provided on the high voltage winding. The tapping range for each unit will be +10% to –5% of rated voltage with a tapping step of ±2.5%. Tap position 1 will correspond to the full winding in circuit. The tapping switch will have a permanent overload capability of 50% i.e. 150% of nameplate full load current of the transformer. The tapping switch will be located near the top of the transformer for ease of access and to readily facilitate un-tanking of the transformer. DM# 3678175 Page 16 of 88 Print Date 5/11/2013 © Horizon Power Corporation – Document Number: HPC-8DJ-07-0001-2013 Uncontrolled document when printed. Printed copy expires one week from print date. Refer to Document No. for current version. The tapping switch will be capable of being locked in every position. The locking arrangement will make it impossible to lock the switch between tap positions. Each tapping selector switch position will be identified by a number clearly and indelibly stamped on to either the switch operating handle or the transformer tank. The MV connection to the tapping switch shall be made by means of bolted or crimped connections. A sealing gland will be provided on the tapping selector switch operating shaft where it passes through the transformer tank to prevent any breathing or leaking along the shaft. The tap switch handle shall be UV resistant and robust. Ideally, a high grade aluminium or other suitable metal that will meet the life requirement. The tapping voltages associated with the various system voltages are specified in Table 4. Table 5: Tapping Ratios Nominal System Primary Voltage (V) Tap No. Tapping Voltages (V) Dual Ratio 11,000 to 6,380 1 2 3 4 5 6 7 12,100-7,018 11,825-6,858 11,550-6,820 11,275-6,600 11,000-6,380 10,725-6,160 10,450-5,940 11,000 1 2 3 4 5 6 7 12,100 11,825 11,550 11,275 11,000 10,725 10,450 12,700 1 2 3 4 5 6 7 13,970 13,652.5 13,335 13,017.5 12,700 12,382.5 12,065 DM# 3678175 No. of MV Bushings Primary System Secondary System Secondary Voltage (V) 3 wire 4 wire multiple earthed neutral 3 Phase 433/250 3 3 wire 4 wire multiple earthed neutral 3 Phase 433/250 1 2 wire (one is multiple earth neutral wire) 3 wire multiple earthed neutral 1 Phase 500/250 3 Page 17 of 88 Print Date 5/11/2013 © Horizon Power Corporation – Document Number: HPC-8DJ-07-0001-2013 Uncontrolled document when printed. Printed copy expires one week from print date. Refer to Document No. for current version. Nominal System Primary Voltage (V) Tap No. Tapping Voltages (V) 19,100 1 2 3 4 5 6 7 21,010 20,532 20,055 19,577.5 19,100 18,525 18,050 Dual Ratio 22,000 to 11,000 1 2 3 4 5 6 7 24,200-12,100 23,650-11,825 23,100-11,550 22,550-11,275 22,000-11,000 21,450-10,725 20,900-10,450 22,000 1 2 3 4 5 6 7 24,200 23,650 23,100 22,550 22,000 21,450 20,900 22,000 1 2 3 4 5 6 7 24,200 23,650 23,100 22,550 22,000 21,450 20,900 33,000 1 2 3 4 5 6 7 36,300 35,475 34,650 33,825 33,000 32,175 31,350 33,000 1 2 3 4 5 6 7 36,300 35,475 34,650 33,825 33,000 32,175 31,350 DM# 3678175 No. of MV Bushings 1 3 2 3 2 3 Primary System Secondary System Secondary Voltage (V) 2 wire (one is multiple earth neutral wire) 3 wire multiple earthed neutral 1 Phase 500/250 3 wire 4 wire multiple earthed neutral 3 Phase 433/250 2 wire 3 wire multiple earthed neutral 1 Phase 500/250 3 wire 4 wire multiple earthed neutral 3 Phase 433/250 2 wire 3 wire multiple earthed neutral 1 Phase 500/250 3 wire 4 wire multiple earthed neutral 3 Phase 433/250 Page 18 of 88 Print Date 5/11/2013 © Horizon Power Corporation – Document Number: HPC-8DJ-07-0001-2013 Uncontrolled document when printed. Printed copy expires one week from print date. Refer to Document No. for current version. For dual ratio transformers, selection of primary voltage rating shall be made possible by the provision of a single external handle operating an off-circuit change switch. 4.10 Cooling The method of cooling will be ONAN. 4.11 Insulating Oil The transformers shall be delivered filled with mineral insulating oil complying with AS 1767.1. The transformer oil shall be proven to be non-corrosive by Method B of ASTM D1275-06, “Standard Test Method for Corrosive Sulphur in Electrical Insulating Oils”, and in accordance with IEC 62535 Ed. 1.0, “Insulating liquids – Test method for detection of potentially corrosive sulphur in used and unused insulating oil”. The quality of mineral Insulating oil at the time of filling must have moisture content of less than 20 ppm and a have a breakdown strength no less than 50 kV. All insulating oil shall be certified as polychlorinated biphenyl-free (PCB free). Analysis shall be conducted in a laboratory certified by NATA for the appropriate analyses. The Vendor will supply full specifications and test results for the oil offered. 4.12 Bushings and Terminals 4.12.1 General All bushings shall be side wall mounted and comply with AS/NZS 60137, AS 4436 and the Service and Environmental Conditions stated in this technical specification. Where porcelain components are supplied, they shall be glazed and fully vitrified. The particular requirements for bushings and terminations are detailed in Section 5.1.3, 5.1.4, 6.2.3, 6.3.4, 6.5.4 and 6.5.5. Details of all bushings shall be submitted to Horizon Power for approval. All terminal palms shall be arranged vertically and shall comply with AS 62271.301. They will be copper and their contact surfaces will be tinned or silver plated. Both sides may be used as contact surfaces. Precautions shall be taken to prevent the long-term erosion of the MV bushing gasket by leakage currents. This may be done so by providing a path for leakage currents by the application of conductive paint around the perimeter of the gasket, by a metal shorting strip between the bushing side of the gasket and the tank side of the gasket or by another approved method. Bushing placement dimensions shall be in accordance with the applicable drawings in shown in Appendix G and listed in Section 2.3. 4.12.2 LV Bushings The LV bushings shall be mounted horizontally on the side of the transformer opposite the MV cable box or MV Bushing and shall be spaced to allow a bushing mounted phase current transformer to be fitted by the Purchaser. DM# 3678175 Page 19 of 88 Print Date 5/11/2013 © Horizon Power Corporation – Document Number: HPC-8DJ-07-0001-2013 Uncontrolled document when printed. Printed copy expires one week from print date. Refer to Document No. for current version. The part of each LV bushing within the tank shall be completely covered with oil for all conditions. Bushings will be readily accessible inside the tank when an access cover is removed. The distance between centre lines of the LV bushings will not be less than 200 mm for all ratings. The taut string metal to metal clearances of the bushing terminals will be not less than 100 mm phase to phase and 60 mm phase to earth. The neutral connection to the star point on the secondary winding will be brought out of the tank unearthed and insulated in the same manner as the phase terminals. 4.12.3 MV Terminals The terminals will be marked in accordance with AS 2374. The use of adhesives to attach marking plates will not be accepted. Terminal palms will allow for current transformers to be fitted over them. 4.13 Painting All internal and external surfaces shall be protected against corrosion. All exposed metal surfaces shall be protected by the application of a painting system at least equivalent to ISO Category 4-5 and suitable for severe marine environments as specified in AS 2312. Colours shall be to AS 2700 or equivalent as detailed below: 4.13.1 Aerial Transformers The Vendor shall provide two options concerning the protection of the exterior surfaces for the Aerial Transformer: 4.13.2 1) Hot-dip Galvanising of the transformer; or 2) Painting of transformer with Paint Colours: a) 11-6.6 kV - N42 Storm Grey; b) 22 kV - N42 Storm Grey; c) 33 kV – G33 Lettuce; Ground-mounted Transformers The colour of the exterior of the transformers shall be as follows: 1) Painting of Tanks: Colour Hawthorn Green – CAMTECT AG692; or 2) Painting of Cable Boxes and Marshalling Enclosures: Colour Hawthorn Green – Dulux 33709. Coatings for all Ground Mounted Transformers shall contain an anti-graffiti additive. 4.14 Transformer Fittings Transformers shall be supplied with fittings as detailed below. DM# 3678175 Page 20 of 88 Print Date 5/11/2013 © Horizon Power Corporation – Document Number: HPC-8DJ-07-0001-2013 Uncontrolled document when printed. Printed copy expires one week from print date. Refer to Document No. for current version. 4.14.1 Rating Plates and Terminal Markings Rating plates shall be Stainless Steel and conform to Clause 7 of AS 2374 Part 1. The plates shall be clearly legible for the life of the transformer, and located as indicated on the drawings in Appendix G, listed in Section 2.3. All rating plates shall incorporate a diagram of connections. 4.14.2 Lifting and Transport Facilities Lifting lugs shall be provided with a minimum hole diameter of 32 mm and shall be suitable for lifting the transformer when filled with oil and ready for service, and, holding down the transformer during transport. The transformer tank walls shall be strengthened to allow lifting, holding down and transport. The lugs shall be positioned so that they are suitable for connection to lifting beams and are suitable for attaching flexible slings without fouling any fittings. 4.14.3 Oil Level Indicator Oil level indication shall be provided on the inside of all transformer tanks. The level indicator shall be visible from the filler cap, if a filler cap is provided. The oil level indicator inside the tank shall take the form of a horizontal weld bead 50 mm in length or equivalent acceptable to the Purchaser. This indication shall include an allowance for inaccuracy in mounting. No external indicator is required. 4.14.4 Earthing Bracket A corrosion-resistant bare metal earthing bracket, sized at least 50 x 40 x 5 mm with an M14 hole drilled near the centre of the bracket, shall be provided near the bottom of the tank, as close as practicable vertically below the LV neutral terminal. The bracket shall be fitted with an M12 x 40 mm Grade 316 Stainless Steel bolt, nut, locknut and two flat washers. The earth bracket shall be welded vertically along the 40 x 5 mm side directly to the tank, i.e. there are to be no bolted connections in the electrical path between the bracket and the tank. 4.14.5 Tank Markings In addition to nameplate markings, the transformer capacity and Purchaser's identification number shall be stencilled in black numerals onto the tank where it can be easily seen from the ground. Each numeral shall be 75 mm high and have a body width of not less than 12 mm. DANGER signs shall be fixed to the MV and LV panels of all transformers and shall display the words "Danger - High Voltage". DM# 3678175 Page 21 of 88 Print Date 5/11/2013 © Horizon Power Corporation – Document Number: HPC-8DJ-07-0001-2013 Uncontrolled document when printed. Printed copy expires one week from print date. Refer to Document No. for current version. 4.15 Performance Criteria 4.15.1 Minimum Power Efficiency (MEPS) All transformers must meet or exceed the minimum power efficiency levels specified in Table 1 of AS 2374.1.2 - Minimum Energy Performance Standard (MEPS). Transformers with efficiencies not meeting or improving performance upon these MEPS levels are unacceptable. During the term of the Contract, the Purchaser reserves the right to negotiate with the Vendor to enhance the Transformer Power Efficiency levels to meet any future amendments to the MEPS requirement in AS 2374.1.2. 4.15.2 Guaranteed Transformer Losses In evaluating the Tenders, the Purchaser will capitalise the guaranteed losses and determine the economic advantages of the transformers offered. Transformer losses will form a major part of the proposal assessment. Capitalisation of losses will be based on the guaranteed losses, at the required power rating for each item to be provided by the Vendor as stated in Appendix C, Technical Schedules. Load losses will be those applying on the principal tapping. The following formula will be used for the purpose of making a fair economic comparison on the Life Cycle Cost (K) of the transformer based on the average cost of energy. K = A + Ci*Wi + Cc*WC Where: A = cost of purchasing AUD$; Ci = capitalised cost of no-load loss, given as $62,635.00/kW *; Cc = capitalised cost of load loss, given as $2,029.00/kW; Wi = no-load losses (iron loss), kW; and Wc = load losses (copper loss), kW for the transformer. The economic life of a transformer is assumed to be 50 years. * NOTE: DM# 3678175 The typical value in Australia for the value of Ci, in equation above, is between $5,000.00 and $7,200.00. Page 22 of 88 Print Date 5/11/2013 © Horizon Power Corporation – Document Number: HPC-8DJ-07-0001-2013 Uncontrolled document when printed. Printed copy expires one week from print date. Refer to Document No. for current version. 