Roof System KS1000 RW
Product Data
Application
The KS1000 RW is a trapezoidal formed roof
system with a standard fastening method (through
fixed), which is suitable for all building applications,
with a roof slope:
I
More than 4° (7%) for roofs with one panel in the
slope direction;
I
More than 6° (10%) for roofs with two or more
panels in slope direction.
The KS1000 RW panel can also be used for wall
cladding.
Dimensions & Weight
1,000 mm – cover width
333.3 mm
333.3 mm
30.5 mm
333.3 mm
30.5 mm
30.5 mm
30.5 mm
58 mm
d
D
1.3
Internal Facing Profiles
22
3
22
Q (minibox)
d – core thickness (mm)
25
40
50
60
70
80
100
120
160
D – overall dimension (mm)
60
75
85
95
105
115
135
155
195
9.03
9.63
10.03
10.43
10.83
11.23
12.03
12.83
14.43
Weight (kg / m2)
sheet 0.5 / 0.4 mm
Product Tolerances
Certification Reference
Panel length
For panel length under 6 m
±4 mm
Panel length is equal or over 6 m and under 12 m ±6 mm
Panel length is equal or over 12 m
±8 mm
Panel width
Kingspan possesses a wide range of insulated
panel approvals (building, technical, thermal, static,
fire, acoustic). In case you require further information,
please contact Kingspan Technical department.
±3 mm
Thickness
Panel thickness d ≤ 50 mm
±2 mm
Panel thickness 50 mm < d < 100 mm +3 mm −2 mm
Panel thickness d ≥ 100 mm
+3 mm −3 mm
Squarness of the cut end ≤ 0.5% of the panel width.
Panel bow (Δ1 + Δ2) / 2 ≤ 10 mm
Available Lengths
The standard panel length is between 2 and
14.5 meters. Panels shorter than 2 m and longer
than 14.5 m are available on request. Please contact
your Kingspan sales partner.
Panel End Lap Cut Back
If the project requires panels to be connected in
the direction of the roof slope, the panels must have
an overlap. Depending on the overlap length, the
insulating core at the panel end under the overlap
must be removed during mounting. For these
situations, we can deliver panels with cut backs
already made. These panels are normally delivered
with a cut back up to 250 mm, but other cutback
lengths are possible (see below). Cut backs for all
types of panels (roof, wall, PUR, mineral wool) can
be ordered. All RW panels have a cut back of 20 mm
conditional of manufacturing.
Panel cut-backs for roofing and wall panels can be divided into three types:
3.1.1
CUT BACK 1
unseparated cut backs
50–250 mm
CUT BACK 2
separated cut back with insulation not removed
50, 80, 150, 200 and 250 mm
CUT BACK 3
separated cut back with insulation removed
50, 80, 150, 200 and 250 mm
3.
3.
Roof System KS1000 RW
Product Data
4. Plastisol 200 μm
Plastisol is a high performance coating system with
a grain finish and a nominal thickness of 200 μm.
Typical properties of Plastisol are excellent abrasion,
high corrosion resistance, excellent flexibility and
therefore very good scratch resistance.
Cut Back
Internal Coating Options
1. Polyester
Steel
Galvanic protection options
1. Hot-dip zinc coated steel with a total of 275 g / m2
of zinc, according to EN 10147:2000. This can
be finished with a number of coatings – Polyester,
Spectrum™, PVDF, Plastisol and Foodsafe finishes.
Polyester coating with a nominal thickness of
15 μm. The standard colour is grey white, (similar
RAL 9002).
2. Foodsafe
2. Galvalloy (hot-dip coated with eutectic alloy of
approx. 95% Zn, 5% Al and other elements) in
accordance with EN 10214 for 200 μm Plastisol
coated steel.
The surface of this 150 μm thick polymer coating
is non-toxic and resistant to mould, durable and easy
to clean. It is chemically inert and safe for continuous
contact with unpacked food. The standard colour is
white. Consult Kingspan about the availability of other
colours.
Substrate thicknesses
Other coating systems are available by discussion
with Kingspan.
I
Standard external sheet thickness 0.50 mm.
I
Standard internal sheet thickness 0.40 mm.
I
Other thicknesses are available by arrangement
with Kingspan.
Plain and coloured aluminium is available on a
project specific basis. Contact Kingspan Technical
Services.
Insulation Core
External Coating Options
1. Standard Polyester – PES
Polyester is a universal, economic coating system
suitable for exterior and interior applications. The
nominal coating thickness is 25 μm.
2. PVDF
PVDF offers unequalled colour and gloss retention
and good corrosion resistance. The nominal coating
thickness is 25 μm. It can be used in climates with
extremely high UV radiation combined with extreme
temperatures and relative humidity. The standard
colour range includes metallic silver.
