Innovative Access Solutions Innovative Access Solutions Table of Contents Table of Contents Product Description Page Innovative Access Solutions Captive Hinge Access Assembly 3 ERGO® Access Assembly 4 ERGO® XL Access Assembly 4 8210 Heavy Duty Hinged Access Assembly 6 8190 Extra Heavy Duty Hinged Access Assembly 6 5624 Heavy Duty Hinged Grate Assembly 8 SELFLEVEL® Access Assembly 9 ERGO® SELFLEVEL® Access Assembly 2 9 REVOLUTION® Access Assembly 10 ERMATIC® 10 MULTILEAF® Hinged Covers 11 CAMPRESSION® Watertite Assembly 11 ejco.com 800 626 4653 Innovative Access Solutions CAPTIVE HINGE ACCESS ASSEMBLY The Captive Hinge Access Assembly is an advanced solution that addresses many of the dangerous situations now present in the market such as cover theft, ergonomics, safety, pressure relief, and security. Once a cover with a captive hinge pin is installed, the cover cannot be removed. A cover can be made captive before delivery, during installation, or after installation. Standard Features Options Heavy duty Gasketed Safety catch at 90° Ductile iron cover and frame MPIC® multi-tool pick bar Patented hinge assembly Non-slip surface Drainage grates Special lettered covers Custom logos Environmental messaging Wireless remote monitoring Security — Cam lock, bolting Multiple frame openings and frame heights available Captive hinge optional pin makes cover non-removable Drainage grate Please note: The Captive Hinge is not a requirement for the function of this product. Wireless remote monitoring Before installation with captive hinge Retrofitting after installation Images above are modified for viewing of captive hinge. ejco.com 800 626 4653 3 Innovative Access Solutions ERGO® ACCESS ASSEMBLY ERGO® XL ACCESS ASSEMBLY Multiple frame openings and heights available. Multiple frame openings and heights available. Standard Features Options Standard Features Options Heavy duty Gasketed Patented hinge assembly Safety catch at 90° Ductile iron cover MPIC® multi-tool pick bar Available on SELFLEVEL® Special lettered covers Custom logo covers Environmental messaging Grates available Cam lock security Bolted EON LOCK® design Water resistant Multiple frame openings and heights available 4", 6", 7" ht. frames Heavy duty Gasketed Patented hinge assembly Safety catch at 90° Ductile iron cover MPIC® multi-tool pick bar Special lettered covers Custom logo covers Environmental messaging Grates available Cam lock security Bolted EON LOCK® design Watertite seal Lift assist Multiple frame openings and heights available (see table) ERGO XL Frame Clear Openings and Heights Clear Opening Frame Height 30 4 1/2 30 5 1/2 36 6 Note: All dimensions are in inches. 4 ejco.com 800 626 4653 Innovative Access Solutions Innovative Features and Options ERGO Access Assembly and ERGO® XL Access Assembly ® ·· MPIC® multi-tool pick bar ·· Safe cover removal ·· Safety catch ·· Cam lock ·· Lift assist MPIC® Multi-tool Pick Bar — Improved stability and increased leverage Pry bar The MPIC multi-tool pick bar design eliminates surface water inflow and provides a solid point of contact for most removal tools used in the U.S. (hooks, pry bars, pick-axes, and lift assist mechanisms). Safe Removal at 120o Cam Lock Wrench 1 20 ° ERGO ® Access Assembly with INFRA-RISER® Rubber Adjustment Riser Patented Safe Cover Removal Our patent pending hinge design allows the cover to open up to 120°, where it rests in a safe and secure position. From the 120° position, the cover can be safely removed. Our patent pending ERGO hinge design also has a safety catch at 90° to prevent accidental closing. Cam Lock Security Option The cam lock provides improved security to frame and cover assemblies, and also eliminates loose and missing fasteners. The cam lock wrench is only removable when the cover is in the locked position, so you can be sure it is engaged. Security Cam Lock Lift Assist with the ERGO® XL The rugged design is clean and maintenance free. The strut takes up less space in the clear opening than a traditional spring assist. It is fully selfcontained, which avoids high stress exposed coils. Optional Lift Assist Optional lift assist is a corrosion-resistant stainless steel mechanical spring strut that reduces the lifting force of the cover to less than 50 pounds. It is available only on the ERGO® XL. ejco.com Made without internal gases or seals, the struts have an effective operating temperature range of -30° F to 400° F. The durability has been tested at over 150,000 cycles. 