4.15.3 Allowable Tolerance for Transformer Losses As specified in AS 60076.1, the maximum allowable tolerance for the total losses for all transformers to be supplied to this specification is +10%. For any transformer, the maximum allowable tolerance for either the no-load loss or load loss is +15%, provided that the total loss meets the above requirement of +10%. Where the total loss exceeds the +10 % tolerance or either the no-load loss or load loss exceeds the +15 % tolerance, the Purchaser reserves the right to reject the unit. 4.15.4 Transformer Impedances The impedance voltage at rated current on principal tapping will be generally as specified in Tables 6 to 10. DM# 3678175 Page 23 of 88 Print Date 5/11/2013 © Horizon Power Corporation – Document Number: HPC-8DJ-07-0001-2013 Uncontrolled document when printed. Printed copy expires one week from print date. Refer to Document No. for current version. 5 AERIAL TRANSFORMERS 5.1 General The tank shall incorporate all mounting studs necessary for the fitting of an LV cable box. Where applicable, the tank will also incorporate two mounting lugs located approximately 450 mm above the bottom of the tank to permit the attachment of an LV cable support bracket. The lid of the transformer shall be capable of being removed without having to dismantle other parts of the transformer. The lid shall be capable of supporting up to a person weighing 100 kg without permanent deformation. The tank shall be painted as per 4.13.1 or galvanised. 5.1.1 Transformer Mounting Brackets All pole-mounted transformers shall be equipped with standard-pole-mounting brackets welded to the rear wall of the transformer tank. It shall be reasonably possible to pass a body belt between the pole and the transformer tank. The brackets and tank wall are to be of adequate strength to limit distortion, when mounted in the service position. Both the top and bottom brackets shall be able to carry the total weight of the transformer separately. In addition, two clamps and four threaded rods (M20 x 250 mm) shall be supplied. Each threaded rod shall be supplied with two nuts, two flat washers and one spring washer. The clamps, threaded rods, flat washers, spring washers and nuts shall be hot dipped galvanised in accordance with AS 4680. Configurations and dimensions requirements are shown in Appendix G, Section 2.3 lists relevant drawings. 5.1.2 Surge Arrestor Brackets Brackets shall be attached adjacent to each MV bushing to enable the Purchaser to mount surge arresters. The surge arrester brackets shall be used as the connection point for the arrester earth. The brackets shall have a corrosionresistant, bare metal connecting zone which has the capability to conduct fault current through the surge arrester. The brackets shall be constructed to accommodate the mounting of polymeric surge arresters, fitted with an M12 earthing stud with a minimum exposed stud length of 45 mm. The arresters shall be mounted onto the bracket either directly or via their integral insulating bracket. Mounting details shall be as shown on the applicable drawings in Appendix G, listed in Section 2.3. The mounting bracket shall have a length of 110 mm with the mounting hole located 20 mm from the outer end of the bracket. The mounting arrangements shall be shown in dotted lines on typical general arrangement drawing submitted with the tender. DM# 3678175 Page 24 of 88 Print Date 5/11/2013 © Horizon Power Corporation – Document Number: HPC-8DJ-07-0001-2013 Uncontrolled document when printed. Printed copy expires one week from print date. Refer to Document No. for current version. 5.1.3 Terminal Arrangement for LV Winding The windings shall be brought out to four terminals. Connections between the outer terminals shall nominally be 500 volts. The nominal voltage between outer and inner terminal shall be 250 volts. 5.1.4 Terminal Arrangement of MV Winding All bushings shall be in accordance with Section 4.12. Horizontal bushings are not acceptable. Phase markings for bushings shall be clearly stencilled on the tank. 5.2 Single Phase Transformers 5.2.1 General Single phase transformers shall also have: 5.2.2 1) Brackets suitably fitted to permit the attachment of low voltage fuse(s). 2) Five prongs fitted to permit attachment of service leads. Terminal Arrangement of MV Winding For Single MV Bushing Units, the grounded end of the medium voltage winding shall terminate on a stud complete with nut welded to the inside of the tank. For Two MV Bushing Units, the medium voltage winding shall be connected across two phases. For Three Bushing Units, the primary winding shall be connected across two phases and the secondary SWER winding shall be brought out through a single MV bushing. 5.2.3 Additional Requirements Other technical requirements for single phase aerial transformers for supply to Horizon Power are tabulated in Table 6 below. Table 6: Single Phase Aerial Transformer Requirements Item Details Winding Double Wound Winding Connections Single phase, with single MV bushing on SWER primary; Single phase, with two MV bushings Transformer Size 10 & 25 kVA 12.7/0.500-0.250 kV 10 & 25 kVA 19.1/0.500-0.250 kV 10 kVA Impedance DM# 3678175 11-6.38/0.500-0.250 kV 10 & 25 kVA 22/0.500-0.250 kV 25 kVA 33/0.500-0.250 kV 3.3% for all types Page 25 of 88 Print Date 5/11/2013 © Horizon Power Corporation – Document Number: HPC-8DJ-07-0001-2013 Uncontrolled document when printed. Printed copy expires one week from print date. Refer to Document No. for current version. 5.3 Three Phase Transformers 5.3.1 Additional Requirements Other requirements for three phase aerial transformers for supply to Horizon Power are given in Table 7. Table 7: Three Phase Aerial Transformer Requirements Item Details Winding Double Wound Winding Connections Group 3 – Delta Star Vector Group Dyn1 Transformer Size 25 & 63 kVA 11-6.38 & 11 & 22 & 33 kV 100 & 200 kVA 11-6.38 & 11 & 22 & 33 kV 315 kVA Impedance 11-6.38 & 22 & 33 kV 3.3% for 25 to 63 kVA 4.0% for 100 to 315 kVA 5.4 Isolation Transformers 5.4.1 General Isolation transformers shall also have: 5.4.2 1) Double surge arrestor brackets fitted to the transformer tank. The tank and bracket shall be such that the arresters, with dimensions shown in Drawing (HPA-SD-E-00005-01), can be fitted and still provide the clearances shown. 2) The transformer secondary winding neutral (LV) terminal with the same impulse insulation level as the primary winding. Additional Requirements Other technical requirements for isolation transformers for supply to Horizon Power are tabulated in Table 6 below. Table 8: Isolation Transformer Requirements Item Details Winding Double Wound Winding Connections Single phase, with two MV bushings primary and single MV bushing on SWER secondary Transformer Size 63 kVA 33/19.1 & 22/12.7 kV 200 kVA 33/19.1 & 22/12.7 kV 315 kVA 33/19.1 & 22/12.7 kV Impedance DM# 3678175 3.5% for all types Page 26 of 88 Print Date 5/11/2013 © Horizon Power Corporation – Document Number: HPC-8DJ-07-0001-2013 Uncontrolled document when printed. Printed copy expires one week from print date. Refer to Document No. for current version. 6 GROUND-MOUNTED TRANSFORMERS 6.1 Supply of Packaged Substations Ground mounted transformers used by Horizon Power form part of singletransformer packaged substations which are supplied as integral units. Ground mounted transformers shall be supplied under this specification in customised packaged substations which are similar to, but not necessarily identical to, packaged substations currently used by Horizon Power. Packaged substation units are required to provide the functional features of existing packaged substation units in all essential respects. It is desirable that packaged substation units supplied under this specification are compatible with existing packaged substations in certain key respects. The key respects include: 1) the same operating and maintenance features as existing packaged substations; 2) the same arrangement of bushings; 3) the same mounting heights for MV and LV cables; 4) a similar overall footprint of transformer-and-MV/LV cubicle assembly. The Vendor is requested to pay close attention to providing physical compatibility with the existing packaged substations. All points of physical incompatibility with existing substation packages should be noted in Appendix E, Departures from the Technical Specification. It should be understood that physical variations from the existing packaged substation designs will not automatically be treated as non-compliances with this specification. Horizon Power will consider the consequences of accepting changes from the existing packaged substation designs. The Vendor’s attention is drawn in this context to dimensional changes which would compromise Horizon Power’s ability to replace or interchange packaged substation units. There are three basic types of packaged substations in Horizon Power’s business. The physical arrangements and key dimensions for the packaged substations are shown in Appendix G and listed in Section 2.3. The three basic types are: 1) Modular Packaged Substations (MPS) 2) Non-Modular Packaged Substations (Non-MPS) 3) Single Phase Rural Packaged Substations (SPUDS) The functional features of existing packaged substations are described in the following sections. These descriptions are provided for information purposes and can be taken as representative of the existing packaged substations. Similarly, the drawings in Appendix G are provided for information purposes. DM# 3678175 1) Section 6.3 covers Modular Packaged Substations (MPS). 2) Section 6.4 covers Non-Modular Packaged Substations (Non-MPS). 3) Section 6.5 covers Single Phase Rural Packaged Substations (SPUDS). Page 27 of 88 Print Date 5/11/2013 © Horizon Power Corporation – Document Number: HPC-8DJ-07-0001-2013 Uncontrolled document when printed. Printed copy expires one week from print date. Refer to Document No. for current version. 6.2 General for Packaged Substations 6.2.1 Physical Transformer dimensions and arrangements shall be generally compatible with the drawings shown in Appendix G and listed in Section 2.3. 6.2.2 MV/LV Cubicle 6.2.2.1 General The cubicle shall be of robust, weather-proof, vermin-proof and bird-proof construction. The cubicle’s appearance should be unobtrusive. Exterior surfaces shall have no unnecessary protrusions. The enclosure shall be manufactured from aluminium sheet of alloy 5005, H34 temper. It shall be securely bolted down to the hot dipped galvanised steel base. Any pop rivets used in construction shall be stainless steel. All enclosure seams (i.e. door returns, door stay location brackets, etc.) shall be fully seam welded. All surfaces shall be arranged to prevent the accumulation of water. All welded sections must be fully seam welded to prevent the ingress of water and corrosion. Ventilation louvers shall be provided. Protection barriers shall be provided to prevent accidental physical contact by Operators with live LV terminals upon entering the LV compartment. Approved barriers will be hinged or removable to allow intentional access to the LV terminals for the purpose of fitting voltage and current monitoring equipment. 6.2.2.2 Doors Doors shall have a folded edge of not less than 25 mm for adequate strength and stiffness. It will not be possible to pry open the doors by inserting a screwdriver or similar object to gain access to either compartment. Both doors will be fitted with Selectrix EMKA type three point locking system or equivalent with a stainless steel flush mounting handle, complete with a hasp suitable to accept a 10 mm padlock. The lock’s mounting brackets will have sufficient adjustment to allow fitting of the lock without the need to pack the striker plates. All hinges shall be manufactured from SS 316 stainless steel and shall have a minimum pin diameter of 10 mm. Two stainless steel sliding barrel bolts shall be provided to fasten the hinged door of MV compartment to prevent inadvertent opening. The bolts shall be located such that they may only be operated from within the LV compartment. A robust door restraint shall be provided to hold each door in the 90° open position. The restraint shall use a captive design so that it cannot be inadvertently disengaged. The restraint shall be self storing in the sense that it will prevent a closed door from rattling. DM# 3678175 Page 28 of 88 Print Date 5/11/2013 © Horizon Power Corporation – Document Number: HPC-8DJ-07-0001-2013 Uncontrolled document when printed. Printed copy expires one week from print date. Refer to Document No. for current version. 