Rigid PUR or Firesafe IPN closed-cell foam is the
standard insulating core used.
It is made to a non-deleterious specification
with Zero Ozone Depletion Potential ODP and is
CFC / HCFC free.
Seals
Factory Applied Side Joint Tape
All KS1000 RW panel side joints have factory
applied anti-condensation seals fitted into the groove
to seal automatically the joint between panels.
3. Spectrum™
Kingspan Spectrum™ is a 60μm Polyurethane
coated semi gloss finish with a slight granular effect.
It offers an outstanding durability- and weather
resistance performance, excellent corrosion and
UV-resistance as well as high color & gloss retention
characterstics.
Its superior flexibility enables high resistance
against mechanical damages. Kingspan Spectrum is
available in a wide range of solid and metallic colours.
Furthermore it is free of clorine, phtalates and
plasticizers and 100% recyclable.
3.1.2
Roof System KS1000 RW
Product Data
Performance
Building Regulations
Thermal Insulation according to EN ISO 10211-2
Kingspan KS1000 RW insulated sandwich
panels apply to the european standard EN 14509:
Self-supporting double skin metal faced insulating
panels and conform to additional National Building
Regulations and standards.
IPN λ = 0.0224
Panel Thickness
(mm)
U (W / m2K)
R (m2K / W)
25
0.745
1.20
40
0.505
1.84
50
0.411
2.29
60
0.348
2.73
70
0.300
3.19
80
0.266
3.62
100
0.213
4.52
120
0.180
5.42
160
0.143
6.85
U – Thermal transmittance W / m2K
R – Thermal resistance m2K / W
λ – Long-term Thermal conductivity W / mK
Biological
Kingspan insulated sandwich panels are immune
to attack from mould, fungi, mildew and vermin. No
urea formaldehyde is used in the construction, and
the panels are non-deleterious.
Fire
KS1000 RW insulated sandwich panels have
been tested and approved and comply with National
Building Regulations and Norms. Panels with
FIREsafe IPN core are classified as B-s1,d0 according
EN 13501-1.The panels do not propagate fire
spread.
Panel Thickness
(mm)
Fire resistance according EN 13501-2
Roof application
25/60
40/75
N/A
50/85
Quality
Kingspan insulated sandwich panels are
manufactured from the highest quality materials,
using state of the art production equipment to
rigorous quality control standards, complying with
ISO9001:2000 standards, ensuring long term
reliability and service life.
Guarantees & Warranties
Kingspan will provide external coating and product
guarantees on a project by project basis.
Packing
Standard packing – road transportation
KS1000 RW panels are stacked weather side to
weather side (to minimise palette height). The top,
bottom, sides and ends are protected with foam and
timber packing and the entire palette is wraped in
plastic.
The number of panels in each pack depends on
panel thickness and length. The table below is shown
as a guide. Quantities are reduced for exceptionally
long panels. Typical palette height is 1,100 mm.
Maximum palette weight is 3,500 kg.
60/95
70/105
80/115
100/135
R30, RE30, REI 20, REW20
120/155
160/195
Panel core
thickness
(mm)
25
40
50
60
70
80
Number of
panels in
package
23
17
15
13
11
9
100 120 160
7
6
4
Acoustics
Panel Thickness
(mm)
single figure weighted sound reduction
Rw (dB)
25
40
50
60
Site Installation
80
Site assembly instructions are available from
Kingspan.
100
160
3.1.3
All deliveries (unless indicated otherwise) are by
road transport to project site. Off loading is the
responsibility of the client.
25
70
120
Delivery
26
Kingspan will arrange training of the site fitters and
supervisors if requested.
3.
36~
42
75
°
12.3
22 3 22
1
5° 10°
11
27
50.5
33
5
Overall Panel
Thickness (D)
60
75
85
95
105
115
135
155
195
Insulation Core
(d)
25
40
50
60
70
80
100
120
160
Available Panel Thicknesses
56
58
30.5
1,125
1,107
1,097
1,088
1,083
1,079
1,074
1,069
1,067
Overall Panel
Width
16.1
16.1
35
Internal liner sheet
30.5
All dimensions in milimetres
Internal sheet thickness of 0.4 mm to 0.9 mm
External sheet thickness of 0.5 mm to 0.9 mm
Note:
30.5
Overall width
External weather sheet
333.3
D
27
30.5
Anti-condensation tape
(factory applied)
1
5° 10°
11
30.5
PVC sealing tape (factory applied) or Butyl
sealing tape (site applied)
333.3
20
1.3
d
Module 1,000 mm
10
333.3
3
1.3
3.
Roof System KS1000 RW
Panel Dimensions
75
°
65°
4
3.1.4