800 626 4653 Patented ERGO® XL The cover can be removed at the 90o position. 5 Innovative Access Solutions 8210 HEAVY DUTY HINGED ACCESS ASSEMBLY 8190 EXTRA HEAVY DUTY HINGED ACCESS ASSEMBLY Self-engaging Safety Bar Self-engaging Safety Bar Bottom flange frame design with INFRA-RISER® Rubber Adjustment Riser Top flange frame The 8210 series is typically installed in high traffic areas and provides a secure and easy access point to underground utility structures. The unit comes pre-assembled to the job site; just “drop and pour!” The optional mechanical strut reduces the lifting force of the cover to less than 50 pounds. The 8190 Extra Heavy Duty Hinged Hatch Access Assembly is typically installed in high traffic areas, airports, and ports. Our airport rated hinged hatch provides a secure and easy access point to underground utility structures. The standard mechanical strut reduces the lifting force of the cover to less than 50 pounds. Standard Features Options Ductile iron frame and cover MPIC® multi-tool pick bar EON LOCK® Cover opens to 105o, safety catch and removal of cover at 90o Bolting Special lettered covers Ductile iron frame and cover Water resistant Lift assist Drainage gate available MPIC® multi-tool pick bar Lift assist EON LOCK® Top or bottom flange frame Cover opens to 105o, safety catch SAFE HATCH® Safety and removal of cover at 90o Grate System Bolting Security Bolting Frame Clear Openings Options Standard Features Frame Clear Openings Catalog Number Clear Opening Catalog Number Clear Opening 8212 24 x 36 8195 24 x 24 8215 24 x 24 8196 30 x 30 8216 30 x 30 8196 - Double 30 x 62 8216 - Double 30 x 62 8197 36 x 36 8217 36 x 36 8197 - Double 36 x 74 8217 - Double 36 x 74 8198 48 x 48 8218 48 x 48 8218 - Double 48 x 48 Note: All dimensions are in inches. Note: All dimensions are in inches. 6 ejco.com 800 626 4653 Heavy duty Extra heavy duty airport Special lettered covers Water resistant Drainage gate available Top or bottom flange frame SAFE HATCH® Safety Grate System Security Bolting Innovative Access Solutions Innovative Features and Options 8210 Heavy Duty Hinged Access Assembly and 8190 Extra Heavy Duty Hinged Access Assembly ·· MPIC® multi-tool pick bar ·· Double assembly available ·· Self-engaging safety bar ·· Lift assist 8196 Double Assembly 30" x 62" Mechanical Strut Lift Assist is a corrosion-resistant stainless steel mechanical spring strut. The rugged design is clean and maintenance free. The strut takes up less space in the clear opening than a traditional spring assist. It is fully self-contained, which avoids high stress exposed coils. Made without internal gases or seals, the struts have an effective operating temperature range of -30° F to 400° F. The durability has been tested at over 150,000 cycles. MPIC® Multi-tool Pick Bar — Improved stability and increased leverage Pry bar The MPIC multi-tool pick bar design eliminates surface water inflow and provides a solid point of contact for most removal tools used in the U.S. (hooks, pry bars, pick-axes, and lift assist mechanisms). Patented Self-engaging Safety Bar ejco.com 800 626 4653 7 Innovative Access Solutions 5624 HEAVY DUTY HINGED GRATE ASSEMBLY Benefits Heavy duty Half the weight of standard units Two times the loading 30% more open area Self locking Ergonomic Standard Features Heavy duty Square grate 290 sq. in. open area Ductile iron frame and grate meet ASTM A536 requirements Lightweight grate opens to 115o and removes at 90o Self-wedging grate seating Slam lock (locking feature) Multiple clear openings available. Options Special lettered covers Top flange frame 2", 3", and 4" flanges available Multiple frame heights and grate sizes available Patented slam lock Self Wedge Seating: The self wedge seating areas are angled so traffic pushes the grate into the frame to prevent rocking. Slam Lock: Our patented slam lock design is an integral arm that moves when the grate is shut preventing the grate from being opened inadvertently. 