6.2.2.3 Earthing All solid earth and neutral bars shall be tinned copper with a minimum cross sectional area of 100 mm2. All flexible earthing links and connectors, including flexible earth straps to doors, shall be tinned copper with a minimum cross sectional area as stipulated in AS 2067. Flexible earthing links, cables and connectors shall be stranded with striped green/yellow PVC insulation. All earthing connections shall be made with bolted lug connectors, using SS316 stainless steel M12 bolts, nuts and washers. The transformer earth stud shall be solidly bonded to the MV earth bar. The LV neutral, LV earth and MV earth bars must be separately insulated from the remainder of the enclosure or metallic framework via stand-off insulators. A removable link between the LV neutral and LV earth bars shall be supplied and fitted by the Vendor. All metal work including panels, doors and lids shall be electrically bonded and connected to the MV earth bar. If a part cannot be adequately bonded, it shall be constructed from a suitable insulating material. Earth straps on doors shall allow the doors to open 180 . 6.2.3 Terminal Arrangement of MV Winding The packaged substation shall incorporate “Dead Front” MV terminations of the deadbreak separable connector type according to IEEE 386. Transformers are to be supplied complete with bushing wells and inserts suitable for connection to elbow terminations. The bushing wells shall be ABB 200 A, 150 kVp BIL, or equivalent, and the inserts shall be Elastimold 25 kV, 200 A, or equivalent, in accordance with IEEE 386. The arrangements, mounting heights above ground and clearances shall be as shown in the applicable drawings in Appendix G. 6.2.4 Base Frame The hot dipped galvanised base, suitable for anchoring to plinth, shall be fabricated from steel RHS (Rolled Hollow Section). 6.3 Modular Packaged Substations (MPS) 6.3.1 General (MPS) A Modular Packaged Substation (MPS) includes: a distribution transformer; an integral MV/LV cubicle with an LV compartment housing LV switchgear and an MV compartment; a steel base assembly; a lid over the transformer; cabling and related accessory items. 6.3.2 Physical (MPS) Transformers rated 63 kVA to 630 kVA shall be designed such that any size will fit onto the standard hot dipped galvanised base. It should be possible to change out a packaged substation unit with a minimum of effort. DM# 3678175 Page 29 of 88 Print Date 5/11/2013 © Horizon Power Corporation – Document Number: HPC-8DJ-07-0001-2013 Uncontrolled document when printed. Printed copy expires one week from print date. Refer to Document No. for current version. 6.3.3 MV/LV Cubicle (MPS) Besides the requirements set out in Section 6.2.2 the following shall be included for MPS types. 6.3.3.1 General (MPS) The spacing of all adjacent parts in the cubicle shall allow reasonable room for safe inspection, cleaning, painting and operation in service. 6.3.3.2 Doors (MPS) Two hinged doors shall be provided for access to the MV and LV compartments of the cubicle, for the purposes of operating and/or maintaining LV switchgear and removing of cable terminations or MV non-loadbreak connectors. The bottom edges of the doors shall be a minimum of 30 mm above the under base surface. 6.3.4 Terminal Arrangement of LV Winding (MPS) The terminals of 433 V windings shall be brought out through bushings, the height and arrangement of bushings and the bushing cap dimensions shall be as indicated on the applicable drawings in Appendix G. The neutral connection shall be located in the low voltage compartment. 6.3.5 Low Voltage Switchgear (MPS) 6.3.5.1 General The packaged substation shall incorporate a low voltage switchboard. Suitable connecting cables shall be supplied and installed between the transformer terminals and the LV switchboard to suit the overload capability of the transformer. Phasing shall be connected A-A, B-B, C-C, N-N. The switch disconnectors shall be mounted vertically on a common busbar system. They shall be ABB SLBM switchgear or an approved equivalent. On all units from 63 kVA to 630 kVA, the current rating of the transformer incomer disconnector shall be 1600 A. The feeder disconnectors shall be rated 630 A. Five feeder circuits shall be provided and fitted with fuse sizes nominated by Horizon Power (up to 400 A). The 1600 A, 3 phase isolator shall be located on the right hand side of the LV Switchboard when viewed from the front of the switchboard. Busbars shall be sized in all cases to accommodate a 630 kVA transformer subject to cyclic overloading as described in Section 3.3.2.1. The characteristics of the equipment, constructional and performance requirements, markings and tests shall comply with AS 60947. Clearances, creepage and isolating distances shall comply with AS 3439. Voltage test points shall be provided. It shall be possible to measure phase-tophase and phase-to-neutral voltages and also to test across open links for correct phasing. DM# 3678175 Page 30 of 88 Print Date 5/11/2013 © Horizon Power Corporation – Document Number: HPC-8DJ-07-0001-2013 Uncontrolled document when printed. Printed copy expires one week from print date. Refer to Document No. for current version. All solid insulating materials used shall be fire resistant. They shall not ignite spontaneously and shall cease to smoulder or melt upon removal of the heat source. The LV neutral and earth bars shall be provided with a sufficient number of holes to suit M12 bolts for the purpose of connecting LV cable earths and neutrals. The position of the LV earth bar shall provide ample clearances to LV terminals. The layout of the switchboard shall ensure safe work practices for maintenance and operating purposes. The layout shall be subject to the approval of Horizon Power. It is intended that the aluminium cables will be connected to copper busbar tabs. It is essential that sufficient space is provided for all copper-aluminium terminations and that appropriate connection methods are used. Each three phase feeder circuit shall have terminals suitable for terminating cables up to 2 x 240 mm2 aluminium cables per phase. LV feeder cables shall be front connecting. SS316 stainless steel bolts, nuts and Belleville washers shall be provided for internal and outgoing LV cable terminations. Cable connection tabs shall be drilled to suit M12 bolts. 6.3.5.2 Insulation Level of Cable Terminations An insulation level of 2500 V shall be guaranteed between each LV unit and adjacent units. Phase barriers of fire resistant material shall also be provided. 6.3.6 Other Technical Requirements for MPS Transformers Other technical requirements for transformers supplied in Modular Packaged Substations are given in Table 8 below: Table 9: MPS Transformer Requirements Item Details Transformer Size 63 kVA 11-6.38 & 22-11 & 22 & 33 kV 160 kVA 11-6.38 & 22-11 & 22 & 33 kV 315 kVA 11-6.38 & 22-11 & 22 & 33 kV 630 kVA 11-6.38 & 22-11 & 22 & 33 kV Impedance 4.0% for 160 to 630 kVA 6.4 Non - Modular Packaged Substations (Non MPS) 6.4.1 General (Non-MPS) A Non-Modular Packaged Substation (Non-MPS) includes: a distribution transformer; an integral MV/LV cubicle with an LV compartment enclosing LV bushings and an MV compartment enclosing MV bushing wells; a steel base assembly; a lid over the transformer; cabling and related accessory items. DM# 3678175 Page 31 of 88 Print Date 5/11/2013 © Horizon Power Corporation – Document Number: HPC-8DJ-07-0001-2013 Uncontrolled document when printed. Printed copy expires one week from print date. Refer to Document No. for current version. 6.4.2 Physical (Non MPS) Transformers rated 63 kVA to 10000 kVA shall be designed such that any size will fit onto the standard hot dipped galvanised base. It should be possible to change out a packaged substation unit with a minimum of effort. Non-MPS Packaged Substations should be suitable for mounting on a concrete floor or on an inverted rectangular culvert as indicated on the drawings. The MV and LV terminations shall be located on the same side of the tank, with the LV terminations positioned on the left-hand side when viewed from the front of the MV/LV cubicle. 6.4.3 MV/LV Cubicle Details Besides the requirements set out in Section 6.2.2 the following shall be included for Non MPS types. 6.4.3.1 General The spacing of all adjacent parts in the cubicle shall allow reasonable room for safe inspection, cleaning and painting. A removable skirt shall be fitted to the bottom of the MV/LV compartment for cable protection. The operating handle for the tap switch and for the dual ratio Voltage Selector switch (for 6.38-11 kV units) shall be located in the MV compartment, immediately below the MV terminals. The spacing of all adjacent parts in the MV/LV cubicles shall allow reasonable room for safe inspection, cleaning, painting and operation in service. 6.4.3.2 Doors Two hinged doors shall be provided for access to the MV and LV compartments of the cubicle, for the purposes of operating and/or maintaining LV switchgear and removing of cable terminations or MV deadbreak connectors. The bottom edges of the doors shall be a minimum of 30 mm above the base. 6.4.4 Terminal Arrangement of LV Windings Refer to Section 6.3.4. 6.4.5 Other Technical Requirements for Non-MPS Transformers Other technical requirements for transformers supplied in Non-MPS substations are given in Table 9 below. DM# 3678175 Page 32 of 88 Print Date 5/11/2013 © Horizon Power Corporation – Document Number: HPC-8DJ-07-0001-2013 Uncontrolled document when printed. Printed copy expires one week from print date. Refer to Document No. for current version. Table 10: Non-MPS Transformer Requirements Item Details Transformer Size 63 kVA 11-6.38 & 22-11 & 22 & 33 kV 160 kVA 11-6.38 & 22-11 & 22 & 33 kV 315 kVA 11-6.38 & 22-11 & 22 & 33 kV 630 kVA 11-6.38 & 22-11 & 22 & 33 kV 1000 kVA 11-6.38 & 22-11 & 22 & 33 kV Impedance 4.0% for 160 to 630 kVA 6.0% for 1000 kVA 6.5 Single Phase Rural Packaged Substations (SPUDS) 6.5.1 General A single phase rural packaged substation in the Single Phase Underground Distribution System (SPUDS) consists of a single phase transformer, a low voltage compartment and a medium voltage compartment. 6.5.2 Physical The whole assembly is mounted on a hot dipped galvanised steel base. 6.5.3 MV/LV Cubicle Refer to Section 6.3.3. 6.5.4 Terminal Arrangement for LV Windings The low voltage windings shall be brought out to four terminals in accordance with the dimensions shown on the applicable drawings in Appendix G. 6.5.5 Transformer and Cubicle The voltage across the outer terminals shall be 500 Volts nominal. The voltages across the outer and inner terminals shall be 250 Volts nominal. The LV compartment shall house the following equipment: 1) One Legrand 250 Amp Distribution Block. 2) One fuse holder, complete with 200 Amp TCP HRC fuse 3) Operating Handle for Tap Switch. 4) Rating plate. 5) LV Bushings. The medium voltage windings shall be brought out to a non-loadbreak universal bushing well for primary connection. The MV shall be provided with internal 6 A fuse link(s) between each of the winding ends and the MV terminals. DM# 3678175 Page 33 of 88 Print Date 5/11/2013 © Horizon Power Corporation – Document Number: HPC-8DJ-07-0001-2013 Uncontrolled document when printed. Printed copy expires one week from print date. Refer to Document No. for current version. The MV compartment shall house the following: 6.5.6 1) One universal bushing well for connection to the incoming line for SWER units. 2) Two universal bushing wells for connection to the incoming line for 2-phase units. 3) One or two universal bushing wells for outgoing (piggy-backed) MV circuits. 4) MV earth bar. Other Technical Requirements Additional technical requirements for transformers supplied in Single Phase Rural Packaged Substations are given in Table 7.3. Table 11: SPUDS Packaged Substations Requirements Item Details Transformer Size 50 kVA Impedance 3.3% 19.1 kV 6.6 Isolation Pad-mounted Transformers 6.6.1 General An isolation pad-mounted transformer consisting of a single phase isolation transformer and a medium voltage compartment. 6.6.2 Physical The whole assembly is mounted on a hot dipped galvanised steel base. 6.6.3 MV Cubicle 6.6.3.1 General The spacing of all adjacent parts in the cubicle shall allow reasonable room for safe inspection, cleaning, painting and operation in service. 6.6.3.2 Doors Two hinged doors shall be provided for access to the MV compartment of the cubicle, for the purposes of operating and removing of cable terminations or MV non-loadbreak connectors. The bottom edges of the doors shall be a minimum of 30 mm above the under base surface. DM# 3678175 Page 34 of 88 Print Date 5/11/2013 © Horizon Power Corporation – Document Number: HPC-8DJ-07-0001-2013 Uncontrolled document when printed. Printed copy expires one week from print date. Refer to Document No. for current version. 6.6.4 Transformer and Cubicle The medium voltage windings shall be brought out to a non-loadbreak universal bushing well for primary connection. The MV shall be provided with internal 6 A fuse link(s) between each of the winding ends and the MV terminals. The MV compartment shall house the following: 6.6.5 1) One universal bushing well for connection to the outgoing line for the SWER circuit. 2) Three universal bushing wells for the incoming MV circuit. 3) Two dry-well fuse canisters. 4) MV earth bar. Other Technical Requirements Additional technical requirements for transformers supplied in Single Phase Rural Packaged Substations are given in Table 7.3. Table 12: Isolation Pad-mounted Transformer Requirements Item Details Transformer Size 63 kVA 22/12.7 kV 200 kVA 33/19.1 & 22/12.7 kV 315 kVA 33/19.1 & 22/12.7 kV Impedance DM# 3678175 3.5% Page 35 of 88 Print Date 5/11/2013 © Horizon Power Corporation – Document Number: HPC-8DJ-07-0001-2013 Uncontrolled document when printed. Printed copy expires one week from print date. Refer to Document No. for current version. 7 STORAGE The Equipment shall be capable of being stored without deterioration within the temperature range of -10 °C to + 45 °C for at least 24 months. 8 RELIABILITY Vendors shall provide information on the reliability of the Equipment and the performance of the materials offered over an operational life of 45 years under the specified field of application and conditions of service. Information provided shall evidence the claimed reliability and performance for the Equipment offered, including information on Failure Mode and Effect Analysis. 9 SAFETY Material Safety Data Sheets (MSDS) applicable for each different Equipment or chemical ingredient in the Equipment which is considered harmful to personnel or environment in any manner, shall be supplied with the Proposal. 10 ENVIRONMENTAL CONSIDERATIONS Vendors shall provide information on the environmental soundness of the design and the materials used in the manufacture of the Equipment offered. In particular, information must address such issues as recyclability and disposability at the end of service life as well as disposability of materials supplied. 11 TESTS 11.1 Test Requirements The Vendor shall, prior to first Delivery, complete the type, routine, special and pressure tests and inspections as required by the relevant Australian Standards including AS/NZS 60076.1, on the first of each unit manufactured. Test certificates shall be forwarded to Horizon Power with the dispatch of each unit The passing of such tests shall not prejudice the right of Horizon Power to reject the Equipment if it does not comply with the Specification when installed. 11.1.1 Type Tests The actual transformers to be tested will be selected at random by Horizon Power or its agent during works testing of any batch. Horizon Power reserves the right to witness Type Tests and shall be given advance notice by the Vendor to be available to witness such tests. The additional costs of each of these tests shall be separately detailed in the Proposal together with the Testing Authority that will carry out the tests. Type Testing shall be undertaken by a NATA (National Association of Testing Authorities) accredited test house or by a test house possessing accreditation from a NATA MRA (Mutual Recognition Agreement) partner. A formal report covering the outcome of the testing shall be made available to Horizon Power. DM# 3678175 Page 36 of 88 Print Date 5/11/2013 © Horizon Power Corporation – Document Number: HPC-8DJ-07-0001-2013 Uncontrolled document when printed. Printed copy expires one week from print date. Refer to Document No. for current version. The following type tests as specified in AS 1170, AS 2374 and AS 60076 shall be conducted on each design. 1) Cyclonic Rating Test 2) Temperature Rise Test 3) Dielectric Type Tests 4) Tank Stiffness Test In addition, Horizon Power may select one of each listed item, to be submitted for Impulse Testing in accordance with AS 2374. This requirement may, at the discretion of Horizon Power, apply to any batch of transformers on any order placed under the Contract. 11.1.2 Routine and Sample Tests Horizon Power reserves the right to witness an agreed program of Routine Tests to assure of the competence of the manufacturing facility to deliver consistently conforming Equipment. The Vendor shall in all cases make all necessary provisions with the testing and/or manufacturing facilities to enable witnessing to take place. An Inspection and Test Plan (ITP) shall be provided to Horizon Power prior witnessing of tests. Prior to first delivery of Equipment, the Vendor shall submit to Horizon Power all routine and sample tests performed on that batch of Equipment. Routine tests shall be carried out in accordance with AS 60076.1 for each transformer at the Vendor’s Works before dispatch to ensure that all parts operate correctly. The following tests as specified in AS/NZS 60076.1 shall be carried out as a minimum. 11.1.3 1) Measurement of Winding Resistance 2) Ratio and Phase Relationship Checks 3) Impedance Voltage, Short Circuit Impedance & Load Losses 4) No-Load Loss and Currents 5) Induced Over-Voltage Withstand 6) Separate-source Voltage Withstand 7) Insulation Resistance 8) Pressure Test on Sealed Transformers 9) Measurement of Paint thickness Special Tests Special Tests which are applicable to all transformers are: DM# 3678175 1) Sound Level Tests 2) Short Circuit Tests 3) Partial Discharge Page 37 of 88 Print Date 5/11/2013 © Horizon Power Corporation – Document Number: HPC-8DJ-07-0001-2013 Uncontrolled document when printed. Printed copy expires one week from print date. Refer to Document No. for current version. Horizon Power may select one of any of the listed transformers, to be submitted for the above Special Tests in accordance with AS 2374. This requirement may, at the discretion of Horizon Power, apply to any batch of transformers on any order placed under the Contract. The actual transformers to be tested will be selected at random by Horizon Power or its agent during works testing of any batch. The additional costs of each of these tests shall be separately detailed in the Proposal together with the Testing Authority that will carry out the tests. Copies of all such test results shall be forwarded to Horizon Power. 11.1.4 Pressure Test Tests shall be done on sealed transformers to prove that the tank has been suitably designed and has been sealed after the successful completion of Routine Tests. The requirements for pressure testing are: 11.1.5 1) Establish and monitor an internal pressure equal to the maximum pressure stated on the rating plate. 2) If after two hours the pressure has not dropped more than 4 kPa, the transformer will be considered to have passed the test. 3) Ambient temperature variation shall be held within ±5°C through the course of the pressure test. Witness Testing The Purchaser reserves the right to witness all type tests and randomly witness routine testing. Where applicable, the Vendor shall give the Purchaser not less than one week’s notice before a type test or routine test will be carried out. 12 DOCUMENTATION AND SAMPLES 12.1 Type Test Certificates/Reports Test certificates, test reports or any other supporting documents supplied as evidence for compliance to relevant standards shall be made available in English for review by Horizon Power. 12.2 Samples Any deviations between the Equipment supplied as a sample to Horizon Power and the Equipment offered in the Proposal shall be detailed by the Vendor. 12.2.1 Test Samples For the purpose of evaluation, test samples of the Equipment may be requested by Horizon Power. Each sample shall be labelled with a robust tag stating: DM# 3678175 1) Vendor Name; 2) Equipment Number; 3) Stock Code; and Page 38 of 88 Print Date 5/11/2013 © Horizon Power Corporation – Document Number: HPC-8DJ-07-0001-2013 Uncontrolled document when printed. Printed copy expires one week from print date. Refer to Document No. for current version. When requested, the Vendor shall supply Horizon Power test samples free of charge and within 4 weeks of the request. 13 PACKAGING REQUIREMENTS The Equipment shall be suitably packaged, such that it is “fit for use” at any location in Horizon Power’s operational area. Packaging shall be capable of preventing damage whilst in storage and during transit to remote locations. The Vendor is required to nominate standard pack quantities and standard packs shall be clearly marked with the following information: 1) Manufacturer’s name 2) Manufacturer’s part reference number 3) Batch Number 4) Horizon Power Order Number 5) Horizon Power Stock Number Very strong consideration shall be given to appropriate packaging provided with any Equipment offered under this specification, with respects to satisfying the “fit for use” criteria mentioned above. DM# 3678175 Page 39 of 88 Print Date 5/11/2013 © Horizon Power Corporation – Document Number: HPC-8DJ-07-0001-2013 Uncontrolled document when printed. Printed copy expires one week from print date. Refer to Document No. for current version. APPENDIX A – REVISION INFORMATION (Informative) Horizon Power has endeavoured to provide standards of the highest quality and would appreciate notification if any errors are found or even queries raised. Each Standard makes use of its own comment sheet which is maintained throughout the life of the standard, which lists all comments made by stakeholders regarding the standard. A comment sheet found in DM: 3641224 can be used to record any errors or queries found in or pertaining to this standard, which can then be addressed whenever the standard gets reviewed. Date 28/05/2013 DM# 3678175 Rev No. 0 Notes First Issue Page 40 of 88 Print Date 5/11/2013 © Horizon Power Corporation – Document Number: HPC-8DJ-07-0001-2013 Uncontrolled document when printed. Printed copy expires one week from print date. Refer to Document No. for current version. APPENDIX B – QUALITY ASSURANCE (TO BE COMPLETED BY STORES) DOCUMENT NUMBER HPC-8DJ-07-0001-2013 QUALITY ASSURANCE DM NUMBER DISTRIBUTION TRANSFORMER PURCHASE ASSET OWNER LABEL MATERIAL NO. DEVICE DESCRIPTION ASSET ID/ STOCK NO MANUFACTURER ITEM DIMENSION OPERATION/EQUIPMENT/FACILITY DOCUMENT REF. WHO CHECKS INITIAL DATE/ TIME QUALITY ASSURANCE CRITERIA PASS Y/N 1 1.1 Name of Manufacturer ******* 1.2 Week & Year of Manufacture ******* 1.3 Horizon Power Order Number ******* 1.4 Horizon Power Stock Number ******* 1.5 Name Plate Legible 1.6 Physical Appearance Aerial – Galvanised or N42 Storm Grey (11 & 22 kV), G33 Lettuce (33kV) 1.6.1 Ground Mount – Hawthorn Green Paint Colour/Galvanising Tanks – CAMTECT AG692 Cable Boxes & Marshalling Enclosures – Dulux 33709 DM# 3678175 Page 41 of 88 Print Date 5/11/2013 © Horizon Power Corporation – Document Number: HPC-8DJ-07-0001-2013 Uncontrolled document when printed. Printed copy expires one week from print date. Refer to Document No. for current version. COMMENTS 1.6.2 Paint/Galvanising Chips ******* 1.6.3 Physical Damage ******* 1.6.4 Oil Leaks ******* 1.6.4 Oil Level (if applicable) 1.6.5 Bushings ******* 1.6.6 Door Appearance (if applicable) ******* 1.7 Full Stainless steel M12 bolt, nut, lock nut and two flat washers Earth Stud 1.8 Mounting Brackets on Aerial Transformer 1.9 Packaging 1.9.1 Aerial Transformers 1.9.2 Ground Mounted 1.10 Batch No 2 Two clamps and four threaded rods (M20 x 250 mm). Each threaded rod shall have two nuts, two flat washers and one spring washer. Box Crated on pallet with plastic stretch wrap covering Plastic stretch wrap covering and pallet (if required) ******* DOCUMENTATION 2.1 Material Safety Data Sheets Clear, Legible and in English 2.2 Transformer Documentation & Drawings Clear, Legible and in English 2.3 Test and Inspection Reports Clear, Legible and in English DM# 3678175 Page 42 of 88 Print Date 5/11/2013 © Horizon Power Corporation – Document Number: HPC-8DJ-07-0001-2013 Uncontrolled document when printed. Printed copy expires one week from print date. Refer to Document No. for current version. SYMBOLS AND ABBREVIATIONS H = HOLD POINT S = SUPERVISOR W = WITNESS POINT T = TECHNICIAN, EL = ELECTRICIAN V = VERIFICATION POINT E = ENGINEER S/C = SUBCONTRACTOR PM = PROJECT MANAGER DM# 3678175 REVISION DATE APPROVED BY Page 43 of 88 Print Date 5/11/2013 © Horizon Power Corporation – Document Number: HPC-8DJ-07-0001-2013 Uncontrolled document when printed. Printed copy expires one week from print date. Refer to Document No. for current version. APPENDIX C – SCHEDULES A & B: ENQUIRY DOCUMENT SPECIFICATION ENQUIRY HPC-8DJ-03-0004-2013 VENDOR’S NAME DATE TECHNICAL SCHEDULES A & B ITEM 1: Single Phase Aerial Transformers VOLTAGE (kV) ITEM 11/6.38 12.7 19.1 22 12.7 19.1 22 33 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 SIZE (kVA) 10 10 10 10 25 25 25 25 SCHEDULE A: Horizon Power’s specific requirements SCHEDULE B: Particulars of equipment to be supplied (to be completed by Vendor) No Clause Description Schedule A Distribution Standard Buyers Guide drawing 1 Manufacturer 1.2 Brand / Catalogue No. / Model 1.3 Country of Manufacture Dimensions 2.1 Width (mm) 2.2 Height (mm) 2.3 Depth (mm) 2.4 3 Mass Particulars of Plant (kg) 3.1 Rated Primary Voltage (kV) 3.2 Rated Power (kVA) 3.3 Number of Tap Positions 3.4 Tap Step Size 3.5 Vector Group 3.6 Quantity of oil 3.7 MV Bushings 3.7.1 Manufacturer 3.7.2 Type 3.7.3 Creepage Length 3.7.4 Basic Impulse Level 3.8 (%) (Litres) (mm) (BIL) LV Bushings 3.8.1 Manufacturer 3.8.2 Type 3.8.3 Basic Impulse Level DM# 3678175 xxxx General 1.1 2 HPA-SD-E#00001-01 Schedule B (BIL) Page 44 of 88 Print Date 5/11/2013 © Horizon Power Corporation – Document Number: HPC-8DJ-07-0001-2013 Uncontrolled document when printed. Printed copy expires one week from print date. Refer to Document No. for current version. 