8 ejco.com 800 626 4653 Innovative Access Solutions SELFLEVEL® ACCESS ASSEMBLY ERGO® SELFLEVEL® ACCESS ASSEMBLY Standard Features Options Standard Features Options Heavy duty Upper frame is supported by road surface Unit stays level with the road surface, even when road heaves due to extreme temperature changes Proof load exceeds AASHTO M306 and M105 standards Frame fits with existing manhole covers Special lettered covers Custom logo covers Environmental messaging EON LOCK® Cam lock Neoprene gasket for cover Watertite assembly Adjusting risers Multiple frame openings and heights available Heavy duty Cover opens to 120o Cover safety catch at 90o and removes at 120o Special lettered covers Custom logo covers Environmental messaging EON LOCK® Cam lock security Neoprene gasket for cover Watertite assembly Grates available SELFLEVEL® Access Assembly Helps Eliminate: ·· Frost heave/uplift ·· Manhole structure settling ·· Site deterioration ·· Pavement cracking Once installed, the unit will continue to move with the road surface. The road surface aids in absorption of traffic vibration and shock, further protecting the life of your infrastructure and critical underground structures. ejco.com SELFLEVEL® Access Assembly Also Provides: ·· Improved ride quality to meet smooth street initiatives ·· Inclined installations 800 626 4653 9 Innovative Access Solutions REVOLUTION® ACCESS ASSEMBLY ERMATIC® MODULAR COVERS The ERMATIC is produced in France. Perfect for large convention centers, malls, airports, and port authority applications. Features and Benefits REVOLUTION is a patented solution designed for elevated structures and other raised access point applications. Standard Features Options Non-traffic Neoprene gasket Lightweight cover ­— easy to open, no lifting required, and takes only one person to operate Cover remains attached to frame EON LOCK® Special lettered cover Custom logo cover Water resistant Security bolting Pedestrian to airport rated Water resistant Security locking Lift assist Extended clear opening access solution utilizes locking modular covers with a removable I-beam support Standard sizes between 2' x 2' to 10' x 17' Custom sizes available Continuous trench covers for any length. Beamed multiple covers for large openings. Cover rotates about stainless steel rod. 10 ejco.com 800 626 4653 Innovative Access Solutions MULTILEAF® HINGED COVER CAMPRESSION® WATERTITE ASSEMBLY The MULTILEAF range of hinged and locked covers is produced in France. Standard Features Options Heavy duty Cover opens to 115o Cover safety catch and removes at 90o Patented product Ductile iron grates Security locking system Lift assist SELFLEVEL® frame Special lettering 30" Four Bolt Design Custom logo and special lettered cover with INFRA-RISER® Rubber Composite Adjustment Riser. The CAMPRESSION Watertite Assembly is a patented solution that eliminates water infiltration, controls odor, and provides improved security. Standard Features Options Heavy duty Cam locks with EON LOCK® bolts 1/4" round neoprene gasket EPIC® closed pick slots Custom logo cover Special lettered cover 24" Three Bolt Design Neoprene Gasket Bolting: EON LOCK® replaceable threads No need to remove bolts — simply loosen bolts and rotate cam. Cam Locks: Stainless steel cam locks rotate to open cover, and back to tighten and secure cover. Closed with cap on ejco.com 800 626 4653 Cap off, loosen bolt, rotate cam Rotate 90o to open 11 ejco.com 800 626 4653 Americas 800 626 4653 231 536 2261 EMEA Europe, Middle East and Africa +33 (0)344 08 28 00 Asia-Pacific +61 (0)7 3216 5000 EJ 301 Spring Street PO Box 439 East Jordan, MI 49727 800 626 4653 231 536 2261 us.sales@ejco.com East Jordan Iron Works, Inc., East Jordan, Michigan, USA, and its affiliated companies including Norinco in France, Cavanagh in Ireland, McCoy Construction Castings in Canada, and HaveStock in Australia, are pleased to announce that since January 2012, all are conducting business under one brand, EJ. As EJ, we will continue to provide the same quality products and excellent service that our customers have come to expect. One global name and brand will unify the company and support our vision to be the global leader in infrastructure access solutions. Registered Mark(s) IAS USA 0813