3.9 Minimum Clearance between external live metal parts 3.9.1 Phase to Phase (MV) (mm) 3.9.2 Phase to Earth (MV) (mm) 3.9.3 Phase to Phase (LV) (mm) 3.9.4 Phase to Earth (LV) (mm) 4 Guaranteed Performance 4.1 No load Voltage ratio corresponding to Nominal Tap Position 4.2 No load Loss 4.3 Magnetising Current 4.4 4.8 Load Loss on Nominal tap position with nominal primary voltage applied (Watts) Impedance Voltage on Nominal tap position and Nominal Voltage (%) Reactance Voltage on Nominal tap position and Nominal Voltage (%) Resistance Voltage on Nominal tap position and Nominal Voltage (%) Zero Phase Sequence Impedance (Ohm/Phase) 4.9 Regulation 4.5 4.6 4.7 (Watts) (%) 4.9.1 At Full Load and 1.0 PF 4.9.2 At Full Load and 0.8 PF 4.10 Efficiency at Full Load and 1.0 PF 4.11 Maximum Winding Temperature Rise 4.12 Maximum Top Oil Temperature Rise Noise Level 4.13 4.14 ( C) ( C) dB(A) 4.16 Maximum Symmetrical Short Circuit Current withstand for 2 seconds (Three and Two phase) (A) Maximum Earth Fault Current withstand for 2 seconds (Single Phase) (A) Basic Impulse Level (kV peak) 4.17 Power Frequency Voltage Withstand 4.18 Life Cycle Cost ‘K’ 4.15 DM# 3678175 Page 45 of 88 (kV RMS) Print Date 5/11/2013 © Horizon Power Corporation – Document Number: HPC-8DJ-07-0001-2013 Uncontrolled document when printed. Printed copy expires one week from print date. Refer to Document No. for current version. SPECIFICATION ENQUIRY HPC-8DJ-03-0004-2013 VENDOR’S NAME DATE TECHNICAL SCHEDULES A & B ITEM 2: Three Phase Aerial Transformers VOLTAGE (kV) ITEM 11/6.38 11 22 33 11/6.38 11 22 33 2.1 2.2 2.3 2.4 2.5 2.6 2.7 2.8 SIZE (kVA) 25 25 25 25 63 63 63 63 SCHEDULE A: Horizon Power’s specific requirements SCHEDULE B: Particulars of equipment to be supplied (to be completed by Vendor) No Clause Description Schedule A Distribution Standard Buyers Guide drawing 1 Manufacturer 1.2 Brand / Catalogue No. / Model 1.3 Country of Manufacture Dimensions 2.1 Width (mm) 2.2 Height (mm) 2.3 Depth (mm) 2.4 3 Mass Particulars of Plant (kg) 3.1 Rated Primary Voltage (kV) 3.2 Rated Power 3.3 Number of Tap Positions 3.4 Tap Step Size 3.5 Vector Group 3.6 Quantity of oil 3.7 MV Bushings 3.7.1 Manufacturer 3.7.2 Type 3.7.3 Creepage Length 3.7.4 Basic Impulse Level 3.8 (kVA) (%) (Litres) (mm) (BIL) LV Bushings 3.8.1 Manufacturer 3.8.2 Type 3.8.3 Basic Impulse Level 3.9 (BIL) Minimum Clearance between external live metal parts 3.9.1 Phase to Phase (MV) (mm) 3.9.2 Phase to Earth (MV) (mm) 3.9.3 Phase to Phase (LV) (mm) 3.9.4 Phase to Earth (LV) (mm) DM# 3678175 xxxx General 1.1 2 HPA-SD-E00003-01 Schedule B Page 46 of 88 Print Date 5/11/2013 © Horizon Power Corporation – Document Number: HPC-8DJ-07-0001-2013 Uncontrolled document when printed. Printed copy expires one week from print date. Refer to Document No. for current version. 4 Guaranteed Performance 4.1 No load Voltage ratio corresponding to Nominal Tap Position 4.2 No load Loss 4.3 Magnetising Current 4.4 4.8 Load Loss on Nominal tap position with nominal primary voltage applied (Watts) Impedance Voltage on Nominal tap position and Nominal Voltage (%) Reactance Voltage on Nominal tap position and Nominal Voltage (%) Resistance Voltage on Nominal tap position and Nominal Voltage (%) Zero Phase Sequence Impedance (Ohm/Phase) 4.9 Regulation 4.5 4.6 4.7 (Watts) (%) 4.9.1 At Full Load and 1.0 PF 4.9.2 At Full Load and 0.8 PF 4.10 Efficiency at Full Load and 1.0 PF 4.11 Maximum Winding Temperature Rise 4.12 Maximum Top Oil Temperature Rise Noise Level 4.13 4.14 ( C) ( C) dB(A) 4.16 Maximum Symmetrical Short Circuit Current withstand for 2 seconds (Three and Two phase) (A) Maximum Earth Fault Current withstand for 2 seconds (Single Phase) (A) Basic Impulse Level (kV peak) 4.17 Power Frequency Voltage Withstand 4.18 Life Cycle Cost ‘K’ 4.15 DM# 3678175 Page 47 of 88 (kV RMS) Print Date 5/11/2013 © Horizon Power Corporation – Document Number: HPC-8DJ-07-0001-2013 Uncontrolled document when printed. Printed copy expires one week from print date. Refer to Document No. for current version. SPECIFICATION ENQUIRY HPC-8DJ-03-0004-2013 VENDOR’S NAME DATE TECHNICAL SCHEDULES A & B ITEM 3: Three Phase Aerial Transformers VOLTAGE (kV) ITEM 11/6.38 11 22 33 11/6.38 11 22 3.1 3.2 3.3 3.4 3.5 3.6 3.7 SIZE (kVA) 100 100 100 100 200 200 200 33 11/6.38 22 33 3.8 3.9 3.10 3.11 200 315 315 315 SCHEDULE A: Horizon Power’s specific requirements SCHEDULE B: Particulars of equipment to be supplied (to be completed by Vendor) No Clause Description Schedule A Distribution Standard Buyers Guide drawing 1 Manufacturer 1.2 Brand / Catalogue No. / Model 1.3 Country of Manufacture Dimensions 2.1 Width (mm) 2.2 Height (mm) 2.3 Depth (mm) 2.4 3 Mass Particulars of Plant (kg) 3.1 Rated Primary Voltage (kV) 3.2 Rated Power 3.3 Number of Tap Positions 3.4 Tap Step Size 3.5 Vector Group 3.6 Quantity of oil 3.7 MV Bushings 3.7.1 Manufacturer 3.7.2 Type 3.7.3 Creepage Length 3.7.4 Basic Impulse Level 3.8 (kVA) (%) (Litres) (mm) (BIL) LV Bushings 3.8.1 Manufacturer 3.8.2 Type 3.8.3 Basic Impulse Level 3.9 (BIL) Minimum Clearance between external live metal parts 3.9.1 Phase to Phase (MV) (mm) 3.9.2 Phase to Earth (MV) (mm) 3.9.3 Phase to Phase (LV) (mm) 3.9.4 Phase to Earth (LV) (mm) DM# 3678175 xxxx General 1.1 2 HPA-SD-E0004-01 Schedule B Page 48 of 88 Print Date 5/11/2013 © Horizon Power Corporation – Document Number: HPC-8DJ-07-0001-2013 Uncontrolled document when printed. Printed copy expires one week from print date. Refer to Document No. for current version. 4 Guaranteed Performance 4.1 No load Voltage ratio corresponding to Nominal Tap Position 4.2 No load Loss 4.3 Magnetising Current 4.4 4.8 Load Loss on Nominal tap position with nominal primary voltage applied (Watts) Impedance Voltage on Nominal tap position and Nominal Voltage (%) Reactance Voltage on Nominal tap position and Nominal Voltage (%) Resistance Voltage on Nominal tap position and Nominal Voltage (%) Zero Phase Sequence Impedance (Ohm/Phase) 4.9 Regulation 4.5 4.6 4.7 (Watts) (%) 4.9.1 At Full Load and 1.0 PF 4.9.2 At Full Load and 0.8 PF 4.10 Efficiency at Full Load and 1.0 PF 4.11 Maximum Winding Temperature Rise 4.12 Maximum Top Oil Temperature Rise Noise Level 4.13 4.14 ( C) ( C) dB(A) 4.16 Maximum Symmetrical Short Circuit Current withstand for 2 seconds (Three and Two phase) (A) Maximum Earth Fault Current withstand for 2 seconds (Single Phase) (A) Basic Impulse Level (kV peak) 4.17 Power Frequency Voltage Withstand 4.18 Life Cycle Cost ‘K’ 4.15 DM# 3678175 Page 49 of 88 (kV RMS) Print Date 5/11/2013 © Horizon Power Corporation – Document Number: HPC-8DJ-07-0001-2013 Uncontrolled document when printed. Printed copy expires one week from print date. Refer to Document No. for current version. SPECIFICATION ENQUIRY HPC-8DJ-03-0004-2013 VENDOR’S NAME DATE TECHNICAL SCHEDULES A & B ITEM 4: Isolation Aerial Transformers VOLTAGE (kV) ITEM 22/12.7 33/19.1 22/12.7 33/19.1 22/12.7 33/19.1 4.1 4.2 4.3 4.4 4.5 4.6 SIZE (kVA) 63 63 200 200 315 315 SCHEDULE A: Horizon Power’s specific requirements SCHEDULE B: Particulars of equipment to be supplied (to be completed by Vendor) No Clause Description Schedule A Distribution Standard Buyers Guide drawing 1 Manufacturer 1.2 Brand / Catalogue No. / Model 1.3 Country of Manufacture Dimensions 2.1 Width (mm) 2.2 Height (mm) 2.3 Depth (mm) 2.4 3 Mass Particulars of Plant (kg) 3.1 Rated Primary Voltage (kV) 3.2 Rated Power 3.3 Number of Tap Positions 3.4 Tap Step Size 3.5 Vector Group 3.6 Quantity of oil 3.7 MV Bushings 3.7.1 Manufacturer 3.7.2 Type 3.7.3 Creepage Length 3.7.4 Basic Impulse Level 3.9 (kVA) (%) (Litres) (mm) (BIL) Minimum Clearance between external live metal parts 3.9.1 Phase to Phase (MV) (mm) 3.9.4 Phase to Earth (MV) (mm) 4 Guaranteed Performance 4.1 No load Voltage ratio corresponding to Nominal Tap Position 4.2 No load Loss 4.3 Magnetising Current 4.4 Load Loss on Nominal tap position with nominal primary voltage applied (Watts) Impedance Voltage on Nominal tap position and Nominal Voltage (%) 4.5 DM# 3678175 xxxx General 1.1 2 HPA-SD-E00005-01 Schedule B (Watts) (%) Page 50 of 88 Print Date 5/11/2013 © Horizon Power Corporation – Document Number: HPC-8DJ-07-0001-2013 Uncontrolled document when printed. Printed copy expires one week from print date. Refer to Document No. for current version. 4.6 4.8 Reactance Voltage on Nominal tap position and Nominal Voltage (%) Resistance Voltage on Nominal tap position and Nominal Voltage (%) Zero Phase Sequence Impedance (Ohm/Phase) 4.9 Regulation 4.7 4.9.1 At Full Load and 1.0 PF 4.9.2 At Full Load and 0.8 PF 4.10 Efficiency at Full Load and 1.0 PF 4.11 Maximum Winding Temperature Rise 4.12 Maximum Top Oil Temperature Rise 4.13 Noise Level 4.14 4.16 Maximum Symmetrical Short Circuit Current withstand for 2 seconds (Three and Two phase) (A) Maximum Earth Fault Current withstand for 2 seconds (Single Phase) (A) Basic Impulse Level (kV peak) 4.17 Power Frequency Voltage Withstand 4.18 Life Cycle Cost ‘K’ 4.15 DM# 3678175 ( C) ( C) dB(A) Page 51 of 88 (kV RMS) Print Date 5/11/2013 © Horizon Power Corporation – Document Number: HPC-8DJ-07-0001-2013 Uncontrolled document when printed. Printed copy expires one week from print date. Refer to Document No. for current version. SPECIFICATION ENQUIRY HPC-8DJ-03-0004-2013 VENDOR’S NAME DATE TECHNICAL SCHEDULES A & B ITEM 5: Modular Packaged Substations (MPS) VOLTAGE (kV) ITEM 11/6.38 22/11 22 33 11/6.38 22/11 22 33 5.1 5.2 5.3 5.4 5.5 5.6 5.7 5.8 SIZE (kVA) 63 63 63 63 160 160 160 160 VOLTAGE (kV) ITEM 11/6.38 22/11 22 33 11/6.38 22/11 22 33 5.9 5.10 5.11 5.12 5.13 5.14 5.15 5.16 SIZE (kVA) 315 315 315 315 630 630 630 630 SCHEDULE A: Horizon Power’s specific requirements SCHEDULE B: Particulars of equipment to be supplied (to be completed by Vendor) No Clause Description Schedule A Distribution Standard Buyers Guide drawing 1 General 1.1 Manufacturer 1.2 Brand / Catalogue No. / Model 1.3 Country of Manufacture 2 HPA-SD-E01002-01 Dimensions 2.1 Width (mm) 2.2 Height (mm) 2.3 Depth (mm) 2.4 Mass (kg) 2.5 Mass Transformer only (kg) 3 Particulars of Plant 3.1 Rated Primary Voltage 3.2 Rated Power 3.3 Number of Tap Positions 3.4 Tap Step Size 3.5 Vector Group 3.6 Quantity of oil 3.7 MV Bushings 3.7.1 Manufacturer 3.7.2 Type 3.7.3 Basic Impulse Level 3.8 (kV) (kVA) (%) (Litres) (BIL) LV Bushings 3.8.1 Manufacturer 3.8.2 Type 3.8.3 Basic Impulse Level DM# 3678175 Schedule B xxxx (BIL) Page 52 of 88 Print Date 5/11/2013 © Horizon Power Corporation – Document Number: HPC-8DJ-07-0001-2013 Uncontrolled document when printed. Printed copy expires one week from print date. Refer to Document No. for current version. 3.9 Minimum Clearance between external live metal parts 3.9.1 Phase to Phase (MV) (mm) 3.9.2 Phase to Earth (MV) (mm) 3.9.3 Phase to Phase (LV) (mm) 3.9.4 Phase to Earth (LV) (mm) 4 Guaranteed Performance 4.1 No load Voltage ratio corresponding to Nominal Tap Position 4.2 No load Loss 4.3 Magnetising Current 4.4 4.8 Load Loss on Nominal tap position with nominal primary voltage applied (Watts) Impedance Voltage on Nominal tap position and Nominal Voltage (%) Reactance Voltage on Nominal tap position and Nominal Voltage (%) Resistance Voltage on Nominal tap position and Nominal Voltage (%) Zero Phase Sequence Impedance (Ohm/Phase) 4.9 Regulation 4.5 4.6 4.7 (Watts) (%) 4.9.1 At Full Load and 1.0 PF 4.9.2 At Full Load and 0.8 PF 4.10 Efficiency at Full Load and 1.0 PF 4.11 Maximum Winding Temperature Rise 4.12 Maximum Top Oil Temperature Rise Noise Level 4.13 4.14 ( C) ( C) dB(A) 4.16 Maximum Symmetrical Short Circuit Current withstand for 2 seconds (Three and Two phase) (A) Maximum Earth Fault Current withstand for 2 seconds (Single Phase) (A) Basic Impulse Level (kV peak) 4.17 Power Frequency Voltage Withstand 5 Particulars of Plant LV Switchgear 4.15 5.1 Nominal Voltage 5.2 5.3 Highest Voltage Quantity of Switch Units per Substation 5.3.1 Fuse Links 5.3.2 Isolating Links 5.4 Aluminium 5.3.2 Copper Aluminium 5.3.2 Copper 6 (mm2) Guaranteed Performance of LV Switchgear Rated Normal Current (A) 6.1.1 With Fuse Links Installed 6.1.2 With Isolating Links Installed DM# 3678175 (V) (mm2) Maximum Lug size used 5.3.1 6.1 (V) Maximum Cable Size which can be Connected 5.3.1 5.5 (kV RMS) Page 53 of 88 Print Date 5/11/2013 © Horizon Power Corporation – Document Number: HPC-8DJ-07-0001-2013 Uncontrolled document when printed. Printed copy expires one week from print date. Refer to Document No. for current version. 6.2 6.2.1 6.2.2 6.3 6.3.1 6.3.2 6.4 6.5 6.6 6.6.1 Rated Withstand Current With Fuse Links Installed (kA) With Isolating Links Installed Rated Short Time Current With Fuse Links Installed (kA/1 sec) With Isolating Links Installed Power Frequency Voltage Withstand (kV rms) Insulation Level between Terminals fitted with maximum sized Cable Lugs (kV) Number of Mechanical Operations before replacement required With Fuse Links Installed 6.6.2 With Isolating Links Installed 6.7 6.7.1 Number of Load Break Operations before replacement required With Fuse Links Installed 6.7.2 With Isolating Links Installed 6.8 Watts Dissipation Permissible for LV Switch Fuse units (W) 6.9 Enclosure Degree of Protection (IP rating) 6.10 Life Cycle Cost ‘K’ DM# 3678175 Page 54 of 88 Print Date 5/11/2013 © Horizon Power Corporation – Document Number: HPC-8DJ-07-0001-2013 Uncontrolled document when printed. Printed copy expires one week from print date. Refer to Document No. for current version. SPECIFICATION ENQUIRY HPC-8DJ-03-0004-2013 VENDOR’S NAME DATE TECHNICAL SCHEDULES A & B ITEM 6: Non-Modular Packaged Substations (Non-MPS) VOLTAGE (kV) ITEM 11/6.38 22/11 22 33 11/6.38 22/11 22 6.1 6.2 6.3 6.4 6.5 6.6 6.7 SIZE (kVA) 63 63 63 63 160 160 160 VOLTAGE (kV) ITEM 22 33 11/6.38 22/11 22 33 11/6.38 6.11 6.12 6.13 6.14 6.15 6.16 SIZE (kVA) 315 315 630 630 630 630 33 6.38/11 22/11 6.8 6.9 6.10 160 315 315 22/11 22 33 6.17 6.18 6.19 6.20 1000 1000 1000 1000 SCHEDULE A: Horizon Power’s specific requirements SCHEDULE B: Particulars of equipment to be supplied (to be completed by Vendor) No Clause Description Schedule A Distribution Standard Buyers Guide drawing 1 General 1.1 Manufacturer 1.2 Brand / Catalogue No. / Model 1.3 Country of Manufacture 2 HPA-SD-E01003-01 & 02 Dimensions 2.1 Width (mm) 2.2 Height (mm) 2.3 Depth (mm) 2.4 Mass (kg) 3 Particulars of Plant 3.1 Rated Primary Voltage 3.2 Rated Power 3.3 Number of Tap Positions 3.4 Tap Step Size 3.5 Vector Group 3.6 Quantity of oil 3.7 MV Bushings 3.7.1 Manufacturer 3.7.2 Type 3.7.3 Basic Impulse Level 3.8 (kV) (kVA) (%) (Litres) (BIL) LV Bushings 3.8.1 Manufacturer 3.8.2 Type 3.8.3 Basic Impulse Level DM# 3678175 Schedule B xxxx (BIL) Page 55 of 88 Print Date 5/11/2013 © Horizon Power Corporation – Document Number: HPC-8DJ-07-0001-2013 Uncontrolled document when printed. Printed copy expires one week from print date. Refer to Document No. for current version. 3.9 Minimum Clearance between external live metal parts 3.9.1 Phase to Phase (MV) (mm) 3.9.2 Phase to Earth (MV) (mm) 3.9.3 Phase to Phase (LV) (mm) 3.9.4 Phase to Earth (LV) (mm) 4 Guaranteed Performance 4.1 No load Voltage ratio corresponding to Nominal Tap Position 4.2 No load Loss 4.3 Magnetising Current 4.4 4.8 Load Loss on Nominal tap position with nominal primary voltage applied (Watts) Impedance Voltage on Nominal tap position and Nominal Voltage (%) Reactance Voltage on Nominal tap position and Nominal Voltage (%) Resistance Voltage on Nominal tap position and Nominal Voltage (%) Zero Phase Sequence Impedance (Ohm/Phase) 4.9 Regulation 4.5 4.6 4.7 (Watts) (%) 4.9.1 At Full Load and 1.0 PF 4.9.2 At Full Load and 0.8 PF 4.10 Efficiency at Full Load and 1.0 PF 4.11 Maximum Winding Temperature Rise 4.12 Maximum Top Oil Temperature Rise Noise Level 4.13 4.14 ( C) ( C) dB(A) 4.16 Maximum Symmetrical Short Circuit Current withstand for 2 seconds (Three and Two phase) (A) Maximum Earth Fault Current withstand for 2 seconds (Single Phase) (A) Basic Impulse Level (kV peak) 4.17 Power Frequency Voltage Withstand 4.18 Enclosure Degree of Protection (IP rating) 4.19 Life Cycle Cost ‘K’ 4.15 DM# 3678175 Page 56 of 88 (kV RMS) Print Date 5/11/2013 © Horizon Power Corporation – Document Number: HPC-8DJ-07-0001-2013 Uncontrolled document when printed. 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SPECIFICATION ENQUIRY HPC-8DJ-03-0004-2013 VENDOR’S NAME DATE TECHNICAL SCHEDULES A & B ITEM 7: Single Phase Rural Packaged Substations (SPUDS) VOLTAGE (kV) ITEM 19.1 SIZE (kVA) 50 7.1 SCHEDULE A: Horizon Power’s specific requirements SCHEDULE B: Particulars of equipment to be supplied (to be completed by Vendor) No Clause Description Schedule A Distribution Standard Buyers Guide drawing 1 General 1.1 Manufacturer 1.2 Brand / Catalogue No. / Model 1.3 Country of Manufacture 2 HPA-SD-E01004-01 Dimensions 2.1 Width (mm) 2.2 Height (mm) 2.3 Depth (mm) 2.4 Mass (kg) 3 Particulars of Plant 3.1 Rated Primary Voltage 3.2 Rated Power 3.3 Number of Tap Positions 3.4 Tap Step Size 3.5 Vector Group 3.6 Quantity of oil 3.7 MV Bushings 3.7.1 Manufacturer 3.7.2 Type 3.7.3 Basic Impulse Level 3.8 (kV) (kVA) (%) (Litres) (BIL) LV Bushings 3.8.1 Manufacturer 3.8.2 Type 3.8.3 Basic Impulse Level 3.9 (BIL) Minimum Clearance between external live metal parts 3.9.1 Phase to Phase (MV) (mm) 3.9.2 Phase to Earth (MV) (mm) 3.9.3 Phase to Phase (LV) (mm) 3.9.4 Phase to Earth (LV) (mm) DM# 3678175 Schedule B xxxx Page 57 of 88 Print Date 5/11/2013 © Horizon Power Corporation – Document Number: HPC-8DJ-07-0001-2013 Uncontrolled document when printed. Printed copy expires one week from print date. Refer to Document No. for current version. 4 Guaranteed Performance 4.1 No load Voltage ratio corresponding to Nominal Tap Position 4.2 No load Loss 4.3 Magnetising Current 4.4 4.8 Load Loss on Nominal tap position with nominal primary voltage applied (Watts) Impedance Voltage on Nominal tap position and Nominal Voltage (%) Reactance Voltage on Nominal tap position and Nominal Voltage (%) Resistance Voltage on Nominal tap position and Nominal Voltage (%) Zero Phase Sequence Impedance (Ohm/Phase) 4.9 Regulation 4.5 4.6 4.7 (Watts) (%) 4.9.1 At Full Load and 1.0 PF 4.9.2 At Full Load and 0.8 PF 4.10 Efficiency at Full Load and 1.0 PF 4.11 Maximum Winding Temperature Rise 4.12 Maximum Top Oil Temperature Rise Noise Level 4.13 4.14 ( C) ( C) dB(A) 4.16 Maximum Symmetrical Short Circuit Current withstand for 2 seconds (Three and Two phase) (A) Maximum Earth Fault Current withstand for 2 seconds (Single Phase) (A) Basic Impulse Level (kV peak) 4.17 Power Frequency Voltage Withstand 4.18 Enclosure Degree of Protection (IP rating) 4.19 Life Cycle Cost ‘K’ 4.15 DM# 3678175 Page 58 of 88 (kV RMS) Print Date 5/11/2013 © Horizon Power Corporation – Document Number: HPC-8DJ-07-0001-2013 Uncontrolled document when printed. 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SPECIFICATION ENQUIRY HPC-8DJ-03-0004-2013 VENDOR’S NAME DATE TECHNICAL SCHEDULES A & B ITEM 8: Isolation Pad-Mount Transformers VOLTAGE (kV) ITEM 22/12.7 22/12.7 33/19.1 22/12.7 33/19.1 8.1 8.2 8.3 8.4 8.5 SIZE (kVA) 63 200 200 315 315 SCHEDULE A: Horizon Power’s specific requirements SCHEDULE B: Particulars of equipment to be supplied (to be completed by Vendor) No Clause Description Schedule A Distribution Standard Buyers Guide drawing 1 Manufacturer 1.2 Brand / Catalogue No. / Model 1.3 Country of Manufacture Dimensions 2.1 Width (mm) 2.2 Height (mm) 2.3 Depth (mm) 2.4 3 Mass Particulars of Plant (kg) 3.1 Rated Primary Voltage (kV) 3.2 Rated Power 3.3 Number of Tap Positions 3.4 Tap Step Size 3.5 Vector Group 3.6 Quantity of oil 3.7 MV Bushings 3.7.1 Manufacturer 3.7.2 Type 3.7.3 Creepage Length 3.7.4 Basic Impulse Level 3.9 (kVA) (%) (Litres) (mm) (BIL) Minimum Clearance between external live metal parts 3.9.1 Phase to Phase (MV) (mm) 3.9.4 Phase to Earth (MV) (mm) 4 Guaranteed Performance 4.1 No load Voltage ratio corresponding to Nominal Tap Position 4.2 No load Loss 4.3 Magnetising Current 4.4 Load Loss on Nominal tap position with nominal primary voltage applied (Watts) Impedance Voltage on Nominal tap position and Nominal Voltage (%) 4.5 DM# 3678175 xxxx General 1.1 2 HPA-SD-E01005-01 Schedule B (Watts) (%) Page 59 of 88 Print Date 5/11/2013 © Horizon Power Corporation – Document Number: HPC-8DJ-07-0001-2013 Uncontrolled document when printed. Printed copy expires one week from print date. Refer to Document No. for current version. 4.6 4.8 Reactance Voltage on Nominal tap position and Nominal Voltage (%) Resistance Voltage on Nominal tap position and Nominal Voltage (%) Zero Phase Sequence Impedance (Ohm/Phase) 4.9 Regulation 4.7 4.9.1 At Full Load and 1.0 PF 4.9.2 At Full Load and 0.8 PF 4.10 Efficiency at Full Load and 1.0 PF 4.11 Maximum Winding Temperature Rise 4.12 Maximum Top Oil Temperature Rise 4.13 Noise Level 4.14 4.16 Maximum Symmetrical Short Circuit Current withstand for 2 seconds (Three and Two phase) (A) Maximum Earth Fault Current withstand for 2 seconds (Single Phase) (A) Basic Impulse Level (kV peak) 4.17 Power Frequency Voltage Withstand 4.18 Life Cycle Cost ‘K’ 4.15 DM# 3678175 ( C) ( C) dB(A) Page 60 of 88 (kV RMS) Print Date 5/11/2013 © Horizon Power Corporation – Document Number: HPC-8DJ-07-0001-2013 Uncontrolled document when printed. Printed copy expires one week from print date. Refer to Document No. for current version. APPENDIX D – SCHEDULE C: COMPLIANCE DOCUMENT The Vendor shall indicate below whether this offer is fully compliant with the nominated clause in this Specification. A YES shall ONLY be indicated if the offer is 100% compliant with the relevant Clause. If NO is indicated and supporting documents are submitted, then mark the ATT box with the attachment number CLAUSE NUMBER 1. SCOPE 2. 2.1 2.2 2.2.1 2.2.2 2.3 NORMATIVE REFERENCES Standards Definitions and Abbreviations Definitions Abbreviations Drawings 3 3.1 3.1.1 REQUIREMENTS Power System Particulars Rated Voltages 3.1.2 Fault Rating 3.1.3 Nominal System Frequency 3.1.4 System Insulation Levels 3.1.5 3.2 3.2.1 3.2.2 3.2.2.1 Pollution Performance Service Conditions Environmental Conditions Operating Conditions Cyclic Loading 3.2.2.2 Radio and Television Interference 3.2.2.3 Cooling Criteria 3.2.2.4 Seismic Disturbances 3.2.2.5 Wind Loads 3.2.2.6 Noise 3.2.3 Service Conditions 4 4.1 TRANSFORMER DESIGN AND CONSTRUCTION General 4.2 High Efficiency Low Loss Design 4.3 Loading 4.4 Radiators DM# 3678175 Page 61 of 88 YES NO ATT. Print Date 5/11/2013 © Horizon Power Corporation – Document Number: HPC-8DJ-07-0001-2013 Uncontrolled document when printed. Printed copy expires one week from print date. Refer to Document No. for current version. CLAUSE NUMBER 4.5 Tanks and Lids 4.6 Joints and Gaskets 4.7 Core 4.8 Windings 4.8.1 Single Phase Transformers 4.8.2 Three Phase Transformers 4.8.3 Single Wire Earth Return Distribution Transformers 4.8.4 Isolation Distribution Transformers 4.9 Tappings 4.10 Cooling 4.11 4.12 4.12.1 Insulating Oil Bushings and Terminals General 4.12.1 LV Bushings 4.12.1 Terminals 4.13 4.14 4.14.1 Painting Transformer Fittings Rating Plates and Terminal Markings 4.14.2 Lifting and Transport Facilities 4.14.3 Oil Level Indicator 4.14.4 Earthing Lug 4.14.5 4.15 4.15.1 Tank Markings Performance Criteria Minimum Power Efficiency (MEPS) 4.15.2 Guaranteed Transformer Losses 4.15.3 Allowable Tolerance for Transformer Losses 4.15.4 Transformer Impedances 5 AERIAL TRANSFORMERS 5.1 General 5.1.1 Transformer Mounting Brackets 5.1.2 Surge Arresters 5.1.3 Terminal Arrangement for LV Winding 5.1.4 Terminal Arrangement for MV Winding DM# 3678175 Page 62 of 88 YES NO ATT. Print Date 5/11/2013 © Horizon Power Corporation – Document Number: HPC-8DJ-07-0001-2013 Uncontrolled document when printed. Printed copy expires one week from print date. Refer to Document No. for current version. CLAUSE NUMBER 5.1.5 5.2 5.2.1 Other Technical Requirements Single Phase Transformer General 5.2.2 Terminal Arrangement for MV Winding 5.2.3 Additional Requirements 5.3 5.3.1 5.4 5.4.1 Three Phase Transformer Additional Requirements Isolation Transformer General 5.4.2 Additional Requirements 6 6.1 6.2 6.2.1 6.2.2 6.2.2.1 GROUND-MOUNTED TRANSFORMERS Supply of Packaged Substations General for Packaged Substations Physical MV/LV Cubicle General 6.2.2.2 Doors 6.2.2.3 Earthing 6.2.3 Terminal Arrangement of MV Winding 6.2.4 6.3 6.3.1 Base Frame Modular Packaged Substations (MPS) General 6.3.2 6.3.3 6.3.3.1 Physical MV/LV Cubicle General 6.3.3.2 Doors 6.3.4 6.3.5 6.3.5.1 Terminal Arrangement of LV Winding Low Voltage Switchgear General 6.3.5.2 Insulation Level of Cable Terminations 6.3.6 6.4 6.4.1 Other Requirements for MPS Transformers Non-Modular Packaged Substations (Non-MPS) General 6.4.2 6.4.3 6.4.3.1 Physical MV/LV Cubicle General DM# 3678175 Page 63 of 88 YES NO ATT. Print Date 5/11/2013 © Horizon Power Corporation – Document Number: HPC-8DJ-07-0001-2013 Uncontrolled document when printed. Printed copy expires one week from print date. Refer to Document No. for current version. CLAUSE NUMBER 6.4.3.2 Doors 6.4.4 Terminal Arrangement of LV Winding 6.4.5 6.5 6.5.1 Other Requirements for MPS Transformers Single Phase Rural Packaged Substations (SPUDS) General 6.5.2 Physical 6.5.3 MV/LV Cubicle 6.5.4 Terminal Arrangement of LV Winding 6.5.5 Transformer and Cubicle 6.5.6 6.6 6.6.1 Other Technical Requirements Isolation Pad-mounted Transformer General 6.6.2 Physical 6.6.3 MV Cubicle 6.6.3.1 General 6.6.3.2 Doors 6.6.4 Transformer and Cubicle 6.6.5 Other Technical Requirements 7. STORAGE 8. RELIABILITY 9. SAFETY 10. ENVIRONMENTAL CONDITIONS 11. 11.1 TESTS Test Requirements 11.1.1 Type Tests 11.1.2 Routine and Sample Tests 11.1.3 Special Tests 11.1.3 Pressure Tests 11.1.3 Witness Tests 12. DOCUMENTATION AND SAMPLES DM# 3678175 Page 64 of 88 YES NO ATT. Print Date 5/11/2013 © Horizon Power Corporation – Document Number: HPC-8DJ-07-0001-2013 Uncontrolled document when printed. Printed copy expires one week from print date. Refer to Document No. for current version. CLAUSE NUMBER 12.1 12.2 12.2.1 Type Test Certificates/Reports Samples Tests Samples 12.2.2 Display Samples 13. PACKAGING REQUIREMENTS DM# 3678175 Page 65 of 88 YES NO ATT. Print Date 5/11/2013 © Horizon Power Corporation – Document Number: HPC-8DJ-07-0001-2013 Uncontrolled document when printed. Printed copy expires one week from print date. Refer to Document No. for current version. APPENDIX E – SCHEDULE D: DEPARTURES FROM TECHNICAL SPECIFICATION The Vendor shall nominate the Clause and describe the departure: CLAUSE NO DM# 3678175 DEPARTURE Page 66 of 88 Print Date 5/11/2013 © Horizon Power Corporation – Document Number: HPC-8DJ-07-0001-2013 Uncontrolled document when printed. Printed copy expires one week from print date. Refer to Document No. for current version. APPENDIX F – SCHEDULE E: TRANSFORMER DESCRIPTION ITEM 1 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 2 2.1 DM# 3678175 DESCRIPTION Single Phase Aerial Transformers Short Description: TRANSFORMER, POWER; 10 KVA 6-11 KV/250-500 V; 1 PH; 2 BUSHING; AERIAL CONN Technical Description: TRANSFORMER, POWER; 10 KVA 6-11 KV/250-500 V; 1 PH; 50 HZ; SP; 2 BUSHING; AERIAL CONN Short Description: TRANSFORMER, POWER; 10 KVA 12.7 KV/250-500 V; 1 PH; AERIAL CONN Technical Description: TRANSFORMER, POWER; 10 KVA 12.7 KV/250-500 V; 1 PH; 50 HZ; SWER; AERIAL CONN Short Description: TRANSFORMER, POWER; 10 KVA 19.1 KV/250-500 V; 1 PH; AERIAL CONN Technical Description: TRANSFORMER, POWER; 10 KVA 19.1 KV/250-500 V; 1 PH; 50 HZ; SWER; AERIAL CONN Short Description: TRANSFORMER, POWER; 10 KVA 22 KV/250-500 V; 1 PH; 2 BUSHING; AERIAL CONN Technical Description: TRANSFORMER, POWER; 10 KVA 22 KV/250-500 V; 1 PH; 50 HZ; SP; 2 BUSHING; AERIAL CONN Short Description: TRANSFORMER, POWER; 25 KVA 12.7 KV/250-500 V; 1 PH; AERIAL CONN Technical Description: TRANSFORMER, POWER; 25 KVA 12.7 KV/250-500 V; 1 PH; 50 HZ; SWER; AERIAL CONN Short Description: TRANSFORMER, POWER; 25 KVA 19.1 V/250-500 V; 1 PH; AERIAL CONN Technical Description: TRANSFORMER, POWER; 25 KVA 19.1 KV/250-500 V; 1 PH; 50 HZ; SWER; AERIAL CONN Short Description: TRANSFORMER, POWER; 25 KVA 22 KV/250-500 V; 1 PH; 2 BUSHING; AERIAL CONN Technical Description: TRANSFORMER, POWER; 25 KVA 22 KV/250-500 V; 1 PH; 50 HZ; SP; 2 BUSHING; AERIAL CONN Short Description: TRANSFORMER, POWER; 25 KVA 33 KV/250-500 V; 1 PH; 2 BUSHING; AERIAL CONN Technical Description: TRANSFORMER, POWER; 25 KVA 33 KV/250-500 V; 1 PH; 50 HZ; SP; 2 BUSHING; AERIAL CONN Three Phase Aerial Transformers Short Description: TRANSFORMER, POWER; 25 KVA 6-11 KV/433 V; 3 PH; AERIAL CONN Technical Description: TRANSFORMER, POWER; 25 KVA 6-11 KV/433 V; 3 PH; 50 HZ; Dyn1; AERIAL CONN Page 67 of 88 DISTRIBUTION STANDARD DRAWING HPA-SD-E-00002Sht 01 HPA-SD-E-00001Sht 01 HPA-SD-E-00001Sht 01 HPA-SD-E-00002Sht 01 HPA-SD-E-00001Sht 01 HPA-SD-E-00001Sht 01 HPA-SD-E-00002Sht 01 HPA-SD-E-00002Sht 01 HPA-SD-E-00003Sht 01 Print Date 5/11/2013 © Horizon Power Corporation – Document Number: HPC-8DJ-07-0001-2013 Uncontrolled document when printed. Printed copy expires one week from print date. Refer to Document No. for current version. ITEM 2.2 2.3 2.4 2.5 2.6 2.7 2.8 2.9 2.10 2.11 DM# 3678175 DESCRIPTION Short Description: TRANSFORMER, POWER; 25 KVA 11 KV/433 V; 3 PH; AERIAL CONN Technical Description: TRANSFORMER, POWER; 25 KVA 11 KV/433 V; 3 PH; 50 HZ; Dyn1; AERIAL CONN Short Description: TRANSFORMER, POWER; 25 KVA 22 KV/433 V; 3 PH; AERIAL CONN Technical Description: TRANSFORMER, POWER; 25 KVA 22 KV/433 V; 3 PH; 50 HZ; Dyn1; AERIAL CONN Short Description: TRANSFORMER, POWER; 25 KVA 33 KV/433 V; 3 PH; AERIAL CONN Technical Description: TRANSFORMER, POWER; 25 KVA 33 KV/433 V; 3 PH; 50 HZ; Dyn1; AERIAL CONN Short Description: TRANSFORMER, POWER; 63 KVA 6-11 KV/433 V; 3 PH; AERIAL CONN Technical Description: TRANSFORMER, POWER; 63 KVA 6-11 KV/433 V; 3 PH; 50 HZ; Dyn1; AERIAL CONN Short Description: TRANSFORMER, POWER; 63 KVA 11 KV/433 V; 3 PH; AERIAL CONN Technical Description: TRANSFORMER, POWER; 63 KVA 11 KV/433 V; 3 PH; 50 HZ; Dyn1; AERIAL CONN Short Description: TRANSFORMER, POWER; 63 KVA 22 KV/433 V; 3 PH; AERIAL CONN Technical Description: TRANSFORMER, POWER; 63 KVA 22 KV/433 V; 3 PH; 50 HZ; Dyn1; AERIAL CONN Short Description: TRANSFORMER, POWER; 63 KVA 33 KV/433 V; 3 PH; AERIAL CONN Technical Description: TRANSFORMER, POWER; 63 KVA 33 KV/433 V; 3 PH; 50 HZ; Dyn1; AERIAL CONN Short Description: TRANSFORMER, POWER; 100 KVA 6-11 KV/433 V; 3 PH; AERIAL CONN Technical Description: TRANSFORMER, POWER; 100 KVA 6-11 KV/433 V; 3 PH; 50 HZ; Dyn1; AERIAL CONN Short Description: TRANSFORMER, POWER; 100 KVA 11 KV/433 V; 3 PH; AERIAL CONN Technical Description: TRANSFORMER, POWER; 100 KVA 11 KV/433 V; 3 PH; 50 HZ; Dyn1; AERIAL CONN Short Description: TRANSFORMER, POWER; 100 KVA 22 KV/433 V; 3 PH; AERIAL CONN Technical Description: TRANSFORMER, POWER; 100 KVA 22 KV/433 V; 3 PH; 50 HZ; Dyn1; AERIAL CONN Page 68 of 88 DISTRIBUTION STANDARD DRAWING HPA-SD-E-00003Sht 01 HPA-SD-E-00003Sht 01 HPA-SD-E-00003Sht 01 HPA-SD-E-00003Sht 01 HPA-SD-E-00003Sht 01 HPA-SD-E-00003Sht 01 HPA-SD-E-00003Sht 01 HPA-SD-E-00004Sht 01 HPA-SD-E-00004Sht 01 HPA-SD-E-00004Sht 01 Print Date 5/11/2013 © Horizon Power Corporation – Document Number: HPC-8DJ-07-0001-2013 Uncontrolled document when printed. Printed copy expires one week from print date. Refer to Document No. for current version. ITEM 2.12 2.13 2.14 2.15 2.16 2.17 2.18 2.19 3 3.1 DM# 3678175 DESCRIPTION Short Description: TRANSFORMER, POWER; 100 KVA 33 KV/433 V; 3 PH; AERIAL CONN Technical Description: TRANSFORMER, POWER; 100 KVA 33 KV/433 V; 3 PH; 50 HZ; Dyn1; AERIAL CONN Short Description: TRANSFORMER, POWER; 200 KVA 6-11 KV/433 V; 3 PH; AERIAL CONN Technical Description: TRANSFORMER, POWER; 200 KVA 6-11 KV/433 V; 3 PH; 50 HZ; Dyn1; AERIAL CONN Short Description: TRANSFORMER, POWER; 200 KVA 11 KV/433 V; 3 PH; AERIAL CONN Technical Description: TRANSFORMER, POWER; 200 KVA 11 KV/433 V; 3 PH; 50 HZ; Dyn1; AERIAL CONN Short Description: TRANSFORMER, POWER; 200 KVA 22 KV/433 V; 3 PH; AERIAL CONN Technical Description: TRANSFORMER, POWER; 200 KVA 22 KV/433 V; 3 PH; 50 HZ; Dyn1; AERIAL CONN Short Description: TRANSFORMER, POWER; 200 KVA 33 KV/433 V; 3 PH; AERIAL CONN Technical Description: TRANSFORMER, POWER; 200 KVA 33 KV/433 V; 3 PH; 50 HZ; Dyn1; AERIAL CONN Short Description: TRANSFORMER, POWER; 315 KVA 6-11 KV/433 V; 3 PH; AERIAL CONN Technical Description: TRANSFORMER, POWER; 315 KVA 6-11 KV/433 V; 3 PH; 50 HZ; Dyn1; AERIAL CONN Short Description: TRANSFORMER, POWER; 315 KVA 22 KV/433 V; 3 PH; AERIAL CONN Technical Description: TRANSFORMER, POWER; 315 KVA 22 KV/433 V; 3 PH; 50 HZ; Dyn1; AERIAL CONN Short Description: TRANSFORMER, POWER; 315 KVA 33 KV/433 V; 3 PH; AERIAL CONN Technical Description: TRANSFORMER, POWER; 315 KVA 33 KV/433 V; 3 PH; 50 HZ; Dyn1; AERIAL CONN Isolation Aerial Transformers Short Description: TRANSFORMER, POWER; 63 KVA 22/12.7 KV; 1 PH; AERIAL CONN Technical Description: TRANSFORMER, POWER; 63 KVA 22/12.7 KV; 1 PH; 50 HZ; SP; 2 BUSHING; AERIAL CONN Page 69 of 88 DISTRIBUTION STANDARD DRAWING HPA-SD-E-00004Sht 01 HPA-SD-E-00004Sht 01 HPA-SD-E-00004Sht 01 HPA-SD-E-00004Sht 01 HPA-SD-E-00004Sht 01 HPA-SD-E-00004Sht 01 HPA-SD-E-00004Sht 01 HPA-SD-E-00004Sht 01 HPA-SD-E-00005Sht 01 Print Date 5/11/2013 © Horizon Power Corporation – Document Number: HPC-8DJ-07-0001-2013 Uncontrolled document when printed. Printed copy expires one week from print date. Refer to Document No. for current version. ITEM 3.2 3.3 3.4 3.5 3.6 4 4.1 4.2 4.3 4.4 DM# 3678175 DESCRIPTION Short Description: TRANSFORMER, POWER; 63 KVA 33/19.1 KV; 1 PH; AERIAL CONN Technical Description: TRANSFORMER, POWER; 63 KVA 33/19.1 KV; 1 PH; 50 HZ; SP; 2 BUSHING; AERIAL CONN Short Description: TRANSFORMER, POWER; 200 KVA 22/12.7 KV; 1 PH; AERIAL CONN Technical Description: TRANSFORMER, POWER; 200 KVA 22/12.7 KV; 1 PH; 50 HZ; SP; 2 BUSHING; AERIAL CONN Short Description: TRANSFORMER, POWER; 200 KVA 33/19.1 KV; 1 PH; AERIAL CONN Technical Description: TRANSFORMER, POWER; 200 KVA 33/19.1 KV; 1 PH; 50 HZ; SP; 2 BUSHING; AERIAL CONN Short Description: TRANSFORMER, POWER; 315 KVA 22/12.7 KV; 1 PH; AERIAL CONN Technical Description: TRANSFORMER, POWER; 315 KVA 22/12.7 KV; 1 PH; 50 HZ; SP; 2 BUSHING; AERIAL CONN Short Description: TRANSFORMER, POWER; 315 KVA 33/19.1 KV; 1 PH; AERIAL CONN Technical Description: TRANSFORMER, POWER; 315 KVA 33/19.1 KV; 1 PH; 50 HZ; SP; 2 BUSHING; AERIAL CONN Modular Packaged Substations (MPS) Short Description: TRANSFORMER, POWER; 63 KVA 6-11 KV/433 V; 3 PH; PAD MTG; MPS Technical Description: TRANSFORMER, POWER; 63 KVA 6-11 KV/433 V; 3 PH; 50 HZ; Dyn1; PAD MTG; MPS; W/ELBOW CONN PAINTED W/ANTI-GRAFFITI COATING Short Description: TRANSFORMER, POWER; 63 KVA 11-22 KV/433 V; 3 PH; PAD MTG; MPS Technical Description: TRANSFORMER, POWER; 63 KVA 11-22 KV/433 V; 3 PH; 50 HZ; Dyn1; PAD MTG; MPS; W/ELBOW CONN PAINTED W/ANTI-GRAFFITI COATING Short Description: TRANSFORMER, POWER; 63 KVA 22 KV/433 V; 3 PH; PAD MTG; MPS Technical Description: TRANSFORMER, POWER; 63 KVA 22 KV/433 V; 3 PH; 50 HZ; Dyn1; PAD MTG; MPS; W/ELBOW CONN PAINTED W/ANTI-GRAFFITI COATING Short Description: TRANSFORMER, POWER; 63 KVA 33 KV/433 V; 3 PH; PAD MTG; MPS Technical Description: TRANSFORMER, POWER; 63 KVA 33 KV/433 V; 3 PH; 50 HZ; Dyn1; PAD MTG; MPS; W/ELBOW CONN PAINTED W/ANTI-GRAFFITI COATING Page 70 of 88 DISTRIBUTION STANDARD DRAWING HPA-SD-E-00005Sht 01 HPA-SD-E-00005Sht 01 HPA-SD-E-00005Sht 01 HPA-SD-E-00005Sht 01 HPA-SD-E-00005Sht 01 HPA-SD-E-01002Sht 01 HPA-SD-E-01002Sht 01 HPA-SD-E-01002Sht 01 HPA-SD-E-01002Sht 01 Print Date 5/11/2013 © Horizon Power Corporation – Document Number: HPC-8DJ-07-0001-2013 Uncontrolled document when printed. Printed copy expires one week from print date. Refer to Document No. for current version. ITEM 4.5 4.6 4.7 4.8 4.9 4.10 4.11 4.12 DM# 3678175 DESCRIPTION Short Description: TRANSFORMER, POWER; 160 KVA 6-11 KV/433 V; 3 PH; PAD MTG; MPS Technical Description: TRANSFORMER, POWER; 160 KVA 6-11 KV/433 V; 3 PH; 50 HZ; Dyn1; PAD MTG; MPS; W/ELBOW CONN PAINTED W/ANTI-GRAFFITI COATING Short Description: TRANSFORMER, POWER; 160 KVA 11-22 KV/433 V; 3 PH; PAD MTG; MPS Technical Description: TRANSFORMER, POWER; 160 KVA 11-22 KV/433 V; 3 PH; 50 HZ; Dyn1; PAD MTG; MPS; W/ELBOW CONN PAINTED W/ANTI-GRAFFITI COATING Short Description: TRANSFORMER, POWER; 160 KVA 22 KV/433 V; 3 PH; PAD MTG; MPS Technical Description: TRANSFORMER, POWER; 160 KVA 22 KV/433 V; 3 PH; 50 HZ; Dyn1; PAD MTG; MPS; W/ELBOW CONN PAINTED W/ANTI-GRAFFITI COATING Short Description: TRANSFORMER, POWER; 160 KVA 33 KV/433 V; 3 PH; PAD MTG; MPS Technical Description: TRANSFORMER, POWER; 160 KVA 33 KV/433 V; 3 PH; 50 HZ; Dyn1; PAD MTG; MPS; W/ELBOW CONN PAINTED W/ANTI-GRAFFITI COATING Short Description: TRANSFORMER, POWER; 315 KVA 6-11 KV/433 V; 3 PH; PAD MTG; MPS Technical Description: TRANSFORMER, POWER; 315 KVA 6-11 KV/433 V; 3 PH; 50 HZ; Dyn1; PAD MTG; MPS; W/ELBOW CONN PAINTED W/ANTI-GRAFFITI COATING Short Description: TRANSFORMER, POWER; 315 KVA 11-22 KV/433 V; 3 PH; PAD MTG; MPS Technical Description: TRANSFORMER, POWER; 315 KVA 11-22 KV/433 V; 3 PH; 50 HZ; Dyn1; PAD MTG; MPS; W/ELBOW CONN PAINTED W/ANTI-GRAFFITI COATING Short Description: TRANSFORMER, POWER; 315 KVA 22 KV/433 V; 3 PH; PAD MTG; MPS Technical Description: TRANSFORMER, POWER; 315 KVA 22 KV/433 V; 3 PH; 50 HZ; Dyn1; PAD MTG; MPS; W/ELBOW CONN PAINTED W/ANTI-GRAFFITI COATING Short Description: TRANSFORMER, POWER; 315 KVA 33 KV/433 V; 3 PH; PAD MTG; MPS Technical Description: TRANSFORMER, POWER; 315 KVA 33 KV/433 V; 3 PH; 50 HZ; Dyn1; PAD MTG; MPS; W/ELBOW CONN PAINTED W/ANTI-GRAFFITI COATING Page 71 of 88 DISTRIBUTION STANDARD DRAWING HPA-SD-E-01002Sht 01 HPA-SD-E-01002Sht 01 HPA-SD-E-01002Sht 01 HPA-SD-E-01002Sht 01 HPA-SD-E-01002Sht 01 HPA-SD-E-01002Sht 01 HPA-SD-E-01002Sht 01 HPA-SD-E-01002Sht 01 Print Date 5/11/2013 © Horizon Power Corporation – Document Number: HPC-8DJ-07-0001-2013 Uncontrolled document when printed. Printed copy expires one week from print date. Refer to Document No. for current version. ITEM 4.13 4.14 4.15 4.16 5 5.1 5.2 5.3 5.4 DM# 3678175 DESCRIPTION Short Description: TRANSFORMER, POWER; 630 KVA 6-11 KV/433 V; 3 PH; PAD MTG; MPS Technical Description: TRANSFORMER, POWER; 630 KVA 6-11 KV/433 V; 3 PH; 50 HZ; Dyn1; PAD MTG; MPS; W/ELBOW CONN PAINTED W/ANTI-GRAFFITI COATING Short Description: TRANSFORMER, POWER; 630 KVA 11-22 KV/433 V; 3 PH; PAD MTG; MPS Technical Description: TRANSFORMER, POWER; 630 KVA 11-22 KV/433 V; 3 PH; 50 HZ; Dyn1; PAD MTG; MPS; W/ELBOW CONN PAINTED W/ANTI-GRAFFITI COATING Short Description: TRANSFORMER, POWER; 630 KVA 22 KV/433 V; 3 PH; PAD MTG; MPS Technical Description: TRANSFORMER, POWER; 630 KVA 22 KV/433 V; 3 PH; 50 HZ; Dyn1; PAD MTG; MPS; W/ELBOW CONN PAINTED W/ANTI-GRAFFITI COATING Short Description: TRANSFORMER, POWER; 630 KVA 33 KV/433 V; 3 PH; PAD MTG; MPS Technical Description: TRANSFORMER, POWER; 630 KVA 33 KV/433 V; 3 PH; 50 HZ; Dyn1; PAD MTG; MPS; W/ELBOW CONN PAINTED W/ANTI-GRAFFITI COATING Non-Modular Packaged Substations (Non-MPS) Short Description: TRANSFORMER, POWER; 63 KVA 6-11 KV/433 V; 3 PH; PAD MTG; NON-MPS Technical Description: TRANSFORMER, POWER; 63 KVA 6-11 KV/433 V; 3 PH; 50 HZ; Dyn1; PAD MTG; NON-MPS; W/ELBOW CONN PAINTED W/ANTI-GRAFFITI COATING Short Description: TRANSFORMER, POWER; 63 KVA 11-22 KV/433 V; 3 PH; PAD MTG; NON-MPS Technical Description: TRANSFORMER, POWER; 63 KVA 11-22 KV/433 V; 3 PH; 50 HZ; Dyn1; PAD MTG; NON-MPS; W/ELBOW CONN PAINTED W/ANTI-GRAFFITI COATING Short Description: TRANSFORMER, POWER; 63 KVA 22 KV/433 V; 3 PH; PAD MTG; NON-MPS Technical Description: TRANSFORMER, POWER; 63 KVA 22 KV/433 V; 3 PH; 50 HZ; Dyn1; PAD MTG; NON-MPS; W/ELBOW CONN PAINTED W/ANTI-GRAFFITI COATING Short Description: TRANSFORMER, POWER; 63 KVA 33 KV/433 V; 3 PH; PAD MTG; NON-MPS Technical Description: TRANSFORMER, POWER; 63 KVA 33 KV/433 V; 3 PH; 50 HZ; Dyn1; PAD MTG; NON-MPS; W/ELBOW CONN PAINTED W/ANTI-GRAFFITI COATING Page 72 of 88 DISTRIBUTION STANDARD DRAWING HPA-SD-E-01002Sht 01 HPA-SD-E-01002Sht 01 HPA-SD-E-01002Sht 01 HPA-SD-E-01002Sht 01 HPA-SD-E-01003Sht 01 or 02 HPA-SD-E-01003Sht 01 or 02 HPA-SD-E-01003Sht 01 or 02 HPA-SD-E-01003Sht 01 or 02 Print Date 5/11/2013 © Horizon Power Corporation – Document Number: HPC-8DJ-07-0001-2013 Uncontrolled document when printed. Printed copy expires one week from print date. Refer to Document No. for current version. ITEM 5.5 5.6 5.7 5.8 5.9 5.10 5.11 5.12 DM# 3678175 DESCRIPTION Short Description: TRANSFORMER, POWER; 160 KVA 6-11 KV/433 V; 3 PH; PAD MTG; NON-MPS Technical Description: TRANSFORMER, POWER; 160 KVA 6-11 KV/433 V; 3 PH; 50 HZ; Dyn1; PAD MTG; NON-MPS; W/ELBOW CONN PAINTED W/ANTI-GRAFFITI COATING Short Description: TRANSFORMER, POWER; 160 KVA 11-22 KV/433 V; 3 PH; PAD MTG; NON-MPS Technical Description: TRANSFORMER, POWER; 160 KVA 11-22 KV/433 V; 3 PH; 50 HZ; Dyn1; PAD MTG; NON-MPS; W/ELBOW CONN PAINTED W/ANTI-GRAFFITI COATING Short Description: TRANSFORMER, POWER; 160 KVA 22 KV/433 V; 3 PH; PAD MTG; NON-MPS Technical Description: TRANSFORMER, POWER; 160 KVA 22 KV/433 V; 3 PH; 50 HZ; Dyn1; PAD MTG; NON-MPS; W/ELBOW CONN PAINTED W/ANTI-GRAFFITI COATING Short Description: TRANSFORMER, POWER; 160 KVA 33 KV/433 V; 3 PH; PAD MTG; NON-MPS Technical Description: TRANSFORMER, POWER; 160 KVA 33 KV/433 V; 3 PH; 50 HZ; Dyn1; PAD MTG; NON-MPS; W/ELBOW CONN PAINTED W/ANTI-GRAFFITI COATING Short Description: TRANSFORMER, POWER; 315 KVA 6-11 KV/433 V; 3 PH; PAD MTG; NON-MPS Technical Description: TRANSFORMER, POWER; 315 KVA 6-11 KV/433 V; 3 PH; 50 HZ; Dyn1; PAD MTG; NON-MPS; W/ELBOW CONN PAINTED W/ANTI-GRAFFITI COATING Short Description: TRANSFORMER, POWER; 315 KVA 11-22 KV/433 V; 3 PH; PAD MTG; NON-MPS Technical Description: TRANSFORMER, POWER; 315 KVA 11-22 KV/433 V; 3 PH; 50 HZ; Dyn1; PAD MTG; NON-MPS; W/ELBOW CONN PAINTED W/ANTI-GRAFFITI COATING Short Description: TRANSFORMER, POWER; 315 KVA 22 KV/433 V; 3 PH; PAD MTG; NON-MPS Technical Description: TRANSFORMER, POWER; 315 KVA 22 KV/433 V; 3 PH; 50 HZ; Dyn1; PAD MTG; NON-MPS; W/ELBOW CONN PAINTED W/ANTI-GRAFFITI COATING Short Description: TRANSFORMER, POWER; 315 KVA 33 KV/433 V; 3 PH; PAD MTG; NON-MPS Technical Description: TRANSFORMER, POWER; 315 KVA 33 KV/433 V; 3 PH; 50 HZ; Dyn1; PAD MTG; NON-MPS; W/ELBOW CONN PAINTED W/ANTI-GRAFFITI COATING Page 73 of 88 DISTRIBUTION STANDARD DRAWING HPA-SD-E-01003Sht 01 or 02 HPA-SD-E-01003Sht 01 or 02 HPA-SD-E-01003Sht 01 or 02 HPA-SD-E-01003Sht 01 or 02 HPA-SD-E-01003Sht 01 or 02 HPA-SD-E-01003Sht 01 or 02 HPA-SD-E-01003Sht 01 or 02 HPA-SD-E-01003Sht 01 or 02 Print Date 5/11/2013 © Horizon Power Corporation – Document Number: HPC-8DJ-07-0001-2013 Uncontrolled document when printed. Printed copy expires one week from print date. Refer to Document No. for current version. ITEM 5.13 5.14 5.15 5.16 5.17 5.18 5.19 5.20 DM# 3678175 DESCRIPTION Short Description: TRANSFORMER, POWER; 630 KVA 6-11 KV/433 V; 3 PH; PAD MTG; NON-MPS Technical Description: TRANSFORMER, POWER; 630 KVA 6-11 KV/433 V; 3 PH; 50 HZ; Dyn1; PAD MTG; NON-MPS; W/ELBOW CONN PAINTED W/ANTI-GRAFFITI COATING Short Description: TRANSFORMER, POWER; 630 KVA 11-22 KV/433 V; 3 PH; PAD MTG; NON-MPS Technical Description: TRANSFORMER, POWER; 630 KVA 11-22 KV/433 V; 3 PH; 50 HZ; Dyn1; PAD MTG; NON-MPS; W/ELBOW CONN PAINTED W/ANTI-GRAFFITI COATING Short Description: TRANSFORMER, POWER; 630 KVA 22 KV/433 V; 3 PH; PAD MTG; NON-MPS Technical Description: TRANSFORMER, POWER; 630 KVA 22 KV/433 V; 3 PH; 50 HZ; Dyn1; PAD MTG; NON-MPS; W/ELBOW CONN PAINTED W/ANTI-GRAFFITI COATING Short Description: TRANSFORMER, POWER; 630 KVA 33 KV/433 V; 3 PH; PAD MTG; NON-MPS Technical Description: TRANSFORMER, POWER; 630 KVA 33 KV/433 V; 3 PH; 50 HZ; Dyn1; PAD MTG; NON-MPS; W/ELBOW CONN PAINTED W/ANTI-GRAFFITI COATING Short Description: TRANSFORMER, POWER; 1000 KVA 6-11 KV/433 V; 3 PH; PAD MTG; NON-MPS Technical Description: TRANSFORMER, POWER; 1000 KVA 6-11 KV/433 V; 3 PH; 50 HZ; Dyn1; PAD MTG; NON-MPS; W/ELBOW CONN PAINTED ###; W/ANTI-GRAFFITI COATING Short Description: TRANSFORMER, POWER; 1000 KVA 11-22 KV/433 V; 3 PH; PAD MTG; NON-MPS Technical Description: TRANSFORMER, POWER; 1000 KVA 11-22 KV/433 V; 3 PH; 50 HZ; Dyn1; PAD MTG; NON-MPS; W/ELBOW CONN PAINTED W/ANTI-GRAFFITI COATING Short Description: TRANSFORMER, POWER; 1000 KVA 22 KV/433 V; 3 PH; PAD MTG; NON-MPS Technical Description: TRANSFORMER, POWER; 1000 KVA 22 KV/433 V; 3 PH; 50 HZ; Dyn1; PAD MTG; NON-MPS; W/ELBOW CONN PAINTED W/ANTI-GRAFFITI COATING Short Description: TRANSFORMER, POWER; 1000 KVA 33 KV/433 V; 3 PH; PAD MTG; NON-MPS Technical Description: TRANSFORMER, POWER; 1000 KVA 33 KV/433 V; 3 PH; 50 HZ; Dyn1; PAD MTG; NON-MPS; W/ELBOW CONN PAINTED W/ANTI-GRAFFITI COATING Page 74 of 88 DISTRIBUTION STANDARD DRAWING HPA-SD-E-01003Sht 01 or 02 HPA-SD-E-01003Sht 01 or 02 HPA-SD-E-01003Sht 01 or 02 HPA-SD-E-01003Sht 01 or 02 HPA-SD-E-01003Sht 01 or 02 HPA-SD-E-01003Sht 01 or 02 HPA-SD-E-01003Sht 01 or 02 HPA-SD-E-01003Sht 01 or 02 Print Date 5/11/2013 © Horizon Power Corporation – Document Number: HPC-8DJ-07-0001-2013 Uncontrolled document when printed. Printed copy expires one week from print date. Refer to Document No. for current version. ITEM 6 6.1 7 7.1 7.2 7.3 7.4 7.5 DM# 3678175 DESCRIPTION Single Phase Rural Packaged Substations (SPUDS) Short Description: TRANSFORMER, POWER; 50 KVA 19.1 kV/250-500 V; 1 PH; PAD MTG; SPUDS Technical Description: TRANSFORMER, POWER; 50 KVA 19.1 KV/250-500 V; 1 PH; 50 HZ; SP; PAD MTG; SWER; W/ELBOW CONN PAINTED W/ANTI-GRAFFITI COATING Isolation Pad-mounted Transformers Short Description: TRANSFORMER, POWER; 63 KVA 22/12.7 KV; 1 PH; PAD MTG; Technical Description: TRANSFORMER, POWER; 63 KVA 22/12.7 KV; 1 PH; 50 HZ; SP; PAD MTG; PAINTED W/ANTI-GRAFFITI COATING Short Description: TRANSFORMER, POWER; 200 KVA 22/12.7 KV; 1 PH; PAD MTG; Technical Description: TRANSFORMER, POWER; 200 KVA 22/12.7 KV; 1 PH; 50 HZ; SP; PAD MTG; PAINTED W/ANTI-GRAFFITI COATING Short Description: TRANSFORMER, POWER; 200 KVA 33/19.1 KV; 1 PH; PAD MTG; Technical Description: TRANSFORMER, POWER; 200 KVA 33/19.1 KV; 1 PH; 50 HZ; SP; PAD MTG; PAINTED W/ANTI-GRAFFITI COATING Short Description: TRANSFORMER, POWER; 315 KVA 22/12.7 KV; 1 PH; PAD MTG; Technical Description: TRANSFORMER, POWER; 315 KVA 22/12.7 KV; 1 PH; 50 HZ; SP; PAD MTG; PAINTED W/ANTI-GRAFFITI COATING Short Description: TRANSFORMER, POWER; 315 KVA 33/19.1 KV; 1 PH; PAD MTG; Technical Description: TRANSFORMER, POWER; 315 KVA 33/19.1 KV; 1 PH; 50 HZ; SP; PAD MTG; PAINTED W/ANTI-GRAFFITI COATING Page 75 of 88 DISTRIBUTION STANDARD DRAWING HPA-SD-E-0100401 HPA-SD-E-0100501 HPA-SD-E-0100501 HPA-SD-E-0100501 HPA-SD-E-0100501 HPA-SD-E-0100501 Print Date 5/11/2013 © Horizon Power Corporation – Document Number: HPC-8DJ-07-0001-2013 Uncontrolled document when printed. Printed copy expires one week from print date. Refer to Document No. for current version. APPENDIX G – SPECIFICATION DRAWINGS DM# 3678175 Page 76 of 88 Print Date 5/11/2013 © Horizon Power Corporation – Document Number: HPC-8DJ-07-0001-2013 Uncontrolled document when printed. Printed copy expires one week from print date. Refer to Document No. for current version. DM# 3678175 Page 77 of 88 Print Date 5/11/2013 © Horizon Power Corporation – Document Number: HPC-8DJ-07-0001-2013 Uncontrolled document when printed. Printed copy expires one week from print date. Refer to Document No. for current version. DM# 3678175 Page 78 of 88 Print Date 5/11/2013 © Horizon Power Corporation – Document Number: HPC-8DJ-07-0001-2013 Uncontrolled document when printed. Printed copy expires one week from print date. Refer to Document No. for current version. DM# 3678175 Page 79 of 88 Print Date 5/11/2013 © Horizon Power Corporation – Document Number: HPC-8DJ-07-0001-2013 Uncontrolled document when printed. Printed copy expires one week from print date. Refer to Document No. for current version. DM# 3678175 Page 80 of 88 Print Date 5/11/2013 © Horizon Power Corporation – Document Number: HPC-8DJ-07-0001-2013 Uncontrolled document when printed. Printed copy expires one week from print date. Refer to Document No. for current version. DM# 3678175 Page 81 of 88 Print Date 5/11/2013 © Horizon Power Corporation – Document Number: HPC-8DJ-07-0001-2013 Uncontrolled document when printed. Printed copy expires one week from print date. Refer to Document No. for current version. DM# 3678175 Page 82 of 88 Print Date 5/11/2013 © Horizon Power Corporation – Document Number: HPC-8DJ-07-0001-2013 Uncontrolled document when printed. Printed copy expires one week from print date. Refer to Document No. for current version. DM# 3678175 Page 83 of 88 Print Date 5/11/2013 © Horizon Power Corporation – Document Number: HPC-8DJ-07-0001-2013 Uncontrolled document when printed. Printed copy expires one week from print date. Refer to Document No. for current version. DM# 3678175 Page 84 of 88 Print Date 5/11/2013 © Horizon Power Corporation – Document Number: HPC-8DJ-07-0001-2013 Uncontrolled document when printed. Printed copy expires one week from print date. Refer to Document No. for current version. DM# 3678175 Page 85 of 88 Print Date 5/11/2013 © Horizon Power Corporation – Document Number: HPC-8DJ-07-0001-2013 Uncontrolled document when printed. Printed copy expires one week from print date. Refer to Document No. for current version. DM# 3678175 Page 86 of 88 Print Date 5/11/2013 © Horizon Power Corporation – Document Number: HPC-8DJ-07-0001-2013 Uncontrolled document when printed. Printed copy expires one week from print date. Refer to Document No. for current version. DM# 3678175 Page 87 of 88 Print Date 5/11/2013 © Horizon Power Corporation – Document Number: HPC-8DJ-07-0001-2013 Uncontrolled document when printed. Printed copy expires one week from print date. Refer to Document No. for current version. DM# 3678175 Page 88 of 88 Print Date 5/11/2013 © Horizon Power Corporation – Document Number: HPC-8DJ-07-0001-2013 Uncontrolled document when printed. Printed copy expires one week from print date. Refer to Document No. for current version.